TW201206694A - Black metal plate - Google Patents

Black metal plate Download PDF

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TW201206694A
TW201206694A TW100109713A TW100109713A TW201206694A TW 201206694 A TW201206694 A TW 201206694A TW 100109713 A TW100109713 A TW 100109713A TW 100109713 A TW100109713 A TW 100109713A TW 201206694 A TW201206694 A TW 201206694A
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Taiwan
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black
mass
metal plate
resin
parts
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TW100109713A
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Chinese (zh)
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TWI447019B (en
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Tadashige Nakamoto
Kayo Yamamoto
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Kobe Steel Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

Disclosed is a black metal sheet exhibiting high jetness which conceals the colour and gloss of a metal sheet, even if the film thickness of the black coating film (black layer) used to coat the surface of the metal sheet is thin, specifically, even if the amount of the black coating film (black layer) deposited is 0.28-1.5g/m (film thickness: approx. 0.26-1.42 μ m). The black metal sheet has a metal sheet, and a black layer formed on at least one surface of the metal sheet. The black layer is configured from a 100 parts per mass black composition comprising 20-73 parts per mass of a binder resin, and 22-60 parts per mass of a surface-treated carbon black, the surface of which is coated with a water-soluble resin. The black layer is characterised in having a dry mass of 0.28-1.5g/m2 and the jetness (L* value) of the surface being at most 24.

Description

201206694 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種黑色度佳之黑色金屬板。 【先前技術】 '近年來,液晶電視或電漿電視等之薄型電視的背蓋, 就成本降低和對內面側賦予導電性(電磁波對策)之觀點 來看,使用以黑色塗膜所塗佈之鋼板(PCM :預塗層金屬 )來取代黑色塑膠之情形乃逐漸增加。然而,以往的PCM ,爲了將原板(電鍍鍍鋅鋼板、熔融鍍鋅鋼板、合金化熔 融鍍鋅鋼板等)的外觀或光澤遮蔽以顯現出黑色,必須以 使附著量成爲約12g/m2 (膜厚約ΙΟμιη)之方式塗佈以碳 黑作爲黑色顏料之塗料,而具有用於塗佈和燒結所花費之 時間較多之問題。因此,就塗佈作業的合理化和省資源化 之觀點來看,乃冀望達到黑色塗膜(黑色層)的薄膜化。 至目前爲止’已揭示許多黑色塗膜(黑色層)的膜厚 較薄之PCM,例如,本申請人在專利文獻1中,揭示一種 以在黑色度(L値)爲56以下之原板上形成膜厚0.4〜3μιη 的黑色塗膜者爲特徵之黑色金屬板。 然而’專利文獻1中所記載之黑色金屬板中,黑色度 (L値)最小値爲30.1 ’可能仍無法發揮充分的黑色度。 [專利文獻1]日本特開2001-9966號公報 【發明內容】 201206694 (發明所欲解決之課題) 本發明係鑒於上述種種情況而創作出之發明,本發明 之目的在於提供一種即使被覆金屬板表面之黑色塗膜(黑 色層)的膜厚較薄,具體而言,即使黑色塗膜(黑色層) 的附著量爲〇.2 8〜1.58/1112(膜厚:約〇.2 6~1.42 4111),亦 可發揮將金屬板的色調或光澤遮蔽之高黑色度,並且金屬 板與黑色塗膜(黑色層)之密著性佳之黑色金屬板。 (用以解決課題之手段) 可解決上述課題之本發明之黑色金屬板,其特徵在於 具有:金屬板、及形成於該金屬板的至少單面之黑色層; 前述黑色層是由黑色組成物所構成,該黑色組成物以100 質量份計係包含:表面由水溶性樹脂所被覆之經表面處理 的碳黑22~60質量份、與黏合劑樹脂20〜73質量份;前述黑 色層的乾燥質量爲0.2 8〜1.5 g/m2 ;前述黑色層表面的黑色 度(L*値)爲24以下。 本說明書中,所謂「表面由水溶性樹脂所被覆之經表 面處理的碳黑」,不僅是碳黑的表面全體由水溶性樹脂所 被覆之型態,亦包含該一部分由水溶性樹脂所被覆之型態 。此外,所謂L*値,係從依據JIS Z8 72 2所規定之方法所 測得的明亮度指標L値,藉由後述式1進行轉換後的値。 本發明中,前述黏合劑樹脂爲聚乙烯樹脂及/或聚胺 基甲酸酯樹脂者,係較佳實施型態。具體而言,較佳者, 前述聚乙烯樹脂是由烯烴- α,θ-不飽和羧酸共聚物、α,201206694 VI. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to a black metal plate having a good blackness. [Prior Art] In recent years, the back cover of a thin-type TV such as a liquid crystal television or a plasma TV has been coated with a black coating film from the viewpoint of cost reduction and electric conductivity to the inner surface side (electromagnetic wave countermeasure). The situation in which steel plates (PCM: pre-coated metal) replace black plastics is gradually increasing. However, in the conventional PCM, in order to shield the appearance or gloss of the original plate (electroplated galvanized steel sheet, hot-dip galvanized steel sheet, alloyed hot-dip galvanized steel sheet, etc.) from black, it is necessary to make the adhesion amount to about 12 g/m 2 (film). The coating of carbon black as a black pigment is applied in a manner of about ΙΟμηη), and has a problem in that it takes a lot of time for coating and sintering. Therefore, from the viewpoint of rationalization of the coating operation and resource saving, it is expected to achieve thin film formation of a black coating film (black layer). A PCM having a thin film thickness of a plurality of black coating films (black layers) has been disclosed so far. For example, the applicant disclosed in Patent Document 1 that an original plate having a blackness (L値) of 56 or less is formed. A black metal film having a film thickness of 0.4 to 3 μm is a characteristic black metal plate. However, in the black metal plate described in Patent Document 1, the blackness (L値) minimum 値 is 30.1 Å, and sufficient blackness may not be exhibited. [Patent Document 1] Japanese Laid-Open Patent Publication No. 2001-9966 [Draft of the Invention] 201206694 (Problem to be Solved by the Invention) The present invention has been made in view of the above various circumstances, and an object of the present invention is to provide a metal sheet even if it is coated. The film thickness of the black coating film (black layer) on the surface is thin, specifically, even if the adhesion amount of the black coating film (black layer) is 〇.2 8~1.58/1112 (film thickness: about 〇.2 6~1.42) 4111), it is also possible to exhibit a high blackness which shields the color tone or gloss of the metal plate, and a black metal plate which is excellent in adhesion between the metal plate and the black coating film (black layer). (Means for Solving the Problem) The ferrous metal plate of the present invention which solves the above-mentioned problems, characterized in that it has a metal plate and a black layer formed on at least one side of the metal plate; the black layer is composed of a black component The black composition comprises, in an amount of 100 parts by mass, 22 to 60 parts by mass of the surface-treated carbon black coated with the water-soluble resin, and 20 to 73 parts by mass of the binder resin; and drying of the black layer The mass is 0.2 8 to 1.5 g/m 2 ; the blackness (L*値) of the surface of the black layer is 24 or less. In the present specification, the term "surface-treated carbon black coated with a water-soluble resin" is not only a form in which the entire surface of the carbon black is coated with a water-soluble resin, but also a portion covered with a water-soluble resin. Type. In addition, L*値 is a 明亮 which is converted by the following formula 1 from the brightness index L値 measured by the method defined in JIS Z8 72 2 . In the present invention, the binder resin is a polyethylene resin and/or a polyurethane resin, and is preferably in a preferred embodiment. Specifically, preferably, the polyethylene resin is composed of an olefin-α, θ-unsaturated carboxylic acid copolymer, α,

S -6- 201206694 冷-不飽和羧酸聚合物、及含噁唑啉基的聚合物所構成; 相對於烯烴-α,@ -不飽和羧酸共聚物與α-不飽和羧酸 聚合物之合計100質量份,係含有前述含噁唑啉基的聚合 物2〜8質量份。此外,較佳者,前述聚胺基甲酸酯樹脂爲 含羧基的聚胺基甲酸酯樹脂,並藉由鏈延長劑使胺基甲酸 酯預聚合物進行鏈延長反應而成,該胺基甲酸酯預聚合物 是由:選自由甲苯二異氰酸酯、二苯甲烷二異氰酸酯及二 環己甲烷二異氰酸酯所組成之群組的至少1種聚異氰酸酯 成分,以及含有1,4-環己烷二甲醇、聚醚多元醇及具有羧 基之多元醇的多元醇成分所構成。 此外,前述黑色組成物是將前述黏合劑樹脂添加於含 有碳黑與前述水溶性樹脂之水溶液中所調製者,以及在前 述黑色組成物100質量份中,進一步含有膠態二氧化矽 5〜20質量份者,亦爲較佳實施型態。 此外,前述金屬板於至少單面上進一步具有預先藉由 底層處理所形成之底層而成,前述底層是由含有重磷酸鋁 、膠態二氧化矽及聚丙烯酸之底層處理組成物,以使乾燥 質量成爲12~U7mg/m2之方式所形成者,亦爲較佳實施型 態。較佳者,前述底層處理組成物中,重磷酸鋁與膠態二 氧化矽的含有比率爲重磷酸鋁:膠態二氧化矽(質量比) =3 5 : 6 5〜6 5 : 3 5,且相對於重磷酸鋁與膠態二氧化矽之合 計100質量份,含有聚丙烯酸〜1.0質量份。再者’前述 底層處理組成物中,相對於重磷酸鋁與膠態二氧化砂之合 計100質量份’進—步含有矽烷偶合劑3〜15質量份者亦佳 201206694 此外,於前述黑色層上進一步具有亮面層,該亮面層 的乾燥質量爲1〜4g/m2,前述亮面層表面的黑色度(L*値 )爲24以下者,亦爲較佳實施型態。形成前述亮面層之亮 面樹脂組成物,較佳者,i)含有重量平均分子量 1 0,000〜25,000、1835〜75°(:、羥値511^1<;011/§以上之高分 子聚酯系樹脂,ii)含有:將重量平均分子量 10,000〜2 5,000、Tg35〜7 5 °c之高分子聚酯系樹脂,與重量 平均分子量1,500〜2,500、TglO~45°C之低分子聚酯系樹脂 ,以高分子聚酯系樹脂:低分子聚酯系樹脂(質量比)=8 :2~6 : 4之比率混合而成之平均羥値25mgKOH/g以上的混 合樹脂,iii )含有重量平均分子量30,000〜40,000、Tg-3〜23°C、羥値10mgKOH/g以下之聚酯胺基甲酸酯樹脂,或 是iv)含有:將重量平均分子量30,000〜40,000、Tg-3〜23 艺之聚酯胺基甲酸酯樹脂,與重量平均分子量 1,5 00〜2,5 00、Tg 10〜45 °C之低分子聚酯系樹脂,以聚酯胺 基甲酸酯樹脂:低分子聚酯系樹脂(質量比)=2 : 8〜4 : 6 之比率混合而成之平均羥値25mgKOH/g以上的混合樹脂。 此外,前述亮面樹脂組成物100質量份中,進一步含有聚 乙烯蠟2~ 10質量份者,以及前述亮面樹脂組成物100質量 份中,進一步含有防銹劑5~20質量份者,亦爲較佳實施型 態。 發明之效果:S -6- 201206694 composed of a cold-unsaturated carboxylic acid polymer and a oxazoline group-containing polymer; with respect to olefin-α, an @-unsaturated carboxylic acid copolymer and an α-unsaturated carboxylic acid polymer A total of 100 parts by mass of the oxazoline group-containing polymer is contained in an amount of 2 to 8 parts by mass. Further, preferably, the polyurethane resin is a carboxyl group-containing polyurethane resin, and the urethane prepolymer is subjected to a chain extension reaction by a chain extender. The urethane prepolymer is composed of at least one polyisocyanate component selected from the group consisting of toluene diisocyanate, diphenylmethane diisocyanate, and dicyclohexylmethane diisocyanate, and 1,4-cyclohexane. A polyol component of dimethanol, a polyether polyol, and a polyol having a carboxyl group. Further, the black composition is prepared by adding the binder resin to an aqueous solution containing carbon black and the water-soluble resin, and further containing colloidal ceria 5 to 20 in 100 parts by mass of the black composition. The quality is also a preferred embodiment. In addition, the metal plate further has a bottom layer formed by an underlayer treatment on at least one side, and the bottom layer is composed of an underlayer containing aluminum diphosphate, colloidal cerium oxide and polyacrylic acid to dry the substrate. The formation of a mass of 12 to U7 mg/m2 is also a preferred embodiment. Preferably, in the underlying treatment composition, the content ratio of aluminum diphosphate to colloidal cerium oxide is aluminum diphosphate: colloidal cerium oxide (mass ratio) = 3 5 : 6 5 to 6 5 : 3 5, Further, it is contained in an amount of 1.0 part by mass based on 100 parts by mass of the total of aluminum phosphate and colloidal cerium oxide. Further, in the above-mentioned underlayer treatment composition, 100 parts by mass of the total amount of aluminum phosphate and colloidal silica sand is added, and 3 to 15 parts by mass of the decane coupling agent is also included. 201206694 In addition, on the aforementioned black layer Further, the bright surface layer has a dry mass of 1 to 4 g/m 2 , and the blackness (L*値) of the surface of the bright surface layer is 24 or less, which is also a preferred embodiment. A glossy resin composition for forming the above-mentioned bright surface layer, preferably i) a polymer polyester having a weight average molecular weight of 10,000 to 25,000 and 1835 to 75° (:, oxindole 511^1 <; 011/§ or more) Resin, ii) contains: a polymer polyester resin having a weight average molecular weight of 10,000 to 2 5,000 and a Tg of 35 to 7.5 ° C, and a low molecular weight polyester having a weight average molecular weight of 1,500 to 2,500 and TglO to 45 ° C. a resin, a mixed resin of an average hydroxy hydrazine of 25 mgKOH/g or more, which is a mixture of a polymer polyester resin: a low molecular weight polyester resin (mass ratio) = 8:2 to 6:4, iii) contains a weight A polyester urethane resin having an average molecular weight of 30,000 to 40,000, Tg-3 to 23 ° C, or less than 10 mg KOH/g of oxindole, or iv) containing: a weight average molecular weight of 30,000 to 40,000, Tg-3 to 23 art Polyester urethane resin, low molecular weight polyester resin with weight average molecular weight 1,500 00~2,500, Tg 10~45 °C, polyester urethane resin: low molecular weight Polyester resin (mass ratio) = 2: A mixed resin having an average oxindole of 25 mgKOH/g or more in a ratio of 8 to 4:6. In addition, in the case of 100 parts by mass of the above-mentioned glossy resin composition, further comprising 2 to 10 parts by mass of the polyethylene wax, and 100 parts by mass of the above-mentioned glossy resin composition, further containing 5 to 20 parts by mass of the rust preventive agent, For the preferred embodiment. Effect of the invention:

S -8 - 201206694 本發明中,由於將表面由水溶性樹脂所被覆之經表面 處理的碳黑用作爲黑色顏料,與將表面未由水溶性樹脂所 被覆之碳黑用作爲黑色顏料時相比,黑色顏料與黏合劑樹 脂混合時可發揮較佳分散性,不易產生二次凝聚。因此, 使用含有該經表面處理的碳黑與黏合劑樹脂所構成之黑色 組成物而形成之黑色層,可發揮高黑色度,其結果爲,即 使將黑色組成物塗佈於金屬板之塗佈量控制較低(薄化黑 色層的膜厚),亦可得到具有較佳黑色性之黑色金屬板。 並且可達到塗佈作業的合理化和省資源化。 因此,根據本發明,可提供一種即使被覆金屬板表面 之黑色塗膜(黑色層)的膜厚較薄,亦可發揮將金屬板的 色調或光澤遮蔽之高黑色度,並且金屬板與黑色塗膜(黑 色層)之密著性佳之黑色金屬板。 【實施方式】 本發明之黑色金屬板,其特徵係具有:金屬板、及形 成於該金屬板的至少單面之黑色層;前述黑色層是由黑色 組成物所構成,該黑色組成物以1 00質量份計係包含:表 面由水溶性樹脂所被覆之經表面處理的碳黑22〜60質量份 、與黏合劑樹脂20〜73質量份;前述黑色層的乾燥質量爲 〇-28~1.5g/m2;前述黑色層表面的黑色度(LMil)爲24以 下。以下詳細說明本發明之黑色金屬板。 (金屬板)S -8 - 201206694 In the present invention, the surface-treated carbon black coated with a water-soluble resin is used as a black pigment, and when carbon black having a surface not covered with a water-soluble resin is used as a black pigment. When the black pigment is mixed with the binder resin, it exhibits better dispersibility and is less likely to cause secondary aggregation. Therefore, a black layer formed by using the black composition composed of the surface-treated carbon black and the binder resin can exhibit high blackness, and as a result, even if the black composition is applied to the metal plate The amount of control is low (thin film thickness of the thin black layer), and a black metal plate having better blackness can also be obtained. And the rationalization and resource saving of the coating operation can be achieved. Therefore, according to the present invention, it is possible to provide a black film (black layer) having a surface of a metal plate which is thinner, and can exhibit a high blackness which shields the color tone or gloss of the metal plate, and the metal plate and the black film are coated. A black metal plate with good adhesion to the film (black layer). [Embodiment] The ferrous metal plate of the present invention has a metal plate and a black layer formed on at least one side of the metal plate; the black layer is composed of a black composition, and the black composition is 1 The 00 parts by mass includes: 22 to 60 parts by mass of the surface-treated carbon black coated with the water-soluble resin, and 20 to 73 parts by mass of the binder resin; and the dry quality of the black layer is 〇-28 to 1.5 g. /m2; The blackness (LMil) of the surface of the black layer is 24 or less. The ferrous metal plate of the present invention will be described in detail below. (Metal plate)

S -9 - 201206694 本發明中所使用之金屬板’只要是用作爲預塗層金屬 的原板者,則無特別限定。例如可列舉出非電鍍冷軋鋼板 、熔融鍍鋅鋼板(GI)、合金化熔融鍍鋅鋼板(GA)、 電鑛鑛鲜鋼板(EG)等之鋼板’此外亦有銘板及欽板等 。此等當中,較佳爲熔融鍍鋅鋼板(GI)、電鍍鍍鋅鋼板 (EG)、鋁板及鈦板。 前述金屬板,較佳係於至少單面上具有預先藉由底層 處理所形成之底層。例如在金屬板的表面上具有藉由底層 處理所形成之化學轉化覆膜層時,可提升金屬板與黑色層 之密著性。此般化學轉化覆膜層(底層),可列舉出鉻酸 鹽覆膜層、有機覆膜層、無機覆膜層、磷酸鹽覆膜層等。 當中,鉻酸鹽覆膜層可列舉出反應型鉻酸鹽覆膜層或塗佈 型鉻酸鹽覆膜層,尤其在塗佈型鉻酸鹽覆膜時,爲了進一 步提升耐蝕性,可添加磷酸、膠態二氧化矽、有機樹脂。 此外,有機覆膜層,例如可適當地選擇,聚乙烯系樹脂、 環氧系樹脂、丙烯酸系樹脂、胺基甲酸酯系樹脂、聚酯系 樹脂、氟系樹脂、及此等之混合物、共聚物、改質樹脂等 來使用。以耐蝕性的進一步提升者爲目的,可將矽膠、膠 態二氧化矽等添加於該有機覆膜中,以塗膜形成後的加工 性提升者爲目的,可微量地添加各種蠟成分,或是以塗膜 密著性提升者爲目的,可添加矽烷偶合劑。無機覆膜層, 例如可列舉出矽酸鹽覆膜層等。可進一步將磷酸或氟化物 添加於該矽酸鹽覆膜層。 鉻酸鹽覆膜層的附著量並無特別規定,就耐蝕性之觀S-9 - 201206694 The metal plate used in the present invention is not particularly limited as long as it is used as an original plate of a pre-coated metal. For example, a non-electroplated cold-rolled steel sheet, a hot-dip galvanized steel sheet (GI), an alloyed hot-dip galvanized steel sheet (GA), an electric ore fresh steel sheet (EG), or the like may be used, and there are also a nameplate and a plate. Among these, a hot-dip galvanized steel sheet (GI), an electrogalvanized steel sheet (EG), an aluminum plate, and a titanium plate are preferable. Preferably, the metal plate has a bottom layer formed by at least one surface treatment on at least one side. For example, when the chemical conversion coating layer formed by the underlayer treatment is provided on the surface of the metal plate, the adhesion between the metal plate and the black layer can be improved. Examples of the chemical conversion coating layer (bottom layer) include a chromate coating layer, an organic coating layer, an inorganic coating layer, and a phosphate coating layer. Among them, the chromate coating layer may be a reactive chromate coating layer or a coating type chromate coating layer, and in particular, in the case of a coating type chromate coating, in order to further improve corrosion resistance, it may be added. Phosphoric acid, colloidal cerium oxide, organic resin. Further, the organic film layer can be appropriately selected, for example, a polyethylene resin, an epoxy resin, an acrylic resin, an urethane resin, a polyester resin, a fluorine resin, and the like, A copolymer, a modified resin, or the like is used. For the purpose of further improving the corrosion resistance, silicone rubber, colloidal cerium oxide, or the like may be added to the organic film, and various wax components may be added in a trace amount for the purpose of improving the workability after the formation of the coating film, or For the purpose of improving the adhesion of the coating film, a decane coupling agent may be added. Examples of the inorganic coating layer include a niobate coating layer and the like. Phosphoric acid or fluoride may be further added to the niobate coating layer. There is no special regulation on the amount of the chromate coating layer, and the corrosion resistance is observed.

