TW201209109A - Wear-resistant optical film, preparation method thereof, wear-resistant optical coating composition and liquid crystal display - Google Patents

Wear-resistant optical film, preparation method thereof, wear-resistant optical coating composition and liquid crystal display Download PDF

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TW201209109A
TW201209109A TW99129004A TW99129004A TW201209109A TW 201209109 A TW201209109 A TW 201209109A TW 99129004 A TW99129004 A TW 99129004A TW 99129004 A TW99129004 A TW 99129004A TW 201209109 A TW201209109 A TW 201209109A
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acrylate
wear
coating composition
optical film
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TW99129004A
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TWI408187B (en
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jun-jie Wang
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jun-jie Wang
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Abstract

A wear-resistant optical film comprises a substrate and a film body formed by the cured optical coating composition coated on the substrate. The film body comprises a reactive filler of the acrylic trimethoxy silane with a weight percentage of 1 to 30% relative to the optical coating composition. Therefore, the hardness and wear-resistant capability of conventional UV adhesive can be increased to avoid the conventional need for installation of a protective film.

Description

201209109 六、發明說明: 【發明所屬之技術領域】 本發明係有關一種抗磨耗光學薄膜,尤指一種應用於液晶顯示器中 的抗磨耗光學薄膜。 【先前技術】 相較於傳統陰極射線管(Cathode Ray Tube,CRT)顯示器,液晶顯示 器(Liquid Cristal Displays,LCDs)因具備薄型化、輕量化以及低耗電等 特性逐漸成為市場上的主流顯示設備,廣泛應用於各種電子產品上, 如電視、筆記型電腦、個人電腦、可攜式個人通訊裝置等。 ® 一般液晶顯示器的主要結構包含有液晶面板以及背光模組兩大部 分。由於液晶面板本身並不具備提供主動光源的能力,須搭配背光模 組做為亮度來源。因此,背光模組所提供光源的品質在液晶顯示器的 顯像效果上扮演重要的角色。為了能提升整體液晶面板的亮度,部份 業者選擇增加燈管數目。雖然燈管的增加可以提高亮度,但會造成整 體背光模組的體積增加,電力消耗過大,不適用於攜帶型電子產品, 如筆記型電腦或個人通訊裝置。另外,過多的燈管在運作時,會造成 大量的熱能蓄積,可能影響燈管以及其他電子元件的壽命。另一方式, φ 疋於背光模組中增設多種光學薄膜,使光源可以均勻並定向傳送到液 晶面板的表面,有效利用燈管所提供的光源。由於光學薄膜的增設不 須大幅更動原本背光模組的其他設計,且毋須額外耗費電力遂成為 目前業界廣泛用來提昇面板亮度的方法。 背光模組中的光學薄膜主要是利用表面塗佈一層透明紫外光固化 樹脂,並固化形成稜柱陣列結構來達成光源定向的效果。由於此類固 化樹脂具有較低表面硬度,在組裝或者搬運液晶顯示器時可能會磨損 或破壞稜柱的_結構。如此’在燈管發出絲時,將造成液晶顯示 器所顯示的影像或形狀不均勻,影響影像顯示的品質。 201209109 為能確保光學薄膜表面固化樹脂所形成的稜柱結構的完整性,目 前生產光學薄膜的製程上係利用一保護膜貼附於固化樹脂層表面的方 法,如中華民國專利第95127482號以及第90113387號申請案所示技 術,藉由採用上下壓合技術與張力控制,將保護膜貼附於光學薄膜的 上下表面,以保護光學膜片上的表面微結構,避免液晶顯示器出貨與 運送過程中所造成的損壞。由於保護膜的取得多仰賴國外進口,購料 成本高昂,近佔光學薄膜總原料成本的30%,無疑使整體液晶顯示器 製造成本的增加。另外,於製造過程中須增加一貼膜工序,亦造成整 體製程趨於複雜。 【發明内容】 本發明之主要目的,在於解決傳統光學薄膜表面硬度不足以及須 另增貼模工序的問題。為達上述目的,本發明提供一種抗磨耗光學薄 膜,包含有一基材,以及一設置於該基材上由光敏性硬化樹脂所構成 的膜體,該膜體中包含有一反應填料,該反應填料相對於該膜體之重 量百分比為1至30之間,該反應填料具有一如式⑴的矽烷化合物:201209109 VI. Description of the Invention: [Technical Field] The present invention relates to an anti-wear optical film, and more particularly to an anti-wear optical film used in a liquid crystal display. [Prior Art] Compared to conventional cathode ray tube (CRT) displays, liquid crystal displays (Liquid Cristal Displays, LCDs) have become the mainstream display devices on the market due to their thinness, light weight, and low power consumption. Widely used in a variety of electronic products, such as televisions, notebook computers, personal computers, portable personal communication devices. ® The main structure of a typical LCD monitor consists of a liquid crystal panel and a backlight module. Since the liquid crystal panel itself does not have the ability to provide an active light source, it must be combined with a backlight module as a source of brightness. Therefore, the quality of the light source provided by the backlight module plays an important role in the development of the liquid crystal display. In order to increase the brightness of the overall LCD panel, some operators have chosen to increase the number of lamps. Although the increase of the lamp can increase the brightness, it will increase the volume of the entire backlight module, and the power consumption is too large, and it is not suitable for portable electronic products such as a notebook computer or a personal communication device. In addition, when too many lamps are in operation, a large amount of thermal energy is