TW201231487A - Liquid-crystalline resin composition, heat dissipation material and precursor of the same - Google Patents

Liquid-crystalline resin composition, heat dissipation material and precursor of the same Download PDF

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TW201231487A
TW201231487A TW100134623A TW100134623A TW201231487A TW 201231487 A TW201231487 A TW 201231487A TW 100134623 A TW100134623 A TW 100134623A TW 100134623 A TW100134623 A TW 100134623A TW 201231487 A TW201231487 A TW 201231487A
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aluminum nitride
group
resin composition
liquid crystalline
resin
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TWI462945B (en
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Yoshitaka Takezawa
Shingo Tanaka
Fusao Hojo
Hiroyuki Kagawa
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Hitachi Chemical Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/28Nitrogen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0025Crosslinking or vulcanising agents; including accelerators
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K5/00Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
    • C09K5/08Materials not undergoing a change of physical state when used
    • C09K5/14Solid materials, e.g. powdery or granular
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K19/00Liquid crystal materials
    • C09K19/04Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit
    • C09K2019/0444Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit characterized by a linking chain between rings or ring systems, a bridging chain between extensive mesogenic moieties or an end chain group
    • C09K2019/0448Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit characterized by a linking chain between rings or ring systems, a bridging chain between extensive mesogenic moieties or an end chain group the end chain group being a polymerizable end group, e.g. -Sp-P or acrylate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2219/00Aspects relating to the form of the liquid crystal [LC] material, or by the technical area in which LC material are used
    • C09K2219/03Aspects relating to the form of the liquid crystal [LC] material, or by the technical area in which LC material are used in the form of films, e.g. films after polymerisation of LC precursor

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Materials Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Laminated Bodies (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
  • Epoxy Resins (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

A liquid-crystalline resin composition comprises: a liquid-crystalline epoxy resin represented by the following Formula (1), a curing agent, and a composite particle including an aluminum nitride particle having a first covering layer which comprises alpha aluminum oxide and covers at least a part of a surface region of the aluminum nitride particle and a second covering layer which comprises an organic compound and covers a surface region of the aluminum nitride particle other than the surface region covered by the first covering layer. In the formula, X represents a single bond or a connecting group represented by the following chemical formulae. Y represents an aliphatic hydrocarbon group, an alkoxy group, a halogen atom, or the like. n represents an integer from 0 to 4.

Description

201231487 六、發明說明: 【發明所屬之技術領域】 本發明關於液晶性樹脂組成物、散熱材料 熱材料。 【先前技術】 近年來,隨著電子機器的小型化、高性能 係有增加的傾向,於構成電子機器的絕緣材料 的散熱性。又,於絕緣材料中,從絕緣耐壓的 的容易性來看,使用有機材料。作爲有機材料 方法,例如在特開平1 1 -3 23 1 62號公報中,記 有具配向性高的液晶基之單體的樹脂組成物進 之液晶性樹脂係有效。 再者,爲了提高有機材料的散熱性,一般 中添加導熱率高、絕緣性的塡料之方法。作爲 絕緣性的塡料,有氮化鋁。然而,氮化鋁係容 的水反應,而產生氨,同時在氮化鋁的表面生 ,而導熱率大幅降低。因此,廣泛使用藉由無 物來被覆氮化鋁的表面而提高耐水性之方法。 作爲以無機物進行表面被覆之例,已知使 好的α化氧化鋁之方法。然而,於使α氧化鋁 的氮化鋁表面上之方法中,由於α氧化鋁發生 耐水性劇烈地降低之可能性。與此相關者, 2005-225947號公報中,記載作爲α氧化鋁的 前驅體及散 化’發熱量 中,要求高 咼度或成型 的高導熱化 載利用使含 行聚合而成 使用在樹脂 導熱率高、 易與大氣中 成氫氧化鋁 機物或有機 用導熱性良 形成在塡料 龜裂,而有 例如在特開 龜裂對策, 201231487 藉由在熱處理的環境氣體中使用惰性氣體,可減低塡料的 龜裂。 作爲以有機物進行表面被覆之例,例如特開2004· 115369號公報中記載以脂肪族烴來進行塡料的氮化銘之表 面處理的方法。 以脂肪族烴來進行塡料的表面處理時,得到高的耐水 性。 【發明內容】 [發明所欲解決的問題] 然而,於特開2004- 1 1 5 369號公報中記載的以有機物 來被覆塡料的氮化鋁之方法中,塡料的導熱率會大幅降低 。又’由於已進行表面處理的塡料與液晶性樹脂之親和性 低,塡料周圍的液晶性樹脂之配向係紊亂,因此導熱率會 降低。 本發明之課題在於提供能形成具有優異的導熱性之硬 化物且耐水性優異之液晶性樹脂組成物及其製造方法,以 及使用該液晶性樹脂組成物所形成之高導熱性散熱材料前 驅體及尚導熱性散熱材料。 [解決問題的手段] 本發明包含以下的態樣: &lt; 1 &gt; 一種液晶性樹脂組成物,其含有:下述通式(i )所示的液晶性環氧樹脂、硬化劑、與氮化鋁複合粒子,201231487 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a liquid crystalline resin composition and a heat dissipating material thermal material. [Prior Art] In recent years, as electronic devices have become smaller and higher in performance, the heat dissipation property of the insulating material constituting the electronic device has been increasing. Further, in the insulating material, an organic material is used in view of easiness of insulation withstand voltage. In the liquid crystal resin which is a monomer having a liquid crystal group having a high alignment property, it is effective, for example, in the above-mentioned Japanese Patent Publication No. Hei. Further, in order to improve the heat dissipation property of the organic material, a method of adding a high thermal conductivity and insulating material is generally employed. As the insulating material, there is aluminum nitride. However, aluminum nitride-based water reacts to produce ammonia while being produced on the surface of aluminum nitride, and the thermal conductivity is greatly reduced. Therefore, a method of improving the water resistance by coating the surface of aluminum nitride with no matter is widely used. As an example of surface-coating with an inorganic material, a method of making α-alumina is known. However, in the method of making the aluminum nitride surface of α-alumina, there is a possibility that the water resistance of the α-alumina is drastically lowered. In the related art, in the case of the precursor of the α-alumina and the heat generation of the α-alumina, it is required to use a high-density or high-heat-transfer carrier to form a high-heat-transfer carrier. The rate is high, and it is easy to form an aluminum hydroxide machine or an organic thermal conductivity in the atmosphere, which is formed in the cracking of the material. For example, in the special cracking countermeasure, 201231487, by using an inert gas in the heat-treated ambient gas, Reduce the cracking of the dip. As a method of surface-coating with an organic material, for example, JP-A-2004-115369 discloses a method of surface treatment of a nitriding of a distillate by an aliphatic hydrocarbon. When the surface treatment of the distillate is carried out with an aliphatic hydrocarbon, high water resistance is obtained. [Problems to be Solved by the Invention] However, in the method of coating aluminum nitride with an organic material as described in Japanese Laid-Open Patent Publication No. 2004- 1 155 369, the thermal conductivity of the coating material is greatly reduced. . Further, since the affinity of the surface-treated mash and the liquid crystalline resin is low, the alignment of the liquid crystalline resin around the mash is disturbed, so that the thermal conductivity is lowered. An object of the present invention is to provide a liquid crystalline resin composition capable of forming a cured product having excellent thermal conductivity and excellent in water resistance, a method for producing the same, and a high thermal conductive heat dissipating material precursor formed using the liquid crystalline resin composition and Still thermal conductive material. [Means for Solving the Problem] The present invention includes the following aspects: <1> A liquid crystalline resin composition containing a liquid crystalline epoxy resin represented by the following formula (i), a curing agent, and nitrogen Aluminum composite particles,

S -6- 201231487 此複合粒子具有氮化鋁粒子、被覆前述氮化鋁粒子的表面 之至少一部分的區域且含有a氧化鋁的第一被覆層、及被 被覆層以外的區域且 覆前述氮化鋁粒子的表面之前述第 含有有機物的第二被覆層’ 【化1】S -6-201231487 The composite particles have aluminum nitride particles, a region covering at least a part of the surface of the aluminum nitride particles, and a first coating layer containing a-alumina and a region other than the coating layer and covering the nitriding The second coating layer containing the organic substance on the surface of the aluminum particle 'Chemical 1】

通式(1 價基所成 地表示碳 基、氟原 醯基;η 〜8之整 【化2】 —Ν=Ν— )中’ X表示單鍵或選自由下述化學式表示之2 之群中的至少—個所構成之連結基;γ各自獨立 數1〜8的脂肪族烴基、碳數1〜8的脂肪族烷氧 子、氯原子、溴原子、碘原子、氰基、硝基或乙 表示0〜4之整數,k表示0〜7之整數,m表示0 數’ 1表示0〜12之整數。 c III cThe formula (1 valent group represents a carbon group, a fluorogenic sulfhydryl group; η 〜 8 is a whole [Chemical 2] - Ν = Ν - ) where 'X represents a single bond or a group selected from the following chemical formula 2 At least one of the linking groups; γ each independently having an aliphatic hydrocarbon group of 1 to 8; an aliphatic alkoxy group having 1 to 8 carbon atoms; a chlorine atom, a bromine atom, an iodine atom, a cyano group, a nitro group or a An integer of 0 to 4 is represented, k represents an integer of 0 to 7, and m represents a number of 0 '1 represents an integer of 0 to 12. c III c

CHCH

NN

CH II CHCH II CH

Η3 CIC II CHΗ3 CIC II CH

CHO I CH II CH oCHO I CH II CH o

CMOCMO

Nfo II N —C=N— Η » ΟNfo II N —C=N— Η » Ο

&lt; 2 &gt;如前述&lt; 1 &gt;記載之液晶性樹脂組成物,其中前 201231487 述有機物係前述氮化鋁與有機化合物之反應生成物,前述 有機化合物具有醇性羥基及羧基中的至少一者、與碳數爲 1〜24的烴基。 &lt; 3 &gt;如前述&lt; 1 &gt;或&lt; 2 &gt;記載之液晶性樹脂組成物 ’其中前述氮化鋁複合粒子的含有率爲50質量%〜95質 量%。 &lt; 4 &gt;如前述&lt; 1 &gt;〜&lt; 3 &gt;中任一項記載之液晶性樹 脂組成物,其中前述氮化鋁複合粒子在CuKa線的X射線 繞射光譜中,對應於α氧化鋁的(1 〇〇 )面之波峰,相對 於對應於氮化鋁的(1 1 3 )面之波峰的強度比以面積基準 計係1以下。 &lt;5&gt; —種散熱材料前驅體,其係前述 &lt;〗&gt; 〜&lt;4&gt; 中任一項記載之液晶性樹脂組成物的半硬化物。 &lt;6&gt; —種Β級(B-stage)薄片,其係前述&lt;1&gt;〜 &lt; 4 &gt;中任一項記載之液晶性樹脂組成物的薄片狀半硬化 物。 &lt;7&gt; —種預浸物,其係具有纖維基材、與含浸於前 述纖維基材的前述&lt; 1 &gt;〜&lt; 4 &gt;中任一項記載之液晶性樹 脂組成物的半硬化物。 &lt;8&gt; —種散熱材料,其係前述&lt;ι&gt;〜&lt;4&gt;中任一 項記載之液晶性樹脂組成物的硬化物。 &lt; 9 &gt;如前述&lt; 9 &gt;記載之散熱材料,其中前述液晶性 環氧樹脂的硬化物具有配向面,前述配向面具有相對於前 述氮化鋁複合粒子的表面爲50°〜90。的角度。The liquid crystal resin composition according to the above-mentioned <1>, wherein the organic substance is a reaction product of the aluminum nitride and an organic compound, and the organic compound has at least an alcoholic hydroxyl group and a carboxyl group. One, and a hydrocarbon group having a carbon number of 1 to 24. <3> The liquid crystalline resin composition described in the above <1> or <2>, wherein the content of the aluminum nitride composite particles is 50% by mass to 95% by mass. The liquid crystalline resin composition according to any one of the above-mentioned, wherein the aluminum nitride composite particles correspond to the X-ray diffraction spectrum of the CuKa line. The peak of the (1 〇〇) plane of the α-alumina is less than or equal to 1 on the basis of the area ratio of the peak corresponding to the (1 1 3 ) plane of the aluminum nitride. &lt;5&gt; The semi-cured material of the liquid crystalline resin composition according to any one of the above-mentioned items of the above-mentioned. &lt;6&gt; A flaky semi-cured material of the liquid crystalline resin composition according to any one of <1> to <4>. &lt;7&gt; A prepreg comprising a fiber base material and a half of the liquid crystalline resin composition described in any one of the above-mentioned &lt;1&gt; Hardened material. &lt;8&gt; A heat-dissipating material, which is a cured product of the liquid crystalline resin composition according to any one of the above-mentioned items. The heat-dissipating material according to the above-mentioned <9>, wherein the cured product of the liquid crystalline epoxy resin has an alignment surface, and the alignment surface has a surface of 50 to 90 with respect to the surface of the aluminum nitride composite particles. . Angle.

S -8- 201231487 &lt;10&gt;—種層合板,其係具有被附材、與由前述&lt;1 &gt;〜&lt; 4 &gt;中任一項記載之液晶性樹脂組成物所構成的樹 脂層、前述&lt;6〉記載之樹脂薄片及由前述&lt;7&gt;記載之預 浸物中選出的至少一個含樹脂的層之硬化層。 &lt;11&gt; —種金屬基板,其係具有金屬箔、金屬板、與 被前述金屬箔與前述金屬板之間所扶持的由前述&lt; 1&gt;〜 &lt; 4 &gt;中任一項記載之樹脂組成物所構成的樹脂層、前述 &lt;6&gt;記載之B級薄片及前述&lt;7&gt;記載之預浸物中選出的 至少一個含樹脂的層之硬化層。 &lt; 1 2 &gt; —種印刷配線板,其係具有配線層、金屬基板 、在前述配線層與前述金屬基板之間的由前述&lt;1&gt;〜&lt;4 &gt;中任一項記載之樹脂組成物所構成的樹脂層、前述&lt; 6 &gt;記載之樹脂薄片及前述&lt;7&gt;記載之預浸物中選出的至 少一個含樹脂的層之硬化物。 &lt; 1 3 &gt; —種液晶性樹脂組成物之製造方法,其係具有 :於含氧的環境下煅燒氮化鋁粒子,在前述氮化鋁粒子的 表面上,形成具有龜裂之α氧化鋁層之步驟;在表面上形 成有α氧化鋁層的氮化鋁粒子之龜裂部分,使具有醇性羥 基及羧基中的至少一者及碳數1〜24的烴基之有機化合物 與前述露出的氮化鋁反應,而得到氮化鋁複合粒子之步驟 :與,將前述氮化鋁複合粒子分散於含有以下述通式(1 )所示的液晶性環氧樹脂及硬化劑之組成物中之步驟: 201231487 【化3】The slab of the liquid crystal resin composition according to any one of the above-mentioned items, The resin sheet of the above-mentioned &lt;6&gt; and the hardened layer of at least one resin-containing layer selected from the prepreg according to the above &lt;7&gt;. &lt;11&gt; A metal substrate comprising a metal foil, a metal plate, and any one of the above-mentioned &lt;1&gt; to &lt;4&gt;, supported by the metal foil and the metal plate A resin layer composed of a resin composition, a B-stage sheet according to the above &lt;6&gt;, and a cured layer of at least one resin-containing layer selected from the prepreg described in <7>. &lt;1 2&gt; A printed wiring board having a wiring layer, a metal substrate, and any one of the above-mentioned <1> to <4> between the wiring layer and the metal substrate. A resin layer composed of a resin composition, a resin sheet described in the above &lt;6&gt;, and a cured product of at least one resin-containing layer selected from the prepreg described in <7>. &lt; 1 3 &gt; A method for producing a liquid crystalline resin composition, comprising: calcining an aluminum nitride particle in an oxygen-containing atmosphere, and forming an α-oxidation having cracks on a surface of the aluminum nitride particle a step of forming an aluminum layer; forming a cracked portion of the aluminum nitride particles having an α-alumina layer on the surface, and exposing the organic compound having at least one of an alcoholic hydroxyl group and a carboxyl group and a hydrocarbon group having 1 to 24 carbon atoms The aluminum nitride is reacted to obtain aluminum nitride composite particles: and the aluminum nitride composite particles are dispersed in a composition containing a liquid crystalline epoxy resin and a hardener represented by the following general formula (1) Steps: 201231487 【化3】

(Y)n (Υ)η 通式(1)中’ X表示單鍵或選自由下述化學式表示 之2價基所成之群中的至少 獨立地表示碳數1〜8的脂肪族烴基、碳數1 院氧基、氟原子、氯原子、溴原子、碘原子 或乙醯基;η表示0〜4之整數,k表示0〜 表示0〜8之整數,1表示〇〜12之整數。 【化4】 —N=N一 —CEC— -萨N· -c=c— Η I CH3 S=f 自族基m 各肪硝, Y脂 、數 ;的基整 基8氰之(Y)n (Υ)η In the formula (1), 'X represents a single bond or an aliphatic hydrocarbon group which at least independently represents a carbon number of 1 to 8 in a group selected from a divalent group represented by the following chemical formula, Carbon number 1 alkoxy group, fluorine atom, chlorine atom, bromine atom, iodine atom or ethylidene group; η represents an integer of 0 to 4, k represents 0 to represent an integer of 0 to 8, and 1 represents an integer of 〇~12. 【化4】—N=N一—CEC—-Sa N· -c=c— Η I CH3 S=f Self-family m Each fat nitrate, Y fat, number;

,c=c- H I CN •O-C· II O ♦ o •C=N-H , O,c=c- H I CN •O-C· II O ♦ o •C=N-H , O

&lt;14&gt; —種散熱材料.前驅體之製造方法,其具有將前 述&lt; 1 &gt;〜&lt; 4〉中任〜項記載之液晶性樹脂組成物加熱處 理以進行半硬化之步驟。 &lt;15&gt; —種散熱材料之製造方法,其具有將前述 &gt;〜&lt; 4〉中任一項記載之液樹脂組成物加熱處理以 -10 -&lt;14&gt; A heat-dissipating material. The method for producing a precursor, which comprises the step of heat-treating the liquid crystalline resin composition described in any one of the above &lt;1&gt; to &lt;4&gt;&lt;15&gt; A method for producing a heat-dissipating material, which comprises heating the liquid resin composition according to any one of the above-mentioned items, wherein the liquid resin composition is -10 -

S 201231487 進行硬化之步驟。 [發明的效果] 若依照本發明,可提供能形成具有優異的導熱性之硬 化物且耐水性優異之液晶性樹脂組成物及其製造方法,以 及使用該液晶性樹脂組成物所形成之高導熱性散熱材料前 驅體及高導熱性散熱材料》 【實施方式】 [實施發明的形態] 本說明書中的「步驟」用語係不僅爲獨立的步驟,當 與其它步驟無法明確區別時,只要可達成該步驟所預期的 作用,則亦包含於本用語。又,本說明書中使用「〜」所 示的數値範圍,係表示含有在「〜」的前後所記載的數値 各自當作最小値及最大値之範圍。再者,於本說明書中, 言及組成物中的各成分之量的情況,當組成物中相當於各 成分的物質係複數存在時,只要沒有特別預先指明,則意 味組成物中存在的該複數物質之合計量。 &lt;液晶性樹脂組成物&gt; 本發明的液晶性樹脂組成物係含有:下述通式(1 ) 所示的液晶性環氧樹脂、硬化劑、與氮化鋁複合粒子(以 下亦僅稱「複合粒子」),此複合粒子具有氮化鋁粒子、 被覆前述氮化鋁粒子的表面之至少一部分的區域且含有α -11 - 201231487 氧化鋁的第一被覆層、及被覆前述氮化鋁粒子的表面之前 述第一被覆層以外的區域且含有有機物的第二被覆層下氮 化鋁複合粒子’視需要可含有其它成分而構成。 【化5】S 201231487 The step of hardening. [Effects of the Invention] According to the present invention, it is possible to provide a liquid crystalline resin composition capable of forming a cured product having excellent thermal conductivity and having excellent water resistance, a method for producing the same, and a high thermal conductivity formed by using the liquid crystalline resin composition. [Embodiment] [Embodiment] The term "step" in this specification is not only an independent step, but when it is not clearly distinguishable from other steps, The intended function of the step is also included in the term. Further, the numerical range indicated by "~" in the present specification means that the number 含有 described before and after the "~" is regarded as the range of the minimum 値 and the maximum 各自. In addition, in the present specification, when the amount of each component in the composition is present, when the substance corresponding to each component in the composition is present in plural, unless otherwise specified, it means that the plural exists in the composition. The total amount of matter. &lt;Liquid Crystal Resin Composition&gt; The liquid crystal resin composition of the present invention contains a liquid crystalline epoxy resin represented by the following formula (1), a curing agent, and aluminum nitride composite particles (hereinafter also referred to as "composite particles"), the composite particles having aluminum nitride particles, a region covering at least a part of a surface of the aluminum nitride particles, and a first coating layer containing α -11 - 201231487 alumina, and coating the aluminum nitride particles The area other than the first coating layer on the surface and the second coating layer under the second coating layer containing the organic material may be composed of other components. 【化5】

