TW201224228A - Germanium ingots/wafers having low micro-pit density (MPD) as well as systems and methods for manufacturing same - Google Patents
Germanium ingots/wafers having low micro-pit density (MPD) as well as systems and methods for manufacturing same Download PDFInfo
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201224228 六、發明說明: 【發明所屬之技術領域】 本文之系統及方法大致關於單晶鍺鑄錠/晶圓,特別 是關於具有減少微坑密度(MPD )之此種鑄錠/晶圓的生 長。 【先前技術】 電子及光電裝置製造例行性需要商業生長之大型且均 勻單一半導體晶體,其於切片及拋光時提供用於微電子裝 置製造的基板。半導體晶體之生長涉及將原料加熱至其熔 點以產生結晶原料熔體,將該熔體與高品質晶種接觸,並 於與該晶種接觸時使該熔體結晶。已知許多達成此目的之 不同程序。該等程序包括柴氏(Czochralski,Cz)程序及 其變體、液態封閉柴氏(LEC )程序、水平布氏( Bridgman)及布氏-斯氏(Bridgman-Stockbarger)程序( HB )及其垂直變體(VB ),以及梯度凝固(GF )及其變 體垂直梯度凝固(VGF )程序。詳見例如「Buik Crystal Growth of Electronic, Optical and Optoelectronic Materials」P. Clapper 編 ’John Wiley and Sons Ltd, Chichester,England,2005 ’其大致討論該等技術及其用於 各種材料之生長的應用。 該熔體之結晶藉由在該結晶原料下方之晶種而沿著垂 直軸形成實質上圓柱形晶體(禱銳)。形成半導體晶體戶斤 必須之設備包括晶體生長爐、安飯、增渦、及有時包括拍· -5- 201224228 堝支撐體。該坩堝亦可具有較低之窄部分,稱爲晶種井。 慣用之晶體生長程序及晶體生長設備存在缺點。例如 ,習知之晶體生長程序經常產生具有過多微坑或微孔穴之 晶體,其造成瑕疵、有缺陷之裝置及/或減少使用此等程 序所生長之晶體的整體可用數量。此等問題及減少可用之 所生長晶體數量造成較低產率。因此,需要可重現地提供 高品質鑄錠/晶圓以及另外克服現有系統中之此等缺點的 晶體生長系統及方法。 【發明內容】 與本發明一致之系統及方法係關於單晶鍺之生長。 在一範例實施中,提出一種將具有原料之安瓿插入具 有加熱源之爐中、使用例如垂直生長程序生長晶體之方法 ’其中獲致相對於原料/坩堝之結晶溫度梯度移動以熔融 該原料及將其重組成單晶形式,並以預定晶體生長長度生 長該材料,該晶體使用垂直生長程序以熔融該材料並將其 重組爲單晶化合物,其中可重現地提供微坑密度降低之單 晶禱淀。 應暸解前述槪括說明與下列詳細說明二者均僅爲範例 與說明用,且不應如同申請專利範圍般視爲本發明之限制 。除了本文所述之特徵及/或變化之外,可提供其他特徵 及/或變化。例如’本發明可關於所揭示特徵之各種不同 組合及子組合’及/或於下文詳細說明中所揭示之數種其 他特徵的不同組合及子組合。201224228 VI. Description of the Invention: [Technical Fields of the Invention] The systems and methods herein relate generally to single crystal germanium ingots/wafers, particularly to the growth of such ingots/wafers having reduced micropit density (MPD). . [Prior Art] Electronic and optoelectronic device fabrication routinely requires a commercially large, uniform and uniform semiconductor crystal that provides a substrate for microelectronic device fabrication during slicing and polishing. The growth of the semiconductor crystal involves heating the material to its melting point to produce a crystalline material melt, contacting the melt with a high quality seed crystal, and crystallizing the melt upon contact with the seed crystal. Many different procedures are known for this purpose. These procedures include the Czochralski (Cz) program and its variants, the liquid closed Chai (LEC) program, the horizontal Bridgman and the Bridgman-Stockbarger program (HB) and their verticals. Variant (VB), as well as gradient solidification (GF) and its variant vertical gradient solidification (VGF) program. See, for example, "Buik Crystal Growth of Electronic, Optical and Optoelectronic Materials", P. Clapper, ed., John Wiley and Sons Ltd, Chichester, England, 2005, which generally discusses such techniques and their use for the growth of various materials. The crystallization of the melt forms a substantially cylindrical crystal (prayer) along the vertical axis by seeding under the crystallization material. Equipment for forming semiconductor crystals must include crystal growth furnaces, rice, vortex, and sometimes 拍·5-201224228 埚 support. The crucible can also have a lower narrow portion, known as a seed well. Conventional crystal growth procedures and crystal growth apparatus have disadvantages. For example, conventional crystal growth procedures often produce crystals with too many pits or microcavities that cause defects, defective devices, and/or reduce the overall usable amount of crystals grown using such procedures. These problems and the reduction in the number of crystals that can be used result in lower yields. Accordingly, there is a need for crystal growth systems and methods that reproducibly provide high quality ingots/wafers and that additionally overcome these shortcomings in prior systems. SUMMARY OF THE INVENTION Systems and methods consistent with the present invention relate to the growth of single crystal germanium. In an exemplary implementation, a method of inserting an ampoule having a raw material into a furnace having a heating source and growing the crystal using, for example, a vertical growth process is proposed, wherein a crystallization temperature gradient relative to the material/rhodium is obtained to melt the material and melt the material. The composition is reconstituted into a single crystal form and grown at a predetermined crystal growth length using a vertical growth procedure to melt the material and recombine it into a single crystal compound in which a single crystal prayer having a reduced pit density is reproducibly provided. It is to be understood that the foregoing description of the invention and the claims Other features and/or variations may be provided in addition to the features and/or variations described herein. For example, the present invention may be variously combined and sub-combined with respect to various different combinations and sub-combinations of the disclosed features and/or various other features disclosed in the Detailed Description.
S -6 - 201224228 【實施方式】 茲根據本發明做爲詳細參考,其實例係於附圖中說明 。下列說明中所示之實施不代表與所主張之本發明一致的 所有實施。而是該等實施僅爲與本發明相關之特定實施樣 態一致的某些實例。在可能情況下,相同參考數字可用於 所有圖式中以指稱相同或類似部件。 該設備及方法爲特別適用於鍺(Ge)晶體生長的設備 及方法且在本文中描述該設備及方法。然而應暸解,由於 該設備及方法可用以製造具有低微坑密度的其他單晶及/ 或多晶鑄錠,故該設備及方法具有更大效用。 圖1 A係晶體生長設備20之實例的斷面圖。範例設備可 包括在爐24中之坩堝支撐體22,該爐係諸如確立可用於適 當垂直晶體生長程序(例如垂直梯度凝固(VGF)程序及/ 或垂直布氏(VB)晶體生長)之結晶溫度梯度的爐,及/ 或若該爐可移動,則爲確立可用於布氏-斯氏程序的之結 晶溫度梯度的爐。在包括坩堝支撐體之實施中,該坩堝支 撐體22提供物理性支撐並使得能對於容納坩堝27之安瓿26 (在一實施中可由石英製成)進行熱梯度控制。在某些實 施中’於晶體生長程序期間,當該爐於操作中時可移動坩 禍支撐體22。在其他實施中,該坩堝支撐體可固定,且可 在晶體生長程序期間移動操作中之該爐。坩渦27可容納晶 種2 8、在該晶種頂部形成之已生長之單晶晶體/化合物3 0 及原熔融材料32。在一實施中,坩堝27可爲具有圓柱形晶 201224228 體生長部分34、較小直徑晶種井圓柱36及錐形(tapered) 過渡部分44的熱解之氮化硼(PBN )材料。晶體生長部分 34之直徑等於晶體產物之所希望直徑。目前工業標準晶體 直徑爲2英吋、3英吋、4英吋、5英吋、6英吋及8英吋之鑄 錠,該等鑄錠可被切成晶圓。2英吋、3英吋、4英吋、5英 吋、6英吋及8英吋之直徑分別對應於50.80 mm、76.20 mm 、100.00 mm、125.00 mm、150-00 mm 及 200.00 mm。在一 實施中,在坩堝27之底部,晶種井圓柱36可具有封閉底部 ,且直徑略大於高品質晶種28。在一說明性實施中,例如 該直徑可在約6至25 mm範圍內,且可具有約30至50 mm之 長度。圓柱形晶體生長部分34及晶種井圓柱36可具有筆直 壁,或可向外逐漸變小約1度至數度,以促進從該坩堝2 7 移出晶體。介於生長部分34與晶種井圓柱36之間的錐形過 渡部分38具有一有角度之側壁,其傾斜例如約45至60度, 具有等於生長區壁且連接於該生長區壁的較大直徑以及等 於晶種井壁且連接於該晶種井壁之較窄直徑。該有角度之 側壁亦可爲比約45至60度更陡或較不陡之其他角度。上述 角度係界定爲介於該有角度之側壁及水平線之角度。 在插入晶體生長爐24之前,坩堝27裝有原料並插入安 瓿26內》安瓿26可由石英材料形成。安瓿26通常具有與坩 堝2 7相似之形狀。坩堝在晶體生長區4 〇中可爲圓柱形,其 爲在晶種井區42中具有較窄直徑,且在兩個區之間具有錐 形過渡區44之圓柱形。此外,坩堝27可配接於安瓿26內部 ’其間具有窄邊界。安瓿26係之晶種井區42底部閉合,且S -6 - 201224228 [Embodiment] Reference is made in detail to the present invention, and examples thereof are illustrated in the accompanying drawings. The implementations shown in the following descriptions do not represent all implementations consistent with the claimed invention. Rather, the implementations are only some examples consistent with the specific implementations of the invention. Where possible, the same reference numbers may be used in the drawings to refer to the same or the like. The apparatus and method are apparatus and methods that are particularly suitable for use in germanium (Ge) crystal growth and are described herein. It should be understood, however, that the apparatus and method have greater utility as the apparatus and method can be used to produce other single crystal and/or polycrystalline ingots having low pit density. Figure 1 is a cross-sectional view showing an example of a crystal growth apparatus 20. The example apparatus can include a crucible support 22 in the furnace 24, such as establishing a crystallization temperature that can be used for proper vertical crystal growth procedures (eg, vertical gradient solidification (VGF) procedures and/or vertical Brinell (VB) crystal growth). A gradient furnace, and/or if the furnace is movable, is a furnace that establishes a crystallization temperature gradient that can be used in the Brinell-Siehl process. In an implementation comprising a raft support, the ram support 22 provides physical support and enables thermal gradient control of the ampoules 26 (which may be made of quartz in one embodiment) that accommodate the rafts 27. In some implementations, during the crystal growth procedure, the support 22 can be moved while the furnace is in operation. In other implementations, the ankle support can be fixed and the furnace in operation can be moved during the crystal growth procedure. The vortex vortex 27 can accommodate the seed