TW201247955A - Sewing machine and control method driving the same - Google Patents
Sewing machine and control method driving the same Download PDFInfo
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- TW201247955A TW201247955A TW101118076A TW101118076A TW201247955A TW 201247955 A TW201247955 A TW 201247955A TW 101118076 A TW101118076 A TW 101118076A TW 101118076 A TW101118076 A TW 101118076A TW 201247955 A TW201247955 A TW 201247955A
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B3/00—Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing
- D05B3/24—Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing formed by general-purpose sewing machines modified by attachments, e.g. by detachable devices
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B21/00—Sewing machines with devices for automatically controlling movement of work-carrier relative to stitch-forming mechanism in order to obtain particular configuration of seam, e.g. programme-controlled for sewing collars, for attaching pockets
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- Sewing Machines And Sewing (AREA)
Abstract
Description
201247955 六、發明說明： 【發明所屬之技術領域】 [0001] 本發明涉及缝紉機及其驅動控制方法，更詳細而言，涉 及具有能夠旋轉的頭以在缝紉氣囊、包、鞋等時能夠進 行完美縫紉而沒有不規則線跡的縫紉機及其驅動控制方 法。 [先前技術] [0002] 一般而言，氣囊、包、鞋等不僅縫紉物厚重且需要圓形 或曲線、斜線等縫紉複雜的形狀的縫紉線，已知的縫紉 機因縫勿方向而發生不規則線跡（hitch stitch)，因 此由於線跡的形狀不均勻而發生產品品質下降的問題。 [0003] 圖1表示以往的縫紉機的一個例子，包含頭部的臂部40位 於工作臺10的上侧，包含鉤（Hook)的底板部（未圖示 )位於上述工作臺10的下侧，並且由連接上述臂部40與 底板部的結合部60構成，通過上述頭部與底板部的鉤的 協作，對固定於縫紉物固定部件50的縫紉物件物進行縫 〇 初。 [0004] 這樣的縫紉機由於採用臂、底板結構，因而可沿X軸或Y 軸方向移動縫紉物固定部件50，從而可在限定的區域對 縫幼物件物進行加工。 [0005] 然而，在這樣的以往的縫紉機中，由於上述縫紉物固定 部件50沿著X軸或者Y軸方向直線移動，所以在實施曲線 或圓形、斜線的線跡時，存在按區間發生不規則線跡（ hitch stitch)的問題。 觀丽^單編號A0101 第3頁/共43頁 1012031031-0 201247955 [0006] 圖2a至圖2b示出了在以往的縫紉機發生不規則線跡的例 子’可以看出在菱形及矩形的情況下，四個邊中的兩個 邊為完美線跡即p區間（Perfect Stitch)，一個邊為 正常的和不良的線跡混合的Η/P區間（Hitch/Perfect Stitch)，並且一個邊為H區間（Hitch stitch)。 [0007] 此外’圖2c表示缝紉後的每個區間的H-p線跡分佈圖，在 圓开>的線跡中’ P區間（Perfect Stitch)和Η區間（201247955 VI. Description of the Invention: [Technical Field] [0001] The present invention relates to a sewing machine and a drive control method thereof, and more particularly to a rotatable head for perfecting when sewing an airbag, a bag, a shoe, or the like A sewing machine that sews without irregular stitches and its drive control method. [Prior Art] [0002] In general, airbags, bags, shoes, and the like are not only heavy in sewing materials, but also require sewing threads having a complicated shape such as a circular shape, a curved line, or a diagonal line. The known sewing machine is irregular due to the direction of the seam. Hitch stitching, therefore, the problem of product quality degradation occurs due to uneven shape of the stitches. 1 shows an example of a conventional sewing machine. An arm portion 40 including a head portion is located above an upper surface of a table 10, and a bottom plate portion (not shown) including a hook is located below the table 10. Further, the joint portion 60 that connects the arm portion 40 and the bottom plate portion is configured to engage the sewing object fixed to the sewing material fixing member 50 by the cooperation of the hooks of the head portion and the bottom plate portion. [0004] Since such a sewing machine employs an arm and a bottom plate structure, the sewing material fixing member 50 can be moved in the X-axis or Y-axis direction, so that the sewing object can be machined in a limited area. [0005] However, in the above-described conventional sewing machine, since the sewing material fixing member 50 linearly moves in the X-axis or Y-axis direction, when a curve or a circular or oblique line stitch is applied, there is a case where the interval does not occur. The problem of regular stitches (hitch stitches). Viewing a single number A0101 Page 3 of 43 1012031031-0 201247955 [0006] Figures 2a to 2b show an example of irregular stitching in a conventional sewing machine, which can be seen in the case of diamonds and rectangles. Two of the four sides are perfect stitches, ie, Perfect Stitch, one edge is a normal and bad stitch mixed Η/P (Hitch/Perfect Stitch), and one edge is H interval (Hitch stitch). Further, Fig. 2c shows an H-p stitch distribution map for each section after sewing, in the stitches of the circle >'P interval (Perfect Stitch) and Η interval (
Hitch Stitch)的區間呈現出了幾乎呈1 : 1的比例。 [_]因此，為了高端縫製，需要一種能夠在所有區間呈現完 0 美線跡的縫纫機β [0009] 另方面，在縫幼物的大小增大時，因受到縫幼區域的 限制而要求縫紉機的大型化，為了實現大型縫紉機的設 - 置空間的最小化，還需要開發一種全新概念的縫紉機。 【發明内容】 [0010] 因此，本發明是為了解決上述問題而提出的，其目的在 於，提供一種對氣囊、包、鞋等進行縫紉的縫紉機中能 夠在所有區間實現完美的線跡的縫紉機。 〇 _]此外’其目的在於’提供—種即便不使用大型縫初機， 也能對尺寸大的縫紉物進行縫鲂，使縫紉機的設置空間 最小化的縫紉機。 _此外’其目的在於，提供__種通過使縫_固定框架具 有一個以上的作業區域，從而即使不另行更換作業物， 也能連續執行多個被縫製物的縫紉作業的縫紉機。 [_此外，其目的在於’提供一種在對多個被縫製物進行縫 10111807#單編號Αί)1ί)1 帛4頁/共43頁 1012031031-0 201247955 [0014] [0015]Hitch Stitch's range shows an almost 1:1 ratio. [_] Therefore, for high-end sewing, a sewing machine that can present a beautiful stitch in all intervals is required. [0009] On the other hand, when the size of the slit is increased, it is restricted by the young area. In order to increase the size of the sewing machine, it is necessary to develop a new concept sewing machine in order to minimize the space for setting up a large sewing machine. SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and an object thereof is to provide a sewing machine capable of achieving a perfect stitch in all sections of a sewing machine for sewing an airbag, a bag, a shoe, and the like. 〇 _ 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 Further, it is an object of the present invention to provide a sewing machine capable of continuously performing a sewing operation of a plurality of objects to be sewn without causing a separate work object by having one or more work areas in the slit-fixing frame. [_ In addition, the purpose is to provide a kind of sewing on a plurality of sewn objects. 10111807#单号Αί)1ί)1 帛4 pages/total 43 pages 1012031031-0 201247955 [0015]
