TW201249912A - Elastic-material, producing method and application thereof - Google Patents

Elastic-material, producing method and application thereof Download PDF

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TW201249912A
TW201249912A TW100120636A TW100120636A TW201249912A TW 201249912 A TW201249912 A TW 201249912A TW 100120636 A TW100120636 A TW 100120636A TW 100120636 A TW100120636 A TW 100120636A TW 201249912 A TW201249912 A TW 201249912A
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Taiwan
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rubber
elastic
elastic material
acid
golf ball
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TW100120636A
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Chinese (zh)
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Hsiao-Fu Shen
Mei-Jan Chu
Yung-Sung Hsu
Chi-Wen Lu
Yueh-Kuei Hsiao
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Plastics Industry Dev Ct
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Priority to TW100120636A priority Critical patent/TW201249912A/en
Publication of TW201249912A publication Critical patent/TW201249912A/en

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Abstract

The present invention is related to an elastic material including a biodegradable plastic, a rubber and a compatibilizer. By using the specific material formulations of the present invention, the elastic material has good elasticity, proper hardness, adjustable plastic and rubber properties, and therefore can meet the elastic and protective requirements of thermal treatment products.

Description

201249912 六、發明說明: 【發明所屬之技術領域】 本發明是-種塑膠與橡膠混合物,是一帛包含生物 可分解塑勝與橡膠混合物之彈性材料,以及其製造方法與應 用0 【先前技術】 過去的數個世紀,人類毫無限度地使用天然資源及污染 自然環境,已使近來天候異常、氣候變遷劇烈,人類因此感 爻到大自然反撲威力驚人,環保意識逐漸抬頭。因為如此, 環境友善(enVironmenta丨friendly)之工業設計與創新遍地開 花,已經在各個技術領域、工業生產產業發光發熱,儼然成 為未來材料科技發展的軿顯學。 高爾夫球運動已經風靡全世界’在高度開發中或已開發 國家尤甚》其t,在該項運動中的主要消耗品一高爾夫球年 需求量數十億顆。目前既有的高爾夫球主要採用難以自然分 解的材料製成’隨該項運動越趨於風行使其對於地球環境的 危害更為顯著。尤其不論是練習場或正式的比赛場地,越是 貼近自然的高爾夫球運動環境越受到高爾夫球運動愛好者 的歡迎’例如’目前最受到歡迎的高爾夫球的運動區域主要 為海邊、湖泊邊、森林等。 然而’這樣的趨勢卻讓使用後之高爾夫球非常難以回收 或完全無法回收而被大量地棄置於荒野、湖泊、森林等,不 僅長年不化而破壞環境,更可能被動物誤食而危害生命》 為了解決高爾夫球廢棄物對天然環境與動物造成之傷 201249912 害,遂有相關的廠商以聚乙烯醇(PVA/PVOH)等可水解材料 製作高爾夫球,以期能解決危害環境之問題。惟目前既有以 可水解材料製成之高爾夫球有材質太硬、比重太重、彈性不 足、加工溫度較高等問題’因而造成該些高爾夫球有擊球感 不佳及容易飄移等現象。緣此’使生物可分解材料具有適於 製造高爾夫球之特性乃為業界所致力追求之目標。 【發明内容】 為了解決目前既有以可水解材料製成之高爾夫球性質 不佳之技術問題,本發明結合生物可分解塑膠、橡膠與相容 劑等主要材料,混合製作具有彈性效能之彈性材料,使其能 大幅改善水解材料製成之高爾夫球的使用效能。 配合改善前述技術問題與達成發明目的,本發明提供一 種彈性材料’其包含一生物可分解塑膠、一橡膝及一相容 劑,其中: 該生物可分解塑膠可選自於由聚乳酸(PLA)、聚己内酉旨 (PCL)、聚琥珀酸丁二酯(PBS)、聚羥基乙酸(PGA)、聚己二 酸/對苯二甲酸丁二醇酯(PBAT)、聚乙烯醇(PVA)、澱粉塑膠 (Starch Plastic)、甲殼素(幾丁 胺醣,Chitosan)、纖維素 (Cellulose)、聚β-羥基丁酸(PHB)、3-羥基丁酸與3-羥基戊 酸共聚物(PHVB)及其混合物所組成的群組。 該橡膠可選自於由天然橡膠(Natural Rubber, NR)、聚 丁二稀橡膠(PolyButadiene Rubber, BR)、丙稀腈丁二缔 橡膠(AcryloNitrile Butadiene Rubber, NBR)、溴化異丁 浠異戊二稀橡膠(Bromo Isobutylene Isoprene Rubber ] 201249912 BIIR)、三元乙丙橡朦(Ethylene Propylene Diene Monomer Rubber, EPDM)、乙烯丙烯橡膠(Ethy丨ene Propylene Rubber, EP )、聚異戊二稀橡膠(Polyisoprene Rubber, IR )、苯乙烯丁二烯橡膠(Styrene Butadiene Rubber, SBR )、苯乙烯乙烯/ 丁烯苯乙烯橡膠(styrene Ethylene/Butylene Styrene Rubber, SEBS)及其混合物所 組成的群組。 該相容劑可包含一酸類、一過氧化物或其組合。 該生物可分解塑膠可為聚乳酸、聚琥珀酸丁二g旨或殺粉 塑膠,該橡膠可為天然橡膠、聚丁二烯橡膠或其組合。 該酸類可為馬來酸酐、硬脂酸或金屬鹽類脂肪酸,該過 氧化物可為1,1二(叔丁基過)-3,3,5三甲基環己烷、4,‘二 羥基二苯甲酮或過氧化二異丙苯。 該橡膠重量百分比可介於該彈性材料的5〜15 wt%之 間; 該生物可分解塑膠重量百分比可介於該彈性材料的 60〜85 wt%之間。 該酸類重量百分比可介於該彈性材料的彳〜2之 間,該過氧化物重量百分比可介於該彈性材料的〇 wt%之間。 該彈性材料可進一步包含環氧大豆油或大豆沙拉油其 重量百分比可介於該彈性材料的4〜2〇 wt%之間。 、 本發明亦關於一種高爾夫球,丨包含一層以上之構造, 該一層以上之構造係由前述之彈性材料所製成。 k 且各層之構造分別 該高爾夫球可包含二層以上之構造, 201249912 具有不同硬度與彈性。 該南爾夫球可包含一層主體之構造。 該高爾夫球之主體可為實心。 本發明亦關於-種高爾夫球的製造方法,該高爾夫球包 含層以上之構造,該一層以上之構造係由前述之彈性材料 所製成,其步驟包含·· (1) 依據硬度及彈性能力需求,分別選擇適當的生物可 分解塑膠、橡膠及相容劑種類及比例; (2) 完成選擇適當的生物可分解塑膠、橡膠及相容劑種 類及比例後,將各種材料以適當比例予以混練而為一混合彈 性原料; (3) 混練後將該混合彈性原料予以固化而形成呈固體 狀態的一均質彈性原料; (4) 將該固化之彈性原料加熱成形為一適當形狀之主 體。 該高爾夫球的製造方法可進一步包含一包覆步驟,其係 於完成成形為一主體步驟後,選擇不同材料種類或材料比例 之一種以上的彈性原料,並將該一種以上的彈性原料包覆於 該主鱧外’以將不同材料種類與比例而具有不同硬度與彈性 之一種以上的彈性原料在該主體外形成一層以上的外層,進 而形成多層的高爾夫球。 本發明是藉由特殊的材料配合’使該彈性材料兼具有良 好的彈性、適當的硬度、可調塑、橡膠特性,進而能夠滿足 或辅助不同類別熱加工(例如:射出、熱壓等)產品之彈性與 保護性需求°前述將本發明之彈性材料製作成為高爾夫球, 201249912 僅為一種實施範例,該彈性材料另可應用於例如各類電子產 品的保護殼體、手把護具、文具用品、玩具用品、消耗性曰 常用品等不同領域與範_。 【實施方式】 本發明之彈性材料包含一生物可分解塑膠、一橡膠及一 相容劑。該生物可分解塑膠(B丨odegradab丨ep丨ast丨cs)也稱為 生物可为解型塑膠、綠色塑膝(Green p|ast|cs),亦可統稱為 生物塑膠(Bio-p|astjcs)材料;所謂可分解塑膠指能夠在自然 環境中被微生物分解的塑膠材質,其主要的材料可為化學合 成生物可分解高分子、天然物合成生物可分解高分子或微生 物合成生物可分解高分子’製造過程具有近零碳排放量及形 成週期短之優勢,製程方法則與傳統塑膠相差無幾,有製程 簡單、易量產等優點。