TW201248095A - Device and method for setting cooling tower temperature - Google Patents

Device and method for setting cooling tower temperature Download PDF

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TW201248095A
TW201248095A TW100117163A TW100117163A TW201248095A TW 201248095 A TW201248095 A TW 201248095A TW 100117163 A TW100117163 A TW 100117163A TW 100117163 A TW100117163 A TW 100117163A TW 201248095 A TW201248095 A TW 201248095A
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cooling water
water
tower
temperature
cooling
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TW100117163A
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Chinese (zh)
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TWI418755B (en
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shu-hong Wang
de-pei Wang
ying-zhao Huang
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Rexchip Electronics Corp
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Abstract

The present invention relates to a device and a method for setting cooling tower to control the water temperature of the cooling tower. The device comprises a cooling water flow rate calculating module, at least one wet bulb temperature sensor, at least one inlet/outlet water temperature sensor, and a controller. The method of the present invention includes obtaining parameters from the above-mentioned device, such as cooling water flow rate, atmospheric wet bulb temperature, and cooling water temperature difference by the above device, the controller is to set the outlet water temperature of the cooling tower and embed a performance curve calculation function for substituting the parameters to obtain the lowest outlet water temperature in accordance with the performance of the cooling tower as the setting outlet water temperature of the cooling water. Accordingly, the present invention can prevent the outlet water temperature of the cooling water from being set too low to cause energy consumption due to inefficient full-load operation on a variable-frequency fan of the cooling tower, and can save power consumption of the cooling tower in order to meet the requirements of energy saving and environmental protection.

Description

201248095 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明係有關冷卻水塔,尤其關於冷卻水塔的出水 溫度控制技術。 【先前技術】 [0002] 請參閱「圖1」所示,其為習知冷卻水塔1、冰水主 機2及外氣空調箱(MA103的設置架構圖,冷卻水塔1主$ 是提供冷卻水供冰水主機2的冷凝器4使用,以冷卻藉由 壓縮機5壓縮而產生高溫氣態的冷媒,經冷凝後1的液態A 媒經膨脹裝置6後,進入蒸發器7,冷媒蒸發吸熱而經熱 交換提供產生冰水,冰水即可供外氣空調箱3使用。 [0003] 請參閱「圖2」所示,為習知冷卻水塔1的結構圖, 該冷卻水塔1的頂面上方設置至少一變頻風扇8,該冷卻 水塔1的側邊下方設置一入風口 9,該冷卻水塔1内設置〜 灑水管10並連接一進水管11,該進水管11並連接一冷卻 水泵12 ’而該冷卻水塔1的底部設置一收集冷卻水的水槽 13,該水槽13連接一出水管14,據此,變頻風扇8運轉時 ,可帶動空氣由入風口 9灌入該冷卻水塔1並由冷卻水塔1 上方排出,而冷卻水藉冷卻水泵12經進水管11打入該冷 卻水塔1,以由灑水管10噴灑散布於該冷卻水塔1内,再 由水槽13收集起來由出水管14排出回到冷卻水泵12,即 可讓冷卻水充分與空氣混合,以藉由蒸發作用帶走熱量 而讓冷卻水降溫。 [0004] 請參閱「圖3」所示,影響冷卻水塔1降溫性能的因 素,主要有外界的大氣濕球溫度、冷卻水的進出水溫差 100117163 表單編號A0101 第3頁/共23頁 1002028873-0 201248095 與冷卻水的流量,如「圖3」所示,其冷卻水流量為1 0 0 % ,且不同的進出水溫差具有不同的性能曲線(不同流量亦 具不同的性能曲線),舉例來說當外界大氣濕球溫度為29 °C,進出水溫差為5 °C時,其可以達到的最低出水溫度為 32°C,其代表意義為冷卻水塔1的出水溫度最低只能達到 32°C,當出水溫度設定低於32°C時,只會造成該冷卻水 塔1的變頻風扇8無效益的滿載運轉而造成耗能。 [0005] [0006] 因此適當之冷卻水塔1出水溫度控制,可提昇冷卻水 塔1及冰水主機2用電效率,而達到節能的需求。目前對 於冷卻水塔1出水溫度控制,普遍是使用大氣濕球溫度+ △ T模式進行冷卻水的出水溫度控制,亦即大氣濕球溫度 有變化時(如四季變化與日夜晴雨改變),出水溫度設定 亦會跟著改變,以避免該冷卻水塔1的變頻風扇8長時間 無效益的滿載運轉。 然而請參閱「圖4」所示,由於此種出水溫度設定控 制方式,僅考慮到大氣濕球溫度的變化,而未考慮到冷 卻水進出水溫差與冷卻水流量,因此該冷卻水塔1的變頻 風扇8亦會有無效益的滿載運轉的問題,如「圖4」所示 ,該冷卻水塔1的變頻風扇8的運轉頻率15有持續滿載運 轉(60Hz),而實際出水溫度值16達不到出水溫度設定值 17的現象產生(實際出水溫度值16高於出水溫度設定值 17),顯然此種出水溫度設定方式因條件改變,造成設定 值有誤差,無法確實避免該冷卻水塔1的變頻風扇8無效 益的滿載運轉,造成耗能。 【發明内容】 100117163 表單編號A0101 第4頁/共23頁 1002028873-0 201248095 [0007] 爰是,本發明的主要目的在於揭露一種設定冷卻水 塔出水溫度的裝置與方法,以有效避免該冷卻水塔的變 頻風扇無效益的滿載運轉,而達到節能的目的。 [0008] 基於上述目的,本發明為一種設定冷卻水塔出水溫 度的裝置與方法,供設置於一冷卻水塔上,並用以控制 設定該冷卻水塔的出水溫度,該冷卻水塔的頂面上方設 置至少一變頻風扇,該冷卻水塔的侧邊下方設置一入風 口,該冷卻水塔内設置一連接一進水管的灑水管,該進 水管並連接一冷卻水泵,而該冷卻水塔的底部設置一收 〇 , 集冷卻水的水槽,該水槽連接一出水管,再連接該冷卻 水泵。 [0009] 本發明裝置包含一冷卻水流量計算模組、至少一濕 球溫度感知器、至少一進出水溫度感知器與一控制器, 而其方法步驟包含計算冷卻水流量、偵測大氣濕球溫度 、取得冷卻水溫差、計算最低出水溫度與設定出水溫度 [0010] 其中,該冷卻水流量計算模組為偵測該冷卻水塔的 冷卻水泵的運轉頻率,再乘以額定流量而計算出冷卻水 流量;該至少一濕球溫度感知器為設置於該冷卻水塔的 入風口,並偵測取得大氣濕球溫度,其設置多個可平均 計算,以減少誤差量;該至少一進出水溫度感知器各具 有一進水溫度感知器與一出水溫度感知器,該進水溫度 感知器與該出水溫度感知器分設置於該冷卻水塔的進水 管與出水管,以偵測進水溫度與出水溫度,而計算取得 冷卻水溫差,其設置多個可平均計算,以減少誤差量; 100117163 表單編號 A0101 第 5 頁/共 23 頁 1002028873-0 201248095 而a亥控制為電性連接該冷卻水塔,並控制设疋该冷卻 水塔的出水溫度,並内建該性能曲線計算函數’且讓該 性能曲線計算函數代入冷卻水流量、大氣濕球溫度與冷 卻水温差而計算得知該冷卻水塔的最低出水溫度,並設 定最低出水溫度作為該冷卻水塔的出水溫度設定。 [0011] [0012] [0013] 100117163 據此’本發明同時考量冷卻水流量、大氣濕球溫度 與冷卻水溫差等三種會影響該冷卻水塔性能表現的參數 ’並讓其輸入該冷卻水塔的性能計算函數,可計算取得 符合該冷卻水塔性能表現的最低出水溫度,並設定作為 該冷卻水塔的出水溫度因而可避免該冷卻水塔的出水 溫度設定過低,避免造成該冷卻水塔的變頻風扇無效益 的滿載運轉而造成耗能,而節省該冷卻水塔的電力消耗 ,滿足節能環保的需求。 【實施方式】 兹有關本發明的詳細内容及技術說明,現以實施例 來作進一步說明’但應瞭解的是,該等實施例僅為例示 說明之用,而不應被解釋為本發明實施之限制。 凊參閱「圖5」與「圖6」所示’本發明為一種設定 冷卻水塔20出水溫度的裝置,設置於一冷卻水塔2〇上, 並用以控制設定該冷卻水塔2〇的出水溫度,該冷卻水塔 20的頂面上方設置至少一變頻風扇30,該冷卻水塔2〇的 侧邊下方設置一入風口 21,該冷卻水塔2〇内設置—連接 一進水管23的灑水管22,該進水管23並連接一冷卻水栗 24 ’而該冷卻水塔20的底部設置一收集冷卻水的水槽25 ’該水槽25連接一出水管26,再連接該冷卻水泵24。 表單編號A0101 第6頁/共23頁 ln 201248095 [0014] Ο 制器70 [0015] S1 [0016] S2 [0017] S3 [0018] S4 [0019] S5 [0020] 其 本發明裝置包含一冷卻水流量計算模組40、至少一 濕球溫度感知器50、至少一進出水溫度感知器60與一控 而本發明方法其步驟包含: 51 :計算冷卻水流量; 52 :偵測大氣濕球溫度; 53 :取得冷卻水溫差; 54 :計算最低出水溫度; 設定出水溫度。 性,而本發明方法為藉由本發明裝置而達成並敘述如下 [0021] 該冷卻水流量計算模組40為偵測該冷卻水塔20的冷 卻水泵24的運轉頻率,再乘以額定流量而計算出冷卻水 流量,且該冷卻水塔20的冷卻水泵24可以為複數個,該 冷卻水流量計算模組40為分別偵測該複數冷卻水泵24的 運轉頻率,再乘以額定流量並累加而計算出冷卻水流量 ,並該冷卻水流量計算模組40可結合設置於該控制器70 内。且可定期藉由一超音波流量計(圖未示)偵測冷卻水 流量,再比對計算值加以補償,以確保冷卻水流量的正 確性。 [0022] 該至少一濕球溫度感知器50設置於該冷卻水塔20的 入風口 21,並偵測取得大氣濕球溫度。該至少一濕球溫 度感知器50可設置多個以平均計算,如該濕球溫度感知 100117163 表單編號Α0101 第7頁/共23頁 1002028873-0 201248095 器50可以為兩個,並設於該冷卻水塔20的入風口 21,其 可平均計算,以減少誤差量,且可定期以攜帶式濕球溫 度感知器(圖未示)比對大氣濕球溫度,並加以補償。 [0023] [0024] [0025] 該至少一進出水溫度感知器60可各具有一進水溫度 感知器61與一出水溫度感知器62,該進水溫度感知器61 與該出水溫度感知器62分設置於該冷卻水塔20的進水管 23與出水管26,以偵測進水溫度與出水溫度,而計算取 得冷卻水溫差,且該至少一進出水溫度感知器6〇可藉設 置多個而平均計算,以減少誤差量。 該控制器70為電性連接該冷卻水塔20,並控制設定 該冷卻水塔20的出水溫度,並内建一性能曲線計算函數 ,該性能曲線計算函數可代入冷卻水流量、大氣濕球溫 度與冷卻水溫差而計算得知該冷卻水塔20的最低出水溫 度,以讓最低出水溫度設定作為該冷卻水塔20的出水溫 度設定,此處值得一提的是,性能曲線計算函數與冷卻 水塔20的設計有關,通常為由冷卻水塔20的設計廠商所 提供,不同冷卻水塔20的性能曲線計算函數皆不同。 請參閱「圖7」所示,其為利用本發明設定該冷卻水 塔20出水溫度的控制模式變頻風扇30運轉頻率圖,如圖 所示,本發明的冷卻水塔20的變頻風扇30的運轉頻率80 沒有持續滿載運轉(60Hz)的現象’亦即本發明的實際出 水溫度值81皆可以達到出水溫度設定值82,顯然本發明 的出水溫度設定方式’確實可以避免該冷卻水塔20的變 頻風扇30無效益的滿載運轉’避免耗能的現象產生’以 節省能源,滿足使用上的需要。 100117163 表單編號A0101 第8頁/共23頁 1002 201248095 [0026] 請再參閱下表所示,其為本發明與習知技術的比較 表(詳細實驗條件與内容請見附件一),如表所示,藉由 本發明的技術,其冷卻水塔20耗電量約減少18%,單位冷 凍噸之耗電量(冷卻水塔20 +冰機+冷卻水泵24)和約減少 0. 49%。單位冷凍噸之全冰水系統耗電量約減少0. 47%, 主要由冷卻水塔20節能所貢獻,其每年約可省下新台幣 636, 898元的電費。 項目 先前技術 本發明 差距或收益 外氣給值 (kj/kg) 67. 2 67. 7 0. 74% 總冷珠嘲RT 14.847 14.868 0. 14% 冷卻水塔20出 水溫度(°C) 27. 4 27. 9 1. 75% 冷卻水塔 20CCT)耗電 kw 430 352 -18.12% 冰機(CH)耗 電kw 7602 7665 0. 83% 冷卻水泵 24CCWP)耗電 kw 742 727 -2.05% (CT+CH+CWP) kw 8774 8744 -0.35% (CT+CH+CWP) kw/RT 0. 591 0. 588 -0.49% 表單編號A0101 第9頁/共23頁 1002028873-0201248095 VI. Description of the Invention: [Technical Field of the Invention] [0001] The present invention relates to a cooling water tower, and more particularly to a water outlet temperature control technique for a cooling water tower. [Prior Art] [0002] Please refer to "Figure 1", which is the conventional cooling tower 1, ice water host 2 and external air conditioning box (MA103 installation architecture diagram, cooling tower 1 main $ is to provide cooling water supply The condenser 4 of the ice water main unit 2 is used to cool the refrigerant which is compressed by the compressor 5 to generate a high-temperature gaseous state. After the condensation, the liquid A medium passes through the expansion device 6, and then enters the evaporator 7, and the refrigerant evaporates and absorbs heat. The exchange provides the production of ice water, which can be used by the external air conditioner 3. [0003] Please refer to the structure diagram of the conventional cooling tower 1 shown in Fig. 2, at least above the top surface of the cooling tower 1. An inverter fan 8 is disposed below the side of the cooling tower 1 with an air inlet 9 in which a sprinkler pipe 10 is disposed and connected to an inlet pipe 11 which is connected to a cooling water pump 12' and the cooling The bottom of the water tower 1 is provided with a water tank 13 for collecting cooling water. The water tank 13 is connected to an outlet water pipe 14, whereby the variable frequency fan 8 can drive air to be poured into the cooling water tower 1 from the air inlet 9 and above the cooling water tower 1 when the inverter fan 8 is in operation. Discharge, while cooling water is cooled by a water pump 12 The water inlet pipe 11 is driven into the cooling water tower 1 to be sprayed by the sprinkler pipe 10 to be dispersed in the cooling water tower 1, and then collected by the water tank 13 and discharged from the water outlet pipe 14 to the cooling water pump 12, so that the cooling water is sufficiently mixed with the air. In order to remove the heat by evaporation, the cooling water is cooled. [0004] Please refer to the figure shown in Figure 3, which affects the cooling performance of the cooling tower 1, mainly including the external atmospheric wet