201210738 六、發明說明： 【發明所屬之技術領域】 本發明自動鑽針研磨加工機，主要是應用於微鑽針的 二次研磨技術上。 【先前技術】 有鑑於微鑽針二次研磨再利用之市場曰漸蓬勃，但國 ⑽麟二次研朗於勞力密_工作，其技術人員養成 不易，又因其在整個作業過程中，完全依靠技術人員的視 • 力，容易因人為因素而造成品質上之不穩定，此為微鑽針 一次研磨業界的一大隱憂。 【發明内容】 為解決微鑽針二次研磨業界的困擾，本發明人曾於民 國九十二年，毅然決然投入微鑽針全自動研磨機的研發工 作’但^觀造縣高’在市場被業者所接受的程度也 相對不高’基於幫助業者有效降低產製成本，提升業者之 辭能力，本發明人再次投入微鑽針二次研磨機的研發工 ►作，針對整體製造成本的降低，功能、生產技術及產品品 • 質之提高，作一突破性的創新。 本發明所研發的自動鑽針研磨加工機是一個嶄新的嘗 試，其功能性、生產技術、產品品質與精確度方面，可達 到先進國家的水準’幫助業者有效降低製造成本，提升業 者之競爭能力。 本發明解決問題所應用的技術手段以及對照先前技術 的功效係在於··將微鑽針二次研磨作業，由人工入料〜人 [S] 3 201210738 工對位-人工啟動研磨一人工出料一 ，改變成全自動一貫作業；入钮μ惯—人工刀類 中轉—視覺檢杳—㈣\ 象對^啟動研磨— *二置放，整體作業流程重新規 機構體應用在自動鑽針研磨加工機的 動作流程需求。 先前研發之舊機型整體作業流程如下： 進料—刃長及直徑檢測〜清潔〜定位檢測—送入研磨201210738 VI. Description of the Invention: [Technical Field of the Invention] The automatic drill grinding machine of the present invention is mainly applied to the secondary grinding technology of a micro drill. [Prior Art] In view of the fact that the market for secondary grinding and re-use of micro-drilling needles is booming, the country’s (10) Lin’s second research is in the labor force, and its technicians are not easy to develop, and because of its entire operation, it is completely Relying on the visual force of technicians, it is easy to cause quality instability due to human factors. This is a major concern for the micro-drilling industry in the grinding industry. SUMMARY OF THE INVENTION In order to solve the problem of the secondary grinding industry in the micro-drilling needle, the inventor of the Republic of China in the Republic of China in the year of the reign of the Republic of China, resolutely invested in the research and development of the micro-drill automatic grinding machine 'but ^ Guanxian County high' in the market The degree of acceptance by the industry is relatively low. 'Based on helping the industry to effectively reduce the cost of production and improve the ability of the industry to resign, the inventor once again invested in the research and development of the micro-drill secondary grinding machine to reduce the overall manufacturing cost. , function, production technology and product quality improvement, making a breakthrough innovation. The automatic drilling needle grinding machine developed by the invention is a brand-new attempt, and its function, production technology, product quality and precision can reach the level of advanced countries to help the industry to effectively reduce the manufacturing cost and enhance the competitiveness of the industry. . The technical means to solve the problem of the present invention and the efficacy against the prior art are: · The micro-drilling needle secondary grinding operation, by manual feeding ~ person [S] 3 201210738 work alignment - manual start grinding - manual discharge First, change into a fully automatic consistent operation; into the button μ habit - manual knife class transfer - visual inspection - (four) \ elephant to ^ start grinding - * two placement, the overall operation process re-regulation body application in automatic drilling needle grinding Machine action flow requirements. The overall operation process of the old model previously developed is as follows: Feeding—blade length and diameter detection~cleaning~positioning detection-feeding grinding