生物可分解塑膠在多氧環境下,於自 然掩埋土壤或堆肥環境中可由好氧微生物、具足夠的水氣、 '屋度及氧氣等作用分解成二氧化碳及水;在少氧環境下,由 厭氧微生物及水份等作用代謝分解成二氧化碳及甲烷,最後 « 在水中或土中循環轉化成為不同生物之養份。 該生物可分解塑膠可選自於由聚乳酸(PLA)、聚己内酯 (PCL)、聚琥珀酸丁二酯(PBS)、聚羥基乙酸(PGA)、聚己二 酸/對苯二曱酸丁二醇酯(PBAT)、聚乙烯醇(PVA)、澱粉塑膠 (Starch)、甲殼素(幾丁胺醣,chitosan)、纖維素 (Cellulose)、聚β-羥基丁酸(PHB)、3-羥基丁酸與3-羥基戊 酸共聚物(PHVB)及其混合物所組成的群組,該生物可分解 塑膠之重量百分比可介於該彈性材料的70〜99 wt%,此塑 201249912 膠成分使該彈性材料具有塑膠之加工特性。 該橡勝係選自於由天然橡膠(Natural Rubber, NR)、聚 丁二稀橡膠(PolyButadiene Rubber, BR)、丙稀腈丁二稀 橡勝(AcryloNitrile Butadiene Rubber, NBR )、漠化異丁 稀異戊二稀橡膠(Bromo Isobuty丨ene Isoprene Rubber, BIIR)、三元乙丙橡勝(Ethylene Propylene Diene Monomer Rubber, EPDM)、、乙稀丙稀橡勝(Ethylene Propylene201249912 VI. Description of the Invention: [Technical Field] The present invention is a plastic and rubber mixture, which is an elastic material comprising a biodegradable plastic and rubber mixture, and a manufacturing method and application thereof. [Prior Art] In the past few centuries, human beings have used natural resources and polluted the natural environment without limit. Recently, the weather has become abnormal and the climate has changed drastically. Human beings have felt that the power of nature has been staggering and environmental awareness has gradually risen. Because of this, the industrial design and innovation of environmentally friendly (enVironmenta丨friendly) has been widely used in various technical fields and industrial production industries, and it has become the development of material technology in the future. Golf has been popular all over the world. "In highly developed or developed countries, especially", the main consumables in this sport, the demand for a golf year is billions. At present, existing golf balls are mainly made of materials that are difficult to be naturally decomposed. The more the wind moves toward the wind, the more harmful it is to the global environment. Especially in the driving range or the official playing field, the more natural golfing environment is more popular with golf enthusiasts. For example, the most popular golf sports area is mainly seaside, lakeside and forest. Wait. However, this trend makes the golf ball after use very difficult to recycle or completely unrecyclable, and is largely discarded in wilderness, lakes, forests, etc., which not only destroys the environment for many years, but is also more likely to be eaten by animals and endanger life. In order to solve the damage caused by golf waste to the natural environment and animals 201249912, there are related manufacturers to make golf balls with hydrolyzable materials such as polyvinyl alcohol (PVA/PVOH), in order to solve the problem of environmental damage. However, at present, golf balls made of hydrolyzable materials have problems such as too hard material, too heavy specific gravity, insufficient elasticity, and high processing temperature, which causes the golf balls to have a bad hitting feeling and easy to drift. Therefore, it is a goal of the industry to make biodegradable materials have characteristics suitable for the manufacture of golf balls. SUMMARY OF THE INVENTION In order to solve the technical problem that the golf ball made of hydrolyzable material is not good at present, the invention combines the main materials such as biodegradable plastic, rubber and compatibilizer, and mixes and manufactures elastic material with elastic performance. It can greatly improve the performance of golf balls made of hydrolyzed materials. In order to improve the foregoing technical problems and achieve the object of the invention, the present invention provides an elastic material comprising a biodegradable plastic, a rubber knee and a compatibilizer, wherein: the biodegradable plastic may be selected from polylactic acid (PLA). ), polychlorinated (PCL), polybutylene succinate (PBS), polyglycolic acid (PGA), poly(adipic acid)/butylene terephthalate (PBAT), polyvinyl alcohol (PVA) ), Starch Plastic, Chitin (Chitosan), Cellulose, Poly-β-hydroxybutyric acid (PHB), 3-hydroxybutyric acid and 3-hydroxyvaleric acid copolymer ( A group consisting of PHVB) and its mixtures. The rubber may be selected from the group consisting of Natural Rubber (NR), PolyButadiene Rubber (BR), Acrylo Nitrile Butadiene Rubber (NBR), and Isobutyl bromide Ethylene Propylene Diene Monomer Rubber (EPDM), Ethyrene Propylene Rubber (EP), Polyisoprene Rubber (EP) Rubber, IR), Styrene Butadiene Rubber (SBR), Styrene Ethylene/Butylene Styrene Rubber (SEBS), and mixtures thereof. The compatibilizer can comprise an acid, a peroxide or a combination thereof. The biodegradable plastic may be polylactic acid, polybutyl succinate or powder-killing plastic, and the rubber may be natural rubber, polybutadiene rubber or a combination thereof. The acid may be maleic anhydride, stearic acid or a metal salt fatty acid, and the peroxide may be 1,1 (di-butylper)-3,3,5-trimethylcyclohexane, 4, 'two. Hydroxybenzophenone or dicumyl peroxide. The rubber weight percentage may be between 5 and 15 wt% of the elastic material; the biodegradable plastic weight percentage may be between 60 and 85 wt% of the elastic material. The weight percentage of the acid may be between 彳 and 2 of the elastic material, and the weight percentage of the peroxide may be between 〇 wt% of the elastic material. The elastomeric material may further comprise epoxidized soybean oil or soy salad oil in a weight percentage of between 4 and 2% by weight of the elastomeric material. The present invention also relates to a golf ball comprising more than one structure, the one or more layers being constructed of the aforementioned elastic material. k and the structure of each layer respectively The golf ball may comprise two or more layers, 201249912 has different hardness and elasticity. The Nalph ball can comprise a layer of body construction. The body of the golf ball can be solid. The present invention also relates to a method of manufacturing a golf ball comprising a structure of more than one layer, the one or more layers being made of the aforementioned elastic material, the steps of which include: (1) according to hardness and elastic capacity requirements , select the appropriate biodegradable plastic, rubber and compatibilizer types and proportions; (2) After selecting the appropriate biodegradable plastic, rubber and compatibilizer types and proportions, mix the materials in appropriate proportions (3) After mixing, the mixed elastic raw material is solidified to form a homogeneous elastic raw material in a solid state; (4) The solidified elastic raw material is heated and formed into a body of a suitable shape. The method for manufacturing the golf ball may further include a coating step of selecting one or more elastic materials of different material types or material ratios after completing the forming into a main body step, and coating the one or more elastic materials on the elastic material. The main elastic material is formed by forming one or more outer layers of one or more elastic materials having different hardnesses and elasticitys in different material types and ratios to form a plurality of golf balls. The invention combines special materials to make the elastic material have good elasticity, appropriate hardness, plasticity and rubber properties, and can satisfy or assist different types of thermal processing (for example, injection, hot pressing, etc.) Resilience and protective requirements of the product. The elastic material of the present invention is made into a golf ball as described above. 201249912 is only an embodiment, and the elastic material can be applied to, for example, a protective casing of various electronic products, a handlebar protector, and a stationery. Supplies, toys, consumables and other common areas and other fields. [Embodiment] The elastic material of the present invention comprises a biodegradable plastic, a rubber and a compatibilizer. The biodegradable plastic (B丨odegradab丨ep丨ast丨cs) is also called bio-decomposable plastic, green plastic knee (Green p|ast|cs), or collectively referred to as bio-plastic (Bio-p|astjcs). Materials; so-called decomposable plastic refers to plastic materials that can be decomposed by microorganisms in the natural environment. The main materials can be chemically synthesized biodegradable polymers, natural synthetic biodegradable polymers or microbial synthetic biodegradable polymers. 