TW201222941A - HV battery connector - Google Patents

HV battery connector Download PDF

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Publication number
TW201222941A
TW201222941A TW100121677A TW100121677A TW201222941A TW 201222941 A TW201222941 A TW 201222941A TW 100121677 A TW100121677 A TW 100121677A TW 100121677 A TW100121677 A TW 100121677A TW 201222941 A TW201222941 A TW 201222941A
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TW
Taiwan
Prior art keywords
contact
battery
connection
electrical conductor
designed
Prior art date
Application number
TW100121677A
Other languages
Chinese (zh)
Inventor
Rolf Jetter
Christoph Kosmalski
Original Assignee
Tyco Electronics Amp Gmbh
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Application filed by Tyco Electronics Amp Gmbh filed Critical Tyco Electronics Amp Gmbh
Publication of TW201222941A publication Critical patent/TW201222941A/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/503Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

The present invention relates to a connection device (1) for the electrical connection of at least two battery cells (100), with at least two connecting parts (2a, 2b), which each have a contact section (3a, 3b) which is designed to be able to be connected to a battery contact (101) of the battery cells (100), with, at least in a mounting state (C) of the connection device (1), the connecting parts (2a, 2b) being connected together by an electrical conductor (5) which at least partially bridges the spacing (x101) between the battery contacts (101), and also to a connecting part (2a, 2b) of a connection device (1) which can be connected to a battery contact (101), with a contact section (3a, 3b) which is designed to be able to be connected to the battery contact (101) and a connection section (4a, 4b) which holds an electrical conductor (5), to a battery cell (100) and to the use of a contact element (9a) for conductor bars or backplanes. In order to compensate for manufacturing tolerances, provision is made according to the invention for the electrical conductor (5), at least in the mounting state (C), to be held displaceably by at least one connecting part (2a, 2b) in the direction of the spacing (x101), for the electrical conductor (5) to be designed as a pin contact (5) and for the at least one battery contact (101) to be designed to be complementary to at least one connecting part (2a, 2b) of a connection device (1).

Description

201222941 六、發明說明: 【發明所屬之技術領域】 本發明係關於-種連接裝置,其經由至少兩個連接部件 而電連接至少兩個電池單元(尤其是高電壓(Hv)電池),該 等連接部件各具有經設計以能夠連接至該等電池單元之電 池接點的-接觸部分,且至少在該連接裝置之一安裝狀態 中,該等連接部件係藉由至少部分橋接該等電池接點之間 之間隔的一電導體而連接在一起。 此外,本發明係關於一種一連接裝置之連接部件,其可 經由-接觸部分而連接至一電池接點,該接觸部分係經設 计以肖b夠連接至该電池接點及固持一電導體之一連接 分。 · 。 此外,本發明係關於一種具有至少一電池接點之電池單 元0 最後,本發明係關於一種用於導體棒或背板之一接觸元 件之用途。 70 【先前技術】 在汽車工業中,HV電池越來越多地用於儲存電動汽車 推進系統之能量。因為電力驅動在短時間内需要巨大 流,所以用纟電池單元之間t連接裝置必須具有—相當^ 之導電率。此外,連接裝置必須補償電池單元之間之= 之製造公差。此外,在汽車振動時,連接裝置必須可;: 觸電池接點’即完全不中斷”盡管對連接裝置之物理要求 很高,但連接裝置應易安裝且使生產儘可能便宜。 二 156I33.doc 201222941 吾人實際上已知用於電連接電池單元之連接裝置、此等 連接裝置之連接部件、電池接點及接觸元件之用途。通 常,電镜制料連接裝置,該#電€之端部具有緊釘至 電池接點之連接部件。由於電纜具撓性,所以可確保電池 之製造公差之補償。然而,電纜連接之生產及安裝昂貴。 電魔可焊接或捲曲至連接部件,此導致生產f用增加及電 纜與接觸元件之間之接觸區中之故障頻發。 由申請人提供之「快速鎖定」系統被稱為釘至接點之連 接部件之-替代m系統而言,接觸元件係插塞至一 電裝置之一接點(設計為一插腳或短軸)上。在安裝位置 中’接觸元件可閃鎖至該插腳。沿橫截面而受插口凹壓縮 之一彈簧構件可配置在用於該短軸之接觸元件之一圓柱插 在「快速鎖定」系統中,連接部件或其内所容納之接觸 元件同樣具有-電纜。迄今,吾人尚不瞭解「快速鎖定」 系統在HV電池之一連接裝置或電池橋接器中之用途。 【發明内容】 鑒於上述先前技術之缺點,本發明之一目的為提供一種 用於電池單元之可靠連接裝置,其補償公差且使處置及生 產儘可能簡易。 在涉及前述内容之連接裝置中,實現此目的使得至少在 安裝狀態中電導體係藉由至少—連接部件而沿間隔方向可 移位地固持。 對於涉及前述内容之連接部件,實現目的使得電導體被 156133.doc 201222941 設計為一插腳接點。 在涉及前述内容之電池單元中,實現目的使得至少一電 池接點係經設計以與根據本發明之一連接裝置之至少一連 接部件互補。 對於涉及前述内容之本身已知之—接觸元件之用途,藉 由在用於電連接兩個電池接點之一連接裝置中將接觸元件 用作為用於可移位地容納一電導體(設計為一插腳接點)之 -連接部件令之一插口接點而實現目的。 可進一步補充及改良根據本發明之解決方案,如本身各 有優點之以下另外實施例所期望。 因此’根據本發明之—連接裝置之-第-有利實施例, 可以簡易方式實現電導體在連接部件上之可移位地容納使 得電導通與連接部件之至少_者形成__插人式連接。為 連接。(M牛可(例如)具有用於連接電導體之連接部分, 其等被設計為可沿連接裝置之一間隔方向而裝配在一起之 一插塞凡件與配合插塞元件。該間隔方向可為與待耦合之 兩個電池接點之間之一亩绐―、 ’·、良或電池接點之中心線平行運行 之方向。 特定^之,可藉由具有包括電導體之連接部分之至少一 者而以簡易方式生產連接裝 為此’藉此所包括之連接 Μ或-接觸元件及電導體可(例如)形成_體。 根據連接裝置之另一可能音& V 1 Κ另了此貫施例,至少-連接部件或其 連接部分(作為一插口接點)之組能 一、 r a ^ . 心了允卉連接部件與電導 體簡易裝配在-起。為此,連接 丨仵之一連接接點可以簡 156I33.doc 201222941 易方式組態為一插口接點》 根據連接裝置之另一有利實施例,連接部件之至少一者 可具有一牢固元件,該至少一連接部件可憑藉該牢固元件 而鎖定在電池接點之一者上。例如,該牢固元件可為受推 壓之-螺栓或可接合電池接點上之_栓接或閃鎖辅助設備 之一閂鎖元件。因此,連接部件或連接裝置亦可以簡易方 式不可拆卸及可拆卸地緊固至電池。 連接部件之至少m有-牢固元件,其可與電 點之至少一者接合且至少在連接部件或連接裝置之一牢固 狀態中(在沿連接裝置之-連接方向之一投影中)可與各自 電池接點至少部分重疊。 根據另一可能實施例,連接奘 产“ ± 裝置可更好地補償公差及補 β振動使得至少在安裝狀離中 固持。 装狀&中電導體係以彈性可移動方式 導= 根據另一有利實施例,可以簡“式㈣ ==移動固持’使得至少在安裝狀態中至少-、 簧構件係配置於電導體與連接部分之至 =於連接部件之至少-者與各自電池接點之間且 /、各自電池接點相闕之至少—連 、、 而以彈性可移動方式固持二〉、-連接部件 分。因此,電導體或連接接/置之-電流傳輸路線之-部 好地補償公差及補償_安裝且允許更 定電阻值。 振動,此意謂可確保連續接點具有怪 156133.doc 201222941 根據另一可能實施例,可以 電部分免受接觸’使得在各裝置之帶 連接接點且使得殼體 中重璺。可以簡易方式實現 *女裝狀態 而可移位地接合彼此。因此,吏得殼體相對於彼此 可補償公差。 s妾裝置被密封,但仍 就涉及前述内容之連接部件而 例而改良根據本發明之解決方案,==一第一貫施 連接部件之一連接方向實㈣部分指定之 接部件之一产接方^ 垂直於由連接部分指定之連 文丨丨偷接方向而延伸。兮捲拉 置之卩古Α °亥橋接方向可平行於連接裝 置之間方向而延伸。因此,連 或-電導體或在某種程度上沿連接;:固持-電池接點 而可移位地固持,藉此(例 “橋接方向兩者 差。