S -10- 201206694 點來看,較佳爲5mg/m2以上。然而,當超過3 00 mg/m2時 ,耐蝕性的改善效果已達飽和,並且使製造成本上升。關 於有機覆膜層與無機覆膜層的附著量,就與上述鉻酸鹽覆 膜層相同之理由,較佳爲〇.5g/m2以上20g/m2以下。 尤其是,前述底層較佳是由含有重磷酸鋁、膠態二氧 化矽及聚丙烯酸之底層處理組成物,以使乾燥質量成爲 12〜117mg/m2 (尤佳爲20mg/m2以上80mg/m2以下,更佳爲 40mg/m2以上80mg/m2以下)之方式所形成。將該特定底 層處理組成物塗佈於鍍鋅金屬板時,藉由來自重磷酸鋁的 氫離子,可將金屬板表面蝕刻,並且藉由來自重磷酸鋁的 鋁離子與膠態二氧化矽之相互作用,可形成與後述黑色層 或內面用水系亮面層等的上塗層之密著性佳之難溶性覆膜 ,結果可提升彎曲加工或模壓加工後(伸長及收縮變形) 之覆膜密著性,而大幅提升耐蝕性或耐膠帶剝離性。由特 定底層處理組成物所形成之底層的附著量,以乾燥質量計 未達12mg/m2時,難以藉由難溶性覆膜均一地覆蓋金屬板 表面,而難以充分地顯現耐蝕性或與上塗層之密著性的提 升效果,相反的,當超過117mg/m2時,雖可達到耐蝕性的 提升效果,但會使未與金屬板表面反應(蝕刻)之殘存重 磷酸鋁的量增多,且無益於密著性之膠態二氧化矽的量亦 增加,結果導致與上塗層之密著性的提升效果降低,或是 底層相對於金屬板之密著性降低。根據此附著量,底層的 膜厚通常爲0.007〜〇.〇7μηι。 前述特定底層處理組成物中,重磷酸鋁與膠態二氧化 -11 - 201206694 矽的含有比率,較佳爲重磷酸鋁:膠態二氧化矽(質量比 )=3 5 : 65〜65 : 3 5 (尤佳爲40/50〜60/50 )。當膠態二氧 化矽較前述比率多時,造膜性會降低而難以形成底層,難 以得到耐蝕性或與上塗層之密著性的提升效果,且相對於 金屬板之密著性亦降低,加工後會有塗膜剝離之疑慮。另 一方面,當膠態二氧化矽較前述比率少時,重磷酸鋁的比 率增加,使未與金屬板反應(蝕刻)之殘存重磷酸鋁溶解 於水之比率增加,塗膜下產生腐鈾,可能會導致耐蝕性的 降低。 前述特定底層處理組成物中,相對於重磷酸鋁與膠態 二氧化矽之合計100質量份,較佳係含有聚丙烯酸0.2〜1.0 質量份(尤佳爲0.4質量份以上0.8質量份以下)。聚丙烯 酸可視爲具有適度地控制施以鍍鋅等之(鍍鋅)金屬板表 面與重磷酸鋁之反應(蝕刻)功用,未達0.2質量份時, 會引起過剩的蝕刻,結果有耐蝕性降低之疑慮,超過1 .〇 質量份時,蝕刻反而變得不足,由重磷酸鋁與膠態二氧化 矽所產生之難溶性覆膜無法充分地形成,難以得到密著性 與耐蝕性的提升效果。 前述特定底層處理組成物中,相對於重磷酸鋁與膠態 二氧化矽之合計100質量份,較佳亦進一步含有矽烷偶合 劑3〜15質量份(尤佳爲5質量份以上12.5質量份以下)。 當矽烷偶合劑未達3質量份時,相對於上塗層及金屬板之 密著性或耐蝕性的提升效果有不足之傾向,在更嚴苛的加 工條件下,可能導致覆膜剝離,相反的,即使超過1 5質量 -12- 201206694 份,亦仍有耐蝕性或密著性降低之疑慮。 (經表面處理的碳黑) 本發明中,構成黒色組成物之黑色顏料,就使用表面 由水溶性樹脂所被覆之碳黑(經表面處理的碳黑)來取代 以往所使用之碳黑(表面未由水溶性樹脂所被覆之碳黑, 以下有時僅稱爲「未處理的碳黑」)之點,乃具有特徵》 使用未處理的碳黑時,爲了充分地發揮所得之黑色金屬板 的黑色度(實現L*値24以下),必須增厚黑色層的膜厚( 增加附著量)(第2圖),相對於此,使用經表面處理的 碳黑時,即使薄化黑色層的膜厚(減少附著量),亦可得 到具有較佳黑色度之黑色金屬板(第1圖)。 使用經表面處理的碳黑來取代未處理的碳黑時,關於 發揮上述效果之機制的詳細內容仍未明,但可考量如下。 亦即,未處理的碳黑,在將此與黏合劑樹脂混合來調製黑 色組成物時,由於pH的變化或與黏合劑樹脂之相溶性等 而容易引起二次凝聚,使黑色組成物的著色力降低。因此 ’爲了得到具有充分黑色度之黑色金屬板,必須增厚黑色 層的膜厚(增加附著量)。相對於此,經表面處理的碳黑 ,即使與黏合劑樹脂混合亦不易引起二次凝聚,使黑色組 成物可維持高著色力。因此,即使薄化黑色層的膜厚(減 少附著量),亦可得到黑色度佳之黑色金屬板。 構成上述經表面處理的碳黑之碳黑,並無特別限定, 例如可列舉出油煙、松煙、市售的著色用碳黑、橡膠用碳 201206694 黑等。此等碳黑可藉由直火焚燒法、芯焚燒法、槽法、熔 爐法、乙炔法等所製造。具體而言,可列舉出MA-7、MA-100、#970、#2200、#2600 (以上爲三菱化成股份有限公 司製)、Specia 1 Β 1 ack-5、Specia 1 Β1 ack· 1 00、Cο 1 〇r BIack-S170、Printex 140V (以上爲 Degussa Japan 股份有 限公司製)、Neo Spectra Mark 1、Neo Spectra Mark 5 ( 以上爲Columbian Carbon Japan股份有限公司製)等之酸 性碳黑;#5、#40、#960、#2300 (以上爲三菱化成股份有 限公司製)、Printex 90、 Printex G、 Printex 45、 Printex L(以上爲Degussa Japan股份有限公司製)'RAVEN 420 ' RAVEN H20 POWDER (以上爲 Columbian Carbon Japan 股份有限公司製)等之鹼性碳黑等。此等碳黑可單獨使用 或組合兩種以上使用。 被覆上述碳黑的表面之水溶性樹脂,只要是在黏合劑 樹脂不會使碳黑產生二次凝聚者即可,並無特別限定,例 如可列舉出明膠、聚乙烯醇、聚乙烯吡咯啶酮、水溶性丙 烯酸、丙烯醯胺、乙烯吡啶、聚乙烯酸等。此等水溶性樹 脂可單獨使用或組合兩種以上使用。水溶性樹脂的含量, 相對於碳黑100質量份,較佳爲5質量份以上3 80質量份以 下》水溶性樹脂的含量未達5質量份時,可能無法充分地 抑制黏合劑樹脂中之經表面處理的碳黑的二次凝聚。此外 ,水溶性樹脂的含量超過3 80質量份時,使用經表面處理 的碳黑所構成之黑色組成物的黏度可能會增加,使處理性 變差。S -10- 201206694 point, preferably 5 mg / m 2 or more. However, when it exceeds 300 mg/m2, the improvement effect of corrosion resistance is saturated, and the manufacturing cost is increased. The reason why the amount of adhesion between the organic film layer and the inorganic film layer is the same as that of the above-described chromate film layer is preferably 5 g/m2 or more and 20 g/m2 or less. In particular, the primer layer is preferably a composition comprising an underlayer containing aluminum diphosphate, colloidal cerium oxide and polyacrylic acid so as to have a dry mass of 12 to 117 mg/m 2 (more preferably 20 mg/m 2 or more and 80 mg/m 2 or less). More preferably, it is formed by a method of 40 mg/m2 or more and 80 mg/m2 or less. When the specific underlayer treatment composition is applied to a galvanized metal sheet, the surface of the metal sheet can be etched by hydrogen ions from aluminum diphosphate, and by aluminum ions from the aluminum phosphate and colloidal cerium oxide. By interaction, it is possible to form a poorly soluble film which is excellent in adhesion to an overcoat layer such as a black layer or an inner surface water-based bright surface layer described later, and as a result, a film which is improved in bending or molding (elongation and shrinkage deformation) can be obtained. Adhesion, which greatly improves corrosion resistance or tape peel resistance. When the amount of adhesion of the underlayer formed by the specific underlayer treatment composition is less than 12 mg/m 2 in terms of dry mass, it is difficult to uniformly cover the surface of the metal sheet by the poorly soluble film, and it is difficult to sufficiently exhibit corrosion resistance or overcoating. The adhesion enhancement effect of the layer, on the other hand, when the amount exceeds 117 mg/m2, although the corrosion resistance is improved, the amount of residual aluminum phosphate which is not reacted (etched) with the surface of the metal plate is increased, and The amount of colloidal cerium oxide which does not contribute to the adhesion is also increased, resulting in a decrease in the adhesion of the adhesion to the overcoat layer or a decrease in the adhesion of the underlayer to the metal sheet. According to this adhesion amount, the film thickness of the underlayer is usually 0.007 to 〇.〇7μηι. In the specific underlayer treatment composition, the content ratio of aluminum diphosphate to colloidal dioxide-11 - 201206694 , is preferably aluminum phosphate: colloidal cerium oxide (mass ratio) = 3 5 : 65 to 65 : 3 5 (extra is 40/50~60/50). When the colloidal ceria is more than the above ratio, the film forming property is lowered to make it difficult to form the underlayer, and it is difficult to obtain the corrosion resistance or the adhesion with the overcoat layer, and the adhesion to the metal plate is also lowered. After processing, there will be doubts about peeling off the film. On the other hand, when the colloidal cerium oxide is less than the aforementioned ratio, the ratio of aluminum diphosphate increases, so that the ratio of the residual aluminum phosphate dissolved in water which is not reacted (etched) with the metal plate increases, and the uranium is produced under the coating film. It may cause a decrease in corrosion resistance. In the specific underlayer treatment composition, it is preferable to contain 0.2 to 1.0 part by mass of polyacrylic acid (particularly 0.4 part by mass or more and 0.8 part by mass or less) based on 100 parts by mass of the total of the aluminum phosphate and the colloidal cerium oxide. The polyacrylic acid can be regarded as having a function of appropriately controlling the reaction (etching) of the surface of the (galvanized) metal plate to which zinc plating or the like is applied, and if it is less than 0.2 parts by mass, excessive etching is caused, and as a result, corrosion resistance is lowered. When the amount is more than 1 part by mass, the etching is insufficient, and the poorly soluble film produced by the aluminum diphosphate and the colloidal cerium oxide cannot be sufficiently formed, and it is difficult to obtain the adhesion and the corrosion resistance. . In the specific underlayer treatment composition, it is preferable to further contain 3 to 15 parts by mass of the decane coupling agent (particularly 5 parts by mass or more and 12.5 parts by mass or less) based on 100 parts by mass of the total of the aluminum phosphate and the colloidal cerium oxide. ). When the decane coupling agent is less than 3 parts by mass, the effect of improving the adhesion or corrosion resistance of the upper coating layer and the metal sheet tends to be insufficient, and under more severe processing conditions, the film may be peeled off. Even if it exceeds 15 mass - 12 - 201206694 parts, there is still doubt that corrosion resistance or adhesion is reduced. (Surface-treated carbon black) In the present invention, the black pigment constituting the ochre composition is replaced with carbon black (surface-treated carbon black) whose surface is coated with a water-soluble resin instead of the carbon black (surface) used in the past. The carbon black not covered with the water-soluble resin may be referred to as "untreated carbon black" in the following, and is characterized by the use of untreated carbon black in order to fully exhibit the obtained black metal plate. The blackness (achieving L*値24 or less) must increase the film thickness of the black layer (increasing the adhesion amount) (Fig. 2). In contrast, when the surface-treated carbon black is used, even the film of the black layer is thinned. Thick (reduced adhesion), a black metal plate with better blackness (Fig. 1) can also be obtained. When the surface-treated carbon black is used in place of the untreated carbon black, the details of the mechanism for exerting the above effects are still unknown, but can be considered as follows. In other words, when the untreated carbon black is mixed with the binder resin to prepare a black composition, secondary aggregation is likely to occur due to a change in pH or compatibility with a binder resin, and the color of the black composition is caused. The force is reduced. Therefore, in order to obtain a black metal plate having a sufficient degree of blackness, it is necessary to increase the film thickness of the black layer (increasing the adhesion amount). On the other hand, the surface-treated carbon black does not easily cause secondary aggregation even when mixed with the binder resin, so that the black composition can maintain high coloring power. Therefore, even if the film thickness of the black layer is thinned (the amount of adhesion is reduced), a black metal plate having a good blackness can be obtained. The carbon black constituting the surface-treated carbon black is not particularly limited, and examples thereof include soot, loose smoke, commercially available carbon black for coloring, and carbon for rubber 201206694 black. These carbon blacks can be produced by a direct fire incineration method, a core incineration method, a tank method, a furnace method, an acetylene method, or the like. Specifically, MA-7, MA-100, #970, #2200, #2600 (above, manufactured by Mitsubishi Chemical Corporation), Specia 1 Β 1 ack-5, Specia 1 Β 1 ack·1 00, Cο 1 〇r BIack-S170, Printex 140V (above is Degussa Japan Co., Ltd.), Neo Spectra Mark 1, Neo Spectra Mark 5 (above, Columbian Carbon Japan Co., Ltd.), etc. Acidic carbon black; #5, #40,#960,#2300 (The above is manufactured by Mitsubishi Chemical Corporation), Printex 90, Printex G, Printex 45, Printex L (above, Degussa Japan Co., Ltd.) 'RAVEN 420 ' RAVEN H20 POWDER (above Alkaline carbon black such as Columbian Carbon Japan Co., Ltd.). These carbon blacks may be used singly or in combination of two or more. The water-soluble resin that covers the surface of the carbon black is not particularly limited as long as it does not cause secondary aggregation of the carbon black in the binder resin, and examples thereof include gelatin, polyvinyl alcohol, and polyvinylpyrrolidone. , water-soluble acrylic acid, acrylamide, vinyl pyridine, polyvinyl acid and the like. These water-soluble resins may be used singly or in combination of two or more. The content of the water-soluble resin is preferably 5 parts by mass or more and 380 parts by mass or less based on 100 parts by mass of the carbon black. When the content of the water-soluble resin is less than 5 parts by mass, the binder resin may not be sufficiently inhibited. Secondary coagulation of surface treated carbon black. Further, when the content of the water-soluble resin exceeds 380 parts by mass, the viscosity of the black composition using the surface-treated carbon black may increase, and the handleability may be deteriorated.

-14 - 201206694 本發明中所使用之經表面處理的碳黑中,可進一步含 有界面活性劑。藉此可進一步抑制黏合劑樹脂中之經表面 處理的碳黑的二次凝聚。該界面活性劑可列舉出一般所知 的陰離子系、非離子系'陽離子系的界面活性劑。界面活 性劑的含量,相對於碳黑100質量份,可爲0.5〜130質量份 〇 經表面處理的碳黑,在黑色組成物100質量份中’係 含有22質量份以上(較佳爲25質量份以上,尤佳爲30質量 份以上),60質量份以下(較佳爲50質量份以下)。本發 明中所使用之經表面處理的碳黑,即使與黏合劑樹脂混合 ,亦不易產生二次凝聚,故即使將該含量設爲22質量份以 上,亦具有高分散安定性,而能夠得到具有更高的著色力 之黑色組成物。其結果爲,即使減少黑色組成物的附著量 (薄化黑色層的膜厚),亦可得到黑色度佳之黑色金屬板 〇 當經表面處理的碳黑未達22質量份時’所得之黑色金 屬板的b値較高(超過1)(第3圖),呈現黑褐色’可能 無法將黑色度(L*値)形成爲24以下(第4圖)。此外’ 該含量超過6 0質量份時,b値較低(1以下)(第3圖)’ 雖可形成黑色度(L*値)24以下之黑色層(第4圖)’但 由於黑色組成物中之黏合劑樹脂的含量減少’可能難以將 經表面處理的碳黑保持在黑色層中。此外’黑色組成物變 得容易膠態化,可能使黑色組成物的液狀安定性降低。 -15- £ 201206694 (黏合劑樹脂) 本發明中所使用之黏合劑樹脂,係用以將經表面處理 的碳黑固定在黑色層中,在黑色組成物100質量份中,係 含有20質量份以上(尤佳爲35質量份以上),73質量份以 下(尤佳爲70質量份以下,更佳爲60質量份以下)。黏合 劑樹脂的含量未達20質量份時,黑色層的造膜性惡化,可 能導致經表面處理的碳黑之固定性不足。此外,黑色金屬 板的耐損傷性惡化,使損傷變得顯著,可能在外觀上會形 成問題。黏合劑樹脂的含量超過73質量份時,由於表面處 理的碳黑的含量減少,可能無法得到具有目的之黑色度( L*値24以下)之黑色金屬板。 本發明中所使用之黏合劑樹脂,只要可將經表面處理 的碳黑固定在黑色層中者即可,該種類並無特別限定,但 較佳是以聚乙烯樹脂及/或聚胺基甲酸酯樹脂爲主成分。 根據本發明者們的硏究,使用該黏合劑樹脂所得之黑色組 成物,可有效地抑制經表面處理的碳黑的二次凝聚,且液 狀安定性佳。 具體而言,係將經表面處理的碳黑45質量份、與作爲 黏合劑樹脂之聚乙烯樹脂、聚胺基甲酸酯樹脂、環氧樹脂 或丙烯酸樹脂45質量份、以及膠態二氧化矽1 0質量份混合 而分別製作出黑色組成物(詳情如實施例所記載),並以 乾燥附著量成爲0.5 g/m2之方式將此塗佈於電鍍鍍辞鋼板 並乾燥,如此,均可得到黑色度L*値24以下之黑色金屬板 。另一方面,在使用丙烯酸樹脂或環氧樹脂作爲黏合劑樹 201206694 脂之黑色組成物中,隨著時間的經過而觀察到增黏傾向。 相對於此,使用聚胺基甲酸酯樹脂或聚乙烯樹脂所得之黑 色組成物中,未觀察到增黏傾向,而顯示出良好的液狀安 定性。 此外,測定各黑色組成物的粒度分布(二次粒徑)時 ,使用丙烯酸樹脂或環氧樹脂作爲黏合劑樹脂時,體積平 均粒徑分別爲13.〇5 0111、14.350〇1,該二次粒徑顯著增大。 相對於此,使用聚胺基甲酸酯樹脂或聚乙烯樹脂時,體積 平均粒徑分別爲2.82 μιη、4.46 μιη,並未觀察到二次粒徑的 顯著增大。因此,黑色組成物隨時間經過之安定性,可視 爲因黏合劑樹脂種類的不同而受到較大影響。 &lt;聚乙烯樹脂&gt; 用作爲黏合劑樹脂之聚乙烯樹脂,較佳是由烯烴-α, 沒-不飽和羧酸共聚物(以下有時稱爲「烯烴-酸共聚物」 )、α,/3-不飽和羧酸聚合物(以下有時稱爲「羧酸聚合 物」)、及含噁唑啉基的聚合物所構成。烯烴-酸共聚物 與羧酸聚合物,不會損及黑色組成物中之經表面處理的碳 黑的分散安定性,並且與該碳黑之相溶性佳。此外,含噁 唑啉基的聚合物,由於可與烯烴·酸共聚物及羧酸聚合物 交聯而形成緊密且極硬之黑色層,故可抑制因黑色層表面 被水潤濕等而使黑色層中之經表面處理的碳黑溶出(脫色 )之情形,此外,亦可提升黑色金屬板表面的耐損傷性。 本發明中所謂「烯烴-酸共聚物」,爲烯烴與α,0 -不 -17- 201206694 飽和羧酸之共聚物,且來自烯烴的構成單位在共聚物中爲 50質量%以上(亦即來自α,/3-不飽和羧酸的構成單位爲 50質量%以下)。此外,所謂「羧酸聚合物」,爲使用α, /3-不飽和羧酸作爲單體進行聚合所得之聚合物(包含共 聚物),且來自α,A -不飽和羧酸的構成單位在聚合物中 爲90質量%以上。 《烯烴-酸共聚物》 本發明中所使用之烯烴-酸共聚物,可藉由已知的方 法使烯烴與不飽和羧酸進行共聚合來製造出,此外 亦可使用市售品。本發明中,可使用1種或2種以上的烯 烴-酸共聚物。 可使用於烯烴-酸共聚物的製造之烯烴並無特別限定 ,較佳爲乙烯、丙烯等,尤佳爲乙烯。烯烴-酸共聚物, 可使用烯烴構成單位僅來自1種烯烴者或是來自2種以上的 烯烴者中的任一種。 可使用於烯烴-酸共聚物的製造之α,/3-不飽和羧酸亦 無特別限定,例如可列舉出丙烯酸、甲基丙烯酸、巴豆酸 、異巴豆酸等之單羧酸;馬來酸、富馬酸、衣康酸等之二 羧酸等。此等當中,較佳爲丙烯酸。烯烴-酸共聚物,可 使用α,/3 -不飽和羧酸構成單位僅來自1種α,β-不飽和羧 酸者或是來自2種以上的α,卢-不飽和羧酸者中的任一種 〇 本發明中所使用之烯烴-酸共聚物,在不對抑制經表-14 - 201206694 The surface-treated carbon black used in the present invention may further contain a surfactant. Thereby, secondary aggregation of the surface-treated carbon black in the binder resin can be further suppressed. The surfactant may be a generally known anionic or nonionic 'cationic surfactant. The content of the surfactant may be 0.5 to 130 parts by mass of the surface-treated carbon black with respect to 100 parts by mass of the carbon black, and the content of the black component is 22 parts by mass or more (preferably 25 mass). More preferably, it is 30 parts by mass or more, and 60 parts by mass or less (preferably 50 parts by mass or less). The surface-treated carbon black used in the present invention is less likely to cause secondary aggregation even when it is mixed with the binder resin. Therefore, even if the content is 22 parts by mass or more, the dispersion has high dispersion stability and can be obtained. A higher black component of coloring power. As a result, even if the amount of adhesion of the black composition (thickness of the thin black layer) is reduced, a black metal plate having a good blackness can be obtained. When the surface-treated carbon black is less than 22 parts by mass, the obtained black metal The b値 of the plate is higher (more than 1) (Fig. 3), and it is dark brown. It may not be possible to form the blackness (L*値) to be 24 or less (Fig. 4). In addition, when the content exceeds 60 parts by mass, b値 is lower (1 or less) (Fig. 3)', although a black layer (Fig. 4) having a blackness (L*値) of 24 or less can be formed 'but due to black composition The amount of binder resin in the material is reduced. It may be difficult to keep the surface treated carbon black in the black layer. Further, the 'black composition' becomes easily colloidal, which may lower the liquid stability of the black composition. -15- £201206694 (Binder Resin) The adhesive resin used in the present invention is for fixing the surface-treated carbon black in a black layer, and contains 20 parts by mass in 100 parts by mass of the black composition. The above (particularly preferably 35 parts by mass or more) and 73 parts by mass or less (especially preferably 70 parts by mass or less, more preferably 60 parts by mass or less). When the content of the binder resin is less than 20 parts by mass, the film forming property of the black layer is deteriorated, and the surface-treated carbon black may be insufficiently fixed. Further, the damage resistance of the ferrous metal plate is deteriorated, and the damage is marked, which may cause problems in appearance. When the content of the binder resin exceeds 73 parts by mass, a black metal sheet having a desired blackness (L*値24 or less) may not be obtained due to a decrease in the content of the surface-treated carbon black. The binder resin used in the present invention is not particularly limited as long as the surface-treated carbon black can be fixed in the black layer, but is preferably a polyethylene resin and/or a polyamine group. The acid ester resin is a main component. According to the study of the present inventors, the black composition obtained by using the binder resin can effectively suppress secondary aggregation of the surface-treated carbon black and has good liquid stability. Specifically, 45 parts by mass of the surface-treated carbon black, 45 parts by mass of a polyethylene resin, a polyurethane resin, an epoxy resin or an acrylic resin as a binder resin, and a colloidal cerium oxide 10 parts by mass of the mixture was mixed to prepare a black composition (details as described in the examples), and this was applied to a plated steel plate and dried to have a dry adhesion amount of 0.5 g/m 2 . Black metal plate with blackness L*値24 or less. On the other hand, in the black composition using the acrylic resin or the epoxy resin as the binder tree 201206694, a tendency to increase the viscosity was observed as time passed. On the other hand, in the black composition obtained by using a polyurethane resin or a polyethylene resin, no tendency to increase the viscosity was observed, and good liquid stability was exhibited. Further, when the particle size distribution (secondary particle diameter) of each black composition is measured, when an acrylic resin or an epoxy resin is used as the binder resin, the volume average particle diameters are 13.5 0111 and 14.350 〇1, respectively. The particle size is significantly increased. On the other hand, when a polyurethane resin or a polyethylene resin was used, the volume average particle diameter was 2.82 μm and 4.46 μm, respectively, and no significant increase in the secondary particle diameter was observed. Therefore, the stability of the black composition over time can be considered to be greatly affected by the type of the binder resin. &lt;Polyethylene Resin&gt; The polyethylene resin used as the binder resin is preferably an olefin-α, a non-unsaturated carboxylic acid copolymer (hereinafter sometimes referred to as an "olefin-acid copolymer"), α, A /3-unsaturated carboxylic acid polymer (hereinafter sometimes referred to as "carboxylic acid polymer") and a oxazoline group-containing polymer. The olefin-acid copolymer and the carboxylic acid polymer do not impair the dispersion stability of the surface-treated carbon black in the black composition, and are excellent in compatibility with the carbon black. Further, since the oxazoline group-containing polymer can be crosslinked with the olefin-acid copolymer and the carboxylic acid polymer to form a dense and extremely hard black layer, it is possible to suppress the surface of the black layer from being wetted by water or the like. In the case where the surface-treated carbon black in the black layer is eluted (decolored), the damage resistance of the surface of the ferrous metal sheet can also be improved. The "olefin-acid copolymer" in the present invention is a copolymer of an olefin and an α,0 - not -17 - 201206694 saturated carboxylic acid, and the constituent unit derived from the olefin is 50% by mass or more in the copolymer (that is, from The constituent unit of the α,/3-unsaturated carboxylic acid is 50% by mass or less. Further, the "carboxylic acid polymer" is a polymer (including a copolymer) obtained by polymerizing an α,/3-unsaturated carboxylic acid as a monomer, and a constituent unit derived from an α,A-unsaturated carboxylic acid is The amount of the polymer is 90% by mass or more. <<Olefin-acid copolymer>> The olefin-acid copolymer used in the present invention can be produced by copolymerizing an olefin and an unsaturated carboxylic acid by a known method, and a commercially available product can also be used. In the present invention, one type or two or more types of olefin-acid copolymers can be used. The olefin which can be used for the production of the olefin-acid copolymer is not particularly limited, and is preferably ethylene, propylene or the like, and particularly preferably ethylene. As the olefin-acid copolymer, any one of olefin-forming units derived from only one type of olefin or two or more types of olefins can be used. The α,/3-unsaturated carboxylic acid which can be used for the production of the olefin-acid copolymer is not particularly limited, and examples thereof include monocarboxylic acids such as acrylic acid, methacrylic acid, crotonic acid and isocrotonic acid; maleic acid; And dicarboxylic acids such as fumaric acid and itaconic acid. Among these, acrylic acid is preferred. An olefin-acid copolymer, which can be used as an α,3-3-unsaturated carboxylic acid constituent unit derived from only one α,β-unsaturated carboxylic acid or from two or more kinds of α,lu-unsaturated carboxylic acids Any of the olefin-acid copolymers used in the present invention, in the absence of inhibition

S -18- 201206694 面處理的碳黑的二次凝聚等造成不良影響之範圍內’可具 有來自其他單體的構成單位。烯烴-酸共聚物中,來自其 他單體的構成單位量,較佳爲10質量%以下,尤佳爲5質 量❶/。以下,最佳的烯烴-酸共聚物是.僅由烯烴與α,万·不飽 和羧酸所構成者。較佳的烯烴-酸共聚物’可列舉出乙嫌-丙烯酸共聚物。 烯烴-酸共聚物中之不飽和羧酸’係用以提升黑 色層與金屬板之密著性所用,共聚物中之α,^·不飽和竣 酸量,較佳爲5質量%以上,尤佳爲1〇質量%以上。然而’ 當不飽和羧酸過剩時,會有耐蝕性降低之疑慮’所 以共聚物中之〇:,々-不飽和竣酸量,較佳爲30質量%以下 ,尤佳爲25質量%以下。 本發明中所使用之烯烴-酸共聚物的重量平均分子量 (Mw ),以聚苯乙烯換算,較佳爲1,〇〇〇~1〇萬,尤佳爲 3,000〜7萬,更佳爲5,000~3萬。該Mw能夠以聚苯乙烯爲 標準並藉由GPC來測定。 《羧酸聚合物》 本發明中所使用之羧酸聚合物,可列舉出使用1種或2 種以上之不飽和羧酸的單聚物或共聚物,或是進一 步與其他單體進行共聚合之共聚物。此般羧酸聚合物,可 藉由已知的方法來製造出,此外亦可使用市售品。本發明 中,可使用1種或2種以上的羧酸聚合物。 可使用於羧酸聚合物的製造之不飽和羧酸並無 -19- 201206694 特別限定,在可使用於上述烯烴-酸共聚物的合成中所例 示之不飽和羧酸均可使用。此等當中,較佳爲丙烯 酸及馬來酸,尤佳爲馬來酸。 羧酸聚合物,可含有來自不飽和羧酸以外的單 體之構成單位,但來自其他單體的構成單位量,於聚合物 中爲1 〇質量%以下,較佳爲5質量%以下,尤佳爲僅由α, 沒-不飽和羧酸所構成之羧酸聚合物。 較佳的羧酸聚合物,可列舉出聚丙烯酸、聚甲基丙烯 酸、丙烯酸-馬來酸共聚物,聚馬來酸等,此等當中,就 黑色層密著性等觀點來看,尤佳爲聚馬來酸。聚馬來酸, 由於羧基量較多,故可提升黑色層與金屬板之密著性。 本發明中所使用之羧酸聚合物的Mw,以聚苯乙烯換 算,較佳爲5 00~3萬,尤佳爲8 00~1萬,更佳爲900~3,000 ’最佳爲1,000〜2,000。該Mw能夠以聚苯乙烯爲標準並藉 由GPC來測定。 聚乙烯樹脂中之烯烴-酸共聚物與羧酸聚合物之含有 比率(質量比),爲1,000 : 1〜10 : 1,較佳爲200 : 1 ~20 :1 ’尤佳爲1〇〇: 1〜2 5: 1。羧酸聚合物的含有率過低時 ,無法充分地發揮組合烯烴-酸共聚物與羧酸聚合物之效 果,相反的,羧酸聚合物的含有率過剩時,在黑色組成物 中烯烴-酸共聚物與羧酸聚合物會產生相分離,而有無法 形成均一黑色層之疑慮。 《含噁唑啉基的聚合物》S -18- 201206694 Within the range of adverse effects such as secondary aggregation of surface-treated carbon black, it may have constituent units derived from other monomers. In the olefin-acid copolymer, the constituent unit amount from the other monomer is preferably 10% by mass or less, and particularly preferably 5 Å. Hereinafter, the most preferred olefin-acid copolymer is composed of only an olefin and an α, 10,000-unsaturated carboxylic acid. A preferred olefin-acid copolymer' can be exemplified by a bi-acrylic acid copolymer. The unsaturated carboxylic acid in the olefin-acid copolymer is used for improving the adhesion between the black layer and the metal plate, and the amount of α, 、 unsaturated decanoic acid in the copolymer is preferably 5% by mass or more. Good is 1% by mass or more. However, when the amount of the unsaturated carboxylic acid is excessive, there is a concern that the corrosion resistance is lowered. In the copolymer, the amount of the cerium-unsaturated citric acid is preferably 30% by mass or less, and particularly preferably 25% by mass or less. The weight average molecular weight (Mw) of the olefin-acid copolymer used in the present invention is preferably from 1, 〇〇〇 to 1,000,000, particularly preferably from 3,000 to 70,000, more preferably 5,000, in terms of polystyrene. ~30,000. The Mw can be measured by GPC using polystyrene as a standard. <<Carboxylic Acid Polymer>> The carboxylic acid polymer used in the present invention may, for example, be a monomer or a copolymer using one or more kinds of unsaturated carboxylic acids, or may be further copolymerized with other monomers. Copolymer. Such a carboxylic acid polymer can be produced by a known method, and a commercially available product can also be used. In the present invention, one type or two or more types of carboxylic acid polymers can be used. The unsaturated carboxylic acid which can be used for the production of the carboxylic acid polymer is not particularly limited to -19 to 201206694, and an unsaturated carboxylic acid which can be exemplified for the synthesis of the above olefin-acid copolymer can be used. Among them, acrylic acid and maleic acid are preferred, and maleic acid is preferred. The carboxylic acid polymer may contain a constituent unit derived from a monomer other than the unsaturated carboxylic acid, but the constituent unit amount derived from the other monomer is 1% by mass or less, preferably 5% by mass or less, particularly preferably 5% by mass or less. It is preferably a carboxylic acid polymer composed only of an α, a non-unsaturated carboxylic acid. Preferred examples of the carboxylic acid polymer include polyacrylic acid, polymethacrylic acid, acrylic acid-maleic acid copolymer, polymaleic acid, etc., among which, in terms of black layer adhesion, etc., it is particularly preferable. For polymaleic acid. Polymaleic acid, because of the large amount of carboxyl groups, can enhance the adhesion between the black layer and the metal plate. The Mw of the carboxylic acid polymer used in the present invention is preferably from 50,000 to 30,000 in terms of polystyrene, particularly preferably from 00 to 10,000, more preferably from 900 to 3,000 'preferably from 1,000 to 2,000. . The Mw can be measured by GPC using polystyrene as a standard. The content ratio (mass ratio) of the olefin-acid copolymer to the carboxylic acid polymer in the polyethylene resin is 1,000:1 to 10:1, preferably 200:1 to 20:1', particularly preferably 1〇. 〇: 1~2 5: 1. When the content of the carboxylic acid polymer is too low, the effect of combining the olefin-acid copolymer and the carboxylic acid polymer cannot be sufficiently exhibited. Conversely, when the content of the carboxylic acid polymer is excessive, the olefin-acid is in the black composition. The copolymer and the carboxylic acid polymer are phase separated, and there is a concern that a uniform black layer cannot be formed. "Oxazolinyl-containing polymer"