'The manufacturing process has the advantages of near zero carbon emission and short formation cycle. The process method is similar to traditional plastics, and has the advantages of simple process and easy mass production. Biodegradable plastics can be decomposed into carbon dioxide and water by aerobic microorganisms, with sufficient moisture, 'householdness and oxygen, etc. in a natural environment or in a composting environment in a polyoxic environment; Oxygen microorganisms and water are metabolized into carbon dioxide and methane, and finally «transformed into water or soil to become nutrients of different organisms. The biodegradable plastic may be selected from the group consisting of polylactic acid (PLA), polycaprolactone (PCL), polybutylene succinate (PBS), polyglycolic acid (PGA), polyadipate/p-benzoquinone. Butylene glycol ester (PBAT), polyvinyl alcohol (PVA), starch plastic (Starch), chitin (chitosan), cellulose (Cellulose), poly-β-hydroxybutyric acid (PHB), 3 a group consisting of hydroxybutyric acid and 3-hydroxyvaleric acid copolymer (PHVB) and a mixture thereof, the weight percentage of the biodegradable plastic may be between 70 and 99 wt% of the elastic material, and the plastic 201249912 adhesive composition The elastic material has the processing characteristics of plastic. The rubber win is selected from Natural Rubber (NR), PolyButadiene Rubber (BR), Acrylo Nitrile Butadiene Rubber (NBR), and desertified isobutylene. Bromo Isobuty丨ene Isoprene Rubber (BIIR), Ethylene Propylene Diene Monomer Rubber (EPDM), Ethylene Propylene

Rubber,EP)、聚異戊二烯橡膠(p0|yjS0prene Rubber IR)、苯乙稀丁二稀橡膠(Styrene Butadiene Rubber, SBR )、苯乙烯乙烯/ 丁烯苯乙烯橡膠(styrene Ethylene/Butylene Styrene Rubber, SEBS)及其混合物所 組成的群組’其適合的含量可介於該彈性材料的1〜3〇 wt% ’此橡膠成分用以調整該彈性材料之特性,進而降低該 彈性材料之硬度與提高該彈性材料之彈性。 該相容劑可為一酸類、一過氧化物或其組合,其用來使 塑膠與橡膠容易結合、提高該彈性材料之靭性與彈性,並且 增加彼此間之相容性。該酸類可為馬來酸酐(MA,Me|ajcRubber, EP), polyisoprene rubber (p0|yjS0prene Rubber IR), Styrene Butadiene Rubber (SBR), styrene Ethylene/Butylene Styrene Rubber , SEBS) and a mixture of the mixture 'the suitable content may be between 1 and 3 〇wt% of the elastic material'. The rubber component is used to adjust the characteristics of the elastic material, thereby reducing the hardness of the elastic material. Increase the elasticity of the elastic material. The compatibilizing agent may be an acid, a peroxide or a combination thereof for easily bonding the plastic to the rubber, improving the toughness and elasticity of the elastic material, and increasing the compatibility with each other. The acid can be maleic anhydride (MA, Me|ajc

Anhydride)或丙稀酸鋅(zda, Zinc Dlacry late)、硬脂酸、金 屬鹽類脂肪酸…等,其重量百分比可介於該彈性材料的1〜2 wt%之間《該過氧化物可為DHBp、Μ二(叔丁基過卜3 3 5 二甲基環己炫;(ι,υ卜(tert_Buty|per〇xy)3 5 5 trimethy| cyclohexane)、過氧化二異丙苯(DCp 口丨叫巾丫丨per〇xjde) 或過氧化一苯甲酿(BPO Benz〇y| pe「〇xjde),其重量百分比 可介於該彈性材料的〇 2~〇 8 wt%之間。 〇彈性材料可進一步包含添加劑如無毒性之油脂蝶化 201249912 學品、改質劑、填充材料或調色劑。 該無毒性之油脂蠟化學品用於進一步調整該彈性材料 的硬度,其可為動物油、環氧大豆油、大豆沙拉油、植物油、 白蠟油等,其重量百分比可介於該彈性材料的4〜2〇 wt%之 間 該填充材料可包含二氧化鈦、氧化辞、白煙(s丨〇2)、碳 粉(如活性碳)、醣類(如食用糖像是砂糖、果粒、麥芽糖…等) 或鹽類(如碳酸鈣、碳酸辞、碳酸鎂…等)。 由於前述彈性材料為兼具橡膠與塑膠性能之材料,因此 其應用層面非常廣泛,舉凡鞋料(鞋底)、生活用品(桌椅)、 文具、玩具、各式產品外殼、運動休閒器材、各式内裝或護 具等,均可利用彈、塑性兼具之性能而大幅提昇其原始效 能’更可以藉可塑性回收而大幅降低對環境的危害。 請參考第一圖’其為本發明彈性材料之第一應用範例, 其係一本發明之彈性材料所製作且包含一層構造之一高爾 夫球10,本實施例之高爾夫球包含一主體11,該主體 11係透過調整該生物可分解塑膠、該橡膠及增容劑之配比 設計’讓該主體11具有所需的硬度與彈性效能,在此一層 構造之實施例中’該主體11可為一實心球體。 請參照第二圖所示,該高爾夫球之製造方法可包含 下列步驟: 開始91:依據硬度及彈性需求,分別選擇適當的生物 可分解塑膠、橡膠·及相容劑之種類及比例。 混練92:完成選擇適當的生物可分解塑膠、橡膠及相 容劑之種類及比例後’將各種材料以適當比例予以混練而為 201249912 一混合彈性原料,混練步驟中可進一步加入添加劑如改質 劑、填充材料或調色劑》 原料固化93 :混練後將該混合彈性原料固化而形成呈 固體狀態的一均質彈性原料,在此步驟中,該均質彈性原料 可經造粒而呈顆粒狀,或經壓板而呈板塊狀。 成形94:將該均質彈性塑膠原料予以加熱成形為一適 當形狀之主體11,其成形方式可以是射出成形(可使用造粒 之均質彈性原料)或熱壓成形(可以使用壓板、造粒或不特定 形狀之均質彈性原料)成各種形狀。其中,射出成形適用於 熔融後流動性較佳的均質彈性原料,例如流動性較好者(約 30%以下橡膠含量)較適合射出成形、流動性不足者可用熱壓 成形(約15〇/〇以上橡膠含量卜其中,該高爾夫球1〇可採用 熱壓成形使用該均質彈性塑膠原料直接壓合形成一體成形 之高爾夫球10,且配合熱壓模具之設計,則可直接於熱壓 後於該高爾夫球10表面形成複數個凹洞(例如336個凹 洞),藉以降低風阻且提升使用感受。 若欲製作一雙層高爾夫球10A’如第三圖所示,則可以 實施如下所述之包覆步驟95,使該雙層高爾夫球1〇A由内 而外逐一由一主體11A及一外層12疊合組成。 包覆95:在完成一主體11A,之後再選擇不同材料種 類或比例之一彈性原料包覆於該主體11外而形成一外層 12’以熱壓等製程將不同材料種類與比例而具有不同硬度與 彈性之該主體11及該外層12壓合形成雙層的高爾夫球 10A。其中’具有雙層之高爾夫球iqa比之於單層之高爾夫 球10整體相對較軟、彈性較大,使其具有旋轉速度快、速 201249912 度决專特徵’常用於比赛用球。在結構特徵方面雙層之高 爾夫球1〇A之外層12通常相對於主趙11A較薄。亦可多^ 重複包覆95步驟以形成兩層以上之高爾夫球。 成α 96 ’於元成剛述成形94或包覆95之步驟後,可 以增加去除餘料等步驟修整該高爾夫球10或該環保高爾夫 球10Α»射出料骨或熱壓餘料等皆可當回收料繼續使用。 在材質選用與含量配比方面,請參考下列實施例: 【實施例1】 (1) 生物可分解塑膠:聚琥珀酸丁酯,其重量百分比為 該彈性材料的72.65 wt% ; (2) 橡膠.聚丁二締橡膠與天然橡膠聚丁二稀橡膠重 量百分比為該彈性材料的,彳54 wt%,天然橡膠重量百分比 為該彈性材料的1.28 wt% ; (3) 相容劑:馬來酸酐與4,4-二羥基二苯甲酮,馬來酸 酐重量百分比為該彈性材料的,28 wt%,4 4二羥基二苯甲 飼重量百分比為該彈性材料的Q 43 wt% ; (4) 添加劑:環氧大豆油,重量百分比為該彈性材料的 12.82 wt%。 各成分原料的混練溫度為〜120 °C,之後進行造料及射 出成型,射出成型溫度:14〇~165。 【實施例2] (1) 生物可分解塑膠:聚乳酸,其重量百分比為該彈性 材料的86 wt% ; (2) 橡膠:天然橡膠,其重量百分比為該彈性材料的10 11 201249912 wt% ; (3) 相容劑:1t1二(叔丁基過)_33,5三甲基環己烷,其 重量百分比為該彈性材料的2 wt% ; (4) 添加劑:大豆沙拉油,其重量百分比為該彈性材料 的 2 wt%。 