[0016] 製的情況下，識別被縫製物的資訊，根據所識別的資訊 執行缝紉作業的縫紉機。 此外，其目的在於，提供一種在對氣囊、包、鞋等進行 縫紉的缝紉機中為了在所有區間實現完美的線跡，而一 邊使頭部和底板部旋轉一邊進行縫紉的縫紉機的驅動控 制方法。 為了實現上述目的，本發明的缝紉機，具有：頭部，其 具有被上下往復驅動的縫紉針；底板部，其具有與為了 形成線跡而相互協作的縫紉針的垂直移動一同被旋轉驅 動的梭子；上軸驅動馬達，其用於對上述頭部的縫紉針 進行上下往復驅動；下軸驅動馬達，其用於對梭子進行 旋轉驅動，該縫紉機的特徵在於，包括：縫紉機框架， 其利用多個支承柱和支承杆形成為箱狀，以能夠固定支 承上述縫紉機；縫紉機主體，其以放置的方式設置於上 述縫紉機框架上；頭部，其設置於上述縫紉機主體的前 端部，形成為能夠利用頭部轉動單元進行轉動；底板部 ，其設置於上述頭部的下部，形成為能夠利用底板部轉 動單元進行轉動；X軸移送單元，其向X軸方向移送以放 置的方式設置於上述縫纫機框架上的上述縫紉機主體； 以及Y軸移送單元，其向Y軸方向移送以放置的方式設置 於上述縫紉機框架上的上述縫紉機主體。 在本發明中，上述頭部轉動單元可包括：作為動力源的 轉動馬達；減速器，其設置於上述轉動馬達的驅動軸， 用於對轉動馬達的轉速進行減速；從動軸，其以經上述 減速器減速後的狀態進行轉動；以及縫紉頭，其設置於 10111807^^^ A0101 第5頁/共43頁 1012031031-0 201247955 [0017] 上述從動軸，能夠以上述從動軸為中心轉動。 其中’上i«速H可《將上述驅動軸和從動軸設置成 以直角交叉的角度的錐齒輪。 [0018] -万面’上述底板部轉動單元可包括：作為動力源的 轉動馬達；減速器’其設置於上述轉動馬達的驅動抽， 用於對轉動馬達的轉速進行減速；從動軸，其以經上述 減速器減速㈣«崎轉動；肋絲，其設置 於上述從動軸。 [0019] [0020] [0021] 上述減速器可適用將上述轉轴和從肺設置·直角 〇 交又的角度的錐齒輪。 上述底㈣_單元的轉動馬射域於上稍轉動 單元的轉動馬達的運動量為同步而—起移動。 . 此外，在上述頭部與縫幼機主體之間還可具有料升降 單元，該賴升料元料錢㈣柄魏置及等待 位置升降。 [0022] 上述頭部升降單元可包括：升降促動器，其㈣促㈣ 〇 支承托架内設於縫㈣主體内，提供用於使縫勿頭升降 的驅動力；以及升降板，其在前面部中央連接縫切頭， 並在後面部上端連接與上述升降促動器的驅動部相連接 的頭部連接托架’並在後面部兩侧端連接固定引導單元 [0023] 此外，上賴部升料元财包滅承框，該支承框在 前面部兩觸形成上述料單元，並錢面部中央連接 10111807#單編號 A0101 第6頁/共43頁 1012031031-0 201247955 Ο Ο 固定用於設置支承上述升降促動器的促動器支承托架。 [0024]在本發明中，上述縫製物固定框架可形成為具有〜 上的作業區域，以便將被縫製物支承固定於各自的作 區域。 / 其中’在上述縫紉物固定框架上裝配多個對構成 業單位的被縫製物進行單獨把持的被縫製物支承 ， 而上述縫纫物固定框架具有多個作業區域；向上述被 製物支承框賦予存儲有對作業方法進行指示的資訊的捷 識’在上述頭部具有識別上述標識的識別器；從而 ^ 識別器識別上述標識所存儲的資訊並施加於控制部 上述標識可以為條碼，上述識別器可以為條瑪钱取 〇 此外，為了實現上述的本發明的目的，提供一種 的驅動控制方法，該方法是一邊向X軸或γ輪移送_ 底板部一邊以Ζ轴為中心轉動來執行縫％作業 ^ 驅動控制方法，其特徵在於，包括如下步驟·此 的 上述頭部的縫紉針位於針板之上；步驟（b)， 馬達、Y軸移送馬達、頭部轉動馬達、底板部轉動$ < 據輸入於控制部的資訊進行動作；步驟（c)， 建根 上柄驅叙 馬達和下轴驅動馬達進行動作使縫紉針下降而 v战線跡 [0025] [0026] [0027] 之後，上述缝紉針上升而位於針板之上時， 驟（b)反復進行上述的動作。 [0028] 上述上軸驅動馬達和下轴驅動馬達的轉逮可 移送馬達、Y軸移送馬達、頭部轉動馬達、 達的轉速成正比地增減。 返回 個作 上述 上述步 以與上述X軸 底板部轉動馬 10111807#單編號 Α〇101 第7頁/共43頁 1012031031-0 201247955 [0029] 此外，可在上述上軸驅動馬達和下軸驅動馬達的轉速下 降之後，上述頭部轉動馬達和底板部轉動馬達進行動作 [0030] 此外，可根據上述頭部和底板部的轉動角度，來控制上 述上軸驅動馬達和下軸驅動馬達的轉速。 [0031] 按照以上說明的本發明，縫紉機的頭部和底板部一邊轉 動一邊進行縫紉，從而能夠使所縫紉的線的方向維持恆 定，因此在對氣囊、包、鞋等進行縫紉的縫紉機中能夠 在所有區間實現完美的線跡。 [0032] 此外，由於能夠向X軸方向和Y軸方向移動縫紉機主體， 因而具有能夠對尺寸大的縫紉物進行縫紉，能夠使縫紉 機的設置空間最小化的效果。 [0033] 此外，使縫紉物固定框架具有一個以上的作業區域，從 而即便不另行更換作業物，也能連續執行多個被縫製物 的縫紉作業，在這種情況下，能夠識別被縫製物的資訊 ，根據所識別的資訊執行縫紉作業。 【實施方式】 [0034] 以下，參照附圖對本發明的縫紉機及其驅動控制方法的 實施例進行詳細說明。 [0035] 圖3為表示本發明的具有能夠旋轉的頭的縫紉機的一實施 例的整體立體圖，圖4為表示本發明的設置有頭部和底板 部的臂的立體圖，圖5為表示本發明的頭部的立體圖，圖 6為表示本發明的底板部的立體圖。 [0036] 本發明的具有能夠旋轉的縫紉頭的縫紉機包括：縫紉機 1012031031-0 10111807#單編號A〇101 第8頁/共43頁 201247955 Ο [0037] [0038] [0039] Ο [0040] 框架400 ’其利用多個支承柱和支承杆而形成為箱狀，以 能夠支承固定上述缝紉機；縫紉機2〇〇，其以放置的方式 設置於上述縫紉機框架4〇〇 ;頭部1〇〇，其設置於上述缝 紉機200的前端部，並且具有頭部轉動單元，以在設定的 範圍内轉動縫紉頭109，該縫紉頭109具有被上下往復驅 動的縫紉針；以及底板部300，其設置於上述頭部1〇〇的 下部，並且具有底板部轉動單元，以在設定的範圍内轉 動縫紉底板109，該缝紉底板109具有與為了形成線跡而 相互協作的縫紉針的垂直移動一同被旋轉驅動的梭子。 上述縫紉機框架400具有多個垂直方向的支承柱402，並 且具有連接上述支承柱402的水準方向的支承杆404，從 而在上述縫紉機框架400上玫置上述縫紉機200而設置該 縫紉機200。 在上述缝紉機框架400的前面部，具有對被縫製物510進 行支承固定的縫紉物固定框架5〇〇 ^ 本發明的頭部10 0和底板部3 〇 〇分別設置於上述縫紉機 200的上部和下部，上述頭部1〇〇包括具有被上下往復驅 動的縫紉針的缝紉頭10 9、用於驅動上述缝紉針的上軸驅 動馬達105以及用於轉動上述縫幼頭109的頭部轉動單元 103。 如圖4及圖5所示，上述頭部轉動單元103具有作為動力源 的轉動馬達101，並且具有設置於上述轉動馬達101的驅 動軸而對轉動馬達101的轉速進行減速的滅速器102，上 述減速器102裝配於裝置的内部，因而沒有在附圖中示出 10111807#單編號 Α0101 第9頁/共43頁 1012031031-0 201247955 [0041] 此外’上述頭部轉動單元103包括以經上述滅速器102減 速後的狀態轉動的從動軸（未圖示）以及設置於上述從 動軸而能夠以上述從動軸為中心轉動的縫切頭i 09。 [0042] 上述減速器102在對轉動馬達101的轉迷進行減速之後以 蜮速後的轉速驅動上述縫紉頭109，在本發明的一實施例 中作為上述減速器102適用了錐齒輪》 [0043] 適用于本發明的減速器102的錐齒輪將上述驅動軸和從動 軸設置成以直角交又的角度，從而對上述驅動軸的轉速 進行減速而轉動從動軸。 [0044] 圖8a及圖8b為表示本發明的轉動驅動齒輪的一實施例的 圖，在本發明的一實施例中，作為輸入輛的轉動馬達1〇1 的驅動轴101a與作為輸出轴的上述從動輪1〇11)呈直角設 置，並且如圖肋所示，設置於上述驅動輛1〇1&的錐齒輪 102a和與之嚙合的從動轴l〇lb的錐齒輪1〇2b，由能夠對 轉速進行急滅速而輸出的結構構成。 [0045] 在本發明的，實施例中’通過適用具有反向驅動（back driving)，即使輸出轴（從動軸）旋轉來使輸入軸（驅 動軸）旋轉的功能的同時具有減速功能以對輸入軸的轉 速進行減速之後將減速後的轉速的驅動力傳遞於輸出軸 的旋轉驅動齒輪，能夠實現上述縫紉頭109與縫幼底板 309的同心及縫合設置（seaming setting)。 [0046] 另一方面，上述底板部300包括縫紉底板309、用於對内 設於上述缝紉底板309的下側的梭子進行驅動的下軸驅動 1012031031-0 10111807#單編號A0101 第10頁/共43頁 201247955 馬達305、用於轉動上述縫紉底板309的底板部轉動單元 303。 [0047] 如圖6所示’上述底板部轉動單元303包括作為動力滹的 轉動馬達301、設置於上述轉動馬達301的驅動軸而對轉 動馬達301的轉速進行減速的減速器302、以經上述滅速 器302減速後的狀態轉動的從動轴（未圖示）以及設置於 上述從動軸而能夠轉動的缝幼底板309。 [0048] 上述減速器302由將上述驅動軸和從動軸設置成以直角交 ^ 又的角度的錐齒輪構成，具有與上述的頭部轉動單元的 減速器102相同的結構及特徵，因此省略對其的說明。 [0049] 附圖中未說明的標記110、310為用於向各自的上述轉動 馬達供電的滑動環。 [0050]用於對内設於上述縫紉底板3〇9的下側的下軸進行驅動的 下轴驅動馬達305與頭部100的上轴驅動馬達1〇5同步而 同時驅動，上述底板部30〇的轉動馬達301相對於上述頭 Ο 部100的轉動馬達101的運動量成同步而一起驅動。 [0051] 另一方面，上述縫紉機框架400包括向X軸移送具有上述 碩部100和上述底板部300的上述縫紉機200的X細 元和向Y軸移送的γ轴移送單元。 移送單 [〇〇52]以下，主要參照圖3、圖14a、圖14b以及圖15 圖15 b ，對x軸移送單元和γ軸移送單元進行說明。圖l4a、圖 14b為表示X軸移送單元的縫紉機的立艎圖和主要▲卩八底 面立體圖，圖15a、圖15b為表示Y軸移送單元的^ 立體圖和底面立體圖。 10111807^單編號 第11頁/共43頁 1012031031-0 201247955 [0053] _L述X軸移送單元為用於使縫初機綱主體能夠向X轴方向 即左右方向移動的裝置，沿著框架400的X軸方向設置 並且Y軸移送單元為用於使縫紉機200主體能夠向γ軸方 向’即前後方向移動的裝置，沿著框架400的Υ軸方向設 置。 剛_L述X轴移送單元和丫軸移送單元可以為公知的移送單元 本發月的—實施例中’ X軸移送單元包括：沿著X軸 方向延伸的X軸框架406、設置於上述X抽框架4〇6的第一 導軌4〇6a，為了向X軸方向移送上述縫紉機200主體而與 上述第-導軌406a連接的第一導塊48〇，作為提供用於向 軸方向移送上述縫紉機200主體的驅動力的驅動源的、 «^置成可沿著第—導軌4〇6a移動的X軸移動馬達 與上述X轴移送馬達41〇的獎動轴連接而進行旋轉的第一 。動】齒輪412以及沿著X轴框架4〇6的延伸方向固定設置 而與上述第-驅動小齒輪412連接的第-齒條414。 軸移送馬達410可通過第三減速器41 6降低轉速且增大輸 出力矩。 本發明的一實施例中的丫軸移送單元包括：沿著Y軸方向 乙伸的Y軸框架408，沿著上述γ軸框架4〇8的延伸方向設 置的第一導軌4〇8a ;為了向γ轴方向移送上述縫紉機2〇〇 主體而與上述第二導軌4〇8&連接的第二導塊^⑽，作為提 供用於向Y軸方向移送上述縫紉機2〇〇主體的驅動力的驅 動源的、且設置成可沿著第二導軌408a移動的Y軸移動馬 達420，與上述γ軸移動馬達42〇的驅動軸連接而進行旋轉 1012031031-0 的第一驅動小齒輪422以及沿著γ轴框架4〇8的延伸方向固 10111807^單編號A〇101 第12頁/共43頁 201247955 定設置而與上述第二驅動小齒輪422連接的第二齒條424 [0057] Y轴移動馬達420同樣通過第四減速器41 6降低轉速且增大 輸出力矩。 [0058]在上述頭部100與缝紉機200主體之間，優選為具有頭部 升降單元210，該頭部升降單元210使具有被上下往復驅 動的縫紉針的縫紉頭1〇9向作業位置下降或向等待位置上 升。 〇 - [0059]如圖7所示，上述頭部升降單元210包括：利用促動器支 承托架242内設於縫紉機2〇〇主體内來提供用於使縫紉頭 109升降的驅動力的升降促動器24〇 ;在前面部中央連接 缝紉頭109，並在後面部上端連接與上述升降促動器24〇 的驅動部相連接的頭部連接托架244的升降板23〇。 [0060] 上述升降板230的後面部兩側端連接固定於如導軌252以 及引導連介面254之類的引導單元250，以進行穩定且可 Q 靠性高的升降驅動。 [0061] 上述引導單元250形成於在上述縫紉機2〇〇主體内設置固 疋的支承板260的前面部兩側端，並且在上述支承板260 的後面部中央連接固定用於將上述升降促動器24〇設置支 承於縫紉機2〇〇主體内的促動器支承托架242。 [0062]上述頭部升降單元210形成為如下結構：隨著升降促動器 240的驅動部的驅動’與上述升降促動器24〇的驅動部連 接的頭部連接托架244被驅動，與之聯動地，與上述頭部 連接托架244的前端部連接的升降板23〇沿著引導單元 1012031031-0 10111807#單編號A0101 第13頁/共43頁 201247955 的鏠 250被驅動’從*與上述升降板23〇的前面部上連接 紡頭109進行升降。 [〇_以下，對如此構成的本發明的縫初機的動作進行說明。 闕當為了縫幼而接通（〇n)縫纫開始開關（未圖示”寺， 上述頭部100下降，之後頭部的上轴驅動馬達1〇5進㈣ 作。此時，底板部300的下侧驅動馬達3〇5與頌部ι〇〇的 上轴驅動馬達105同步而一起移動。[0016] In the case of the system, the sewing machine that performs the sewing operation based on the recognized information is identified. Further, it is an object of the invention to provide a sewing machine drive control method for sewing a head and a bottom plate portion in order to achieve a perfect stitch in all sections in a sewing machine for sewing an air bag, a bag, a shoe or the like. In order to achieve the above object, a sewing machine of the present invention has a head having a sewing needle that is reciprocally driven up and down, and a bottom plate portion having a shuttle that is rotationally driven together with a vertical movement of a sewing needle that cooperates with each other to form a stitch. An upper shaft drive motor for vertically reciprocating driving of the sewing needle of the head; a lower shaft driving motor for rotationally driving the shuttle, the sewing machine characterized by comprising: a sewing machine frame, which utilizes a plurality of The support post and the support rod are formed in a box shape to be capable of fixedly supporting the sewing machine; the sewing machine main body is placed on the sewing machine frame in a lying manner; and the head portion is provided at a front end portion of the sewing machine main body, and is formed to be capable of utilizing the head The rotation unit rotates; the bottom plate portion is disposed at a lower portion of the head portion to be rotatable by the bottom plate portion rotation unit; and the X-axis transfer unit is disposed to be placed in the X-axis direction to be placed on the sewing machine a sewing machine body on the