(進刀量檢測）―刀鋒檢測〜影像判別—祕（或至不良 區）。 本發明整體作業流程重新規劃如下： 進料（清潔刃面定位檢測—進刀量自動調整—研 磨—送至檢砸（清潔刃面）—上置簡整—刀鋒檢測— 影像判別出料（或至不良區）。 本發明與先前研發之舊機型作比較： 舊機型將檢測與研磨作業在同—作業區，影響作業時 間及檢測穩定性；而本發明將檢測與研磨作業區作不同的 區隔，可以卽省作業時間及提高檢測穩定性，具有功效上 的增進，為其主要目的達成者。 【實施方式】 為使專精熟悉此項技藝之人仕業者易於深入瞭解本發 明的裝置内容以及所能達成的功能效益，茲列舉一具體實 施例，並配合圖式詳細介紹說明如下： 一種自動鑽針研磨加工機’敬請參閱第一、二、三圖 所示：係本發明之立體組合、立體分解與俯視平面示意圖 201210738 。主要在於··機台1的中央位置設有轉塔1〇，機台i 〇 在轉塔10的圓周處依序設有進料機構2〇、研磨機構3 ;刀鋒檢測機構50、出料機構6。、定位 10係由馬達11的小齒輪1 2帶動環形齒輪1 5做疋格轉動’轉塔1G可做四等份切換； 2機構2 0係由進料手臂2从取料盤2 2上 針2至轉塔1〇放針； 研磨機構3 0係由砂輪31對鑽針2做研磨； 至轉^4 G係由中轉手臂41抓取轉塔1Q上的鑽針2 轉盤4 Q放針，轉盤4 G可做六等份切換； 刀面^檢嶋5 ◦包_㈣她修正與鑽針 針：==:=::_。上的鑽 0可以精確定位於每—個作業位置。 ：轉塔1 敬請參閱第四、五圖所示：係本發 塊流程示意圖。其中，整個製作程序為：配置與方 進料（清潔刃面）4定位檢測 磨-送至檢測區（清潔77面）〜 ®自動調整'^研 影像判別—出料（或至不良區）。點調^刀鋒檢測〜 敬請參閱第六至十圖所示：係本發明進料及定位檢測 201210738 、進刀量自動調整及研磨、送至檢測區及上置點調整、刀 鋒檢測及f彡像彻、㈣之製㈣作綱示意圖。 5和、)…進料及定位檢測之製程動作_ 程時間預估 進料—料盤定位―進料手臂至料盤處定位_進料 下定位—料盤取針—進料手臂上定位（如第十-圖所示） —鑽針轉換水平—進料手臂至轉塔放針（如第十二圖所千 ^進料手臂後退—清潔盒轉成水平—鑽針清^料手、 臂至料盤處定位（如第十三圖所示）； 二、進刀量自_整及研磨之製程動作說 間預估5秒）： 、辰％時 轉塔四等份切換—到位鎖定—砂輸機構前進 磨角對位—麟量修正—騎轉9()。—、針研 (如第十四圖所示）—鑽針迴轉⑽。—*人研磨 輪機構後^雜敎料—轉塔四#細換^研磨〜砂 三、送至檢·及上置·_整之触動物 時間預估3. 5秒）·· （製程 中轉手料潔讀成水平—鑽針清潔_巾轉 =爪轉換成水平—中轉手臂至轉塔取針（如= ::中轉：臂至轉盤定位，針轉換成垂直 = 圖所不）—中轉手臂下定位—轉盤放 第七、 )—中轉手位； 料七圖所示 預估Γ秒Γ檢測及影像判別之製程動作說明（製程時間 201210738 轉盤六等份切換，針刀面檢查對焦修正 份切換—鑽針刀面檢查（如第十八圖所示）； 八 五、出料之製程動作說明（製程時間預估2秒）： 出料—料盤定位—出料手臂轉盤處定位—出料 轉餘針—出料手臂上定位―出料手臂至料盤放針 (第^九圖所不）—或出料手臂至不良區放針（如第二 十圖所示）。 综合上述所陳之本發明，係在提供一種自動鑽針研磨 工機，經過本發明人實際製作完成以及反覆操作測試之 ’ ^實的確相達縣發日麟麵的魏效益，同時又 ^目前坊間尚無見聞之「首先創作」，具有「產業上的利 、、價值j，誠然已經符合發明專利之成立要義，爰依專利 法之規定，向鈞局提出發明專利之申請。 【圖式簡單說明】 第一圖··係本發明之立體組合示意圖。 第二圖：係本發明之立體分解示意圖。 第二圖：係本發明之俯視平面示意圖。 第四圖：係本發明之平面配置示意圖。 第五圖··係本發明之方塊流程示意圖。 弗六圖：係本發明進料及定位檢測之製程動作方塊示意 圖。 第七圖：係本發明進刀量自動調整及研磨之製程動作方 塊示意圖。 乐八圖：係本發明送至檢測區及上置點調整之製程動作 201210738 方塊示意圖。 第九圖：係本發明刀鋒檢測及影像判別之製程動作方塊 示意圖。 第十圖··係本發明出料之製程動作方塊示意圖。 第十一圖：係本發明進料手臂至料盤取針及進料手臂上定 位之動作示意圖。 第十二圖：縣㈣鑽針轉換水平及轉手臂至轉塔放針 之動作示意圖。(Infeed amount detection) - Blade detection ~ Image discrimination - Secret (or to bad area). The overall operation process of the present invention is re-planned as follows: Feeding (cleaning blade surface positioning detection - automatic adjustment of the feed amount - grinding - sending to inspection (cleaning blade surface) - top setting - blade detection - image discrimination output (or To the bad area.) The present invention is compared with the old model developed in the past: the old model will be in the same working area as the grinding operation, affecting the working time and the detection stability; and the invention will be different from the grinding operation area. The division can save time and improve the stability of detection, and has an improvement in efficiency, and is the main purpose of achieving it. [Embodiment] In order to make the experts skilled in the art familiar with the art, it is easy to deeply understand the present invention. The contents of the device and the functional benefits that can be achieved are listed in a specific embodiment, and are described in detail below with reference to the drawings: An automatic drill grinding machine 'Please refer to the first, second and third figures: the present invention The three-dimensional combination, three-dimensional decomposition and a plan view of the plan view 201210738. Mainly in the center of the machine 1 is provided with a turret 1〇, the machine i is at the turret 10 The feeding mechanism 2〇, the grinding mechanism 3, the blade detecting mechanism 50, and the discharging mechanism 6 are arranged in sequence. The positioning 10 is driven by the pinion gear 12 of the motor 11 to drive the ring gear 1 5 to make a yoke rotation 'turret 1G can be switched in four equal parts; 2 mechanism 20 is from the feeding arm 