TW201244588A - Housing and method for making same - Google Patents

Housing and method for making same Download PDF

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Publication number
TW201244588A
TW201244588A TW100116177A TW100116177A TW201244588A TW 201244588 A TW201244588 A TW 201244588A TW 100116177 A TW100116177 A TW 100116177A TW 100116177 A TW100116177 A TW 100116177A TW 201244588 A TW201244588 A TW 201244588A
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Taiwan
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layer
pattern layer
vacuum
pattern
vacuum coating
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TW100116177A
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Chinese (zh)
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Yung-Ta Lo
Yi-Cheng Wang
Yong Zheng
rui-ren Lu
yong-ming Yang
Zhi Pan
Chieh-Hsiang Wang
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Fih Hong Kong Ltd
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Publication of TW201244588A publication Critical patent/TW201244588A/en

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Casings For Electric Apparatus (AREA)

Abstract

A housing includes a transparent substrate, a translucent first metallic coating formed on an outer surface of the substrate, a translucent pattern layer formed the metallic coating, a second pattern layer formed on an inner surface of the substrate, and a second metallic coating formed on the second pattern layer. The first metallic coating partially covers the outer surface. The first pattern layer has the same shape with the first metallic coating and is coincident with the first metallic coating. The second pattern layer partially covers the inner surface. The second metallic coating covers the second pattern layer and the inner surface not covered by the second pattern layer. The present disclosure further provides a method for manufacturing the housing.

Description

201244588 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明涉及一種裝飾性外殼及其製造方法。 【先前技術】 [0002] 隨著無線通信與資訊處理技術的發展,行動電話、個人 數位助理(personal digital assistant, PDA)等 可攜式電子裝置競相湧現,令消費者可隨時隨地充分享 受高科技帶來的種種便利。為增加所述可攜式電子裝置 的使用個性,越來越多的可攜式電子裝置的外殼開始採 用具圖形顯示的外殼。 [0003] 習知之可攜式電子裝置外殼上的圖形大多直接製作在殼 體外表面,比如藉由將圖案直接印刷在殼體上,或者藉 由陽極氧化等方式在殼體表面上形成彩色圖案。這種殼 體雖然在一定程度上改善了可攜式電子裝置外殼視覺上 的單調性,然,藉由上述方法在殼體上形成的圖案缺乏 立體感,而且缺乏金屬質感。 【發明内容】 [0004] 有鑒於此,有必要提供一種具有深度感及金屬質感圖案 的外殼。 [0005] 另外,還有必要提供一種上述外殼的製造方法。 [0006] —種外殼,包括透明基體,該基體包括外表面及與外表 面相反的内表面,該外殼還包括形成於外表面的半透明 的第一真空鍍膜層、形成於第一真空鍍膜層上的半透明 的第一圖案層、形成於内表面的半透明的第二圖案層及 100116177 表單編號A0101 第4頁/共12頁 1002027170-0 201244588 形成於第二圖案層上的第二真空鍍膜層,該第一真空鍍 膜層部分覆蓋該外表面,該第一圖案層與第一真空鍍膜 層具有相同的形狀且與第一真空鍍膜層重合,該第二圖 案層部分覆蓋該内表面,該第二真空鍍膜層覆蓋該第二 圖案層及未被第二圖層覆蓋的内表面。 [0007] 一種外殼的製造方法,包括如下步驟: [0008] 提供透明基體,該基體包括外表面及與外表面相反的内 表面; [0009] 於該外表面形成透明的底漆層; [0010] 於該底漆層上進行真空鍍膜,以形成一完全覆蓋該底漆 層的半透明的第一真空鍍膜層; [0011] 於該第一真空鍍膜層上形成半透明的第一圖案層; [0012] 退除未被第一圖案層覆蓋的第一真空鍍膜層; [0013] 於該内表面形成一半透明的第二圖案層; [0014] 真空鍍膜處理,於該第二圖案層及未被第二圖案層覆蓋 的内表面上形成第二真空鍍膜層。 [0015] 相較於現有技術,所述外殼在透明基體的内、外表面均 形成有半透明的油墨圖案,内表面的圖案透過基體呈現 出深度效果。而且,外表面的油墨圖案下面形成有與油 墨圖案形狀相同的真空鍍膜層,同時整個内表面也形成 有真空鍍膜層,不僅使該油墨圖案具有金屬質感,也使 整個外殼具有金屬質感。 【實施方式】 100116177 表單編號 A0101 第 5 頁/共 12 頁 1002027170-0 201244588 [0016] 請參閱圖1,本發明較佳實施例的外殼30包括一透明基體 31、一底漆層32、一第一真空鍍膜層33、一第一圖案層 34、一第二圖案層35、一第二真空鍍膜層36及一保護層 37 ° [0017] 所述基體31由透明'塑膠製成,比如可由(Poly Carbon-ate,PC)工程塑膠、聚甲基丙稀酸曱酯(Polymethyl Methacrylate,PMMA)等。基體31也可由透明玻璃製成 。基體31包括一外表面311及一與該外表面311相對的内 表面31 2。 [0018] 所述底漆層32直接形成於基體31的外表面311上。