frame; and a Y-axis transfer unit that is transferred in the Y-axis direction Opposed disposed on said machine frame the sewing machine body. In the present invention, the head rotation unit may include: a rotation motor as a power source; a speed reducer disposed on a drive shaft of the rotation motor for decelerating a rotation speed of the rotation motor; and a driven shaft The state in which the speed reducer is decelerated is rotated; and the sewing head is set at 10111807^^^ A0101. Page 5 / Total 43 pages 1012031031-0 201247955 [0017] The above-mentioned driven shaft can be rotated around the above-mentioned driven shaft . Wherein the upper i speed H is a bevel gear in which the above-mentioned drive shaft and driven shaft are disposed at an angle intersecting at right angles. [0018] The above-mentioned bottom plate portion rotating unit may include: a rotary motor as a power source; a speed reducer 'which is provided to drive the pumping of the above-described rotary motor for decelerating the rotational speed of the rotary motor; and a driven shaft Deceleration (four) «spinning through the above-mentioned reducer; rib wire, which is disposed on the above-mentioned driven shaft. [0021] The above-described speed reducer is applicable to a bevel gear that has the above-mentioned rotating shaft and an angle that is set at right angles from the lung. The amount of movement of the rotating motor of the bottom (4)_ unit of the unit is slightly synchronized with the rotation of the unit. In addition, there may be a material lifting unit between the head and the sewing machine body, and the stalk material is fed (4) and the waiting position is raised and lowered. [0022] The above-described head lifting unit may include: a lifting actuator, wherein: (4) the (four) 〇 support bracket is disposed in the main body of the slit (four), and provides a driving force for lifting the head without lifting; and the lifting plate is a central portion of the front portion is connected to the slitting head, and a head connecting bracket 'connected to the driving portion of the lifting actuator is connected to the upper end of the rear portion and a fixed guiding unit is connected at both ends of the rear portion. [0023] The part of the auxiliary material is packaged in the front, and the support frame is formed in the front part to form the above-mentioned material unit, and the central connection of the money face is 10111807# single number A0101 page 6 / total 43 page 1012031031-0 201247955 Ο 固定 fixed for setting An actuator supporting bracket that supports the above-described lifting actuator. In the present invention, the above-described sewing material fixing frame may be formed to have a work area of the upper portion so as to support and fix the object to be sewn to the respective processing regions. / wherein 'the sewing material fixing frame is provided with a plurality of workpieces that are individually gripped on the workpiece to be sewn, and the sewing material fixing frame has a plurality of work areas; and the workpiece support frame is Giving a message of storing information indicating the operation method, the identifier having the identification of the identifier is provided in the head; the identifier identifies the information stored in the identifier and is applied to the control unit, and the identifier may be a barcode, and the identification In addition, in order to achieve the above object of the present invention, a driving control method is provided which performs sewing by rotating the y-axis portion toward the X-axis or the γ-wheel while rotating around the y-axis. % operation ^ drive control method, comprising the steps of: the sewing needle of the head is located above the needle plate; and the step (b), the motor, the Y-axis transfer motor, the head rotation motor, and the bottom plate portion are rotated by $ < Act according to the information input to the control unit; in step (c), the root handle is used to drive the motor and the lower shaft drive motor to operate Front stitch needle drop in v [0025] [0026] After [0027] the sewing needle rises above the needle plate is located, step (b) repeats the above operation. [0028] The above-described upper shaft drive motor and the lower shaft drive motor are proportionally increased or decreased in proportion to the number of revolutions of the transferable motor, the Y-axis transfer motor, and the head rotation motor. Returning to the above-mentioned steps to rotate the horse with the above-mentioned X-axis bottom plate portion 10111807#单号Α〇101 7th page/total 43 page 1012031031-0 201247955 [0029] Furthermore, the upper shaft drive motor and the lower shaft drive motor can be used After the rotation speed is lowered, the head rotation motor and the bottom plate portion rotation motor operate. [0030] Further, the rotation speeds of the upper shaft drive motor and the lower shaft drive motor may be controlled according to the rotation angles of the head portion and the bottom plate portion. According to the present invention described above, the head and the bottom plate portion of the sewing machine are sewn while being rotated, and the direction of the thread to be sewn can be kept constant. Therefore, in the sewing machine for sewing the airbag, the bag, the shoe, and the like, A perfect stitch is achieved in all intervals. Further, since the sewing machine main body can be moved in the X-axis direction and the Y-axis direction, sewing of a large-sized sewing object can be performed, and the installation space of the sewing machine can be minimized. Further, since the sewing material fixing frame has one or more working areas, the sewing operation of the plurality of objects to be sewn can be continuously performed without separately changing the work, and in this case, the object to be sewn can be recognized. Information, performing sewing operations based on the identified information. [Embodiment] Hereinafter, embodiments of a sewing machine and a drive control method thereof according to the present invention will be described in detail with reference to the accompanying drawings. 