201213053 六、發明說明： 相關申請的交又引用 本申請要求20U年7月28日提交的美國專利申請號 13/192,953的優先權、並且還根據35u s c § U9(e)要求 2〇1〇年7月30日提交的美國臨時專利申請序號61/369,381 的權益，將其内容藉由引用以其全文結合在此。 【發明所屬之技術領域】 本揭露總體上涉及柔性的磨料物品及其製造方法。 【先前技術】 磨料物品（如塗覆的磨料以及黏結的磨料）被用在不 同的工業中以便藉由如精研、研磨或拋光來加工工件。利 用磨料物品的機加工工藝跨越了從汽車補漆工業到金屬製 造工業、到喷氣發動機製造工業的廣闊工業範圍。在該等 實例的每一個中，製造設施使用磨料來去除成塊材料或影 響產品的表面特性。 例如’噴氣發動機的葉片上熱沉積有難溶合金以增大 該等葉片的耐磨性。該難熔合金係以不均勻的方式沉積在 該等葉片上。為了使該塗層達到一均勻的厚度，製造商通 常使用柔性的磨料物品來去除耐熔合金的高點。柔性的磨 料物品能比傳統的剛性磨料物品更好地適應該等葉片的複 雜的幾何輪廓。 磨料物品可以藉由改變物品的厚度、藉由使用柔性的 201213053 背襯材料、或藉由對物品添加凹陷來柔性地製造。柔性程 度隨材料的隨彈性模量而變。更高的柔性以更低的模量實 現。這種材料通m剛度的材料，如聚合物樹脂複合 材料。在此類情況下，&用一相容的樹脂系統也完成了該 等磨料的截留。這樣-種機械截留不是很強，#而導致盤 的壽命非常μ。顆纟的損失使該等磨料物品的性能退化， 從而造成頻繁的更換。通常’來自—高剛度材料的太薄的、 或來自-固有地低剛度材料做成更厚的—物品將比所希望 的更快磨穿。這㈣題的—已知解決方案係使用—穿孔盤 作為背襯材料。對-天然義材料進行穿孔將增大其柔性 而不犧牲其彈性。穿孔還將改善該材料在操作過程中的冷 卻特性、並且增加從工件上去除的機器廢料的量。 在已知的解決辦法令，磨料顆粒被機械地固定到盤 上。例如，在已知的柔性盤中，磨料顆粒可以使用樹脂被 保持在位。然而’ 3等柔性盤更快磨穿。該等盤隨著每一 次的旋轉而彎曲，從而將環狀荷載置於該樹脂和磨料顆粒 上該樹脂與盤之間的結合不是強到足以經受住該環狀荷 载持續長的時間，所以該等磨料顆粒從該盤上掉落。顆粒 的知失使該等磨料物品的性能退化，從而導致頻繁的更換。 本領域中另一類磨料物品使用了電鍍方法來顯著增大 盤上的砂礫截留。然而，這類磨料顆粒不是柔性的並且不 適η用於其中工件具有複雜幾何形狀的應用中。結果係， 因而存在著克服已知方法和產品中的一或多個缺點的需 要。 4 201213053 定義和注意事項 盤係才曰長度和寬度才目比厚度而言非常大的任何形 狀。盤可以是但不必須是一圓形物。在許多情況下，一盤 可以是從片材如一卷金屬片上切割下& (例如，使用水射 流（water jet) ) 〇 術語“凹陷，，包括部分地延伸穿過一片材或盤的厚度 的凹口、以及完全延伸穿過片材或盤的厚度的穿孔。 盤或凹陷的“主要尺寸，，係指環繞該盤或凹陷的最小 圓圈的直L…正方形的主要尺寸係它的對角線。 一密爾係一英寸的1/1000。 磨料顆粒的尺寸以美國篩目給出。粒度越小’顆粒越 粗經。 【發明内容】 本發明的實施方式包括一種方法，該方法包括獲得： 一片材，該片材包括一第一側、一第二側、以及多個凹陷， 其中該片材具有在約！密爾與約5〇密爾之間的厚度、在約 5〇HB與約2500 HB之間的布氏硬度、以及在約6〇〇以與 約3 50 GPa之間的楊氏模量；以及懸浮於一溶液中的磨料 顆粒，其中該等磨料顆粒具有在約美國篩目2〇與約美國篩 目600之間的粒度、以及在約5〇〇 kg/mm2與約1〇,〇〇〇 kg/mm2之間的維氏硬度；將該片材浸沒在該溶液中；並且 將該等磨料顆粒沉積在該片材的第一侧上。該等顆粒可以 5 201213053 按一無規則的形式或一規則的排列而沉積在該片材上。該 沉積步驟可以包括黏合和鍍覆的步驟。 本發明的另一實施方式係如下一種方法，該方法包 括：獲得：一盤，該盤包括一第一面、一第二面、以及多 個凹陷，其中該盤具有在約0.5英寸與約8英寸之間的主 要尺寸、在約1密爾與約50密爾之間的厚度、在約5〇 HB 與約2500 HB之間的布氏硬度、以及在約6〇 Gpa與約35〇 GPa之間的楊氏模量；以及懸浮於一溶液中的磨料顆粒， 其中該等磨料顆粒具有在約美國篩目2〇與約美國篩目 之間的粒度、以及在約500 kg/mm2與約i〇,000 kg/mm2之 間的維氏硬度；將該盤浸沒在該溶液中；並且將該等磨料 顆粒沉積在該盤的一個面上。該等顆粒可以按一無規則的 圖案或一規則的排列而沉積。該沉積步驟可以包括黏合和 鍍覆的步驟。 本發明的其他實施方式包括一裝置，該裝置包括：一 片材，該片材包括一第一側、一第二側、以及多個凹陷’ 其中該片材具有在約1密爾與約5〇密爾之間的厚度在約 50HB與約2500 HB之間的布氏硬度、以及在約6〇Gpa# 約350 GPa之間的楊氏模量；以及以一無規的圖案沉積在 該片材的第一側上的磨料顆粒，其中該等磨料顆粒具有在 約美國篩目20與約美國篩目6〇〇之間的粒度、以及在約 5 00 kg/mm2與約i〇,〇〇〇 kg/mm2之間的維氏硬度。 本發明的另外其他的實施方式包括一裝置，該裝置包 括.一盤，該盤包括一第一面、一第二面、以及多個凹陷， 6 201213053 其中該盤具有在約0.5英寸與約8英寸之間的主要尺寸、 在約1密爾與約50密爾之間的厚度、在約5〇 HB與約2500 HB之間的布氏硬度、以及在約6〇 GPa與約350 GPa之間 的楊氏模量；以及以一無規的圖案沉積在該第一面上的磨 料顆粒，其中該等磨料顆粒具有在約美國篩目2〇與約美國 篩目600之間的粒度、以及在約5〇〇 kg/mm2與約1〇 〇〇〇 kg/mm2之間的維氏硬度。 在一方面，所揭露的方法可以進一步包括對該溶液施 加一電流。在其他方面，沉積可以包括用鎳、鉻、鐵、銀、 銅、錫、辞、鋁、鎢、鎘、以及鉍鍍層中的一或多種進行 錄覆。 在其他的方面，該等凹陷可以是圓形、橢圓形、三角 形、正方形、五邊形、規則的多邊形、或不規則的多邊形。 在其他方面’該盤可以包括一圓形和橢圓形或多波瓣形。 該等凹陷可以具有規則的尺寸和形狀、或者可以具有不同 的尺寸和形狀。另夕卜’該等凹陷可以規則地間隔開、或者 可以不規則地間隔開。 【實施方式】 術语聯接”定義為被連接’但不必是直接地、並且 不必是機械地；兩個“聯 ， 術级“加 聯接的物體可能彼此是整體的。 術 °° 一個/ —種 / 一 ” 、 U/an)被定義為一個或多個，除非 本揭露另外明破地要炎 、 以… 術語“實質上”、“近似地”、 約被定義為所指出的是大致地但不必是全部 201213053 地，如熟習該項技術者所理解的β 術語“包括，，（以及包括的任何形式，如“包括著 (comprises) /包括了（comprising) ”）、 “具有”（以 及具有的其他形式，如“有（M/具有了（havLg)，，）、 “包含（以及包含的其他m ‘‘包含著（ineludes) /包含了（inchuiing) ” ）以及“含有，，（以及含有的其他 形式，* “含有著（contains) /含有了（c〇ntaining)”） 係開放式的聯繫動詞。因此，“包括”、“具有”、“包 含《含有—或多個要素的-裝置具備這一或多個 要素，但不是限於僅具備這一或多個要素。此外，以某種 方式配置的-器件或結構係以至少該方式配置的，但它也 可以是以除了明確描述的那些之外的其他方式配置的。 下面的該等示意性流程圖係作為邏輯的流程圖列出 的。這樣’所描緣的順序和標記的步驟係指示了所提出的 方法的一實施方式0可以机相 了以叹想在功能、邏輯、或效果上與 所展示的方法的-或多個步驟、或其部分等效的其他㈣ 和方法。另外，所採用的格式和符號係提供來解釋該方法 的該等邏輯步驟並且應理解為不限制該方法的範圍。雖然 在該等流程圖中可以; 採用不同的箭頭類型和線條類型，但 它們應被理解為不限击丨剩_庙 法“… 的範圍。另外，-具體方 法發生的順序可以或可 了以不威格遵循所示的對應步驟的順 序》最後，本發明的某此 步驟更少的步驟。例如丄:可以包括比所有展示的 得、浸沒和沉積步驟一些實施方式將包括獲 仁將不包括切割、施加、或聯接步 8 201213053 驟。 柔性的磨料物品可以用於各種應用中。在一應用中， 柔性的磨料物品被用來研磨喷氣發動機的葉片上的耐熔合 金以實現均勻的厚度。由於許多喷氣發動機葉片的複雜幾 何形狀’柔性係這種柔性的磨料物品的一重要特徵。一柔 性的磨料物品能比一剛性磨料物品更好地能夠到達喷氣發 動機葉片的所有表面。 在某些情況下’可能希望製造精緻的磨料物品（例如， 磨盤）並出售給終端使用者。在其他情況下，可能希望出 售一終端使用者可以由其來製造其自己的磨料物品的片 材。終端使用者可以使用其自己的製造設備（如，CNC切 割機）來由該片材製造其自己的定製尺寸的磨盤。 現在轉向附圖，圖1和圖2展示了用於將磨料顆粒沉 積在片材或盤上的方法的實施方式。參見圖1，獲得包括 多個凹陷的一片材。將該片材浸沒在一溶液中，該溶液包 含溶解的離子的金屬分子（“鍍覆介質”）以及懸浮的磨 料顆粒。例如，可以使用一鎳瓦特浴（Nickel Watts Bath )。 該片材被定向為使得片材的一第一側將被鍍覆。 在某些實施方式中，將該片材浸沒在該溶液中使得該 片材實質上水平地被定向（即’重力實質上垂直於片材的 而起作用）。該片材的第一側面朝上，並且片材的第 一侧面朝下。重力將該等磨料顆粒拉向下而穿過該溶液到 達該片材的第一側。 些實施方式中，使用作為鍵層、電沉積、或電泳 9 201213053 L·積已知的技術，對該片材和溶液施加一電流其中該片 材作為陽極起作用。 在某些實施方式令，該沉積步驟包括一黏合步驟和一 鍍覆步驟。在該黏合步驟中’使用了包括該鍍覆介質和該 等磨料顆粒的一溶液。當施加電流時，該等金屬離子和懸 浮的磨料顆粒被沉積在該片材的第一側上。在某些實施方 式中，該等磨料顆粒以一不規則的形式沉積 '在其他實施 方式中，該等磨料顆粒以一規則的排列來沉積。可以使用 任何適當的電鍍方法和鍍覆介質來將該等磨料顆粒沉積在 該片材的第一面上。例如，可以使用鎳、鉻、鐵、銀、銅、 錫、辞、鋁、鎢、鎘、以及鉍作為鍍覆介質。 在該鍍覆步驟中，將該片材放在包括該鍍覆介質和在 該步驟中使用的任何其他必須化學物的一溶液中；然而， 在用於該鍍覆步驟的溶液中不存在磨料顆粒。與在該黏合 步驟中一樣，對該溶液和片材施加一電流。來自該鍍覆介 質的金屬離子被ί儿積在該片材的第一面上而進一步錯固該 等磨料顆粒。在某些實施方式中，在該鍍覆過程中在該片 材上沉積了與該黏合過程中所沉積的相比總體上更大量值 的鍍覆介質。 在某些實施方式中，該黏合步驟和鍍覆步驟係在同一 槽中進行的。在其他實施方式中，該黏合步驟係在不同於 該鍍覆步驟的槽中進行。 在某些實施方式中，可以使用非電鍍的（或化學的或 自動催化的）鍍覆來將該等磨料顆粒沉積在該片材的第一 201213053 面上。在該等實施方式中，沉積完全係由於該溶液與該片 材之間的化學反應而發生；不要求額外的電流。例如，非 電锻的錄鎳的已知方法將適合用於該等實施方式中。 在某些實施方式中’該片材的第二側可以在該沉積步 驟中被掩蓋。在某些實施方式中，該片材的第二侧在該黏 合步驟、該鍍覆步驟、或二者過程中被掩蓋。在完成該沉 積步驟、該黏合步驟、或該鑛覆步驟後則可以去除該掩蓋 物。在其他實施方式中，掩蓋該片材的第二側可能是不必 要的’因為可能僅僅不顯著量值的磨料顆粒被沉積在第二 側上。 該片材可以具有在約i與約50密爾之間的厚度。該片 材可以由具有在約5_與約25〇〇hb之間的布氏硬度以 及在約6〇GPa與約35〇Gpa之間的揚氏模量的任何材料或 材料組製成。例子包括鋼、不錄鋼'青銅、黃鋼、碳化鶴、 鈦、鈕、釩、銅、鎳、鐵、鋁、鈷、鉻、鎢、鉬、錫、辞、 以及銀的金屬或合金。 該等磨料顆粒可以包括具有在約美國筛目2〇與約美 國筛目600之間的粒度（在約_微米與約別微米之間）、 以及在約500 kgW與約1〇，_ kgW之間的維氏硬度 、{何材#纟某些實施方式中，該溶液可以將磨料顆粒 的一同質的共混物維持在懸浮中。在其他實施方式中，該 溶液可以將磨料顆粒的一異質的共混物維持在懸浮中。適 當的磨料顆粒的例子包括金剛石、石榴石、氧化鍅、立方 氮化蝴、氧化紹、碳化鶴、领化鶴、氮化鶴、氧化鎮、碎 11 201213053 化鎢、鈦、硼、矽、鈕、或鋁。 在其他實施方式中，如圖2和3中所示’該方法可以 包括針對從該片材上切割一盤2〇〇的額外步驟。 4A:4B中所示’這樣-盤_可以包括-第-面2。4和 一第一面2〇6。磨料顆粒將主要被沉積在盤200的第一面 204上。在某些實施方式中，盤2〇〇係在磨料顆 覆到該片材上後從該片材上切割的。在其他實施方式中 從該片材上切割盤、然後將磨料顆粒鍵覆到該片材上。 可以使用任何適當的機械、t、或化學的加工方法來從該 片材上切割該盤]列如’可以使用一水射流衝壓機、： 床、或鍾射器來切割盤·，或者可以化學地切割。 如在圖4B中所示’在某些實施方式中，該方法可以包 括一額外步驟：使盤200 f曲以形成—形狀使得第—面2〇4 係一凸面214並且第二面2〇6係一凹面216。可以使用任 何適當的機加工方法來響折盤2〇〇，包括模具f曲拉拔、 擠出、或衝麼。在某些實施方式中，㈣2〇〇 _曲為使得 該等磨料顆粒沉積在凸们14上。在其他實施方式中將 盤200彎曲為使得該等磨料顆粒沉積在凹側216上。 取決於片材或盤200的所希望的柔性，凹陷2〇2可以 是延伸穿過該片材或盤200的整個厚度的穿孔、或是部分 地延穿過片材或盤200的厚度的凹口。一更剛性的片材或 盤將包括更少的凹陷或者將包括相對更多的是凹口的凹 陷。一更柔性的片材或盤將包括更多的凹陷或者將包括相 對更多的是穿孔的凹陷。一些實施方式可以包括穿孔和凹 12 201213053 口一者。在某些實施方式中，該等凹陷可以延伸至該物品 的外邊緣。在其他實施方式中’該等凹陷可以集中在該物 00的一中心部分使得存在該物品的一基本上不含凹陷的部 分。 如圖5中所示，凹陷2〇2可以是圓形、橢圓形、三角 形正方形、五邊形、規則的多邊形、或不規則的多邊形。 每個凹陷202的主要尺寸的範圍可以在約3密爾與約5〇〇 密爾之間。片材或盤2〇〇上的所有凹陷可以具有均勻的尺 寸和形狀，如圖3中所示。或者，每個片材或盤2〇〇可以 包括多個具有不同尺寸或形狀的凹陷202。凹陷202可以 具有在約3密爾與約5〇〇密爾之間的間隔。可以使用任何 數目的機械、化學、或電的方法來形成凹陷2〇2。例如’ 凹陷202可以是沖孔的、衝壓的、化學加工的、用水射流 切割的、或用鐳射切割的。在某些實施方式中，凹陷2〇2 可以延伸至該片材或盤2〇〇的周邊。在其他實施方式中， 凹陷202可以集中在該片材或盤2〇〇的_第一部分而該 片材或盤200的一第二部分不包括凹陷2〇2。在另外的其 他實施方式中，凹陷可以是規則地間隔開的2〇2。在某些 實施方式中，凹陷 如在圖3、5A和5B中所示’該方法的其他實施方式 匕括將緊固件212聯接到盤200上的一額外步驟。緊固 件212可以可拆卸地聯接到盤2〇〇上，例如用一螺釘或螺 21 〇 ’匕被配置為由盤2 〇 〇中心的一對應的孔2 〇 3所 接收。或者緊固件212可以永久地固定到盤2〇〇上，例如 13 201213053 藉由焊接、硬焊、釺焊、或膠黏。 、 可以疋允許盤被聯接到一角磨機或類似工 具上的任何緊固件。在某些實施方式中，緊固件μ包括 决速鎖疋的轉軸。在其他實施方式中’緊固件212係一 刀之#的緊固件。在另外的其他實施方式中，緊固件 212係被配置為待聯接到角磨機、手鑽或旋轉磨機上的夹 頭上的一轉轴。 本發明的其他會絲斗· h j你 &方式包括將-背片材（未拍照）聯 200的第二面2()6上的另外步驟。該背片材可以包 括聚合物樹脂、金屬片、金屬絲網、或編織的纖維中的一 =多種。該背片材可以聯接到盤的第二面上以增大該盤的 穩定性或耐久性。在盤2〇〇包括穿孔的實施方式中可以 添加該背片材來保護任何東西（例如工作手套、手指 於被夾在該等穿孔中。其 實式包括將一塗層塗覆至 …：2〇6上的一另外步驟。該塗層可以包括聚 。物塗層、金屬塗層、或金屬合金塗層。 如在圖6A-6D中所+，般—Γ- '、盤2〇〇可以包括任何形狀。例 如’在某些實施方式中，盤2〇〇 盤屬包括一圓形。在其他實施 万式r，盤200可以句乜—Μ間必 丄 “ 包括橢圆形。在另外的其他實施方 式令，盤200包括數目為二、三、四五、六七、八、 :更多個波辦。盤200的主要尺寸的範圍可以從約Μ英 寸到約8英寸。 以下從1至175順序地列舉的段落提供 個不同方面。在一實施 ：爹 你乐奴（1 )中，本發明 201213053 該方法包括 提供了一種方法， 獲得： 片材，該片材包括一第一側、—第二侧、以及多個 凹陷《中該片材具有在約1密爾與約5〇密爾之間的厚 度在約5〇 HB與約25〇〇 HB之間的布氏硬度、以及在約 60GPa與約35〇GPa之間的揚氏模量；以及 懸浮於一溶液中的磨料顆粒，其中該等磨料顆粒具有 在約美國1|目20與約美㈣網6⑽目之間的粒度、以及在 約500 kg/_2與約10,〇〇〇 kg/mm2之間的維氏硬度； 將該片材浸沒在該溶液中；並且 將該等磨料顆粒沉積在該片材的第一側上。 2. 如段落i所述的方法’其中沉積進一步包括將該等 磨料顆粒以一不規則的方式進行沉積。 3. 