底漆層 32由透明的油漆形成。底漆層32用於提高第一真空鍍膜 層3 3的附著力。 [0019] 該第一真空鍍膜層33直接形成於該底漆層32上,且部分 覆蓋該底漆層32。第一真空鍍膜層33藉由真空鍍膜方法 ,比如蒸鍍或濺鍍形成,其具有金屬外觀。而且,第一 真空鍍膜層33為半透明的。第一真空鍍膜層33由具有金 屬外殼的金屬或非金屬形成,比如,鋁、氧化鋁、氧化 矽及不銹鋼等。該第一真空鍍膜層33具有第一圖案的形 狀。本實施例的第一真空鍍膜層33由鋁形成,其具有銀 白色的金屬外觀。 [0020] 該第一圖案層34直接形成於該第一真空鍍膜層33上,其 與第一真空鍍膜層33具有相同的形狀,且與第一真空鍍 膜層33完全重合。該第一圖案層34由半透明的油墨或油 漆形成,且第一圖案層34可根據需要添加顏料。 100116177 表單編號A0101 第6頁/共12頁 1002027170-0 201244588 [0021] 該第二圖案層35形成於基體31的内表面312,其部分覆蓋 [0022] 該内表面312。第二圖案層35由半透明的油墨或油漆形成 ,具有不同於第一圖案層34的形狀。第一圖案層34可根 據需要添加顏料。 該第二真空層36形成於該第二圖案層35及未被第二圖案 層35覆蓋的内表面312上。第二真空鍍膜層36具有金屬外 觀,其可為半透明或不透明。第二真空鍍膜層36與第一 真空鍍膜層33的組成相同。 Q [0023] 該保護層37形成於該第一圖案層34及未被第一圖案層34 覆蓋的外表面311上,其用於保護該第一圖案層34及第一 真空鍍膜層33,提供抗侵蝕,耐磨,耐刮等保護性能。 保護層37由透明的油墨或者透明的油漆組成。保護層37 也可根據需要添加顏料。 [0024] 上述外殼30的較佳製造方法,包括如下步驟: [0025] ❹ 首先,提供該透明基體31。基體31包括該外表面311與該 内表面31 2。 [0026] 於該外表面311形成該透明的底漆層32。 [0027] 於該底漆層32上進行真空鍍膜處理,形成一完全覆蓋該 底漆層32的第一真空鍍膜層33。所述真空鍍膜處理可為 蒸鍍、濺鍍或電弧離子鍍等。本實施例該第一真空鍍膜 層33為蒸鑛銘乾材形成。 [0028] 於該第一真空鍍膜層33上印刷等方式形成該第一圖案層 34 〇 100116177 表單編號A0101 第7頁/共12頁 1002027170-0 201244588 [0029] 退除未被第一圖案層34覆蓋的第一真空鐘膜層33,使剩 餘部分的第一真空鍍膜層33具有與第一圖案層34相同的 形狀。 [0030] 然後,藉由印刷的方式於基體31的内表面312印刷該第二 圖案層35。 [0031] 接著,真空鍍膜處理,於該第二圖案層35及未被第二圖 案層35覆蓋的内表面312上形成該第二真空鑛膜層3β。本 實施例該第二真空鍍膜層36為蒸鍍鋁乾材形成。 [0032] 最後藉由喷塗等方式於該第一圖案層34及未被該第一圖 案層34覆蓋的外表面311上形成該透明的保護層37。該保 護層3 7可由透明的油漆形成。由此,獲得該外殼3 〇。 [0033] 所述外殼30在透明基體31的内、外表面均形成有半透明 的油墨圖案,内表面的圖案透過基體呈現出深度效果。 而且’外表面的油墨圖案下面形成有與油墨圖案形狀相 同的真空鍍膜層’同時整個内表面也形成有真空鍍膜層 ’不僅使該油墨圖案具有金屬質感,也使整個外殼具有 金屬質感。 [0034] 可以理解’該外殼3〇亦可根據基體31的材料省略其底漆 層32 ’此時,第一真空鍍膜層33直接形成於外表面311上 〇 [0035] 可以理解,所述保護層37亦可省略。 【圖式簡單說明】 [0036] 圖1為本發明較佳實施例外殼的剖面示意圖。 100116177 表單編號A0101 第8頁/共12頁 1002027170-0 201244588 【主要元件符號說明】 [0037] 外殼:30 [0038] 基體:31 [0039] 外表面:311 [0040] 内表面:312 [0041] 底漆層:32 [0042] 第一真空鍍膜層:33 〇 [0043] 第一圖案層:34 [0044] 第二圖案層:35 [0045] 第二真空鍍膜層:36 [0046] 保護層:37 100116177 表單編號A0101 第9頁/共12頁 1002027170-0201244588 VI. Description of the Invention: [Technical Field of the Invention] [0001] The present invention relates to a decorative outer casing and a method of manufacturing the same. [Previous Technology] [0002] With the development of wireless communication and information processing technology, portable electronic devices such as mobile phones and personal digital assistants (PDAs) are competing to emerge, enabling consumers to fully enjoy high-tech anytime and anywhere. All the conveniences brought. In order to increase the use personality of the portable electronic device, more and more portable electronic device casings begin to adopt the outer casing of the graphic display. [0003] Most of the patterns on the outer casing of the portable electronic device are directly fabricated on the outer surface of the casing, for example, by printing the pattern directly on the casing, or by forming an achromatic pattern on the surface of the casing by anodization or the like. Although the casing improves the visual monotony of the casing of the portable electronic device to a certain extent, the pattern formed on the casing by the above method lacks a three-dimensional feeling and lacks a metallic texture. SUMMARY OF THE INVENTION [0004] In view of the above, it is necessary to provide an outer casing having a sense of depth and a metallic texture. In addition, it is also necessary to provide a method of manufacturing the above casing. [0006] A housing comprising a transparent substrate, the substrate comprising an outer surface and an inner surface