TW201229177A - Active energy ray curable adhesive, and back protective sheet for solar cell - Google Patents
Active energy ray curable adhesive, and back protective sheet for solar cell Download PDFInfo
- Publication number
- TW201229177A TW201229177A TW100146400A TW100146400A TW201229177A TW 201229177 A TW201229177 A TW 201229177A TW 100146400 A TW100146400 A TW 100146400A TW 100146400 A TW100146400 A TW 100146400A TW 201229177 A TW201229177 A TW 201229177A
- Authority
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- Taiwan
- Prior art keywords
- active energy
- energy ray
- sheet
- curable adhesive
- resin
- Prior art date
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4854—Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/67—Unsaturated compounds having active hydrogen
- C08G18/675—Low-molecular-weight compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/751—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
- C08G18/752—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
- C08G18/753—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group
- C08G18/755—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group and at least one isocyanate or isothiocyanate group linked to a secondary carbon atom of the cycloaliphatic ring, e.g. isophorone diisocyanate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
- C08L75/14—Polyurethanes having carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/049—Protective back sheets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Electromagnetism (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Laminated Bodies (AREA)
- Photovoltaic Devices (AREA)
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
201229177 六、發明說明: 【發明所屬之技術領域】 本發明系關於一種含有具(曱基)丙烯醯基之胺基曱酸 酯樹脂的活性能量線硬化性接著劑。又,本發明亦關於一 種含有前述的活性能量線硬化性接著劑之太陽能電池用背 面保護片。再者,本發明亦關於一種適合使用於油墨、塗 料、太陽能電池用背面保護片等的接著劑等之具有(曱基) 丙稀醯基的胺基甲酸酯樹脂。 【先前技術】 太陽能電池近年來做為無環境污染的乾淨能量來源而 又:到注目,做為有用的能量資源而被致力研究並正朝實用 化刖進。在太陽能電池中所設置的太陽能電池元件係在與 太陽光的入射面呈相反側的面上,設有以保護太陽能電; 元件為㈣之太陽能電制背面健丨。為了使其滿^ 候性、水热氣屏蔽性、電絶緣性、機械特性、封褒作業4 等的性能,該太陽能電池用背面保護片通常係透過接著$ 而積層有數種類的薄片狀構件。專利文獻〗中已提案具; 对水解性之聚胺基甲酸g旨緖著劑來做為制片、則 件中所使用的接著劑。 又,專利文獻2中列舉-種胺基甲㈣樹脂, 在太陽光的卿_㈣太陽能電池元件為目抓 太陽能電池模組用表面保護片之薄片狀 °x、 較佳例。專散獻3揭露有-種適合著綱 接著劑等的含有不姊基之絲f 其之活性能量線硬化型樹脂組成物。 、種3有 此外,關於聚絲㈣賴脂,因為其魏的特性而 4/53201229177 VI. Description of the Invention: [Technical Field] The present invention relates to an active energy ray-curable adhesive containing an amino phthalate resin having a (fluorenyl) acrylonitrile group. Further, the present invention relates to a back surface protective sheet for a solar cell comprising the above active energy ray-curable adhesive. Further, the present invention relates to a urethane resin having a (fluorenyl) acrylonitrile group which is suitable for use as an adhesive for inks, coatings, back protective sheets for solar cells, and the like. [Prior Art] In recent years, solar cells have been used as a source of clean energy without environmental pollution. However, they have been focused on practical energy resources as a useful energy resource. The solar cell element provided in the solar cell is provided on the surface opposite to the incident surface of the sunlight to protect the solar power; and the element is (4) the solar power back surface. In order to achieve the properties such as fullness, hydrothermal gas barrier properties, electrical insulation properties, mechanical properties, sealing work 4, etc., the solar cell back protective sheet is usually laminated with several types of sheet-like members. The patent document has been proposed in the patent document; the hydrolyzable polyglycolic acid g is used as a binder for the production of tablets. Further, Patent Document 2 discloses an amine-based (tetra) resin, and a solar cell element in the sunlight is a sheet-like shape of a surface protective sheet for a solar cell module. In the case of the active energy ray-curable resin composition containing an untwisted base, it is suitable for a primer or the like. In addition, about the polyfilament (four) lyophile, because of its Wei characteristics 4/53
S 201229177 已在塗料、接著劑、胺基甲—泡沫、纖維製品、人工皮 革等的鞋製品、汽車科㈣各式領域中被實聽,以往 已提案有多種的構造(例如,專利文獻4、5)。 [先行技術文獻] [專利文獻]S 201229177 has been widely used in various fields such as paints, adhesives, amine-based foams, fiber products, artificial leather, and the like, and has been proposed in various fields (for example, Patent Document 4). 5). [Advanced Technical Literature] [Patent Literature]
[專利文獻1]日本專利特開2〇〇7_32〇2i8號公報 [專利文獻2]日本專利特開2〇〇7_253463號公報 [專利文獻3]曰本專利特開2〇〇8_】27475號公報 [專利文獻4]曰本專利特開昭57_8218號公報 [專利文獻5]曰本專利特開2〇〇3_4〇965號公報 【發明内容】 [發明所欲解決之課題] 在工業上生產太陽能電池用背面保護片的情形中,積 ^數片的薄片狀構件之後,有將長條狀態者捲繞成滾筒 ^步驟。絲,由於聚胺基―接著劑的硬化反應 =又所以會有捲繞成滾筒狀之積層體中的接著劑層的硬 ^谷易變得不充分、薄片狀構件容易產生變形的問題。因 ’ 4片狀構件的變形而使得不良品發生率變高、良率變 差0 纟士二為了使聚胺基甲酸酯系接著劑充分地硬化,必須 3值,且在倉庫中熟化數日。因此,亦會有生產性變 掩1為了維持倉庫的溫度所花費的電費成本等的生產成本 S 的問題。 及±再者硬化劑的異氰酸酯化合物不僅會與主劑的含經 門,月曰進行反應’ *且也會與空氣巾的水進行反應而存有 喊亦即,會有因為與水進行反應而產生脫羧酸反應, 5/53 201229177 ==:::後在接著劑層出現氣泡,產生外觀不 時,:企=能電池用背面保護片用的接著劑 組成物更==。3中記載的活性能量— 種薄而完成者’其目的係提供-再者生耐難性優良,品質、良率高, 用背面保護片能量線硬化性接著劑、及太陽能電池 [用以解決課題的手段] 本發明的活性能量線硬化性接著舰包含具有(甲基 丙稀酿基的胺基甲酸醋樹脂(D)及環氧樹脂⑹,其中具^ (曱基)丙稀酿基的胺基甲酸酯樹脂⑼係由必要之數量平均 分子量為500〜5_的聚,醇⑷)之不具有(甲基)丙烯酿 基之多元醇成分㈧、具有(甲基)丙烯醯基且具有2個以上 經基的多元醇成分⑻、與聚異氰酸g|成分(c)反應而得到 者。 做為前述數量平均分子量為500〜5,〇〇〇的聚醚多醇(A1) 的較佳例,可舉出下述一般式(1)所示者。 一般式⑴:ho(-r-o)„-h (式中R係亦可具有側鏈取代基之碳數3〜8的烴基、n 表示任意的整數。做為側鏈取代基,可舉出甲基與乙基等)。 前述胺基甲酸酯樹脂(D)的較佳數量平均分子量為 5,0〇〇~15〇,〇〇〇 ° 前述胺基甲酸酯樹脂(D)的胺基甲酸酯鍵當量的較佳 6/53 201229177 範圍係200〜3,000。 前述胺基甲酸酯樹脂中的前述基)丙烯醯基當量的 較佳範圍係500〜40,000。 剛述環氧樹脂(E)的數量平均分子量的較佳範圍係 450〜5,000。 以活性能量線硬化性接著劑的固體含量為基準,前述 胺基曱酸酯樹脂(D)的較佳含量為50〜85重量%,前述環氧 樹脂(E)的較佳含量為5〜40重量%。 做為前述多元醇成分(B)的較佳例,可舉出具有2個以 上(甲基)丙烯醯基者。 、 又,做為如述多元醇成分(B)的較佳例,可舉出在具有 2個以上&氧基之化合物的環氧基上加成有(甲基)丙稀酸之 化合物。 又,關於本發明的太陽能電池用背面保護片係保護設 置在太陽能電池之太陽能電池元件中太陽光人射面相反側 之面的太陽能電池用背面保護片,其具備2以上的薄片狀 構件之積層體。且構成前述積層體之前述薄片狀構件間的 至夕-部分的接著’係使用上述態樣的活性能量線硬化性 接著劑所形成之活性能錄硬化纽完成的接著劑層。 構成前述積層體之前述薄片狀構件較佳係具有水落氣 屏蔽層。水蒸氣屏蔽層較佳係選自由金㈣、附有金屬氧 ^物層之塑料薄膜、及附有非金觀化物層之塑料薄膜所 構成之群組。 活性能量線硬化處理完成的接著_的玻璃轉移 的較佳範圍係_5〇〜30°C。 [發明的效果] 7/53 201229177 本發明可提供-種耐濕性、生產性、品質、及 構件間的接著力優良、進而良率佳的含有具(甲基)丙騎基 之胺基甲酸酯樹脂(D)的活性能量線硬化性接著劑、及太 能電池用背面保護片,其具有優良效果。 【實施方式】 [用以實施發明的形態] 以下,詳細地說明本發明的實施形態。此外,在本镜 明書及申請專利範财,對於某些化合物使用「(甲基)丙稀 酿」記載的情形,該化合物係包含將「(曱基)丙稀酿」稱為 「丙烯酿」時之化合物、及將「(甲基)丙烯酿」稱為「甲基 丙烯醯」時之化合物中的任—者。又,在「(甲基)㈣酸」土、 及「(曱基)丙烯酸酯」亦同樣地定義。 又,本說明書中為「任意的數A〜任意的數B」的記載 係意味著數A及大於數a的範圍至數B及小於數B的範 圍。又,圖中各構件的比率等係為方便説明者,並 而受到任何限定。 本發明的具有(甲基)丙烯醯基的胺基甲酸酯樹脂 (D)(以下’亦僅稱為「胺基曱酸酯樹脂(D)」)係可由必要之 數里平均分子莖為500〜5,〇〇〇的聚多醇(A〗)之不具有(曱 基)丙烯醯基之多元醇成分(A)、具有(曱基)丙烯醯基且具有 2個以上羥基的多元醇成分(B)、與聚異氰酸酯成分(c)進行 反應而得。 又’本發明的活性能量線硬化性接著劑係包含上述之 具有(甲基)丙烯醯基的胺基曱酸酯樹脂及環氧樹脂(E) 者0 再者,本發明的太陽能電池用背面保護片係保護設置 8/53 201229177 太陽能電池元件中太陽光人射面相反側之 面,其係具備2以上的^狀 _反側之 成積層體之薄片狀構件間的至少 而且’在構 述的活性能量線硬化性接著劑二:二,使用前 理完成的接著劑層。 心成之活性月匕置線硬化處 胺基f酸酯樹脂(D)的數量 特佳為_,。藉由使數量更二 上,可抑制在耐濕熱性試驗時因為硬化處理士, \ 層的凝集力不足造成之水蒸氣所引起的膨潤 ,持薄^⑽件間的接著力。又,藉由使數量平^子 量為150,000以下,可拍^丨赴庚 句刀子 度昇且使塗抹性更為良好, 進而可有舰抑輕與構成活性能量線魏 他成分的溶解性惡化。而且,在將活性能量線硬著 劑重豐於薄片狀構件之際,能良好地保持接著辦對 =件的濕潤性,結果可更有效地保持薄片狀構件間的接 此外,本說明書的數量平均分子量的數值係使用東曹 公司製GPC(凝膠渗透層析儀)「Hpc__」,以四氯咬喃二 為溶劑’並以標準聚苯乙烯換算之數值。 、胺基曱酸酯樹脂(D)從兼具薄片狀構件間的接著力與 而ί濕熱性之點%言’較宜係(曱基)丙稀酿基當量為 500〜40,000、較佳為_〇〜3〇,_。從兼具更優良的薄片狀 構件間的接著力與耐濕熱性之觀點而言,較佳為 130〜20,_,更佳為2,_〜1〇,_ ’特佳為2,4〇〇〜8二’: 此處所謂的(曱基)丙職基當量係在胺基曱酸賴脂分子 9/53 201229177 中j母個(甲基)丙烯酿基的數量平均分子量。換句話說, 斤=的(甲基)丙烯醯基當量係藉由將胺基甲酸酯樹脂(〇)的 數量平均分子量’除以胺基甲酸賴脂(D)的-分子所含有 的(甲基)丙稀酿基之數量的平均値所得到的數值。 藉由使(甲基)丙烯醯基當量為5〇〇以上,可有效地抑制 因f性旎罝線硬化時的硬化收縮所引起的薄片狀構件間的. 接著力降低。又,藉由使(甲基)丙烯酿基當量為⑻〇以· 下,能抑制在耐濕熱性試驗時因為硬化處理完成的接著劑 層的凝集力不足導致之水蒸氣利起的糊,且可更良好 地保持薄片狀構件間的接著力。 胺基甲酸酯樹脂(D)可具有經基末端、異氰酸醋末端、 含有乙烯性不飽和基之飽和烴基、不飽和烴基等。若胺基 ㈣醋樹脂⑼巾具有異氰義基,齡有異級基與^ 氣中的水分反應且黏度增大、凝膠化了的可能性。因此, 從更有效地提高胺基曱酸酯樹脂的經時安定性之觀點而 言,較佳係在末端、側鏈不具有異氰酸酯基。 為了使胺基曱酸酯樹脂(D)的末端為羥基,例如將不具 有(曱基)丙烯醯基之多元醇成分(A)、具有(甲基)丙烯醯基且 具有2個以上羥基的多元醇成分(B)、與聚異氰酸酯^分 (C) ’在異氰酸酯基相對較少的條件下進行反應即可。多元 醇成分(A)及(B)中羥基的合計相對上比聚異氰酸酯成分〇 的異氰酸自旨基少的條件下進行反應’得到具有異說酸醋基 之月女基曱酸目旨樹脂,再將前述異氰酸I旨基與例如里有一個 經基或胺基之化合物進行反應’藉此可得到末端經飽和烴 基、不飽和烴基密封者。 又’胺基曱酸酯樹脂(D)從薄片狀構件間的接著力、及 10/53 201229177 耐濕熱性之點而言’胺基甲酸醋鍵當量較宜為2〇〇〜3,〇〇〇、 較佳為250〜2,000,更佳為3〇〇〜15〇〇,特佳為35〇〜。 此處所謂的胺基甲酸S旨鍵當量係胺基曱酸酿樹脂⑼一分 子中的每-個胺基曱酸賴的數量平均分子量。換句話 ,’所謂的?基甲酸醋鍵當量係將胺基曱酸酷樹脂⑼的數 里平均分子I,除以胺基甲酸酯樹脂(D)的一分子所含有的 月女基甲酸酯鍵之數的平均値所得到的數值。 从藉由使胺基甲酸酉旨鍵當量為細以上,能抑制硬化性 接著劑層或硬化處理完成的接著劑層的凝集力,使在硬化 性接著劑層或硬化處理完成的接著劑層的上層重疊狀 構件之際⑽著劑層對薄片狀構件的濕潤性良好,可有效 保,接著力又’藉由使胺基曱酸g旨鍵當量為麵以 以此良好地保持耐'驗性,即使在<濕熱性試驗後亦可 ^ 狀構件間產生接著力降低。此外,所謂的「硬 「硒ίί劑ΐ」係指活性能量線照射前的接著層,所謂的 化之接成的接著劑層」係指活性能量賴射後的硬 ^基甲酸g旨鍵間的主鏈f架的原子數較宜為3以上, 二為5以上。胺基甲_鍵間的主鏈骨架的原子數為3 可使胺基甲酸醋鍵之凝集所致的 =基:交聯所致的硬鍵段,在接著劑皮膜中保= 在耐、可在各個鏈段巾更良好地發揮凝集力。其結果 良好二ΐί驗時可抑_水蒸氣所引起的膨潤,並可更 呆持溥片狀構件間的接著力。 均分:於胺基甲_樹脂(d)的形成、必要之數量平 里為500〜5,_的聚鱗多醇(A1)之不具有(甲基)丙烯 11/53 201229177 醯基之多元醇成分(A),其必須為數量平 500〜5,_的聚❹醇(A1),並可併用其以外的多^ 做為使用於胺基甲酸酯樹脂(D)的形成、:二 ^為·〜5,_的㈣多醇⑷),可使㈣所週知的聚= 做為聚醚多醇(Α1) ’可舉出在乙二醇、丙、_ 二醇:二丙二醇、三羥甲基丙烷、丙三醇等的;;醇;乙 使用驗性觸媒、陽離子觸媒將環氧烧開環聚合後之 個以上者。合成聚鱗多醇(Α1)的材料可各自獨立,工土獨 組合2種以上使用。做為環氧院,碳數3以上的 佳’可舉出環氧丙院、U.環氧丁炫、2,3.環氧^氣= :::使m、四氫蝴’此等可單獨二:2 =基;丙二醇、”基-1,3.丙二醇、 -子 ’8壬—醇、二經甲某而,p _ 多價醇或是此等的混合物予以脫:三 者等里此等可單獨或組合2種以上使用。以2個以上 耐渴:性而為佳,式⑴所不之聚醚多醇具有良好的 一般式(1):Η〇(切λ_Η '丁—酉子寻。 (式中R係亦可具有側鏈取代基之 表示任意㈣數。做& ^ 8的减,η 藉由使用數量平^、乙基等) 接著劑層或硬化處理完且了防止硬化性 其'_化_=:== 12/53 201229177[Patent Document 1] Japanese Patent Laid-Open Publication No. Hei. No. Hei. No. Hei. No. Hei. No. 2-253463 (Patent Document 3). [Patent Document 4] Japanese Patent Laid-Open Publication No. SHO 57-8218 [Patent Document 5] Japanese Patent Laid-Open Publication No. Hei. No. Hei. In the case of the back protective sheet, after the sheet-like members are stacked, there is a step of winding the strips into a roll. In the wire, the hardening reaction of the polyamine-adhesive agent has a problem that the hard layer of the adhesive layer in the laminated body which is wound into a roll is likely to be insufficient, and the sheet-like member is easily deformed. Due to the deformation of the 'four-piece member, the incidence of defective products is increased, and the yield is deteriorated. 0 In order to sufficiently harden the polyurethane-based adhesive, it is necessary to have three values and mature in the warehouse. day. Therefore, there is also a problem that the production cost S such as the electricity cost for maintaining the temperature of the warehouse is reduced. And the isocyanate compound of the hardener not only reacts with the main agent, but also reacts with the water of the air towel, and there is a shout, that is, there is a reaction with water. The decarboxylation reaction occurs, and after 5/53 201229177 ==:::, bubbles appear in the adhesive layer, resulting in an appearance, and the composition of the adhesive for the back protective sheet for the battery is more ==. The active energy described in 3—the seed is thin and the finisher' is provided for the purpose of providing excellent resistance to life, high quality, good yield, energy-curing adhesive with back protective sheet, and solar cell [to solve Means for the subject] The active energy ray-curable strait of the present invention comprises an amino carboxylic acid vinegar resin (D) and an epoxy resin (6) having a methyl propylene group, wherein The urethane resin (9) is a polyhydric alcohol component (VIII) having a (meth)acrylic acid group having a number average molecular weight of 500 to 5 mm, an alcohol (4), and having no (meth)acrylic group. A polyol component (8) having two or more radicals is reacted with the polyisocyanate g|component (c). Preferable examples of the polyether polyol (A1) having a number average molecular weight of 500 to 5 and ruthenium are as shown in the following general formula (1). General formula (1): ho(-ro) „-h (wherein R may have a hydrocarbon group having 3 to 8 carbon atoms of a side chain substituent, and n represents an arbitrary integer. As a side chain substituent, a The urethane resin (D) preferably has a preferred number average molecular weight of 5,0 Å to 15 Å, and the amine group of the aforementioned urethane resin (D) The preferred range of the formate bond equivalent is 6/53 201229177. The range is 200 to 3,000. The preferred range of the above-mentioned base propylene oxime equivalent in the urethane resin is 500 to 40,000. The preferred range of the number average molecular weight is 450 to 5,000. The preferred content of the amino phthalate resin (D) is 50 to 85% by weight based on the solid content of the active energy ray-curable adhesive. The preferred content of the epoxy resin (E) is 5 to 40% by weight. As a preferred example of the polyol component (B), those having two or more (meth) acrylonitrile groups may be mentioned. Preferable examples of the polyol component (B) include (meth)acrylic acid added to an epoxy group of a compound having two or more oxy groups. Further, the back surface protective sheet for a solar cell of the present invention protects a solar cell back surface protective sheet provided on a surface of the solar cell element of the solar cell opposite to the solar light emitting surface, and has a sheet shape of 2 or more. And a laminate layer of the member, and an adhesive layer formed by the active energy ray-curable adhesive formed by the active energy ray-curable adhesive of the above-described aspect. Preferably, the sheet-like member constituting the layered body has a water-falling gas barrier layer. The water vapor barrier layer is preferably selected from the group consisting of gold (4), a plastic film with a metal oxide layer, and a non-gold-viewing layer. The group of the plastic film is formed. The preferred range of the glass transition of the active energy ray hardening treatment is _5 〇 30 ° C. [Effect of the invention] 7/53 201229177 The present invention provides An active energy ray-curable connection containing a (meth) acrylamide-based urethane resin (D) with excellent wettability, productivity, quality, and excellent adhesion between members and good yield The present invention has an excellent effect. [Embodiment] [Embodiment for Carrying Out the Invention] Hereinafter, embodiments of the present invention will be described in detail. Fan Cai, for the use of "(meth) propylene" for certain compounds, the compound contains the compound when "(曱) propylene" is called "propylene", and Any of the compounds in the case of "methacrylofluorene". Further, "(meth)(tetra)acid" soil and "(mercapto)acrylate" are also defined in the same manner. Further, the description of "arbitrary number A to arbitrary number B" in the present specification means the range of the number A and the number from the number a to the number B and less than the number B. Further, the ratios of the members in the drawings and the like are for convenience of explanation and are not limited in any way. The urethane resin (D) having a (meth)acryl fluorenyl group of the present invention (hereinafter also referred to as "amino phthalate resin (D)") may be an average molecular stem of the necessary number. 