bulb temperature and the inflow and outflow of cooling water. Temperature difference 100117163 Form No. A0101 Page 3 of 23 1002028873-0 201248095 The flow rate of cooling water, as shown in Figure 3, has a cooling water flow of 100%, and different inlet and outlet water temperature differences have different performance. Curves (different flow rates also have different performance curves). For example, when the ambient atmospheric wet bulb temperature is 29 °C and the inlet and outlet water temperature difference is 5 °C, the lowest effluent temperature that can be reached is 32 °C, which is representative. The outlet water temperature for the cooling tower 1 can only reach 32 ° C at the minimum, and when the outlet water temperature is set lower than 32 ° C, only the variable frequency fan 8 of the cooling tower 1 is inefficiently operated and consumes energy. [0005] [0006] Therefore, proper water tower temperature control of the cooling tower 1 can improve the power efficiency of the cooling tower 1 and the ice water host 2, and achieve energy saving requirements. Currently, for the cooling water tower 1 outlet water temperature control, the atmospheric wet bulb temperature + Δ T mode is generally used. When the temperature of the outlet water of the cooling water is controlled, that is, when the temperature of the atmospheric wet bulb changes (such as the change of the four seasons and the change of the day and night), the setting of the outlet water temperature will also change to avoid the variable frequency fan 8 of the cooling tower 1 being unprofitable for a long time. Full load operation. However, please refer to “Figure 4”. Due to this outlet water temperature setting control method, only the change of atmospheric wet bulb temperature is considered, and the cooling water inlet and outlet water temperature difference and cooling water flow rate are not taken into account. The inverter fan 8 of 1 also has an unproductive full-load operation problem. As shown in Fig. 4, the operating frequency 15 of the inverter fan 8 of the cooling tower 1 is continuously full-loaded (60 Hz), and the actual outlet temperature value is 16 The phenomenon that the outlet water temperature setting value 17 is not generated (the actual outlet water temperature value 16 is higher than the outlet water temperature setting value 17), obviously this type of outlet water temperature setting Conditions due to changes of formula, resulting in the set value has an error, it does not prevent the full operating frequency cooling tower fan 8 of invalid benefits, resulting in energy. SUMMARY OF THE INVENTION 100117163 Form No. A0101 Page 4 / Total 23 Page 1002028873-0 201248095 [0007] The main purpose of the present invention is to disclose a device and method for setting the water temperature of a cooling tower to effectively avoid the cooling tower. The variable frequency fan has no benefit and full load operation, and achieves the purpose of energy saving. [0008] Based on the above object, the present invention is a device and method for setting a water outlet temperature of a cooling water tower, which is disposed on a cooling water tower and configured to control a set water temperature of the cooling water tower, at least one of which is disposed above a top surface of the cooling water tower. An inverter fan is disposed below the side of the cooling tower, and an air inlet is disposed in the cooling tower, and the water inlet pipe is connected with a water pipe connected to a cooling water pump, and the bottom of the cooling water tower is provided with a collecting and collecting A sink for cooling water, which is connected to an outlet pipe and connected to the cooling water pump. [0009] The device of the present invention comprises a cooling water flow calculation module, at least one wet bulb temperature sensor, at least one inlet and outlet water temperature sensor and a controller, and the method steps include calculating a cooling water flow rate and detecting an atmospheric wet bulb Temperature, obtaining the temperature difference of the cooling water, calculating the minimum outlet water temperature and setting the outlet water temperature [0010] wherein the cooling water flow calculation module detects the operating frequency of the cooling water pump of the cooling tower, and multiplies the rated flow rate to calculate the cooling water a flow rate; the at least one wet bulb temperature sensor is