TW201229132A - Polycarbonate resin composition having good transparency and flame retardancy - Google Patents

Polycarbonate resin composition having good transparency and flame retardancy Download PDF

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TW201229132A
TW201229132A TW101100206A TW101100206A TW201229132A TW 201229132 A TW201229132 A TW 201229132A TW 101100206 A TW101100206 A TW 101100206A TW 101100206 A TW101100206 A TW 101100206A TW 201229132 A TW201229132 A TW 201229132A
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polycarbonate
flame retardant
resin composition
resin
sulfonate
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TW101100206A
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Chinese (zh)
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TWI438240B (en
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Hyune-Jung Ryu
Yong-Geun Kwon
Sang-Hee Park
Hyun-Oh Song
Young-Chun Choi
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Lg Chemical Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/36Sulfur-, selenium-, or tellurium-containing compounds
    • C08K5/41Compounds containing sulfur bound to oxygen
    • C08K5/42Sulfonic acids; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/04Aromatic polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K21/00Fireproofing materials
    • C09K21/06Organic materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

Abstract

The present invention relates to a polycarbonate resin composition and a molding body used thereof. Specificity, the polycarbonate resin having the repeating structural unit represented by chemical formula 1, including defined content of sulfonate-based flame retardant, and using lactone-modified to have flame retardancy. As a polycarbonate-based resin, it not only contains straight-chain polycarbonate resin, but also branched-chain polycarbonate resin. Such that obtaining the polycarbonate resin which maintain the transparency and good flame retardancy (UL94-V0) of the molding body.

Description

201229132 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種聚碳酸酯樹脂組成物,更詳細地, 係關於如下的聚碳酸酯樹脂組成物:透過使用具有下述化 學式1所示的重複結構單元的聚碳酸醋樹脂,對其賦予阻燃 效果的磺酸鹽類阻燃劑,該聚碳酸酯樹脂含有規定量的利 用内酯類改性的磺酸鹽類阻燃劑,並且,作為聚碳酸酯基 樹脂’除了直鏈聚碳酸酯樹脂之外,還包括支化的聚碳酸 醋樹脂’能夠同時滿足優良的透明性和阻燃效果。 【先前技術】 聚碳酸酯(polycarbonate,以下稱為ρ〇是具有優異的 機械特性的無定形高分子’屬於五大通用工程塑膠,即聚 酿胺(PA)、聚碳酸酯(PC)、聚甲醛(poM)、改性聚苯越 (MPP0)、聚對笨二甲酸丁二醇酯/聚對苯二甲酸乙二醇酯 (PBT/PET)中的一種,應用於玻璃板(glazing sheet)、汽車用 品、電器用具、光學產品等,其市場需求越來越大。 PC在最大溫度310〇C下也具有優異的熱穩定性,具有 約89%的優異的透明性。所謂熱穩定性是指:乾燥狀態的 PC在320°C下受熱數小時、或者在33〇_35〇c>c的高溫下短時 間曝露在熱環境中,也幾乎不會發生分解的優異的熱性 能。但是,在這種熱的條件下,會發生熱氧化分解反應所 引起的發黃現象,所以有時會添加如亞磷酸鹽、亞膦酸鹽、 環氧化物化合物、有機矽化合物等額外的耐熱穩定劑。此 201229132 外’溫度在400°C以上時’會發生劇烈的分解和裂化 (cracking)現象。 根據分子量或交聯度,PC具有21-24(ASTMD2863-7… 的氧指數(oxygen index)。由於PC具有與其它通用樹脂不同 的高耐熱性和自身具備的阻燃特性,所以,PC具有用於劃 分塑膠樹脂的阻燃特性的國際規格UL(Undenvdtei>s Laboratory)94 中的 V2 等級。 為了進一步提升阻燃特性,PC再添加了溴化的低聚 物、四漠-BPAGetrabromo-BPA)、或鹼金屬鹽(alkaH metalsalts)或含氣的添加劑,或者,為了改善滴落(dripping) 特性,有時會添加聚四氟乙烯(PTFEp但是,ptfe作為抗 滴落劑的情況下,即使少量使用也會降低pc自身的透明 性,所以在透明產品中被限制使用,此外,對於Br/a類阻 燃劑,為了具備vo等級,需要使用1重量%以上,由此可能 會降低PC樹脂自身的透明性或其它機械特性及熱性能。另 外,在使用溴或氣類阻燃劑時,由於環境問題,在國際上 被限制使用。80年代中期以後,以歐洲為中心提出了齒素 類,產生致癌物質的可能性之後,到目前為止自素類阻燃 齊I疋否具有毒性成為爭論議題。特別是,$ 了對有機高分 子料5曰職予阻燃性,廣泛使用著含溴的阻燃劑,年代以 後’發現焚燒含演的阻燃劑時會產生二嗯稀的可能性之 後’持續著環境有害性的爭論。目前,無_素類產品的定 義依,IEC61349-2.21國際標準和IPC4101B,以毒害性大的 /臭和風的合計量作為定義。 201229132 1) 風·最大量900ρρπι 2) 溴:最大量900ppm 3) 總_素·最大量15〇〇ppm 隨著逐漸加強塑膠材料對火災的穩定性,對阻燃劑及 阻燃PC樹脂的關心也逐漸增加。但是,現實中不得不在一 定程度上犧牲阻燃PC樹脂的熱性能、透明性、機械特性及 環境問題。特別是,溴類阻燃劑是罔顧環境有害性的爭論 而依然還在使用的阻燃劑,只要不存在別的替代品,會一 直使用。另外,由於對環境有益的化合物不存在,所以有 必要開發如下的阻燃PC產品,即使用少量的添加劑也可實 現有效的阻燃作用,在不降低作為PC產品固有特性的耐熱 性、機械特性等的同時,還能夠保持透明性的阻燃Pc產品。 為了提升PC產品的阻燃特性,正在使用具有其它阻燃特性 的新型阻燃劑,其不同於習知的Br類阻燃劑。 最近受到關注的代表性阻燃劑是磺酸鹽(sulphonate) 阻燃劑。在磺酸鹽阻燃劑的情況下,與以往的作為代表性 的阻燃劑技術的自由基捕獲(radical_trapping)、膨脹 (intumescence )、吸熱(end〇thermic )不同,是透過利用 交聯化的焦炭(char )形成而發揮阻燃效果。可知若使用不 足1%的磺酸鹽阻燃劑,會具有UL94_v〇特性。包含鉀鹽的 砜-磺酸鹽(sulph〇ne-suiphonate)阻燃劑起了交聯促進劑 的作用。它在分解初始溫度下分解而形成s〇3,其發揮強烈 交聯反應的促進劑作用。在使用這種磺酸鹽阻燃劑的pc的 201229132 情況下,透過交聯產生的焦炭會消除火焰,而且還具有抑 制滴落(dripping )的效果,所以具有UL94-V0等級。 主要使用於PC產品的磺酸鹽阻燃劑大體分為三種。 第一種,如以下化學式2所示的二苯砜磺酸鉀,一般稱 為KSS。其在PC中使用0.1〜〇.5重量%時,在保持PC原有的 透明性的同時,在熔體流動指數(meltfl〇windex)為2、 厚度為3.2mm時表現出UL94-V0等級。為了改善滴落特性而 添加聚甲基苯基矽氧烧(PMPS )或者再添加ptfE,而其含 1達到0.2〜0.6%時,則在1.6mm時可以確保UL94-V0。再 者,上述阻燃劑是不使用溴或氯等_素物質的非南素阻燃 化學式2:[Technical Field] The present invention relates to a polycarbonate resin composition, and more particularly to a polycarbonate resin composition which is obtained by using the following Chemical Formula 1 a sulfonate-based flame retardant having a flame retarding effect of a polycarbonate resin having a structural unit, wherein the polycarbonate resin contains a predetermined amount of a sulfonate-based flame retardant modified with a lactone, and As a polycarbonate-based resin, in addition to the linear polycarbonate resin, it also includes a branched polycarbonate resin which can simultaneously satisfy excellent transparency and flame retardancy. [Prior Art] Polycarbonate (hereinafter referred to as ρ〇 is an amorphous polymer with excellent mechanical properties] belongs to five general engineering plastics, namely, polystyrene (PA), polycarbonate (PC), and polyoxymethylene. One of (poM), modified polyphenylene (MPP0), poly(p-butylene dicarboxylate)/polyethylene terephthalate (PBT/PET), applied to a glazing sheet, Automotive products, electrical appliances, optical products, etc., have a growing market demand. PC also has excellent thermal stability at a maximum temperature of 310 ° C, and has an excellent transparency of about 89%. The so-called thermal stability refers to : The PC in a dry state is exposed to a hot environment at a temperature of 320 ° C for several hours or at a high temperature of 33 〇 _ 35 〇 c > c, and excellent thermal properties of decomposition are hardly occurred. Under such hot conditions, yellowing caused by thermal oxidative decomposition reaction occurs, so that an additional heat-resistant stabilizer such as a phosphite, a phosphinate, an epoxide compound or an organic hydrazine compound may be added. This 201229132 outside 'temperature at 400 ° C On the top, 'severe decomposition and cracking phenomenon will occur. Depending on the molecular weight or degree of crosslinking, PC has an oxygen index of 21-24 (ASTMD 2863-7...) because PC has a different height from other general-purpose resins. Because of its heat resistance and its own flame retardant properties, PC has a V2 grade in the international standard UL (Undenvdtei > s Laboratory) 94 for dividing the flame retardant properties of plastic resins. To further improve the flame retardant properties, PC has been added. Brominated oligomers, tetra-BPA Getrabromo-BPA), or alkali metal salts (alkaH metals) or gas-containing additives, or, in order to improve dripping characteristics, sometimes add polytetrafluoroethylene (PTFEp) However, in the case of ptfe as an anti-drip agent, even if it is used in a small amount, the transparency of the pc itself is lowered, so it is restricted to use in a transparent product, and in addition, for the Br/a type flame retardant, in order to have a vo grade, it is necessary. Use of 1% by weight or more, which may lower the transparency or other mechanical properties and thermal properties of the PC resin itself. In addition, when using bromine or gas-based flame retardants, due to environmental problems, Internationally, it has been restricted. After the mid-1980s, after the possibility of carcinogens was proposed in Europe, the possibility of toxicity of flammable substances has become a matter of debate. In particular, $ has been used for the flame retardancy of organic polymer materials, and bromine-containing flame retardants are widely used. After the discovery of the incineration of flame retardants, the possibility of diluting will be generated. Harmful debate. At present, the definition of non-primary products depends on the IEC61349-2.21 international standard and IPC4101B, which are defined by the total amount of poisonous/odor and wind. 201229132 1) Wind · Maximum amount 900ρρπι 2) Bromine: Maximum amount 900ppm 3) Total _ prime · Maximum amount 15〇〇ppm With the gradual strengthening of the stability of plastic materials for fire, concern for flame retardants and flame retardant PC resins It is also gradually increasing. However, in reality, the thermal properties, transparency, mechanical properties and environmental problems of the flame retardant PC resin have to be sacrificed to some extent. In particular, brominated flame retardants are flame retardants that are still in use in disregard of environmental hazards and will continue to be used as long as there are no alternatives. In addition, since environmentally-friendly compounds do not exist, it is necessary to develop a flame-retardant PC product in which an effective flame retardant effect can be achieved by using a small amount of additives without deteriorating heat resistance and mechanical properties inherent as PC products. At the same time, it is also able to maintain the transparency of the flame retardant Pc product. In order to improve the flame retardant properties of PC products, new flame retardants having other flame retardant properties are being used, which are different from conventional Br flame retardants. A representative flame retardant that has recently received attention is a sulphonate flame retardant. In the case of a sulfonate flame retardant, unlike conventional radical scavenging, intumescence, and endothermic, which are typical flame retardant technologies, cross-linking is utilized. Coke (char) is formed to exert a flame retardant effect. It is understood that if a sulfonate flame retardant of less than 1% is used, it will have UL94_v〇 characteristics. A sulph〇ne-suiphonate flame retardant containing a potassium salt functions as a crosslinking accelerator. It decomposes at the initial decomposition temperature to form s〇3, which acts as a promoter for the strong crosslinking reaction. In the case of 201229132 of pc using such a sulfonate flame retardant, coke produced by cross-linking eliminates the flame and also has the effect of suppressing dripping, so it has a UL94-V0 rating. The sulfonate flame retardants mainly used in PC products are roughly classified into three types. The first, potassium diphenylsulfone sulfonate represented by the following Chemical Formula 2, is generally referred to as KSS. When 0.1 to 5% by weight is used in the PC, the original transparency of the PC is maintained, and the UL94-V0 grade is exhibited when the melt flow index is 2 and the thickness is 3.2 mm. In order to improve the dripping characteristics, polymethylphenyl oxime (PMPS) or ptfE is added, and when the content of 1 is 0.2 to 0.6%, UL94-V0 can be secured at 1.6 mm. Further, the above flame retardant is a non-sulfan flame retardant which does not use a substance such as bromine or chlorine.