accumulated, which may affect the life of the lamps and other electronic components. In another method, a plurality of optical films are added to the backlight module, so that the light source can be uniformly and directionally transmitted to the surface of the liquid crystal panel, and the light source provided by the lamp tube can be effectively utilized. Since the addition of the optical film does not require a significant change in the other designs of the original backlight module, and no additional power is required, it has become a method widely used in the industry to increase the brightness of the panel. The optical film in the backlight module mainly utilizes a surface coated with a transparent ultraviolet curing resin and solidified to form a prism array structure to achieve the orientation of the light source. Since such a cured resin has a low surface hardness, it may wear or break the structure of the prism when assembling or handling the liquid crystal display. When the light is emitted from the lamp, the image or shape displayed on the liquid crystal display will be uneven, which will affect the quality of the image display. 201209109 In order to ensure the integrity of the prism structure formed by the surface curing resin of the optical film, the current production process of the optical film is carried out by attaching a protective film to the surface of the cured resin layer, such as the Republic of China Patent No. 95127482 and the 90113387. In the technology shown in the application, the upper and lower surfaces of the optical film are attached to the upper and lower surfaces of the optical film by using the upper and lower pressing techniques and the tension control to protect the surface microstructure on the optical film, thereby avoiding the liquid crystal display during shipment and transportation. The damage caused. Since the acquisition of protective film relies on foreign imports, the cost of purchasing materials is high, which accounts for 30% of the total raw material cost of optical film, which undoubtedly increases the manufacturing cost of the overall liquid crystal display. In addition, a filming process has to be added during the manufacturing process, which also complicates the overall process. SUMMARY OF THE INVENTION The main object of the present invention is to solve the problem of insufficient surface hardness of a conventional optical film and an additional mold clamping process. In order to achieve the above object, the present invention provides an anti-wear optical film comprising a substrate, and a film body comprising a photosensitive hardening resin disposed on the substrate, the film body comprising a reaction filler, the reaction filler The reaction filler has a decane compound of the formula (1) in a weight percentage of from 1 to 30 with respect to the film body:

其中,R為氫基或甲烧基,R’為選用相同或相異的甲烧基或乙烧 基’ 〜5。至於前述反應填料可為[3_(丙烯幾氧基)丙基]三甲基氧石夕Wherein R is a hydrogen group or a methyl group, and R' is an identical or different methyl group or an alkyl group of ~5. As for the aforementioned reaction filler, it may be [3_(propylene oxy) propyl] trimethyl oxysulfide

* —…八朽一裡玩磨耗无学塗膜組合物 裡玩磨耗无学塗膜組合物,包括有 一單官能基聚合單體、以及一具有如 至少-多官能基壓克力寡聚體、 201209109 前述式(i)的矽烷化合物的反應填料。該反應填料相對於該膜體之重量 百分比為1至30之間。 本發明另一目的,在於提供一種製備抗磨耗光學薄膜的方法,其 步驟包含有: a) 取得一具有前述反應填料的抗磨耗光學塗膜纟且合物,並將該光 學塗膜組合物塗抹於一基材表面;以及 b) 照射紫外光使該抗磨耗光學塗模組合物硬化於該基材上,以形 成該抗磨耗光學薄膜。 藉此,本發明藉由添加如前述式(I)的矽烷化合物的反應填料可有 效增加整體光學薄膜表面的耐磨性,且毋須另外增設保護膜,得以減 少製造成本以及簡化光學薄膜的製造工序。 【實施方式】 本發明抗磨耗光學薄膜,應用於液晶顯示器中。抗磨耗光學薄膜 主要包含有一基材’以及一設置於該基材上由光敏性硬化樹脂所構成 的膜體。該基材可選用多種材料,如玻璃或塑膠,但並不為此限》其 中塑膠基材亦可選用多種樹脂材料:聚醋樹脂(polyesterresin),如聚對 苯二甲酸乙二酯(polyethylene terephthalate,PET)或聚萘二甲酸乙二酯 (polyetbylene naphthalate,PEN);聚丙烯酸酯樹脂(p〇lyaCrylate resin), 如聚曱基丙烯酸曱酯(polymethyl methacrylate, PMMA);聚醯亞胺樹脂 (polyimide resin);聚環烯烴樹脂(p〇iyCyci〇〇iefm resin);聚碳酸醋樹脂 (polycarbonate resin);聚胺基曱酸酯樹脂(p〇iyurethane resin);三醋酸纖 維素(triacetatecellulose,TAC);或者為前述不同樹脂材料的混合物。 於本發明中設置於該基材上的膜體係為一抗磨耗光學塗膜組合物 施以紫外光(UV)硬化後所形成。該抗磨耗光學塗膜組合物主要包含有 光敏性硬化樹脂、反應填料以及光起始劑相互混合後所形成的混合 物。其中,該多官能基壓克力寡聚體相對於該塗膜組合物之重量百分 201209109 比率為50至80之間;該單官能基聚合單體相對於該塗膜組合物之重 量百分比率為20至50之間;該反應填料相對於該膜體之重量百分比 為1至30之間;而該光起始劑相對於該光學塗膜組合物之重量百分比 率為1至5之間。 