如段落1所述的方法，其中沉接泣 ^ ^ 丹甲，儿積進一步包括將該等 磨料顆粒以一規則的排列進行沉積。 4. 如段落1所述的方法，其中沉接a ^ ^ Λ Y"L·積進一步包括將該等 磨料顆粒黏合在該片材的第一側上。 5. 如段落4所述的方法，其中沉辂冰止七上 τ 積進一步包括對該片 材鍍覆一鍍覆介質。 6·如段落1所述的方法 液施加一電流。 7. 如段落6所述的方法 8. 如段落6所述的方法 9. 如段落6所述的方法 其中’儿積進一步包括對該溶 其中沉積包括鍍鎳。 其中沉積包括鍍鉻。 其中沉積包括鍍鐵。 15 201213053 10. 如段落6所述的方法，其中沉積包括鍍銀。 11. 如段落6所述的方法，其中沉積包括鍍銅。 12. 如段落6所述的方法，其中沉積包括鍍錫。 13. 如段落6所述的方法，其中沉積包括鍍鋅。 14. 如段落6所述的方法，其中沉積包括鍍鋁。 15. 如段落6所述的方法，其中沉積包括鍍鎢。 16·如段落6所述的方法，其中沉積包括鍍鎘。 17. 如段落6所述的方法，其中沉積包括鍍鉍。 18. 如段落1所述的方法’其中沉積包括電泳沉積。 19·如段落1所述的方法’其中沉積包括非電鍍的鍍鎳。 20·如段落1所述的方法，其中該等凹陷具有在約3密 耳與約500密耳之間的主要尺寸。 幻.如段落20所述的方法，其中該等凹陷的間隔係在 約3密耳與約50〇密耳之間。 22. 如段落20所述的方法，其令該等凹陷係圓形的。 23. 如段落20所述的方法，其中該等凹陷係橢圓形的。 24. 如段落20所述的方法，其中該等凹陷係多邊形的。 25. 如段落24所述的方法，其中該多邊形係一種三邊 的多邊形。 26. 如段落24所述的方法，其中該多邊形係一種四邊 的多邊形。 27. 如段落24所述的方法，其中該多邊形係一種五邊 的多邊形》 28. 如段落24所述的方法，其中該多邊形係一不規則 16 201213053 的多邊形。 29·如段落1所述的方法 30. 如段落1所述的方法 31. 如段落1所述的方法 32. 如段落1所述的方法 石 ° 33. 如段落1所述的方法 鋁。 34. 如段落1所述的方法 35. 如段落1所述的方法 鎢。 36. 如段落1所述的方法 錯。 37. 如段落1所述的方法 石 〇 其中該片材包括鋼。 其中該片材包括銅。 其中該片材包括鋁。 其中該等磨料顆粒包括金剛 其中該等磨料顆粒包括氧化 其中該等磨料顆粒包括碳化 其中該等磨料顆粒包括碳化 其中該等磨料顆粒包括氧化 其中該等磨料顆粒包括石榴 面 38.如段落i所述的方法，進—步包括從該片材上切割 盤’其中該盤包括一第一面和_第 39. 如段落38所述的方法’其中該盤的第一面進一步 包括磨料顆粒。201213053 VI. INSTRUCTIONS: The application of the present application also claims priority to US Patent Application No. 13/192,953 filed on July 28, 20U, and also on the basis of 35u sc § U9(e) for 2〇1〇 The benefit of U.S. Provisional Patent Application Serial No. 61/369,381, filed on Jan. 30, is hereby incorporated by reference in its entirety. TECHNICAL FIELD The present disclosure generally relates to a flexible abrasive article and a method of manufacturing the same. [Prior Art] Abrasive articles such as coated abrasives and bonded abrasives are used in different industries to process workpieces by, for example, lapping, grinding or polishing. Machining processes using abrasive articles span the broad industrial range from the automotive touchmaking industry to the metalworking industry to the jet engine manufacturing industry. In each of these examples, the manufacturing facility uses abrasives to remove the bulk material or affect the surface characteristics of the product. For example, the blades of a jet engine are thermally deposited with a sparingly soluble alloy to increase the wear resistance of the blades. The refractory alloy is deposited on the blades in a non-uniform manner. In order to achieve a uniform thickness of the coating, manufacturers typically use flexible abrasive articles to remove the high points of the refractory alloy. Flexible abrasive articles are better adapted to the complex geometric profile of the blades than conventional rigid abrasive articles. Abrasive articles can be flexibly manufactured by varying the thickness of the article, by using a flexible 201213053 backing material, or by adding depressions to the article. The degree of flexibility varies with the modulus of elasticity of the material. Higher flexibility is achieved with a lower modulus. This material is a material that passes m stiffness, such as a polymer resin composite. In such cases, & the retention of the abrasives was also accomplished using a compatible resin system. This kind of mechanical interception is not very strong, # resulting in a very short disk life. The loss of the crucible degrades the performance of the abrasive articles, resulting in frequent replacement. Typically, items that are too thin from the high stiffness material, or that are made from - inherently low stiffness materials - will wear faster than desired. The problem with this (4) problem is the use of a perforated disk as a backing material. Perforation of a natural material will increase its flexibility without sacrificing its elasticity. The perforations will also improve the cooling characteristics of the material during operation and increase the amount of machine waste removed from the workpiece. In a known solution, the abrasive particles are mechanically fixed to the disc. For example, in known flexible disks, abrasive particles can be held in place using a resin. However, the '3rd flexible disk wears faster. The disks are bent with each rotation so that a ring load is placed on the resin and the abrasive particles. The bond between the resin and the disk is not strong enough to withstand the cyclic load for a long period of time, so The abrasive particles are dropped from the disk. Loss of particles degrades the performance of the abrasive articles, resulting in frequent replacement. Another type of abrasive article in the art uses an electroplating process to significantly increase grit retention on the pan. However, such abrasive particles are not flexible and are not suitable for use in applications where the workpiece has complex geometries. As a result, there is a need to overcome one or more of the disadvantages of known methods and products. 4 201213053 Definitions and Precautions The shape and width of the disc is any shape that is very large in thickness. The disc may be, but not necessarily, a circular object. In many cases, a disk may be cut from a sheet of material such as a roll of metal (for example, using a water jet). The term "recess," includes thickness extending partially through a sheet or disk. a notch, and a perforation that extends completely through the thickness of the sheet or disk. The "main dimension of the disk or depression" refers to the straight circle of the smallest circle surrounding the disk or depression... the main dimension of the square is its diagonal line. One mil is 1/1000 of an inch. The size of the abrasive particles is given in U.S. mesh. The smaller the particle size, the coarser the particles. SUMMARY OF THE INVENTION Embodiments of the present invention include a method comprising: obtaining a sheet of material comprising a first side, a second side, and a plurality of depressions, wherein the sheet has about! a thickness between mil and about 5 mils, a Brinell hardness between about 5 〇 HB and about 2500 HB, and a Young's modulus between about 6 〇〇 and about 3 50 GPa; Abrasive particles suspended in a solution, wherein the abrasive particles have a particle size between about 2 mesh and about US mesh 600, and about 5 〇〇 kg/mm 2 and about 1 Torr, 〇〇〇 Vickers hardness between kg/mm2; immersing the sheet in the solution; and depositing the abrasive particles on the first side of the sheet. The particles may be deposited on the sheet in a random form or in a regular arrangement. The depositing step can include the steps of bonding and plating. Another embodiment of the present invention is a method comprising: obtaining: a disk comprising a first side, a second side, and a plurality of depressions, wherein the tray has a height of about 0.5 inches and about 8 The major dimension between inches, a thickness between about 1 mil and about 50 mils, a Brinell hardness between about 5 〇 HB and about 2500 HB, and about 6 〇 Gpa and about 35 〇 GPa. The Young's modulus; and abrasive particles suspended in a solution, wherein the abrasive particles have a particle size between about 2 mesh and about US mesh, and about 500 kg/mm2 and about i 〇, Vickers hardness between 000 kg/mm 2 ; immersing the disc in the solution; and depositing the abrasive particles on one side of the disc. The particles may be deposited in a random pattern or in a regular arrangement. The depositing step can include the steps of bonding