在此情況I若接觸部分被設度以補償公 了為有利。因此,可將連接部件簡易地插塞為 一插腳接點之電池接點上。可藉由將連接部件插塞至電、: ==而簡易快速地安裝連接部件或包括連接部件之一連 因此,可想到一安裝方法,其中連接部件之連接部分可 導體而連接以連接兩個電池翠元,且在各情況中 裝置之L分(其係_合以與連接部分-起導 =連接至各自電池接點’且在各情況中電導體係相對 i 之連接部分而至少沿間隔方向可移位地容納在 連接部分之至少一者上。 156133.doc 201222941 【實施方式】 以下使用參考附圖之若干實施例而以舉例方式更詳細地 解釋本發明。該等實施例僅表示可能之組態,其中可彼此 獨立地取得及省略如上所述之個別特徵。在該等實施例之 心述中,為簡單起見,相同特徵及元件具有相同元件符 號。 首先,參考顯示一連接裝置丨及複數個電池單元1〇〇之圖 1而描述根據本發明之連接裝置丨。連接裝置丨包括一第一 連接。卩件2a及一第二連接部件2b。連接部件以、2b係裝配 在一起且在各情況中被插塞至相鄰電池單元1〇〇之一電池 接點101上。因此,連接裝置!係處於一安裝狀態c,其中 連接裝置1 /β連接裝置1之一間隔方向X而將電池接點1 〇 1連 接在一起且可補償沿間隔方向X與沿連接裝置i之一側向方 向γ及一連接方向z兩者之公差。 圖2顯示處於一預安裝狀態A之連接裝置丨。在預安裝狀 態A中,連接部件2&、2b係經—定程度組裝使得其等可經 接合以沿間隔方向又進一步安裝。在各情況中,連接部件 2:、2b分別具有一第一接觸部分城_第二接觸部分外及 分別具有一第一連接部分4a及一第二連接部分仆。可經由 接觸部分3a、3b而沿連接方向Z將連接部件“、孔插塞至 電池接點HH上。在連接部分4a' 4b處’連接部件h、沘 可沿間隔方向X而裝配在一起。 一電導體5沿間隔方向X而自第二連接部件孔之一插塞部 分6b突出。插塞部分6b係經形成以與第一連接部件以之一 156133.doc -10- 201222941 插座心補m連接料2a於連接部分仏中形成 一插塞元件7a且第二連接部件21)於連接部分扑中形成一配 合插塞元件7b » 此外1-連接部件2a之接觸^3a具彳經設計以能夠 ,電池接點101接合之—牢固元件83。同樣地,第二連接 部件2b之接觸部分3b配有經設計以能夠與電池接點⑻接 合之一牢固元件8b。 圖3顯示處於一組裝狀態B之連接裝置丨,其中配合插塞 疋件7b破插入至插塞元件以中,因此自外側不再看得見插 塞疋件7b。準備沿連接方向2而將處於組裝狀態8之連接裝 置1推壓至電池接點1 0 1上。 電池接點1 01沿連接方向Z之反方向而自電池單元丨〇〇突 出且具有一圓柱形橫截面。在電池接點1〇1之一周邊表面 1〇2與一端面1〇3之間之過渡段中,電池接點1〇1具有促進 連接裝置1插塞至電池接點101上之一斜面1〇4。一板形牢 固輔助D又備1 〇 5沿連接方向z之反方向而自電池接點1 〇 1之 端面103突出且經設計以與牢固元件8a、肋配合。 圖4顯示處於安裝狀態c之連接裝置1,其中連接裝置1被 插塞至電池接點101上且跨過可根據各自製造公差而變動 之電池單元100之間之一間隔Xl〇〇。 圖5顯示處於安裝狀態c之沿圖4中所示之截面線d_d之 圖4中所繪示之連接裝置1。連接部件2a包括一接觸元件 9a ’其形成接觸部分3a中之一中空圓柱形電池接點插口 l〇a。沿橫截面而兩面凹收縮之一圓柱狀彈簧構件丨i係配 156133.doc 201222941 置在電池接點插口 1 〇a中。接觸部分3a之電池接點插口 i〇a 中之彈簧構件11沿間隔方向X及沿側向方向γ而以彈性可 移動方式牢固電池接點丨〇 1 ’且沿連接方向Z而可移位地牢 固電池接點101。因此,電池接點插口 1 〇a中之彈簧構件j i 促成沿間隔方向X、侧向方向γ及連接方向Z之公差之補 償。 接觸元件9a形成連接部件2a之連接部分4a中之一連接接 點12a。插口接點之一連接接點插口 13a(其中配置另一彈 簧構件11)係形成於連接接點i h上。另外彈簧構件i丨(其同 樣為圓柱形且沿橫截面而兩面凹收縮)圍住電導體5,因此 在連接部件2a之連接部分4a中,電導體5沿間隔方向χ而被 可移位地容納且沿側向方向γ及連接方向Ζ而以彈性可移 動方式被容納。 電導體5係形成為一連接插塞接點13b或插腳接點,其係 形成於連接部件2b之一配合接觸元件9b之一連接接點i2b 上。一電池接點插口 l〇b(其同樣為中空圓柱形)係形成於配 合接觸元件9b上。另一彈簧構件u(其為圓柱形且沿橫截 面而兩面凹收縮)係配置在電池接點插口 1〇b中,該構件徑 向接合在其内侧上之電池接點1〇1周圍且被徑向向外支撐 在電池接點插口 l〇b中。 由於圖5中所示之接觸元件9a與配合接觸元件外之配 置,電導體5至少部分橋接電池接點1〇1之中心線河…之間 之一間隔Χιοι。分別在各自接點插口 1〇a、i〇b或13a中,電 池接點101係沿連接方向2而可移位地固持,且設計為一插 I56I33.doc 12 201222941 腳接點之呈連接插塞接點13b形式之電導體5係沿間隔方向 X而可移位地固持》由於可移位地固持而確保公差之補 償,彈簧構件11既補償公差又補償由各自接點1〇1及13b周 圍之彈性接合引起之振動。此外,各自接點插口丨以、i〇b 及13a中之彈簧構件11藉由接觸元件%或配合接觸元件外 之連接接點14a、14b而以彈性方式將接觸力引入至電池接 點插口 10a、10b中。 因此,彈簧構件11不僅執行一機械支撐及滑動功能,且 形成-電流傳輸路線之部分,該電流傳輸路線經由電池接 點插口 10a中之彈簧元件1丨、經由接觸元件、連接接点 插口 13a中之彈簧元件u、連接插塞接點nb '電導體$、 配置在電池接點插口 10b中之彈簧構件丨丨而延伸於電池接 點插口 10 a中所容納之電池接點i Q i與電池接點插口 i 〇 b中 所容納之電池接點1 〇 1之間。 此外,接觸元件9a及配合接觸元件处分別被容納在一殼 體15a或15b中。@體15a形成插座6ae殼體15b形成插塞部 分6b。在組裝狀態B中及在連接袭置之安裝狀態c中,插 座6a與插塞部分6b形成—重疊區16,其中殼體…與⑸沿 連接方向ZfM皮此可移位地部分重#。因此,殼體…及 _ 呆首先補償沿間隔方向乂之公差及其次藉由密封全部 帶電部件(即,電池接點101與接觸元件%及配合接觸元件 9b兩者)而保護免受接觸。 此外,圖5中清晰顯示在各情況中牢固元件、此係沿 間隔方向X而可移位地固持在分別形成於殼體⑸及w之 i56133.doc -13- 201222941 -孔中之-導引件m或⑺中。在各情況中,牢固元件 8a、8b具有检接元件18a及18b。拴接元件心、⑽係經設 計以接合形成於電池接點101之板形牢固輔助設備1〇5與端 面103之間之電池接點1〇1之一栓接插口 1〇6。 牢固元件8a係處於一未栓接位置u,在該位置中牢固元 件8a係與权接谷器1 〇6脫離。牢固元件8a之栓接元件1上 之一接合輪廓19a係經設計以與固持牢固輔助設備1〇5之電 池接點101之一圓柱形柄部1 〇 7互補。 栓接元件8b係處於一栓接位置l,在該位置中栓接元件 8b接合栓接插口 1〇6。因此,牢固元件扑之一栓接元件i8b 上之不可見接合輪廓19b至少部分圍住電池接點1〇1之端面 1〇3與牢固輔助設備105之間之柄部1〇7,且因此確保牢固 元件8b與牢固輔助設備105在沿連接方向乙之反方向之一投 景> 中或牢固元件8b與端面103在沿連接方向z之一投影中重 疊於最大可能區域中。此保證連接裝置丨在電池接點】〇】上 之牢固固持且將連接裝置1不可拆卸地固持在電池接點1 〇1 上’但叶算平行於連接方向Z所量測之栓接插口 1 〇6之一高 度使付其南度超過沿連接方向Z所量測之检接元件18 a、 18b之一高度且因此允許存在某一間隙,此促進沿連接方 向Z之公差之補償。 與上述實施例之偏差可落在本發明範圍内。 因此,只要能夠將連接部件2a、2b有利地裝配在一起, 連接部分4a、4b就未必具有一插座6a或一插塞部分6b。電 導體5未必與配合接觸元件9b形成一體。替代地,(例如)可 156133.doc 24 201222941 將一插腳或短軸用作為電導體5,該插腳或短軸係可移位 地固持在朝向彼此打開之兩個連接接點插口 13a中,在各 情況中,連接接點插口 13a係由一接觸元件9a提供β亦可 不藉由一插塞機構而實現導體5之可移位地容納。 連接接點14a、14b未必分別具有一電池接點插口 I〇a或 l〇b,但可(例如)被設計為插腳接點,該等插腳接點可經設 计以能夠被插塞至對應被設計為插腳接點插口之電池接點 101中。又,電池接點J i及電池接點插口 1 〇a、^⑽可具有 另外替代形式,只要其等係經設計以彼此互補且允許補償 么差以及沿連接部件2&及2b之連接方向z之可移位地安 裝。亦可想到將連接部件2&、2b閂鎖或釘至電池接點ι〇ι 以取代與拴接元件18a、18b之輔助設備之栓接。 在各it况中,殼體15a、15b係經設計以未必將接觸元件 %或配合接觸70件9b圍成—體,但可由複數個部件組成。 因此(例如)可想到藉由至少部分囊封接觸元件、外而 實現一免受接觸保護。 【圖式簡單說明】 圖1顯示將兩個電池單元之電池接點連接在一起之根據 本發明之-連接裝置之-圖解透視圖; 連 圖2顯示根據本發明之一連接裴置之一第一及一第 接部件之一圖解透視圖; 兩個電池單元之電池接點上之根 不之兩個電池接點之間之間隔之根 圖3顯示準備被插塞至 據本發明之一連接裝置; 圖4顯示橋接圖3中所 156133.doc 201222941 據本發明之一連接裝置之一圖解透視圖;及 圖5顯示沿圖4中之截面線D-D之圖4中所示之連接裝置 之一圖解透視橫截面圖。 【主要元件符號說明】 1 連接裝置 2a 第一連接部件 2b 第二連接部件 3a 第一接觸部分 3b 第二接觸部分 4a 第一連接部分 4b 第二連接部分 5 電導體 6a 插座 6b 插塞部分 7a 插塞元件 7b 配合插塞元件 8a 牢固元件 8b 牢固元件 9a 接觸元件 9b 配合接觸元件 10a 電池接點插口 10b 電池接點插口 11 彈簧構件 12a 連接接點 156133.doc -16· 201222941 12b 連接接點 13a 連接接點插口 13b 連接插塞接點 14a 連接接點 14b 連接接點 15a 殼體 15b 殼體 16 重疊區 17a 導引件 17b 導引件 18a 栓接元件 18b 栓接元件 19a 接合輪廓 100 電池單元 101 電池接點 102 周邊表面 103 端面 104 斜面 105 牢固輔助設備 106 检接插口 107 柄部 A 預安裝狀態 B 組裝狀態 C 安裝狀態 156133.doc -17- 201222941 L 栓接位置 Μιοι 中心線 u 未栓接位置 XlOO、XlOl 間隔 X, 橋接方向 -18- 156133.doc201222941 VI. Description of the Invention: [Technical Field] The present invention relates to a connecting device that electrically connects at least two battery cells (especially high voltage (Hv) cells) via at least two connecting members, such The connecting members each have a contact portion designed to be connectable to battery contacts of the battery cells, and at least partially bridge the battery contacts at least in one of the mounting states of the connecting device The electrical conductors are spaced apart and connected together. Furthermore, the present invention relates to a connecting member of a connecting device which is connectable via a contact portion to a battery contact, the contact portion being designed to be connected to the battery contact and to hold an electrical conductor One of the connection points. · . Furthermore, the invention relates to a battery unit having at least one battery contact. Finally, the invention relates to the use of a contact element for a conductor rod or a backing plate. 