disposed at an air inlet of the cooling water tower, and detects an atmospheric wet bulb temperature, and is configured to perform a plurality of averaging calculations to reduce an error amount; the at least one inlet and outlet water temperature sensor Each has an inlet water temperature sensor and an outlet water temperature sensor, and the water inlet temperature sensor and the outlet water temperature sensor are disposed in the inlet and outlet pipes of the cooling tower to detect the inlet water temperature and the outlet water temperature. Calculate the temperature difference of the cooling water, and set multiple averaging calculations to reduce the error amount; 100117163 Form No. A0101 Page 5 of 23 1002028873-0 201248095 and a Hai control is electrically connected to the cooling tower, and controls the outlet water temperature of the cooling tower, and built the performance curve calculation function 'and let the performance curve calculation function substitute cooling water flow, atmospheric humidity The minimum outlet temperature of the cooling tower is calculated from the temperature difference between the bulb temperature and the cooling water, and the minimum outlet temperature is set as the outlet temperature setting of the cooling tower. [0013] [0013] 100117163 According to this, the present invention simultaneously considers three parameters, such as cooling water flow rate, atmospheric wet bulb temperature and cooling water temperature difference, which affect the performance of the cooling tower and allows it to be input into the cooling tower performance. The calculation function can calculate the minimum outlet water temperature that meets the performance of the cooling tower, and set the water outlet temperature of the cooling tower to prevent the outlet water temperature of the cooling tower from being set too low, thereby avoiding the inefficiency of the inverter fan of the cooling tower. It consumes energy when fully loaded, and saves the power consumption of the cooling tower to meet the needs of energy saving and environmental protection. DETAILED DESCRIPTION OF THE INVENTION The detailed description and technical description of the present invention will be further described by the embodiments of the present invention. It should be understood that the embodiments are only illustrative and not to be construed as The limit. Referring to "FIG. 5" and "FIG. 6", the present invention is a device for setting the water temperature of the cooling water tower 20, which is disposed on a cooling water tower 2, and is used to control the setting of the outlet water temperature of the cooling tower 2, At least one inverter fan 30 is disposed above the top surface of the cooling water tower 20, and an air inlet port 21 is disposed below the side of the cooling water tower 2, and the water tower 22 is disposed in the cooling water tower 2, and the water inlet pipe 22 is connected to the water inlet pipe 23. 23 is connected to a cooling water chest 24' and a bottom of the cooling water tower 20 is provided with a water tank 25 for collecting cooling water. The water tank 25 is connected to an outlet pipe 26, and is connected to the cooling water pump 24. Form No. A0101 Page 6 of 23 ln 201248095 [0014] S1 [0016] S2 [0017] S3 [0018] S4 [0020] The apparatus of the present invention comprises a cooling water The flow calculation module 40, the at least one wet bulb temperature sensor 50, the at least one inlet and outlet water temperature sensor 60, and the control method of the present invention include: 51: calculating a cooling water flow rate; 52: detecting an atmospheric wet bulb temperature; 53 : Obtain the temperature difference of the cooling water; 54 : Calculate the minimum outlet water temperature; Set the outlet water temperature. The method of the present invention is achieved by the device of the present invention and is described as follows [0021] The cooling water flow calculation module 40 is configured to detect the operating frequency of the cooling water pump 24 of the cooling water tower 20 and multiply by the rated flow rate. The cooling water flow rate, and the cooling water pump 24 of the cooling water tower 20 may be plural. The cooling water flow calculation module 40 respectively detects the operating frequency of the plurality of cooling water pumps 24, multiplies the rated flow rate and accumulates to calculate the cooling. The water flow rate and the cooling