第二種,所使用的阻燃劑是以下化學式3所示的丁基全 氟磺酸鉀(KBPFS),它的基本阻燃原理與KSS相同,磺酸 鹽基團在PC分解過程中促進交聯化。一般添加〇 〇6〜 0.1%,可得到3.2mm V0,有時將KSS和KBPFS混合使用而 提升PC的透明性和阻燃性。這種阻燃劑含有作為鹵素物質 的氟’ F離子在火焰(flame)的蒸汽相(vap〇rphase)中發 揮自由基捕獲劑的作用,熄滅火花。F不是作為_素限制對 象物質的溴或氣,所以使用這種阻燃劑的pc的情況下,可 視為非鹵素產品。 201229132 化學式3 : ΟSecond, the flame retardant used is potassium butyl perfluorosulfonate (KBPFS) shown in the following Chemical Formula 3, which has the same basic flame retarding principle as KSS, and the sulfonate group promotes the crosslinking during PC decomposition. Union. Generally, 〇6~0.1% is added to obtain 3.2mm V0, and sometimes KSS and KBPFS are mixed to improve the transparency and flame retardancy of the PC. This flame retardant contains fluorine ' F ions as a halogen substance to act as a radical scavenger in a vapor phase of a flame, and extinguishes the fire. F is not a bromine or a gas which restricts the object substance as a substance, so in the case of a pc using such a flame retardant, it can be regarded as a non-halogen product. 201229132 Chemical Formula 3 : Ο

IIII

C4F9—S—O'K^ G 最後-種’會使用以下化學式4所示的三氣笨績酸納 化學式4 : C1C4F9—S—O'K^ G The last-species will use the three-gas stupid acid shown in the following chemical formula 4 Chemical Formula 4: C1

雖然PC用阻燃劑主要使用KBB和KBPFS,但在使用钟 的阻燃劑的情況下’會存在根據使用含量或加工溫度,進 而導致產品的霧度變差的缺點。 【發明内容】 本發明是為了解決如上所述的習知技術上的問題而產 生,其目的在於提供一種聚碳酸酯阻燃樹脂組成物,不使 用溴或氣類阻燃劑,而是使用磺酸鹽類阻燃劑,因此,不 發生以在PC樹脂的機械特性和熱性能的降低,而且,使用 一定比例的支鍵(branched )的PC,既改善了阻燃特性, 又能夠保持聚碳酸酯樹脂以往的透明性。 201229132 本發明的上述目的,可以透過本發明的以下說明來全 部實現。 下面’詳細說明本發明的聚碳酸酯樹脂組成物。 本發明是在聚碳酸酯基樹脂中,包含〇〇1〜〇3重量% 利用内酯改性的磺酸鹽類阻燃劑而構成。 碳酸酯 上述聚碳酸酯基樹脂具有由以下化學式1表示的重複 結構單元,可以具有20,000至40,000的重量平均分子量。 化學式1:Although KBB and KBPFS are mainly used for the flame retardant for PC, in the case of using a flame retardant for a clock, there is a disadvantage that the haze of the product is deteriorated depending on the use content or the processing temperature. SUMMARY OF THE INVENTION The present invention has been made to solve the above problems in the prior art, and an object thereof is to provide a polycarbonate flame retardant resin composition which does not use a bromine or gas flame retardant but uses sulfonate. Acid-based flame retardant, therefore, does not occur in the mechanical properties and thermal properties of the PC resin, and the use of a certain proportion of branched PC, both improved flame retardant properties, but also retains polycarbonate The transparency of ester resins in the past. 201229132 The above object of the present invention can be fully achieved by the following description of the present invention. The polycarbonate resin composition of the present invention will be described in detail below. In the present invention, the polycarbonate-based resin comprises a sulfonate-based flame retardant modified with a lactone in an amount of from 1 to 3 % by weight. Carbonate The above polycarbonate-based resin has a repeating structural unit represented by the following Chemical Formula 1, and may have a weight average molecular weight of 20,000 to 40,000. Chemical formula 1:

雙酚(A) 碳酸酯 (A部分) (B部分) 此外’上述聚碳酸酯基樹脂可以為直鍵聚碳酸酯樹 脂、支化的聚碳酸酯樹脂、或者直鍵聚碳酸酯樹脂和支化 的聚碳酸酯樹脂的混合物’但是,隨著調節聚碳酸醋分子 量或阻燃劑含量,可以使用1〇〇重量%直鏈聚碳酸酯而具備 規定的阻燃特性,但是’當使用1〇重量❶/❶以上的支化聚碳酸 酯時’同單獨使用直鏈聚碳酸酯時相比,阻燃特性得到改 善,同時還具有使阻燃劑的含量最小化的效果。 本發明中使用的聚碳酸酯樹脂具有以下化學式丨所示 的重複結構’可透過常用的製造方法,即界面聚合法或炼 融酯交換法(Melt transesterification)來製造。 化學式1 201229132Bisphenol (A) Carbonate (Part A) (Part B) In addition, the above polycarbonate-based resin may be a linear polycarbonate resin, a branched polycarbonate resin, or a linear polycarbonate resin and a branched product. Mixture of polycarbonate resin 'However, with the adjustment of the molecular weight of polycarbonate or the content of flame retardant, one 〇〇wt% linear polycarbonate can be used to have the specified flame retardant properties, but 'when using 1 〇 weight When the branched polycarbonate of ❶/❶ is used, the flame retardant property is improved as compared with the case where the linear polycarbonate is used alone, and at the same time, the effect of minimizing the content of the flame retardant is also obtained. The polycarbonate resin used in the present invention has a repeating structure represented by the following chemical formula, which can be produced by a usual production method, i.e., interfacial polymerization or Melt transesterification. Chemical formula 1 201229132

雙盼(A) (A部分) 碳酸酯 (B部分) 下列各反應式表示用於聚合製造PC的界面聚合法和 炫融酯交換法的反應。 反應式1 : PC界面聚合法Double Expectation (A) (Part A) Carbonate (Part B) The following reaction formulas represent the reaction of the interfacial polymerization method and the smelting transesterification method for polymerizing and manufacturing PC. Reaction formula 1: PC interface polymerization method

OH ♦ 2N00H SRQ 氫氧化钠 Νβ'σ-^Ι^-0-Νβ* ♦ 2H20 雙酚二钠 水 (di-sodium bisphenate) N〇 ^ 2 CI^C, 0OH ♦ 2N00H SRQ Sodium hydroxide Νβ'σ-^Ι^-0-Νβ* ♦ 2H20 Di-sodium bisphenate N〇 ^ 2 CI^C, 0

O 雙酚二鈉O bisphenol disodium

CDCCDC

2NaCI ♦ 氣化鈉 QCF 〇〇 ro o 雙酚二鈉 PC寡聚物2NaCI ♦ Gasified sodium QCF 〇〇 ro o Bisphenol disodium PC oligomer

ΝίΤ ♦ WoCi η·及,W -Cl * Na' σ-^f — 4 NaC,ΝίΤ ♦ WoCi η· and W -Cl * Na' σ-^f — 4 NaC,

最终的PCFinal PC

PC (CDC:碳醯二氯,BCF:雙氣甲酸酯,PC:聚碳酸酯) 反應式2 : PC熔融酯交換法 201229132PC (CDC: carbonium dichloride, BCF: bis-carbamate, PC: polycarbonate) Reaction Scheme 2: PC melt transesterification method 201229132

CH2-CH2 + C02 V CH2-CH2 CH2-CH26 6 6 6 ,CH2-CH2 + C02 V CH2-CH2 CH2-CH26 6 6 6 ,

CH30HCH30H

CH30C0CH3 + H0CH2CH20H EO EC CHSOCOCH3* 2 ^-OH - 苯酚CH30C0CH3 + H0CH2CH20H EO EC CHSOCOCH3* 2 ^-OH - Phenol

DUX 2CH30C0 b MFCDUX 2CH30C0 b MFC

sc r織 Qix ICmOCO-^j +2CH30H (11PC UsOH CH30C0CH3 * otf,c <g)-oco^〇) *〇η-^〇)όη — Η·Sc r weaving Qix ICmOCO-^j +2CH30H (11PC UsOH CH30C0CH3 * otf,c <g)-oco^〇) *〇η-^〇)όη — Η·

EG ο-^\^οι~'ο~© * ^0H -η·10-20 PC預聚物 笨酚 (EO :環氧乙烷,EG :乙二醇,EC :碳酸亞乙酯, DMC :碳酸二曱酯,MPC :碳酸甲基苯基酯,DPC :碳酸 二苯酯,BPA :雙酚A,PC :聚碳酸酯) 具體而言,將以下化學式5所示的2,2-雙(4-羥苯基)丙 烷(以下稱為雙酚A)溶解在氫氧化鈉水溶液中,然後作為 溶劑投入二氯曱烧(MDC ),並且向其中吹入光氣(phosgene gas),在水溶液-有機溶劑的界面進行縮聚合而形成PC。 化學式5: 將鹽酸中和反應後的乳液狀態的樹脂用水洗滌後,將 水和有機溶劑進行離心分離,或者使用反溶劑或溫水沈 澱,然後利用在排放擠壓機(vented extruder )中蒸發等方 法進行分離,由此精製聚合物。聚合催化劑使用三乙胺或 201229132 季銨鹽,反應終止劑則使用苯酚(phenol)或對叔丁基笨 盼。 在熔融酯交換反應中,苯酚經過光氣化(ph〇sgene) 而形成碳酸二苯酯(DPC)之後,透過與雙酚a的酯交換反應 進行縮聚而形成PC。聚合催化劑有齒化鋰、氫氧化鋰、氫 化鋰和硼烷等。為了透過蒸餾除去苯酚,使反應溫度逐漸 上升到 220-320。(:。 本發明中使用的聚碳酸酯樹脂的黏度平均分子量通常 較佳為10,000至1〇〇,〇〇〇,特別是,更佳為使用15 〇〇〇至 40,000範圍的樹脂。 在本發明的聚碳酸酯製造中使用的羰基源,可以利用 在普通的界面縮聚合中使用的光氣,如三光氣或溴光氣 等。另外,酯交換法可以使用二烯丙基碳酸鹽等,氧化碳 酸化法可以使用一氧化碳等。 在本發明的聚碳酸酯製造中利用的反應終止劑,使用i 價盼類,其中主要使用對-叔丁基苯酚、對枯基苯酚、對_ 叔辛基苯紛或苯盼。 此外’在本發明的聚碳酸酯的製造中使用的支化劑有 1,1,1-3(4-羥基苯)乙烷、4,4-[1-[4-[1-(羥基苯)·1·曱基乙基] 本基]亞乙基]雙紛、間苯三盼(phloroglycine )、偏苯三酸、 鄰-甲酚、3,3-雙(3-曱基-4-羥基笨基)羥基吲哚(3,3-bis (3-methyl-4-hydroxyphenyl oxyindole))等,它們具有三 個以上的官能團,可以使聚碳酸酯鏈支化。 續酸鹽阻燃劑(sulphonated flame retardant) 201229132EG ο-^\^οι~'ο~© * ^0H -η·10-20 PC prepolymer phenol (EO: ethylene oxide, EG: ethylene glycol, EC: ethylene carbonate, DMC: Didecyl carbonate, MPC: methyl phenyl carbonate, DPC: diphenyl carbonate, BPA: bisphenol A, PC: polycarbonate) Specifically, 2,2-dual represented by the following Chemical Formula 5 4-Hydroxyphenyl)propane (hereinafter referred to as bisphenol A) is dissolved in an aqueous sodium hydroxide solution, and then introduced into dichlorohydrazine (MDC) as a solvent, and phosgene gas is blown thereinto in an aqueous solution - The interface of the organic solvent is subjected to polycondensation to form PC. Chemical Formula 5: After washing the resin in the emulsion state after the hydrochloric acid neutralization reaction with water, the water and the organic solvent are centrifuged, or precipitated using an anti-solvent or warm water, and then evaporated by using a vented extruder or the like. The method is carried out to thereby purify the polymer. The polymerization catalyst uses triethylamine or 201229132 quaternary ammonium salt, and the reaction terminator is phenol or p-tert-butyl. In the melt transesterification reaction, phenol is phosgenated to form diphenyl carbonate (DPC), and then polycondensed by transesterification with bisphenol a to form PC. The polymerization catalyst includes lithium dendrite, lithium hydroxide, lithium hydroxide, borane and the like. In order to remove phenol by distillation, the reaction temperature was gradually increased to 220-320. (: The polycarbonate resin used in the present invention has a viscosity average molecular weight of usually preferably 10,000 to 1 Å, 〇〇〇, particularly, more preferably a resin in the range of 15 Å to 40,000. The carbonyl source used in the production of polycarbonate can utilize phosgene used in ordinary interfacial polycondensation, such as triphosgene or bromine phosgene, etc. In addition, the transesterification method can be oxidized using diallyl carbonate or the like. As the carbonation method, carbon monoxide or the like can be used. In the reaction terminator used in the production of the polycarbonate of the present invention, i-type is used, and p-tert-butylphenol, p-cumylphenol, p-tert-octylbenzene are mainly used. Further, the branching agent used in the production of the polycarbonate of the present invention is 1,1,1-3(4-hydroxyphenyl)ethane, 4,4-[1-[4-[ 1-(hydroxyphenyl)·1·decylethyl] benzyl]ethylidene], phloroglycine, trimellitic acid, o-cresol, 3,3-bis (3- 3,3-bis (3-methyl-4-hydroxyphenyl oxyindole), etc., which have three or more functional groups, In order to branch the polycarbonate chain. Sulphonated flame retardant 201229132