70 [Prior Art] In the automotive industry, HV batteries are increasingly used to store the energy of electric vehicle propulsion systems. Since the electric drive requires a large flow in a short time, the t-connecting device between the battery cells must have a conductivity equivalent to that. In addition, the connecting device must compensate for manufacturing tolerances between the battery cells. In addition, when the vehicle vibrates, the connecting device must be able to:: Touch the battery contacts 'that is completely uninterrupted'. Although the physical requirements for the connecting device are high, the connecting device should be easy to install and make the production as cheap as possible. 2156I33.doc 201222941 We actually know the connection means for electrically connecting the battery cells, the connecting parts of the connecting devices, the battery contacts and the contact elements. Usually, the end of the electric mirror connection device has Tightening to the connection parts of the battery contacts. Due to the flexibility of the cable, it ensures the compensation of the manufacturing tolerances of the battery. However, the cable connection is expensive to produce and install. The electric magic can be welded or crimped to the connecting parts, which leads to the production f The use of the increase and the frequent occurrence of faults in the contact area between the cable and the contact element. The "quick lock" system provided by the applicant is called the connection part of the nail to the contact - in place of the m system, the contact element is inserted Plug into a contact (designed as a pin or stub) of an electrical device. In the mounting position the contact element can be flashed to the pin. The yoke is concavely compressed along the cross section. One of the contact members of the contact member for the stub shaft is inserted into the "quick lock" system, and the connecting member or the contact member accommodated therein also has a cable. So far, we have not understood the use of the "quick lock" system in one of the HV battery connectors or battery bridges. SUMMARY OF THE INVENTION In view of the above-discussed deficiencies of the prior art, it is an object of the present invention to provide a reliable connection device for a battery unit that compensates for tolerances and makes handling and production as simple as possible. In the connection device relating to the foregoing, this object is achieved in that the conductance system is displaceably held in the spacing direction by at least the connecting member, at least in the mounted state. For connection components involving the foregoing, the object is achieved such that the electrical conductor is designed as a pin contact by 156133.doc 201222941. In a battery unit relating to the foregoing, the object is achieved such that at least one of the battery contacts is designed to be complementary to at least one of the connecting members of the connecting device according to the invention. For the use of contact elements known per se in the context described above, the contact element is used as a means for displaceably accommodating an electrical conductor (designed as one) in a connection device for electrically connecting two battery contacts Pin connector) - The connection component allows one of the socket contacts to achieve the purpose. The solution according to the invention may be further supplemented and improved as desired by the following additional embodiments which each have their own advantages. In accordance with the invention, the first advantageous embodiment of the connecting device makes it possible to displaceably accommodate the electrical conductor on the connecting part in such a way that the electrical conduction and the connecting component form at least one connection. . For connection. (M cattle may, for example, have connection portions for connecting electrical conductors, etc., which are designed to be fitted together with one of the plug-in members and the mating plug members in one of the spacing directions of the connecting means. The spacing direction may be The direction parallel to the center line of one of