water flow calculation module 40 can be disposed in the controller 70 in combination. The flow of cooling water can be periodically detected by an ultrasonic flowmeter (not shown), and the calculated value can be compensated to ensure the correct flow of cooling water. [0022] The at least one wet bulb temperature sensor 50 is disposed at the air inlet 21 of the cooling water tower 20, and detects the atmospheric wet bulb temperature. The at least one wet bulb temperature sensor 50 can be set to be averaged, such as the wet bulb temperature perception 100117163 Form number Α 0101 Page 7 / Total 23 page 1002028873-0 201248095 The device 50 can be two and set in the cooling The air inlet 21 of the water tower 20 can be calculated on average to reduce the amount of error, and the atmospheric wet bulb temperature can be periodically compared and compensated by a portable wet bulb temperature sensor (not shown). [0025] The at least one inlet and outlet water temperature sensor 60 may each have an inlet water temperature sensor 61 and an outlet water temperature sensor 62, and the water inlet temperature sensor 61 and the outlet water temperature sensor 62 The water inlet pipe 23 and the water outlet pipe 26 of the cooling water tower 20 are separately disposed to detect the inlet water temperature and the outlet water temperature, and the temperature difference of the cooling water is calculated, and the at least one inlet and outlet water temperature sensor 6 can be provided by using a plurality of Average calculation to reduce the amount of error. The controller 70 is electrically connected to the cooling water tower 20, and controls the setting of the water outlet temperature of the cooling water tower 20, and has a built-in performance curve calculation function, which can be substituted into the cooling water flow rate, the atmospheric wet bulb temperature and the cooling. The minimum water outlet temperature of the cooling water tower 20 is calculated by the water temperature difference, so that the minimum outlet water temperature is set as the outlet water temperature setting of the cooling water tower 20. Here, it is worth mentioning that the performance curve calculation function is related to the design of the cooling water tower 20. It is usually provided by the designer of the cooling tower 20, and the performance curves of the different cooling towers 20 are different. Please refer to FIG. 7 , which is a running mode of the control mode inverter fan 30 for setting the water outlet temperature of the cooling water tower 20 by the present invention. As shown in the figure, the operating frequency of the inverter fan 30 of the cooling tower 20 of the present invention is 80. There is no phenomenon of continuous full load operation (60 Hz), that is, the actual water outlet temperature value 81 of the present invention can reach the outlet water temperature setting value 82. Obviously, the outlet water temperature setting mode of the present invention can surely avoid the inverter fan 30 of the cooling water tower 20. The full-load operation of the benefit 'avoids the phenomenon of energy consumption' to save energy and meet the needs of use. 100117163 Form No. A0101 Page 8 of 23 1002 201248095 [0026] Please refer to the table below, which is a comparison table between the present invention and the prior art (see Annex 1 for detailed experimental conditions and contents). It is shown that, by the technique of the present invention, the power consumption of the cooling water tower 20 is reduced by about 18%, and the power consumption per unit of refrigeration ton (cooling tower 20 + ice machine + cooling water pump 24) is reduced by about 0.49%. The power consumption of the whole ice water system per unit of frozen tons was reduced by 0.47%, mainly contributed by the energy saving of the cooling tower 20, which saved about NT$636,898 per year. Project Prior Art The gap or benefit of the present invention is given (kj/kg) 67. 2 67. 7 0. 74% Total cold bead RT 14.847 14.868 0. 14% Cooling tower 20 outlet temperature (°C) 27. 4 27. 9 1. 75% cooling tower 20CCT) power consumption kw 430 352 -18.12% ice machine (CH) power consumption kw 7602 7665 0. 83% cooling water pump 24CCWP) power consumption kw 742 727 -2.05% (CT+CH+ CWP) kw 8774 8744 -0.35% (CT+CH+CWP) kw/RT 0. 591 0. 588 -0.49% Form No. A0101 Page 9 of 23 1002028873-0

