TW201233860A - Sewing machine and method of controlling operation of the same - Google Patents

Sewing machine and method of controlling operation of the same Download PDF

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Publication number
TW201233860A
TW201233860A TW100145168A TW100145168A TW201233860A TW 201233860 A TW201233860 A TW 201233860A TW 100145168 A TW100145168 A TW 100145168A TW 100145168 A TW100145168 A TW 100145168A TW 201233860 A TW201233860 A TW 201233860A
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TW
Taiwan
Prior art keywords
unit
motor
sewing
head unit
transfer
Prior art date
Application number
TW100145168A
Other languages
Chinese (zh)
Inventor
Dong-Gyu Lee
Original Assignee
Sunstar Co Ltd
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Publication date
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Publication of TW201233860A publication Critical patent/TW201233860A/en

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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B21/00Sewing machines with devices for automatically controlling movement of work-carrier relative to stitch-forming mechanism in order to obtain particular configuration of seam, e.g. programme-controlled for sewing collars, for attaching pockets
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/12Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
    • D05B19/14Control of needle movement, e.g. varying amplitude or period of needle movement
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/12Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
    • D05B19/16Control of workpiece movement, e.g. modulation of travel of feed dog
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B33/00Devices incorporated in sewing machines for supplying or removing the work
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/02Mechanical drives
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/30Details

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

Disclosed herein is a sewing machine and method of controlling operation of the same. The sewing machine includes a table, support posts, upper and lower frames, a head unit, a bed unit, an X-axial head-unit-transport means and an X-axial bed-unit-transport means. An object is placed on the table. The support posts are provided on opposite sides of the table. The upper and lower frames connect the support posts to each other. The head unit is provided on the upper frame so as to be movable in an X-axis direction. The head unit has a head-unit-rotating means for rotating a sewing head. The bed unit is provided on the lower frame so as to be movable in the X-axis direction. The bed unit has a bed-unit-rotating means for rotating a sewing bed. The X-axial head-unit-transport means moves the head unit on the upper frame horizontally. The X-axial bed-unit-transport means moves the bed unit on the upper frame horizontally.

Description

201233860 六、發明說明: 【發明所屬之技術領域】 [0001]本發明涉及一種缝紉機及其驅動控制方法,為了在縫切 氣囊、包、鞋等時不產生加繞線跡地實現完美縫紉而具 備有縫紉機頭可旋轉的結構,在安裝縫紉機頭的上樑正 面部上配置成一列地安裝有多個縫紉機頭,從而大幅提 升縫紉物的品質及生產性。 【先前技術】 [_-般來說’氣囊、包、鞋等產品不僅縫初物較厚,圓形 、曲線'斜線等其形狀較難縫紉的縫紉線也比較多現 有縫初機會隨著軸方向而發生加繞線跡(hitch stitch) ’像這樣不均勻的線跡形狀降低了產品品質。 國圖1是現有縫幼機的—例,包括機頭單元在内的車身 (arm)單以〇位於台板1〇的上側,包括釣(η⑼^在内的 車台單元(未圖示)位於上述台板1〇的下側,連接單糊 、!連接上述車身單㈣與車台單元,上述機頭單元的機 針與車D單%的鉤互相協同對縫幼物固定構件Μ所支^ 並固定的縫紉物件進行縫紉。 牙 _]前述_機在Χ軸及/或^方向移送勒物 支撑固定的縫纫物件,從而可以在縫幼物件上形/IT 形狀的縫紉線跡。 4谷種 印…上迷縫紉物固定構件5〇在又麵 或Υ軸方向沿著直線 仏干 ,因此需要形成曲線、圓#或钭 線之類的線跡時,將左圓形戈針 將在各區段發生加繞線跡(hit st i tch) ° n 1001451一單編號A0101 帛4頁/共52頁 1013133253-0 201233860 [0006]圖2 a到圖2 b是現有縫幼機發生加繞線跡的例示圖,菱形 或矩形時,4個邊中有2個邊屬於是具有完美線跡的p區段 (Perfect Stitch),一個邊是正常與不良線跡混合的 Η/P區段(Hitch/Perfect Stitch),一個邊是Η區段 (Hitch Stitch)。 [0007]而且’圖2c是縫初後各區段的H-P St i tch分佈圖,圓形 線跡中P區段(Perfect St itch)與Η區段(Hitch201233860 VI. TECHNOLOGICAL FIELD OF THE INVENTION [0001] The present invention relates to a sewing machine and a drive control method thereof, which are provided for perfect sewing without creating a winding stitch when sewing an air bag, a bag, a shoe, or the like. The sewing machine head is rotatable, and a plurality of sewing heads are arranged in a row on the front surface of the upper beam on which the sewing machine head is attached, thereby greatly improving the quality and productivity of the sewing material. [Previous technology] [_- Generally speaking, the products such as airbags, bags, shoes, etc. are not only thicker in the initials, but also have a sewing thread with a shape that is difficult to be sewn, such as a circular shape or a curved line. And a hitch stitch occurs. 'The uneven shape of the stitches like this reduces the quality of the product. The figure 1 of the prior art is an example of a conventional sewing machine. The arm body including the head unit is located on the upper side of the table 1 , and the platform unit (not shown) including the fishing (n (9) ^ is located. The lower side of the platen 1〇 is connected to the single paste, and the vehicle body (4) and the platform unit are connected, and the needle of the head unit and the hook of the vehicle D are coordinated with each other to fix the fixing member of the sewing object. The sewing object is fixed for sewing. The tooth_] The above-mentioned machine moves the sewing object fixed in the x-axis and/or the direction of the object, so that the sewing stitch of the shape/IT shape can be formed on the sewing object. Printing... The sewing fixture fixing member 5〇 is dried along a straight line in the direction of the face or the yaw axis. Therefore, when it is necessary to form a stitch such as a curve, a circle # or a 钭 line, the left circular needle will be in each area. Segment occurrence wrap (hit st i tch) ° n 1001451 a single number A0101 帛 4 pages / a total of 52 pages 1013133253-0 201233860 [0006] Figure 2 a to Figure 2 b is the existing seam machine machine winding winding For an illustration, diamond or rectangle, 2 of the 4 sides belong to the p segment with perfect stitch (Perfect Stitch) One edge is a Hitch/Perfect Stitch that is normally mixed with a bad stitch, and one edge is a Hitch Stitch. [0007] and 'Fig. 2c is the HP St of each segment after the seam. i tch distribution map, P segment (Perfect St itch) and Η segment (Hitch in circular stitch)

Stitch)的區段幾乎呈現1 :1的比率。 ¢)[㈤08]因此,為了實現高級縫製而需要能夠實現全區段完美線 跡的縫纫機。 [0009]另外,縫紉物尺寸增大時,由於缝紉區域的限制而要求 縫紉機大型化以具備大型縫紉區域,缝紉機尺寸的大型 化將導致安裝縫紉機的安裝空間也跟著大型化。為了儘 量減小大型花樣縫紉機的安裝空間而需要開發出新概念 縫紉機。 Ο [0010]而且,現有縫紉機一次只能對一個縫紉物進行作業而難 以批量生產縫紉物,因此需要開發出可以對多個縫紉物 同時進行作業而提高生產性的縫紉機。 【發明内容】 [0011]發明需要解決的技術課題 [_為了解決上述問題,本發明的目的是提供—種縫切機, 即使對氣囊、包、鞋等縫紉物較厚而且形狀較難縫紉的 縫紉線比較多的縫紉物進行縫紉時,也能實現全區段6 美線跡而得以大幅提高縫紉物質量。 第5頁/共52頁 10014516^^^ A0101 1013133253-0 201233860 [0013] 本發明的另一個目的是提供一種缝紉機,即使不使用大 型縫紉機也能對缝紉區域較大的缝紉物進行縫紉,從而 大幅減少縫紉機的安裝空間。 [0014] 本發明的另一個目的是提供一種縫紉機,使用一個動力 源同時移送機頭單元與車台單元,不僅減少縫紉機的尺 寸,還能降低生產成本。 [0015] 本發明的另一個目的是提供一種縫紉機,縫製框具有一 個以上的作業區域,不必另外進行工件更換作業也能連 續執行多個工件的縫紉作業。 [0016] 本發明的另一個目的是提供一種縫紉機,同時對多個缝 紉物進行作業而得以大幅提高生產性。 [0017] 本發明的另一個目的是提供一種縫紉機,針對多個縫紉 物進行縫紉時,識別縫紉物的資訊後根據所識別的資訊 執行縫幼作業。 [0018] 本發明的目的是提供一種縫紉機的驅動控制方法,為了 在縫紉氣囊、包、鞋等物的縫紉機實現全區段完美線跡 而驅使機頭單元與車台單元迴旋並進行縫紉。 [0019] 解決課題的技術方案 [0020] 為了達到上述目的,本發明提供的缝紉機具備有:台板 (Table),在上部面上載置缝紉物;支撐柱,安裝在上述 台板的兩侧;上下機架,連接上述支撐柱,其特徵在於 ,包括:機頭單元,可沿X軸方向移動地安裝在上述上機 架,具備有能夠在設定範圍内驅使縫紉機頭迴旋的機頭 10014516^^^^ A0101 第6頁/共52頁 1013133253-0 201233860 單兀峨手段;車台單元,m財向赫地安裝在上 述下機架,具備有麟在設定細内驅使鏠㉗車台迴旋 的車。早几魏手段;機解元x_送麟,讓上述機 頭單元在上機紅綠轉方向_;車料私轴移送 機構,讓上述車台單元在τ機架上沿著水準方向移動。 [0021] [0022] [0023]The section of Stitch has a ratio of almost 1:1. ¢)[(5)08] Therefore, in order to achieve advanced sewing, a sewing machine capable of achieving perfect stitching in all sections is required. Further, when the size of the sewing material is increased, the size of the sewing machine is required to be large due to the restriction of the sewing area to provide a large sewing area, and the size of the sewing machine is increased, and the installation space for mounting the sewing machine is also increased. In order to minimize the installation space of the large pattern sewing machine, it is necessary to develop a new concept sewing machine. Further, the conventional sewing machine can only work on one sewing material at a time, and it is difficult to mass-produce the sewing material. Therefore, it is necessary to develop a sewing machine that can simultaneously work on a plurality of sewing materials to improve productivity. SUMMARY OF THE INVENTION [0011] Technical Problem to Be Solved by the Invention [_ In order to solve the above problems, an object of the present invention is to provide a slitting machine which is thicker and more difficult to sew for airbags, bags, shoes, and the like. When the sewing thread with a large number of sewing threads is used for sewing, it is also possible to realize a full-length 6-color stitch to greatly improve the quality of the sewing material. Page 5 of 52 page 10014516^^^ A0101 1013133253-0 201233860 [0013] Another object of the present invention is to provide a sewing machine capable of sewing a large sewing object in a sewing area without using a large sewing machine, thereby greatly Reduce the installation space of the sewing machine. Another object of the present invention is to provide a sewing machine which simultaneously transfers a handpiece unit and a platform unit using a power source, which not only reduces the size of the sewing machine but also reduces the production cost. Another object of the present invention is to provide a sewing machine having a sewing frame having one or more work areas, and capable of continuously performing sewing operations of a plurality of workpieces without separately performing a workpiece replacement operation. Another object of the present invention is to provide a sewing machine which can greatly improve productivity while working on a plurality of sewing materials. Another object of the present invention is to provide a sewing machine which, when sewing a plurality of sewing materials, recognizes the information of the sewing material and performs the sewing operation based on the recognized information. [0018] An object of the present invention is to provide a driving control method for a sewing machine which drives a head unit and a table unit to rotate and perform sewing in order to realize a perfect stitch in a full section in a sewing machine for sewing an air bag, a bag, a shoe or the like. [0019] In order to achieve the above object, a sewing machine according to the present invention includes: a table, on which a sewing material is placed on an upper surface; and a support column that is mounted on both sides of the platen; The upper and lower frames are connected to the support column, and include: a head unit that is movably mounted in the upper frame in the X-axis direction, and has a head that can drive the sewing machine head to rotate within a set range. 10014516^^ ^^ A0101 Page 6 of 52 Page 1013133253-0 201233860 Single-squatting means; the car unit, m-finished to the lower frame, equipped with a car that drives the 鏠27 car to rotate in the setting. Early Wei method; machine solution element x_ send Lin, let the above-mentioned head unit in the red and green direction of the machine _; car material private axis transfer mechanism, let the above-mentioned car unit move along the horizontal direction on the τ frame. [00223] [0023]

[0024] 本發明的上述機頭單元X軸移送機構包括:機 移送電機,提供驅動力;移送螺杆,利用動力傳達手 ^ 連接在上述_單元Χ軸移送《的驅_ ’·機頭單/ 送托架’上述機頭單元緊固固定於正面部上的同/移 ::述:送螺杆被迴旋而沿著水準方向被往復移二: 為了使上述機頭單元移送托架在上機架上進 準移動而與_單元移送托架料引㈣件結合。仃衣[0024] The above-described head unit X-axis transfer mechanism of the present invention includes: a machine transfer motor that provides a driving force; and a transfer screw that is connected to the above-mentioned unit by a power transmission hand ^. Feeding bracket 'The above-mentioned head unit is fastened and fixed on the front part:: The feeding screw is rotated and reciprocated in the horizontal direction. 2: In order to transfer the above-mentioned head unit to the bracket in the upper frame The upper movement is combined with the _ unit transfer carriage material guide (four).仃衣