the two battery contacts to be coupled, the ', ', or the battery contact. The specific ^ can be at least connected by the connecting portion including the electrical conductor In one simple way, the connection is produced in a simple manner. For this purpose, the connection or the contact element and the electrical conductor are included, for example, to form a body. According to another possible sound of the connection device, V 1 According to the embodiment, at least the group of the connecting member or the connecting portion thereof (as a socket contact) can be one, ra ^. The core connecting component and the electric conductor are easily assembled. For this, one of the connecting ports The connection contact can be configured as a socket contact according to another advantageous embodiment of the connection device. According to another advantageous embodiment of the connection device, at least one of the connection members can have a fastening element by which the at least one connection component can be secured element And locking on one of the battery contacts. For example, the secure element can be a push-bolt or a latching element that can engage one of the bolting or flash lock auxiliary devices on the battery contacts. Alternatively, the connecting device can be non-detachably and detachably fastened to the battery in a simple manner. At least m of the connecting member has a secure element engageable with at least one of the electrical points and at least in a secure state of the connecting member or the connecting device Medium (in one projection along the connection direction of the connection device) may at least partially overlap with the respective battery contact. According to another possible embodiment, the connection "production" can better compensate for tolerances and compensate for beta vibrations such that at least The mounting & middle conductance system is guided in an elastically movable manner. According to another advantageous embodiment, it is possible to simply "form (4) == move and hold" so that at least in the mounted state - at least the spring member Disposed at least between the electrical conductor and the connecting portion to at least one of the connecting members and the respective battery contacts and/or the respective battery contacts are elastically movable The type of holding 2>--connecting parts is divided. Therefore, the electrical conductor or the connection/set-current transmission line part compensates for tolerance and compensation _ installation and allows for a fixed resistance value. Vibration, which means continuous The contact has a blame 156133.doc 201222941 According to another possible embodiment, the electrical portion can be protected from contact' such that the straps are connected at the respective devices and the housing is duplicated. The female dressing state can be implemented in a simple manner. Positioning the two to each other. Therefore, the housings can be compensated for tolerances relative to each other. The device is sealed, but the solution according to the invention is still improved with respect to the connecting parts of the foregoing, == a first pass One of the connecting members of the connecting member is connected to the real part of the connecting member (4), and the connecting portion of the connecting member is perpendicular to the staggering direction specified by the connecting portion. The winding direction of the winding roll can be extended parallel to the direction between the connecting devices. Therefore, the or-electric conductors are connected to the battery contacts to some extent; the holding-battery contacts are displaceably held, whereby (the "bridge direction is poor". In this case, if the contact portion is set It is advantageous to compensate for the public. Therefore, the connecting member can be easily plugged into the battery contact of a pin contact. The connecting member can be easily and quickly installed by plugging the connecting member to electricity: == Including one of the connecting members, a mounting method is conceivable in which the connecting portion of the connecting member can be connected in a conductor to connect the two battery elements, and in each case the L-part of the device (which is combined with the connecting portion - The start-up = connection to the respective battery contact 'and in each case the connection portion of the conductance system relative to i is at least displaceably accommodated in at least one of the connection portions in the spacing direction. 