100117163 201248095 (CH+CCP+ 0. 642 — —-_______ 0. 639 Ό. 47% SCCP+CWP+ CT)kw/RT 如上所述 -~~-------- ,透過本發明的控制裝置與方法 ,可避免 該冷卻水塔20的出水溫度設定過低,避免該冷卻水塔20 的變頻風扇30無效益的滿載運轉而造成耗能,因此本發 明可以節省該冷卻水塔20的電力消耗,滿足節能環保的 需求。 [0028] 惟上述僅為本發明之較佳實施例而已,並非用來限 定本發明實施之範圍。即凡依本發明申請專利範圍所做 的均等變化與修飾,皆為本發明專利範圍_所涵蓋。 【圖式簡單說明】 [0029] 圖1,為習知冰水主機系統架構圖。 [〇〇3〇] 圖2,為習知冷卻水塔結構圖。 [〇〇31] 圖3,為習知冷卻水塔性能曲線圖。 [0032] 圖4,為習知出水溫度控制模式的變頻風扇運轉頻率圖。 [0033] 圖5,為本發明裝置設置於冷卻水塔的結構示意圖。 [0034] 圖6,為本發明步驟流程圖。 [0035] 圖7,為本發明出水溫度控制模式的變頻風屬運轉頻率圖 〇 【主要元件符號說明】 [0036] 習知 t〇〇37} 1 :冷卻水塔 100117163 表單編號A0101 第10頁/共23頁 1002028873-0 201248095100117163 201248095 (CH+CCP+ 0. 642 — —-_______ 0. 639 Ό. 47% SCCP+CWP+ CT)kw/RT As described above –~~--------, through the control device of the present invention The method can prevent the water outlet temperature of the cooling water tower 20 from being set too low, and avoid the energy consumption of the variable frequency fan 30 of the cooling water tower 20 without any benefit. Therefore, the present invention can save power consumption of the cooling water tower 20 and meet energy conservation and environmental protection. Demand. The above are only the preferred embodiments of the present invention and are not intended to limit the scope of the present invention. That is, the equivalent changes and modifications made by the scope of the patent application of the present invention are covered by the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS [0029] FIG. 1 is a structural diagram of a conventional ice water host system. [〇〇3〇] Figure 2 is a structural diagram of a conventional cooling tower. [〇〇31] Fig. 3 is a graph showing the performance of a conventional cooling tower. 4 is a frequency diagram of an inverter fan operating frequency in a conventional water temperature control mode. [0033] FIG. 5 is a schematic structural view of a device according to the present invention installed in a cooling water tower. 6 is a flow chart of steps of the present invention. 7 is a frequency conversion wind operation frequency diagram of the outlet water temperature control mode of the present invention. [Main component symbol description] [0036] Conventional t〇〇37} 1 : Cooling water tower 100117163 Form No. A0101 Page 10 / Total 23 pages 1002028873-0 201248095

[0038] 2 二 冰水主機 [0039] 3 : 外氣空調箱 [0040] 4 二 冷凝器 [0041] 5 : 壓縮機 [0042] 6 : 膨脹裝置 [0043] 7 : 蒸發器 [0044] 8 : 變頻風扇 [0045] 9 : 入風口 [0046] 10 :灑水管 [0047] 11 :進水管 [0048] 12 :冷卻水泵 [0049] 13 :水槽 [0050] 14 :出水管 [0051] 15 :運轉頻率 [0052] 16 :實際出水溫度值 [0053] 17 :出水溫度設定值 [0054] 本發明 [0055] S1 :計算冷卻水流量 [0056] S2 :偵測大氣濕球溫度 100117163 表單編號A0101 第11頁/共23頁 1002028873-0 201248095 [0057] [0058] [0059] [0060] [0061] [0062] [0063] [0064] [0065] [0066] [0067] [0068] [0069] [0070] [0071] [0072] [0073] [0074] [0075] 53 :取得冷卻水溫差 54 :計算最低出水溫 55 :設定出水溫度 20 :冷卻水塔 21 :入風口 22 :灑水管 23 :進水管 24 :冷卻水泵 25 :水槽 26 :出水管 30 :變頻風扇 40 :冷卻水流量計算模組 50 :濕球溫度感知器 60 :進出水溫度感知器 61 :進水溫度感知器 6 2 :出水溫度感知器 70 :控制器 80 :運轉頻率 81 :實際出水溫度值 100117163 表單編號A0101 第12頁/共23頁 1002028873-0 201248095 [0076] 8 2 :出水温度設定值[0038] 2 Second ice water host [0039] 3 : External air conditioning box [0040] 4 Two condenser [0041] 5 : Compressor [0042] 6 : Expansion device [0043] 7 : Evaporator [0044] 8 : Inverter fan [0045] 9 : Air inlet [0046] 10 : Sprinkler pipe [0047] 11 : Inlet pipe [0048] 12 : Cooling water pump [0049] 13 : Sink [0050] 14 : Outlet pipe [0051] 15 : Operating frequency [0052] 16: Actual water temperature value [0053] 17: Outlet water temperature setting value [0054] The present invention [0055] S1: Calculating the cooling water flow rate [0056] S2: Detecting the atmospheric wet bulb temperature 100117163 Form No. A0101 Page 11 [0070] [0070] [0070] [0070] [0070] [0070] [0070] [0070] [0075] [0075] 53: Obtaining the cooling water temperature difference 54: calculating the minimum outlet water temperature 55: setting the outlet water temperature 20: cooling water tower 21: air inlet 22: sprinkling water pipe 23: water inlet pipe 24: Cooling water pump 25: Sink 26: Outlet pipe 30: Variable frequency fan 40: Cooling water flow calculation module 50: Wet bulb temperature sensor 60: Inlet and outlet water temperature sensor 61: Inlet water temperature sensing 6 2 : Outlet water temperature sensor 70 : Controller 80 : Operating frequency 81 : Actual water temperature value 100117163 Form No. A0101 Page 12 of 23 1002028873-0 201248095 [0076] 8 2 : Outlet temperature setting

100117163 表單編號A0101 第13頁/共23頁 1002028873-0100117163 Form No. A0101 Page 13 of 23 1002028873-0

Claims (1)

