TW201238740A - Method and apparatus for forming casting film and solution casting method - Google Patents

Method and apparatus for forming casting film and solution casting method Download PDF

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Publication number
TW201238740A
TW201238740A TW101107578A TW101107578A TW201238740A TW 201238740 A TW201238740 A TW 201238740A TW 101107578 A TW101107578 A TW 101107578A TW 101107578 A TW101107578 A TW 101107578A TW 201238740 A TW201238740 A TW 201238740A
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Taiwan
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film
support
casting
moving
solvent
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TW101107578A
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Chinese (zh)
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TWI573681B (en
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Naoki Nakamura
Nobuyoshi Suzuki
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Fujifilm Corp
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/02Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C41/08Coating a former, core or other substrate by spraying or fluidisation, e.g. spraying powder
    • B29C41/10Coating a former, core or other substrate by spraying or fluidisation, e.g. spraying powder by fluidisation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/24Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length
    • B29C41/28Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length by depositing flowable material on an endless belt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/16Applications used for films

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Moulding By Coating Moulds (AREA)
  • Polarising Elements (AREA)

Abstract

In a casting film forming process, a dope discharging step, a casting step, a film heating step, a skin layer forming step, a film drying step, a film cooling step, a peeling step, and a support heating step are successively performed repeatedly. In the dope discharging step, a dope is discharged onto an endless belt. In the casting step, a casting film 61 is formed from the dope. In the film heating step, the casting film is heated such that its surface becomes smooth. In the skin layer forming step, a skin layer is formed on the surface of the casting film. In the film drying step, the casting film is further dried. In the film cooling step, the casting film is cooled until the casting film has a self-supporting property so as to be transported. In the peeling step, the casting film is peeled from the endless belt. In the support heating step, the endless belt subjected to the peeling step is heated.

Description

201238740 ~r i t ijxi* 六、發明說明: 【發明所屬之技術領域】 本發明係有關一種流延膜的形成方法及裝置以及溶液 製膜方法。 【先前技術】 聚合物膜(以下稱為膜)因優異之透光性或柔軟性及 可輕質薄膜化等優點而廣泛用作光學膜。其中,利用纖維 素醯化物等之纖維素酯類膜用於光學膜中。作為光學膜以 照片感光用膜為代表,有偏光板的保護膜或相位差膜等。201238740 ~r i t ijxi* VI. Description of the Invention: [Technical Field] The present invention relates to a method and an apparatus for forming a cast film and a method for forming a solution film. [Prior Art] A polymer film (hereinafter referred to as a film) is widely used as an optical film because of its excellent light transmittance, flexibility, and light weight thinning. Among them, a cellulose ester film such as a cellulose halide is used in an optical film. The optical film is exemplified by a film for photo-sensing, and a protective film or a retardation film of a polarizing plate.

偏光板的保護膜或相位差膜為近年來市場不斷擴大之液晶 顯示裝置的構成構件。 M 古作為膜的製造方法有溶液製膜方法。溶液製膜方法具 f流,膜形成製程、膜獨立化製程、剝離製程及濕潤膜2 燥製程。流延膜形成製程中,流下聚合物溶於溶劑之濃液, 於^稽體上形成由濃液構成之流賴。賴立化製程中, ,,劑從流延膜蒸發直至能夠獨立傳送,亦即硬化進行一 ί程ί以上。剝離製程中,從支撐體剝離流延膜作為濕潤 膜。“潤膜乾燥製程中,使溶劑從濕潤賴發來作為膜。 .日本專利公開2〇〇6_3〇6〇59號公報中公開有如下方 ^乾製程中’依次進行使溶劑從流延膜蒸發之 #。卩流延膜直至能夠獨立傳送之膜冷卻製 粒,、據日本專利公開2006-306059號公報的方法 進流延膜所需的時間短於膜乾燥製程: 、I耘因此,能夠避免因流延膜的乾燥不足引起之 4 201238740 ' —χ--Χ 剝離故障(導致被剝離之流延膜被撕碎之撕碎故障 膜的一部份殘留在支撐體上之剝離殘留故障)。其纟士果 於能夠提高支撐體速度,因此,與以往相比能夠謀°接古 膜的生産效率。 、 但是,雖然能夠藉由利用日本專利公開2〇〇6 3〇6㈣ 號公報的方法來謀求提高膜的生產效率,但由於所得到之 膜的厚度不均引起之光學特性(面内延遲Re或厚度方向 延遲Rth等)的不均-直成為問題。作為這種光學=性的 不均變得麵的原因,可軸光軸的所需規格上升以及 隨著液晶顯示裝置的薄型化而促使光學膜的薄膜化。 【發明内容】 因此,本發明的目的在於提供一種抑制如上述的厚度 不均,並可高效地生_之騎_方法以及祕該溶液 製膜方法之流延膜的乾燥方法及裝置。 本發明的流延膜的形成方法為在移動支樓體形成流延 膜之流延_形成綠。前述雜支撐體以反覆通過所流 下之漢液到達之到達位置和娜前述流延獻獅位置的 方式移動。前述流延朗形成方法具備濃液流下步驟(A 步驟)、膜乾燥步驟(B步驟)、膜冷卻步驟(c步驟)、剝 離步驟⑺步驟)、支撐體加熱步驟(E步驟)、膜加熱步 ,(F步驟)及挾持步驟(G步驟)。a步驟中,使濃液向 刖述移動支樓體的表面流下。前述濃液包含聚合物及溶 =° B步财,從形成在前述軸支撐體的表面上之前述 ⑺L延膜蒸發前述溶劑。前述流延膜由所流下之前述濃液構 201238740 成。c步驟中,將前述流延膜冷卻至成為可 態。前述冷卻在前述B步驟之後進行。D + 傳送之狀 移動支撐體剝離前述C步驟之後的前T前述 中,在下-個前述B步驟之前加熱前述 之步驟 移動支撐體。F步驟中,利用在前述 前述 移動支標體之熱,加熱下—個前述B 臈。G步驟中,利用表面兩端部支撐構件血流延 挾持前述移動支樓體。前述挾持在前述ΑΪ驟中=構ί 述表面兩端部讀構件切比前述料位置 述移動支撐體的表面。前述 = 刖述移動支撐㈣裏端至另—端。續件支校 件為支撐構件為壓顯且前述裏面支標構 膜夕Ϊ發明的流延膜的形成方法為在移動支稽體形成流延 前述移動支撑體以反覆通 方式銘叙。ΐΐ達位置和剝離前述流延膜之剝離位置的 步i)、膜lilted的形成枝具備濃麟下步驟(Η 離步驟u步驟1、二卻步驟(J步驟)、剝 驟半峨、τ克接體熱步驟(L步驟)及膜加熱步 前°步驟t ’使濃液向前述移動支撐體流下。 合物及溶劑。1步驟中,從形成在前述移 膜出二、ΐ上之前述流延膜蒸發前述溶劑。前述流延 Μ & Γ下之則述浪液構成。J步驟中,將前述流延膜冷 ’、、’可獨立傳送之狀態。前述冷卻在前述I步驟之後 6 201238740 進行。κ步驟中,從前述移動支撐體剝離前述了 的前述流延膜。L步驟中,在下—個前述=之後 前述K步驟之後的前述移動讀體的寬度加熱 ^驟二在前述L _巾賦轉前述移、二= …、’加熱下-個前述膜乾燥步驟之前的前迷 牙體之 本發明的溶液製膜方法為藉由在移動支二 乾燥來製造膜之溶液製膜方法。 以反覆通觸流下之濃㈣说之 移動支撐體 膜之剝離位置的方式移動。前述溶液製膜延 下步驟(A步驟)、膜乾燥步驟(B步驟)二備辰液流 步驟)、剝離步驟(D步驟)、支撐體加驟 =步驟(C 膜加熱赖(F步驟)、挾持步驟(G步驟j(E步驟)、 ,,)。人步驟中,使濃液向前述移動步驟 下。則述濃液包含聚合物及溶劑。B 禮的表面流 述移動支撐體的表面上之前述流延’從形成在前 流延膜由所流下之前述濃液構成。溶劑。前述 膜冷卻至成為可獨讀送之狀態。將前述流延 之後進行。D步驟中,從前述移動=在前述B步驟 之後的前述流延膜。E步驟中,:體剝離前述C步驟 加熱前述D步驟之後的前述移:個前述B步驟之前 在前述E步射賦予給前述移較步驟中,利用 前述B步驟之前的前述流延膜。g二之熱’加熱下一個 部支撐構件和裏面支撐構件挾持前’利用表面兩端 持在前述A步驟中進行。前述表面體。前述挾 ~。卩支撐構件支撐比 201238740 HI/ΔΟρίί 前述f達位置更靠寬度方向兩外_前述機切體的表 面。裏面支撐構件支撐前述移動支撐體的裏面的一端 至另一端。N步驟中,從由前述移動支撐體剝離之前述流 延膜中蒸發前述溶劑而得到膜。 、本發明的溶液製膜方法為藉由在移動支撐體形成流延 膜並進行乾縣製造膜之雜製财法。前述移動支撑體 以反覆通過所流下之濃液到達之到達位置和剝離前述流延 膜之剝離位置的方式移動。前述溶液製膜方法具備濃液流 下步驟(H步驟)、膜乾燥步驟(1步驟)、膜冷卻步驟(j 步驟)、剝離步驟(K步驟)、支撐體加熱步冑(L步驟)、 膜加熱步驟(Μ步驟)、及膜乾雜置(ρ步驟)βΗ步驟 中^吏濃液向前述移動支撑體流下。前述濃液包含聚合物 及/合劑。I步驟中,從形成在前述移動支撐體的表面上之 前述流賴蒸發前雜劑。前錢_由所流下之濃液構 ’ ^步驟中,將前述流延膜冷卻至成為可獨立傳送之狀 態。前述冷卻在前述〗步驟之後進行。κ步驟中,從前述 移動支撑體剝離前述J步驟之後的前述流延膜。[步驟中, 在下一個前述〗步驟之前加熱前述κ步驟之後的前述移動 支樓體的寬度方向中央部。Μ步驟巾,利用在前述L步驟 中賦予給錢㈣支雜讀加熱下―麵賴乾燥步驟 之^前述流賴。:P步驟中,從由前述㈣支撐體剝離 之則述流延膜中蒸發前述溶劑而得到膜。 本發明的流延膜的形成裝置具備移動支撐體、到達部 支撐單元、祕部支料元、膜冷卻單元、支#體加熱單 8 201238740 ==循;:=腦件及裏面支撐構件。 物及溶劑。前述流延之巧。前述濃液包含聚合 前述膜乾燥部使前述溶劑 主,丨祕$、ι. 1_____ 從刖述/瓜延膜療發。前述剝離部 述到達部之 逝剝離部之 膜乾燥部且到達前述剝離止離開前述 至成為止朗,將前述流延膜冷卻 、邛由所流下之則述濃液形成流延膜。 剝離前述流延膜。到達,二::条發 前述移動支撑體。龜二^早70支撐錄㈣到達部之 1離。卩支撐單元支撐位於前述剝離邱 支撐趙。膜冷卻單元在前述移_離:= ,成為立傳送之狀態。支碰 ^ 3部且:;達前述臈乾燥部之前的前述移動支撑:開:: 二::藉由前述支撐體加熱單元獲得之熱加敎到達 前的前述流延膜。表面兩端部支樓。達 具備在月I』述到達部支撐手段上, 千 面中比所流下之前述濃液到達之到 兩端部。裏面支撐構件,具備在前述到的 支撐前述移動支撑體的裏_1至^端卩支料&上, 件為部支撐構件為壓料輥且前述裏面支樓構 ^發明的流賴㈣絲置具備移動支撐體 離部支撐單元1冷卻h、支撐體加^ ;=、剝離部。前述到達部,到達流下二:延 刖述濃液包含聚合物及溶劑。前•延部由流下之前述濃 9 201238740 *tl /Z.〇pil 液形成流延膜。前述膜乾燥部使前述溶 二剝離前述流延膜。到達部 支賴離開前述膜乾燥部且到達前述剝離==移: 前述流延膜冷卻至成為可獨立傳送之狀態。== 元加熱離開前述_部關達前補 中央部。膜加熱單= 3= 仵之熱加熱到達前述臈乾燥部之前的 ,本進狀麟下製程、魏難程及剝離 ι私並且此觸自在膜賴製程與獅製程之間 膜冷卻製程縮短從膜乾燥製程至剝離製程為止所需的時 間。並且,觀獅抛至下—個職賴料止期間, 進行加熱轉支賴之支龍加熱製程,因此能夠進行從 裏面側加_由下-個濃液訂製程形成之流延膜之膜加 熱製程。藉由膜加鋪雜夠使流賴的表面光滑。這樣, 根據本發明,能_鄉度不均並高效生錢延膜或膜。 另外,在膜冷卻製程之後緊接著進行支標體加教製程 時,移動支樓體由於熱履歷而輕曲,但根據本發明能夠抑 制因移動支撐體的翹曲引起之流延膜的厚度不均。 【實施方式】 (溶液製膜設備) 如圖1所示,溶液製膜設備1〇具有流延單元12、乾 201238740 燥單元13及捲取單元Η。 (流延單元) 流延單元12由濃液24製作濕潤膜25。濃液24包含 成為膜21的原料之聚合物(稱為原料聚合物)22與聚合 物22的溶劑23。流延單元12的詳細内容將進行後述。 (乾燥單元) 乾燥單元13係使溶劑23從濕潤膜25蒸發並從濕潤膜 25,到膜21者。乾燥單元13具備從流延單元12朝向捲 取單元Η依次配設之夾子拉幅機35、分切機%、乾燥室 37及冷卻室38。流延單元12與夾子拉幅機%之間的轉送 邛40中’利用複數個輥41向夾子拉幅機”傳送從流 元12送出之帶狀濕潤膜25。 。夾子拉幅機35具有套管35a、成對導執、夾子35b及 ,燥風供給機35c。套管35a内設置濕潤膜25的移動路。 ΐ納於内之導軌設置於濕潤膜25的移動路的兩 ^沿導軌排列之複數個夾子35b在把持濕潤膜25的寬产 T向兩侧邊部之把持狀態和解除寬度方向“ =狀態之間轉變自如,且沿導執移動自如地 子35b藉由未圖示之鏈條連結為環狀。若夹子说 位置,則夾子说從解除狀態轉變 度方=:i且這,/;子3_ 夹子说解除濕潤膜25的寬度方向兩側邊部的把ι 201238740 成對導軌_隔隨著從把射箱位置躺把持解除位 置而遞增。在此,將把持開始位置上的濕潤膜25的寬度設 為Wfl,並且在從把持開始位置至把持解除位置為止期門 將濕潤膜25的最大寬度設為Wf^ Wf2/Wfl為丨〇5以丄 1.5以下為較佳。龍潤膜25吹送乾燥風之乾燥風供仏機 35c設置於濕潤膜25的移動路的上方及下方。 。 分切機36切開濕潤膜25的邊部。該切開之邊部藉由 送風送至破碎機(未圖示),被較細地切斷並作為濃液 原料再利用。 乾燥室37内設置複數個輥45。濕潤膜25邊捲繞在輥 45上邊被傳送。乾燥室37上連接吸附回收裝置46。吸附 回收裝置46藉由吸附回收從濕潤膜25蒸發之溶劑23。藉 由回收乾燥室37内的溶劑23,乾燥室37中的溶劑23的 冷凝點調節在恆定範圍内,因此,在乾燥室37内傳送期 間,洛劑23從濕潤膜25蒸發。其結果,從濕潤膜25得到 膜21。在冷卻室38中膜21被冷卻至溫度成為大致室溫。 (捲取單元) 捲取單元14具備具有卷芯51、卷芯驅動部(未圖示) 及壓輥52之捲取室54。卷芯驅動部藉由控制部(未圖示) 以預定速度旋轉卷芯5卜其結果,膜21以預定捲取張力 捲取於卷芯51上而成為膜輥55。壓輥52朝向卷芯51或 捲取於卷芯51上之膜輥55按壓捲取於卷芯51之膜21。 藉此,能夠邊防止空氣混入臈21之間邊纏繞膜21。 捲取室54與冷卻室38之間設置有在膜21的寬度方向 12 20123874(^ 兩邊部形錢花之料 * (流延單元的詳㈣^置57為較佳。 如圖2所示,由濃液 具備流延套管75。流# 製作濕潤膜25之流延單元12 62、表層形成裝置63、官7。5内設置流延模60、環狀帶 動機構66及第1〜第4,乾燥裝置64、剝離輥65、帶移 濃液24。環狀帶62為^封構件71〜74。流延模6〇流出 24構成之流延膜6ι‘ϋ所流出之濃液24並形成由濃液 延膜的表面61a开動支撐體。表層形成裝置幻在流 考圖1)從流延膜61~層。膜乾燥裝置64使溶劑23(參 延膜6卜帶移動機構=㈣從環狀帶62剝離流 (環狀帶移動機構)預疋方向循環移動環狀帶62。 帶移動機構66係用於邊 此 引導者。帶移動機構66 狀帶62邊向預定方向 之馬達66m。 “備各輥66a〜66c和驅動輥66c 大致面成相互平行。親6你與棍66C配設在 之間,且配設在比該平面f念 仕親咖”輥咖 結片姑的兩唑而士二方。輥66a〜6龀上捲繞連 面62b由射66〜^衣狀的環狀帶62。環狀帶62的帶裏 ^ a〜c支撐。若輥66c藉由馬達66m的驅The protective film or retardation film of the polarizing plate is a constituent member of a liquid crystal display device which has been expanding in the market in recent years. The method of manufacturing the film as a film is a solution film forming method. The solution film forming method has a f flow, a film forming process, a film independent process, a stripping process, and a wet film 2 drying process. In the process of forming a cast film, the concentrated polymer dissolved in the solvent flows down, and a fluid composed of the concentrated liquid is formed on the body. In the Lai Lihua process, the agent evaporates from the cast film until it can be transported independently, that is, hardened for more than one ί process. In the stripping process, the cast film was peeled off from the support as a wet film. In the film drying process, the solvent is used as a film from the wet film. The Japanese Patent Publication No. 2〇〇6_3〇6〇59 discloses that the solvent is evaporated from the casting film in the following process.卩 cast film until the film can be independently transported to cool granulation, according to the method of Japanese Patent Publication No. 2006-306059, the time required to cast the film is shorter than the film drying process: I, therefore, can be avoided Due to insufficient drying of the cast film 4 201238740 '-χ-- 剥离 peeling failure (a peeling residual failure of a portion of the shattered film that caused the peeled cast film to be shredded to remain on the support). Since the gentleman's fruit can increase the speed of the support, it is possible to achieve the production efficiency of the ancient film as compared with the prior art. However, it is possible to use the method of Japanese Patent Laid-Open Publication No. 2-6-6(4). In order to improve the production efficiency of the film, the unevenness of the optical characteristics (in-plane retardation Re or thickness direction retardation Rth, etc.) caused by the uneven thickness of the obtained film is a problem. Become faceted Therefore, it is possible to increase the thickness of the optical axis and to reduce the thickness of the liquid crystal display device. Accordingly, it is an object of the present invention to provide a thickness unevenness as described above. The method and apparatus for drying a cast film which can be efficiently produced by the method of forming a film and the film forming method of the present invention. The method for forming a cast film of the present invention is to form a cast film in a moving branch body. Green. The above-mentioned hybrid support moves in a manner of repeatedly passing through the arrival position of the flowing Chinese liquid and the position of the casting lion. The foregoing casting method has a concentrated liquid flow down step (A step) and a film drying step ( Step B), film cooling step (c step), stripping step (7) step), support heating step (E step), film heating step, (F step) and holding step (G step). In the step, the dope is made Flowing down the surface of the moving branch body, the dope comprises a polymer and a solvent, and the solvent is evaporated from the (7) L film formed on the surface of the shaft support. In the step of step c, the casting film is cooled to a state in which the casting film is cooled. The cooling is performed after the step B. The moving support of the D + transfer is peeled off before the step C. In the foregoing, the step of heating the support is performed before the next step B. In the step F, the heat is applied to the aforementioned B 臈 G step by using the heat of the moving support body. The support member blood flow is held by the moving branch body. The aforementioned holding is in the above-mentioned step = the two ends of the surface are read by the reading member to cut the surface of the moving support. The foregoing = description of the moving support (4) The continuation support member is formed by the support member being pressed and the inner support mark is formed by the film. The casting film is formed by casting the moving support body in the moving support body to reversely pass. Ways to describe. The step i) of peeling the position of the tape and the peeling position of the cast film, and the forming of the film lilted have the steps of the thick lining (the step of the step u, the step of the second step, the step of the step (the step J), the stripping step, the τ 克The body heat step (L step) and the film heating step before the step t' causes the dope to flow down to the moving support. The compound and the solvent. In the first step, the flow formed on the second and the second of the film is removed. The film is evaporated by the film, and the fluid is formed by the casting process described above. In the J step, the casting film is cooled and the state can be independently transferred. The cooling is after the aforementioned I step 6 201238740 In the κ step, the aforementioned cast film is peeled off from the moving support. In the L step, the width of the moving read body after the K step is lower than the above-mentioned L. The solution film forming method of the present invention for transferring the front tooth before the above-mentioned film drying step is a film forming method for producing a film by moving the film to dry. Repeatedly moving under the fluence (four) said the movement Movement of the peeling position of the support film. The solution film stretching step (A step), the film drying step (B step), the second liquid flow step, the peeling step (D step), the support step, and the step (C film heating (F step), holding step (G step j (E step), ,). In the human step, the dope is moved to the above-mentioned moving step. The dope contains the polymer and the solvent. The surface described above describes the above-described casting on the surface of the moving support. The solvent is formed from the concentrated liquid formed in the front casting film. The solvent is cooled to a state in which it can be read by itself. In the step D, from the foregoing movement = the above-mentioned cast film after the step B. In the E step, the body is peeled off from the aforementioned C step to heat the aforementioned movement after the aforementioned D step: before the aforementioned B step, in the aforementioned E step In the step of shifting, the casting film before the step B is used. The heat of the second heat is 'heated before the lower portion supporting member and the inner supporting member are held', and the both ends of the surface are held in the aforementioned A step. Surface body The 挟 挟 卩 卩 卩 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 The film is obtained by evaporating the solvent from the casting film which is peeled off from the moving support. The film forming method of the present invention is a method of forming a cast film on a moving support and manufacturing a film in a dry county. The moving support body moves in a manner of repeatedly passing through the reaching position of the flowing concentrated liquid and peeling off the peeling position of the casting film. The solution forming method includes a dope flow down step (H step) and a film drying step ( 1 step), film cooling step (j step), stripping step (K step), support heating step (L step), film heating step (Μ step), and film dry mixing (ρ step) βΗ step ^ The sputum concentrate flows down to the aforementioned moving support. The dope contains a polymer and/or a mixture. In the first step, the pre-evaporation pre-equivalent agent is formed from the aforementioned surface formed on the surface of the aforementioned movable support. In the preceding step, the cast film is cooled to a state in which it can be independently transferred. The aforementioned cooling is carried out after the aforementioned steps. In the κ step, the cast film after the above J step is peeled off from the moving support. [In the step, the central portion in the width direction of the moving branch body after the kappa step is heated before the next step. The step towel is utilised by the above-mentioned L step to give the money (four) branch mis-heating under the "drying" step. In the step P, the solvent is evaporated from the cast film which is peeled off from the above-mentioned (four) support to obtain a film. The casting film forming apparatus of the present invention comprises a moving support body, a reaching portion supporting unit, a secret part supporting unit, a film cooling unit, and a body heating unit 8 201238740 == cycle;: = brain member and inner support member. And solvents. The aforementioned casting is skillful. The dope comprises a polymerization of the film drying section to cause the solvent, the sputum, and the ι. 1_____ to be treated from the above description. The peeling portion is formed in the film drying portion of the peeling portion of the reaching portion, and the peeling film is separated from the peeling, and the cast film is cooled, and the cast film is formed by the concentrated liquid which has flowed down. The aforementioned cast film was peeled off. Arrival, two:: strips The aforementioned moving support. Turtle II ^ early 70 support record (four) arrived at the 1st. The 卩 support unit support is located in the aforementioned stripped Qiu support Zhao. The film cooling unit is in a state of vertical transfer in the above-described shift-off:=. The above-mentioned moving support before the drying portion of the crucible is opened:: 2:: The above-mentioned cast film before the arrival of the heat obtained by the above-mentioned support heating unit. Both ends of the surface of the branch. In the support means of the arrival section of the month I, the above-mentioned concentrated liquid which flows down in the thousand faces reaches the both ends. The inner support member is provided with the above-mentioned support member for supporting the movable support body, and the member is a nip roll and the inner side support structure is invented by the inner (four) wire. The movable support body is provided with the support unit 1 for cooling h, the support body for adding the product, and the peeling portion. The arrival portion reaches the flow down two: the extended concentrate contains the polymer and the solvent. The front and the extension are formed by casting the cast film under the circumstance 9 201238740 *tl /Z.〇pil liquid. The film drying section peels the melt film from the solvent. The reaching portion is separated from the film drying portion and reaches the peeling == shift: the casting film is cooled to be in a state of being independently transportable. == Yuan heats away from the front part of the previous section. Membrane heating single = 3 = 热 The heat of the 到达 before reaching the 臈 drying section, the lining process, the Wei cheng and the peeling ι private and the contact between the film ray process and the lion process film cooling process shortened from the film drying process The time required until the stripping process. In addition, during the period when the lion is thrown down to the next position, the heating process is carried out, so that the film of the casting film formed by the lower-concentration process can be added from the inside side. Heating process. The surface of the slag is smoothed by the addition of the film. Thus, according to the present invention, it is possible to produce a film or a film with high efficiency and unevenness. In addition, when the labeling process is followed by the film cooling process, the moving branch body is lightly curved due to the heat history, but according to the present invention, the thickness of the casting film caused by the warpage of the moving support can be suppressed. All. [Embodiment] (Solution film forming apparatus) As shown in Fig. 1, the solution film forming apparatus 1 has a casting unit 12, a drying unit 1338740 drying unit 13, and a winding unit unit. (Casting Unit) The casting unit 12 produces the wet film 25 from the dope 24. The dope 24 contains a polymer 23 (referred to as a base polymer) 22 which is a raw material of the film 21 and a solvent 23 of the polymer 22. The details of the casting unit 12 will be described later. (Drying Unit) The drying unit 13 is a method in which the solvent 23 is evaporated from the wet film 25 and from the wet film 25 to the film 21. The drying unit 13 includes a clip tenter 35, a slitter %, a drying chamber 37, and a cooling chamber 38 which are disposed in this order from the casting unit 12 toward the winding unit. In the transfer cassette 40 between the casting unit 12 and the clip tenter %, the belt-shaped wetting film 25 sent from the flow element 12 is conveyed by the plurality of rollers 41 to the clip tenter. The clip tenter 35 has a sleeve. The tube 35a, the pair of guides, the clip 35b, and the dry air supply machine 35c. The movement path of the wet film 25 is provided in the sleeve 35a. The guide rails disposed in the inner side are arranged on the guide rails of the moving path of the wet film 25. The plurality of clips 35b are freely movable between the gripping state of the gripping film 25 and the releasing width direction of the both sides of the wet film 25, and are freely movable along the guide by the chain 35b (not shown) The link is a ring. If the clip says the position, the clip says that the degree of transition from the release state =: i and this, /; the sub 3_ clip says that the sides of the width direction of the wet film 25 are removed. ι 201238740 Paired guide rails - Separate from the handle The shot box position is raised by the grip holding position. Here, the width of the wet film 25 at the grip start position is set to Wfl, and the maximum width of the wet film 25 is set to Wf^Wf2/Wfl to 丨〇5 from the grip start position to the grip release position. 1.5 or less is preferred. The dry air supply machine 35c for blowing the dry air of the dragon film 25 is disposed above and below the moving path of the wet film 25. . The slitter 36 cuts the edge of the wet film 25. The cut edge portion is sent to a crusher (not shown) by air supply, and is cut finely and reused as a dope raw material. A plurality of rollers 45 are disposed in the drying chamber 37. The wet film 25 is wound around the roller 45 while being conveyed. The adsorption recovery unit 46 is connected to the drying chamber 37. The adsorption recovery unit 46 recovers the solvent 23 evaporated from the wet film 25 by adsorption. By recovering the solvent 23 in the drying chamber 37, the condensation point of the solvent 23 in the drying chamber 37 is adjusted within a constant range, and therefore, the agent 23 evaporates from the wet film 25 during the transfer in the drying chamber 37. As a result, the film 21 is obtained from the wet film 25. The film 21 is cooled in the cooling chamber 38 until the temperature becomes approximately room temperature. (Winding Unit) The winding unit 14 includes a winding chamber 54 having a winding core 51, a winding drive unit (not shown), and a pressure roller 52. The core drive unit rotates the core 5 at a predetermined speed by a control unit (not shown). As a result, the film 21 is wound up on the winding core 51 with a predetermined take-up tension to form the film roll 55. The pressure roller 52 presses the film 21 wound around the winding core 51 toward the winding core 51 or the film roll 55 wound on the winding core 51. Thereby, it is possible to wind the film 21 while preventing air from entering between the crucibles 21. Between the take-up chamber 54 and the cooling chamber 38 is provided in the width direction 12 of the film 21 20123874 (^ both sides of the shape of the money * (the details of the casting unit (4) ^ 57 is preferred. As shown in Figure 2, The dope is provided with a casting sleeve 75. The flow # is used to form the wet film 25, the casting unit 12 62, the surface layer forming device 63, the official 7. 5 is provided with a casting die 60, a ring-shaped driving mechanism 66, and first to fourth The drying device 64, the peeling roller 65, and the dosing liquid 24. The endless belt 62 is a sealing member 71 to 74. The casting die 6 is discharged 24 and the casting liquid 6 formed by the casting film 6 ι' is formed and formed. The support body is actuated by the surface 61a of the concentrated liquid film. The surface layer forming device is imaginary flow chart 1) from the casting film 61 to the layer. The film drying device 64 makes the solvent 23 (the stretching film 6 tape moving mechanism = (four) from The endless belt 62 peeling flow (annular belt moving mechanism) circulates the endless belt 62 in the pre-twisting direction. The belt moving mechanism 66 is used to guide the guide. The belt moving mechanism 66 belt 62 is directed to the motor 66m in a predetermined direction. "The preparation rollers 66a to 66c and the driving roller 66c are substantially parallel to each other. Pro 6 is arranged with the stick 66C, and is disposed in the plane than the plane." The two sides of the scorpion scorpion. The rollers 66a 龀 6 龀 upper winding surface 62b is a 66-shaped garment-shaped annular belt 62. The endless belt 62 is supported by a belt ^ a ~ c. If the roller 66c Driven by the motor 66m