該光敏性硬化樹脂包含有至少一多官能基壓克力寡聚體 (multi-functional acrylic oligomer)以及一單官能基聚合單體 (mono-fbnctional monomer)。 該多官能基壓克力寡聚體可為聚氨酯壓克力寡聚物(polyurethane acrylic oligomer)或者為環氧壓克力寡聚物(epoxy acryiic olig〇mer)。該聚 氣酉曰壓克力寡聚物可選用脂肪族胺基甲酸g旨丙稀酸g旨(aliphatic urethane acrylate)、脂肪族胺基曱酸酯六丙烯酸酯(aiiphatic urethane hexaacrylate) '芳香族胺基甲酸酯六丙烯酸酯(aromatic urethane hexaacrylate)、或者前述寡聚物的混合物。而該環氧壓克力寡聚物則可 選用雙盼Α環氧二丙嫦酸酯(bisphenol—A epoxy diaciylate)、盼酿環氧 丙稀酸酯(novolac epoxy acrylate)、環氧酚醛樹脂(epoxy novolac rsin)、 脂環環氧樹脂(alicyclic qjoxy resin)、溴化環氧樹脂(brominated epoxy resin)、或者前述寡聚物的混合物。 該單官能基聚合單體則可選用2-苯氧乙基丙烯酸酯(2 — phenoxyethyl acrylate)、2-苯氧乙基曱基丙烯酸酯(2 — phenoxyethyl methacrylate)、己酸内S旨丙稀酸S旨(caprolactone acrylate)、環三甲醇丙 烧丙稀酸酯(cyclic trimethylolpropane formal aciylate)、二環戊二乙基甲 基丙烯酸醋(dicyclopentadienyl methacrylate)、丙嫦酸異坎酯(isobomyl acrylate)、曱基丙烯酸異坎醋(isobomyl methacrylate)、丙稀酸異癸醋 (isodecyl acrylate)、曱基丙稀酸異癸S旨(isodecyl methacrylate)' 丙烯酸異 辛醋(isooctyl acrylate)、丙稀酸十二醢醋(lauryl acrylate)、甲基丙稀酸十 二醯酯(lauryl methacrylate)、丙稀酸辛癸酯(octyldecyl acrylate)、丙稀酸 201209109 十八烧醋(stearyl acrylate)、曱基丙稀酸十八烧S旨(stearyl methacrylate)、 四氫化β夫喃丙稀酸酯(tetrahydrofUrfliryl acrylate)、四氫化吱η南甲基丙稀 酸西旨(tetrahydrofUrfUryl methacrylate)、丙烯酸三癸醋(tridecyl acrylate)、 曱基丙稀酸三癸醋(tridecyl methacrylate)、或者前述聚合單體的混合物。 至於該反應填料則具有一如下式(I)的矽烷化合物 0 OR'* -... an eight-in-one wear-and-wear-free coating composition that plays an abrasion-free coating composition comprising a monofunctional polymerizable monomer, and an acrylic oligomer having, for example, at least a polyfunctional group 201209109 A reaction filler of the above decane compound of the formula (i). The weight percentage of the reaction filler relative to the film body is between 1 and 30. Another object of the present invention is to provide a method for preparing an anti-wear optical film, the steps comprising: a) obtaining an anti-abrasive optical coating film having the foregoing reactive filler, and applying the optical coating composition The anti-wear optical film composition is cured on the substrate to form the anti-wear optical film by irradiating ultraviolet light. Thereby, the present invention can effectively increase the wear resistance of the surface of the entire optical film by adding the reaction filler of the decane compound of the above formula (I), and it is not necessary to additionally provide a protective film, thereby reducing the manufacturing cost and simplifying the manufacturing process of the optical film. . [Embodiment] The anti-wear optical film of the present invention is applied to a liquid crystal display. The anti-wear optical film mainly comprises a substrate 'and a film body provided on the substrate and composed of a photosensitive hardening resin. The substrate can be selected from a variety of materials, such as glass or plastic, but not limited to this. Among them, a variety of resin materials can be used for the plastic substrate: polyester resin (polyesterresin), such as polyethylene terephthalate. , PET) or polyethylene naphthalate (PEN); polyacrylate resin (p〇lyaCrylate resin), such as polymethyl methacrylate (PMMA); polyimine resin (polyimide Polycyclic olefin resin (p〇iyCyci〇〇iefm resin); polycarbonate resin; polyamine phthalate resin; triacetate cellulose (TAC); Or a mixture of the aforementioned different resin materials. The film system disposed on the substrate in the present invention is formed by subjecting an anti-wear optical coating composition to ultraviolet light (UV) hardening. The anti-wear optical coating composition mainly contains a mixture of a photosensitive curing resin, a reaction filler and a photoinitiator which are mixed with each other. Wherein the ratio of the weight percentage of the polyfunctional acryl oligomer to the coating composition of 201209109 is between 50 and 80; the weight percentage of the monofunctional polymerizable monomer relative to the coating composition It is between 20 and 50; the weight percentage of the reaction filler relative to the film body is between 1 and 30; and the weight percentage of the photoinitiator relative to the optical film composition is between 1 and 5. The photosensitive hardening resin contains at least one multi-functional