通式(1)中,X表示單鍵或選自由下述化學式表示 之2價基所成之群中的至少一個所構成之連結基;γ各自 獨立地表示碳數1〜8的脂肪族烴基、碳數1〜8的脂肪族 院氧基、氟原子、氯原子、溴原子、碘原子、氰基、硝基 或乙醯基;η表示〇〜4之整數,k表示〇〜7之整數,m 表示0〜8之整數,1表示〇〜12之整數^ 【化6】In the formula (1), X represents a single bond or a linking group selected from at least one of the group consisting of a divalent group represented by the following chemical formula; and γ each independently represents an aliphatic hydrocarbon group having 1 to 8 carbon atoms. , an aliphatic oxy group having a carbon number of 1 to 8, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, a cyano group, a nitro group or an ethyl fluorenyl group; η represents an integer of 〇~4, and k represents an integer of 〇~7 , m represents an integer from 0 to 8, and 1 represents an integer from 〇 to 12^ [Chem. 6]

本發明係可適用於搭載電子零件或電子機器的構成構 件之層合板 '樹脂薄片、印刷配線板或散熱薄片等的高導 熱性散熱材料。又,作爲上述散熱材料的前驅體,可適用 -12- 201231487 於樹脂組成物的半硬化狀態之材料以及給予彼等材料的液 晶性樹脂組成物。 藉由以前述通式(1 )所示的液晶性環氧樹脂所垂直 配向的氧化鋁來被覆氮化鋁粒子表面,可減低液晶性環氧 樹脂的配向之紊亂所致的熱阻。本發明中,藉由以導熱性 比較良好的α氧化鋁來被覆氮化鋁粒子表面,與以有機物 或α氧化鋁以外的氧化鋁等無機物來被覆時比較下,可抑 制樹脂組成物的導熱率之減低。又,藉由以α氧化鋁與有 機物來被覆氮化鋁表面,與僅以α氧化鋁來被覆時比較下 ,可提高耐水性。 再者,藉由以具有親水基的羧基或醇性羥基之有機化 合物來被覆氮化鋁表面,與以僅具有烴的有機物來被覆時 比較下,可提高樹脂成分與氮化鋁粒子之親和性,可抑制 導熱率的降低。又,藉由親水基的導入,在形成硬化物時 ,可抑制前述通式(1 )所示的液晶性環氧樹脂之配向性 。特佳爲藉由控制樹脂成分的配向性,使前述通式(1) 所示的液晶性環氧樹脂對氮化鋁粒子呈垂直配向,可減低 複合粒子與樹脂成分的界面之熱阻。 本發明中所謂的垂直配向,係指相對於複合粒子表面 ,液晶性環氧樹脂的分子保持傾斜而配向。此傾斜角在本 發明中爲50°〜90°,較佳爲70°〜90°。 即,液晶性環氧樹脂係形成具有配向面的硬化物,此 硬化物的配向面較佳爲相對於複合粒子表面,具有指定的 傾斜角而配向。圖3中示意地顯示硬化物在複合粒子表面 -13- 201231487 的配向狀態之一例。如圖3中所示,於複合粒子表面22 上,液晶性環氧樹脂所具有的液晶基20係在一定方向中 配向,液晶性環氧樹脂的硬化物全體係以具有指定的傾斜 角之方式配向在複合粒子表面上。特別地,茲認爲當複合 粒子的表面被具有親水基的羧基或醇性羥基之有機化合物 所被覆時,容易取得如圖3中所示的配向狀態。又,茲認 爲藉由此而顯示優異的導熱性。另一方面,茲認爲當複合 粒子表面24被僅具有烴基的有機物所被覆時,如圖4中 所示,液晶基20的配向係成爲稍亂的狀態。 (氮化鋁複合粒子) 本發明的液晶性樹脂組成物含有至少一種的氮化鋁複 合粒子,此複合粒子具有氮化鋁粒子、被覆前述氮化鋁粒 子的表面之至少一部分的區域且含有α氧化鋁的第一被覆 層、及被覆前述氮化鋁粒子的表面之前述第一被覆層以外 的區域且含有有機物的第二被覆層。 前述複合粒子,由於氮化鋁粒子的表面被含有α氧化 鋁的第一被覆層與含有有機物的第二被覆層所被覆,而導 熱性與耐水性優異。再者,由於第二被覆層含有有機物, 例如與樹脂的相溶性及分散性優異,當構成樹脂組成物時 ’可抑制黏度的上升,可構成成形性及接著性優異之樹脂 組成物。 於氮化鋁粒子的表面上,形成含有導熱性良好的α氧 化鋁之第一被覆層時,必須在高溫下熱處理。因此,以含 -14-The present invention is applicable to a high heat conductive heat dissipating material such as a laminate sheet of a resin component, a printed wiring board, or a heat dissipating sheet, which is a component of an electronic component or an electronic device. Further, as the precursor of the heat dissipating material, a material of a semi-hardened state of the resin composition of -12 to 201231487 and a liquid crystal resin composition to which the materials are applied can be applied. By coating the surface of the aluminum nitride particles with alumina which is vertically aligned by the liquid crystalline epoxy resin represented by the above formula (1), the thermal resistance due to the disorder of the alignment of the liquid crystalline epoxy resin can be reduced. In the present invention, the surface of the aluminum nitride particles is coated with α-alumina having a relatively good thermal conductivity, and the thermal conductivity of the resin composition can be suppressed as compared with the case of coating with an inorganic substance such as an organic substance or an alumina other than α-alumina. Reduced. Further, by coating the surface of the aluminum nitride with α-alumina and an organic material, the water resistance can be improved as compared with the case of coating only with α-alumina. Further, by coating the surface of the aluminum nitride with an organic compound having a carboxyl group or an alcoholic hydroxyl group having a hydrophilic group, the affinity between the resin component and the aluminum nitride particles can be improved as compared with the case of coating with an organic substance having only a hydrocarbon. It can suppress the decrease in thermal conductivity. Further, when the cured product is formed by the introduction of the hydrophilic group, the alignment property of the liquid crystalline epoxy resin represented by the above formula (1) can be suppressed. Particularly, by controlling the alignment property of the resin component, the liquid crystalline epoxy resin represented by the above formula (1) is vertically aligned with the aluminum nitride particles, and the thermal resistance at the interface between the composite particles and the resin component can be reduced. The term "vertical alignment" as used in the present invention means that the molecules of the liquid crystalline epoxy resin are inclined and aligned with respect to the surface of the composite particles. The inclination angle is 50 to 90 in the present invention, preferably 70 to 90. That is, the liquid crystalline epoxy resin forms a cured product having an alignment surface, and the alignment surface of the cured product is preferably aligned at a predetermined inclination angle with respect to the surface of the composite particles. Fig. 3 schematically shows an example of the alignment state of the cured product on the surface of the composite particles -13 - 201231487. As shown in FIG. 3, on the surface 22 of the composite particle, the liquid crystal group 20 of the liquid crystalline epoxy resin is aligned in a certain direction, and the cured system of the liquid crystalline epoxy resin has a specified inclination angle. The alignment is on the surface of the composite particles. In particular, it is considered that when the surface of the composite particles is coated with an organic compound having a hydrophilic group of a carboxyl group or an alcoholic hydroxyl group, an alignment state as shown in Fig. 3 is easily obtained. Further, it is considered that excellent thermal conductivity is exhibited by this. On the other hand, it is considered that when the composite particle surface 24 is covered with an organic substance having only a hydrocarbon group, as shown in Fig. 4, the alignment of the liquid crystal group 20 is in a slightly chaotic state. (Aluminum nitride composite particles) The liquid crystalline resin composition of the present invention contains at least one kind of aluminum nitride composite particles, and the composite particles have aluminum nitride particles and a region covering at least a part of the surface of the aluminum nitride particles and contain α. The first coating layer of alumina and the second coating layer containing an organic substance in a region other than the first coating layer covering the surface of the aluminum nitride particles. In the composite particles, the surface of the aluminum nitride particles is coated with the first coating layer containing α-alumina and the second coating layer containing the organic material, and is excellent in heat conductivity and water resistance. In addition, when the second coating layer contains an organic substance, for example, it is excellent in compatibility and dispersibility with a resin, when the resin composition is formed, the viscosity can be suppressed, and a resin composition excellent in moldability and adhesion can be formed. When the first coating layer containing α-alumina having good thermal conductivity is formed on the surface of the aluminum nitride particles, it is necessary to heat-treat at a high temperature. Therefore, to contain -14-

S 201231487 有α氧化鋁的第一被覆層來均句被覆氮化鋁粒子的表面全 體係困難,在第一被覆層中發生龜裂,形成氮化鋁露出表 面的區域。藉由在如此氮化鋁露出的區域上設置含有有機 物的第二被覆層,可一邊維持優異的導熱性,一邊構成耐 水性優異之複合粒子。 如此的複合粒子之表面狀態,例如可使用具備能量分 散型X射線分析裝置的掃描型電子顯微鏡(SEM-EDX) ,分別分析對應於含有α氧化鋁的第一被覆層之氧原子( 0)、對應於含有有機物的第二被覆層之碳原子(C)、對 應於α氧化鋁及氮化鋁的鋁原子(Α1)之分布而觀察。 本發明中,氮化鋁粒子表面上的第一被覆層之存在量 與第二被覆層之存在量的比率係沒有特別的限制,但從導 熱性與耐水性之觀點來看,以原子基準計,第二被覆層/ 第一被覆層較佳爲0.01〜1.0,更佳爲0.1〜0.5。 再者,氮化鋁粒子表面上的第一被覆層之存在量及第 二被覆層之存在量,係可使用SEM-EDX來分別定量氧原 子及碳原子的分布量而算出。 又,複合粒子中所含有的有機物之含有比率係沒有特 別的限制,但從導熱性與耐水性的觀點來看,在複合粒子 中較佳爲0,01質量%〜0.5質量%,更佳爲〇.〇2質量%〜 0.0 5質量%。 再者,複合粒子中所含有的有機物之含有比率’係可 藉由進行熱重量分析而算出。具體地,可使用熱重量分析 裝置(TGA ),在2 5°C〜800°C的測定範圍、l〇°C/min.的 15- 201231487 升溫速度之條件下,測定複合粒子的加熱所伴隨的重量變 化’測定有機物的熱分解所伴隨的重量減少而算出。 複合粒子中所含有的有機物之含有比率,例如可適宜 選擇後述的有機物層形成步驟中的各種條件而控制。具體 地’例如藉由適宜地選擇與形成有第一被覆層的氮化鋁粒 子接觸之化合物的種類或濃度、接觸時間或接觸溫度,可 使複合粒子中所含有的有機物之含有比率成爲所欲的範圍 〇 本發明中,形成在氮化鋁粒子的表面上之含有(X氧化 鋁的被覆層(第一被覆層)之層厚係沒有特別的限制。第 一被覆層的層厚’從導熱性與耐水性之觀點來看,較佳爲 lnm以上3 0 0 0 nm以下,從導熱性的觀點來看,更佳爲 lnm以上500nm以下,從耐水性之觀點來看,尤佳爲 10nm以上500nm以下。 第一被覆層的層厚係可在CuKa線的X射線繞射中之 對應於a氧化鋁的(1 0 〇 )面之波峰(A )及對應於氮化鋁 的(113)面之波峰(B)中,由面積基準的強度比(a/b )來估計。 具體地,可由所得之強度比來算出含有a氧化鋁的第 一被覆層之層厚。具體地如以下來算出第一被覆層的層厚 〇 第一被覆層的層厚係對於在C u K a線的X射線繞射中 之對應於a氧化鋁的(100)面之波峰(a)及對應於氮化 銘的(113)面之波峰(B) ’以 ICDD( International -16- s 201231487S 201231487 The first coating layer of α-alumina is difficult to cover the entire surface of the aluminum nitride particles, and cracks occur in the first coating layer to form a region where the aluminum nitride is exposed. By providing the second coating layer containing an organic substance in the region where the aluminum nitride is exposed, it is possible to form composite particles excellent in water resistance while maintaining excellent thermal conductivity. The surface state of such a composite particle can be analyzed, for example, by using a scanning electron microscope (SEM-EDX) equipped with an energy dispersive X-ray analyzer, and the oxygen atom (0) corresponding to the first coating layer containing α-alumina, It is observed corresponding to the distribution of the carbon atom (C) of the second coating layer containing the organic substance and the aluminum atom (Α1) corresponding to the α-alumina and the aluminum nitride. In the present invention, the ratio of the amount of the first coating layer on the surface of the aluminum nitride particles to the amount of the second coating layer present is not particularly limited, but from the viewpoint of thermal conductivity and water resistance, on the atomic basis The second coating layer/first coating layer is preferably from 0.01 to 1.0, more preferably from 0.1 to 0.5. Further, the amount of the first coating layer on the surface of the aluminum nitride particles and the amount of the second coating layer present can be calculated by SEM-EDX to quantify the distribution amounts of oxygen atoms and carbon atoms, respectively. In addition, the content ratio of the organic substance contained in the composite particles is not particularly limited, but is preferably from 0. 01% by mass to 0.5% by mass, more preferably from 0% by mass to 0.5% by mass, based on the thermal conductivity and water resistance. 〇.〇2% by mass to 0.05% by mass. Further, the content ratio of the organic substances contained in the composite particles can be calculated by thermogravimetric analysis. Specifically, the thermogravimetric analysis device (TGA) can be used to measure the heating of the composite particles under the conditions of a measurement range of 25° C. to 800° C. and a temperature increase rate of 15 to 201231487 of 10° C./min. The change in weight is calculated by measuring the weight loss associated with the thermal decomposition of the organic matter. The content ratio of the organic substance contained in the composite particles can be controlled, for example, by appropriately selecting various conditions in the organic layer formation step to be described later. Specifically, for example, by appropriately selecting the kind or concentration of the compound in contact with the aluminum nitride particles on which the first coating layer is formed, the contact time or the contact temperature, the content ratio of the organic substances contained in the composite particles can be desired. In the present invention, the layer thickness of the coating layer (first coating layer of X alumina) formed on the surface of the aluminum nitride particles is not particularly limited. The layer thickness of the first coating layer is from heat conduction. From the viewpoint of the water resistance and the water resistance, it is preferably 1 nm or more and 300 nm or less, more preferably 1 nm or more and 500 nm or less from the viewpoint of thermal conductivity, and particularly preferably 10 nm or more from the viewpoint of water resistance. 500 nm or less. The layer thickness of the first coating layer may correspond to the (10 〇) plane peak (a) of a alumina and the (113) plane corresponding to aluminum nitride in the X-ray diffraction of the CuKa line. The peak (B) is estimated from the area-based intensity ratio (a/b). Specifically, the layer thickness of the first coating layer containing a-alumina can be calculated from the obtained intensity ratio. Specifically, it is calculated as follows. Layer thickness of the first coating layer 〇 first coating layer The layer thickness is for the (100) plane peak (a) of a alumina and the peak (B) of the (113) plane corresponding to nitriding in the X-ray diffraction of the C u K a line. ICDD( International -16- s 201231487

Centre for Diffraction Data)數據爲基礎,將各自的波峰 之積分強度比(A/B )規格化,轉換成α氧化鋁與氮化鋁 之體積比。可由所換算的α氧化鋁與氮化鋁之體積比及複 合粒子之粒徑來算出第一被覆層的層厚。 又,在X射線繞射中的對應於α氧化鋁的(100 )面 之波峰,相對於對應於氮化鋁的(Π3)面之波峰的強度 比,係如以下地求得。 使用RINT2 5 0 0HL ( Rigaku公司製)當作X射線繞射 裝置,使用CuKa線當作X射線源,以測定X射線繞射光 譜(XRD)。由所得之X射線繞射光譜,分別鑑定2Θ爲 4 2.5°〜44.5°附近的對應於α氧化鋁的(100 )面之波峰、 與2Θ爲32.5°〜33.5°附近的對應於氮化鋁的(113)面之 波峰,由波峰面積來求得各自的波峰強度。以所得之波峰 強度爲基礎,可算出對應於α氧化鋁的(100)面之波峰 相對於對應於氮化鋁的(1 1 3 )面之波峰的面積基準之強 度比。 於本發明中,從導熱性與耐水性之觀點來看,對應於 α氧化鋁的(1 〇〇 )面之波峰相對於對應於氮化鋁的(! j 3 )面之波峰的強度比,較佳爲面積基準的1以下,更佳爲 0.001以上1以下,尤佳爲0.003以上0.1以下,從導熱性 之觀點來看,特佳爲0.003以上〇.〇2以下。 由於前述強度比爲1以下,複合粒子中的α氧化錦結 晶對氮化鋁的比例係變少,可更有效地得到複合化所致的 高導熱化之效果。 -17- 201231487 含有α氧化鋁的第一被覆層之層厚,例如可藉由適宜 地選擇後述的氧化步驟及α化步驟中的各種條件來控制。 具體地,例如可藉由適宜地選擇氧化步驟及α化步驟中所 用的氧量、或氮化鋁表面的水解量等,而成爲所欲的層厚 〇 又,複合粒子的粒子形狀,例如是略球狀、扁平狀、 塊狀、板狀及鱗片狀等。從分散性與導熱性之觀點來看, 較佳爲略球狀、扁平狀。 再者,複合粒子的粒徑係沒有特別的限制。例如,體 積平均粒徑可爲〇.5μτη〜300μηι,從導熱性與對樹脂的塡 充之觀點來看,較佳爲 Ιμιη〜ΙΟΟμηι,更佳爲 ΙΟμηι〜 5 0 μηι。 體積平均粒徑係使用雷射繞射法來測定。雷射繞射法 係可使用雷射繞射散射粒度分布測定裝置(例如 Beckman-Coulter 公司製 LS230 )來進行。 經α氧化鋁與有機物所被覆的複合粒子1 0,例如像圖 2中所示,可藉由(1)在含氧的氣體環境下煅燒氮化鋁粒 子1,以在粒子表面上形成鋁的氧化物之步驟,(2 )使表 面上所形成的氧化鋁進行α結晶化,而形成具有微細龜裂 部3的α氧化鋁層2之步驟,(3)使在表面上具有α氧 化鋁層2的氮化鋁粒子1,與具有醇性羥基及羧基中的至 少一者,較佳爲合倂含有2個以上的化合物與碳數1〜24 的烴之有機化合物4與氮化鋁,在α氧化鋁層2的龜裂部 3反應之步驟而形成。 -18-Based on the data, the Centre for Diffraction Data) normalizes the integrated intensity ratio (A/B) of each peak to a volume ratio of alpha alumina to aluminum nitride. The layer thickness of the first coating layer can be calculated from the volume ratio of the α alumina to the aluminum nitride and the particle diameter of the composite particles. Further, the intensity ratio of the peak corresponding to the (100) plane of the α-alumina in the X-ray diffraction with respect to the peak corresponding to the (Π3) plane of the aluminum nitride was determined as follows. An X-ray diffraction spectrum (XRD) was measured using RINT2 5 0 0HL (manufactured by Rigaku Co., Ltd.) as an X-ray diffraction device and a CuKa line as an X-ray source. From the obtained X-ray diffraction spectrum, the peak corresponding to the (100) plane of α-alumina in the vicinity of 4 2.5° to 44.5° and the range of 32.5° to 33.5° in the vicinity of 2Θ to 33.5° are respectively identified. (113) The peak of the surface, and the peak intensity is obtained from the peak area. Based on the obtained peak intensity, the intensity ratio of the peak corresponding to the (100) plane of the α alumina to the area reference of the peak corresponding to the (1 1 3 ) plane of the aluminum nitride can be calculated. In the present invention, from the viewpoint of thermal conductivity and water resistance, the intensity ratio of the peak corresponding to the (1 〇〇) plane of the α alumina to the peak corresponding to the (! j 3 ) plane of the aluminum nitride, It is preferably 1 or less, more preferably 0.001 or more and 1 or less, and still more preferably 0.003 or more and 0.1 or less, and particularly preferably 0.003 or more 〇.〇2 or less from the viewpoint of thermal conductivity. When the intensity ratio is 1 or less, the ratio of the α-oxide crystallization crystal to the aluminum nitride in the composite particles is small, and the effect of high thermal conductivity due to compositing can be more effectively obtained. -17- 201231487 The layer thickness of the first coating layer containing α-alumina can be controlled, for example, by appropriately selecting various conditions in the oxidation step and the gelation step which will be described later. Specifically, for example, by appropriately selecting the amount of oxygen used in the oxidation step and the gelation step, or the amount of hydrolysis of the surface of the aluminum nitride, etc., the desired layer thickness and the particle shape of the composite particles can be, for example, Slightly spherical, flat, block, plate, and scale. From the viewpoint of dispersibility and thermal conductivity, it is preferably slightly spherical or flat. Further, the particle diameter of the composite particles is not particularly limited. For example, the volume average particle diameter may be 〇.5μτη~300μηι, and from the viewpoint of thermal conductivity and charging of the resin, it is preferably Ιμηη~ΙΟΟμηι, more preferably ΙΟμηι~ 5 0 μηι. The volume average particle diameter is measured using a laser diffraction method. The laser diffraction method can be carried out using a laser diffraction scattering particle size distribution measuring apparatus (for example, LS230 manufactured by Beckman-Coulter Co., Ltd.). The composite particles 10 coated with α-alumina and organic matter, for example, as shown in FIG. 2, can be obtained by calcining aluminum nitride particles 1 in an oxygen-containing gas atmosphere to form aluminum on the surface of the particles. a step of an oxide, (2) a step of crystallizing α-formed alumina on the surface to form an α-alumina layer 2 having a fine crack portion 3, and (3) having an alpha-alumina layer on the surface The aluminum nitride particles 1 of 2 and at least one of an alcoholic hydroxyl group and a carboxyl group are preferably an organic compound 4 and aluminum nitride containing two or more compounds and a hydrocarbon having 1 to 24 carbon atoms. The crack portion 3 of the α-alumina layer 2 is formed by a reaction step. -18-