動而旋轉,則環狀帶62以如以± J 的方幸昆66b、輥66c、親66a…… 66。。這樣,藉由親6一形 成%狀帶62的移動路66r。 輥66x輥66z均為用於支擇環狀帶62的帶裏面伽 201238740 者’它們沿環狀帶62的移動路66r配設。輥66χ配設在親 =與親66a之間。輥66y配設在輥咖與親_之 輥66z配設在輥66b與輥66c之間。 精由連結片材的兩端得到之環狀帶6 有fr耐腐錄和強度之su㈣ =0、寬度例如為纽24的流延 =:::=倍以下為較佳"環狀帶62的長2 為0.5刪以上〜2 Γ職環狀帶62的厚度例如 下為破較:磨為較佳,帶表一表* 一^ (密封構件) 第1〜第4密封構件71〜74讲 路66r。第1密封構件 T置於%狀帶62的移動 咖與輕66x相料:二仅成透過環狀帶62的移動路 的移動路66r盘挺66 2/封構件72配設成透過環狀帶62 以透過環狀帶^2㈣^對°第3〜第4密封構件73〜74 的移動路66r與親66c i日剩·的士斗' 狀帶62的移動方向( 、輥咖相對的方式,從環 侧依次配設。 ’、、、方向)上游側朝向下游 第1密封構件71罝借容驻於When it is rotated, the endless belt 62 is, for example, a square J of 66, a roller 66c, a pro 66a ... 66. . Thus, the moving path 66r of the %-shaped belt 62 is formed by the parent 6 . The roller 66x roller 66z is a belt inner belt for the endless belt 62. The same is applied to the movement path 66r of the endless belt 62. The roller 66 is disposed between the pro- and pro-66a. The roller 66y is disposed between the roller 66b and the roller 66c. The endless belt 6 obtained by the two ends of the joined sheet has a corrosion resistance and strength of su (four) =0, and the width is, for example, the casting of the new 24 =:::= times or less is preferably the preferred "circle belt 62" The length of the length is 0.5 or more. The thickness of the ring-shaped belt 62 is, for example, the lower one: the grinding is better, the table is a table * a ^ (sealing member), the first to fourth sealing members 71 to 74 Road 66r. The first sealing member T is placed in the movable belt of the %-shaped belt 62 and the light-weighted 66x phase material: the moving path 66r which is only the moving path through the endless belt 62, and the sealing member 66 is disposed to pass through the endless belt. 62 is a method in which the moving path 66r of the third to fourth sealing members 73 to 74 is transmitted through the endless belts 2 and 4, and the moving direction of the slings 62 is left. Arranged in order from the ring side. The ',, and direction' upstream side faces the downstream first sealing member 71

與安裝於賴板71 裝妓室75&之遮風板W 有遮擋流延套管7;内。遮風板…具 從流延套管-的内壁面突出且朝向環二遮:: 201238740, 設。迷宮式密封件爪設置在遮風板71a的前端, 以便罪近帶表面62a。第2密封構件72〜第4密封構件74 具有與第1密封構件71相同的結構。 流延套管75藉由各輥及各密封構件從X方向上游側 朝向下游側隔開成流延室75a、膜乾燥室75b、制離室 及支撐體加熱室75d。流延室75a由第1密封構件?^、第e 2密封構件72、輥66x及輥66y形成。同樣,膜乾燥室' 由第2密封構件72、第3密封構件73、輥66y及輥 形成’剝離室75c由第3密封構件73、第4密封構件% 及輥66c形成,支撐體加熱室75d由第丨密封構件η、第 4密封構件74、輥66c及輥66x形成。 (流延室) 流延室75a内設置流延模60。流延模6〇配設成透過 環狀帶62的移動路66r與輥66a相對。流延模6〇盘輥6以 之間形成到達部。流延模6G具有向前端流出濃液24之狹 縫出口。流延模60配設成狹縫出口靠近環狀帶62中由 =支撐之部份。從流延模6〇流出之濃液24在帶表面㈣ 上々IL延的結果成為帶狀的流延膜61 〇 流延室75a内設置減壓室77為較佳 更靠以_上游側,並設置成與流延模60鄰‘ 示之控制部的控制下,減壓室77減壓液珠的χ方 ^ χ=的Χ方向上游侧的壓力變得低於液珠 的X方向下游侧者。在此,液珠是指, 出且到達環狀帶62之前的濃液24形成者。政模〇'机 15 201238740 (膜乾燥室) 在膜乾燥室75b,沿移動路66r從X方向上游側朝向 下游側依次設置表層形成裝置63及膜乾燥裝置64,前述 表層形成褒置對流延膜61供給表層形成風80,前述膜乾 燥裝置使溶劑從流延膜61蒸發。 (表層形成裝置) 表層形成裝置63配設在膜乾燥室75b的X方向最上 游側為較佳。如圖3及圖4所示,配設成靠近膜表面61a 之表層形成裝置63具有進氣導管81、外罩82、預進氣喷 嘴83及調風器84。進氣導管81和外罩82從X方向上游 側朝向下游側依次設置。 進氣導管81係流通表層形成風80者,其在X方向上 靠近第2密封構件72且遠離膜表面61a而配設。進氣導管 81的膜表面61a側的面81a上設置預進氣噴嘴預進氣 噴嘴83隨著接近膜表面61a從x方向上游側沿向χ方向 下游侧。在預進氣噴嘴83的前端設置朝向帶表面心開口 之預進氣口 83a。如圖5所示’預進氣〇…在移動路流 的寬度方向(以下稱為Y方向)上,從環狀帶62的一端 延设至環狀帶62的另—端。另外,預進氣口 83&與面… 在相同平面上為較佳。 如圖:J及圖4所示 .......外皁係向X方向下游側引導 2==^送出之表層形成風8。者,其以遠離流延膜 1的紅覆h延膜61。外罩82形成為板狀在χ方向 上從進氣㈣81延設至膜乾燥裝置64 (例如後述之前膜 201238740 =1)二近? Y方向上從環狀帶62的-端延設至 =帶62㈣m 82在絲面-健有與膜表 n ^致平订的導向面82a。另外,導向面82a與面81a 在相同水平面上為較佳。 在導==氣"83a遍及外罩82的x方向下游側端部, 面仏與帶表面62a之間形成從預進氣口 达出之表層形成風8G的風路86。從面81a至帶表面 必的間隔例如為20mm以上15〇mm以下為較佳。 上的風路86的寬度例如Α γ古士 l & ’” 方向 0.8倍以上i倍以下二為χΥ = :狀帶62的寬度的 w 狀帶的表面62a的移動速度V等)確定And the windshield W attached to the mounting plate 75& of the slab 71 has a shielding casting sleeve 7; The windshield... has a surface that protrudes from the inner wall surface of the casting sleeve and faces the ring: 201238740, set. The labyrinth seal claw is provided at the front end of the windshield 71a so as to sin the near belt surface 62a. The second sealing member 72 to the fourth sealing member 74 have the same configuration as the first sealing member 71. The casting sleeve 75 is partitioned into a casting chamber 75a, a film drying chamber 75b, a separation chamber, and a support heating chamber 75d from the upstream side in the X direction toward the downstream side by the respective rolls and the respective sealing members. The casting chamber 75a is made of the first sealing member? ^, the e-th sealing member 72, the roller 66x, and the roller 66y are formed. Similarly, the film drying chamber ' is formed of the second sealing member 72, the third sealing member 73, the roller 66y, and the roller. The peeling chamber 75c is formed by the third sealing member 73, the fourth sealing member %, and the roller 66c, and the support heating chamber 75d It is formed by the second sealing member η, the fourth sealing member 74, the roller 66c, and the roller 66x. (Casting chamber) The casting die 60 is provided in the casting chamber 75a. The casting die 6 is disposed so as to be opposed to the roller 66a by the moving path 66r that passes through the endless belt 62. The casting die 6 is placed between the disk rolls 6 to form an arrival portion. The casting die 6G has a slit outlet for discharging the dope 24 toward the front end. The casting die 60 is disposed such that the slit outlet is adjacent to the portion of the endless belt 62 supported by =. The dope 24 flowing out from the casting die 6 在 is extended on the belt surface (4), and the result is a strip-shaped casting film 61. The decompression chamber 77 is preferably provided in the casting chamber 75a, and is preferably located on the upstream side. Under the control of the control unit adjacent to the casting die 60, the pressure on the upstream side in the Χ direction of the decompression chamber 77 of the decompression chamber 77 becomes lower than the downstream side in the X direction of the bead. . Here, the liquid bead refers to a former in which the dope 24 is formed before reaching the endless belt 62. In the film drying chamber 75b, a surface layer forming device 63 and a film drying device 64 are disposed in this order from the upstream side toward the downstream side in the X direction along the moving path 66r, and the surface layer is formed to form a cast film. 61 is supplied to the surface layer to form the wind 80, and the film drying device evaporates the solvent from the casting film 61. (Surface layer forming device) It is preferable that the surface layer forming device 63 is disposed on the most upstream side in the X direction of the film drying chamber 75b. As shown in Figs. 3 and 4, the surface layer forming device 63 disposed close to the film surface 61a has an intake duct 81, a cover 82, a pre-intake nozzle 83, and a register 84. The intake duct 81 and the outer cover 82 are disposed in this order from the upstream side in the X direction toward the downstream side. The intake duct 81 is formed to flow through the surface layer forming wind 80, and is disposed closer to the second sealing member 72 in the X direction and away from the film surface 61a. The pre-intake nozzle pre-intake nozzle 83 is provided on the surface 81a on the membrane surface 61a side of the intake duct 81 as it approaches the membrane surface 61a from the upstream side in the x direction toward the downstream side in the x direction. A pre-intake port 83a opening toward the surface of the belt is provided at the front end of the pre-intake nozzle 83. As shown in Fig. 5, the pre-intake port is extended from one end of the endless belt 62 to the other end of the endless belt 62 in the width direction of the moving path (hereinafter referred to as the Y direction). Further, it is preferable that the pre-intake port 83 & and the surface are on the same plane. As shown in Fig. J and Fig. 4, the outer soap is guided to the downstream side in the X direction. 2==^ The surface layer which is sent out forms the wind 8. Further, the film 61 is stretched away from the red cover h of the casting film 1. The outer cover 82 is formed in a plate shape extending from the intake (four) 81 in the χ direction to the film drying device 64 (for example, the film 201238740 =1 before). In the Y direction, from the end of the endless belt 62 to the = belt 62 (four) m 82 in the face - there is a guide surface 82a which is aligned with the film surface n ^. Further, it is preferable that the guide surface 82a and the surface 81a are on the same level. An air passage 86 that forms a wind 8G from the surface of the front air inlet and the belt surface 62a is formed between the surface 仏 and the belt surface 62a at a downstream end portion of the outer cover 82 in the x direction. It is preferable that the interval from the surface 81a to the surface of the belt is, for example, 20 mm or more and 15 mm or less. The width of the upper air path 86 is, for example, Α γ 古 古 l & '' direction 0.8 times or more i times the following two is χΥ = : the moving speed V of the surface 62a of the w-shaped belt width V, etc.)