crystal 28, the grown single crystal crystal/compound 30 and the original molten material 32 formed on top of the seed crystal. In one implementation, the crucible 27 can be a pyrolytic boron nitride (PBN) material having a cylindrical crystal 201224228 bulk growth portion 34, a smaller diameter seed well cylinder 36, and a tapered transition portion 44. The diameter of the crystal growth portion 34 is equal to the desired diameter of the crystal product. Current industry standard crystals are 2 inches, 3 inches, 4 inches, 5 inches, 6 inches and 8 inches ingots that can be cut into wafers. The diameters of 2 inches, 3 inches, 4 inches, 5 inches, 6 inches, and 8 inches correspond to 50.80 mm, 76.20 mm, 100.00 mm, 125.00 mm, 150-00 mm, and 200.00 mm, respectively. In one implementation, at the bottom of the crucible 27, the seed well cylinder 36 can have a closed bottom and be slightly larger in diameter than the high quality seed crystal 28. In an illustrative implementation, for example, the diameter can be in the range of about 6 to 25 mm and can have a length of about 30 to 50 mm. The cylindrical crystal growth portion 34 and the seed well cylinder 36 may have straight walls or may taper outward by about 1 to several degrees to facilitate removal of crystals from the crucible 27. The tapered transition portion 38 between the growth portion 34 and the seed well cylinder 36 has an angled sidewall that slopes, for example, by about 45 to 60 degrees, having a larger diameter equal to the growth zone wall and connected to the growth zone wall. And a narrower diameter equal to the seed well wall and connected to the seed well wall. The angled side walls can also be other angles that are steeper or less steep than about 45 to 60 degrees. The above angle is defined as the angle between the angled side wall and the horizontal line. Prior to insertion into the crystal growth furnace 24, the crucible 27 is filled with the raw material and inserted into the ampoule 26. The ampoule 26 may be formed of a quartz material. Ampoule 26 typically has a shape similar to 埚 埚 27. The crucible may be cylindrical in the crystal growth zone 4, which is a cylindrical shape having a narrower diameter in the seed well region 42 and a tapered transition region 44 between the two regions. In addition, the crucible 27 can be mated to the inside of the ampoule 26 with a narrow boundary therebetween. The bottom of the crystal seed well area 42 of the Anzhen 26 series is closed, and
S -8 - 201224228 如該坩堝’於裝入該坩堝及原料之後密封其頂部。安瓿26 之底部可具有如坩堝27之相同漏斗形狀。可將作爲摻雜劑 之砷(As)、鎵(Ga)及/或銻(Sb)添加於安瓿26中。 此處不受說明所示之任何特定結構所限制,與本文之 創新一致之用於鍺晶體生長的設備可包括包含加熱源(例 如加熱元件60 )及複數個加熱區之晶體生長爐,經建構裝 入該爐中之安瓿,其中該安瓿包括裝載容器及具有晶種井 之坩堝;隨意地包括安瓿支撐體;及偶合至該晶體生長爐 及該安瓿支撐體之控制器,該控制器控制該加熱源及該可 移動安瓿支撐體中之一或多者,以在該坩堝位於該爐中時 於該坩堝上進行垂直梯度凝固程序。此外,接著令結晶溫 度梯度及/或坩堝相對於彼此移動以熔融該原料然後將該 材料重組爲單晶鍺鑄錠,其中由於在該設備中進行垂直生 長程序,該設備可重現地提供具有減少量子之微坑密度的 鍺鑄錠。例如,可重現地提供具有以下範圍之微坑密度的 鍺鑄錠:大於約〇.〇25/cm2且小於約0_51/cm2 ;大於約 0.025/cm2且小於約0.26/cm2 ;大於約0.025/cm2且小於約 0.13/cm2;小於約0.13/cm2;及大於約〇.〇25/cm2且小於約 0.26/cm2。另外,藉由控制冷卻速率及其他條件可進一步 控制(降低)微坑密度。 在一範例實施中’於經由垂直梯度凝固(VGF)程序 晶體生長期間,偶合至該晶體生長爐及該安瓿支撐體之間 的控制器可以約〇. 1至約1 〇°C /小時之冷卻速率且溫度梯度 介於約〇. 5至約1 0 °C / C m之間冷卻介於生長之單晶晶體/化合 201224228 物30與原熔融材料32之間的界面。在其他範例實施中,於 包括經由垂直布氏(VB )程序之晶體生長期間’該控制器 可以約0.1至約10 °c/小時之冷卻速率且溫度梯度爲0.5至約 1 0 °C /cm之間冷卻介於生長之單晶晶體/化合物3 0與原熔融 材料32之間。在又一範例實施中,於晶體生長/冷卻期間 (包括垂直梯度凝固(vertical gradient freeze, VGF)程 序及/或垂直布氏(vertical Bridgman,VB )程度),控制 器可以約3°C/小時之冷卻速率冷卻前5小時,且以約30°C/ 小時至約45 °C/小時冷卻該冷卻程序的其餘期間來冷卻介於 生長之單晶晶體/化合物3 0及原熔融材料3 2之間的界面。 回到上述圖1A之範例系統,安瓿及坩堝可具有錐形( 漏斗形)區。安瓿-坩堝組合之實施中具有漏斗形,坩堝 支撐體22容納該漏斗形並使安瓿26在爐24內保持安定且直 立。在其他實施中,安瓿-坩堝組合可保有不同形狀,且 該坩堝支撐體22之基本結構可據此改變以配合特定不同形 狀。根據其他實施’安瓿之安定性及強度及其內容物係經 由坩堝支撐體22之固態薄壁圓柱50提供。該固態薄壁圓柱 5〇容納安部;結構26的漏斗末端。在一實施中,坩堝支撐體 圓柱50係由熱傳導材料製成,較佳爲石英。在其他實施中 ’碳化矽及陶瓷亦可用以形成坩堝支撐體圓柱50。圓柱50 與安瓿26成圓形接觸’其中圓柱50之上緣接觸該安瓿之錐 形區38的肩部。此種構造導致最小固體-固體接觸,此確 使發生少許或無較不可控制之熱傳導。因此,加熱可藉由 其他更可控制之方法產生。S -8 - 201224228 If the crucible is sealed to the top of the crucible and the raw material. The bottom of the ampoule 26 can have the same funnel shape as 坩埚27. Arsenic (As), gallium (Ga), and/or antimony (Sb) as dopants may be added to the ampoule 26. Without being limited by any particular structure illustrated, the apparatus for germanium crystal growth consistent with the innovations herein may include a crystal growth furnace comprising a heating source (eg, heating element 60) and a plurality of heating zones, constructed An ampoule loaded into the furnace, wherein the ampoule comprises a loading container and a crucible having a seed well; optionally including an ampoule support; and a controller coupled to the crystal growth furnace and the ampoule support, the controller controls the heating One or more of the source and the movable ampoule support are subjected to a vertical gradient solidification procedure on the crucible when the crucible is in the furnace. In addition, the crystallization temperature gradient and/or enthalpy is then moved relative to each other to melt the material and then reconstitute the material into a single crystal bismuth ingot, wherein the device is reproducibly provided with a reduction due to the vertical growth procedure performed in the apparatus锗 Ingot casting of quantum pit density. For example, a crucible ingot having a micropore density having a range of greater than about 〇.〇25/cm2 and less than about 0_51/cm2; greater than about 0.025/cm2 and less than about 0.26/cm2; greater than about 0.025/cm2 is reproducibly provided. And less than about 0.13/cm2; less than about 0.13/cm2; and greater than about 〇.〇25/cm2 and less than about 0.26/cm2. In addition, the pit density can be further controlled (decreased) by controlling the cooling rate and other conditions. In an exemplary implementation, during the growth of the crystal through the vertical gradient solidification (VGF) process, the controller coupled between the crystal growth furnace and the ampoule support can be cooled from about 1 to about 1 〇 ° C / hour. The rate and temperature gradient between about 5 and about 10 ° C / C m cools the interface between the growing single crystal/combination 201224228 30 and the original molten material 32. In other example implementations, the controller may have a cooling rate of from about 0.1 to about 10 ° C/hr and a temperature gradient of from 0.5 to about 10 ° C /cm during crystal growth including vertical Brinell (VB ) programming. Between the growing single crystal/compound 30 and the original molten material 32 is cooled. In yet another example implementation, the controller may be about 3 ° C / hour during crystal growth/cooling (including vertical gradient freeze (VGF) procedures and/or vertical Bridgman (VB) degrees). The cooling rate is 5 hours before cooling, and the remaining period of the cooling process is cooled at about 30 ° C / hour to about 45 ° C / hour to cool the grown single crystal / compound 30 and the original molten material 3 2 The interface between the two. Returning to the example system of Figure 1A above, the ampoule and crucible may have a tapered (funnel) zone. The ampoule-twist combination has a funnel shape, and the support body 22 accommodates the funnel shape and maintains the ampoule 26 in the furnace 24 to be stable and upright. In other implementations, the ampoule-twist combination can retain a different shape and the basic structure of the ankle support 22 can be varied to match a particular different shape. According to other embodiments, the stability and strength of the ampoule and its contents are provided by the solid thin-walled cylinder 50 of the crucible support 22. The solid thin-walled cylinder 5 〇 accommodates the amp; the funnel end of the structure 26. In one implementation, the crucible support cylinder 50 is made of a thermally conductive material, preferably quartz. In other implementations, tantalum carbide and ceramics may also be used to form the crucible support cylinder 50. The cylinder 50 is in circular contact with the ampoule 26 wherein the upper edge of the cylinder 50 contacts the shoulder of the tapered region 38 of the ampoule. This configuration results in minimal solid-solid contact, which does allow little or no uncontrolled heat transfer. Therefore, heating can be produced by other more controllable methods.