acrylic oligomer and a mono-fbnctional monomer. The polyfunctional acryl oligomer can be a polyurethane acrylic oligomer or an epoxy acryiic olig®. The polygas oxime acryl oligomer can be selected from the group consisting of aliphatic urethane acrylate, aiiphatic urethane hexaacrylate, and aromatic amine. Aromatic urethane hexaacrylate, or a mixture of the foregoing oligomers. The epoxy acrylic oligomer can be selected from the group consisting of bisphenol-A epoxy diaciylate, novolac epoxy acrylate, and epoxy phenolic resin. Epoxy novolac rsin), an alicyclic qjoxy resin, a brominated epoxy resin, or a mixture of the foregoing oligomers. The monofunctional polymerizable monomer may be selected from the group consisting of 2-phenoxyethyl acrylate, 2-phenoxyethyl methacrylate, and hexanoic acid. Caprolactone acrylate, cyclic trimethylolpropane formal aciylate, dicyclopentadienyl methacrylate, isobomyl acrylate, anthraquinone Isobomyl methacrylate, isodecyl acrylate, isodecyl methacrylate, isooctyl acrylate, isophthalic acid acrylate Lauryl acrylate, lauryl methacrylate, octyldecyl acrylate, acrylic acid 201209109 stearyl acrylate, mercapto acrylate Stearyl methacrylate, tetrahydrofUrfliryl acrylate, tetrahydrofUrfUryl methacrylate, tridecyl acrylate Acrylate), tridecyl methacrylate, or a mixture of the foregoing polymeric monomers. As for the reaction filler, there is a decane compound of the following formula (I) 0 OR'

II I CH,=C一C一0 --CH,— Si_OR' 2 I 1 W i R OR, (i); 其中’ R為氫基或曱烷基,R’為選用相同或相異的曱烷基或乙烷 基,n=l~5。就實施例而言,該反應填料可選用[3-(丙烯羰氧基)丙基] 三甲基氧石夕烧(3-acryloxypropyltrimethoxysilane)、[2-(甲基丙烯幾氧基) 乙基]三甲基氧石夕院(2-methacryloxyethyltrimethoxysilane)、[2-(甲基丙稀 幾氧基)乙基]三乙基氧石夕院(2-methacryloxyethyltriethoxysilane)、丨3_(丙 稀幾氧基)丙基]三乙基氧石夕烧(3-acryloxypropyltriethoxysilane)、[3-(甲基 丙烯羰氧基)丙基]三甲基氧矽烷 (3-methacryloxypropyltrimethoxysilane)、或者前述化合物的混合物 0 本發明所使用之光起始劑’係經光照射後會產生自由基,而透過 自由基之傳遞引發聚合反應者,可選用但不限於二苯甲酮 (benzophenone)、二苯乙醇酮(benzoin)、2 —經基一2 —甲基一1 —苯基丙 一 1 —酮(2—hydroxy—2—methyl—1 — phenyl—propan—1—one)、2,2 — 二甲氧基一1,2— 二苯基乙一1 —酮(2,2 — dimeth〇xy _ 1>2 _ diphenylethan-l-one)、1-羥基環己基笨基酮(1_hydr〇xy cyd〇hexyl phenyl ketone)、2,4,6_三甲基苯曱醯基二苯基膦氧化物(246 — trimethylbenzoyl diphenyl phosphine oxide)、或者前述化合物的混合物。 於本發曰月中,抗磨耗光學薄膜的製備可先取得前述由光敏性硬化 201209109II I CH,=C—C—0—CH,—Si_OR′ 2 I 1 W i R OR, (i); where 'R is hydrogen or decyl, and R' is the same or different 曱Alkyl or ethane group, n=l~5. For the examples, the reaction filler may be selected from [3-(propylenecarbonyloxy)propyl]3-acryloxypropyltrimethoxysilane, [2-(methacryloxy)ethyl] 2-methacryloxyethyltrimethoxysilane, 2-methacryloxyethyltriethoxysilane, 丨3_(acrylicoxy) Propyl] 3-acryloxypropyltriethoxysilane, 3-methacryloxypropyltrimethoxysilane, or a mixture of the foregoing compounds. The photoinitiator used is a radical generated by light irradiation, and the polymerization reaction is initiated by the transfer of free radicals, and is not limited to benzophenone, benzoin, 2 - 2, 2-methyl-2-phenyl-propan-1-one, 2,2-dimethoxy-1,2 — Diphenylethyl-1-ketone (2,2 — dimeth〇xy _ 1>2 _ diphenylethan-l-one), 1-hydroxycyclohexyl phenyl ketone (1_hydr〇xy cyd〇hexyl phenyl ketone), 2,4,6-trimethylbenzoyl diphenyl phosphine oxide, or a mixture of the foregoing compounds. In the first month of the month, the preparation of the anti-wear optical film can be achieved by the above-mentioned photosensitive hardening 201209109

樹脂、反應填料以及光起始劑等相互混合組成的抗磨耗光學塗膜組合 物,並將其塗抹於該基材表面《施以紫外光照射於該抗磨耗光學塗膜 組合物上,使該抗磨耗光學塗模組合物硬化形成一膜體於該基材,以 形成該抗磨耗光學薄膜。所形成的膜體的一般厚度為50μΓη至280μιη 之間,其折射率為1.56至1.59 nD25之間,而輝度增益值為1.6至. 1.7Cd/m2之間。此外’根據JIS K5400標準方法測量,該膜體具有3H 或以上的船筆硬度。 有關本發明之可能的實施態樣,現就詳細說明如下: 【製備例】 準備一 500ml燒杯,攪拌機及平板加熱器,而待反應化合物則包含 多官能基壓克力寡聚體的RDX-51027(獲自恆橋產業)以及芳香族胺基 甲酸醋六丙烯酸醋(aromatic urethane hexaacrylate,AUH)(獲自恒橋產 業)、單官能基聚合單體的2-苯氧乙基丙烯酸酯(2 — phenoxyethyl acrylate,POA)(獲自恆橋產業)、反應填料[3-(甲基丙烯羰氧基)丙基]三 甲基氧石夕烧(3-methacryloxypropyltrimethoxysilane, MPTMS)(獲自友和 貿易)、以及光起始劑1-羥基環己基苯基酮 (1-hydroxy-cyclohexyl-phenyl-ketone,HCPK)(獲自雙鍵化工)。 