較佳為0.05至0.3重量%,承社____Preferably 0.05 to 0.3% by weight, Chengshe ____

里个疋υ.υι垔重%時,阻燃效 最終製品的霧度上升幅度變 果甚微’在超過〇.3重量%時, 大而透明度降低,具有PC本身的物理特性下降的缺點。 在本發明中使用的具有阻燃特性的聚碳酸酯製造過程 中使用如下阻燃劑改善其阻燃特性。即,上述績酸鹽類 阻燃劑中可使用以下化學式2的二苯砜磺酸鹽(KSS)、以 下化學式3的丁基全氟磺酸鉀(KBpFS)、以下化學式6的 聚苯乙烯磺酸鉀鹽、或者苯基取代的矽油(即苯基三曱基矽 氧烧)’特別是,如果單獨使用利用内酯化合物改性的丁基 全氟磺酸鉀(KBPFS)或者與沒有改性的KBPFS混合使用, 會得到進一步提升的阻燃及光學性能。 [化學式2]二笨砜磺酸鹽(KSS)In the case of 疋υ υ 垔 垔 , , , , , , , , , , , , , , , 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃 阻燃The following flame retardant is used in the polycarbonate manufacturing process having flame retardant properties used in the present invention to improve its flame retardant properties. In other words, the diphenyl sulfonate sulfonate (KSS) of the following chemical formula 2, the potassium butyl perfluorosulfonate (KBpFS) of the following chemical formula 3, and the polystyrene sulfonate of the following chemical formula 6 can be used for the above-mentioned acid salt-based flame retardant. Potassium acid salt, or phenyl-substituted eucalyptus oil (ie, phenyl tridecyl oxime). In particular, if potassium butyl perfluorosulfonate (KBPFS) modified with a lactone compound is used alone or not modified The combined use of KBPFS will result in further enhanced flame retardant and optical properties. [Chemical Formula 2] Diphenyl sulfonate (KSS)

[化學式3] 丁基全氟磺酸鉀(KBPFS) Ο[Chemical Formula 3] Potassium butyl perfluorosulfonate (KBPFS) Ο

IIII

— O.IC G— O.IC G

[化學式4]聚笨乙烯磺酸鉀鹽 201229132 [化學式6][Chemical Formula 4] Polyphenylene sulfonate potassium salt 201229132 [Chemical Formula 6]