S -10- 201224228 在其他實施中,低密度絕緣材料(諸如陶瓷纖維)塡 充支撐體圓柱50內部大部分,只有在絕緣材料大約中央之 中空軸核心52保持淨空以接收該安瓿26之晶種井42。在其 他實施中,該低密度絕緣材料亦可包含氧化鋁纖維( 1800°C)、氧化鋁-氧化矽纖維( 1426Ϊ:)及/或氧化鉻纖 維(22 00°C )。將該絕緣材料小心地置於坩堝支撐體22中 。當該安瓿26之重量位於圓柱50頂部時,其將該絕緣材料 向下壓並形成傾斜絕緣材料邊緣54。在該圓柱內部之大部 分塡充低密度絕緣體減少空氣流動,此確使發生少許或不 發生不想要之較不可控制對流。如傳導,對流係不可控制 之熱轉移方法,其作用可能不利於VGF/VB及本文中之其 他晶體生長程序。 如圖1A之範例系統中所顯示,具有大約等於安瓿晶種 井42之直徑的中空核心52向下延伸至低於該安瓿晶種井42 底部之小距離。在其他實施中,中空核心52可延伸通過坩 堝支撐體從晶種井之底部至爐設備24之底部。該中空核心 52提供從晶體中央之冷卻路徑。其有助於晶種井及生長中 之晶體的中央的冷卻。在此構造下,熱能可向下逸散通過 該固態晶體及晶種中央,向下通過坩堝支撐體22內之絕緣 材料中的中空核心52。在無中空核心52之情況下,冷卻中 之鑄錠的中央溫度自然高於較接近外表面之晶體材料。在 此實例中,在任何水平中央橫斷面中之鑄錠於其周圍已固 化之後會結晶。在該等條件下無法製成具有均勻電性質之 晶體。在具有包括在坩堝支撐體方法中之中空核心52的實 -11 - 201224228 施中’熱能係向下傳導通過安瓿26之底部及中空核心52, 並從中空核心52輻射出輻射通道56。重要的是減少來自生 長中之晶體中央的熱能,以使遍及晶體直徑的等溫層保持 平坦。維持平坦晶體熔體界面使得能絕緣具有均勻電性質 及物理性質之晶體。 在某些實施中,在圓柱50中之低密度絕緣材料可能防 礙熱輻射流從一組爐熱元件60流至晶種井區42中之安瓿26 ’因此該方法需要需要產生複數個穿過該絕緣材料的水平 輻射通道/開口 /管道56。該輻射通道56貫穿該絕緣材料以 提供熱輻射出口,以可將熱從爐加熱元件60控制地轉移至 安瓿晶種井42。輻射通道56之數量、形狀及直徑視特定條 件而改變。該輻射通道亦可傾斜、彎曲或呈波浪狀。由於 輻射通道可僅部分延伸通過絕緣材料,彼等亦不一定必須 爲連續。此有助於最小化對流。在一實施中,該等通道之 直徑小,約爲鉛筆寬度,因此對流空氣流無關緊要。根據 本發明之其他實施,亦可使用具有約平方英吋或更大之橫 斷面積的較大孔。通過絕緣材料之輻射通道56亦與在該絕 緣材料中央之中空核心52聯合作用以輻射自晶體中央吸出 之熱能,並冷卻該具有平坦等溫溫度梯度層之晶體。該輻 射通道56使得能控制溫度並與晶體生長率直接相關。 圖1A中所示之爐24爲可用於垂直梯度凝固(VGF)及 垂直布氏(VB)或垂直布氏-斯氏(VBS)晶體生長程序 二者之爐。亦可使用其他爐。在VGF晶體生長程序中,於 該晶體保持固定時,移動在本身可爲固定式之熱源內的結S -10- 201224228 In other implementations, a low density insulating material, such as a ceramic fiber, replenishes most of the interior of the support cylinder 50, only the hollow shaft core 52 at approximately the center of the insulating material remains clear to receive the seed well of the ampoule 26 42. In other implementations, the low density insulating material may also comprise alumina fibers (1800 ° C), alumina-yttria fibers (1426 Å:), and/or chromia fibers (22 00 ° C). The insulating material is carefully placed in the crucible support 22. When the weight of the ampoule 26 is at the top of the cylinder 50, it presses the insulating material down and forms a slanted insulating material edge 54. The majority of the interior of the cylinder is filled with low density insulators to reduce air flow, which does cause little or no unwanted uncontrolled convection. Thermal conduction methods such as conduction and convective uncontrollable methods may be detrimental to VGF/VB and other crystal growth procedures herein. As shown in the exemplary system of Figure 1A, the hollow core 52 having a diameter approximately equal to the diameter of the ampoule seed well 42 extends down to a small distance below the bottom of the ampoule seed well 42. In other implementations, the hollow core 52 can extend through the crucible support from the bottom of the seed well to the bottom of the furnace apparatus 24. The hollow core 52 provides a cooling path from the center of the crystal. It contributes to the central cooling of the seed well and the growing crystal. In this configuration, thermal energy can escape downward through the solid crystal and the center of the seed crystal, passing downwardly through the hollow core 52 in the insulating material within the crucible support 22. In the absence of the hollow core 52, the central temperature of the ingot being cooled is naturally higher than that of the crystalline material closer to the outer surface. In this example, the ingot in any horizontal central cross section will crystallize after it has solidified around it. Under these conditions, crystals having uniform electrical properties cannot be produced. In the embodiment -11 - 201224228 having a hollow core 52 included in the crucible support method, the thermal energy is conducted downward through the bottom of the ampoule 26 and the hollow core 52, and the radiation passage 56 is radiated from the hollow core 52. It is important to reduce the thermal energy from the center of the crystal in the growth to keep the isothermal layer throughout the crystal diameter flat. Maintaining a flat crystal melt interface enables the insulation of crystals having uniform electrical and physical properties. In some implementations, the low density insulating material in the cylinder 50 may interfere with the flow of heat radiation from a set of furnace thermal elements 60 to the ampoule 26 in the seed well zone 42. Thus the method requires the need to generate a plurality of passes through the Horizontal radiant channel/opening/duct 56 of insulating material. The radiant passage 56 extends through the insulating material to provide a heat radiant outlet for controlled transfer of heat from the furnace heating element 60 to the ampoules seed well 42. The number, shape and diameter of the radiant channels 56 vary depending on the particular conditions. The radiant channel can also be inclined, curved or wavy. Since the radiant channels may only partially extend through the insulating material, they do not necessarily have to be continuous. This helps minimize convection. In one implementation, the diameter of the channels is small, about the width of the pencil, so the convective air flow is not critical. Larger apertures having a cross-sectional area of about square inches or greater may also be used in accordance with other implementations of the invention. The radiant passage 56 through the insulating material also cooperates with the hollow core 52 in the center of the insulating material to radiate heat energy from the center of the crystal and to cool the crystal having a flat isothermal temperature gradient layer. The radiation channel 56 enables temperature control and is directly related to crystal growth rate. The furnace 24 shown in Fig. 1A is a furnace which can be used for both vertical gradient solidification (VGF) and vertical Brinell (VB) or vertical Brinell-Spear (VBS) crystal growth procedures. Other furnaces can also be used. In the VGF crystal growth program, when the crystal remains fixed, it moves in a junction that is itself a fixed heat source.
S -12- 201224228 晶溫度梯度。在VB晶體生長程序中,該熱源及其固定結晶 溫度梯度保持固定,同時移動該晶體。在VBS晶體生長程 序中,移動該熱源及其固定結晶溫度梯度,同時使該晶體 保持固定。 圖1 B係與本文創新之特定實施樣態一致的範例坩堝99 之斷面圖。參考圖1B,用於一些本文之說明性晶體生長爐 的範例坩堝可具有長度約25mm至約50mm的錐形晶體生長 區。此外,在一些範例實施中,該坩堝99及鑄錠可在長度 爲約110mm至約200mm之錐形(「預定生長長度」)之後 具有生長長度。 圖2顯示含有微坑200之晶體鑄錠或晶圓之區,其與本 文之創新相關之特定實施樣態一致。見圖2,此等微坑200 之存在產生顯著暗點及生長之鍺材料中相關聯的問題。當 微坑數太高時,造成鑄錠或晶圓可能無法使用,因此需要 回收》因此,微坑或微孔穴可降低晶體生長程序之產率, 希望降低此等瑕疵。克服此種微坑問題的系統、爐及晶體 生長程序形成較高產率。 圖3 A廣泛地顯示晶體生長之範例實施,其與本文之創 新相關之特定實施樣態一致。根據此等實施,範例方法可 包括將Ge原料載入坩渦(280 ),密封該坩堝及/或固持在 坩堝之容器(282 ),將該坩堝置入晶體生長爐,熔融坩 堝中之Ge原料以產生熔體,及進行垂直生長程序以形成單 晶鍺鑄錠(284)。此外,該方法可包括一或多個其他步 驟,包括於令該熔體與晶種接觸時控制該熔體之結晶溫度 -13- 201224228 梯度,經由結晶溫度梯度及/或坩堝相對於彼此之移動來 形成單晶鍺鑄錠,及冷卻該單晶鍺鑄錠。此外,由於本文 之垂直生長程序,可重現地提供具有減少量子之微坑密度 的鍺鑄錠。例如,可重現地提供具有以下範圍之微坑密度 的鍺鑄錠:大於約0.025/cm2且小於約0.51/cm2 ;大於約 0.025/cm2且小於約〇.26/cm2 ;大於約0.025/cm2且小於約 0.13/cm2 ;小於約〇.13/cm2 ;及大於約0.025/cm2且小於約 0.26/cm2。在某些範例實施中,可藉由控制冷卻速率及其 他條件控制微坑密度。此外,根據本文之創新的單晶基板 從開始生長部分至生長部分末端可具有約9 X 1017至約4 X 1〇18或約5 X 1018/cm3之載子濃度,及約7 X 10·3至2 X 10·3 或3 X 1(T3 Q.cm之電阻率,遷移率爲約950 cm2/Vs至約450 cm2/Vs »此外,位錯密度可小於約500/cm2,或甚至小於 約200/cm2。載子濃度、移位及位錯密度亦可藉由控制冷 卻速率及其他條件予以控制。與本文所示之生長程序一致 的是,例如可生長載子濃度爲約lxlO17至約4X1018/cm3、 電阻率爲約5χ1(Γ3至約2xl(T2 n.cm,及/或遷移率爲約1100 至約250 cm2/Vs之200mm之p型鍺單晶鑄錠/晶圓。此外, 根據某些實施,可生長位錯密度低於約3 00/cm2之200mm鑄 錠。 圖3B顯示使用垂直梯度凝固(VGF)及垂直布氏(VB )程序步驟生長晶體之其他範例方法80,該等程序步驟可 降低微坑密度並形成較高產率,其與本文之創新相關之特 定實施樣態一致。在此種範例晶體生長程序中,製備用於S -12- 201224228 Crystal temperature gradient. In the VB crystal growth process, the heat source and its fixed crystallization temperature gradient remain fixed while moving the crystal. In the VBS crystal growth process, the heat source and its fixed crystallization temperature gradient are moved while the crystal remains fixed. Figure 1B is a cross-sectional view of an example 坩埚99 consistent with a particular implementation of the innovations herein. Referring to Figure IB, an exemplary enthalpy for some of the illustrative crystal growth furnaces herein can have a tapered crystal growth region having a length of from about 25 mm to about 50 mm. Moreover, in some example implementations, the crucible 99 and the ingot may have a growth length after a taper having a length of from about 110 mm to about 200 mm ("predetermined growth length"). Figure 2 shows a region containing a crystal ingot or wafer of micropits 200 that is consistent with the particular implementation of the innovations herein. Referring to Figure 2, the presence of such micropits 200 creates significant dark spots and associated problems in the growth of the crucible material. When the number of micropits is too high, the ingot or wafer may be unusable and therefore needs to be recycled. Therefore, micropits or microcavities can reduce the yield of the crystal growth process, and it is desirable to reduce such defects. Systems, furnaces, and crystal growth procedures that overcome such micro-pit problems create higher yields. Figure 3A broadly shows an exemplary implementation of crystal growth that is consistent with the particular implementation of the innovations herein. According to such implementations, an exemplary method can include loading a Ge feedstock into a vortex (280), sealing the crucible and/or holding the crucible vessel (282), placing the crucible into a crystal growth furnace, and melting the Ge material in the crucible. The melt is produced and a vertical growth process is performed to form a single crystal germanium ingot (284). In addition, the method may include one or more additional steps including controlling the crystallization temperature of the melt from -13,224,228 gradients upon contact of the melt with the seed crystal, movement relative to each other via crystallization temperature gradients and/or enthalpy To form a single crystal germanium ingot, and to cool the single crystal germanium ingot. In addition, due to