S 201231487 圖1係形成有α氧化鋁層的氮化鋁粒子之電子顯微鏡 照片,粒子表面上以粗線表示的裂紋與在圖面上未明確表 示但微細裂紋係形成在粒子表面全體。 可用於本發明的氮化鋁粒子,例如亦可適用於藉由直 接氮化法、還原氮化法、氣相反應法等任一個製造方法所 形成的氮化鋁粒子。又,可用於本發明的氮化鋁粒子亦可 爲氮化鋁的單結晶或氮化鋁的結晶所多數燒結的粒子。 又,作爲氮化鋁粒子的形狀,可舉出略球狀、扁平狀 、塊狀、板狀及鱗片狀等。從分散性與導熱性的觀點來看 ,較佳爲略球狀、扁平狀。 另外,氮化鋁粒子的粒徑係沒有特別的限制。例如, 體積平均粒徑可爲〇.5μιη〜3 00μιη,從導熱性與對樹脂的 塡充性之觀點來看,較佳爲Ιμιη〜ΙΟΟμιη,從導熱性與對 樹脂的塡充性之觀點來看,更佳爲ΙΟμιη〜50μηι。 體積平均粒徑係使用雷射繞射法來測定。雷射繞射法 係可使用雷射繞射散射粒寧分布測定裝置(例如 Beckman-Coulter 公司製 LS230)來進行。 本發明所用的複合粒子係在氮化鋁粒子表面上形成有 被覆層之複合粒子,其特徵爲被覆層係由具有龜裂的α氧 化鋁所構成,被在龜裂部與氮化鋁反應而形成的有機化合 物所修飾。 即,前述複合粒子係具有氮化鋁粒子、被覆前述氮化 鋁粒子的表面之至少一部分的區域且含有α氧化鋁的第一 被覆層、與被覆前述氮化鋁粒子的表面之前述第一被覆層 -19- 201231487 以外的區域且含有有機物的第二被覆層之複合粒子。 具有龜裂的α氧化鋁層係可藉由將氮化鋁粒子在含氧 的氣體環境下,於結晶化進行的程度之溫度下煅燒後,較 佳爲在氮或惰性氣體環境下使氧化鋁進行α化而形成。又 ,藉由在限制的氧量中煅燒氮化鋁,於不發生結晶化的溫 度下形成氧化鋁後,在少氧或無氧的環境下使發生結晶化 ,亦可形成α氧化鋁。 又,使氮化鋁表面水解後,藉由在氮或惰性氣體環境 下煅燒,將所生成的氧化鋁進行α化,亦可形成。 於形成具有α氧化鋁層的氮化氧化鋁粒子時,若藉由 煨燒,在氧氣環境下煅燒氮化鋁表面上所生成的氧化鋁層 ,進行氧化鋁的結晶化,則結晶化所伴隨生成的龜裂之內 部係進一步氧化。龜裂內部若氧化,則在煅燒後所進行龜 裂之有機被覆處理之際,僅有機被覆龜裂部分係變困難。 因此,較佳爲藉由α氧化鋁層來覆蓋α氧化鋁層的龜裂以 外之氮化鋁粒子的全表面。 即,僅龜裂部分的有機被覆,係於藉由煅燒形成在氮 化鋁表面上具有龜裂的α氧化鋁層後,使粒子在脫水有機 溶劑中,與具有與氧化鋁沒有反應性而僅與氮化鋁反應的 取代基之有機化合物反應。於反應後,藉由去除過剩的有 機化合物,而在氮化鋁粒子表面上形成被覆層的複合粒子 ,可形成氮化鋁複合粒子,其含有在被覆層具有龜裂的α 氧化鋁、與具有醇性羥基及羧基中的至少一個及碳數1〜 24的烴基之化合物在龜裂部與氮化鋁反應而形成的有機化S 201231487 Fig. 1 is an electron micrograph of an aluminum nitride particle having an α-alumina layer formed thereon, and cracks indicated by thick lines on the surface of the particles are not clearly shown on the drawing but fine cracks are formed on the entire surface of the particles. The aluminum nitride particles which can be used in the present invention can be applied, for example, to aluminum nitride particles formed by any one of a direct nitridation method, a reduction nitridation method, and a gas phase reaction method. Further, the aluminum nitride particles which can be used in the present invention may be a plurality of sintered particles of a single crystal of aluminum nitride or a crystal of aluminum nitride. Further, examples of the shape of the aluminum nitride particles include a slightly spherical shape, a flat shape, a block shape, a plate shape, and a scale shape. From the viewpoint of dispersibility and thermal conductivity, it is preferably slightly spherical or flat. Further, the particle diameter of the aluminum nitride particles is not particularly limited. For example, the volume average particle diameter may be from 55 μm to 300 Å, and from the viewpoint of thermal conductivity and recombination to the resin, it is preferably Ιμιη to ΙΟΟμιη, from the viewpoints of thermal conductivity and recombination to the resin. Look, better for ΙΟμιη~50μηι. The volume average particle diameter is measured using a laser diffraction method. The laser diffraction method can be carried out using a laser diffraction scattering particle size measuring device (for example, LS230 manufactured by Beckman-Coulter Co., Ltd.). The composite particles used in the present invention are composite particles in which a coating layer is formed on the surface of the aluminum nitride particles, and the coating layer is composed of α-alumina having cracks and is reacted with aluminum nitride in the crack portion. The formed organic compound is modified. In other words, the composite particles have aluminum nitride particles, a first coating layer containing α-alumina in a region covering at least a part of a surface of the aluminum nitride particles, and the first coating covering a surface of the aluminum nitride particles. Composite particles of a second coating layer containing a region other than the layer -19-201231487. The cracked α-alumina layer can be obtained by calcining the aluminum nitride particles in an oxygen-containing gas atmosphere at a temperature at which crystallization proceeds, preferably under nitrogen or an inert gas atmosphere. It is formed by gelatinization. Further, by calcining aluminum nitride in a limited amount of oxygen, alumina is formed at a temperature at which crystallization does not occur, and then crystallization occurs in an oxygen-free or oxygen-free environment, and α-alumina can be formed. Further, after the surface of the aluminum nitride is hydrolyzed, it can be formed by subjecting the produced alumina to α by calcination under nitrogen or an inert gas atmosphere. When the aluminum nitride particles having the α-alumina layer are formed, the alumina layer formed on the surface of the aluminum nitride is calcined in an oxygen atmosphere by calcination to crystallize the alumina, which is accompanied by crystallization. The interior of the resulting crack is further oxidized. When the inside of the crack is oxidized, it is difficult to mechanically coat the cracked portion only when the organic coating of the crack is performed after the firing. Therefore, it is preferred to cover the entire surface of the aluminum nitride particles other than the crack of the α-alumina layer by the α-alumina layer. That is, only the organic coating of the cracked portion is formed by calcination to form an α-alumina layer having cracks on the surface of the aluminum nitride, and then the particles are not reactive with alumina in the dehydrated organic solvent. The organic compound of the substituent reacted with aluminum nitride is reacted. After the reaction, by removing the excess organic compound, the composite particles of the coating layer are formed on the surface of the aluminum nitride particles, thereby forming aluminum nitride composite particles containing α-alumina having cracks in the coating layer and having Organic compound formed by reacting at least one of an alcoholic hydroxyl group and a carboxyl group and a hydrocarbon group having 1 to 24 carbon atoms in a crack portion and aluminum nitride

-20- S 201231487 合物。 因此,氮化鋁的煅燒較佳爲第一係在不發 溫度(例如未達1 1 oot)下,形成氧化鋁後, 或惰性氣體環境下使發生結晶化,而形成α氧 又,藉由將氮化鋁在限制的氧量中煅燒, 晶化的溫度下形成氧化鋁後,在少氧或無氧的 生結晶化,亦可形成α氧化鋁。 另外,已知於氮化鋁表面上形成α氧化銘 耐水性時,減低表面上所形成的α氧化鋁層中 形成方法。於本發明中,係藉由在α氧化鋁所 部分中,使具有醇性羥基及羧基中的至少一個 氮化鋁反應,而在龜裂部形成具有親水性的有 高氮化鋁粒子表面與樹脂的親和性。 因此,如公知例(特開2005-225947號公 龜裂者,係不能充分進行有機化合物對氮化鋁 被覆,不能提高粒子與樹脂的親和性,使導熱 困難。 α氧化鋁的被覆厚係由在X射線繞射中的 (100)面與氮化鋁之(113)面的強度比來求 複合粒子中,X射線繞射中的α氧化鋁之(1 化鋁之(1 1 3 )面的強度比宜爲1以下。強度tt 則α氧化鋁結晶對氮化鋁的比例係多,難以得 致的高導熱化之效果,與僅在氮化鋁上施予有 子比較下,係無法充分得到高導熱化的效果。 生結晶化的 第二係在氮 化鋁。 於不發生結 環境下使發 層,以提高 發生龜裂之 發生的龜裂 之化合物與 機物,可提 報)之減低 粒子表面之 率升高係變 α氧化銘之 得。又,於 00 )面與氮 :若超過1, 到複合化所 機被覆的粒 -21 - 201231487 以下更詳細說明在氮化鋁表面上形成具有龜裂的α氧 化鋁層之方法。 在氮化鋁粒子的表面上,藉由1 l〇〇°C以上的熱處理, 而形成含有α氧化鋁的被覆層。藉由在1 1 00 °c以上的溫度 下進行熱處理,而在氮化鋁粒子的表面上形成含有α氧化 鋁的被覆層(第一被覆層)。另一方面,當熱處理的溫度 未達1 1 00°C時,α結晶化係不充分進行,會無法形成含有 α氧化鋁的被覆層。 於氮化鋁粒子的表面上形成含有α氧化鋁的被覆層之 方法係沒有特別的限制,可從通常所用的方法中適宜選擇 ,可爲在氮化鋁粒子的表面上直接形成含有α氧化鋁的被 覆層之方法,也可爲在氮化鋁粒子的表面上形成γ氧化鋁 等之α氧化鋁以外的氧化鋁,將此在1100°C以上熱處理以 α結晶化,而形成含有α氧化鋁的被覆層之方法。 於本發明中,從導熱性與膜厚控制的觀點來看,較佳 爲一種方法,其含有在氮化鋁粒子的表面上形成含有γ氧 化鋁等之α氧化鋁以外的氧化鋁之被覆層的氧化步驟,與 藉由將氮化鋁粒子之表面上所形成的氧化鋁在11 0(TC以上 熱處理而α結晶化之α化步驟。此處,氧化步驟與α化步 驟係可各自獨立地進行,而且也可連續地進行。 作爲在氮化鋁粒子的表面上形成含有γ氧化鋁等之α 氧化鋁以外的氧化鋁之被覆層的氧化步驟,例如可舉出將 氮化鋁粒子在含氧的氣體環境下熱處理以形成氧化鋁之方 法,將氮化鋁粒子在限制的氧量之環境下熱處理以形成氧-20- S 201231487. Therefore, the calcination of aluminum nitride is preferably performed by crystallization of the first system at a temperature (for example, less than 1 1 oot), or after formation of alumina, or in an inert gas atmosphere, thereby forming α-oxygen. The aluminum nitride is calcined in a limited amount of oxygen, and after the formation of alumina at the crystallization temperature, the α-alumina can also be formed by crystallization of oxygen or oxygen. Further, it is known that when α-oxidation water resistance is formed on the surface of aluminum nitride, the formation method of the α-alumina layer formed on the surface is reduced. In the present invention, by reacting at least one aluminum nitride having an alcoholic hydroxyl group and a carboxyl group in the portion of the alpha alumina, the surface of the highly aluminum nitride particles having hydrophilicity is formed in the crack portion. The affinity of the resin. Therefore, as is known, the public cracking of the organic compound does not sufficiently coat the aluminum nitride, and the affinity between the particles and the resin cannot be improved, and the heat conduction is difficult. The coating thickness of the α alumina is determined by the known example (Japanese Patent Publication No. 2005-225947). In the intensity ratio of the (100) plane in the X-ray diffraction to the (113) plane of the aluminum nitride, the α-alumina (1 1 3 ) plane in the X-ray diffraction in the composite particles is obtained. The intensity ratio is preferably 1 or less. The strength tt is such that the ratio of α-alumina crystal to aluminum nitride is large, and it is difficult to obtain a high thermal conductivity effect, and it is impossible to compare the effect on the aluminum nitride alone. The effect of high thermal conductivity is obtained. The second system of crystallization is in aluminum nitride. Compounds and substances that cause cracking in the absence of a junction to increase the occurrence of cracks can be reported. The decrease in the surface rate of the particles is caused by the change of α-oxidation. Also, at 00) plane and nitrogen: if it exceeds 1, the particles coated to the composite machine are described in more detail below - 201131487 on the surface of aluminum nitride. A method of forming a cracked alpha alumina layer thereon. On the surface of the aluminum nitride particles, a coating layer containing α-alumina is formed by heat treatment at a temperature of 1 l ° C or higher. The coating layer (first coating layer) containing α-alumina is formed on the surface of the aluminum nitride particles by heat treatment at a temperature of 1 10000 ° C or more. On the other hand, when the temperature of the heat treatment is less than 1 00 ° C, the α crystallization is insufficient, and a coating layer containing α alumina cannot be formed. The method of forming the coating layer containing α-alumina on the surface of the aluminum nitride particles is not particularly limited, and may be appropriately selected from the methods generally used, and may directly form α-alumina on the surface of the aluminum nitride particles. The coating layer may be formed by forming alumina other than α-alumina such as γ-alumina on the surface of the aluminum nitride particles, and heat-treating at 1100° C. or higher to crystallize α to form α-alumina. The method of covering the layer. In the present invention, from the viewpoint of thermal conductivity and film thickness control, a method comprising forming a coating layer of alumina other than α-alumina containing γ-alumina or the like on the surface of the aluminum nitride particles is preferable. The oxidation step and the α-crystallization step of crystallizing α by heat treatment of the aluminum oxide particles on the surface of the aluminum nitride particles. Here, the oxidation step and the α formation step may be independently The oxidation step of forming a coating layer containing alumina other than α-alumina such as γ-alumina on the surface of the aluminum nitride particles may, for example, be an aluminum nitride particle. Heat treatment in an oxygen gas atmosphere to form alumina, heat treating the aluminum nitride particles in a limited amount of oxygen to form oxygen

-22- S 201231487 化鋁之方法,使氮化鋁表面水解後,在惰性 處理以形成氧化鋁之方法等。 此處,惰性氣體環境係與後述α化步驟 環境同義。 將氮化鋁粒子在限制的氧量之環境下熱 ,係可按照氮化鋁粒子的表面上所形成的氧 厚度來適宜選擇。例如,相對於l〇〇g質量 而言,氧量可爲5ml〜50ml。 又,作爲將氮化鋁表面水解之方法,可 大氣中將氮化鋁粒子放置〇. 1小時〜1小時 有水的溶劑中攪拌之方法等。 於本發明中,從導熱性的觀點來看,較 粒子在限制的氧量之環境下熱處理以形成氧 或使氮化鋁表面水解後,在惰性氣體環境下 氧化鋁之方法。 氧化步驟的熱處理溫度較佳爲氧化鋁不: 的程度之溫度,更佳爲未達1 1 00°c,尤佳爲 又,氧化步驟的熱處理時間係可按照熱 適宜選擇。從導熱性的觀點來看,較佳爲10 鐘,更佳爲30分鐘〜120分鐘。 氧化步驟的熱處理係可在一定的溫度下 如也可藉由從室溫升溫至指定的溫度爲止而 明中,從導熱性與生產性之觀點來看,較佳 升溫至指定的溫度爲止而進行熱處理。 氣體環境下熱 中的惰性氣體 處理時的氧量 化鋁被覆層之 的氮化鋁粒子 舉出在通常的 之方法,在含 佳爲將氮化鋁 化鋁之方法, 熱處理以形成 萑行α結晶化 1 000°c以下》 處理溫度等來 分鐘〜2 0 0分 進行,而且例 進行。於本發 爲藉由從室溫 -23- 201231487 當從室溫升溫至指定的溫度爲止而進行氧化步驟中的 熱處理時,指定的溫度較佳爲1 1 oo°c,升溫時間較佳爲 10°c/分鐘,指定的溫度更佳爲1 000°C,升溫時間更佳爲 10°C/分鐘。 藉由在高溫下熱處理氮化鋁之表面上所形成的α氧化 鋁以外之氧化鋁,可α結晶化(α化步驟)。 α化步驟的熱處理溫度,從導熱性的觀點來看,較佳 爲ll〇〇°C以上,更佳爲H50°C以上。 又,α化步驟的熱處理時間係可按照熱處理溫度等來 適宜選擇。從導熱性的觀點柬看,較佳爲〇 · 2小時〜3小 時,更佳爲〇. 5小時〜1小時。 α化步驟的熱處理係可在一定的溫度下進行’而且例 如也可在從氧化步驟的熱處理溫度升溫至指定的溫度爲止 後,維持指定的溫度而進行。於本發明中’從導熱性與生 產性之觀點來看,較佳爲藉由從氧化步驟的熱處理溫度升 溫至指定的溫度爲止後’維持指定的溫度而進行熱處理。 當從氧化步驟的熱處理溫度升溫至指定的溫度爲止後 ’維持指定的溫度以進行氧化步驟的熱處理時’指定的溫 度較佳爲1 1 〇 〇 °C〜1 3 0 〇 °C ’指定的溫度之維持時間較佳爲 0.2小時〜3小時,指定的溫度更佳爲H50°C〜1 200°C ’維 持時間更佳爲〇 . 5小時〜2小時。 α化步驟的熱處理,從導熱性的觀點來看’較佳爲在 惰性氣體環境下進行。作爲惰性氣體環境’氧的含量較佳 爲0 · 1體積%以下。又,作爲惰性氣體,可舉出氮、氬、 -24--22- S 201231487 A method of aluminum forming, which is obtained by subjecting a surface of aluminum nitride to hydrolysis, and inerting to form alumina. Here, the inert gas environment is synonymous with the environment of the α-forming step described later. The aluminum nitride particles are preferably heated in an atmosphere of a limited amount of oxygen in accordance with the thickness of oxygen formed on the surface of the aluminum nitride particles. For example, the amount of oxygen may be from 5 ml to 50 ml with respect to the mass of l〇〇g. Further, as a method of hydrolyzing the surface of the aluminum nitride, the aluminum nitride particles may be placed in the atmosphere for 1 hour to 1 hour by stirring in a solvent having water. In the present invention, from the viewpoint of thermal conductivity, a method of alumina in an inert gas atmosphere after the particles are heat-treated to form oxygen or to hydrolyze the surface of the aluminum nitride in an atmosphere of a limited amount of oxygen. The heat treatment temperature of the oxidation step is preferably a temperature of not more than alumina, more preferably less than 1 00 ° C, and particularly preferably, the heat treatment time of the oxidation step can be suitably selected according to heat. From the viewpoint of thermal conductivity, it is preferably 10 minutes, more preferably 30 minutes to 120 minutes. The heat treatment in the oxidation step can be carried out at a constant temperature, for example, by raising the temperature from room temperature to a predetermined temperature, and it is preferred to carry out the temperature rise to a predetermined temperature from the viewpoint of thermal conductivity and productivity. Heat treatment. The aluminum nitride particles of the aluminum coating layer in the treatment of the inert gas in the heat in the gas atmosphere are exemplified in the usual method, and the method of heat-treating the aluminum aluminide is preferably carried out to form the crystallization of the aluminum alloy. The processing temperature is less than 1 000 ° C. The temperature is waited for ~2 0 minutes, and the example is carried out. In the present invention, when the heat treatment in the oxidation step is carried out from room temperature to 23-201231487 when the temperature is raised from the room temperature to the specified temperature, the specified temperature is preferably 1 1 oo ° C, and the temperature rise time is preferably 10 °c / min, the specified temperature is preferably 1 000 ° C, and the heating time is more preferably 10 ° C / min. Alpha crystallization can be performed by heat-treating alumina other than α-alumina formed on the surface of aluminum nitride at a high temperature (α-forming step). The heat treatment temperature in the α-crystallization step is preferably ll 〇〇 ° C or more, and more preferably H 50 ° C or more from the viewpoint of thermal conductivity. Further, the heat treatment time in the gelation step can be appropriately selected in accordance with the heat treatment temperature and the like. From the viewpoint of thermal conductivity, it is preferably 〇 2 hours to 3 hours, more preferably 〇. 5 hours to 1 hour. The heat treatment in the α-forming step can be carried out at a constant temperature, and can be carried out, for example, after the temperature is raised from the heat treatment temperature of the oxidation step to a predetermined temperature. In the present invention, from the viewpoint of thermal conductivity and productivity, it is preferred to carry out heat treatment by maintaining a predetermined temperature after raising the temperature from the heat treatment temperature of the oxidation step to a predetermined temperature. When the temperature is raised from the heat treatment temperature of the oxidation step to the specified temperature, the temperature specified is '1 〇〇 ° C 〜 1 3 0 〇 ° C 'specified temperature when the specified temperature is maintained to perform the heat treatment of the oxidation step. The maintenance time is preferably 0.2 hours to 3 hours, and the specified temperature is more preferably H50 ° C to 1 200 ° C. The maintenance time is preferably 〇. 5 hours to 2 hours. The heat treatment in the α-crystallization step is preferably carried out in an inert gas atmosphere from the viewpoint of thermal conductivity. The content of oxygen in the inert gas atmosphere is preferably 0. 1% by volume or less. Further, examples of the inert gas include nitrogen, argon, and -24-