3 is a perspective view showing an embodiment of a sewing machine having a rotatable head according to the present invention, FIG. 4 is a perspective view showing an arm provided with a head portion and a bottom plate portion of the present invention, and FIG. 5 is a perspective view showing the present invention. FIG. 6 is a perspective view showing a bottom plate portion of the present invention. [0036] The sewing machine having the rotatable sewing head of the present invention includes: sewing machine 1012031031-0 10111807# single number A〇101 page 8/total 43 page 201247955 Ο [0037] [0039] [0040] frame 400' is formed in a box shape by using a plurality of support columns and support rods to support and fix the sewing machine; the sewing machine 2 is placed in the sewing machine frame 4〇〇; the head 1〇〇 Provided at a front end portion of the sewing machine 200, and having a head rotating unit for rotating the sewing head 109 within a set range, the sewing head 109 having a sewing needle that is driven up and down reciprocally; and a bottom plate portion 300 disposed on the head a lower portion of the portion 1B, and having a bottom plate portion rotating unit for rotating the sewing base plate 109 having a shuttle that is rotationally driven together with the vertical movement of the sewing needle for cooperating with the stitches to form the stitches . The sewing machine frame 400 has a plurality of support posts 402 in the vertical direction, and has a support rod 404 that connects the horizontal direction of the support post 402. The sewing machine 200 is placed on the sewing machine frame 400 to provide the sewing machine 200. The front surface of the sewing machine frame 400 has a sewing material fixing frame that supports and fixes the workpiece 510. The head portion 10 and the bottom plate portion 3 of the present invention are respectively disposed at the upper and lower portions of the sewing machine 200. The head 1 includes a sewing head 109 having a sewing needle that is driven up and down, a spindle driving motor 105 for driving the sewing needle, and a head rotating unit 103 for rotating the slit 109. As shown in FIGS. 4 and 5, the head rotating unit 103 has a turning motor 101 as a power source, and has a speed extinguisher 102 provided on a drive shaft of the turning motor 101 to decelerate the number of revolutions of the turning motor 101. The above-described speed reducer 102 is mounted inside the device, and thus is not shown in the drawings. 10111807#单号Α0101 Page 9/43 pages 1012031031-0 201247955 [0041] Further, the above-described head rotation unit 103 includes the above-described A driven shaft (not shown) that rotates in a state in which the speeder 102 is decelerated, and a slitting head i 09 that is rotatable about the driven shaft and that is provided on the driven shaft. The speed reducer 102 drives the sewing head 109 at an idling speed after decelerating the rotation of the turning motor 101, and in the embodiment of the present invention, a bevel gear is applied as the speed reducer 102. [0043] The bevel gear of the speed reducer 102 to which the present invention is applied sets the drive shaft and the driven shaft at right angles to decelerate the rotational speed of the drive shaft to rotate the driven shaft. 8a and 8b are views showing an embodiment of a rotary drive gear according to the present invention. In an embodiment of the present invention, a drive shaft 101a as a rotary motor 1〇1 of an input vehicle and an output shaft are provided. The driven wheel 1〇11) is disposed at a right angle, and as shown in the rib, the bevel gear 102a disposed on the drive unit 1〇1& and the bevel gear 1〇2b of the driven shaft l〇1 engaged therewith are It is possible to construct a structure in which the rotational speed is rapidly extinguished and output. [0045] In the embodiment of the present invention, 'the function of having the reverse driving, even if the output shaft (driven shaft) is rotated to rotate the input shaft (drive shaft), has a deceleration function to After the rotation speed of the input shaft is decelerated, the driving force of the decelerated rotation speed is transmitted to the rotation drive gear of the output shaft, and the concentric and seaming setting of the sewing head 109 and the slit bottom plate 309 can be realized. On the other hand, the bottom plate portion 300 includes a sewing bottom plate 309 and a lower shaft drive for driving the shuttle provided on the lower side of the sewing bottom plate 309. 1012031031-0 10111807# Single No. A0101 Page 10 / Total 43 pages 201247955 The motor 305 is a bottom plate portion rotating unit 303 for rotating the sewing bottom plate 309. [0047] As shown in FIG. 6, the bottom plate portion rotation unit 303 includes a rotation motor 301 as a power cymbal, a speed reducer 302 that is provided on the drive shaft of the rotation motor 301, and decelerates the rotation speed of the rotation motor 301. A driven shaft (not shown) that rotates in a state in which the speed destroyer 302 is decelerated, and a slit bottom plate 309 that is rotatably provided on the driven shaft. The speed reducer 302 is configured by a bevel gear in which the drive shaft and the driven shaft are disposed at right angles, and has the same configuration and features as the speed reducer 102 of the above-described head rotation unit, and thus is omitted. Description of it. The indicia 110, 310 not illustrated in the drawings are slip rings for supplying power to the respective rotating motors described above. The lower shaft drive motor 305 for driving the lower shaft provided on the lower side of the sewing base plate 3〇9 is driven simultaneously with the upper shaft drive motor 1〇5 of the head unit 100, and the bottom plate portion 30 is simultaneously driven. The rotation motor 301 of the crucible is driven in synchronization with the amount of movement of the rotation motor 101 of the above-described head portion 100. On the other hand, the sewing machine frame 400 includes an X element that transfers the sewing machine 200 having the above-described unit 100 and the bottom plate portion 300 to the X-axis, and a γ-axis transfer unit that transfers the Y-axis. Transfer Order [〇〇52] Hereinafter, the x-axis transfer unit and the γ-axis transfer unit will be described mainly with reference to FIGS. 3, 14a, 14b, and 15 and 15b. Figs. 14a and 14b are a perspective view and a perspective view of a main machine of the sewing machine of the X-axis transfer unit, and Figs. 15a and 15b are a perspective view and a bottom perspective view showing the Y-axis transfer unit. 10111807^单号第11页/共43页1012031031-0 201247955 [0053] The X-axis transfer unit is a device for moving the sewing machine main body in the X-axis direction, that is, the left-right direction, along the frame 400. The X-axis direction is provided and the Y-axis transfer unit is a device for moving the main body of the sewing machine 200 in the γ-axis direction, that is, in the front-rear direction, and is disposed along the z-axis direction of the frame 400. The X-axis transfer unit and the x-axis transfer unit may be a known transfer unit. In the embodiment, the 'X-axis transfer unit includes: an X-axis frame 406 extending along the X-axis direction, and is disposed on the X The first guide rail 4〇6a of the drawing frame 4〇6 transmits the first guide block 48〇 connected to the first guide rail 406a in order to transfer the