the vertical growth procedure herein, tantalum ingots having reduced quantum pit density are reproducibly provided. For example, a tantalum ingot having a micropore density having a range of greater than about 0.025/cm2 and less than about 0.51/cm2; greater than about 0.025/cm2 and less than about 2626/cm2; greater than about 0.025/cm2 and reproducibly provided. Less than about 0.13/cm2; less than about 1313/cm2; and greater than about 0.025/cm2 and less than about 0.26/cm2. In some example implementations, the pit density can be controlled by controlling the rate of cooling and other conditions. Further, the single crystal substrate according to the innovation herein may have a carrier concentration of about 9 X 1017 to about 4 X 1 〇 18 or about 5 X 10 18 /cm 3 from the beginning growth portion to the end of the growth portion, and about 7 X 10·3. To 2 X 10·3 or 3 X 1 (T3 Q.cm resistivity, mobility of from about 950 cm 2 /Vs to about 450 cm 2 /Vs » further, the dislocation density may be less than about 500/cm 2 , or even less than about 200/cm2. Carrier concentration, shift and dislocation density can also be controlled by controlling the cooling rate and other conditions. Consistent with the growth procedure shown herein, for example, the growthable carrier concentration is from about lxlO17 to about 4X1018. /cm3, a resistivity of about 5χ1 (Γ3 to about 2xl (T2 n.cm, and/or a p-type germanium single crystal ingot/wafer of 200 mm having a mobility of about 1100 to about 250 cm2/Vs. Further, according to In some implementations, a 200 mm ingot having a dislocation density of less than about 300/cm2 can be grown. Figure 3B shows another exemplary method 80 for growing crystals using vertical gradient solidification (VGF) and vertical Brinell (VB) program steps, such The procedural steps reduce the density of the micropits and result in higher yields, which are consistent with the particular implementation of the innovations herein. Crystal growth process, for preparing
S -14 - 201224228 上述晶體生長之爐(82 )。爲了從晶種開始晶體生長,使 用VGF程序(84 )。在該晶體生長程序中之特定點,可使 用VB程序(86 )或VBS程序以完成晶體生長。當使用VB 或VBS程序時,將該熔體/固體線保持在一水準,然後以固 定條件持續該程序,此係因爲不需要VGF程序之體積減少 時通常所需之程序改變》在該程序之一說明性實施中,例 如可在如圖1A所示之該錐形區38上方約12 mm至約15 mm ( 大約1/2英吋)、約12mm至約45 mm或更高(諸如約30mm 至約45 mm )處使用VB程序。與實施及本文之實驗結果一 致,VGF及VB程序之組合可形成具有較少微坑之更佳晶體 。上述範例方法可與圖1A所示之爐一起使用,惟亦可與任 何其他晶體生長爐一起使用。該方法可用以生長直徑爲2 英吋至8英吋或更大之晶體。 在其他垂直生長實施中,根據本文之範例創新,提出 在包括加熱源、複數個加熱區、安瓿及坩堝之晶體生長爐 中生長單晶鍺(Ge)晶體的方法。在該等實施中,範例方 法可包括將Ge原料載入坩堝,密封該坩堝及容器,將該坩 堝置入晶體生長爐,熔融該坩堝中之Ge原料以產生熔體, 控制該熔體之結晶溫度梯度,同時將該熔體與晶種接觸放 置,經由該結晶溫度梯度及/或該坩堝相對於彼此之移動 而形成單晶鍺鑄錠,及冷卻該單晶鍺鑄錠。此外,由於該 等垂直生長程序,可重現地提供具有減少量子之微坑密度 的鍺鑄錠。例如,可重現地提供具有以下範圍之微坑密度 的鍺鑄錠:大於約0.025/cm2且小於約0.51/cm2 ;大於約 -15- 201224228 0.02 5/cm2且小於約0.2 6/cm2 ;大於約0.02 5/cm2且小於約 0.13/cm2 ;小於約〇.13/cm2 ;及大於約0.025/cm2且小於約 0.2 6/cm2。如本文其他處所述,可藉由控制冷卻速率及其 他條件控制此等微坑密度。此外,該方法可另外包括添加 砷(As)、鎵(Ga)及/或銻(Sb)作爲摻雜劑。 在一範例實施中,該方法可包括經由垂直梯度凝固( VGF)程序生長,且包括以約0.1至約l〇°C/小時之冷卻速 率且在介於約0.5至約10°C/cm之間的溫度梯度下進行之冷 卻程序。在其他範例實施中,該方法可包括以約0.1至約 10°C/小時之冷卻速率且在介於約0.5至約10°C/cm之間的溫 度梯度下之垂直布氏(VB)程序的晶體生長。在其他範例 實施中,該晶體生長方法可包括晶體生長/冷卻,其包括 經由垂直梯度凝固(VGF )程序及/或經由垂直布氏(VB )程序以約3°C/小時之冷卻速率冷卻約前5小時,並以約 3 0°C/小時至約45 °C/小時之冷卻速率冷卻該冷卻程序之其 餘期間》 如圖4所示,裝載坩堝90可位於坩堝27上方,且使得 坩堝27可裝載更多原料。特別是,該鍺原料92爲固體因此 無法緊密堆疊於坩堝27以待熔融。因此,該裝載坩堝係用 於容納可被熔融之額外原料並向下排入該坩堝,此形成坩 堝27中之較大鍺進料,繼而形成較大長度之鍺晶體。例如 ,最初可將約35至約65%之原料裝入該裝載坩堝90,並將 約65至約3 5%之原料直接裝入坩堝27。例如,與本文之一 些晶體生長方法一致,可將約10 kg之進料載入爐內,以S -14 - 201224228 The above crystal growth furnace (82). To initiate crystal growth from the seed crystal, the VGF program (84) was used. At a particular point in the crystal growth procedure, a VB program (86) or a VBS program can be used to complete the crystal growth. When using the VB or VBS program, keep the melt/solid line at a level and then continue the process in a fixed condition, which is usually required because the volume of the VGF program is not required to be reduced. In an illustrative implementation, for example, about 12 mm to about 15 mm (about 1/2 inch), about 12 mm to about 45 mm, or more (such as about 30 mm) above the tapered region 38 as shown in FIG. 1A. Use the VB program up to approximately 45 mm). Consistent with the implementation and experimental results herein, the combination of VGF and VB procedures results in a better crystal with fewer pits. The above exemplary method can be used with the furnace shown in Figure 1A, but can also be used with any other crystal growth furnace. This method can be used to grow crystals having a diameter of 2 inches to 8 inches or more. In other vertical growth implementations, in accordance with the example innovations herein, a method of growing single crystal germanium (Ge) crystals in a crystal growth furnace including a heat source, a plurality of heating zones, ampoules, and krypton is proposed. In such implementations, an exemplary method can include loading a Ge feedstock into a crucible, sealing the crucible and the vessel, placing the crucible into a crystal growth furnace, melting the Ge feedstock in the crucible to produce a melt, and controlling the crystallization of the melt. The temperature gradient is simultaneously placed in contact with the seed crystal, a single crystal germanium ingot is formed via the crystallization temperature gradient and/or movement of the crucible relative to each other, and the single crystal germanium ingot is cooled. In addition, due to these vertical growth procedures, tantalum ingots having reduced quantum pit density are reproducibly provided. For example, a crucible ingot having a micropore density having a range of greater than about 0.025/cm2 and less than about 0.51/cm2; greater than about -15 to 201224228 0.02 5/cm2 and less than about 0.26/cm2; greater than about is reproducibly provided. 0.02 5/cm2 and less than about 0.13/cm2; less than about 1313/cm2; and greater than about 0.025/cm2 and less than about 0.26/cm2. As described elsewhere herein, such pit density can be controlled by controlling the rate of cooling and other conditions. Additionally, the method may additionally include the addition of arsenic (As), gallium (Ga), and/or antimony (Sb) as dopants. In an exemplary implementation, the method can include growing via a vertical gradient solidification (VGF) procedure and including a cooling rate of from about 0.1 to about 10 ° C / hour and between about 0.5 to about 10 ° C / cm Cooling procedure performed between temperature gradients. In other example implementations, the method can include a vertical Brinell (VB) procedure at a cooling rate of between about 0.1 and about 10 ° C/hour and at a temperature gradient between about 0.5 and about 10 ° C/cm. Crystal growth. In other example implementations, the crystal growth method can include crystal growth/cooling, including cooling via a vertical gradient solidification (VGF) program and/or via a vertical Brinell (VB) program at a cooling rate of about 3 ° C/hour. The first 5 hours, and the remaining period of the cooling process is cooled at a cooling rate of about 30 ° C / hour to about 45 ° C / hour. As shown in FIG. 4, the loading cassette 90 can be located above the crucible 27, and the crucible 27 is made Can load more raw materials. In particular, the crucible material 92 is solid and therefore cannot be stacked tightly on the crucible 27 to be melted. Thus, the loading crucible is used to contain additional material that can be melted and discharged downward into the crucible, which forms a larger crucible feed in the crucible 27, which in turn forms a larger length of niobium crystal. For example, from about 35 to about 65% of the starting material can initially be charged to the loading crucible 90, and from about 65 to about 35% of the stock material can be directly charged to the crucible 27. For example, consistent with some of the crystal growth methods herein, about 10 kg of feed can be loaded into the furnace to
S -16- 201224228 製造本文之具有低微坑密度的200 mm之4英吋鑄錠。 現在’茲更詳細說明使用上述晶體生長爐及方法(結 合VGF及VB )所生長之4”( 100 mm )直徑鍺晶體的生長。 爲生長一範例晶體,該坩堝之尺寸爲直徑10〇 mm及長度 200 mm之晶體生長區40。該晶種井區42中之坩堝的直徑爲 7 mm。在一範例實施中,可載入10 kg鍺前驅物材料以用 於鑄錠生長。操作中,首先將鍺晶種插入PBN坩堝27底 部部分。其次,將約10 kg之鍺材料,且可於其中加入約 36 g之氧化硼作爲液態密封劑。然後,將載有進料之PBN 坩堝插入石英安瓿。在減壓下以石英蓋密封該石英安瓿。 然後將該石英安瓿載入爐中並置於坩堝支撐體上。 一旦該安瓿載入該爐中,可以大約150至200°C/小時之 速率加熱該石英安瓿。在一範例程序中,當晶種部分之溫 度到達熔點且在晶體生長區之鍺的熔融範圍(〜940至 955 °C)以上約 3至18°C時,可維持該溫度點直到所有單 晶鍺材料熔融(例如,在某些實施中,約2至4小時)爲止 。一旦單晶鍺材料熔融,先使用VGF法進行晶體生長。該 溫度之後可在較低溫加熱區緩慢降低以使從晶種部分開始 之晶體生長開始進行並持續通過過渡區直到該晶體生長區 冷卻爲止,與VGF及/或VB法相關聯時,在晶體生長程序 完成之後,以約3 °C /小時之冷卻速率冷卻約前5小時’並以 約3 0。(: /小時至約4 5 t /小時之冷卻速率冷卻該冷卻程序之 其餘期間。在其他範例實施中’晶體生長冷卻可以約0.1 至約1〇。(:/小時之冷卻速率及介於約0·5至約10°C/cm之間的 -17- 201224228 溫度梯度發生(例如,與VGF程序相關聯)。此外,在範 例VB程序中,可使用0.3至0.47°C/小時之晶體生長冷卻速 率,同時使該溫度梯度維持在1.2至1.8°C/cm。 根據本文之一些範例結合之VGF及VB程序,當於晶體 生長區中晶體已生長約1至約3英吋時,可開始VB程序。在 VB程序中,該坩堝下降速度受控制以使晶體生長區中冷卻 /生長參數精確,諸如冷卻速率爲約0.2至約0.5 °C/小時及/ 或溫度梯度爲0.3至約2.5°C/cm。經由此種程序可從200 mm 之長形鑄錠獲致形成長度約190 mm且高品質之晶體(即, 低微坑密度或「低MPD」),其晶體產率爲約95%。藉由 此等方法,可重現地提供具有以下範圍之微坑密度的鍺鑄 錠:大於約0.025/cm2且小於約0.51/cm2;大於約0.025/cm2 且小於約0.2 6/cm2 ;大於約0.02 5/cm2且小於約0.1 3/cm2 ; 小於約0.13/cm2 ;及大於約0.025/cm2且小於約0.26/cm2。 此外,根據本文之創新所製造的單晶基板從開始生長 部分至生長部分末端可具有約9 X 1017至約4 X 1018或約5 X 1018/cm3 (測得約 9 X 1017至約 4.86 X 1018/cm3之範圍)之 載子濃度,及約7 X 1〇·3至2 X 10·3或3 X 1〇_3 Q.cm (測得 約7.29 X 1〇·3至約2.78 X 10·3 Ω.cm之範圔。)之電阻率, 遷移率爲約 950 cm2/Vs至約 450 cm2/Vs (測得 95 5 cm2/Vs 及467 cm2/Vs之値)。此外,位錯密度可小於約5 00/cm2, 或甚至小於約200/cm2。 