即可,例如麵職以上5_mm以下為較佳。)W 調風器84具有將表層形成風8〇 圍内之調溫機〔夬岡-、2 的酿度调即在預定範 送至預定風量將表層形成風⑽ 心芏進孔導官81之送風扇(未圖示)。 可在表層形成裝置63上設置側遮風柄 μ向υ方向湖且從域導f 81的XH85。侧遮風板 軍82的X方向下游端延設。側遮風板遍及外 面82a朝向帶表面62a延設。如圖5所'1a及導向 的Y方向内側的面85a與預進氣喷嘴83則遮風板85 同平面上為較佳。 、内面83b在相 (膜乾燥裝置) 如圖2所示,膜乾燥裝置64具備從χ 向下游側依次設置之前膜乾燥機88和 向上游側朝 欠聘钇燥機89。 17 201238740 (前臈乾燥機) 朝』if燥機88沿環狀帶62的移動路咖中從_y ,向輥66b之部份配設伽乾_ 8δ具有配設在帶表面 出#_風9G之表面側送風11 91、配設在帶裏 面62b側且廷出前乾燥風9〇之裏面側送 風調節器93 (未圖示)。 及引乾為 (表面側送風器) 表面侧送風器91具備進氣導管(未圖示)和排氣導管 ^圖不)。進氣導管的進氣口及排氣導管的排氣口與帶表 正面相對。另外,進氣導管的進氣口及排氣導管的 排乱口從流延膜61的-端延設至另—端。另外,進 ^進氣口與排氣導管的排氣口在χ方向上交替排列為較 (裏面側送風器) 裏,侧送風器92與表面側送風器91相同地具備進氣 錢名以㈣/ 進氣導管的進氣口 =礼導&的排乳Π與帶裏面62b正面相對 導管的進氣Π及排氣導管的排氣口從流延膜6 ^ ==進氣導管的進氣口與排氣導管的排氣二 方向上交替排列為較佳。 ^ 前乾燥風調節器具有將前乾燥風90的溫 定範圍内之調溫機(夫圓-、4 p在預 ^ 圖不)和以預定風量將前乾燥風90 运至進亂導管之送風扇(未圖示)。 表面側送風器91從進氣口朝向膜表面—送出前乾燥 201238740 風9〇並從排氣口吸引前乾燥風9〇 92從進氣口朝向帶裏面咖送^裏面側送風器 吸引前乾燥風90。 乾無風90並從排氣口 另外,表面側送風器91可斜 送前乾燥風90。同樣,田、a沿垂直方向吹 .八壬* 一 晨面側送風器92可對帶寞而 /D垂直方向吹送前乾燥風90。 ▼畏面02b (後膜乾燥機) 後膜乾燥機89沿環狀帶62的移動路% 朝向輥66c之部份配設。後膜乾燥機89且有配 62a侧且送出後乾燥風94之平行送風器%、配^ 62b側之裏面側送風器9 »在▼晨面 平行送 95從X方向上^未圖示)° 具有平行排氣導管祝和平行進_ =依:人設置’並 表面=:氣=^導管9”別配設在帶 之排負口。心m 設置排氣後乾燥風94 之排就口朝向X方向下游側開σ之排氣口在丫方向 環狀一2的-觀設至另—端。在平行 ^ 送出後乾燥風94之進氣口。朝向X方向上游側開口 ^ 氣口從流延膜61的一端延設至另一端。 之進 裏面側送風器96送出後乾燥風94,除此之外 晨面側送風器92相同的結構。後乾燥風調節器(未圖示、 具有將後錢風94的溫度調節在縣範g^之調溫機 圖示)和以預定風量將後乾燥風94送至裏面侧送風器% 的進氣導管或平行進氣導管视之送風扇(未圖示)。 201238740 *tl /z,opif (剝離室) 間形】:i;5: 輕65。剝離輥65與輥66c之 75c上開出流延套管乃丄、馬達99連接。並且,剝離室 的周速度大於翻以办,的出口 75〇。能夠藉由使剝離輥65 狀帶62剝離之、心;足環狀帶62剝離流延膜61。從環 it U ί 膜成為濕潤膜25而從出口 750向乾 烁早兀13 (參考圖1)送出。 礼 (支標體加熱室) 之支室75d内設置城狀帶62送出加熱風110 德本I ^/.、、裴置m。支撐體加熱裝置111具有配設在 ^ a側之表面側加熱器112、配設在帶裏面62b側 之面側加熱态113及加熱風調節器114。另外,亦可省 略表面側加熱器112與裏面側加熱器113中的任一方。 (表面侧加熱器) 如圖6及圖7所示’表面側加熱器112具有進氣導管 112a和排氣導管(未圖示)。進氣導管 112a的進氣口 112〇 及排氣導管的排氣口與帶表面62a正面相對。進氣口 112〇 及排氣口分別從環狀帶62的一端延設至另一端。亦即,在 Y方向上’進氣口 112〇及排氣口的寬度比流延寬度CW 寬。另外,進氣口 112〇與排氣口在X方向上交替排列為 較佳。 (裏面侧加熱器) 裏面側加熱器113具有進氣導管113a和排氣導管(未 圖示)。進氣導管113a的進氣口 113〇及排氣導管的排氣口 20 20123874(^ 113i與帶裏面62b正面相對。進氣口 113〇及排氣口⑽ 分別從環狀帶62的-端延設至另—端。亦即,在γ方向 上,進氣口 113〇及排氣σ⑽的寬度比流延寬度cw寬。 另外’進氣口 113。與排氣口⑽在又方向上交替排列為 較佳。 加熱風凋g(5态114具有將加熱風11〇的溫度調節在預 定範圍内之调溫機(未圖示)和以預定風量將加熱風ιι〇 送至表面側加熱器112及裏面側加熱^ 113的進氣導管 112a、113a之送風扇(未圖示)。 表面側加熱器112從進氣口 112〇朝向帶表面62a送出 加熱風11G並從排氣口吸引加熱風110。裏面側加熱器113 從進氣σ 113〇朝向帶晨面62b送出力σ熱風110並從排氣口 113i吸引加熱風11〇。 ^回到圖2,在輥66a上連接調節輥66a的溫度之輥調 溫器=卜在輥66b上連接調節輥6沾的溫度之輥調溫器 122二藉此,輥66b藉由流延膜&的加熱使溶劑從流延膜 61瘵發。此時,可將輥66b包含於膜乾燥裝置64。在輥 66=上連接冷卻幸昆*讀調溫器⑵。藉由親調溫器⑵ 冷卻輕66c ’觀66c作為透過環狀帶62冷卻流延膜61之 膜冷卻手段發揮作用。 正=且,雖然省略圖示,但能夠藉由設置冷凝包含在流 延套管75 _氣氛中之溶劑之冷凝裝置及回收冷凝之溶 ,之回收|置,將在流延套f75喊為氣體之溶劑液化之 溫度(冷凝點)保持在預定的範圍内。 21 201238740 接著,如圖8所+ . 流延程126和渴二中依次進行 (/爪L膜形成製程的概要) 由/辰液24得到濕潤膜25 2所示之流延單元12 、二1成製程126由圖 容將進行後述。 Τ机之膜形成製程126的詳細内 (濕潤膜乾燥製程) 使溶劑從濕_ 25蒸發 程127由圖1所示之乾燥單元二之濕潤膜乾無製 寬度之Τ膜25以由央子35b把持 始位置至把持解燥風供給機35°在把持開 嶋峨糊面内延遲 於乾燥至37之濕潤膜25邊捲繞在複數個輥45 邊被傳达。藉由調節套管^ 劑從在套管腕_送之柯濕度’溶 25成為膜2卜 认』膜25蒸發。讀’賴膜 (流延膜形成製程的詳細内容) 如圖8所示,流延膜形成製程126中依次進行漠液流 氣私13卜流延製程132、膜加熱製程133、表層形成製 22 201238740, 程134、膜乾燥製程135、膜冷卻製程136、剝離製裎 及支撐體加熱製程138。 如圖2所示,若輥66c藉由馬達66m的驅動而旋轉, 則環狀帶62依次在流延套管75内的各室75a〜75d循環移 動。輥66a〜66c的溫度藉由輥調溫器121〜123調節^預 定範圍内。未圖示之儲料罐中,濃液24的溫度在預定範圍 内調節成大致恆定。濃液24藉由未圖示之泵從儲料罐送至 流延模60。流延模60的溫度藉由設置在流延模6〇之調严 機在預定範圍内調節成大致怪定。 °皿 (流延室) 在流延室75a中進行從流延模6〇流出之濃液 帶表面62a上之濃液流下製程131 (參考圖8)、在帶表 62a上形成由濃液24構成之流延膜61之流延製程 考圖8)及加熱流延膜61之膜加熱製程133 (參 / (濃液流下製程) > ;° 流延模60從狹縫出口朝向帶表面伽連續 24。從狹縫出口流出之濃液24到達由輥6如支撐之严1 62的部份,亦即帶表面62a上的到達位置。 贡 (流延製程) 由於環狀帶62為移動狀態For example, it is preferable to have a size of 5 mm or less or less. The wind register 84 has a temperature regulating machine that forms the wind in the surface of the wind. The brewing degree of the 夬 - 、 、 、 、 、 、 、 、 、 、 、 、 、 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 Send a fan (not shown). The side wind forming handle 63 may be provided on the surface layer forming device 63 so as to face the lake in the υ direction and to guide the XH85 of the f 81 from the field. Side windshield The downstream end of the military 82 in the X direction is extended. The side windshield extends toward the belt surface 62a throughout the outer surface 82a. The surface 85a on the inner side in the Y direction of the guide as shown in Fig. 5 and the pre-intake nozzle 83 are preferably in the same plane as the wind shield 85. The inner surface 83b is in the phase (film drying device). As shown in Fig. 2, the film drying device 64 is provided with a front film dryer 88 from the χ to the downstream side and a dryer 89 to the upstream side. 17 201238740 (Front 臈 dryer) а и if the machine 88 moves along the endless belt 62 from the _y, to the part of the roller 66b jiagan _ 8δ has a surface associated with the #_ wind The 9G front side air supply 11 91 is disposed on the inner side of the belt inner side 62b and is disposed on the inner side air supply adjuster 93 (not shown). And the drying is (surface side air blower) The surface side air blower 91 is provided with an intake duct (not shown) and an exhaust duct (not shown). The intake port of the intake duct and the exhaust port of the exhaust duct are opposite to the front of the watch. Further, the intake port of the intake duct and the exhaust port of the exhaust duct are extended from the end of the casting film 61 to the other end. Further, the intake port of the intake port and the exhaust duct are alternately arranged in the x direction with respect to the (inside side blower), and the side blower 92 is provided with the name of the intake money in the same manner as the surface side blower 91 (4) / Inlet of the intake duct = ritual & the nipple with the inside of the 62b front opposite the inlet of the duct and the exhaust duct of the exhaust duct from the cast film 6 ^ = = intake duct intake It is preferred that the exhaust of the mouth and the exhaust duct are alternately arranged in two directions. ^ The front dry air regulator has a thermostat that will set the temperature of the front dry air 90 within a temperature range (Fuyuan-, 4p is in the pre-figure) and transports the pre-dry wind 90 to the chaotic catheter at a predetermined air volume. Fan (not shown). The surface side air blower 91 is directed from the air inlet to the film surface - before the delivery is blown 201238740 wind 9 〇 and the front dry air is sucked from the exhaust port 9 〇 92 from the air inlet toward the inside of the belt. The inside side air blower attracts the front dry wind. 90. Dry and no wind 90 and from the exhaust port In addition, the front side air blower 91 can obliquely convey the front dry air 90. Similarly, the fields and a are blown in the vertical direction. The gossip * a morning side air blower 92 can blow the front dry wind 90 to the belt / / D vertical direction. ▼Face surface 02b (post film dryer) The film dryer 89 is disposed along the moving path % of the endless belt 62 toward the portion of the roller 66c. The post-film dryer 89 has a parallel blower % with a 62a side and a dry air 94 after delivery, and a rear side blower 9 with a 62b side. »In the morning, the parallel direction is sent 95 from the X direction (not shown). With parallel exhaust duct wish peace march _ = according to: person set 'and surface =: gas = ^ duct 9" is not equipped with the row of the discharge port. Heart m set the exhaust after the exhaust air 94 row of the mouth toward the X The exhaust port opening σ in the direction of the downstream side is annularly connected to the other end in the direction of the x-direction. The air inlet of the air 94 is dried after being sent in parallel. The opening toward the upstream side of the X direction is from the cast film. One end of 61 is extended to the other end. The inner side air blower 96 sends out the rear dry air 94, and the same structure as the morning side air blower 92. The rear dry air conditioner (not shown, has the money to be The temperature of the wind 94 is adjusted in the meter of the temperature meter of the county and the air blower 94 is sent to the inner side of the air blower by a predetermined air volume or the parallel air intake duct is regarded as a fan (not shown). 201238740 *tl /z, opif (peeling chamber) shape]: i; 5: light 65. The casting sleeve is opened on the 75c of the peeling roller 65 and the roller 66c. The motor 99 is connected. Further, the peripheral speed of the peeling chamber is larger than the outlet 75 翻. The core can be peeled off by the peeling roller 65-shaped belt 62; the foot loop belt 62 is peeled off from the casting film 61. The U ί film becomes the wetting film 25 and is sent out from the outlet 750 to the dry shovel 13 (refer to Fig. 1). The sac is provided in the branch room 75d of the ritual (the standard heating chamber) to send the heating wind 110 Deben I ^ The support heating device 111 has a surface side heater 112 disposed on the side of the belt, a surface side heating state 113 disposed on the side of the belt inner side 62b, and a heating air conditioner 114. One of the surface side heater 112 and the back side heater 113 may be omitted. (Surface side heater) As shown in FIGS. 6 and 7, the surface side heater 112 has an intake duct 112a and an exhaust duct (not shown). The intake port 112 of the intake duct 112a and the exhaust port of the exhaust duct are opposite to the front surface of the belt surface 62a. The intake port 112 and the exhaust port are respectively extended from one end of the endless belt 62 to the other end. That is, in the Y direction, the width of the intake port 112 and the exhaust port is wider than the casting width CW. In addition, the intake port 1 It is preferable that 12 〇 and the exhaust port are alternately arranged in the X direction. (Inner side heater) The inside side heater 113 has an intake duct 113a and an exhaust duct (not shown). The intake port of the intake duct 113a 113〇 and the exhaust port 20 of the exhaust duct 20123874 (^ 113i is opposite to the front side of the belt 62b. The air inlet 113〇 and the exhaust port (10) are respectively extended from the end of the endless belt 62 to the other end. In the γ direction, the width of the intake port 113 〇 and the exhaust σ (10) is wider than the casting width cw. In addition, the air inlet 113. It is preferred to alternate with the exhaust port (10) in the other direction. The heating wind g (the fifth state 114 has a temperature controller (not shown) that adjusts the temperature of the heating air 11〇 within a predetermined range and sends the heating air to the surface side heater 112 and the inside side heating with a predetermined air volume. a delivery fan (not shown) of the intake ducts 112a and 113a of the 113. The surface side heater 112 sends the heated air 11G from the intake port 112A toward the belt surface 62a and sucks the heated air 110 from the exhaust port. The device 113 sends the force σ hot air 110 from the intake air σ 113 〇 toward the belt morning surface 62b and sucks the heating air 11 从 from the exhaust port 113i. ^ Returning to Fig. 2, the roller temperature adjustment of the temperature of the regulating roller 66a is connected to the roller 66a. The roller thermostat 122 is connected to the roller 66b by the temperature of the adjustment roller 6, whereby the roller 66b causes the solvent to be ejected from the casting film 61 by the heating of the casting film & The roller 66b is included in the film drying device 64. The cooling thermostat (2) is connected to the cooling unit 66. The cooling light 66c 'view 66c is cooled by the thermostat (2) as the cooling casting film 61 through the endless belt 62. The film cooling means functions. Positive = and, although not shown, it can be contained in the casting sleeve 75 by providing condensation. The solvent condensing device in the atmosphere and the recovery and recovery of the condensed solution are set to maintain the temperature (condensation point) of the solvent liquefied in the casting sleeve f75 as a gas within a predetermined range. 21 201238740 Next, as shown in the figure 8 +. The flow path 126 and the thirst 2 are sequentially performed (summary of the claw L film forming process). The casting unit 12 shown in the wet film 25 2 is obtained from the /liquid solution 24, and the process 12 This will be described later. The details of the film forming process 126 of the machine (wet film drying process) are made from the wet _ 25 evaporation process 127 by the wet film of the drying unit 2 shown in FIG. From the holding position of the centerpiece 35b to the holding dry air supply machine 35°, the wetting film 25 which is delayed in drying to 37 is wound around the plurality of rollers 45 while being conveyed by the plurality of rollers 45. ^ The agent evaporates from the film in the sleeve wrist _ send the Ke humidity 'dissolve 25 into the film 2 disc.' Read the film (the details of the casting film forming process) as shown in Figure 8, the cast film forming process In 126, the process of fluid flow in the desert gas flow 13 is carried out in turn, the film heating process 133, the surface layer formation system 22 201238740, process 134, film drying process 135, film cooling process 136, stripping system and support heating process 138. As shown in Fig. 2, if the roller 66c is rotated by the driving of the motor 66m, the endless belt 62 is sequentially The chambers 75a to 75d in the casting sleeve 75 are cyclically moved. The temperatures of the rollers 66a to 66c are adjusted within a predetermined range by the roller thermostats 121 to 123. In the storage tank not shown, the dope 24 is The temperature is adjusted to be substantially constant within a predetermined range. The dope 24 is sent from the storage tank to the casting die 60 by a pump (not shown). The temperature of the casting die 60 is adjusted to be substantially strange within a predetermined range by the setting machine provided in the casting die 6〇. The vessel (swelling chamber) is subjected to a dope flow down process 131 (refer to FIG. 8) on the dope belt surface 62a flowing out of the casting die 6a in the casting chamber 75a, and a dope 24 is formed on the tape table 62a. The casting process of the casting film 61 is performed as shown in Fig. 8) and the film heating process 133 of the heating casting film 61 (see / (dope flow process) >;° the casting die 60 is oriented from the slit exit toward the belt surface Continuously 24. The concentrated liquid 24 flowing out of the slit outlet reaches the portion of the belt 6 which is supported by the roller 6, i.e., the reaching position on the belt surface 62a. Gong (casting process) Since the endless belt 62 is in a moving state