156133.doc 201222941 [Embodiment] The invention is explained in more detail by way of example with reference to several embodiments of the accompanying drawings, which illustrate only possible configurations in which individual features as described above can be taken and omitted independently of one another In the description of the embodiments, the same features and elements have the same element symbols for the sake of simplicity. First, the connection according to the present invention will be described with reference to FIG. 1 showing a connecting device and a plurality of battery cells 1 The device 丨 includes a first connection, a member 2a and a second connecting member 2b. The connecting members are assembled together, 2b, and in each case are plugged into one of the adjacent battery units 1 The battery contacts 101. Therefore, the connecting device! is in a mounting state c, wherein one of the connecting devices 1 / β connecting device 1 is spaced in the direction X to connect the battery contacts 1 〇 1 together and can compensate for the spacing direction X Tolerance with both the lateral direction γ and a connecting direction z along the connecting device i. Figure 2 shows the connecting device 处于 in a pre-installed state A. In the pre-installed state A, the connecting members 2&, 2b are a degree of assembly such that they can be joined for further installation in the spacing direction. In each case, the connecting members 2, 2b each have a first contact portion outside the second contact portion and each have a first connection The connecting portion 4a and the second connecting portion can be connected via the contact portions 3a, 3b in the connecting direction Z, and the hole is plugged to the battery contact HH. At the connecting portion 4a' 4b, the connecting member h, 沘They can be assembled together in the spacing direction X. An electrical conductor 5 protrudes from the plug portion 6b of one of the second connecting member holes in the spacing direction X. The plug portion 6b is formed to be one with the first connecting member 156133 .doc -10- 201222941 Socket core filler material 2a forms a plug element 7a in the connecting portion 且 and the second connecting member 21) forms a mating plug element 7b in the connecting portion. In addition, the 1-connecting member 2a The contact ^3a is designed to be capable of bonding the battery contacts 101 to the secure element 83. Similarly, the contact portion 3b of the second connecting member 2b is provided with a securing member 8b designed to be engageable with the battery contact (8). Fig. 3 shows the connecting device 处于 in an assembled state B in which the mating plug member 7b is broken into the plug member, so that the plug member 7b is no longer visible from the outside. It is prepared to push the connecting device 1 in the assembled state 8 to the battery contact 1 0 1 in the connecting direction 2. The battery contact 101 protrudes from the battery unit 沿 in the opposite direction to the connecting direction Z and has a cylindrical cross section. In the transition between the peripheral surface 1 〇 2 of one of the battery contacts 1 〇 1 and the end face 1 〇 3, the battery contact 1 具有 1 has a plug 1 for facilitating the plugging of the connecting device 1 to the battery contact 101 〇 4. A plate-shaped fastening aid D is further provided with a 〇 5 projecting from the end face 103 of the battery contact 1 〇 1 in the opposite direction of the connecting direction z and designed to cooperate with the fastening member 8a and the rib. Fig. 4 shows the connecting device 1 in the mounted state c, wherein the connecting device 1 is plugged onto the battery contact 101 and spans an interval X1 之间 between the battery cells 100 which can be varied according to respective manufacturing tolerances. Fig. 5 shows the connecting device 1 shown in Fig. 4 along the section line d_d shown in Fig. 4 in the mounted state c. The connecting member 2a includes a contact member 9a' which forms a hollow cylindrical battery contact socket l〇a in the contact portion 3a. One of the cylindrical spring members 丨i is folded along the cross section and is 156133.doc 201222941 placed in the battery contact socket 1 〇a. The spring member 11 in the battery contact socket i〇a of the contact portion 3a is elastically movable to secure the battery contact 丨〇1' in the spacing direction X and in the lateral direction γ and is displaceably movable in the connecting direction Z Firm battery contact 101. Therefore, the spring member j i in the battery contact jack 1 促a contributes to the compensation of the tolerances in the spacing direction X, the lateral direction γ, and the connecting direction Z. The contact member 9a forms one of the connection portions 12a of the connecting portion 4a of the connecting member 2a. One of the socket contacts is connected to the contact socket 13a (in which another spring member 11 is disposed) formed on the connection contact i h . In addition, the spring member i丨 (which is also cylindrical and concavely constricted in cross section) encloses the electrical conductor 5, so that in the connecting portion 4a of the connecting member 2a, the electric conductor 5 is displaceably displaced in the spacing direction It is accommodated and