and plating. Other embodiments of the invention include a device comprising: a sheet of material comprising a first side, a second side, and a plurality of depressions wherein the sheet has a thickness of between about 1 mil and about 5 The thickness between the mils is between about 50 HB and about 2500 HB, and the Young's modulus between about 6 〇Gpa# and about 350 GPa; and deposited in a random pattern on the sheet. Abrasive particles on the first side of the material, wherein the abrasive particles have a particle size between about U.S. mesh 20 and about U.S. mesh, and at about 500 kg/mm2 and about i〇, Vickers hardness between 〇kg/mm2. Still other embodiments of the present invention include a device including a disk including a first face, a second face, and a plurality of recesses, 6 201213053 wherein the disk has a height of about 0.5 inches and about 8 The major dimension between inches, a thickness between about 1 mil and about 50 mils, a Brinell hardness between about 5 〇 HB and about 2500 HB, and between about 6 〇 GPa and about 350 GPa. Young's modulus; and abrasive particles deposited on the first side in a random pattern, wherein the abrasive particles have a particle size between about US mesh 2 and about US mesh 600, and A Vickers hardness of between about 5 〇〇 kg/mm 2 and about 1 〇〇〇〇 kg/mm 2 . In one aspect, the disclosed method can further comprise applying a current to the solution. In other aspects, the depositing can include recording with one or more of nickel, chromium, iron, silver, copper, tin, rhodium, aluminum, tungsten, cadmium, and antimony plating. In other aspects, the depressions can be circular, elliptical, triangular, square, pentagonal, regular polygon, or irregular polygon. In other aspects the disc may comprise a circular and elliptical or multi-lobed shape. The depressions may have a regular size and shape or may have different sizes and shapes. In addition, the depressions may be regularly spaced apart or may be irregularly spaced apart. [Embodiment] The term "coupled" is defined as being connected 'but not necessarily directly, and not necessarily mechanically; two "joined, graded" coupled objects may be integral with each other. / a", U/an) is defined as one or more, unless the disclosure is otherwise explicit, to the term "substantially", "approximately", approximately defined as being substantially but It is not necessary to be all 201213053, as the familiarity of the skilled person understands the β term “includes, (and includes any form such as “comprises/comprising”), “has” (and has Other forms such as "have (M/have (havLg),), "include (and include other m'' contain (ineludes) / contain (inchuiing)") and "contains, (and contains Other forms, * "contains / contains (c〇ntaining)") are open-ended contact verbs. Therefore, "including", "having", "including" or "multiple elements" Have this One or more elements, but not limited to having only one or more of the elements. Further, the device or structure configured in some manner is configured in at least that manner, but it may also be in addition to those explicitly described. The following schematic flow diagrams are listed as logical flow diagrams. Thus, the order of the description and the steps of the marking indicate that an embodiment of the proposed method is OK. Others (4) and methods that are equivalent in function, logic, or effect to the - or multiple steps of the method being shown, or portions thereof. Additionally, the formats and symbols employed are provided to explain the method. These logical steps are also understood to not limit the scope of the method. Although it is possible in the flowcharts to use different arrow types and line types, they should be understood as not limited to the _ temple method "... In addition, the order in which the specific methods occur may or may not follow the order of the corresponding steps shown. Finally, there are fewer steps of this step of the invention. For example: Some embodiments including inclusion, immersion, and deposition steps that will be included will not include cutting, applying, or coupling step 8 201213053. Flexible abrasive articles can be used in a variety of applications. In one application, flexibility The abrasive article is used to grind the refractory alloy on the blades of the jet engine to achieve a uniform thickness. Due to the complex geometry of many jet engine blades, 'flexibility is an important feature of such flexible abrasive articles. A flexible abrasive article It is better to reach all surfaces of a jet engine blade than a rigid abrasive article. In some cases it may be desirable to make a delicate abrasive article (eg, a grinding disc) and sell it to an end user. In other cases, it may be desirable to sell a sheet from which an end user can make their own abrasive article. End users can use their own manufacturing equipment (e.g., CNC cutters) to make their own custom sized discs from the sheet. Turning now to the drawings, Figures 1 and 2 illustrate an embodiment of a method for depositing abrasive particles onto a sheet or disk. Referring to Figure 1, a sheet comprising a plurality of depressions is obtained. The sheet is immersed in a solution containing dissolved metal molecules of the ions ("plating medium") and suspended abrasive particles. For example, a Nickel Watts Bath can be used. The sheet is oriented such that a first side of the sheet will be plated. In certain embodiments, immersing the sheet in the solution causes the sheet to be oriented substantially horizontally (i.e., 'gravity acts substantially perpendicular to the sheet). The first side of the sheet faces upward and the first side of the sheet faces downward. Gravity pulls the abrasive particles down through the solution to the first side of the sheet. In some embodiments, a current is applied to the sheet and solution using a technique known as bonding, electrodeposition, or electrophoresis, wherein the sheet acts as an anode. In some embodiments, the depositing step includes a bonding step and a plating step. A solution comprising the plating medium and the abrasive particles is used in the bonding step. The metal ions and suspended abrasive particles are deposited on the first side of the sheet when an electrical current is applied. In some embodiments, the abrasive particles are deposited in an irregular form. In other embodiments, the abrasive particles are deposited in a regular arrangement. Any suitable plating method and plating medium can be used to deposit the abrasive particles on the first side of the sheet. For example, nickel, chromium, iron, silver, copper, tin, rhodium, aluminum, tungsten, cadmium, and antimony may be used as the plating medium. In the plating step, the sheet is placed in a solution comprising the plating medium and any other necessary chemicals used in the step; however, there is no abrasive in the solution used in the plating step Particles. A current is applied to the solution and the sheet as in the bonding step. Metal ions from the plating medium are deposited on the first side of the sheet to further distort the abrasive particles. In some embodiments, a plating medium having a greater overall value than that deposited during the bonding process is deposited on the sheet during the plating process. In some embodiments, the bonding step and the plating