S 201231487 氮等。 前述複合粒子係可藉由使如上述所得之在表面上形成 有含有α氧化鋁的被覆層之氮化鋁粒子、與具有與氧化鋁 沒有反應性而僅與氮化鋁反應的取代基之有機化合物(以 下亦稱爲「有機被覆劑」)接觸,而在氮化鋁粒子的表面 上,於未形成有含有α氧化鋁的被覆層之區域中,形成含 有有機物的被覆層(第二被覆層)。 此處,作爲具有與氧化鋁沒有反應性而僅與氮化鋁反 應的取代基之有機化合物,可舉出含有碳數1〜24的烴基 以及羥基及羧基中的至少一者之化合物(以下亦稱爲「特 定化合物」)。 此係例如可如以下地考量。 若如上述在氮化鋁的表面上形成含有α氧化鋁的被覆 層,則在所形成之含有α氧化鋁的被覆層中發生龜裂。藉 此,在氮化鋁粒子的表面上發生未經含有α氧化鋁的被覆 層所被覆的區域。使如此氮化鋁粒子的表面之未經含有α 氧化鋁的被覆層所被覆的區域、與含有碳數1〜24的烴基 以及羥基及羧基中的至少一者之化合物接觸。由於特定化 合物係與氧化鋁沒有反應性,而選擇地與氮化鋁反應,故 在氮化鋁粒子的表面之未經含有α氧化鋁的被覆層所被覆 的區域上,形成含有特定化合物與氮化鋁的反應生成物之 有機物的被覆層。 作爲具有與氧化鋁沒有反應性而僅與氮化鋁反應的取 代基之有機化合物,可使用具有醇性羥基或羧基的有機化 -25- 201231487 合物。較佳可使用具有碳數1〜24的烴基及醇性羥基之化 合物,更佳可使用以與氮化鋁粒子反應後,表面上殘留親 水基的方式,合倂具有2個以上的醇性羥基及羧基中的至 少一者且具有碳數1〜24左右的烴之有機化合物。 作爲具有醇性羥基或羧基的有機化合物,具體地可舉 出以下的有機化合物。 作爲具有碳數1〜24的烴基及醇性羥基之化合物,可 舉出甲醇、乙醇、丙醇、異丙醇、丁醇、己醇、環己醇、 辛醇、月桂醇、十八醇、山嵛醇等的環狀、直鏈狀或支鏈 狀的一元醇。 作爲具有2個以上的醇性羥基之有機化合物,可舉出 乙二醇、丙二醇、三亞甲基二醇、丁二醇、二乙二醇等的 甘醇類、及二醇類、丙三醇、赤蘚醇、葡萄糖醇、甘露糖 醇等的多元醇類。又,只要是具有2個以上的醇性羥基, 則亦可使用糖類或多糖類。 作爲具有碳數1〜24的烴基及羧基之有機化合物,亦 可使用醋酸、丙酸、辛酸、月桂酸、內豆蔻酸、棕櫚酸、 硬脂酸、山嵛酸、丙烯酸、巴豆酸、油酸、亞麻油酸等的 單羧酸。 作爲具有2個以上的羧基之有機化合物,例如可使用 草酸、丙二酸、琥珀酸、戊二酸、己二酸、庚二酸、辛二 酸、壬二酸、癸二酸、十一烷二酸、十二烷二酸等的二及 三羧酸、或苯二甲酸、間苯二甲酸、對苯二甲酸、偏苯三 酸等的芳香族羧酸。S 201231487 Nitrogen, etc. The composite particles may be organically obtained by subjecting an aluminum nitride particle having a coating layer containing α-alumina formed on the surface as described above to a substituent having no reactivity with alumina but reacting only with aluminum nitride. The compound (hereinafter also referred to as "organic coating agent") is in contact with each other, and a coating layer containing an organic substance (second coating layer) is formed on the surface of the aluminum nitride particle in a region where the coating layer containing α-alumina is not formed. ). Here, examples of the organic compound having a substituent which is not reactive with aluminum oxide and reacting only with aluminum nitride include a hydrocarbon group having 1 to 24 carbon atoms and at least one of a hydroxyl group and a carboxyl group (hereinafter also Called "specific compounds"). This can be considered, for example, as follows. When a coating layer containing α-alumina is formed on the surface of aluminum nitride as described above, cracking occurs in the formed coating layer containing α-alumina. Thereby, a region covered by the coating layer not containing the α alumina is formed on the surface of the aluminum nitride particles. A region covered with the coating layer containing no α alumina on the surface of the aluminum nitride particles is brought into contact with a compound containing at least one of a hydrocarbon group having 1 to 24 carbon atoms and a hydroxyl group and a carboxyl group. Since the specific compound is selectively reactive with aluminum oxide and selectively reacts with aluminum nitride, a specific compound and nitrogen are formed on a region of the surface of the aluminum nitride particle which is not covered with the coating layer containing α-alumina. A coating layer of an organic substance of a reaction product of aluminum. As the organic compound having a substituent which is not reactive with alumina and reacts only with aluminum nitride, an organochemical-25-201231487 compound having an alcoholic hydroxyl group or a carboxyl group can be used. It is preferable to use a compound having a hydrocarbon group having 1 to 24 carbon atoms and an alcoholic hydroxyl group, and it is more preferable to use a method in which a hydrophilic group is left on the surface after reacting with aluminum nitride particles, and the mixture has two or more alcoholic hydroxyl groups. And at least one of the carboxyl groups and an organic compound having a hydrocarbon having a carbon number of from 1 to 24. Specific examples of the organic compound having an alcoholic hydroxyl group or a carboxyl group include the following organic compounds. Examples of the compound having a hydrocarbon group having 1 to 24 carbon atoms and an alcoholic hydroxyl group include methanol, ethanol, propanol, isopropanol, butanol, hexanol, cyclohexanol, octanol, lauryl alcohol, and stearyl alcohol. A cyclic, linear or branched monohydric alcohol such as behenyl alcohol. Examples of the organic compound having two or more alcoholic hydroxyl groups include glycols such as ethylene glycol, propylene glycol, trimethylene glycol, butanediol, and diethylene glycol, and glycols and glycerol. Polyols such as erythritol, glucose alcohol, and mannitol. Further, as long as it has two or more alcoholic hydroxyl groups, a saccharide or a polysaccharide can also be used. As the organic compound having a hydrocarbon group having 1 to 24 carbon atoms and a carboxyl group, acetic acid, propionic acid, octanoic acid, lauric acid, endomyric acid, palmitic acid, stearic acid, behenic acid, acrylic acid, crotonic acid, oleic acid can also be used. A monocarboxylic acid such as linoleic acid. As the organic compound having two or more carboxyl groups, for example, oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, sebacic acid, sebacic acid, undecane can be used. An aromatic carboxylic acid such as di- or tricarboxylic acid such as diacid or dodecanedioic acid or phthalic acid, isophthalic acid, terephthalic acid or trimellitic acid.

-26- 201231487 於此等之中,從導熱性與耐水性之觀點來看,較佳爲 具有碳數2〜20的烴基以及羥基及羧基中的至少一者之化 合物,更佳爲具有碳數2〜20的烴基以及1〜2個的羥基 及羧基中之至少一者之化合物,較佳爲具有碳數2〜20的 烴基以及合併2個以上的羥基及羧基中之至少一者之化合 物。 藉由具有碳數2〜20的烴基以及合倂2個以上的羥基 及羧基中之至少一者之化合物,將被覆層形成在複合粒子 表面22上,而如圖3中所示,在複合粒子表面22上容易 形成液晶基20以一定方向配向的硬化物。 又,從導熱性與耐水性之觀點來看,較佳爲使用由具 有碳數1〜24的烴基與羧基之化合物及具有碳數1〜24的 烴基與羥基之化合物中選出的至少一種,更佳爲使用由具 有碳數2〜24的烴基與1〜2個羧基之化合物及具有碳數2 〜24的烴基與1〜2個羥基之化合物中選出的至少一種, 尤佳爲使用由具有碳數4〜24的烴基與2個羧基之化合物 及具有碳數4〜24的烴基與2個羥基之化合物中選出的至 少一種。 另外,亦可混合以上例示的具有醇性羥基或羧基之有 機化合物的1種或2種以上而使用。在所使用的具有醇性 羥基或羧基之有機化合物的一部分中,藉由使用具有多數 的醇基或羧基之化合物,可控制複合粒子表面的極性,可 調整周圍的液晶性樹脂之配向性。 作爲使在表面上形成有含有α氧化鋁的被覆層之氮化 -27- 201231487 鋁粒子、與含有碳數1〜24的烴基以及羥基及羧基中的至 少一者之化合物(特定化合物)接觸的方法,可使用通常 所用的方法,而沒有特別的限制。例如,可舉出將在表面 上形成有含有α氧化鋁的被覆層之氮化鋁粒子浸漬於特定 化合物或其溶液中之方法,於在表面上形成有含有α氧化 鋁的被覆層之氮化鋁粒子上塗佈特定化合物或其溶液之方 法’使在表面上形成有含有α氧化鋁的被覆層之氮化鋁粒 子與特定化合物的氣體接觸之方法等。於本發明中,從反 應性的觀點來看,較佳爲將在表面上形成有含有α氧化鋁 的被覆層之氮化鋁粒子浸潰於特定化合物或其溶液中之方 法。 將在表面上形成有含有α氧化鋁的被覆層之氮化鋁粒 子浸漬於特定化合物的溶液中時,特定化合物的濃度係沒 有特別的限制,但從反應性及分散性之觀點來看,較佳爲 0.1質量%〜20質量%,更佳爲0.5質量%〜5質量%。 又,構成特定化合物的溶液之溶劑係沒有特別的限制 ,但較佳爲有機溶劑。作爲有機溶劑,例如可舉出甲苯、 二甲苯、氯苯等的烴系溶劑、氯仿、二氯甲烷、三氯乙烷 、四氯化碳等的鹵化烷基系溶劑、二乙基醚、二異丙基醚 、THF等的醚系溶劑、醋酸乙酯、醋酸丁酯等的酯系溶劑 等。其中,從含水量及與特定化合物的相容性之觀點來看 ,較佳爲由烴系溶劑、醚系溶劑中選出的至少一種,更佳 爲烴系溶劑。 另外,使在表面上形成有含有α氧化銘的被覆層之氮 -28- 201231487 化銘粒子與特定化合物接觸之時間係沒有特別的限制,可 按照特定化合物的種類或接觸溫度等來適宜選擇。例如可 爲1〇分鐘〜1 2小時,從導熱性與耐水性之觀點來看,較 佳爲1小時〜4小時,更佳爲2小時〜4小時。 再者,使在表面上形成有含有α氧化鋁的被覆層之氮 化鋁粒子與特定化合物接觸之溫度係沒有特別的限制,可 按照特定化合物的種類或接觸時間等來適宜選擇。例如可 爲25°C〜1 50°C,從導熱性與耐水性之觀點來看,較佳爲 3 0°C 〜120°C,更佳爲 50°C 〜120°C。 本發明中的有機物層形成步驟,從導熱性與耐水性之 觀點來看,較佳爲將在表面上形成有含有α氧化鋁的被覆 層之氮化鋁粒子浸漬於由含有碳數1〜24的烴基以及羥基 及羧基中的至少一者之化合物中選出的特定化合物中,在 溫度2 5 °C〜1 5 0 °C使接觸1〜1 2小時之步驟,較佳爲浸漬 於在表面上形成有含有α氧化鋁的被覆層之氮化鋁粒子與 由含有碳數1〜24的烴基以及羥基及羧基中的至少一者之 化合物中選出的特定化合物中’在溫度50°C〜120°C使接 觸2〜4小時之步驟。 對使在表面上形成有含有α氧化鋁的被覆層之氮化鋁 粒子與特定化合物接觸而得之複合粒子’按'照需要亦可進 行洗淨或乾燥等的後處理。 液晶性樹脂組成物中的複合粒子之含有率係沒有特別 的限制,但從導熱性與成形性之觀點來看’在樹脂組成物 的固體成分中之含有率較佳爲50質量。/。以上’更佳爲60 -29- 201231487 質量%〜9 8質量%,尤佳爲8 0質量%〜9 5質量%。 此處,所謂的固體成分,就是意味在構成液晶性樹脂 組成物的成分中之不揮發性成分的總量。 再者,液晶性樹脂組成物中所含有的複合粒子係可爲 單獨1種,也可組合2種以上使用。組合2種以上的複合 粒子使用時,作爲2種以上的複合粒子,例如可舉出粒徑 互相不同者,有機物的含有率互相不同、有機物的構造互 相不同、含有α氧化鋁的被覆層之層厚互相不同者,及此 等的組合。 液晶性樹脂組成物較佳爲除了前述氮化鋁複合粒子, 還可含有其它無機粒子(塡料),例如熔融矽石、結晶矽 石、氧化鋁、氮化硼、氮化鋁等。爲了提高導熱率,氮化 鋁複合粒子的含量較佳爲全部塡料的20質量%以上。 (環氧樹脂) 本發明的液晶性樹脂組成物係含有下述通式(1 )所 示的液晶性環氧樹脂單體之至少一種。液晶性環氧樹脂單 體係所謂具有液晶基的環氧樹脂單體。由於是含有液晶性 環氧樹脂單體的樹脂組成物,而可容易成型,而且硬化物 的絕緣性優異。 通式(1)中,X表示單鍵或選自由下述化學式表示 之2價基所成之群中的至少一個所構成之2價連結基。藉 由具有該特定的構造,而形成具有配向性的環氧樹脂硬化 物0 -30-In the above, from the viewpoint of thermal conductivity and water resistance, a compound having a hydrocarbon group of 2 to 20 carbon atoms and at least one of a hydroxyl group and a carboxyl group is preferred, and more preferably has a carbon number. The compound of at least one of a hydrocarbon group of 2 to 20 and 1 to 2 of a hydroxyl group and a carboxyl group is preferably a compound having a hydrocarbon group of 2 to 20 carbon atoms and a combination of at least one of two or more hydroxyl groups and carboxyl groups. The coating layer is formed on the surface 22 of the composite particles by a compound having a hydrocarbon group of 2 to 20 carbon atoms and at least one of two or more hydroxyl groups and carboxyl groups, and as shown in FIG. On the surface 22, a cured product in which the liquid crystal group 20 is aligned in a certain direction is easily formed. Further, from the viewpoint of thermal conductivity and water resistance, it is preferred to use at least one selected from the group consisting of a compound having a hydrocarbon group and a carboxyl group having 1 to 24 carbon atoms and a hydrocarbon group having a carbon number of 1 to 24 and a hydroxyl group. Preferably, at least one selected from the group consisting of a compound having a hydrocarbon group of 2 to 24 carbon atoms and 1 to 2 carboxyl groups, and a compound having a hydrocarbon group of 2 to 24 carbon atoms and 1 to 2 hydroxyl groups is used, and it is particularly preferred to use carbon. At least one selected from the group consisting of a compound having 4 to 24 hydrocarbon groups and 2 carboxyl groups, and a compound having a hydrocarbon group having 4 to 24 carbon atoms and 2 hydroxyl groups. In addition, one or more of the organic compounds having an alcoholic hydroxyl group or a carboxyl group exemplified above may be used in combination. In a part of the organic compound having an alcoholic hydroxyl group or a carboxyl group to be used, by using a compound having a large number of alcohol groups or carboxyl groups, the polarity of the surface of the composite particles can be controlled, and the alignment of the surrounding liquid crystalline resin can be adjusted. The nitrided -27-201231487 aluminum particles having a coating layer containing α-alumina formed on the surface thereof are in contact with a compound (specific compound) containing at least one of a hydrocarbon group having 1 to 24 carbon atoms and a hydroxyl group and a carboxyl group. As the method, the usual method can be used without particular limitation. For example, a method of immersing aluminum nitride particles having a coating layer containing α-alumina on a surface thereof in a specific compound or a solution thereof, and nitriding a coating layer containing α-alumina on the surface thereof may be mentioned. A method of applying a specific compound or a solution thereof to an aluminum particle, a method of bringing an aluminum nitride particle having a coating layer containing α-alumina formed on a surface thereof into contact with a gas of a specific compound, or the like. In the present invention, from the viewpoint of reactivity, a method of impregnating a specific compound or a solution thereof with aluminum nitride particles having a coating layer containing α alumina formed on the surface thereof is preferred. When the aluminum nitride particles having the coating layer containing α-alumina formed on the surface are immersed in a solution of a specific compound, the concentration of the specific compound is not particularly limited, but from the viewpoint of reactivity and dispersibility, It is preferably 0.1% by mass to 20% by mass, more preferably 0.5% by mass to 5% by mass. Further, the solvent of the solution constituting the specific compound is not particularly limited, but is preferably an organic solvent. Examples of the organic solvent include a hydrocarbon solvent such as toluene, xylene or chlorobenzene, a halogenated alkyl solvent such as chloroform, dichloromethane, trichloroethane or carbon tetrachloride, or diethyl ether or two. An ether solvent such as isopropyl ether or THF; an ester solvent such as ethyl acetate or butyl acetate; or the like. In particular, it is preferably at least one selected from the group consisting of a hydrocarbon solvent and an ether solvent, and more preferably a hydrocarbon solvent, from the viewpoint of water content and compatibility with a specific compound. In addition, the time period in which the nitrogen-containing -28-201231487 chemical-coated particles having the coating layer containing the α-oxide is formed on the surface is not particularly limited, and may be appropriately selected depending on the type of the specific compound, the contact temperature, and the like. For example, it may be from 1 minute to 12 hours, and from the viewpoint of thermal conductivity and water resistance, it is preferably from 1 hour to 4 hours, more preferably from 2 hours to 4 hours. In addition, the temperature at which the aluminum nitride particles having the coating layer containing the α-alumina formed on the surface are in contact with the specific compound is not particularly limited, and may be appropriately selected depending on the type of the specific compound, the contact time, and the like. For example, it may be from 25 ° C to 150 ° C, and from the viewpoint of thermal conductivity and water resistance, it is preferably from 30 ° C to 120 ° C, more preferably from 50 ° C to 120 ° C. In the organic layer formation step of the present invention, from the viewpoint of thermal conductivity and water resistance, it is preferred that the aluminum nitride particles having a coating layer containing α-alumina formed on the surface thereof are immersed in a carbon number of 1 to 24 And a specific compound selected from the group consisting of a hydrocarbon group and at least one of a hydroxyl group and a carboxyl group, wherein the step of contacting for 1 to 12 hours at a temperature of from 25 ° C to 150 ° C is preferably immersed on the surface. a specific compound selected from the group consisting of aluminum nitride particles containing a coating layer of α-alumina and a compound containing at least one of a hydrocarbon group having 1 to 24 carbon atoms and a hydroxyl group and a carboxyl group, 'at a temperature of 50 ° C to 120 ° C makes the step of contacting for 2 to 4 hours. The composite particles obtained by bringing the aluminum nitride particles having the coating layer containing α-alumina formed on the surface thereof into contact with a specific compound may be subjected to post-treatment such as washing or drying as needed. The content of the composite particles in the liquid crystalline resin composition is not particularly limited, but the content in the solid content of the resin composition is preferably 50% from the viewpoint of thermal conductivity and moldability. /. The above is more preferably 60 -29-201231487 mass%~9 8 mass%, and particularly preferably 80 mass%~9 5 mass%. Here, the solid content means the total amount of the nonvolatile components in the components constituting the liquid crystalline resin composition. In addition, the composite particles contained in the liquid crystalline resin composition may be used alone or in combination of two or more. When two or more types of composite particles are used in combination, examples of the composite particles of two or more types include layers having different particle diameters, different organic substances, different organic structures, and layers of a coating layer containing α-alumina. Thick and different, and combinations of these. The liquid crystalline resin composition preferably contains other inorganic particles (such as molten vermiculite, crystalline vermiculite, alumina, boron nitride, aluminum nitride, etc.) in addition to the aluminum nitride composite particles. In order to increase the thermal conductivity, the content of the aluminum nitride composite particles is preferably 20% by mass or more based on the total amount of the pigment. (Epoxy Resin) The liquid crystalline resin composition of the present invention contains at least one of the liquid crystalline epoxy resin monomers represented by the following formula (1). A liquid crystalline epoxy resin single system is an epoxy resin monomer having a liquid crystal group. Since it is a resin composition containing a liquid crystalline epoxy resin monomer, it can be easily molded, and the cured product is excellent in insulation properties. In the formula (1), X represents a single bond or a divalent linking group composed of at least one selected from the group consisting of a divalent group represented by the following chemical formula. By having this specific structure, an epoxy resin hardened material having an alignment property is formed.