201248095 七、申請專利範圍: 1 一種設定冷卻水塔出水溫度的裝置’設置於一冷卻水塔上 ,症用以控制設定該冷卻水塔的出水溫度’該冷卻水塔的 頂面上方設置至少一變頻風扇’該冷卻水塔的側邊下方設 置一入風口,該冷卻水塔内設置一連接一進水管的灑水管 ,該進水管並連接一冷卻水泵,而該冷卻水塔的底部設置 一收集冷卻水的水槽,該水槽連接一出水管,並連接該冷 卻水泵,其包含: 一冷卻水流量計算模組,該冷卻水流量計算模組偵測該冷 卻水塔的冷卻水泵的運轉頻率,再乘以額定流量而計算出 冷卻水流量; 至少一濕球溫度感知器,該至少一濕球溫度感知器設置於 該冷卻水塔的入風口,並偵測取得大氣濕球溫度; 至少一進出水溫度感知器’該至少一進出水溫度感知器各 具有一進水溫度感知器與一出水溫度感知器’該進水溫度 感知器與該出水溫度感知器分設置於該冷卻水塔的進水管 與出水管,以偵測進水溫度與出水溫度,而計算取得冷卻 水溫差; 一控制器,該控制器電性連接該冷卻水塔,並控制設定該 冷卻水塔的出水溫度,並内建一性能曲線計算函數,該性 能曲線計算函數代入冷卻水流量、大氣濕球溫度與冷卻水 溫差而計算得知該冷卻水塔的最低出水溫度’以讓最低出 水溫度設定作為該冷卻水塔的出水溫度設定。 2 .如申請專利範圍第1項所述之設定冷卻水塔出水溫度的裝 置,其中該濕球溫度感知器為兩個’並設於該冷卻水塔的 100117163 表單編號A0101 第Η頁/共23頁 1002028873-0 201248095 3 . 4201248095 VII. Patent application scope: 1 A device for setting the outlet water temperature of a cooling water tower is disposed on a cooling water tower for controlling the setting of the outlet water temperature of the cooling water tower. At least one inverter fan is disposed above the top surface of the cooling water tower. An air inlet is disposed below the side of the cooling water tower, and a water pipe connected to an inlet pipe is disposed in the cooling water tower, and the water inlet pipe is connected to a cooling water pump, and a bottom of the cooling water tower is provided with a water collecting tank for collecting cooling water. Connecting an outlet pipe and connecting the cooling water pump, comprising: a cooling water flow calculation module, the cooling water flow calculation module detects an operation frequency of the cooling water pump of the cooling water tower, and multiplies the rated flow rate to calculate the cooling Water flow rate; at least one wet bulb temperature sensor, the at least one wet bulb temperature sensor is disposed at an air inlet of the cooling water tower, and detects an atmospheric wet bulb temperature; at least one inlet and outlet water temperature sensor 'the at least one inlet and outlet water The temperature sensors each have an inlet water temperature sensor and an outlet water temperature sensor 'this water temperature sensing And the water outlet temperature sensor is disposed in the inlet pipe and the outlet pipe of the cooling water tower to detect the inlet water temperature and the outlet water temperature, and calculates the temperature difference of the cooling water; and a controller electrically connects the cooling tower, And controlling the set water temperature of the cooling water tower, and constructing a performance curve calculation function, the performance curve calculation function substituting the cooling water flow rate, the atmospheric wet bulb temperature and the cooling water temperature difference to calculate the minimum water outlet temperature of the cooling water tower Let the minimum outlet water temperature be set as the outlet water temperature setting of the cooling tower. 2. The device for setting a water outlet temperature of a cooling water tower according to claim 1, wherein the wet bulb temperature sensor is two '100117163 and is disposed in the cooling water tower. Form No. A0101 Page/Total 23 Page 1002028873 -0 201248095 3 . 4 Q 入風口0 、aβA卻水塔出水溫度的裝 如申請專利範圍第1項所述之沒疋々 u旗數個’該冷卻水流量 置,其中該冷卻水塔的冷卻水系爲报 計算模組為分別僧測該複數冷卻水象的運轉頻#再乘以 額定流量並累加而計算出冷卻水流量。 ·*·、知,用以控制設定一冷卻 一種設定冷卻水塔出水溫度的方/友 ,W认稍而上方設置至少一變頻 水塔的出水溫度,該冷卻水蛤的了員 風扇,該冷卻水塔的侧邊下方設卻水塔 内設置-連接—進水管的激水"f,該進水^纟並連接冷卻 水泵’ 而該冷卻水塔的底部設f -收集冷卻水的水槽’該 水槽連接-出水管,並連接該冷卻水泵’其步驟包含· 計算冷卻水流量; 偵測大氣濕球溫度; 計算最低出水溫度,為先取得該冷卻水塔的性能曲線計算 函數,讓該性能曲線計算函數代入冷卻AM量、大氣濕球 溫度與冷卻水溫差而計算得知該冷卻水塔的最低出水溫度 設定出水溫度。 5 ·如申請專利範圍第4項所述之設定冷卻水塔出水溫度的方 法,其中為藉由一冷卻水流量計算模組偵測該冷卻水塔的 冷卻水泵的運轉頻率,再乘以額定流量而計算出冷卻水流 量0 6 ·如申請專利範圍第5項所述之設定冷卻水塔出水溫度的方 法,其中為定期藉由一超音波流量計偵測冷卻水流量,再 比對計算值加以補償。 7 .如申請專利範圍第4項所述之設定冷卻水塔出水溫度的方 表單編號咖 1002028873-0 201248095 法,其中為讓至少一濕球溫度感知器設置於該冷卻水塔的 入風口,以偵測取得大氣濕球溫度。 8 .如申請專利範圍第7項所述之設定冷卻水塔出水溫度的方 法,其中定期以攜帶式濕球溫度感知器比對大氣濕球溫度 ,並加以補償。 9 .如申請專利範圍第4項所述之設定冷卻水塔出水溫度的方 法,其中為讓至少一進出水溫度感知器的一進水溫度感知 器與一出水溫度感知器分設置於該冷卻水塔的進水管與出 水管,以偵測進水溫度與出水溫度,而計算取得冷卻水溫 差。 10 .如申請專利範圍第4項所述之設定冷卻水塔出水溫度的方 法,其中為讓該性能曲線計算函數内建於一控制器内,該 控制器電性連接該冷卻水塔,並控制設定該冷卻水塔的出 水溫度,並讓該性能曲線計算函數代入冷卻水流量、大氣 濕球溫度與冷卻水溫差而計算得知該冷卻水塔的最低出水 溫度,以讓最低出水溫度設定作為該冷卻水塔的出水溫度 言史定。 