step are performed in the same tank. In other embodiments, the bonding step is performed in a different tank than the plating step. In certain embodiments, electroless (or chemical or autocatalytic) plating may be used to deposit the abrasive particles on the first 201213053 side of the sheet. In such embodiments, the deposition occurs entirely due to a chemical reaction between the solution and the sheet; no additional current is required. For example, known methods of non-electric forging nickel recording will be suitable for use in such embodiments. In some embodiments 'the second side of the sheet can be masked in the deposition step. In certain embodiments, the second side of the sheet is masked during the bonding step, the plating step, or both. The mask can be removed after completion of the deposition step, the bonding step, or the mineral coating step. In other embodiments, masking the second side of the sheet may be undesirable' because only abrasive particles of insignificant magnitude may be deposited on the second side. The sheet may have a thickness of between about i and about 50 mils. The sheet may be made of any material or group of materials having a Brinell hardness between about 5 mm and about 25 〇〇 hb and a Young's modulus between about 6 〇 GPa and about 35 〇 Gpa. Examples include steel, non-recorded steel 'bronze, yellow steel, carbonized crane, titanium, button, vanadium, copper, nickel, iron, aluminum, cobalt, chromium, tungsten, molybdenum, tin, rhodium, and silver metals or alloys. The abrasive particles can include a particle size (between about _micron and about a micron) between about US mesh 2 and about US mesh 600, and about 500 kgW and about 1 〇, _ kgW. Between the Vickers hardness, {he material # 纟 In some embodiments, the solution can maintain a homogenous blend of abrasive particles in suspension. In other embodiments, the solution can maintain a heterogeneous blend of abrasive particles in suspension. Examples of suitable abrasive particles include diamond, garnet, cerium oxide, cubic nitriding butterfly, oxidized sulphate, carbonized crane, collared crane, nitriding crane, oxidized town, broken 11 201213053 tungsten, titanium, boron, bismuth, button Or aluminum. In other embodiments, as shown in Figures 2 and 3, the method can include an additional step for cutting a disk 2 from the sheet. The ''-disc' shown in 4A:4B may include -the first face 2.4 and the first face 2〇6. The abrasive particles will be deposited primarily on the first side 204 of the disc 200. In some embodiments, the disc 2 is cut from the sheet after it has been applied to the sheet. In other embodiments the disc is cut from the sheet and the abrasive particles are then bonded to the sheet. Any suitable mechanical, t, or chemical processing method can be used to cut the disk from the sheet. The column can be used to cut a disk using a water jet punch, a bed, or a ejector, or can be chemically Ground cutting. As shown in FIG. 4B, in some embodiments, the method can include an additional step of causing the disk 200 to be curved to form a shape such that the first face 2〇4 is a convex face 214 and the second face 2〇6 A concave surface 216 is attached. Any suitable machining method can be used to slap the disc 2, including the mold f-drawing, extruding, or punching. In some embodiments, (4) 2 〇〇 曲 is such that the abrasive particles are deposited on the protrusions 14. In other embodiments the disk 200 is curved such that the abrasive particles are deposited on the concave side 216. Depending on the desired flexibility of the sheet or disc 200, the recess 2〇2 may be a perforation extending through the entire thickness of the sheet or disc 200, or a recess partially extending through the thickness of the sheet or disc 200. mouth. A more rigid sheet or disk will include fewer depressions or will include relatively more recesses that are notches. A more flexible sheet or disc will include more depressions or will include more discrete perforations. Some embodiments may include perforations and recesses 12 201213053. In some embodiments, the depressions can extend to the outer edge of the article. In other embodiments, the depressions may be concentrated in a central portion of the article 00 such that a portion of the article that is substantially free of depressions is present. As shown in Fig. 5, the recess 2〇2 may be a circle, an ellipse, a triangular square, a pentagon, a regular polygon, or an irregular polygon. The major dimension of each recess 202 can range between about 3 mils and about 5 mils. All of the depressions on the sheet or disc 2 can have a uniform size and shape, as shown in FIG. Alternatively, each sheet or disk 2 can include a plurality of depressions 202 having different sizes or shapes. The recess 202 can have a spacing between about 3 mils and about 5 mils. Any number of mechanical, chemical, or electrical methods can be used to form the recesses 2〇2. For example, the recess 202 can be punched, stamped, chemically machined, cut with a water jet, or cut with a laser. In some embodiments, the recess 2〇2 can extend to the perimeter of the sheet or tray 2〇〇. In other embodiments, the recess 202 can be concentrated on the first portion of the sheet or tray 2 and a second portion of the sheet or tray 200 does not include the recess 2〇2. In still other embodiments, the depressions may be regularly spaced 2〇2. In certain embodiments, the recesses are as shown in Figures 3, 5A and 5B. Other embodiments of the method include an additional step of coupling the fastener 212 to the disk 200. The fastener 212 can be detachably coupled to the disk 2, for example, by a screw or screw 21 匕 匕 configured to be received by a corresponding aperture 2 〇 3 in the center of the disk 2 . Alternatively, the fastener 212 can be permanently affixed to the disc 2, such as 13 201213053 by welding, brazing, brazing, or gluing. Any fastener that allows the disc to be coupled to an angle grinder or similar tool. In some embodiments, the fastener μ includes a shaft that rotates the lock. In other embodiments, the fastener 212 is a fastener of a knife. In still other embodiments, the fastener 212 is configured as a shaft to be coupled to a collet on an angle grinder, a hand drill or a rotary mill. Other threads of the present invention include an additional step on the second side 2 () 6 of the back sheet (not photographed) 200. The back sheet may comprise one or more of a polymer resin, a metal sheet, a wire mesh, or a woven fiber. The back sheet can be coupled to the second side of the disc to increase the stability or durability of the disc. The back sheet may be added to protect the disc 2 in the embodiment including the perforations (eg, a working glove, a finger being clamped in the perforations. The actual form includes applying a coating to:: 2〇 An additional step on 6. The coating may comprise a coating of a polymer, a metal coating, or a coating of a metal alloy. As in Figures 6A-6D, the Γ-Γ-', 盘2〇〇 may include Any shape. For example, 'in some embodiments, the disc 2 includes a circle. In other implementations, the disc 200 can be sentenced to "an ellipse." Embodiments, the disc 200 includes a number of two, three, four five, six seven, eight, and more: the main size of the disc 200 can range from about Μ inches to about 8 inches. The following from 1 to 175 The sequentially recited paragraphs provide a different aspect. In one implementation: 爹你乐奴 (1), the present invention 201213053 The method includes providing a method of obtaining: a sheet comprising a first side, - Two sides, and a plurality of depressions, the sheet has about 1 mil a Brinell hardness between about 5 〇HB and about 25 〇〇HB between about 5 mils, and a Young's modulus between about 60 GPa and about 35 〇 GPa; and suspended in a solution Abrasive particles, wherein the abrasive particles have a particle size between about 1 mm 20 and about 6 mesh meshes, and a dimension between about 500 kg / 2 and about 10, 〇〇〇 kg / mm 2 The sheet is immersed in the solution; and the abrasive particles are deposited on the first side of the sheet. 