夕遭r 94 辨主' 〜 到運至到達位置DP 之濃液24在γ表面62a上向移動方向流延。這樣 :6仏上以帶狀形成由濃液2“冓成且為流延寬 夂 考圖6)的流延膜61。 ^ ^ 環狀帶62的移動速度乂在20〇111/分鐘以下為較佳。若 23 201238740 移動速度v超過2G()m/分鐘,職_定地軸液珠 動速度v的下限值考慮目標_生產性即可。移動速度v 例如可設為2Gm/分鐘以上,亦可設為6()m/分鐘以上。 從流延模6〇流出之濃液24中的溶劑含量為300質量 %以上質量%以下為較佳。這是因為若從流延模6〇流 出之濃,24中的溶劑含量不到3〇〇 #量〇/〇,則濃液%的 黏度變南,無法進行穩定之流延。若從流延模6()流出之渡 液24中的溶劑含量超過450質量〇/〇,則膜乾燥室w 乾燥負大,結果導致生纽率下降,因此為不佳。 在此,溶劑含量係乾量基準表示漠液、流延膜或各膜 中所含之溶劑量者,從對象膜採取樣品且將該樣品㈣量 設為X,將乾燥樣品之後的質量設為7時,表示 /y}xl〇〇。 從流延模60流出之濃液24的溫度為2〇t以上且溶劑 的沸點以下為較佳。這是因為當從流延模6〇流出之濃液 =的溫度不到20°C時,濃液24的黏度變高而無法進行穩 定之流延。並且,當從流延模60流出之濃液24的溫度^ 過溶劑的沸點時’發生濃液24的起泡,因此為不佳。另外, 表示複數個化合物的沸點中最低之沸點。 (膜加熱製程) 由於第2密封構件72及輥66y從到達部朝向χ方向 下游側遠離預定距離,因此從到達部朝向χ方向下游側形 成預定長度的流延區域(流延部)CZ。流延區域cZ中f 作為膜加熱手段利用藉由後述之支撐體加熱製程138加熱 24 201238740 之環狀帶62進行加熱流延膜61之膜加熱製程133。 在此,形成之後的流延膜’亦即流延製程132之後的 流延膜61的膜表面61a並不光滑(參考圖9)。因此,在 流延製程132之後的流延膜61上産生厚度不均。可認為該 厚度不均係起因於液珠的振動者。並且,構成流延製程132 之後的流延膜61之濃液24包含大量溶劑,易顯示流動性。 因此,本發明中,利用被加熱之環狀帶62進行加熱流延製 程132之後的流延膜61之膜加熱製程133。藉由加熱流延 製程132之後的流延膜61,構成形成之後的流延膜61之 /辰液24的流動性變大,結果形成之後的流延膜61的膜表 面61a變得光滑(參考圖1〇)。 X方向上的流延區域CZ的長度未特別限定,只要係 能夠確保形成之後的流延膜61的膜表面仙變得光滑為止 =需的時間者即可。膜加熱製程133對溶劑含量在3⑽質 篁%以上450質量%以下的流延膜61進行為較佳。 册輥66a的溫度藉由輥調溫器121成為剝離位置上 的▼表面62a的溫度以上且溶劑的沸點以下的範圍内。 (膜乾燥室) 之中’進行對膜表面仏吹送表層形成風 表面-側形成表層在流延膜61的膜 (表層形成製程) 如圖4所示’表層形絲置63從進氣喷嘴S3的吸氣 25 201238740 口 83a送出表層形成風8〇。從 關的方向(預進氣噴嘴83的延設方向)\出== ,各角度⑽。以上6。。以下為較佳,= 氣口 83a送出之表層形成風 ^ ^ 側引導至下游側。藉由靠 2=X方向上游 延膜61的膜矣;“ 外罩82容易在流 動。生成渦狀產生表層形麵80的渴狀流 易傳^ ^ 6^中’由於表層形成風δ〇的熱能容 约得遞至机延膜6卜因此在流延膜61的膜 層形f*風8 0的渦狀流動而促進溶劑的蒸發、广3On the γ surface 62a, the concentrated liquid 24 that has been transported to the arrival position DP is cast in the moving direction. Thus, the casting film 61 which is formed of the dope 2 and is cast as the casting width 6 is formed in a strip shape on the 6 仏. ^ ^ The moving speed of the endless belt 62 is 20 〇 111 / min or less. Preferably, if the moving speed v of 23 201238740 exceeds 2G () m / min, the lower limit value of the liquid moving speed v of the position of the shaft is considered to be the target _ productivity. The moving speed v can be, for example, 2 Gm / min or more. The content of the solvent in the dope 24 flowing out of the casting die 6 is preferably 300% by mass or more, preferably because it flows out from the casting die 6〇. Concentration, the solvent content in 24 is less than 3 〇〇# 〇/〇, the viscosity of the concentrated solution becomes south, and stable casting cannot be performed. If the effluent 24 flows out from the casting die 6 () When the solvent content exceeds 450 mass 〇/〇, the drying of the film drying chamber w is negative, and as a result, the raw meal rate is lowered, so it is not preferable. Here, the solvent content is a dry basis, which means desert liquid, cast film or each film. The amount of the solvent to be contained is taken from the target film, and the amount of the sample (four) is X, and when the mass after the dry sample is 7, it is /y}xl. The temperature of the dope 24 flowing out of the casting die 60 is preferably 2 〇t or more and less than the boiling point of the solvent. This is because when the temperature of the concentrated liquid flowing out from the casting die 6 is less than 20 ° C, The viscosity of the dope 24 becomes high and stable casting cannot be performed. Further, when the temperature of the dope 24 flowing out of the casting die 60 passes through the boiling point of the solvent, the bubbling of the dope 24 occurs, which is not preferable. In addition, the lowest boiling point among the boiling points of the plurality of compounds is shown. (The film heating process) The second sealing member 72 and the roller 66y are separated from the reaching portion by a predetermined distance toward the downstream side in the χ direction, so that the predetermined portion is formed from the reaching portion toward the downstream side in the χ direction. The casting zone (casting portion) CZ of the length. The f-winding zone cZ is used as a film heating means to heat the film of the casting film 61 by the endless belt 62 heated by the support heating process 138, which is described later, 24 201238740. 133. Here, the film surface 61a of the casting film 61 after the formation of the casting film after the casting process 132 is not smooth (refer to FIG. 9). Therefore, the casting film 61 after the casting process 132 is performed. Uneven thickness is generated on the surface. It can be considered that the thickness is not The turbid liquid 24 of the casting film 61 which constitutes the casting process 132 contains a large amount of solvent, and is easy to exhibit fluidity. Therefore, in the present invention, the heated endless belt 62 is used. The film heating process 133 of the casting film 61 after the casting process 132 is heated. By heating the casting film 61 after the casting process 132, the fluidity of the casting film 61 after the formation of the casting film 61 is increased. As a result, the film surface 61a of the casting film 61 after the formation becomes smooth (refer to FIG. 1A). The length of the casting region CZ in the X direction is not particularly limited as long as the film surface of the casting film 61 after formation can be ensured. The fairy becomes smooth until the time required. The film heating process 133 is preferably carried out on the casting film 61 having a solvent content of 3 (10) or more and 450% by mass or less. The temperature of the book roll 66a is within the range of the temperature of the ▼ surface 62a at the peeling position and the boiling point of the solvent or less by the roll thermostat 121. (film drying chamber) among the 'film surface 仏 blowing surface layer forming wind surface - side forming surface layer in the casting film 61 film (surface layer forming process) as shown in FIG. 4 'surface layer wire 63 from the inlet nozzle S3 The inhalation 25 201238740 mouth 83a sends out the surface layer to form the wind 8 〇. From the closing direction (the direction in which the pre-intake nozzle 83 is extended) \out == , each angle (10). Above 6. . Preferably, the surface layer formed by the gas port 83a is guided to the downstream side. By the film 矣 of the film 61 extending upstream in the 2=X direction; "the outer cover 82 is easy to flow. The thirsty flow which generates the vortex-like surface layer 80 is easy to pass through ^^6^" due to the thermal energy of the surface layer forming wind δ〇 The volume is transferred to the machine film 6 and thus the film layer of the casting film 61 forms a vortex flow of the wind 80 to promote the evaporation of the solvent.

藉由表層形成製程m,流延膜61 和濕潤層61y者(參考圖u) 為:、有表層61X 的膜表面6U側,係與位於比表層;J靠生= 6ly相比進一步乾燥之部份。因此,表層帶化的溶 劑3量與濕潤層61y相比較低。 、' ,表層61x絲面光滑_成。對成為具有表層 成X為^二延膜&進行膜乾燥製程135時,表層心的表面 成為所侍到之流延膜61的膜表面61a。 製…流_進行表層形:= 來传到膜表面61a光滑之流延膜61。 併旦。表層形成製程m對溶劑含量為25G f量%以上糊By the surface layer forming process m, the casting film 61 and the wetting layer 61y (refer to FIG. u) are: the 6U side of the film surface having the surface layer 61X, and the portion which is further dried than the surface layer; J by = 6ly Share. Therefore, the amount of the solvent 3 in the surface layer is lower than that in the wet layer 61y. , ', the surface layer 61x silk surface smooth _ into. When the film drying process 135 is performed to have a surface layer of X, the surface of the surface layer is the film surface 61a of the cast film 61 which is served. The flow is carried out in a superficial shape: = to the cast film 61 which is smooth to the film surface 61a. And again. The surface layer forming process m has a solvent content of 25 G f% by weight or more

Hi下的流延膜61。進行為較佳。表層形成風80的溫 8:的η: 3〇。°以上8〇。。以下為較佳。並且,表層形成風 的風速為5m/秒以上25m/秒以下為較佳。 (獏乾燥製程) 26 201238740r 膜乾燥製程135中依次進行前膜乾燥製程n5a和後膜 乾燥製程135b。 、 (前膜乾燥製程)Cast film 61 under Hi. It is preferred to carry out. The surface layer forms the temperature of the wind 80: η: 3〇. ° above 8〇. . The following are preferred. Further, it is preferable that the wind speed of the surface layer forming wind is 5 m/sec or more and 25 m/sec or less. (貘 Drying Process) 26 201238740r The film drying process 135 sequentially performs a front film drying process n5a and a film drying process 135b. , (front film drying process)