accommodated in a laterally movable direction γ and a connecting direction 以 in an elastically movable manner. The electric conductor 5 is formed as a connection plug contact 13b or a pin contact which is formed on one of the connection contacts ib of one of the coupling members 2b. A battery contact socket l〇b (which is also a hollow cylindrical shape) is formed on the mating contact member 9b. Another spring member u, which is cylindrical and concave in both directions in cross section, is disposed in the battery contact socket 1b, which radially engages around the battery contact 1〇1 on the inner side thereof and is Supported radially outward in the battery contact socket l〇b. Due to the arrangement of the contact elements 9a and the mating contact elements shown in Figure 5, the electrical conductors 5 at least partially bridge the gap between the centerline rivers of the battery contacts 1〇1. In the respective contact sockets 1a, i〇b or 13a, the battery contacts 101 are displaceably held in the connecting direction 2, and are designed as a plug-in I56I33.doc 12 201222941 pin contacts are connected The electric conductor 5 in the form of the plug contact 13b is displaceably held in the spacing direction X. The compensation of the tolerance is ensured by the displaceable holding, and the spring member 11 compensates for the tolerance and compensates for the respective contacts 1〇1 and 13b. Vibration caused by elastic engagement around. In addition, the spring members 11 of the respective contact sockets 〇, i, b and 13a elastically introduce the contact force to the battery contact socket 10a by the contact elements % or the connection contacts 14a, 14b outside the contact elements. , 10b. Therefore, the spring member 11 not only performs a mechanical support and sliding function, but also forms part of a current transmission path via the spring element 1 in the battery contact socket 10a, via the contact element, in the connection contact socket 13a The spring element u, the connection plug contact nb 'the electric conductor $, the spring member disposed in the battery contact socket 10b, and the battery contact i Q i accommodated in the battery contact socket 10 a are connected to the battery Between the battery contacts 1 〇1 in the point socket i 〇b. Further, the contact member 9a and the mating contact member are housed in a casing 15a or 15b, respectively. The @body 15a forms the socket 6ae and the housing 15b forms the plug portion 6b. In the assembled state B and in the mounted state c of the connection, the socket 6a and the plug portion 6b form an overlap region 16, wherein the casing ... and (5) are partially displaced in the connecting direction ZfM. Therefore, the housings ... and _ are first compensated for tolerances in the spacing direction and then protected from contact by sealing all of the live parts (i.e., the battery contacts 101 and the contact elements % and the mating contact elements 9b). In addition, it is clearly shown in FIG. 5 that in each case, the fastening element is displaceably held in the spacing direction X and guided in the holes of the housing (5) and the i56133.doc -13 - 201222941 - respectively. In piece m or (7). In each case, the secure elements 8a, 8b have access elements 18a and 18b. The splicing element core, (10) is designed to engage one of the battery contacts 1 〇 1 of the battery-shaped contact auxiliary device 1 〇 5 and the end surface 103 of the battery contact 101. The secure element 8a is in an unplugged position u in which the secure element 8a is disengaged from the weighted bar 1 〇6. One of the engagement profiles 19a of the bolting element 1 of the secure element 8a is designed to complement the cylindrical shank 1 〇 7 of one of the battery contacts 101 holding the secure auxiliary device 1〇5. The bolting element 8b is in a bolted position 1 in which the bolting element 8b engages the bolted socket 1〇6. Therefore, the invisible joint profile 19b on the bolting element i8b of the secure element at least partially encloses the shank 1〇7 between the end face 1〇3 of the battery contact 1〇1 and the secure auxiliary device 105, and thus ensures The fastening element 8b and the fastening aid 105 are in one of the projections in the opposite direction of the connecting direction B or the fastening element 8b and the end face 103 are overlapped in the maximum possible area in one of the projections in the connecting direction z. This ensures that the connecting device is firmly held on the battery contact 且 且 and the connecting device 1 is non-detachably held on the battery contact 1 〇 1 'but the blade is parallel to the connection direction Z measured by the bolted socket 1 One of the heights of the crucible 6 is such that it exceeds the height of one of the inspection elements 18 a, 18b measured in the connection direction Z and thus allows a certain gap to be present, which promotes the