main body of the sewing machine 200 in the X-axis direction, and is provided for transferring the sewing machine 200 in the axial direction. The driving source of the driving force of the main body is first placed so that the X-axis moving motor movable along the first rail 4〇6a is connected to the medalizing shaft of the X-axis transfer motor 41A. The gear 412 and the first rack 414 that is fixedly coupled to the first drive pinion 412 are fixedly disposed along the extending direction of the X-axis frame 4〇6. The shaft transfer motor 410 can reduce the rotational speed and increase the output torque by the third speed reducer 41 6 . The cymbal transfer unit in an embodiment of the present invention includes: a Y-axis frame 408 extending along the Y-axis direction, and a first guide rail 4 〇 8a disposed along an extending direction of the γ-axis frame 4 〇 8; The second guide block (10) that is coupled to the second guide rail 4〇8& in the γ-axis direction is used as a drive source for providing a driving force for transferring the main body of the sewing machine 2 to the Y-axis direction. The Y-axis moving motor 420, which is disposed to be movable along the second rail 408a, is coupled to the drive shaft of the γ-axis moving motor 42A to rotate the first driving pinion 422 of the 1012031031-0 and along the γ-axis. The extending direction of the frame 4〇8 is fixed 10111807^single number A〇101 12th page/total 43 pages 201247955 The second rack 424 is provided to be connected to the second driving pinion 422. [0057] The same is true for the Y-axis moving motor 420 The rotation speed is reduced by the fourth speed reducer 41 6 and the output torque is increased. Between the head 100 and the main body of the sewing machine 200, it is preferable to have a head lifting unit 210 that lowers the sewing head 1〇9 having the sewing needle that is vertically reciprocally driven to the working position or Rise to the waiting position. 〇- [0059] As shown in FIG. 7, the head lifting unit 210 includes a driving force that is provided in the main body of the sewing machine 2 by the actuator supporting bracket 242 to provide a driving force for lifting and lowering the sewing head 109. The actuator 24 is connected to the sewing head 109 at the center of the front portion, and the lifting plate 23A of the head connecting bracket 244 connected to the driving portion of the lifting actuator 24A is connected to the upper end of the rear portion. [0060] The side ends of the rear portion of the lift plate 230 are connected and fixed to a guide unit 250 such as a guide rail 252 and a guide interface 254 for stable and highly reliable lift drive. [0061] The guiding unit 250 is formed at both side ends of the front surface of the support plate 260 which is fixed in the main body of the sewing machine 2, and is fixedly connected at the center of the rear portion of the support plate 260 for lifting and lowering the lifting The actuator 24 is provided with an actuator support bracket 242 supported in the main body of the sewing machine 2 . The head raising unit 210 is configured such that the head connecting bracket 244 that is connected to the driving portion of the lifting actuator 24A is driven as the driving portion of the lifting actuator 240 is driven, and In association with the front end portion of the head connecting bracket 244, the lifting plate 23 is driven along the guiding unit 1012031031-0 10111807# single number A0101 page 13 / total 43 page 201247955 'from * and The front end portion of the lifting plate 23 is connected to the spinning head 109 to be raised and lowered. [〇_ Hereinafter, the operation of the slitting machine of the present invention configured as above will be described.接通 When the sewing start switch (not shown) is turned on for the sewing, the head 100 is lowered, and then the upper shaft of the head is driven by the motor 1〇5 (4). At this time, the bottom plate portion 300 is The lower side drive motor 3〇5 moves in synchronization with the upper shaft drive motor 105 of the jaw ι.
剛當為了_圓形或曲線、斜線等而驅動上述頭部轉動馬 達101時’上述縫勿頭109按照經上述減速器⑽減速後 的轉速進行轉動。 [0066] &時’由於上述底板部轉動馬達3G1相對於頭部轉動馬達 101的運動量為同步而_起移動，因而上述畅底板_ 也進行轉動。 [順]這樣，由於上述縫匆頭1〇9和縫纫底板3〇9 —邊轉動一邊 進打縫紉，因而根據轉動角度變化使得縫紉品質得以提 南。 € [0068] 即，在通過上述頭部轉動馬達1〇1和底板部轉動馬達3〇1 進行完美的轉動後，上述驅動馬達1〇5和下軸驅動馬達 305進行動作，所以能夠使被縫紉的線的方向維持恆定， 因此在對氣囊、包、鞋等進行缝紉的縫紉機中能夠在所 有區間實現完美的線跡。 [0069] 對在上面說明的縫紉機的驅動進行控制的方法如下。 [0070] 在上述頭部1〇〇的縫紉針位於針板之上的狀態下，X軸移 10111807^^^ A〇101 第 W 頁 / 共 43 頁 1012031031-0 201247955 [0071] [0072] ❹ [0073] ❹ [0074] 送馬達41〇、γ軸移送馬達42〇、頭部轉動電極101、底板 部轉動馬達301根據輸入於控制部中的資訊而進行動作。 之所以像這樣只在縫紉針位於針板之上的情況下，使X車由 移送馬達41〇、γ軸移送馬達420、頭部轉動馬達101以及 底板部轉動馬達301進行動作，是因為為了確保使用上的 安全’此時，作為對上述縫紉針是否位於針板之上進行 檢測的針位置檢測單元，可使用公知的檢測單元。 之後’當上軸驅動馬達1〇5和下轴驅動馬達305進行動作 使縫纫針下降而形成線跡之後，上述缝紉針上升而位於 針板之上時，上述X軸移送馬達41〇、Y軸移送馬達42〇、 頭部轉動馬達1〇1、底板部轉動馬達3〇1進行動作，並且 反復進行這樣的動作。 其中’可根據使縫紉針上下運動的上轴驅動馬達1〇5的轉 速，來對X軸移送馬達、γ軸移送馬達、頭部轉動馬達1〇ι 以及底板部轉動馬達301的轉速進行控制。通常情況下， 一般按比例控制’尤其是按線性比例控制。如上所述， 由於下軸驅動馬達305與上軸驅動馬達105同步而同時驅 動’所以省略另行說明。以下相同。 此外，在高速形成線跡的過程中，如果頭部100和底板部 300突然轉動，則可能發生形成線跡的作業不流暢或者部 件受壓的問題。因此，可在頭部1〇〇和底板部3〇〇轉動之 前’例如自轉動瞬間起在^〜丨^個線跡（stitch)之前 ’將上軸驅動馬達105的轉速降低至規定範圍。根據需要 ’還可以暫時停止上軸驅動馬達1〇5。 10111807^^ A〇101 第15頁/共43頁 1012031031-0 201247955 [0075] 此外，還可根據頭部100和底板部300的轉動角度，來控 制上轴驅動馬達105的轉速。如果上軸驅動馬達105的速 度快，則轉動馬達101、301可移動至所規定的角度的時 間減少，所以優選為使轉動角度與上轴驅動馬達1 0 5的轉 速成反比。具體而言，例如，當轉動角度為30°以上時， 可將上軸驅動馬達105的轉速降低至0〜lOOrpro後驅動轉 動馬達101、301。另外，當轉動馬達101、301沒有驅動 或者以所規定的角度以下旋轉時，可使上軸驅動馬達105 的轉速自動恢復至正常水準。 [0076] (本發明的其他實施例） [0077] 圖9為表示本發明的另一實施例的縫紉機的立體圖，通常 設於上述縫紉機框架400的前面部而對作為作業對象的被 縫製物510進行支承固定的縫紉物固定框架500如圖3所示 ，形成為具有一個作業區域，從而對一個被縫製物510進 行縫紉作業，在完成縫紉作業之後，更換成其他被縫製 物510使用，但還可以構成為，如圖9所示，使上述縫製 物固定框架500具有一個以上的作業區域，從而將多個被 縫製物510或者種類相互不同的被縫製物510以支承固定 的方式設置於各自的作業區域後，無須另外進行更換作 業物的作業地完成一個種類的縫紉作業後，使縫紉機200 向另一作業區域移動，來連續執行縫紉作業。 [0078] 如圖9所示，5個作業區域沿著X軸方向排成一列。在縫紉 機200主體沿著X軸方向被移送後，縫紉機執行給定的作 業。 10111807#單編號歷01 第16頁/共43頁 1012031031-0 201247955 [0079]圖1 〇為表示本發明的第三實施例的縫紉機 的立體圖，圖 11為表示本發明的第三實施例的縫紉機的主要部八 視圖 ，圖12為本發明的第三實施例的條瑪資訊處理裝置 的框圖，圖13為圖12的條碼資訊處理裝置 理的流程圖。 