各成分原料的混練溫度為135〜145<»c,之後進行造料 及射出成型’射出成型溫度:15〇~18〇。〇。 【實施例3】 (1)生物可分解塑膠:聚乳酸,其重量百分比為該彈性 材料的20 wt%,澱粉塑膠,其重量百分比為該彈性材料的 66 wt% ; (2)橡膠:天然橡膠’其重量百分比為該彈性材料的 10 wt% ; 10% (3) 相容劑:it1二(叔丁基過卜3 3 5三甲基環己烷,其 重量百分比為該彈性材料的2 wt% ; (4) 添加劑:大豆沙拉油,其重量百分比為該彈性材料 的 2 wt%。 各成分原料的混練溫度為135~145。(:,之後進行造料 及射出成型’射出成型溫度:150〜180 °C。 【實施例4] (1) 生物可分解塑膠:澱粉塑膠,其重量百分比為該彈 性材料的89.29 wt% ; (2) 橡膠:天然橡膠,其重量百分比為該彈性材料的 10.5 wt% ; 12 201249912 (3)相容劑:1,1二(叔丁基過)-3,3,5三甲基環己烷、4,4- 一經基一笨甲鲖或過氧化二異丙苯,其重量百分比為該彈性 材料的0.21 wt%。 各成分原料的混練溫度為〜130 °C,之後進行造料及射 出成型’射出成型溫度:140〜170 eC。Anhydride) or zinc acrylate (zda, Zinc Dlacry late), stearic acid, metal salt fatty acid, etc., the weight percentage of which may be between 1 and 2 wt% of the elastic material. DHBp, bismuth (tert-butyl bromo 3 3 5 dimethylcyclohexanthene; (ι, υ卜(tert_Buty|per〇xy) 3 5 5 trimethy| cyclohexane), dicumyl peroxide (DCp 丨) BPO Benz〇y| pe "〇xjde", which can be between 〇2 and 〇8 wt% of the elastic material. Further comprising an additive such as a non-toxic lipid butterfly, 201249912, a modifier, a filler or a toner. The non-toxic grease wax chemical is used to further adjust the hardness of the elastomer, which may be animal oil, ring Oxygen soybean oil, soybean oil, vegetable oil, white oil, etc., the weight percentage may be between 4 and 2% by weight of the elastic material. The filling material may comprise titanium dioxide, oxidized words, white smoke (s丨〇2) , toner (such as activated carbon), sugar (such as edible sugar like sugar, fruit, maltose ...etc.) or salt (such as calcium carbonate, carbonated, magnesium carbonate, etc.). Because the aforementioned elastic material is a material that combines the properties of rubber and plastic, its application level is very wide, such as shoe materials (sole), daily necessities (Tables and chairs), stationery, toys, various product shells, sports and leisure equipment, various interiors or protective gears, etc., can greatly improve their original performance by using both elastic and plastic properties. Please greatly reduce the harm to the environment. Please refer to the first figure, which is a first application example of the elastic material of the present invention, which is made of an elastic material of the invention and comprises a golf ball 10 of one layer construction, golf of the embodiment The ball comprises a body 11 which adjusts the ratio of the biodegradable plastic, the rubber and the compatibilizer to provide the desired hardness and elastic properties of the body 11 in an embodiment of the one-layer construction. 'The main body 11 can be a solid sphere. Please refer to the second figure, the golf ball manufacturing method can include the following steps: Start 91: According to hardness and elasticity requirements Select the appropriate biodegradable plastic, rubber, and compatibilizer types and proportions. Mixing 92: After selecting the appropriate biodegradable plastic, rubber, and compatibilizer types and ratios, 'put the materials in appropriate proportions. It is mixed into 201249912 a mixed elastic raw material, and further additives such as modifier, filler or toner can be added in the kneading step." Raw material curing 93: After mixing, the mixed elastic raw material is solidified to form a homogeneous elastic state in a solid state. The raw material, in this step, the homogeneous elastic raw material may be granulated or granulated, or plated by a press plate. Forming 94: The homogeneous elastic plastic material is heat-formed into a body 11 of a suitable shape, which may be formed by injection molding (a granulated homogeneous elastic material may be used) or hot press forming (a press plate, granulation or not may be used) The homogeneous elastic material of a specific shape is formed into various shapes. Among them, injection molding is suitable for homogeneous elastic raw materials with better fluidity after melting. For example, those with better fluidity (about 30% rubber content) are suitable for injection molding, and those with insufficient fluidity can be formed by hot pressing (about 15 〇/〇). The rubber content of the golf ball may be formed by hot pressing using the homogeneous elastic plastic material directly to form an integrally formed golf ball 10, and the design of the hot pressing die may be directly after the hot pressing. A plurality of