500~5, a polyhydric alcohol (A) having no (fluorenyl) acrylonitrile group, a polyhydric alcohol having a (fluorenyl) acrylonitrile group and having two or more hydroxyl groups The component (B) is obtained by reacting with the polyisocyanate component (c). Further, the active energy ray-curable adhesive of the present invention comprises the above-described amino phthalate resin having a (meth) acryl oxime group and an epoxy resin (E). Further, the back surface of the solar cell of the present invention Protective film protection setting 8/53 201229177 The surface of the solar cell element on the opposite side of the solar radiation surface, which has at least 2 in the shape of the slab-shaped member of the laminated body The active energy ray-curable adhesive 2: two, using the previously completed adhesive layer. The active fraction of the heart is set at the hardening of the wire. The amount of the amine-based ester resin (D) is particularly preferably _. By making the amount even higher, it is possible to suppress the swelling caused by the water vapor caused by the insufficient cohesive force of the hardening treatment in the heat and humidity resistance test, and to maintain the adhesion between the pieces. Moreover, by making the amount of the flat amount less than 150,000, it is possible to take a knives and go to the Geng knives to increase the smear and make the smear more favorable, and thus the solubility of the ship and the active energy ray may deteriorate. . Further, when the active energy ray hardener is replenished to the sheet-like member, the wettability of the next member can be favorably maintained, and as a result, the connection between the sheet-like members can be more effectively maintained, and the number of the present specification is increased. The value of the average molecular weight is a value obtained by using GPC (gel permeation chromatography) "Hpc__" manufactured by Tosoh Corporation and using tetrachloroethylene as solvent "in terms of standard polystyrene. The amine phthalate resin (D) is preferably from 500 to 40,000, preferably from the point of the adhesion between the sheet-like members and the moist heat. _〇~3〇, _. From the viewpoint of the adhesion between the more excellent sheet-like members and the moist heat resistance, it is preferably 130 to 20, _, more preferably 2, _~1 〇, _ 'extra is 2, 4 〇 〇~8二': The so-called (indenyl) propyl group equivalent is the number average molecular weight of the parent (meth) propylene base in the amino phthalic acid lysate molecule 9/53 201229177. In other words, the (meth) propylene oxime equivalent of jin = is obtained by dividing the number average molecular weight of the urethane resin (〇) by the molecule of the lysine lysate (D) ( The value obtained by the average enthalpy of the number of methyl propylene groups. By setting the (meth)acrylonitrile group equivalent to 5 Å or more, it is possible to effectively suppress the decrease in the force between the sheet-like members due to the hardening shrinkage at the time of f-twisting. In addition, by setting the (meth) propylene base equivalent to (8) 下, it is possible to suppress the paste which is caused by the insufficient cohesive force of the adhesive layer which is completed by the hardening treatment during the heat and humidity resistance test, and The adhesion between the sheet members can be maintained more satisfactorily. The urethane resin (D) may have a terminal end group, an isocyanate end, a saturated hydrocarbon group containing an ethylenically unsaturated group, an unsaturated hydrocarbon group, and the like. If the amine (iv) vinegar resin (9) towel has an isocyanide group, the age of the heterogeneous group reacts with the moisture in the gas and the viscosity increases and gels. Therefore, from the viewpoint of more effectively improving the stability over time of the amino phthalate resin, it is preferred that the terminal or side chain does not have an isocyanate group. In order to make the terminal of the amino phthalate resin (D) a hydroxyl group, for example, a polyol component (A) having no (fluorenyl) acrylonitrile group, a (meth) acryl fluorenyl group, and having two or more hydroxyl groups. The polyol component (B) and the polyisocyanate group (C)' may be reacted under conditions in which the isocyanate group is relatively small. The total of the hydroxyl groups in the polyol components (A) and (B) is relatively lower than the isocyanic acid of the polyisocyanate component oxime. The reaction is carried out under the condition that the hydroxy group has a different acid hydroxy group. The resin is further reacted with the above-mentioned isocyanato group, for example, with a compound having a trans group or an amine group, whereby a terminal-saturated hydrocarbon group or an unsaturated hydrocarbon group can be obtained. Further, the 'amino phthalate resin (D) is preferably from 2 〇〇 to 3 in terms of the adhesion between the sheet-like members and the heat and humidity resistance of 10/53 201229177. 〇, preferably 250~2,000, more preferably 3〇〇~15〇〇, especially good 35〇~. Here, the amino acid carboxylic acid S is a number average molecular weight per one of the amino phthalic acid lysates in the bond equivalent amine phthalic acid styling resin (9). In other words, 'so-called? The carboxylic acid ketone bond equivalent is obtained by dividing the number average molecular I of the amino phthalic acid resin (9) by the number of monthly urethane bonds contained in one molecule of the urethane resin (D). The value obtained. By setting the bond equivalent of the carbamic acid guanidine to a finer or more, it is possible to suppress the cohesive force of the adhesive layer which is completed by the curable adhesive layer or the hardening treatment, and to form the adhesive layer which is completed in the curable adhesive layer or the hardening treatment. At the time of the upper layer-like member (10), the agent layer has good wettability to the sheet-like member, and can be effectively protected, and the force is further improved by using the amine-based citric acid g as a surface equivalent. Even after the <wet heat test, a decrease in the adhesion force between the members can be caused. In addition, the term "hard "selenium" refers to the adhesive layer before the active energy ray irradiation, and the so-called "adhesive layer" refers to the hard acid after the active energy. The number of atoms in the main chain f frame is preferably 3 or more, and the second is 5 or more. The number of atoms in the main chain skeleton between the amino-A-bonds is 3, which can be caused by agglomeration of the amino acid valerate bond: the hard bond segment due to cross-linking, which is protected in the adhesive film. The cohesive force is better exhibited in each of the segmented towels. The result is good, and the swelling caused by water vapor can be suppressed, and the adhesion between the sheet-like members can be more retained. Average: The formation of the amine-based resin (d), the necessary amount is 500~5, the polysinomeric alcohol (A1) of _ does not have (meth) propylene 11/53 201229177 The alcohol component (A) must be a polyhydric alcohol (A1) in an amount of 500 to 5, _, and can be used in combination with the urethane resin (D). ^ (4) polyol (4)), (4) known as polyether polyol (Α1) can be exemplified by ethylene glycol, propylene glycol, propylene glycol: dipropylene glycol, Trimethylolpropane, glycerol or the like; alcohol; B using an organic catalyst, a cationic catalyst, or more than one or more of the epoxy ring-opening polymerization. The materials for synthesizing the polysquaria polyol (Α1) can be used independently, and the materials can be used in combination of two or more kinds. As an epoxy institute, the carbon number of 3 or more can be exemplified by epoxy propylene, U. epoxide, 2, 3. epoxide = ::: m, tetrahydro butterfly' Separate two: 2 = base; propylene glycol, "base-1,3. propylene glycol, - sub-8 壬-alcohol, di-A, P _ polyvalent alcohol or a mixture of these are taken off: three These may be used alone or in combination of two or more. It is preferable to use two or more kinds of thirst resistance: the polyether polyol which is not in the formula (1) has a good general formula (1): Η〇 (cut λ_Η '丁-酉(wherein R can also have a side chain substituent representing any (four) number. Doing & ^ 8 minus, η by using a number of flat ^, ethyl, etc.) followed by a layer of agent or hardened Prevents hardenability from '_化_=:== 12/53 201229177
氫雙酚A、加氫雙酚F等的具有脂環構造的二醇、二羥曱 基丁酸等的具有羧基的二L甲基秘、季戊四醇、 丙二g子等的多元醇。(A2)成分可單獨、亦可併用2種以上 使用。當使用具有脂環構造的二醇成分時,雖然接著強度 的时濕熱性優良,但另一方面卻有初期接著強度(耐濕熱性 試驗前的接著強度)降低的傾向。因此,可按照要求導入適 宜的脂環構造。 當併用多元醇成分(A1)、(A2)時,(A1)以外的多元醇成 分(A2)占彼等合計量的比例較宜係在全多元醇成分(A)中占 40重量%以下、較佳係占30重量%以下、更佳係占20重量 %以下。換句話說,多元醇成分(A1)的比例較宜為60重量 %以上,較佳為70重量%以上,更佳為80重量%以上。藉 由使(A1)的比例為6〇重量%以上,能良好地保持對於聚醚 多醇骨架的接著力之效果,且可更有效地兼具優良的耐濕 熱性與優良的接著力。又,做為(A2),當使用低分子多元 13/53 201229177 醇日’藉由增大(A1)的比例,可增大胺基曱酸酯鍵當量, 抑制溶解性惡化’且可抑制硬化性接著劑層或硬化處理完 成的接著劑層的凝集力變大。而且,在硬化性接著劑層或 硬化處理完成的接著劑層重疊薄片狀構件之際,能良好地 保持接著劑層對薄片狀構件的濕潤性,且可更有效地保持 接者力。 具有(甲基)丙烯醯基的多元醇成分(B)係具有2個以上 ,羥基者。藉由使用多元醇成分(B),不僅可在胺基曱酸酯 樹脂(D)的主鏈末端導入(曱基)丙烯醯基,在側鏈亦可導入 (甲基)丙烯醯基。藉由控制多元醇成分(A])、(A2)以及多元 醇成分(B)的組成,可控制(甲基)丙烯醯基的導入量。 多疋醇成分(B)若係使用具有2個以上的(曱基)丙烯醯 基者,則即使是高分子量的胺基甲酸酯樹脂亦可有效地 ,入(甲基)丙烯醯基。因此,具有可使活性能量線硬化性提 昇、耐濕熱性提昇之優良的優點。 做為在一分子中具有(甲基)丙烯醯基與2個以上羥基 的多元醇成分(B),可舉出在具有2個以上環氧基之化合二A polyhydric alcohol such as a diol having an alicyclic structure such as hydrogen bisphenol A or hydrogenated bisphenol F, or a di-L-methyl group having a carboxyl group such as dihydroxymethylbutyric acid, pentaerythritol or propylene glycol. The component (A2) may be used singly or in combination of two or more. When a diol component having an alicyclic structure is used, although the wet heat property is excellent at the subsequent strength, the initial adhesive strength (the adhesive strength before the wet heat resistance test) tends to decrease. Therefore, an appropriate alicyclic structure can be introduced as required. When the polyol components (A1) and (A2) are used in combination, the ratio of the polyol component (A2) other than (A1) to the total amount thereof is preferably 40% by weight or less based on the total polyol component (A). It is preferably 30% by weight or less, more preferably 20% by weight or less. In other words, the proportion of the polyol component (A1) is preferably 60% by weight or more, preferably 70% by weight or more, more preferably 80% by weight or more. By setting the ratio of (A1) to 6% by weight or more, the effect of the adhesion to the polyether polyol skeleton can be favorably maintained, and the excellent moist heat resistance and excellent adhesion can be more effectively achieved. Further, as (A2), when the low molecular weight 13/53 201229177 alcohol day is used, by increasing the ratio of (A1), the amine phthalate bond equivalent can be increased, the solubility deterioration can be suppressed, and the hardening can be suppressed. The cohesive force of the adhesive layer or the adhesive layer completed by the hardening treatment becomes large. Further, when the sheet-like member is laminated on the adhesive layer or the adhesive layer which is subjected to the curing treatment, the wettability of the adhesive layer to the sheet-like member can be favorably maintained, and the contact force can be more effectively maintained. The polyol component (B) having a (meth) acrylonitrile group has two or more hydroxyl groups. By using the polyol component (B), not only a (mercapto) acryl group can be introduced into the main chain end of the amino phthalate resin (D), but also a (meth) acryl fluorenyl group can be introduced into the side chain. By controlling the compositions of the polyol components (A)), (A2) and the polyol component (B), the amount of introduction of the (meth) acrylonitrile group can be controlled. When the polyterpene alcohol component (B) is a compound having two or more (fluorenyl) acrylonitrile groups, even a high molecular weight urethane resin can be efficiently incorporated into a (meth) acrylonitrile group. Therefore, it has an advantage that the active energy ray hardenability can be improved and the moist heat resistance can be improved. The polyol component (B) having a (meth) acrylonitrile group and two or more hydroxyl groups in one molecule may be exemplified by a compound having two or more epoxy groups.