compensation of the tolerances in the connection direction Z. Deviations from the above embodiments may fall within the scope of the invention. Therefore, the connecting portions 4a, 4b do not necessarily have a socket 6a or a plug portion 6b as long as the connecting members 2a, 2b can be advantageously assembled. The electrical conductor 5 is not necessarily integral with the mating contact element 9b. Alternatively, for example, 156133.doc 24 201222941 uses a pin or stub shaft as an electrical conductor 5 that is displaceably held in two connection contact sockets 13a that open toward each other, In each case, the connection contact socket 13a is provided by a contact element 9a or can be accommodated in a displaceable manner without a plug mechanism. The connection contacts 14a, 14b do not necessarily have a battery contact socket I〇a or lb, respectively, but can be designed, for example, as pin contacts, which can be designed to be plugged to correspond It is designed as a battery contact 101 for the pin contact jack. Moreover, the battery contacts J i and the battery contact sockets 1 〇a, ^ (10) may have other alternatives as long as they are designed to complement each other and allow for compensation and along the connection direction of the connecting members 2 & and 2b It can be installed in a displaceable manner. It is also conceivable to latch or pin the connecting parts 2&, 2b to the battery contacts ι〇ι in place of the bolting of the auxiliary devices of the splicing elements 18a, 18b. In each case, the housings 15a, 15b are designed so as not to enclose the contact element % or the mating contact 70 piece 9b, but may be composed of a plurality of parts. Thus, for example, it is contemplated that a contact protection is achieved by at least partially encapsulating the contact elements. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic perspective view of a connecting device according to the present invention for connecting battery contacts of two battery cells together; FIG. 2 shows one of the connecting devices according to the present invention. One of the first and a contiguous components is a perspective view; the root of the gap between the two battery contacts on the battery contacts of the two battery cells. Figure 3 shows that it is ready to be plugged into one of the connections according to the present invention. Figure 4 shows a schematic perspective view of one of the connecting devices according to one embodiment of the present invention; and Figure 5 shows one of the connecting devices shown in Figure 4 along the section line DD of Figure 4; Graphical perspective cross-sectional view. [Main component symbol description] 1 Connecting device 2a First connecting member 2b Second connecting member 3a First contact portion 3b Second contact portion 4a First connecting portion 4b Second connecting portion 5 Electrical conductor 6a Socket 6b Plug portion 7a Plug element 7b mating plug element 8a Firming element 8b Firming element 9a Contact element 9b Mating contact element 10a Battery contact socket 10b Battery contact socket 11 Spring member 12a Connection contact 156133.doc -16· 201222941 12b Connection contact 13a Connection Contact socket 13b connection plug contact 14a connection contact 14b connection contact 15a housing 15b housing 16 overlap region 17a guide 17b guide 18a bolting element 18b bolting element 19a engagement profile 100 battery unit 101 battery Contact 102 Peripheral surface 103 End face 104 Bevel 105 Firm auxiliary device 106 Check socket 107 Handle A Pre-installed state B Assembly state C Mounting status 156133.doc -17- 201222941 L Bolt position Μιοι Center line u Unplugged position XlOO , XlOl interval X, bridging direction -18-156133.doc

Claims (1)

201222941 七、申請專利範園: 1. 一種連接裝置⑴,丨經由至少兩個連接部件(2a、2b)而 電連接至兩個電池單元),該等連接部件…、叫 • U丄°又°十以此夠連接至該等電池單元(1GG)之-電池 • 接點(1〇1)的一接觸部分(3a、3b),且至少在該連接裝置 ⑴之安裝狀態(c)中’該等連接部件(2a、叫係藉由至 少部分橋接該等電池接點⑽)之間之間隔(χι〇ι)的一電 導體⑺而連接在-起,該連接裝置⑴之特徵在於至少 在該安裝狀態(C) +該電導體⑺係藉由至少—連接部件 (2a、2b)而沿間隔01〇1)之方向可移位地固持。 2. 如吻求項1之連接裝置(丨),其特徵在於該電導體(5)與該 等連接部件(2a、2b)之至少一者形成—插入式連接/、 3. 如清求項1或2之連接裝置(1),其特徵在於該等連接部件 (2a、2b)之至少一者形成其中可移位地容納該電導體〇) 之一插口接點(13a)。 4. 如請求項丨或2之連接裝置(1),其特徵在於該等連接部件 (2a、2b)之至少一者具有一牢固元件(8a、化),該至少一 連接部件可憑藉該牢固元件而鎖定在該等電池接點(1〇1) 之一者上。 5. 如請求項1或2之連接裝置(1),其特徵在於至少在該安裝 狀態(C)中該電導體(5)係以彈性可移動方式固持。 6. 如請求項1或2之連接裝置(1),其特徵在於至少—彈簧構 件(11)係配置於該電導體(5)與至少一連接部分(4a、4b) 之間及/或配置於該等連接部件(2a、2b)之至少—者與今 156133.doc 201222941 各自電池接點(101)之間,且相對於與該各自電池接點 (1 01)相關之该至少一連接部分(4a、4b)或該至少一連接 部件(2a、2b)而以彈性可移動方式固持該電導體(5)。 7. 如請求項I或2之連接裝置(1),其特徵在於在各情況中至 少一豉體(15a、15b)至少部分包圍該等連接部件(2a、仏) 之至少一連接接點(12a、121))且其特徵在於該等殼體 (15a、15b)至少在該安裝狀態(c)中重疊。 8. 種連接裝置(1)之連接部件(2a、2b),其可經由一接觸 部分(3a、3b)而連接至一電池接點(丨〇丨),該接觸部分 (3a、3b)經设計以能夠連接至該電池接點(丨〇丨)及固持— 電導體(5)之一連接部分(4a、4b),該連接部件(2&、2匕) 之特徵在於該電導體(5)被設計為一插腳接點(13b)。 9. 如清求項8之連接部件(2a、2b),其特徵在於由該接觸部 刀(3a 3b)才日疋之β亥連接部件(2a、2b)之一連接方向(z) ~貫質上垂直於由該連接部分(4a、4b)指定之該連接部 件(2a、2b)之一橋接方向(χ,)而延伸。 10. 