recesses (for example, 336 recesses) are formed on the surface of the golf ball 10, thereby reducing wind resistance and improving the feeling of use. If a double-layer golf ball 10A' is to be produced as shown in the third figure, the package described below can be implemented. In step 95, the double-layer golf ball 1A is composed of a main body 11A and an outer layer 12 stacked one by one from the inside to the outside. Covering 95: After completing a main body 11A, one of different material types or ratios is selected. The elastic material is coated on the outside of the main body 11 to form an outer layer 12'. The main body 11 and the outer layer 12 having different hardness and elasticity are pressed together by a process such as hot pressing. The golf ball 10A of the layer. The golf ball 10 having a double layer is relatively softer and more elastic than the golf ball 10 of the single layer, so that it has a fast rotation speed and a speed of 201249912 degree. The ball is used. The outer layer 12 of the double-layered golf ball 1A is generally thinner than the main camera 11A. It is also possible to repeatedly coat the 95 steps to form a golf ball of two or more layers. After the step of forming 94 or covering 95, the process of trimming the residual material and the like may be carried out to trim the golf ball 10 or the green golf ball 10 射 injection bone or hot pressing residual material, etc., and the recycled material can be used continuously. For the material selection and content ratio, please refer to the following examples: [Example 1] (1) Biodegradable plastic: polybutyl succinate, the weight percentage of which is 72.65 wt% of the elastic material; (2) Rubber The weight percentage of polybutadiene rubber and natural rubber polybutadiene rubber is 54 wt% of the elastic material, and the weight percentage of natural rubber is 1.28 wt% of the elastic material; (3) compatibilizer: maleic anhydride With 4,4-dihydroxy The weight percentage of benzophenone and maleic anhydride is 28 wt% of the elastic material, and the weight percentage of 4 4 dihydroxydibenzoic acid is Q 43 wt% of the elastic material; (4) Additive: epoxy soybean oil, weight The percentage is 12.82 wt% of the elastic material. The mixing temperature of the raw materials of each component is ~120 ° C, and then the molding and injection molding are carried out, and the injection molding temperature is 14 〇 to 165. [Example 2] (1) Biodegradable plastic : polylactic acid, the weight percentage of which is 86 wt% of the elastic material; (2) rubber: natural rubber, the weight percentage of which is 10 11 201249912 wt% of the elastic material; (3) compatibilizer: 1t1 two (t-butyl) Base _33,5 trimethylcyclohexane, the weight percentage of which is 2 wt% of the elastic material; (4) Additive: Soybean salad oil, the weight percentage of which is 2 wt% of the elastic material. The kneading temperature of each component raw material is 135 to 145 <»c, and then the molding and injection molding are carried out. The injection molding temperature is 15 〇 to 18 〇. Hey. [Example 3] (1) Biodegradable plastic: polylactic acid, the weight percentage of which is 20 wt% of the elastic material, and the starch plastic, the weight percentage thereof is 66 wt% of the elastic material; (2) Rubber: natural rubber 'The weight percentage is 10 wt% of the elastic material; 10% (3) Compatibilizer: it1 bis (tert-butyl bromo 3 3 5 trimethylcyclohexane, the weight percentage of which is 2 wt of the elastic material (4) Additive: Soybean salad oil, the weight percentage of which is 2 wt% of the elastic material. The mixing temperature of the raw materials of each component is 135-145. (:, after the processing and injection molding 'injection molding temperature: 150~ 180 ° C. [Example 4] (1) Biodegradable plastic: starch plastic, the weight percentage of which is 89.29 wt% of the elastic material; (2) Rubber: natural rubber, the weight percentage of which is 10.5 wt% of the elastic material 12 201249912 (3) Compatibilizer: 1,1 di(tert-butylper)-3,3,5 trimethylcyclohexane, 4,4-monopyridyl-arachnid or diisopropyl peroxide Benzene, the weight percentage of which is 0.21% by weight of the elastic material. The mixing temperature of the raw materials of each component is ~130 °C, Materials for making a molded exit 'Injection molding temperature: 140~170 eC.