2. The method of paragraph i wherein the depositing further comprises the abrasive particles 3. The method of paragraph 1, wherein the method of paragraph 1, wherein the wetting, further comprises depositing the abrasive particles in a regular arrangement. The method of claim 1, wherein sinking a ^ ^ Λ Y " L·product further comprises bonding the abrasive particles to the first side of the sheet. 5. The method of paragraph 4, wherein the sinking ice stops The upper τ product further comprises plating a plating medium on the sheet. 6. The method described in paragraph 1 The method of paragraph 6. The method of paragraph 6. The method of paragraph 6, wherein the method further comprises depositing nickel in the solution, wherein the depositing comprises chrome plating. The method of paragraph 6, wherein the depositing comprises silver plating. The method of paragraph 6, wherein the depositing comprises copper plating. 12. The method of paragraph 6, The method of paragraph 6, wherein the depositing comprises galvanizing.. The method of paragraph 6, wherein the depositing comprises aluminizing. 15. The method of paragraph 6, wherein depositing comprises tungsten plating. The method of paragraph 6, wherein the depositing comprises cadmium plating. 17. The method of paragraph 6, wherein the depositing comprises rhodium plating. 18. The method of paragraph 1 wherein the depositing comprises electrophoretic deposition. 19. The method of paragraph 1 wherein the depositing comprises electroless nickel plating. The method of paragraph 1, wherein the depressions have a major dimension between about 3 mils and about 500 mils. The method of paragraph 20, wherein the spacing of the depressions is between about 3 mils and about 50 mils. 22. The method of paragraph 20, wherein the depressions are rounded. 23. The method of paragraph 20, wherein the depressions are elliptical. 24. The method of paragraph 20, wherein the depressions are polygonal. 25. The method of paragraph 24, wherein the polygon is a three-sided polygon. 26. The method of paragraph 24, wherein the polygon is a four-sided polygon. 27. The method of paragraph 24, wherein the polygon is a five-sided polygon. The method of paragraph 24, wherein the polygon is a polygon of irregular 16 201213053. 29. The method of paragraph 1 30. The method of paragraph 1 31. The method of paragraph 1. 32. The method of paragraph 1. The method of paragraph 1 is aluminum. 34. The method of paragraph 1, wherein the method of paragraph 1 is tungsten. 36. The method described in paragraph 1 is wrong. 37. The method of paragraph 1, wherein the sheet comprises steel. Wherein the sheet comprises copper. Wherein the sheet comprises aluminum. Wherein the abrasive particles comprise diamond, wherein the abrasive particles comprise oxidation wherein the abrasive particles comprise carbonization, wherein the abrasive particles comprise carbonization, wherein the abrasive particles comprise oxidation wherein the abrasive particles comprise a pomegranate surface 38. As described in paragraph i The method further comprises cutting a disk from the sheet, wherein the disk comprises a first side and a method of the method of paragraph 38. wherein the first side of the disk further comprises abrasive particles.
40. 如段落38所述的方法，其ψ wmA 丹肀切割係使用水射流來 進行的。 41. 如段落38所述的方法，其ψ +7T利及M接矿 ★干切割係使用衝壓機來 進行。 17 201213053 42. 如段落38所述的方法，其中切割係使用沖孔機來 進行。 43. 如段落38所述的方法，其中切割係使用錄射器來 進行。 44. 如段落38所述的方法’進一步包括將該盤f曲。 45. 如段落38所述的方法，進一步包括將一緊固件聯 接到該盤上。 46. 如段落45所述的方法，其中該緊固件係一快速鎖 定的轉軸。 47·如段落45所述的方法’其中該緊固件係一種四分 之一轉的緊固件。 48. 如段落38所述的方法，其中該盤係一圓。 49. 如段落38所述的方法，其中兮般总 ^ 丹甲孩盤係一摘圓。 50. 如段落38所述的方法，其中兮般 丹千該盤包括多個波瓣。 51. 如段落38所述的方法，其中 共肀該盤的主要尺寸係在 約0.5英寸與約8英寸之間。 /2.如段落38所述的方法，其中㈣具有小;^ 52 + 方英寸的面積。 53. 如段落38所述的方法，推 土 a 進一步包括將一背片；Μ*. 接到該盤的第二面上。 凡月材聯 包括一聚合 54. 如段落53所述的方法，其中該背片 物樹脂。 55.如段落54所述的方法，装 編織的纖維 其_該背片材進—步包括 18 201213053 56.如段落53所述的方 法，其中該 絲網 包括一金屬 二=所述進…括將-塗層塗覆 58.如段落57所述的方法，其中 塗層 該塗層包括-聚合物 層 59.如段落57所述的方法，其中該塗層包括-金屬塗 金 60.如段落57所述的方法，其中 該塗層包括—金屬合 61.—種方法，包括： 獲得： 逛，孩盤包括 囬 ^ L 一第二面、以及多個凹 陷，其中該盤具有在約〇.5英寸與約8英寸之間的主要尺 寸、在約1密爾與約5〇密爾之間的厚度、在約5〇HB與約 2500 HB之間的布氏硬度、 ^以及在約6〇 GPa與約350 GPa 之間的楊氏模量；以及 懸浮於-溶液令的磨料顆粒，其中該等磨料顆粒具 有在約美國篩目20與約美國篩網_目之間的粒度、以及 在約500 kgW與約1 〇，_ kgW之間的維氏硬度； 將該盤浸沒在該溶液中；並且 將該等磨料顆粒沉積在該盤的第一面上。 62.如段落61所述的方法’其中，沉積進一步包括將 該等磨料顆粒以-不規則的方式進行沉積。 19 201213053 進一步包括將該等磨料顆 63.如段落61所述的方法， 粒黏合在該盤的第一面上。 64.如段落63所述的方法，苴士 . ^ , 其中，沉積進一步包括對 該片材鍍覆一鍍覆介質。 65·如段落61所述的方法，盆ώ ^ ^ , 其中，沉積進一步包括將 該等磨料顆粒以一規則的排列進行沉積。 66.如段落61所述的方法’其中，沉積進-步包括對 該溶液施加一電流。 67.如段落66所述的方法 68·如段落66所述的方法 69. 如段落66所述的方法 70. 如段落66所述的方法 71. 如段落66所述的方法 72. 如段落66所述的方法 73. 如段落66所述的方法 74·如段落66所述的方法 75. 如段落66所遂的方法 76. 如段落66所述的方法 77. 如段落66所遂的方法 78. 如段落61所述的方法 79. 如段落61所述的方沒 鍛錄。 ’其中，沉積包括鍍鎳。 ’其中’沉積包括鍍鉻。 ’其中’沉積包括鍍鐵。 ’其中’沉積包括鍍銀。 ’其中’沉積包括鍍銅。 ’其中，沉積包括鍍錫。 ’其中，沉積包括鍍鋅。 ’其中，沉積包括鍍鋁。 ’其中’沉積包括鍍鎢。 ’其中’沉積包括鍍鑛。 ’其中’沉積包括链叙 其中’沉積包括電泳沉積。 ，其中，沉積包括非電鑛的 8〇_如段落61所述的方法，其中沉積包括釺焊。 81.如段落62所述的方法，其中沉積包括硬焊。 20 201213053 82·如段落61所述的方法，其中該等凹陷具有在約3 密耳與約500密耳之間的主要尺寸。 83.如段落82所述的方法，其中兮算凹 丹甲这寻四陷的間隔係在 約3密耳與約5〇〇密耳之間。 的 84.如段落82所述的方法，其中，該等 凹陷係橢圓形 的 85.如段落82所述的方法，丨中，料凹陷係多邊形 86.如段落85所述的方法，其中，該多邊形係一種三 邊的多邊形。 87·如段落85所述的方法，其中，該多邊形係一種四 邊的多邊形。 88. 如段落85所述的方法，其中，該多邊形係一種五 邊的多邊形。 89. 如段落85所述的方法，其中，該多邊形係一種不 規則的多邊形。 90. 如段落61所述的方法，其中，該盤包括鋼。 91. 如段落61所述的方法，其中該盤包括鋼。 92. 如段落61所述的方法，其中該盤包括鋁。 剛石 93. 如段落61所述的方法，其中該等磨料顆粒包括金 化鋁 94 ‘如段落61 ^的方法’其中該等磨料顆粒包括氧 〇 95.如段落6"斤述的方法’其中該等磨料顆粒包括碳 21 201213053 化碎。 96. 如段落61所述的方法，其1 化鶴。 97. 如段落61所述的方法’其1 化锆。 98. 如段落61所述的方法，其1 榴石。 99. 如段落61所述的方法’進- 100. 如段落61所述的方法 聯接到該盤上。 101. 如段落100所述的方法 速鎖定的轉轴。 102. 如段落100所述的方法 四分之一轉的緊固件。 103. 如段落61所述的方法，3 在約0.5英寸與約8英寸之間。 104·如段落61所述的方法，$ 小於約52平方英寸的面積。 105. 如段落61所述的方法，每 覆到該盤的一側上。 106. 如段落105所述的方法， 合物樹脂。 107. 如段落1〇5所述的方法， 屬塗層。 該等磨料顆粒包括碳 該等磨料顆粒包括氧 該等磨料顆粒包括石 步包括將該盤彎曲。 :一步包括將一緊固件 其中該緊固件係一快 其中該緊固件係一種 中該盤的主要尺寸係 中該盤的第一面具有 步包括將一塗層塗 其中該塗層包括一聚 其中該塗層包括一金 22 201213053 108. >段落1G5所述的方法，其中該塗層包括—金 屬合金。 109· —種裝置，包括： -片材，該片材包括—第一側、一第二側、以 及多個凹陷’其中該片材具有在約！密爾與約％密爾之間 的厚度、在約50HB與約250()HB之間的布氏硬度、以及 在約60 GPa與約350 GPa之間的楊氏模量；以及 沉積在該片材的第一側上的磨料顆粒，其中該 等磨料顆粒具有在約美國筛目2〇與約美國筛目6〇〇之間的 粒度、以及在約500 kg/mm2與約10,〇〇〇 kg/mm2之間的維 氏硬度。 110·如段落109所述的裝置，其中該等磨料顆粒被 進一步以一不規則的形式沉積在該片材的第一側上。 1Π.如段落109所述的裝置，其中該等磨料顆粒被 進一步以一規則的排列沉積在該片材的第一側上。 112. 如段落109所述的裝置，其中該等顆粒被沉積 在具有鎳鍍層的片材上。 113. 如段落109所述的裝置，其中該等顆粒被沉積 在具有鉻鍍層的片材上。 114. 如段落109所述的裝置，其中該等顆粒被沉積 在具有鐵鍍層的片材上。 115. 如段落1〇9所述的裝置，其中該等顆粒被沉積 在具有銀鍍層的片材上。 116. 如段落1〇9所述的裝置，其中該等顆粒被沉積 23 201213053 在具有銅鍍層的片材上》 117.如段落109所述的裝置 在具有錫鍍層的片材上。 118·如段落109所述的裝置 在具有鋅鍍層的片材上。 Π9· 如段落109所述的裝置 在具有鋁鍍層的片材上。 120， 如段落109所述的裝置 在具有鶴錄層的片材上。 121. 如段落109所述的裝置 在具有鑛鍍層的片材上。 122. 如段落109所述的裝置 在具有鉍鍍層的片材上。 123·如段落1〇9所述的方法， 約3密耳與約5〇〇密耳之間的主要月 124_如段落123所述的方法， 係在約3密耳與約500密耳之間。 125. 如段落123所述的裝置， 形的。 126. 