2 from the take-up tray 2 2 needle 2 to the turret 1 〇 needle; the grinding mechanism 30 is the grinding wheel 31 grinding the drill 2; Turn to ^4 G system by the transfer arm 41 grab the turret on the turret 1Q 2 turntable 4 Q needle, turntable 4 G can do six equal parts switch; knife face ^ check ◦ 5 _ _ (four) her correction and Drill pin: ==:=::_. The drill 0 on the top can be accurately positioned in each work position. : Turret 1 Please refer to the fourth and fifth figures: The whole production process is: configuration and square feeding (cleaning blade) 4 positioning detection grinding - sent to the detection area (cleaning 77 sides) ~ ® automatic adjustment '^ research image discrimination - discharge (or to the bad area). ^Blade detection~ Please refer to the sixth to tenth drawings: the feeding and positioning detection of the present invention 201210738, the automatic adjustment and grinding of the feed amount, the delivery to the detection area and the adjustment of the upper point Blade detection and f彡 image, (4) system (four) schematic diagram. 5 and,)...feeding and positioning detection process _ process time estimation feed - tray positioning - feeding arm to the tray position _ Positioning under the feed—the needle is taken from the tray—the positioning on the feed arm (as shown in the tenth-figure)—the needle conversion level—the feed arm to the turret release needle (as shown in Figure 12) Retreat—cleaning the box into a horizontal position—the positioning of the drill pin and the arm to the tray (as shown in Figure 13); 2. The amount of the feed is estimated to be 5 seconds from the process of grinding and grinding. ): When the time is 辰, the turret is switched in four equal parts - the lock is in place - the sanding mechanism advances the angle of the grinding angle - the amount of correction is corrected - the ride is turned 9 (). —, needle research (as shown in Figure 14)—drill needle rotation (10). —*People grinding wheel mechanism ^ Miscellaneous materials - turret four #细换^研磨~砂三,送到检·上上·_ The whole time of the animal touch estimated 3. 5 seconds)··· Turn the handle cleanly into a level - drill cleaning _ towel turn = claws into a horizontal - transfer arm to the turret take the needle (such as = :: transit: arm to turntable positioning, the needle is converted to vertical = map does not) - Positioning under the transfer arm—the seventh place in the turntable, the middle position of the turntable; the process description of the estimated second seconds detection and image discrimination shown in the seventh picture (process time 201210738 turntable six equal parts switch, needle knife face check focus Correction part switching - burr knife surface inspection (as shown in Figure 18); Eighty-five, discharge process description (process time estimation 2 seconds): Discharge - tray positioning - positioning of the discharge arm turntable - Discharge the remaining needle - Positioning on the discharge arm - Discharge the arm to the tray to release the needle (not shown in Figure IX) - or release the needle to the defective area (as shown in Figure 20). The invention described above is to provide an automatic burr grinding machine which is actually completed by the inventors. And the repeated operation test's ^ really is the same as the Wei benefit of the county's hair, and at the same time, the "first creation" that has not yet been seen in the market, has "industry