S -20- 201206694 本發明中所使用之聚乙烯樹脂,含噁唑啉基的聚合物 中之噁唑啉基,可與上述烯烴-酸共聚物或羧酸聚合物所 具有之羧基進行交聯反應,所以可使樹脂彼此交聯而形成 緊密的網目結構。藉此可提升黑色層的強韌度》 本發明中所使用之含噁唑啉基的聚合物,較佳爲主鏈 是苯乙烯/丙烯酸之日本觸媒公司製的「EpocrosC註冊商 標)」。此係由於可形成極硬的黑色層並且改善黑色層的 脆度之故。特佳爲乳化液形式的「Epocros (註冊商標)K 」系列,等級有 K-2010E(Tg: -50 °C ) 、K-2020E ( Tg : 0°C )及K-20 3 0E ( Tg : 50°C )。爲了得到硬覆膜,最佳 爲 Epocros K-2030E 。 含噁唑啉基的聚合物,相對於烯烴-酸共聚物與羧酸 聚合物之合計100質量份(固形份),較佳係含有2質量份 以上(尤佳爲4質量份以上),8質量份以下(尤佳爲6質 量份以下)。含噁唑啉基的聚合物未達2質量份時,交聯 反應不充分,無法得到黑色層的緊密性,使耐蝕性惡化, 可能無法將經表面處理的碳黑固定在黑色層中。此外,無 法充分地得到黑色層的硬度,可能使耐損傷性變差。另一 方面,含噁唑啉基的聚合物超過8質量份時,由於過度的 交聯反應,使黑色層所具有之官能基(羧基)減少,反而 無法將經表面處理的碳黑固定在黑色層中,可能導致黑色 層與金屬板之密著性的降低。 &lt;聚胺基甲酸酯樹脂&gt; -21 - 201206694 除了上述聚乙烯樹脂之外,適合用作爲黏合劑樹 聚胺基甲酸酯樹脂,可列舉出爲含羧基的聚胺基甲酸 脂,並藉由鏈延長劑使胺基甲酸酯預聚合物進行鏈延 應而成,該胺基甲酸酯預聚合物是由:選自由甲苯二 酸酯、二苯甲烷二異氰酸酯及二環己甲烷二異氰酸酯 成之群組的至少1種聚異氰酸酯成分,以及含有1,4-烷二甲醇、聚醚多元醇及具有羧基之多元醇的多元醇 所構成。根據該構成,於黑色層的形成中即使不添加 劑,亦可得到耐蝕性及耐損傷性等佳之黑色金屬板。 胺基甲酸酯樹脂,可藉由已知的方法(例如曰本 2005-200757號公報)來製造出。 《聚異氰酸酯成分》 聚胺基甲酸酯樹脂中所使用之聚異氰酸酯成分, 須含有選自由甲苯二異氰酸酯(TDI)、二苯甲烷二 酸酯(MDI )及二環己甲烷二異氰酸酯(加氫MDI) 成之群組的至少1種聚異氰酸酯。藉由使用該聚異氰 成分,可得到耐蝕性佳之黑色金屬板。除了前述必要 異氰酸酯成分之外,在不降低耐蝕性之範圍內,可使 他聚異氰酸酯,但必要之聚異氰酸酯成分的含有率, 係設爲全部聚異氰酸酯成分的70質量%以上。必要之 氰酸酯成分的含有率未達70質量%時,耐蝕性有降低 向。前述必要之聚異氰酸酯成分以外的聚異氰酸酯, 可列舉出四亞甲二異氰酸酯、六亞甲二異氰酸酯、十 脂之 酯樹 長反 異氰 所組 環己 成分 交聯 該聚 特開 係必 異氰 所組 酸酯 之聚 用其 較佳 聚異 之傾 例如 二亞S -20- 201206694 The polyethylene resin used in the present invention, the oxazoline group in the oxazoline group-containing polymer, can be crosslinked with the carboxyl group of the above olefin-acid copolymer or carboxylic acid polymer The reaction allows the resins to crosslink with each other to form a compact mesh structure. Thereby, the strength of the black layer can be improved. The oxazoline group-containing polymer used in the present invention is preferably "Epocros C registered trademark" manufactured by Nippon Shokubai Co., Ltd., which is a styrene/acrylic acid. This is because the extremely hard black layer can be formed and the brittleness of the black layer is improved. Specially available in the "Epocros (registered trademark) K" series in the form of emulsions, grades K-2010E (Tg: -50 °C), K-2020E (Tg: 0 °C) and K-20 3 0E (Tg: 50 ° C). In order to obtain a hard film, the best is Epocros K-2030E. The oxazoline group-containing polymer is preferably contained in an amount of 2 parts by mass or more (particularly 4 parts by mass or more) based on 100 parts by mass (solid content) of the total of the olefin-acid copolymer and the carboxylic acid polymer. It is below the mass part (especially preferably 6 parts by mass or less). When the amount of the oxazoline group-containing polymer is less than 2 parts by mass, the crosslinking reaction is insufficient, the tightness of the black layer is not obtained, and the corrosion resistance is deteriorated, and the surface-treated carbon black may not be fixed in the black layer. Further, the hardness of the black layer cannot be sufficiently obtained, and the damage resistance may be deteriorated. On the other hand, when the oxazoline group-containing polymer exceeds 8 parts by mass, the functional group (carboxyl group) of the black layer is reduced due to excessive crosslinking reaction, and the surface-treated carbon black cannot be fixed to black. In the layer, the adhesion of the black layer to the metal plate may be lowered. &lt;Polyurethane resin&gt; -21 - 201206694 In addition to the above polyethylene resin, a polyurethane resin which is suitable as a binder, and a carboxyl group-containing polyurethane, And the urethane prepolymer is chain extended by a chain extender, the urethane prepolymer is selected from the group consisting of toluene diester, diphenylmethane diisocyanate and dicyclohexyl At least one polyisocyanate component of the group consisting of methane diisocyanate and a polyol containing 1,4-alkanediethanol, a polyether polyol, and a polyol having a carboxyl group. According to this configuration, even in the formation of the black layer, a black metal plate excellent in corrosion resistance and scratch resistance can be obtained without adding an agent. The urethane resin can be produced by a known method (for example, 曰本 2005-200757). "Polyisocyanate component" The polyisocyanate component used in the polyurethane resin must contain a solvent selected from the group consisting of toluene diisocyanate (TDI), diphenylmethane diester (MDI) and dicyclohexane methane diisocyanate (hydrogenation). MDI) is a group of at least one polyisocyanate. By using the polyisocyanate component, a black metal plate excellent in corrosion resistance can be obtained. In addition to the above-mentioned essential isocyanate component, the polyisocyanate may be used insofar as the corrosion resistance is not lowered, but the content of the polyisocyanate component is 70% by mass or more of the total polyisocyanate component. When the content of the cyanate component is less than 70% by mass, the corrosion resistance is lowered. The polyisocyanate other than the above-mentioned necessary polyisocyanate component may be a tetramethylene diisocyanate, a hexamethylene diisocyanate or a hexa-ester ester tree long anti-isocyanide ring-bonded component. The aggregation of the group of acid esters is preferably

S -22- 201206694 甲二異氰酸酯、異佛爾酮二異氰酸酯、二甲苯二異氰酸酯 、伸苯二異氰酸酯等。上述聚異氰酸酯成分可單獨使用或 組合兩種以上使用。 《多元醇成分》 聚胺基甲酸酯樹脂中所使用之多元醇成分,較佳係必 須含有1,4-環己烷二甲醇、聚醚多元醇及具有羧基之多元 醇的全部3種多元醇成分,更佳係將全部3種構成爲二醇。 藉此可得到耐蝕性及滑動性佳之黑色金屬板。尤其使用 1,4-環己烷二甲醇作爲多元醇成分,可提高聚胺基甲酸酯 樹脂的防銹效果。 聚醚多元醇,只要是於分子鏈中具有至少2個以上的 羥基,且主骨架由環氧烷單位所構成者即可,並無特別限 制,例如可列舉出聚氧乙二醇(有時僅稱爲「聚乙二醇」 )、聚氧丙二醇(有時僅稱爲「聚丙二醇」)、聚氧伸丁 二醇(有時僅稱爲「聚伸丁二醇」或「聚伸丁醚二醇」) ,此外亦可使用市售品。上述聚醚多元醇中,較佳爲聚氧 丙二醇或聚伸丁醚二醇。 聚醚多元醇,較佳可使用平均分子量例如約爲 400〜4000之市售品。平均分子量未達400時,黑色層過硬 ,超過4000時變得過軟。平均分子量,可藉由測定〇H値 (羥値)來求取。 本發明中,將前述1,4-環己烷二甲醇與聚醚多元醇之 (質量比)設爲1,4-環己烷二甲醇:聚醚多元醇=1: 1〜1 -23- 201206694 :19者,亦爲較佳型態。藉由使用一定比率之具有防銹效 果的1,4-環己烷二甲醇,可更進一步提高所得之聚胺基甲 酸酯樹脂的防銹效果。 本發明中所使用之具有羧基之多元醇,只要是具有至 少1個以上的羧基與至少2個以上的羥基者即可,並無特別 限制,例如可列舉出二羥甲基丙酸、二羥甲基丁酸、二羥 基丙酸、二羥基琥珀酸等。 除了前述必要之多元醇成分之外,在不降低耐蝕性之 範圍內,可使用其他多元醇成分,但必要之多元醇成分的 含有率,較佳係設爲全部多元醇成分的70質量%以上。必 要之多元醇成分的含有率未達70質量%時,耐蝕性有降低 之傾向。上述必要之多元醇成分以外的多元醇,只要是具 有複數個羥基者即可,並無特別限制,例如可列舉出低分 子量的多元醇或高分子量的多元醇等。低分子量的多元醇 爲平均分子量約500以下之多元醇,高分子量的多元醇爲 平均分子量超過約5 00之多元醇。 《胺基甲酸酯預聚合物》 胺基甲酸酯預聚合物(詳細而言,爲分子量相對較低 之含羧基的異氰酸基末端胺基甲酸酯預聚合物),可使用 上述聚異氰酸酯成分與多元醇成分,並以藉由NCO/OH比 使異氰酸基成爲過剩之方式混合而得。合成胺基甲酸酯預 聚合物之溫度並無特別限定,較佳爲50〜200°C。 胺基甲酸酯預聚合物的製作時,就黏度的調整及提升S -22- 201206694 Methane diisocyanate, isophorone diisocyanate, xylene diisocyanate, phenylene diisocyanate, and the like. These polyisocyanate components may be used singly or in combination of two or more. <<Polyol component>> The polyol component used in the polyurethane resin preferably contains all three kinds of plural components of 1,4-cyclohexanedimethanol, a polyether polyol, and a polyol having a carboxyl group. More preferably, the alcohol component is composed of all three kinds of diols. Thereby, a black metal plate excellent in corrosion resistance and slidability can be obtained. In particular, the use of 1,4-cyclohexanedimethanol as a polyol component improves the rust-preventing effect of the polyurethane resin. The polyether polyol is not particularly limited as long as it has at least two or more hydroxyl groups in the molecular chain and the main skeleton is composed of alkylene oxide units, and examples thereof include polyoxyethylene glycol (sometimes) Just called "polyethylene glycol"), polyoxypropylene glycol (sometimes called "polypropylene glycol"), polyoxybutylene butane (sometimes called "polybutadiene diol" or "poly" Ether diol"), and a commercially available product can also be used. Among the above polyether polyols, polyoxypropylene glycol or polybutylene ether glycol is preferred. As the polyether polyol, a commercially available product having an average molecular weight of, for example, about 400 to 4,000 is preferably used. When the average molecular weight is less than 400, the black layer is too hard, and when it exceeds 4,000, it becomes too soft. The average molecular weight can be determined by measuring 〇H値 (oxindole). In the present invention, the (mass ratio) of the aforementioned 1,4-cyclohexanedimethanol and the polyether polyol is 1,4-cyclohexanedimethanol: polyether polyol = 1: 1 to 1 -23- 201206694: 19, also a better type. The rust-preventing effect of the resulting polyurethane resin can be further improved by using a certain ratio of 1,4-cyclohexanedimethanol having a rust-preventing effect. The polyol having a carboxyl group used in the present invention is not particularly limited as long as it has at least one or more carboxyl groups and at least two or more hydroxyl groups, and examples thereof include dimethylolpropionic acid and dihydroxyl. Methyl butyric acid, dihydroxypropionic acid, dihydroxysuccinic acid, and the like. In addition to the above-described necessary polyol component, other polyol components may be used insofar as the corrosion resistance is not lowered, but the content of the polyol component is preferably 70% by mass or more of all the polyol components. . When the content of the essential polyol component is less than 70% by mass, the corrosion resistance tends to be lowered. The polyol other than the above-mentioned essential polyol component is not particularly limited as long as it has a plurality of hydroxyl groups, and examples thereof include a low molecular weight polyol or a high molecular weight polyol. The low molecular weight polyol is a polyol having an average molecular weight of about 500 or less, and the high molecular weight polyol is a polyol having an average molecular weight of more than about 500. "urethane prepolymer" urethane prepolymer (specifically, a carboxyl group-containing isocyanate terminal urethane prepolymer having a relatively low molecular weight), which can be used as described above The polyisocyanate component and the polyol component are obtained by mixing an isocyanate group by an excess ratio of NCO/OH. The temperature of the synthetic urethane prepolymer is not particularly limited, but is preferably 50 to 200 °C. When the urethane prepolymer is produced, the viscosity is adjusted and improved.

S -24 - 201206694 該預聚合物的乳化分散性之觀點來看,使用溶劑者亦爲較 佳型態。溶劑,較佳爲使用相對於異氰酸基呈非活性之溶 劑’且親水性相對較高之溶劑,例如可列舉出N-甲基吡咯 啶酮、丙酮、乙酸乙酯、丁酮、N,N-二甲基甲醯胺等,較 佳爲使用N -甲基吡咯啶酮。 聚異氰酸酯成分與多元醇成分之反應結束後,所得之 胺基甲酸酯預聚合物,較佳係以鹼進行中和並且乳化分散 於水中。中和劑並無特別限定,可使用氨;三乙胺、三乙 醇胺等之三級胺;氫氧化鈉、氫氧化鉀等之鹼金屬的氫氧 化物,較佳爲使用三乙胺。 《含羧基的聚胺基甲酸酯樹脂》 本發明中所使用之含羧基的聚胺基甲酸酯樹脂,在使 上述胺基甲酸酯預聚合物乳化分散後,可在水中藉由鏈延 長劑進行鏈延長反應而得。鏈延長反應,可因應所使用之 鏈延長劑的反應性,在乳化分散前、與乳化分散同時或是 在乳化分散後適當地進行。 本發明中所使用之鏈延長劑並無特別限定,例如可列 舉出乙二胺、丙二胺、六亞甲二胺等之脂肪族多胺;甲苯 二胺、二甲苯二胺、二胺基二苯甲烷等之芳香族多胺;二 胺基環己甲烷、哌嗪、異佛爾酮二胺等之脂環型多胺;肼 、琥珀酸二醯肼、己二酸二醯肼 '鄰苯二甲酸二醯肼等之 肼類等。此等當中,較佳爲乙二胺及/或肼。 本發明中所使用之含羧基的聚胺基甲酸酯樹脂的酸値 -25- 201206694 ,較佳爲10mgKOH/g以上60mgKOH/g以下。酸値未達 10mgKOH/g時,聚胺基甲酸酯樹脂之水性分散液的安定性 可能會降低。酸値超過60m gKOH/g時,所得之黑色金屬板 的耐蝕性有降低之傾向。酸値的測定係依據JIS - K0 0 7 0。 (黑色組成物) 本發明中所使用之黑色組成物,能夠以上述特定比率 將上述經表面處理的碳黑與黏合劑樹脂混合而得。例如, 可將經表面處理的碳黑的水溶液(含有碳黑與水溶性樹脂 之水溶液)與黏合劑樹脂混合而調製。經表面處理的碳黑 的水溶液,可藉由已知的方法(例如日本特開平7-188597 號公報或日本特開平6-2 34946號公報)來調製,此外,墨 汁可使用市售品(例如吳竹股份有限公司製「超濃墨墨滴 BA-8」)。 在此,使用上述水溶液時,較佳係使用水溶液中之經 表面處理的碳黑的體積平均粒徑(二次凝聚後的粒徑)爲 lOOOnm以下之水溶液。藉由使用該水溶液來調製黑色組 成物,即使爲薄膜,亦可遮蔽金屬板表面的光澤和色調, 而能夠形成顯現出深沉的黑色度之黑色層。爲了進一步得 到深沉的黑色外觀,較佳爲使用體積平均粒徑爲700nm以 下之水溶液,更佳爲50Onm以下之水溶液。以往所知之未 處理的碳黑的水溶液,該體積平均粒徑有時會達到 4400nm ° 本發明之黑色金屬板,係使用上述黑色組成物,以乾S -24 - 201206694 From the viewpoint of the emulsification dispersibility of the prepolymer, it is also preferable to use a solvent. The solvent is preferably a solvent which is inactive with respect to the isocyanate group and has a relatively high hydrophilicity, and examples thereof include N-methylpyrrolidone, acetone, ethyl acetate, methyl ethyl ketone, and N. N-dimethylformamide or the like is preferably N-methylpyrrolidone. After completion of the reaction of the polyisocyanate component with the polyol component, the resulting urethane prepolymer is preferably neutralized with a base and emulsified and dispersed in water. The neutralizing agent is not particularly limited, and ammonia, a tertiary amine such as triethylamine or triethanolamine, or a hydroxide of an alkali metal such as sodium hydroxide or potassium hydroxide can be used, and triethylamine is preferably used. <<Carboxyl group-containing polyurethane resin>> The carboxyl group-containing polyurethane resin used in the present invention can be emulsified and dispersed in the above urethane prepolymer, and can be chained in water. The extender is obtained by chain extension reaction. The chain extension reaction can be suitably carried out before the emulsification dispersion, at the same time as the emulsification dispersion, or after the emulsification dispersion, depending on the reactivity of the chain extender to be used. The chain extender used in the present invention is not particularly limited, and examples thereof include aliphatic polyamines such as ethylenediamine, propylenediamine, and hexamethylenediamine; toluenediamine, xylenediamine, and diamine. An aromatic polyamine such as diphenylmethane; an alicyclic polyamine such as diaminocyclohexanemethane, piperazine or isophorone diamine; anthracene, bismuth succinate, diammonium adipate Anthraquinones such as dithizone. Among these, ethylenediamine and/or hydrazine are preferred. The carboxyl group-containing polyurethane resin used in the present invention has an acid hydrate of -25 to 201206694, preferably 10 mgKOH/g or more and 60 mgKOH/g or less. When the acid mash is less than 10 mgKOH/g, the stability of the aqueous dispersion of the polyurethane resin may be lowered. When the acid strontium exceeds 60 m gKOH/g, the corrosion resistance of the obtained ferrous metal plate tends to decrease. The determination of acid bismuth is based on JIS-K0 0 7 0. (Black composition) The black composition used in the present invention can be obtained by mixing the surface-treated carbon black and the binder resin at the above specific ratio. For example, an aqueous solution of surface-treated carbon black (an aqueous solution containing carbon black and a water-soluble resin) may be mixed with a binder resin to prepare. The aqueous solution of the surface-treated carbon black can be prepared by a known method (for example, JP-A-7-188597 or JP-A-6-234446), and a commercially available product (for example, ink can be used). Wuzhu Co., Ltd. made "Super Ink Drops BA-8"). Here, in the case of using the above aqueous solution, it is preferred to use an aqueous solution having a volume average particle diameter (particle diameter after secondary aggregation) of the surface-treated carbon black in an aqueous solution of not more than 100 nm. By using the aqueous solution to modulate the black composition, even if it is a film, the gloss and color tone of the surface of the metal plate can be shielded, and a black layer exhibiting a deep blackness can be formed. In order to further obtain a deep black appearance, it is preferred to use an aqueous solution having a volume average particle diameter of 700 nm or less, more preferably an aqueous solution of 50 On or less. In the conventionally known aqueous solution of carbon black, the volume average particle diameter may reach 4400 nm. The black metal plate of the present invention is dried using the above black composition.

S -26- 201206694 燥質量成爲〇.28g/m2以上1 .5g/m2以下之方式將黑色層形成 於金屬板的單面或雙面。尤其將本發明之黑色金屬板用做 爲薄型電視的背蓋時,可僅在金屬板的單面(外側之面) 上形成黑色層。黑色層的附著量未達0.28g/m2時’黑色金 屬板的黑色度(L*値)會超過24’可能呈現出暗褐色。黑 色層的附著量超過Ug/m2時’黑色金屬板的黑色度(L* 値)雖在24以下,但可能無法達成薄型電視等家電領域中 所要求之導電性。此外,亦有使黑色度提升效果消失,塗 佈和燒結花費較多時間,而導致製造成本的上升之問題。 考量到黑色金屬板的導電性和製造成本,黑色層的附著量 ’較佳爲〇.35g/m2以上(尤佳爲0.5g/m2以上),1 _0g/m2 以下(尤佳爲〇.75g/m2以下)》 使用上述黑色組成物來形成黑色層之方法及條件並無 特別限定,可藉由已知的塗佈方法,將黑色組成物塗佈於 金屬板的單面或雙面並進行加熱乾燥。黑色組成物的塗佈 方法,例如可列舉出棒塗佈法、淋流塗佈法、輥塗佈法、 噴霧法、環式噴霧法等,此等當中,就成本等觀點來看, 較佳爲棒塗佈法、輥塗佈法、環式噴霧法。此外,加熱乾 燥條件’該加熱乾燥溫度可例示出50〜160。(:,較佳爲 7〇~l4〇C。加熱乾燥溫度過局時,黑色層會劣化,故不佳 &lt;膠態二氧化矽&gt; 本發明中所使用之黑色組成物,較佳係進一步含有膠 -27- 201206694 態二氧化矽。藉由該構成,可將經表面處理的碳黒良好地 固定在黑色層,此外,可提升黑色金屬板的耐蝕性或硬度 。該機制的詳細內容仍未明,但可推測爲在腐蝕環境下, 起因於二氧化矽的溶解、溶出而產生pH緩衝作用或鈍態 覆膜形成作用之故。再者,亦可觀察到黑色組成物在塗佈 乾燥時的撥液防止等效果。所使用之膠態二氧化矽並無特 別限定,就黑色組成物中之分散性或耐蝕性提升效果等觀 點來看,較佳爲表面積平均粒徑4〜20nm的膠態二氧化矽 ,具體可列舉出表面積平均粒徑4〜6nm的膠態二氧化矽( Snowtex XS)、表面積平均粒徑8〜llnm的膠態二氧化矽 (Snowtex S )、表面積平均粒徑1 0~20m的膠態二氧化矽 (Snowtex 40 )(均爲日產化學公司製)等。 膠態二氧化矽的含量,在黑色組成物100質量份中, 較佳爲5質量份以上(尤佳爲7質量份以上),20質量份以 下(尤佳爲1 5質量份以下)。膠態二氧化矽的含量未達5 質量份時,可能無法將經表面處理的碳黑良好地固定在黑 色層。此外,亦無法觀察到耐蝕性或覆膜硬度的提升效果 。膠態二氧化矽的含量超過20質量份時,可能反而使耐蝕 性降低,此外,黑色組成物的安定性惡化,隋著時間的經 過可能會增黏。再者,可能無法將經表面處理的碳黑良好 地固定在黑色層。 &lt;矽烷偶合劑&gt; 本發明中,可將矽烷偶合劑添加於黑色組成物。藉由S -26- 201206694 The dry mass is 〇.28g/m2 or more and 1.5g/m2 or less. The black layer is formed on one side or both sides of the metal plate. In particular, when the black metal plate of the present invention is used as a back cover for a thin television, a black layer can be formed only on one side (outer side) of the metal plate. When the adhesion amount of the black layer is less than 0.28 g/m2, the blackness (L*値) of the black metal plate may exceed 24', which may appear dark brown. When the adhesion amount of the black layer exceeds Ug/m2, the blackness (L* 値) of the black metal plate is 24 or less, but the conductivity required in the field of home appliances such as a thin television may not be achieved. In addition, there is also a problem that the blackness improvement effect disappears, and the coating and sintering take more time, resulting in an increase in manufacturing cost. Considering the conductivity and manufacturing cost of the ferrous metal plate, the adhesion amount of the black layer is preferably 〇.35g/m2 or more (more preferably 0.5g/m2 or more), and 1 _0g/m2 or less (especially 〇.75g). /m2 or less) The method and conditions for forming the black layer using the above black composition are not particularly limited, and the black composition can be applied to one side or both sides of the metal plate by a known coating method. Heat and dry. Examples of the coating method of the black composition include a bar coating method, a trickle coating method, a roll coating method, a spray method, and a ring spray method. Among them, from the viewpoint of cost and the like, it is preferred. It is a stick coating method, a roll coating method, or a ring spray method. Further, the heating and drying conditions 'the heating and drying temperature can be exemplified by 50 to 160. (:, preferably 7〇~l4〇C. When the heating and drying temperature is passed, the black layer is deteriorated, so it is not preferable &lt;colloidal cerium oxide&gt; The black composition used in the present invention is preferably Further, it contains a rubber -27-201206694 state cerium oxide. With this configuration, the surface-treated carbon ruthenium can be well fixed to the black layer, and in addition, the corrosion resistance or hardness of the ferrous metal plate can be improved. It is still unclear, but it is presumed that in a corrosive environment, it causes a pH buffering effect or a passive film formation due to the dissolution and dissolution of cerium oxide. Furthermore, it is also observed that the black composition is coated and dried. The colloidal cerium oxide to be used is not particularly limited, and the surface area average particle diameter is preferably 4 to 20 nm from the viewpoints of dispersibility or corrosion-improving effect in the black composition. The colloidal cerium oxide, specifically, a colloidal cerium oxide (Snowtex XS) having a surface area average particle diameter of 4 to 6 nm, a colloidal cerium oxide (Snowtex S) having a surface area average particle diameter of 8 to ll nm, and an average surface area of the surface area 1 0~20m colloidal two The content of the colloidal cerium oxide is preferably 5 parts by mass or more (particularly 7 parts by mass or more) in 100 parts by mass of the black composition. 20 parts by mass or less (especially preferably 15 parts by mass or less). When the content of the colloidal cerium oxide is less than 5 parts by mass, the surface-treated carbon black may not be well fixed to the black layer. Corrosion resistance or hardness improvement of the film. When the content of colloidal cerium oxide exceeds 20 parts by mass, the corrosion resistance may be lowered, and the stability of the black composition may be deteriorated, and the adhesion may be viscous over time. Further, the surface-treated carbon black may not be well fixed to the black layer. &lt;Chane coupling agent&gt; In the present invention, a decane coupling agent may be added to the black composition.