於不同實施例中,將前述各待反應化合物配方秤重後的組成如下 表1所述: 表1 配方組別 RDX-51027 (g) AUH (g) POA (g) MPTMS (g) HCPK (g) 對照組 67.5 27 18.9 0 5.52 Ml 67.48 26.95 18.89 1.14 5.52 M2 66.80 26.70 18.70 2.29 5.52 M3 66.12 26.42 18.51 3.43 5.52 201209109 M4 65.43 26.15 18.32 4.58 5.52 M5 64.75 25.88 18.13 5.72 5.52 M6 64.07 25.61 17.94 6.87 5.52 M7 63.39 25.33 17.74 8.01 5.52 M8 62.71 25.06 17.55 9.16 5.52 M9 62.03 24.79 17.36 10.30 5.52 M10 61.34 24.52 17.17 Π.45 5.52 根據前述不同實施例(對照組、Ml〜M10)中的配方組成,先將 RDX-51027置入500ml燒杯中’適時擾拌並加熱值溫至%〜55°C。之 後,再逐步加入AUH,並緩慢滴加poa,充分攪拌約3〇分。遂依前 述比例加入MPTMS(MPTMS本身是純度為99%以上)與HCPK,並使 具有刖述化合物的混合溶液於怪溫條件(5〇〜55。〇下再擾拌約60〜120 分鐘’直至溶液為均勻透明為止。如此,可製備不同實施例(對照組、 Ml〜M10)有效成份的光學塗膜組合物。 將前揭所製備的抗磨耗光學塗膜組合物(Μ 1〜μ 1 〇)以及對照組光 學塗膜組合物分別塗佈於一聚對苯二甲酸乙二酯(ρΕΤ)基材(獲自 TOYOBO A4300,厚度188 m)上。經過uv光固化系統(FUSION F300S D LAMP)以12〇W/cm2的曝曬能量施於該抗磨耗光學塗膜組合 物(Ml〜M10)以及對照組光學塗膜組合物上,使其硬化為相對應的膜 體’最後形成各實施態樣的光學薄膜。 將所得到的各種光學薄膜進行耐磨耗測驗(依據ASTM D1044-56 進行試驗’採用荷重砝碼重量:5〇〇g,試驗研磨回轉數:1〇〇次;其磨 耗指數中’指數愈低代表耐磨性愈佳)、黏著性測試(依據ASTM D3359-87方法做百格試驗,以5B為最佳,依次為4B、犯、2B及m)、 錯筆硬度測驗(依據JISK-5400標準方法測驗,最佳為6H,依次為5H、 201209109 4H、3H、2H及1H)、以及灰度增益值測量(以TOPCON Luminance ColorimeterBM7為量測儀器,中心輝度單位為Cd/m2) ’所得結果如下 表2所示: 表2 配方組別 磨耗指數 黏著性 鉛筆硬度 輝度增益值(Cd/m2) 對照組 0.163 5B 1H 1.6611 Ml 0.149 5B 2H 1.6524 M2 0.144 5B 2H 1.6548 M3 0.138 5B 2H 1.6556 M4 0.124 5B 3H 1.6512 M5 0.118 5B 3H 1.6533 M6 0.116 5B 3H 1.6526 M7 0.115 5B 3H 1.6508 M8 0.115 5B 3H 1.6516 M9 0.114 5B 3H 1.6506 M10 0.116 5B 3H 1.6496 由上表2可知,有加入MPTMS反應填料的配方組別(Ml〜M10)其 耐磨性較未加入MPTMS的對照組為佳。 至於黏著性,有加入MPTMS反應填料的配方組別的效果與對照 組相同。 關於錯筆硬度測試的結果,有加入MPTMS反應填料的配方組別 其鉛筆硬度皆大於2H,相較於只有1H鉛筆硬度的對照組,具有較佳 的硬度表現。特別注意的是,有加入MPTMS反應填料配方組別中的 M4〜M10,其鉛筆硬度皆為3H,已經符合一般業界不需要貼覆保護膜 要求(3H與4H)。 201209109 而輝度增益值試驗的結果,有加入MPTMS反應填料的配方組 (Ml〜M10)與對照組皆可以達到16 cd/m2以上的標準,符合業界要求。An anti-wear optical coating composition comprising a resin, a reactive filler, a photoinitiator, and the like, which are mixed with each other, and applied to the surface of the substrate, and ultraviolet light is applied to the anti-wear optical coating composition to make the The anti-wear optical coating composition is cured to form a film body on the substrate to form the anti-wear optical film. The film body is formed to have a thickness generally between 50 μηηη and 280 μηη, a refractive index between 1.56 and 1.59 nD25, and a luminance gain value of between 1.6 and 1.1.7 cm/m2. Further, the film body has a ship pen hardness of 3H or more as measured according to the JIS K5400 standard method. A possible embodiment of the present invention will now be described in detail as follows: [Preparation Example] A 500 ml beaker, a stirrer and a plate heater are prepared, and the compound to be reacted contains a polyfunctional acryl oligomer RDX-51027. (Accepted from Hengqiao Industry) and aromatic urethane hexaacrylate (AUH) (acquired from Hengqiao Industry), 2-phenoxyethyl acrylate of monofunctional polymerizable monomer (2 — Phenoxyethyl acrylate, POA) (from Hengqiao Industry), 3-methacryloxypropyltrimethoxysilane (MPTMS) (obtained from Friendship and Trade) And the photoinitiator 1-hydroxy-cyclohexyl-phenyl-ketone (HCPK) (obtained from the double bond chemical). In various embodiments, the composition of each of the foregoing compounds to be reacted is weighed as follows: Table 1 Formulation Group RDX-51027 (g) AUH (g) POA (g) MPTMS (g) HCPK (g) Control group 67.5 27 18.9 0 5.52 Ml 67.48 26.95 18.89 1.14 5.52 M2 66.80 26.70 18.70 2.29 5.52 M3 66.12 26.42 18.51 3.43 5.52 201209109 M4 65.43 26.15 18.32 4.58 5.52 M5 64.75 25.88 18.13 5.72 5.52 M6 64.07 25.61 17.94 6.87 5.52 M7 63.39 25.33 17.74 8.01 5.52 M8 62.71 25.06 17.55 9.16 5.52 M9 62.03 24.79 17.36 10.30 5.52 M10 61.34 24.52 17.17 Π.45 5.52 According to the formulation of the different examples (control group, Ml~M10), the RDX-51027 was placed in a 500ml beaker. Timely disturb and heat the value to %~55 °C. Thereafter, AUH was gradually added, and poa was slowly added dropwise, and the mixture was thoroughly stirred for about 3 minutes. Add MPTMS (MPTMS itself is 99% or more) and HCPK according to the above ratio, and mix the solution with the compound in the strange temperature condition (5〇~55. Re-disturb the mixture for about 60~120 minutes) until The solution is uniformly transparent. Thus, an optical coating composition of different compositions (control, Ml~M10) active ingredients can be prepared. The anti-wear optical coating composition prepared in the