本發明的上述機頭單元移送綠的正面部上 機頭單元,背面中央部形成了移送螺杆貫定著 上下側端部形成了與導軌結合的導引緊固件。I 在此上述機頭單元Χ軸移送電機的㈣轴與移钱 用聯軸節連接。 逆螺杆利 工遴早D早元Χ軸移送機構包 元Χ轴移送電機’提供驅動力;移送螺杆,利用氣車台單 手段連接在上述車台單元㈣料電機的 力傳達 元料托架,上述車台單^緊固Μ於正面部上車台單 ,隨者上述移送螺杆被迴旋而沿著水準方向被往1同時 ;及導軌,為了使上述車台單元移送托架在^移送 行水準移動而與車台單元移送托架的導q緊固件=進 10014516^^^ Α〇101 第7頁/共52頁 1013133253-0 201233860 [0025] 在此’上述車台單元移送托架的正面部上緊固固定著車 ^ 早. — ^ °疋’背面中央部形成了移送螺杆貫穿的移送箱,上 下側端部形成了與導軌結合的導引 緊固件。 [0026] 而且,上流*么 1早α早元X軸移送電機的驅動軸與移送螺杆利 用聯轴節連接。 [0027] 本發明的上述機頭單元迴旋手段包括 :迴旋電機,是動 力源,傳動構件’連接到上述迴旋電機的驅動軸並且傳 達迴旋電機的動力;從動轴’憑藉通過上述傳動構件 傳達過來的迴旋電機的驅動力迴旋;縫紉機頭,安裝在 上述從動轴並且以上述從動軸為中心進行迴旋。 [0028] 在此’上述傳動構件可以是旋轉驅動齒輪,其讓上述迴 旋電機的轉數減速後把減速後的轉數的驅動力傳達到從 動軸。 [_]而且’上述旋轉驅動齒輪可以是按照讓上述驅動轴與從 動轴成直角的角度安裝的傘齒輪。 »)]另外’上述車台單元迴旋手段包括:迴旋電機,是動力 源’傳動構彳,連接到上述迴旋電機的驅動軸並且傳達 迎旋電機的驅動力;從動軸,憑藉通過上述傳動構件傳 達過來的迴旋電機的驅動力迴旋;縫紉車台安裝在上 述從動軸並且以上述從動軸為中心進行迴旋。 [0031]在此,上述傳動構件可以是旋轉驅動齒輪,其讓上述回 旋電機的轉數減速後把減速後的轉數的驅動力傳達 動軸。 從 第8頁/共52頁 丽451#單編號A_ 1013133253-0 201233860 _]而且’上述旋轉驅動齒輪可以是按照讓上述驅動抽與從 動軸成直角的角度安裝的傘齒輪。 [_上述車台單元迴旋手段的迴旋電機可師上述機頭單元 迴旋手段的迴旋電機的運動量同步而一起運動。 [_本發明在上述機頭單元χ轴移送機構與機頭單元之間具備 有驅使軸機頭升降到作業位置及等候位置的機頭單元 升降機構。 〇 [酬上述機頭^升降機構包括:升降致㈣,洲致動器 支撐托㈣機本體勒部,提供驅使缝初機頭 升降的驅動力,升降板,其正面部中央緊固缝纺機頭, 背面。p上端則連接著與上述升降致動器的驅動部連接的 機頭單元連接托架,背面部兩側端緊固固定著導引手段 〇The head unit of the present invention transfers the head unit on the front side of the green, and the center portion of the back surface forms a guide screw that is formed by the transfer screw to form the upper and lower end portions to be coupled to the guide rail. I In this case, the (four) axis of the head unit transfer motor is connected to the money transfer coupling. The reverse screw machine, the early D, the early element, the shaft transfer mechanism, the package element, the shaft transfer motor, the drive force is provided; the transfer screw is connected to the force transmission element bracket of the above-mentioned vehicle unit (four) material motor by means of the air vehicle single unit, the above-mentioned vehicle platform Single ^ fastened to the front deck on the platform, the transfer screw is rotated and moved to the same direction along the horizontal direction; and the guide rail, in order to make the above-mentioned vehicle unit transfer bracket move to the carriage level and the platform unit The guide fastener of the transfer bracket = enter 10014516 ^ ^ ^ Α〇 101 page 7 / total 52 page 1013133253-0 201233860 [0025] Here, the front part of the above-mentioned car unit transfer bracket is fastened and fixed to the car ^ Early. — ^ °疋 The central portion of the back surface forms a transfer box through which the transfer screw passes, and the upper and lower end portions form guide fasteners that are coupled to the guide rails. Further, the drive shaft of the upstream motor and the transfer screw are connected by a coupling. [0027] The above-described head unit turning means of the present invention comprises: a whirling motor, which is a power source, the transmission member 'connects to the drive shaft of the above-mentioned whirling motor and transmits the power of the whirling motor; the driven shaft 'transmits by means of the above-mentioned transmission member The driving force of the cyclotron is swirled; the sewing head is mounted on the driven shaft and is rotated around the driven shaft. [0028] Here, the transmission member may be a rotary drive gear that decelerates the number of revolutions of the rotary electric machine and transmits the drive force of the number of revolutions after the deceleration to the driven shaft. [_] Further, the above-mentioned rotary drive gear may be a bevel gear that is mounted at an angle that makes the drive shaft and the driven shaft at right angles. »)] In addition, the above-mentioned vehicle unit revolving means includes: a cyclotron motor, which is a power source 'driver structure, is connected to the drive shaft of the above-mentioned rotary motor and transmits the driving force of the oscillating motor; the driven shaft is transmitted through the transmission member The driving force of the reversing motor is swirled; the sewing table is mounted on the driven shaft and is rotated around the driven shaft. Here, the transmission member may be a rotary drive gear that decelerates the number of revolutions of the whirling motor and transmits the drive force of the number of revolutions after deceleration to the moving shaft. From page 8 of 52, 451# single number A_ 1013133253-0 201233860 _] and the above-mentioned rotary drive gear may be a bevel gear that is mounted at an angle that causes the drive to be drawn at right angles to the driven shaft. [_ The gyro motor of the above-described vehicular unit turning means can move together in synchronization with the amount of movement of the gyro motor of the above-mentioned head unit gyro unit. [The present invention is provided with a head unit lifting mechanism for driving the shaft head to the working position and the waiting position between the head unit transfer shaft mechanism and the head unit. 〇 [When the above-mentioned machine head ^ lifting mechanism includes: lifting (4), the continent actuator support bracket (4) machine body part, providing the driving force to drive the initial movement of the seam head, the lifting plate, the front part of the center fastening sewing machine Head, back. The upper end of the p is connected to the head unit connecting bracket connected to the driving portion of the lifting actuator, and the guiding means is fastened at both ends of the back portion.

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"M JtL ο 疋升降機構還包括支撐板,其正面 兩側端形成有上述導弓I手段,背面部中央則緊固固定 安裝並支撐上料枝⑽㈣觸切㈣。 [0037] 本發月的上述朗早元以移送機構 機構包括:集成Χ轴轉、“ 。早πχ轴移 送螺杆,安機’安裝在上述支擇柱;』The "M JtL ο 疋 lifting mechanism further includes a support plate having the above-mentioned guide bow I formed on both sides of the front side, and the center of the back portion is fastened and fixed to support and support the upper branch (10) (4) touching (four). [0037] The above-mentioned Langyangyuan of the first month of the month includes a transfer mechanism, including: an integrated shaft rotation, "the early π axis transfer screw, the safety machine" is installed on the above-mentioned support column;