S -28- 201206694 添加矽烷偶合劑,可提升黑色金屬板的耐飩性。此外,可 提高所得之黑色層與金屬板或是後述亮面層之密著性。矽 烷偶合劑,較佳爲末端具有環氧丙氧基之矽烷偶合劑,例 如可列舉出r-環氧丙氧基丙基三甲氧矽烷、r-環氧丙氧 基丙基甲基二乙氧矽烷、乙烯三(甲氧乙氧基)矽烷 等。 矽烷偶合劑的添加量,相對於黑色組成物1 00質量份 ,較佳爲1質量份以上(尤佳爲2質量份以上),1 7質量份 以下(尤佳爲1 5質量份以下)。添加量未達1質量份時, 可能無法充分地得到添加矽烷偶合劑之效果。此外,矽烷 偶合劑的含量超過17質量份時,對反應無益之矽烷偶合劑 的量較多,反而有耐蝕性降低之贩向。 &lt;蠟&gt; 本發明中所使用之黑色組成物中,可進一步添加蠟。 在薄型電視等家電領域中,較多情況會對黑色金屬板實施 複雜的模壓加工等。此時,對黑色金屬板內面所要求之性 能,除了前述導電性和耐蝕性之外,更要求加工性。藉由 將水系的蠟添加於黑色組成物,可對黑色層賦予潤滑性而 提升加工性。水系.的蠟,可列舉出三井化學公司製的「 Chemipearl W700」、「Chemipearl W950」、「 Chemipearl W900」等之聚乙烯系蠟。蠟的添加量,相對 於黑色組成物100質量份,較佳爲1〜10質量份(尤佳爲3〜7 質量份)。蠟的添加量未達1質量份時,未觀察到添加效 -29- 201206694 果。添加超過ίο質量份的蠟時,動摩擦係數的降低效果亦 達飽和。 (亮面層) 本發明之黑色金屬板,可在黑色層上具有亮面層。藉 由該構成,本發明之黑色金屬板,可提升耐損傷性、加工 性、及耐蝕性,並且黑色度(LM直)亦有提升之傾向(第 4圖與第6圖)。此外,伴隨著亮面層之附著量的增加,使 光澤度上升,而能夠得到具有漆黑的黑色外觀之黒色金屬 板(第7圖)。 亮面層的附著量,以乾燥質量計較佳爲lg/m2以上( 尤佳爲1.5g/m2以上,更佳爲2g/m2以上),4g/m2以下(尤 佳爲3.5g/m2以下,更佳爲3g/m2以下)。亮面層的附著量 未達1 g/m2時,無法得到耐損傷性與加工性及耐蝕性的提 升效果。此外,附著量超過4g/m2時,雖可觀察到耐蝕性 與耐損傷性的提升效果,但加工性降低,例如在模壓成形 時,容易產生黑色層的剝離。此外,當亮面層的附著量爲 3 g/m2以上時,黑色度(L*値)及光澤度(G60)會大幅 改變(第7圖)。 構成亮面層之亮面樹脂組成物,較佳係含有重量平均 分子量 10,000〜25,000 (尤佳爲 15,000〜25,000) 、 Tg35~75 °C、羥値5mgKOH/g以上(尤佳爲6 mgKOH/g以上)之高 分子聚酯系樹脂。藉由使用該高分子聚酯系樹脂來形成亮 面層,可得到加工性及耐損傷性佳之黑色金屬板。S -28- 201206694 Adds a decane coupling agent to improve the tamper resistance of ferrous metal sheets. Further, the adhesion between the obtained black layer and the metal plate or the bright surface layer described later can be improved. The decane coupling agent is preferably a decane coupling agent having a glycidoxy group at the terminal, and examples thereof include r-glycidoxypropyltrimethoxy decane and r-glycidoxypropylmethyldiethoxylate. Decane, ethylene tris(methoxyethoxy)decane, and the like. The amount of the decane coupling agent to be added is preferably 1 part by mass or more (particularly 2 parts by mass or more) and 17 parts by mass or less (particularly preferably 15 parts by mass or less) based on 100 parts by mass of the black composition. When the amount added is less than 1 part by mass, the effect of adding a decane coupling agent may not be sufficiently obtained. Further, when the content of the decane coupling agent exceeds 17 parts by mass, the amount of the decane coupling agent which is not useful for the reaction is large, and conversely, the corrosion resistance is lowered. &lt;Wax&gt; A wax may be further added to the black composition used in the present invention. In the field of home appliances such as thin televisions, complicated embossing of ferrous metal sheets is often performed. At this time, the properties required for the inner surface of the ferrous metal sheet are required to have workability in addition to the aforementioned conductivity and corrosion resistance. By adding a water-based wax to the black composition, lubricity can be imparted to the black layer to improve workability. Examples of the wax of the water system include polyethylene waxes such as "Chemipearl W700", "Chemipearl W950", and "Chemipearl W900" manufactured by Mitsui Chemicals. The amount of the wax to be added is preferably 1 to 10 parts by mass (particularly preferably 3 to 7 parts by mass) based on 100 parts by mass of the black composition. When the amount of the wax added was less than 1 part by mass, no effect of addition was observed -29-201206694. When more than ί mass parts of wax is added, the effect of reducing the dynamic friction coefficient is also saturated. (Glossy Layer) The ferrous metal plate of the present invention has a glossy finish on the black layer. According to this configuration, the ferrous metal sheet of the present invention can improve the scratch resistance, the workability, and the corrosion resistance, and the blackness (LM straight) also tends to be improved (Figs. 4 and 6). Further, as the amount of adhesion of the bright surface layer increases, the glossiness is increased, and a black metal plate having a black appearance with a black finish can be obtained (Fig. 7). The amount of adhesion of the bright surface layer is preferably lg/m2 or more (particularly 1.5 g/m2 or more, more preferably 2 g/m2 or more), and 4 g/m2 or less (particularly 3.5 g/m2 or less). More preferably, it is 3 g/m2 or less). When the amount of adhesion to the bright surface layer is less than 1 g/m2, the effect of improving damage resistance, workability, and corrosion resistance cannot be obtained. Further, when the amount of adhesion exceeds 4 g/m2, the effect of improving corrosion resistance and scratch resistance can be observed, but the workability is lowered. For example, peeling of the black layer tends to occur during press molding. Further, when the adhesion amount of the bright surface layer is 3 g/m2 or more, the blackness (L*値) and the glossiness (G60) are largely changed (Fig. 7). The glossy resin composition constituting the glossy layer preferably contains a weight average molecular weight of 10,000 to 25,000 (particularly 15,000 to 25,000), Tg 35 to 75 ° C, and hydroxyindole 5 mgKOH/g or more (particularly 6 mgKOH/g). The above polymer polyester resin. By using the high molecular weight polyester resin to form a bright surface layer, a black metal plate excellent in workability and damage resistance can be obtained.

S -30- 201206694 高分子聚酯系樹脂的重量平均分子量未達10,000時, 由於亮面層的柔軟性與強韌性不足,而使黑色金屬板的耐 蝕性、加工性、耐損傷性降低。此外,重量平均分子量超 過25,000時,柔軟性與強韌性雖佳,但伴隨著與交聯劑反 應之官能基的減少,使亮面層的緊密度不足而可能使耐蝕 性劣化。 高分子聚酯系樹脂的Tg未達3 5°C時,無法得到充分的 亮面層硬度,可能會使耐損傷性降低或是在模壓加工時產 生亮面層的剝離。此外,Tg超過75 °C時,亮面層變得過硬 ,於亮面層形成時可能產生龜裂而使耐蝕性降低。再者, 由於亮面層變脆,可能因加工時的衝擊而產生亮面層的剝 離。 高分子聚酯系樹脂,可列舉出「Arakyd 7021」、「 KA-21 12」、「KA-2049E (以上爲荒川化學工業公司製) ,rVyi〇n28ss」、「Vyi〇n29xs」(以上爲東洋紡績股 份有限公司製),「Super Beckolite M-6805-40」、「 Super Beckolite M-680 1 -30 j 、 「Beckolite M-620 1 40-IM 」(以上爲DIC公司製)等。爲了進一步提升使用高分子 聚酯系樹脂所得之黑色金屬板的耐損傷性或加工性及耐蝕 性’可將交聯劑添加於亮面樹脂組成物。交聯劑可列舉出 「Cymel 303」、「Cymel 370」、「Cymel 325」(以上 爲 Nihon Cytec Industries公司製),「Sumimar M-40WT 」(住友化學工業公司製),「Super Beekamine L-1 05-6〇」(以上爲DIC公司製)等之甲基化三聚氰胺樹脂;「 -31 - 201206694S -30- 201206694 When the weight average molecular weight of the polymer polyester resin is less than 10,000, the flexibility and workability of the ferrous metal sheet are deteriorated due to insufficient flexibility and toughness of the bright surface layer. Further, when the weight average molecular weight exceeds 25,000, the flexibility and the toughness are excellent. However, as the functional group which reacts with the crosslinking agent is reduced, the tightness of the bright surface layer is insufficient, and the corrosion resistance may be deteriorated. When the Tg of the high molecular polyester resin is less than 35 ° C, sufficient bright surface hardness cannot be obtained, and the scratch resistance may be lowered or the peeling of the bright surface layer may occur during the press working. Further, when the Tg exceeds 75 ° C, the bright surface layer becomes too hard, and cracks may occur when the bright surface layer is formed to lower the corrosion resistance. Further, since the bright surface layer becomes brittle, peeling of the bright surface layer may occur due to the impact during processing. Examples of the polymer polyester resin include "Arakyd 7021", "KA-21 12", "KA-2049E (above, Arakawa Chemical Industry Co., Ltd.), rVyi〇n28ss", and "Vyi〇n29xs" (above: Toyo "Super Beckolite M-6805-40", "Super Beckolite M-680 1 -30 j", "Beckolite M-620 1 40-IM" (manufactured by DIC Corporation), etc. In order to further improve the scratch resistance, workability, and corrosion resistance of the ferrous metal sheet obtained by using the polymer polyester resin, a crosslinking agent may be added to the gloss resin composition. "Cymel 303", "Cymel 370", "Cymel 325" (above, Nihon Cytec Industries), "Sumimar M-40WT" (manufactured by Sumitomo Chemical Industries, Ltd.), "Super Beekamine L-1" 05-6〇" (The above is a DIC company) and other methylated melamine resin; " -31 - 201206694

Super Beckamine L- 145-60」、「Super Beckamine L-117-60」、「Super Beckamine L-125-60」(以上爲 DIC 公司製 )等之丁基化三聚氛胺樹脂;「Super Beckamine TD-126 」、「Super Beckamine 15-594」(以上爲DIC公司製)等 之丁基化苯並胍胺樹脂。此等交聯劑可單獨使用或組合兩 種以上使用。交聯劑用的酸硬化觸媒,可列舉出楠本化成 公司製(製造來源:KING INDUSTRIES, INC ) 「 NACURE 5225」、「NACURE 3 52 5」,以及 DIC 公司製的 「 Beckamine P-198」等。 爲了進一步提升黑色金屬板的耐蝕性而提高交聯密度 之手法,可將重量平均分子量1〇,〇〇〇〜2 5,000 (尤佳爲 1 5,000〜25,000 ) 、Tg35〜75°C之高分子聚酯系樹脂,與重 量平均分子量1,50 0~2,500、TglO〜4 5t之低分子聚酯系樹 脂,以高分子聚酯系樹脂:低分子聚酯系樹脂(質量比) =8 : 2〜6 : 4之混合比混合來構成亮面樹脂組成物。高分子 聚酯系樹脂,較多情況爲羥値10mgKOH/g以下,添加交聯 劑時之交聯點(官能基)較少,使交聯反應未充分進行而 無法達到亮面層的緊密化。因此,添加羥値較大的低分子 聚酯系樹脂以促進與交聯劑之交聯反應,藉此可形成緊密 的亮面層而顯著地提升耐蝕性或耐藥性等。亦即藉由以上 述混合比來摻混高分子聚酯系樹脂與低分子聚酯系樹脂, 可顯現出高分子聚酯系樹脂的加工性或耐損傷性,並藉由 低分子聚酯系樹脂與交聯劑之交聯反應所達成之亮面層的 緊密化而顯現出耐蝕性或耐藥性等》此時之混合聚酯樹脂"Super Beckamine L- 145-60", "Super Beckamine L-117-60", "Super Beckamine L-125-60" (above DIC), etc.; "Beckering melamine resin"; "Super Beckamine TD" Butyl benzoguanamine resin such as "Super Beckamine 15-594" (manufactured by DIC Corporation). These crosslinking agents may be used singly or in combination of two or more. For the acid-curing catalyst for the crosslinking agent, the product of the company "Production: KING INDUSTRIES, INC", "NACURE 5225", "NACURE 3 52 5", and "Beckamine P-198" manufactured by DIC Corporation, etc. . In order to further improve the corrosion resistance of the ferrous metal sheet and increase the crosslinking density, a polymer having a weight average molecular weight of 1 〇, 〇〇〇 2 2 5,000 (particularly 1 5,000 to 25,000) and Tg 35 to 75 ° C can be polymerized. Ester resin, low molecular weight polyester resin with weight average molecular weight 1,50 0~2,500, TglO~45 5t, high molecular weight polyester resin: low molecular weight polyester resin (mass ratio) = 8 : 2~ The mixing ratio of 6:4 is mixed to form a glossy resin composition. In many cases, the polymer polyester resin is oxonium 10 mgKOH/g or less, and the crosslinking point (functional group) is small when the crosslinking agent is added, so that the crosslinking reaction is not sufficiently performed, and the bright surface layer cannot be made compact. . Therefore, a low molecular weight polyester resin having a large oxindole is added to promote a crosslinking reaction with a crosslinking agent, whereby a dense bright surface layer can be formed to remarkably improve corrosion resistance, chemical resistance, and the like. In other words, by blending the polymer polyester resin and the low molecular weight polyester resin with the above mixing ratio, the processability or damage resistance of the polymer polyester resin can be exhibited, and the low molecular polyester system can be obtained. The compacting of the bright surface layer by the crosslinking reaction between the resin and the crosslinking agent reveals corrosion resistance or chemical resistance, etc.

S -32- 201206694 的平均羥値’較佳爲25mgKOH/g以上。低分子聚酯系樹脂 ,較佳可列舉出「Beckolite 46-118」、「Beckolite M-6405 -5 0」、「Becko1 i t e Μ - 6402 - 50」等 ° 上述聚酯樹脂的重分子量(重量平均分子量),係以 四氫呋喃作爲溶離液,將2根管柱(Shodex製「KF-804L j )串聯連結,在管柱溫度4 0 °C、流速1.0 m 1 /分的條件下 ,使用凝膠滲透層析裝置(GPC) 「JASCO公司製、 Intelligent HPLC」來測定,並換算爲聚苯乙烯而求取。 羥値可依據JIS K0070來求取。使用市售的聚酯樹脂時, 可使用標稱値位於上述範圍內者。 構成亮面層之亮面樹脂組成物中,較佳係含有重量平 均分子量3 0,000~40,000、丁8-3〜23°(:'羥値1〇11^1^011/£以 下之聚酯胺基甲酸酯樹脂。該聚酯胺基甲酸酯樹脂,由於 以芳香族聚酯作爲基本骨架,所以其耐水解性(耐水性) 佳。再者,由於具有胺基甲酸酯鍵,所以羥値及酸値高, 結果可提升與黑色層之密著性,提高與交聯劑(硬化劑) 之反應性,而形成強韌的覆膜。 聚酯胺基甲酸酯樹脂的重量平均分子量未達3 0,000時 ,可能無法得到亮面層的柔軟性、強韌性及耐水性。此外 ,重量平均分子量超過40,000時,樹脂的流動性變差,可 能無法得到均一的平滑覆膜。 聚酯胺基甲酸酯樹脂的Tg未達-3 °C時,亮面層覆膜的 硬度降低,而有加工性或耐損傷性劣化之疑慮。此外,T g 超過23 °C時’亮面層覆膜的硬度上升,柔軟性降低,可能 -33- 201206694 使加工性劣化。同樣的’羥値超過l〇mgKOH/g時’樹脂的 官能基增加,導致交聯點的增加而使亮面層覆膜的柔軟性 降低,可能使加工性劣化。 聚酯胺基甲酸酯樹脂,較佳可列舉出「乂71〇111111-83 00:重量平均分子量30,000、丁§ = 2 3°(:、羥値 3〜4mgKOH/g」、「Vylon UR-23 00 :重量平均分子量 32,000、Tg=l 8 °C、羥値 2〜4mgKOH/g」、「Vylon UR-3210:重量平均分子量40,000、丁§ = -3°(:、羥値 2〜3mgKOH/g」、「Vylon UR-3 500 :重量平均分子量 40,0 00、Tg=10°C、羥値l〇mgKOH/g」(以上爲東洋紡績 股份有限公司製)等。 再者,構成亮面層之亮面樹脂組成物,較佳亦含有: 將重量平均分子量30,000〜40,000、Tg-3〜23 °C之聚酯胺基 甲酸酯樹脂,與重量平均分子量1,500〜2,500、TglO~45°C 之低分子聚酯系樹脂,以聚酯胺基甲酸酯樹脂:低分子聚 酯系樹脂(質量比)=2 : 8〜4 : 6之混合比混合而成之平均 羥値25mgKOH/g以上的混合樹脂。爲該混合樹脂時,可充 分地發揮起因於聚酯胺基甲酸酯樹脂之效果(耐水性佳, 與黒色層之密著性高’可形成強韌的覆膜等),並且減少 較通常的聚酯樹脂更昂貴之聚酯胺基甲酸酯樹脂的用量, 就成本面來看爲有利。聚酯胺基甲酸酯樹脂較前述混合比 更少時’耐水性顯著劣化,在沸騰水中浸漬丨小時時,水 會滲入黑色層與亮面覆膜層之界面,使界面的密著性降低 ’在浸漬乾燥後’界面部會產生剝離而有呈現斑點狀白色The average oxanthene of S-32-201206694 is preferably 25 mgKOH/g or more. The low molecular weight polyester resin is preferably "Beckolite 46-118", "Beckolite M-6405 - 50", "Becko1 ite Μ - 6402 - 50", etc. The weight molecular weight of the above polyester resin (weight average) Molecular weight), using tetrahydrofuran as a dissolving solution, two column columns ("KF-804L j" manufactured by Shodex) were connected in series, and gel permeation was carried out under the conditions of a column temperature of 40 ° C and a flow rate of 1.0 m 1 /min. The chromatograph (GPC) was measured by "JASCO Corporation, Intelligent HPLC" and converted to polystyrene. Hydroxyl hydrazine can be obtained in accordance with JIS K0070. When a commercially available polyester resin is used, the nominal enthalpy can be used within the above range. The glossy resin composition constituting the glossy surface layer preferably contains a polyesteramine having a weight average molecular weight of 30,000 to 40,000 and a butyl 8-3 to 23° (: 'hydroxyxanthene 1〇11^1^011/£ or less) A urethane resin. The polyester urethane resin has a hydrolysis resistance (water resistance) because it has an aromatic polyester as a basic skeleton. Further, since it has a urethane bond, High oxindole and strontium sulphate result in improved adhesion to the black layer and improved reactivity with the crosslinking agent (hardener) to form a tough film. The average weight of the polyester urethane resin When the molecular weight is less than 30,000, the flexibility, toughness, and water resistance of the bright surface layer may not be obtained. When the weight average molecular weight exceeds 40,000, the fluidity of the resin may be deteriorated, and a uniform smooth film may not be obtained. When the Tg of the polyester urethane resin is less than -3 ° C, the hardness of the bright surface coating film is lowered, and there is a concern that the workability or the damage resistance is deteriorated. Further, when the T g exceeds 23 ° C, it is bright. The hardness of the top coat increases and the softness decreases. It may be -33-201206694 When the same 'hydroxyl oxime exceeds 1 〇 mgKOH/g', the functional group of the resin increases, resulting in an increase in the crosslinking point, which lowers the flexibility of the bright surface layer coating, which may deteriorate the workability. The ester resin is preferably 乂71〇111111-83 00: weight average molecular weight 30,000, D = 2 3° (:, oxindole 3 to 4 mgKOH/g, "Vylon UR-23 00: weight average molecular weight 32,000, Tg = 18 ° C, oxindole 2 to 4 mg KOH / g", "Vylon UR-3210: weight average molecular weight 40,000, D = § = -3 ° (:, oxindole 2 to 3 mg KOH / g", "Vylon UR -3 500 : weight average molecular weight 40,00, Tg = 10 ° C, hydroxy hydrazine l 〇 mg KOH / g" (above, manufactured by Toyobo Co., Ltd.), etc. Further, a glossy resin composition constituting a glossy surface layer And preferably comprising: a polyester urethane resin having a weight average molecular weight of 30,000 to 40,000 and a Tg-3 to 23 ° C, and a low molecular weight molecular weight of 1,500 to 2,500, and a low molecular weight of TglO to 45 ° C Polyester resin, average hydroxy group mixed with polyester urethane resin: low molecular weight polyester resin (mass ratio) = 2: 8 to 4: 6 A mixed resin of 25 mg KOH/g or more. When the mixed resin is used, the effect of the polyester urethane resin (the water resistance is good and the adhesion to the enamel layer is high) can be sufficiently exhibited to form a strong coating. Films, etc., and reducing the amount of polyester urethane resin which is more expensive than usual polyester resins, are advantageous in terms of cost. When the polyester urethane resin is less than the aforementioned mixing ratio' The water resistance is significantly degraded. When immersed in boiling water for a few hours, the water will penetrate into the interface between the black layer and the bright surface coating layer, and the adhesion of the interface will be reduced. After the immersion drying, the interface will be peeled off and spotted. white