一種具有至少一電池接點(101)之電池單元(1〇〇),其特 徵在於該至少一電池接點(1〇1)係經設計以與如請求項丄 至9之連接裝置(1)之至少一連接部件(2a、2b)互補。 11. 一種用於導體棒或背板之一接觸元件(9a)之用途,在用 於電連接兩個電池接點(1〇1)之一連接裝置中,該接 觸元件(9a)用作為一連接部件(2a、2b)中之一插口接點以 了移位地谷納設計為一插腳接點(丨3b)之一電導體(5)。 156133.doc • 2 ·201222941 VII. Application for Patent Park: 1. A connecting device (1), which is electrically connected to two battery units via at least two connecting members (2a, 2b), which are called U丄°°° Ten is connected to a contact portion (3a, 3b) of the battery unit (1GG) of the battery unit (1GG), and at least in the mounting state (c) of the connecting device (1) The connecting device (1) is connected at least by a connecting member (2a, called by at least partially bridging the battery contacts (10)), and the connecting device (1) is characterized by at least Mounting state (C) + The electrical conductor (7) is displaceably held in the direction of the interval 01〇1) by at least the connecting member (2a, 2b). 2. A connecting device (丨) according to the item 1, characterized in that the electrical conductor (5) is formed with at least one of the connecting members (2a, 2b) - a plug-in connection, 3. A connecting device (1) of 1 or 2, characterized in that at least one of the connecting members (2a, 2b) forms a socket contact (13a) in which the electrical conductor 可 is displaceably received. 4. The connecting device (1) of claim 2 or 2, characterized in that at least one of the connecting members (2a, 2b) has a securing element (8a, chemistry) by which the at least one connecting member can be secured The component is locked to one of the battery contacts (1〇1). 5. The connecting device (1) of claim 1 or 2, characterized in that the electrical conductor (5) is held in an elastically movable manner at least in the mounting state (C). 6. The connecting device (1) of claim 1 or 2, characterized in that at least the spring member (11) is disposed between the electrical conductor (5) and the at least one connecting portion (4a, 4b) and/or configured Between at least one of the connecting members (2a, 2b) and the respective battery contacts (101) of 156133.doc 201222941, and with respect to the at least one connecting portion associated with the respective battery contact (101) (4a, 4b) or the at least one connecting member (2a, 2b) to hold the electrical conductor (5) in an elastically movable manner. 7. The connecting device (1) of claim 1 or 2, characterized in that in each case at least one of the bodies (15a, 15b) at least partially surrounds at least one of the connecting members (2a, 仏) 12a, 121)) and characterized in that the housings (15a, 15b) overlap at least in the mounted state (c). 8. Connecting member (2a, 2b) of the connecting device (1), which is connectable to a battery contact (丨〇丨) via a contact portion (3a, 3b), the contact portion (3a, 3b) Designed to be connectable to a connection portion (4a, 4b) of the battery contact (丨〇丨) and the holding-electric conductor (5), the connection member (2&, 2匕) is characterized by the electrical conductor ( 5) Designed as a pin contact (13b). 9. The connecting member (2a, 2b) of the item 8 is characterized in that one of the β-connecting members (2a, 2b) of the contact portion (3a, 3b) is connected (z) to It extends qualitatively perpendicular to the bridging direction (χ,) of one of the connecting members (2a, 2b) designated by the connecting portion (4a, 4b). 10. A battery unit (1〇〇) having at least one battery contact (101), characterized in that the at least one battery contact (1〇1) is designed to be connected to the device as claimed in claim 9 ( 1) at least one of the connecting members (2a, 2b) is complementary. 11. Use of a contact element (9a) for a conductor bar or a back plate, in a connection device for electrically connecting two battery contacts (1〇1), the contact element (9a) being used as a One of the connection members (2a, 2b) has a socket contact with an electric conductor (5) designed to be a pin contact (丨3b). 156133.doc • 2 ·
TW100121677A 2010-06-21 2011-06-21 HV battery connector TW201222941A (en)

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DE102015207550A1 (en) * 2015-04-24 2016-10-27 Robert Bosch Gmbh Cell connector with tolerance compensation
US11404804B2 (en) 2019-06-24 2022-08-02 Aptiv Technologies Limited Bolted bus bar with finger-proofing
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JP3204918B2 (en) * 1996-04-08 2001-09-04 矢崎総業株式会社 Terminal structure for storage battery
DE29618189U1 (en) * 1996-10-21 1997-04-10 Schuettke Siegfried Motor vehicle starter battery with integrated socket and jump lead with plug
US7367847B2 (en) * 2005-09-02 2008-05-06 Alcoa Fujikura Ltd Integrated module connection for HEV battery
US7195524B1 (en) * 2006-09-26 2007-03-27 Hantechnic Incorporated Electrical terminal assembly having a detachable coupling head detachable from a terminal by inserting a tool into the coupling head
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