下移送螺杯、a上機架上並且連接上述機頭單元 下移送螺杆,安裝在卜 ^ L 元;上導轨,安裝在::機架上並且連接上述車台, 著上述上機架被移送;3機架::便讓上述機頭單元; 讓上述車台單元沿著上執’女裝在上述下機架义 ,把上述集成X軸移送電機架被移送;動力傳達手· 麵碰#概_ 凝轉力门夺傳達給上述j 胃/共52頁 1013133253-0 201233860 送螺杆及下移送螺杆。 [0038] 在此,上述動力傳達手段包括:驅動滑輪,安裝在上述 集成X轴移送電機的輸出軸上;上從動滑輪,安裝在上述 上移送螺杆的端部;下從動滑輪,安裝在上述下移送螺 杆的端部;同步帶,同時安裝在上述驅動滑輪、上從動 滑輪、下從動滑輪上,通過驅動滑輪的驅動力同時驅動 上移送螺杆與下移送螺杆。 [0039] 而且,還包括為上述同步帶施加張力的繃緊滑輪 (tensiona1 pulley) ° [0040] 上述上移送機構與下移送機構由滚珠絲杆或金屬絲構成 〇 [0041] 另外,上述上導引手段與下導引手段由導轨或直線導轨 (LM Guide)構成。 [0042] 本發明還包括在Y軸方向移送裝載著上述縫紉物的缝製框 的Y軸移送機構,上述Y軸移送機構包括:Y轴機架,在Y 軸方向較長地延伸;Y軸線性驅動電機,安裝在上述Y軸 機架上並且提供驅動力讓上述缝製框在X軸方向被移送; 支撐單元,以隨著上述Y軸線性驅動電機的驅動而使得上 述縫製框在Y轴方向被移送地安裝。 [0043] 在本發明中,多個上述機頭單元在上述上機架正面部配 置成一列,上述車台單元配置成與上述機頭單元一對一 對應,在上述台板上有多個工件利用一個缝製框被裝載 而同時實現多個缝紉作業。 10014516^^'^^ A〇101 第10頁/共52頁 1013133253-0 201233860 [0044] 裝載有上述縫紉物的缝製框以具備有一個以上作業區域 的方式形成而使得縫紉物在各自的作業區域上被支援並 固定。 [0045] 在此,上述縫製框的結構為,在一個巨大的大型縫製框 上允許多個輔助縫製框各自單獨地裝卸。 [0046] 而且,上述縫製框被賦予含有指示作業方法的資訊的標 識,上述機頭單元則具備有識別上述標識的識別器,上 述識別器識別了上述標識上含有的資訊後傳輸給控制單 C) 元。 [0047] 上述標識是條碼,上述識別器是條碼讀取器。 [0048] 為了達到上述目的,本發明提供的縫紉機的驅動控制方 法於機頭單元與車台單元在X軸移送的同時以Z軸為中心 迴旋並進行縫紉作業,其特徵在於,包括下列步驟:(a) 上述機頭單元的縫紉針位於針板上;(b)X軸移送電機、Y 軸移送電機、機頭單元迴旋電機、車台單元迴旋電機根 Q 據被輸入控制單元的資訊動作;(c)上軸驅動電機與下軸 驅動電機動作而使得縫紉針下降並形成線跡後,上述縫 紉針上升並且位於針板上時,回到上述步驟(b)後反復進 行上述動作。 [0049] 上述上軸驅動電機與下軸驅動電機的旋轉速度以和上述X 軸移送電機、Y軸移送電機、機頭單元迴旋電機、車台單 元迴旋電機的旋轉速度互成比例地進行增減。 [0050] 上述上軸驅動電機與下軸驅動電機的旋轉速度減低後, 上述機頭單元迴旋電機與車台單元迴旋電機動作。 1()()14516#單編號A0101 第11頁/共52頁 1013133253-0 201233860 _根據上述機頭單元與車台單元的迴旋角度控制上述上輪 驅動電機與下軸驅動電機的旋轉速度。 [0052] 發明效果 [0053] 根據前文所述本發明,縫紉機的機頭單元與車台單元一 邊迴旋-邊進行縫纺’因此被縫切的線的方向可二持 -定,從而在縫幼氣囊、包、鞋等物的_機實現全區 段完美線跡。 _]而且,清除現有驗機的車身單元與車台單元的連接單 元,在被支撐柱支援的橋(Bridge)上安裝機頭單元並早驅 動,形成了_機的車身單元與車台單元的上下連接結 構不存在的拱門(arch)形狀,縫勿時可以切轴方向& 後長度方向)大幅擴展作業區域。 [0055] [0056] [0057] 而且,機頭單元與車台單元按照可以在上下側橋 (Bridge)上沿著x軸方向移送的方式形成,因I縫树 可以大幅擴展X方向(左右寬度方向)的_作業區域。 而且’在上述機頭單元被安裝在橋上的結構中可以減 少機頭單元與車台單元迴旋時發生料音,從而可以實 現縫紉作業的高速化。 、 而且’允許機頭單元上下移送,不僅縫㈣的裝卸容易 ,和現有技術只能對較薄縫初物進行作業的情形相比, 還可以針對各種厚度進行作業。 [0058] 而且,現有縫紉機的 用一個電機驅動而對 上下軸全部利用同步帶等連接後使 電機造成過多的負荷,本發明則讓 第12頁/共52頁 10014516# 單編號 A0101 1013133253-0 201233860 上軸驅動電機與下軸驅動電機個別地構成並驅動,不僅 排除了上述問題,還實現了高速化。 [0059] 而且,在驅使機頭單元與車台單元在X軸方向移送的結構 採用了集成X軸移送電機與同步帶,可以減少裝置的尺寸 並降低生產成本。 [0060] 而且,針對多個縫紉物同時進行作業而大幅提高了生產 « 性。 [0061] 而且,識別縫紉物的資訊後根據所識別的資訊執行縫紉 作業,從而可以事先檢測出作業錯誤。 【實施方式】 [0062] 下面結合附圖詳細說明本發明的缝紉機及其驅動控制方 法的實施例。 [0063] 圖3是本發明的機頭單元移動型橋式縫紉機的第一實施例 的整體立體圖,圖4a是本發明的機頭單元移動型橋式縫 紉機的整體主視圖,圖4b是本發明的機頭單元移動型橋 式縫紉機的機頭單元與車台單元的X軸移送結構的整體立 體圖。 [0064] 本發明的縫紉機具備有在上部容納縫紉物的台板510、位 于上述台板510兩側的支撐柱502、連接上述支撐柱502 並且位于上端及下端的上機架520與下機架521利用機頭 單元X軸移送機構530與車台單元X軸移送機構630各自驅 使機頭單元100與車台單元300在上述上、下機架520、 521上沿著X軸方向移動。 [0065] 讓上述機頭單元100在上機架520上沿著水準方向移動的 1{)()14516#單編號A0101 第13頁/共52頁 1013133253-0 201233860 機碩單元X鄉送機構53〇包括:機解元故移送電機 532 ’提供驅動力;移送螺杆淑,利用聯轴節之類的動 力傳達手錢齡上频醉元χ娜送賴哪的驅動 軸’機頭單元移送托架咖,上述機頭單元應緊固固定 於正面社的同時’隨著上述移送螺杆534貫穿並且移送 螺杆534迴躺沿著辑方向被往復移送;及導軌538, 為了使上述機頭單元移送托架536在上機架52〇上進行水 準移動而和形成於機頭單元移送托架娜的上下側端部的 導引緊固件結合。 [0066] [0067] [0068] [0069] 上述機頭單元移送托架536的正面部上緊固固定著機頭單 00,背面中央部形成了移送螺杆534貫穿的移送箱, 上下側端部形成了與導軌538結合的導引緊固件。 上述機頭單疋X轴移送電機532的驅動轴與移送螺杆534的 連接結構是利用聯軸節與公知的動力傳達手段連接的, 因此本說明書將不對此進行說明。 優選地,在上述機頭單元χ軸移送機構53〇與機頭單元 之間配置機頭單元升降機構21〇,其能夠驅使具備有被上 下往複驅動的縫紉針的縫紉機頭1〇9下降到作業位置或上 升到等候位置。 如圖8所不’上述機頭單元升降機構21〇包括:升降致動 二240,利用致動器支撐托架内置於缝紉機本體部内 部,提供驅使縫紉機頭109升降的驅動力;升降板23〇 , 其正面部中央緊固縫紉機頭109的同時,背面部上端則連 接著/、上述升降致動器240的驅動部連接的機頭單元連接 10014516#單編號 Α0101 第14頁/共52頁 1013133253-0 201233860 托架244。 []上述升降板23〇的背面部兩側端為了實現穩定並非常可靠 的升降驅動而緊固固定在導執252及導引緊固件254之類 的導引手段250。 女裝並固疋在上述縫紉機本體部内的支擇板26〇的正面部 兩側端形成有上述導引手段250,上述支撐板“ο的背面 4中央則緊固固定著把上述升降致動器24〇安裝在缝紉機 本體部内並支撐的致動器支撐托架242。 〇 、 [〇〇72]上述機頭單元升降機構210的結構為,隨著升降致動器 240驅動部的驅動,連接在上述升降致動器24〇的驅動部 的機頭單元連接托架244被驅動,與此連動地,連接在上 述機頭單元連接托架244的前端部的升降板23〇沿著導引 手段250被驅動而使得緊固在上述升降板23〇的正面部上 的縫紉機頭109升降。 剛科,驅使上述車台單元3QQ在下側橋加咖)521上沿 〇 著水準方向移動的車台單元X軸移送機構630包括:車台 單元X軸移送電機632,提供驅動力;移送螺杆咖,㈣ 聯軸節之類的動力傳達手段連接在上述車台單 電機632的驅動軸;車台單元移送托架咖,上述車台單 元300緊固固定於正面部上的同時,上述移送螺杆咖貫 穿並且隨著移送螺杆634被迴旋而沿著水準方向被往復移 送;及導軌638,為了使上述車台單元移送托架咖在下 機架521上進行水準移動而與車台單元移送托架咖的上 下側端部的導引緊固件結合。 第15頁/共52頁 10014516^^^ A〇101 1013133253-0 201233860 [_上述車台單元移送托架咖的正面部上緊固固定著車台單 兀300,背面中央部形成有移送螺杆似貫穿的移送箱, 上下側端部則形成有和導軌638結合的導引緊固件。 [酬上述車台單7^軸移送電機…的㈣轴與移送螺杆634的 連接結構从㈣熟料公知的動力傳料段連接的 ,因此本說明書不另外說明。 [0076] 圖5圖示了本發明的實施例 ^〜η 你热頁拖例中,各自驅使機 頭:元100與車台單元_在上述上、下機架520 '521上 沿者X轴方向移動的機頭單w轴移送機構5_車台單元 X軸移送機構630的驅動源使用了線性驅動電機(Lin· M〇t〇r) ’為了在水準方向移送上述機頭單⑽送托架 536而使用機頭單元冰移送線性電機咖,為了在水準方 I:單元移送托架636而使用車台單元-移送線 [0077] 咳奉專利 [0078] .實施例所記載的旋轉型電機 機(unearMotor)以外,上述機頭單^轴移^動電 530與車台單元χ轴移送機構63〇的媒動源也疋構 動力生成手段作為驅動源,本發料予㈣定。使用任何 上述台板510是矩形板並置放縫紉對象。 [0079] 本發明的_單元1_車台單元300各自在縫 =與下部:上述機頭單元_ :縫匆機頭:9裝 /、有上下往復驅動的縫紉針;上軸驅動電 )’驅動上述縫幼針;機頭單元迴旋手段iQ3,予圖不 紉機頭109為垂直軸為中心迴旋。 ,=上述縫 第16頁/共52頁 10014516^^'^#u A0101 1〇13133253-〇 201233860 闕b圖6所示,上述機頭單元迴旋手段1〇3具備有作為動力 源的迴旋電機101,具備有連接在上述迴旋電機1〇1的驅 動轴上把迴旋電機101的驅動力傳達給驅使縫幼機頭109 迴旋的從動轴的機頭單元傳動構件。 闺m述機頭單元迴旋手段1G3包括:從動軸(不予圖 不)’憑藉通過上述機頭單元傳動構件傳達的迴旋電機 101的驅動力而迴旋;縫纟錢頭,安裝在上述從動轴並且 以上述從動轴為中心進行迴旋109。 〇 闕树明-實施例的上述機頭單元傳動構件1㈣用了迴旋 驅動齒輪102 ’適用了傘齒輪的上述迴旋驅動齒輪1〇2能 夠讓迴旋電機101的轉數減速後利用減速後的轉數驅使上 述縫紉機頭109迴旋。 ^)083]本發明的迴旋驅動齒輪102所適㈣傘齒輪按照讓上述驅 動軸與從動軸成直角的角度安裝並且讓上述驅動轴的轉 數減速後驅使從動軸迴旋。 C) [0084]上述機頭單元傳動構件不僅可以使用上述迴旋驅動齒輪 ,還可以使用同步帶等其它類型的帶(Belt)構件。 [0085] 圖9a與圖9b是本發明的迴旋驅動齒輪的一實施例圖,在 本發明的一實施例中,作為輸入軸的迴旋電機1〇1的驅動 轴101 a與作為輸出軸的上述從動軸1〇lb互成直角地安裝 ,安裝在上述驅動轴101a上的傘齒輪i〇2a和與其咬合的 從動轴101b的傘齒輪l〇2b的結構如圖9b所示地能夠;g劇 地降低轉數後輸出。 [0086] 本發明的一實施例適用了back driving,亦即讓輸出軸 1001451#單編號A〇101 第Π頁/共52頁 201233860 (從動軸)旋轉而使得輸入軸(驅動軸)旋轉的功能,利用 具有減速功能的旋轉驅動齒輪讓輸入軸的轉數減速後把 減速後的轉數的驅動力傳達給輸出轴,從而可以進行上 述縫紉機頭109與縫幼車台309的同心及縫合(Seaming) 設定(Setting)。 [0087]如圖7所示,上述車台單元迴旋手段3〇3具備有作為動力 源的迴旋電機301,具備有連接在上述迴旋電機的联 動軸把迴紅電機301的驅動力傳達給驅使縫紉車台309迴 旋的從動軸的車台單元傳動構件。 剛❿且,上述車台單元迴旋手段3Q3包括:從動軸(不予圖 示),憑藉通過上述車台單元傳動構件傳達的迴旋電機 3〇1的驅動力而迴旋;_車台,安裝在上述從動抽並且 以上述從動轴為中心進行迴旋309。 [0089] [0090] 本發明的 灵鮮i的上述車台單元傳動構件使用了迴旋 =齒=2,適用了傘齒輪的上述迴旋 ·能 夠讓迴旋電機3D1的轉數 述縫初車㈣9迴旋。 Μ減錢_數驅使上 直角的角产安件由按照讓上述驅動袖與從動軸成 直角的角度t裝的傘齒輪構 段的機頭^傳動構件〃’1料元迴旋手 不另外說明。 、目同的結構與特特徵,因此 剛而且,上料Μ元傳 動齒輪,财❹财錢用上述迴旗 使用同步帶等其它類型的傳動構件。 國®形中沒有說明的標記11〇與㈣ 10014516产早編號删1 第18頁/ A 、 的上述迴2 只/共52頁 201233860 [0093] 機供應電流的滑動環(slip ring)。 能夠驅動内置於上述縫紉車台3〇9下側的下軸的下輛龌動 電機305和機頭單元1〇〇的上軸驅動電機(不予圖示)同+ 地同時驅動,上述車台單元3〇〇的迴旋電機3〇1以和上述 機頭單元100的迴旋電機1〇1運動量同步而一起驅動地^ [0094]Ο 另外,本發明的縫紉機通過上述X軸移送機構53〇在上機 架520上沿著X軸方向移送上述機頭單元1〇〇,通過γ輛移 送機構400在Y軸方向移送固定著縫紉物的縫製框,從^ 可以進行較廣範圍的縫紉物件加工。 [0095] Ο [0096] 上述Y轴移送機構400可以適用公知機構,本發明一實施 例的Y轴移送機構400包括:γ軸機架41〇,在γ軸方向2 長地延伸;導軌單元420,安裂在上述γ袖機架41()/ 揮單元440,沿著上述導軌單元42_轴方向(即前、後 方向)移送縫製框固;t單元450 ;及%移送電機43〇,提 供駆動力使上述支撑單元44〇沿著導軌單元⑽在丫轴方向 被移送。 上述導軌單以20主要包括:導軌(未圖示),安裝在w 機架上,導引内置於内部的移送體(未圖示)沿著前、 後方向(Y轴方向)被移送;移送體(未圖*),内置於上述 導軌(未圖示)_側’下㈣成有與叫力傳達單元(未 圖示)的驅動帶緊固的齒輪齒,上側則緊固支擇單元44〇 :及驅動力傳達單元(未圖示),為了黎動與上述移送體( 未圖示)的齒輪齒緊固的驅動帶而内置了由多個滑輪構成 10014516^^^^ A〇101 第19頁/共52頁 1013133253-0 201233860 部ϋ傳達送電機4屬驅動力。 [0097] 緊固 ^ 上述Υ|έ移送電機43〇的驅動軸上的小口徑主動滑 圖示)利用同步帶與大口徑被動滑輪(未圖示)連接 上述被動滑輪上貫穿地安裝有移送軸460 ,其能夠把Υ 送電機43G的獎動力傳達給上述導軌單元420的驅動 力傳達單元。 面說明上述Y軸移送機構400的驅動力傳達過程。連接 傲轴移送電機的驅動轴上的主動滑輪旋轉時,利用同步 ν連接在上述主動滑輪上的大口徑被動滑輪被同步迴旋 ,貫穿地安裝在上㈣動滑輪上的移_4_卜起迴旋 [0099] 轴彻連接在導軌衫似的驅動力傳達單元 不)並驅動内置於驅動力傳達單元的動 «動帶上述砂較。件以摩 合的移送想被堪動,安裝在上述移送趙的tr動帶' 被驅動。 的支撐單元44 _]上述支禮單元44〇連接在縫製框固定單元45〇 單元440被移送體沿著¥軸方向移送而使〇 ’上述支 定單元450也被沿著γ軸方向移送。’述縫製框 _] T麵結合圖10到圖n說明本發明的其它 本發明其它實施例的縫紉機的主視圖, ]圖10 圖11是側視圖, 根據前述實施例,個別地安裝了讓機頭單— 送的機頭單軸移送電機532(參昭i MG被… 300被X軸移送的車台單元χ軸移送電機 皁。卓; _4516产單編號Α_ 第20頁/共52頁 201233860 匕們互相同步化並且一起起動。 [0103] 而且 [0104] 下 [0105]Move the screw cup, a upper frame and connect the above-mentioned head unit to transfer the screw, and install it on the upper arm; the upper rail is mounted on the:: frame and connected to the above-mentioned vehicle, and the upper frame is transferred ; 3 rack:: let the above-mentioned head unit; let the above-mentioned vehicle unit along the upper handle 'women' in the above lower frame, the above-mentioned integrated X-axis transfer motor frame is transferred; power communication hand · face touch # _ Condensation force is transmitted to the above j stomach / a total of 52 pages 1013133253-0 201233860 send screw and lower transfer screw. [0038] Here, the power transmission means includes: a drive pulley mounted on an output shaft of the integrated X-axis transfer motor; an upper driven pulley mounted on an end of the upper transfer screw; and a lower driven pulley mounted on the lower side The end portion of the transfer screw; the timing belt is simultaneously mounted on the driving pulley, the upper driven pulley, and the lower driven pulley, and simultaneously drives the upper transfer screw and the lower transfer screw by the driving force of the driving pulley. Further, a tension pulley (tensiona1 pulley) for applying tension to the timing belt is further included. [0040] The upper transfer mechanism and the lower transfer mechanism are constituted by a ball screw or a wire. [0041] In addition, the above guide The guiding means and the lower guiding means are constituted by a guide rail or a linear guide (LM Guide). [0042] The present invention further includes a Y-axis transfer mechanism that transfers a sewing frame on which the sewing material is loaded in the Y-axis direction, the Y-axis transfer mechanism including: a Y-axis frame extending long in the Y-axis direction; a driving motor mounted on the Y-axis frame and providing a driving force for the sewing frame to be transferred in the X-axis direction; and a supporting unit for causing the sewing frame to be on the Y-axis with the driving of the Y-axis linear driving motor The direction is moved and installed. [0043] In the present invention, a plurality of the head units are arranged in a row on the front portion of the upper frame, and the station unit is disposed in one-to-one correspondence with the head unit, and a plurality of workpieces are used on the table. A sewing frame is loaded while achieving multiple sewing operations. 10014516^^'^^ A〇101 Page 10/52 pages 1013133253-0 201233860 [0044] The sewing frame loaded with the above-mentioned sewing material is formed in such a manner as to have more than one working area so that the sewing objects are in their respective operations. The area is supported and fixed. [0045] Here, the above-described sewing frame is constructed such that a plurality of auxiliary sewing frames are individually detachably attached to one large large-sized sewing frame. [0046] Further, the sewing frame is provided with a mark containing information indicating a work method, and the head unit includes an identifier for identifying the mark, and the recognizer recognizes the information contained in the mark and transmits the information to the control sheet C. ) Yuan. [0047] The above identifier is a barcode, and the identifier is a barcode reader. [0048] In order to achieve the above object, a driving control method for a sewing machine according to the present invention is characterized in that the head unit and the platform unit are rotated around the Z-axis while the X-axis is being transferred, and the sewing operation is performed, and the following steps are included: a) the sewing needle of the above-mentioned head unit is located on the needle board; (b) the information movement of the X-axis transfer motor, the Y-axis transfer motor, the head unit rotary motor, the platform unit rotary motor root Q according to the input control unit; When the upper shaft drive motor and the lower shaft drive motor operate to lower the sewing needle and form a stitch, the sewing needle is raised and positioned on the needle plate, and the above operation is repeated after returning to the above step (b). [0049] The rotational speeds of the upper shaft drive motor and the lower shaft drive motor are increased or decreased in proportion to the rotational speeds of the X-axis transfer motor, the Y-axis transfer motor, the head unit rotary motor, and the vehicle unit rotary motor. [0050] After the rotational speeds of the upper shaft drive motor and the lower shaft drive motor are reduced, the head unit gyro motor and the gantry unit gyro motor operate. 1()()14516#单号A0101 Page 11 of 52 1013133253-0 201233860 _ The rotation speed of the above-mentioned upper and lower shaft drive motors is controlled according to the angle of rotation of the above-mentioned head unit and the platform unit. [0052] According to the invention as described above, the head unit of the sewing machine and the deck unit are spun-spinning while rotating, so that the direction of the thread to be sewn can be held and fixed, thereby sewing the airbag. The bag of shoes, shoes, etc. realizes the perfect stitching of the whole section. _] Moreover, the connection unit of the body unit and the platform unit of the existing inspection machine is removed, and the head unit is mounted on the bridge supported by the support column and driven early to form the upper and lower connection of the body unit and the platform unit of the machine. The shape of the arch that does not exist in the structure, and the seam can be cut in the direction of the axis & the length direction to greatly expand the working area. [0057] Further, the head unit and the station unit are formed so as to be transportable along the x-axis direction on the upper and lower side bridges, and the I-slit tree can greatly expand the X direction (left and right width directions). ) _ work area. Further, in the structure in which the above-described head unit is mounted on the bridge, the material sound can be generated when the head unit and the station unit are rotated, and the sewing operation can be speeded up. Moreover, the head unit is allowed to be transported up and down, and not only the sewing (four) is easy to attach or detach, but also the work can be performed for various thicknesses compared to the case where the prior art can only work on the thinner slits. [0058] Moreover, the conventional sewing machine is driven by one motor and the upper and lower shafts are all connected by a timing belt or the like to cause excessive load on the motor. The present invention allows the 12th page/total 52 pages 10014516# single number A0101 1013133253-0 201233860 The upper shaft drive motor and the lower shaft drive motor are separately configured and driven, which not only eliminates the above problems, but also achieves high speed. Moreover, the structure for driving the head unit and the station unit to be transferred in the X-axis direction employs an integrated X-axis transfer motor and a timing belt, which can reduce the size of the apparatus and reduce the production cost. [0060] Moreover, the simultaneous production of a plurality of sewing materials greatly improves the production «sexuality. Further, after the information of the sewing material is recognized, the sewing operation is performed based on the recognized information, so that the operation error can be detected in advance. [Embodiment] An embodiment of a sewing machine and a drive control method thereof according to the present invention will be described in detail below with reference to the accompanying drawings. 