作為對上述磺酸鹽阻燃劑進行改性的物質係使用内酉旨 類化合物,它是在分子内具有_c〇〇_鍵的雜環形式的幾酸醋 的匕總稱。但[續酸鉀鹽的阻燃效果優4,卻存在與PC樹 月曰的刀散性降低’且為了加工需要很高的溫度的缺點。但 是,利用内酯類化合物改性磺酸鉀鹽時,改善了與pc樹脂 的相溶性,在加工條件下顏色特性得到改善。 [化學式7] c=o 〇 Γ 上述化學式7的内酯類化合物中,R1可以使用2價脂肪 烴,碳數為2至20的被取代的烴或者碳數為4至12的亞烷基 鏈(alkylene chain )。作為内酯類的實施例,可以選自由 新戊内酯、△-戊内酯、ε·己内酯和α_己内酯、α_曱基丙 内酯、β-甲基-β-丙内酯所組成之群組’但不限定於此。為 了改善作為續酸鹽類化合物的丁基全氟續酸钟(Kbpf S, 化學式3)與有機性樹脂的相溶性,在利用上述化學式7 的内酯化合物改性時,可透過内酯化合物的開環加成反應 (ring opening addition reaction)來實施。將丁 基全氟績酸鉀 (KBPFS )和内酯化合物按一定莫耳比混合實施反應時, 内酯類化合物係使用0.05-3.0莫耳比,較佳為o.h^。在内 201229132 酉旨化合物以小於0.05莫耳比被使用時,改性效果不充分,由 此導致與有機樹脂相的相溶性降低;相反地,以大於3.0莫 耳比使用時’存在會降低丁基全氟磺酸鉀(KbpfS )的熱 性能和化學性能的缺點’所以需使用適量的内酯化合物。 為了内醋化合物的開環加成反應,使用了催化劑。較佳使 用的催化劑,例如有三辛酸正丁基錫(n_butyhin trioctate)、二月桂酸二丁基錫(dibutyhin二曱 基一乳化錫(dimethyltin dichloride)、二甲基二氣化錫 (dimethyltin dichloride)等使用有機錫化合物,或者有機 錯化合物、有機鈦化合物、四丁基氟化銨、氟化鉀、氟化 鉋等氟化物鹽等,如上所述的催化劑可以單獨或混合使 用。催化劑的含量’以丁基全氟確酸卸(KBpFs )和内醋 類化合物的混合物為基準,使用〇 〇11〇重量%,較佳使用 0.02-4重m開環加成反應下’並存在有溶劑的前提 下’在80-200〇C溫度下進行,較佳為,在i⑻·⑽。c溫度下 一般授拌1至2 0小時進行反 庚烷這樣的碳氫化合物類 應。使用的溶劑的種類有己烷、 ’或者如酷酸乙酯、醋酸丁酯這 樣的酉日類丙酮、甲基乙基甲酮這樣的_類等,它們單獨 或混合使用。在同時添加丁基全氟磺酸鉀(KBPFS)和内 醋化合物後,邊攪拌邊進行反應,或者,先投入丁基全I 績酸卸(KBPFS)並_的同時,再以滴加的方式添加投 入内酉曰化合物進行反應,此時使用的催化劑可以同時投 入/Γ!:過程中單獨滴下而添加。反應後的改性狀態 可透過IR光譜確認。 201229132 添加劊: 效果中使料聚碳酸㈣,在不損害本發明的 ^ 可使用各種添加劑。上述聚碳酸0旨阻辦樹 脂組f物中,還可以包含選自由抗氧化m線.劑、 光穩定劑、内部潤滑劑、流動性改性劑、阻燃助劑、脫模 劑'相溶化劑、防靜電劑和著色劑所組成之群組中,選擇 -種以上的添加劑。特別是’可以使用受阻酚類、酯類、 磷酸酯類、胺類等抗氧化劑,苯並三唑類、二苯甲酮類、 丙二酸酯類等紫外線吸收劑,受阻胺類等光穩定劑脂肪 族叛酸Sb類、鏈烧烴類、石夕油、躐等内部潤滑劑,流動性 改性劑、相溶化劑、脫模劑、防靜電附加劑等,為了著色 也可以使用著色劑。 聚碳酸酯阻燃槲腊紐: 本發明關於的聚碳酸酯阻燃樹脂組成物的重量平均分 子量是10,000-50,000,熔融黏度指數是2-100。 另外,本發明關於的聚碳酸酯阻燃樹脂組成物具有 85%以上的透明度’小於2%的霧度和UL94-V0的阻燃特性。 【實施方式】 以下,為了有助於對本發明的理解而記載了較佳實施 例,但本技術領域的普通技術人員應該清楚,下述實施例 只是用於例示本發明,在本發明的範疇和技術思想範圍内 可進行各種變更和修改,這些變更和修改當然也屬於權利 要求保護範圍。 201229132 利用下述方法製造了樣品並測量了樣品的物理特性。 劁i告你丨:樣品和試片的製造 聚碳酸酯樹脂使用的是根據界面聚合法而生產的製 品’一般製品的情況下,使用了重量平均分子量為 40,000(MFR3)、重量平均分子量為30,000(MFR14)、重量平 均分子量為20,000(MFR3〇)的製品,對於支化的製品,使用 了重量平均分子量為36,000〜37,000(1^«?112-3)的製品,上述 製品按一定配比例混用而構成樹脂組成物。 原料配合及粒料製造時,使用了螺杆直徑為47mm的雙 螺杆共旋轉擠壓機(L/D:32),並且使用已設置的旋切機將所 製作的繩狀體切成粒料狀。用於測量阻燃性能和整體物理 特性的試片,是透過擠壓成型法製作的。 實施例: (1)阻燃性能 (UL94V) UL94V ’是利用擠壓成型法製作規定厚度的試片,將 試片垂直豎立後,用燃燒器將試片點火,在此要求試片上 的火要在一定時間内自行熄滅,此時按照試片上的火熄滅 的程度,分為V-2、V-1、V-0的等級。 1) V-0等級··安裝試片後點火1〇秒鐘,拿走燃燒器 (burner )後,試片燃燒的時間不能超過1〇秒,將5個試片 作為一組,進行1〇次相同實驗,其合計燃燒時間不能超過 50移。在此,燃燒時掉下的火花,不能燒到放置在30cm下 方的脫脂棉。 201229132 2) V-1等級:基本實驗方法與v_G等級 燒器後’試片燃燒的時間不能超過3。秒,透過實 驗,合計燃燒時間應當在25〇秒以内。在二實 能燒到在下方的脫脂棉。 下的火化不 3) V-2等級:在拿走燃燒器後,試片燃燒 超過30秒,並且,與乂^等級相 夺門不此 秒以内。在此不n M U.、燒時間應當在250 '、不冋,掉下的火花可以燒到脫P掠。 (2) 顏色測量(ΥΙ,霧度,透過率) 曰# 利用擠壓成型法製作厚度3麵的成型品,使用 mrnterlab色度計’透過方法測量試片的透過率、霧度、黃 度指數(YI D1925)。 ^ ^ (3) 樹脂的流動性 根據ASTM D 1238,在30〇m 2kg條件下,測量1〇 分鐘内透過喷嘴流出的樹脂的量,決⑽融樹脂量。 (4) 機械物理特性 使用透過擠壓成型法製作的試片,透過萬能試驗機並 根據ASTMD638測量拉伸特性,根據ASTMD256實施了切 口(notched) IZOD衝擊試驗。 (5)添加劑成分分析 使用凝膠色譜儀測量所製造的樹脂的分子量,並且, 對脫模劑使用液相色譜儀(HPLC)測定、對光穩定劑使用uv 黏度計進行了定性和定量分析。 實施例1 E 6和比枝例1 s ^ . 201229132 壓針极述表1所不的組成比例混合原料,並使用雙螺杆擠 :=树脂溫度騎、螺杆轉數〜的條件下,進行溶 "及擠壓而取得了各種粒料。使用所取得的粒料,利 用擠壓成型法製造了用於測量阻燃特性和各種物理特性的 樣°σ而且,為了所製作的樣品的分析,使用實施例中記 述的方法進行了阻燃性能及機械物理特性的測量和添加劑 成分分析等,評價結果示於表1。 [表1] — — 實施 例1 實施 例2 比較 例1 比較 例2 比較 例3 比較 例4 比較 例5 比較 例6 樹脂 ------ PC 99.37 99.27 99.17 99.27 99.22 99.27 99.37 〜.*·--- 98.95 耐熱 三(2,4-二 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 穩定劑 叔丁基笨 ^~--- i)磷酸酯 UV 本並三σ坐 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 昱收劑 — 内部 季戍四醇 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 潤滑劑 四硬 ------ 踅酯 —苯硬績 0.2 0.2 阻 酸鹽(KSS) 燃 丁基全氟 0.05 0.2 0.02 劑 績酸鉀 IKBPFS) 19 201229132 改 性 -KBPFS 0.1 0.2 0.35 聚(笨乙烯 磺酸鉀鹽) 0.1 笨基取代 的夕油 0.5 合計(%) 100 100 100 100 100 100 100 100 各 種 物 理 特 性 及 阻 燃 特 性 霧度 % (280°C) 0.42 1.33 29.55 0.53 1.3 84 0.55 0.5 霧度 % (300°〇 0.38 0.52 8.32 0.48 1.3 79 0.44 0.51 透過率% (300°C) 90.03 89.88 80.5 90.04 89.05 70 90.88 91.3 拉伸強度 (Mpa) 64.9 63.3 62 65.8 66.8 65 68.6 67.2 拉伸伸長 率(%) 120 117 110 117 120 119 127 125 懸臂梁式 衝擊性 (J/m) 910 897 890 890 905 899 903 893 熱變形溫 度(°c) 140.1 140 139 140.7 141 139 141 139.8 UL94@ 1.5mm V2 Y0 VO V2 V2 VO V2 V2 20 201229132As a substance which modifies the above-mentioned sulfonate flame retardant, an intrinsic compound is used, which is a general term for a few acid vinegars having a heterocyclic form of a _c〇〇-bond in a molecule. However, [the acid-potassium salt has a good flame retarding effect of 4, but there is a disadvantage that the knife-scattering property of the PC tree is reduced] and a high temperature is required for processing. However, when the potassium sulfonate salt is modified by a lactone compound, the compatibility with the pc resin is improved, and the color characteristics are improved under the processing conditions. c=o 〇Γ In the lactone compound of the above Chemical Formula 7, R1 may be a divalent aliphatic hydrocarbon, a substituted hydrocarbon having 2 to 20 carbon atoms or an alkylene chain having 4 to 12 carbon atoms. (alkylene chain ). As examples of lactones, it may be selected from the group consisting of pivalolactone, Δ-valerolactone, ε·caprolactone and α-caprolactone, α-mercaptopropiolactone, β-methyl-β-propene The group consisting of lactones 'but is not limited thereto. In order to improve the compatibility of the butyl perfluoro acid clock (Kbpf S, Chemical Formula 3) as an acid salt compound with an organic resin, it is permeable to a lactone compound when modified by the lactone compound of the above Chemical Formula 7 The ring opening addition reaction is carried out. When the butyl perfluoropropionate (KBPFS) and the lactone compound are mixed in a certain molar ratio, the lactone compound is used in an amount of 0.05 to 3.0 mol ratio, preferably o.h. When the compound of 201229132 is used at less than 0.05 molar ratio, the modification effect is insufficient, thereby causing a decrease in compatibility with the organic resin phase; conversely, when used at a ratio of more than 3.0 moles, the presence is lowered. The shortcomings of the thermal and chemical properties of potassium perfluorosulfonate (KbpfS) require the use of an appropriate amount of lactone compound. For the ring-opening addition reaction of the internal vinegar compound, a catalyst is used. Preferred catalysts include, for example, n-butyhin trioctate, dibutylyhin, dimethyltin dichloride, dimethyltin dichloride, and the like. Or an organic compound, an organic titanium compound, a tetrabutylammonium fluoride, a potassium fluoride, a fluoride salt such as a fluorinated planer, etc., and the catalyst as described above may be used singly or in combination. The content of the catalyst is butyl perfluoro. Based on the mixture of acid desorption (KBpFs) and internal vinegar compound, using 〇〇11〇% by weight, preferably 0.02-4 ̄m under the open-loop addition reaction and in the presence of solvent, at 80- It is preferably carried out at a temperature of 200 ° C, preferably at a temperature of i (8) · (10) ° c for 1 to 20 hours to carry out hydrocarbons such as anti-heptane. The type of solvent used is hexane, 'or as Ethyl acetate such as ethyl or butyl acetate, such as acetone or methyl ethyl ketone, used alone or in combination. Potassium butyl perfluorosulfonate (KBPFS) and internal vinegar are added at the same time. After the compound, the reaction is carried out while stirring, or the butyl all-acid acid unloading (KBPFS) is first introduced, and the internal ruthenium compound is added and reacted in a dropwise manner, and the catalyst used at this time can be used. Simultaneously, it is added in the process: it is added dropwise in the process, and the modified state after the reaction can be confirmed by IR spectroscopy. 201229132 Adding hydrazine: The effect is to make the carbonic acid (4), and various additives can be used without impairing the present invention. The polycarbonate group may further comprise a resin selected from the group consisting of an antioxidant m-line agent, a light stabilizer, an internal lubricant, a fluidity modifier, a flame retardant auxiliary, and a release agent' compatibilizing agent. Among the groups consisting of antistatic agents and colorants, one or more kinds of additives are selected. In particular, 'anti-oxidants such as hindered phenols, esters, phosphates, amines, benzotriazoles, and the like can be used. UV absorbers such as benzophenones and malonic esters, light stabilizers such as hindered amines, aliphatic antiseptic Sbs, chain-burning hydrocarbons, internal lubricants such as Shiki oil and hydrazine, fluidity modifiers, Compatibilizer, mold release agent, antistatic A coloring agent may be used for coloring, etc. Polycarbonate flame retardant wax: The polycarbonate flame retardant resin composition of the present invention has a weight average molecular weight of 10,000 to 50,000 and a melt viscosity index of 2 to 100. Further, the polycarbonate flame retardant resin composition according to the present invention has a transparency of 85% or more and a haze of less than 2% and a flame retardant property of UL94-V0. [Embodiment] Hereinafter, in order to facilitate understanding of the present invention While the preferred embodiment has been described, it will be understood by those skilled in the art Modifications are of course also within the scope of the claims. 201229132 A sample was fabricated using the following method and the physical properties of the sample were measured.劁i tells you: the production of samples and test pieces is based on the product produced by the interfacial polymerization method. The product has a weight average molecular weight of 40,000 (MFR3) and a weight average molecular weight of 30,000. (MFR14), a product having a weight average molecular weight of 20,000 (MFR3〇), for a branched product, a product having a weight average molecular weight of 36,000 to 37,000 (1^«?112-3) is used, and the above products are mixed in a certain ratio. It constitutes a resin composition. For the raw material blending and pellet production, a twin-screw co-rotating extruder (L/D: 32) with a screw diameter of 47 mm was used, and the produced rope was cut into pellets using a rotary cutter already provided. . Test pieces for measuring flame retardancy and overall physical properties were produced by extrusion molding. Examples: (1) Flame Retardant Performance (UL94V) UL94V 'is a test piece of a predetermined thickness by extrusion molding. After the test piece is erected vertically, the test piece is ignited by a burner, and the fire on the test piece is required here. It will be extinguished by itself within a certain period of time. At this time, according to the degree of extinguishment of the fire on the test piece, it is divided into V-2, V-1, and V-0. 1) V-0 level ··Ignition for 1 〇 second after installing the test piece, after taking the burner, the test piece should not burn for more than 1 second, and 5 test pieces should be used as a group. The same experiment, the total burning time can not exceed 50 shifts. Here, the spark that falls during combustion cannot be burnt to the absorbent cotton placed under 30 cm. 201229132 2) V-1 level: basic experimental method and v_G level After the burner, the test piece cannot be burned for more than 3. Second, through the experiment, the total burning time should be within 25 〇 seconds. In the second, you can burn the cotton wool underneath. The next cremation is not 3) V-2 level: After taking the burner, the test piece burns for more than 30 seconds, and the 乂^ level is not within the second. In this case, it is not n M U., the burning time should be 250 ', no smashing, the spark that falls can be burned to take off P. (2) Color measurement (ΥΙ, haze, transmittance) 曰# A three-sided molded product was produced by extrusion molding, and the transmittance, haze, and yellowness index of the test piece were measured by a mrnterlab colorimeter. (YI D1925). ^ ^ (3) Flowability of Resin According to ASTM D 1238, the amount of resin flowing out through the nozzle was measured under a condition of 30 〇m 2 kg, and the amount of resin was determined by (10). (4) Mechanical physical properties A test piece produced by an extrusion molding method was used to measure the tensile properties according to ASTM D638 through a universal testing machine, and a notched IZOD impact test was carried out in accordance with ASTM D256. (5) Analysis of additive components The molecular weight of the produced resin was measured using a gel chromatograph, and the release agent was measured by a liquid chromatograph (HPLC), and the light stabilizer was qualitatively and quantitatively analyzed using a uv viscometer. Example 1 E 6 and the ratio of the example 1 s ^ . 201229132 The needle is mixed with the composition ratio of the composition shown in Table 1, and the twin-screw extrusion is used: = resin temperature ride, screw rotation number ~, under the condition of "dissolving" ; and extruded and obtained a variety of pellets. Using the obtained pellets, a sample σ for measuring flame retardant properties and various physical properties was produced by extrusion molding, and for the analysis of the produced samples, the flame retardant properties were carried out using the methods described in the examples. And measurement of mechanical physical properties and analysis of additive components, etc., and the evaluation results are shown in Table 1. [Table 1] - Example 1 Example 2 Comparative Example 1 Comparative Example 2 Comparative Example 3 Comparative Example 4 Comparative Example 5 Comparative Example 6 Resin ------ PC 99.37 99.27 99.17 99.27 99.22 99.27 99.37 ~.*·- -- 98.95 Heat-resistant three (2,4-two 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 stabilizer t-butyl stupid ^~--- i) phosphate UV and three sigma sitting 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 Agent - internal quaternary tetraol 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 Lubricant four hard ------ oxime ester - benzene hard performance 0.2 0.2 resistance acid salt (KSS) butyl butyl perfluorate 0.05 0.2 0.02 acid Potassium IKBPFS) 19 201229132 Modified-KBPFS 0.1 0.2 0.35 Poly (stupyl vinyl sulfonate potassium salt) 0.1 Stupid substituted nickel oil 0.5 Total (%) 100 100 100 100 100 100 100 100 Various physical properties and flame retardancy haze % (280°C) 0.42 1.33 29.55 0.53 1.3 84 0.55 0.5 Haze% (300°〇0.38 0.52 8.32 0.48 1.3 79 0.44 0.51 Permeability % (300°C) 90.03 89.88 80.5 90.04 89.05 70 90.88 91.3 Tensile strength (Mpa) 64.9 63.3 62 65.8 66.8 65 68.6 67.2 Tensile elongation (%) 120 117 110 117 120 119 127 125 Izod impact (J/m) 910 897 890 890 905 899 903 893 Hot Deformation temperature (°c) 140.1 140 139 140.7 141 139 141 139.8 UL94@ 1.5mm V2 Y0 VO V2 V2 VO V2 V2 20 201229132