的條碼資訊處 [0080]Immediately when the head rotation motor 101 is driven for a circular shape, a curved line, a diagonal line or the like, the above-mentioned sewing head 109 is rotated in accordance with the rotation speed of the speed reducer (10). When the amount of movement of the bottom plate portion rotation motor 3G1 with respect to the head rotation motor 101 is synchronized, the above-mentioned smooth bottom plate _ also rotates. [Shun] In this way, since the sewing head 1〇9 and the sewing bottom plate 3〇9 are rotated while being sewn, the sewing quality is improved according to the change in the rotation angle. [0068] That is, after the head rotation motor 1〇1 and the bottom plate portion rotation motor 3〇1 are perfectly rotated, the drive motor 1〇5 and the lower shaft drive motor 305 operate, so that sewing can be performed. The direction of the line is kept constant, so that a perfect stitch can be realized in all sections in a sewing machine that sews airbags, bags, shoes, and the like. [0069] A method of controlling the driving of the sewing machine described above is as follows. [0070] In the state in which the sewing needle of the head 1 位于 is located above the needle plate, the X-axis shift is 10111807^^^ A 〇 101 page W/43 page 1012031031-0 201247955 [0071] 007 [0073] The feed motor 41A, the γ-axis transfer motor 42A, the head rotation electrode 101, and the bottom plate portion rotation motor 301 operate in accordance with information input to the control unit. Therefore, in the case where the sewing needle is positioned above the needle plate, the X-car is moved by the transfer motor 41A, the γ-axis transfer motor 420, the head rotation motor 101, and the bottom plate portion rotation motor 301 because it is necessary to secure Safety in use' At this time, a known detecting unit can be used as the needle position detecting unit that detects whether or not the sewing needle is positioned above the needle plate. Then, when the upper shaft drive motor 1〇5 and the lower shaft drive motor 305 operate to lower the sewing needle to form a stitch, the X-axis transfer motor 41〇, Y is raised when the sewing needle is raised and positioned above the needle plate. The shaft transfer motor 42A, the head rotation motor 1〇1, and the bottom plate portion rotation motor 3〇1 operate, and such operations are repeated. Here, the rotational speeds of the X-axis transfer motor, the γ-axis transfer motor, the head rotation motor 1〇, and the bottom plate portion rotation motor 301 can be controlled in accordance with the rotational speed of the upper shaft drive motor 1〇5 that moves the sewing needle up and down. Normally, the proportional control is generally ', especially in a linear proportional control. As described above, since the lower shaft drive motor 305 is driven simultaneously with the upper shaft drive motor 105, the description will be omitted. The same is true below. Further, in the process of forming the stitches at a high speed, if the head 100 and the bottom plate portion 300 are suddenly rotated, there is a possibility that the work for forming the stitches is not smooth or the parts are pressed. Therefore, the rotation speed of the upper shaft drive motor 105 can be lowered to a predetermined range before the rotation of the head portion 1 and the bottom plate portion 3, e.g., immediately before the rotation of the stitches. The upper shaft drive motor 1〇5 can also be temporarily stopped as needed. 10111807^^ A〇101 Page 15 of 43 1012031031-0 201247955 [0075] Further, the rotational speed of the upper shaft drive motor 105 can be controlled according to the rotational angle of the head 100 and the bottom plate portion 300. If the speed of the upper shaft drive motor 105 is fast, the time during which the rotary motors 101, 301 can move to the predetermined angle is reduced, so it is preferable to make the rotation angle inversely proportional to the rotational speed of the upper shaft drive motor 105. Specifically, for example, when the rotation angle is 30 or more, the rotational speed of the upper shaft drive motor 105 can be lowered to 0 to 100 rpro, and then the rotary motors 101 and 301 can be driven. Further, when the turning motors 101, 301 are not driven or rotated by a predetermined angle or less, the rotation speed of the upper shaft driving motor 105 can be automatically restored to the normal level. [Other Embodiments of the Invention] [0077] FIG. 9 is a perspective view showing a sewing machine according to another embodiment of the present invention, and is generally provided on a front surface portion of the sewing machine frame 400 to be a workpiece 510 as a work target. As shown in FIG. 3, the sewing-fixing frame 500 for supporting and fixing is formed to have one work area, thereby sewing a workpiece 510, and after the sewing operation is completed, it is replaced with another workpiece 510, but As shown in FIG. 9, the sewing-fixing frame 500 may have one or more working areas, and the plurality of objects to be sewn 510 or the objects to be sewn 510 having different types may be supported and fixed to each other. After the work area is completed, the sewing machine 200 is moved to another work area without performing another work of replacing the work, and the sewing operation is continuously performed. [0078] As shown in FIG. 9, five work areas are arranged in a row along the X-axis direction. After the main body of the sewing machine 200 is transferred in the X-axis direction, the sewing machine performs a given job. 10111807#单单历01第16页/共43页1012031031-0 201247955 [0079] FIG. 1 is a perspective view showing a sewing machine according to a third embodiment of the present invention, and FIG. 11 is a sewing machine showing a third embodiment of the present invention. FIG. 12 is a block diagram of a bar information processing device according to a third embodiment of the present invention, and FIG. 13 is a flow chart of the bar code information processing device of FIG. Barcode Information Office [0080]
的 具 本發明的第三實施例，在上述_物@定樞架_上裝配 多個對構成-個作業單位的被縫製_仏行單獨把持 被縫製物支承框52G，從而使上述縫㈣固定框㈣〇 有多個作業區域。 _]向上料鏠製物支承框賦予錢有對縫製圖案（According to the third embodiment of the present invention, a plurality of pairs of sewing units constituting one work unit are attached to the above-mentioned _object@ fixed frame _, and the workpiece support frame 52G is separately held, thereby fixing the slit (four) Box (4) has multiple work areas. _]The upper material support frame gives the money a pair of sewing patterns (
Pattern)、縫製資訊以及作業方法進行指示的資訊的標 識530 ’並且在上述頭部100設置用於識別上述標識530 的識別器540。識別器540對存儲於標識53〇中的資訊進 行識別並施加於控制部，標識530所存儲的資訊成為以何 種圖案（Pattern)乃至何種方式進行縫製的核心。 [0082]可存儲於標識令的資訊除上述的縫製圖案（pattern)資 訊和縫製作業資！&之外，實際上還可包含各種各樣的資 訊。 [0083]例如，可以例舉作業目標量還剩多少、到前方的幾個為 止疋否可忽略標識以相同的圖案進行作業、因原料硬或 厚而需要將形成線跡的速度降低至多少等等。 [麵]這樣’通過使用標識530及識別器540，可以如圖1〇所示 ’對每個被缝製物510缝製互不相同的圖案ρβ 1012031031-0 [0085]這在要求少量多種的當前消費市場中，將對生產率的提 10111807#單編號Α〇101 第17頁/共43頁 201247955 [0086] [0087] [0088] [0089] [0090] 高作出大的貢獻。 另方面’如果利用上述那樣的標識530及識別器540， 則成夠如下地獲得能夠預先檢測出作業錯誤的效果。 如圖12及圖13所示，在進行縫製作業之前先由作業人 員L過輪入單元或者有線/無線通信單元向縫初機的控制 P輸入縫製圖案資訊及縫製作業資訊，通過上述識別器 54〇來讀取標識530所記憶體的資訊之後，與在進行縫製 作業前輸入到控制部的縫製圖案資訊及縫製作業資訊進 二比較’在兩個資訊_致的情況下，通過勒部進行縫 Q 製作業，相反地，在兩個資訊不一致的情况下，通過錯 誤部生成錯誤信號，使作業人員獲知。 ^ ’在進行縫製作業前通過作業人員或者有線/無線it L單元向縫幼機的控制部預先輸人縫製圖案資訊和縫製 作業資訊並進行存儲後，通過預綠人而存儲於縫初機 的控制部中的縫製作業資訊與為了作業而當前供給的被 縫製物支承框520的標識530所記憶體的作業資訊不同的 情況下，生成錯誤（Error )信號，來通知作業人員使其 〇 獲知後，中斷作業。 此時，作為其他方法還可以為，在存儲於縫鲂機的控制 部中的縫製作業資訊與通過識別器540所識別的被縫製物 支承框520的標識530所記憶體的作業資訊不同的情況下 ，只是不進行對應的作業，而使縫紉機2〇〇主體向下一被 縫製物支承框520移動，從而繼續進行下一作業。 這能夠完全避免因強制執行與作業人員的意圖不同的其 10111807产單編號 A0101 第18頁/共43頁 1012031031-0 201247955 他錯誤的作業而損壞高價布料的錯誤。 [0091] [0092] [0093] θ [0094] [0095] [0096] G [0097] [0098] [0099] [0100] [0101] 如上所述的本發明的内容中可使用的標識53〇，可根據需 要在數位、顏色、穿孔卡片、條碼或者射頻識別（rFid )卡等多種方式中選擇一種。 按照本實施例，使用了不僅低廉還可儲存大量資訊的方 式即條碼，因此s线別器5 4 0應當為圖11所示的條碼讀取器 〇 此外，按照本發明的其他實施例，還可包含對被縫製物 支承框5 20是否準確地裝配於縫紉物固定台5〇〇上的準破 位置進行判別的支承框裝配判别單元（未圖示）。 此時，作為上述支承框裝配判別單元，可選擇性地使用 近距離感測器或者電阻感測器等。 【圖式簡單說明】 圖1為表示以往的縫紉機的一例的立體圖。 圖2 a至圖2 b為表不在以往的縫幼機中發生了不規則線跡 的例子的圖。 圖2c為表示縫紉後按區間劃出的Η-P線跡分佈圖。 圖3為表示本發明的具有能夠旋轉的頭的縫幼機的第一實 施例的整體立體圖。 圖4為表示設置有本發明的頭部和底板部的臂的立體圖。 圖5為表示本發明的頭部的立體圖。 圖6為表示本發明的底板部的立體圖。 10111807^^ A〇101 第19頁/共43頁 1012031031-0 201247955 [0102] 圖7為表示本發明的頭部升降單元的分解立體圖。 [0103] 圖8a及圖8b為表示本發明的減速器的一實施例的照片。 [0104] 圖9為表示本發明的第二實施例的缝紉機的立體圖。 [0105] 圖10為表示本發明的第三實施例的縫紉機的立體圖。 [0106] 圖11為表示本發明的第三實施例的縫紉機的主要部分的 主視圖。 [0107] 圖1 2為本發明的第三實施例的條碼資訊處理裝置的框圖 。 〇 [0108] 圖1 3為圖1 2的條碼資訊處理裝置的條碼資訊處理的流程 圖。 [0109] 圖14a、圖14b為表示X軸移送單元的、縫紉機的立體圖和 主要部分底面立體圖。 [0110] 圖15a、圖15b為表示Y軸移送單元的、縫紉機的立體圖和 底面立體圖。 〇 【主要元件符號說明】 Μ [0111] 1 〇 :工作臺 40:臂部 [0112] 5 0 :縫紉物固定部件 60 :結合部 [0113] 100 :頭部 101 :頭部轉動馬達 [0114] 101a :驅動軸 101b :從動軸 [0115] 102 :減速器 10 2 a:錐齒輪 [0116] 102b:錐齒輪 103:頭部轉動單元 1807#單編號Α_ 第20頁/共43頁 1012031031-0 201247955The pattern, the sewing information, and the job method indicate the identification information 530' and the identifier 100 for identifying the above-described marker 530 is provided in the head 100. The recognizer 540 recognizes the information stored in the marker 53A and applies it to the control unit, and the information stored in the marker 530 becomes the core of the pattern or the manner in which the stitching is performed. [0082] The information that can be stored in the identification order is in addition to the above-described sewing pattern information and sewing operation capital! In addition to &, it can actually contain a variety of information. For example, it is possible to exemplify how much work target amount is left, whether it is a few ahead, whether the sign can be ignored, the work is performed in the same pattern, and the speed at which the stitch is formed needs to be reduced due to the hard or thick material. Wait. [Face] Thus, by using the marker 530 and the identifier 540, it is possible to sew a pattern ρβ 1012031031-0 different from each of the objects to be sewn 510 as shown in FIG. 1 [0085] In the current consumer market, the productivity will be increased by 10111807# single number Α〇 101 page 17 / total 43 page 201247955 [0086] [0088] [0090] [0090] High contribution. On the other hand, when the marker 530 and the identifier 540 as described above are used, it is possible to obtain an effect that the job error can be detected in advance. As shown in FIG. 12 and FIG. 13, before the sewing operation, the operator L enters the sewing pattern information and the sewing operation information to the control P of the sewing machine by the wheel-in unit or the wired/wireless communication unit, and passes through the above-mentioned identifier 54. After reading the information of the memory of the marker 530, the sewing pattern information and the sewing operation information input to the control unit before the sewing operation are compared. In the case of two pieces of information, the stitching is performed by the stitching Q operation, conversely, when the two pieces of information do not match, an error signal is generated by the error unit to make the operator aware. ^ 'Before the sewing operation, the operator or the wired/wireless IT L unit inputs the sewing pattern information and the sewing operation information to the control unit of the sewing machine in advance and stores it, and then stores it in the sewing machine by the pre-green person. When the sewing operation information in the control unit is different from the work information of the memory of the identification 530 of the workpiece support frame 520 currently supplied for the work, an error (Error) signal is generated to notify the worker to obtain the information. , interrupt the job. In this case, as another method, the sewing operation information stored in the control unit of the sewing machine may be different from the work information of the memory of the identification 530 of the workpiece support frame 520 recognized by the identifier 540. Next, the sewing machine 2 〇〇 main body is moved to the next sewing object support frame 520 without performing the corresponding work, thereby continuing the next work. This completely avoids the mistake of forcing the high-priced fabric due to the wrong operation of its 10111807 order number A0101, page 18/43, 1012031031-0 201247955, which is different from the operator's intention. [0093] [0099] [0099] [0100] [0101] [0101] The identifier 53 that can be used in the content of the present invention as described above You can choose one of several ways, such as digits, colors, punched cards, barcodes, or radio frequency identification (rFid) cards. According to the present embodiment, a bar code which is not only inexpensive but also capable of storing a large amount of information is used, and therefore the s-line device 504 should be the bar code reader shown in Fig. 11. Further, according to other embodiments of the present invention, A support frame assembly determining unit (not shown) that discriminates whether or not the workpiece support frame 520 is accurately attached to the sewing fixture fixing table 5 is determined. At this time, as the above-described support frame assembly determining unit, a proximity sensor, a resistance sensor, or the like can be selectively used. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing an example of a conventional sewing machine. Fig. 2 a to Fig. 2 b are diagrams showing an example in which irregular stitches have not occurred in the conventional slitting machine. Fig. 2c is a view showing the Η-P stitch distribution plotted by the interval after sewing. Fig. 3 is an overall perspective view showing a first embodiment of a slitting machine having a rotatable head according to the present invention. Fig. 4 is a perspective view showing an arm provided with a head portion and a bottom plate portion of the present invention. Fig. 5 is a perspective view showing the head of the present invention. Fig. 6 is a perspective view showing a bottom plate portion of the present invention. 10111807^^ A〇101 Page 19 of 43 1012031031-0 201247955 [0102] Fig. 7 is an exploded perspective view showing the head lifting unit of the present invention. 8a and 8b are photographs showing an embodiment of a speed reducer of the present invention. 9 is a perspective view showing a sewing machine according to a second embodiment of the present invention. 10 is a perspective view showing a sewing machine according to a third embodiment of the present invention. [ Fig. 11] Fig. 11 is a front elevational view showing the main part of a sewing machine according to a third embodiment of the present invention. 12 is a block diagram of a bar code information processing apparatus according to a third embodiment of the present invention. [0108] FIG. 13 is a flow chart of bar code information processing of the bar code information processing apparatus of FIG. 14a and 14b are a perspective view and a bottom perspective view of a main portion of the sewing machine showing the X-axis transfer unit. 15a and 15b are a perspective view and a bottom perspective view of the sewing machine showing the Y-axis transfer unit. 〇【Main component symbol description】 Μ [0111] 1 〇: Table 40: Arm [0112] 5 0 : Sewing fixture fixing part 60: Jointing part [0113] 100 : Head 101 : Head turning motor [0114] 101a: drive shaft 101b: driven shaft [0115] 102: reducer 10 2 a: bevel gear [0116] 102b: bevel gear 103: head rotation unit 1807# single number Α _ 20 pages / total 43 pages 1012031031-0 201247955