3 is an overall perspective view of a first embodiment of a head unit mobile type bridge sewing machine of the present invention, and FIG. 4a is an overall front view of the head unit mobile type bridge sewing machine of the present invention, and FIG. 4b is the present invention. An overall perspective view of the X-axis transfer structure of the head unit of the head unit mobile type bridge sewing machine and the platform unit. [0064] The sewing machine of the present invention is provided with a platen 510 that accommodates the sewing material at the upper portion, a support column 502 located at both sides of the platen 510, and an upper frame 520 and a lower frame that are connected to the support column 502 and are located at the upper and lower ends. The head unit X-axis transfer mechanism 530 and the station unit X-axis transfer mechanism 630 drive the head unit 100 and the station unit 300 to move in the X-axis direction on the upper and lower frames 520 and 521, respectively. [0065] 1{)() 14516# single number A0101 of the head unit 100 moving in the horizontal direction on the upper frame 520. Page 13 / Total 52 pages 1013133253-0 201233860 Machine unit X home delivery mechanism 53 〇 : 机 机 机 机 机 机 机 移 移 移 移 移 移 移 移 提供 提供 提供 提供 提供 提供 提供 提供 提供 提供 提供 移 移 移 移 532 532 532 532 532 532 532 532 532 532 532 532 532 532 532 532 532 532 532 532 532 In the coffee machine, the head unit should be fastened and fixed to the front side while 'the transfer screw 534 is penetrated and the transfer screw 534 is retracted and reciprocated in the direction of the stitching; and the guide rail 538 is used to transfer the head unit to the bracket. The 536 is level-moved on the upper frame 52A and coupled to the guide fasteners formed at the upper and lower end portions of the head unit transfer tray Na. [0069] [0069] The front unit of the head unit transfer tray 536 is fastened and fixed to the head unit 00, and the center portion of the back surface is formed with a transfer box through which the transfer screw 534 is inserted, and the upper and lower ends are formed. A guide fastener is formed that is coupled to the rail 538. The connection structure between the drive shaft of the above-described head unit X-axis transfer motor 532 and the transfer screw 534 is connected by a known power transmission means by a coupling, and therefore will not be described in the present specification. Preferably, a head unit elevating mechanism 21A is disposed between the head unit reel transfer mechanism 53A and the head unit, and the sewing head 1〇9 provided with the sewing needle that is reciprocally driven up and down can be driven down to work. Position or rise to the waiting position. As shown in Fig. 8, the head unit lifting mechanism 21 includes: a lifting actuator 2, which is built in the interior of the sewing machine body by the actuator supporting bracket, and provides a driving force for driving the sewing machine head 109 up and down; the lifting plate 23〇 The center of the front portion is fastened to the sewing head 109, and the upper end of the rear portion is connected to the head unit connected to the driving portion of the lifting actuator 240. 10014516#单号Α0101 Page 14/52 List 1013133253- 0 201233860 Bracket 244. [] The guide members 250 such as the guide 252 and the guide fastener 254 are fastened and fixed to both side ends of the rear surface portion of the lift plate 23A in order to achieve stable and highly reliable lift drive. The guiding means 250 is formed on both sides of the front side of the front side of the supporting plate 26A of the sewing machine body portion, and the lifting mechanism is fastened and fixed to the center of the back side 4 of the supporting plate 24〇 an actuator supporting bracket 242 mounted in the main body of the sewing machine and supported. 〇, [机72] The head unit lifting mechanism 210 is configured to be connected with the driving of the driving portion of the lifting actuator 240. The head unit connection bracket 244 of the drive unit of the lift actuator 24A is driven, and in conjunction with this, the lift plate 23 connected to the front end portion of the head unit connection bracket 244 is guided along the guide means 250. The sewing machine head 109 fastened to the front portion of the lifting plate 23A is driven to move up and down. The front platform unit 3QQ drives the vehicle unit unit 3QQ to move along the X-axis of the platform unit moving in the horizontal direction. The mechanism 630 includes: a platform unit X-axis transfer motor 632, providing a driving force; a transfer screw coffee, (4) a power transmission means such as a coupling is connected to the drive shaft of the above-mentioned single motor 632; the vehicle unit is transferred to the carriage While the platform unit 300 is fastened and fixed to the front portion, the transfer screw is penetrated and reciprocated in the horizontal direction as the transfer screw 634 is rotated; and the guide rail 638 is moved to the tray unit. The rack 521 is level-moved to be coupled with the guide fasteners of the upper and lower ends of the carriage unit to the carriage unit. Page 15 of 5210014516^^^ A〇101 1013133253-0 201233860 [_The above-mentioned vehicle unit The front side of the transfer tray coffee is fastened and fixed to the platform unit 300, the center of the back side is formed with a transfer box like a transfer screw, and the upper and lower ends are formed with guide fasteners that are coupled with the guide rails 638. The connection structure of the (four) shaft of the platform and the transfer screw 634 is connected from the power transmission section known from the clinker, and therefore, the description is not separately described. [0076] FIG. 5 illustrates the implementation of the present invention. Example ^~η In your hot-page drag example, each drive head: unit 100 and platform unit _ on the upper and lower frames 520 '521 along the X-axis direction of the single-w-axis transfer mechanism 5_car Unit X The drive source of the transfer mechanism 630 uses a linear drive motor (Lin·M〇t〇r) 'In order to transfer the above-mentioned machine head single (10) to the carriage 536 in the horizontal direction, the head unit unit is used to transfer the linear motor coffee, in order to be at the level I: unit transfer bracket 636 and use of the vehicle unit-transfer line [0077] Cough patent [0078] In addition to the rotary electric machine (unearMotor) described in the embodiment, the above-mentioned head single-axis shifting electric 530 and The medium source of the platform unit 移-axis transfer mechanism 63 疋 also uses the power generation means as the drive source, and the present issue is determined by (4). Any of the above-described platens 510 is a rectangular plate and a sewing object is placed. [0079] The unit 1_car unit 300 of the present invention is in the sewing = lower part: the above-mentioned head unit _: sewing head: 9 loaded /, sewing needle with reciprocating driving up and down; upper shaft driving electric) 'drive The above-mentioned sewing needle; the head unit turning means iQ3, the drawing head 109 is centered on the vertical axis. , = the above-mentioned seam, page 16 / total 52 pages, 10014516^^'^#u A0101 1〇13133253-〇201233860 阙b As shown in FIG. 6, the above-described head unit turning means 1〇3 is provided with a rotary electric machine 101 as a power source. A head unit transmission member that transmits a driving force of the swing motor 101 to a drive shaft that drives the sewing machine head 109 to rotate is provided on a drive shaft that is coupled to the above-described swing motor 101. The head unit unit turning means 1G3 includes: the driven shaft (not shown) is rotated by the driving force of the swing motor 101 transmitted through the head unit transmission member; the head is sewed and mounted on the above-mentioned slave The shaft is swirled 109 centering on the above-described driven shaft. The above-mentioned head unit transmission member 1 (four) of the embodiment uses a swing drive gear 102. The above-described swing drive gear 1〇2 to which the bevel gear is applied can decelerate the number of revolutions of the swing motor 101 and then drive the above by the number of revolutions after deceleration. The sewing machine head 109 is rotated. ^) 083] The (4) bevel gear of the swing drive gear 102 of the present invention is mounted at an angle that makes the drive shaft at right angles to the driven shaft and decelerates the number of revolutions of the drive shaft to drive the driven shaft to rotate. C) [0084] The above-described head unit transmission member may use not only the above-described gyro drive gear but also other types of belt members such as timing belts. 9a and 9b are views showing an embodiment of a swing drive gear of the present invention. In an embodiment of the present invention, a drive shaft 101a of a swing motor 1? as an input shaft and the above-described output shaft The driven shafts 1 lb 1b are mounted at right angles to each other, and the structure of the bevel gears i 〇 2 a mounted on the above-mentioned drive shaft 101 a and the bevel gears 〇 2 b of the driven shaft 101 b engaged therewith can be as shown in FIG. 9 b ; The plot is output after reducing the number of revolutions. [0086] An embodiment of the present invention is applicable to back driving, that is, the output shaft 1001451# single number A 〇 101 page / total 52 page 201233860 (driven shaft) is rotated to rotate the input shaft (drive shaft) The function is to reduce the number of revolutions of the input shaft by the rotary drive gear having the deceleration function, and then transmit the driving force of the number of revolutions after the deceleration to the output shaft, so that the sewing machine head 109 and the sewing station 309 can be concentric and stitched (Seaming) ) Setting. As shown in FIG. 7, the vehicle unit turning means 3A3 includes a swing motor 301 as a power source, and includes a link shaft connected to the swing motor to transmit the driving force of the red return motor 301 to drive the sewing. The platform unit transmission member of the driven shaft of the turntable 309. The above-described vehicle unit turning means 3Q3 includes a driven shaft (not shown) that is rotated by the driving force of the swing motor 3〇1 transmitted by the above-described vehicle unit transmission member; the vehicle is mounted on the above-described slave The pumping is performed and the swing 309 is centered on the above-described driven shaft. [0090] The above-described vehicle unit transmission member of the present invention uses a swing = tooth = 2, and the above-described swing of the bevel gear is applied. The number of revolutions of the swing motor 3D1 can be rotated. Μ 钱 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . The same structure and special features, so just as the loading element moves the gears, the money is used to use other types of transmission members such as timing belts. The markings that are not specified in the National® shape 11〇 and (4) 10014516 are numbered earlier. 1 Page 18/A, the above 2 back/total 52 pages 201233860 [0093] The machine supplies a current slip ring. The lower swing motor 305 that can drive the lower shaft built in the lower side of the sewing machine table 3〇9 and the upper shaft drive motor (not shown) of the head unit 1〇〇 are simultaneously driven in the same manner as the +, and the above-described vehicle unit 3 The rotary motor 3〇1 of the crucible is driven together with the amount of movement of the rotary motor 1〇1 of the above-described head unit 100. [0094] In addition, the sewing machine of the present invention is hung in the upper frame by the above-described X-axis transfer mechanism 53. The head unit 1 is transferred in the X-axis direction on the 520, and the sewing frame in which the sewing material is fixed is transferred in the Y-axis direction by the γ-type transfer mechanism 400, so that a wide range of sewing object processing can be performed. [0095] The above-described Y-axis transfer mechanism 400 can be applied to a known mechanism, and the Y-axis transfer mechanism 400 according to an embodiment of the present invention includes: a γ-axis frame 41〇 extending in the γ-axis direction 2; the guide unit 420 And the γ-sleeve frame 41 ()/swing unit 440 is disposed in the axial direction (ie, the front and rear directions) of the guide rail unit 42_, and the t-unit 450 and the % transfer motor 43 are provided. The weir power causes the above-described support unit 44 to be transported in the z-axis direction along the rail unit (10). The guide rail unit 20 mainly includes a guide rail (not shown) and is mounted on the w frame, and guides a transfer body (not shown) built therein to be transferred in the front and rear directions (Y-axis direction); The body (not shown) is built in the guide rail (not shown) _ side 'lower (four) to have gear teeth fastened to the drive belt of the power transmission unit (not shown), and the upper side is fastened to the support unit 44 〇: and a driving force transmission unit (not shown), in order to drive the driving belt fastened to the gear teeth of the above-mentioned transfer body (not shown), a plurality of pulleys are built in, 10014516^^^^ A〇101 19 pages / a total of 52 pages 1013133253-0 201233860 Department of communication to send motor 4 drive power. [0097] fastening (the small-diameter active sliding diagram on the drive shaft of the above-mentioned Υ|έ-transfer motor 43A) is connected to the large-diameter passive pulley (not shown) by a timing belt, and the transfer shaft is mounted through the passive pulley 460, which can transmit the bonus power of the motor 43G to the driving force transmitting unit of the rail unit 420. The driving force transmission process of the above-described Y-axis transfer mechanism 400 will be described. When the active pulley on the drive shaft of the proud shaft transfer motor is rotated, the large-diameter passive pulley connected to the above-mentioned active pulley by the synchronous ν is synchronously rotated, and is mounted on the upper (four) movable pulley to move back [ 0099] The shaft is connected to the driving force transmission unit of the rail-like shirt and does not drive the above-mentioned sand in the moving belt of the driving force transmission unit. It is driven by the transfer of the moving belt of the Zhao. The support unit 44_] is attached to the sewing frame fixing unit 45. The unit 440 is transferred by the transfer body in the ¥ axis direction so that the above-mentioned branch unit 450 is also transferred in the γ-axis direction. 'Prescribing frame_' T-face, in conjunction with Figs. 10 to n, is a front view of a sewing machine according to another embodiment of the present invention, and Fig. 10 and Fig. 11 are side views. According to the foregoing embodiment, the machine is individually installed. Head Sheet - Sending the head single-axis transfer motor 532 (Shen Zhao i MG is... 300-axis transfer of the platform unit X-axis transfer motor soap. Zhuo; _4516 production order number Α _ 20 pages / a total of 52 pages 201233860 Synchronize with each other and start together. [0103] and [0104] under [0105]