opposite the outer surface, the housing further comprising a translucent first vacuum coating layer formed on the outer surface, formed on the first vacuum coating layer a translucent first pattern layer, a translucent second pattern layer formed on the inner surface, and 100116177 Form No. A0101 Page 4 / Total 12 Page 1002027170-0 201244588 Second vacuum coating formed on the second pattern layer a layer, the first vacuum coating layer partially covering the outer surface, the first pattern layer having the same shape as the first vacuum coating layer and coincident with the first vacuum coating layer, the second pattern layer partially covering the inner surface, The second vacuum coating layer covers the second pattern layer and the inner surface not covered by the second layer. [0007] A method of manufacturing a casing, comprising the steps of: [0008] providing a transparent substrate, the substrate comprising an outer surface and an inner surface opposite to the outer surface; [0009] forming a transparent primer layer on the outer surface; [0010 Applying a vacuum coating on the primer layer to form a translucent first vacuum coating layer completely covering the primer layer; [0011] forming a translucent first pattern layer on the first vacuum coating layer; [0012] removing a first vacuum coating layer not covered by the first pattern layer; forming a semi-transparent second pattern layer on the inner surface; [0014] vacuum coating treatment, the second pattern layer and A second vacuum coating layer is formed on the inner surface covered by the second pattern layer. [0015] Compared with the prior art, the outer casing is formed with a translucent ink pattern on the inner and outer surfaces of the transparent substrate, and the pattern of the inner surface exhibits a depth effect through the substrate. Further, a vacuum plating layer having the same shape as that of the ink pattern is formed under the ink pattern on the outer surface, and a vacuum plating layer is formed on the entire inner surface, so that the ink pattern not only has a metallic texture but also has a metallic texture to the entire outer casing. [Embodiment] 100116177 Form No. A0101 Page 5 of 12 1002027170-0 201244588 [0016] Referring to FIG. 1, a housing 30 of a preferred embodiment of the present invention includes a transparent substrate 31, a primer layer 32, and a first a vacuum coating layer 33, a first pattern layer 34, a second pattern layer 35, a second vacuum coating layer 36, and a protective layer 37. [0017] The substrate 31 is made of a transparent plastic, such as Polycarbon-ate, PC) engineering plastics, polymethyl methacrylate (PMMA). The base 31 can also be made of transparent glass. The base 31 includes an outer surface 311 and an inner surface 31 2 opposite the outer surface 311. [0018] The primer layer 32 is formed directly on the outer surface 311 of the substrate 31. The primer layer 32 is formed of a transparent paint. The primer layer 32 serves to increase the adhesion of the first vacuum coating layer 33. [0019] The first vacuum coating layer 33 is formed directly on the primer layer 32 and partially covers the primer layer 32. The first vacuum coating layer 33 is formed by a vacuum plating method such as evaporation or sputtering, which has a metallic appearance. Moreover, the first vacuum coating layer 33 is translucent. The first vacuum coating layer 33 is