如段落123所述的裝置， 圓形的》 127. 如段落123所述的裝置， 邊形的。 128· 如段落127所述的裝置， 其中該等顆粒被沉積 其中該等顆粒被沉積 其中該等顆粒被沉積 其中該等顆粒被沉積 其中該等顆粒被沉積 其中該等顆粒被沉積 其中該等凹陷具有在 寸。 其中該等凹陷的間隔 其中’該等凹陷係圓 其中，該等凹陷係橢 其中，該等凹陷係多 其中，該多邊形係_ 24 201213053 種三邊的多邊形。 129. 如段落127所述的裝置，其中，該多邊形係一 種四邊的多邊形。 130. 如段落127所述的裝置，其中，該多邊形係一 種五邊的多邊形。 131. 如段落127所述的裝置，其中，該多邊形係一 不規則的多邊形。 132. 如段落109所述的裝置’其中，該片材包括鋼。 133. 如段落109所述的裝置，其中，該片材包括銅。 134_如段落109所述的裝置’其中，該片材包括鋁。 135.如段落1〇9所述的裝置’其中該等磨料顆粒包 括金剛石。 136.如段落1〇9所述的裝置，其中該等磨料顆粒包 括氧化鋁。 137.如段落1〇9所述的裝置，其中該等磨料顆粒包 括碳化碎。40. The method of paragraph 38, wherein the ψ wmA tannin cutting is performed using a water jet. 41. The method of paragraph 38, wherein ψ +7T and M are mined. ★ Dry cutting is performed using a press. The method of paragraph 38, wherein the cutting is performed using a punching machine. 43. The method of paragraph 38, wherein the cutting is performed using a ejector. 44. The method of paragraph 38, further comprising bending the disk. 45. The method of paragraph 38, further comprising attaching a fastener to the disk. The method of paragraph 45, wherein the fastener is a quick-locking shaft. 47. The method of paragraph 45 wherein the fastener is a quarter turn fastener. 48. The method of paragraph 38, wherein the disk is a circle. 49. The method of paragraph 38, wherein the 兮 总 ^ 丹 丹 。 。 。 。 。 。 。 。 。 。. 50. The method of paragraph 38, wherein the disk comprises a plurality of lobes. 51. The method of paragraph 38, wherein the primary dimension of the tray is between about 0.5 inches and about 8 inches. /2. The method of paragraph 38, wherein (d) has a small area of ^ 52 + square inches. 53. The method of paragraph 38, wherein the pushing a further comprises attaching a back sheet; Μ*. to the second side of the disc. The method of paragraph 53 is the method of paragraph 53 wherein the backsheet resin. 55. The method of paragraph 54, wherein the woven fabric comprises: the method of paragraph 53, wherein the screen comprises a metal two = the The method of paragraph 57, wherein the coating comprises a polymer layer 59. The method of paragraph 57, wherein the coating comprises - metal gold coating 60. 57. The method of claim 57, wherein the coating comprises a method of forming a metal, comprising: obtaining: walking, the disk comprises a second surface, and a plurality of depressions, wherein the disk has a shape of about 〇. The major dimension between 5 inches and about 8 inches, the thickness between about 1 mil and about 5 mils, the Brinell hardness between about 5 〇 HB and about 2500 HB, ^ and about 6 〇. Young's modulus between GPa and about 350 GPa; and abrasive particles suspended in a solution, wherein the abrasive particles have a particle size between about US mesh 20 and about US mesh, and Vickers hardness between 500 kgW and about 1 〇, _ kgW; immersing the disk in the solution; and grinding the abrasive particles Deposited on the first side of the disc. 62. The method of paragraph 61 wherein depositing further comprises depositing the abrasive particles in an irregular manner. 19 201213053 further comprising the abrasive particles 63. The method of paragraph 61, the particles being bonded to the first side of the disk. 64. The method of paragraph 63, wherein the depositing further comprises plating the sheet with a plating medium. 65. The method of paragraph 61, wherein the depositing further comprises depositing the abrasive particles in a regular arrangement. 66. The method of paragraph 61 wherein the step of depositing comprises applying a current to the solution. The method of claim 66. The method of claim 66. The method of claim 66. The method of claim 66. The method of claim 66. The method of claim 66. The method of paragraph 66, as described in paragraph 66. The method of claim 74. The method of claim 66, wherein the method of claim 66 is as described in paragraph 66. The method of paragraph 66 as recited in paragraph 66. The method of paragraph 77, as described in paragraph 66. The method 78 as recited in paragraph 66. Method 79 as described in paragraph 61. The party as described in paragraph 61 is not forged. Wherein the deposition includes nickel plating. The 'where' deposit includes chrome plating. The 'where' deposit includes iron plating. The 'where' deposit includes silver plating. The 'where' deposition includes copper plating. Wherein the deposit includes tin plating. Wherein the deposition includes galvanizing. Wherein the deposition includes aluminum plating. The 'where' deposition includes tungsten plating. The 'where' deposit includes plating. The 'deposition' includes a chain of which the deposition includes electrophoretic deposition. Wherein the method of depositing a non-electrical ore includes the method of paragraph 61, wherein the depositing comprises brazing. The method of paragraph 62, wherein the depositing comprises brazing. The method of paragraph 61, wherein the depressions have a major dimension between about 3 mils and about 500 mils. 83. The method of paragraph 82, wherein the spacing of the ridges is between about 3 mils and about 5 mils. The method of paragraph 82, wherein the depressions are elliptical, the method of paragraph 82, wherein the method of paragraph 85, wherein the method is described in paragraph 85, wherein A polygon is a three-sided polygon. The method of paragraph 85, wherein the polygon is a four-sided polygon. 88. The method of paragraph 85, wherein the polygon is a five-sided polygon. The method of paragraph 85, wherein the polygon is an irregular polygon. The method of paragraph 61, wherein the disk comprises steel. The method of paragraph 61, wherein the disk comprises steel. The method of paragraph 61, wherein the disk comprises aluminum. The method of paragraph 61, wherein the abrasive particles comprise gold aluminide 94', such as the method of paragraph 61^ wherein the abrasive particles comprise oxonium 95. As described in paragraph 6 " The abrasive particles include carbon 21 201213053. 96. The method of paragraph 61, wherein the crane is 1 . 97. The method of paragraph 61, wherein the zirconium is formed. 98. The method of paragraph 61, wherein the garnet is 1 . 99. The method of paragraph 61, wherein the method of paragraph 61 is coupled to the disc. 101. The method of paragraph 100, wherein the speed is locked. 102. The method of paragraph 100, wherein the quarter turn fastener. 103. The method of paragraph 61, 3 being between about 0.5 inches and about 8 inches. 104. The method of paragraph 61, wherein the area is less than about 52 square inches. 105. The method of paragraph 61, each covering one side of the tray. 106. The method of paragraph 105, a resin. 107. The method as described in paragraph 1〇5, is a coating. The abrasive particles comprise carbon and the abrasive particles comprise oxygen. The abrasive particles comprise a stone step comprising bending the disk. The step of including a fastener wherein the fastener is fastened, wherein the fastener is in a primary dimension of the disc, wherein the first side of the disc has a step comprising applying a coating wherein the coating comprises a plurality of The coating includes the method of a gold 22 201213053 108. > paragraph 1G5, wherein the coating comprises a metal alloy. 