以便讓上述機 安 本發_其它實施射,上述機頭單元X轴移送 ,/、車台單元X軸移送機構包括:集幻轴移送電機咖 女裝在上述支撑柱5G2,·上移送螺杆咖,安裝在上 =,架=2G上並且連接上述機頭單·0,·下移送螺杆" 文裝在上述下機架521上並且連接上述車台單元 3〇1 ’上導軌538,安裝在上述上機架520 頭單兀100沿著上述上機架520被移送;τ導軌638 X 裝在上述下機架52UX便讓上述車台單元繼沿著上述= ^架^破移送;動力傳達手段’把上述集成X轴移送電 螺杆2旋轉力同時傳達給上述上移送螺杆534及下移送 []本實㈣的±軸力傳達手段使用了可轉確地傳達旋 轉力而且噪音較小的同步帶552。 [_❿且,集成χ轴移送電機55q的輸出轴具備有:驅動滑輪 ^1·;上從動滑輪535,安裝在上述上移送螺杆咖的端 σΡ ’下從動滑輪635,安展在上述下移送螺杆634的端部 _以驅動滑輪55卜上從動滑輪535、下從動滑輪咖上 女裝有同步帶552,通過驅動滑輪551的驅動力驅使上移 送螺杆534下移送螺杆634同時運動。 _]上述集成Χ軸移送電機550安裝在一側的支樓柱502上。此 10014516^早編號A()m 第21頁/共52頁 1013133253-0 201233860 時’優選地’集成X轴移送電機55〇安裝在上移送螺杆534 與下移送螺杆634的中間位置。 [0110] [0111] [0112] [0113] [0114] [0115] [0116] 本發明的其它實施例的上、下移送機構使用了移送螺杆 534、634,但不限於此,還可以使用金屬絲(Wire)、齒 輪之類的其它移送機構替代。 而且,本發明的其它實施例的上、下導引手段使用了導 軌538、638,但不限於此,還可以使用直線導轨之類的 其它導引手段替代。 而且在支樓柱502上安裝能夠為上述同步帶M2施加带 力的第一、第二繃緊滑輪537、637。 在圖11上以粗虛線標示的同步帶552被同時安骏在集成X 轴移送電機550、上下移送螺杆534、634及第一、第_ 同 繃緊滑輪537、637後運轉。因此,隨著集成χ軸移送電機 550的旋轉而使得上及下移送螺杆534、634同時按昭 一速度及方向旋轉。 〜 本發明的其它實施例的動力傳達手段使用了同步帶552 但不限於此,還可以使用鏈條、齒輪之類的其它傳動 ¥又4代。只要滑行(S 1丨Ρ )沒問題,也可以使用、Ρ 。 π v形皮帶等 前文說明的縫紉機的驅動控制方法如下。 在上述機頭單元10 0的縫紉針位於針板上的狀辣下 單元X軸移送電機532、550、Y軸移送電機43n址機碩 一 U、機頭舉 凡迴旋電機101、車台單元迴旋電機301根據輪入控制單 第22頁/共52頁 1001451#單賊删1 1〇13133253~q 23386 元的資訊動作。 [0117] 如財所述地只有當縫紉針位於針板上時才允許機頭單元X 轴移送電機532、550、Y轴移送電機430、機頭單元迴旋 電機101及車台單元迴旋電機3〇1動作,此為安全考量’ 此時’檢測上述縫紉針是否位於針板上的機針位置檢測 手段可以使用公知的檢測手段。 [〇118] 之後’上軸驅動電機與下轴驅動電機305動作而使得縫紉 針下降並形成線迹後,上述縫紉針上升並且位于針板上 時’上述機頭單元X軸移送電機532、550、Y轴移送電機 430、機頭單元回旋電機ιοί、車台單元回旋電機3〇1動 作’將反複進行這些動作。 [0119] 在此’可以根據驅使縫紉針上下運動的上軸驅動電機的 旋轉速度而控制機頭單元X軸移送電機532、550、Y軸移 送電機430、機頭單元迴旋電機1〇1及車台單元迴旋電機 301的旋轉速度。 [〇12〇] 通常採取比例控制,尤其是線性比例控制。 [0121] 如前所述’下軸驅動電機305與上軸驅動電機同步而被同 時驅動’因此不另外說明。下面也將如此。 [〇122] 而且,高速車縫(Stitching)過程中機頭單元1〇〇與車台 單元300忽然迴旋時,將無法順暢地進行車縫作業或者對 構件施加應力。 [〇123] 因此,在機頭單元100與車台單元300迴旋之前,例如在 迴旋瞬間的5〜10線跡(stitch)之前,讓上軸驅動電機的 單編號 A0101 第23頁/共52頁 1013133253-0 1451 201233860 旋轉速度下降到一定範圍。 [0124] 需要時,也可以讓上軸驅動電機暫停。 [0125] 而且,可以根據機頭單元100與車台單元300的迴旋角度 而控制上軸驅動電機的旋轉速度。上軸驅動電機的速度 較高時,迴旋電機101、301在指定角度内可移動的時間 較短,因此迴旋角度與上軸驅動電機的旋轉速度成反比 例較好。 [0126] 下面具體舉例,迴旋角度為30 °以上時,把上軸驅動電機 的旋轉速度減低到0〜lOOrpm後讓迴旋電機101、301驅動 。當迴旋電機101、301不驅動或者只旋轉到指定角度以 下時,上軸驅動電機的旋轉速度可以自恢復到正常水準 〇 [0127] 下面說明具有前述結構的本發明縫紉機的動作。 [0128] 為了進行縫紉而打開(on )缝紉開始開關(不予圖示)時, 上述機頭單元100下降後機頭單元的上軸驅動電機(不予 圖示)動作。此時,車台單元300的下軸驅動電機305將與 機頭單元100的上軸驅動電機(不予圖示)同步而一起運動 〇 [0129] 上述機頭單元迴旋電機101為了進行圓形、曲線、斜線等 縫紉而驅動時,通過上述機頭單元傳動構件傳達的驅動 力就驅使上述缝紉機頭109迴旋。 [0130] 此時,上述車台單元迴旋電機301與機頭單元迴旋電機 101的運動量同步而一起運動,因此上述缝紉車台309也 10014516^^'^^ A〇101 第24頁/共52頁 1013133253-0 201233860 進行迴旋。 [0131] 如前所述地上述缝紉機頭109與縫紉車台309—邊迴旋一 邊進行缝初’因此得以提高基於迴旋角度變化的縫幼品 質。 [0132] 亦即,通過上述機頭單元迴旋電機1 01與車台單元迴旋電 機301完美地實現迴旋後’上軸驅動電機與下軸驅動電機 305動作,因此被縫紉的線的方向可以維持一定,從而在 缝紉氣囊、包、鞋等物的縫紉機實現全區段完美線跡。 〇 [0133] 圖12是本發明第三實施例的安裝有多縫紉機頭的縫初機 的整體立體圖,圖13是本發明的γ軸移送機構的驅動源使 用線性驅動電機(Linear Motor)的實施例的立體圖,圖 14是本發明第三實施例的主視圖。 [〇134]在本發明的第三實施例中,多個上述機頭單元1〇〇在上述 上機架520上配置成一列,上述車台單元配置成與上述機 頭單元100—對一對應,在上述台板51〇上有多個工件利 Ο 用—個縫製框50被裝載而同時實現多個縫紉作業。 剛上述縫製框50為了裝載多個工件而分成個別區域,利用 上述Y轴移送機構在Y軸方向移動。 闕在上述縫製框5〇上裝❹個工件的方法為,被安裝在對 應於上述機頭單元100的位置的輔助縫製框可個別裝卸地 構成,也可以如圖所示’在-個縫製框5G上形成個別地 區分著作業區域的多個卫件支樓構件並且在K牛支擇 構件上固定工件》 第25頁/共52頁 1001451#單編號 A_ 1013133253-0 201233860 [0137] 更具體地說,可以是在一個巨大的大型縫製框50上由多 個輔助缝製框個別裝卸的結構,也可以是在一個巨大的 大型缝製框50上只區分作業區域地形成多個工件支撐構 件而只允許工件的裝卸,本發明對此不加以限定。 [0138] 而且,Y軸移送機構不僅可以使用上述旋轉型Y轴移送電 機430,還可以如圖13所示地使用Y軸線性驅動電機910 [0139] 上述Y軸線性驅動電機910安裝在Y軸機架410上並且提供 驅動力使上述縫製框50在X軸方向移送,上述Y軸移送機 構的驅動源除了本專利一實施例所記載的旋轉型電機或 線性驅動電機(Linear Motor)以外,也能使用滾珠絲杆 結構,而且其它任何動力生成手段都可以作為驅動源使 用,本發明對此不加以限定。 [0140] 前述在上機架520上配置成一列的缝紉機頭都可以迴旋, 此時,根據作業人員所輸入的縫紉資料(花樣資料)在同 一方向同時驅動多個縫紉機頭而得以在配置於台板510上 的多個工件上同時進行同一模樣的缝紉作業。 [0141] 上述多機頭結構可以在多個工件上同時進行作業而得以 大幅提高生產性。 [0142] 而且,對於載置在縫製框5 0上的工件分別適用不同顏色 的縫紉絲(線),即使對同一設計也能使其具有相異顏色 地進行缝紉作業,因此可以選擇適合縫製設計的最佳缝 紉絲(線)顏色。 1013133253-0 [0143](基於條碼的生產性/作業性改善方法) 1(}()14516声單編號A0101 第26頁/共52頁 201233860 [0144] 如圖12與圖14所示’多個作業區域沿著又軸方向配置成一 列。 [0145] 本發明在上述縫製框50上裝載了多個工件支撑構件,其 可以個別地支撑作為一個作業單位的工件,因此上述縫 製框50具備有複數作業區域。 [0146] 上述縫製框50的一側被賦予了標識53,該標識53含有指 示縫製花樣(Pattern)與縫製資訊及作業方法的資訊, 上述機頭單元則具備有可以識別上述標識53的識別,器54 〇 。 [0147] [0148] 上述識別器54識別了標識53所含資訊後傳輸給控制單元 ,標識53所含資訊的核心是按照何種花樣(pattern)戋 何種方式進行縫紉。 上述標識53所含資訊除了上述縫製花樣(pattern)資訊 與縫製作業資訊料,還可以包含多樣化的各種資訊。 [0149] 例如 〇 一,目標工作量的剩餘量、之後的多少個可以忽略標 屬而使用同—花樣進行作業、由於材料肋或厚而 把車縫逮度降低到何種程度等。 [0150] 如月J所述’使用標識53及識別叫而使得各工件都能縫 紉出作業人員所需要的花樣(p)。 、’· 剛上述輯與朗科觀Η朗地事先檢 測出作業錯誤。 [0152]在缝劫作業之前,先由作紫又 H 由作業人員通過輸入手段或有線/無 、八卿段為肋機的控制單元輪人缝製花樣 資訊及縫 第27頁/共52頁 10014516^^ Α〇101 1013133253-0 201233860 [0153] [0154] [0155] [0156] [0157] [0158] 製作業資訊’通過上述識別器讀取内置於標識的資訊後 ’與縫紉作業前輸入控制單元的縫製花樣資訊及縫製作 業資訊進行比較,如果兩個資訊一致則通過縫紉單元進 行縫製作業,與此相反地,如果兩個資訊互不相同則通 過錯誤單元生成錯誤信號以便讓作業人員得知。 例如,在縫紉作業之前通過作業人員或有線/無線通訊手 段為縫紉機的控制單元事先輸入縫製花樣資訊與縫製作 業資訊並加以儲存後,如果事先輸入並儲存在縫紉機的 控制單元的縫製作業資訊和當前為了進行作業而安裝的 縫製框的標識所内置的作業資訊互不相同,則生成錯誤 (Error)信號通知作業人員使其認知後停止作業。 這樣就有效地防止了強制進行違背作業人員意圖的錯誤 作業而損傷高價布料的情形。 上述的本發明内容中所適用標識可以根據需要而在數位 元、顏色、穿孔卡、條碼或射頻識別(RFID)卡等眾多方 式中選擇一個。 本實施例使用了價格低廉且能包含眾多資訊的條瑪,因 此識別器應該是條碼讀取器。 而且,本發明的其它實施例還包括縫製樞安裝判別手段 ,其可以判別輔助縫製框是否安裝在大型縫製框上的正 確位置。 此時,上述縫製框的裝·別手段可以選擇性地使用接 近感測器或電阻式感測器(resistor〜type sens〇r)等 1〇〇14516#單編號 A0101 第28頁/共52頁 1013133253-0 201233860 【圖式簡單說明】 [0159] 圖1是現有縫紉機一例的立體圖, [0160] 圖2a到圖2c是現有縫紉機發生加繞線跡的例示圖, [0161] 圖3是本發明的機頭單元移動型橋式縫紉機的第一實施例 的整體立體圖, [0162] 圖4a是本發明的機頭單元移動型橋式縫紉機的整體主視 圖, [0163] 圖4b是本發明的機頭單元移動型橋式縫紉機的機頭單元 fl 與車台單元的X軸移送結構的整體立體圖, [0164] 圖5是本發明的機頭單元X軸移送機構與車台單元X軸移送 機構的驅動源使用線性驅動電機(Linear Motor)的實施 例的立體圖, [0165] 圖6是本發明的機頭單元的立體圖, [0166] 圖7是本發明的車台單元的立體圖, 〇 [0167] 圖8是本發明的機頭單元升降機構的分解立體圖, [0168] 圖9a與圖9b是本發明的迴旋驅動齒輪的一實施例圖, [0169] 圖10是本發明第二實施例的縫紉機的主視圖, [0170] 圖11是本發明第二實施例的縫紉機的側視圖, [0171] 圖12是本發明第三實施例的安裝有多縫紉機頭的缝紉機 的整體立體圖, [0172] 圖13是本發明的Y軸移送機構的驅動源使用線性驅動電機 (Linear Motor)的實施例的立體圖, 1()()14516#單編號A0101 第29頁/共52頁 1013133253-0 201233860 [0173] 圖1 4是本發明第三實施例的主視圖, [0174] 圖1 5是本發明第二、第三實施例的條碼資訊處理方塊圖 , [0175] 圖16是圖14所示條碼資訊處理裝置的條碼資訊處理流程 圖。 【主要元件符號說明】 [0176] 10: 台板40 :車身單元 [0177] 50: 缝紉物固定構件 [0178] 60: 連接單元 [0179] 100 :機頭單元 [0180] 101 :機頭單元迴旋電機 [0181] 101a :驅動轴 [0182] 101b : 從動軸 [0183] 102 :迴旋驅動齒輪 [0184] 109 :缝紉機頭 [0185] 300 :車台單元 [0186] 301 :車台單元迴旋電機 [0187] 302 :迴旋驅動齒輪 [0188] 309 :縫紉車台 [0189] 410 :Y轴機架 10014516^^'« A〇101 第30頁/共52頁 1013133253-0 201233860 [0190] [0191] [0192] [0193] [0194] [0195] [0196]In order to allow the above-mentioned machine to send the _ other implementation, the above-mentioned head unit X-axis transfer, /, the platform unit X-axis transfer mechanism includes: the collection of the magic axis transfer motor coffee women on the support column 5G2, · transfer screw coffee, Mounted on top =, frame = 2G and connected to the above-mentioned head single · 0, · lower transfer screw " on the lower frame 521 and connected to the above-mentioned platform unit 3〇1 'upper rail 538, mounted on the above The rack 520 head unit 100 is transported along the upper frame 520; the τ rail 638 X is mounted on the lower frame 52UX to allow the unit unit to be transported along the above-mentioned frame; The ± axial force transmission means for integrating the X-axis transfer electric screw 2 rotational force to the upper transfer screw 534 and the lower transfer feed [4] (4) uses a timing belt 552 which can accurately transmit the rotational force and is less noisy. [ ❿ , , , , , χ χ χ χ χ χ χ χ χ χ χ χ 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出 输出The end portion of the 634 is driven by the drive pulley 55, and the lower driven pulley has a timing belt 552. The driving force of the drive pulley 551 drives the upper feed screw 534 to move the screw 634 to move simultaneously. The above-described integrated x-axis transfer motor 550 is mounted on a side column 502 on one side. This is the first position of the upper transfer screw 534 and the lower transfer screw 634. [0116] [0116] The upper and lower transfer mechanisms of other embodiments of the present invention use the transfer screws 534, 634, but are not limited thereto, and metal may also be used. Replace with other transfer mechanisms such as wires and gears. Further, the upper and lower guiding means of the other embodiments of the present invention use the guide rails 538, 638, but are not limited thereto, and other guiding means such as a linear guide may be used instead. Further, first and second tension pulleys 537 and 637 capable of applying a biasing force to the timing belt M2 are attached to the branch column 502. The timing belt 552, indicated by a thick broken line in Fig. 11, is simultaneously operated by the integrated X-axis transfer motor 550, the up-and-down transfer screws 534, 634, and the first and third tension pulleys 537, 637. Therefore, as the integrated cymbal transfer motor 550 rotates, the upper and lower transfer screws 534, 634 are simultaneously rotated at the same speed and direction. ~ The power transmission means of the other embodiment of the present invention uses the timing belt 552, but is not limited thereto, and other transmissions such as chains and gears may be used. As long as the taxi (S 1丨Ρ ) is ok, you can also use , Ρ . π v-shaped belt, etc. The driving control method of the sewing machine described above is as follows. The sewing needle of the head unit 10 0 is located on the needle plate, and the X-axis transfer motor 532, 550, the Y-axis transfer motor 43n, the machine, the U-machine, the rotary motor 101, and the rotary unit 301. According to the wheel control book page 22 / total 52 page 1001451 # single thief deleted 1 1 〇 13133253 ~ q 23386 yuan information action. [0117] For the purpose of the money, the head unit X-axis transfer motor 532, 550, the Y-axis transfer motor 430, the head unit gyro motor 101, and the pedestal unit gyro motor 3 〇 1 are allowed only when the sewing needle is on the needle plate. Action, this is a safety consideration. At this time, a known detection means can be used for detecting the needle position detecting means on whether or not the sewing needle is located on the needle board. [〇118] Then, after the upper shaft drive motor and the lower shaft drive motor 305 are operated to lower the sewing needle and form a stitch, the above-mentioned needle unit is moved to the needle plate and the above-mentioned head unit X-axis transfer motor 532, 550 The Y-axis transfer motor 430, the head unit gyro motor ιοί, the platform unit gyro motor 3〇1 action 'will repeat these operations. [0119] Here, the head unit X-axis transfer motor 532, 550, the Y-axis transfer motor 430, the head unit gyro motor 1 〇 1 and the vehicle table can be controlled according to the rotational speed of the upper shaft drive motor that drives the sewing needle up and down. The rotational speed of the unit cyclotron 301. [〇12〇] Proportional control is usually used, especially for linear proportional control. [0121] As described above, the lower shaft drive motor 305 is simultaneously driven in synchronization with the upper shaft drive motor' and therefore will not be described separately. This will also be the case below. [〇122] Moreover, during the high-speed stitching process, when the head unit 1〇〇 and the deck unit 300 suddenly turn back, the sewing work or the stress on the member cannot be smoothly performed. [〇123] Therefore, before the head unit 100 and the station unit 300 are rotated, for example, before the 5 to 10 stitches at the moment of the turning, the single-axis A0101 of the upper-axis driving motor is made. Page 23/52-page 1013133253 -0 1451 201233860 The rotation speed has dropped to a certain range. [0124] The upper shaft drive motor can also be suspended when required. Further, the rotational speed of the upper shaft drive motor can be controlled in accordance with the swing angle of the head unit 100 and the deck unit 300. When the speed of the upper shaft drive motor is high, the time during which the swing motors 101 and 301 can move within a specified angle is short, so that the swing angle is inversely proportional to the rotational speed of the upper