UL94@ 2.0mm VO VO VO V2 V2 VO V2 V2 UL94@ 3.2mm VO VO VO VO VO VO V2 VO 圖1A、1B係表示透過對本發明的實施例涉及的利用内 酯類改性的丁基全氟磺酸鉀(KBPFS)阻燃劑和未改性的 丁基全氟續酸卸(KBPFS )阻燃劑進行IR分析來比較成分 的圖。其中,圖1A係表示本發明的實施例涉及的利用内酯 類改性的丁基全氟磺酸鉀(KBPFS )阻燃劑的IR分析峰值 的光譜圖’圖1B係表示未改性的丁基全氟續酸钟(KBPF S ) 阻燃劑的IR分析峰值的光譜圖。 為了對聚碳酸酯樹脂賦予阻燃特性,通常使用不含溴 或氣的阻燃劑、特別是使用利用内酯類進行改性的丁基全 氟續酸鉀(KBPFS)製造的樹脂組成物。關於作為本發明 的阻燃劑的丁基全氟磺酸鉀(KBPFS)和利用内酯類化合 物改性的丁基全氟磺酸鉀(KBPFS ),透過比較圖1 a和圖 1B的IR光譜圖可了解特性峰值。根據圖1A的改性_丁基全氟 確酸鉀(KBPFS)的IR光譜圖,可知在 附近的波長時出現了峰值。由於存在上述岭值,可確認出 磺酸鹽阻燃劑已經改性。 根據表1的物理特性評價,可確認出按照所使用的阻燃 劑的種類,可以製作具有UL94_V0特性的樹脂組成物。對 於磺酸鹽阻燃劑,確認其與其它阻燃劑不同,在低含量下 也表現出較好的阻燃特性,其原因如同前面記述的那樣, 201229132 磺酸鹽基團(sulphonate group)在PC分解過程中促進、 聯化。這種交聯度的增加如圖2所示,可透過pc/續妒Z交 燃劑樹脂組成物'與溫度對應的相對強度的增加傾阻 接得到確認。 ° Μ 特別是’在丁基全氟磺酸鉀(KBPFS )的情況下, 不同厚度的試片顯不了均勻的阻燃性,這是因為所包含的 氟離子在火焰蒸汽相中發揮自由基捕獲劑的作用,實= 除火花的效果。 / 如實施例1和2那樣利用内酯類改性的丁基全氟磺酸鉀 (KBPFS)的情況下,確認到在3〇〇〇c的成型溫度下保持了 霧度小於1%的優異的透明性,而且,可以確認到依阻燃樣 品的厚度表現出均勻的阻燃性。隨著阻燃劑含量的增加j 其阻燃度也提升,但從比較例i看出,超過〇 3重量%使用 時’霧度的上升幅度增大,其透明度降低,所以較佳為按 照0.3重量%以下使用。 比較例2和比較例3中,二苯砜磺酸鹽(KSS)的透明 性良好’但是,確認到厚度低時其阻燃性能降低,如比較 例4所示,丁基全氟磺酸鉀(KBpFs )的情況下與試片厚 度對應的阻燃性能優良’但隨加卫溫度,霧度的上升幅度 也增大,所以其透明性降低。 特別疋含鉀的磺酸鹽阻燃劑的情況下,其霧度隨著成 型溫度而變化’特別是在3〇〇〇C以上的加工溫度時,表現出 較低的霧度和透明度,可知為了改善成型品的透明度,需 要300。(:以上的高溫。 22 201229132 比較了實施例1和2相關的混合丁基全氟磺酸鉀 (KBPFS )和内醋類化合物(lactone compound )並改性的 情況、添加了習知的丁基全氟續酸鉀(KBPFS )的比較例4 和添加了其它碳酸酯類阻燃劑的比較例2、3、4和6可知, 實施例1和2涉及的樹脂組成物具備在不降低試片透明性的 同時,相對於不同試片厚度具有均勻的阻燃特性。 此外’如以下表2所示,在使用按一定比例混合直鏈pc 和進行了鏈支化的支化PC樹脂的情況下,阻燃試驗的結 果’是在同樣的阻燃劑含量下,火焰熄滅的時間短,滴落 (dripping )特性得到改善,由此可知,以一定含量以上使 用支化的樹脂時,能夠改善阻燃性能。 另外,支化的PC樹脂的情況下,由於存在樹脂成型過 程中的較強剪切力,因此與具有相同流動指數的樹脂組成 物相比,支化的枝沿剪切方向取向而改善了流動特性,因 此具有能夠改善加工性的優點。 [表2] 實施例3 實施例4 實施例5 實施例6 直鏈聚碳酸醋 99.3 99.2 9.3 Q 9 支化的聚碳酸酯 90 ΟΛ 三(2,4-二叔丁基苯基) 亞磷酸酯 0.03 0.03 0.03 yyj 0.03 UV吸收劑(笨並三唑) 0.2 0.2 0.2 〇9 季戊四醇四硬脂酸酯 0.3 0.3 0.3 Π ο 改性-KBPFS 0.2 0.25 0.2 ----- 0.25 23 201229132UL94@2.0mm VO VO VO V2 V2 VO V2 V2 UL94@ 3.2mm VO VO VO VO VO VO V2 VO FIGS. 1A and 1B show transmission of butyl perfluorosulfonate modified with a lactone according to an embodiment of the present invention. Potassium acid (KBPFS) flame retardants and unmodified butyl perfluoro acid recovery (KBPFS) flame retardants were subjected to IR analysis to compare the compositions. 1A is a spectrum diagram showing the IR analysis peak of a lactone-modified potassium butyl perfluorosulfonate (KBPFS) flame retardant according to an embodiment of the present invention. FIG. 1B shows an unmodified D. A spectrum of the peak of the IR analysis of a flame retardant based on a perfluoro acid clock (KBPF S ). In order to impart flame retardant properties to the polycarbonate resin, a flame retardant containing no bromine or gas, in particular, a resin composition produced by using potassium butyl perfluorocarbonate (KBPFS) modified with a lactone is used. The IR spectrum of FIG. 1 a and FIG. 1B was compared by using potassium butyl perfluorosulfonate (KBPFS) as a flame retardant of the present invention and potassium butyl perfluorosulfonate (KBPFS) modified with a lactone compound. The figure shows the peak characteristics. According to the IR spectrum of the modified-butyl perfluoroacid potassium (KBPFS) of Fig. 1A, it is found that a peak appears at a nearby wavelength. Due to the above ridge value, it was confirmed that the sulfonate flame retardant had been modified. According to the physical property evaluation of Table 1, it was confirmed that a resin composition having UL94_V0 characteristics can be produced depending on the type of the flame retardant to be used. For the sulfonate flame retardant, it is confirmed that it is different from other flame retardants and exhibits good flame retardant properties at a low content. The reason is as described above, the 201229132 sulphonate group is Promote and link in the PC decomposition process. This increase in the degree of crosslinking is as shown in Fig. 2, and it can be confirmed by the increase in the relative strength of the pc/continuation 交Z fuel mixture resin composition 'corresponding to the temperature. ° Μ Especially in the case of potassium butyl perfluorosulfonate (KBPFS), test pieces of different thicknesses do not show uniform flame retardancy because the contained fluoride ions exert free radical trapping in the flame vapor phase. The role of the agent, the real = the effect of the spark. / In the case of using potassium lactone butyl perfluorosulfonate (KBPFS) as in Examples 1 and 2, it was confirmed that the haze was maintained at a molding temperature of 3 〇〇〇c, which was excellent in haze of less than 1%. The transparency was also confirmed, and it was confirmed that the flame retardancy of the flame-retardant sample showed uniform flame retardancy. As the content of the flame retardant increases, the flame retardancy also increases, but as seen from the comparative example i, when the amount exceeds 〇3 wt%, the increase in haze increases, and the transparency decreases, so it is preferably 0.3. It is used in weight% or less. In Comparative Example 2 and Comparative Example 3, the transparency of the diphenylsulfone sulfonate (KSS) was good. However, it was confirmed that the flame retardancy was lowered when the thickness was low, as shown in Comparative Example 4, potassium butyl perfluorosulfonate. In the case of (KBpFs), the flame retardancy corresponding to the thickness of the test piece is excellent. However, as the temperature of the lift increases, the degree of increase in haze also increases, so that the transparency is lowered. In particular, in the case of a potassium sulfonate-containing flame retardant, the haze varies depending on the molding temperature, and particularly, at a processing temperature of 3 〇〇〇C or higher, exhibits low haze and transparency. In order to improve the transparency of the molded article, 300 is required. (: The above high temperature. 22 201229132 The potassium butyl perfluorosulfonate (KBPFS) and the lactone compound related to Examples 1 and 2 were compared and modified, and a conventional butyl group was added. Comparative Example 4 of perfluoro-potassium hydride (KBPFS) and Comparative Examples 2, 3, 4 and 6 to which other carbonate-based flame retardants were added, it is understood that the resin compositions according to Examples 1 and 2 are provided without reducing the test piece. At the same time of transparency, it has uniform flame retardant properties with respect to different test piece thicknesses. In addition, as shown in Table 2 below, in the case of using a branched PC resin mixed with a linear ratio and chain branching in a certain ratio The result of the flame retardant test is that under the same flame retardant content, the flame extinguishing time is short, and the dripping property is improved, and it is understood that when a branched resin is used at a certain content or more, the resistance can be improved. In addition, in the case of a branched PC resin, since the strong shearing force in the resin molding process exists, the branched branches are oriented in the shear direction as compared with the resin composition having the same flow index. Improved mobility Properties, and therefore have the advantage of being able to improve processability. [Table 2] Example 3 Example 4 Example 5 Example 6 Linear polycarbonate 99.3 99.2 9.3 Q 9 Branched polycarbonate 90 ΟΛ Three (2, 4 -di-tert-butylphenyl)phosphite 0.03 0.03 0.03 yyj 0.03 UV absorber (stupid triazole) 0.2 0.2 0.2 〇9 Pentaerythritol tetrastearate 0.3 0.3 0.3 Π ο Modified-KBPFS 0.2 0.25 0.2 -- --- 0.25 23 201229132