與圖4至5—致,提供用於生長單晶鍺(Ge)晶體之系 統及方法,其中一旦原始原料進料已熔融但在晶體生長開S -16- 201224228 This is a 200 mm 4 inch ingot with a low pit density. Now, the growth of 4" (100 mm) diameter 锗 crystals grown using the above crystal growth furnace and method (in combination with VGF and VB) will be described in more detail. To grow a sample crystal, the size of the crucible is 10 〇mm and A crystal growth zone 40 having a length of 200 mm. The diameter of the crucible in the seed well zone 42 is 7 mm. In an exemplary implementation, 10 kg of ruthenium precursor material can be loaded for ingot growth. In operation, first The seed crystal was inserted into the bottom portion of the PBN crucible 27. Next, about 10 kg of the crucible material was placed, and about 36 g of boron oxide was added as a liquid sealant. Then, the PBN crucible loaded with the feed was inserted into the quartz ampoule. The quartz ampoule is sealed with a quartz lid under reduced pressure. The quartz ampoule is then loaded into the furnace and placed on the crucible support. Once the ampoule is loaded into the furnace, it can be heated at a rate of about 150 to 200 ° C / hour. Quartz ampoule. In an exemplary procedure, when the temperature of the seed portion reaches the melting point and is about 3 to 18 ° C above the melting range (~ 940 to 955 ° C) of the crystal growth region, the temperature point is maintained until All single crystal coffins The material is melted (for example, in some embodiments, about 2 to 4 hours). Once the single crystal germanium material is melted, the VGF method is used for crystal growth. This temperature can be slowly lowered in the lower temperature heating zone to allow the seed crystal to be crystallized. Partially the initial crystal growth begins and continues through the transition zone until the crystal growth zone is cooled. When associated with the VGF and/or VB process, after the crystal growth procedure is completed, the cooling is cooled at a cooling rate of about 3 ° C / hr. The remaining period of the cooling procedure is cooled at a cooling rate of about 30 hr. (: /hr to about 4 5 t / hr. In other example implementations, 'crystal growth cooling can be from about 0.1 to about 1 〇. (: The cooling rate of /hour and the -17-201224228 temperature gradient between about 0.5 and about 10 °C/cm occur (for example, in association with the VGF program). In addition, in the example VB program, 0.3 can be used. The crystal growth cooling rate to 0.47 ° C / hour while maintaining the temperature gradient at 1.2 to 1.8 ° C / cm. According to some examples herein combined with the VGF and VB procedures, when the crystal growth region has grown about 1 in the crystal growth region Up to about 3 miles The VB program can be started. In the VB program, the helium falling speed is controlled to make the cooling/growth parameters in the crystal growth region accurate, such as a cooling rate of about 0.2 to about 0.5 ° C / hour and / or a temperature gradient of 0.3 to About 2.5 ° C / cm. Through this procedure, crystals of about 190 mm in length and high quality (ie, low pit density or "low MPD") can be obtained from a 200 mm elongated ingot, and the crystal yield is about 95%. By such methods, a bismuth ingot having a micropore density of the following range is reproducibly provided: greater than about 0.025/cm2 and less than about 0.51/cm2; greater than about 0.025/cm2 and less than about 0.26/cm2; Greater than about 0.02 5/cm 2 and less than about 0.1 3 /cm 2 ; less than about 0.13 / cm 2 ; and greater than about 0.025 / cm 2 and less than about 0.26 / cm 2 . Further, the single crystal substrate manufactured according to the innovation herein may have from about 9 X 1017 to about 4 X 1018 or about 5 X 1018/cm 3 from the starting growth portion to the end of the growth portion (measured from about 9 X 1017 to about 4.86 X 1018). The carrier concentration of the range of /cm3, and about 7 X 1 〇 3 to 2 X 10·3 or 3 X 1 〇 _3 Q.cm (measured to be 7.29 X 1 〇 · 3 to about 2.78 X 10 · The resistivity of 3 Ω.cm.) has a mobility of about 950 cm2/Vs to about 450 cm2/Vs (after measuring 95 5 cm2/Vs and 467 cm2/Vs). Furthermore, the dislocation density can be less than about 500/cm2, or even less than about 200/cm2. In conjunction with Figures 4 through 5, there are provided systems and methods for growing single crystal germanium (Ge) crystals in which once the raw material feed has melted but crystal growth
S •18- 201224228 始之前’可將額外原料熔體加入該坩渦(例如,於VGF及/ 或VB程序等),如此使得生長更長之單晶鑄錠。此外,該 方法可包括將第一 Ge原料載入包含容納晶種之晶種井的坩 堝內,將第二Ge原料載入容器以供補充Ge熔體材料,將該 坩堝及容器密封在安瓿中,及將該安瓿與坩堝一起置入具 有支撐該安瓿之可移動安瓿支撐體的晶體生長爐。此外, 範例實施可包括熔融該坩堝中之第一Ge原料以產生熔體, 熔融該容器中之第二Ge原料,並將該熔融之第二Ge原料加 入該熔體。其他範例實施可包括控制該熔體之結晶溫度梯 度以使該熔體與晶種接觸時結晶並形成單晶鍺鑄錠,及隨 意地冷卻該單晶鍺鑄錠。 在一範例實施中,形成單晶鍺鑄錠之步P可包括在晶 體生長區中產生約0.3至約2.5°C/cm之溫度梯度。此外,可 以0.2至約0.5 °C/小時之速率冷卻該單晶鍺鑄錠。此外,於 該結晶溫度梯度移動期間該晶體可維持固定。 根據特定範例實施,該單晶鍺鑄錠之直徑介於約50 mm至約200 mm (約2英吋至約8英吋)。在一實施中,例 如,該單晶鍺鑄錠之直徑可爲152.4 mm ( 6英吋)。此外 ,經由本文之創新所製造的直徑介於約50 mm至約200 mm (約2英吋至約8英吋)之單晶鍺鑄錠及晶圓可重現地提供 在下列範圍內之微坑密度:大於約〇.〇25/cm2及小於約 0.51/cm2 ;大於約0.025/cm2及小於約0.26/cm2 :大於約 0.025/cm2及小於約0.1 3/cm2 ;小於約0.1 3/cm2 ;及大於約 0.025/cm2及小於約 0.26/cm2。 -19- 201224228 此外,根據本文之創新所製造的直徑介於約 50 mm 至約200 mm (約2英吋至約8英吋)之單晶基板從開始生長 部分至生長部分末端可具有約9 x 1〇17至約4 x 1〇18或約5 x 1018/cm3 (測得約 9 X 1〇17 至約 4.86 X 1018/cm3 之範圍)之 載子濃度,及約7 X 10·3至2 x 10·3或3 x 10·3 fi.cm (測得 約7.29 X 10·3至約2.78 X 10_3 Q.cm之範圍之電阻率,遷移 率爲約 950 cm2/Vs 至約450 cm2/Vs (測得 955 cm2/Vs 及 467 cm2/Vs之値)。此外’位錯密度可小於約500/cm2’或甚 至小於約200/cm2 » 關於與本文之創新一致的系統,用於生長大直徑單晶 鍺晶體之範例設備可包含包括加熱源及複數個加熱區之晶 體生長爐,安瓿係經建構載入該爐中,其中該安瓿包括包 括裝載容器及具有晶種井之坩堝、可移動安瓿支撐體及偶 合至該晶體生長爐及該可移動安瓿支撐體之控制器。此外 ,該控制器可控制該加熱源之一或多個加熱區及該可驅動 安瓿支撐體以在該坩堝位於該爐中時於該坩堝上進行垂直 梯度凝固程序。 根據特定實施,該晶體生長爐可具有複數個加熱區, 諸如介於4至8個加熱區,介於5至7個加熱區,或6個加熱 區。與所希望之鑄錠/晶圓直徑一係,範例坩堝可具有介 於約50 mm至約200 mm (約2至約8英吋),或在一些實施 中,具有約150 mm (約6英吋)之直徑。 圖5A至5D顯示鍺晶體生長之其他範例實施,其與本 文之創新相關之特定實施樣態一致。圖5A至5 D係用於生S •18- 201224228 Before the start, additional feedstock melt can be added to the vortex (for example, in VGF and/or VB procedures, etc.), thus allowing the growth of longer single crystal ingots. Additionally, the method can include loading a first Ge feedstock into a crucible containing a seed crystal containing seed crystal, loading a second Ge feedstock into a vessel for replenishing the Ge melt material, and sealing the crucible and the vessel in the ampoule, And placing the ampoule together with the crucible into a crystal growth furnace having a movable ampoule support supporting the ampoule. Additionally, an exemplary implementation can include melting a first Ge feedstock in the crucible to produce a melt, melting a second Ge feedstock in the vessel, and adding the molten second Ge feedstock to the melt. Other exemplary implementations can include controlling the crystallization temperature gradient of the melt to crystallize and form a single crystal ruthenium ingot upon contact of the melt, and optionally cooling the single crystal ruthenium ingot. In an exemplary implementation, the step P of forming a single crystal germanium ingot may include producing a temperature gradient of from about 0.3 to about 2.5 ° C/cm in the crystal growth zone. Further, the single crystal germanium ingot may be cooled at a rate of 0.2 to about 0.5 ° C / hour. In addition, the crystal can remain fixed during the crystallization temperature gradient shift. According to a particular example implementation, the single crystal germanium ingot has a diameter of from about 50 mm to about 200 mm (about 2 inches to about 8 inches). In one implementation, for example, the single crystal germanium ingot may have a diameter of 152.4 mm (6 inches). In addition, single crystal germanium ingots and wafers having diameters ranging from about 50 mm to about 200 mm (about 2 inches to about 8 inches) made by the innovations herein are reproducibly provided in the following ranges of micropits. Density: greater than about 〇.〇25/cm2 and less than about 0.51/cm2; greater than about 0.025/cm2 and less than about 0.26/cm2: greater than about 0.025/cm2 and less than about 0.13/cm2; less than about 0.13/cm2; Greater than about 0.025/cm2 and less than about 0.26/cm2. -19- 201224228 Further, a single crystal substrate having a diameter of from about 50 mm to about 200 mm (about 2 inches to about 8 inches) manufactured according to the innovations herein can have about 9 from the beginning of growth to the end of the growth portion. a carrier concentration of x 1〇17 to about 4 x 1〇18 or about 5 x 1018/cm3 (measured in the range of about 9 X 1〇17 to about 4.86 X 1018/cm3), and about 7 X 10·3 to 2 x 10·3 or 3 x 10·3 fi.cm (measured in the range of about 7.29 X 10·3 to about 2.78 X 10_3 Q.cm, mobility of about 950 cm2/Vs to about 450 cm2/ Vs (measured to 955 cm2/Vs and 467 cm2/Vs). In addition, the 'dislocation density can be less than about 500/cm2' or even less than about 200/cm2. » About the system consistent with the innovations in this paper, for large growth An exemplary apparatus for a single crystal germanium crystal may comprise a crystal growth furnace comprising a heating source and a plurality of heating zones, the ampoule being constructed into the furnace, wherein the ampoule comprises a loading vessel and a seedling well, a movable ampoule a support and a controller coupled to the crystal growth furnace and the movable ampoule support. In addition, the controller can control the heating source One or more heating zones and the drivable ampoule support for performing a vertical gradient solidification procedure on the crucible when the crucible is in the furnace. According to a particular implementation, the crystal growth furnace may have a plurality of heating zones, such as 4 to 8 heating zones, between 5 and 7 heating zones, or 6 heating zones. Depending on the desired ingot/wafer diameter, the sample 坩埚 can have a range of from about 50 mm to about 200 mm (about 2 to about 8 inches), or in some implementations, having a diameter of about 150 mm (about 6 inches). Figures 5A through 5D show other example implementations of erbium crystal growth, which are specific implementations related to the innovations herein. The state is consistent. Figures 5A to 5 D are used for students.