的環氧基上加成有(甲基)丙職之化合物(叫、丙三醇單W 基)丙烯酸酿、三經甲基乙燒單(甲基)丙稀酸醋、三經甲基 丙燒單(甲基)丙烯酸醋、季戊四醇單(甲基)丙烯酸醋、季二 四酉子—(f基)丙烯酸醋、二季戊四醇四(甲基)丙稀酸醋、二 季戊四醇三(甲基)丙烯酸自旨等,此料單獨、亦可併用 以上。 =為在具有2個以上環氧基之化合物的環氧基上加成 有(甲基)丙烯酸之化合物(B1),可舉出例如丙二醇二縮 油鱗的(甲基)丙稀酸加成物、】,6.己二醇二縮水甘油 14/53 201229177 基)丙烯酸加成物、乙二醇二縮水甘油醚的(曱基)丙烯酸加 成物、1,4-丁二醇二縮水甘油醚的(甲基)丙烯酸加成物、 戊二醇二縮水甘油醚的(甲基)丙烯酸加成物、],6_己二醇二 縮水甘油醚的(甲基)丙烯酸加成物、丨,9_壬二醇’二縮水甘油 醚的(曱基)丙烯酸加成物、新戊二醇二縮水甘油醚的(甲基) 丙烯酸加成物、雙酚A二縮水甘油醚的(曱基)丙烯酸加成 物、加氫雙酚A二縮水甘油醚的(甲基)丙烯酸加成物、丙 二醇二縮水甘油醚的(曱基)丙烯酸加成物等。 在本發明所使用的聚異氰酸酯成分(C),可舉出例如由 2^-曱笨二異氰酸酯、2,6_甲苯二異氰酸酯、伸苯二異氰酸 酯、二笨甲烷二異氰酸酯、異佛酮二異氰酸酯、〖,5_萘二異 氰酉欠Sa、伸己基二異氰酸酯、加氫化二苯曱烷二異氰酸酯 等所選出之異氰酸酯化合物的單體、或是由至少一種以上 所、擇出之上述異氰酸酯化合物所構成之加成物、縮二腺 體、異二聚氰酸體,此等可單獨、亦可併用2種以上使用。 從耐候性之點而言,做為前述二異氰酸酯成分 ,較佳為脂 環式—異氰酸自旨。 本發明的具有(曱基)丙烯醯基的胺基甲酸酯樹脂①)係 可使原料在無溶劑下反應而製造,亦可在有機溶劑中反應 而製造。 做為有機溶劑,可使用丙酮、甲乙酮、甲基異丁酮、 ¥己_等的酮系化合物;乙酸甲酯、乙酸乙酯 、乙酸丁酯、 礼酸乙i旨、乙酸曱氧基乙酯等的酯系化合物;二乙基醚、 ^二醇二甲基醚等的醚系化合物;甲苯、二甲苯等的芳香 ^化合物;戊烷、己烷等的脂肪族化合物;二氣曱烷、氯 氣仿等的鹵化烴化合物等的各種溶劑。 15/53 201229177 、y 基甲__旨(D)時,可視需要 外加觸媒。例如,可舉出二丁基錫二乙 月桂酸能、二辛基錫二月桂酸酯、-丁其姐—丁基錫一 二,^媒,丨’8_二__二環⑽)十—碳參Μ二氮雜 =(=,〇)壬烯·5,6_二丁基胺基·^二氮雜二環⑽)十— _等的3級胺;如三乙醇胺般的反應 夸可單獨、亦可併用2種以上。 、及月女寺此 接著,說明本發明的活性能量線硬化性接著劑。 甲西,ίΓ㈣活性能量線硬化性接著劑係含有前述的胺基 次酉曰树脂①)及環氧樹脂(Ε)。 —2在本發明所朗的魏義⑹,可如雙齡Α型 雙酿/日/雙紛F M氧樹脂、雙# S型環氧樹脂、演化 t f環氧樹脂、加氫雙齡A型環氧樹脂、雙紛型環氧 甲二二甲本齡型環氧樹脂、齡系_清漆型環氧樹脂、 -錐^漆型環氧樹脂、溴化_祕清漆型環氧樹 A _清漆型環氧樹脂、三經基苯基甲烧型環 ^錢基乙㈣環氧樹脂、含有萘骨_系_ =、里%氧樹脂、含有二環戊二烯骨架齡系祕清漆型枣 2脂等的縮水甘㈣化合物;對苯二甲酸二甘油酉旨等的 =酉旨化合物·CEL化學工業(股)製的ehpe_3i 以 :核式環氧樹脂;三甘油異三聚氰酸等的雜環式環氧樹 曰’ N,N,N’,N’,甘油間二甲笨二胺等的甘油胺類、或甘、由 (曱基)丙烯_與具有乙烯性不飽和雙鍵之化合物所形成 、共聚物等的環氧化合物。此等可單獨、亦可併用2種 可 藉由使樹脂(E)含有於活性能量線硬化性接著劑中, 16/53 201229177 使在耐濕熱試驗時由於胺基甲酸旨 能基與環氧基反應,能抑制接著產生的官 抑制接著力下降。 曰 '刀子1降低,且可 性之性/触基甲酸_旨⑼的相溶 彻〜5,_的雙數量平均分子量 環氧樹脂,更佳為·〜5,_ =ί^5,000的雙紛型 _〜侧的雙_環氧樹脂。藉難,特佳為 分子量為450以上’能抑制因^ = 2;的數量平均 硬化性接著劑與其他成分的相:二 著劑輕易變__。 〜、化’可有效地防止接 本發明的活性能量線硬化性接著劑係 =;=以外的(甲基)峨基之化合物。本發_ 接著射所含有的具有胺基甲酸醋樹腊 子量的基之化合物’可舉出例如比較低分 謂預聚物及m酸酷單體、或在某種程度上分子量大的所 低二子里的(甲基)丙稀酸醋單體,可例示例如(甲 二枯略^4""經基丁黯、(甲基)丙烯酸異获醋、(曱基)丙烯酸 才酉曰、及丙烯酿基嗎琳等的單官能(甲基)丙烤酸醋單體; 内匕、禾’〇/壬Ϊ*醇二(甲基)丙稀酸醋、雙盼A二(曱基)丙烯酸 ^: ”四醉三(甲基烯酸醋、參((曱基)丙烯酿氧基乙基) 氰酸§旨、及二季戊四醇六(甲基)丙烯酸_等的多官能 IT I)丙烯酸酯單體。 17/53 201229177 做為預聚物及聚合物,可舉出例如聚能(甲基)丙稀酸 醋、聚胺基曱酸_ (曱基旨、聚環氧(甲基)丙稀酸醋、 及(曱基)丙稀酸化馬來酸改質聚丁二稀等的具有(甲基)丙稀 醯基之自由基聚合性預聚物或聚合物。 此等係可單獨使用、亦可併用2種以上。 本發明的活性能量線硬化性接著劑中可適當含有不具 光聚合起始劑、增錢、活性能量線硬化性的化合物等。 做為光聚合起始劑’可使用眾所週知的光聚合起始 劑。例=,二苯甲酮、】-羥基環己基苯基酮、2,2-二甲氧基 -],2-二笨基乙酮、2,4,6_三甲基苯甲酿基二苯基麟氧化 物、2-'基-2_二甲基胺基·ι_(4_嗎啉基苯基)丁酮_u_經基冬 甲基-1-笨基丙院-1-酮、2-甲基邻.曱基苯硫基>2_嗎琳基 丙炫苯偶姻甲基鱗、苯偶姻乙基醚、苯偶姻異丁基 _、苯偶姻異丙細、雙(2,4,6-三甲基苯甲醯基)_苯基膦氧 化物、2-羥基-2-甲基-(4-(1-甲基乙烯基)苯基)丙醇寡聚物、 異丙基噻吨酮、(4-(T基苯硫基)苯基)苯基甲烷、2,4_二乙基 噻吨酮、2·.氣基噻吨酮、乙基蒽醌等,此等可單獨、亦可併 用2種以上。 又亦可與光聚合起始劑併用做為增感劑之正丁胺、 二乙胺、p-二曱基胺基安息香酸乙酯等的脂肪族胺、芳香族 胺。 本發明的活性能量線硬化性接著劑可進一步含有不具 活性能量線硬化性之其他化合物。做為不具活性能量線硬 化性之化合物,可摻混丙烯酸樹脂、聚酯樹脂、胺基樹脂、 二曱苯樹脂、石油樹脂等的樹脂、異氰酸酯化合物、氮丙 碇化合物等的硬化劑、鋁螯合化合物、矽烷偶合劑、紫外 18/53 201229177 線吸收劑、抗氧化劑、調平劑、消泡劑、接著助劑、分散 劑、乾燥調整劑、耐摩擦劑等。 以活性能量線硬化性接著劑的固體含量為基準,本發 明的活性能量線硬化性接著劑較宜係含有:5〇〜85重量〇/。的 ,基曱酸酯樹脂(D)、5〜4〇重量%的環氧樹脂、〇〜如重 的胺基曱酸醋樹脂(D)以外的具有(曱基)丙稀醯基之化 合物,更佳係含有:60〜85重量%的胺基曱酸酯樹脂(D)、 =〜34重量%的環氧樹月旨⑹、〇〜15重量%的胺基甲酸酿樹 月旨(D)以外的具有(曱基)丙烯醯基之化合物。 “藉由使胺基甲酸酯樹脂(D)為50重量%以上,能抑制接 者劑層的,集力下降’且可更有效地保持接著力及耐濕熱 性。又’藉由使其為85重量%以下,可更良好地保持耐渴 熱性。 … 藉由使環氧樹脂⑹為5重量%以上,可使財濕熱性更 ^好’藉由使其為40重量%以下’可使具有(甲基)丙埽 的胺基甲_旨樹脂(戦分硬化,何更良好地保持耐 濕熱性、接著力。 藉由使胺基甲酸醋樹脂⑼以外的具有(甲基)丙_基 之化合物為30重量%町,可有效地防止因硬 所引起的接著力下降。 又雒 構成本發明的太陽能電池用背面保護用片之活性能量 線硬化處理完成的接著劑層較佳係破璃轉移溫度為_5〇七 j〇C。換句話說,活性能量線硬化性接著劑當受到活性能 4 ’’、、射而硬化時’較宜係能形成麵轉移溫度為 々硬化處理完成之接著劑層者。較料摘〜25〇C,_35 C 0C更佳為_35C〜1GC,特佳為_35。匚~:5。(:。 19/53 201229177 藉由使玻璃轉移溫度為30°C以下,當硬化性接著劑層 或硬化處理完成的接著劑層重疊薄片狀構件時能抑制接著 劑層對薄片狀構件的濕潤性不足的問題,且可更良好地保 專片狀構件間的接著力。又,藉由使玻璃轉移溫度為_5〇 C以上,能抑制接著劑層的凝集力下降,且可更有效地保 持接著力及耐濕熱性。 接著,說明本發明的太陽能電池用背面保護片。首先, 圖】係顯示關於本發明的太陽能電池模組之概略一例的模 式J面圖。太陽能電池模組】〇〇係如該圖所示,具備太陽 月b電池7L件之太陽能電池槽丨、太陽能電池用表面保護片 2、、受光面側密封材層3、非受光面侧密封材層4、太陽能 電池用背面保護片5。太陽能電池槽!係如圖]所示,其被 挾持於位於太陽能電池槽]的受光賴之受光面側 層3與位於太·電池槽1的非受光面側之非受光面側密 封材層4之間,而受到密封。而且,受光面側密封材層3 係由太陽能電池用表面保護片2所保護,非受光面側密封 材4係由太陽能電池用f面保護片5所保護。此外,關於 本發明的太陽能電池模組的構成係不限於圖】 可 進行各種的變形。 …太陽能電池用背面保護片5為了敲例如耐候性 純屏舰、魏雜、機械特性、縣作紐等的性 通常係由複數層的薄片狀構件之積層體所構成。 圖2A〜圖2F_示了购本發_太陽能電池用⑼ =片5之_模式剖_。圖M的太陽能電 護片5a係具有第!薄片狀構件u、第 = 2層薄片狀構件。第1料狀構件η與第2籼=;^ 20/53The epoxy group is compounded with a (methyl)-propyl compound (called glycerol mono-W-based) acrylic acid, a trimethyl-methyl-b-monomethyl (meth) acrylate vinegar, and a tri-methyl propyl group. Monomer (meth)acrylic acid vinegar, pentaerythritol mono(meth)acrylic acid vinegar, quaternary tetradecyl-(f-)acrylic acid vinegar, dipentaerythritol tetrakis(meth)acrylic acid vinegar, dipentaerythritol tris(methyl) Acrylic is intended to be used alone or in combination. = (meth)acrylic acid compound (B1) is added to the epoxy group of the compound having two or more epoxy groups, and, for example, (meth)acrylic acid addition of propylene glycol dicondensate oil scale is mentioned. ,], 6. hexanediol diglycidyl 14/53 201229177 base) acrylic acid adduct, ethylene glycol diglycidyl ether (mercapto) acrylic acid adduct, 1,4-butanediol diglycidyl (meth)acrylic acid adduct of ether, (meth)acrylic acid adduct of pentanediol diglycidyl ether, (meth)acrylic acid adduct of 6-hexanediol diglycidyl ether, hydrazine , (meth)acrylic acid adduct of 9-decanediol 'diglycidyl ether, (meth)acrylic acid adduct of neopentyl glycol diglycidyl ether, bisphenol A diglycidyl ether An acrylic acid adduct, a (meth)acrylic acid adduct of hydrogenated bisphenol A diglycidyl ether, a (mercapto)acrylic acid adduct of propylene glycol diglycidyl ether, and the like. The polyisocyanate component (C) used in the present invention may, for example, be 2?-indole diisocyanate, 2,6-toluene diisocyanate, benzodiisocyanate, dimethane diisocyanate or isophorone diisocyanate. , a monomer of the selected isocyanate compound such as 5-naphthalene diisocyanide owed to Sa, hexyl diisocyanate, hydrogenated diphenylnonane diisocyanate, or at least one or more selected isocyanate compounds The adduct, the digestive gland, and the isocyanuric acid compound may be used singly or in combination of two or more kinds. From the viewpoint of weather resistance, the diisocyanate component is preferably an alicyclic-isocyanate. The urethane resin (1) having a (fluorenyl) acrylonitrile group of the present invention can be produced by reacting a raw material in the absence of a solvent, or can be produced by reacting in an organic solvent. As the organic solvent, a ketone compound such as acetone, methyl ethyl ketone, methyl isobutyl ketone or the like; methyl acetate, ethyl acetate, butyl acetate, citric acid, and methoxyethyl acetate can be used. An ester compound such as diethyl ether or diol dimethyl ether; an aromatic compound such as toluene or xylene; an aliphatic compound such as pentane or hexane; dioxane; Various solvents such as a halogenated hydrocarbon compound such as chlorine gas. 15/53 201229177, y base A __ (D), if necessary, plus catalyst. For example, dibutyltin dilaurate can be used, dioctyltin dilaurate, - butyl succinate - butyl tin 1-2, diol, 丨 '8 _ _ _ bicyclo (10)) decene quinone dinitrogen Miscellaneous = (=, 〇) decene · 5,6-dibutylamino oxadiazolidine (10)) octa- _ such a tertiary amine; such as triethanolamine-like reaction can be used alone or together 2 or more types. And the moon god temple. Next, the active energy ray-curable adhesive of the present invention will be described. The active energy ray-curable adhesive containing the above-mentioned amine-based oxime resin 1) and epoxy resin (Ε). -2 In the invention of the Lang Yi (6), can be like double age 双 type double brew / day / double FF oxygen resin, double # S type epoxy resin, evolution tf epoxy resin, hydrogenated double age A ring Oxygen resin, double-type epoxy dimethyl diene age-old epoxy resin, age _ varnish type epoxy resin, - cone lacquer type epoxy resin, bromination _ secret varnish type epoxy tree A _ varnish type Epoxy resin, tri-phenyl phenyl-form-type ring ^ Qianji B (tetra) epoxy resin, containing naphthalene bone _ system _ =, 5% oxygen resin, containing dicyclopentadiene skeleton age secret varnish type jujube 2 fat缩 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Glycine amines such as epoxide tree 曰 'N, N, N', N', glycerol dimethyl phenyl diamine, or glycerol, (mercapto) propylene _ and compounds having ethylenic unsaturated double bonds An epoxy compound such as a copolymer or the like. These may be used alone or in combination, and the resin (E) may be contained in the active energy ray-curable adhesive, 16/53 201229177, in the heat and humidity resistance test due to the amino carboxylic acid group and the epoxy group. The reaction can suppress the subsequent suppression of the subsequent suppression of the force.曰 'Knife 1 is lowered, and the nature of the property / nitrite _ (9) is dissolved by ~5, _ double number average molecular weight epoxy resin, more preferably ~ 5, _ = ί ^ 5,000 Type _ ~ side of the double _ epoxy resin. For the sake of difficulty, it is particularly preferable that the molecular weight is 450 or more, and the number of the hardening adhesive and other components can be suppressed. The compound of the (meth) fluorenyl group other than the active energy ray-curable adhesive agent of the present invention can be effectively prevented. In the present invention, a compound having a group having a quaternary amount of a urethane sulphate is included, for example, a relatively low-grade prepolymer and a m-acid cool monomer, or a molecular weight to some extent. The (meth)acrylic acid sulphuric acid monomer in the lower two sub-groups can be exemplified by (methicillin), and the (meth)acrylic acid (meth)acrylic acid, (mercapto) acrylic acid. And monofunctional (methyl) propylene vinegar monomer such as acryl-based keline; lysine, 禾'〇/壬Ϊ* alcohol di(meth) acrylate vinegar, bispan A bis(fluorenyl) Acrylic acid ^: "Four drunk three (methic acid vinegar, ginseng ((mercapto) propylene oxyethyl) cyanate §, and dipentaerythritol hexa(meth) acrylate _ and other polyfunctional IT I) Acrylate monomer 17/53 201229177 As a prepolymer and a polymer, for example, poly (meth) acrylate vinegar, polyamino decanoic acid _ (曱 基, poly epoxy (methyl) a radically polymerizable prepolymer or a polymer having a (meth) acrylonitrile group such as acrylic acid vinegar or (mercapto)acrylic acid maleic acid modified polybutylene dichloride or the like. Used alone or in combination 2 In the active energy ray-curable adhesive of the present invention, a compound which does not have a photopolymerization initiator, a money increase, or an active energy ray-curable property can be appropriately contained. As a photopolymerization initiator, a well-known photopolymerization can be used. Starting agent. Example =, benzophenone,]-hydroxycyclohexyl phenyl ketone, 2,2-dimethoxy-], 2-dipyridyl ethyl ketone, 2,4,6-trimethyl benzophenone Styrene diphenyl lanthanum oxide, 2-' yl-2 dimethylamino ι_(4 morpholinophenyl) butanone _u_ ketomethyl-1-phenyl propyl 1-ketone, 2-methyl-o-mercaptophenylthio>>2_morphine-based phenyl benzoin methyl scale, benzoin ethyl ether, benzoin isobutyl _, benzoin Propylene, bis(2,4,6-trimethylbenzylidene)-phenylphosphine oxide, 2-hydroxy-2-methyl-(4-(1-methylvinyl)phenyl)propene Alcohol oligomer, isopropyl thioxanthone, (4-(T-phenylphenylthio)phenyl)phenylmethane, 2,4-diethyl thioxanthone, 2·. gas-based thioxanthone, B Further, these may be used alone or in combination of two or more. It may also be used together with a photopolymerization initiator as n-butylamine, diethylamine, p-didecylamine. An aliphatic amine or an aromatic amine such as ethyl acetoate. The active energy ray-curable adhesive of the present invention may further contain another compound having no active energy ray curability, and may be a compound having no active energy ray curability. A resin such as an acrylic resin, a polyester resin, an amine resin, a bismuth benzene resin or a petroleum resin, a hardener such as an isocyanate compound or an aziridine compound, an aluminum chelate compound, a decane coupling agent, and ultraviolet light 18/53 201229177 A line absorber, an antioxidant, a leveling agent, an antifoaming agent, a bonding aid, a dispersing agent, a drying regulator, an anti-friction agent, etc. The active energy of the present invention is based on the solid content of the active energy ray-curable adhesive The wire hardening adhesive preferably contains: 5 〇 to 85 〇 〇 /. , a phthalic acid ester resin (D), a 5 to 4% by weight epoxy resin, a compound having a (fluorenyl) acrylonitrile group other than the heavy amine oleic acid vinegar resin (D), More preferably, it contains 60 to 85% by weight of an amino phthalate resin (D), = 34% by weight of an epoxy resin (6), and 〇 15% by weight of an amino formic acid brewing tree (D) A compound having a (fluorenyl) acrylonitrile group other than the compound. "When the urethane resin (D) is 50% by weight or more, it is possible to suppress the drop in the collector layer, and it is possible to more effectively maintain the adhesion and the heat and humidity resistance. When it is 85% by weight or less, the heat resistance to thirst can be more favorably maintained. By making the epoxy resin (6) 5% by weight or more, it is possible to make the heat and humidity more excellent by making it 40% by weight or less. Aminomethyl-based resin having a (meth)propene oxime (sinter-hardening, how to maintain the heat-resistant and heat-resistant properties more favorably. By having a (meth)-propyl group other than the amino carboxylic acid vinegar resin (9) The amount of the compound is 30% by weight, and it is possible to effectively prevent the decrease in the adhesive force due to hardness. Further, the adhesive layer which is formed by the active energy ray hardening treatment of the back surface protective sheet for solar battery of the present invention is preferably a glass. The transfer temperature is _5〇7j〇C. In other words, when the active energy ray-curable adhesive is subjected to the active energy 4′′, and the shot is hardened, the lighter surface transition temperature is better. Then the agent layer. It is better to pick ~25〇C, _35 C 0C is better _35C 1GC, particularly preferably _35. 匚~: 5. (: 19/53 201229177 By laminating the sheet-like member when the glass transition temperature is 30 ° C or less, when the hardener layer or the hardening treatment is completed When the adhesive layer is insufficient in the wettability of the sheet-like member, the adhesion between the sheet-like members can be more satisfactorily ensured. Further, by setting the glass transition temperature to _5 〇 C or more, it is possible to suppress the subsequent adhesion. The cohesive force of the agent layer is lowered, and the adhesion force and the moist heat resistance can be more effectively maintained. Next, the back surface protective sheet for a solar cell of the present invention will be described. First, a schematic example of a solar cell module according to the present invention is shown. As shown in the figure, the solar cell module includes a solar cell tank of 7L solar cell b, a solar cell surface protection sheet 2, and a light-receiving surface side sealing material layer 3, as shown in the figure. The non-light-receiving side sealant layer 4 and the back surface protective sheet 5 for a solar cell. The solar cell tank is attached to the light-receiving surface side layer 3 located in the solar cell cell, and is located in the solar cell. Battery bay The non-light-receiving surface side sealing material layer 3 is sealed between the non-light-receiving surface side sealing material layers 4, and the light-receiving surface side sealing material layer 3 is protected by the solar cell surface protection sheet 2, and the non-light-receiving surface side sealing material 4 is protected. The solar cell module of the present invention is not limited to the drawings and can be variously modified. The solar cell back protective sheet 5 is used for knocking, for example, weather resistance. The characteristics of the screen ship, Wei miscellaneous, mechanical characteristics, county, etc. are usually composed of a laminate of a plurality of lamellar members. Fig. 2A to Fig. 2F_ show the purchase of the hair _ solar cell (9) = slice 5 _ mode section _. The solar electric protection sheet 5a of Fig. M has a first sheet-like member u and a second layer of sheet-like members. The first material member η and the second 籼 =; ^ 20/53