【實施例J 經實驗測試’本發明之彈性材料硬度可控制於ShoreD 0.1〜85之間’以此彈性材料經適當調配所製成的球體可以 耐多次打擊而不破裂。且若將傳統的高爾夫球(不含生物可 分解塑膠)先刖技術中的高爾夫球(僅含可水解材料而不含 橡膠)’及以本發明彈性材料所製成的高爾夫球分別以自由 落體方式從2公尺高度處釋放,可以獲得下列表一數據: 各式高爾夫球之回彈高度比較 傳統高爾夫球 先前技術中的高爾 夫球 本發明之高爾夫 球 回彈高度 >70% 〜20% >50% 由表一之結果顯示,本發明之高爾夫球具有與傳統高 爾夫球相近的彈性。 本發明是藉由特殊的材料配合,使該彈性材料兼具有良 好的彈性、適當的硬度、可調塑、橡膠特性,進而能夠滿足 或輔助不同類別熱加工產品之彈性與保護性需求,進而使本 發明製成之高爾夫球具有與傳統高爾夫球(無法分解之橡膠 包覆’不含生物可分解塑膠)具有相似的特性。 前述將本發明之彈性材料製作成為高爾夫球,僅為一種 13 201249912 實施範例,該彈性材料另可應用於例如各式產品的保護殼 體、文具用品等不同的領域與範疇。 惟以上所述者,僅為本發明之較佳實施例而已,當不能 以此限定本發明實施之範圍,即大凡依本發明申請專利範圍 及發明說明内容所作之等效變化與修飾,皆仍屬本發明專利 涵蓋之範圍内〇 【圖式簡單說明】 第一圖為本發明之較佳實施例之一應用範例局部杳丨φ 示意圖。 第二圖為本發明之較佳實施例之製程流程示意圏。 第三圖為本發明之較佳實施例之另一應用範例局 面示意圖。 【主要元件符號說明】 1 〇尚爾夫球 10Α雙層高爾夫球 11主體 11Α主體 12外層[Example J Experimentally tested] The hardness of the elastic material of the present invention can be controlled between Shore D 0.1 to 85. The sphere prepared by appropriately blending the elastic material can withstand multiple blows without breaking. And if the conventional golf ball (excluding biodegradable plastic) golf ball in the prior art (containing only hydrolyzable material and no rubber)' and the golf ball made of the elastic material of the present invention are respectively free fall The mode is released from the height of 2 meters, and the following list of data can be obtained: The rebound height of various golf balls is compared with the golf ball of the prior art. The golf ball rebound height of the present invention > 70% 〜 20% &gt 50% From the results of Table 1, the golf ball of the present invention has elasticity similar to that of a conventional golf ball. The invention combines special materials to make the elastic material have good elasticity, appropriate hardness, adjustable plasticity and rubber characteristics, thereby satisfying or assisting the elasticity and protection requirements of different types of hot processed products, and further The golf ball made by the present invention has similar characteristics to a conventional golf ball (incapable of disintegrating rubber-coated 'biodegradable plastic). The above-described elastic material of the present invention is made into a golf ball, and is merely an example of the embodiment of 2012-0512. The elastic material can be applied to various fields and fields such as protective cases of various products and stationery. However, the above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the equivalent changes and modifications made by the scope of the invention and the description of the invention are still Included in the scope of the present invention 〇 [Simple Description of the Drawings] The first figure is a schematic diagram of a partial 杳丨φ of an application example of a preferred embodiment of the present invention. The second figure is a schematic diagram of a process flow of a preferred embodiment of the present invention. The third figure is a schematic diagram of another application example of a preferred embodiment of the present invention. [Main component symbol description] 1 〇 尔 夫 球 ball 10 Α double golf ball 11 main body 11 Α main body 12 outer layer

Claims (1)

201249912 七、申請專利範圍: 1. 一種彈性材料’其包含一生物可分解塑膠、一橡膠 以及一相容劑,其中: 該生物可分解塑膠係選自於由聚乳酸(PLA)、聚己内酯 (PCL)、聚琥珀酸丁二酯(PBS)、聚羥基乙酸(PGA)、聚己二 酸/對苯二甲酸丁二醇酯(PBAT)、聚乙烯醇(PVA)、澱粉塑膠 (Starch)、甲殼素(幾丁胺醣,chitosan)、織維素 (Cellulose)、聚β·羥基丁酸(PHB)、3-羥基丁酸與3-羥基戊 酸共聚物(PHVB)及其混合物所組成的群組; 該橡膠係選自於天然橡膠(Natural Rubber, NR)、聚丁 二烯橡膠(PolyButadieneRubber, BR)、丙烯腈丁二烯橡 膠(AcryloNitrile Butadiene Rubber, NBR )、溴 >(匕異丁稀 異戊二烯橡膠(Bromo 丨sobuty丨ene Isoprene Rubber, BIIR)、三元乙丙橡膠(Ethylene Propylene Diene Monomer Rubber, EPDM)、、乙浠丙烯橡膠(Ethylene Propylene Rubber, EP)、聚異戊二烯橡膠(Polyisoprene Rubber, IR)、苯乙烯丁二烯橡膠(Styrene Butadiene Rubber, SBR )、苯乙烯乙烯/ 丁烯苯乙烯橡膠(Styrene Ethylene/Butylene Styrene Rubber, SEBS)及其混合物岍 組成的群組;以及 該相容劑包含一酸類、一過氧化物或其組合。 2. 如申請專利範圍第1項所述的彈性材料,其中該生 物可分解塑膠為聚乳酸、聚琥站酸丁二醋或澱粉塑膠,該橡 膠為天然橡膠或聚丁二烯橡膠。 3. 如申請專利範圍第2項所述的彈性材料,其中該酸 15 201249912 類為馬來酸酐、硬脂酸或金屬鹽類脂肪酸,命 。攻過氣化物為 1,1二(叔丁基過)-3,3,5三甲基環己烧、4,4-二經基二苯甲嗣 或過氧化二異丙苯。 4. 如申請專利範圍第3項所述的彈性材料,其中. 該橡膠重量百分比介於該彈性材料的5〜彳5 wt%之間. 該生物可分解塑膠重量百分比介於該彈性材料的 60〜85 wt%之間。 5. 如申請專利範圍第4項所述的彈性材料,其中: 該酸類重量百分比介於該彈性材料的1〜2 wt%之間該 過氧化物重量百分比介於該彈性材料的〇·2〜〇 8 wt%之間。 6. 如申請專利範圍第5項所述的彈性材料,其進一步 包含環氧大豆油或大豆沙拉油,其重量百分比介於該彈性材 料的4〜20 wt%之間。 7. —種高爾夫球,其包含一層以上之構造,該一層以上 之構造係由申請專利範圍第1至6項其中任一項所述之彈性 材料所製成。 8. 如申請專利範圍第7項所述的高爾夫球,其包含二層 以上之構造’且各層之構造分別具有不同硬度與彈性。 9_如申請專利範圍第7項所述的高爾夫球,其包含一 層主體之構造。 10·如申請專利範圍第9項所述的高爾夫球,該主體係 為實心。 11· 一種高爾夫球的製造方法,該高爾夫球包含一層以 上之構造,該一層以上之構造係由申請專利範圍第j至6項 其中任一項所述之彈性材料所製成,其步驟包含: 16 201249912 (1) 依據硬度及彈性能力需求,分別選擇適當的生物可 分解塑膠、橡膠及相容劑之種類及比例; (2) 完成選擇適當的生物可分解塑膠、橡膠及相容劑之 種類及比例後,將各種材料以適當比例予以混練而為一混合 彈性原料; (3>混練後將該混合彈性塑膠原料固化而形成呈固趙 狀態的一均質彈性原料; (4)將該均質彈性塑勝原料予以加熱成形為一適當形 狀之主體。 12.如申請專利範圍第11項所述的高爾夫球的製造方 法,其進一步包含一包覆步驟,其係於完成成形為一主體步 驟後’選擇不同材料種類或材料比例之一種以上的彈性原 料,並將該一種以上的彈性原料包覆於該主體外,以將不同 材料種類與比例而具有不同硬度與彈性之一種以上的彈性 原料在該主體外形成一層以上的外層,進而形成多層的高爾 夫球。 