100117163 表單編號A0101 第16頁/共23頁 1002028873-0Q air inlet 0, aβA, but the water tower outlet temperature is installed as described in the first paragraph of the patent application scope, the number of the cooling water flow is set, wherein the cooling water tower cooling water system is reported to the calculation module The operation frequency # of the plurality of cooling water images is measured and multiplied by the rated flow rate and accumulated to calculate the cooling water flow rate. ···, know, to control the setting of a cooling side to set the cooling water tower water temperature / party, W slightly above the upper set of water temperature of the water tower, the cooling water heater fan, the cooling tower Below the side, there is a water connection in the water tower - the connection - the water in the inlet pipe "f, the inlet water is connected to the cooling water pump, and the bottom of the cooling water tower is provided with f - the sink for collecting the cooling water. The water pipe is connected to the cooling water pump. The steps include: calculating the cooling water flow rate; detecting the atmospheric wet bulb temperature; calculating the minimum water outlet temperature, first obtaining the performance curve calculation function of the cooling water tower, and letting the performance curve calculation function substitute the cooling AM The amount, the atmospheric wet bulb temperature and the cooling water temperature difference are calculated to determine the minimum outlet temperature of the cooling tower to set the outlet water temperature. 5) The method for setting the outlet water temperature of the cooling tower according to claim 4, wherein the cooling water flow calculation module detects the operating frequency of the cooling water pump of the cooling tower and multiplies the rated flow rate The cooling water flow rate is 0.6. The method for setting the cooling water tower outlet temperature as described in claim 5, wherein the cooling water flow rate is periodically detected by an ultrasonic flowmeter, and the calculated value is compensated. 7. The method of setting the cooling water tower outlet temperature according to item 4 of the patent application scope is the method 1002028873-0 201248095, wherein at least one wet bulb temperature sensor is disposed at the air inlet of the cooling tower to detect Obtain the atmospheric wet bulb temperature. 8. A method of setting a cooling water tower outlet temperature as described in claim 7 wherein the atmospheric wet bulb temperature is periodically compared with a portable wet bulb temperature sensor and compensated. 9. The method for setting a cooling water tower outlet temperature according to claim 4, wherein a water inlet temperature sensor and an outlet water temperature sensor for at least one inlet and outlet water temperature sensor are disposed in the cooling water tower. The inlet pipe and the outlet pipe are used to detect the inlet water temperature and the outlet water temperature, and the temperature difference of the cooling water is calculated. 10. The method for setting a cooling water tower outlet temperature according to claim 4, wherein the controller is electrically connected to the cooling tower for controlling the performance curve calculation function, and controls the setting The outlet water temperature of the cooling tower is calculated, and the performance curve calculation function is substituted into the cooling water flow rate, the atmospheric wet bulb temperature and the cooling water temperature difference to calculate the minimum outlet water temperature of the cooling water tower, so that the minimum outlet water temperature is set as the outlet water of the cooling tower. The temperature is fixed. 100117163 Form No. A0101 Page 16 of 23 1002028873-0
TW100117163A 2011-05-17 2011-05-17 Device and method for setting cooling tower temperature TW201248095A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI640387B (en) * 2017-08-31 2018-11-11 台灣積體電路製造股份有限公司 Cooling system for optimization control and automatic control method thereof
US11486597B2 (en) 2019-04-03 2022-11-01 Chicony Power Technology Co., Ltd. Control method for air conditioning system
US11573026B2 (en) 2019-04-03 2023-02-07 Chicony Power Technology Co., Ltd. Air handling unit control system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201003930Y (en) * 2006-08-31 2008-01-09 王吉一 A cooling tower

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI640387B (en) * 2017-08-31 2018-11-11 台灣積體電路製造股份有限公司 Cooling system for optimization control and automatic control method thereof
US11486597B2 (en) 2019-04-03 2022-11-01 Chicony Power Technology Co., Ltd. Control method for air conditioning system
US11573026B2 (en) 2019-04-03 2023-02-07 Chicony Power Technology Co., Ltd. Air handling unit control system

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