shaft drive motor. [0126] In the following, when the swing angle is 30 or more, the rotational speed of the upper shaft drive motor is reduced to 0 to 100 rpm, and the rotary motors 101 and 301 are driven. When the swing motor 101, 301 is not driven or is rotated only below the specified angle, the rotational speed of the upper shaft drive motor can be restored to the normal level. [0127] Next, the operation of the sewing machine of the present invention having the aforementioned structure will be described. [0128] When the sewing start switch (not shown) is turned on for sewing, the head unit 100 is lowered and the upper shaft drive motor (not shown) of the head unit is operated. At this time, the lower shaft drive motor 305 of the station unit 300 will move together with the upper shaft drive motor (not shown) of the head unit 100. [0129] The above-described head unit rotary motor 101 is used for circular, curved When the sewing force is driven by sewing such as a diagonal line, the driving force transmitted by the head unit transmission member drives the sewing machine head 109 to rotate. [0130] At this time, the above-described vehicle unit gyro motor 301 and the movement amount of the head unit gyro motor 101 move together, and thus the sewing machine table 309 is also 10014516^^'^^ A 〇 101 page 24 / 52 pages 1013133253- 0 201233860 Roundabout. As described above, the sewing machine head 109 and the sewing machine table 309 are splayed side by side, thereby improving the sewing quality based on the change in the turning angle. [0132] That is, after the above-described head unit gyro motor 101 and the gantry unit gyro motor 301 perfectly realize the operation of the upper shaft drive motor and the lower shaft drive motor 305 after the swing, the direction of the thread to be sewn can be maintained constant. Thus, the sewing machine for sewing airbags, bags, shoes, and the like realizes perfect stitching in the entire section. 12 is an overall perspective view of a slitting machine equipped with a multi-sewing head according to a third embodiment of the present invention, and FIG. 13 is an implementation of a linear motor using a driving source of the γ-axis transfer mechanism of the present invention. Fig. 14 is a front elevational view showing a third embodiment of the present invention. In the third embodiment of the present invention, the plurality of the head units 1 are arranged in a row on the upper frame 520, and the vehicle unit is disposed to be in one-to-one correspondence with the head unit 100. A plurality of workpieces are used on the platen 51 to be loaded, and a plurality of sewing operations are simultaneously performed. Immediately after the above-described sewing frame 50 is loaded, a plurality of workpieces are divided into individual regions, and the Y-axis transfer mechanism is moved in the Y-axis direction. The method of attaching the workpiece to the sewing frame 5 is such that the auxiliary sewing frame attached to the position corresponding to the head unit 100 can be individually detachably or can be spliced as shown in the drawing. On the 5G, a plurality of guard member members are formed in individual regions and the workpieces are fixed on the K-bull-selecting members. Page 25 of 52 page 1001451#Single number A_ 1013133253-0 201233860 [0137] More specifically It can be said that the structure can be individually loaded and unloaded by a plurality of auxiliary sewing frames on a large large-sized sewing frame 50, or a plurality of workpiece supporting members can be formed by dividing only the working area on one large large-sized sewing frame 50. The loading and unloading of the workpiece is only allowed, and the present invention does not limit this. Further, the Y-axis transfer mechanism can use not only the above-described rotary Y-axis transfer motor 430 but also a Y-axis linear drive motor 910 as shown in FIG. 13 [0139] The Y-axis linear drive motor 910 is mounted on the Y-axis. A driving force is applied to the frame 410 to transfer the sewing frame 50 in the X-axis direction. The driving source of the Y-axis transfer mechanism is not limited to the rotary motor or the linear motor described in the first embodiment of the present patent. The ball screw structure can be used, and any other power generating means can be used as the driving source, which is not limited in the present invention. [0140] The sewing machine heads arranged in a row on the upper frame 520 can be rotated. In this case, a plurality of sewing heads are simultaneously driven in the same direction according to the sewing data (pattern data) input by the operator, and are disposed on the table. The same pattern of sewing operations are simultaneously performed on a plurality of workpieces on the board 510. [0141] The above-described multi-head structure can simultaneously perform work on a plurality of workpieces to greatly improve productivity. Further, sewing threads (lines) of different colors are applied to the workpieces placed on the sewing frame 50, and even if the same design can be used to perform sewing operations with different colors, it is possible to select a suitable sewing design. The best sewing thread (line) color. 1013133253-0 [Bag code-based productivity/workability improvement method] 1(}()14516 sound list number A0101 page 26/52 page 201233860 [0144] As shown in FIG. 12 and FIG. The work areas are arranged in a row along the axial direction. [0145] The above-described sewing frame 50 is provided with a plurality of workpiece support members which can individually support the workpiece as one work unit, and thus the above-described sewing frame 50 is provided with plural numbers. [0146] One side of the sewing frame 50 is provided with a mark 53 containing information indicating a sewing pattern and sewing information and a working method, and the head unit is provided with the identifier 53 The identifier 54 is 〇 [0148] [0148] The identifier 54 identifies the information contained in the identifier 53 and transmits it to the control unit. The core of the information contained in the identifier 53 is in accordance with which pattern. Sewing. The information contained in the above-mentioned logo 53 may contain various information in addition to the above-mentioned sewing pattern information and sewing operation information. [0149] For example, the remaining amount of the target workload The quantity and the number of subsequent numbers can be ignored, the same pattern is used for the operation, the degree of the seam clearance is reduced due to the material ribs or the thickness, etc. [0150] As described in the month J, the use of the logo 53 and the identification Therefore, each workpiece can be sewn out of the pattern (p) required by the operator. [······················································································ H Sewing the pattern information and sewing by the operator through the input means or the wired/none, Baqing section as the control unit of the rib machine. Page 27 of 5210514516^^ Α〇101 1013133253-0 201233860 [0153] [ [0155] [0158] [0158] The job information 'after reading the information built in the logo by the identifier described above' is compared with the sewing pattern information and the sewing operation information of the input control unit before the sewing operation, if If the two pieces of information are consistent, the sewing unit performs the sewing operation. Conversely, if the two pieces of information are different from each other, an error signal is generated by the error unit for the operator to know. For example, before the sewing operation For the sewing machine control unit, the sewing machine information and the sewing operation information are input and stored in advance, and the sewing operation information of the sewing machine control unit and the sewing machine currently installed for the work are input in advance. If the job information built in the frame's logo is different from each other, an error signal is generated to notify the operator to stop the job after cognition. This effectively prevents the forced operation of the wrong job against the operator's intention and damages the expensive fabric. . The above-described identifications applicable to the present invention may be selected in a plurality of ways such as a digit, a color, a punch card, a bar code, or a radio frequency identification (RFID) card as needed. This embodiment uses a bar that is inexpensive and can contain a lot of information, so the recognizer should be a bar code reader. Moreover, other embodiments of the present invention further include a sewing pivot mounting discriminating means that can determine whether the auxiliary sewing frame is mounted at the correct position on the large sewn frame. In this case, the mounting means of the above-described sewing frame can selectively use a proximity sensor or a resistive sensor (resistor~type sens〇r), etc. 1〇〇14516#单号A0101 Page 28 of 52 1013133253-0 201233860 [Brief Description of the Drawings] [0159] FIG. 1 is a perspective view showing an example of a conventional sewing machine, [0160] FIG. 2a to FIG. 2c are diagrams showing an example of occurrence of a winding stitch in a conventional sewing machine, and FIG. 3 is a view of the present invention. FIG. 4a is an overall front view of a head unit mobile type bridge sewing machine of the present invention, and FIG. 4b is a machine of the present invention. [0163] FIG. An overall perspective view of the head unit fl of the head unit mobile type bridge sewing machine and the X-axis transfer structure of the station unit, [0164] FIG. 5 is a driving source of the X-axis transfer mechanism of the head unit and the X-axis transfer mechanism of the station unit of the present invention A perspective view of an embodiment using a linear motor, [0165] FIG. 6 is a perspective view of a head unit of the present invention, [0166] FIG. 7 is a perspective view of a vehicle unit of the present invention, [0167] FIG. The head unit of the invention is liter Fig. 9a and Fig. 9b are views showing an embodiment of a swing drive gear of the present invention, and Fig. 10 is a front view of a sewing machine according to a second embodiment of the present invention, [0170] Fig. 11 is a view A side view of a sewing machine according to a second embodiment of the present invention, [0171] FIG. 12 is an overall perspective view of a sewing machine equipped with a multi-sewing machine head according to a third embodiment of the present invention, [0172] FIG. 13 is a Y-axis transfer mechanism of the present invention. A perspective view of an embodiment of a linear drive motor using a linear drive motor, 1()() 14516# single number A0101 page 29/52 page 1013133253-0 201233860 [0173] FIG. 14 is a third embodiment of the present invention The main view of the bar code information processing block diagram of the second and third embodiments of the present invention, [0175] FIG. 16 is a flow chart of bar code information processing of the bar code information processing device shown in FIG. [Description of main component symbols] [0176] 10: Platen 40: Body unit [0177] 50: Sewing fixture [0178] 60: Connection unit [0179] 100: Head unit [0180] 101: Head unit maneuver Motor [0181] 101a : Drive shaft [0182] 101b : Drive shaft [0183] 102 : Swirling drive gear [0184] 109 : Sewing machine head [0185] 300 : Car table unit [0186] 301 : Car table unit gyro motor [0187] 302: Cyclotron drive gear [0188] 309: Sewing platform [0189] 410: Y-axis rack 10014516^^'« A〇101 Page 30/52 pages 1013133253-0 201233860 [0190] [0191] [0192] 0193] [0196] [0196]