formed of a metal or a non-metal having a metal outer casing such as aluminum, aluminum oxide, cerium oxide, stainless steel or the like. The first vacuum coating layer 33 has a shape of a first pattern. The first vacuum coating layer 33 of the present embodiment is formed of aluminum, which has a silver-white metallic appearance. [0020] The first pattern layer 34 is directly formed on the first vacuum plating layer 33, and has the same shape as the first vacuum plating layer 33, and completely overlaps with the first vacuum plating layer 33. The first pattern layer 34 is formed of a translucent ink or lacquer, and the first pattern layer 34 may be added with a pigment as needed. 100116177 Form No. A0101 Page 6 of 12 1002027170-0 201244588 [0021] The second pattern layer 35 is formed on the inner surface 312 of the substrate 31, which partially covers the inner surface 312. The second pattern layer 35 is formed of a translucent ink or paint having a shape different from that of the first pattern layer 34. The first pattern layer 34 can be added with a pigment as needed. The second vacuum layer 36 is formed on the second pattern layer 35 and the inner surface 312 not covered by the second pattern layer 35. The second vacuum coating layer 36 has a metallic appearance which may be translucent or opaque. The second vacuum plating layer 36 has the same composition as that of the first vacuum plating layer 33. [0023] The protective layer 37 is formed on the first pattern layer 34 and the outer surface 311 not covered by the first pattern layer 34 for protecting the first pattern layer 34 and the first vacuum coating layer 33. Anti-erosion, abrasion resistance, scratch resistance and other protective properties. The protective layer 37 is composed of a transparent ink or a transparent paint. The protective layer 37 may also be added with a pigment as needed. [0024] A preferred method of manufacturing the outer casing 30 includes the following steps: [0025] First, the transparent substrate 31 is provided. The base 31 includes the outer surface 311 and the inner surface 31 2 . The transparent primer layer 32 is formed on the outer surface 311. [0027] A vacuum coating process is performed on the primer layer 32 to form a first vacuum coating layer 33 that completely covers the primer layer 32. The vacuum coating treatment may be evaporation, sputtering or arc ion plating. In the present embodiment, the first vacuum coating layer 33 is formed of a steamed mineral dry material. Forming the first pattern layer 34 on the first vacuum coating layer 33 or the like 表单100116177 Form No. A0101 Page 7 / Total 12 Page 1002027170-0 201244588 [0029] Retracting from the first pattern layer 34 The first vacuum film layer 33 is covered such that the remaining portion of the first vacuum coating layer 33 has the same shape as the first pattern layer 34. [0030] Then, the second pattern layer 35 is printed on the inner surface 312 of the substrate 31 by printing. [0031] Next, a vacuum coating process is performed to form the second vacuum mineral film layer 3β on the second pattern layer 35 and the inner surface 312 not covered by the second pattern layer 35. In the present embodiment, the second vacuum coating layer 36 is formed of an evaporated aluminum dry material. [0032] Finally, the transparent protective layer 37 is formed on the first pattern layer 34 and the outer surface 311 