S -20- 201224228 長單晶鍺晶體之設備的縱斷面圖,其說明與本發明相關之 特定實施樣態一致的範例晶體生長程序。圖5A顯示晶體生 長設備之實例的斷面圖設備。該設備可包括用於垂直梯度 凝固(VGF )生長程序及/或垂直布氏(VB)生長程序之 爐,且可包括爐1中之安瓿支撐體11,其中加熱器2係由多 個區所構成,各區係個別地受電腦控制之控制系統所控制 。各區之溫度可經調整以提供所希望之整體溫度曲線及該 熔體之受控制固化的溫度梯度。該溫度曲線及溫度梯度係 經調整,以使結晶界面一致地/可預期地向上移動通過該 熔體,例如,在晶體鑄錠生長區中產生約0.3至約2.5°C/cm 之溫度梯度。安瓿支撐體1 1可用以提供物理性支撐及容納 坩堝12的安瓿3之熱梯度控制(即,在一實施中,係由石 英製成),繼而能將晶種固持在晶種井18中。當該爐於操 作中時,安瓿支撐體11可於晶體生長程序期間軸向移動。 坩堝1 2可容納晶種1 7,從晶種1 7生長在該晶種頂部形成的 單晶。在一實施中,坩堝12可爲具有圓柱形晶體生長部分 13、較小直徑晶種井圓柱18及錐形過渡部分7的熱解之氮 化硼(pBN )結構。晶體生長部分13係於坩堝12頂部開口 ,且直徑等於晶體產物之所希望直徑。目前之工業標準晶 體直徑爲可切成晶圓之50.8、76_2、100.0及150.0 mm (2 、3、4及6英吋)直徑鑄錠。在說明性實施中,於坩堝I2 底部,晶種井圓柱1 8具有封閉底部,且直徑略大於高品質 晶種17,例如約6至25 mm’且長度爲約30至1〇〇 mm。圓 柱形晶體生長部分13及晶種井圓柱18可具有筆直壁’或可 -21 - 201224228 向外逐漸變小約1度至數度,以促進從該坩渦12移出晶體 。介於生長部分1 3與晶種井圓柱1 8之間的錐形過渡部分7 具有一有角度之側壁,其傾斜例如約45至60度,具有等於 生長區壁且連接於該生長區壁的較大直徑以及等於晶種井 壁且連接於該晶種井壁之較窄直徑。在其他實施中,該有 角度之側壁亦可爲比45至60度更陡或較不陡之其他角度。 在特定範例實施中,安瓿3可由石英製成。安瓿3可具 有與坩堝12相似之形狀。安瓿3在晶種生長區19中可爲圓 柱形,晶種井區19中具有較窄直徑,且在兩個區之間具有 錐形過渡區8之圓柱形。此外,坩堝12配接於安瓿3內部, 其間具有窄邊界。將作爲原料容器之第二上方容器4安置 於石英支撐體6上。該石英支撐體6密封於安瓿3之中間部 分。在本發明一實施中,該第二容器4係由pBN製成。大部 分原料5係塡充於該第二容器4中。於加熱程序期間,該原 料熔融且從第二容器4之底部孔滴落至主要坩堝12中。安 瓿3係之晶種井區19底部閉合,且於裝入該坩堝及原料之 後密封其頂部。可將作爲摻雜劑之砷(As )、鎵(Ga )及 /或銻(Sb)添加於安瓿12及/或第二容器4中。 在一些實施中,圓柱1 6可經成形以安瓿3成圓形接觸 ,其中圓柱16之上緣接觸該安瓿之錐形區8的肩部。此種 構造導致最小固體-固體接觸,此確使發生少許或無較不 可控制之熱傳導。因此,加熱可藉由其他更可控制之方法 產生。 在本文之創新的一範例實施中,在單晶鍺鑄錠生長階S -20- 201224228 A longitudinal section view of an apparatus for long single crystal germanium crystals illustrating an exemplary crystal growth procedure consistent with a particular embodiment of the present invention. Fig. 5A shows a sectional view device of an example of a crystal growth apparatus. The apparatus may include a furnace for a vertical gradient solidification (VGF) growth procedure and/or a vertical Brinell (VB) growth procedure, and may include an ampoule support 11 in the furnace 1, wherein the heater 2 is comprised of a plurality of zones Composition, each district is individually controlled by a computer-controlled control system. The temperature of each zone can be adjusted to provide the desired overall temperature profile and the temperature gradient of the controlled solidification of the melt. The temperature profile and temperature gradient are adjusted to cause the crystalline interface to move uniformly/predictably upward through the melt, e.g., to produce a temperature gradient of from about 0.3 to about 2.5 °C/cm in the crystal ingot growth zone. The ampoule support 1 1 can be used to provide physical support and thermal gradient control of the ampoule 3 containing the crucible 12 (i.e., in one embodiment, made of quartz), which in turn can hold the seed crystal in the seed well 18. When the furnace is in operation, the ampoule support 11 can move axially during the crystal growth process.坩埚1 2 can hold the seed crystal 17 and grow a single crystal formed on the top of the seed crystal from the seed crystal 17. In one implementation, the crucible 12 can be a pyrolytic boron nitride (pBN) structure having a cylindrical crystal growth portion 13, a smaller diameter seed well cylinder 18, and a tapered transition portion 7. The crystal growth portion 13 is attached to the top opening of the crucible 12 and has a diameter equal to the desired diameter of the crystal product. Current industry standard crystal diameters are 50.8, 76_2, 100.0, and 150.0 mm (2, 3, 4, and 6 inches) diameter ingots that can be cut into wafers. In an illustrative implementation, at the bottom of the crucible I2, the seed well cylinder 18 has a closed bottom and is slightly larger in diameter than the high quality seed crystal 17, for example about 6 to 25 mm' and has a length of about 30 to 1 mm. The cylindrical crystal growth portion 13 and the seed well cylinder 18 may have a straight wall ' or may be outwardly reduced by about 1 to several degrees to facilitate removal of crystals from the crucible 12 . The tapered transition portion 7 between the growth portion 13 and the seed well cylinder 18 has an angled sidewall that slopes, for example, by about 45 to 60 degrees, having a wall equal to the growth zone wall and attached to the growth zone wall. The large diameter and the narrower diameter of the seed well wall and connected to the seed well wall. In other implementations, the angled sidewalls may also be other angles that are steeper or less steep than 45 to 60 degrees. In a particular example implementation, the ampoule 3 can be made of quartz. The ampoule 3 can have a shape similar to that of the crucible 12. The ampoule 3 may be cylindrical in the seed growth zone 19, having a narrower diameter in the seed well zone 19 and a cylindrical shape having a tapered transition zone 8 between the two zones. In addition, the crucible 12 is mated inside the ampoule 3 with a narrow boundary therebetween. The second upper container 4 as a raw material container is placed on the quartz support 6. The quartz support body 6 is sealed in the middle portion of the ampoule 3. In an embodiment of the invention, the second container 4 is made of pBN. Most of the raw material 5 is filled in the second container 4. During the heating process, the raw material melts and drip from the bottom hole of the second container 4 into the main crucible 12. The bottom of the crystal seed well zone 19 of the Ampoule 3 is closed and the top of the material is sealed after the crucible and the raw material are loaded. Arsenic (As), gallium (Ga) and/or antimony (Sb) as dopants may be added to the ampoule 12 and/or the second container 4. In some implementations, the cylinder 16 can be shaped to form a circular contact with the ampoule 3 with the upper edge of the cylinder 16 contacting the shoulder of the tapered region 8 of the ampoule. This configuration results in minimal solid-solid contact, which does allow little or no controllable heat transfer. Therefore, heating can be produced by other more controllable methods. In an example implementation of the innovation of this paper, the growth order of single crystal bismuth ingots
S -22- 201224228 段,可以約〇 . 2至約0 · 5。(: /小時之速率降低該爐溫以使該單 晶錯纟春鏡生長。 圖5Α至圖5D之圖式順序顯示其他範例鍺生長程序’ 其包括熔融及供應鍺之特徵。參考該等圖式’圖5Α顯示範 例程序之初始狀態,其中固體鍺係存在上方容器4及柑堝 1 2二者中。作爲創新之加熱特徵及程序’該鍺熔體之中間 狀態接著示於圖5Β,其顯示該固體鍺於坩堝12中已熔融液 態的狀態。 該爐之加熱區的加熱元件可與個別之功率供應相關聯 地調整,因此對上方容器提供所需之熱能。更明確地說’ 可加熱該上方容器以使該上方容器4中之鍺開始熔融,且 該熔融之鍺經由容器4底部之孔流入坩堝12中。在一範例 實施中,將存在上方容器之爐的區域加熱至約940至約955 攝氏度數,或約945至約950攝氏度數。該程序持續到該上 方容器3中所有鍺均熔融且流入坩堝12中。 圖5Α至5D中所示之爐1爲可用於垂直梯度凝固(VGF )晶體生長程序的爐之實例。亦可其他其他爐及構造,諸 如垂直布氏。在VGF晶體生長程序中,於該晶體保持固定 時,以電動方式移動在固定熱源內的結晶溫度梯度。 爲進行垂直梯度凝固生長(VGF ),必須在該爐中確 立適當之溫度梯度曲線。該爐之加熱區係經由經程式化之 電腦針對其個別功率供應而分別且獨立控制,以加熱及冷 卻以滿足該爐結晶溫度及溫度梯度需求。關於鍺鑄錠之生 長,例如該爐溫波動可能需要在小於約±0.11內。在該爐 -23- 201224228 製備期間’如本文其他處之更詳細說明,將該鍺多晶原料 載入安瓿3。 如圖中所示,將錐形部分中具有孔之pBN裝載容器4安 置於位在安瓿3中之坩堝12上方的由石英製成之支撐體6上 。第二容器4可置於坩堝12上且在安瓿3內。該第二容器4 之孔可位於具有朝該安瓿3延伸之錐形的底部表面之中央 。坩堝3可具有接收從該第二容器4之底部中央的孔滴落之 熔融晶體的開口。該裝載容器4使得坩堝12可裝載更多原 料。特別是,該鍺原料5通常爲固體厚堆或碎塊,因此無 法緊密堆疊於坩堝12以待熔融。因此,該裝載容器係用於 容納可被熔體之額外原料並向下排入該坩堝12,此形成坩 堝12中之較大鍺進料,繼而形成較大長度及直徑之鍺晶體 。例如,最初可將約6 5 %之原料裝入該裝載容華4,並將 3 5%之原料直接裝入坩堝12。作爲非限制性實例,將5.1 15 kg之原料進料載於坩堝12中並將9.8 8 5 kg之進料載於裝載 容器4中,形成可產生150mm (6英吋)直徑鍺鑄錠之 1 5000 g ( 15 kg)進料》 在一實例中,該鍺可摻雜砷(As)。此處,可在裝載 該進料之前將例如9°偏移定向<1〇〇>晶種裝載入坩堝。將 原料進料及適當數量之摻雜劑裝載於該坩堝中並載入置於 石英安瓿3中的裝載容器內。將該安瓿及內容物抽空至約 2.00 X 1〇_4帕斯卡(約1·5 X 10·6托)之真空,之後將該安 瓿密封並載入爐中,如圖1Α所示。啓動該爐,並‘將該安瓿 及內容物加熱以使坩堝12中之原料熔融。於該生長期間,S -22- 201224228, can be about 〇 2 to about 0 · 5. The rate of (: / hour is lowered to increase the temperature of the single crystal to grow the single crystal. The sequence of Figures 5 to 5D shows the other examples of the growth procedure 'which includes the characteristics of melting and supplying enthalpy. Figure 5A shows the initial state of the sample procedure in which the solid lanthanide is present in both the upper vessel 4 and the citrus 12. As an innovative heating feature and procedure, the intermediate state of the mash is then shown in Figure 5, which The solid state is shown to be in a molten liquid state in the crucible 12. The heating elements of the heating zone of the furnace can be adjusted in association with the individual power supply, thereby providing the desired thermal energy to the upper vessel. More specifically, 'heatable The upper container is such that the crucible in the upper container 4 begins to melt, and the molten crucible flows into the crucible 12 through the hole in the bottom of the container 4. In an exemplary embodiment, the area of the furnace in which the upper container is present is heated to about 940 to Approximately 955 degrees Celsius, or about 945 to about 950 degrees Celsius. The procedure continues until all of the crucibles in the upper vessel 3 melt and flow into the crucible 12. The furnace 1 shown in Figures 5A through 5D is available for vertical ladders. An example of a furnace for solidification (VGF) crystal growth procedures. Other furnaces and configurations, such as vertical Brinell. In the VGF crystal growth program, the crystallization temperature in a fixed heat source is electrically moved while the crystal remains stationary. Gradient. For vertical gradient solidification growth (VGF), an appropriate temperature gradient curve must be established in the furnace. The furnace's heating zone is separately and independently controlled by a programmed computer for its individual power supply to heat and Cooling to meet the crystallization temperature and temperature gradient requirements of the furnace. For the growth of bismuth ingots, for example, the furnace temperature fluctuations may need to be less than about ± 0.11. During the preparation of the furnace -23-201224228 'more details elsewhere herein Explain that the ruthenium polycrystalline material is loaded into the ampoule 3. As shown in the figure, the pBN loading container 4 having the hole in the tapered portion is placed on the support made of quartz above the crucible 12 in the ampoule 3. 