[0197] [0198] [0199] [0200] [0201] [0202][0198] [0202] [0202] [0202]

[0203] [0204] [0205] [0206] [0207] 440:支撐單元 502 :支撐柱 510:台板 520 :上機架 521 :下機架 530 :機頭單元X軸移送機構 532 :機頭單元X軸移送電機 534、634 :上、下移送螺杆 536 :機頭單元移送托架 538 ··上導轨 550 :集成X軸移送電機 5 51 :骚動滑輪 535 :上從動滑輪 552 :同步帶 630:車台單元X軸移送機構 632 :車台單元X軸移送電機 635 :下從動滑輪 636:車台單元移送托架 10014516^^^^ A0101 第31頁/共52頁 1013133253-0[0206] [0207] 440: support unit 502: support column 510: platen 520: upper frame 521: lower frame 530: head unit X-axis transfer mechanism 532: handpiece Unit X-axis transfer motor 534, 634: upper and lower transfer screw 536: head unit transfer carriage 538 · upper rail 550: integrated X-axis transfer motor 5 51 : disturbance pulley 535 : upper driven pulley 552 : timing belt 630 : Car platform unit X-axis transfer mechanism 632: Car table unit X-axis transfer motor 635: Lower follower pulley 636: Car station unit transfer bracket 10014516^^^^ A0101 Page 31 / Total 52 pages 1013133253-0