S -34- 201206694 不均之疑慮。聚酯胺基甲酸酯樹脂較前述混合比更多時, 無法得到可與高成本匹配之性能提升效果(耐水性等)。 &lt;聚乙烯蠟&gt; 本發明中,在前述亮面樹脂組成物(固形份)1 00質 量份中,較佳係含有聚乙烯蠟2〜10質量份。藉由該構成, 可使聚乙烯蠘具有潤滑劑的功能,並將耐損傷性或加工性 賦予至所得之黑色金屬板。聚乙烯蠟的含量未達2質量份 時’無法得到蠟的添加效果。此外,即使聚乙烯躐的含量 超過10質量份,亦無法提升蠘添加所帶來之摩擦係數降低 效果’反而可能導致耐蝕性的降低。尤佳爲4〜6質量份。 聚乙烯蠟,例如可列舉出溶劑分散的蠟,具體可列舉出分 散於二甲苯之Gifu Shellac公司製HIGH FLAT X-20P-2或 分散於甲苯之HIGH FLAT Τ-20Ρ-2» &lt;防銹劑&gt; 本發明中,在前述亮面樹脂組成物(固形份)100質 量份中,較佳係含有防銹劑5質量份以上(尤佳爲7質量份 以上),20質量份以下(尤佳爲15質量份以下)。防銹劑 的添加量未達5質量份時,無法得到耐蝕性等之防銹效果 。此外,防銹劑的添加量超過20質量份時,在亮面樹脂組 成物中容易產生凝聚或偏析,或是因光澤度的減少(產生 消光)所造成之外觀不良。再者,在亮面樹脂組成物中產 生沉澱物等,而使安定性降低。可藉由防銹劑的種類及添 -35- 201206694 加濃度來控制黑色金屬板的光澤度,藉由提高添加 可一邊保持黑色度並得到消光外觀。 防銹劑,具體可列舉出選自由鈣離子交換二氧 溶劑系膠態二氧化矽、三聚磷酸二氫鋁所組成之群 少一種。鈣離子交換二氧化矽,可列舉出Fuji Chemicals股份有限公司製的「Sylomask 52 Sylomask 55」、r Sylysia 5 3 0」、r Sylysia 71C 溶劑系膠態二氧化矽’可列舉出日產化學公司 XBAST」、「MIBK-ST」等。三聚磷酸二氫鋁,可 Tayca股份有限公司製的「K-WHITE G105」、「K G110」、「K-WHITE #105」、「K-WHITE G73 0」 使用上述亮面樹脂組成物來形成亮面層之方法 並無特別限定,可藉由一般所知的方法,將亮面樹 物塗佈於黑色層及/或金屬板的表面並進行加熱乾 面樹脂組成物的塗佈方法,可使用與形成黑色層時 方法相同者。此外,加熱乾燥條件,該加熱乾燥溫 示出200〜230°C (加熱乾燥時間:約1〜2分鐘)。 當本發明之黑色金屬板僅在金屬板的單面具有 時,亦可在內面(亦即不具有黑色層之一側的面) 板上,具有亮面層。本說明書中,係將設置在該內 面層特別稱爲「內面亮面層」,藉以與上述設置在 上之亮面層區分。藉由設置內面亮面層,可進一步 蝕性等。 內面亮面層的附著量,以乾燥質量計較佳爲 丨濃度, ,化矽、 i組的至 S ί 1 y s i a 」' Γ 丨」等。 製的「 列舉出 -WHITE 等。 及條件 脂組成 燥。亮 所用之 度可例 黑色層 的金屬 面之亮 黑色層 提升耐 0 _ 2 g/m2 -36- 201206694 以上(尤佳爲0.5 g/m2以上),2.5g/m2以下(尤佳爲 2.0g/m2以下)。內面亮面層的附著量未達〇.2 g/m2時,難 以均勻地塗佈於金屬板,而難以得到耐蝕性的提升效果。 另一方面’當內面亮面層的附著量爲超過2.5g/m2時,導 電性降低’或是於模壓加工時樹脂覆膜的剝離量增多,引 起剝離覆膜附著累積於模具之情形,而有導致阻礙模壓成 形等問題之疑慮。 內面亮面層,例如可塗佈以日本特開2005-246953號 公報所揭示之乙烯-不飽和羧酸共聚物(亦包含中和狀態 )作爲主成分之乳化液組成物來形成。該乳化液組成物, 係含有:相對於乙烯-不飽和羧酸共聚物所具有之羧基1莫 耳爲相當於0.2〜0.8莫耳(20〜80莫耳%)之沸點i〇〇t以下 的胺、及相對於乙烯-不飽和羧酸共聚物所具有之羧基1莫 耳爲相當於0.02〜0.4莫耳(2〜40莫耳%)之1價的金屬化合 物,且相對於樹脂組成物的固形份1 0 0質量%,含有0 · 5〜2 〇 質量%之具有2個以上之可與羧基反應之官能基的交聯劑 ’並且實質上不含沸點超過1〇〇 °C的胺及氨者。再者,該 乳化液組成物中,可適當地添加二氧化矽粒子(膠態二氧 化矽等)、蠟、稀釋溶劑、防覆膜擴張劑、平坦劑、消泡 劑、滲透劑、乳化劑、造膜輔助劑、著色顏料、增黏劑、 矽烷偶合劑、其他樹脂(例如羧酸聚合物等)等。 (黑色金屬板) 本發明之黑色金屬板,由於使用經表面處理的碳黑作 -37- 201206694 爲黑色顏料,故容易得到黑色度(L*値)爲24以下之黑色 金屬板。本發明之黑色金屬板,在不具有亮面層之型態中 ,黑色度(L*値)較佳爲23以下,尤佳爲22以下。 [實施例] 以下根據實施例詳細地說明本發明。惟下列實施例並 非用以限定本發明,在不脫離前述及後述的主旨之範圍內 實施變更者,均包含於本發明之技術範圍內。 以下首先說明實驗例中所使用之評估方法及判定基準 (碳黑的單一粒徑) 以0.2 μηι的過濾器將碳黑的水溶液吸引過濾,並以階 段射出型掃描電子顯微鏡FE-SEM (日立製作所公司製「 SU-70」)來觀察過濾殘渣。 (水溶液中之碳黑的體積平均粒徑) 使用 Microtrac FRA9220 (Leeds &amp; Northrup公司製) ,以雷射繞射/散射式來測定碳黑的水溶液。 (黑色組成物中之碳黑的體積平均粒徑) 以與上述水溶液中之碳黑的體積平均粒徑之測定方法 相同,來進行測定。 38 - 201206694 (黑色度) 使用分光光度計(日本電色工業股份有限公司製「 Spectro Color Meter SQ2000」),測定黑色金屬板及附 有亮面層之黑色金屬板的L値、a値、b値,並根據下列式1 轉換爲L *値。本發明中,係以L *値爲2 4以下(L値:2 0以 下)者爲合格。 L* = l .3632L-3.5904 · · ·式 1 此外,藉由目視判定來判定黑色金屬板及附有亮面層 之黑色金屬板的黑色深沉度(漆黑度),並以下列基準來 評估。 ◎:具有深沉度之黑色 〇:黑色 △:茶黑色 X :褐色 (光澤度) 使用日本電色工業股份有限公司製「Gloss Meter VG2000」),以60°的角度(G60 )來測定並求取黑色金 屬板及附有亮面層之黑色金屬板的光澤度(G値)。 (黑色層剝離試驗) 依據JISK5 60 0-5-6 ( 1999),以裁切刀將黑色金屬板 -39- 201206694 的表面切爲棋盤狀(lmmxlmm、100目)’以艾氏試驗機 (Erichsen Tester)擠壓出 6mm (艾氏値:6mm)後,貼 附黏著膠帶(Nichiban公司製「CT4 05AP-24」)’然後剝 離該膠帶以實施膠帶剝離試驗,觀察碳黑的剝離狀態’並 以下列基準來評估。 ◎:黑色層的殘存率100% 〇:黑色層的殘存率未達100%且爲90%以上 △:黑色層的殘存率未達90%且爲80%以上 X:黑色層的殘存率未達80% (碳黑溶出試驗) 將黑色金屬板或附有亮面層之黑色金屬板浸漬在沸騰 水1小時後,以目視來觀察碳黑從黑色金屬板或附有亮面 層之黑色金屬板的溶出所造成之外觀變化(耐水性),並 以下列基準來評估。 ◎:外觀無變化 〇:極少的變化 △:有黑色度的降低(光澤降低) X:因脫色而產生外觀不均 (SST時間) 根據JIS Z2371,對黑色金屬板或附有亮面層之黑色 金屬板實施鹽水噴霧試驗,並測定產生白銹5 %爲止的時 間(耐蝕性)。本發明中,黑色金屬板時,上述時間爲48S -34- 201206694 Unequal doubts. When the polyester urethane resin is more than the aforementioned mixing ratio, the performance improvement effect (water resistance, etc.) which can be matched with high cost cannot be obtained. &lt;Polyethylene Wax&gt; In the present invention, it is preferred to contain 2 to 10 parts by mass of the polyethylene wax in the above-mentioned 100 parts by mass of the glossy resin composition (solid content). With this configuration, the polyethylene crucible can function as a lubricant, and imparts scratch resistance or workability to the obtained black metal sheet. When the content of the polyethylene wax is less than 2 parts by mass, the effect of adding wax is not obtained. Further, even if the content of the polyethylene ruthenium exceeds 10 parts by mass, the effect of lowering the friction coefficient by the addition of ruthenium cannot be improved, and the corrosion resistance may be lowered. More preferably 4 to 6 parts by mass. Examples of the polyethylene wax include a solvent-dispersed wax, and specific examples thereof include HIGH FLAT X-20P-2 manufactured by Gifu Shellac Co., Ltd. dispersed in xylene or HIGH FLAT Τ-20Ρ-2» dispersed in toluene. In the present invention, it is preferable to contain 5 parts by mass or more (particularly 7 parts by mass or more) and 20 parts by mass or less of the rust preventive agent in 100 parts by mass of the bright surface resin composition (solid content). Good for 15 parts by weight or less). When the amount of the rust inhibitor added is less than 5 parts by mass, the rust-preventing effect such as corrosion resistance cannot be obtained. Further, when the amount of the rust inhibitor added exceeds 20 parts by mass, aggregation or segregation tends to occur in the glossy resin composition, or the appearance is poor due to a decrease in gloss (production of matting). Further, a precipitate or the like is generated in the glossy resin composition to lower the stability. The gloss of the ferrous metal plate can be controlled by the type of the rust preventive agent and the addition of -35 - 201206694, and the blackness can be maintained while the addition is added, and the matte appearance can be obtained. Specific examples of the rust inhibitor include those selected from the group consisting of calcium ion-exchanged dioxygen solvent-based colloidal cerium oxide and aluminum tripolyphosphate. For the calcium ion-exchanged cerium oxide, "Sylomask 52 Sylomask 55" manufactured by Fuji Chemicals Co., Ltd., r Sylysia 5 3 0", and r Sylysia 71C solvent-based colloidal cerium oxide can be cited as Nissan Chemical Co., Ltd. XBAST" , "MIBK-ST" and so on. "G-WHITE G105", "K G110", "K-WHITE #105", and "K-WHITE G73 0" manufactured by Tayca Co., Ltd. using the above-mentioned bright resin composition to form The method for the bright surface layer is not particularly limited, and a method for applying a bright surface resin to a surface of a black layer and/or a metal plate by a generally known method can be applied. Use the same method as when forming a black layer. Further, under heating and drying conditions, the heating and drying temperature is shown to be 200 to 230 ° C (heat drying time: about 1 to 2 minutes). When the ferrous metal plate of the present invention is provided only on one side of the metal plate, it may have a bright surface layer on the inner surface (i.e., the surface having one side of the black layer). In the present specification, the inner layer is particularly referred to as an "inner glossy layer" to distinguish it from the above-mentioned bright surface layer. By setting the inner surface bright layer, it is possible to further improve the etching property and the like. The amount of adhesion of the inner surface of the bright surface layer is preferably 丨 concentration in terms of dry mass, and 矽, i group to S ί 1 y s i a ′′ ' Γ 丨 等. The system is listed as -WHITE, etc. and the conditional grease is dry. The degree of use can be as bright as the black layer of the black layer. The resistance is 0 _ 2 g/m2 -36- 201206694 or more (more preferably 0.5 g/ M2 or more), 2.5 g/m2 or less (especially preferably 2.0 g/m2 or less). When the amount of the inner surface bright layer is less than g2 g/m2, it is difficult to apply uniformly to the metal sheet, and it is difficult to obtain On the other hand, when the adhesion amount of the inner surface bright surface layer exceeds 2.5 g/m 2 , the conductivity is lowered or the peeling amount of the resin film is increased during the molding process, causing adhesion of the peeling film. In the case of the accumulation of the mold, there is a concern that the problem of the molding is hindered. The inner surface is coated with an ethylene-unsaturated carboxylic acid copolymer as disclosed in Japanese Laid-Open Patent Publication No. 2005-246953 (including The neutralized state is formed as an emulsion composition of a main component, and the emulsion composition contains: a carboxyl group of 1 mol to 0.2 to 0.8 mol per mol of the ethylene-unsaturated carboxylic acid copolymer ( 20~80 mol%) of the amine below the boiling point i〇〇t, and relative The carboxyl group 1 molar of the ethylene-unsaturated carboxylic acid copolymer is a monovalent metal compound equivalent to 0.02 to 0.4 mol (2 to 40 mol%), and the solid content relative to the resin composition is 1 0 0 % by mass, a crosslinking agent having 0 or 5 to 2% by mass of a functional group having two or more reactive groups capable of reacting with a carboxyl group, and substantially containing no amine or ammonia having a boiling point exceeding 1 ° C. Further In the emulsion composition, cerium oxide particles (colloidal cerium oxide, etc.), a wax, a diluent solvent, an anti-dipping agent, a flattening agent, an antifoaming agent, a penetrating agent, an emulsifier, and the like may be appropriately added. Membrane auxiliary, coloring pigment, tackifier, decane coupling agent, other resin (for example, carboxylic acid polymer, etc.), etc. (black metal plate) The ferrous metal plate of the present invention is made of surface-treated carbon black as -37 - 201206694 is a black pigment, so it is easy to obtain a black metal plate with a blackness (L*値) of 24 or less. The black metal plate of the present invention has a blackness (L*値) in a form having no bright surface layer. Preferably, it is 23 or less, and particularly preferably 22 or less. [Examples] The present invention is not limited to the scope of the invention, and is intended to be included within the scope of the invention. The evaluation method and the criterion for the determination (single particle size of the carbon black) The carbon black aqueous solution was suction-filtered with a filter of 0.2 μm, and was subjected to a stage-injection scanning electron microscope FE-SEM (SU-70, manufactured by Hitachi, Ltd.). ") to observe the filtration residue. (Volume average particle diameter of carbon black in an aqueous solution) An aqueous solution of carbon black was measured by a laser diffraction/scattering method using a Microtrac FRA9220 (manufactured by Leeds &amp; Northrup Co., Ltd.). (Volume average particle diameter of carbon black in the black composition) The measurement was carried out in the same manner as in the measurement method of the volume average particle diameter of carbon black in the above aqueous solution. 38 - 201206694 (blackness) Using a spectrophotometer ("Spectro Color Meter SQ2000" manufactured by Nippon Denshoku Industries Co., Ltd.), the measurement of the black metal plate and the black metal plate with the glossy surface layer L, a, b値, and converted to L *値 according to the following formula 1. In the present invention, those having L * 値 of 24 or less (L 値: 20 or less) are acceptable. L* = l .3632L-3.5904 · · · Equation 1 In addition, the blackness (blackness) of the ferrous metal plate and the ferrous metal plate with the glossy finish was judged by visual judgment and evaluated on the following basis. ◎: Black 〇 with a deep degree: black △: tea black X: brown (gloss) was measured and determined at an angle of 60° (G60) using "Gloss Meter VG2000" manufactured by Nippon Denshoku Industries Co., Ltd. Glossiness (G値) of ferrous metal plate and black metal plate with glossy finish. (Black layer peeling test) According to JIS K5 60 0-5-6 (1999), the surface of the black metal plate -39-201206694 was cut into a checkerboard shape (lmmxlmm, 100 mesh) by a cutting knife to Eichsen (Erichsen) Tester) After extruding 6 mm (Ehrlich: 6 mm), an adhesive tape ("CT4 05AP-24" manufactured by Nichiban Co., Ltd.) was attached, and the tape was peeled off to carry out a tape peeling test to observe the peeling state of carbon black and below Benchmark to evaluate. ◎: The residual ratio of the black layer is 100%. 〇: The residual ratio of the black layer is less than 100% and is 90% or more. Δ: The residual ratio of the black layer is less than 90% and is 80% or more. X: The residual ratio of the black layer is not up to 80% (carbon black dissolution test) After immersing a black metal plate or a black metal plate with a glossy finish in boiling water for 1 hour, visually observe the carbon black from a black metal plate or a black metal plate with a glossy finish The appearance change (water resistance) caused by the dissolution is evaluated on the basis of the following criteria. ◎: No change in appearance 〇: Very little change △: There is a decrease in blackness (loss of gloss) X: Uneven appearance due to discoloration (SST time) According to JIS Z2371, black metal plate or black with a glossy finish The metal plate was subjected to a salt spray test, and the time (corrosion resistance) until white rust was generated was measured. In the present invention, when the ferrous metal plate is used, the above time is 48.

S -40- 201206694 小時’附有亮面層之黑色金屬板時,上述時間爲1 20小時 者爲合格。 (SST循環試驗) 根據JIS Z2 371 ’對附有亮面層之黑色金屬板實施鹽 水噴霧(噴霧時間8小時)後停止1 6小時,以此爲1循環來 實施鹽水噴霧試驗’並計算產生白銹5 %爲止的循環數( 耐蝕性)。本發明中,以4循環以上者爲合格。 ◎ : 6循環以上 〇:4循環以上且未達6循環 △ : 2循環以上且未達4循環 X :未達2循環 (內面導電性) 藉由測試機的端子,測定出在附有亮面層之黑色金屬 板的內面(未形成亮面層之一側的黑色金屬板)上輕輕地 滑動時之電阻値,並以下列基準來評估附有亮面層之黑色 金屬板的內面導電性。 ◎:未達1 00 Ω 〇:100Ω以上且未達200 Ω △ : 200 Ω以上且未達500 Ω X : 5 0 0 Ω以上 (鉛筆硬度) -41 - 201206694 根據JIS Κ-5 400 ( 1 990 ),對黑色金屬板或附有亮面 層之黑色金屬板,以鉛筆刮擦試驗機在黑色層或亮面層表 面上進行刮擦,並求取不會產生損傷之鉛筆硬度(表面耐 損傷性)。 (Τ彎曲加工性) 將裁切爲50x50mm大小之附有亮面層之黑色金屬板, 在室溫(20°C )下,以鉗子將表面(亮面層形成面)往外 側輕輕折彎,在該彎曲部上夾持同樣的金屬板並折彎至臨 限,並以目視或1 〇倍放大鏡來觀察加工後的折彎部上是否 產生龜裂。評估方法,係以所夾入之附有亮面層之黑色金 屬板的片數是〇片者爲0T,1片者爲1T,並以表面產生龜 裂之片數的前一段作爲龜裂臨限(例如在1T產生龜裂時, 以2T作爲龜裂臨限)^ (0°C T彎曲加工性) 將裁切爲5 0x5 0mm大小之附有亮面層之黑色金屬板冷 卻至0°C,並在〇°C下將表面(亮面層形成面)往外側折彎 ,除此之外,其他與上述T彎曲加工性相同來進行評估。 (耐白化性) 使用80噸的曲柄模壓裝置(Aida Engineering公司製 「NCL-80TS」),在下列條件下對黑色金屬板或附有亮 面層之黑色金屬板實施單次的模壓試驗。 -42- 201206694 模具:圓筒型 模具尺寸:毛胚直徑ΙΙΟιηιηφ、衝頭外徑50.64 ιηηιφ 、鑄模內徑:5 1.64mm、衝頭R : 5mm、鑄模R : 3mm、空 隙 ±0mm 加工速度:40spm 壓板壓力:lkg/cm2 在成形品的彎曲部及滑動面上,以目視觀察因黑色層 或亮面層的伸長或衝擊所導致之剝離對黑色外觀所形成之 變化(耐白化性),並以下列基準來評估黑色金屬板或附 有亮面層之黑色金屬板的深沖壓加工性。 ◎:極爲良好 〇:好 △:差 X :極差 (耐膠帶剝離性) 與上述耐白化性相同,對黑色金屬板或附有亮面層之 黑色金屬板實施單次的模壓試驗。將黏著膠帶(Sliontec 公司製「#95 1 0」)貼附於所得之成形品的滑動部(圓筒 的側面部),然後剝離該膠帶以實施膠帶剝離試驗,以目 視來觀察此時覆膜的剝離狀態,並以下列基準來評估》 ◎:極爲良好(無覆膜剝離) 〇:好(極少的覆膜剝離) △:差(有覆膜剝離) -43- 201206694 x:極差(幾乎完全剝離) (動摩擦係數) 使用新東科學公司製的HEIDON表面性測定試驗機( TYPE ; 14DR),在下列條件下,對附有亮面層之黑色金 屬板的表面(亮面層形成面)上,以一定荷重一邊加壓 SUS球一邊滑動,並算出動摩擦係數。 試驗荷重:500g 滑動速度:l〇〇mm/分 滑動距離:4 0 m m 試驗次數:室溫下3次(以3次的平均値來評估) 滑動鑄具:SUS球l〇mm0 (塗佈外觀) 以目視來觀察並以手指輕觸以確認是否有「粗糙感」 ,並以下列基準來評估。 ◎:平滑且無粗糙感 〇:平滑但有些微粗糙感 △:無光澤且有粗糙感 X :較大的粗糙感 (耐候性) 依據JIS K 5400,在下列條件下,對附有亮面層之黑 色金屬板實施太陽光碳耐候機試驗。 -44- 201206694S -40- 201206694 hrs When the black metal plate with a glossy finish is attached, the above time is 1 20 hours. (SST cycle test) According to JIS Z2 371 'A salt water spray (spray time 8 hours) was applied to a black metal plate with a bright finish layer, and then stopped for 16 hours, thereby performing a salt spray test for 1 cycle and calculating white The number of cycles (corrosion resistance) up to 5% of rust. In the present invention, those of 4 cycles or more are acceptable. ◎ : 6 cycles or more 〇: 4 cycles or more and less than 6 cycles △ : 2 cycles or more and less than 4 cycles X : less than 2 cycles (inside conductivity) With the terminal of the tester, it is measured with bright The inner surface of the black metal plate of the surface layer (the black metal plate on the side of the bright surface layer is not formed), and the resistance 値 is gently slid, and the inside of the black metal plate with the bright surface layer is evaluated on the following basis. Surface conductivity. ◎: less than 100 Ω 〇: 100 Ω or more and less than 200 Ω △ : 200 Ω or more and less than 500 Ω X : 5 0 0 Ω or more (pencil hardness) -41 - 201206694 According to JIS Κ-5 400 (1 990 ), on a black metal plate or a black metal plate with a bright surface layer, scratch the surface of the black layer or the bright surface layer with a pencil scratching tester, and obtain a pencil hardness that does not cause damage (surface damage resistance) Sex). (Τbending workability) The black metal plate with a glossy finish of 50x50mm will be cut, and the surface (the surface of the bright surface layer) will be gently bent outward at room temperature (20 ° C) with pliers. The same metal plate was clamped on the curved portion and bent to the threshold, and a crack was observed on the bent portion after the processing by visual observation or a magnifying glass. The evaluation method is based on the number of sheets of the black metal plate with the bright surface layer being sandwiched, which is 0T for the scorpion, 1T for the one piece, and the first piece of the number of cracks on the surface as the crack. Limit (for example, when 1T is cracked, 2T is used as the crack limit) ^ (0°CT bending workability) Cool the black metal plate with a glossy finish cut to 0 0x50 mm to 0 °C The surface (bright surface forming surface) was bent outward at 〇 ° C, and other evaluations were performed in the same manner as the above-described T bending workability. (Whitening resistance) Using a 80-ton crank molding apparatus ("NCL-80TS" manufactured by Aida Engineering Co., Ltd.), a single molding test was performed on a ferrous metal plate or a ferrous metal plate with a bright surface layer under the following conditions. -42- 201206694 Mold: Cylindrical mold size: blank diameter ΙΙΟιηιηφ, punch outer diameter 50.64 ιηηιφ, mold inner diameter: 5 1.64mm, punch R: 5mm, mold R: 3mm, clearance ±0mm processing speed: 40spm Platen pressure: lkg/cm2 On the curved portion and the sliding surface of the molded article, the change in the black appearance (whitening resistance) caused by the peeling due to the elongation or impact of the black layer or the bright layer is visually observed. Column reference to evaluate the deep drawing processability of ferrous metal sheets or ferrous metal sheets with glossy finishes. ◎: Very good 〇: Good △: Poor X: Very poor (adhesive tape resistance) The same as the above-mentioned whitening resistance, a single molding test was performed on a ferrous metal plate or a ferrous metal plate with a glossy finish. Adhesive tape ("#95 10" manufactured by Sliontec Co., Ltd.) was attached to the sliding portion (side surface portion of the cylinder) of the obtained molded product, and the tape was peeled off to carry out a tape peeling test, and the film was visually observed at this time. The peeling state is evaluated by the following criteria. ◎: Very good (no film peeling) 〇: Good (very little film peeling) △: Poor (with film peeling) -43- 201206694 x: Very poor (almost (completely peeling) (dynamic friction coefficient) The surface of the black metal plate with a bright surface layer (gloss surface formation surface) under the following conditions using a HEIDON surface measurement tester (TYPE; 14DR) manufactured by Shinto Scientific Co., Ltd. In the above, the SUS ball is pressed while being pressed with a constant load, and the coefficient of dynamic friction is calculated. Test load: 500g Sliding speed: l〇〇mm/min Sliding distance: 4 0 mm Test times: 3 times at room temperature (evaluated by the average 値 of 3 times) Sliding casting: SUS ball l〇mm0 (appearance appearance) ) Visually observe and tap with your fingers to confirm if there is a “roughness” and evaluate it on the following basis. ◎: smooth and no rough feeling 〇: smooth but slightly rough feeling △: matt and rough feeling X: large rough feeling (weather resistance) According to JIS K 5400, under the following conditions, a bright surface layer is attached The black metal plate is subjected to a solar carbon weathering test. -44- 201206694

環境條件:63±3°C 照射時間:150小時 18分鐘/120分鐘連續沖淋(降雨) 以目視來觀察太陽光碳耐候機試驗前後之附有亮面層 之黑色金屬板的外觀,並以下列基準來評估該變化。 ◎:外觀無變化 〇:僅有些微變化 △:色調及光澤有變化 X:色調及光澤產生變化不均 以下接著說明實驗例中所使用之各原料的調製及其物 性評估。 (經表面處理的碳黑、未處理的碳黑的單一粒徑) 測定出實驗例中所使用之經表面處理的碳黑水溶液( 吳竹股份有限公司製「超濃墨墨滴BA-8」、及未處理的 碳黑(Tokai Carbon股份有限公司製「自分散型碳黑 Aqua-Black 162」的單一粒徑,分別約爲150nm、lOOnm。 (水溶液中之經表面處理的碳黑、未處理的碳黑的體 積平均粒徑) 測定出實驗例中所使用之經表面處理的碳黑水溶液( BA-8 )、及未處理的碳黑(Aqua-Black 162 ) 的體積平 均粒徑,分別約爲430nm、4400nm。 如上所述,經表面處理的碳黑與未處理的碳黑,其單 -45- 201206694 一粒徑幾乎同等,但水溶液中之經表面處理的碳黑者,與 未處理的碳黑相比,其體積平均粒徑顯著地小,故可得知 經表面處理的碳黑在水中不易產生二次凝聚。 (黑色組成物中之經表面處理的碳黑、未處理的碳黑 的體積平均粒徑) 於墨汁(BA-8 ) 45質量份(換算爲經表面處理的碳 黑)中,添加聚乙烯樹脂(三井化學公司製「Chemipearl S100」)、聚胺基甲酸酯樹脂(ADEKA公司製「Adeka Bontighter HUX541」)、環氧樹脂(荒川化學工業公司 製「KA- 1 826YA」)、或是丙烯酸樹脂(中央理化工業公 司製「Rikabond ES-21」)45質量份(換算爲樹脂固形份 ),作爲黏合劑樹脂,以及膠態二氧化矽(日產化學公司 製「Snowtex XS」)10質量份,而製作出固形份濃度 10%的黑色組成物。 測定所得之黑色組成物的粒度分布(二次粒徑),當 使用丙烯酸樹脂或環氧樹脂作爲黏合劑樹脂時,體積平均 粒徑分別爲1 3.0 5 μπι、1 4.3 5 μιη,二次粒徑顯著增大。相對 於此,使用聚乙烯樹脂或聚胺基甲酸酯樹脂時,體積平均 粒徑分別爲 2.82μηι、4.46μηι。 從上述內容中可得知,本發明中所使用之黏合劑樹脂 ,使用聚乙烯樹脂或聚胺基甲酸酯樹脂者,就可阻礙經表 面處理的碳黑的二次凝聚之點來看爲較佳。Environmental conditions: 63±3°C Irradiation time: 150 hours 18 minutes/120 minutes continuous shower (rainfall) Visually observe the appearance of the black metal plate with a glossy finish before and after the solar carbon weathering test, and below The baseline is used to assess the change. ◎: No change in appearance 〇: only slight change △: change in hue and gloss X: uneven change in hue and gloss Hereinafter, the preparation of each raw material used in the experimental example and evaluation of its physical properties will be described. (Single particle size of surface-treated carbon black and untreated carbon black) The surface-treated carbon black aqueous solution used in the experimental example was measured ("Ultra-dense ink drop BA-8" manufactured by Kuretakes Co., Ltd. And untreated carbon black (Tokai Carbon Co., Ltd. "Self-dispersive carbon black Aqua-Black 162" has a single particle size of about 150 nm and 100 nm. (Surface treated carbon black in an aqueous solution, untreated The volume average particle diameter of the carbon black) The volume average particle diameter of the surface-treated carbon black aqueous solution (BA-8) and the untreated carbon black (Aqua-Black 162) used in the experimental examples were determined, respectively. It is 430 nm, 4400 nm. As described above, the surface-treated carbon black and the untreated carbon black have a particle size almost the same as that of the single-45-201206694, but the surface-treated carbon black in the aqueous solution is untreated. Compared with carbon black, the volume average particle size is remarkably small, so it is known that surface-treated carbon black is less likely to cause secondary aggregation in water. (Surface treated carbon black, untreated carbon black in black composition) Volume average particle size) in ink (B A-8) 45 parts by mass (converted to surface-treated carbon black), polyethylene resin ("Chemipearl S100" manufactured by Mitsui Chemicals Co., Ltd.), and polyurethane resin (Adeka Bontighter HUX541 manufactured by Adeka Co., Ltd.) ), epoxy resin ("KA-1 826YA" manufactured by Arakawa Chemical Industries Co., Ltd.), or 45 parts by mass of acrylic resin ("Rikabond ES-21" manufactured by Central Chemical Industry Co., Ltd.) (converted to resin solid content) as a binder 10 parts by mass of a resin and colloidal cerium oxide ("Snowtex XS" manufactured by Nissan Chemical Co., Ltd.) to prepare a black composition having a solid concentration of 10%. The particle size distribution (secondary particle diameter) of the obtained black composition was measured. When an acrylic resin or an epoxy resin is used as the binder resin, the volume average particle diameter is 13.0 5 μm and 14.3 5 μm, respectively, and the secondary particle diameter is remarkably increased. In contrast, polyethylene resin or polyamine is used. In the case of the urethane resin, the volume average particle diameter is 2.82 μm and 4.46 μm, respectively. As can be seen from the above, the binder resin used in the present invention is a polyethylene resin or Secondary aggregation point of the resin by urethane, carbon black can be hindered by the view of the surface treatment is preferred.