109. A device comprising: - a sheet comprising - a first side, a second side, and a plurality of depressions wherein the sheet has about! a thickness between mil and about % mil, a Brinell hardness between about 50 HB and about 250 () HB, and a Young's modulus between about 60 GPa and about 350 GPa; and deposition on the sheet Abrasive particles on the first side of the material, wherein the abrasive particles have a particle size between about 2 mesh and about 6 mesh, and about 500 kg/mm2 and about 10, Vickers hardness between kg/mm2. The device of paragraph 109, wherein the abrasive particles are further deposited in an irregular form on the first side of the sheet. The device of paragraph 109, wherein the abrasive particles are further deposited on the first side of the sheet in a regular arrangement. 112. The device of paragraph 109, wherein the particles are deposited on a sheet having a nickel coating. 113. The device of paragraph 109, wherein the particles are deposited on a sheet having a chrome plating. 114. The device of paragraph 109, wherein the particles are deposited on a sheet having an iron coating. 115. The device of paragraph 1-9, wherein the particles are deposited on a sheet having a silver coating. 116. The device of paragraph 1-9, wherein the particles are deposited 23 201213053 on a sheet having a copper coating. 117. The device of paragraph 109 is on a sheet having a tin coating. 118. The device of paragraph 109 on a sheet having a zinc coating. Π9· The device as described in paragraph 109 is on a sheet having an aluminum coating. 120. The device of paragraph 109, wherein the device is on a sheet having a crane recording layer. 121. The device of paragraph 109 is on a sheet having an ore plating. 122. The device of paragraph 109 is on a sheet having a ruthenium plating. 123. The method of paragraph 1-9, wherein the main month 124 between about 3 mils and about 5 mils is as described in paragraph 123, at about 3 mils and about 500 mils. between. 125. The device of paragraph 123, shaped. 126. The device of paragraph 123, which is circular, 127. The device of paragraph 123, is angular. 128. The device of paragraph 127, wherein the particles are deposited, wherein the particles are deposited, wherein the particles are deposited, wherein the particles are deposited, wherein the particles are deposited, wherein the particles are deposited wherein the particles are deposited Have in the inch. Wherein the depressions are spaced apart, wherein the depressions are rounded, wherein the depressions are elliptical, wherein the depressions are more than one of the polygons, wherein the polygon is a three-sided polygon. 129. The device of paragraph 127, wherein the polygon is a four-sided polygon. 130. The device of paragraph 127, wherein the polygon is a five-sided polygon. The device of paragraph 127, wherein the polygon is an irregular polygon. 132. The device of paragraph 109 wherein the sheet comprises steel. 133. The device of paragraph 109, wherein the sheet comprises copper. 134. The device of paragraph 109 wherein the sheet comprises aluminum. 135. The device of paragraph 1-9 wherein the abrasive particles comprise diamond. 136. The device of paragraph 1-9, wherein the abrasive particles comprise alumina. 137. The device of paragraph 1-9, wherein the abrasive particles comprise carbonized bits.
括碳化鎢。Including tungsten carbide.
括氧化錘。Including oxidized hammer.
括石權石。 141. 一種裝置，包括： 、以及多 一盤，該盤包括一第一面、—第二面 25 201213053 個凹陷，其中該盤具有在約0.5英寸與約8英寸之間的主 要尺寸、在約1密爾與約50密爾之間的厚度、在約5〇 HB 與約2500 HB之間的布氏硬度、以及在約6〇 GPa與約35〇 GPa之間的揚氏模量；以及 沉積在該第一面上的磨料顆粒’其中該等磨料顆粒具 有在約美國篩目20與約美國篩目600之間的粒度、以及在 約500 kg/mm2與約1〇,〇〇〇 kg/mm2之間的雏氏硬度。 142·如段落141所述的裝置，其中，該等磨料顆粒 進一步以一不規則的方式被沉積。 143. 如段落141所述的裝置，其中，該等磨料顆粒 進一步以一規則的排列被沉積。 144. 如段落141所述的裝置，進一步包括聯接到該 第二面上的一轉轴。 145. 如段落141所述的裝置，其中該盤的第一面具 有小於約52平方英寸的面積。 146. 如段落141所述的裝置，其中該轉軸係一快速 鎖定的轉轴。 147. 如段落141所述的裝置’進一步包括聯接到該 轉軸和該第二面上的一背片材。 148. 如段落147所述的裝置’其中該背片材包括一 聚合物樹脂。 149. 如段落148所述的裝置，其中該背片材進一步 包括編織的纖維。 150. 如段落147所述的裝置，其中該背片材包括一 26 201213053 金屬絲網。 m.如段落141所述的裝置，進—步包括施加在該 第二面上的一塗層。 152.如段落151所述的裝置，其中該塗層包括—聚 合物。 屬 153. 如段落151所述的裝置，其中 該塗層包括一金 154. 如段落151所述的裝置，装由社本 兵中該塗層包括一金 屬合金。 155. 如段落109所述的方法，装由 具中該等凹陷具有在 約3密耳與約500密耳之間的主要尺寸。 156. 如段落123所述的方法，装 具中該等凹陷的間隔 係在約3密耳與約500密耳之間。 該等凹陷係圓 該等凹陷係橢 該等凹陷係多 該多邊形係一 該多邊形係一 該多邊形係一 157. 如段落155所述的裝置，其中 形的。 158. 如段落155所述的裝置，其中 圓形的。 159. 如段落155所述的襄置，其中 邊形的。 160. 如段落I59所述的裝置，其中 種三邊的多邊形。 161. 如段落159所述的裝置其中， 種四邊的多邊形。 162. 如段落159所述的裝置，其中 27 201213053 種五邊的多邊形。 163. 如段落159所述的裝置’其中，該多邊形係一 不規則的多邊形。 164. 如段落141所述的裝置’其中’該片材包括鋼。 165. 如段落141所述的裝置’其中，該片材包括銅。 166. 如段落141所述的I置’其中’該片材包括鋁。 167. 如段落141所述的裝置’其申該等磨料顆粒包 括金剛石。 168. 如段落141所述的裝置’其中該等磨料顆粒包 括氧化銘。 169. 如段落141所述的裝置’其中該等磨料顆粒包 括碳化矽。 170. 如段落141所述的裝置，其中該等磨料顆粒包 括碳化鎢。 171. 如段落141所述的裝置’其中該等磨料顆粒包 括氧化锆。 172. 如段落141所述的裝置，其中該等磨料顆粒包 括石榴石。 173. 如段落141所述的方法’其中該盤係一圓。 174. 如段落146所述的方法’其中該盤係一摘圓。 175. 如段落146所述的方法，其中該盤包括二、三、 四、五、六、七、八、九或更多個波瓣。 以下從1至15順序地列舉的段落還提供了本發明的多 個另外的實施方式。在一實施方式中，在第一段（1)中， 28 201213053 本發明提供了一種方法，該方法包括： 獲得： 一片材，該片材包括一第一側、一第二側、以及多個 凹陷，其中該片材具有在約1密爾與約5〇密爾之間的厚 度、在約50HB與約25〇〇113之間的布氏硬度、以及在約 6〇GPa與約35〇GPa之間的楊氏模量；以及 / 懸浮於一溶液中的磨料顆粒，纟中該等磨料顆板Μ 在約美國筛目20與約美國篩目6〇〇之間的粒度、以及在約 500 kg/mm2與約1〇,〇〇〇kg/mm2之間的維氏硬度； 將該片材浸沒在該溶液中；並且 將該等磨料顆粒沉積在該片材的第一側上。 2.如段落1所述的方法，其中，該沉積進一步包括對 該溶液施加一電流來提供鎳鍍層、鉻鍍層、鐵鍍層、銀鍍 層'銅鑛層、錫鑛層、鋅鑛層、銘鑛層、鎢鐘層、鑛鍍層、 或叙鍍層。 3·如段落1或2所述的方法，其中，該等凹陷係圓形 的、橢圓形的、或多邊形的。 4. 如段落…中任一段所述的方法，其中，該片材 匕括鋼、銅或銘。 5. 如段落…中任一段所述的方法，其中，該等磨 料顆粒包括金剛石、氧化鋁、碳化矽、碳化鎢、氧化锆、 或石榴石。 ° 6. 該片材 如段落1至5中任一段所述的方法 上切割一盤，其中該盤包括一第一 ’進一步包括從 面和一第二面。 29 201213053 7.如段落6所述的方法，進—步包括將—背片材聯接 到該盤的第二面上，其中該背片材包括一聚合物樹脂或一 金屬絲網。 8· —種裝置，包括： -片材，該片材包括一第-側、一第二側、以及多 個凹陷’其中該片材具有在約！密爾與約5G密爾之間的厚 度、在約50 HB與約2500 HB之間的布氏硬度、以及在約 60 GPa與約350 GPa之間的揚氏模量；以及 沉積在該片材的第一側上的磨料顆粒，其中該等磨料 顆粒具有在約美國篩目20與約美國筛目6〇〇之間的粒度、 以及在約500 kg/mm2與約10,000 kgW之間的維氏硬度。 9.如段落8所述的裝置，其中，該等凹陷係圓形的、 擴圓形的、或多邊形的。 10·如段落8或9所述的裝置，其中，該片材包括鋼、 鋼或銘。 11·如段落8至10中任一項所述的裝置，其中，該等 磨料顆粒包括金剛石、氧化鋁、碳化矽、碳化鎢、氧化锆、 或石榴石。 12·如段落8至11中任一段所述的裝置，其中，該片 材被電解地鍍有鎳鍍層、鉻鍍層、鐵鍍層、銀鍍層、銅链 層、錫鍍層、鋅鍍層、鋁鍍層、鎢鍵層、鎘锻層、或鉍链 層。 13.如段落8至12中任一段所述的方法，進一步包括 將一背片材聯接到該盤的第二側上，其中該背片材包括一 30 201213053 聚合物樹脂或一金屬絲網。 14. 如段落8至n中任一段所述的裝置，進一步包括 聯接到該第二面上的一轉軸。 15, 如段落14所述的裝置，進一步包括聯接到該轉軸 和該第二面上的一背片材。 所附申請專利範圍不得被理解為包括裝置加功能的限 制’除非在一給定的申請專利範圍中使用這個或該等短語 用於......裝置”和/或“步驟，，明確列舉這樣一種限制。 【圖式簡單說明】 以下附圖以舉例而非限制的方式進行展示。各個實施 方式的每個特徵並不在該實施方式所出現的每個圖中都全 部標記’以便使該等圖係清楚的。 圖1展示了用於將磨料顆粒沉積在片材上的一方法的 實施方式β 圖2展示了用於將磨料顆粒沉積在盤上的一方法的實 施方式。 圖3展示了包括多個凹陷和磨料顆粒的一盤的實施方 式的頂視圖。 圖4Α展示了包括多個凹陷和磨料顆粒的一盤的實施 方式的側視圖。 圖4Β展示了包括多個凹陷和磨料顆粒的一盤的實施 方式的側視圖。 圖5展示了不同凹陷的形狀。 31 201213053 圖6A-6D展示了具有不同形狀的盤的不同實施方式。 【主要元件符號說明】 200 切割盤 202 凹 陷 203 孔 204 第 一面 206 第二面 210 212 緊固件 214 凸 面 216 凹側 32Stone stone. 141. A device comprising: and a plurality of disks, the disk comprising a first face, a second face 25, 201213053 recesses, wherein the disk has a major dimension between about 0.5 inches and about 8 inches, at about a thickness between 1 mil and about 50 mils, a Brinell hardness between about 5 〇 HB and about 2500 HB, and a Young's modulus between about 6 〇 GPa and about 35 〇 GPa; and deposition Abrasive particles on the first side wherein the abrasive particles have a particle size between about U.S. mesh 20 and about U.S. mesh 600, and at about 500 kg/mm2 and about 1 inch, 〇〇〇kg/ The hardness of the young man between mm2. The device of paragraph 141, wherein the abrasive particles are further deposited in an irregular manner. 143. The device of paragraph 141, wherein the abrasive particles are further deposited in a regular arrangement. 144. The device of paragraph 141, further comprising a shaft coupled to the second side. 145. The device of paragraph 141, wherein the first mask of the disc has an area of less than about 52 square inches. 