Claims (1)

201233860 七、申請專利範圍: 1 . 一種縫紉機,具備有:台板,在上部面上載置缝紉物;支 撐柱,安裝在上述台板的兩側;上下機架,連接上述支撐 柱,其特徵在於,包括: 機頭單元,可沿X軸方向移動地安裝在上述上機架,具備 有能夠在設定範圍内驅使缝紉機頭迴旋的機頭單元迴旋手 段; 車台單元,可沿X軸方向移動地安裝在上述下機架,具備 有能夠在設定範圍内驅使縫紉車台迴旋的車台單元迴旋手 段; 機頭單元X轴移送機構,讓上述機頭單元在上機架上沿著 水準方向移動; 車台單元X轴移送機構,讓上述車台單元在下機架上沿著 水準方向移動。 2 .根據權利要求1所述的縫紉機,其特徵在於: 上述機頭單元X軸移送機構包括: 機頭單元X軸移送電機,提供驅動力; 移送螺杆,利用動力傳達手段連接在上述機頭單元X軸移 送電機的驅動軸; 機頭單元移送托架,上述機頭單元緊固固定於正面部上的 同時,隨著上述移送螺杆被迴旋而沿著水準方向被往復移 送;及 導軌,為了使上述機頭單元移送托架在上機架上進行水準 移動而與機頭單元移送托架的導引緊固件結合。 3 .根據權利要求2所述的縫紉機,其特徵在於: 10014516^^'^^ A〇101 第32頁/共52頁 1013133253-0 201233860 上述機頭單讀送托架的正面部上緊關定著機頭單元, 背面中央部職了移送螺杆貫穿的移送箱,上下側端部形 成了與導軌結合的導引緊固件。 4 .根據權利要求2所述的縫紉機,其特徵在於: 上述機頭單元X歸送賴_祕與觀螺杆利用聯軸 節連接。 5 .根據獅要求丨賴的勒機,其特徵在於: 上述機頭單元X軸移送機構的驅動源是旋轉型電機。 ❹ 6 .根據權利要求1所述的縫匆機,其特徵在於: 上述機頭單元X抽移送機構的駆動源是線性驅動電機 (Linear Motor) ° 7 ·根據獅要求丨所_縫喊,其特徵在於.· 上述車台單元X軸移送機構包括: 車台單元X軸移送電機,提供驅動力; 移送螺杆’利用動力傳達手段連接在上述車台單尬抽移 送電機的驅動轴; 〇 車台單元移送托架,上述車台單元緊固固定於正面部上的 同時’隨著上述移魏杆被_而沿著水準扣被往 送; 導轨’為了使上述車台單元移送姉在下機架上進行水準 移動而與車台單元移送托架的導引緊固件結合。 8 .根據侧要求7所述的縫城,其特徵在於: 上述車台單元移送托架的正面部上緊固固定 背面中央部形成了移送螺杆貫穿的移送箱,上下側端部形 成了與導轨結合的導引緊固件。 9 .根據_要求7所觸勒機,其特徵在於: 1001451#單編號A0101 第33頁/共52頁、 201233860 的驅動軸與移送螺杆利用聯軸 上述車台單元X抽移送電機 節連接。 10.根據權利要求1所述的縫紉機,其特徵在於: 上述車台單元X抽移送機構的鶴源是旋轉型電機。 11 .根據洲要求 上述車台單元X轴移送機構的驅動源是線性驅動電機 (Linear Motor)。 12 .根據權利要求1所述的縫紉機,其特徵在於. 上述機頭單元迴旋手段包括: 機頭早元迴旋電機,是動力源; 傳動構件,連接壯述迴旋電機__並且傳達迴旋電 機的驅動力; 從動軸α藉通過上述傳動構件傳達過來的迴旋電機的驅 動力迴旋; 縫初機頭,絲在上频她上並且能_上述從動軸為 中心迴旋。 13 .根據侧要求12所述的物機,其概在於: 上述傳動構件是旋轉驅動齒輪其讓上述迴旋電機的轉數 減速後把減速後的轉數的驅動力傳達到從動轴。 14 ·根據權利要求13所述的_機,其特徵在於· 上述旋轉驅動齒輪是按照讓上述驅動軸與從動軸成直角的 角度安裝的傘齒輪。 15 .根據權利要求12所述的_機,其特徵在於: 上述傳動構件是同步帶。 16 ·根據湖要求1所述的縫妨機,其特徵在於: 上述車台單元迴旋手段包括: A0101 *單編號 10014516Γ 第34頁/共52頁 1013133253-0 201233860 車台單元迴旋電機,是動力源; 傳動構件,連接到上述迴旋電機的驅動轴並且傳達迴旋電 機的驅動力; 從動轴’憑藉通過上述傳動構件傳達過來的迴旋電機的驅 動力迴旋; 縫紉車台,安裝在上述從動軸。 π .根據制要細所述的_機,餘徵在於: 上述傳動構件是_驅_輪,其讓上舰魏機的轉數 減速後把減速後_數_動力傳達舰動軸。 18 .根據翻要求π所制縫_,其雜在於: 上述旋轉驅動齒輪是按照讓上述凝動軸與從動轴成直角的 角度安裝的傘齒輪。 19 ·根據權利要求16所述的縫_,其特徵在於: 上述傳動構件是同步帶。 20 .根據權利要求1所述的縫紉機,其特徵在於. 上述車台單元迴旋手段的迴旋電機與上述機頭單元迴旋手 ❹ 段的迴旋電機的運動量同步而-起運動。 21 .根據權利要求1所述的縫紉機,其特徵在於·· 在上賴頭單元X轴移送機構與機頭單元之間具備有驅使 縫初機頭升降到作業位置及等候位置的機頭單元升降機構 〇 22 .根據權利要求21所述的縫紉機,其特徵在於: 上述機頭單元升降機構包括: 升降致動器,利用致動器支揮托架内置於縫喊本體部内 部,提供驅使縫紉機頭升降的驅動力; 〃升降板,其正面部中央緊固縫域頭,背面部上端則連接 10014516#早編號A〇101 第35頁/共52頁 201233860 著與上述升降致動器的驅動部連接的機頭單元連接托架, 背面部兩側端緊固固定著導弓丨手段。 23 .根據權利要求21所述的縫紉機,其特徵在於: 上述機頭單元升降機構還包括支撑板,其正面部兩側端形 成有上述導引手&,背面部中央則緊固固定著安裝並支標 上述升降致動器的致動器支揮托架。 24 ·根據權利要求1所述的縫紉機,其特徵在於: 上述機頭單元X軸移送機構與車台單元义軸移送機構包括: 集成X軸移送電機,安裝在上述支撐柱; 上移送機構’安裝在上述域架上並且連接上述機頭單元 , 下移送機構,安裝在上述下機架上並且連接上述車台單元 > 上導引手段’安裝在上述上機架以便述機頭單元沿著 上述上機架被移送; 下導引手段,安裝在上述下機架以便讓上述車台單元沿著 上述下機架被移送;及 動力傳達手段,把上述集成X軸移送電機的旋轉力同時傳 達給上述上移送機構及下移送機構。 25 ·根據權利要求24所述的縫紉機’其特徵在於: 上述動力傳達手段包括: 驅動滑輪’安裝在上述集成X軸移送電機的輸出軸上; 上從動滑輪’安裝在上述上移送機構的端部; 下從動滑輪’安裝在上述下移送機構的端部; 同步帶’同時安裝在上述驅動滑輪、上從動滑輪、下從動 滑輪上’通過驅動滑輪的驅動力同時驅動上移送機構與下 10014516^^^^ A〇101 第36頁/共52頁 201233860 移送機構。 26 .根據權利要求25所述的_機,其特徵在於: 還包括為上述同步帶施加張力的端緊滑輪。 27 ·根據權利要求24所述的縫城,其特徵在於: 上述上移賴構與下移賴獻滚珠絲杆^ 28 .根_賴·的_機,祕徵在於: 上述上移送機構與下移送機構是金屬絲。 29 ·根據權概賴所述的縫喊,其特徵在於: 0 上述上導引手段與下導引手段是導轨。 30 .根據權解求24所述魏喊,其特徵在於: 上述上導5丨手段與下導引手段直線導軌。 31 ·根據權利要求1所述的鏠鲂機^其特徵在於: 還包括Y轴移送機構,在γ軸方向移送裝載著上述縫切物的 縫製框* 32 .根據權利要求31所述的縫紉機,其特徵在於: 上述Y軸移送機構包括: q y軸機架,在γ轴方向較長地延伸; Y軸線性駆動電機,安裝在上述γ轴機架上並且提供驅動力 讓上述縫製框在X軸方向被移送; 支撐單兀,以隨著上述Y轴線性驅動電機的驅動而使得上 述縫製框在Y軸方向被移送地安裝。 33 ·根據權利要求1所述的縫紉機,其特徵在於: 多個上述機頭單元在上述上機架正面部配置成一列,上述 車台單元配置成與上述機頭單元一對一對應,在上述台板 上有多個工件利用一個縫製框被裝載而同時實現多個缝紉 作業。 1013133253-0 ^014516^單編號A0101 第37頁/共52頁 201233860 34.根據權利要求}所述的縫切機,其特徵在於: 裝載有上述縫幼物的縫製框以具财-個以上作業區域的 方式形成而使得縫幼物在各自的作業區域被支援並固定。 35 .娜御要求34所述的勒機,其特徵在於: 上述縫製框的結構為,在—個巨大的大型縫製框上允許多 個輔助縫製框各自單獨地裝卸。 36 .根據制要賴所柄勒機,其概在於: 上述縫製框被賦予含有指示作業方法的資訊的標識上述 機頭單元則具備有識別上述標識的識別器,上述識別器識 別了上述標識上含有的資訊後傳輸給控制單元。 37. 根據_要求36所述的勒機,其特徵在於: 上述標識是條碼,上述識聰是條碼讀取器。 38. 一種_機驅動控制方法,在機頭單讀車台單元於X轴 移送的同時以Z轴為中心迴旋並進行縫幼作業,其特徵在 於,包括下列步驟: (a) 上述機頭單元的縫紉針位於針板上; (b) X轴移送電機、γ軸移送電機、機頭單元迴旋電機、車 台早兀迴旋電機根據被輸入控制單元的資訊動作; (c) 上轴驅動電機與下軸驅動電機動作而使得縫幼針下降 並形成線跡後’上述縫切針上升並且位於針板上時回到 上述步驟(b)後反復進行上述動作。 39 .根據權利要求38所述的縫切機驅動控制方法,其特徵在於 上述上軸驅動賴與轉電機雜轉速度以和上述X 軸移送電機、γ轴移送電機、機頭單元迴旋電機、車台單 元迴旋電機的鱗速度域_猶行增減。 #單編號A0101 10014516» 第38頁/共52頁 1013133253-0 201233860 40 .根據權利要求38 . %的鏠紉機驅動控制方法,其特徵在於 41 . 上述上轴驅動電機與下 輛驅動電機的旋轉速度減低後, 上 述機頭單元鱗麵與車轉元碰電機動作。 的縫域驅雛制方法,其特徵在於 根據上述機頭單雄車台單元的迴旋角度㈣上述上轴驅 動電機與讳鶴麵_轉速度。201233860 VII. Patent application scope: 1. A sewing machine, comprising: a platen, on which a sewing object is placed; a support column mounted on both sides of the platen; and an upper and lower frame connected to the support column, wherein The method includes: a head unit that is movably mounted in the upper frame in the X-axis direction, and has a head unit turning means capable of driving the sewing head to rotate in a set range; the station unit is movably mounted along the X-axis direction The lower frame is provided with a table unit turning means capable of driving the sewing table to rotate within a set range; the head unit X-axis transfer mechanism moves the head unit in the horizontal direction on the upper frame; the station unit X The shaft transfer mechanism moves the above-mentioned vehicle unit in the horizontal direction on the lower frame. The sewing machine according to claim 1, wherein: the head unit X-axis transfer mechanism comprises: a head unit X-axis transfer motor that provides a driving force; and a transfer screw that is connected to the head unit by a power transmission means a drive shaft of the X-axis transfer motor; a head unit transfer bracket, wherein the head unit is fastened and fixed to the front portion, and is reciprocally transferred along the level direction as the transfer screw is rotated; and the guide rail is The head unit transfer carriage is level-moved on the upper frame to be coupled with the guide fastener of the head unit transfer bracket. The sewing machine according to claim 2, wherein: 10014516^^'^^ A〇101, page 32 of 52, 1013133253-0, 201233860, the front portion of the single-head carriage of the above-mentioned head is tightened and closed The head unit has a transfer box through which the transfer screw is inserted at the center of the back side, and the upper and lower ends form a guide fastener that is coupled to the guide rail. The sewing machine according to claim 2, wherein the head unit X is connected to the screw and the joint is connected by a coupling. 5. A machine according to the requirements of a lion, characterized in that: the driving source of the X-axis transfer mechanism of the head unit is a rotary type motor.缝6. The seam rushing machine according to claim 1, wherein: the swaying source of the head unit X pumping and conveying mechanism is a linear motor (Norlinear Motor) (7), according to a lion request, The above-mentioned vehicle unit X-axis transfer mechanism includes: a platform unit X-axis transfer motor that provides a driving force; a transfer screw 'connects to a drive shaft of the single-stage pumping and sending motor by using a power transmission means; and a carriage unit transfer bracket When the above-mentioned vehicle unit is fastened and fixed to the front portion, it is sent along the level buckle as the above-mentioned moving rod is _; the guide rail 'for the movement of the above-mentioned vehicle unit to perform leveling on the lower frame The guide fasteners of the platform unit transfer carriage are combined. 8. The seam according to claim 7, wherein: the front portion of the platform unit transfer tray is fastened and fixed to the central portion of the back surface to form a transfer box through which the transfer screw is inserted, and the upper and lower end portions are formed with the guide rail. Combined guide fasteners. 9. According to _Requirement 7, the machine is characterized by: 1001451# single number A0101 page 33/to 52, 201233860 The drive shaft and the transfer screw are connected by the above-mentioned platform unit X. The sewing machine according to claim 1, wherein the crane source of the vehicle unit X pumping mechanism is a rotary motor. 11. According to the requirements of the continent, the driving source of the above-mentioned vehicle unit X-axis transfer mechanism is a linear motor. The sewing machine according to claim 1, wherein the head unit turning means comprises: a head early-circle rotating motor, which is a power source; and a transmission member that connects the rotary motor __ and transmits the driving of the rotary motor The driven shaft α is circulated by the driving force of the gyro motor transmitted through the transmission member; the initial head of the sewing machine is wound on the upper frequency and can be rotated around the driven shaft. The object according to claim 12, wherein the transmission member is a rotary drive gear that decelerates the number of revolutions of the rotary electric machine and transmits the drive force of the number of revolutions after the deceleration to the driven shaft. The machine according to claim 13, wherein the rotary drive gear is a bevel gear that is attached at an angle that makes the drive shaft and the driven shaft at right angles. 15. The machine according to claim 12, wherein: said transmission member is a timing belt. The sewing machine according to claim 1, wherein: the vehicle unit turning means comprises: A0101 * single number 10014516 Γ page 34 / total 52 pages 1013133253-0 201233860 vehicle unit gyro motor, is a power source; a member connected to the drive shaft of the above-described gyro motor and transmitting a driving force of the gyro motor; the driven shaft 'rotates by the driving force of the gyro motor transmitted through the transmission member; and the sewing table is mounted on the driven shaft. π. According to the _ machine described in the system, the residual is: The above transmission member is the _ drive _ wheel, which makes the number of revolutions of the upper ship Wei machine decelerate and then transmits the _ number _ power to the ship's axis after deceleration. 18. A slit made according to the requirement π, wherein the rotary drive gear is a bevel gear that is mounted at an angle that makes the condensing shaft and the driven shaft at right angles. The slit according to claim 16, wherein the transmission member is a timing belt. The sewing machine according to claim 1, wherein the gyro motor of the gyro unit turning means rotates in synchronization with the amount of movement of the gyro motor of the lap unit of the head unit. A sewing machine according to claim 1, wherein: the head unit of the upper head unit X-axis transfer mechanism and the head unit is provided with a head unit that drives the initial movement of the seam head to the working position and the waiting position The sewing machine according to claim 21, wherein the head unit elevating mechanism includes: a lifting actuator that is built in the sewing body portion by the actuator supporting bracket to provide a driving head Driving force for lifting and lowering; 〃 lifting plate, the center of the front part is fastened to the seam head, and the upper end of the back part is connected to 10014516#早号A〇101 Page 35/52 pages 201233860 Connected to the driving part of the above-mentioned lifting actuator The head unit is connected to the bracket, and the guide bows are fastened and fixed at the opposite ends of the back portion. The sewing machine according to claim 21, wherein the head unit elevating mechanism further includes a support plate, and the guide hand & is formed at both side ends of the front portion, and the center of the back portion is fastened and fixed. And the actuator of the above-mentioned lifting actuator is supported by the support bracket. The sewing machine according to claim 1, wherein the head unit X-axis transfer mechanism and the platform unit-axis transfer mechanism comprise: an integrated X-axis transfer motor mounted on the support column; and an upper transfer mechanism installed in The above-mentioned domain rack is connected to the above-mentioned head unit, the lower transfer mechanism is mounted on the lower frame and connected to the above-mentioned vehicle unit> The upper guiding means is mounted on the upper frame so that the head unit is along the above-mentioned machine a frame is transported; a lower guiding means is mounted on the lower frame to transfer the platform unit along the lower frame; and a power transmission means transmits the rotational force of the integrated X-axis transfer motor to the upper transfer Institutions and lower transfer agencies. The sewing machine according to claim 24, wherein: the power transmission means includes: a drive pulley 'mounted on an output shaft of the integrated X-axis transfer motor; and an upper driven pulley 'mounted on an end of the upper transfer mechanism The lower driven pulley 'installed at the end of the lower transfer mechanism; the timing belt' is simultaneously mounted on the above-mentioned driving pulley, the upper driven pulley, and the lower driven pulley. 'The driving mechanism of the driving pulley simultaneously drives the upper transfer mechanism and the lower 10014516^^ ^^ A〇101 Page 36 / Total 52 pages 201233860 Transfer mechanism. 26. The machine according to claim 25, further comprising: an end tension pulley that applies tension to said timing belt. The sewing city according to claim 24, characterized in that: the upward movement and the lower movement of the ball screw, the secret is: the upper transfer mechanism and the lower The transfer mechanism is a wire. 29. According to the claim, the above-mentioned upper guiding means and lower guiding means are guide rails. 30. The Wei shouting according to the claim 24 is characterized in that: the upper guide 5 丨 means and the lower guide means linear guide. The boring machine according to claim 1, further comprising: a Y-axis transfer mechanism that transfers a sewing frame in which the slit is placed in the γ-axis direction; 32. The sewing machine according to claim 31, The Y-axis transfer mechanism includes: a qy-axis frame extending long in the γ-axis direction; a Y-axis tilting motor mounted on the γ-axis frame and providing a driving force to allow the sewing frame to be on the X-axis The direction is transferred; the support unit is mounted such that the sewing frame is transported in the Y-axis direction in accordance with the driving of the Y-axis linear drive motor. The sewing machine according to claim 1, wherein a plurality of the head units are arranged in a row on a front portion of the upper frame, and the table unit is disposed in one-to-one correspondence with the head unit, A plurality of workpieces on the board are loaded by one sewing frame while achieving multiple sewing operations. 1013133253-0 ^014516^单单 A0101 Page 37 / Total 52 pages 201233860 34. The slitting machine according to claim lathe, characterized in that: the sewing frame loaded with the above-mentioned slits is used for more than one operation The manner of the area is formed such that the slits are supported and fixed in the respective work areas. 35. The apparatus according to claim 34, wherein the sewing frame is configured to allow a plurality of auxiliary sewing frames to be individually attached and detached on a large large-sized sewing frame. 36. According to the system according to the system, the sewing frame is provided with an identifier indicating information indicating the working method. The head unit is provided with an identifier for identifying the marking, and the identifier identifies the marking. The information contained is transmitted to the control unit. 37. The machine of claim 36, wherein: said identifier is a barcode, and said smart is a barcode reader. 38. A machine-driven control method, wherein a single-reading carriage unit is circulated around the Z-axis while the single-reading carriage unit is being transported by the X-axis, and is characterized in that it comprises the following steps: (a) the head unit The sewing needle is located on the needle plate; (b) The X-axis transfer motor, the γ-axis transfer motor, the head unit rotary motor, and the early-stage turning motor are operated according to the information input to the control unit; (c) The upper shaft drives the motor and the lower shaft After the driving motor operates to lower the sewing needle and form a stitch, the above-mentioned action is repeated after returning to the above step (b) when the sewing needle is raised and positioned on the needle board. The sewing machine drive control method according to claim 38, wherein said upper shaft drives the motor and the motor to rotate speed to and the X-axis transfer motor, the γ-axis transfer motor, the head unit, the rotary motor, and the platform The scale speed domain of the unit gyro motor is increasing or decreasing. #单编号A0101 10014516» Page 38 of 52 1013133253-0 201233860 40. According to claim 38. % of the translating machine drive control method, characterized by 41. The rotation of the upper shaft drive motor and the lower drive motor After the speed is reduced, the above-mentioned head unit scale surface and the vehicle turning element touch the motor. The seam field driving method is characterized in that the above-mentioned upper shaft driving motor and the crane surface _ turning speed are based on the turning angle of the single head unit unit of the above-mentioned head. 10014516#單編號删1 * 39頁/共52頁 1013133253-010014516#单单除1 * 39 pages / total 52 pages 1013133253-0
TW100145168A 2010-12-08 2011-12-07 Sewing machine and method of controlling operation of the same TW201233860A (en)

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KR1020110048013A KR20120064006A (en) 2010-12-08 2011-05-20 Sewing machine
KR1020110069518A KR20120064010A (en) 2010-12-08 2011-07-13 Sewing machine and driving control method thereof

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KR101431422B1 (en) * 2014-03-04 2014-08-18 (주)대흥돌핀 Sewing machine
KR101782421B1 (en) 2015-12-31 2017-09-28 경상대학교산학협력단 Sewing Machine for Composite Stitching
KR101966741B1 (en) 2017-01-10 2019-08-13 에이비에스코리아 주식회사 A sewing machine for a curtain air bag
KR101852877B1 (en) * 2017-09-16 2018-04-30 (주)썬테크 Jig for sewing machine
CN111235765A (en) * 2020-03-19 2020-06-05 深圳市宜荣科技有限公司 Double-machine-head automatic sewing equipment
CN115094580B (en) * 2022-07-01 2023-11-07 威海来威玩具有限公司 Large-visual-angle automatic sewing machine

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