[0117] 105:上軸驅動馬達 [0118] 109 :缝紉頭 110:滑動環 [0119] 200 :缝紉機 21 0 :頭部升降單元 [0120] 230 :升降板 240:升降促動器 [0121] 242:促動器支承托架 244:頭部連接托架 [0122] 250:引導單元 252:導軌 [0123] 254:引導連介面 260:支承板 [0124] 300 :底板部 [0125] 301 :底板部轉動馬達 302 :減速器 [0126] 303:底板部轉動單元 305:下軸驅動馬達 [0127] 309 :縫紉底板 310:滑動環 [0128] 400 :縫紉機框架 [0129] 402 :支承柱 404 :支承杆 [0130] 406:X軸框架 406a:第一導轨 [0131] 408: Y軸框架 408a:第二導轨 [0132] 410、420 : X軸移送馬達、Y軸移送馬達 [0133] 412、422 :第一驅動小齒輪、第二驅動小齒輪 [0134] 414、424 :第一齒條 、第二齒條 [0135] 416、426 :第三減速器、第四減速器 10111807^W A〇101 第21頁/共43頁 1012031031-0 201247955 490:第二導塊 [0136] 480:第一導塊 [0137] [0138] [0139] [0140] 5 0 0 :缝紉物固定框架 510:縫製物 520 :被縫製物支承框530 :標識 540 :識別器[0117] 105: Upper shaft drive motor [0118] 109: Sewing head 110: Sliding ring [0119] 200: Sewing machine 21 0: Head lifting unit [0120] 230: Lifting plate 240: Lifting actuator [0121] 242 : actuator support bracket 244: head attachment bracket [0122] 250: guide unit 252: guide rail [0123] 254: guide interface 260: support plate [0124] 300: bottom plate portion [0125] 301: bottom plate portion Rotating motor 302: speed reducer [0126] 303: bottom plate portion rotating unit 305: lower shaft driving motor [0127] 309: sewing bottom plate 310: sliding ring [0128] 400: sewing machine frame [0129] 402: support column 404: support rod [0130] 406: X-axis frame 406a: first rail [0131] 408: Y-axis frame 408a: second rail [0132] 410, 420: X-axis transfer motor, Y-axis transfer motor [0133] 412, 422 : first drive pinion, second drive pinion [0134] 414, 424: first rack, second rack [0135] 416, 426: third reducer, fourth reducer 10111807^WA〇101 21 pages/total 43 pages 1012031031-0 201247955 490: second guide block [0136] 480: first guide block [0137] [0138] [0139] [0140] 5 0 0 : sewing fixture fixing frame 510: Sewing 520: Sewn support frame 530: identification 540: recognizer
10111807^^ A0101 第22頁/共43頁 1012031031-010111807^^ A0101 Page 22 of 43 1012031031-0
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| KR1020110048014A KR20120106508A (en) | 2011-03-16 | 2011-05-20 | Sewing machine and control method thereof |
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| TW201247955A true TW201247955A (en) | 2012-12-01 |
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| CN (1) | CN102787452B (en) |
| DE (1) | DE102012104367A1 (en) |
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| CN105980620B (en) * | 2014-01-27 | 2017-11-21 | 三菱电机株式会社 | Sewing object mobile device and its sewing machine |
| CN103981648B (en) * | 2014-05-13 | 2016-08-24 | 诸暨锦和缝制机械有限公司 | The independent lower head driving rotary sewing machine |
| CN103981638B (en) * | 2014-05-13 | 2015-10-28 | 诸暨锦和缝制机械有限公司 | The rotary drive sewing machine of semi-girder |
| CN103981649B (en) * | 2014-05-13 | 2016-08-24 | 诸暨锦和缝制机械有限公司 | The independent upper head driving rotary sewing machine |
| CN104178940B (en) * | 2014-08-15 | 2016-05-04 | 上海富山精密机械科技有限公司 | A kind of distribution device of taking of Full-automatic picking feed sewing machine |
| CN104294480A (en) * | 2014-09-30 | 2015-01-21 | 东莞市金悦来自动化设备有限公司 | Electronic pattern sewing machine |
| CN104499210A (en) * | 2015-01-06 | 2015-04-08 | 上海鲍麦克斯电子科技有限公司 | Upper-and-lower shaft separating synchronous driving device of industrial sewing machine |
| CN105256468B (en) * | 2015-10-28 | 2018-06-15 | 广东溢达纺织有限公司 | Automatic piece sewing piece system and automatic piece sewing piece method |
| CN105887344A (en) * | 2016-04-11 | 2016-08-24 | 浙江川田缝纫机有限公司 | Intelligent template sewing machine |
| CN106192232A (en) * | 2016-07-28 | 2016-12-07 | 苏州市景荣科技有限公司 | A kind of shoes process side fixed mechanism |
| CN106498634A (en) * | 2016-10-14 | 2017-03-15 | 成都卡美奇鞋业有限公司 | The slide construction that vamp is quickly sewed |
| CN106436042A (en) * | 2016-11-09 | 2017-02-22 | 宁波慈星股份有限公司 | 3D sewing mechanism |
| CN117966374A (en) * | 2018-12-11 | 2024-05-03 | 吴江市横扇镇菀坪中菱缝纫机机械厂 | High-applicability sewing machine |
| CN109629135A (en) * | 2019-01-30 | 2019-04-16 | 拓卡奔马机电科技有限公司 | The upper head system of sewing machine |
| CN109629138A (en) * | 2019-01-30 | 2019-04-16 | 拓卡奔马机电科技有限公司 | The upper head system of sewing machine |
| CN109629133A (en) * | 2019-01-30 | 2019-04-16 | 拓卡奔马机电科技有限公司 | The upper head system of sewing machine |
| CN109629136A (en) * | 2019-01-30 | 2019-04-16 | 拓卡奔马机电科技有限公司 | The upper head system of sewing machine |
| JP7139999B2 (en) * | 2019-02-27 | 2022-09-21 | ブラザー工業株式会社 | Display device and sewing machine |
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| US4116147A (en) * | 1977-05-11 | 1978-09-26 | Mathbirk Limited | Sewing machines |
| US4373458A (en) * | 1978-07-14 | 1983-02-15 | Usm Corporation | Method and machine for versatile stitching |
| US5553564A (en) * | 1993-08-02 | 1996-09-10 | American Sewing Machine, Inc. | Automatic sewing machine system and method for loading and sewing workpieces |
| JPH07275537A (en) * | 1994-04-13 | 1995-10-24 | Aisin Seiki Co Ltd | Sewing machine head drive mechanism |
| JPH08266763A (en) * | 1995-03-31 | 1996-10-15 | Juki Corp | Twin needle binding device |
| US5743200A (en) * | 1996-03-28 | 1998-04-28 | Davis & Davis Custom Rugs And Broadloom | Apparatus for manufacturing tufted rugs |
| DE102011120436A1 (en) * | 2010-12-08 | 2012-06-14 | Sunstar Co, Ltd | Sewing machine and method for controlling its operation |
| CN102560920B (en) * | 2010-12-08 | 2015-07-29 | 日星株式会社 | Sewing machines and drived control method thereof |
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2012
- 2012-05-16 CN CN201210152930.XA patent/CN102787452B/en active Active
- 2012-05-21 TW TW101118076A patent/TW201247955A/en unknown
- 2012-05-21 DE DE201210104367 patent/DE102012104367A1/en not_active Withdrawn
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| DE102012104367A1 (en) | 2012-11-22 |
| JP2012239912A (en) | 2012-12-10 |
| CN102787452A (en) | 2012-11-21 |
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