not covered by the first pattern layer 34 by spraying or the like. The protective layer 37 can be formed from a clear paint. Thereby, the outer casing 3 is obtained. [0033] The outer casing 30 is formed with a translucent ink pattern on both inner and outer surfaces of the transparent substrate 31, and the pattern of the inner surface exhibits a depth effect through the substrate. Further, the vacuum coating layer having the same shape as the ink pattern is formed under the ink pattern on the outer surface, and the vacuum plating layer is formed on the entire inner surface. The not only the ink pattern has a metallic texture, but also the entire outer casing has a metallic texture. [0034] It can be understood that the outer casing 3 can also omit its primer layer 32 from the material of the base 31. At this time, the first vacuum coating layer 33 is directly formed on the outer surface 311. [0035] It can be understood that the protection Layer 37 can also be omitted. BRIEF DESCRIPTION OF THE DRAWINGS [0036] FIG. 1 is a cross-sectional view of a housing in accordance with a preferred embodiment of the present invention. 100116177 Form No. A0101 Page 8 / Total 12 Page 1002027170-0 201244588 [Description of Main Component Symbols] [0037] Housing: 30 [0038] Base: 31 [0039] Outer surface: 311 [0040] Inner surface: 312 [0041] Primer layer: 32 [0042] First vacuum coating layer: 33 〇 [0043] First pattern layer: 34 [0044] Second pattern layer: 35 [0045] Second vacuum coating layer: 36 [0046] Protective layer: 37 100116177 Form No. A0101 Page 9 / Total 12 Page 1002027170-0

Claims (1)

201244588 七、申請專利範圍: 1, -種外殼’包括透明基體’該基體包括外表面及與外表面 相反的内表面,其特徵在於:該外殼還包括形成於外表面 的半透明的第-真空鑛膜層、形成於第一真空鑛膜層上的 半透明的第-圖案層、形成於内表面的半透明的第二圖案 層及形成於第二圖案層上的第二真空鍍膜層,該第一真空 鑛膜層部分覆蓋該外表面,該第一圖案層與第一真空錢膜 層具有相同的形狀且與第一真空鍍膜層重合,該第二圖案 層部分覆蓋該内表面,該第二真空鑛膜層覆蓋該第二圖案 層及未被第二圖層覆蓋的内表面。 2·如申請專利範圍第!項所述之外殻,其中所述基體由塑膠 或玻璃製成。 3. 如申請專利範圍第丨項所述之外殼,其中所述第一真空鍍 膜層及第二真空鑛膜層由具有金屬外殼的金屬或非金屬形 成。 4. 如申請專利範圍第3項所述之外殼,其中所述第一真空鍍 膜層及第二真空鑛膜層均由紹、氧化紹、氧化石夕及不錄鋼 中的一種形成。 5. 如申請專利範圍第1項所述之外殼,其中所述第一圖案層 及第二圖案層由油墨或油漆組成,該第一圖案層與該第二 圖案層具有不同的形狀。 6. 如申請專利範圍第1項所述之外殼,其中該外殼還包括形 成於該基體與該第一真空鍍膜層之間的透明的底漆層。 7 .如申請專利範圍第1項所述之外殼’其中該外殼還包括形 成於該第一圖案層及未被第一圖案層覆蓋的外表面上的透 100116177 表單編號A0101 第10頁/共12頁 1002027170-0 201244588 明保護層。 8 . —種外殼的製造方法,包括如下步驟: 提供透明基體,該基體包括外表面及與外表面相反的内表 面; 於該外表面形成透明的底漆層; 於該底漆層上進行真空鍍膜,以形成一完全覆蓋該底漆層 的半透明的第一真空鍍膜層; 於該第一真空鍍膜層上形成半透明的第一圖案層; 退除未被第一圖案層覆蓋的第一真空鍍膜層;201244588 VII. Patent Application Range: 1. A casing 'including a transparent substrate' comprising an outer surface and an inner surface opposite to the outer surface, characterized in that the outer casing further comprises a translucent first vacuum formed on the outer surface a mineral film layer, a translucent first pattern layer formed on the first vacuum mineral film layer, a translucent second pattern layer formed on the inner surface, and a second vacuum coating layer formed on the second pattern layer, The first vacuum mineral film layer partially covers the outer surface, the first pattern layer has the same shape as the first vacuum film layer and coincides with the first vacuum coating layer, and the second pattern layer partially covers the inner surface, the first The second vacuum mineral film layer covers the second pattern layer and the inner surface not covered by the second layer. 2. If you apply for a patent range! The outer casing of the item, wherein the base body is made of plastic or glass. 