S 201229177 係透過活㈣量線硬化性接著劑_ 處理完成的接著劑層51(以下,亦僅「接著月= “更化 而接合。第丨薄片狀構件η與第2^狀=劑層51」) 用塑料薄膜、金屬落、附有金屬層之 2係可利 氧化:層之塑料薄膜、附有非金屬氧化物層之:屬 及附有氮切層之塑料薄料㈣成。 物層化物™ 圖2Α的適宜例子,可舉出例如由塑料薄膜笛 片狀構件11,由設置有由料的金屬 ^ 化物、二氧化糊非金屬氧化物、氮^ 鑛層22的塑料薄膜21而構成第2薄片狀構件i2之例之: 如圖2B的太陽能電池用背面保護片%所示 狀構件12的氧化鋁等的金屬氧化物、二 ^ 氧化物等所構成之蒸鍍層22亦可設置在ϋ的f金屬 ^ ι牡楼者劑層51側。 再者,如圖2C所示,亦可使用㈣等的金屬箱2 2薄片狀構件12。在該情形中,亦可在金㈣23的非受光 =設置白色塗層等的塗布層24。塗布層24可視需要進行 、,等圖2A〜2C的情形中’第2薄片狀構件12具 為水蒸氣屏蔽層的魏。當鮮卜薄片狀構件u第' 片狀構件亦可均由塑料薄膜等而構成。藉由積層2 _ 片’可有效地滿足太陽能電池用背面保護片所要求二靠 特性。此外,本說明書中所謂的薄膜沒有特別限制厚度。 圖的太陽能電池用背面保護片5d係具有 ^ 狀構件η、第2薄片狀構件12、第3薄片狀構件13的3 層薄片狀構件。第!薄片狀構件η與第2薄片狀構件12 21/53 201229177 =過第〗接著劑層5i接合,第 ^狀構件U係、透過第2接著劑層^構件U與第3 子’可舉出全部以塑料薄膜來構成第]做為圖2D的 〜薄片狀構件13之例。又,如圖 缚片狀構件 =有金屬、金屬氧化物、非金屬氧所示, 為任1薄片狀構件。又,如圖2C所抑薄祺亦可 件本身亦可為叙箱等的金屬箱。藉不,薄片狀構 設計成能更有效地、9 3層的薄片, 複數特性。文地滿足太㈣電池用背面保護片所要求^ 圖2E所示之太陽能 薄片狀構件I卜第2薄片狀構件】係具有第1 第4薄片狀構件Μ的4層薄片狀構件第第 與第2薄片妝播彼Ί ’專片狀構件1】 薄片狀=:係透過第1接著劑層51接-,第2 屬片狀構件12與第3薄片狀構件 要口第2 52接合,第3薄 糸透過苐2接著劑層 ^ 3 «Ιϊ 2E4j#; 如由塑料薄膜構成筮η / Θ 0適宜例子’可舉出例 第4薄片片狀構件U、第2薄片狀嫩 件U之例。在^’由_等的金屬箱構成第3薄片狀構 屏蔽料,第3料狀構件13係具有做為 ^献層的功心藉由積層4層 背面保護片的特性^射i心 便场此電池用 背面保護片5f所干圖2F所示之太陽能電池用 τ第3 4片狀構件】3亦可使用在塑料薄 、 减有由氧切等所構成之非金屬氧化物層Μ而 μ而以I使用於塑料薄膜32上蒸鑛有金屬或金屬氧化物 曰 ^取代非金屬氧化物層。此外,圖2Α〜圖2F的各 薄片狀構件的配置、層數與構成等係為例子之一,可有各 22/53 201229177 種的變形。 做^料薄膜’可舉出例如聚對笨 對本=甲酸萘二酯等的聚醋系樹脂相、 曰、水 聚乙烯系樹脂薄瞑、聚丙烯系樹 :脂_、聚蝴系樹脂薄膜乙二糸 基)丙烯酸I系樹脂薄膜、 以祕月曰_、聚(甲 來氟化乙婦、聚偏二薇梳、取&一 > 四氟乙烯、聚四氟乙稀、四氟乙二 物、六^烯共聚物等的氟系樹“秘狀 成之薄膜使用塗布有丙稀酸系、齡塗料而 層而成之多=;=烯::脂=共擠壓積 接著劑層一有上述 做為金屬箔,可舉出鋁箔、銅箔等。 如石夕t之ί屬氧化物或是非金屬無機氧化物,可使用例 的氧化物。:弓鉀鍚.納石朋、鈦、錯、鍅、紀等 此等之中’ &了滿足做為太陽能電池模組使用之 而’紐、水蒸氣屏蔽性、電絶緣性、機械特性、封:辈 性=的性能’以積層有對溫度具有耐性之聚對苯二^酸^ 二醋,對笨二曱酸萘二酯等的聚I系樹脂薄膜、聚碳酸 醋系樹脂薄膜;為了防止太陽能電池槽因水的影響所引起 ,輸出下降,以積層有具有水蒸氣屏蔽性之金屬^化物或 疋非金屬無機氧化物蒸鍍之塑料薄膜或鋁箔等的金屬箔; 及為了防止因光劣化所引起的外觀不良發生,以積層有耐 23/53 201229177 其所形成的太陽能電池用背面 候性良好的氟系樹脂薄膜 保護片較佳。 具中 陽央& Γ _片狀構件的組合,較佳係自太 面保護片:積輕被受之太陽能電池用背 == 聚丙稀系樹脂薄膜、氟樹脂薄膜等的 ::酸系樹脂層等之聚 的而積層較刚_厚的聚咖脂薄膜;然後 有水蒸氣屏蔽性之金屬氧化物或是蒸鍵有非 金屬減减物之㈣薄臈或㈣等的金職;接著為了 =因杉化所引起的外觀不良發生而積層耐候性良好的 既系树脂賴、亦可形成_性樹脂層之聚I顿脂薄膜。 本發明的太陽能電池用背面保護用片可以例如下述之 製造方法而得到。 ,Π]藉由將活性能量線硬化性接著劑塗抹於任意的一 4片,構件上,在形成之活性能量線硬化性接著劑層重疊 其他4片狀構件之後,從_方的薄片狀構件側或從兩薄片 =件側來照射活性能麟,在兩㈣狀構制形成活性 能量線硬化處理完成的接著劑層,或是 ^ [2]藉由將活性能量線硬化性接著劑塗抹於任意的一 薄片狀構件上,形成活性能量線硬化性接著劑層,從該活 ,,量線硬化性接著劑層側及/或從薄片狀構件側照射活性 旎量線,在形成活性能量線硬化處理完成的接著劑層之 後,將其他薄片狀構件積層於該活性能量線硬化處理完成 的接著劑層上,或是 24/53 201229177 薄片狀構件上H崎線硬化性接著·抹於任意的一 性能量線硬化性==生能量線硬化性接著劑層,從該活 能量線,在或從薄片狀構件側照射活性 後將其他溥片狀構 之 化處理完成的接著_上,利方、^舌性h線硬 其他薄片狀禮杜- ”,、或疋活性能量線而形成 護片。 s造本發日㈣太陽能電_背面保 液,:所使用的其他薄片狀構件形成用塗 乙烯系樹脂、:形成塑料薄膜之聚酯系樹脂溶液、聚 液、聚碳酸㈣樹脂溶液、聚石風:;=細糸树月曰洛 酸醋系樹㈣:咖職==/。稿)丙稀 ⑽轉件祕活魏量線硬化 接者d層之“來縣活性能量線,所 硬化性接著劑為自由基聚合性 ’ b里、=7 不易受㈣卩論心 ㈣H於硬化之際具有 狀構件r對糾处Γ點。然而’另—方面’由於通過薄片 所以能量線硬化性接著_照射活性能量線, 重點:、ΓΓί量線硬化性接著劑是否為自由基聚合性, 能使^夠^ 件要僅可能不會衰減活性能量線且 容易[m务具有與[】]的方法完全相反的特徵。亦即,在 :易叉到乳阻礙之狀況下照射活性能量線,但其卻具有可 使用的薄片狀構件的選擇較廣的優點。 射、JTi3係在最初的步驟容易受到氧阻礙之狀況下照 讀’另—方面由於在所形成的接賴層塗抹其 25/53 201229177 他薄片狀構件形成用塗液,形成其他 ,易確保接著劑層與其他薄片狀構件=S 201229177 is an adhesive layer 51 which has been processed by a living (four) amount-curable adhesive _ (hereinafter, only "the next month = "conformation and bonding. The second sheet-like member η and the second shape = agent layer 51" ” Plastic film, metal falling, metal layer with 2 layers can be oxidized: plastic film of layer, with non-metal oxide layer: genus and plastic thin material (4) with nitrogen cut layer. Suitable examples of the layered product TM Fig. 2A include, for example, a plastic film sheet-like member 11, a plastic film 21 provided with a metal compound, a oxidized paste non-metal oxide, and a nitrogen layer 22 provided with a material. In the example of the second sheet-like member i2, the vapor-deposited layer 22 made of a metal oxide such as alumina or the like of the member 12 of the solar cell back surface protective sheet shown in FIG. 2B may be used. It is placed on the side of the 金属 f metal ^ ι 楼 者 剂 layer 51. Further, as shown in FIG. 2C, a metal case 2 2 sheet-like member 12 of (four) or the like may be used. In this case, the coating layer 24 of a white coating or the like may be provided in the non-light receiving of the gold (four) 23 . The coating layer 24 can be carried out as needed, and in the case of Figs. 2A to 2C, the second sheet-like member 12 has a water vapor shielding layer. The fresh sheet-like member u's sheet-like member may also be composed of a plastic film or the like. The laminate 2 _ sheet' can effectively satisfy the characteristics required for the back surface protection sheet for solar cells. Further, the film referred to in the present specification is not particularly limited in thickness. The back surface protective sheet 5d for solar cells of the figure has a three-layered sheet-like member of the ^-shaped member η, the second sheet-like member 12, and the third sheet-like member 13. The first! The sheet-like member η is joined to the second sheet-like member 12 21/53 201229177 = the first layer of the adhesive layer 5i, and the second member layer U and the second adhesive layer member U and the third child' are all exemplified. The plastic film is used as an example of the sheet-like member 13 of Fig. 2D. Further, as shown in the figure, the sheet-like member is represented by a metal, a metal oxide, or a non-metal oxide, and is a sheet-like member. Further, as shown in Fig. 2C, the thinner member may itself be a metal case such as a case. By the way, the flaky structure is designed to be more effective, 9-layered sheets, and plural characteristics. The second sheet-like member shown in FIG. 2E is a fourth sheet-like member having the first fourth sheet-like member 第. (2) The sheet-like member 1 is formed by the first adhesive layer 51, and the second sheet-like member 12 and the third sheet-like member are joined by the second 52, the third The thin 糸 2 接着 接着 接着 接着 接着 接着 接着 E E E E E E E E E E E E E E E E E E E E E E E E E 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The third sheet-like structure shielding material is composed of a metal case made of _ or the like, and the third material-like member 13 has a characteristic layer of the back surface protection sheet which is used as a layer of the layer. The battery back surface protection sheet 5f is used for the solar cell τ 34th sheet member shown in Fig. 2F. 3 can also be used in a thin plastic material, and a non-metal oxide layer formed by oxygen cutting or the like. The I used on the plastic film 32 to vaporize a metal or metal oxide to replace the non-metal oxide layer. Further, the arrangement, the number of layers, the configuration, and the like of each of the sheet-like members in Figs. 2A to 2F are one example, and various types of deformations of 22/53 201229177 may be employed. Examples of the film to be formed include a polyacetal resin phase such as a polypyrene pair, a naphthalene diester, a hydrazine, a water polyethylene resin, a polypropylene resin, a fat resin, and a polysiloxane resin film B. Di-based acrylic acid I-based resin film, 秘月曰 _, poly (methyl fluorinated yttrium, polypyridyl bristles, taken & one > tetrafluoroethylene, polytetrafluoroethylene, tetrafluoroethylene A fluorine-based tree such as a di- or hexa-ene copolymer. "The secret film is formed by coating a layer of acrylic acid or an aged coating. ===ene::lipid=co-extruded adhesive layer The above-mentioned metal foil may be exemplified by aluminum foil, copper foil, etc. For example, if the stone is a oxide or a non-metal inorganic oxide, an oxide of the example can be used. , wrong, 鍅, 纪, etc. ' & meet the performance as a solar cell module, 'new, water vapor barrier, electrical insulation, mechanical properties, sealing: generation = performance' to layer a poly-p-type resin film which is resistant to temperature, a poly-type resin film such as naphthalene diester, and a polycarbonate film; Preventing the solar cell cell from being affected by water, and reducing the output to laminate a metal foil such as a metal film or a non-metal inorganic oxide vapor-deposited plastic film or aluminum foil; and to prevent light It is preferable that a fluorine-based resin film protective sheet having a good back surface property for a solar cell formed by the laminate is resistant to 23/53 201229177. The combination of the intermediate Yang & _ _ sheet member is It is preferably a self-protecting film for the face of the sun: a light-weighted solar cell back == a polypropylene resin film, a fluororesin film, etc.: an acid resin layer or the like, and a layered layer is thicker than a thick one. a lipid film; then a metal oxide with a water vapor barrier or a gold bond with a non-metallic reduction of (4) thin or (4); followed by a weathering resistance for the occurrence of poor appearance due to sap The sheet for back surface protection for a solar cell of the present invention can be obtained, for example, by the following production method. The line-curable adhesive is applied to any one of the four sheets, and after the formed active energy ray-curable adhesive layer overlaps the other four sheet-like members, the sheet-like member side from the side or the two sheets = the side of the sheet The active energy lining is irradiated to form an adhesive layer which is subjected to active energy ray hardening treatment in a two (four) configuration, or [2] by applying an active energy ray-curable adhesive to any of the sheet-like members, An active energy ray-curable adhesive layer is formed, and the active enthalpy line is irradiated from the side of the wire-curable adhesive layer side and/or from the side of the flaky member, after the formation of the active energy ray hardening-treated adhesive layer , laminating other laminar members on the adhesive layer completed by the active energy ray hardening treatment, or 24/53 201229177 H-slice hardening on the sheet-like member, followed by arbitrarily arbitrarily igniting the energy line hardening == The energy ray-curable adhesive layer is formed from the active energy ray, and after the flaky member is irradiated with activity, the other flaky structure is completed. Flaky Du - ",, Cloth or active energy ray to form a protective sheet. s The date of manufacture (4) Solar energy _ back liquid retention, other vinyl-like resin used for forming other sheet-like members, polyester resin solution for forming plastic film Wind:; = fine eucalyptus 曰 曰 洛 洛 洛 洛 洛 ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( Manuscript) propylene (10) transfer parts secretive Wei line hardening joint d layer of "Lai County active energy line, the hardening adhesive is free radical polymerizable" b, = 7 is not susceptible to (four) public opinion heart (four) H in hardening In the meantime, there is a pair of members r to correct the defect. However, the 'other aspect' is due to the passage of the sheet, so that the energy line is hardenable and then the active energy line is irradiated, and the emphasis is on whether or not the line-curable adhesive is radical polymerizable. It is possible to make it impossible to attenuate the active energy ray and it is easy to [m do have the opposite feature to the method of []], that is, to illuminate the active energy ray under conditions of easy fork to milk barrier, However, it has the advantage of having a wide selection of flaky members that can be used. The JTi3 system is read under the condition that the initial step is easily hindered by oxygen, and the other side is smeared in the formed layer. 53 201229177 The coating liquid for forming a sheet-like member forms another, and it is easy to ensure the adhesive layer and other sheet-like members =
Mo 考=做為太陽能電池用背面保護片所要求的 j貝格、生產性等,可選擇或進一步組合各種的製造方法。 此外,[1]、[2]的情形中,在將其他薄片狀構件重遇於 硬化性接著劑層或硬化處理完成的接著劑層上 二、 熱及/或加壓條件下進行重疊。 ㈢夺可在加 在將活性能量線硬錄接㈣丨塗抹於薄^ 了將塗液調整為適度的黏度,於乾燥步驟中亦可在 ^對薄片狀構件造成影響的範圍内含有溶劑。在活財旦 線硬化性接著劑含有溶劑的情形中, 匕里 照射活性能量線,使活性能量線硬化性接著齊=更=之後 做為溶劑,可舉出丙酮、甲 酮等_化合物、乙二甲基 酸乙醋、乙酸甲氧基乙蹄等的醋系化合物、二乙衫曰、礼 二醇二甲基醚等的醚系化合物、甲苯、::来乙 化合物、狀、己鮮的脂肪族化合物、二氯香族 氣仿等㈣化烴化合物、乙醇、異丙基醇、正丁醇 類、水等。鱗溶劑可單獨、亦可制2種以上。勺-子 在本發明中做為將活性能量線硬化性 片狀構件的裝置,可舉出缺角輪塗布機、乾式層 刀塗布機、模具塗布機、_塗布機、棒材、 > 親塗布機、逆雜塗布機、刮刀塗布機、凹& =版 微凹版印刷塗布機等。 刖土布機、 塗抹於薄片狀構件的接著劑量較佳係乾職厚為約 26/53 201229177 0.1 〜50g/m2 〇 用以使活性能量線硬化性接著劑硬化而進行照射的活 性能量線,可舉出例如紫外線、電子線、r線、=外線\ 可見光線等。 '"、 <實施例> 以下’依據實施例來具體說明本發明,但是本發明並 不欠限於以下的實施例。此外’實施例中的份及%均表示重 量份及重量%。 〜 以下,顯示具有(甲基)丙烯醯基的胺基甲酸酯樹脂的合 .成、活性能量線硬化性接著劑、及太陽能電池用背面保二 片的製作方法。Mo test = various types of manufacturing methods can be selected or further combined as j-meg, productivity, etc. required for the back protective sheet for solar cells. Further, in the case of [1] and [2], the other sheet-like members are superposed on the adhesive layer or the adhesive layer which is subjected to the curing treatment, and are superposed under heat and/or pressure. (3) The addition of the active energy ray (4) 丨 is applied to the thin layer to adjust the coating liquid to a moderate viscosity, and in the drying step, the solvent may be contained within a range that affects the flaky member. In the case where the curable adhesive contains a solvent, the active energy ray is irradiated to the active energy ray, and the active energy ray hardenability is then hereinafter = more = as a solvent, and acetone, ketone, etc. An acetal compound such as dimethyl ketone or methoxy acetoacetate, an ether compound such as bismuth acetonide or diol dimethyl ether, toluene, :: a compound of ethylene, a fresh fat (IV) a hydrocarbon compound, ethanol, isopropyl alcohol, n-butanol, water, etc., such as a compound or a dichloro fragrant gas. The scale solvent may be used alone or in combination of two or more. In the present invention, a device for using an active energy ray-curable sheet member may be a notch wheel coater, a dry layer knife coater, a die coater, a coater, a bar, and a pro. A coater, a reverse coater, a knife coater, a concave & gram plate gravure coater, and the like. The tamping machine and the smear-coated member are preferably used in an amount of about 26/53 201229177 0.1 〜50 g/m 2 活性 an active energy ray for curing the active energy ray-curable adhesive. For example, ultraviolet rays, electron lines, r lines, = outer lines, visible rays, and the like. '"<Embodiment> The following is a detailed description of the present invention by way of examples, but the present invention is not limited to the following examples. Further, parts and % in the examples show both parts by weight and % by weight. ~ Hereinafter, a combination of a urethane resin having a (meth) acrylonitrile group, an active energy ray-curable adhesive, and a method for producing a back sheet for a solar cell are shown.