S 201231487S 201231487

【化8】 ~~N=N— —CEC- C^N— —C=C--C=C--C=C_C· M Η H HI Η Η II CH3 0[化8] ~~N=N—CEC- C^N—C=C--C=C--C=C_C· M Η H HI Η Η II CH3 0

看’較佳爲單鍵、可具有取代基的伸苯基、可具有取代基 的環己嫌一基、或可具有取代基的環己烷二基,更佳爲單 鍵、可具有取代基的環己烯二基、或可具有取代基的環己 烷二基。 又,Y各自獨立地表示碳數1〜8的脂肪族烴基、碳 數1〜8的脂肪族烷氧基、氟原子、氯原子、溴原子、碘 原子、氰基、硝基或乙醯基,但從硬化物的導熱性之觀點 來看,較佳爲碳數1〜8的脂肪族烴基、脂肪族烷氧基或 氯原子,更佳爲碳數1〜8的脂肪族烴基。 η表示〇〜4之整數,較佳爲〇〜3,更佳爲〇〜2。k -31 - 201231487 衣不υ〜7之整數’較佳爲〇〜4,更佳爲〇〜2。m表示0 〜8之整數,較佳爲0〜4,更佳爲〇〜2。1表示0〜12之 整數’較佳爲0〜4,更佳爲〇〜2。 •^下,作爲本發明可用的液晶性環氧樹脂單體之具體 例’可舉出4,4,-聯苯酚環氧丙基醚、1-{ (3-甲基-4-環氧 乙院基甲氧基)苯基}-4- (4-環氧乙烷基甲氧基苯基)-1-環己烯、4-(環氧乙烷基甲氧基)苯甲酸-1,8-辛烷二基雙 (氧基·1,4-伸苯基)酯、2,6-雙[4-[4-[2-(環氧乙烷基甲 氧基)乙氧基]苯基]苯氧基]吡啶等,但本發明不受此等所 限定* 前述液晶樹脂組成物中的前述液晶環氧樹脂單體之含 有比率係沒有特別的限制,但從導熱率與硬化性之觀點來 看’相對於液晶樹脂組成物的全部質量而言,較佳爲1.0 質量%〜2 0.0質量%,更佳爲3.0質量%〜1 5.0質量% » 前述液晶性樹脂組成物所示的液晶性,係可爲隨著溫 度變化而顯示液晶性的熱致液晶之液晶性,或隨著濃度而 顯示液晶性的溶致液晶之液晶性。又,轉移的液晶相係可 爲向列液晶相、層列液晶相、圓盤狀液晶相等中的任一者 。宜爲配向秩序高而導熱性優異之層列液晶相或圓盤狀液 晶相。 前述液晶性樹脂組成物’除了含有前述通式(η所 示的液晶性環氧樹脂,視需要還可更含有與通式(1 )所 示的液晶性環氧樹脂不问的其它環氧樹脂。 作爲其它環氧樹脂,具體的地可舉出苯酚酚醛清漆型The 'preferable single bond, a phenyl group which may have a substituent, a cyclohexyl group which may have a substituent, or a cyclohexanediyl group which may have a substituent, more preferably a single bond, may have a substituent a cyclohexenediyl group or a cyclohexanediyl group which may have a substituent. Further, Y each independently represents an aliphatic hydrocarbon group having 1 to 8 carbon atoms, an aliphatic alkoxy group having 1 to 8 carbon atoms, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, a cyano group, a nitro group or an ethyl group. However, from the viewpoint of thermal conductivity of the cured product, an aliphatic hydrocarbon group having 1 to 8 carbon atoms, an aliphatic alkoxy group or a chlorine atom is preferred, and an aliphatic hydrocarbon group having 1 to 8 carbon atoms is more preferred. η represents an integer of 〇~4, preferably 〇~3, more preferably 〇~2. k -31 - 201231487 The integer of ~7 is preferably 〇~4, more preferably 〇~2. m represents an integer of 0 to 8, preferably 0 to 4, more preferably 〇~2. 1 represents an integer of 0 to 12, preferably 0 to 4, more preferably 〇2. In the following, specific examples of the liquid crystalline epoxy resin monomer usable in the present invention include 4,4,-biphenol epoxypropyl ether, 1-{(3-methyl-4-epoxyethyl) Methoxy)phenyl}-4-(4-oxiranylmethoxyphenyl)-1-cyclohexene, 4-(oxiranylmethoxy)benzoic acid-1, 8-octanediylbis(oxy·1,4-phenylene) ester, 2,6-bis[4-[4-[2-(oxiranylmethoxy)ethoxy]benzene The phenoxy]pyridine or the like is not limited to the above-mentioned liquid crystal resin composition in the liquid crystal resin composition, and the content ratio of the liquid crystal epoxy resin monomer is not particularly limited, but from thermal conductivity and hardenability. From the viewpoint of the liquid crystal resin composition, it is preferably 1.0% by mass to 20.0% by mass, more preferably 3.0% by mass to 15.0% by mass, based on the total mass of the liquid crystal resin composition. The liquid crystallinity of the thermotropic liquid crystal which exhibits liquid crystallinity as a function of temperature changes, or the liquid crystal property of the lyotropic liquid crystal which exhibits liquid crystallinity with respect to density. Further, the transferred liquid crystal phase may be any one of a nematic liquid crystal phase, a smectic liquid crystal phase, and a discotic liquid crystal. It is preferably a smectic liquid crystal phase or a disk-shaped liquid crystal phase having a high alignment order and excellent thermal conductivity. In addition to the liquid crystalline epoxy resin represented by the above formula (n, the liquid crystal resin composition may further contain other epoxy resins not related to the liquid crystalline epoxy resin represented by the general formula (1). As another epoxy resin, a phenol novolak type is specifically mentioned.

S -32- 201231487 環氧樹脂、鄰甲酚酚醛清漆型環氧樹脂、將以具有三苯基 甲烷骨架的環氧樹脂爲首的酚醛清漆樹脂環氧化者。又, 作爲前述酚醛清漆樹脂,可舉出使苯酚、甲酚、二甲苯酚 、間苯二酚、兒茶酚、雙酚A、雙酚F等的苯酚類及α-萘 酚、β-萘酚、二羥基萘等的萘酚類、與甲醛、乙醛、丙醛 、苯甲醛、水楊醛等之具有醛基的化合物在酸性觸媒下進 行縮合或共縮合而得之酚醛清漆樹脂。 又,亦可舉出由雙酚A、雙酚F、雙酚S、芪型環氧 樹脂、氫醌型環氧磯脂、苯二甲酸、二聚酸等的多元酸與 環氧氯丙烷之反應所得的環氧丙基酯型環氧樹脂、由二胺 基二苯基甲烷、異三聚氰酸等的多胺與環氧氯丙烷之反應 所得的環氧丙基胺型環氧樹脂、二環戊二烯與苯酚類的共 縮合樹脂之環氧化物、具有萘環的環氧樹脂、苯酚·芳烷 基樹脂、含有伸聯苯基骨架的苯酚·芳烷基樹脂、萘酚· 芳烷基樹脂等的芳烷基型苯酚樹脂之環氧化物、三羥甲基 丙烷型環氧樹脂、萜烯改性環氧樹脂、以過乙酸等的過酸 將烯烴鍵氧化而得之線狀脂肪族環氧樹脂、脂環族環氧樹 脂、含硫原子的環氧樹脂等。 此等環氧樹脂係可單獨使用,也可組合2種以上而倂 用使用。 當液晶性樹脂組成物含有其它環氧樹脂時,其它環氧 樹脂的含有率係沒有特別的限制。從導熱性與成形性之觀 點來看,在樹脂組成物之固體成分中的含有率較佳爲50 質量%以下,更佳爲2 0質量%以下。 -33- 201231487 (硬化劑) 前述液晶性樹脂組成物含有至少一種的硬化劑。前述 硬化劑係可由含有環氧樹脂的熱硬化性樹脂組成物所通常 使用的硬化劑中,按照目的而適宜選擇。具體地,可舉出 芳香族或脂肪族的胺系硬化劑、酸酐系硬化劑、酚醛清漆 樹脂等的酚系硬化劑、硫醇系硬化劑、聚胺基醯胺系硬化 劑、異氰酸酯系硬化劑、封端異氰酸酯系硬化劑等。 於此等之中,較佳爲選自由芳香族胺系硬化劑、酸酐 系硬化劑、酚系硬化劑所成之群中的至少一種,更佳爲芳 香族胺系硬化劑。 前述液晶性樹脂組成物中的硬化劑之含量,係可考慮 硬化劑的種類或所得之導熱性環氧樹脂成形體的物性等而 適宜設定。 具體地,硬化劑的含量,較佳爲使得相對於環氧樹脂 中所含有的環氧基1莫耳而言,硬化劑的化學當量爲 0.005當量〜5當量,更佳爲〇.〇1當量〜3當量,尤佳爲 0.5當量〜1.5當量,特佳爲0.8當量〜1.3當量。相對於 環氧基1莫耳而言,硬化劑的含量若爲0.005當量以上, 則環氧樹脂可快速地硬化。另一方面,若爲5當量以下, 則可抑制硬化反應的過快。再者,此處的化學當量,例如 當使用胺系硬化劑作爲硬化劑時,表示相對於環氧基1莫 耳而言,胺系硬化劑所具有的胺基之活性氫的莫耳數。 前述液晶性樹脂組成物的硬化物宜顯示液晶構造。此 -34-S -32- 201231487 Epoxy resin, o-cresol novolac type epoxy resin, epoxidized by a novolac resin including epoxy resin having a triphenylmethane skeleton. Further, examples of the novolac resin include phenols such as phenol, cresol, xylenol, resorcin, catechol, bisphenol A, and bisphenol F, and α-naphthol and β-naphthalene. A novolac resin such as a naphthol such as phenol or dihydroxynaphthalene or a compound having an aldehyde group such as formaldehyde, acetaldehyde, propionaldehyde, benzaldehyde or salicylaldehyde, which is condensed or co-condensed under an acidic catalyst. Further, polybasic acids such as bisphenol A, bisphenol F, bisphenol S, anthracene epoxy resin, hydroquinone type epoxy resin, phthalic acid, and dimer acid, and epichlorohydrin may also be mentioned. a glycidyl acrylate epoxy resin obtained by the reaction, a glycidyl amide epoxy resin obtained by reacting a polyamine such as diaminodiphenylmethane or isomeric cyanuric acid with epichlorohydrin, An epoxide of a co-condensation resin of dicyclopentadiene and a phenol, an epoxy resin having a naphthalene ring, a phenol·aralkyl resin, a phenol·aralkyl resin containing a biphenyl group, naphthol·fang An epoxide of an aralkyl type phenol resin such as an alkyl resin, a trimethylolpropane type epoxy resin, a terpene-modified epoxy resin, or a linear form obtained by oxidizing an olefin bond with a peracid such as peracetic acid An aliphatic epoxy resin, an alicyclic epoxy resin, a sulfur atom-containing epoxy resin, or the like. These epoxy resins may be used singly or in combination of two or more. When the liquid crystalline resin composition contains another epoxy resin, the content of the other epoxy resin is not particularly limited. The content of the solid content of the resin composition is preferably 50% by mass or less, and more preferably 20% by mass or less, from the viewpoints of thermal conductivity and moldability. -33- 201231487 (hardener) The liquid crystalline resin composition contains at least one hardener. The above-mentioned curing agent can be suitably selected according to the purpose of the curing agent which is usually used in the thermosetting resin composition containing an epoxy resin. Specific examples thereof include a phenol-based curing agent such as an aromatic or aliphatic amine-based curing agent, an acid anhydride-based curing agent, and a novolac resin, a thiol-based curing agent, a polyamine amide-based curing agent, and an isocyanate-based curing agent. Agent, blocked isocyanate curing agent, and the like. Among these, it is preferably at least one selected from the group consisting of an aromatic amine-based curing agent, an acid anhydride-based curing agent, and a phenolic curing agent, and more preferably an aromatic amine-based curing agent. The content of the curing agent in the liquid crystal resin composition can be appropriately set in consideration of the type of the curing agent or the physical properties of the obtained thermally conductive epoxy resin molded body. Specifically, the content of the hardener is preferably such that the chemical equivalent of the hardener is 0.005 equivalents to 5 equivalents, more preferably 〇.〇1 equivalent, relative to the epoxy group 1 mole contained in the epoxy resin. 〜3 equivalents, particularly preferably 0.5 equivalents to 1.5 equivalents, particularly preferably 0.8 equivalents to 1.3 equivalents. When the content of the hardener is 0.005 equivalent or more with respect to the epoxy group 1 mol, the epoxy resin can be hardened rapidly. On the other hand, when it is 5 equivalent or less, the hardening reaction can be suppressed too fast. Further, the chemical equivalent here, for example, when an amine-based curing agent is used as the curing agent, means the number of moles of active hydrogen of the amine group which the amine-based curing agent has with respect to the epoxy group 1 mole. The cured product of the liquid crystalline resin composition preferably exhibits a liquid crystal structure. This -34-

S 201231487 時所示的液晶相可爲向列液晶相、層列液晶相、圓盤狀液 晶相等中的任一種液晶相。較佳爲配向秩序性高而導熱性 優異之層列液晶相或圓盤狀液晶相。 本發明的樹脂組成物除了含有上述必要成分,視需要 還可含有其它成分。作爲其它成分,例如可舉出溶劑、分 散劑、沈降防止劑等。 作爲前述溶劑’只要不妨礙樹脂組成物的硬化反應, 則沒有特別的限制’可適宜選擇通常使用的有機溶劑。 &lt;散熱材料前驅體&gt; 本發明的散熱材料前驅體係前述液晶性樹脂組成物的 半硬化物。藉此可構成操作性優異、具有優異的導熱性之 散熱材料。 作爲前述散熱材料前驅體,可舉出前述液晶性樹脂組 成物的薄片狀半硬化物之B級薄片、及具有纖維基材與含 浸於前述纖維基材的前述液晶性樹脂組成物的半硬化物之 預浸物。 (B級薄片) 前述B級薄片係由前述液晶性樹脂組成物的半硬化物 所構成’且具有薄片狀的形狀。The liquid crystal phase shown in S 201231487 may be any one of a nematic liquid crystal phase, a smectic liquid crystal phase, and a disk-shaped liquid crystal. It is preferably a smectic liquid crystal phase or a discotic liquid crystal phase which is highly ordered and has excellent thermal conductivity. The resin composition of the present invention may contain other components as needed in addition to the above-mentioned essential components. As other components, for example, a solvent, a dispersing agent, a sedimentation inhibitor, and the like can be given. The solvent ' is not particularly limited as long as it does not interfere with the curing reaction of the resin composition. The organic solvent which is usually used can be appropriately selected. &lt;Heat Dissipating Material Precursor&gt; The semi-cured material of the liquid crystal resin composition of the heat dissipating material precursor system of the present invention. Thereby, a heat dissipating material excellent in operability and excellent in thermal conductivity can be formed. The heat-dissipating material precursor includes a B-stage sheet of a sheet-like semi-cured material of the liquid crystal resin composition, and a semi-cured material having a fiber base material and the liquid crystalline resin composition impregnated into the fiber base material. Prepreg. (B-stage sheet) The above-mentioned sheet B sheet is composed of a semi-cured material of the liquid crystal resin composition and has a sheet-like shape.

B級薄片例如可藉由一種方法來製造,該方法包含: 在脫模薄膜上塗佈、乾燥前述液晶性樹脂組成物以形成樹 脂組成物層之步驟,及將前述樹脂組成物層加熱處理到B -35- 201231487 級狀態爲止之步驟。 由於將前述液晶性樹脂組成物加熱處理而形成,而導 熱率優異,作爲B級薄片的可撓性及使用壽命優異。 前述所謂的B級薄片,就是指相對於樹脂薄片的黏度 在常溫(25°C)下爲104〜105Pa. s者,在100°C下的黏度 係降低至1 02〜1 03Pa . s者。又,後述硬化後的硬化樹脂 (散熱材料)係即使經由加溫也不熔融。而且,上述黏度 係藉由動能黏彈性測定(頻率1赫茲,荷重40g,升溫速 度3 °C/分鐘)來測定。 具體地,例如於PET薄膜等的脫模薄膜上,塗佈加有 甲基乙基酮或環己酮等溶劑之清漆狀的液晶性樹脂組成物 (以下亦稱爲樹脂清漆」)後,進行乾燥,可形成樹脂組 成物層。 塗佈係可藉由眾所周知的方法來實施。作爲塗佈方法 ,具體地可舉出柯馬(comma )塗佈、口模塗佈、唇塗、 凹版塗佈等方法。作爲以指定的厚度形成樹脂組成物層用 的塗佈方法,可採用使被塗佈物通過間隙之柯馬塗佈法、 自噴嘴塗佈已調整流量的樹脂清漆之口模塗佈法等。例如 ,當乾燥前的樹脂組成物層之厚度爲50μηι〜500μιη時, 較佳爲使用柯馬塗佈法。 塗佈後的樹脂組成物層,由於硬化反應係幾乎不進行 ,雖然具有可撓性,但缺乏作爲薄片的柔軟性,於去除支 持體的前述PET薄膜之狀態下,缺乏薄片自立性,操作係 困難。因此,藉由後述的加熱處理而將樹脂組成物層半硬The B-stage sheet can be produced, for example, by a method comprising: coating and drying the liquid crystalline resin composition on the release film to form a resin composition layer, and heat-treating the resin composition layer to B -35 - Steps up to the 201231487 level. The liquid crystal resin composition is formed by heat treatment, and has excellent heat conductivity, and is excellent in flexibility and service life of the B-stage sheet. The above-mentioned so-called B-stage sheet means that the viscosity with respect to the resin sheet is 104 to 105 Pa. at normal temperature (25 ° C), and the viscosity at 100 ° C is lowered to 1200 to 1 03 Pa. Further, the cured resin (heat dissipating material) after curing described later is not melted even if it is heated. Further, the above viscosity was measured by kinetic energy viscoelasticity measurement (frequency 1 Hz, load 40 g, heating rate 3 ° C/min). Specifically, for example, a varnish-like liquid crystalline resin composition (hereinafter also referred to as a resin varnish) to which a solvent such as methyl ethyl ketone or cyclohexanone is added is applied to a release film such as a PET film. Drying forms a resin composition layer. The coating system can be carried out by a well-known method. Specific examples of the coating method include a method such as comma coating, die coating, lip coating, and gravure coating. As a coating method for forming a resin composition layer at a predetermined thickness, a die coating method in which a coated object passes through a gap, a die coating method in which a resin varnish having a flow rate adjusted from a nozzle is applied, or the like can be used. For example, when the thickness of the resin composition layer before drying is from 50 μm to 500 μm, it is preferred to use a Cooma coating method. The resin composition layer after coating has almost no progress in the curing reaction system, and although it has flexibility, it lacks flexibility as a sheet, and in the state in which the PET film of the support is removed, the sheet is not self-supporting, and the operation system is lacking. difficult. Therefore, the resin composition layer is semi-hard by heat treatment described later.