benefits, value j, and has already met the invention patent. The establishment of the essentials, according to the provisions of the Patent Law, the application for invention patents to the bureau. [Simplified description of the drawings] The first figure is a three-dimensional combination diagram of the present invention. The second figure: is a three-dimensional decomposition diagram of the present invention The second drawing is a schematic plan view of the present invention. The fourth drawing is a schematic diagram of the planar configuration of the present invention. The fifth drawing is a schematic diagram of the block flow of the present invention. The six-figure diagram: the feeding and positioning detection of the present invention Schematic diagram of the process action block. Fig. 7 is a schematic diagram of the process action block for automatically adjusting and grinding the feed amount of the present invention. Le Ba diagram: a block diagram of the process action of the present invention sent to the detection zone and the upper point adjustment 201210738. Nine Diagrams: It is a schematic diagram of the process action block of the blade detection and image discrimination of the present invention. The tenth figure is a schematic diagram of the process action block of the invention. Figure 11 is a schematic diagram of the action of positioning the arm from the feeding arm to the receiving needle and the feeding arm of the present invention. Figure 12: Schematic diagram of the operation of the county (four) drilling needle conversion level and the rotation of the arm to the turret.
第十二圖.係本發鴨料手臂回至料麟之動作示意圖。 第十四圖：係本發明轉塔轉動、鑽針研磨之動作示意圖。 第十五圖：係本發明中轉手臂至轉塔取針之動作示意圖。 第十六圖：係本發财轉手f轉換成垂直之動作示意圖。 第十七圖：係本發财轉手臂至轉盤放針之動作示意圖。 第十八圖··係本發·至檢礎、刀鋒檢測及影像判別 之動作示意圖。 第十九圖：係本發明出料手臂至料盤放針或至不良區放 之動作示意圖。 第二十圖：係本發明出料手臂至不良區放針之動作示意圖The twelfth figure is a schematic diagram of the action of the hair of the ducklings back to the material. Figure 14 is a schematic view showing the action of the rotation of the turret and the grinding of the drill needle according to the present invention. Fifteenth Figure: is a schematic view of the action of taking the needle from the rotating arm to the turret in the present invention. Figure 16: This is a schematic diagram of the action of converting the money into a vertical. Figure 17: This is a schematic diagram of the action of turning the arm to the turntable. The eighteenth figure is a schematic diagram of the action of the original hair, the inspection base, the blade detection and the image discrimination. Fig. 19 is a schematic view showing the action of releasing the needle from the discharge arm to the tray or discharging it into a defective area. Figure 20: Schematic diagram of the action of releasing the needle from the discharge arm to the defective area of the present invention
【主要元件符號說明】 1 機台 2 10 轉塔 11 1 2 小齒輪 13 14 凹槽 1 R 鑽針 馬達 分度盤 環形齒輪 201210738 2 0 進料機構 2 1 進料手臂 2 2 料盤 3 0 研磨機構 3 1 砂輪 40 轉盤 4 1 中轉手臂 5 0 刀鋒檢測機構 6 0 出料機構 6 1 出料手臂 6 2 料盤 6 3 不良區 70 定位機構 7 1 壓缸 7 2 定位塊[Main component symbol description] 1 Machine 2 10 turret 11 1 2 Pinion 13 14 Groove 1 R Drilling needle indexing ring gear 201210738 2 0 Feeding mechanism 2 1 Feeding arm 2 2 Tray 3 0 Grinding Mechanism 3 1 Grinding wheel 40 Turntable 4 1 Transfer arm 5 0 Blade detection mechanism 6 0 Discharge mechanism 6 1 Discharge arm 6 2 Tray 6 3 Bad zone 70 Positioning mechanism 7 1 Cylinder 7 2 Positioning block