實施例1 (具有(曱基)丙烯醯基的胺基甲酸酯樹脂的人 成) D 在具備聚合槽、攪拌機、溫度計、回流冷卻器、氮氣 導入管、滴下槽的聚合反應裝置的聚合槽中,進料8〇〇 〇份 的曱乙酮(MEK)、857.4份的聚伸丁基醚二醇pTMG_2〇〇〇(三 菱化學公司製)、31.2份的在丙二醇二縮水甘油醚中加成有 2莫耳丙烯酸之化合物的環氧酯7〇pA(共榮社化學公司 製)、0.5份的做為觸媒之二丁基錫二月桂酸酯(dbtdl)、ο』 份的做為自由基聚合抑制劑之氫醌、〇.1份的做為抗氧化劑 之IRGANOX1〇10(BASF公司製),在氮氣氣流下,一邊攪 拌一邊將聚合槽内的溫度提升到80〇c。達肋^時,從滴下 槽铯2小時將111.4份的異佛酮二異氰酸酯(正叫與2〇〇 〇 份的MEK所形成之混合物滴下至聚合槽。然後,在8〇它 繼續反應4小時,以紅外分光光度計確認異氰酸酯基的吸 收波峰完全消失而結束反應,以得到固體含量5〇%的具有 27/53 201229177 (曱基)丙烯醯基的胺基曱酸酯樹脂D-l。將D-1的性狀表示 於表1A。 實施例2〜10、實施例101〜103 依照表1A或表1B的組成,以與合成例1同樣的方法 進行反應而得到具有(曱基)丙烯醯基的胺基曱酸酯樹脂 D-2〜ΕΜ0 '及胺基曱酸酯樹脂D-14〜D-16。將胺基曱酸酷 樹脂D-2〜D-10、及胺基曱酸酯樹脂D-14〜D-16的性狀表示 於表1A或表1B。 比較例1 在具備聚合槽、攪拌機、溫度計、回流冷卻器、氮氣 導入管、滴下槽的聚合反應裝置的聚合槽中,進料800.0份 的曱乙酮(MEK)、907.2份的聚伸丁基醚二醇PTMG_2000(三 菱化學公司製)、0.5份的做為觸媒之二丁基錫二月桂酸酯 (DBTDL)、0.3份的做為自由基聚合抑制劑之氫醌、〇j份 的做為抗氧化劑之IRGANOX 1〇l〇(BASF公司製),在氮氣 氣流下’一邊攪拌一邊將聚合槽内的溫度提升到8yc。達 80°C時’從滴下槽花費2小時將92.8份的異佛酮二異氰酸 酉旨(IPDI)與200.0份的MEK之混合物滴下至聚合槽。然後, 在80°C繼續反應4小時,以紅外分光光度計確認異氰酸酯 基的吸收波峰完全消失而結束反應。 接著,於反應槽中投入3.6份的丙烯酸與1.0份的做為 觸媒之〉臭化四丁銨,將聚合槽内的溫度提昇至1〇〇。〇並繼續 進行反應。持續反應至酸價為】〇mgK〇H/g以下為止,在 達到1.0mgKOH/g以下時結朿反應,以得到固體含量5〇〇/〇 的具有(曱基)丙烯醯基的胺基曱酸酯樹脂D_n。將胺基曱 酸酯樹脂D-11的性狀表示於表】B。 28/53 201229177 比較例2 1B的組成’以與比較例i同樣的方法進行反應 而付到具有(甲基)丙稀酿基的胺基曱酸醋樹脂㈣。將胺 基甲酸酯樹脂D-12的性狀表示於表1B。 比較例3 依照表1B的組成,以與合細1同樣的方法進行反應 而付到具有(甲基)丙_基的胺基甲酸醋樹月旨D_13。將胺 基甲酸酯樹脂D-13的性狀表示於表1B。 表1A、表1B中各成分的詳細内容如下所示。 PTMG-3_ :三菱化學公司製聚伸丁基喊二醇數量平 均分子量3,000 PTMG_2_ ••三菱化學公司製聚伸丁_二醇數量平 均分子量2,000 PTMG-HKK) : i菱化學公司製聚伸丁細 均分子量1,〇〇〇 EXCENOL.2G2G :旭硝子公司製聚丙二醇 子量2,000 ; C-1090 : K_ay公司製、聚碟酸g旨二醇數 量= 1,000 MPD : 3-甲基-1,5-戊二醇 1,9-ND : 1,9-壬二醇 CHDM :環己烷二曱醇 環氧醋70AP :共榮社化學公司製、丙二醇二縮水甘油 鍵中加成有2莫耳的丙稀酸而成之化合物 DBTD.L .二丁基錫二月桂酸酉旨 IRGANOX1010 : BASF 公司製^且 29/53 201229177 IPDI :異佛酮二異氰酸酯 AA :丙烯酸 TBAB :溴化四丁銨 MEK :曱乙酮 <Mn ' Mw> Μη、Mw的測定係使用東曹公司製GPC(凝膠滲透層析 儀)「HPC-8020」,且溶劑使用四氫呋喃。Μη與Mw係以聚 苯乙烯進行換算。 30/53 201229177 宵施例8 CO Q 800.0 1 745.3 1 53.7 s' uo o CO o τ- Ο CO 00 200.0 80100 144000 7062 CSJ CSJ CO 實施例7 Q 800.0 I—736J………..I Ύ— CO LO 寸 T·* CO LO o CO o ο ◦ 00 200.0 32000 56400 5026 CSI CVI ① H施例6 CO Ο 800.0 00 i CO <0 oo to ή uo o CO o ο 281.0 200.0 26400 49000 5013 CO σ> co 實施例5 ir> ο 800.0 s CO o g csi CO CO LO 〇 co d τ- Ο 卜 CsJ σ> 200.0 29000 52200 2501 卜 r- LO 實施例Ί T ο 800.0 呀 LO CO 1 312 1 LO o CO o ο » τ— 200.0 43000 78000 5071 Γ-» σ> σ> 哲施例3 cp ο 800.0 CO LO od LO CO ή LO o cr> o ο 178.8 | 200.0 36200 65100 5064 CNJ ς〇 實施例2 CNJ ο 800.0 742.8 L43:8 〇〇 LO o CO o' ο ς〇 200.0 29700 53500 4986 CM CO 實施例1 Λ- Ο ο οο 卜 LO CO 卜 o CO LO 对 T—* CO LO 〇 CO 6 ο σ> 0¾ 200.0 30800 54500 5034 ΟΟ s 胺摧甲酸酯樹脂號碼 PTMG-3000 PTMG-2000 PTMG-1000 EXCEN0L-2020 C-1090 I 1.9-ND 1 環鉍酯70PA DBTDL a醌 IRGAN0X 1010 IPDI S ΤΒΑΒ f 數ffl平均分子量 ffifi平均分子量 (甲基)丙烯醯基當量 胺《Ψ酸酯鍵結當s 溶劑 y—v < s_^ (A 2) y—s. ffl Nw^ 觸媒等 (C) 溶劑 觸媒等 聚合槽 滴下槽 添加 -/ie s 201229177 32/53 1 胺基甲酸酯鍵結當fi I (甲κ·)丙烯醯越當fi 重量平均分子fi 數量平均分子fi 添加 滴下ffl 聚合槽 胺基甲酸贈樹脂號碼 觸媒等 溶劑 ✓—s Ο 觸媒等 N. D3 s_x (A 2) (A 1 ) 溶劑 TBAB ΓΠ IPDI IRGAN0X 1010 mm DBTDL 環氧酯70PA CHDM 1,9-ND C-1090 EXCEN0L-2020 PTMG-1000 PTMG-2000 PTMG-3000 s m 2 σ> 7006 37000 20400 200.0 I 172.0 p p CO p ΟΊ h〇 r° σ> 54.2 ^I CJ1 OJ OD o o ο CO 宵施例9 1205 7020 148000 80200 200.0 92.2 o o OJ o cn 丨 22_5 I •CO ro 876.0 800.0 D-10 贲施例1() σ> r〇 1004 78500 41300 200.0 179.0 p p CO •O CJ1 | 157.3 663.7 800.0 D-14 哲施例101 σ> CO σ> 12220 153000 82500 200.0 CO p o w p cn I 12·9 | 54.6 cn cn 00 o o D-15 B施例102 σ> 21780 162000 87100 200.0 5 CD o p CO p ΟΊ CO cn on ro 765.0 800.0 D-16 ff施例103 1198 20000 68000 40000 〇 •CO CD Ο ο 92.8 o o CO p ΟΊ CO o ro 00 o o D-11 比較例1 1198 5100 21000 10300 〇 200.0 CO oo p •o CO p cn CO g ro 800.0 D-12 比較例2 cn 00 00 6250 I 74000 I 41000 189.0 1 189.0 1 o o CO o cn 25.3 1 785.7 CO o D-13 1 比較例3 201229177 實施例11〜20、實施例104〜106、比較例4〜6(活性能思 線硬化性接著劑的製作) 惠 依照表2A或表2B所示之重量份,摻混由上述合戍戶 得之具有(甲基)丙烯醯基的胺基甲酸酯樹脂(D)的樹脂= 液、環氧樹脂⑹、具有(甲基)丙騎基的胺基甲酸自旨樹腊: 以外的活性能量線硬化性化合物、光聚合起始劑及其^ 成分,以得到活性能量線硬化性接著劑丨〜7、12〜丨 實施例11〜20、實施例1〇4〜106)、活性能量線硬化性 8〜10(比較例4〜6)。 知 33/53 201229177 34/53 硬化物的Tg (°c) 溶劑 光聚合起始劑 mm crS 漭甜 ErWl 卟難 環氧樹脂(E) mm 話菏w 活性能M線硬化性接莕劑組成號碼 乙酸乙酯 IRGACURE 184 M2 1 0 M3 0 5 EPIKOTE 10 0 9 EPIKOTE 8 3 4 EPIKOTE 10 0 1 (D —16)溶液 (D —15)溶液 (D—14)溶液 (D_⑶溶液 (D—12)溶液 (D-11)溶液 (D-10)溶液 (D—9)溶液 (D_8)溶液 (D_7)溶液 (D—6)溶液 (D_5)溶液 (D_4)溶液 (D_3)溶液 (D_2)溶液 (D —1)溶液 1 g CO g CJl οι I on N3 CJl j : i h〇 〇 一 θ施例11 do o CO g tn cn cn ro cn g o N3 Β施例12 cL ro CO s cn CJl CJl ro un 1 1 o CO 實施例13 <L· PO GO S cn cn rva tn ΓΟ o 办 宵施例Μ 丄 cn CO S CJl cn CJl J CJl 1 〇 ΟΊ 宵施例15 CO h〇 o cn j ; 〇 σ> ΪΓ施例16 1 CJl CO s Ol cn cn J CJl j : ; ί i Μ Ϊ i hO 〇 宵施例丨7 ΓΟ OO CO g cn CJl cn ro ΟΊ ΐ ΐ I IS ;〇 ro 贸施例18Example 1 (manufacture of a urethane resin having a (fluorenyl) acrylonitrile group) D Polymerization tank of a polymerization reactor equipped with a polymerization tank, a stirrer, a thermometer, a reflux condenser, a nitrogen gas introduction tube, and a dropping tank In the process, 8 parts of acetophenone (MEK), 857.4 parts of poly(butyl butyl ether glycol) pTMG 2 〇〇〇 (manufactured by Mitsubishi Chemical Corporation), and 31.2 parts of propylene glycol diglycidyl ether were added. Epoxy ester 7 〇pA (manufactured by Kyoeisha Chemical Co., Ltd.) having 2 mol of acrylic acid compound, 0.5 part of dibutyltin dilaurate (dbtdl) as a catalyst, and ο's part as radical polymerization Hydrogen hydrazine and hydrazine of the inhibitor were used as IRGANOX 1 〇 10 (manufactured by BASF Corporation) as an antioxidant, and the temperature in the polymerization tank was raised to 80 〇c while stirring under a nitrogen gas stream. At the time of ribbing, 111.4 parts of isophorone diisocyanate (a mixture formed by mixing with 2 parts of MEK) was dropped into the polymerization tank from the dropping tank for 2 hours. Then, at 8 Torr, it continued to react for 4 hours. It was confirmed by an infrared spectrophotometer that the absorption peak of the isocyanate group completely disappeared, and the reaction was terminated to obtain an amino phthalate resin D1 having a solid content of 5% by mass and having 27/53 201229177 (fluorenyl) acrylonitrile group. The properties of 1 are shown in Table 1A. Examples 2 to 10, and Examples 101 to 103 The reaction was carried out in the same manner as in Synthesis Example 1 in accordance with the composition of Table 1A or Table 1B to obtain an amine having a (fluorenyl) acrylonitrile group. Base phthalate resin D-2~ΕΜ0' and amino phthalate resin D-14~D-16. Amino phthalic acid resin D-2~D-10, and amino phthalate resin D- The properties of 14 to D-16 are shown in Table 1A or Table 1B. Comparative Example 1 800.0 parts of the polymerization tank in a polymerization tank equipped with a polymerization tank, a stirrer, a thermometer, a reflux condenser, a nitrogen gas introduction tube, and a dropping tank Ethyl ketone (MEK), 907.2 parts of polybutylene glycol PTMG_2000 (manufactured by Mitsubishi Chemical Corporation), 0. 5 parts of dibutyltin dilaurate (DBTDL) as catalyst, 0.3 parts of hydroquinone as a radical polymerization inhibitor, and IRj part of IRGANOX 1〇l〇 (made by BASF) ), the temperature in the polymerization tank was raised to 8 yc while stirring under a nitrogen gas flow. When it reached 80 ° C, 92.8 parts of isophorone diisocyanate (IPDI) and 200.0 were taken from the dropping tank for 2 hours. The mixture of MEK was dropped into a polymerization tank, and then the reaction was continued at 80 ° C for 4 hours, and it was confirmed by an infrared spectrophotometer that the absorption peak of the isocyanate group completely disappeared, and the reaction was terminated. Next, 3.6 parts of acrylic acid was placed in the reaction tank. 1.0 part of the catalyst is odorized tetrabutylammonium, the temperature in the polymerization tank is raised to 1 〇〇. The reaction is continued, and the reaction is continued until the acid value is 〇mgK〇H/g or less. When the ratio is 1.0 mgKOH/g or less, the crucible reaction is carried out to obtain an amino phthalate resin D_n having a (fluorenyl) acrylonitrile group having a solid content of 5 Å/Å. Properties of the amino phthalate resin D-11 Expressed in Table B. 28/53 201229177 Comparative Example 2 Composition of 1B 'Compared and compared i, the reaction was carried out in the same manner, and the amino phthalic acid vinegar resin (IV) having a (meth) propylene saponin was added. The properties of the urethane resin D-12 are shown in Table 1B. Comparative Example 3 According to Table 1B The composition was reacted in the same manner as in the case of the mixture 1 and was added to the amino carboxylic acid vinegar having a (meth)propyl group. D_13. The properties of the urethane resin D-13 are shown in Table 1B. The details of each component in Table 1A and Table 1B are as follows: PTMG-3_: Mitsubishi Chemical Corporation, polybutylene ketone diol, number average molecular weight 3,000 PTMG_2_ •• Mitsubishi Chemical Corporation Molecular weight: 2,000 PTMG-HKK) : I., Ltd., I., 细EXCENOL.2G2G: Polypropylene glycol 2,000 by Asahi Glass Co., Ltd.; C-1090: K_ay Co., Ltd. Amount of alcohol = 1,000 MPD : 3-methyl-1,5-pentanediol 1,9-ND : 1,9-nonanediol CHDM: cyclohexanedimethanol epoxy vinegar 70AP: manufactured by Kyoeisha Chemical Co., Ltd. , propylene glycol diglycidyl bond is added to the compound of 2 moles of acrylic acid DBTD.L. Dibutyltin dilaurate is intended for IRGANOX1 010 : manufactured by BASF Corporation and 29/53 201229177 IPDI: Isophorone diisocyanate AA: Acrylic acid TBAB: Tetrabutylammonium bromide MEK: Ethyl ketone <Mn ' Mw> Μη, Mw is determined by Tosoh Corporation GPC (gel permeation chromatography) "HPC-8020", and the solvent used tetrahydrofuran. Μη and Mw are converted to polystyrene. 30/53 201229177 宵例8 CO Q 800.0 1 745.3 1 53.7 s' uo o CO o τ- Ο CO 00 200.0 80100 144000 7062 CSJ CSJ CO Example 7 Q 800.0 I—736J...........I Ύ—CO LO inch T·* CO LO o CO o ο ◦ 00 200.0 32000 56400 5026 CSI CVI 1 H Example 6 CO Ο 800.0 00 i CO <0 oo to ή uo o CO o ο 281.0 200.0 26400 49000 5013 CO σ> co Example 5 ir> ο 800.0 s CO og csi CO CO LO 〇co d τ- Ο 卜 CsJ σ> 200.0 29000 52200 2501 卜 r-LO Example Ί T ο 800.0 呀LO CO 1 312 1 LO o CO o ο » —— 200.0 43000 78000 5071 Γ-» σ>σ> 哲例例3 cp ο 800.0 CO LO od LO CO ή LO o cr> o ο 178.8 | 200.0 36200 65100 5064 CNJ ς〇Example 2 CNJ ο 800.0 742.8 L43: 8 〇〇LO o CO o' ο ς〇200.0 29700 53500 4986 CM CO Example 1 Λ- Ο ο οο 卜 LO CO 卜 o CO LO to T—* CO LO 〇CO 6 ο σ> 03⁄4 200.0 30800 54500 5034 ΟΟ s Amine carbamate resin number PTMG-3000 PTMG-2000 PTMG-1000 EXCEN0 L-2020 C-1090 I 1.9-ND 1 Cyclodecyl ester 70PA DBTDL a醌IRGAN0X 1010 IPDI S ΤΒΑΒ f number fff average molecular weight ffifi average molecular weight (methyl) acrylonitrile equivalent amine " phthalate linkage when s solvent y —v < s_^ (A 2) y—s. ffl Nw^ Catalyst, etc. (C) Solvent catalyst, etc., polymerization tank, drop tank addition-/ie s 201229177 32/53 1 urethane bond when fi I (甲κ·) propylene 醯 当 fi fi fi fi fi fi fi fi fi fi fi fi fi ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff ff A 1 ) Solvent TBAB ΓΠ IPDI IRGAN0X 1010 mm DBTDL Epoxy ester 70PA CHDM 1,9-ND C-1090 EXCEN0L-2020 PTMG-1000 PTMG-2000 PTMG-3000 sm 2 σ> 7006 37000 20400 200.0 I 172.0 pp CO p ΟΊ H〇r° σ> 54.2 ^I CJ1 OJ OD oo ο CO 宵Example 9 1205 7020 148000 80200 200.0 92.2 oo OJ o cn 丨22_5 I •CO ro 876.0 800.0 D-10 贲例1() σ> r〇 1004 78500 41300 200.0 179.0 pp CO •O CJ1 | 157.3 663.7 800. 0 D-14 哲例101 σ> CO σ> 12220 153000 82500 200.0 CO powp cn I 12·9 | 54.6 cn cn 00 oo D-15 B Example 102 σ> 21780 162000 87100 200.0 5 CD op CO p ΟΊ CO Cn on ro 765.0 800.0 D-16 ff Example 103 1198 20000 68000 40000 〇•CO CD Ο ο 92.8 oo CO p ΟΊ CO o ro 00 oo D-11 Comparative Example 1 1198 5100 21000 10300 〇200.0 CO oo p •o CO p cn CO g ro 800.0 D-12 Comparative Example 2 cn 00 00 6250 I 74000 I 41000 189.0 1 189.0 1 oo CO o cn 25.3 1 785.7 CO o D-13 1 Comparative Example 3 201229177 Examples 11 to 20, Example 104 ~106, Comparative Examples 4 to 6 (Production of Active Energy Curing Adhesive) Having a (meth)acryl oxime group obtained from the above-mentioned households in accordance with the parts by weight shown in Table 2A or Table 2B Resin of urethane resin (D) = liquid, epoxy resin (6), carbamic acid with (meth) propyl group, active energy ray-curable compound other than the purpose of wax: Agent and its components to obtain active energy ray-curable adhesive 丨~7, 12~ Example 11~20, Example 1〇4~106), an active energy ray curable 8~10 (Comparative Example 4 ~ 6). Know 33/53 201229177 34/53 Tg of cured product (°c) Solvent photopolymerization initiator mm crS 漭 sweet ErWl 卟 difficult epoxy resin (E) mm 菏 w w active energy M line hardening splicing agent composition number Ethyl acetate IRGACURE 184 M2 1 0 M3 0 5 EPIKOTE 10 0 9 EPIKOTE 8 3 4 EPIKOTE 10 0 1 (D-16) solution (D-15) solution (D-14) solution (D_(3) solution (D-12) solution (D-11) solution (D-10) solution (D-9) solution (D_8) solution (D_7) solution (D-6) solution (D_5) solution (D_4) solution (D_3) solution (D_2) solution (D —1) Solution 1 g CO g CJl οι I on N3 CJl j : ih〇〇一θ Example 11 do o CO g tn cn cn ro cn go N3 Β Example 12 cL ro CO s cn CJl CJl ro un 1 1 o CO Example 13 <L· PO GO S cn cn rva tn ΓΟ o Office Μ COcn CO S CJl cn CJl J CJl 1 〇ΟΊ 宵 Example 15 CO h〇o cn j ; 〇σ> ΪΓ Example 16 1 CJl CO s Ol cn cn J CJl j : ; ί i Μ Ϊ i hO 〇宵 丨 7 ΓΟ OO CO g cn CJl cn ro ΟΊ ΐ ΐ I IS ; ro trade Example 18