八、圖式··(如次頁) 17201249912 VII. Patent application scope: 1. An elastic material comprising a biodegradable plastic, a rubber and a compatibilizing agent, wherein: the biodegradable plastic is selected from polylactic acid (PLA) and polycaps. Ester (PCL), polybutylene succinate (PBS), polyglycolic acid (PGA), polybutylene adipate/butylene terephthalate (PBAT), polyvinyl alcohol (PVA), starch plastic (Starch) ), chitin (chitosan), cellulose (Cellulose), poly-β-hydroxybutyric acid (PHB), 3-hydroxybutyric acid and 3-hydroxyvaleric acid copolymer (PHVB) and mixtures thereof a group consisting of: Natural Rubber (NR), PolyButadiene Rubber (BR), Acrylo Nitrile Butadiene Rubber (NBR), Bromine > Ethylene Propylene Diene Monomer Rubber (EPDM), Ethylene Propylene Diene Monomer Rubber (EPDM), Ethylene Propylene Rubber (EP), Polyisobutylene Ethylene (Ethylene Propylene Diene Monomer Rubber, EP) Pentadiene rubber (IR), benzene a group of Styrene Butadiene Rubber (SBR), Styrene Ethylene/Butylene Styrene Rubber (SEBS), and mixtures thereof; and the compatibilizer comprises an acid, 2. A peroxide or a combination thereof. 2. The elastic material according to claim 1, wherein the biodegradable plastic is polylactic acid, polysuccinic acid succinic acid or starch plastic, the rubber is natural rubber or 3. The polybutadiene rubber. 3. The elastic material according to claim 2, wherein the acid 15 201249912 is a maleic anhydride, a stearic acid or a metal salt fatty acid, and the gasification is 1, 1 bis (tert-butylper)-3,3,5 trimethylcyclohexanone, 4,4-dipyridinylbenzoate or dicumyl peroxide. 4. As claimed in item 3 The elastic material, wherein the rubber weight percentage is between 5 and 5 wt% of the elastic material. The biodegradable plastic weight percentage is between 60 and 85 wt% of the elastic material. Applying the elastic material described in item 4 of the patent scope, wherein The percentage by weight between the acid weight percent peroxide between 1~2 wt% of the elastomeric material interposed between the elastomeric material is square-2~〇 8 wt%. 6. The elastic material of claim 5, further comprising epoxidized soybean oil or soybean salad oil in a weight percentage of between 4 and 20% by weight of the elastic material. A golf ball comprising a structure of more than one layer, the one or more layers being made of the elastic material according to any one of claims 1 to 6. 8. The golf ball according to claim 7, which comprises two or more layers of construction and each of the layers has a different hardness and elasticity. A golf ball according to claim 7, which comprises a structure of a body. 10. The golf system of claim 9, wherein the main system is solid. A method of manufacturing a golf ball, the golf ball comprising a structure of more than one layer, the one or more layers being made of the elastic material according to any one of the above claims, wherein the steps include: 16 201249912 (1) According to the hardness and elastic capacity requirements, select the appropriate biodegradable plastic, rubber and compatibilizer types and proportions; (2) Complete the selection of appropriate biodegradable plastic, rubber and compatibilizer types After the ratio, the various materials are kneaded in an appropriate ratio to form a mixed elastic raw material; (3) the mixed elastic plastic raw material is solidified to form a homogeneous elastic raw material in a solid state; (4) the homogeneous elastic material The plastic material is heated and formed into a body of a suitable shape. The method for manufacturing a golf ball according to claim 11, further comprising a coating step after the step of forming the body into a main body Selecting one or more elastic materials of different material types or material ratios, and coating the one or more elastic materials outside the main body One or more kinds of elastic materials having different hardnesses and elasticitys of different material types and ratios form one or more outer layers outside the main body, thereby forming a multi-layered golf ball. 8. Drawings (e.g., next page) 17
TW100120636A 2011-06-14 2011-06-14 Elastic-material, producing method and application thereof TW201249912A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI510540B (en) * 2013-02-01 2015-12-01 Tatung Co Biodegradable polyester
TWI659766B (en) * 2018-05-30 2019-05-21 王志弘 Buffered gravity training ball

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI510540B (en) * 2013-02-01 2015-12-01 Tatung Co Biodegradable polyester
US10047194B2 (en) 2013-02-01 2018-08-14 Tatung Company Biodegradable polyester
TWI659766B (en) * 2018-05-30 2019-05-21 王志弘 Buffered gravity training ball

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