〇前膜乾燥機88進行使溶劑從流延膜61蒸發之前膜乾 燥製程135a。表面側送風器91對膜表面61a吹送前乾燥 風90,使溶劑從流延膜61蒸發。並且,裏面側送風器% 對帶裏面6%。欠送前乾燥風90,並透過環狀帶&加熱流 延膜61。藉由流延膜61的加熱使溶劑從流延膜&菽發。 (後膜乾燥製程) …X ,後膜乾燥機89進行使溶劑從流延膜61蒸發之後臈乾 燥製程:35b。平行送風器95對流延膜61的膜表面61二 =後乾燥風94 ’使溶舰流延膜61蒸發。並且,裏 达風器96對帶裏面62b吹送後乾燥風94,並透過環狀帶 62 ^熱流延膜61。藉由流延膜61的加熱使溶劑從流延膜 61蒸發。後膜乾燥製程⑽進行至流延膜61 成為則質量%以上210質量%以下為較佳。切3里 扪用祝e>6b的熱進行後膜乾燥製程135b。 式進行调郎為較佳。 ,夠藉由進行各製程131〜135 (參考圖8 表面Ma光滑的流延獏61 (參考圖12)。 』膜 (剝離室) ,剝離室75e中進行冷卻環狀帶&之膜冷 口從被狀帶62嶋流延膜61之剝離製程137。、 27 201238740 Hi /Z〇pif (膜冷卻製程) ,66c的溫度藉由輥調溫器123成為〇(t以上i7 :的Ιϋ圍内。另外’輕66c的溫度在此以上吹 =内為較佳。藉域乾燥製程m成為高溫狀態之夫 帶62藉由與輥66c接觸而被冷卻。並且,透過被冷卻^尹 延膜 61。__136_#“ (剝離製程) 離至75c巾,利用剝離輥65進行從環狀帶6 成為可剝離狀態之流延膜61之獅製程137 (炎老 8)。在環狀帶62中由㈣e支撐之部份(_位置=圖 =¾狀帶62剝離成為可剝離狀態之流延膜6卜從環 剝離之流延膜61作為濕潤膜25從出口 75〇送出。 =制取向角的偏差’對溶劑含量為細質量%以下的2 進行獅難137為錄。從生紐率峨^延 :=广”量%以上的流延膜61進行剥離製程 (支撐體加熱製程) 7剝離流^ 61之後的環狀帶62經過支撐體加熱室 妝埋回到抓延i 75a。料藉由膜冷卻製程136變涼之产 帶62連續進行濃液流下製程⑶、流 : :巧程134。,則直接以膜表…光滑的狀= )進仃乾燥。其結果,導致流延膜61上産生厚声 於流延膜6丨上産生的厚度不均無法在之後的^程^除 28 201238740 去,因此最終導致成為膜21的厚度不均。 因此’本發明中’為了在第(㈣)次流 在第nit次表層形成製程m之間進行膜加熱製程⑶, 之間進行加熱環狀帶62之支撐體加熱製程138。裟 支揮體加熱室75d中,藉由支撐體加熱 力口熱環狀帶62之支稽體加歸程138。如圖 J, imU12對絲面62&錢力顧11G,加熱環狀Ϊ 直至帶表面62a的溫度成為預定範圍。同樣, 對帶裏面㈣吹送加熱請,加熱環狀帶G 至帶爰面62b的溫度成為預定範圍。 直 支撐體加熱製程138中加熱帶表面62a, 域《中的帶表面62a的溫度成為範圍T1為較佳便^區 tol為代以上且溶劑的沸點以下,範圍T1的下限值 t: t較佳,饥更為佳。範圍T1的上限值為(溶劑 = 為較佳。另外,作為支賴加熱裝置發 之組件(輥66a、66x等)的溫度亦為範圍耵為較佳。 本發明巾,利用在支樓體加熱製幻38中賦予給環狀 ^ 2之熱’進行對藉由下一個流延製程132形成於環狀帶 發^之Γί膜61賦予熱之膜加熱製程133。因此,根據本 赞月’此夠抑制厚度不均並高效製造膜。 另外,上述膜加熱製程133在從剝離位置ρρ 位置DP之間進行即可。 接著,對本發明的其他實施方式進行說明。對於與上 29 201238740 ===件或構件附加相同的元件符號,省略 明。 I、上24貫施方式不同之部份進行詳細說 的至段利用對帶表面必及帶裏面62b 方人送加熱風110之支撐體加埶裝w ln v ^ 觸Γ利用具備與帶表面必及帶裏二 方接觸之加熱輥之支撐體加熱裝置⑷。如 二置141具備與帶表面62a接觸之表面 I#。面加熱輥143的溫度讀溫度調節器 區域cz 1加熱帶表面咖,錢通過流延 範圍T1。 )時的溫度藉由輥溫度調節器144成為 機報調溫器123可冷卻配設在比後膜乾燥 罪 向下游側之輥66z。藉由輥調溫器123冷卻 ,成為膜冷卻手段。因此,只要是膜乾燥製程135 之後進行,則膜冷卻製程136可在膜乾燥室75b中進行。 上述實施方式中,將藉由輕調溫器123冷卻之親恤 用作膜冷卻手段’但本發明不限於此。如圖Μ所示,亦可 將冷卻到達麵位置ΡΡ之前的環狀帶62之冷卻單元148 =作膜冷卻手段。在膜乾燥室75b中配設在後膜乾燥機89 :、冷卻輥66c之間之冷卻單元148具有對帶裏面伽供給 液體之供液裝置⑽和對帶裏面_吹送乾燥風⑼來蒸 發液體之紐裝置151。基於紐裝置149之液體供給方 201238740 法可為塗佈、噴霧、噴射滴狀物之方 液裝置149與蒸發裝置151沿環狀帶、思—種。供 2b舰X方向上游側朝向下游側依次 ^置M9對帶裏面㈣供給液體。衫發裝置 ^ 面62b吹送乾燥風15〇,則帶裏面6 ^ 帶裏面62b上的液體基發,則帶寞而^的液體愁發。右 的氣化埶下降it 办的溫度藉由液體 =化熱下降。讀,能_科卻單元Μδ冷卻環狀帶 液體只要係在環狀帶62到達_ 即可,例如能夠利用二氯甲燒等。 之月m發者 作為膜冷卻手段利用輥66c、66z、 广個即可’可_66c、66z、冷=:= 個’亦可均利用3個。 S中的2 轉水平維持帶表面必,將輕- ΐϊ雜内為較佳。並且,如圖15所示, 了在輥66a與輥66y之間設置配設在與 面上並支撐帶裏面㈣之支_66dr輥663蝴的水平 =且’如圖16所示,可在輕⑹與觀66χ之間 二=66Μ目同的水平面上並支撐帶裏面㈣之 ::Γ=器121調節支承輥66e的溫度成為口 藉此,支承輕66e作為支擇體加熱手段發揮粍圍 另外,可藉由輥調溫器121镅銘舸α从、 圍Τ卜藉”-作為支撐體加熱手段;揮=成為範 上述貫施方式中,將輥66a配設在比輕6知〜6办更靠 31 201238740 /‘opif 上方,但本發明不限於此。例如,如圖17所示,可將輥 66a與報66b設置在同一平面(例如水平面)上並將配 設在輥66a與輥66b之間的輥66c設置在比該平面更靠下 方。另外’可將輥66z設置在輥66a與輥66b之間。 並且,圖2所示之輥66c具有支撐剝離位置pp上的 環狀帶62之功能和基於第3〜第4密封構件73〜74之密 封功肖b ’但疋可分離這些功能。例如,圖丨7的|昆66c、66f、 66g相當於圖2所示之輥66c。並且,圖π的親66c具有 支撐剝離位置PP上的環狀帶62之功能。圖17的支承輥 66f與第3密封構件73協同發揮密封功能。圖17的支承 輥66g與第4密封構件74協同發揮密封功能。輥調溫器 U3冷卻輥66c。輥調溫器123可冷卻輥66f。 。 並且,可藉由親調溫器123加熱|昆66g。藉此,輥6知 作為支撐體加熱手段發揮作用。 另外,圖17所示之輥66a相當於圖2所示之雜 66x、66y成為-體者。 親咖、 並且,如圖18所示,可將親66a與棍66c設置在同一 平面(例如水平面)上,並在輥66a與輥66c之間設置輥 66b。支撐帶裏面62b之輥66b配設成從輥66a朝向輥66c 移動之環狀帶62成為大致水平。另外,輥66b可設置在比 幸昆66a及親66c更罪上方。圖18所示之輥66a相當於圖2 所示之輥66a、66x、66y成為一體者。 上述實施方式中,在支撐體加熱製程138中,在γ 向整個區域對環狀帶62進行加熱,但亦可以僅加熱琿狀^ 32 201238740 62中的流延寬度CW的流延區CA(參考圖6)的部份(參 考圖丨9)。藉此,環狀帶62中除了流延區CA(參考圖6) 以外之非流延區不會加熱至需要以上’因此在膜乾燥製程 135中’能夠可靠地抑制流延膜61在Y方向兩邊部上的起 泡。另外’可將流延區CA中的Y方向中央部設為加熱部 份’將流延區CA中的Y方向兩端部設為非加熱部份。此 時’ Y方向上的非加熱部份的寬度例如為10mm。 另外’可在剝離製程137與支稽體加熱製程138之間 進行清洗帶表面62a之支撐體表面清洗製程。能夠藉由支 撑體表面清洗製程可靠地抑制剝離故障。並且,能夠由 支撐體表面清洗製程去除殘留在帶表面62a之異物(例如 訇離殘留之流延膜的一部份)^該異物成為液珠振動的原 因。因此,能夠藉由支撐體表面清洗製程防止液珠的振動。 為了清洗帶表面62a,例如使用對帶表面62a噴射乾冰之 乾冰清洗機為較佳。 並且,可在支撐體加熱製程138與下一個濃液流下製 程131之間進行降低帶表面62a相對濃液24之接觸角之接 觸角降低製程。藉由接觸角降低製程,攜帶風很難流入液 珠與帶表面62a之間。因此,能夠藉由接觸角降低製程防 止因攜帶風的流入引起之流延膜的厚度不均。其中,攜帶 風是指由於環狀帶62的移動而在帶表面62a附近發生:朝 向X方向流動之風。為了降低帶表面62a相對濃x液24之 接觸角,在帶表面62a塗佈溶劑為較佳。在接觸 程中使用之溶劑可為與溶劑2 3相同的成份,亦可係包含與 33 201238740 溶劑23共同之成份者。 上述實施方式中,將進行支撐體加熱製程 設在剝離製程137與濃液流下製程131之間, 時刻 延製程132與膜加熱製程133之間。將在流延製程° = =熱,之間進行支樓體加熱製程138之心: US科細形嫩161爾製“ 將進行歧_成難⑹之歧單元165 。流延早7L 165巾,在流延區域cz的帶裏面62b側且 f作為支撐體加熱手段之讀體加熱裝置168。支^ :、裝置168具有裏面側加熱器113和加熱風牙口 支樓體加熱裝置⑽為了從帶裏面62b側加献=114 ° 從環狀帶62側進行汽延膜6彳也 、狀帶62, 熱裝置⑽,能夠抑制在流延膜“雜加 在流延區⑽進行支二 ^帶襄,62b侧加熱環狀帶62。這是因為,若從帶表面❿ 貝1加熱環狀帶62,則導致在膜加熱製 !;!=另外,可藉由由_溫器心= 恤又。又在範圍T1’使報66y作為支揮體加熱手段發揮作用。 溶劑=====膜61蒸發 :體濃度高於表層形成製二中的流=:=: 佳。其中,‘™氣氛: , 又不為(溫度Ta的氣氛中所含之氣體狀溶 34 201238740 HI /Z〇pif 劑的質量I n的氣氛T成為飽和狀態之氣體狀溶 或接二二Ϊ = 中,進行支撐體表面清洗製程 液流下製Ϊ = =為剝離製程137與下一個濃 面清f程、接_降嶋_糊爾佳表 程131 ^門H撑體加熱製㈣8與下一個濃液流下製 觸諸柄:/了降低帶表面62a相對濃液24之接觸角之接 藉由接觸角降低製程,攜帶風很難流入液 止因'撼帶ml之間。因此’能夠藉由接觸角降低製程防 嵩帶風的^入引起之流延膜的厚度不均。豆中,攜帶 =指由於環狀帶62的移動而在帶表面6近 向X方向流動之風。為了收你地* X生丑朝 接觸角,在帶身⑽為降低帶表面必相對濃液24之 二=Γ:塗佈溶劑為較佳。在接觸角降低製 二使用之4可為與_ 23相_成份,亦 溶劑23共同之成份者。 々匕S^、 依次反覆進行各製程之流延膜形成製程中,在基於膜 ,部製程136冷卻之後緊接著對環狀帶62進行基於支樓艟 =製程138之加熱。冷卻之後緊接著進行加熱之環狀帶 合易發生翹曲。尤其捲繞在各輥上之環狀帶62中γ方 向亡的㈣成為問題。亦即,若直接雜曲的環狀帶62 進行遭液流下製程131,則從濃液24流下之狹縫出口至帶 表面62a的間隔在γ方向上發生偏差,因此導致γ方向的 液珠長度lb亦發生偏差。濃液流下製程131中的γ方向 35 201238740 /ζ,οριί me偏差在流延製程】32中形成之流延膜6ΐ 上呈現為Υ方向上的厚度不均。 在:曲篇、* ^了防止因%狀帶62的翹曲引起之厚度不均, 在,辰液〜下製程131尹進行支撐體挾持製程為較佳。 7¾较杂^ ^ 輥和壓科輥202 ^壓料輥202以透 =^與輕6如相對的方式配設於流延f 75a(參考 親202與環狀帶62的繞接(職p)區域LA :=狀帶62的繞接區域LA是指,帶表面必上,朝 L移ί之環狀帶62開始與輕66a接觸之位置TP1 接觸之環狀帶62離開輥66a之位置TP2的部 二藉由施力構件向環狀帶62側施力為較佳。 == 濃液24到達之到達位置DP設定在繞 - 並且,壓料輥2〇2配設在移動路66r (參考 、查^的γ方向兩端側’以便與在帶表面62a上設置在到 DP的Y方向兩外側之抑制位置NP接觸。 另外,抑制位置NP在χ方向上設定在與到達位置Dp ^之位置或比到達位置DP更靠上游側。X方向上的到 、位置DP與抑制位置Νρ的間隔例如為Gmm以上3〇〇mm 以下。 =樣’支撐體挾持敦置2〇i利用在γ方向整個區域支 62b之報66a和支撐到達位置Dp的γ方向兩外 的帶表面62a之壓料輥1〇2,進行挾持環狀帶62的Υ方 向兩端部之支撐體挾持製程。 36 201238740 ~*· 4 t 帶62^1撐體挾持裝置2G1,即使向Y方向魅曲之環狀 和報66 tH60與輕恤之間,亦藉由麼料輕202 到tr: f的γ方向兩端部。結果’至少在 :持裝…夠防朗環狀帶62的心 ^卜’在流延膜形成製程m (參考圖W巾,到達位 罟厭2 X方向變動時,根據到達位置Dp變動之範圍設 置歷料親202即可。 為了防止因環狀帶62的翹曲引起之厚度不均,在支撐 體加熱製程138 (參考圖8)中可僅加熱γ方向中央部。 由此,環狀帶62的Y方向兩端部中,由於基於加熱之膨 脹或基於冷卻之收縮的規觀小,因此能夠抑_曲的發 生。 x 如圖24及圖25所示,設置在表面側加熱器112與環 狀帶62之間之遮風塊210成對配設’以便堵住進氣口 112〇 的Y方向兩側。Y方向上的進氣口 112〇的開口寬度由於 遮風塊210小於Y方向上的環狀帶62的寬度。同樣,設 置在裏面側加熱器113與環狀帶62之間之遮風塊211成對 配設,以便堵住進氣口 113〇的Y方向兩側。γ方向上的 進氣口 113〇的開口寬度由於遮風塊211小於γ方向上的 環狀帶62的寬度。 在Y方向上成對配設之遮風塊210的間隔可大於流延 寬度CW ’亦可等於流延寬度CW。同樣,在γ方向上, 37 201238740 成對的遮風塊211的間臨 流延寬度CW。 I了大於_寬度CW,亦可等於 另外,如圖24所示,可趑,成门仏。 _ 且膜乾二 ,二方 藉由本發明得到之膜 板保護膜。 、纟其可用於相位差膜或偏光 獏21的寬度為6〇〇m 2咖_以上3__以下更二3〇〇〇m?下為較佳, 超過30〇〇mm時,亦能夠庫太”,虽膜21的寬度 以上¥以下為^應用本發明。膜21的臈厚為鄭m 為較内延遲知為i〇nm以上_⑽以下 為較佳,膜21的厚度方向延遲 以下為較佳。 _hH〇〇nm以上300nm 面内延遲Re的測定方法為如下。面内延遲以使用在 ;r2一直方向測定之王:==The rake pre-film dryer 88 performs a film drying process 135a before evaporating the solvent from the casting film 61. The front side air blower 91 blows the front drying air 90 to the film surface 61a to evaporate the solvent from the casting film 61. Also, the inside side air blower % is 6% inside the belt. The pre-drying wind 90 is owed, and the film 61 is heated through the endless belt & The solvent is ejected from the cast film & by the heating of the casting film 61. (Post film drying process) ...X, the post film dryer 89 performs a drying process of the solvent after evaporating the solvent from the casting film 61: 35b. The parallel blower 95 evaporates the dissolved ship casting film 61 against the film surface 61 of the casting film 61 = the post-drying air 94'. Further, the Ride 96 is blown to the belt inner 62b to dry the air 94, and passes through the endless belt 62 to heat the cast film 61. The solvent is evaporated from the casting film 61 by the heating of the casting film 61. The post-film drying process (10) is carried out until the cast film 61 is preferably 210% by mass or more. The film is dried and the film drying process 135b is carried out with the heat of e>6b. It is better to carry out the adjustment. By performing each process 131 to 135 (refer to FIG. 8 surface Ma smooth casting 貘 61 (refer to FIG. 12). 』 membrane (disbonding chamber), stripping chamber 75e for cooling annular strip & film cold vent From the peeling process 137 of the film 62, the casting film 137, 27, 201138740 Hi / Z〇pif (film cooling process), the temperature of 66c becomes 〇 by the roller thermostat 123 (t and above i7: Further, it is preferable that the temperature of the light 66c is the same as that of the above-mentioned blowing. The borrowing zone m becomes a high-temperature state. The belt 62 is cooled by contact with the roller 66c, and is passed through the cooled film 61. __136_# "(Peeling Process) The lion process 137 (Inflammatory 8) which is used to form the casting film 61 which is peelable from the endless belt 6 by the peeling roller 65. It is supported by the (4)e in the endless belt 62. The portion (the position = the figure = 3⁄4 strip 62 is peeled off into a peelable state, and the casting film 6 which is peeled off from the ring is fed as a wetting film 25 from the outlet 75. = deviation of the orientation angle ' The solvent content is less than or equal to 2% by mass. The lion is difficult to be 137. The casting film 61 is peeled from the raw material rate: Process (support body heating process) 7 The endless belt 62 after the stripping flow ^ 61 is buried back into the grip i 75a through the support heating chamber. The material is continuously cooled by the film cooling process 136 to cool the strip 62. Process (3), flow: : skill 134., directly in the film surface... smooth shape =) drying, resulting in uneven thickness on the casting film 61 caused by the thick film on the casting film 6 It is impossible to go through the subsequent process 2 201238740, and thus eventually results in uneven thickness of the film 21. Therefore, 'in the present invention', in order to perform film heating between the (n)th secondary flow and the first nit surface formation process m In the process (3), a support heating process 138 for heating the endless belt 62 is performed. In the 裟-swing heating chamber 75d, the returning body 138 is added by the support body heating heat ring 62. , imU12 on the silk surface 62 & money force 11G, heating the ring Ϊ until the temperature of the belt surface 62a becomes a predetermined range. Similarly, for the inside of the belt (four) blowing heating, heating the annular belt G to the temperature of the belt surface 62b becomes predetermined Range. The heating belt surface 62a in the straight support heating process 138, The temperature of the middle surface 62a is preferably in the range T1. The lower limit of the range T1 is better than the boiling point of the solvent. The lower limit t: t is better, and the hunger is better. The upper limit of the range T1 (solvent = is preferred. In addition, the temperature of the assembly (rolls 66a, 66x, etc.) which is used as the support device is also preferably in the range of 耵. The towel of the present invention is imparted in the heating system of the branch body 38 The heat of the ring 2 is applied to the film heating process 133 which is formed by the next casting process 132 and formed on the endless belt. Therefore, according to this praise month, it is sufficient to suppress thickness unevenness and to efficiently produce a film. Further, the film heating process 133 may be performed between the peeling position ρρ position DP. Next, other embodiments of the present invention will be described. For the same component symbols as those of the above-mentioned 29 201238740 ===, the components are omitted. I. The different parts of the upper 24 modes are described in detail. The use of the surface of the belt must be carried out. The inside of the belt is 62b. The support of the heated air 110 is added to the support w ln v ^ And a support heating device (4) for the heating roller in contact with the two sides. For example, the second set 141 has a surface I# in contact with the belt surface 62a. The temperature of the surface heating roller 143 is read by the temperature regulator region cz 1 to heat the surface of the surface, and the money is passed through the casting range T1. When the temperature is changed by the roller temperature adjuster 144, the temperature regulator 123 can cool the roller 66z disposed downstream of the sin of the film drying. The film is cooled by the roller thermostat 123 to become a film cooling means. Therefore, as long as it is performed after the film drying process 135, the film cooling process 136 can be performed in the film drying chamber 75b. In the above embodiment, the shirt cooled by the light thermostat 123 is used as the film cooling means', but the present invention is not limited thereto. As shown in Fig. 2, the cooling unit 148 of the endless belt 62 before cooling to the surface position = can also be used as a film cooling means. The cooling unit 148 disposed between the post-film dryer 89 and the cooling roll 66c in the film drying chamber 75b has a liquid supply device (10) for supplying liquid to the inside of the belt, and a dry air (9) for evaporating the liquid inside the belt. New device 151. The liquid supply unit based on the button device 149 can be used to coat, spray, and spray the liquid device 149 and the evaporation device 151 along the endless belt and the seed. For the 2b ship, the upstream side of the X direction is directed toward the downstream side, and the liquid is supplied to the inside (4) of the belt. The hair-emitting device ^ The surface 62b blows the dry wind 15 〇, and the liquid inside the belt 6b with the inside of the belt 62b, the liquid with the 寞 and ^ burst. The gasification enthalpy on the right drops the temperature of the solution by liquid = heat. Reading, energy, unit, Μ, δ, cooling, annular band, liquid, as long as the liquid is reached in the endless belt 62, for example, methylene chloride or the like can be used. In the case of the film cooling means, the rolls 66c and 66z may be used in a wide range, and the number of the rolls may be ‘66c, 66z, and cold=:=. The 2-turn level in S maintains the surface of the belt, which is preferred for light-noise. Further, as shown in Fig. 15, a level _66dr roller 663 disposed on the surface and supporting the inside of the belt (4) is disposed between the roller 66a and the roller 66y and is as shown in Fig. (6) Between the two sides on the same level as the view 66χ and supporting the inside of the belt (4):: Γ = 121 adjusts the temperature of the backup roller 66e to become the mouth, and the support light 66e serves as a support heating means to play the other By means of the roller thermostat 121 镅 舸 舸 从 从 从 借 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Further, the above is not limited to 31 201238740 / 'opif. However, as shown in FIG. 17, the roller 66a and the newspaper 66b may be disposed on the same plane (for example, a horizontal plane) and disposed on the roller 66a and the roller 66b. The roller 66c is disposed below the plane. Further, the roller 66z can be disposed between the roller 66a and the roller 66b. Further, the roller 66c shown in Fig. 2 has an endless belt 62 supporting the peeling position pp. The function and the sealing function based on the third to fourth sealing members 73 to 74 can be separated from each other. For example, Fig. 7 | The cylinders 66c, 66f, and 66g correspond to the roller 66c shown in Fig. 2. Further, the pro 66c of Fig. π has a function of supporting the endless belt 62 on the peeling position PP. The support roller 66f of Fig. 17 cooperates with the third sealing member 73. The sealing roller 66g of Fig. 17 cooperates with the fourth sealing member 74 to function as a sealing function. The roller thermostat U3 cools the roller 66c. The roller thermostat 123 can cool the roller 66f. Also, the thermostat can be used. 123 heating|Kun 66g. Thereby, the roller 6 is known to function as a support heating means. Further, the roller 66a shown in Fig. 17 corresponds to the hybrid 66x and 66y shown in Fig. 2 as a body. As shown in Fig. 18, the pro 66a and the stick 66c may be disposed on the same plane (e.g., a horizontal plane), and a roller 66b may be disposed between the roller 66a and the roller 66c. The roller 66b of the support belt inner 62b is disposed to face from the roller 66a. The endless belt 62 on which the roller 66c moves is substantially horizontal. Further, the roller 66b can be disposed more than the sin. 66a and the pro 66c. The roller 66a shown in Fig. 18 corresponds to the rollers 66a, 66x, 66y shown in Fig. 2. In the above embodiment, in the support heating process 138, the γ is directed to the entire area. The strip 62 is heated, but it is also possible to heat only the portion of the casting zone CA (refer to FIG. 6) of the casting width CW in the shape of the crucible 32 201238740 62 (refer to FIG. 9). The non-casting zone other than the casting zone CA (refer to FIG. 6) is not heated until it is required to be 'thus in the film drying process 135'. The foaming of the casting film 61 on both sides in the Y direction can be reliably suppressed. Further, 'the central portion in the Y direction in the casting zone CA may be a heating portion', and both end portions in the Y direction in the casting zone CA may be non-heated portions. At this time, the width of the non-heated portion in the Y direction is, for example, 10 mm. Further, a support surface cleaning process of the cleaning tape surface 62a may be performed between the peeling process 137 and the inspection body heating process 138. The peeling failure can be reliably suppressed by the support surface cleaning process. Further, the foreign matter remaining on the belt surface 62a (e.g., a portion of the cast film which is separated from the residual film) can be removed by the surface cleaning process of the support. The foreign matter becomes the cause of the vibration of the liquid bead. Therefore, the vibration of the liquid droplet can be prevented by the surface cleaning process of the support. In order to clean the belt surface 62a, for example, a dry ice washing machine which sprays dry ice on the belt surface 62a is preferably used. Further, a contact angle lowering process for reducing the contact angle of the belt surface 62a with respect to the dope 24 can be performed between the support heating process 138 and the next dope down process 131. By the contact angle lowering process, it is difficult for the carrying wind to flow between the liquid bead and the belt surface 62a. Therefore, it is possible to prevent the thickness unevenness of the cast film caused by the inflow of the wind by the contact angle lowering process. Here, the carrying wind means that wind occurs in the vicinity of the belt surface 62a due to the movement of the endless belt 62: the wind flowing in the X direction. In order to reduce the contact angle of the belt surface 62a with respect to the concentrated liquid 14, it is preferred to apply a solvent to the belt surface 62a. The solvent used in the contact may be the same component as the solvent 23 or may be the same as the solvent of the 23 201238740 solvent 23. In the above embodiment, the support heating process is provided between the stripping process 137 and the dope down process 131, and between the process 132 and the film heating process 133. In the casting process ° = = heat, between the heart of the building body heating process 138: US section fine 161 er" "will be _ _ into difficult (6) of the unit 165. Casting 7L 165 towels, In the tape inner side 62b side of the casting zone cz and f as the reading body heating means 168 of the support heating means. The device 168 has the inner side heater 113 and the heated air mouth branch body heating means (10) for the inside of the belt. 62b side addition = 114 ° From the side of the endless belt 62, the vapor-extending film 6彳, the strip 62, and the heat device (10) can suppress the "mixing of the cast film in the casting zone (10). The endless belt 62 is heated on the side 62b. This is because if the endless belt 62 is heated from the surface of the belt, the film is heated in the film;; == Alternatively, it can be replaced by a tempering heart. Further, in the range T1', the report 66y functions as a bulk heating means. Solvent ===== Evaporation of membrane 61: The concentration of the body is higher than that of the surface layer formation system ===: Preferably. Among them, the 'TM atmosphere: is not a gas-like solution contained in the atmosphere of temperature Ta. The atmosphere T of the mass I n of 201238740 HI / Z〇pif agent becomes a gaseous state of saturation or a second Ϊ = In the middle of the support body surface cleaning process flow Ϊ Ϊ = = for the stripping process 137 and the next thick surface clear f process, connection _ 嶋 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The handle is lowered under the liquid flow: / The contact angle of the strip surface 62a with respect to the dope 24 is lowered by the contact angle lowering process, and the carrying wind is difficult to flow into the liquid stop due to the '撼 belt between the ml. Therefore' can be contacted The thickness of the cast film caused by the angle-reduction process is not uniform. In the bean, the load refers to the wind that flows in the near X direction on the belt surface 6 due to the movement of the endless belt 62. * X ugly toward the contact angle, in the belt body (10) to reduce the belt surface must be relative to the concentrated liquid 24 = Γ: coating solvent is preferred. In the contact angle reduction system 2 can be used with _ 23 phase _ ingredients , which is also a common component of solvent 23. 々匕S^, in turn, successively carry out the casting film formation process of each process, based on After the film, part process 136 is cooled, the annular belt 62 is heated by the branch 艟 = process 138. The annular band that is heated immediately after cooling is prone to warpage, especially the ring wound on each roll. The fourth ray in the yoke 62 is a problem. That is, if the directly sinuous annular belt 62 is subjected to the liquid flow lowering process 131, the interval from the slit outlet flowing from the concentrating liquid 24 to the belt surface 62a is in the γ direction. There is a deviation in the upper part, so that the length lb of the bead in the γ direction is also deviated. The γ direction 35 in the process flow 13 of the dope flow is shown in the casting film 6 形成 formed in the casting process 32 as a deviation of the γ direction 35 201238740 /ζ, οριίme The thickness in the Υ direction is not uniform. In the: 曲篇, * ^ to prevent the thickness unevenness caused by the warpage of the % ribbon 62, in the case of the liquid solution ~ the lower process 131 Yin support support holding process is better. 73⁄4 The miscellaneous ^ ^ roller and the pressure roller 202 ^ the nip roller 202 are disposed in the opposite manner to the casting f 75a (the reference pro 202 and the endless belt 62) LA:=The winding area LA of the belt 62 means that the belt surface must be on, and the ring belt 62 moving toward the L starts with the light 66a. It is preferable that the portion of the endless belt 62 where the contact position TP1 is in contact with the position TP2 of the roller 66a is biased toward the endless belt 62 by the biasing member. == The arrival position of the dope 24 reaches the DP position. Further, the nip roller 2〇2 is disposed on the moving path 66r (refer to both ends of the γ direction of the reference) so as to be in contact with the suppressing position NP provided on both sides of the DP surface in the Y direction on the tape surface 62a. The suppression position NP is set at a position closer to the arrival position Dp^ or to the upstream side than the arrival position DP in the χ direction. The interval between the position DP and the suppression position Νρ in the X direction is, for example, Gmm or more and 3 mm or less. The sample holder is held by the squeezing belt 62 of the entire region branch 62b in the γ direction and the nip roller 1〇2 supporting the belt surface 62a in the γ direction of the position Dp. The support at both ends of the Υ direction holds the process. 36 201238740 ~*· 4 t With 62^1 support device 2G1, even if it is between the Y-direction charm and the ring between the 66 tH60 and the light shirt, it is also lightly 202 to tr: f γ direction Both ends. The result is 'at least in: holding... enough to prevent the heart of the ring belt 62 from being in the cast film forming process m (refer to the figure W, when the arrival position is in the 2 X direction, the range is changed according to the arrival position Dp) In order to prevent uneven thickness due to warpage of the endless belt 62, only the central portion in the γ direction can be heated in the support heating process 138 (refer to Fig. 8). In both ends of the Y direction of 62, since the expansion based on heating or the contraction based on cooling is small, it is possible to suppress the occurrence of koji. x As shown in Figs. 24 and 25, the surface side heater 112 is provided. The windshield block 210 between the endless belts 62 is disposed in pairs so as to block the Y-direction sides of the air inlet 112 。. The opening width of the air inlet 112 Y in the Y direction is smaller than the Y direction due to the windshield 210 The width of the upper endless belt 62. Similarly, the windshield block 211 disposed between the inner side heater 113 and the endless belt 62 is disposed in pairs so as to block both sides of the air inlet 113 Y in the Y direction. The opening width of the intake port 113A in the direction is smaller than the width of the endless belt 62 in the γ direction due to the windshield block 211. The interval of the windshield 210 disposed in pairs in the direction may be greater than the casting width CW′ or may be equal to the casting width CW. Similarly, in the γ direction, 37 201238740 the adjacent casting width of the pair of windshields 211 CW. I is greater than _width CW, can also be equal to another, as shown in Fig. 24, can be 趑, into a threshold. _ and the film is dry, two sides of the membrane protective film obtained by the present invention. The width of the retardation film or the polarizing yoke 21 is 6 〇〇 m 2 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The present invention is applied to the present invention. The film thickness of the film 21 is Zheng m, and the inner retardation is preferably i 〇 nm or more _(10) or less, and preferably the retardation in the thickness direction of the film 21 is preferably _hH 〇〇. The measurement method of the in-plane retardation Re of 300 nm or more is as follows. The in-plane retardation is used in the measurement; the king of the r2 direction is measured: ==

Re= | nl-n2 丨 xd rU表示慢_折料,⑽表示進她 表示膜的厚度(膜厚)。 d 厚度方向延遲的測定方法為如下。根據在溫度 38 201238740 *+l /^,〇pif ^、微没oir/oKJi下盤槎口 _ ,珂像。口膜進行2小時調濕並用橢圓 從心吉方〜丨—日分光股份有限公司製)根據632.8nm 伯^ ΐχ/ $疋之值和邊使膜面傾斜邊相同地測定之延遲 值的外插值,按照下述式計算。Re= | nl-n2 丨 xd rU means slow_folding, and (10) means that the thickness of the film (film thickness) is shown. d The measurement method of the thickness direction retardation is as follows. According to the temperature 38 201238740 * + l / ^, 〇 pif ^, micro no oir / oKJi under the mouth _, 珂 image. The oral membrane was subjected to conditioning for 2 hours, and the elliptical value was calculated from the value of 632.8 nm ^ ΐχ / 疋 according to the value of 632.8 nm ^ / 疋, and the delay value of the film surface was measured in the same manner. Calculated according to the following formula.