> 2A> 2A
201229177 比較例6 〇 Ο Ο CNJ S uo u> LO S CO ΙΛ s σ> 1 LO CNJ in uo UO s CO 另 1 1 CO 1 ir> C\J ΙΛ LO LO a CO 艺 1 责施例106 卜 I Lf> CNJ LO LO in s ΓΟ τ η施例i〇5 CO S CNl Lf> CSJ UO UO uo s CO 另 1 宵施例1ϋ4 LO 1 a m LO LD s c〇 s 1 實施例20 nr 1 LO CNJ LO LO LO s CO 另 1 Η施冽丨9 CO 1 LO eg ΙΛ lO un s CO LO CSJ 1著劑組成號碼 (D — 1)溶液 (D—2)溶液 (D —3)溶液 (D—4)溶液 (D—5)溶液 (D—6)溶液 (D_7)溶液 (D—8)溶液 (D—9)溶液 (D_10)溶液 (D —11)溶液 (D-12)溶液 (D —13)溶液 (D —14)溶液 (D—15)溶液 (D-16)溶液 EPIKOTE10 0 1 EPIKOTE 8 3 4 EPIKOTE 10 0 9 M2 1 0 lM3 0 5 IRGACURE 184 乙酸乙酯 硬化物的Tg (°C) 1 活性能S線硬ib性il K /-"N 糊 Vw/ 喊 me 座、 觀 m -/ m i i 環氧樹脂(E) 骧 _ 硬化性化合物 |光聚合起始劑 溶劑 201229177 表2A'表2B中的各成分的詳細内容係如以下 EPIKOTE 834 ·環氧樹脂(日本環氧樹脂公司201229177 Comparative Example 6 〇Ο Ο CNJ S uo u> LO S CO ΙΛ s σ> 1 LO CNJ in uo UO s CO Another 1 1 CO 1 ir> C\J ΙΛ LO LO a CO Art 1 Responsible for example 106 I Lf> CNJ LO LO in s ΓΟ τ η Example i〇5 CO S CNl Lf> CSJ UO UO uo s CO Another 1 Example 1ϋ4 LO 1 am LO LD sc〇s 1 Example 20 nr 1 LO CNJ LO LO LO s CO 1 Η 9 CO 1 LO eg ΙΛ lO un s CO LO CSJ 1 composition number (D-1) solution (D-2) solution (D-3) solution (D-4) solution (D-5) solution (D-6) solution (D_7) solution (D-8) solution (D-9) solution (D_10) solution (D-11) solution (D-12) solution (D-13) solution (D-14) solution (D-15) solution (D-16) solution EPIKOTE10 0 1 EPIKOTE 8 3 4 EPIKOTE 10 0 9 M2 1 0 lM3 0 5 IRGACURE 184 Tg (°C) of ethyl acetate hardened 1 Activity Can S line hard ib il K /-"N paste Vw / shout me seat, view m - / mii epoxy (E) 骧 _ hardening compound Photopolymerization Photopolymer Starter Solvent 201229177 Table 2A' The details of each component in Table 2B are as follows: EPIKOTE 834 · Epoxy Resin (Japan Epoxy Resin Co., Ltd.)
均分子量舰〇TE咖:環氧樹脂(日本環氧 = 製)數量平均分子量900 A 〇J EPIKOTE 1009 :環氧樹脂(日本環氧 平均分子量3,800 數1 M210 . EO改質雙紛A二丙稀酸§旨(東亞合成公 M305 :季戊四醇三丙烯酸醋(東亞合成公司製) IRGACURE184: 1-經基-環己基_苯基,(汽 司製) 〜 表2A、表2B所示之各接著劑的硬化物的玻璃轉移严 度(Tg)係如下所示而求得。製作厚度約綱_的接著劑ς 化物薄片,使用動態黏彈性測定裝置DVA_2〇〇(IT計測二制 公司製)進仃測定,將tanS的波峰値之溫纟冑 度。 孤Average molecular weight ship 〇 TE coffee: epoxy resin (Japan epoxy = system) number average molecular weight 900 A 〇J EPIKOTE 1009: epoxy resin (Japanese epoxy average molecular weight 3,800 number 1 M210. EO modified double A A propylene Acid § (East Asia Synthetic M305: pentaerythritol triacrylate vinegar (manufactured by Toagosei Co., Ltd.) IRGACURE 184: 1-carbyl-cyclohexyl phenyl group (manufactured by Wasabi) ~ each of the adhesives shown in Table 2A and Table 2B The glass transition severity (Tg) of the cured product was determined as follows. An adhesive bismuth sheet having a thickness of about _ was prepared and measured using a dynamic viscoelasticity measuring apparatus DVA_2 (manufactured by IT Measurement Co., Ltd.). , the temperature of the peak of tanS 値.
此外,接著劑硬化物薄片係藉由以下方式獲得:以刮 刀塗布機將接著劑塗抹於具有魏m麟的聚醋薄膜 上,在乾燥溶劑後,照射紫外線(12〇w金屬鹵素燈、UV_A 領域的累積光t 5〇_7em2),形成活性能餘硬化性接著 劑層’然後剝離聚酯薄膜。 (太%此電池用背面保護片的製作方法1〜6) 製作方法1In addition, the adhesive hardener sheet is obtained by applying an adhesive to a polyester film having Wei Mlin by a knife coater, and after drying the solvent, irradiating ultraviolet rays (12 〇w metal halide lamp, UV_A field) The cumulative light t 5 〇 _7em 2 ) forms an active energy sclerosing adhesive layer ' and then peels off the polyester film. (Too% of the battery back protective sheet manufacturing method 1 to 6) Production method 1
將活性能量線硬化性接著劑塗布於薄片狀構件(s丄) 上,且在使溶劑揮發之後,一面重疊其他薄片狀構件(s2)、 一面使其通過設定為60°C的2個輥軋間。在積層後,從其 他薄片狀構件(S1)側照射紫外線(120W金屬_素燈、UV/A 201229177 領域的累積光量500mJ/cm2) ’形成活性能量線硬化處理完 成的接著劑層而製作出太陽能電池用背面保護片。此外, 接著劑層的量為8〜10g/m2。 製作方法2 將活性能量線硬化性接著劑塗布於薄片狀構件(S2) 上’使溶劑揮發之後’從塗布面側照射紫外線(120W高壓 水銀燈、UV-A領域的累積光量200mJ/cm2)以形成活性能量 線硬化處理完成的接著劑層。然後,一面重疊其他薄片狀 構件(Sl)、一面使其通過設定為60°C的2個報軋間以進行 積層’藉以製作出積層物。 接著,將活性能量線硬化性接著劑塗布於該積層物的 S2側,使溶劑揮發之後,從塗布面側照射紫外線(12〇w高 壓水銀燈、UV-A領域的累積光量200mJ/cm2)以形成活性能 量線硬化處理完成的接著劑層。然後,一面重疊另一薄片 狀構件(S3)、一面使其通過設定為6〇它之2個輥軋間,在 積層後,製作出太陽能電池用背面保護片。此外,2層接著 劑層的量均為8〜1 〇g/m2。 製作方法3 將活性能量線硬化性接著劑塗布於薄片狀構件(s4) 上’使溶劑揮發之後,從塗布面側照射紫外線(120W高壓 水銀燈、UV_A領域的累積光量200mJ/cm2)以形成活性能量 線硬化處理完成的接著劑層。然後,一面重疊其他薄片狀 構件(S3)、一面通過設定為60¾之2個輥軋間,積層後, 製作出積層物。 接著,將活性能量線硬化性接著劑塗布於該積層物的 S3側’使溶劑揮發之後,從塗布面側照射紫外線(12〇w高 37/53 201229177 壓水銀燈、UV-Α領域的累積光量200mJ/cm2)以形成活性能 量線硬化處理完成的接著劑層。然後,一面重疊另一薄片 狀構件(S2)、一面使其通過設定為6〇。〇之2個輥軋間,積 層後,製作出積層物。 接著,將活性能量線硬化性接著劑塗布於該積層物的 S2側,使溶劑揮發之後,從塗布面侧照射紫外線(12〇w高 壓水銀燈、UV-A領域的累積光量200mJ/cm2)以形成活性能 量線硬化處理完成的接著劑層,然後,一面重疊另一薄片 狀構件(S1)、一面使其通過設定為6〇°c之2個親軋間,使 其積層。然後,製作出太陽能電池用背面保護片。此外,2 層接著劑層的量均為8〜10g/m2。 製作方法4 將熱硬化性胺基曱酸酯系接著劑塗布於薄片狀構件 (si)上,使溶劑揮發之後,一面重疊其他薄片狀構件(s2)、 —面使其通過設定為60°C之2個輥軋間,使其積層。繂後, 將其在60°⑽環境下進行熟化丨週,以得到太陽能電池用 背面保護片。此外’接著劑層的量為8〜]。 製作方法5 將熱硬化性胺基曱酸酯系接著劑塗布於薄片狀構件 (52) 上,使溶劑揮發之後’ 一面重疊其他薄片狀構件⑻)、 —面使其通過設定為6 01之2個輥軋間,以製 接著,將熱硬化健基曱酸衫接㈣彳塗布㈣曰積層 物的S2側上,使溶劑揮發之後,一面重疊二 (53) 、-面使其通過設定為㈣之2個親札間,使。 然後,將其在6(TC的環境下進行熟化]冬以、曰处 電池用背面保護片。此外,2層接著劑層的量 , 足J8〜l〇g/m 〇 38/53The active energy ray-curable adhesive is applied to the sheet-like member, and after the solvent is volatilized, the other sheet-like member (s2) is placed while passing through two rolls set to 60 ° C. between. After laminating, ultraviolet rays are irradiated from the side of the other sheet-like member (S1) (120 W metal-based lamp, cumulative light amount in the field of UV/A 201229177 is 500 mJ/cm 2 ), and an adhesive layer formed by active energy ray hardening treatment is formed to produce solar energy. Battery back protection sheet. Further, the amount of the subsequent agent layer was 8 to 10 g/m2. Production method 2 The active energy ray-curable adhesive is applied to the sheet-like member (S2), and after the solvent is volatilized, ultraviolet rays (120 W high-pressure mercury lamp, cumulative light amount in the UV-A field: 200 mJ/cm 2 ) are irradiated from the coated surface side to form The active energy line hardens the finished adhesive layer. Then, while laminating the other sheet-like members (S1), they were passed through two rolls between 60 °C to form a laminate, whereby a laminate was produced. Next, an active energy ray-curable adhesive is applied to the S2 side of the laminate to volatilize the solvent, and then ultraviolet rays are applied from the coated surface side (12 〇w high-pressure mercury lamp, cumulative light amount in the UV-A field: 200 mJ/cm 2 ) to form The active energy line hardens the finished adhesive layer. Then, while laminating another sheet-like member (S3), the film was passed through two rolls of 6 Å, and after lamination, a back protective sheet for a solar cell was produced. Further, the amount of the two layers of the adhesive layer was 8 to 1 〇g/m2. Production Method 3 The active energy ray-curable adhesive is applied onto the sheet-like member (s4). After the solvent is volatilized, ultraviolet rays (120 W high-pressure mercury lamp, cumulative light amount in the UV_A field of 200 mJ/cm 2 ) are irradiated from the coated surface side to form active energy. A wire hardening finish of the adhesive layer. Then, while laminating the other sheet-like members (S3), the two rolls were set to 603⁄4, and after lamination, a laminate was produced. Next, an active energy ray-curable adhesive is applied to the S3 side of the laminate to evaporate the solvent, and then ultraviolet rays are irradiated from the coated surface side (12 〇 w height 37/53 201229177 pressure mercury lamp, cumulative light amount in the UV-Α field 200 mJ) /cm2) to form an adhesive layer that is completed by active energy ray hardening. Then, the other sheet-like member (S2) was superposed while being set to 6 通过. After the two rolls were rolled, a laminate was produced after lamination. Next, an active energy ray-curable adhesive is applied to the S2 side of the laminate to volatilize the solvent, and then ultraviolet rays are applied from the coated surface side (12 〇w high-pressure mercury lamp, cumulative light amount in the UV-A field: 200 mJ/cm 2 ) to form The adhesive layer which has been subjected to the active energy ray hardening treatment is then laminated while passing through the other sheet-like member (S1) while passing through two bonding rolls set to 6 〇 ° c. Then, a back protective sheet for a solar cell was produced. Further, the amount of the two-layer adhesive layer was 8 to 10 g/m2. Production Method 4 A thermosetting amino phthalate-based adhesive is applied onto a sheet-like member (si), and after volatilization of the solvent, the other sheet-like members (s2) are overlapped and the surface is set to 60 ° C. The two rolls are rolled to form a layer. After that, it was aged in a 60° (10) environment to obtain a back protective sheet for a solar cell. Further, the amount of the adhesive layer was 8 to 7. Production Method 5 A thermosetting amino phthalate-based adhesive is applied onto the sheet-like member (52), and after the solvent is volatilized, 'the other sheet-like member (8) is superposed on one side, and the surface is set to be 6 01 2 After the rolling, the hot-hardening base is applied to the S2 side of the (4) slab, and after the solvent is volatilized, the two (53) and - faces are overlapped and set to (4). 2 of the pro-sitting, make. Then, it is aged in 6 (TC environment), and the battery back protective sheet is used for the winter. In addition, the amount of the two-layer adhesive layer is J8~l〇g/m 〇 38/53
201229177 製作方法6 將熱硬化性胺基曱酸酯系接著劑塗布於薄片狀構件 (S4)上’使溶劑揮發之後,—面重疊其他薄片狀構件(S3)、 一面使其通過設定為6 0 °C之2個輥軋間,以製作出積層物。 接著’將熱硬化性胺基曱酸酯系接著劑塗布於該積層 物的S3側,使溶劑揮發之後,一面重疊另—薄片狀構件 (S2)、一面使其通過設定為60°C之2個輥軋間,以製作出 接著’將熱硬化性胺基曱酸酯系接著劑塗布於該積層 物的S2側,使溶劑揮發之後,一面重疊另一薄片狀構; (S1)、一面使其通過設定為6(TC之2個輥軋間,使其積層。 然後,將其在紙的環境下進行熟化1週,以得到太陽能 電池用^背面保護片。此外’2層接著劑層的量均為8〜1〇g/m2^ (貫施例21〜33、107〜109、比較例7〜15) 藉由表3A、表犯、表4所示之活性能量線硬化性接著 劑、太陽能電池用背面保護片的製作方法、與薄片狀構 的組合,以得到太陽能電池时面保護片。依照後述的方 法’讀接著性、财濕熱性、生產性、氣泡的有無。將结 果表不於表3A、表3B、表4。此外,實施例2卜比較例/ 12、16係圖2C所示之積層構造之例,實施例^、比 8、13、17係圖2D所示之積層構造之例,實施例23、25〜33、 107〜109、比較例9、1卜14、18 _ 2E所示之積層構造 之例’實施例24、比較例1G、15、19個2ρ所示之積芦 構造之例。 、曰 39/53 201229177 δ/53 鉍泡、浮泡的有無 生產性 1 耐涊熱性 1000小時 接著性 薄片狀構件 太陽能電池用背面保遨片的製作方法 活性IS性接著劑 S 3 / S 4 間 S 2 / S 3 間 S 1 / S 2 間 S 3 / S 4 間 S 2 / S 3 間 S 1 / S 2 間 cn C/) C0 CO N) U) 判定 接著力 判定 接著力 判定 接著力 判定 接著力 判定 接著力 -4ir m 接著力 〇 〇 \ \ \ \ ◎ \ \ \ \ ◎ CO \ \ |al(白=1—卜)| 1 PET(250) I — 一 宵施例21 〇 〇 \ \ ◎ ◎ \ \ ◎ -P». ◎ cn \ PVF(30) PET(250) | PVF(30) | ro 一 Η施例22 〇 〇 ◎ CJ1 ◎ cn ◎ ◎ fS5 ◎ cn ◎ oo ΡΕΤ(50) 1 AL(20) 1 PET(125) EVA (100)] OJ - 宵施例23 〇 〇 ◎ 卜 ◎ cn ◎ CO CO ◎ CO ◎ 卜 ◎ ς〇 ϋΐ ΡΕΤ(50) _ΡΕΤ(12) PET(188) LLDPE(50) CO 一 實施例2Ί 〇 〇 ◎ σ> ro ◎ σ> ◎ 〇> ◎ —I ◎ 卜 ND ◎ cn ΡΕΤ(50) AL(20) I PET(125)| I EVA(100) 1 CO N3 Η施例25 〇 〇 ◎ σ> CO ◎ 〇> ◎ 0¾ ΓΌ ◎ 0¾ ◎ ◎ σ> ΡΕΤ(50) AL(20) | PET(125) 1 1 EVA(100) I CO CO ®施例26 〇 〇 〇 cn CO 〇 cn 〇 cn ro ◎ CO ◎ σ) ◎ CO 1 ΡΕΤ(50) 1 AL(20) PET(125) EVA (100) CO ®施例27 〇 〇 ◎ CO ◎ —J ◎ rvj ◎ 0¾ ◎ σ> rsa ◎ 0¾ ΡΕΤ(50) AL(20) PET(125) | EVA (100) CO ΟΊ 讶施例28201229177 Production method 6 A thermosetting amino phthalate-based adhesive is applied onto a sheet-like member (S4). After the solvent is volatilized, the other sheet-like members are superposed on each other (S3), and the passage is set to 60. Two rolls of °C were used to make a laminate. Next, 'the thermosetting amino phthalate-based adhesive is applied to the S3 side of the laminate, and after the solvent is volatilized, the other sheet-like member (S2) is superposed and the passage is set to 60 ° C. In the case of rolling, a thermosetting amino phthalate-based adhesive is applied to the S2 side of the laminate to volatilize the solvent, and the other sheet-like structure is superposed; (S1) This was set to 6 (the two rolls of TC were laminated to form a layer. Then, it was aged in a paper environment for 1 week to obtain a back surface protective sheet for a solar cell. Further, a 'two-layer adhesive layer' The amount is 8 to 1 〇g/m2^ (Examples 21 to 33, 107 to 109, and Comparative Examples 7 to 15) The active energy ray-curable adhesives shown in Table 3A and Table 4, The method for producing a back surface protective sheet for a solar cell, and a combination of a sheet-like structure to obtain a surface protective sheet for a solar cell, according to the method described later, 'read adhesion, heat and humidity, productivity, and presence or absence of bubbles. In Table 3A, Table 3B, and Table 4. In addition, Example 2, Comparative Example / 12, 16 is shown in Figure 2C. Examples of the laminated structure, the examples, the ratios 8, 13, and 17 are examples of the laminated structure shown in Fig. 2D, and the examples 23, 25 to 33, 107 to 109, and the comparative examples 9, 1 and 14, 18, _ 2E Examples of the laminated structure shown in the 'Example 24, Comparative Example 1G, 15 and 19 examples of the structure of the stalks. 