S -36- 201231487 化、B級化。 將前述樹脂組成物層加熱處理的條件,只要 性樹脂組成物半硬化至B級狀態爲止,則沒有特 ,可按照液晶性樹脂組成物的構成來適宜選擇。 理中’較佳爲由熱真空加壓、熱輥層合等中選擇 壓處理方法。藉此,可減少塗佈時所發生的樹脂 中之空隙(空洞),可高效率地製造平坦的B級 具體地,例如較佳爲藉由在加熱溫度8 0 °C〜 秒〜3 0秒,在減壓下(例如1 Μ P a )進行加熱加 而使樹脂組成物層半硬化成B級狀態。 前述B級薄片的厚度係可按照目的來適宜選 可爲50 μιη以上500 μιη以下,從導熱率及薄片可 點來看,較佳爲60μπι以上300μηι以下。 又,Β級薄片亦可藉由一邊層合2層以上的 ,一邊進行熱壓而製作。 (預浸物) 前述預浸物係具有纖維基材、與含浸於前述 的前述液晶性樹脂組成物之半硬化物,視需要可 薄膜等的其它層而構成。 液晶性樹脂組成物的半硬化物,由於含有前 子而導熱性優異。 作爲構成預浸物的纖維基材,只要是在製造 的層合板或多層印刷配線板時所使用者,則沒有 是使液晶 別的限制 於加熱處 的加熱加 組成物層 薄片。 1 3 0 °C 歷 1 壓處理, 擇,例如 撓性之觀 樹脂薄膜 纖維基材 具有保護 述複合粒 覆金屬箔 特別的限 -37- 201231487 制。例如,通常使用織布或不織布等纖維基材。惟,若爲 孔極易堵塞的纖維,則前述複合粒子等的塡料會塞滿,而 含浸變困難,故網孔較佳爲複合粒子的體積平均粒徑之5 倍以上。 纖維基材的材質係有玻璃、氧化鋁、硼、矽石氧化鋁 玻璃、矽石玻璃、氧化鈦、碳化矽、氮化矽、氧化锆等的 無機纖維、或芳香族聚醯胺、聚醚醚酮、聚醚醯亞胺、聚 醚颯、碳、纖維素等的有機纖維等及此等混紡系。其中, 特佳爲使用玻璃纖維的織布。藉此,可得到具有彎曲性的 可任意折彎之印刷配線板。再者,亦可減小因製程的溫度 、吸濕等所伴隨的基板之尺寸變化。 纖維基材的厚度係沒有特別的限定,但從賦予更良好 的可撓性之觀點來看,較佳爲30μιη以下,從含浸性的觀 點來看,較佳爲1 5 μηι以下。纖維基材的厚度之下限係沒 有特別的限制,通常爲5 μηι程度。 於前述預浸物中,前述液晶性樹脂組成物的含浸量, 相對於纖維基材及液晶性樹脂組成物的總質量而言,較佳 爲5 0質量%〜9 9.9質量%。 前述預浸物係可藉由將與上述同樣所調製的樹脂清漆 含浸於纖維基材,經由8 0 °C〜1 8 0 °C的加熱以去除溶劑而 製造。預浸物中的溶劑殘存量較佳爲2.0質量%以下,尤 佳爲1.0質量%以下,更佳爲0.7質量。/。以下。 溶劑殘存量係將預浸物切成40mm見方,在經預熱至 1 90t的恆溫槽中使乾燥2小時,由乾燥前後的質量變化 -38-S -36- 201231487, B-class. The conditions for heat-treating the resin composition layer are not particularly limited as long as the resin composition is semi-cured to the B-stage state, and can be appropriately selected in accordance with the configuration of the liquid crystal resin composition. It is preferable to select a pressure treatment method by hot vacuum pressurization, hot roll lamination, or the like. Thereby, voids (voids) in the resin which occur during coating can be reduced, and a flat B-stage can be efficiently produced, for example, preferably by heating at a temperature of 80 ° C to 2 to 30 seconds. The resin composition layer is semi-hardened to a B-stage state by heating under reduced pressure (for example, 1 Μ P a ). The thickness of the above-mentioned B-stage sheet may be suitably 50 μm or more and 500 μm or less in accordance with the purpose, and is preferably 60 μm or more and 300 μm or less from the viewpoint of thermal conductivity and sheet. Further, the crucible sheet may be produced by hot pressing while laminating two or more layers. (Prepreg) The prepreg has a fibrous base material and a semi-cured material impregnated with the liquid crystal resin composition described above, and may be formed of another layer such as a film as needed. The semi-cured material of the liquid crystalline resin composition is excellent in thermal conductivity because it contains a precursor. The fiber base material constituting the prepreg is not a heat-added composition layer sheet which restricts the liquid crystal to the heating portion as long as it is used in the production of the laminated board or the multilayer printed wiring board. 1 3 0 °C calendar 1 pressure treatment, selection, for example, the concept of flexibility, resin film, fiber substrate, protection, composite particles, metal foil, special limit -37- 201231487. For example, a fibrous substrate such as woven or non-woven fabric is usually used. However, in the case of a fiber in which the pores are easily clogged, the material such as the composite particles is filled and the impregnation is difficult, so that the mesh is preferably at least 5 times the volume average particle diameter of the composite particles. The material of the fiber base material is inorganic fiber such as glass, alumina, boron, vermiculite alumina glass, vermiculite glass, titanium oxide, tantalum carbide, tantalum nitride or zirconium oxide, or aromatic polyamine or polyether. Organic fibers such as ether ketone, polyether oxime, polyether oxime, carbon, cellulose, etc., and such blended systems. Among them, a woven fabric using glass fibers is particularly preferred. Thereby, a flexible printed wiring board having flexibility can be obtained. Further, it is also possible to reduce the dimensional change of the substrate due to the temperature of the process, moisture absorption, and the like. The thickness of the fiber base material is not particularly limited, but is preferably 30 μm or less from the viewpoint of imparting more flexibility, and is preferably 15 μηη or less from the viewpoint of impregnation. The lower limit of the thickness of the fibrous base material is not particularly limited and is usually about 5 μη. In the prepreg, the impregnation amount of the liquid crystalline resin composition is preferably from 50% by mass to 9.9% by mass based on the total mass of the fibrous base material and the liquid crystalline resin composition. The prepreg can be produced by impregnating a fibrous base material with a resin varnish prepared in the same manner as above, and removing the solvent by heating at 80 ° C to 180 ° C. The residual amount of the solvent in the prepreg is preferably 2.0% by mass or less, more preferably 1.0% by mass or less, still more preferably 0.7% by mass. /. the following. Solvent residual amount is to cut the prepreg into 40mm square, and dry in a thermostat preheated to 1 90t for 2 hours, the mass change before and after drying -38-

S 201231487 來求得。 藉由加熱而去除溶劑的乾燥時間係沒有特別的限制。 又,使液晶性樹脂組成物含浸於纖維基材的方法係沒有特 別的限制,例如可舉出藉由塗佈機來塗佈之方法。詳細地 ,可舉出將纖維基材浸於液晶性樹脂組成物中再提起之縱 型塗佈法,及在支持薄膜上塗佈液晶性樹脂組成物後,推 壓纖維基材而使含浸之橫型塗佈法等,從抑制纖維基材內 的導熱性塡料之偏向存在的觀點來看,較佳爲橫型塗佈法 0 於前述預浸物中,含浸於前述纖維基材的前述液晶性 樹脂組成物係半硬化,而成爲B級狀態。預浸物的B級狀 態係與前述B級薄片的B級狀態同樣,B級化的方法亦可 採用同樣的條件。 又’前述預浸物係可藉由加壓或輥層合等所致的加熱 加壓處理,而在層合或黏貼前預先使表面平滑化後而使用 。加熱加壓處理的方法係與上述Β級薄片所列舉的方法同 樣。又’預浸物的加熱加壓處理之加熱溫度、真空度、及 加壓的條件,亦與Β級樹脂薄片的加熱加壓處理所列舉的 條件同樣。 前述預浸物的厚度係可按照目的來適宜選擇,例如可 爲5 Ομιη以上5 00 μηι以下,從導熱率及可撓性之觀點來看 ,較佳爲60'μιη以上300μιη以下。 又’預浸物亦可藉由層合2個以上的預浸物,進行熱 壓而製作。 -39- 201231487 &lt;散熱材料&gt; 本發明的散熱材料係前述液晶性樹脂組成物的硬化物 。作爲前述散熱材料,具體地可舉出具有前述液晶性樹脂 組成物的硬化物而構成之層合板、金屬基板、印刷配線板 等。 由於含有前述通式(1 )所示的液晶性環氧樹脂之硬 化物與前述複合粒子,而具有優異的導熱性。 再者,由於氮化鋁粒子的表面係被具有親水基的羧基 或醇性羥基的有機物所被覆,故與被僅具有烴基的有機物 所被覆之情況比較下,可提高樹脂與氮化鋁粒子的親和性 ,可抑制導熱率的降低。又,藉由親水基的導入,可控制 前述通式(1 )所示的液晶性環氧樹脂之配向性。特佳爲 藉由控制樹脂的配向性,使通式(1 )所示的液晶性環氧 樹脂對氮化鋁粒子呈垂直配向,而可減低粒子與樹脂的界 面之熱阻。 本發明中所謂的垂直配向,就是指相對於粒子表面, 液晶性環氧樹脂的分子保持傾斜角而配向。於本發明中, 該傾斜角爲50°〜90°,較佳爲70°〜90°。 即’於前述散熱材料中,較佳爲前述液晶性環氧樹脂 的硬化物具有配向面,前述配向面具有相對於前述氮化鋁 複合粒子的表面爲50°〜90°的角度,較佳爲70°〜90°。 前述散熱材料中的前述液晶性環氧樹脂硬化物之相對 於前述複合粒子的表面之傾斜角,係可如以下地估計。 -40-S 201231487 to come. The drying time for removing the solvent by heating is not particularly limited. Further, the method of impregnating the fibrous base material with the liquid crystalline resin composition is not particularly limited, and for example, a method of coating by a coater is exemplified. Specifically, a vertical coating method in which a fibrous base material is immersed in a liquid crystalline resin composition, and a liquid crystalline resin composition is applied onto a support film, and then the fibrous base material is pressed and impregnated. In the horizontal coating method or the like, from the viewpoint of suppressing the presence of the thermal conductive material in the fiber base material, it is preferable that the horizontal coating method 0 is impregnated into the fiber substrate in the prepreg. The liquid crystalline resin composition is semi-hardened and is in a B-stage state. The B-stage state of the prepreg is the same as the B-stage state of the B-stage sheet, and the same conditions can be employed for the B-stage method. Further, the prepreg may be subjected to a heat and pressure treatment by pressurization or roll lamination, or the like, and the surface may be smoothed before lamination or pasting. The method of heat and pressure treatment is the same as that exemplified for the above-mentioned crucible sheet. Further, the heating temperature, the degree of vacuum, and the conditions of the pressurization of the prepreg are also the same as those exemplified for the heat and pressure treatment of the bismuth resin sheet. The thickness of the prepreg may be appropriately selected according to the purpose, and may be, for example, 5 Ομηη or more and 50,000 μηι or less. From the viewpoint of thermal conductivity and flexibility, it is preferably 60 μm or more and 300 μm or less. Further, the prepreg can also be produced by laminating two or more prepregs and performing hot pressing. -39-201231487 &lt;heat-dissipating material&gt; The heat-dissipating material of the present invention is a cured product of the liquid crystal resin composition. Specific examples of the heat dissipating material include a laminate having a cured product of the liquid crystal resin composition, a metal substrate, a printed wiring board, and the like. The hardened material of the liquid crystalline epoxy resin represented by the above formula (1) and the composite particles described above have excellent thermal conductivity. Further, since the surface of the aluminum nitride particles is coated with an organic substance having a hydrophilic group of a carboxyl group or an alcoholic hydroxyl group, the resin and the aluminum nitride particles can be improved as compared with the case of being coated with an organic substance having only a hydrocarbon group. Affinity can suppress the decrease in thermal conductivity. Further, the alignment of the hydrophilic group can control the alignment of the liquid crystalline epoxy resin represented by the above formula (1). Particularly, by controlling the alignment of the resin, the liquid crystalline epoxy resin represented by the formula (1) is vertically aligned with the aluminum nitride particles, and the thermal resistance of the interface between the particles and the resin can be reduced. The term "vertical alignment" as used in the present invention means that the molecules of the liquid crystalline epoxy resin are aligned at an inclination angle with respect to the surface of the particles. In the present invention, the inclination angle is 50 to 90, preferably 70 to 90. In the heat dissipating material, it is preferable that the cured product of the liquid crystalline epoxy resin has an alignment surface, and the alignment surface has an angle of 50 to 90 with respect to the surface of the aluminum nitride composite particles, preferably 70°~90°. The inclination angle of the surface of the liquid crystalline epoxy resin in the heat dissipating material with respect to the surface of the composite particles can be estimated as follows. -40-

S 201231487 代替氮化鋁粒子,使用氮化鋁燒結基板,與氮化鋁複 合粒子之製造方法同樣地,得到在表面上形成有α氧化鋁 與有機化合物的被覆層之複合基板。於此複合基板上塗佈 含有前述液晶性環氧樹脂與硬化劑的樹脂組成物,進行加 熱硬化,而在複合基板上形成硬化樹脂層。可對於所得之 硬化樹脂層,使用廣角 X射線繞射裝置(Rigaku製 RINT25 00HL ),求得在相對於複合基板而言的垂直方向 中所形成的周期構造之周期長度,由樹脂分子的周期長度 求得樹脂分子相對於基板的傾斜角。 (層合板) 本發明的層合板係具有含樹脂的層之硬化層、與被附 材。前述含樹脂的層係由以前述液晶性樹脂組成物所構成 的樹脂層、前述B級薄片、及前述預浸物中選出的至少1 層。由於具備由前述液晶性樹脂組成物所形成之含樹脂的 層之硬化層,而成爲導熱性及絕緣性優異之層合板。 於前述層合板中,作爲含樹脂的層之硬化層,可爲具 備前述樹脂層、前述B級薄片或前述預浸物中的任一層之 形態,也可爲具備2層以上之形態。當具備2層以上的硬 化層時,可爲設有2層以上的前述樹脂層之形態、設有2 片以上的前述B級薄片之形態、或設有2片以上的前述預 浸物之形態。再者,亦組合具備前述樹脂層、前述B級薄 片及前述預浸物中的任2個以上。 前述層合板例如可藉由在被附材上塗佈前述樹脂組成 -41 - 201231487 物以形成樹脂層,對其進行加熱及加壓,以使前述樹脂層 硬化,同時使密接於被附材而獲得。或者,藉由準備在前 述被附材上層合有前述B級薄片或前述預浸物的層合體, 對此層合體進行加熱及加壓,以使前述B級薄片或前述預 浸物硬化,同時密接於被附材而獲得。 使前述含樹脂的層硬化用之加熱溫度係沒有特別的限 定,通常爲8 0 °C〜2 5 0 °C的範圍,較佳爲1 3 0 °C〜2 3 0 °C的 範圍。又,前述加壓的條件係沒有特別的限定,通常爲 0.5MPa〜15MPa的範圍,較佳爲2MPa〜lOMPa的範圍。 又,於加熱及加壓中,較佳爲使用真空加壓。 作爲被附材,可舉出金屬箔或金屬板等。前述被附材 係可僅附設在前述含樹脂的層之硬化層的一面,也可附設 在兩面。 作爲前述金屬箔,可爲金箔、銅箔、鋁箔等而沒有特 別的限制,一般使用銅箔。前述金屬箔的厚度只要是ιμπ1 〜5 00 μιη,則沒有特別的限制,可按照所使用的電力來選 擇合適的厚度。 又’作爲金屬箔,亦可使用以鎳、鎳-磷、鎳-錫合金 、鎳-鐵合金、鉛、鉛-錫合金等爲中間層,在其兩表面上 設有〇·5μηι〜15μηι的銅層與ΙΟμιη〜300μηι的銅層之3層 構造的複合箔,或複合有鋁與銅箔之2層構造複合箔。 金屬板係由導熱率高、熱容量大的金屬材料所構成, 可例示銅、鋁、鐵、引線框所用的合金等。板厚係可按照 用途來自由地選擇,當輕量化或加工性優先時,金屬基板 -42-In the same manner as in the method for producing aluminum nitride composite particles, a composite substrate in which a coating layer of α-alumina and an organic compound is formed on the surface is obtained in the same manner as in the production method of the aluminum nitride composite particles. A resin composition containing the liquid crystalline epoxy resin and a curing agent is applied onto the composite substrate, and is subjected to heat curing to form a cured resin layer on the composite substrate. A wide-angle X-ray diffraction apparatus (RINT25 00HL manufactured by Rigaku) can be used for the obtained cured resin layer, and the period length of the periodic structure formed in the vertical direction with respect to the composite substrate can be determined, and the period length of the resin molecules can be obtained. The inclination angle of the resin molecules with respect to the substrate was obtained. (Laminated board) The laminated board of the present invention has a hardened layer of a resin-containing layer and a material to be attached. The resin-containing layer is composed of a resin layer composed of the liquid crystal resin composition, the B-stage sheet, and at least one layer selected from the prepreg. A laminate having a resin-containing layer formed of the liquid crystalline resin composition is provided as a laminate having excellent thermal conductivity and insulation properties. In the laminate, the cured layer of the resin-containing layer may be in the form of any one of the resin layer, the B-stage sheet, or the prepreg, or may have two or more layers. When two or more layers of the hardened layer are provided, two or more layers of the above-described resin layer may be provided, or two or more sheets of the above-described class B sheets may be provided, or two or more sheets of the prepreg may be provided. . Further, any two or more of the resin layer, the B-stage sheet, and the prepreg are also provided in combination. The laminate may be formed by, for example, coating the resin composition -41 - 201231487 on the material to be attached to form a resin layer, heating and pressurizing the resin layer to harden the resin layer while adhering to the material to be attached. obtain. Alternatively, by laminating a laminate in which the above-mentioned Class B sheet or the prepreg is laminated on the attached material, the laminate is heated and pressurized to harden the B-stage sheet or the prepreg. It is obtained by intimately attached to the attached material. The heating temperature for curing the resin-containing layer is not particularly limited, but is usually in the range of 80 ° C to 250 ° C, preferably in the range of 130 ° C to 2 30 ° C. Further, the conditions of the pressurization are not particularly limited, and are usually in the range of 0.5 MPa to 15 MPa, preferably in the range of 2 MPa to 10 MPa. Further, in heating and pressurization, vacuum pressurization is preferably used. As a material to be attached, a metal foil, a metal plate, etc. are mentioned. The attached material may be attached only to one surface of the hardened layer of the resin-containing layer, or may be attached to both surfaces. The metal foil may be a gold foil, a copper foil, an aluminum foil or the like without particular limitation, and a copper foil is generally used. The thickness of the metal foil is not particularly limited as long as it is ι μπ 1 to 5 00 μηη, and an appropriate thickness can be selected in accordance with the electric power used. Further, as the metal foil, an intermediate layer of nickel, nickel-phosphorus, nickel-tin alloy, nickel-iron alloy, lead, lead-tin alloy or the like may be used, and copper of 〇·5μηι 1515ηηι is provided on both surfaces thereof. A composite foil having a three-layer structure of a copper layer of a layer of ΙΟμιη to 300 μηι, or a two-layer composite foil of aluminum and copper foil. The metal plate is made of a metal material having a high thermal conductivity and a large heat capacity, and examples thereof include copper, aluminum, iron, and an alloy for a lead frame. The thickness of the board can be selected according to the application. When lightweight or processability is preferred, the metal substrate -42-