6. The second container 4 can be placed on the crucible 12 and within the ampoule 3. The aperture of the second container 4 can be centered on the bottom surface having a taper that extends toward the ampoule 3. The crucible 3 may have an opening for receiving molten crystal dripping from a hole in the center of the bottom of the second container 4. The loading container 4 allows the crucible 12 to be loaded with more material. In particular, the crucible material 5 is usually a solid thick pile or The pieces are therefore not stacked tightly on the crucible 12 to be melted. Therefore, the loading container is used to hold additional material that can be melted and discharged into the crucible 12, which forms a larger crucible feed in the crucible 12. Then, a larger length and diameter of the ruthenium crystal is formed. For example, about 65 % of the raw material can be initially charged into the loading capacitor 4, and 3 5% of the raw material is directly charged into the crucible 12. As a non-limiting example, A raw material feed of 5.1 15 kg was carried in crucible 12 and a feed of 9.8 8 5 kg was carried in loading vessel 4 to form 1 5000 g (15 kg) which produced a 150 mm (6 inch) diameter crucible ingot. Feeding In one example, the crucible can be doped with arsenic (As). Here, for example, a 9° offset orientation <1〇〇> seed crystal can be loaded into the crucible prior to loading the feed. The feedstock feed and the appropriate amount of dopant are loaded into the crucible and loaded into a loading vessel placed in the quartz ampoule 3. The ampoule and contents were evacuated to a vacuum of about 2.00 X 1 〇 4 Pascals (about 1.5 x 10·6 Torr), after which the ampoule was sealed and loaded into the furnace, as shown in Figure 1A. The furnace is started and the ampule and contents are heated to melt the material in the crucible 12. During this growth period,
S -24 - 201224228 由於鍺之熔點爲大約940 °C,故該爐係於大約1 000 °C之溫度 。可根據該鑄錠之不同位置而將該結晶界面溫度梯度調整 至約0.5至約l〇°C/cm。此外,可調整整體溫度曲線以提供 約1至2 mm/hr之結晶速率。在該固化作用完成之後,可以 約2 0至40 °C/小時冷卻該爐。從本文之此等範例程序所形成 之Ge鍺鑄錠可可重現地提供具有以下範圍之微坑密度:大 於約0.025/(;1112及小於約0.51/〇1112;大於約0.025/〇1112及小於 約0.26/cm2;大於約,,0.025/cm2及小於約0.13/cm2;小於約 0.1 3/cm2 ;及大於約 0.025/cm2 及小於約 0.2 6/cm2。 在其他實例中,本發明設備係由石英安瓿構成,於其 中可插入pBN裝載容器及坩堝二者,且支撐體6用以固定該 PBN裝載容器。關於範例尺寸,該坩堝於晶體生長區段中 可具有約150 mm之直徑,於晶體生長區段中可具有約160 mm之長度’及在晶種區段中約7 mm之直徑。在一範例實 施中’將<100>定向Ge晶種插入pBN坩堝之晶種井中並將 96 g作爲液態密封劑之三氧化硼置入該pBN坩堝中於該晶 種上方。然後,將總共14,974 g之Ge多晶材料分別載入 PBN坩堝及pBN容器且將pBN容器及坩堝二者均插入石英 安瓿中’並該石英安瓿係在約2_00 X 1〇-4帕斯卡(1.5x 10· 6托)之減壓下以石英蓋密封。然後將該密封之安瓿載入 爐中並置於安瓿支撐體上。 上述石英安瓿係以大約2 7 0。(: /小時之速率加熱。當溫 度在該結晶材料之熔點以上約30°C時,維持該加熱直到所 有結晶材料熔融爲止。 -25- 201224228 如圖6所示,揭示與本文之創新一致之用於生長單晶 鍺(Ge)晶體的範例方法。在—範例實施中’提供—種方 法,該方法用於將第一Ge原料載入包括容納晶種之晶種井 的坩堝,將第二Ge原料載入容器以供補充待位於安瓿內之 原料,將該坩堝及容器密封在安瓿中’及將該安瓿與坩堝 及在其中之該容器一起置晶體生長爐’控制該坩堝中之第 —Ge原料的熔融以產生熔體,控制該容器中之第二Ge原料 的熔融。此外此等方法可包括控制該溶融之第二Ge原料添 加於該熔體、控制該溶體之結晶溫度梯度以使得與晶種接 觸時該熔體結晶並形成單晶鍺鑄錠,及冷卻該單晶鍺鑄錠 其中一或多者。 其他範例實施可包括控制該容器中之第二Ge原料的熔 融,其包括控制施加於該第二Ge原料之熱及維持將該熔融 之第二Ge原料維持在溫度範圍內。此外,控制該熔融之第 二Ge原料添加於該熔體可包括使該熔體維持在指定之溫度 範圍內,且此範圍可爲約940至約955攝氏度數,或約945 至約9 5 0攝氏度數。此外,控制該熔融之第二Ge原料添加 於該熔體可包括將該熔體維持在指定溫度範圍內,諸如上 述範圍。 在又一其他範例實施中,加熱功率及/或一或多種冷 卻速率可經控制或以受控制方式降低,以產生具有在重現 提供之範圍內的晶體性質之Ge鑄錠。此外,由於此種程序 控制之故’可重現地提供具有降低微坑密度之單晶鍺鑄錠 (例如在本文所示之任一其他範圍內)。S -24 - 201224228 Since the melting point of bismuth is about 940 °C, the furnace is at a temperature of about 1 000 °C. The crystallization interface temperature gradient can be adjusted to between about 0.5 and about 10 ° C/cm depending on the location of the ingot. In addition, the overall temperature profile can be adjusted to provide a crystallization rate of about 1 to 2 mm/hr. After the curing is completed, the furnace can be cooled at about 20 to 40 ° C / hour. Ge(R) ingots formed from such exemplary procedures herein are reproducibly providing micropore densities having a range of greater than about 0.025/(;1112 and less than about 0.51/〇1112; greater than about 0.025/〇1112 and less than about 0.26/cm2; greater than about, 0.025/cm2 and less than about 0.13/cm2; less than about 0.13/cm2; and greater than about 0.025/cm2 and less than about 0.26/cm2. In other examples, the apparatus of the present invention is made of quartz. The ampoule is configured to insert a pBN loading container and a crucible therein, and the support 6 is used to fix the PBN loading container. With regard to the exemplary size, the crucible may have a diameter of about 150 mm in the crystal growth section for crystal growth. The segment may have a length of about 160 mm' and a diameter of about 7 mm in the seed segment. In an exemplary implementation, '<100> oriented Ge seed crystals are inserted into the pBN坩埚 seed well and 96 g Boron trioxide as a liquid sealant was placed in the pBN crucible above the seed crystal. Then, a total of 14,974 g of Ge polycrystalline material was loaded into the PBN crucible and the pBN container, and both the pBN container and the crucible were inserted into the quartz. Ampoule 'and the quartz ampoule in about 2_00 X 1 Sealed with a quartz cap under a reduced pressure of -4 Pascals (1.5 x 10·6 Torr). The sealed ampoule was then placed in a furnace and placed on an ampoule support. The above quartz ampoule was approximately 270. (: / Heating at an hourly rate. When the temperature is about 30 ° C above the melting point of the crystalline material, the heating is maintained until all of the crystalline material has melted. -25 - 201224228 As shown in Figure 6, it is disclosed for growth in accordance with the innovations herein. An exemplary method of a single crystal germanium (Ge) crystal. In an example implementation, a method is provided for loading a first Ge material into a seed crystal comprising a seed crystal containing a seed crystal, and loading the second Ge material a container for replenishing the raw material to be placed in the ampoule, sealing the crucible and the container in the ampoule 'and placing the ampoule with the crucible and the container therein in a crystal growth furnace' to control the melting of the Ge material in the crucible Controlling the melting of the second Ge material in the vessel to produce a melt. Further, the methods may include controlling the melted second Ge material to be added to the melt, controlling the crystallization temperature gradient of the solution to cause seeding Connect The melt crystallizes and forms a single crystal germanium ingot, and cools one or more of the single crystal germanium ingots. Other example implementations can include controlling the melting of the second Ge feedstock in the vessel, including control applied to The heat of the second Ge feedstock and maintenance maintains the molten second Ge feedstock within a temperature range. Further, controlling the molten second Ge feedstock to be added to the melt can include maintaining the melt at a specified temperature range The range may be from about 940 to about 955 degrees Celsius, or from about 945 to about 950 degrees Celsius. Additionally, controlling the molten second Ge feedstock to be added to the melt can include maintaining the melt within a specified temperature range, such as the above range. In still other example implementations, the heating power and/or one or more cooling rates may be controlled or reduced in a controlled manner to produce a Ge ingot having crystalline properties within the range provided by the reproduction. Moreover, single crystal germanium ingots having reduced micropit density (e.g., in any of the other ranges shown herein) are reproducibly provided for such program control.