foregoing (Μ 1~μ 1 〇 And the control optical coating composition were respectively applied to a polyethylene terephthalate (ρΕΤ) substrate (obtained from TOYOBO A4300, thickness 188 m). After UV curing system (FUSION F300S D LAMP) The anti-wear optical coating composition (M1 to M10) and the control optical coating composition were applied to the optical coating composition of the control group at a temperature of 12 〇W/cm 2 to harden the film into a corresponding film body. Optical film. The various optical films obtained were subjected to abrasion resistance test (test according to ASTM D1044-56) using a load weight: 5 〇〇g, test grinding revolutions: 1 ;; in the wear index 'The lower the index, the better the wear resistance), the adhesion Test (according to ASTM D3359-87 method to do a hundred grid test, 5B is the best, followed by 4B, guilt, 2B and m), wrong pen hardness test (according to JISK-5400 standard method test, the best is 6H, followed by 5H, 201209109 4H, 3H, 2H and 1H), and gray gain measurement (using TOPCON Luminance ColorimeterBM7 as the measuring instrument, the central luminance unit is Cd/m2) 'The results are shown in Table 2 below: Table 2 Formulation group Abrasion index Adhesive pencil hardness Brightness gain value (Cd/m2) Control group 0.163 5B 1H 1.6611 Ml 0.149 5B 2H 1.6524 M2 0.144 5B 2H 1.6548 M3 0.138 5B 2H 1.6556 M4 0.124 5B 3H 1.6512 M5 0.118 5B 3H 1.6533 M6 0.116 5B 3H 1.6526 M7 0.115 5B 3H 1.6508 M8 0.115 5B 3H 1.6516 M9 0.114 5B 3H 1.6506 M10 0.116 5B 3H 1.6496 As can be seen from Table 2 above, the formulation group (Ml~M10) with MPTMS reaction filler added has better wear resistance than the control without MPTMS. For the adhesion, the effect of the formula group added with the MPTMS reaction filler is the same as that of the control group. Regarding the results of the wrong pen hardness test, the pencil hardness of the formulation group with the MPTMS reaction filler added Greater than 2H, as compared to the control group only 1H pencil hardness, preferably having a hardness of performance. It is particularly important to note that M4~M10, which is added to the MPTMS Reactive Filler Formulation Group, has a pencil hardness of 3H, which has met the requirements of the general industry for not requiring a protective film (3H and 4H). 201209109 As a result of the luminance gain value test, the formulation group (Ml~M10) and the control group added with the MPTMS reaction filler can reach the standard of 16 cd/m2 or more, which meets the requirements of the industry.

综上所述’本發明抗磨耗光學薄膜,係於設置於基材上的膜體中 加入具有前式(I)石夕烷化合物的反應填料,使得不同分子間的矽(Si)與氧 (〇)原子可以相互形成交聯鍵結,強化膜體的硬度,以增加光學薄膜的 耐磨性❶另外’前式(I)矽烷化合物可使得高分子鏈間產生氫鍵結合, 而增加光學塗膜組合物與基材之間的黏著性,因此得以應用於黏著性 較差的基材,增加可應用的範圍。如此,本發明增加光學薄膜的表面 硬度,減少保護膜的增設,有效降低生產成本以及簡化光學薄膜的製 造工序。因此本發明極具進步性及符合申請發明專利之要件爰依法 提出申請,折鈞局早曰賜准專利,實感德便。 以上已將本發魏-詳細綱,惟社所述者,僅爲本發明之一 較佳實施_已,料紐定本個實狀軸。軌依本發 雜等,冑触私獅^觸找圍内: 益 【主要元件符號說明】 益 11In summary, the anti-wear optical film of the present invention is characterized in that a reaction filler having a compound of the formula (I) is added to a film body disposed on a substrate to make bismuth (Si) and oxygen between different molecules. 〇) Atoms can form cross-linking bonds with each other to strengthen the hardness of the film to increase the wear resistance of the optical film. In addition, the 'former (I) decane compound can cause hydrogen bonding between polymer chains and increase optical coating. The adhesion between the film composition and the substrate can be applied to a substrate having poor adhesion, increasing the range of application. Thus, the present invention increases the surface hardness of the optical film, reduces the addition of the protective film, effectively reduces the production cost, and simplifies the manufacturing process of the optical film. Therefore, the present invention is extremely progressive and conforms to the requirements of applying for an invention patent, and is filed according to law, and the discount bureau has granted the patent as soon as possible. The above has been published in the Wei-Detailed Outline, but it is only one of the preferred embodiments of the present invention. According to this issue, the thief touches the lion ^ to find the inside: Benefits [Main component symbol description] Benefit 11