曰39/53 201229177 δ/53 The presence or absence of foaming or bubbling 1 Thermally active 1000-hour flaky member for backing sheet for solar cell. Active IS adhesive S 3 / S 4 S 2 / S 3 S 1 / S 2 S 3 / S 4 S 2 / S 3 Between S 1 / S 2 cn C /) C0 CO N) U) Judgment of the force determination, the force determination, the force determination, the force determination, the force determination, the force -4ir m, then the force 〇〇 \ \ \ \ ◎ \ \ \ \ ◎ CO \ \ |al (white = 1 - Bu) | 1 PET (250) I - a case of 21 〇〇 \ \ ◎ ◎ \ \ ◎ -P». ◎ cn \ PVF (30) PET (250 ) PVF(30) | ro Η 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 23 〇〇◎ Bu ◎ cn ◎ CO CO ◎ CO ◎ Bu Σ〇ϋΐ ΡΕΤ(50) _ΡΕΤ(12) PET(188) LLDPE(50) CO Example 2Ί 〇〇◎ σ> ro ◎ σ> ◎ 〇> ◎ —I ◎ Bu ND ◎ cn ΡΕΤ(50) AL (20) I PET(125)| I EVA(100) 1 CO N3 ΗExample 25 〇〇◎ σ> CO ◎ 〇> ◎ 03⁄4 ΓΌ ◎ 03⁄4 ◎ ◎ σ> ΡΕΤ(50) AL(20) | PET (125) 1 1 EVA(100) I CO CO ®Example 26 〇〇〇cn CO 〇cn 〇cn ro ◎ CO ◎ σ) ◎ CO 1 ΡΕΤ(50) 1 AL(20) PET(125) EVA (100 CO ®Example 27 〇〇◎ CO ◎ —J ◎ rvj ◎ 03⁄4 ◎ σ> rsa ◎ 03⁄4 ΡΕΤ(50) AL(20) PET(125) | EVA (100) CO ΟΊ Surprise Example 28
^3A 201229177 實施例1()9 卜 ΓΟ EVA (100) PET(125) AL(20) PET(50) CO ◎ CO ◎ r-^ ◎ CO CNJ < CO Csj <1 CO <3 〇 〇 货施例108 CO CO EVA(100) | PET(125) I AL(20) | PET(50) I LO ◎ CO ◎ 卜 ◎ 好 〇 一 〇 CNJ — 〇 〇 〇 實施例1()7 LO cr> EVA (100) | PET(125) | AL(20) | PET(50) I CO CO <l c6 < 〇 CO n· 〇 in nf 〇 〇 〇 〇 ΪΤ施例33 寸 〇〇 EVA (100) | PET(125) | AL(20) | PET(50) | cb ◎ CO C£) ◎ 寸 to ◎ CO LT> 〇 LO 〇 LO LO 〇 〇 〇 宵施例32 CO CO EVA(1QQ) I PET(125) AL(20) | PET(50) | CVI od ◎ CO ◎ CO ◎ 对 ◎ LO 〇 OO LO 〇 〇 〇 哲施例31 CNJ CO I EVA(100)1 PET(125)J AL(20) | PET(50) | lo p-»· ◎ CO 卜-· ◎ ^r ◎ 卜· ◎ CNJ 卜 ◎ OO (£> ◎ 〇 〇 實施例3() 卜 CO I EVA(100) I PET(125) AL(20) | PET(50) I CO ◎ 〇> r-^ ◎ LO ◎ LO 〇 LO LT> 〇 CSJ LO 〇 〇 〇 R施例29 CO Ieva(ioo) I PET(125) AL(20) | PET(50) I cd ◎ CO ◎ m to ◎ 卜 I-: ◎ ◎ c〇 ◎ 〇 〇 活性能fi線硬化性接茗劑 組成號碼 | 太陽能«池rn背而保護片的製作方法 CO CM ω CO ω S 4 接著力 判定 接著力 判定 接茗力 判定 接著力 判定 接著力 判定I 接著力 判定 1 生產性 1 氣泡、浮泡的有無 S 1 / S 2 間 S 2/S 3間 S 3 / S 4 間 S 1 / S 2 間 S 2 / S 3 間 S 3 / S 4 間 薄片狀構件 接難 耐濕熱性 1000小時 201229177 42/53 1 氣泡、浮泡的冇無 | 生產性 耐濕熱性 1000小時 接著性 薄片狀構件 太陽能電池用背面保護片的製作方法 活性能ST麟劑 S 3/S 4間 S 1 / S 2 間 S 3 / S 4 間 S 2 / S 3 間 S 1 / S 2 間 CO w CO w ω |判定| 接著力 |判定| |接著力| |判定| I接著力| |判定| |接著力| |判定| 卜接著力I |判定| 接著力 〇 〇 \ \ \ X 〇 cn \ \ \ \ ◎ —J \ |al(白=i—卜)| PET(250) | 一 CO 比較例7 〇 〇 \ \ X ·〇 CO X 〇 \ ◎ tn ◎ CO \ PVFC30) | PET(250) | PVF(30) oo 比較例8 〇 〇 X 〇 X 〇 X 〇 ◎ -J ◎ CO ◎ | PET(50) I AL(20) | | PET(125) | EVA (100) Ca) 09 比較例9 〇 〇 X P X ·〇 CO X 〇 cn ◎ ◎ -^j ◎ CO —J I PET(50) I 蒸鍍PETU2) PET(188) | LLDPE(50)| CO 03 比較例1() 〇 〇 X X h〇 X ◎ ◎ σ> ◎ ro PET(50)| AL(20) I PET(125)] [EVA(100)| CO CO 比較例11 〇 〇 \ \ \ \ > CO CJ1 \ \ \ \ > CO CO \ \ AL(白色塗屑) PET(250) | o 比較例12 〇 〇 \ \ > •ΓΝ3 CO > CO CO \ \ > CO ro > CO cn \ PVF(30) | PET(250) 1 PVF(30) | ro o 比較例13 〇 〇 > CJ > Γ° > CO ho > CO > CO D> CO CO | PET(50) AL(20) PET(125) EVA(100)| CO o 比較例Μ 〇 〇 > [S3 〇〇 > CO > CO > CO ΟΊ t> CO ΟΊ > CJ 0¾ PET(50) 蒸鍍ΡΕΤΠ2) PET(188) LLDPE(50) CO o 比較例15 201229177 (比較例16〜19) 在使聚酯二醇P-3010(Kuraray公司製)與異佛酮二異氰 酸酯反應而成之數量平均分子量15,000的具有羥基的聚胺 基曱酸酯中,以固體含量比為10: 1的方式摻混伸己基二 異氰酸酯的縮二脲體,進而以固體含量比摻混30重量%的 EPIKOTE 1001,以製作出熱硬化性胺基曱酸酯系接著劑 11。使用其並以表5所示之熱硬化性胺基曱酸酯系接著劑、 太陽能電池用背面保護片的製作方法、薄片狀構件的組 合,製作出太陽能電池用背面保護片。依照後述的方法, 評價接著性、对濕熱性、生產性、氣泡的有無。將結果表 示於表5。 43/53 201229177 44/53 氣泡、浮泡的有無 生產性 耐濕熱性 ΙΟϋϋ小時 接著性 薄片狀構件 太陽能電池用背面保護片的製作方法 熱硬化性嚅驟酯系接著劑 ! S 3 / S 4 間 S 2 / S 3 間 S 1 / S 2 間 S 3 / S 4 間 S 2 / S 3 間 U) —I \ (Ω N) 涵 ϋ) ω ω (Ω ro (Ω 判定 接著力 判定 接著力 判定 接著力 判定 接著力 判定 接著力 判定1 接著力 X X \ \ \ \ ◎ σ> h〇 \ \ \ \ ◎ CT) CO \ \ AL(臼色塗層) ΡΕΤ(250) I 4^ 比較例16 > X \ 〇 CJ1 〇 σ> \ 〇 ΟΊ ΟΊ 〇 C71 OO PVF(30) PET(250) PVF(30) ΟΊ 比較例17 X X ◎ 〇 <y> ◎ σ> CJ1 ◎ Οϊ CO 〇 CJ1 〇〇 ◎ <Ti OO ΡΕΤ(50) AL(20) PET(125) EVA (100) 比較例18 X X ◎ σϊ 〇 σ> ◎ CO ro ◎ CO ◎ <y> ro ◎ CO ΡΕΤ(50) 蒸鍍 ΡΕΤ(12) PET(188) LLDPE(50) σ> 比較例19 201229177 表3A〜表5中的薄片狀構件(S1〜S4)簡稱的意思係如 所示。 ”’ • PET(250):透明的聚對苯二甲酸乙二酯薄膜(厚产 25〇μηι) ·ΡΕΤ(188):透明的聚對苯二曱酸乙二酯薄膜 Ι88μιη) 、、子又 ·ΡΕΤ(125广透明的聚對苯二曱酸乙二酯薄膜(厚度 Ι25μιη) ·ΡΕΤ(50广透明的聚對苯二曱酸乙二酯薄膜(厚度 5〇μηι) •蒸鍍ΡΕΤ(12):在聚對苯二甲酸乙二酯薄膜(厚度丨如⑺) 的面上,蒸鑛5⑼人(50nm)厚度的石夕氧化物與氟化鎂的比 率(莫耳%)為90/10的混合物而成之薄膜。 •AL(白色塗層”在鋁箔(厚度3〇μηι)的一面上設置1〇 从m的财候性樹脂層*而成者。 耐候性樹脂層*·· OBBLIGATO PS2012(白)主劑:硬化 劑(13 : 1)(AGC COAT-TECH 公司製) •AL(20):鋁猪(厚度 20// m)。 •PVF(30) ·聚敦化乙浠薄膜(厚度30pm) •LLDPE(50).聚乙烯薄膜(厚度⑽叫) •EVA:乙稀·乙酸乙稀酿共聚合樹脂薄膜(厚度1〇〇㈣ 表3A〜表5中的各評價方法 '評價基準係如下所示。 (1)接著性 將太陽能電池用背面保護片切成2QG_xl5mm的大 小,並依照ASTM D1876-61的試驗法,使用拉伸試驗機且 以裝載速度3GG_/分來進行τ _離試驗。以5個試驗片 45/53 201229177 的平均Μ表示各薄片狀構件間_離強度(Ν/15_寬)。 ◎ · · · 6Ν以上 〇···4Ν以上〜低於6Ν △ •••2Ν以上〜低於4Ν χ···低於2Ν (2) 耐濕熱性 將太陽能電池用背面保護片在85。〇、85%RH氛圍下保 存1000小時。將經保存的太陽能電池用背面保護片切成 200mmxl5mm的大小’並依照ASTMD1876 61的試驗法, 使用拉伸試驗機且以裝載速度300mm/分進行τ型剝離試 驗。以5個試驗片的平均値表示各薄片狀構件間的強 度(N/15mm 寬)。 ◎ · · · 6N以上^3A 201229177 Example 1()9 Divination EVA (100) PET(125) AL(20) PET(50) CO ◎ CO ◎ r-^ ◎ CO CNJ < CO Csj <1 CO <3 〇〇 Example 108 CO CO EVA(100) | PET(125) I AL(20) | PET(50) I LO ◎ CO ◎ 卜 ◎ 〇 〇 CNJ — 〇〇〇 Example 1 () 7 LO cr> EVA (100) | PET(125) | AL(20) | PET(50) I CO CO <l c6 < 〇CO n· 〇in nf 〇〇〇〇ΪΤExample 33 inch 〇〇EVA (100) PET(125) | AL(20) | PET(50) | cb ◎ CO C£) ◎ inch to ◎ CO LT> 〇LO 〇LO LO 〇〇〇宵Example 32 CO CO EVA(1QQ) I PET( 125) AL(20) | PET(50) | CVI od ◎ CO ◎ CO ◎ ◎ LO 〇OO LO 〇〇〇哲例31 CNJ CO I EVA(100)1 PET(125)J AL(20) | PET(50) | lo p-»· ◎ CO 卜-· ◎ ^r ◎ 卜 · ◎ CNJ 卜 ◎ OO (£> ◎ 〇〇 Example 3 () 卜 CO I EVA (100) I PET (125) AL(20) | PET(50) I CO ◎ 〇> r-^ ◎ LO ◎ LO 〇LO LT> 〇CSJ LO 〇〇〇R Example 29 CO Ieva(ioo) I PET(125) AL(20) | PET(50) I cd ◎ CO ◎ m to ◎ I-: ◎ 〇 〇〇 〇〇 〇〇 〇〇 〇〇 线 线 线 | | | 池 池 池 池 池 rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn rn Judgment I Next force determination 1 Productivity 1 Bubble, presence or absence of bubbling S 1 / S 2 S 2 / S 3 S 3 / S 4 S 1 / S 2 S 2 / S 3 S 3 / S 4 Interlamellar-like member is difficult to withstand heat and humidity for 1000 hours 201229177 42/53 1 Bubbles and bubbling | | 生产 生产 生产 生产 生产 生产 生产 生产 生产 生产 生产 生产 生产 生产 生产 生产 生产 生产 生产 生产 生产 生产 生产 生产 麟 麟 麟 麟 麟 麟3/S 4 S 1 / S 2 S 3 / S 4 S 2 / S 3 S 1 / S 2 CO w CO w ω | Judgment | Next Force | Judgment | | Next Force | | Judgment | Then force||judgment||continuation force||judgment|bubble force I|judgment|then force 〇〇\ \ \ X 〇cn \ \ \ \ ◎ —J \ |al (white=i-b)|PET( 250) | A CO Comparative Example 7 〇〇\ \ X ·〇CO X 〇\ ◎ tn ◎ CO \ PVFC30) | PET(250) | PVF(30) oo Comparative Example 8 〇〇X 〇X 〇X 〇 -J ◎ CO ◎ | PET(50) I AL(20) | | PET(125) | EVA (100) Ca) 09 Comparative Example 9 〇〇XPX ·〇CO X 〇cn ◎ ◎ -^j ◎ CO — JI PET(50) I Evaporation PETU2) PET(188) | LLDPE(50)| CO 03 Comparative Example 1() 〇〇XX h〇X ◎ ◎ σ> ◎ ro PET(50)| AL(20) I PET( 125)] [EVA(100)| CO CO Comparative Example 11 〇〇\ \ \ \ > CO CJ1 \ \ \ \ > CO CO \ \ AL (white smear) PET(250) | o Comparative Example 12 〇 〇\ \ > •ΓΝ3 CO > CO CO \ \ > CO ro > CO cn \ PVF(30) | PET(250) 1 PVF(30) | ro o Comparative Example 13 〇〇> CJ > Γ° > CO ho > CO > CO D> CO CO | PET(50) AL(20) PET(125) EVA(100)| CO o Comparative Example 〇〇> [S3 〇〇> CO > CO > CO ΟΊ t> CO ΟΊ > CJ 03⁄4 PET(50) Evaporation ΡΕΤΠ 2) PET(188) LLDPE(50) CO o Comparative Example 15 201229177 (Comparative Examples 16 to 19) P-3010 (manufactured by Kuraray Co., Ltd.) reacted with isophorone diisocyanate to form a polyamino phthalic acid ester having a hydroxyl group having a number average molecular weight of 15,000 and having a solid content ratio of 10:1. A biuret body of hexyl diisocyanate was blended, and 30% by weight of EPIKOTE 1001 was blended at a solid content ratio to prepare a thermosetting amino phthalate-based adhesive 11. Using the thermosetting amino phthalate-based adhesive agent shown in Table 5, the method for producing a back surface protective sheet for a solar cell, and the combination of the sheet-like members, a back protective sheet for a solar cell was produced. According to the method described later, the adhesion, the moist heat, the productivity, and the presence or absence of bubbles were evaluated. The results are shown in Table 5. 43/53 201229177 44/53 The presence or absence of foaming and bubbling, heat and humidity resistance, and the formation of a back sheet protective sheet for a solar cell, a sheet-like member, a thermosetting hard ester ester-based adhesive, S 3 / S 4 S 2 / S 3 between S 1 / S 2 S 3 / S 4 between S 2 / S 3 U) — I \ (Ω N) ϋ ω ω (Ω ro (Ω judgment adhesion force determination adhesion force determination Then, the force determination and the force determination are followed by the force determination 1 and then the force XX \ \ \ \ ◎ σ> h〇\ \ \ \ ◎ CT) CO \ \ AL (臼 color coating) ΡΕΤ (250) I 4^ Comparative Example 16 > X \ 〇CJ1 〇σ> \ 〇ΟΊ ΟΊ 〇C71 OO PVF(30) PET(250) PVF(30) ΟΊ Comparative Example 17 XX ◎ 〇<y> ◎ σ> CJ1 ◎ Οϊ CO 〇CJ1 〇〇◎ <Ti OO ΡΕΤ(50) AL(20) PET(125) EVA (100) Comparative Example 18 XX ◎ σϊ 〇σ> ◎ CO ro ◎ CO ◎ <y> ro ◎ CO ΡΕΤ (50) 蒸 蒸12) PET (188) LLDPE (50) σ > Comparative Example 19 201229177 The flaky members (S1 to S4) in Tables 3A to 5 are abbreviated as follows. "'' • PET (250): transparent poly Ethylene phthalate film (25 〇μηι) · ΡΕΤ (188): transparent polyethylene terephthalate film Ι88μιη), 又子·ΡΕΤ(125 wide transparent poly(p-phenylene terephthalate) Ethylene glycol film (thickness Ι25μιη) ·ΡΕΤ(50 wide transparent polyethylene terephthalate film (thickness 5〇μηι) • evaporated rhodium (12): in polyethylene terephthalate film (Thickness such as (7)), a film of a mixture of 5 (9) people (50 nm) of a mixture of the thickness of the cerium oxide and magnesium fluoride (% by mole) of 90/10. • AL (white coating) "Layer" is provided on one side of an aluminum foil (thickness 3 〇μηι) with a valence resin layer* from m. Weather resistant resin layer*·· OBBLIGATO PS2012 (white) main agent: hardener (13: 1) (AGC COAT-TECH company) • AL (20): Aluminum pig (thickness 20// m) • PVF (30) · Polydurized acetonitrile film (thickness 30 pm) • LLDPE (50). Polyethylene film ( Thickness (10) is called: • EVA: Ethylene/Ethyl Acetate Copolymerized Resin Film (Thickness: 1 〇〇 (4) The evaluation criteria of each of the evaluation methods in Tables 3A to 5 are as follows. (1) Adhesiveness The solar cell back protective sheet was cut into a size of 2QG_xl5 mm, and subjected to a tensile tester at a loading speed of 3 GG_/min according to the test method of ASTM D1876-61. The average enthalpy of the five test pieces 45/53 201229177 indicates the detachment strength (Ν/15_width) between the respective sheet-like members. ◎ · · · 6Ν or more 〇···4Ν or more~ less than 6Ν △ •••2Ν or more~ less than 4Ν χ··· Below 2Ν (2) Moisture and heat resistance The back surface protection sheet for solar cells is 85.保, 85% RH atmosphere for 1000 hours. The preserved solar cell back protective sheet was cut into a size of 200 mm x 15 mm and tested in accordance with ASTM D1876 61 using a tensile tester and a tau type peel test at a loading speed of 300 mm/min. The strength (N/15 mm width) between the respective sheet members was expressed by the average 値 of the five test pieces. ◎ · · · 6N or more