S -46- 201206694 (黏合劑樹脂(聚乙烯樹脂)前驅物的調製) 將作爲烯烴-酸共聚物之乙烯-丙烯酸共聚物(Dow Chemical公司製「Primacor (註冊商標)59901」、來自 丙烯酸的構成單位:20質量%、質量平均分子量(Mw ) :20,000、熔融指數:1300、酸値:150) 200.0質量份、 作爲羧酸聚合物之聚馬來酸水溶液(日油公司製「Nonpol (註冊商標)PMA-50W」、Mw:約11〇〇(經聚苯乙烯換 算)、50質量%品)8.0質量份、三乙胺35.5質量份(相對 於乙烯-丙烯酸共聚物的羧基爲0.63當量)、48 %NaO Η水 溶液6,9質量份(相對於乙烯-丙烯酸共聚物的羧基爲0.15 當量)、松油脂肪酸(Harima Chemicals公司製「Hartall FA3」)3.5質量份、離子交換水792.6質量份,加入於具 備有具有攪拌機、溫度計、溫度控制器之乳化設備的熱壓 器中並密封,在15(TC及5大氣壓下高速攪拌3小時,然後 冷卻至3 (TC。接著添加含環氧丙氧基的矽烷偶合劑( Momentive Performance Materials (舊公司名稱:GE Toshiba Silicone )公司製「TSL 8350」、γ-環氧丙氧 基丙基三甲氧矽烷)10.4質量份、含有碳二醯亞胺的化合 物(日清紡社公司製「Carbodilite (註冊商標)SV-02」 、聚碳二醯亞胺、Mw: 2,700、固形份40質量% ) 31.2質 量份、離子交換水72.8質量份,攪拌1〇分鐘而調製出黏合 劑樹脂(聚乙烯樹脂)前驅物的水性分散體(乳化液)( 固形份濃度約20質量%、依據JIS K683 3所測定)。以下有 時將該乳化液稱爲「黏合劑樹脂(a)前驅物」。 -47- 201206694 (黏合劑樹脂(聚胺基甲酸酯樹脂)前驅物的調製) 將作爲多元醇成分之聚四亞甲醚二醇(保土之谷化學 工業股份有限公司製、平均分子量1 000 ) 60質量份、;1,4_ 環己烷二甲醇14質量份、二羥甲基丙酸2 0質量份,投入於 具有攪拌機、溫度計、溫度控制器之合成裝置,然後再加 入作爲反應溶劑之N -甲基吡咯啶酮30.0質量份。並投入作 爲異氰酸酯成分之甲苯二異氰酸酯(以下有時稱爲「TDI 」)104質量份,升溫至80〜85 °C進行5小時的反應而得胺 基甲酸酯預聚合物。所得之預聚合物的NCO含量爲8.9%。 再加入三乙胺16質量份來進行中和,加入乙二胺與16質量 份與水4 8 0質量份的混合水溶液,在5 0 °C下進行4小時的乳 化,產生鏈延長反應而調製出聚胺基甲酸酯樹脂的水性分 散體(乳化液)(固形份濃度29.1 %、酸値4 1.4 )。以下 有時將該乳化液稱爲「黏合劑樹脂(b )」。 實驗例1-1〜1-10:黑色金屬板的製作 (黑色組成物的調製) 在作爲經表面處理的碳黑之墨汁(吳竹股份有限公司 製「超濃墨墨滴BA-8」)44.4〜133.3質量份中,一邊攪拌 —邊加入純水138.2〜107.8質量份,接著加入黏合劑樹脂 (a )前驅物99.8~42.8質量份後,添加膠態二氧化矽(日 產化學公司製「Snowtex (註冊商標)XS」、固形份濃 度20%) 15質量份,最後添加作爲含噁唑啉基的聚合物之S-46-201206694 (Preparation of binder resin (polyethylene resin) precursor) An ethylene-acrylic acid copolymer ("Primacor (registered trademark) 59901" manufactured by Dow Chemical Co., Ltd., which is an olefin-acid copolymer, is composed of acrylic acid. Unit: 20% by mass, mass average molecular weight (Mw): 20,000, melt index: 1300, acid hydrazine: 150) 200.0 parts by mass, polymaleic acid aqueous solution as a carboxylic acid polymer (Nonpol (registered trademark) ) PMA-50W", Mw: about 11 〇〇 (in terms of polystyrene), 5% by mass of 8.0 parts by mass, and 35.5 parts by mass of triethylamine (0.63 equivalent to the carboxyl group of the ethylene-acrylic acid copolymer), 6 parts by mass of a 48% NaO hydrazine aqueous solution (0.15 equivalent to the carboxyl group of the ethylene-acrylic acid copolymer), 3.5 parts by mass of pine oil fatty acid ("Hartall FA3" manufactured by Harima Chemicals Co., Ltd.), and 792.6 parts by mass of ion-exchanged water were added. In an autoclave equipped with an emulsifier equipped with a stirrer, a thermometer, and a temperature controller, and sealed, stir at high speed for 15 hours at 15 (TC and 5 atm), then cool to 3 (TC. Then add a decyl coupling agent of a glycidoxy group ("TSL 8350" manufactured by GE Toshiba Silicone Co., Ltd., γ-glycidoxypropyltrimethoxy decane), 10.4 parts by mass, containing carbon dioxins Imine compound (Carbodilite (registered trademark) SV-02, manufactured by Nisshinbo Co., Ltd.), polycarbodiimide, Mw: 2,700, solid content 40% by mass) 31.2 parts by mass, ion-exchanged water 72.8 parts by mass, stirring 1 An aqueous dispersion (emulsion) of a precursor of a binder resin (polyethylene resin) was prepared in a minute (the solid content concentration was about 20% by mass, measured in accordance with JIS K683 3). Hereinafter, the emulsion may be referred to as " Adhesive Resin (a) Precursor. -47- 201206694 (Preparation of Binder Resin (Polyurethane Resin) Precursor) Polytetramethylene Ether Glycol as a Polyol Component Chemical Industry Co., Ltd., average molecular weight 1 000 ) 60 parts by mass; 14 parts by mass of 1,4_ cyclohexanedimethanol and 20 parts by mass of dimethylolpropionic acid, put into a mixer, thermometer, temperature controller It In the synthesis apparatus, 30.0 parts by mass of N-methylpyrrolidone as a reaction solvent is added, and 104 parts by mass of toluene diisocyanate (hereinafter sometimes referred to as "TDI") as an isocyanate component is charged, and the temperature is raised to 80 to 85 °. C was reacted for 5 hours to obtain a urethane prepolymer. The resulting prepolymer had an NCO content of 8.9%. Further, 16 parts by mass of triethylamine was added for neutralization, and a mixed aqueous solution of ethylenediamine and 16 parts by mass of water and 480 parts by mass of water was added thereto, and emulsification was carried out at 50 ° C for 4 hours to produce a chain extension reaction. An aqueous dispersion (emulsion) of the polyurethane resin (solid concentration: 29.1%, acid sulphate 4 1.4) was obtained. Hereinafter, the emulsion may be referred to as "adhesive resin (b)". Experimental Example 1-1 to 1-10: Production of a ferrous metal plate (modulation of a black composition) Ink as a surface-treated carbon black ("Ultra-rich ink drop BA-8" manufactured by Kawatake Co., Ltd.) 44.4 to 133.3 parts by mass, while adding 138.2 to 107.8 parts by mass of pure water, and then adding 99.8 to 42.8 parts by mass of the binder resin (a) precursor, and adding colloidal cerium oxide (Snowtex manufactured by Nissan Chemical Co., Ltd.) (registered trademark) XS", solid concentration 20%) 15 parts by mass, finally added as a oxazoline group-containing polymer

S -48- 201206694S -48- 201206694

Epocros (註冊商標)K-2030E (日本觸媒股份有限公司 製)2·6〜1.1質量份,而分別調製出300質量份之黑色組成 物(固形份濃度1 0質量% ),該黑色組成物1 〇〇質量份中 ,係含有經表面處理的碳黑20〜60質量份、黏合劑樹脂(a )30〜70質量份、膠態二氧化矽1〇質量份。含噁哇啉基的 聚合物,係以相對於乙烯-丙烯酸共聚物與聚馬來酸的合 計100質量份含有5質量份之方式所添加。 (黑色金屬板的製作) 藉由棒塗佈裝置,以使乾燥質量成爲0.5g/m2之方式 ,將調製出之黑色組成物塗佈於板厚0.5 mm的電鍍鍍鋅鋼 板(EG ; Zn附著量20 g/m2 )、熔融鍍鋅鋼板(GI ; Zn附 著量60 g/m2 )、鈦(Ti )板、鋁(A1 )板的單面上,在 乾燥溫度120°C下乾燥60秒而製作出黑色金屬板。 實驗例1-1 1〜1-20 :附有亮面層之黑色金屬板的製作 (亮面樹脂組成物1的調製)Epocros (registered trademark) K-2030E (manufactured by Nippon Shokubai Co., Ltd.) was prepared in an amount of 2·6 to 1.1 parts by mass, and 300 parts by mass of a black composition (solid content concentration of 10% by mass) was prepared, and the black composition was prepared. 1 part by mass contains 20 to 60 parts by mass of the surface-treated carbon black, 30 to 70 parts by mass of the binder resin (a), and 1 part by mass of the colloidal cerium oxide. The polymer containing the oxazolin group is added in an amount of 5 parts by mass based on 100 parts by mass of the total of the ethylene-acrylic acid copolymer and the polymaleic acid. (Production of ferrous metal plate) The prepared black composition was applied to an electrogalvanized steel sheet having a thickness of 0.5 mm by means of a bar coating apparatus so that the dry mass became 0.5 g/m 2 (EG; Zn adhesion) Amount of 20 g/m2), hot-dip galvanized steel sheet (GI; Zn adhesion amount 60 g/m2), titanium (Ti) plate, aluminum (A1) plate on one side, dried at a drying temperature of 120 ° C for 60 seconds Make a black metal plate. Experimental Example 1-1 1 to 1-20: Production of a black metal plate with a bright surface layer (modulation of the glossy resin composition 1)

於高分子聚酯系樹脂(荒川化學工業公司製「KA-2112」、重量平均分子量23,000、丁§70°(:)45.3質量份中 ,一邊攪拌一邊添加交聯劑(Nihon Cytec Industries公司 製「Cymel 3 03」)3.4質量份與酸硬化觸媒(楠本化成公 司製「NACURE 5 225」)2.5質量份,接著添加聚乙烯蠟 (Gifu Shellac公司製「X-20P-2」)5.1質量份後,添加 作爲防銹劑之三聚磷酸二氫鋁(Tayca公司製「K-WHITE -49- 201206694 G105」)1.0質量份,及錦離子交換二氧化砂(Fuji Silysia Chemicals公司製「Sylomask 52」)1.0質量份, 並以稀釋劑(Nippon Paint公司製「N Thinner 450」) 144.2質量份進行稀釋並攪拌。所得之溶劑系亮面樹脂組 成物1,係由:高分子聚酯系樹脂68質量%、交聯劑1 7質 量%、作爲防銹劑之三聚磷酸二氫鋁5質量%、鈣離子交換 二氧化矽5質量%、及聚乙烯蠛5質量%所構成,並使用外 層爲酸硬化觸媒2.6質量%者。 (附有亮面層之黑色金屬板的製作) 藉由棒塗佈裝置,以使乾燥質量成爲2 g/m2之方式, 將溶劑系亮面樹脂組成物1塗佈於實驗例1 -1〜1 _ 1 0中所得 之黑色金屬板的黑色層表面,而製作出附有亮面層之黑色 金屬板。 (黑色金屬板、附有亮面層之黑色金屬板的評估結果 ) 黑色金屬板及附有亮面層之黑色金屬板的評估結果如 第1表所示。In the case of a polymer polyester resin ("KA-2112" manufactured by Arakawa Chemical Co., Ltd., weight average molecular weight 23,000, and 45.3 parts by mass), a crosslinking agent (Nihon Cytec Industries, Inc.) was added while stirring. Cymel 3 03") 3.4 parts by mass and 2.5 parts by mass of an acid-hardening catalyst ("NACURE 5 225" manufactured by Kusu Chemical Co., Ltd.), followed by addition of 5.1 parts by mass of polyethylene wax ("X-20P-2" manufactured by Gifu Shellac Co., Ltd.) 1.0 parts by mass of aluminum dihydrogen tripolyphosphate ("K-WHITE -49-201206694 G105" manufactured by Tayca Co., Ltd.) and scalar ion-exchanged silica sand ("Sylomask 52" manufactured by Fuji Silysia Chemicals Co., Ltd.) was added as a rust inhibitor. 1.0 parts by mass, and diluted and stirred with 144.2 parts by mass of a diluent ("N Thinner 450" manufactured by Nippon Paint Co., Ltd.). The obtained solvent-based glossy resin composition 1 was obtained from a polymer polyester resin of 68% by mass. And the crosslinking agent is 17% by mass, the rust inhibitor is 5% by mass of aluminum dihydrogen phosphate, the calcium ion exchanged cerium oxide is 5% by mass, and the polyethylene ruthenium is 5 mass%, and the outer layer is acid hardened. Catalyst 2.6 quality (Preparation of a black metal plate with a glossy finish) The solvent-based glossy resin composition 1 was applied to Experimental Example 1 by means of a bar coating apparatus so that the dry mass was 2 g/m2. A black metal plate with a glossy finish is produced on the black layer surface of the black metal plate obtained in 1 to 1 _ 1 0. (Evaluation results of ferrous metal plate and black metal plate with glossy finish) The evaluation results of the board and the black metal plate with the glossy finish are shown in Table 1.

S -50- 201206694S -50- 201206694

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領釀驺 SSSSSS;=:;SS -51 - 201206694 從實驗例1-1〜1-8與實驗例1-9〜1-10之比較、以及實驗 例1-11〜1-18與實驗例1-19~1-20之比較中,可得知當經表 面處理的碳黑的含有率爲25〜60質量%時,可得黑色度佳 (L*値24以下)之黑色金屬板。此外,當經表面處理的碳 黑的含有率超過60質量%時,可得知黑色層與金屬層之密 著性可能會惡化。實驗例1 -1 1〜1 -1 8之附有亮面層之黑色 金屬板中,可充分地防止碳黑從黑色層中溶出。 第3圖〜第6圖係顯示使用EG作爲金屬板時之碳黑濃度 與黑色金屬板的b値、及L*値的關係。從第4圖與第6圖之 比較中,可得知設置亮面層之黑色金屬板者,黑色度有提 升(L-値降低)之傾向》 實驗例2-1〜2-10:黑色金屬板的製作 (黑色組成物的調製) 在墨汁(BA-8) 259.3質量份中,一邊攪拌一邊加入 純水422.6質量份,接著加入黏合劑樹脂(a)前驅物261.3 質量份後,添加膠態二氧化矽(日產化學公司製( Snowtex (註冊商標)XS) 50質量份,最後添加Epocros (註冊商標)K-203 0E6.9質量份,除此之外,其他與實 驗例1-1相同,而調製出1〇〇〇質量份之黑色組成物(固形 份濃度1〇質量% )’該黑色組成物1〇〇質量份中,係含有 經表面處理的碳黑3 5質量份、黏合劑樹脂(a ) 5 5質量份 、膠態二氧化矽1 〇質量份。 -52- 201206694 (黑色金屬板的製作) 藉由手動輥塗佈裝置,以使乾燥質量成爲0.2 5〜1·7 g/m2之方式,將調製出之黑色組成物塗佈於板厚0.5mm的 電鍍鍍鋅鋼板(EG ; Zn附著量20 g/m2 )的雙面,在乾燥 溫度120 °C下乾燥60秒而製作出黑色金屬板。 實驗例2-11〜2-15:黑色金屬板的製作 (黑色組成物的調製) 使用自分散型碳黑(To kai Carbon股份有限公司製、 Aqua-Black 162)來取代墨汁(BA-8),除此之外,其他 與實驗例2-1相同,而調製出1 000質量份之黑色組成物( 固形份濃度1 〇質量% ),該黑色組成物.1 〇〇質量份中,係 含有自分散型碳黑35質量份、黏合劑樹脂(a) 55質量份 、膠態二氧化矽10質量份。 (黑色金屬板的製作) 使用實驗例2-11中所調製之黑色組成物來取代實驗例 2_ 1中所調製之黑色組成物,以使該黑色組成物的乾燥質 量成爲0.30〜1.80g/m2之方式來塗佈,除此之外,其他與實 驗例2-1相同而製作出黑色金屬板。 實驗例2-1 6〜2-30 :附有亮面層之黑色金屬板的製作 (亮面樹脂組成物2的調製) 於高分子聚酯系樹脂(荒川化學工業公司製「Arakyd -53- 201206694 7012」、重量平均分子量25,000、丁850乞)38.9質量份中 ,一邊攪拌一邊添加交聯劑(Cymel 303 ) 3.4質量份與酸 硬化觸媒(NACURE 5225 ) 2.0質量份,接著添加聚乙烯 蠟(X-20P-2 ) 5.1質量份後,添加作爲防銹劑之三聚磷酸 二氫鋁(K-WHITE G105 ) 2.0質量份,並以稀釋劑(N Thinner 450 ) 1 50.7質量份進行稀釋並攪拌,而調製出含 有:高分子聚酯系樹脂6 8質量%、交聯劑1 7質量%、酸硬 化觸媒2.6質量%、防銹劑1 0質量%、及聚乙烯蠟5質量%之 溶劑系亮面樹脂組成物2。 (附有亮面層之黑色金屬板的製作) 藉由棒塗佈裝置,以使乾燥質量成爲2g/m2之方式, 將溶劑系亮面樹脂組成物2塗佈於實驗例2-1〜2-1 5中所得 之黑色金屬板的單面,而製作出附有亮面層之黑色金屬板 (黑色金屬板、附有亮面層之黑色金屬板的評估結果) 黑色金屬板及附有亮面層之黑色金屬板的評估結果如 第2表所示。驺SSSSSS;=:;SS -51 - 201206694 Comparison of Experimental Examples 1-1 to 1-8 with Experimental Examples 1-9 to 1-10, and Experimental Examples 1-11 to 1-18 and Experimental Example 1 In the comparison of -19 to 1-20, it was found that when the content of the surface-treated carbon black was 25 to 60% by mass, a black metal plate having a good blackness (L*値24 or less) was obtained. Further, when the content of the surface-treated carbon black exceeds 60% by mass, it is known that the adhesion between the black layer and the metal layer may be deteriorated. Experimental Example 1 - 1 In the black metal plate with a glossy finish, the carbon black was sufficiently prevented from being eluted from the black layer. Fig. 3 to Fig. 6 show the relationship between the carbon black concentration when EG is used as a metal plate and b値 and L*値 of the ferrous metal plate. From the comparison between Fig. 4 and Fig. 6, it can be seen that the black metal plate with the bright surface layer has a tendency to increase the blackness (L-値 is lowered). Experimental Example 2-1 to 2-10: ferrous metal Preparation of the plate (modulation of the black composition) In 259.3 parts by mass of the ink (BA-8), 422.6 parts by mass of pure water was added while stirring, and then 261.3 parts by mass of the binder resin (a) precursor was added, and then the colloidal state was added. Ceria (Nippon Chemical Co., Ltd. (Snowtex (registered trademark) XS) 50 parts by mass, and finally added Epocros (registered trademark) K-203 0E 6.9 parts by mass, otherwise, the same as Experimental Example 1-1, Further, 1 part by mass of the black composition (solid content concentration: 1% by mass) was prepared. The black composition contained 3 parts by mass of the surface-treated carbon black and the binder resin. (a) 5 5 parts by mass, colloidal cerium oxide 1 〇 parts by mass -52- 201206694 (manufactured of ferrous metal plate) by hand roll coating device so that the dry mass becomes 0.2 5~1·7 g/ In the form of m2, the prepared black composition is applied to an electrogalvanized steel having a thickness of 0.5 mm. Two sides of (EG; Zn adhesion amount: 20 g/m2) were dried at a drying temperature of 120 ° C for 60 seconds to prepare a black metal plate. Experimental Example 2-11 to 2-15: Production of a black metal plate (black composition) Preparation of the material) The same procedure as in Experimental Example 2-1 was carried out except that the ink (BA-8) was replaced by a self-dispersing carbon black (manufactured by Tokai Carbon Co., Ltd., Aqua-Black 162). 1 part by mass of the black composition (solid content concentration: 1% by mass), the black composition: 1 part by mass of the self-dispersion type carbon black, 35 parts by mass, and the binder resin (a) 55 parts by mass 10 parts by mass of colloidal cerium oxide. (Preparation of ferrous metal plate) The black composition prepared in Experimental Example 2-11 was replaced with the black composition prepared in Experimental Example 2-11 so that the black composition was made. A black metal plate was produced in the same manner as in Experimental Example 2-1 except that the dry mass was 0.30 to 1.80 g/m 2 . Experimental Example 2-1 6 to 2-30: Bright Production of a black metal plate on the surface layer (modulation of the glossy resin composition 2) in a polymer polyester resin (Arakawa) Chemical Industry Co., Ltd. "Arakyd-53-201206694 7012", weight average molecular weight 25,000, Ding 850 乞) 38.9 parts by mass, adding 3.4 parts by mass of a crosslinking agent (Cymel 303) and an acid curing catalyst (NACURE 5225) while stirring 2.0 parts by mass, followed by adding 5.1 parts by mass of polyethylene wax (X-20P-2), adding 2.0 parts by mass of aluminum trihydrogen phosphate (K-WHITE G105) as a rust preventive agent, and using a thinner (N Thinner) 450) 1 50.7 parts by mass was diluted and stirred to prepare: 80% by mass of the polymer polyester resin, 17% by mass of the crosslinking agent, 2.6% by mass of the acid curing catalyst, and 10% by mass of the rust inhibitor. And a solvent-based glossy resin composition 2 of 5 mass% of polyethylene wax. (Preparation of a black metal plate with a bright surface layer) The solvent-based glossy resin composition 2 was applied to Experimental Example 2-1 to 2 by a bar coating apparatus so that the dry mass was 2 g/m 2 . -1 single sheet of ferrous metal sheet obtained in 5, and made a black metal plate with a glossy finish (black metal plate, evaluation result of black metal plate with bright surface layer), black metal plate and bright The evaluation results of the black metal plate of the surface layer are shown in Table 2.

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0S s οε ςε s s s -55- 201206694 從實驗例2-1〜2-8與實驗例2-11~2-15之比較、以及實 驗例2-16〜2-23與實驗例2-26~2-30之比較中,可得知藉由 使用經表面處理的碳黑作爲黑色顏料,與使用未處理的碳 黑時相比,可得到黑色度或耐蝕性佳之黑色金屬板。此可 考量爲未處理的碳黑在黑色組成物中會產生二次凝聚,使 黑色層的表面變粗而成爲多孔狀態》 此外,可得知藉由使用經表面處理的碳黑作爲黑色顏 料,亦可抑制碳黑從黑色層之剝離。尤其在本發明之(附 有亮面層)之黑色金屬板(實驗例2-1〜2-8、實驗例2-16〜2-23 )中,完全未觀察到碳黑從黑色層之溶出。 使用經表面處理的碳黑時(實驗例2-1~2-10 )、以及 使用未處理的碳黑時(實驗例2-11〜2-15)之黑色層附著 量與黑色金屬板的L*値之關係如第1圖及第2圖所示。從第 1圖中,可得知使用經表面處理的碳黑時,可得到黑色層 的附著量約0.3 g/m2且黑色度(L*値)爲24以下之黑色金 屬板,隨著附著量的增加,L-値減少,在附著量約0.5 g/m2以上時,L*値幾乎呈安定。相對於此,從第2圖中, 可得知使用未處理的碳黑時,無法得到黑色層的附著量約 0.3 g/m2且黑色度(L*値)爲24以下之黑色金屬板,此外 ,L*値的變動度大,無法得到安定的黑色度。 實驗例3-1〜3-9:黑色金屬板的製作 (黑色組成物的調製) 使用 Epocros (註冊商標)K-2030E ( A) 、Epocros0S s οε ςε sss -55- 201206694 Comparison of Experimental Examples 2-1 to 2-8 with Experimental Examples 2-11 to 2-15, and Experimental Examples 2-16 to 2-23 and Experimental Examples 2-26 to 2 In the comparison of -30, it was found that by using the surface-treated carbon black as a black pigment, a black metal plate having good blackness or corrosion resistance can be obtained as compared with the case of using untreated carbon black. This is considered to be that the untreated carbon black causes secondary aggregation in the black composition, and the surface of the black layer becomes thick and becomes porous. Further, it is known that by using the surface-treated carbon black as a black pigment, It also suppresses the peeling of carbon black from the black layer. In particular, in the ferrous metal plate (experimental examples 2-1 to 2-8, experimental examples 2-16 to 2-23) of the present invention (with bright surface layer), no dissolution of carbon black from the black layer was observed at all. . When surface-treated carbon black was used (Experimental Examples 2-1 to 2-10), and when untreated carbon black was used (Experimental Examples 2-11 to 2-15), the amount of black layer adhesion and the black metal plate L * The relationship between 値 is shown in Figures 1 and 2. From Fig. 1, it can be seen that when surface-treated carbon black is used, a black metal plate having a black layer adhesion amount of about 0.3 g/m2 and a blackness (L*値) of 24 or less can be obtained, with the amount of adhesion. The increase of L-値 is reduced, and when the adhesion amount is about 0.5 g/m2 or more, L*値 is almost stable. On the other hand, in the second drawing, it can be seen that when the untreated carbon black is used, a black metal plate having a black layer adhesion amount of about 0.3 g/m 2 and a blackness (L*値) of 24 or less cannot be obtained. , L*値 has a large degree of change, and it is impossible to obtain a stable blackness. Experimental Example 3-1 to 3-9: Production of ferrous metal plate (modulation of black composition) Using Epocros (registered trademark) K-2030E (A), Epocros