Claims (1)

201209109 七、申請專利範圍: 1. 一種抗磨耗光學薄膜,包含有一基材,以及一設置於該基材上由光敏性 硬化樹脂所構成的膜體,該膜體中包含有一反應填料,該反應填料相對 於該膜體之重量百分比為1至30之間,該反應填料具有一如式(I)的矽烷 化合物: ΟΠ ΟII OR· :—C一0 - CH~-— Si —OR' R OR' (I)201209109 VII. Patent Application Range: 1. An anti-wear optical film comprising a substrate, and a film body formed of a photosensitive hardening resin disposed on the substrate, the film body comprising a reaction filler, the reaction The weight percentage of the filler relative to the film body is between 1 and 30, and the reaction filler has a decane compound of the formula (I): ΟΠ Ο II OR · : -C - 0 - CH ~ - - Si - OR' R OR ' (I) 其中,R為氫基或甲烷基,R’為選用相同或相異的甲烷基或乙烷基, n=l〜5 〇 2. 如申請專利範圍第1項所述抗磨耗光學薄膜,其中,該基材為塑膠或玻 璃。 3. 如申請專利範圍第2項所述抗磨耗光學薄膜,其中,該塑膠基材為選自 於由聚酯樹脂、聚丙稀酸酯樹脂、聚醯亞胺樹脂、聚環稀烴樹脂、聚碳 酸酯樹脂、聚胺基曱酸酯樹脂、三醋酸纖維素以及前等之混合物所組成 的群組》 4. 如申請專利範圍第1項所述抗磨耗光學薄膜,其中,該光敏性硬化樹脂 係由至少一多官能基壓克力寡聚體以及一單官能基聚合單體相互反應聚 合後形成。 5. 如申凊專利範圍第丨項所述抗磨耗光學薄膜,其中,該反應填料為選自 於由[3-(丙稀幾氧基)丙基]三甲基氧石夕院、>(甲基丙稀幾氧基)乙基]三曱 基氧石夕院、|>(甲基丙稀叛氧基)乙基]三乙基氧碎院、[3_(丙稀幾氧基)丙 基]三乙基氧石夕燒、[3·(曱基丙稀幾氧基)丙基]三甲基氧石夕烧及前等之混合 物所組成的群組。 12 201209109 6. 如申請專利範圍第丨項所述抗磨耗光學薄膜,其中,該膜體之折射率為 1.56 至 1.59nD25 之間。 7. 如申請專利範圍第丨項所述抗磨耗光學薄膜,其中,該膜體之輝度增益 值為1.6至1.7Cd/m2之間》 8. 如申請專利範圍第丨項所述抗磨耗光學薄膜,其中,該膜體根據jis K5400標準方法測量,具有3H或以上的鉛筆硬度。 9. 如申請專利範圍第丨項所述抗磨耗光學薄膜,其中,該膜體之厚度為 50μτη 至 280μπι 之間。 10. —種抗磨耗光學塗膜組合物,包括有: ® 至少—多官能基壓克力寡聚體; 一單官能基聚合單體;以及 一反應填料,該反應填料相對於該膜體之重量百分比為1至30之 間,該反應填料具有一如式(I)的矽烷化合物Wherein R is a hydrogen group or a methyl group, and R' is an alkyl group having the same or a different alkyl group or an ethane group, and n=1 to 5 〇2. The substrate is plastic or glass. 3. The anti-wear optical film according to claim 2, wherein the plastic substrate is selected from the group consisting of polyester resins, polyacrylate resins, polyimine resins, polycyclic hydrocarbon resins, and poly The anti-abrasive optical film according to the first aspect of the invention, wherein the photosensitive hardening resin is a mixture of a carbonate resin, a polyamine phthalate resin, a cellulose triacetate, and a mixture of the foregoing. It is formed by reacting at least one polyfunctional acryl oligomer and a monofunctional polymerizable monomer with each other. 5. The anti-wear optical film of claim 3, wherein the reaction filler is selected from the group consisting of [3-(propyleneoxy)propyl]trimethyloxetite, > (Methyl propylene oxy) ethyl] trimethyl oxalate oxime, | > (methacrylic acid) ethyl] triethyl oxysulfide, [3_ (acrylicoxy) a group consisting of propyl]triethyloxet, a mixture of [3·(mercaptopropyloxy)propyl]trimethyloxetite and a mixture of the former. The anti-wear optical film of the invention of claim 2, wherein the film has a refractive index of between 1.56 and 1.59 nD25. 7. The anti-wear optical film according to claim 2, wherein the film has a luminance gain value of between 1.6 and 1.7 Cd/m2. 8. The anti-wear optical film according to the scope of claim 2 Wherein the film body is measured according to the standard method of jis K5400 and has a pencil hardness of 3H or more. 9. The anti-wear optical film according to claim 2, wherein the film has a thickness of between 50 μτη and 280 μm. 10. An anti-wear optical coating composition comprising: ® at least a polyfunctional acryl oligomer; a monofunctional polymerizable monomer; and a reactive filler relative to the film body The weight percentage is between 1 and 30, and the reaction filler has a decane compound of the formula (I) (I) 其中,R1為氫基或甲烷基,R2為甲烷基或乙烷基,η=ι〜5。 11.如申請專利範圍第10項所述抗磨耗光學塗膜組合物,其中,該多官能 基壓克力寡聚體為環氧壓克力寡聚物,該環氧壓克力寡聚物為選自於由 雙酚A環氧二丙烯酸酯、酚醛環氧丙烯酸酯、環氧酚醛樹脂、脂環環氧 樹脂、溴化環氧樹脂及前等之混合物所組成的群組。 12_如申請專利範圍第1〇項所述抗磨耗光學塗膜組合物,其中,該多官能 基壓克力寡聚體為聚氨酯壓克力寡聚物,該聚氨酯壓克力寡聚物為選自 於由脂肪族胺基甲酸酯丙烯酸酯、脂肪族胺基曱酸酯六丙烯酸醋、芳香 13 201209109 族胺基甲酸酯六丙烯酸酯及前等之混合物所組成的群組。 13. 如申請專利範圍第11或12項所述抗磨耗光學塗膜組合物,其中,該多 官能基壓克力寡聚體相對於該塗膜組合物之重量百分比率為50至80之 間。 14. 如申請專利範圍第10項所述抗磨耗光學塗膜組合物,其中,該單官能 基聚合單體可選自於由2-苯氧乙基丙烯酸酯、2-苯氧乙基甲基丙烯酸 酯、己酸内酯丙烯酸酯、環三甲醇丙烷丙烯酸酯、二環戊二乙基甲基丙 烯酸酯、丙烯酸異坎酯、曱基丙烯酸異坎酯、丙烯酸異癸酯、甲基丙稀 酸異癸酯、丙烯酸異辛酯、丙烯酸十二醯酯、曱基丙烯酸十二醯酯、丙 稀酸辛癸酯、丙稀酸十八烧酯、甲基丙烯酸十八烧酯、四氩化吱》南丙稀 酸酯、四氫化呋喃甲基丙烯酸酯、丙烯酸三癸酯、甲基丙烯酸三癸醋以 及前等之混合物所組成的群組。 15. 如申請專利範圍第14項所述抗磨耗光學塗膜組合物,其中,該單官能 基聚合單體相對於該塗膜組合物之重量百分比率為20至50之間。 