S 201231487 係選擇鋁,當散熱性優先時選擇銅’按照所言之目的來選 擇材質》 前述層合板的厚度較佳爲200μηι以下’更佳爲5〇μηι 〜180μιη。當厚度爲200μιη以下,更且180μιη以下時’可 撓性優異’在彎曲加工時抑制裂紋的發生。又’當厚度爲 5 0 μηι以上時,作業性優異。 (貼金屬箔的硬化物、金屬基板) 作爲前述層合板之一例,可舉出在製作後述的印刷配 線板時所用之貼金屬箔的硬化物及金屬基板。 於前述貼金屬箔的硬化物中,使用2片的金屬箔當作 前述層合板中的被附材。具體地,準備2片的前述金屬箔 ,在此2片的金屬箔之間具備前述含樹脂的層之硬化層。 於前述金屬基板中,作爲前述層合板中的被附材,使 用金屬箔與金屬基板。具體地,前述金屬基板係在前述金 屬箔與前述金屬基板之間具備前述含樹脂的層之硬化層。 從提高生產性之觀點來看,較佳爲以大尺寸製作金屬 基板,於安裝電子零件後,切斷成所使用的大小。因此, 用於金屬基板的金屬板宜爲切斷加工性優異。 使用鋁當作金屬板時,材質可選擇鋁或以鋁爲主成分 的合金,按照其化學組成與熱處理條件,可取得多種類者 ,但較佳爲選擇高切削容易性等的加工性高且強度優異之 種類。 -43- 201231487 (印刷配線板) 本發明的印刷配線板係具有配線層、金屬基板、在前 述配線層與前述金屬基板之間之含樹脂的層之硬化層。前 述含樹脂的層係由賦予前述液晶性樹脂組成物所成之樹脂 層、前述B級薄片及前述預浸物中選出的至少一層。前述 印刷配線板係可藉由將前述金屬箔貼硬化物或金屬基板中 的金屬箔進行電路加工而製造。於金屬箔的電路加工中, 可採用通常的微影術之方法。藉由使用本發明的樹脂組成 物,可得到導熱性及絕緣性優異之印刷配線板。 作爲前述印刷配線板的較佳態樣,例如可舉出與特開 2009-214525號公報的段落編號0064或日本發明專利 2009-275086號公報的段落編號0056〜0059中記載的印刷 配線板同樣者。 [實施例] 以下,藉由實施例來具體說明本發明,惟本發明不受 此等實施例所限定。再者,只要沒有特別預先指明,則「 %」係以質量爲基準。 [實施例1] (複合粒子之調製) 以下’說明試料1的製作方法與物性値的測定方法。 將體積平均粒徑30μηιφ的氮化鋁燒結粒子5g置入高溫管 狀爐(35mm&lt;t&gt;xl 200mm)中,一邊使Ar氣以0.5L/分鐘流 -44 -S 201231487 selects aluminum, selects copper when heat dissipation is preferred, and selects material according to the purpose. The thickness of the laminate is preferably 200 μm or less, and more preferably 5 〇μηι to 180 μιη. When the thickness is 200 μm or less and more than 180 μm, the resin is excellent in flexibility. In the bending process, the occurrence of cracks is suppressed. Further, when the thickness is 50 μm or more, workability is excellent. (The cured metal foil and the metal substrate) As an example of the laminated plate, a cured metal foil and a metal substrate used for producing a wiring board to be described later are exemplified. In the cured metal foil, two metal foils were used as the material to be attached to the laminate. Specifically, two sheets of the above-described metal foil are prepared, and a hardened layer of the resin-containing layer is provided between the two metal foils. In the above metal substrate, a metal foil and a metal substrate are used as the material to be attached to the laminate. Specifically, the metal substrate is provided with a cured layer of the resin-containing layer between the metal foil and the metal substrate. From the viewpoint of improving productivity, it is preferable to form a metal substrate in a large size and to cut the size to be used after mounting the electronic component. Therefore, the metal plate used for the metal substrate is preferably excellent in cutting workability. When aluminum is used as the metal plate, the material may be selected from aluminum or an alloy containing aluminum as a main component, and various types of materials may be obtained depending on the chemical composition and heat treatment conditions, but it is preferable to select high workability such as high cutting ease. A type with excellent strength. -43-201231487 (Printed wiring board) The printed wiring board of the present invention has a wiring layer, a metal substrate, and a cured layer of a resin-containing layer between the wiring layer and the metal substrate. The resin-containing layer is at least one layer selected from the resin layer formed of the liquid crystalline resin composition, the B-stage sheet, and the prepreg. The printed wiring board can be manufactured by circuit-processing the metal foil-attached cured metal or metal foil in the metal substrate. In the circuit processing of metal foil, the usual lithography method can be employed. By using the resin composition of the present invention, a printed wiring board excellent in thermal conductivity and insulation can be obtained. The preferred embodiment of the printed wiring board is the same as the printed wiring board described in paragraph number 0064 of JP-A-2009-214525 or paragraph number 0056 to 0059 of Japanese Patent Laid-Open Publication No. 2009-275086. . [Examples] Hereinafter, the present invention will be specifically described by examples, but the present invention is not limited by the examples. Furthermore, "%" is based on quality unless otherwise specified. [Example 1] (Preparation of composite particles) Hereinafter, a method for producing the sample 1 and a method for measuring the physical properties of the sample 1 will be described. 5 g of aluminum nitride sintered particles having a volume average particle diameter of 30 μm was placed in a high-temperature tubular furnace (35 mm &lt; t &gt; x 200 mm) while flowing Ar gas at 0.5 L/min - 44 -

S 201231487 動,一邊自室溫以100分鐘升溫至1200 °c爲止。在1200 °c 保持2小時後,自1 200°C以240分鐘降溫至室溫爲止,而 得到在表面上形成有α氧化鋁被覆層的氮化鋁粒子。將所 得之粒子加到脫水甲苯中,添加作爲有機被覆劑的己二酸 〇.25g後,回流2小時。 用甲苯洗淨粒子後,藉由在室溫下使乾燥,而得到在 表面上形成有α氧化鋁與有機化合物的被覆層之複合粒子 (試料1 )。 藉由XRD來測定α氧化鋁的(1 〇〇 )面與氮化鋁的( 1 1 3 )面之強度比,算出α氧化鋁被覆厚。 再者’ XRD係使用X射線繞射裝置(Rigaku公司製 RINT25 00HL),以CuKa線爲線源,測定X射線繞射光 s普而進行。表1中顯示結果》 耐水性係將試料2g加入60°C的水200mL中,分別測 定3 0分鐘後與60分鐘後的水分散物之pH,以調查由於 水解而發生氨之影響。表1中顯示結果。 (液晶性樹脂組成物之調製) 於上述所得之試料1中,添加液晶性環氧樹脂(丨_ ( 3-甲基-4-環氧乙烷基甲氧基苯基)-4-(環氧乙烷基甲氧 基苯基)-1 -環己烯、通式(1 )所示的液晶性環氧樹脂, 以下亦稱爲「樹脂1」)、硬化劑(1,5 -二胺基萘),以 調製液晶性樹脂組成物。 液晶性環氧樹脂與硬化劑的混合比率,以環氧/胺當 -45- 201231487 量比計爲1:1 ’複合粒子的混合比例,以相對於含有液晶 性環氧樹脂、硬化劑、複合粒子的液晶性樹脂組成物全體 而言的體積比率計,爲6 0體積%。 以單面(上面)經粗化的銅箔(厚度70μπι )當作基 材,藉由流延來將所得的液晶性樹脂組成物塗佈成指定的 厚度’在加熱溫度1 60°C '加熱時間5分鐘下進行加熱乾 燥’而得到作爲散熱材料前驅體的B級狀態之樹脂薄片( B級薄片)。 使樹脂塗佈面在上,放置所得之樹脂薄片,層合單面 (下面)經粗化的銅箔(厚度7 0 μηι ),以使粗化面接觸 樹脂組成物層後,在145 °C、2MPa下進行真空加熱加壓, 進行熱硬化而使接著。更藉由溫度2 0 5 °C、2小時的加熱 處理以使其完全硬化,而得到作爲散熱材料的薄片狀之樹 脂硬化物(層合板)。 由所得之硬化物切出試驗片,藉由酸蝕刻以去除兩面 的銅箔,僅取出薄片狀的樹脂硬化物。使用閃蒸法裝置( NETZSCH公司製Nanoflash LFA447 )來測定樹脂硬化物 的熱擴散率,將此熱擴散率乘以用阿基米德法所測定的密 度與用DSC法所測定的比熱,而求得厚度方向的導熱率 。表1中顯示結果。 (傾斜角之評價) 除了代替氮化鋁燒結粒子,使用厚度1 mm的氮化鋁 燒結基板以外,與複合粒子同樣地處理,而得到在表面上 -46-S 201231487 moves from room temperature to 1200 °c in 100 minutes. After holding at 1200 ° C for 2 hours, the temperature was lowered from 1 200 ° C to 240 ° C for 240 minutes to obtain an aluminum nitride particle having an α alumina coating layer formed on the surface. The obtained particles were added to dehydrated toluene, and 25 g of yttrium adipate as an organic coating agent was added, followed by reflux for 2 hours. After the particles were washed with toluene, they were dried at room temperature to obtain composite particles in which a coating layer of α-alumina and an organic compound was formed on the surface (Sample 1). The intensity ratio of the (1 〇〇 ) plane of the α alumina to the ( 1 1 3 ) plane of the aluminum nitride was measured by XRD, and the α alumina coating thickness was calculated. Further, the XRD system was carried out by measuring an X-ray diffraction light using an X-ray diffraction apparatus (RINT25 00HL, manufactured by Rigaku Co., Ltd.) using a CuKa line as a line source. The results shown in Table 1 are water resistance. 2 g of the sample was added to 200 mL of water at 60 ° C, and the pH of the aqueous dispersion after 30 minutes and 60 minutes was measured to investigate the influence of ammonia due to hydrolysis. The results are shown in Table 1. (Preparation of Liquid Crystal Resin Composition) In the sample 1 obtained above, a liquid crystalline epoxy resin (丨_(3-methyl-4-oxiranylmethoxyphenyl)-4-(cyclo) was added. Ethoxyethyl methoxyphenyl)-1 -cyclohexene, a liquid crystalline epoxy resin represented by the formula (1), hereinafter also referred to as "resin 1"), a hardener (1,5-diamine) Naphthalene) to prepare a liquid crystalline resin composition. The mixing ratio of the liquid crystalline epoxy resin and the hardener is 1:1 'mixed ratio of the composite particles in the ratio of -45 to 201231487 in terms of epoxy/amine, relative to the liquid crystalline epoxy resin, hardener, and composite The volume ratio of the entire liquid crystal resin composition of the particles was 60% by volume. A single-sided (upper) roughened copper foil (thickness 70 μm) was used as a substrate, and the obtained liquid crystalline resin composition was applied by casting to a specified thickness 'heating at a heating temperature of 1 60 ° C ' The resin sheet (B-stage sheet) in the B-stage state as a precursor of the heat-dissipating material was obtained by heating and drying at a time of 5 minutes. The resin coated surface was placed thereon, and the obtained resin sheet was placed, and a single-sided (lower) copper foil (thickness 70 μm) was laminated so that the roughened surface contacted the resin composition layer at 145 ° C. Vacuum heating and pressurization was carried out at 2 MPa, and thermal hardening was carried out to proceed. Further, it was completely cured by a heat treatment at a temperature of 2 0 5 ° C for 2 hours to obtain a flaky resin cured product (laminate) as a heat dissipating material. The test piece was cut out from the obtained cured product, and the copper foil on both sides was removed by acid etching, and only the sheet-like resin cured product was taken out. The thermal diffusivity of the cured resin was measured by a flash evaporation apparatus (Nanoflash LFA447 manufactured by NETZSCH Co., Ltd.), and the thermal diffusivity was multiplied by the density measured by the Archimedes method and the specific heat measured by the DSC method. The thermal conductivity in the thickness direction is obtained. The results are shown in Table 1. (Evaluation of the inclination angle) The aluminum nitride sintered particles were treated in the same manner as the composite particles except for the aluminum nitride sintered substrate having a thickness of 1 mm, and were obtained on the surface -46-

S 201231487 形成有α氧化鋁與有機化合物的被覆層之複合基板。 於所得之複合基板上,.加熱液晶性環氧樹脂與硬化劑 ,以使樹脂組成物硬化成5μιη〜20μιη的薄膜狀。使用廣 角X射線繞射裝置(Rigaku製RINT2500HL ),求得相對 於氮化鋁燒結基板而言的垂直方向中所形成的周期構造之 周期長度,由液晶性環氧樹脂的分子長度求得樹脂分子相 對於基板的傾斜角。表1中顯示結果。S 201231487 A composite substrate in which a coating layer of alpha alumina and an organic compound is formed. On the obtained composite substrate, a liquid crystalline epoxy resin and a curing agent are heated to cure the resin composition into a film shape of 5 μm to 20 μm. Using a wide-angle X-ray diffraction apparatus (RINT2500HL manufactured by Rigaku), the period length of the periodic structure formed in the vertical direction with respect to the aluminum nitride sintered substrate was determined, and the resin molecules were obtained from the molecular length of the liquid crystalline epoxy resin. The angle of inclination with respect to the substrate. The results are shown in Table 1.

[實施例2〜7J 接著’如以下製作試料2〜7,與試料1同樣地分別評 價。表1中顯示評價結果。 試料2 :將锻燒時的環境換成大氣,在密閉狀態下煅 燒體積平均粒徑30μιηφ的氮化鋁燒結粒子與氮化鋁燒結基 板’與試料1同樣地用己二酸進行處理,以製作試料2。 藉由與上述同樣的方法,形成作爲散熱材料的薄片狀之樹 脂硬化物(層合板)。 試料3:於煅燒體積平均粒徑30μπιφ的氮化鋁燒結粒 子與氮化鋁燒結基板時,邊使乾燥空氣以〇. 1 L/分鐘流動 邊進行锻燒’與試料1同樣地用己二酸進行處理,以製作 試料。藉由與上述同樣的方法,形成作爲散熱材料的薄片 狀之樹脂硬化物(層合板)。 s式料4 :代替試料1所用的己二酸,使用偏苯三酸, 藉由與試料1同樣的方法來製作試料。藉由與上述同樣的 力&amp; ’形成作爲散熱材料的薄片狀之樹脂硬化物(層合板 -47 - 201231487 試料5:代替試料2所用的己二酸,使用偏苯三酸’ 藉由與試料2同樣的方法來製作試料。藉由與上述同樣的 方法’形成作爲散熱材料的薄片狀之樹脂硬化物(層合板 )° 試料6:代替試料3所用的己二酸,使用偏苯三酸’ 藉由與試料3同樣的方法來製作試料。藉由與實施例1同 樣的方法來形成散熱薄片。 試料7:代替試料1所用的己二酸,使用丨,3·丁二醇 ’藉由與試料1同樣的方法來製作試料。藉由與上述同樣 的方法’形成作爲散熱材料的薄片狀之樹脂硬化物(層合 板)。 [實施例8〜10] 如以下地製作試料8〜1 0 ’與上述同樣地評價。表1 中顯示評價結果。惟,關於傾斜角,由於(因不具有羥基 的硬目曰酸)液晶性環氧樹脂係不垂直配向,而不進行評價 〇 試料8:代替試料!所用的己二酸,使用硬脂酸,藉 由與試料1同樣的方法來製作試料8。藉由與上述同樣的 方法,形成作爲散熱材料的薄片狀之樹脂硬化物(層合板 )° 試料9:代替試料2所用的己二酸,使用硬脂酸,藉 由與n式料2同樣的方法來製作試料9。藉由與上述同樣的[Examples 2 to 7J Next] Samples 2 to 7 were prepared as follows, and evaluated in the same manner as Sample 1. The evaluation results are shown in Table 1. Sample 2: The environment at the time of calcination was changed to the atmosphere, and the aluminum nitride sintered particles having a volume average particle diameter of 30 μm φ and the aluminum nitride sintered substrate in the sealed state were treated with adipic acid in the same manner as the sample 1 to prepare Sample 2. A flaky resin cured product (laminate) as a heat dissipating material is formed by the same method as described above. Sample 3: When calcining the aluminum nitride sintered particles having a volume average particle diameter of 30 μπιφ and the aluminum nitride sintered substrate, the dry air was calcined while flowing at a rate of 1 L/min. 'Adipic acid was used in the same manner as the sample 1 Processing is performed to prepare a sample. A sheet-like resin cured product (laminate) as a heat dissipating material is formed by the same method as described above. s material 4: A sample was prepared by the same method as that of the sample 1, in place of the adipic acid used in the sample 1, using trimellitic acid. A sheet-like resin cured product as a heat dissipating material was formed by the same force &amp; as described above (Laminated Plate - 47 - 201231487 Sample 5: Substituting adipic acid for Sample 2, using trimellitic acid' by means of a sample 2, a sample was prepared in the same manner. A sheet-like resin cured product (laminate) as a heat dissipating material was formed by the same method as described above. Sample 6: Instead of the adipic acid used in the sample 3, trimellitic acid was used. A sample was prepared in the same manner as in Sample 3. A heat-dissipating sheet was formed in the same manner as in Example 1. Sample 7: Instead of adipic acid used in Sample 1, hydrazine, 3·butanediol was used. Samples were prepared in the same manner as in Sample 1. A sheet-like resin cured product (laminate) as a heat dissipating material was formed by the same method as described above. [Examples 8 to 10] Samples 8 to 1 0 were prepared as follows. The evaluation results are shown in the same manner as in the above. The evaluation results are shown in Table 1. However, regarding the tilt angle, the liquid crystalline epoxy resin (due to hard acid having no hydroxyl group) was not vertically aligned, and was not evaluated. test The adipic acid used was prepared by the same method as the sample 1 using stearic acid, and a sheet-like resin cured product (laminate) as a heat dissipating material was formed by the same method as above. 9: In place of the adipic acid used in the sample 2, the stearic acid was used, and the sample 9 was produced in the same manner as the n-type material 2. The same as described above.