S -56 - 201206694 (註冊商標)K-2020E ( B ) 、Epocros (註冊商標)K- 2010E(C)(均爲日本觸媒公司製、苯乙烯/丙烯酸樹脂 )中的任一種作爲黏合劑樹脂(a )組成物之含噁唑啉基 的聚合物,並且以相對於乙烯-丙烯酸共聚物與聚馬來酸 之合計100質量份含有1〜1〇質量份之方式添加含噁唑啉基 的聚合物,除此之外,其他與實驗例1-1相同’而調製出 在黑色組成物100質量份中’含有經表面處理的碳黑35質 量份、黏合劑樹脂(a ) 5 5質量份、膠態二氧化矽1 〇質量 份之黑色組成物。 (黑色金屬板的製作) 藉由手動輥塗佈裝置,以使乾燥質量成爲〇· 5 g/m2之 方式,將調製出之黑色組成物塗佈於板厚〇.5mm的電鍍鍍 鋅鋼板(EG; Ζιι附著量20 g/m2)的雙面,在乾燥溫度120 °C下乾燥60秒而製作出黑色金屬板。所得之黑色金屬板的 評估結果如第3表所示》 【表3】 實 驗 例 含噁唑啉基 的共聚物 黑色深 沉度 (目視) 黑色層 剝離試 驗 碳黑溶 .出試驗 SST 時間 麵 含有率(%) 3-1 A 2 〇 〇 48 3-2 A 4 ◎ @ @ 72 3-3 A 5 @ © ◎ 72 3-4 A 6 ◎ © ◎ 72 3-5 A 8 © © © 72 3-6 B 5 @ @ 0 72 3-7 C 5 @ 〇 0 48 3-8 A 1 © △ X &lt;24 3-9 A 10 ◎ △ △ 48 從實驗例3-1〜3-7與實驗例3-8〜3-9之比較中,可得知 -57- 201206694 使用聚乙烯樹脂作爲黏合劑樹脂時,藉由將該樹脂中之含 噁唑啉基的共聚物的含有率設定在2〜8質量°/〇 ’可將經表 面處理的碳黑良好地固定在黑色層中’此外’可得到耐蝕 性佳之黑色金屬板》 實驗例4-1〜4-11 :黑色金屬板的製作 (黑色組成物的調製)S-56 - 201206694 (registered trademark) K-2020E (B), Epocros (registered trademark) K-2010E (C) (all made by Nippon Shokubai Co., Ltd., styrene/acrylic resin) as adhesive resin (a) an oxazoline group-containing polymer of the composition, and an oxazoline group-containing group is added in an amount of 1 to 1 part by mass based on 100 parts by mass based on the total of the ethylene-acrylic acid copolymer and the polymaleic acid. In the same manner as in Experimental Example 1-1, the polymer was prepared to contain 35 parts by mass of the surface-treated carbon black and 5 parts by mass of the binder resin (a) in 100 parts by mass of the black composition. , a black component of colloidal cerium oxide in an amount of 1 part by mass. (Production of ferrous metal plate) The prepared black composition was applied to an electrogalvanized steel sheet having a thickness of 55 mm by a manual roll coating apparatus so that the dry mass became 〇·5 g/m 2 ( EG; Ζιι adhesion amount of 20 g/m2) on both sides, drying at a drying temperature of 120 ° C for 60 seconds to produce a black metal plate. The evaluation results of the obtained ferrous metal plate are shown in Table 3. [Table 3] Experimental Example: Darkness of oxazoline group-containing copolymer (visual) Black layer peeling test carbon black solution. Test SST time surface content rate (%) 3-1 A 2 〇〇48 3-2 A 4 ◎ @ @ 72 3-3 A 5 @ © ◎ 72 3-4 A 6 ◎ © ◎ 72 3-5 A 8 © © © 72 3-6 B 5 @ @ 0 72 3-7 C 5 @ 〇0 48 3-8 A 1 © △ X &lt; 24 3-9 A 10 ◎ △ △ 48 From Experimental Examples 3-1 to 3-7 and Experimental Example 3 In the comparison of 8 to 3-9, it can be seen that -57-201206694 when a polyethylene resin is used as the binder resin, the content of the oxazoline group-containing copolymer in the resin is set to 2 to 8 mass. °/〇' can be used to fix the surface-treated carbon black in the black layer. In addition, a black metal plate with good corrosion resistance can be obtained. Experimental Examples 4-1 to 4-11: Fabrication of black metal plates (black composition) Modulation)

使用Snowtex XS (A;表面積平均粒徑4〜6nm )、 Snowtex 40 ( B :表面積平均粒徑 10~20nm) 、Snowtex S (C;表面積平均粒徑8〜11 nm)(均爲日產化學公司製) 中的任一種作爲膠態二氧化矽,並且將黑色組成物100質 量份中的含量設爲:經表面處理的碳黑35質量份、黏合劑 樹脂(a) 50~7 5質量份、膠態二氧化矽〇〜25質量份,除此 之外,其他與實驗例1 -1相同,而調製出黑色組成物。膠 態二氧化矽的表面積平均粒徑,係意味著當表面積平均粒 徑爲l~l〇nm時爲藉由Sears法,10〜l〇〇nm時爲藉由BET法 所測定之値’或者是製造者的手冊中所記載之標稱値。 (黑色金屬板的製作) 藉由手動輥塗佈裝置,以使乾燥質量成爲〇.5g/m2之 方式’將調製出之黑色組成物塗佈於板厚〇.5mm的電鍍鍍 鋅鋼板(EG ; Zn附著量20 g/m2 )的雙面,在乾燥溫度120 °C下乾燥60秒而製作出黑色金屬板。所得之黑色金屬板的 評估結果如第4表所示。Snowtex XS (A; surface area average particle size 4 to 6 nm), Snowtex 40 (B: surface area average particle diameter 10 to 20 nm), and Snowtex S (C; surface area average particle diameter 8 to 11 nm) (all manufactured by Nissan Chemical Co., Ltd.) Any one of them as colloidal cerium oxide, and the content of 100 parts by mass of the black composition is set to: 35 parts by mass of surface-treated carbon black, 50 to 75 parts by mass of binder resin (a), and glue The black composition was prepared in the same manner as in Experimental Example 1-1 except that the cerium oxide was not more than 25 parts by mass. The surface area average particle diameter of the colloidal ceria means that when the surface area average particle diameter is l~l〇nm, it is determined by the Sears method, and when it is 10 to l〇〇nm, it is determined by the BET method. It is the nominal 値 described in the manufacturer's manual. (Production of ferrous metal plate) The black composition prepared was applied to a plated galvanized steel sheet having a thickness of 55 mm by a manual roll coating device so that the dry mass was 〇5 g/m 2 (EG). ; Both sides of the Zn adhesion amount of 20 g/m 2 ) were dried at a drying temperature of 120 ° C for 60 seconds to prepare a black metal plate. The evaluation results of the obtained ferrous metal sheets are shown in Table 4.

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【表4】 實 驗 例 膠態二氧化矽 黑色深 沉度 (目視) 黑色層 剝離試 碳黑溶 .出試驗 SST 時間 鉛筆 硬度 _ 含有率w 4-1 A 5 @ ο Ο 48 8 4-2 A 7 © © 48 HB 4-3 A 10 ⑬ ◎ 72 HB 4-4 A 15 @ © ◎ 72 HB 4-5 A 20 © ο Ο 48 F 4-6 B 10 ◎ © 48 HB 4-7 C 10 「® r ο ο 72 HB 4-8 A 0 「Δ X &lt;24 28 4-9 A 4 @ ο △ &lt;24 B 4-10 A 22 ◎ △ A 48 册 4-11 A 25 厶 X X &lt;24 F 從實驗例4-1〜4-7與實驗例4-8-4-11之比較中,可得知 藉由在黑色組成物中含有膠態二氧化矽5〜20質量%,可得 到耐鈾性及耐損傷性佳之黑色金屬板。此外,可將經表面 處理的碳黑良好地固定在黑色層中。 實驗例5-1〜5-7:黑色金屬板的製作 (黑色組成物的調製) 使用黏合劑樹脂(b )來取代黏合劑樹脂(a )前驅物 ’除此之外’其他與實驗例2-1相同,而調製出在黑色組 成物100質量份中,含有經表面處理的碳黑35質量份、黏 合劑樹脂(b ) 5 5質量份、膠態二氧化矽1 〇質量份之黑色 組成物。此外,相對於黑色組成物1 00質量份,係添加矽 烷偶合劑(信越化學工業公司製「KBM403」)0〜17質量 份。 藉由手動輥塗佈裝置,以使乾燥質量成爲0.5 g/m2之 -59- 201206694 方式,將調製出之黑色組成物(含有矽烷偶合劑)塗佈於 板厚0.5mm的電鍍鍍鋅鋼板(EG; Zn附著量20 g/m2 )的 雙面,在乾燥溫度120 °C下乾燥60秒而製作出黑色金屬板 實驗例5·8〜5-14:附有亮面層之黑色金屬板的製作 (亮面樹脂組成物3的調製) 於高分子聚酯系樹脂(東洋紡績股份有限公司製「 Vylon 29XS」;重量平均分子量 2 0,0 0 0 〜2 5,0 0 0、Tg = 72〇C 、經値6.5mgKOH/g) 60質量份中,一邊攪拌一邊添加交 聯劑(住友化學工業公司製「Sumimar M-40WT」)15質 量份、及防銹劑(日產化學工業公司製「XBA-ST」:溶 劑系膠態二氧化矽)1 0質量份,接著添加聚乙烯蠟(X-20P-2 ) 5質量份後,以稀釋劑(N Thinner 450 ) 1 0質量份 進行稀釋並攪拌,而調製出含有:高分子聚酯系樹脂68質 量%、交聯劑1 7質量%、防銹劑1 0質量%、及聚乙烯蠟5質 量%之溶劑系亮面樹脂組成物3 (固形份濃度1 0質量% )。 (附有亮面層之黑色金屬板的製作) 藉由棒塗佈裝置,以使乾燥質量成爲2g/m2之方式, 將溶劑系亮面樹脂組成物3塗佈於實驗例5-1~5-7中所得之 黑色金屬板的單面,而製作出附有亮面層之黑色金屬板。 所得之附有亮面層之黑色金屬板的評估結果如第5表所示[Table 4] Experimental example Colloidal cerium oxide black depth (visual) Black layer peeling test carbon black solution. Test SST time pencil hardness _ Content rate w 4-1 A 5 @ ο Ο 48 8 4-2 A 7 © © 48 HB 4-3 A 10 13 ◎ 72 HB 4-4 A 15 @ © ◎ 72 HB 4-5 A 20 © ο Ο 48 F 4-6 B 10 ◎ © 48 HB 4-7 C 10 “® r ο ο 72 HB 4-8 A 0 "Δ X &lt;24 28 4-9 A 4 @ ο △ &lt;24 B 4-10 A 22 ◎ △ A 48 Book 4-11 A 25 厶XX &lt;24 F From In the comparison of Experimental Examples 4-1 to 4-7 with Experimental Examples 4-8 to 4, it was found that uranium resistance can be obtained by containing colloidal cerium oxide in an amount of 5 to 20% by mass in the black composition. And a black metal plate excellent in damage resistance. Further, the surface-treated carbon black can be well fixed in the black layer. Experimental Example 5-1 to 5-7: Production of a black metal plate (modulation of a black composition) The binder resin (b) was replaced with the binder resin (a) precursor 'other than the other except the same as Experimental Example 2-1, and the surface-treated carbon black was contained in 100 parts by mass of the black composition. 35 parts by mass, binder resin ( b) 5 parts by mass of a black component of a colloidal cerium oxide of 1 part by mass. Further, a decane coupling agent ("KBM403" manufactured by Shin-Etsu Chemical Co., Ltd.) is added to 100 parts by mass of the black composition. 17 parts by mass. The prepared black composition (containing a decane coupling agent) was applied to an electrogalvanized steel sheet having a thickness of 0.5 mm by a manual roll coating apparatus to a dry mass of 0.5 g/m 2 to -59 to 201206694. EG; Zn adhesion amount: 20 g/m2), both sides were dried at a drying temperature of 120 ° C for 60 seconds to produce a black metal plate. Experimental Example 5·8 to 5-14: a black metal plate with a bright surface layer Production (Preparation of Glossy Resin Composition 3) Polymer Polyester Resin (Vylon 29XS, manufactured by Toyobo Co., Ltd.); Weight average molecular weight 2 0,0 0 0 to 2 5, 0 0 0, Tg = 72 15 parts by mass of a cross-linking agent ("Sumimar M-40WT" manufactured by Sumitomo Chemical Co., Ltd.) and a rust preventive agent (manufactured by Nissan Chemical Industries, Ltd.) were added to 60 parts by mass of 〇C and 値6.5 mg KOH/g. XBA-ST": solvent-based colloidal cerium oxide) 10 parts by mass, followed by adding 5 parts by mass of polyethylene wax (X-20P-2), and then diluted with 10 parts by mass of diluent (N Thinner 450) The mixture was stirred to contain 68% by mass of a polymer polyester resin, 17% by mass of a crosslinking agent, and a rust inhibitor 10 % Amount, polyethylene wax, and 5 mass% of solvent-based glossy resin composition 3 (parts by mass solid concentration of 10%). (Preparation of a black metal plate with a bright surface layer) The solvent-based glossy resin composition 3 was applied to Experimental Examples 5-1 to 5 by a bar coating apparatus so that the dry mass was 2 g/m 2 . On one side of the ferrous metal plate obtained in -7, a black metal plate with a glossy finish was produced. The evaluation results of the obtained black metal plate with a glossy finish are shown in Table 5.

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O og ? o o ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ © ◎ ◎ s © @O og ? o o ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ © ◎ ◎ s © @

SI @&gt; @ ◎ s ◎ @ © ◎ ◎ ◎ ◎ o o 00 ? Ϊ i&gt; α&gt; ? ? 臣 s ◎ ◎ © ◎ ◎ ο ◎ ◎ @ ◎ @ ο ◎ ◎ in © ν @ ◎ 201206694 從第5表中,可得知即使使用黏合劑樹脂(b )(聚胺 基甲酸酯樹脂)來取代黏合劑樹脂(a)(聚乙烯樹脂) ’亦可得到黑色層與金屬層之密著性佳,碳黑不易溶出且 耐蝕性亦佳之黑色金屬板。 此外,可得知藉由將矽烷偶合劑添加於黑色組成物, 可提升黑色金屬板的耐蝕性。 實驗例6-1 ~6·9 :附有亮面層之黑色金屬板的製作 (黑色組成物的調製) 與實驗例2-1相同地調製出黑色組成物。 (黑色金屬板的製作) 藉由手動輥塗佈裝置,以使乾燥質量成爲0.5g/m2之 方式,將調製出之黑色組成物塗佈於板厚0.5 mm的電鍍鍍 鋅鋼板(EG; Zn附著量20 g/m2)的雙面,在乾燥溫度120 °C下乾燥60秒而製作出黑色金屬板。 (附有亮面層之黑色金屬板的製作) 藉由棒塗佈裝置,以使乾燥質量成爲0.5〜5 g/m2之方 式,將實驗例2 -1 6中所調製出之溶劑系亮面樹脂組成物2 塗佈於實驗例6-1〜6-9中所得之黑色金屬板的單面,而製 作出附有亮面層之黑色金屬板》所得之附有亮面層之黑色 金屬板的評估結果如第6表所示。SI @&gt; @ ◎ s ◎ @ © ◎ ◎ ◎ ◎ ◎ oo 00 Ϊ & & & α ◎ ◎ ◎ ◎ ◎ ◎ ◎ @ ◎ @ ο ◎ ◎ in © ν @ ◎ 201206694 From the fifth table It has been found that even if the binder resin (b) (polyurethane resin) is used instead of the binder resin (a) (polyethylene resin), the adhesion between the black layer and the metal layer can be obtained. A black metal plate in which carbon black is not easily dissolved and corrosion resistance is also good. Further, it was found that the corrosion resistance of the ferrous metal plate can be improved by adding a decane coupling agent to the black composition. Experimental Example 6-1 to 6·9: Production of a black metal plate with a bright surface layer (modulation of a black composition) A black composition was prepared in the same manner as in Experimental Example 2-1. (Production of ferrous metal plate) The prepared black composition was applied to an electrogalvanized steel sheet having a thickness of 0.5 mm by means of a manual roll coating apparatus so that the dry mass became 0.5 g/m 2 (EG; Zn) The both sides of the adhesion amount of 20 g/m2) were dried at a drying temperature of 120 ° C for 60 seconds to prepare a black metal plate. (Preparation of a black metal plate with a bright finish layer) The solvent-based bright surface prepared in Experimental Example 2 - 6 was obtained by a bar coating apparatus so that the dry mass became 0.5 to 5 g/m 2 . The resin composition 2 was applied to one side of the ferrous metal plate obtained in Experimental Examples 6-1 to 6-9, and a black metal plate with a glossy surface layer obtained by producing a black metal plate with a bright surface layer was prepared. The evaluation results are shown in Table 6.

S -62- 201206694S -62- 201206694

I表6】 實 驗 .例 亮面層 附著翼 (g/mO 黑色度 (L* 値) 光澤度 (G60) SST 時間 SST 循環 鉛筆 硬度 τ彎曲 加工性 耐白. 化性 6-1 1.0 23.7 1Β.0 120 〇 Η 1Τ 〇 6-2 1.5 23.5 18.0 144 2Η 1Τ ◎ 6-3 2.0 23.6 1Θ.1 168 © 2Η 0Τ ◎ 6-4 2.5 22.5 24.3 168 © 2Η 0Τ ◎ 6-5 3·0 21.4 30. S 192 2Η 0Τ @ 6-6 3.5 Γ 18.6 47.7 192 © 2Η 1Τ 〇 6·7 4,0 18.2 53.5 .216 ◎ 2Η 2Τ 0 6-8 0.5 24.4 17.8 「72 △ ΗΒ 4Τ X 6-9 5.0 17.9 . 57.4 240 @ 2Η 3Τ X 從實驗例6 -1 ~ 6 - 7與實驗例6 - 8〜6 - 9之比較中,可得知 藉由將亮面層的附著量設爲l〜4g/m2,可得到耐蝕性、耐 損傷性、加工性佳之黑色金屬板。 第7圖係顯示亮面層附著量對黑色金屬板的黑色度( L *値)及光澤度所造成之影響。可得知附著量在3 g/m2附 近時,黑色度及光澤度產生較大變動》 實驗例7-1〜7-33:附有亮面層之黑色金屬板的製作 (黑色金屬板的製作) 對黑色組成物1 〇〇質量份添加矽烷偶合劑(信越化學 工業公司製「KBM403」)7質量份,除此之外,其他與實 驗例5 -1相同,而製作出黑色金屬板。 (亮面樹脂組成物4的調製) 使用下列高分子聚酯系樹脂、聚酯胺基甲酸酯樹脂、 或是低分子聚酯系樹脂(A~E ;荒川化學工業公司製、 -63- 201206694 F〜I、Ο ;東洋紡績股份有限公司製、J〜Μ、P〜Q ; DIC股 份有限公司製),除此之外,其他與實驗例5-8相同’而 調製出含有:聚酯系樹脂6 8質量%、交聯劑1 7質量%、防 銹劑1 〇質量%、及聚乙烯蠟5質量%之溶劑系亮面樹脂組成 物4。 A: Arakyd 7012、重量平均分子量 25,000、Tg50°C、 羥値7.5 8:〖入-2112、重量平均分子量23,000、丁§70°(:、羥 値7.0 C : KA-2049E、重量平均分子量 22,000、Tg70°C、經 値7.0 0:〖八-20598、重量平均分子量22,000、丁客70°(:、經 値4.0 E: Arakyd 7036、重量平均分子量 26,000、Tg20°C、 羥値1 2.5 F : Vylon 29XS ' 重量平均分子量 20,000〜25,000、 Tg = 72°C、羥値 6.5 G : Vylon 28SS、重量平均分子量 15,〇〇〇〜20,000、 Tg = 6 8°C、羥値 6.5 11:乂丫1〇11〇〖59€8、重量平均分子量5,000〜8,000、 Tg=15°C、羥値 17.0 1:¥丫1〇11〇1(:13€8、重量平均分子量5,000~8,000、 Tg=l 5°C、羥値 20.5 J : Super Beckolite M-680 1 -30、重量平均分子量I Table 6] Experiment. Example Bright surface attachment wing (g/mO blackness (L* 値) Gloss (G60) SST Time SST Cycle pencil hardness τ Bending workability White resistance. 6-1 1.0 23.7 1Β. 0 120 〇Η 1Τ 〇6-2 1.5 23.5 18.0 144 2Η 1Τ ◎ 6-3 2.0 23.6 1Θ.1 168 © 2Η 0Τ ◎ 6-4 2.5 22.5 24.3 168 © 2Η 0Τ ◎ 6-5 3·0 21.4 30. S 192 2Η 0Τ @ 6-6 3.5 Γ 18.6 47.7 192 © 2Η 1Τ 〇6·7 4,0 18.2 53.5 .216 ◎ 2Η 2Τ 0 6-8 0.5 24.4 17.8 "72 △ ΗΒ 4Τ X 6-9 5.0 17.9 . 57.4 240 @ 2Η 3Τ X From the comparison of Experimental Examples 6 -1 to 6 - 7 and Experimental Examples 6 - 8 to 6 - 9, it can be seen that the adhesion amount of the bright surface layer is set to 1 to 4 g/m 2 . Corrosion resistance, damage resistance, and good workability of the black metal plate. Fig. 7 shows the influence of the amount of the bright surface layer on the blackness (L * 値) and gloss of the ferrous metal plate. When the vicinity of 3 g/m2, the blackness and gloss are greatly changed. Experimental Example 7-1~7-33: Fabrication of a black metal plate with a bright finish (manufacture of a black metal plate) Pair of black composition 1A black metal plate was produced in the same manner as in Experimental Example 5-1 except that 7 parts by mass of a decane coupling agent ("KBM403" manufactured by Shin-Etsu Chemical Co., Ltd.) was added in an amount of 〇〇. Preparation) The following polymer polyester resin, polyester urethane resin, or low molecular weight polyester resin (A~E; manufactured by Arakawa Chemical Industries, Ltd., -63-201206694 F~I, Ο; Other than the experimental example 5-8, except that it was manufactured by Toyobo Co., Ltd., J~Μ, P~Q; DIC Co., Ltd.), and the content of the polyester resin was 6.8 % by mass. A solvent-based glossy resin composition 4 having a crosslinking agent of 17% by mass, a rust inhibitor 1% by mass, and a polyethylene wax of 5% by mass. A: Arakyd 7012, weight average molecular weight 25,000, Tg50 ° C, oxindole 7.5 8: 〖Insert-2112, weight average molecular weight 23,000, D = 70 ° (:, oxindole 7.0 C: KA-2049E, weight average molecular weight 22,000, Tg 70 ° C, 値 7.0 0: 〖8-20598, weight average molecular weight 22,000, Dingke 70° (:, 値 4.0 E: Arakyd 7036, weight average molecular weight 26,000 , Tg20 ° C, oxindole 1 2.5 F : Vylon 29XS ' Weight average molecular weight 20,000~25,000, Tg = 72 ° C, oxindole 6.5 G : Vylon 28SS, weight average molecular weight 15, 〇〇〇 ~ 20,000, Tg = 6 8 °C, oxindole 6.5 11: 乂丫1〇11〇 〖59€8, weight average molecular weight 5,000~8,000, Tg=15°C, oxonium 17.0 1:¥丫1〇11〇1(:13€8, Weight average molecular weight 5,000~8,000, Tg=l 5°C, oxindole 20.5 J : Super Beckolite M-680 1 -30, weight average molecular weight