3. The outer casing of claim 2, wherein the first vacuum coating layer and the second vacuum mineral coating layer are formed of a metal or non-metal having a metal outer casing. 4. The outer casing of claim 3, wherein the first vacuum coating layer and the second vacuum mineral coating layer are each formed from one of Shaoxing, Oxidation, Oxidation, and Unrecorded Steel. 5. The casing of claim 1, wherein the first pattern layer and the second pattern layer are composed of ink or paint, and the first pattern layer and the second pattern layer have different shapes. 6. The outer casing of claim 1, wherein the outer casing further comprises a transparent primer layer formed between the substrate and the first vacuum coating layer. 7. The casing of claim 1, wherein the casing further comprises an outer surface formed on the first pattern layer and not covered by the first pattern layer. 100116177 Form No. A0101 Page 10 of 12 Page 1002027170-0 201244588 Clear protective layer. 8. A method of manufacturing an outer casing comprising the steps of: providing a transparent substrate, the substrate comprising an outer surface and an inner surface opposite the outer surface; forming a transparent primer layer on the outer surface; performing vacuum on the primer layer Coating to form a translucent first vacuum coating layer completely covering the primer layer; forming a translucent first pattern layer on the first vacuum coating layer; and removing the first layer not covered by the first pattern layer Vacuum coating layer; t) 於該内表面形成一半透明的第二圖案層; 真空鍍膜處理,於該第二圖案層及未被第二圖案層覆蓋的 内表面上形成第二真空鍍膜層。 9 .如申請專利範圍第8項所述之外殼的製造方法,其中所述 第一真空鍍膜層及第二真空鍍膜層由蒸鍍鋁靶材形成。 10 .如申請專利範圍第8項所述之外殼的製造方法,其中所述 第一圖案層、第二圖案層藉由印刷油墨或油漆形成。 11 .如申請專利範圍第8項所述之外殼的製造方法,其中該方 法還包括於該第一圖案層及未被該第一圖案層覆蓋的外表 面上形成透明的保護層。 100116177 表單編號A0101 第11頁/共12頁 1002027170-0And forming a second transparent pattern layer on the inner surface; and vacuum coating treatment to form a second vacuum coating layer on the second pattern layer and the inner surface not covered by the second pattern layer. 9. The method of manufacturing an outer casing according to claim 8, wherein the first vacuum coating layer and the second vacuum coating layer are formed of an evaporated aluminum target. 10. The method of manufacturing the outer casing according to claim 8, wherein the first pattern layer and the second pattern layer are formed by printing ink or paint. 11. The method of manufacturing the outer casing of claim 8, wherein the method further comprises forming a transparent protective layer on the first patterned layer and the outer surface not covered by the first patterned layer. 100116177 Form No. A0101 Page 11 of 12 1002027170-0
TW100116177A 2011-04-26 2011-05-09 Housing and method for making same TW201244588A (en)

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CN103963536B (en) * 2013-02-04 2017-11-10 深圳富泰宏精密工业有限公司 Plastic surface forms the method and plastic products of knitted patterns
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CN106945449A (en) * 2017-01-19 2017-07-14 捷开通讯(深圳)有限公司 The method and device of metal anode appearance is realized on non-metallic substrate surface
CN108126878A (en) * 2018-02-09 2018-06-08 东莞洲煌塑胶五金制品有限公司 The color plating laser carving of mobile phone shell imitates glass, ceramic processing method and mobile phone shell appearance member
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