Rth={ (nl+n2) /2-n3}xd n3表示厚度方向的折射率。 (聚合物) 上述實施方式中成為聚合物膜的原料之聚合物η沒 有特別限定。進行騎製財法時,作為聚合物例如有纖 維素醯化贼雜輯_。另—方面,進祕融製膜方 ^時’作為原料聚合物例如可舉出纖維素醯化物、含内醋 ,聚合體、環狀料煙、聚碳義等。其巾_素醯化物、 核狀聚烯煙為較佳,其巾包含麟基、丙酸之纖維素 醯化物以及藉由加成聚合得到之環狀聚烯烴為較佳,藉由 加成聚合得到之環狀聚烯煙為進一步較佳。 (纖維素醯化物) 作為纖維素醯化物,三醋酸纖維素(TAC)尤為佳。 並且’纖維素醯化物中’用羧酸酯化纖維素的羥基之比例, 亦即醯基的取代度滿足所有下述式(I)〜(III)者更為佳。 另外’在以下式(I)〜(Ιπ)中,A及B表示醯基的取代 度’ A為乙醯基的取代度,並且b為碳原子數3〜22的醯 基的取代度。另外,TAC的90質量%以上為0.1mm〜4mm 的顆粒為較佳。 (I) 2.0<A+B<3.0 39 201238740 *ti /ζ,οριΓ (II) 0<A<3.0 (III) 0<B<2.9 構成纖維素之進行p-i’4鍵合之葡萄糖單位具有游離 至2位、3位及6位之羥基。纖維素醯化物為藉由碳數2 以上的醯基對這些羥基的一部份或全部進行酯化之聚合體 (聚合物)。醯基取代度是指纖維素的羥基分別在2位、3 位及6位被醯化之比例(1〇〇%酯化時取代度為〇。 總醯化取代度’亦即DS2 + DS3 + DS6為2.00〜3.00 為較佳’ 2.22〜2.90更為佳,2.40〜2.88尤為佳。並且, DS6/ (DS2 + DS3 + DS6)為 0.28 以上為較佳,0.30 以上 更為佳’ 0.31〜0.34尤為佳。其中,DS2為葡萄糖單位的 2位羥基基於醯基的取代度(以下還稱為“2位醯基取代 度”),DS3為3位經基基於醯基的取代度(以下還稱為“3 位醯基取代度”)’ DS6為6位羥基基於醯基的取代度(以 下還稱為“6位醯基取代度”)。 在本發明的纖維素醯化物中使用之醯基可以僅為1 種,或者可使用2種以上醯基。利用2種以上醯基時,其 中1個為乙醯基為較佳。若將基於2位、3位及6位的經 基的取代度的總和設為DSA,將2位、3位及6位的羥基 被除乙醯基以外的醯基取代之總和設為DSB,則DSA + DSB的值為2.22〜2.90更為佳,2.40〜2.88尤為佳。並且, DSB為0.30以上,0.7以上尤為佳。並且,DSB中其20% 以上為6位羥基的取代基,但25%以上為6位羥基的取代 基更為佳,30%以上為進一步較佳,33%以上為6位經基 201238740 -Γ1 / 舉出纖維素酿化物的6位羥 ξ上」it上、進一步為〇.80以上、尤其為0·85 解醯化ί、°能夠藉由這些纖維値化物製作溶 e好二土之减(濃液)。尤其在非氯系有機溶劑中可製作 良好的洛液。並且可製作低黏度且過雜優異之溶液。 =為纖維《化物的原料之纖維素可以係從棉織纖 維、漿料中的任一種獲得者。 〇作為本發明的纖維素醯化物的碳數為2以上的醯基, :以為脂肪族基亦可以為芳基,不特別限定。這些例ς為 的烧絲自旨、烯羰基喊芳香_ 、芳香族烧 =土酯等,可以分別具有進一步被取代之基團。作為這些 土團的較佳例子,能夠舉出丙醯基、丁醯基、戊醯基、己 辛醯基、癸醯基、十二烷醯基、十三烷醯基、十四 義·’基十/、燒醯基、十八烧酿基、異丁酿基、三級丁醯 ^ j,己烷羰基、油醯基、苯甲醯基、萘羰基、肉桂醯基 這些當中,丙醯基、丁醯基、十二烧醯基、十八烧醯 。:級丁醯基、油醯基、苯曱醯基、萘羰基、肉桂:基 文為佳’丙醯基、丁醯基尤為佳。 (溶劑) 如=為用於製備濃液之溶劑23可以舉出芳香族煙(例 :,笨、甲笨等)、鹵代烴(例如,二氣曱烷、氣笨等)、 例如,曱醇、乙醇、正丙醇、正丁醇、二甘醇等)、酮 酽巧t,丙嗣、曱乙酮等)、酯(例如,乙酸甲酯、醋酸乙 -曰、醋酸丙酿等)及醚(例如,四氫呋喃及曱基溶纖3劑九等) 201238740 等。另外,在本發明中, 溶劑中而得到之聚合物溶液或分散 濃液是指將聚合物溶解或分散於 1〜7的_代烴為較佳,使用Rth={ (nl+n2) /2-n3}xd n3 represents the refractive index in the thickness direction. (Polymer) The polymer η which is a raw material of the polymer film in the above embodiment is not particularly limited. When the riding method is used, as a polymer, for example, there is a cellulose thief. On the other hand, when the film is melted into a film, the raw material polymer may, for example, be a cellulose halide, an internal vinegar, a polymer, a ring-shaped tobacco, or a polycarbide. Preferably, the towel is a bismuth-based compound or a nucleus-like olefin, and the towel comprises a sulfhydryl group, a cellulose hydride of propionic acid, and a cyclic polyolefin obtained by addition polymerization, preferably by addition polymerization. The obtained cyclic polyene smoke is further preferred. (Cellulose Telluride) As the cellulose halide, cellulose triacetate (TAC) is particularly preferred. Further, it is more preferable that the ratio of the hydroxyl group of the cellulose esterified with the carboxylic acid in the cellulose halide, that is, the degree of substitution of the thiol group, satisfies all of the following formulae (I) to (III). Further, in the following formulae (I) to (Ιπ), A and B represent the degree of substitution 'A' of the thiol group, and b is the degree of substitution of the fluorenyl group having 3 to 22 carbon atoms. Further, it is preferred that 90% by mass or more of the TAC is 0.1 mm to 4 mm. (I) 2.0<A+B<3.0 39 201238740 *ti /ζ,οριΓ (II) 0<A<3.0 (III) 0<B<2.9 The glucose unit constituting cellulose for p-i'4 bonding Has hydroxyl groups free to the 2, 3 and 6 positions. The cellulose halide is a polymer (polymer) obtained by esterifying a part or all of these hydroxyl groups with a mercapto group having 2 or more carbon atoms. The degree of substitution of thiol refers to the ratio of the hydroxyl groups of cellulose to the deuteration at the 2, 3 and 6 positions respectively (the degree of substitution is 1〇% when esterified. The total degree of substitution is 'DS2 + DS3 + DS6 is preferably 2.00 to 3.00, preferably 2.22 to 2.90, and 2.40 to 2.88 is preferable. Further, DS6/(DS2 + DS3 + DS6) is preferably 0.28 or more, and 0.30 or more is better '0.31 to 0.34. Preferably, DS2 is a hydroxyl group-based 2-hydroxyl group based on the degree of substitution of a thiol group (hereinafter also referred to as "2-position thiol substitution degree"), and DS3 is a 3-position thiol-based substitution degree (hereinafter also referred to as "3-position thiol substitution degree")' DS6 is a hydroxy group-based thiol-based substitution degree (hereinafter also referred to as "6-position thiol substitution degree"). The thiol group used in the cellulose sulphate of the present invention may There may be only one type, or two or more kinds of sulfhydryl groups may be used. When two or more kinds of fluorenyl groups are used, one of them is preferably an acetamino group. If the base group is substituted based on the 2, 3, and 6 positions, The sum of these is set to DSA, and the sum of the hydroxyl groups of the 2, 3, and 6 hydroxyl groups substituted by the thiol group other than the ethyl fluorenyl group is set to DSB, and the value of DSA + DSB is 2.2. 2 to 2.90 is more preferable, and 2.40 to 2.88 is particularly preferable, and DSB is preferably 0.30 or more, and 0.7 or more is preferable. Further, more than 20% of the DSB is a 6-hydroxyl substituent, but 25% or more is a 6-hydroxyl group. The substituent is more preferably, more than 30% is further preferred, and 33% or more is 6-positioned through the base 201238740 - Γ1 / cites the 6-hydroxyl oxime of the cellulose brewing compound, and further is 〇.80 or more, especially It can be made by using these fiber sulphides to reduce the solubility of the two soils (dope). Especially in non-chlorinated organic solvents, good Loose solution can be produced, and low viscosity can be produced. And the solution which is excellent in impurities. = The cellulose which is the raw material of the fiber "can be obtained from any of the cotton fiber and the slurry." The cellulose having the carbon number of 2 or more as the cellulose halide of the present invention. The group of the aliphatic group may be an aryl group, and is not particularly limited. These examples include a group consisting of a calciner, an olefinic group, an aromatic group, a tert-ester, and the like, and may have a further substituted group. As a preferred example of these earthy groups, it can be mentioned that a propyl group, a butyl group, Sulfhydryl, hexyl decyl, fluorenyl, dodecyl fluorenyl, tridecane decyl, fourteenth yl group, 'base ten', calcined sulfonyl group, eighteen-burning base, isobutyl aryl, three-stage butyl ^ j, hexane carbonyl, oleoyl, benzylidene, naphthalenecarbonyl, cinnamyl, among them, propyl sulfonyl, butyl fluorenyl, decyl fluorenyl, octadecyl fluorene. Phenylhydrazine, naphthylcarbonyl, cinnamyl: the basic is preferably 'propionyl, butyl sulfhydryl. (Solvent) If = is used for the preparation of the dope 23 can be cited aromatic smoke (eg: stupid, stupid Etc., halogenated hydrocarbons (eg, dioxane, gas, etc.), for example, decyl alcohol, ethanol, n-propanol, n-butanol, diethylene glycol, etc.), ketone oxime t, propyl hydrazine, hydrazine Ketones, etc., esters (for example, methyl acetate, ethyl acetate, acetonitrile, etc.) and ethers (for example, tetrahydrofuran and sulfhydryl solubilized 3, etc.) 201238740 and the like. Further, in the present invention, the polymer solution or the dispersion dope obtained in the solvent means that the polymer is dissolved or dispersed in 1 to 7 hydrocarbons, preferably used.

這些當中使用碳原子數為1〜7 二氯—一·· 離性 除了 為較 為較_ 可以舉出甲醇、乙 用曱醇、乙醇、正丁醇或它們的混合物為較佳。 但是,最近以將對環境的影響抑制到最小限度為目 的’對不使用二氣甲烧時的溶劑組成亦進行研究,針對該 目的,使用碳原子數為4〜12的越、碳原子數為3〜12的 酮、碳原子數為3〜12的醋、碳原子數為h2的醇為較 佳。有時適當地混合這些來使用。例如,可以舉出乙酸甲 酯、丙酮、乙醇、正丁醇的混合溶劑。這些醚、酮、酯及 醇可以係具有環狀結構者。並且,具有2個以上醚、酮、 酯及醇的官能團(亦即,〇·、_C0_、_c〇〇j_〇H)中的 任意一種之化合物亦能夠用作溶劑。 另外’日本專利公開2005-104148號的[〇14〇]段落到 [0195]段落中對纖維素醢化物的詳細内容進行了記載。這 些記載亦能夠應用於本發明中《另外,同樣在日本專利公 開2005· 104148號的[〇 196]段落到[0516]段落中對溶劑及增 塑劑、劣化抑制劑、紫外線吸收劑(UV劑)、光學各向異 42 201238740. 性控制劑、Among these, the number of carbon atoms used is 1 to 7 dichloro----dissociation, and it is preferable to use methanol, decyl alcohol, ethanol, n-butanol or a mixture thereof. However, in order to minimize the influence on the environment, the solvent composition in the case of not using the gas-fired gas is also studied. For this purpose, the number of carbon atoms is 4 to 12, and the number of carbon atoms is A ketone of 3 to 12, a vinegar having 3 to 12 carbon atoms, and an alcohol having a carbon number of h2 are preferred. Sometimes these are mixed as appropriate. For example, a mixed solvent of methyl acetate, acetone, ethanol, or n-butanol can be given. These ethers, ketones, esters and alcohols may have a cyclic structure. Further, a compound having any one of two or more ether, ketone, ester and alcohol functional groups (i.e., 〇·, _C0_, _c〇〇j_〇H) can also be used as a solvent. Further, the details of the cellulose halide are described in paragraph [0195] of the Japanese Patent Laid-Open Publication No. 2005-104148. These descriptions can also be applied to the present invention. In addition, in the paragraphs [〇196] to [0516] of Japanese Patent Laid-Open Publication No. 2005-104148, solvents and plasticizers, deterioration inhibitors, ultraviolet absorbers (UV agents) are also used. ), optically different 42 201238740. Sex control agents,

,可以使用安裝有進料頭之流延 來層疊之逐次層疊共流延。另外, 進行同時層疊共流延時,可以使 模,亦可以使用多凹槽型流延模。 利用包含第1聚合物之第1濃液和包含與第1聚合物 不,之第21合物之第2濃液進行同時層疊共流延或逐次 層疊共流延’藉此能夠形成由流延膜的支撐體侧的層(支 樓體面層)、流延膜的表面側的層(空氣面層)及支撐體面 層與空氣面層之間的層(基層)構成之層疊流延膜。基層 由第1濃液構成’空氣面層及支撐體面層由第2濃液構成。 當第1聚合物及第2聚合物為纖維素醯化物時,第1 聚合物中的醯基的總醯基取代度Z1低於第2聚合物中的 醯基的總醯基取代度Z2為較佳。尤其是,第1聚合物中 的醯基的總醯基取代度Z1滿足式(1),第2聚合物中的 醯基的總醯基取代度Z2滿足式(2)。 式(1) 2.0<Z1<2_7 式⑵2.7<Z2 從延遲的波長分散性的觀點來看,第1聚合物中使用 之纖維素醯化物的乙醯基的取代度XI及碳數為3以上的 醯基的取代度的合計Y1滿足下述式(3)及(4)為較佳。 另外,XI及Y1在與前述式(1)的前述Z1之間成立 43 201238740The successive lamination co-casting can be carried out using a lamination in which a feed head is mounted. In addition, the simultaneous laminating co-current delay can be used to make the mold, and a multi-groove type casting die can also be used. The first dope containing the first polymer and the second dope containing the 21st compound which is not the first polymer are simultaneously co-cast or co-cast by the co-casting, thereby forming the casting A layered (casting surface layer) on the support side of the film, a layer (air surface layer) on the surface side of the cast film, and a laminated cast film formed of a layer (base layer) between the support body surface layer and the air surface layer. The base layer is composed of the first concentrated liquid. The air surface layer and the support surface layer are composed of the second concentrated liquid. When the first polymer and the second polymer are cellulose oxime, the total thiol substitution degree Z1 of the fluorenyl group in the first polymer is lower than the total thiol substitution degree Z2 of the fluorenyl group in the second polymer. Preferably. In particular, the total thiol substitution degree Z1 of the fluorenyl group in the first polymer satisfies the formula (1), and the total thiol substitution degree Z2 of the fluorenyl group in the second polymer satisfies the formula (2). Formula (1) 2.0 < Z1 < 2_7 Formula (2) 2.7 < Z2 From the viewpoint of delayed wavelength dispersibility, the degree of substitution XI and the carbon number of the ethyl fluorenyl group of the cellulose halide used in the first polymer are It is preferable that the total of substitution degrees Y1 of the sulfhydryl group of 3 or more satisfy the following formulas (3) and (4). In addition, XI and Y1 are established between the aforementioned Z1 of the above formula (1).