工業的適用性: 根據本發明,使用不含溴或氣等成分的阻燃劑,確保 了pc樹脂的阻燃性能,特別是使用碳酸醋阻燃劑,即使是 低含量也具有UL94-V0的阻燃特性,從而能夠製造出不降 低原有PC樹脂的透明度、霧度和機械及熱性能的%樹脂組 点物。 此外’能夠與最終產品的用途相對應地添加光穩定 劑、濶滑劑、耐熱穩定性等添加劑,Μ會降低㈣.性能。 而且,為了增強阻燃性能而使用支化的?(:時,進一步改善 了滴落特性等,由此能夠提升阻燃性能。 , 這種阻燃PC組成物可利用於光學元件、光罩、電氣/ 電子材料、汽車和建材等需要阻燃性能的領域。 札 上述實施例僅係為了方便說明而舉例而已,本發明所 主張之權利範圍自應以申請專利範圍所述為準 於上述實施例。 义 【圖式簡單說明】 圖1A係表示本發明的實施例涉及的利用内酯類改性 的丁基全氟磺酸鉀(KBPFS)阻燃劑的汛分析峰值的光嗜 201229132 圖1B係表示未改性的丁基全氟磺酸鉀(KBPFS)阻燃 劑的IR分析峰值的光譜圖。 圖2係表示本發明的實施例涉及的對於溫度的相對強 度的圖。(〇: PC,·: PC/磺酸鹽阻燃劑) 用於測量阻燃十生能的裝置 圖3係在本發明的實施例中 的示意圖。 【主要元件符號說明】 無。 25Industrial Applicability: According to the present invention, the use of a flame retardant containing no bromine or gas or the like ensures the flame retardancy of the pc resin, particularly the use of a carbonated flame retardant, even with a low content of UL94-V0. The flame retardant properties enable the manufacture of a resin group of dots that does not degrade the transparency, haze, and mechanical and thermal properties of the original PC resin. In addition, additives such as light stabilizers, lubricants, and heat resistance stability can be added in accordance with the use of the final product, and the properties are lowered (4). Moreover, is it used to enhance the flame retardant properties? (: When the drip characteristics are further improved, the flame retardant performance can be improved. This flame retardant PC composition can be used for optical components, photomasks, electrical/electronic materials, automobiles, building materials, etc., which require flame retardancy. The above-mentioned embodiments are merely exemplified for convenience of description, and the scope of the claims of the present invention is based on the above-mentioned embodiments as described in the scope of the patent application. [Fig. 1A shows the present invention. The embodiment of the invention relates to the use of a lactone-modified potassium butyl perfluorosulfonate (KBPFS) flame retardant for the analysis of the peak of the luminescence peak 201229132. FIG. 1B shows the unmodified potassium butyl perfluorosulfonate ( KBPFS) Spectrogram of IR analysis peak of flame retardant. Fig. 2 is a graph showing the relative intensity with respect to temperature according to an embodiment of the present invention (〇: PC, ·: PC/sulfonate flame retardant) Apparatus for measuring flame retardant energy Fig. 3 is a schematic view of an embodiment of the present invention. [Explanation of main component symbols] None.