S -48- 201231487 方法,形成作爲散熱材料的薄片狀之樹脂硬化物(層合板 )° 試料10:代替試料3所用的己二酸,使用硬脂酸,藉 由與試料3同樣的方法來製作試料10。藉由與上述同樣的 方法’形成作爲散熱材料的薄片狀之樹脂硬化物(層合板 [實施例11] 除了於實施例1中,使用試料1當作複合粒子,代替 1- ( 3 -甲基-4-環氧乙烷基甲氧基苯基)-4_ (環氧乙烷基 甲氧基苯基)-1 -環己烯,使用聯苯基型液晶性環氧樹脂( 三菱化學公司製YL6121H,通式(1)所示的液晶性環氧 樹脂’以下亦稱爲「樹脂2」)以外,與上述同樣地調製 樹脂組成物’藉由與上述同樣的方法,形成作爲散熱材料 的薄片狀之樹脂硬化物(層合板)。 [比較例1〜2 ] 如以下地製作試料1 1〜1 2,與上述同樣地評價。表1 中顯示評價結果。 試料1 1 :與試料1同樣地煅燒體積平均粒徑3〇μιηφ的 氮化錯燒結粒子與氮化鋁燒結基板後,不進行有機被覆處 理,而成爲試料1 1。 除了使用所得之試料1 1以外,與上述同樣地調製樹 脂組成物’藉由與上述同樣的方法,形成作爲散熱材料的 -49- 201231487 薄片狀之樹脂硬化物(層合板)。 對於試料11及薄片狀的樹脂硬化物,與上述同樣地 評價.。表1中顯示評價結果。 試料12:對體積平均粒徑30μιηφ的氮化鋁燒結粒子與 氮化銘燒結基板’不進行烟燒,與試料1同樣地進行有機 被覆處理,以製作試料12。 除了使用所得之試料1 2以外,與上述同樣地調製樹 脂組成物’藉由與上述同樣的方法,形成作爲散熱材料的 薄片狀之樹脂硬化物(層合板)。 對於試料12及薄片狀的樹脂硬化物,與上述同樣地 評價。表1中顯示評價結果。 [比較例3 ] 對體積平均粒徑30μηιφ的氮化鋁燒結粒子與氮化銘燒 結基板’不進行烟燒處理及有機被覆處理,而作爲試料13 使用。 與上述同樣地調製樹 形成作爲散熱材料的 除了使用所得之試料1 3以外 脂組成物,藉由與上述同樣的方法 薄片狀之樹脂硬化物(層合板)。 對於試料I3及薄片狀的樹脂硬化物,與上述同樣地 評價。表1中顯示評價結果。 [比較例4 ] 除了於實施例1中,使用試料i當作複合粒子,使用S-48-201231487 Method of forming a sheet-like resin cured product (laminate) as a heat dissipating material. Sample 10: Substituting adipic acid for sample 3, using stearic acid, by the same method as sample 3 Sample 10. A sheet-like resin cured product (laminated sheet) as a heat dissipating material was formed by the same method as described above (Example 11) Except that in Example 1, Sample 1 was used as a composite particle instead of 1-(3-methyl group). 4-Othylene oxide methoxyphenyl)-4_(oxiranylmethoxyphenyl)-1-cyclohexene, using biphenyl liquid crystalline epoxy resin (Mitsubishi Chemical Co., Ltd. YL6121H, a liquid crystal epoxy resin represented by the formula (1) (hereinafter also referred to as "resin 2"), a resin composition as described above is prepared, and a sheet as a heat dissipating material is formed by the same method as described above. [Comparative Example 1 to 2] Samples 1 to 1 2 were prepared and evaluated in the same manner as above. The evaluation results are shown in Table 1. Sample 1 1 : In the same manner as Sample 1 After the nitriding sintered particles having a volume average particle diameter of 3 μm ηφ and the aluminum nitride sintered substrate were fired, the organic coating treatment was carried out, and the sample 1 was obtained. The resin composition was prepared in the same manner as described above except that the obtained sample 1 1 was used. 'by the same method as above, shape -49-201231487 flaky resin cured product (laminate). The sample 11 and the sheet-like resin cured product were evaluated in the same manner as above. The evaluation results are shown in Table 1. Sample 12: Volume average The aluminum nitride sintered particles having a particle diameter of 30 μm φ and the nitriding sintered substrate were not subjected to the smouldering, and were subjected to an organic coating treatment in the same manner as the sample 1 to prepare a sample 12. The sample was prepared in the same manner as described above except that the obtained sample 1 2 was used. In the resin composition, a sheet-like resin cured product (laminate) as a heat dissipating material was formed by the same method as described above. The sample 12 and the sheet-like resin cured product were evaluated in the same manner as described above. [Comparative Example 3] The aluminum nitride sintered particles having a volume average particle diameter of 30 μηιφ and the nitrided sintered substrate 'are not subjected to the sonication treatment and the organic coating treatment, and were used as the sample 13. The modulation tree was formed in the same manner as described above. The heat-dissipating material is a sheet-like resin cured product in the same manner as described above except that the obtained lipid composition other than the obtained sample 13 is used. Plywood). For the sample I3 and a sheet of the cured resin, as described above was evaluated. Table 1 shows the evaluation results. [Comparative Example 4] except that in Example 1, using the sample i as composite particles, use

S -50. 201231487 雙酣A型環氧樹脂(二菱化學公司製jER828,以下亦稱 爲「樹脂3」)代替液晶性環氧樹脂以外,與上述同樣地 調製樹脂組成物,藉由與上述同樣的方法,形成作爲散熱 材料的薄片狀之樹脂硬化物(層合板)。 對於薄片狀的樹脂硬化物,與上述同樣地評價。表1 中顯示評價結果。 【表1】 m 有機被覆劑 環氧樹脂 煅燒 環境 α氧化鋁 厚 S inm) XRD 強度比 PH (3吩鏟後) pH (60分锤後) 導熱率 CW/πι-Κ) 傾斜角 (S) 1 己二酸 Ar 80 0.0056 7.7 7.9 3.7 81 2 大氣 400 0.029 7.6 7.7 3.2 80 3 乾燥空氣 5800 1.2 7.5 7.6 2.7 78 4 偏苯三酸 Ar 80 0. 0056 8.1 8.2 3.7 73 5 大氣 400 0.029 7.9 8.1 3.1 75 6 樹脂1 乾燥空氣 5800 1.2 7.8 8.1 2.8 72 贲施例7 7 1,3-丁二醇 Ar 80 0.0056 7.6 7.7 3.7 80 實施例8 8 硬脂酸 Ar 80 0. 0056 7.4 7.5 3.5 實施例9 9 夫氣 400 0.029 7.9 7.9 2.8 • 實施例10 10 乾燥空氣 5&amp;00 1.2 7.8 7.9 2.1 一 實施例11 1 己二酸 樹脂2 Ar 80 0.0056 7.7 7.9 3.7 80 比較例1 11 Ar 80 0.0D56 9.8 10.3 3.7 78 12 己二酸 樹脂1 - - - 7.9 9.1 2.6 80 13 — - - - 10.2 10.4 3.9 垂 比較例4 1 己二酸 樹脂3 Ar 80 0.0056 7.9 7.9 1.1 81 與使用比較例4的雙酚a型環氧樹脂所形成之樹脂硬 化物比較下,使用液晶性環氧樹脂與試料1〜1 〇中的任一 者之複合粒子所形成之樹脂硬化物係皆高的導熱率。 又,於試料 1〜10中的任一試料中,與試料 11〜13 比較下,亦顯不尚的耐水性。 若比較使用試料1、4、7與試料8所形成的樹脂硬化 物之導熱率’則使用試料1、4、7所形成的樹脂硬化物者 係顯示較高的導熱率。茲認爲此係因爲當在有機被膜材中 -51 - 201231487 使用具有2個以上的羥基或羧基之有機化合物時,液晶性 環氧樹脂係相對於複合粒子表面而言形成5 0。〜9 0。的傾斜 角而配向。 同樣地,若比較使用試料2、5與試料9、試料3、6 與試料1 〇所形成的樹脂硬化物之導熱率,則使用試料2、 5、或試料3、6所形成的樹脂硬化物係顯示較高的導熱率 〇 日本發明專利申請案20 1 1 -008482號的揭示係藉由參 照其全體而併入本說明書中》 本說明書中所記載的全部文獻、發明專利申請案及技 術規格,係將藉由參照各個文獻、發明專利申請案及技術 規格而倂入者,以具體的且與各個記載的情況相同的程度 ,藉由參照而倂入本說明書中。 【圖式簡單說明】 圖1係顯示本實施例的氮化鋁複合粒子之顯微鏡照片 的一例之圖。 圖2係說明本實施例的氮化鋁複合粒子之製造方法的 一例之流程圖。 圖3係顯示本實施例的樹脂硬化物中之氮化鋁複合粒 子的表面上之液晶性環氧樹脂之配向狀態的一例之模型圖 〇 圖4係顯示本實施例的樹脂硬化物中之氮化鋁複合粒 子的表面上之液晶性環氧樹脂的配向紊亂狀態的一例之模 -52-S-50. 201231487 A bismuth A type epoxy resin (jER828 manufactured by Mitsubishi Chemical Corporation, hereinafter also referred to as "resin 3") is prepared in the same manner as described above except for the liquid crystalline epoxy resin. In the same manner, a sheet-like resin cured product (laminate) as a heat dissipating material is formed. The sheet-like resin cured product was evaluated in the same manner as above. The evaluation results are shown in Table 1. [Table 1] m Organic coating agent epoxy resin calcination environment α-alumina thickness S inm) XRD Strength ratio PH (after 3 shovel) pH (after 60 minutes) Thermal conductivity CW/πι-Κ) Tilt angle (S) 1 Adipic acid Ar 80 0.0056 7.7 7.9 3.7 81 2 Atmosphere 400 0.029 7.6 7.7 3.2 80 3 Dry air 5800 1.2 7.5 7.6 2.7 78 4 Trimellitic acid Ar 80 0. 0056 8.1 8.2 3.7 73 5 Atmosphere 400 0.029 7.9 8.1 3.1 75 6 Resin 1 Dry air 5800 1.2 7.8 8.1 2.8 72 贲 Example 7 7 1,3-butanediol Ar 80 0.0056 7.6 7.7 3.7 80 Example 8 8 Stearic acid Ar 80 0. 0056 7.4 7.5 3.5 Example 9 9 Gas 400 0.029 7.9 7.9 2.8 • Example 10 10 Dry air 5 &amp; 00 1.2 7.8 7.9 2.1 Example 11 1 Adipic acid resin 2 Ar 80 0.0056 7.7 7.9 3.7 80 Comparative Example 1 11 Ar 80 0.0D56 9.8 10.3 3.7 78 12 Adipic acid resin 1 - - - 7.9 9.1 2.6 80 13 — - - - 10.2 10.4 3.9 Vertical comparison example 4 Adipic acid resin 3 Ar 80 0.0056 7.9 7.9 1.1 81 The bisphenol a type epoxy resin of Comparative Example 4 was used. Comparison of the cured resin formed, using liquid crystalline epoxy resin and testing The cured resin is formed out of the square 1~1 composite particles are any one of a high thermal conductivity. Further, in any of the samples 1 to 10, compared with the samples 11 to 13, the water resistance was also remarkable. When the thermal conductivity of the resin cured product formed by the samples 1, 4, and 7 and the sample 8 was compared, the resin cured product formed using the samples 1, 4, and 7 exhibited a high thermal conductivity. It is considered that this is because when an organic compound having two or more hydroxyl groups or carboxyl groups is used in the organic film material -51 - 201231487, the liquid crystalline epoxy resin forms 50 with respect to the surface of the composite particles. ~9 0. The inclination is aligned with the angle. Similarly, when the thermal conductivity of the cured resin formed by the samples 2, 5 and the sample 9, the samples 3 and 6 and the sample 1 比较 are compared, the resin cured product formed by the samples 2, 5, or the samples 3 and 6 is used. The invention discloses a higher thermal conductivity. The disclosure of Japanese Patent Application No. 20 1 1 -008482 is hereby incorporated by reference in its entirety in the entire entire entire entire entire entire entire entire entire entire entire entire disclosure The incorporation of each of the documents, the invention patent application, and the technical specifications will be incorporated herein by reference to the same extent as the respective descriptions. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing an example of a microscope photograph of aluminum nitride composite particles of the present embodiment. Fig. 2 is a flow chart showing an example of a method for producing the aluminum nitride composite particles of the present embodiment. 3 is a model diagram showing an example of the alignment state of the liquid crystalline epoxy resin on the surface of the aluminum nitride composite particles in the resin cured product of the present embodiment. FIG. 4 is a view showing nitrogen in the resin cured product of the present embodiment. An example of the disorder of the alignment of the liquid crystalline epoxy resin on the surface of the aluminum composite particles-52-

S 201231487 型圖。 【主要元件符號說明】 1 :氮化鋁粒子 2 : α氧化鋁層 3 ·龜裂部 4 :有機化合物 1 〇 :複合粒子 2 0 :液晶基 22 :複合粒子表面 24 :複合粒子表面 -53S 201231487 pattern. [Explanation of main component symbols] 1 : Aluminum nitride particles 2 : α Alumina layer 3 · Cracks 4 : Organic compounds 1 〇 : Composite particles 2 0 : Liquid crystal group 22 : Composite particle surface 24 : Composite particle surface -53

Claims (1)

201231487 七、申請專利範圍: 1. 一種液晶性樹脂組成物,其含有: 下述通式(1 )所示的液晶性環氧樹脂、 硬化劑、與 氮化鋁複合粒子,此複合粒子具有氮化鋁粒子、被覆 前述氮化鋁粒子的表面之至少一部分的區域且含有α氧化 鋁的第一被覆層、及被覆前述氮化鋁粒子的表面之前述第 一被覆層以外的區域且含有有機物的第二被覆層, 【化1】201231487 VII. Patent application range: 1. A liquid crystalline resin composition containing: a liquid crystalline epoxy resin represented by the following formula (1), a curing agent, and aluminum nitride composite particles, the composite particles having nitrogen The aluminum-coated particles and the first coating layer containing the α-alumina in a region covering at least a part of the surface of the aluminum nitride particles, and a region other than the first coating layer covering the surface of the aluminum nitride particles and containing an organic substance Second coating layer (通式(1)中,X表示單鍵或選自由下述化學式表示之2 價基所成之群中的至少一個所構成之連結基;Υ各自獨立 地表示碳數1〜8的脂肪族烴基、碳數1〜8的脂肪族烷氧 基、氟原子、氯原子、溴原子、碘原子、氰基 '硝基或乙 醯基;η表示〇〜4之整數,k表示〇〜7之整數,m表示〇 〜8之整數’ 1表示〇〜12之整數) -54- S 201231487(In the formula (1), X represents a single bond or a linking group selected from at least one of the group consisting of a valent group represented by the following chemical formula; and Υ each independently represents an aliphatic group having 1 to 8 carbon atoms; a hydrocarbon group, an aliphatic alkoxy group having 1 to 8 carbon atoms, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, a cyano 'nitro group or an ethyl fluorenyl group; η represents an integer of 〇~4, and k represents 〇~7 Integer, m means 〇~8 integer '1 means 〇~12 integer) -54- S 201231487 2. 如申請專利範圍第1項之液晶性樹脂組成物,其中 前述有機物係前述氮化鋁與有機化合物之反應生成物,前 述有機化合物具有醇性羥基及羧基中的至少一者、與碳數 爲1〜2 4的烴基。 3. 如申請專利範圍第1項之液晶性樹脂組成物,其中 前述氮化鋁複合粒子的含有率爲50質量%〜95質量。/〇。 4 _如申請專利範圍第1項之液晶性樹脂組成物,其中 前述氮化鋁複合粒子在CuKa線的X射線繞射光譜中,對 應於α氧化鋁的(1 〇 〇 )面之波峰,相對於對應於氮化鋁 的(1 1 3 )面之波峰的強度比以面積基準計係1以下。 5 .—種散熱材料前驅體,其係如申請專利範圍第1〜4 項中任一項之液晶性樹脂組成物的半硬化物。 6 · —種Β級(Β - s t a g e )薄片,其係如申請專利範圍第 1〜4項中任一項之液晶性樹脂組成物的薄片狀半硬化物。 7.—種預浸物,其係具有纖維基材、與含浸於前述纖 -55- 201231487 維基材的如申請專利範圍第1〜4項中任一項之液晶性樹 脂組成物的半硬化物。 8 . —種散熱材料,其係如申請專利範圍第1〜4項中 任一項之液晶性樹脂組成物的硬化物。 9.如申請專利範圍第8項之散熱材料,其中前述液晶 性環氧樹脂的硬化物具有配向面,前述配向面具有相對於 前述氮化鋁複合粒子的表面爲5 0°〜90°的角度。 1 0 · —種層合板,其係具有被附材、與由如申請專利 範圍第1〜4項中任一項之液晶性樹脂組成物所構成的樹 脂層、如申請專利範圍第6項之樹脂薄片及如申請專利範 圍第7項之預浸物中選出的至少一個含樹脂的層之硬化層 〇 11_ 一種金屬基板,其係具有金屬箱、金屬板、與被 前述金屬箔與前述金屬板之間所扶持的由如申請專利範圍 第1〜5項中任一項之樹脂組成物所構成的樹脂層、如申 請專利範圍第6項之B級薄片及如申請專利範圍第7項之 預浸物中選出的至少一個含樹脂的層之硬化層。 1 2. —種印刷配線板,其係具有配線層、金屬基板、 在前述配線層與前述金屬基板之間的由如申請專利範圍第 1〜4項中任一項之樹脂組成物所構成的樹脂層、如申請專 利範圍第6項之樹脂薄片及如申請專利範圍第7項之預浸 物中選出的至少一個含樹脂的層之硬化物。 1 3 . —種如申請專利範圍第1〜4項中任一項之液晶性 樹脂組成物之製造方法,其係具有: -56- S 201231487 於含氧的環境下煅燒氮化鋁粒子,在前述氮化鋁粒子 的表面上,形成具有露出氮化鋁的龜裂部分之α氧化鋁層 之步驟; 在前述龜裂部分,使具有醇性羥基及羧基中的至少一 者及碳數1〜24的烴基之有機化合物與前述露出的氮化鋁 反應,而得到氮化鋁複合粒子之步驟;與 將前述氮化鋁複合粒子分散於含有以下述通式(1) 所示的液晶性環氧樹脂及硬化劑之組成物中之步驟’2. The liquid crystalline resin composition of claim 1, wherein the organic substance is a reaction product of the aluminum nitride and an organic compound, and the organic compound has at least one of an alcoholic hydroxyl group and a carboxyl group, and a carbon number It is a hydrocarbon group of 1 to 2 4 . 3. The liquid crystalline resin composition of claim 1, wherein the content of the aluminum nitride composite particles is 50% by mass to 95% by mass. /〇. (4) The liquid crystalline resin composition of claim 1, wherein the aluminum nitride composite particles correspond to a peak of a (1 〇〇) plane of the α alumina in an X-ray diffraction spectrum of the CuKa line, The intensity ratio of the peak corresponding to the (1 1 3 ) plane of the aluminum nitride is 1 or less on the basis of the area. A heat-dissipating material precursor which is a semi-cured material of a liquid crystalline resin composition according to any one of claims 1 to 4. A flaky semi-cured material of a liquid crystalline resin composition according to any one of claims 1 to 4, which is a bismuth-grade material. 7. A prepreg comprising a fibrous base material and a semi-hardened material of a liquid crystalline resin composition as claimed in any one of claims 1 to 4 of the above-mentioned fiber-55-201231487-dimensional substrate. . A heat-dissipating material, which is a cured product of a liquid crystalline resin composition according to any one of claims 1 to 4. 9. The heat dissipating material according to claim 8, wherein the cured product of the liquid crystalline epoxy resin has an alignment surface, and the alignment surface has an angle of 50 to 90 with respect to a surface of the aluminum nitride composite particle. . A laminated layer comprising a resin layer composed of a liquid crystal resin composition according to any one of claims 1 to 4, as claimed in claim 6 A resin sheet and a hardened layer of at least one resin-containing layer selected from the prepreg of claim 7 of the present invention, a metal substrate having a metal case, a metal plate, and the aforementioned metal foil and the aforementioned metal plate A resin layer composed of a resin composition as set forth in any one of claims 1 to 5, a B-grade sheet as claimed in claim 6 and a pre-requisite as in claim 7 A hardened layer of at least one resin-containing layer selected from the dip. 1. A printed wiring board comprising a wiring layer, a metal substrate, and a resin composition according to any one of claims 1 to 4, wherein the wiring layer and the metal substrate are formed. A resin layer, a resin sheet as claimed in claim 6 and a cured product of at least one resin-containing layer selected from the prepreg of claim 7 of the patent application. The method for producing a liquid crystalline resin composition according to any one of claims 1 to 4, which has the following method: -56- S 201231487 calcining aluminum nitride particles in an oxygen-containing environment, a step of forming an alpha alumina layer having a cracked portion of aluminum nitride on the surface of the aluminum nitride particle; and having at least one of an alcoholic hydroxyl group and a carboxyl group and a carbon number of 1 in the crack portion a step of reacting an aromatic compound of a hydrocarbon group of 24 with the exposed aluminum nitride to obtain an aluminum nitride composite particle; and dispersing the aluminum nitride composite particle in a liquid crystalline epoxy having a formula (1) Steps in the composition of the resin and hardener (通式(1)中,X表示單鍵或選自由下述化學式表示之2 價基所成之群中的至少一個所構成之連結基;Y各自獨立 地表示碳數1〜8的脂肪族烴基、碳數1〜8的脂肪族院氧 基、氟原子、氣原子、漠原子、換原子、氰基、硝基或乙 醯基;η表示0〜4之整數’ k表示0〜7之整數’ m表示0 〜8之整數’ 1表示0〜12之整數) -57- 201231487 2 化 CH II CH -- N II CHII c III c -- N II N H3 C—C II CH CMO I CH II CH N CIC II CH o CNO N Nfo Nio II CH(In the formula (1), X represents a single bond or a linking group selected from at least one of the group consisting of a valent group represented by the following chemical formula; and Y each independently represents an aliphatic group having 1 to 8 carbon atoms; a hydrocarbon group, an aliphatic oxy group having 1 to 8 carbon atoms, a fluorine atom, a gas atom, a desert atom, a transatomic atom, a cyano group, a nitro group or an ethyl fluorenyl group; η represents an integer of 0 to 4', and k represents 0 to 7 The integer 'm' represents an integer from 0 to 8 '1 represents an integer from 0 to 12) -57- 201231487 2 CH II CH -- N II CHII c III c -- N II N H3 C-C II CH CMO I CH II CH N CIC II CH o CNO N Nfo Nio II CH (Y)k (Y)m (Y)l (Y)n 1 4 . 一種散熱材料前驅體之製造方法,其具有將如申 請專利範圍第1〜4項中任一項之液晶性樹脂組成物加熱 處理以進行半硬化之步驟。 1 5 . —種散熱材料之製造方法,其具有將如申請專利 範圍第1〜4項中任一項之液晶性樹脂組成物加熱處理以進 行硬化之步驟。 -58- s(Y)k (Y)m (Y)l (Y)n 1 4 . A method for producing a heat-dissipating material precursor, which comprises the liquid crystalline resin composition according to any one of claims 1 to 4 Heat treatment to perform the step of semi-hardening. A method for producing a heat-dissipating material, which comprises the step of heat-treating a liquid crystalline resin composition according to any one of items 1 to 4 of the above-mentioned patents to be hardened. -58- s
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