Hi /^opu? X1+Y1=Z1的關係。 式(3) 1.0<X1<2,7 式(4) 0SY1<1,5 從延遲的波長分散性的觀點來看,第2聚合物中使用 之纖維素醯化物的乙醯基的取代度X2及碳數為3以上的 酿基的取代度的合計Y2滿足下述式(5)及(6)為較佳。 另外,Χ2及Υ2在與前述式(2 )的Ζ2之間成立Χ2+Υ2=Ζ2 的關係。 式(5) 1.2<Χ2<3.〇 式(6) 0SY2C1.5 第2濃液的黏度低於第1濃液。各濃液的黏度能夠根 據JIS Κ7117求出。 第2聚合物為纖維素醯化物,第1聚合物可為纖維素 醯化物之外的聚合物。作為第丨聚合物使用丙烯樹脂為較 佳。 (丙細樹脂) 丙烯樹脂中還包含甲基丙烯酸甲酯類樹脂,已知有丙 稀酸鹽/甲基丙烯酸鹽的衍生物,尤其是丙稀酸酯/丙婦酸 甲酉a的(共)I物。作為丙稀樹脂不特別限制,但為了得 到光彈性係數較小之膜’係由甲基丙婦酸甲醋單位%〜99 質量°/◦及可與此共聚合的其他單體單位1〜5〇質量%構成 者為較佳。 在丙烯樹脂中,作為前述可共聚合的其他單體,可舉 出烷基的碳數為2〜18的曱基丙烯酸烷基酯、烷基數的碳 44 201238740 41/^Spif 丙?魏基8旨、丙烯酸、曱基丙烯酸等的《, 來酸、富馬酸、衣康酸等的含不飽和基二 二-,、本乙烯、:-甲基苯乙稀等芳香族乙稀化合物、丙 醯^脸甲基丙稀猜等的α,p_不飽和腈、馬來酸酐、馬來 ^用i^N•取代絲醯亞胺、戊二酸料,這些能夠單獨 使用或同時使用2種以上單體用作共聚成份。 ㈣ίΓ從共聚物㈣齡祕_動㈣齡來看, =:醋、丙烯酸乙酿、丙烯酸正丙醋、丙烯酸正丁醋、 酸甲酿或丙稀酸正獨尤為=酸§日4脉佳,使用丙缔 2能夠形成即使在高溫、高濕環境下性能變化亦 雜光學狀樹脂,_概為含有脂環式燒基 成份之丙職脂或麵*分子_化在分子主鍵 ==狀結構之丙烯樹脂為触。作為在分子主鏈形成環 ^構之丙烯樹脂的例+,可舉出包括含有_環的聚入 t丙烯類熱塑性樹脂作為其中—個較佳態樣,較佳的樹 曰、’且成或合成方法記載於日本專利公開綱6_口1464號公 =。並且’可舉出含有戊二_作為絲成份之樹月旨作 為“他較佳祕,_共聚合錯或具體的合成方法 於曰本專利公開2004-070296號公報中。 丙烯樹脂的重量平均分子量為6〇萬〜4〇〇萬,8〇萬〜 300萬為較佳,1〇〇萬〜18〇萬尤為佳。丙稀樹脂的重量平 均分子里能夠藉由凝膠渗透色譜法測定。 作為丙烯樹脂的製造方法無特別限制,能夠利用懸浮 45 201238740 聚合、乳液聚合、本體聚合或溶液聚合等公知的方法。本 發明中,還能夠同時使用複數個丙烯樹脂。 丙烯樹脂還能夠包含其他熱塑性樹脂。本發明中作為 熱塑性樹脂’在與前述丙烯樹脂混合成膜狀時提高耐熱性 或機械強度這一觀點來看,具有玻璃化轉變溫度為1〇(rc 以上、總透光率為85%以上的性能者為較佳。 前述丙烯樹脂層中的丙烯樹脂與其他熱塑性樹脂成份 的含有比例為[丙烯樹脂/(所有熱塑性樹脂)]χ1〇〇的質量 比例’ 30〜99質量°/〇為較佳’ 50〜97質量%更為佳,6〇〜 95質量%為進一步較佳。前述丙烯樹脂層中的丙烯樹脂的 含有比例若在30質量%以上’則能夠充份發揮耐熱性,因 此為較佳。 作為前述其他熱塑性樹脂,例如可舉出聚乙稀、聚丙 烯、乙烯-丙烯共聚物、聚(4-甲基-1-戊烯)等烯烴類聚合 物;氣乙烯、氯化乙烯樹脂等鹵素類聚合物;聚苯乙稀、 苯乙烯-甲基丙烯酸甲酯共聚物、苯乙烯_丙烯腈共聚物、 丙烯腈-丁二烯-苯乙烯嵌段共聚物等苯乙烯類聚合物;聚 對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙 二醇酯等聚酯;尼龍6、尼龍66、尼龍61〇等聚醯胺;聚 甲酸’·聚碳酸酯;聚苯醚;聚苯硫醚;聚醚醚酮;聚礙; 聚驗颯;聚苯酯;聚醯胺醯亞胺;配合聚丁二婦類橡勝、 ,烯類橡膠之ABS樹脂或ASA樹脂等之橡膠質聚合體 專橡膠負聚合體為在表面具有能夠與本發明中的環聚合 物相溶之組成的接枝部者為較佳,並且,從提高作成膜狀 46 201238740 =透明性的觀點來看,橡膠質聚合體的平均粒徑在 OOnm以下為較佳’ j7〇nm以下更為佳。 、、六,為j述其他熱塑性樹脂使用與丙稀樹脂熱力學性相 月日:t佳。作為這種其他熱塑性樹脂’可較佳地舉 二乙軌類早體單位和料族乙烯鮮體單位之丙稀 1本t類絲物或聚氣乙職脂等。這些當巾,丙烯腈 二乙細類共聚物在麵化轉變溫度為n(rc以上、面方向 蛐ΊΓ^μιη的相位差為2〇nm以下的條件下,可輕鬆得到 以上之光學膜,因此為較佳。作為丙稀腈 在1:1〇〜10:1的範圍内者。 十 、、曹、、,!第1聚合物為丙烯樹料,若_第1濃液和第2 膜:時層疊共流延或逐次層疊共流延,則層疊流延 = =度不均。該厚度不均因由第1濃液構成之 2 ^濃液構成之層(支撐體面層和空氣面層)的 笛1、*不穩定化引起。界面的不穩定化是指,構成基層之 ί =液的—部份進人相鄰之支撐體面層或空氣面層之現 2為了避免該界面的不穩定化,_由第!濃液、第2 二,在ί1農液及第2濃液之間流動之緩衝液構成之合 机’、《進行同時層疊共流延或逐:欠層疊共歧為較佳。 緩衝液峰度低於第i濃液及第2濃液。並且,緩衝 =與各浪液中所含之溶劑具有相溶性之液體構成為較 圭。緩衝㈣黏度在1Pa•秒以上15pa•秒以下為較佳,在 a移以上lGPa·秒以下更為佳。另外,缓衝液的黏度能夠 201238740 41/Z8pxf 根據JIS K7117求出。 緩衝液係與各濃液中所含之 液中可包含聚合物。作為緩衝问者為較佳。緩衝 以舉出第!聚合物或第2聚=中^^合物,例如可 聚合物為較佳。緩衝液中的聚合物的c任意-個 %為較佳。 有遭度不到5質量 使用丙烯树脂作為第i聚合物, 均且高效製造光學特性不容易因應力 變化之光學膜。 及濕度父化Γ? [實施例] (實驗1〜8) 根據以下方法進行實驗1〜8。關於各實驗的詳細内 容,對實驗1進行詳細說明,關於實驗2〜8省略與實驗i 相同部份的說明並說明不同的部份。 (實驗1) 以下示出用於製備濃液24之化合物的配方。 將按如下組成比構成之固體含量,亦即 三醋酸纖維素(取代度2.86) 100質量份、 磷酸三苯酯(TPP) 1〇質量份、 去光劑(AEROSILR972) 〇.〇3質量份 適當添加於由如下構成之混合溶劑,並攪拌溶解而製 備濃液24 ’亦即’ 二氯甲烧 80質量份、 曱醇 13.5質量份、 48 201238740Hi /^opu? X1+Y1=Z1 relationship. Formula (3) 1.0 <X1<2,7 Formula (4) 0SY1<1,5 The degree of substitution of the ethylidene group of the cellulose halide used in the second polymer from the viewpoint of delayed wavelength dispersibility It is preferable that the total of Y2 and the substitution degree of the brewing base having 3 or more carbon atoms satisfy the following formulas (5) and (6). Further, Χ2 and Υ2 have a relationship of Χ2+Υ2=Ζ2 between Ζ2 and the above formula (2). Formula (5) 1.2 < Χ 2 < 3. 〇 Formula (6) 0SY2C1.5 The viscosity of the second dope is lower than that of the first dope. The viscosity of each dope can be determined in accordance with JIS Κ 7117. The second polymer is a cellulose halide, and the first polymer may be a polymer other than the cellulose halide. It is preferred to use a propylene resin as the second polymer. (Acrylic resin) The acryl resin further contains a methyl methacrylate resin, and a derivative of acrylate/methacrylate is known, especially acrylate/glycolate. )I things. The acryl resin is not particularly limited, but in order to obtain a film having a small photoelastic coefficient, it is composed of methyl acetoacetate methyl ketone unit % to 99 mass ° / oxime and other monomer units copolymerizable therewith 1 to 5 It is preferable that the mass % is composed. In the propylene resin, examples of the other monomer copolymerizable include an alkyl thioalkyl acrylate having an alkyl group of 2 to 18 and a carbon number of alkyl groups 44 201238740 41/^Spif propyl weiwei 8 An aromatic vinyl compound such as an unsaturated group such as an acid, a fumaric acid or an itaconic acid, or an aromatic vinyl compound such as a vinyl group or a methylbenzene group, α,p_unsaturated nitrile, maleic anhydride, maleate, i^N• substituted silk fibroimine, glutaric acid, etc., which can be used alone or in combination The above monomers are used as a copolymerization component. (4) From the perspective of the copolymer (4) age secret _ moving (four) age, =: vinegar, acrylic acid brewing, acrylic propylene vinegar, acrylic acid n-butyl vinegar, acid brewing or acrylic acid is the only one = acid § 4 pulse good, The use of Cyanide 2 can form an optical resin even in a high-temperature, high-humidity environment, and is characterized by a glycerin-containing fat or a face-molecule containing a alicyclic alkyl group. Acrylic resin is the touch. As an example of the propylene resin which forms a ring structure in the molecular main chain, a poly-t-propylene-based thermoplastic resin containing a ring-containing ring may be mentioned as a preferred embodiment thereof, and a preferred tree raft, 'and or The synthesis method is described in Japanese Patent Publication No. 6_口 1464. Further, 'there is a formula containing pentane _ as a silk component as "the best secret, _ copolymerization error or a specific synthesis method is disclosed in Japanese Patent Laid-Open Publication No. 2004-070296. The weight average molecular weight of the propylene resin It is preferably 60,000 to 4 million, 80,000 to 3 million, preferably 1 to 10,000 to 10,000. The weight average molecular weight of propylene resin can be determined by gel permeation chromatography. The method for producing the propylene resin is not particularly limited, and a known method such as polymerization, emulsion polymerization, bulk polymerization or solution polymerization in suspension 45 201238740 can be used. In the present invention, a plurality of propylene resins can be simultaneously used. The propylene resin can also contain other thermoplastic resins. In the present invention, the thermoplastic resin' has a glass transition temperature of 1 〇 (rc or more and a total light transmittance of 85% or more from the viewpoint of improving heat resistance or mechanical strength when it is mixed with the propylene resin to form a film. The performance of the propylene resin layer and the other thermoplastic resin component in the propylene resin layer is [propylene resin / (all thermoplastic resin)] χ 1 The mass ratio of bismuth is preferably from 30 to 99% by mass, preferably from 50 to 97% by mass, more preferably from 6 Å to 95% by mass. The content of the propylene resin in the propylene resin layer is 30. It is preferable that the mass % or more is sufficient to exhibit heat resistance. Examples of the other thermoplastic resin include polyethylene, polypropylene, ethylene-propylene copolymer, and poly(4-methyl-1-pentyl). Olefin polymer such as olefin; halogen-based polymer such as ethylene oxide or vinyl chloride resin; polystyrene, styrene-methyl methacrylate copolymer, styrene-acrylonitrile copolymer, acrylonitrile-butyl Styrene polymer such as olefin-styrene block copolymer; polyester such as polyethylene terephthalate, polybutylene terephthalate or polyethylene naphthalate; nylon 6, nylon 66 , nylon 61 〇 and other polyamines; polycarboxylic acid '·polycarbonate; polyphenylene ether; polyphenylene sulfide; polyether ether ketone; polyg]; polypyrene; polyphenyl ester; polyamidoximine; Polybutylene rubber, ABS resin, ASA resin, rubber polymer The rubber negative polymer is preferably a graft portion having a composition capable of being compatible with the cyclic polymer in the present invention, and rubbery polymerization is obtained from the viewpoint of improving film formation 46 201238740 = transparency. The average particle diameter of the body is preferably 00 nm or less, more preferably less than or equal to j7 〇 nm. 、, 六, and other thermoplastic resins are used in combination with the thermoplastic resin of the propylene resin: t is preferable. As such other thermoplastic resin 'It is preferable to cite two kinds of ethylene-based early-stage units and a series of ethylene-fresh units of propylene, one type of t-type silk or poly-gas, etc. These kinds of towels, acrylonitrile and ethylene-based copolymers are When the surface transition temperature is n (rc or more and the phase difference of the surface direction 蛐ΊΓ^μηη is 2 〇 nm or less, the above optical film can be easily obtained, which is preferable. As acrylonitrile in the range of 1:1 〇 to 10:1. X., Cao, and,! The first polymer is a propylene tree material. If the _first dope and the second film are stacked or co-cast, the lamination is delayed = = degree unevenness. This thickness unevenness is caused by the destabilization of the flutes 1 and * of the layer (support surface layer and air surface layer) composed of the 2 ^ dope composed of the first dope. The destabilization of the interface means that the part of the ί = liquid that forms the base layer is adjacent to the adjacent support surface layer or the air surface layer. 2 In order to avoid the instability of the interface, _ by the first! The dope and the second solution are a combination of a buffer solution flowing between the ί1 agricultural liquid and the second dope, and it is preferable to perform simultaneous lamination co-casting or sub-stacking. The buffer kurtosis is lower than the ith concentrate and the second concentrate. Further, the cushioning = liquid which is compatible with the solvent contained in each of the waves is constituted by a relatively large amount. Buffering (4) The viscosity is preferably 1 Pa•sec or more and 15 Pa•sec or less, and more preferably 1 gPa··sec or less. In addition, the viscosity of the buffer can be determined according to JIS K7117 at 201238740 41/Z8pxf. A polymer may be contained in the buffer system and the liquid contained in each dope. It is preferred as a buffer. Buffer to cite the first! The polymer or the second polymer = a compound, for example, a polymer is preferred. Any % of c of the polymer in the buffer is preferred. It is less than 5 masses. The propylene resin is used as the ith polymer, and an optical film whose optical characteristics are not easily changed by stress is efficiently produced. And humidity parenting? [Examples] (Experiments 1 to 8) Experiments 1 to 8 were carried out according to the following methods. With regard to the details of each experiment, the experiment 1 will be described in detail, and the explanations of the same portions as the experiment i will be omitted for the experiments 2 to 8, and the different portions will be explained. (Experiment 1) The formulation of the compound for preparing the dope 24 is shown below. The solid content of the composition ratio of the following composition, that is, 100 parts by mass of cellulose triacetate (degree of substitution 2.86), 1 part by mass of triphenyl phosphate (TPP), and 3 parts by mass of delustering agent (AEROSILR972) 适当. Adding to a mixed solvent consisting of the following, and stirring and dissolving to prepare a dope 24', that is, 'dichloromethane 80 parts by mass, decyl alcohol 13.5 parts by mass, 48 201238740

I Λ. I 正丁醇 6·5質量份。 用ι紙(東洋濾紙股份有限公司製,編 後再職結金屬職11 (日本精線股份有限公司製 孔徑ΙΟμιη)過遽’進—步用網式過濾、器過滤後, 放入儲料罐中。 [三醋酸纖維素] 旦二陆Ϊ此使用之三醋酸纖維素(TAC)係醋酸殘存 ^ 量/〇以下、Ca含有率為58ppm、Mg含有率為 42PPm、Fe含有率為〇.5ppm、含有4〇鹏游離醋酸以及 15鹏硫酸離子者。並且,乙相對於6位的氫之 取代度為0·9卜並且,總乙酿基中的32 5%為6位經基的 氫被取代之乙醯基。並且,叫酮提取該就 量為8質量%,其質量平均分子量/數均分子量比為=取 並二所得到之TAC的黃度指數為丨7 ’霧度為_ 明度為93.5%。該TAC係以從棉採取之纖維素為原料合成 者。 利用所得到之濃液24在圖上所示之溶液製膜設備ι〇 中製造膜21 (寬度為1950mm)。流延簞开在二 所不者。政早疋12中反覆進行圖8所示之依次進行濃液 流下製程m、流延製程132、臈加熱製程133、表層形成 製程134、膜乾燥製程135、膜冷卻製程136、剝二呈m 及支撐體加熱製程138之流延_成製程126 移動速度V為1G()m/分鐘。在第n次流延卿成㈣ 中的制離製程137中,剝離位置PP上的帶表面_溫 49 201238740 /ζοριι (參考表1 )。測定了第(奸1 f二延膜中溶劑含量為ΖΥρρ 的到達位置Dp上的帶表面 次流延膜形成製程126中 溫度為tDPc (參考表i),γ 2a的溫度,Y方向中央部的 考表1)。另外,γ方向兩 的溫度為TDPe (參 端向内侧距離l〇mm之部份。’、'、從%狀帶62的γ方向兩 [表1]I Λ. I n-butanol 6.5 parts by mass. With ι ( ( ( ( ( ( ( [Triacetate] The cellulose triacetate (TAC) used in this is a residual amount of acetic acid, a Ca content of 58 ppm, a Mg content of 42 ppm, and a Fe content of 〇.5 ppm. , containing 4 〇 游离 free acetic acid and 15 Peng sulphuric acid ion. Moreover, the substitution degree of B relative to the hydrogen at position 6 is 0·9 and the 5% of the total ethyl ketone is the 6-position hydrogen. And the ketone extraction is 8% by mass, and the mass average molecular weight/number average molecular weight ratio is = the TAC yellowness index obtained by taking the second is 丨7 'haze _ brightness The TAC was synthesized from cellulose taken from cotton. The film 21 (width: 1950 mm) was produced by using the obtained dope 24 in the solution film forming apparatus shown in the drawing. Opened in the second place. In the early morning 12, the process of the concentrated liquid flow process is repeated in the order shown in Figure 8. The extension process 132, the crucible heating process 133, the surface layer formation process 134, the film drying process 135, the film cooling process 136, the stripping of the m and the support heating process 138 are performed. The moving speed V is 1 G () m / Min. In the n-th casting process (4) in the separation process 137, the strip surface at the peeling position PP_temperature 49 201238740 /ζοριι (refer to Table 1). The first solvent was measured. The temperature in the sub-cast film formation process 126 at the arrival position Dp of the content ΖΥρρ is tDPc (refer to Table i), the temperature of γ 2a, and the center of the Y direction (Table 1). In addition, the temperature in the γ direction is two. It is TDPe (the part of the reference end is l〇mm to the inside. ', ', and the γ direction from the % band 62 is two [Table 1]

(實驗2〜8) 。將膜冷卻製程136的有無、膜加熱製程133的有無、 支撐體加熱製程138的有無、剝離位置pp上的帶表面62a 的溫度Tpp、剝離位置PP上的流延膜中的溶劑含量ZYPP、 到達位置DP上的帶表面62a的溫度TDPc、TDPe設為表1 所示者,除此之外與實驗1相同地由濃液24製作膜21。 (評價) 201238740 價。表二:::果容:製1 方法令依以下觀點進行評 號。 、,°果的序縣_加於各評價項目之序 1 .剝離評價 調查有無剝離故障。 二··,製程中,未發生剝離故障。 程中,發生了獅故障。 °貝,A為合袼,B為不合格。 2·厚度不均評價 對膜21進行 下。第1,從 ,如下财評财域21的厚度不均 m2ill^6〇c ^ 1 膜的折射率差換二正厂方形樣品膜。第2,利用能夠將樣品 差。作成厚度差之裝置測定樣品膜的折射率 能股了/x-03 FRINGEANALYZER (富士 將該平均值作為層疊膜的厚度不均。按以下基 為以:米:。另外’層疊膜的厚度 J里之像α口膜的6處厚度的平均值。 A .厚度不均相對於膜的厚度不到1 5%。 B .厚度不均相對於膜的厚度在15%以上且不到 上.8%。 c .厚度不均相對於膜的厚度在18%以上。 本評價中,A、B為合格,C為不合格。 另外’貫驗8中,在前述剝離評價中發生了剝離故障, 201238740 41 /ΖδρίΙ 膜的厚度不均較大是顯而易見的,因此 此,表1中的音也本坪價。因 肀的錢8辦價結果的“2,,齡 3 .起泡評價 戰馮_ 目視觀察所得到之流延敏有無起泡。 A.未確認邊部的起泡。 切除確認到_ ’但僅限於藉由分切機36 刀除之抑,因此作為產品用膜沒有問題。 品用膜之部份為止確認到起泡。 M 、B為合格,C為不合格。 依以下方法進行實驗21〜22、51〜52。 (實驗21) 之外在由輥-(參考_ 上的和到達位置Dp的間隔紅為〇隨。 之外在同*除了設置壓料輥202 (參考圖22) 2〇〇mm。 。濃液24製作膜2卜間隔Μ為 (實驗51) 之外在 中’除了設置_昆搬(參考圖22) R由濃液24製作膜21。間隔δχ為〇, 在上述實驗5中’除了設置壓料輥202 (參考圖22) 之外,與實驗2相同由濃液24製作膜21。間= 52 201238740. 200mm ° 在實驗21〜22、51〜52中,測定了帶的浮起量j。 且,在以下基準下判定浮起量j。 、’ A :浮起量J不到50μιη。 Β .浮起量J為50μιη以上不到i〇(^m。 C .浮起量J為ι〇〇μπι以上不到2〇〇μιη。 D :浮起量J為200μιη以上。 另外,如下測定帶的浮起量j。首先對捲繞在輥6如 〜66C上之帶62外加移動張力(60N/mm2)來使其在移動 路循環移動。接著,在繞接區域LA中,測定輥6^ 及咿裏面62b的間隔ACL。並且,將X方向及γ方向上 的間隔ACL的最大值設為帶的浮起量j。 [表2](Experiment 2~8). The presence or absence of the film cooling process 136, the presence or absence of the film heating process 133, the presence or absence of the support heating process 138, the temperature Tpp of the tape surface 62a at the peeling position pp, and the solvent content ZYPP in the casting film at the peeling position PP are reached. The film 21 was formed from the dope 24 in the same manner as in Experiment 1 except that the temperatures TDPc and TDPe of the belt surface 62a at the position DP were as shown in Table 1. (Evaluation) 201238740 price. Table 2::: Fruit capacity: System 1 method is evaluated according to the following points. ,, and the prefecture of the fruit _ added to the order of each evaluation item 1. Peeling evaluation Investigate whether there is a peeling failure. 2.·· During the manufacturing process, no peeling failure occurred. In the middle of the process, a lion failure occurred. ° Bay, A is a combination, B is unqualified. 2. Evaluation of thickness unevenness The film 21 was subjected to the next step. The first, from, the following financial assessment of the financial domain 21 thickness uneven m2ill ^ 6 〇 c ^ 1 film refractive index difference for the two square factory sample film. Second, the use can make the sample poor. The device having the difference in thickness is used to measure the refractive index energy of the sample film. /x-03 FRINGEANALYZER (Fuji uses the average value as the thickness unevenness of the laminated film. The basis is as follows: m:. In addition, the thickness of the laminated film is J. The average value of the thickness of the 6-port membrane is 6. The thickness unevenness is less than 1 5% with respect to the thickness of the film B. The thickness unevenness is 15% or more and less than 8% of the thickness of the film. c. The thickness unevenness is 18% or more with respect to the thickness of the film. In the evaluation, A and B are acceptable, and C is unacceptable. In addition, in the "test 8", peeling failure occurred in the peeling evaluation, 201238740 41 /ΖδρίΙ The thickness of the film is not uniform, so it is obvious that the sound in Table 1 is also the price of the flat. Because of the money of the money, the result of the price of "8, age 3. Foaming evaluation battle von _ visual observation Whether or not the obtained flow sensitivity is blistering A. The blistering of the side portion is not confirmed. The removal is confirmed to be _ 'but only limited by the slitter 36, so there is no problem as a film for the product. Foaming was confirmed in some parts. M and B were acceptable, and C was unacceptable. Experiments were carried out as follows: 22, 51~52. (Experiment 21) Outside the interval by the roller - (refer to the upper and the arrival position Dp, the red is 〇. In addition to the same * except the nip roller 202 (refer to Figure 22) 2〇 〇mm. The dope 24 is made into a film 2 interval (experiment 51). In addition to the setting 'except setting _ Kun (refer to Fig. 22) R is made of the dope 24 to make the film 21. The interval δ χ is 〇, in the above experiment 5, except that the nip roll 202 (refer to Fig. 22) was set, the film 21 was made from the dope 24 as in the experiment 2. Between = 52 201238740. 200 mm ° In the experiments 21 to 22, 51 to 52, the tape was measured. The floating amount j is determined. The floating amount j is determined by the following criteria. 'A: The floating amount J is less than 50 μm. Β The floating amount J is 50 μm or more and less than i〇 (^m. C. float The amount J is ι〇〇μπι or less and less than 2 μm η. D : The amount of float J is 200 μm or more. Further, the amount of float of the belt is measured as follows. First, the belt wound on the roller 6 such as ~66C 62 is applied with a moving tension (60 N/mm2) to circulate in the moving path. Next, in the winding area LA, the interval ACL of the roller 6^ and the inner portion 62b is measured. And, the interval in the X direction and the γ direction is determined. A The maximum value of CL is set to the amount of float of the tape j. [Table 2]

一同示出關於實驗2、 實驗21 實驗22 實驗2 實驗51 實驗52 實驗5 表2中,與實驗21〜22、51〜52 5的浮起量J之評價結果。 【圖式簡單說明】 圖1係表示溶液製膜設備的概要之說明圖。 圖2係表示第1流延單元的概要之側視圖。 圖3係表示表層形成裝置的概要之立體圖。 圖4係表示表層形成裝置的概要之沿圖5的以_^線 53 201238740.The results are shown together with respect to experiment 2, experiment 21 experiment 22 experiment 2 experiment 51 experiment 52 experiment 5 in Table 2, and the evaluation results of the floating amount J of experiments 21 to 22, 51 to 52 5 . BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an explanatory view showing an outline of a solution film forming apparatus. Fig. 2 is a side view showing an outline of a first casting unit. Fig. 3 is a perspective view showing an outline of a surface layer forming apparatus. Figure 4 is a view showing the outline of the surface layer forming apparatus taken along line _^ 53 201238740.