〇···4Ν以上〜低於6N △ · · ·2Ν以上〜低於4Ν χ· · ·低於2Ν (3) 生產性 製作50cm寬、500m長的太陽能電池用背面保護片的 滾筒狀物,使卷芯豎立成上下方向的狀態,並抓住外緣衿 起。 α 〇···在經接著的薄片内沒有產生變形,亦可維持滾筒 的形狀。 、5 χ···在經接著的薄片内產生了變形,亦無法維持滚筒 的形狀。 3 (4) 氣泡、浮泡的有無 製作50cm寬、5〇〇m長的太陽能電池用背面保護片的 46/53 201229177 滚筒狀物’使卷芯豎立成上下方向的狀態,並在6(rc的環 境中保存1週。 透過透明的薄片狀構件觀察接著劑層的狀態,觀察薄 片狀構件有無浮泡。 〇· · ·無異常 △ · ••產生小氣泡或產生小浮泡。 產生大氣泡或產生大浮泡。 再者’揭示以下的備註。 [備註1] Μ 種具有(甲基)丙烯醯基的胺基甲酸酯樹脂(D),其係 糟由必要之數量平均分子量$⑻〜5,_的聚醚多醇(八1)之 不具有(曱基)丙烯醯基之多元醇成分(Α)、 八π具有(甲基)丙烯醯基且具有1 2 3 4個以上羥基的多元醇成 刀(Β)、及 聚異氰酸酯成分(C)反應而得到。 [備註2] 如備註1或備註2 酸酯樹脂(D),其中數 [備註4] 47/53 1 5己載的具有(曱基)丙烯醯基的胺基甲酸酯樹 ^ :其中前述數量平均分子量為5〇〇〜5,〇〇〇的聚醚多醇 2 )係以下述—般式(1)表示者: 3〇···4Ν or more~ less than 6N △ · · ·2Ν or more~ less than 4Ν χ· · · Less than 2Ν (3) Producing a roll of a back surface protective sheet for a solar cell of 50cm width and 500m length, The core is erected in an up and down direction, and the outer edge is picked up. α 〇··· does not deform in the subsequent sheet, and the shape of the drum can be maintained. 5 χ··· The deformation occurred in the succeeding sheet, and the shape of the drum could not be maintained. 3 (4) The presence or absence of bubbles and buoys is made of a 50cm wide, 5〇〇m long solar cell back protective sheet 46/53 201229177 Roller's erecting the core in the up and down direction, and at 6 (rc The environment was stored for one week. The state of the adhesive layer was observed through a transparent sheet-like member, and the sheet-like member was observed for the presence or absence of bubbling. 〇···No abnormality △ • • • Small bubbles were generated or small bubbles were generated. Or generate large buoys. Further, 'disclose the following remarks. [Remark 1] 胺 A urethane resin (D) having a (meth) acrylonitrile group, which is caused by the necessary number average molecular weight of $(8) a polyether polyol of ~5,_ (VIII) has a polyol component (Α) having no (fluorenyl) acrylonitrile group, a octylene group having a (meth) acrylonitrile group and having 1 2 3 4 or more hydroxyl groups. The polyol is obtained by the reaction of a knives (Β) and a polyisocyanate component (C). [Remark 2] As Remark 1 or Note 2, the acid ester resin (D), where the number [Remark 4] 47/53 1 5 A urethane tree having a (fluorenyl) acrylonitrile group: wherein the aforementioned number average molecular weight is 5 〇〇 5 , 〇〇〇 Polyether polyol 2) based the following - represented by general formula (1) by: 3
—般式⑴:H〇(-R_0)n_H 4 (式中R係亦可具有側鏈取代基之碳數3〜8的烴基,η 表不任意的整數)。 5 [備註3] 記載的具有(甲基)丙烯醯基的胺基曱 量平均分子量為5,〇〇〇〜150,〇〇〇。 201229177 如備註1至3中任一項之具有(甲基)丙烯醯基的胺基甲 酸醋樹脂(D) ’其中胺基甲酸酯鍵當量為2〇〇〜3,〇〇〇。 [備註5] 如備註1至4中任一項之具有(曱基)丙烯醯基的胺基曱 酸醋樹脂(D),其中前述(曱基)丙烯醯基當量為5〇〇〜4〇,〇〇〇。 [備註6] 如備註1至5中任一項之具有(甲基)丙烯醯基的胺基曱 酸S旨樹脂(D) ’其中前述(曱基)丙烯醯基當量為 1,200-20,000 〇 [備註7] 如備5主1至ό中任一項之具有(曱基)丙烯醯基的胺基甲 酸S旨樹脂(D) ’其中末端储基、飽和烴基、不飽和煙基中 的任一者。 [備註8] 如備5主1至7中任一項之具有(甲基)丙烯醯基的胺基甲 HfefKD:) ’其中胺基曱酸0旨鍵間的主鏈骨架的原子數為 3以上。 [備註9] 如備„主1至8中任_項之具有(甲基)丙稀龜基的胺基Τ ㉞曰Μ知⑼其中前述多元醇成分⑼係具有2個以上的 基)丙烯醯基。 [備註10] 如備„主1至9中任—項之具有(甲基)丙稀離基的胺基甲 酸酯樹脂(D),其中箭、+、夕_ > # 、〒刚迷多兀*醇成分(Β)係在具有2個以上環 乳土之化二物的&氧基上加成有(甲基)丙烯酸之化合物。 本申°月案係主張以2_年12月15曰申請的日本申請 48/53 201229177 特願2010-278715為基礎的優先權、及以2〇11年月27 日申請的日本申請特願則-235723為基礎的優先權,並將 其全部的揭示内容併入本申請案。 [產業上的利用可能性] 本發明的含有具(曱基)丙烯醯基的胺基甲酸酯樹脂(D) 之活性能量線硬化性接著劑係對於塑料薄膜或金屬薄膜等 的各種基材的接著性優良,j_在高溫多濕條件下的耐性優 良。因此,適合使用於製造太陽能電池用背面保護片。又, 亦適用於太陽能電池用表面保護片。又,在其他的領域方 面,亦可廣泛地用作例如塑膠透鏡與稜鏡、光纖等的光學 構件可換性印刷配線盤用焊接保護層、多層印刷配線盤 用層間絶緣膜等的電氣電子構件、鋰離子電池組的包裝薄 ,、其他紙或所有塑料薄膜等的塗布劑、食品包裝用的接 ^劑等。又,本發明的具有(甲基)丙烯醯基的胺基曱酸酯樹 月曰(D)係除了做為上述的接著劑的利用外,亦可 墨、塗料等的領域中。 【圖式簡單說明】General formula (1): H〇(-R_0)n_H 4 (wherein R may have a hydrocarbon group having 3 to 8 carbon atoms of a side chain substituent, and η represents an arbitrary integer). 5 [Remark 3] The amine group having a (meth) acrylonitrile group has an average molecular weight of 5, 〇〇〇 150, 〇〇〇. 201229177 Amino methacrylate resin (D) having a (meth) acrylonitrile group as claimed in any one of claims 1 to 3 wherein the urethane bond equivalent is 2 〇〇 3 , 〇〇〇. [Remark 5] The amino phthalic acid vinegar resin (D) having a (fluorenyl) acrylonitrile group according to any one of the above items 1 to 4, wherein the aforementioned (mercapto) acrylonitrile group has an equivalent weight of 5 〇〇 to 4 〇. , hehe. [Remark 6] The amino decanoic acid having a (meth) acrylonitrile group as the one of the above-mentioned items 1 to 5 is a resin (D) 'wherein the aforementioned (mercapto) acrylonitrile equivalent is 1,200 to 20,000 Å [ Remark 7] For example, any of the terminal storage groups, saturated hydrocarbon groups, and unsaturated tobacco groups may be used as the resin (D) of the (mercapto) acrylonitrile group. By. [Remark 8] The amine group HfefKD having a (meth) acryl fluorenyl group as in any one of the following 5 main groups 1 to 7: wherein 'the number of atoms of the main chain skeleton between the bonds of the amino phthalic acid 0 is 3 the above. [Remark 9] The amine group having a (meth) propyl group based on any one of the main items 1 to 8 is known (9) wherein the polyol component (9) has two or more groups of acrylonitrile. [Remark 10] For the urethane resin (D) having a (meth) propylene ion group, the arrow, +, eve _ ># , 〒 The melamine component (Β) is a compound obtained by adding (meth)acrylic acid to an &oxy group having two or more ring-shaped latexes. This application is based on the Japanese application 48/53 201229177, which is based on December 15th, 2nd year, and the Japanese application for the purpose of applying for the Japanese application. Priority is based on -235723, the entire disclosure of which is incorporated herein. [Industrial Applicability] The active energy ray-curable adhesive containing the (fluorenyl) acrylonitrile-based urethane resin (D) of the present invention is a substrate for a plastic film or a metal film. The adhesion is excellent, and j_ is excellent in high temperature and humidity conditions. Therefore, it is suitable for use in the manufacture of a back surface protective sheet for solar cells. Moreover, it is also applicable to a surface protection sheet for solar cells. In addition, in other fields, it can be widely used as an electric and electronic component such as a plastic lens, a solder resist for an optical member replaceable printed wiring board, and an interlayer insulating film for a multilayer printed wiring board. , thin packaging of lithium-ion battery packs, coating agents for other papers or all plastic films, and additives for food packaging. Further, the aminodecyl phthalate (D) having a (meth) acrylonitrile group of the present invention can be used in the field of inks, paints, and the like in addition to the use of the above-mentioned adhesive. [Simple description of the map]
面圖。 係本發明的太陽能電池模組的概略一例之模式剖 圖2A係說明本發明的太陽能電池用背面保護片之例 子的模式剖面圖。 圖2B係說明本發明的太陽能電池用背面保護片之例 子的模式剖面圖。 圖2C係說明本發明的太陽能電池用背面保護片之例 子的模式剖面圖。 圖2D係說明本發明的太陽能電池用背面保護片之例 49/53 201229177 子的模式剖面圖。 圖2它係說明本發明的太陽能電池用背面保護片之例子 的模式剖面圖。 圖2F係說明本發明的太陽能電池用背面保護片之 的模式剖面圖。 【主要元件符號說明】 1 太陽能電池槽 2 太陽能電池用表面密封薄片 3 受光面側密封材層 4 非受光面側密封材層 護片5、53、5卜5卜仏5^太陽能電池用背面保 11 第]薄片狀構件 12 第2薄片狀構件 13 第3薄片狀構件 14 第4薄片狀構件 21 塑料薄膜 22 蒸鍍層 23 金屬箔 24 塗布層 非金屬氧化物層 51 第1接著劑層 & 苐2接著劑層 3 第3接著劑層 〇〇 太^能電池模組 50/53Surface map. A schematic cross-sectional view of a solar cell module according to the present invention is a schematic cross-sectional view showing an example of a back surface protective sheet for a solar cell of the present invention. Fig. 2B is a schematic cross-sectional view showing an example of a back protective sheet for a solar cell of the present invention. Fig. 2C is a schematic cross-sectional view showing an example of a back protective sheet for a solar cell of the present invention. Fig. 2D is a schematic cross-sectional view showing an example of a back protective sheet for a solar cell of the present invention 49/53 201229177. Fig. 2 is a schematic cross-sectional view showing an example of a back protective sheet for a solar cell of the present invention. Fig. 2F is a schematic cross-sectional view showing a back surface protective sheet for a solar cell of the present invention. [Explanation of main component symbols] 1 Solar cell slot 2 Surface sealing sheet for solar cell 3 Light-receiving side sealing material layer 4 Non-light-receiving side sealing material layer protective sheet 5, 53, 5 Bu 5 5 太阳能 5^ Solar battery back 11th sheet member 12 second sheet member 13 third sheet member 14 fourth sheet member 21 plastic film 22 vapor deposition layer 23 metal foil 24 coating layer non-metal oxide layer 51 first adhesive layer & 2 adhesive layer 3 third adhesive layer 〇〇 too ^ energy battery module 50 / 53
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JP (1) | JP5849968B2 (en) |
KR (1) | KR20140014091A (en) |
CN (1) | CN103314070A (en) |
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WO (1) | WO2012081243A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI506803B (en) * | 2012-03-14 | 2015-11-01 | Toyo Boseki | Solar cell back encapsulation sheet and solar cell module |
TWI771311B (en) * | 2016-08-08 | 2022-07-21 | 日商太陽油墨製造股份有限公司 | Manufacturing method of fan-out wafer level packaging |
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JP5631422B2 (en) * | 2012-11-06 | 2014-11-26 | 日東電工株式会社 | Urethane adhesive and surface protective film using the same |
JP5936272B2 (en) * | 2012-11-12 | 2016-06-22 | 大日精化工業株式会社 | Back sheet for solar cell module |
JP5939636B2 (en) * | 2012-11-15 | 2016-06-22 | 大日精化工業株式会社 | SOLAR CELL MODULE BACK SHEET AND METHOD FOR PRODUCING SOLAR CELL MODULE BACK SHEET |
JP5578269B1 (en) * | 2013-02-25 | 2014-08-27 | 東洋インキScホールディングス株式会社 | Polyurethane adhesive for battery packaging material, battery packaging material, battery container and battery |
JP6256758B2 (en) * | 2014-03-17 | 2018-01-10 | 株式会社スリーボンド | Sealant for photoelectric conversion element |
KR101666365B1 (en) * | 2014-12-03 | 2016-10-17 | 코오롱글로텍주식회사 | Adhesive for applying to hydrophobic or water-repellent substrate and manufactuting method thereof |
JP5967461B1 (en) * | 2014-12-08 | 2016-08-10 | Dic株式会社 | UV curable adhesive composition and adhesive sheet |
WO2016092972A1 (en) * | 2014-12-09 | 2016-06-16 | Dic株式会社 | Ultraviolet-curable adhesive agent composition, method for manufacturing ultraviolet-curable adhesive sheet, and method for manufacturing laminate |
WO2019148331A1 (en) * | 2018-01-30 | 2019-08-08 | 江苏科力斯通新材料有限公司 | Photovoltaic module back panel |
KR102133576B1 (en) * | 2018-03-19 | 2020-07-14 | 하이먼 더 시우위 인더스트리얼 디자인 컴퍼니 리미티드 | Back panel for packaging a kind of solar energy cell component |
US20190378943A1 (en) | 2018-06-11 | 2019-12-12 | Alta Devices, Inc. | Planarization of photovoltaics |
JP7099593B1 (en) | 2021-06-30 | 2022-07-12 | 東洋インキScホールディングス株式会社 | Polyurethane adhesive for power storage device packaging materials, packaging materials for power storage device, containers for power storage device and power storage device |
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FR2482605A1 (en) * | 1980-05-14 | 1981-11-20 | Poudres & Explosifs Ste Nale | THERMOPLASTIC POLYURETHANE RESIN WITH ISOCYANATE TERMINATIONS AND COMPRISING PENDING ETHYLENIC GROUPS |
JP2003040965A (en) * | 2001-08-01 | 2003-02-13 | Kansai Paint Co Ltd | Unsaturated group-containing urethane resin and active energy ray-curing composition using the same |
JP2008004691A (en) * | 2006-06-21 | 2008-01-10 | Toppan Printing Co Ltd | Sheet for sealing backside of solar battery |
CN102066517B (en) * | 2008-06-20 | 2013-09-18 | 亨斯迈先进材料(瑞士)有限公司 | Active-energy-ray-curable sealing agent composition, and member having sealing layer attached thereto |
JP5388284B2 (en) * | 2009-05-26 | 2014-01-15 | 三菱レイヨン株式会社 | Curable composition and article |
KR101372456B1 (en) * | 2009-06-15 | 2014-03-11 | 토요잉크Sc홀딩스주식회사 | Urethane resin, adhesive curable with actinic energy rays, and back protective sheet for solar cell |
-
2011
- 2011-12-14 KR KR1020137016388A patent/KR20140014091A/en not_active Application Discontinuation
- 2011-12-14 CN CN2011800632148A patent/CN103314070A/en active Pending
- 2011-12-14 WO PCT/JP2011/006997 patent/WO2012081243A1/en active Application Filing
- 2011-12-14 JP JP2012548657A patent/JP5849968B2/en active Active
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Cited By (2)
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TWI506803B (en) * | 2012-03-14 | 2015-11-01 | Toyo Boseki | Solar cell back encapsulation sheet and solar cell module |
TWI771311B (en) * | 2016-08-08 | 2022-07-21 | 日商太陽油墨製造股份有限公司 | Manufacturing method of fan-out wafer level packaging |
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WO2012081243A1 (en) | 2012-06-21 |
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