Claims (1)

201229132 七、申請專利範圍: 1 _ 一種聚碳酸酯阻燃樹脂組成物,其特徵在於, 於聚碳酸酯基樹脂中,包含001至03重量%之一利用 一内酯類改性之項酸鹽類阻燃劑。 2 ·如申清專利範圍第1項所述之聚碳酸酯阻燃樹脂組 成物,其中,該聚碳酸酯基樹脂之重量平均分子量係為 20,000〜40,000 ’且該聚碳酸酯基樹脂具有以下化學式丄所 示之重複結構單元:201229132 VII. Patent application scope: 1 _ A polycarbonate flame retardant resin composition characterized in that, in the polycarbonate-based resin, one of 001 to 03% by weight of an acid ester modified with a lactone is used. Flame retardant. 2. The polycarbonate flame retardant resin composition according to claim 1, wherein the polycarbonate-based resin has a weight average molecular weight of 20,000 to 40,000 ' and the polycarbonate-based resin has the following chemical formula Repeated structural unit shown in 丄: 雙酚(A) (A部分) 碳酸酯 (B部分) 3. 如申請專利範圍第1項所述之聚碳酸酯阻燃樹脂組 成物’其中’該聚碳酸酯基樹脂係為直鏈聚碳酸酯樹脂、 支化聚碳酸酯樹脂、或者直鏈聚碳酸酯樹脂和支化聚碳酸 酯樹脂之混合物。 4. 如申請專利範圍第1項所述之聚碳酸酯阻燃樹脂組 成物’其中,該磺酸鹽類阻燃劑係選自由二苯颯磺酸鹽 (KSS)、丁基全氟磺酸鉀(KBPFS)、聚(苯乙烯磺酸鉀鹽)及 苯基三甲基矽氧烷所組成之群組。 5·如申請專利範圍第4項所述之聚碳酸酯阻燃樹脂組 成物,其中,該磺酸鹽類阻燃劑係為丁基全氟磺酸鉀 (KBPFS)。 26 201229132 6-如申請專利範圍第1項所述之聚碳酸酯阻燃樹脂組 成物’其令,該内酯類係選自由新戊内酯、△_戊内酯、ε -己内酯及α -己内酯、甲基_召_丙内酯、及召-曱基_召_ 丙内酯所組成之群組。 7. 如申請專利範圍第丨項所述之聚碳酸酯阻燃樹脂組 成物’其中’該聚碳酸酯阻燃樹脂組成物之重量平均分子 量係為10,000〜50,000,熔融黏度係數係為2〜100。 8. 如申請專利範圍第1項所述之聚碳酸酯阻燃樹脂組 成物’其中’該聚碳酸酯阻燃樹脂組成物具有85%以上之透 明性、小於2%之霧度及UL94-V0之阻燃特性。 9. 如申請專利範圍第1項所述之聚碳酸酯阻燃樹脂組 成物’其該聚碳酸酯阻燃樹脂組成物更包括至少一種 添加劑選自由抗氧化劑、紫外線吸收劑、光穩定劑、内部 潤滑劑、流動性改性劑、阻燃助劑、脫模劑、相溶化劑、 防靜電劑和著色劑所組成之群組。 10. 如申請專利範圍第3項所述之聚碳酸酯阻燃樹脂組 成物,其中,該聚碳酸酯基樹脂係為直鏈聚碳酸酯樹脂及 支化聚碳酸酯樹脂之混合物,且相對於該聚碳酸酯基樹脂 之總重量,該聚碳酸酯基樹脂包含至少10重量%之支化聚碳 酸酯樹脂。 八、圖式(請見下頁): 27Bisphenol (A) (Part A) Carbonate (Part B) 3. The polycarbonate flame retardant resin composition as described in claim 1, wherein the polycarbonate resin is linear polycarbonate An ester resin, a branched polycarbonate resin, or a mixture of a linear polycarbonate resin and a branched polycarbonate resin. 4. The polycarbonate flame retardant resin composition according to claim 1, wherein the sulfonate flame retardant is selected from the group consisting of diphenyl sulfonate (KSS) and butyl perfluorosulfonic acid. A group consisting of potassium (KBPFS), poly(sodium styrene sulfonate), and phenyltrimethyloxane. 5. The polycarbonate flame retardant resin composition according to claim 4, wherein the sulfonate flame retardant is potassium butyl perfluorosulfonate (KBPFS). 26 201229132 6- The polycarbonate flame retardant resin composition according to claim 1, wherein the lactone is selected from the group consisting of pivalolactone, Δ-valerolactone, ε-caprolactone and a group consisting of α-caprolactone, methyl _ _ _ propyl lactone, and 曱 曱 _ _ _ _ propyl lactone. 7. The polycarbonate flame retardant resin composition as described in claim 2, wherein the polycarbonate flame retardant resin composition has a weight average molecular weight of 10,000 to 50,000 and a melt viscosity coefficient of 2 to 100. . 8. The polycarbonate flame retardant resin composition as described in claim 1, wherein the polycarbonate flame retardant resin composition has a transparency of 85% or more, a haze of less than 2%, and UL94-V0. Flame retardant properties. 9. The polycarbonate flame retardant resin composition according to claim 1, wherein the polycarbonate flame retardant resin composition further comprises at least one additive selected from the group consisting of antioxidants, ultraviolet absorbers, light stabilizers, and interiors. A group consisting of a lubricant, a fluidity modifier, a flame retardant aid, a mold release agent, a compatibilizer, an antistatic agent, and a colorant. 10. The polycarbonate flame retardant resin composition according to claim 3, wherein the polycarbonate-based resin is a mixture of a linear polycarbonate resin and a branched polycarbonate resin, and is relative to The polycarbonate-based resin contains at least 10% by weight of the branched polycarbonate resin, based on the total weight of the polycarbonate-based resin. Eight, schema (see next page): 27
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