Hi /ΖΟρίΙ 之截面圖 圖5係表示表層形成裝置的概要之沿圖4的V_ V線之 截面圖。 圖6係表示第1支龍加熱裝置的概要之立體圖。 圖7係表示第1支撐體力。熱裝置的概要之沿 VII-VII線之截面圖。 M ^ 要之表示第1流延卿成製程及溶液製膜方法的概 圖9係表示形成之後的流延膜的才既要之截面圖。 圖10係表示膜加熱製程之後的流延膜的概要之截面 圖。 圖11係表示表層形成製程之後的流延膜的概要之截 面圖。 圖12係表示膜乾燥製程之後的流延膜的概要之截面 圖。 圖13係表示第2流延單元的主要部份的概要之側視 圖。 圖14係表示第3流延單元的概要之侧視圖。 圖15係表示第4流延單元的主要部份的概要之側視 圖16係表示第5流延單元的主要部份的概要之側視 圖。 圖17係表示第6流延單元的概要之侧視圖。 圖W係表示第7流延單元的概要之側視圖。 54 X201238740 撐體加熱I置的概要之截面圖。 圖係、表不第2 k延膜形成製程及 的概要之製程圖。 夺欣表犋刀/云圖。圖2〗縣料8流延單摘轉部份的概要之側視 圖22係表示支撐體挾持裝 視圖。 置的主要部份的概要之侧 圖23係表示設定在帶表面 制位置的概要之俯視圖。 之繞接區域、到達位置及抑 圖24係表示第9流延單元 圖。 的主要部份的概要之侧視 圖25係表示支撐體加熱 XXV-XXV線之截面圖。 裝置的概要之沿圖24 的 【主要元件符號說明】 10 :溶液製膜設備 12、165 :流延單元 13 :乾燥單元 14 :捲取單元 21 :膜 22 :聚合物 23 :溶劑 24 :濃液 25 :濕潤膜 35 :夾子拉幅機 55 201238740, hi_ /zopii 35a :套管 35b :夾子 35c :乾燥風供給機 36 :分切機 37 :乾燥室 38 :冷卻室 40 :轉送部 41、45、66a、66b、66c、66f、66g、66x、66y、66z : 輥 46 :吸附回收裝置 51 :卷芯 52 :壓輥 54 :捲取室 55 :膜輥 57 :滾花賦予裝置 60 :流延模 61 :流延膜 61a :膜表面 61x :表層 61y :濕潤層 62 :環狀帶 62a :帶表面 62b :帶裏面 63 :表層形成裝置 56 201238740l 64 ··膜乾燥裝置 65 :剝離輥 66 :帶移動機構 66d、66e :支承幸昆 66m、99 :馬達 66r :移動路 71 :第1密封構件 71a :遮風板 71b :迷宮式密封件 72 :第2密封構件 73 :第3密封構件 74 :第4密封構件 75 :流延套管 75a :流延室 75b :膜乾燥室 75c :剝離室 75d :支撐體加熱室 75〇 :出口 77 :減壓室 80 :表層形成風 81 :進氣導管 81a、85a :面 82 :外罩 82a :導向面 201238740. /zopn 83 :預進氣喷嘴/進氣喷嘴 83a :預進氣口/吸氣口 83b :内面 84 :調風器 85 :侧遮風板 86 :風路 88 :前膜乾燥機 89 :後膜乾燥機 90 :前乾燥風 91 :表面側送風器 92、96 :裏面側送風器 94 :後乾燥風 95 :平行送風器 95a :平行排氣導管 95b :平行進氣導管 110 :加熱風 111、141、168 :支撐體加熱裝置 112 :表面側加熱器 112a、113a :進氣導管 113 :裏面側加熱器 113i :排氣口 112〇、113〇 :進氣口 114 :加熱風調節器 121、122、123 :輥調溫器 58 20123874(^ 125 :溶液製膜方法 126 :流延膜形成製程 127 :濕潤膜乾燥製程 131 :濃液流下製程 132 :流延製程 133 :膜加熱製程 134 :表層形成製程 135 :膜乾燥製程 135a :前膜乾燥製程 135b :後膜乾燥製程 136 :膜冷卻製程 137 :剝離製程 138 :支撐體加熱製程 142 :表面加熱幸昆 143 :裏面加熱輥 144 :輥溫度調節器 148 :冷卻單元 149 :供液裝置 150 :乾燥風 151 :蒸發裝置 161 :流延膜形成製程 162 :溶液製膜方法 201 :支撐體挾持裝置 202 :壓料輥 59 201238740 m /zspif 210、211 :遮風塊 CA :流延區 CW :流延寬度 CZ :流延區域 DP :到達位置 LA :繞接區域 LB :液珠長度 NP :抑制位置 PP :剝離位置 TP1、TP2 :位置 X、Y :方向 Θ1 :角度Cross-sectional view of Hi / ΖΟρίΙ Fig. 5 is a cross-sectional view taken along the line V_V of Fig. 4 showing an outline of the surface layer forming apparatus. Fig. 6 is a perspective view showing an outline of a first branch heating device. Fig. 7 shows the first support body force. A summary of the thermal device along the line VII-VII. M ^ is intended to represent the first casting process and the solution film forming method. Fig. 9 is a cross-sectional view showing the cast film after formation. Fig. 10 is a cross-sectional view showing an outline of a cast film after a film heating process. Fig. 11 is a cross-sectional view showing an outline of a cast film after a surface layer forming process. Fig. 12 is a cross-sectional view showing an outline of a cast film after a film drying process. Fig. 13 is a side elevational view showing the outline of a main part of the second casting unit. Fig. 14 is a side view showing an outline of a third casting unit. Fig. 15 is a side view showing an outline of a main part of a fourth casting unit. Fig. 16 is a side view showing an outline of a main part of a fifth casting unit. Fig. 17 is a side view showing an outline of a sixth casting unit. Figure W is a side view showing an outline of a seventh casting unit. 54 X201238740 Sectional view of the outline of the heating of the support. The system diagram of the outline and the outline of the 2k film formation process and the table. Winning the table sickle / cloud map. Fig. 2 is a side view showing the outline of the single-rolling and single-turning portion of the county material. Fig. 22 is a view showing the supporting body. The outline of the main part of the arrangement Fig. 23 is a plan view showing an outline set at the surface of the belt. The winding area, the arrival position, and the Fig. 24 show the ninth casting unit diagram. Side view of the main part of Fig. 25 is a cross-sectional view showing the support body heating XXV-XXV line. [Outline of the main components] FIG. 24: Solution of film forming apparatus 12, 165: casting unit 13: drying unit 14: winding unit 21: film 22: polymer 23: solvent 24: dope 25: Wet film 35: clip tenter 55 201238740, hi_ /zopii 35a: sleeve 35b: clip 35c: dry air feeder 36: slitter 37: drying chamber 38: cooling chamber 40: transfer portions 41, 45, 66a, 66b, 66c, 66f, 66g, 66x, 66y, 66z: Roller 46: adsorption recovery device 51: core 52: press roll 54: take-up chamber 55: film roll 57: knurling device 60: casting die 61 : cast film 61 a : film surface 61 x : surface layer 61 y : wet layer 62 : endless belt 62 a : belt surface 62 b : belt inner 63 : surface layer forming device 56 201238740l 64 · film drying device 65 : peeling roller 66 : belt movement Mechanisms 66d and 66e: Supporting Kombu 66m, 99: Motor 66r: Moving path 71: First sealing member 71a: Windshield 71b: Labyrinth seal 72: Second sealing member 73: Third sealing member 74: 4th Sealing member 75: casting sleeve 75a: casting chamber 75b: film drying chamber 75c: peeling chamber 75d: support heating chamber 75: outlet 77: Pressure chamber 80: surface layer forming wind 81: intake ducts 81a, 85a: surface 82: outer cover 82a: guide surface 201238740. /zopn 83: pre-intake nozzle/intake nozzle 83a: pre-inlet/intake port 83b: Inner surface 84: Air register 85: Side air deflector 86: Air path 88: Front film dryer 89: Rear film dryer 90: Front dry air 91: Surface side air blowers 92, 96: Inside side air blower 94: Rear Dry air 95: Parallel air blower 95a: Parallel exhaust duct 95b: Parallel intake duct 110: Heating air 111, 141, 168: Support heating device 112: Surface side heaters 112a, 113a: Intake duct 113: Inside side Heater 113i: exhaust port 112〇, 113〇: intake port 114: heating air conditioner 121, 122, 123: roller thermostat 58 20123874 (^125: solution film forming method 126: cast film forming process 127 : Wet film drying process 131: dope flow down process 132: casting process 133: film heating process 134: surface layer forming process 135: film drying process 135a: front film drying process 135b: post film drying process 136: film cooling process 137: Stripping Process 138: Support Heating Process 142: Surface Heating Xingkun 143: Inside Heating Roller 144 : Roller temperature regulator 148 : Cooling unit 149 : Liquid supply device 150 : Drying wind 151 : Evaporating device 161 : Cast film forming process 162 : Solution film forming method 201 : Support holding device 202 : Pressing roll 59 201238740 m / Zspif 210, 211: wind shield CA: casting zone CW: casting width CZ: casting zone DP: arrival position LA: winding zone LB: bead length NP: suppression position PP: peeling position TP1, TP2: position X, Y: direction Θ1: angle

Claims (1)

201238740 七、申請專利範園: 1.一種流延膜的形成方法,其為在移動支撐髏形成流 延膜之方法,前述移動支撐體以反覆通過所流下之濃液到 達之到達位置和剝離前述流延膜之剝離位置的方式移動, 其特徵為,前述流延膜的形成方法具備如下步驟: (A)使濃液向前述移動支撐體的表面流下,前述濃液 包含聚合物及溶劑; + (B)從形成在前述移動支撐體的表面上之前述流延膜 蒸發前述溶劑,前述流延膜由所流下之前述濃液構成; (C)將前述流延膜冷卻至成為可獨立傳送之狀態,前 述冷卻在前述B步驟之後進行; (D) 從前述移動支撐體剝離前述c步驟之後的前述流 延膜; (E) 在下-個則❹步驟之前加熱前述d步驟之後的 則述移動支撐體; 在前述E步驟Μ予給前述移動支撐體之 熱個前述Β步驟之前的前述流延膜;及 述移動和裏*支撐構,前 :前述方向兩外侧 動支樓體的裏面的-端至另j裏面支撐構件支樓前述移 其中,專利範圍第h所述之流延膜的形成方法, 201238740, HI /ζοριι' 件為部支撐構件為壓_,前述裏面支撐構 延膜之方t成方法’其為在移動支#體形成流 達之到達位置二:龅义支撐體以反覆通過所流下之濃液到 其特述流延膜之剝離位置的方式移動, ㈤使濃液向前述移動如下步驟: 合物及溶劑; 下’前述濃液包含聚 (I)從形成在前述移動支撐 蒸發前述溶劑,前述流延膜由所延膜 ⑺將前述流延膜冷卻至 迷冷部在前述I步驟之後進行;胃立傳送之狀悲,刚 延膜⑴從前述移動切_離前述)步驟之後的前述流 (L)在下一個前述I步驟之前 前述移動支龍的寬度方向中^加—述Κ步驟之後的 (Μ)利用在前述乙步驟中 熱’加熱下-倾述_燥步動支撐體之 《-種溶液製財法,其述流延膜。 延膜並進行乾絲製造膜之^ ^在移動支龍形成流 通過所流下之濃液到達之到遠列述移動支撐體以反覆 離位置的方式移動,其特徵為,和剝離前述流延膜之剝 下步驟: · 則迷;谷液製膜方法具備如 62 201238740, (A) 使濃液向前述移動支樓體的表面流下 包含聚合物及溶劑; (B) 從形成在前述移動支撐體的表 蒸發前述溶劑、’前述流延膜由所流下之前述濃延膜 (C) 將前述流賴冷卻至成為可獨立傳 > 述冷卻在前述B步驟之後進行; 狀悲’刖 延膜 ⑼從前述移動讀體剝離前述c步驟之後的前述流 ⑻在下-個前述B步狀前㈣ 前述移動支撐體; 乂鄉之後的 (F)利用在前述E步驟中轴;4人a丄 熱,加熱下-顺❹步驟之前:;^轉蚊撐體之 邱心則的則述流延膜; 述移動支撲體,前述挾持在構前 兩端部支賴件支觀前述到達位 2削述表面 的前述移動支撐體的表面,俞汗罪莧度方向兩外侧 動支撐體的裏面的一端至另一及撐構件支撐前述移 (N)從由前述移動支撐體剝 述溶劑而得顏。 滞&錢賴中蒸發前 5.—種溶液製膜方法,其為葬 延膜並進行乾燥來製造膜之方法7二移動支撐體形成流 通過所流下之濃液到達之到達署則述移動支撐體以反覆 離位置的方式移動,其特徵為此和剠離前述流延臈之剝 下步驟: _方法具備如 63 201238740 合物液向前述移動支相流下m液包含聚 ⑴從形成㈣絲敎撐體的表 蒸發由·下之前== 述冷卻傳械態,前 延膜〇〇從前述移動支㈣_前述了步驟之後的前述流 (L)在下—個前述〗步驟 前述移動域體的寬度方向中央^熱錢K步驟之後的 (Μ)利用在前述L步驟中職予认 熱膜乾燥步驟之前;述==之 述溶劑而得^ 支撐體_之前·延财蒸發前 移動支樓體^ ’具備如下: 燥部、剝離部,前述到達部;=達部、流延部、膜乾 ,合物及溶劑,前述流延二農液’前述濃液 前述流延膜=:液= 樓體到達部切單元’切位㈣料料讀述移動支 撐體剝離部切單元’切位於前_離部之前述移動支 64 201238740 膜冷卻單元,在 到達前述剝離部為止里砂動支撐體離開前述膜乾燥部且 立傳送之狀態; 4間’將前述流延膜冷卻至成為可獨 支樓體加熱單元, 乾燥部為止期間的前、+、j…、離開前述剝離部且到達前述膜 膜加熱單元,利撐體; 加熱到達前述膜乾燥述續體加鮮元獲得之熱 表面兩端部支;槿j:如述…l延膜’ 上,支撐前述移動支具備在前述到達部支撐手段 達之顺位置更靠下之前述濃液到 騎==的支撐手段上’支 其/如申請專利範圍第6項所述之^膜的形成裝置, 件為㈣料職件域料輥 ,前述褢面支撐構 12^_形成裝置,其特徵為,具備如下: 移動支撐體,其依次循環通過 土 燥部、剝離部,前述到達部中到達延:、膜乾 包含聚合物及溶劑,前述流延部由流 延膜,前述膜乾燥部帽前述流聰 礙液形成^ _部令剝離前述流延膜;I錢别述溶劑,前述 撐體到達部支擇單元,支撐位於前述到達部之前述移動支 65 201238740 撐體麟^切早7" ’支撐位於前述_部之·移動支 到達=:二:為:=移動支撐體離開前述臈乾燦部且 立傳送之絲;洲’將前述紐膜冷轻成為可獨 支撐體加執單+ 乾燥部為均加_開前述祕部且到達前述膜 膜力熱1 的則述移動支撐體的寬度方向中央部;及 加熱到由前述支雜加熱料獲得之熱 Ί無部之前的前述流延膜。 66201238740 VII. Patent application garden: 1. A method for forming a cast film, which is a method for forming a cast film on a moving support, wherein the moving support reaches the arrival position and peels off through the concentrated liquid flowing down The method for forming the cast film is characterized in that the method for forming the cast film includes the steps of: (A) flowing a dope to the surface of the moving support, wherein the dope contains a polymer and a solvent; (B) evaporating the solvent from the casting film formed on the surface of the moving support, wherein the casting film is composed of the concentrated liquid flowing down; (C) cooling the casting film to be independently transferable a state in which the cooling is performed after the step B; (D) peeling off the casting film after the step c from the moving support; (E) heating the moving support after the step d before the next step The cast film before the preceding step of the heat transfer to the moving support in the foregoing step E; and the movement and the inner support structure, the front direction: the foregoing two directions The inner side of the moving branch body is connected to the support member of the other j, and the casting film is moved as described above. The method for forming the casting film described in the patent scope h, 201238740, HI /ζοριι' is a part supporting member _, The method for forming the inside of the support film is as follows: the arrival position of the flow in the moving branch body is two: the support body is repeatedly passed through the discharged concentrated liquid to the peeling position of the special cast film. The mode moves, (5) moving the dope to the foregoing as follows: a compound and a solvent; the following 'the above dope contains poly(I) evaporating the aforementioned solvent from the aforementioned moving support, the aforementioned cast film is formed by the film (7) The film is cooled to the cold portion after the aforementioned step I; the stomach is conveyed in a sad manner, and the forward flow (L) of the film (1) after the step of moving away from the aforementioned step is before the next aforementioned step I. In the width direction of the dragon, the following method is used. In the above-mentioned step B, the hot-heating-discharging-drying-moving support is used to describe the cast film. The film is stretched and dried, and the film is moved by the flowing dope to reach the far-moving mobile support body to move away from the position, which is characterized by, and peeling off the cast film The stripping step: · the fan; the liquid film forming method has a solution such as 62 201238740, (A) flowing the dope to the surface of the moving branch body containing the polymer and the solvent; (B) forming the moving support from the foregoing The table evaporates the solvent, and the 'cast film is cooled by the flow of the dense film (C) to the independent flow. The cooling is performed after the step B; the sorrow is extended (9) The flow (8) after the above-mentioned c-step is peeled off from the moving read body, and the moving support is in front of the next B step (4); (F) after the township is used in the above-mentioned E-step; 4 people are heated, heating Before the next-shun step:; ^ The sub-mosaic support of the Qiu Xin is the cast film; the moving support body, the above-mentioned holdings at the front end of the structure support the above-mentioned arrival position 2 to describe the surface The surface of the aforementioned moving support, Yu Khan In the sin direction, one end of the inner side of the two outer movable supports to the other and the support members support the movement (N) to remove the solvent from the moving support.滞 amp amp 钱 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发 蒸发The support body moves in a manner of repetitively moving away from the position, and is characterized in that the stripping step is carried out from the preceding casting crucible: _ the method is provided as 63 201238740, the liquid mixture flows to the moving branch phase, and the m liquid contains poly (1) from the forming (four) filament The surface evaporation of the ruthenium support is cooled by the previous state == the cooling transfer state, the front film 〇〇 from the aforementioned moving branch (4) _ the aforementioned flow (L) after the aforementioned step is in the next step of the aforementioned moving body In the center of the width direction ^ after the hot money K step (Μ) is used before the step of drying the film in the above-mentioned L step; the solvent is obtained = the support body _ before the bank is moved before the evaporation 'There are as follows: dry part, peeling part, the above-mentioned reaching part; = reaching part, casting part, film dry, compound and solvent, the above-mentioned casting two agricultural liquids' the above-mentioned concentrated liquid, the above-mentioned cast film =: liquid = floor Arrival section cutting unit 'cutting position (four) material reading movement The support stripping unit cut unit cleaves the moving branch 64 located in the front-outlet portion. The 201238740 film cooling unit moves the support member away from the film drying unit and reaches the state of being conveyed until reaching the peeling portion; The film is cooled to a stand-alone heating unit, and the front, +, j, ... before leaving the drying portion, and leaving the peeling portion and reaching the film heating unit, and supporting the body; heating reaches the film drying continuation plus The two sides of the hot surface obtained by the fresh element; 槿j: as described above, the film is supported by the above-mentioned moving branch, which has the above-mentioned concentrated liquid to the lower position of the supporting portion of the reaching portion. The means for forming the film according to the sixth aspect of the patent application, the member is a material of the (4) material member domain roll, and the above-mentioned kneading support structure 12^_ forming device, which has the following features : moving the support body, which sequentially circulates through the soil drying portion and the peeling portion, and reaches the extension portion in the reaching portion: the film contains a polymer and a solvent, the casting portion is formed by a casting film, and the film drying portion is capped The formation of the liquid _ part of the stripping of the cast film; I money to describe the solvent, the support reach unit, the support of the moving branch located in the aforementioned reach 65 201238740 support Lin Chuan early 7 " 'support is located in the aforementioned _ 部···································································································· And adding the above-mentioned secret portion to the center portion in the width direction of the moving support body, and to the above-mentioned cast film before heating to the hot portion obtained by the above-mentioned mixed heating material. 66
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