16. 如申請專利範圍第10項所述抗磨耗光學塗膜組合物,其中,該反應填 料為由[3-(丙稀幾氧基)丙基]三甲基氧石夕院、[2·(甲基丙稀幾氧基)乙基] 二甲基氧梦烧、[2-(甲基丙稀幾氧基)乙基]三乙基氧梦烧、[3·(丙稀幾氧 基)丙基]二乙基氧梦烧、[3_(甲基丙稀幾氧基)丙基]三甲基氧石夕院以及前 等之混合物所組成的群組。 17. 如申請專利範圍第10項所述抗磨耗光學塗膜組合物,其中,於該組合 物中更包含有一光起始劑,該光起始劑可為選自於二苯甲_、二苯乙醇 酮、2 —羥基一2-甲基一1-苯基丙-1 —酮、2,2一二曱氧基—^2 —二苯 基乙-1-_、1-經基環己基苯基酮、2,4,6_三曱基苯甲醯基二苯基鱗 氧化物及前等之混合物所組成的群組。 18. 如申請專利範圍第17項所述抗磨耗光學塗膜組合物,其中,該光起始 劑相對於該光學塗膜組合物之重量百分比率為1至5之間。 201209109 19. 一種製備抗磨耗光學薄膜的方法,其步驟包含有: 取得一如申請專利範圍第10項所述之抗磨耗光學塗膜組合物並將 其塗抹於一基材表面;以及 照射紫外光使該抗磨耗光學塗模組合物硬化於該基材上,以形成該 抗磨耗光學薄膜。 20. —種液晶顯示器’包括有如申請專利範圍第1項之抗磨耗光學薄膜。(I) wherein R1 is a hydrogen group or a methyl group, R2 is a methyl group or an ethane group, and η = ι 〜5. 11. The antiwear optical coating composition according to claim 10, wherein the polyfunctional acryl oligomer is an epoxy acryl oligomer, the epoxy acryl oligomer It is selected from the group consisting of bisphenol A epoxy diacrylate, phenolic epoxy acrylate, epoxy phenolic resin, alicyclic epoxy resin, brominated epoxy resin, and a mixture of the former. The anti-wear optical film composition of claim 1, wherein the polyfunctional acryl oligomer is a polyurethane acryl oligomer, and the urethane acryl oligomer is It is selected from the group consisting of aliphatic urethane acrylate, aliphatic amino phthalate hexaacrylate, aromatic 13 201209109 urethane hexaacrylate, and a mixture thereof. 13. The anti-wear optical coating composition according to claim 11 or 12, wherein the weight percentage of the polyfunctional acryl oligomer to the coating composition is between 50 and 80. . 14. The anti-wear optical coating composition according to claim 10, wherein the monofunctional polymerizable monomer is selected from the group consisting of 2-phenoxyethyl acrylate and 2-phenoxyethyl methyl group. Acrylate, caprolactone acrylate, cyclotrimethanol propane acrylate, dicyclopentaethyl methacrylate, isocanyl acrylate, isoamyl methacrylate, isodecyl acrylate, methyl acrylate Isodecyl ester, isooctyl acrylate, dodecyl acrylate, dodecyl decyl acrylate, octyl acrylate, octadecyl acrylate, octadecyl methacrylate, tetra-argon argon A group consisting of a mixture of a southern acrylate, a tetrahydrofuran methacrylate, a tridecyl acrylate, a triacetin methacrylate, and a pre-equivalent mixture. The anti-wear optical coating composition according to claim 14, wherein the monofunctional polymerizable monomer is present in a weight percentage of from 20 to 50 with respect to the coating composition. 16. The anti-wear optical coating composition according to claim 10, wherein the reaction filler is [3-(propylene oxy)propyl]trimethyl oxysulfate, [2· (Methyl propylene oxy) ethyl dimethyl dimethyl carboxide, [2-(methyl propylene ethoxy) ethyl] triethyl oxymethane, [3 · (acrylic acid) a group consisting of propyl]diethyloxymethanol, [3_(methacryloxy)propyl]trimethyloxetine and a mixture of the former. 17. The anti-wear optical coating composition according to claim 10, wherein the composition further comprises a photoinitiator, the photoinitiator may be selected from the group consisting of Benzyl ketone, 2-hydroxy-2-methyl-l-phenylpropan-1-one, 2,2-dimethoxy-^2-diphenylethyl-1-?, 1-cyclohexyl a group consisting of phenyl ketone, 2,4,6-trimercaptobenzylidene diphenyl scale oxide, and a mixture of the foregoing. 18. The anti-wear optical coating composition of claim 17, wherein the photoinitiator has a weight percentage of between 1 and 5 relative to the optical coating composition. 201209109 19. A method of preparing an anti-wear optical film, the method comprising: obtaining an anti-wear optical coating composition as claimed in claim 10 and applying it to a surface of a substrate; and irradiating ultraviolet light The anti-wear optical coating composition is cured on the substrate to form the anti-wear optical film. 20. A liquid crystal display 'includes an anti-wear optical film as in claim 1 of the patent application. 1515
TW99129004A 2010-08-30 2010-08-30 Wear-resistant optical film, preparation method thereof, wear-resistant optical coating composition and liquid crystal display TW201209109A (en)

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