S -26- 201224228 此外,藉由本文所示之程序,可重現地提供具有在上 述各種範圍內之微坑密度的鍺晶體而不使用外部氣體源所 供應之摻雜技術。該等缺點之許多方面可例如與使用經密 封安瓿相關(例如在真空下、在壓力及在其他條件下等等 密封),並避免諸如需要昂貴氣體供應硬體及控制系統/ 電子裝置等之相關聯複雜性。在一些實例中,本文之創新 可有利地與需要非接觸式摻雜技術的系統及方法相關聯。 因此,重現地提供具有在上述各種範圍內之位錯密的鍺晶 體而不使用接觸式摻雜技術及/或外部氣體源所供應之摻 雜技術。 在某些實施中,VGF方法可用以進行晶體生長。此外 ,在特定範例125mm長鑄錠生長程序中,在最低加熱區中 可先降低該加熱器功率以開始該晶種處之晶體生長,然後 在過渡區中可在降低該加熱器功率,其中冷卻速率可設爲 約0.3至約0.4°C/小時。此外,此種冷卻速率可維持大約7〇 小時》—旦結晶達到該主要生長區,可將適當區中的加熱 器功率降低以提供約0.4至約0.7°C/小時之冷卻速率,且結 晶界面溫度梯度爲1.2至約3.0°C/cm,二者均可維持大約 120小時。在結晶完成之後,以約20至約40°C/小時之冷卻 速率冷卻該爐直到其達到室溫爲止。 此處,形成鑄錠的主體長度爲125 mm,且完全爲單晶 。此等晶體從開始生長部分至生長部分末端可具有例如本 文之低微坑密度,且亦可具有約9 X 1017至約4 X 1018或約 5 X 1018/cm3 (測得約 9 X 1017至約 4.86 X l〇18/cm3之範圍 -27- ' 201224228 )之自由載子濃度,及7 χ 10·3至2 x 10_3或3 χ 10·3 Ω.cm (測得約7.29 x 10·3至約2.78 x 1(T3 Q.cm之範圍)之電阻 率,遷移率爲約950 cm2/Vs至約450 cm2/Vs (測得955 cm2/Vs及467 cm2/Vs之値)。此外,位錯密度可小於約 500/cm2,小於約200/cm2,或甚至小於約l〇〇/cm2。 在又其他VGF方法中,根據在特定範例200mm長鑄錠 生長程序,在最低加熱區中可先降低該加熱器功率以開始 該晶種處之晶體生長,然後在過渡區中可在降低該加熱器 功率,其中冷卻速率可設爲約0.1至約0.3 °c/小時。此外, 此種冷卻速率可維持大約70小時。一旦結晶達到該主要生 長區,可將適當區中的加熱器功率降低以提供約0.4至約 0· 7 °C/小時之冷卻速率,且結晶界面溫度梯度爲I.2至約 3 · 0 °C / cm,二者均可維持大約1 7 0小時。在結晶完成之後, 可以約20至約40°C/小時之冷卻速率冷卻該爐直到其達到室 溫爲止。 此處,形成鑄錠的主體長度爲2 00 mm,且完全爲單晶 。此等晶體從開始生長部分至生長部分末端可具有例如本 文之低微坑密度,且亦可具有約4 X 1017至約6 X 1〇18或約 5 X 1018/cm3 (測得約 4.34 X 1017至約 5.98 X 1018/cm3之範 圍)之自由載子濃度,及2 X 1(Γ2至4 X 10_3或3 X 10_3 Ω-cm (測得約 2.02 X 10·2 至約 3.86 X 1(T3 n.cm 之範圍)之 電阻率,遷移率爲約800 cm2/Vs至約250 cm2/Vs (測得713 cm2/Vs及271 cm2/Vs之値)。此外,位錯密度可小於約 300/cm2,或甚至小於約100/cm2。S -26- 201224228 Further, by the procedure shown herein, a germanium crystal having a pit density in the above various ranges is reproducibly provided without using a doping technique supplied from an external gas source. Many aspects of such shortcomings may be associated, for example, with the use of sealed ampoules (e.g., under vacuum, under pressure, and under other conditions, etc.) and avoid such as the need for expensive gas supply hardware and control systems/electronic devices, etc. Complexity. In some instances, the innovations herein may be advantageously associated with systems and methods that require non-contact doping techniques. Therefore, it is reproducibly provided with a germanium having a dislocation density within the above various ranges without using a doping technique of a contact doping technique and/or an external gas source. In certain implementations, the VGF method can be used to perform crystal growth. In addition, in a specific example 125 mm long ingot growth procedure, the heater power can be first reduced in the lowest heating zone to initiate crystal growth at the seed crystal, and then the heater power can be lowered in the transition zone where cooling The rate can be set from about 0.3 to about 0.4 ° C / hour. In addition, such a cooling rate can be maintained for about 7 hours. Once the crystallization reaches the main growth zone, the heater power in the appropriate zone can be reduced to provide a cooling rate of about 0.4 to about 0.7 ° C / hour, and the crystallization interface The temperature gradient is from 1.2 to about 3.0 ° C/cm, both of which can be maintained for about 120 hours. After the crystallization is completed, the furnace is cooled at a cooling rate of about 20 to about 40 ° C / hour until it reaches room temperature. Here, the body of the ingot is formed to have a length of 125 mm and is completely single crystal. Such crystals may have a low micropore density, for example, from the beginning of the growth portion to the end of the growth portion, and may also have a density of from about 9 X 1017 to about 4 X 1018 or about 5 X 1018/cm3 (measured from about 9 X 1017 to about 4.86). The free carrier concentration of X l〇18/cm3 range -27- ' 201224228 ), and 7 χ 10·3 to 2 x 10_3 or 3 χ 10·3 Ω.cm (measured to be 7.29 x 10·3 to approximately 2.78 x 1 (the range of T3 Q.cm) has a mobility of about 950 cm2/Vs to about 450 cm2/Vs (measured between 955 cm2/Vs and 467 cm2/Vs). In addition, the dislocation density It may be less than about 500/cm2, less than about 200/cm2, or even less than about 1 〇〇/cm 2. In still other VGF methods, according to the 200 mm long ingot growth procedure in a particular example, the lowest heating zone may be lowered first. The heater power is used to initiate crystal growth at the seed crystal, and then the heater power can be lowered in the transition zone, wherein the cooling rate can be set from about 0.1 to about 0.3 ° c / hr. In addition, the cooling rate can be maintained About 70 hours. Once the crystallization reaches the main growth zone, the heater power in the appropriate zone can be reduced to provide about 0.4 to about 0.7 ° C / small The cooling rate, and the crystallization interface temperature gradient is from I.2 to about 3 · 0 ° C / cm, both of which can be maintained for about 170 hours. After the crystallization is completed, it can be from about 20 to about 40 ° C / hour. The furnace is cooled at a cooling rate until it reaches room temperature. Here, the body of the ingot is formed to have a length of 200 mm and is completely single crystal. Such crystals may have, for example, low pits from the beginning of growth to the end of the growth portion. Density, and may also have a free carrier concentration of about 4 X 1017 to about 6 X 1 〇 18 or about 5 X 1018 / cm 3 (measured in the range of about 4.34 X 1017 to about 5.98 X 1018 / cm 3 ), and 2 X 1 (Γ2 to 4 X 10_3 or 3 X 10_3 Ω-cm (measured from about 2.02 X 10·2 to about 3.86 X 1 (range of T3 n.cm), mobility of about 800 cm 2 /Vs to about 250 cm2/Vs (measured at 713 cm2/Vs and 271 cm2/Vs). In addition, the dislocation density can be less than about 300/cm2, or even less than about 100/cm2.
-28- S 201224228 如此,應注意的是藉由本揭示之方法/程序所製造之 任何鍺晶體基板(例如鑄錠、晶圓等)特別在本文之創新 範圍內。此外,包括此等藉由本文之方法/程序任一者所 製造之鍺晶體基板的任何產物(如電子或光電子裝置等) 亦與本創新一致。 雖然前文已參考本發明之特定實施,但熟悉本技術之 人士將會暸解在不違背本發明之原理及精神的情況下可進 行該實施中之改變,本發明之範圍係由附述之申請專利範 圍所界定。 【圖式簡單說明】 該等構成本說明書一部分之附圖說明本發明各種實施 及實施樣態,以及與該等說明一起解釋本發明原理。該等 圖式中: 圖1A及1B爲範例晶體生長設備及坩渦的斷面圖,其與 本文之創新相關之特定實施樣態一致; 圖2顯示範例微坑,其與本文之創新相關之特定實施 樣態一致; 圖3 A及3 B顯示範例晶體生長方法,其與本文之創新相 關之特定實施樣態一致; 圖4顯示以將載有鍺之坩堝裝載於晶體生長爐之範例 方法,其與本文之創新相關之特定實施樣態一致; 圖5A至5D顯示鍺晶體生長之其他範例實施,其與本 文之創新相關之特定實施樣態一致;及 -29- 201224228 圖6係顯示晶體生長之其他範例方法的流程圖,其與 本文之創新相關之特定實施樣態一致。 【主要元件符號說明】 20 :晶體生長設備 22 :坩堝支撐體 24/1 :爐 26/3 :安瓿 2 7 / 9 9 /1 2 :坩堝 2 8 /1 7 :晶種 30 :單晶晶體/化合物 32 :原熔融材料 34/13 :圓柱形晶體生長部分 3 6 /1 8 :晶種井圓柱 3 8/44/7/8 :錐形過渡部分 40 :晶體生長區 4 2 :晶種井區 50/16 :圓柱 5 2 :中空核心 54 :傾斜絕緣材料邊緣 56 :輻射通道 6 〇 :爐加熱元件 90 :裝載坩堝 92 :原鍺材料-28-S 201224228 As such, it should be noted that any germanium crystal substrate (e.g., ingot, wafer, etc.) fabricated by the methods/procedures of the present disclosure is particularly within the innovations herein. In addition, any product (such as an electronic or optoelectronic device, etc.) comprising such a germanium crystal substrate manufactured by any of the methods/procedures herein is also in accordance with the innovation. While the invention has been described with reference to the specific embodiments of the present invention, it will be understood by those skilled in the art that the invention can be practiced without departing from the spirit and scope of the invention. The scope is defined. BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are incorporated in FIG. In the drawings: Figures 1A and 1B are cross-sectional views of an exemplary crystal growth apparatus and vortex vortex, which are consistent with the specific implementation aspects of the innovations herein; Figure 2 shows an exemplary micropit associated with the innovations herein Specific implementations are consistent; Figures 3A and 3B show an exemplary crystal growth method that is consistent with the particular implementation of the innovations herein; Figure 4 shows an exemplary method for loading a crucible-loaded crucible into a crystal growth furnace, It is consistent with the specific implementation aspects associated with the innovations herein; Figures 5A through 5D show other example implementations of erbium crystal growth consistent with the particular implementation aspects of the innovations herein; and -29-201224228 Figure 6 shows crystal growth A flow chart of other example methods that is consistent with the particular implementation of the innovations herein. [Description of main component symbols] 20: Crystal growth equipment 22: 坩埚 support 24/1: Furnace 26/3: Ampoule 2 7 / 9 9 /1 2 : 坩埚2 8 /1 7 : Seed crystal 30: Single crystal / Compound 32: Raw molten material 34/13: Cylindrical crystal growth portion 3 6 /1 8 : Seed well cylinder 3 8/44/7/8: Tapered transition portion 40: Crystal growth region 4 2: Seed well region 50/ 16: Cylinder 5 2 : Hollow core 54: Inclined insulating material edge 56: Radiant channel 6 〇: Furnace heating element 90: Loading 坩埚 92: Original 锗 material
S -30- 201224228 2 :加熱器 4 :第二上方容器 5 :原料 6:石英支撐體 1 1 :安瓿支撐體 1 9 :晶種生長區 -31S -30- 201224228 2 : Heater 4 : Second upper container 5 : Raw material 6 : Quartz support 1 1 : Ampoule support 1 9 : Seed growth zone -31
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