146. The device of paragraph 141, wherein the shaft is a fast-locking shaft. 147. The device of paragraph 141, further comprising a back sheet coupled to the shaft and the second side. 148. The device of paragraph 147, wherein the back sheet comprises a polymeric resin. 149. The device of paragraph 148, wherein the back sheet further comprises woven fibers. 150. The device of paragraph 147, wherein the back sheet comprises a 26 201213053 wire mesh. m. The device of paragraph 141, the step comprising applying a coating on the second side. 152. The device of paragraph 151, wherein the coating comprises a polymer. The device of paragraph 151, wherein the coating comprises a gold 154. The device of paragraph 151, wherein the coating comprises a metal alloy. 155. The method of paragraph 109, wherein the depressions have a major dimension between about 3 mils and about 500 mils. 156. The method of paragraph 123, wherein the spacing of the depressions in the device is between about 3 mils and about 500 mils. The depressions are such depressions. The depressions are more than the depressions. The polygons are one of the polygons. The polygons are 157. The apparatus of paragraph 155 is shaped. 158. The device of paragraph 155, wherein the device is circular. 159. The device of paragraph 155, wherein the shape is angular. 160. The device of paragraph I59, wherein the three-sided polygons. 161. The device of paragraph 159, wherein the four-sided polygon. 162. The device of paragraph 159, wherein: 27 201213053 a five-sided polygon. 163. The device of paragraph 159, wherein the polygon is an irregular polygon. 164. The device of paragraph 141, wherein the sheet comprises steel. 165. The device of paragraph 141, wherein the sheet comprises copper. 166. The sheet according to paragraph 141 is in which the sheet comprises aluminum. 167. The device of paragraph 141, wherein the abrasive particles comprise diamond. 168. The device of paragraph 141, wherein the abrasive particles comprise an oxide. 169. The device of paragraph 141, wherein the abrasive particles comprise tantalum carbide. 170. The device of paragraph 141, wherein the abrasive particles comprise tungsten carbide. 171. The device of paragraph 141, wherein the abrasive particles comprise zirconia. 172. The device of paragraph 141, wherein the abrasive particles comprise garnet. 173. The method of paragraph 141 wherein the disk is a circle. 174. The method of paragraph 146, wherein the tray is rounded. 175. The method of paragraph 146, wherein the disk comprises two, three, four, five, six, seven, eight, nine or more lobes. The following paragraphs, listed sequentially from 1 to 15, also provide a number of additional embodiments of the invention. In one embodiment, in the first paragraph (1), 28 201213053 the present invention provides a method comprising: obtaining: a sheet comprising a first side, a second side, and more a depression wherein the sheet has a thickness between about 1 mil and about 5 mils, a Brinell hardness between about 50 HB and about 25 〇〇 113, and about 6 〇 GPa and about 35 〇. Young's modulus between GPa; and/or abrasive particles suspended in a solution, the size of the abrasive particles in the crucible, the particle size between about US mesh 20 and about 6 mesh, and about Vickers hardness between 500 kg/mm2 and about 1 inch, 〇〇〇kg/mm2; the sheet is immersed in the solution; and the abrasive particles are deposited on the first side of the sheet. 2. The method of paragraph 1, wherein the depositing further comprises applying an electric current to the solution to provide a nickel plating layer, a chrome plating layer, an iron plating layer, a silver plating layer, a copper ore layer, a tin ore layer, a zinc ore layer, and a mine Layer, tungsten clock layer, ore plating, or coating. 3. The method of paragraph 1 or 2, wherein the depressions are circular, elliptical, or polygonal. 4. The method of any of paragraphs, wherein the sheet comprises steel, copper or inscription. 5. The method of any of paragraphs, wherein the abrasive particles comprise diamond, alumina, tantalum carbide, tungsten carbide, zirconia, or garnet. The sheet is cut by a method as described in any of paragraphs 1 to 5, wherein the tray comprises a first 'further including a face and a second face. The method of paragraph 6, wherein the step of joining the back sheet to the second side of the tray, wherein the back sheet comprises a polymer resin or a wire mesh. 8. A device comprising: - a sheet comprising a first side, a second side, and a plurality of depressions wherein the sheet has an approx! a thickness between mil and about 5G mil, a Brinell hardness between about 50 HB and about 2500 HB, and a Young's modulus between about 60 GPa and about 350 GPa; and deposition on the sheet Abrasive particles on the first side, wherein the abrasive particles have a particle size between about U.S. mesh 20 and about U.S. mesh, and between about 500 kg/mm2 and about 10,000 kgW. hardness. 9. The device of paragraph 8, wherein the depressions are rounded, rounded, or polygonal. 10. The device of paragraph 8 or 9, wherein the sheet comprises steel, steel or inscription. The device of any of paragraphs 8 to 10, wherein the abrasive particles comprise diamond, alumina, tantalum carbide, tungsten carbide, zirconia, or garnet. The device of any of paragraphs 8 to 11, wherein the sheet is electrolytically plated with a nickel plating layer, a chrome plating layer, an iron plating layer, a silver plating layer, a copper chain layer, a tin plating layer, a zinc plating layer, an aluminum plating layer, Tungsten bond layer, cadmium forged layer, or tantalum chain layer. The method of any of paragraphs 8 to 12, further comprising coupling a back sheet to the second side of the tray, wherein the back sheet comprises a 30 201213053 polymer resin or a wire mesh. 14. The device of any of paragraphs 8 to n, further comprising a rotating shaft coupled to the second side. The apparatus of paragraph 14, further comprising a back sheet coupled to the rotating shaft and the second side. The scope of the appended claims is not to be construed as a limitation of the meaning of the means of the invention, unless the <RTIgt; Explicitly enumerate such a restriction. BRIEF DESCRIPTION OF THE DRAWINGS The following drawings are presented by way of example and not limitation. Each feature of the various embodiments is not to be <RTI ID=0.0> Figure 1 illustrates an embodiment of a method for depositing abrasive particles onto a sheet. Figure 2 illustrates an embodiment of a method for depositing abrasive particles onto a disk. Figure 3 illustrates a top view of an embodiment of a disk comprising a plurality of depressions and abrasive particles. Figure 4A shows a side view of an embodiment of a disk comprising a plurality of depressions and abrasive particles. Figure 4A shows a side view of an embodiment of a disk comprising a plurality of depressions and abrasive particles. Figure 5 shows the shape of the different depressions. 31 201213053 Figures 6A-6D show different embodiments of discs having different shapes. [Main component symbol description] 200 Cutting disk 202 Concave 203 hole 204 First side 206 Second side 210 212 Fastener 214 Convex 216 Concave side 32