S -64 - 201206694 1 5,000 ' Tg72〇C、羥値 1 0·0 K : Beckolite 46-118、重量平均分子量 1,5 0 0、Τ g 2 0 °C、羥値1 2 0 L : BeckoliteM-6405-50、重量平均分子量 2,500、 Tg42°C、羥値 120 M : Beckolite M-6402-50、重量平均分子量 2,5 00、 TglO°C、羥値 120 Ο : Vylon UR-3500、重量平均分子量 4 0,0 0 0、T g = 1 0 °C、羥値1 ο P : Super Beckolite M-6805-40 ' 重量平均分子量 15,000、Tg35°C、羥値 10 Q : Beckolite M-620 1 -40-IM、重量平均分子量 1 0,000 、Tg41 t、羥値 30 (附有亮面層之黑色金屬板的製作) 藉由棒塗佈裝置,以使乾燥質量成爲2g/m2之方式, 將上述溶劑系亮面樹脂組成物4塗佈於上述黑色金屬板的 單面,而製作出附有亮面層之黑色金屬板》所得之附有亮 面層之黑色金屬板的評估結果如第7表所示。 -65- 201206694 【表7】 實 驗 例 聚酯(胺基甲酸酯)樹脂 SST 時間 SST 循環 鱗 mm τ彎曲 加工性 耐白 化性 髙分子服基甲酸酯): 低分子之混合比(質量比) 羥値 mg/KOH 高好跛基甲麵) 低奸 7-1 A 一 7.5 168 © 2Η οτ © . 7-2 B — 7 168 ◎ 2Η οτ ◎ 7-3 C 一 7 168 ◎ Η οτ ο 7-4 F 一 6.5 168 ◎ 3Η ΊΤ ◎ 7-5 G - 6.5 168 © Η ΟΤ ◎ 7-6 J — 10 168 ◎ Η ΟΤ 0 7-7 A (80) κ (20) 30.0 168 2Η οτ ◎ 7-8 A (70) κ (30) 41.3 192 ◎ 2Η οτ © 7-9 A (60) κ (40) 52.5 192 ◎ Η οτ ο 7-10 A (7 0) L (30) 41.3 168 ◎ 2Η οτ © 7-11 A (70) Μ (30) 41.3 192 @ Η οτ ◎ 7-12 B (70) Κ (30) 40.9 168 ◎ 2Η οτ © 7-13 C (70) Κ (30) 40.9 168 ◎ 2Η οτ @ 7-14 F (70) Κ (30) 40.6 192 ◎ 3Η οτ ◎ 7-15 F (80) Κ (20) 29.2 168 ◎ 2Η οτ ο 7-16 F (70) L (30) 40.6 168 © 2Η 1Τ ◎ 7-17 F (70) Μ (30) 40.6 192 © 2Η οτ ® 7-18 Q (7 0) Κ (30) 40.6 168 ◎ 2Η 07 ο 7-19 J (70) κ (30) 43.0 168 ◎ 2Η 1Τ ο 7-20 D —. 4.0 96 Δ F 3Τ X 7-21 D (80) κ (20) 27.2 144 .ο Η 2Τ Λ 7-22 E 一 12.5 168 ο Η 1Τ Δ 7-23 H 17.5 120 厶 F 3Τ X 7-24 1 —' 20.5 144 △ F 3Τ Δ 7-25 0 10.0 168 © 3Η οτ ◎ 7-26 o (30) κ (70) 65.0 192 ◎ 2Η οτ ◎ 7-27 o (30) L (7 0) 65.0 192 © 2Η οτ ◎ 7-2B O (30) Μ (7 0) 65.0 192 Γ ◎ 3Η 1Τ ◎ 7-29 P (7 0) L (3 0) 65.0 168 ◎ 2Η οτ ◎ 7-30 P (70). Μ (30) 65.0 168 ◎ 2Η οτ ◎ 7-31 J (70) L (3 0) 65.0 168 ◎ 2Η οτ ◎ 7-32 J (7 0) Μ (30) 65.0 192 @ 2Η οτ ◎ 7-33 Q (70) L (3 0) 75.0 192 ◎ Η 2Τ 0 從實驗例7-1〜7-19及實驗例7-25〜7-33、與實驗例7-2 0〜7-24之比較中,可得知藉由使用本發明所規定之聚酯 系樹脂作爲亮面樹脂組成物,可得到耐蝕性、加工性佳之 黑色金屬板。 實驗例8-1〜8-8:附有亮面層之黑色金屬板的製作 -66- 201206694 (黑色金屬板的製作) 與實驗例6-1相同地製作出黑色金屬板。 (亮面樹脂組成物2 ( a )的調製) 將聚乙烯蠟的含有率設爲12質量%,並將以80: 20 的比率混合高分子聚酯系樹脂與交聯劑之樹脂物設爲 75.4〜86.4質量%,除此之外,其他與實驗例2-16相同而調 製出溶劑系亮面樹脂組成物2 ( a )。 (附有亮面層之黑色金屬板的製作) 藉由棒塗佈裝置,以使乾燥質量成爲2g/m2之方式, 將上述溶劑系亮面樹脂組成物2(a)塗佈於上述黑色金屬 板的單面,而製作出附有亮面層之黑色金屬板。所得之附 有亮面層之黑色金屬板的評估結果如第8表所示。 【表8】 實 驗 例 蠟酿 償量%) SST 時間 SST 循環 鉛筆 硬度 τ彎曲 加工性 耐白 化性 動摩擦 係數 8-1 2 168 Η 1Τ 〇 0.161 8-2 4 168 © 2Η 0Τ ◎ 0.153 8-3 5 168 © 2Η 0Τ 0.150 8-4 6 168 © 2Η 0Τ 0.150 8-5 8 168 @ 2Η 0Τ 0.149 8-6 10 168 © 2Η ΟΤ @ 0.14β 8-7 t 168 © Η 1 2Τ 厶 0.182 8-8 12 144 〇 2Η ΟΤ @ 0.150 從實驗例8 -1〜8 - 6與實驗例8 - 7〜8 _ 8之比較中’可得知 藉由在亮面樹脂組成物中含有聚乙烯蠟2〜10質量% ’可得 到耐蝕性與耐損傷性佳,且摩擦係數低之黑色金屬板。 -67- 201206694 作 製 的 板 屬 金 色 黑 之 層 面 亮 有} 附作 : 製 12的 9-板 1~屬6-9-金例 例色驗 驗黑實 實 C 與 板 屬 金 色 黑 出 作 製 地 同 相 2 A 物c 成劑 組銹 脂防 樹列 面下 亮用 C 使 製 司 公 限 有 &gt;份 0 ^ 周 C ff y 勺 a Γ F爲 '設 製率 司有 公含 司該 公將 限, 有} 份製 股司 S 公 司 公 限 有 份 股 業 Η 學 化 β C • 1 m -E產質 C 3 2 曰 2 量%,並將以80 : 20的比率混合高分子聚酯系樹脂與交聯 劑之樹脂物設爲70.4〜89.4質量%,除此之外,其他與實驗 例2_ 1 6相同而調製出溶劑系亮面樹脂組成物2 ( b )。 A:三聚磷酸二氫鋁 K-WHITE G105、粒徑2.3 μιη Β:三聚磷酸二氫鋁 K-WHITE G7 3 0、粒徑2.3μιη C:鈣離子交換二氧化矽 Sylomask 62-Ca6%、粒徑 2.8 μηι D:鈣離子交換二氧化矽 Sylomask 5 3 0、粒徑2.7μηι Ε :鈣離子交換二氧化矽 Sylomask 710、粒徑2.8μηι F:膠態二氧化矽 XBA-ST、10〜20nm (附有亮面層之黑色金屬板的製作) 藉由棒塗佈裝置,以使乾燥質量成爲2g/m2之方式, 將上述溶劑系亮面樹脂組成物2 ( b )塗佈於上述黑色金屬 板的單面,而製作出附有亮面層之黑色金屬板。所得之附 s -68- 201206694 有亮面層之黑色金屬板的評估結果如第9表所示° 【表9】S -64 - 201206694 1 5,000 ' Tg72〇C, oxindole 1 0·0 K : Beckolite 46-118, weight average molecular weight 1,500 °, Τ g 2 0 °C, oxindole 1 2 0 L : BeckoliteM- 6405-50, weight average molecular weight 2,500, Tg42 ° C, oxindole 120 M : Beckolite M-6402-50, weight average molecular weight 2,500, TglO ° C, oxindole 120 Ο : Vylon UR-3500, weight average molecular weight 4 0,0 0 0, T g = 1 0 °C, oxindole 1 ο P : Super Beckolite M-6805-40 ' Weight average molecular weight 15,000, Tg35 ° C, oxindole 10 Q : Beckolite M-620 1 -40 -IM, weight average molecular weight 10,000, Tg41 t, oxindole 30 (manufacture of a black metal plate with a bright finish layer) The solvent system was prepared by a bar coating device so that the dry mass became 2 g/m 2 The results of the evaluation of the black metal plate with the glossy finish obtained by applying the glossy resin composition 4 to one side of the above-mentioned ferrous metal plate to produce a black metal plate with a glossy finish are shown in Table 7. . -65- 201206694 [Table 7] Experimental example Polyester (urethane) resin SST Time SST Cyclic scale mm τ Bending processability Whitening resistance Molecular urethane): Mix ratio of low molecular weight (mass ratio) ) 値 値 mg / KOH 高 跛 跛 ) 7-1 7-1 A 7.5 168 © 2Η οτ © . 7-2 B — 7 168 ◎ 2Η οτ ◎ 7-3 C a 7 168 ◎ Η οτ ο 7 -4 F 6.5 168 ◎ 3Η ΊΤ ◎ 7-5 G - 6.5 168 © Η ΟΤ ◎ 7-6 J — 10 168 ◎ Η ΟΤ 0 7-7 A (80) κ (20) 30.0 168 2Η οτ ◎ 7- 8 A (70) κ (30) 41.3 192 ◎ 2Η οτ © 7-9 A (60) κ (40) 52.5 192 ◎ Η οτ ο 7-10 A (7 0) L (30) 41.3 168 ◎ 2Η οτ © 7-11 A (70) Μ (30) 41.3 192 @ Η οτ ◎ 7-12 B (70) Κ (30) 40.9 168 ◎ 2Η οτ © 7-13 C (70) Κ (30) 40.9 168 ◎ 2Η οτ @ 7-14 F (70) Κ (30) 40.6 192 ◎ 3Η οτ ◎ 7-15 F (80) Κ (20) 29.2 168 ◎ 2Η οτ ο 7-16 F (70) L (30) 40.6 168 © 2Η 1Τ ◎ 7-17 F (70) Μ (30) 40.6 192 © 2Η οτ ® 7-18 Q (7 0) Κ (30) 40.6 168 ◎ 2Η 07 ο 7-19 J (70) (30) 43.0 168 ◎ 2Η 1Τ ο 7-20 D —. 4.0 96 Δ F 3Τ X 7-21 D (80) κ (20) 27.2 144 .ο Η 2Τ Λ 7-22 E a 12.5 168 ο Η 1Τ Δ 7-23 H 17.5 120 厶F 3Τ X 7-24 1 —' 20.5 144 △ F 3Τ Δ 7-25 0 10.0 168 © 3Η οτ ◎ 7-26 o (30) κ (70) 65.0 192 ◎ 2Η οτ ◎ 7 -27 o (30) L (7 0) 65.0 192 © 2Η οτ ◎ 7-2B O (30) Μ (7 0) 65.0 192 Γ ◎ 3Η 1Τ ◎ 7-29 P (7 0) L (3 0) 65.0 168 ◎ 2Η οτ ◎ 7-30 P (70). Μ (30) 65.0 168 ◎ 2Η οτ ◎ 7-31 J (70) L (3 0) 65.0 168 ◎ 2Η οτ ◎ 7-32 J (7 0) Μ (30) 65.0 192 @ 2Η οτ ◎ 7-33 Q (70) L (3 0) 75.0 192 ◎ Η 2Τ 0 From Experimental Examples 7-1 to 7-19 and Experimental Examples 7-25 to 7-33, and experiments In the comparison of the examples 7-2 0 to 7-24, it was found that a black metal sheet excellent in corrosion resistance and workability can be obtained by using the polyester resin specified in the present invention as a glossy resin composition. Experimental Examples 8-1 to 8-8: Production of a black metal plate with a bright surface layer -66-201206694 (Production of a black metal plate) A black metal plate was produced in the same manner as in Experimental Example 6-1. (Preparation of the bright resin composition 2 (a)) The content of the polyethylene wax is 12% by mass, and the resin of the polymer polyester resin and the crosslinking agent is mixed at a ratio of 80:20. The solvent-based glossy resin composition 2 (a) was prepared in the same manner as in Experimental Example 2-16 except that 75.4% to 86.4% by mass. (Production of a black metal plate with a bright finish layer) The solvent-based glossy resin composition 2 (a) is applied to the above-mentioned ferrous metal by a bar coating apparatus so that the dry mass is 2 g/m 2 . One side of the board, and a black metal plate with a glossy finish is made. The evaluation results of the obtained ferrous metal plate with a glossy finish are shown in Table 8. [Table 8] Experimental Example Wax Replenishment %) SST Time SST Cycle Pencil Hardness τ Bending Processability Whitening Resistance Dynamic Friction Coefficient 8-1 2 168 Η 1Τ 〇0.161 8-2 4 168 © 2Η 0Τ ◎ 0.153 8-3 5 168 © 2Η 0Τ 0.150 8-4 6 168 © 2Η 0Τ 0.150 8-5 8 168 @ 2Η 0Τ 0.149 8-6 10 168 © 2Η ΟΤ @ 0.14β 8-7 t 168 © Η 1 2Τ 厶0.182 8-8 12 144 〇2Η ΟΤ @ 0.150 From the comparison of Experimental Examples 8 -1 to 8 - 6 and Experimental Example 8 - 7 to 8 _ 8 'It is known that 2 to 10% by mass of polyethylene wax is contained in the glossy resin composition. 'A black metal plate with good corrosion resistance and damage resistance and low friction coefficient is obtained. -67- 201206694 The plate is made of gold and black.} Attached: 9-plate 1~6-9-gold case of the system 12, black color C is in phase with the plate black gold 2 A substance c into a group of rust grease anti-trees under the surface with C to make the company limited to have a share of 0 ^ week C ff y spoon a Γ F is the design rate of the company has a public division There are a number of shares in the company S company limited to share the stock industry β β C • 1 m - E production C 3 2 曰 2%, and will mix polymer polyester resin at a ratio of 80: 20. The solvent-based glossy resin composition 2 (b) was prepared in the same manner as in Experimental Example 2-6 except that the resin material of the crosslinking agent was 70.4 to 89.4% by mass. A: aluminum dihydrogen phosphate K-WHITE G105, particle size 2.3 μιη Β: aluminum dihydrogen phosphate K-WHITE G7 3 0, particle size 2.3 μιη C: calcium ion exchange ceria Sylomask 62-Ca6%, Particle size 2.8 μηι D: Calcium ion exchange ceria Sylomask 5 3 0, particle size 2.7μηι Ε : Calcium ion exchange ceria Sylomask 710, particle size 2.8μηι F: colloidal ceria XBA-ST, 10~20nm (Preparation of a black metal plate with a bright finish layer) The solvent-based glossy resin composition 2 (b) is applied to the ferrous metal by a bar coating device so that the dry mass is 2 g/m 2 . One side of the board, and a black metal plate with a glossy finish is made. The result of the evaluation of the s-68-201206694 ferrous metal plate with a bright finish is shown in Table 9. [Table 9]

貪 驗 例 防銹劑 SST 時間 SST 循環 T彎曲 加工性 耐白 化性 塗裝 外觀 mm 濃度 (質量%) 9-1 A 5 120 @ 1T @ @ 9-2 A 7 1β8 ◎ OT &amp; @ 9-3 A 10 168 @ ΟΤ _ ◎ @ 9-4 A 15 168 ◎ οτ @ © 9,5 A 20 168 © 2Τ 0 ο 9-6 B 10 168 @ ΟΤ ® @ 9-7 C 10 144 o ΟΤ ◎ ◎ 9-8 D 10 144 o 1Τ © ο 9-9 E 10 144 o 1Τ ◎ ο 9-10 F 10 144 &amp; οτ © 9-11 A 3 96 X οτ @ © 9-12 A 22 120 A 4Τ X X 從實驗例9-1〜9-10與實驗例9-11〜9-12之比較中,可得 知藉由在亮面樹脂組成物中含有防銹劑5~20質量%,可得 到耐蝕性、加工性及外觀佳之黑色金屬板。 實驗例10-1〜10-10:附有內面亮面層之黑色金屬板以 及附有表內面亮面層之黑色金屬板的製作 (底層處理組成物的調製) 於酸性膠態二氧化矽(日產化學公司製「Snowtex (註冊商標)〇」)55質量份中,加入重磷酸鋁(米山 化學公司製)4 5質量份及純水,相對於酸性膠態二氧化矽 與重磷酸鋁之合計1〇〇質量份,添加聚丙烯酸(日本純藥 公司製「Jurymer AC-10-LP」0.5質量份,然後添加矽烷 偶合劑(信越化學工業公司製「KBM403」)7.5質量份而 調製出底層處理組成物。 -69- 201206694 (底層處理金屬板的製作) 藉由手動輥塗佈裝置,以乾燥質量計附著〇〜120mg/ m2之方式,將調製出之底層處理組成物塗佈於電鍍鍍鋅鋼 板(EG ; Zn附著量20 g/m2)的表內面,在乾燥溫度120°C 下乾燥60秒而製作出底層處理金屬板。 (黑色組成物的調製) 在作爲經表面處理的碳黑之墨汁(吳竹股份有限公司 製「超濃墨墨滴BA-8」)55.6質量份中,一邊攪拌一邊加 入純水3 5 7.4質量份,接著加入黏合劑樹脂(a )前驅物 7 1 .3質量份後,添加膠態二氧化矽(日產化學公司製^ Snowtex (註冊商標)XS」)12.5質量份,然後添加矽烷 偶合劑1.3質量份及作爲含噁唑啉基的聚合物之Epocros ( 註冊商標)K-2030E1.9質量份,而調製出500質量份之黑 色組成物(固形份濃度5質量% ),該黑色組成物1 00質量 份中,係含有經表面處理的碳黑30質量份、黏合劑樹脂( a) 60質量份、膠態二氧化矽10質量份、矽烷偶合劑5質量 份(外層)。 (黑色層的形成) 藉由棒塗佈裝置,以使乾燥質量成爲1 g/m2之方式, 將調製出之黑色組成物塗佈於底層處理金屬板的單面(表 面),在乾燥溫度160 °C下乾燥60秒而製作出黑色層》Greedy rust inhibitor SST time SST cycle T bending processability whitening coating appearance mm concentration (% by mass) 9-1 A 5 120 @ 1T @ @ 9-2 A 7 1β8 ◎ OT &amp; @ 9-3 A 10 168 @ ΟΤ _ ◎ @ 9-4 A 15 168 ◎ οτ @ © 9,5 A 20 168 © 2Τ 0 ο 9-6 B 10 168 @ ΟΤ ® @ 9-7 C 10 144 o ΟΤ ◎ ◎ 9- 8 D 10 144 o 1Τ © ο 9-9 E 10 144 o 1Τ ◎ ο 9-10 F 10 144 &amp; οτ © 9-11 A 3 96 X οτ @ © 9-12 A 22 120 A 4Τ XX From the experimental example 9-1 to 9-10, in comparison with Experimental Examples 9-11 to 9-12, it was found that corrosion resistance and workability were obtained by containing 5 to 20% by mass of the rust preventive agent in the glossy resin composition. And the appearance of the black metal plate. Experimental Examples 10-1 to 10-10: Preparation of a black metal plate with an inner bright surface layer and a black metal plate with a bright inner surface layer (modulation of the underlying treatment composition) in acidic colloidal oxidation 555 parts by mass of pure aluminum phosphate (manufactured by Mishan Chemical Co., Ltd.) and pure water, compared with acidic colloidal ceria and aluminum phosphate, in 55 parts by mass of "Snowtex (registered trademark)" manufactured by Nissan Chemical Co., Ltd.) In a total amount of 0.5 parts by mass, a polyacrylic acid (Jurymer AC-10-LP, manufactured by Nippon Pure Chemical Industries, Ltd.) was added in an amount of 7.5 parts by mass, and then 7.5 parts by mass of a decane coupling agent ("KBM403" manufactured by Shin-Etsu Chemical Co., Ltd.) was added. The composition of the underlying treatment composition -69- 201206694 (Preparation of the underlying treated metal sheet) The prepared underlying treatment composition is applied to the plating by means of a manual roll coating apparatus to adhere to 120~120 mg/m2 on a dry mass basis. The inner surface of the galvanized steel sheet (EG; Zn adhesion amount: 20 g/m2) was dried at a drying temperature of 120 ° C for 60 seconds to prepare a bottom treated metal sheet. (Modulation of black composition) As a surface treated Carbon Black Ink (Wu Zhu 55.6 parts by mass of the "Ultra-Concentrated Ink Drops BA-8" manufactured by Seiko Co., Ltd., while adding 3 5 7.4 parts by mass of pure water, followed by the addition of 71.3 parts by mass of the binder resin (a) precursor. 12.5 parts by mass of colloidal cerium oxide (manufactured by Nissan Chemical Co., Ltd., Snowtex (registered trademark) XS), 1.3 parts by mass of a decane coupling agent, and Epocros (registered trademark) K- as a oxazoline group-containing polymer were added. 2030E parts by mass, and 500 parts by mass of a black composition (solid content concentration: 5% by mass) was prepared, and the black composition contained 30 parts by mass of the surface-treated carbon black and the binder resin in 100 parts by mass of the black composition. (a) 60 parts by mass, 10 parts by mass of colloidal cerium oxide, and 5 parts by mass of decane coupling agent (outer layer) (Formation of black layer) by means of a bar coating device so that the dry mass becomes 1 g/m2 Applying the prepared black composition to one side (surface) of the underlying treated metal sheet, and drying at a drying temperature of 160 ° C for 60 seconds to produce a black layer.

S -70- 201206694 (內面用水系亮面樹脂組成物的調製) 首先調製出乙烯-不飽和羧酸共聚物與羧酸聚合物之 乳化物(乳化液)。亦即,將作爲烯烴-酸共聚物之乙烯-丙稀酸共聚物(Dow Chemical公司製「Primacor(註冊商 標)59901」;來自丙烯酸的構成單位:20質量%、質量 平均分子量(Mw) : 20, 〇〇〇、熔融指數:1300、酸値: 150) 200.0質量份、作爲羧酸聚合物之聚馬來酸水溶液( 日油公司製「Nonpol (註冊商標)PMA-50W」、Mw:約 1 100 (經聚苯乙烯換算)、50質量%品)8.0質量份、三乙 胺35.5質量份(相對於乙烯-丙烯酸共聚物的羧基爲0.63當 量)、48%NaOH水溶液6.9質量份(相對於乙烯-丙烯酸共 聚物的羧基爲0.15當量)、松油脂肪酸(Harima (:1^11^〇&amp;13公司製「1^^11?人3」)3.5質量份、離子交換 水7 92.6質量份,加入於具備有具有攪拌機、溫度計、溫 度控制器之乳化設備的熱壓器中並密封,在150 °C及5大氣 壓下高速攪拌3小時,然後冷卻至30°C。接著添加含環氧 丙氧基的砍院偶合劑(Momentive Performance Materials (舊公司名稱:GE Toshiba Silicone)公司製「TSL 8350 」:r-環氧丙氧基丙基三甲氧矽烷)4質量份、碳二 醯亞胺(Mw: 2,700、固形份40質量% ) 31.2質量份、離 子交換水72.8質量份,攪拌10分鐘而調製出乙烯-不飽和 羧酸共聚物與羧酸聚合物之乳化物(乳化液)(固形份濃 度約20質量%、依據JISK683 3所測定)。 接著於所得之乳化物中,依序加入表面積平均粒徑 -71 - 201206694 4~6nm (標稱値)的膠態二氧化矽(a )(日產化學公司 製「Snowtex (註冊商標)XS」:固形份濃度20質量% ) 以及表面積平均粒徑10〜2 Onm (標稱値)的膠態二氧化矽 (b)(日產化學公司製「Snowtex (註冊商標)40」;固 形份濃度40質量%),充分混合兩者後,添加含環氧丙氧 基的矽烷偶合劑(信越化學工業公司製「KBM403」:固 形份濃度1〇〇質量%),接著添加作爲偏釩酸鹽之偏釩酸 鈉(新興化學工業公司製「偏釩酸鈉」;固形份濃度約66 質量%)。然後再將經丙烯酸改質的環氧樹脂(荒川化學 工業公司製「Modepics (註冊商標)302」:固形份濃度 33.5質量%)添加於此混合物,而調製出內面用水系亮面 樹脂組成物。 於內面用水系亮面樹脂組成物的調製時,各成分的混 合量(或混合比),膠態二氧化矽(a ):膠態二氧化矽 (b)(質量比)=5 0 : 5 0,無機成分:樹脂成分(上述乳 化物的全固形份與經丙烯酸改質的環氧樹脂之合計量)( 質量比)=30 : 70〜95 : 5,經丙烯酸改質的環氧樹脂相對 於上述乳化物的全固形份9 5質量份爲5質量份(樹脂成分 中爲5質量%),含環氧丙氧基的矽烷偶合劑相對於無機 成分與樹脂成分之合計100質量份爲10質量份,偏釩酸鹽 相對於無機成分與樹脂成分之合計100質量份爲1質量份。 (附有內面亮面層之黑色金屬板的製作(內面用水系 亮面層的形成))S-70-201206694 (Preparation of inner surface water-based glossy resin composition) First, an emulsion (emulsion) of an ethylene-unsaturated carboxylic acid copolymer and a carboxylic acid polymer is prepared. In other words, an ethylene-acrylic acid copolymer ("Primacor (registered trademark) 59901" manufactured by Dow Chemical Co., Ltd.; constituent unit derived from acrylic acid: 20% by mass, mass average molecular weight (Mw): 20 , 〇〇〇, melt index: 1300, strontium: 150) 200.0 parts by mass, a polymaleic acid aqueous solution as a carboxylic acid polymer (Nonpol (registered trademark) PMA-50W, manufactured by Nippon Oil Co., Ltd., Mw: about 1 100 (polystyrene-converted), 5% by mass of 8.0 parts by mass, 35.5 parts by mass of triethylamine (0.63 equivalent to carboxyl group of ethylene-acrylic acid copolymer), and 6.9 parts by mass of 48% aqueous NaOH solution (relative to ethylene) - the carboxyl group of the acrylic copolymer is 0.15 equivalent), 3.5 parts by mass of pine oil fatty acid ("1^^11? person 3" manufactured by Harima (13^11^〇&amp; 13 company), and 79.2 parts by mass of ion-exchanged water, It was added to an autoclave equipped with an emulsification apparatus equipped with a stirrer, a thermometer, and a temperature controller, and sealed, and stirred at a high speed at 150 ° C and 5 atm for 3 hours, and then cooled to 30 ° C. Then, a propylene oxide-containing oxide was added. Base deforestation coupling agent (Momentive Perf Ormance Materials (old company name: GE Toshiba Silicone) company "TSL 8350": r-glycidoxypropyl trimethoxane) 4 parts by mass, carbodiimide (Mw: 2,700, solid content 40% by mass) 31.2 parts by mass, 72.8 parts by mass of ion-exchanged water, and stirred for 10 minutes to prepare an emulsion (emulsion) of the ethylene-unsaturated carboxylic acid copolymer and the carboxylic acid polymer (solid content concentration of about 20% by mass, according to JIS K683 3 Then, in the obtained emulsion, colloidal cerium oxide (a) having a surface area average particle diameter of -71 - 201206694 4 to 6 nm (nominal 値) was sequentially added (Snowtex (registered trademark) )XS": solid content concentration: 20% by mass) and colloidal cerium oxide (b) having a surface area average particle diameter of 10 to 2 Onm (nominal 値) (Snowtex (registered trademark) 40" manufactured by Nissan Chemical Co., Ltd.; After the mixture was sufficiently mixed, a decane coupling agent containing a glycidoxy group ("KBM403" manufactured by Shin-Etsu Chemical Co., Ltd.: solid content concentration: 1% by mass) was added, followed by addition as a metavanadate Sodium metavanadate (emerging chemistry "Sodium metavanadate" manufactured by the company; solid concentration of about 66% by mass. Then epoxy resin modified with acrylic acid (Modepics (registered trademark) 302" manufactured by Arakawa Chemical Industries Co., Ltd.: solid concentration of 33.5 mass %)) The mixture was added to prepare a water-based glossy resin composition on the inner surface. In the preparation of the water-based glossy resin composition on the inner surface, the mixing amount (or mixing ratio) of each component, colloidal cerium oxide (a): colloidal cerium oxide (b) (mass ratio) = 5 0 : 50, inorganic component: resin component (the total solid content of the above emulsion and the epoxy resin modified by epoxy resin) (mass ratio) = 30: 70 to 95: 5, acrylic modified epoxy resin 5 parts by mass of the total solid content of the above-mentioned emulsion is 5 parts by mass (5% by mass in the resin component), and the total amount of the decane coupling agent containing a glycidoxy group is 100 parts by mass based on the total of the inorganic component and the resin component. 10 parts by mass of the metavanadate is 1 part by mass based on 100 parts by mass of the total of the inorganic component and the resin component. (The production of a black metal plate with a glossy inner surface (formation of the inner surface water-based glossy layer))

S -72- 201206694 藉由棒塗佈裝置,以使乾燥質量成爲〇.5g/m2之方式 ,將內面用水系亮面樹脂組成物塗佈於形成有黑色層之底 層處理金屬板的內面(不具有黑色層之底層處理面),在 乾燥溫度170 °C下乾燥60秒,形成內面用水系亮面層,而 製作出附有內面亮面層之黑色金屬板(表面具有黑色層, 內面具有亮面層之金屬板)。 (表面用溶劑系亮面樹脂組成物5的調製) 於聚酯胺基甲酸酯樹脂(東洋紡績股份有限公司製「 Vylon UR-3 500」:重量平均分子量 40,000、Tg = 1 0°C、羥 値10mgKOH/g '固形份濃度40質量% ) 76質量份中,加入 稀釋劑(Nippon Paint公司製「N Thinner 450」)200質量 份進行稀釋並攪拌,溶解後加入交聯劑(DIC公司製「 Super Beckolite TD-126」:丁基化苯並胍胺樹脂;重量 平均分子量600、固形份濃度60%) 12.7質量份,持續攪拌 並溶解。接著加入預先將酸硬化觸媒(楠本化成公司製「 NACURE 5225」)4.6質量份溶解於稀釋劑之86.6質量份 之溶液,並依序加入消光劑(Fuji Silysia公司製「MIBK Silica Slurry」;固形份濃度8質量%) 10質量份,及聚乙 烯蠟(〇丨化31^113&lt;:公司製「又-20?-2」)10.2質量份。所 得之溶劑系亮面樹脂組成物5,係由基質樹脂76質量%、 交聯劑1 9質量%、及聚乙烯蠟5質量%所構成,並使用外層 爲酸硬化觸媒4.6質量%、消光劑(Silica ) 2質量%者。 -73- 201206694 (附有表內面亮面層之黑色金屬板的製作(表面用溶 劑系亮面層的形成)) 藉由棒塗佈裝置,以使乾燥質量成爲3 g/m2之方式, 將表面用溶劑系亮面樹脂組成物5塗佈於上述附有內面亮 面層之黑色金屬板的表面(具有黑色層之面),在乾燥溫 度23 0 °C下乾燥60秒,而製作出附有表內面亮面層之黑色 金屬板(表內面均具有亮面層之金屬板)。 (附有內面亮面層之黑色金屬板、附有表內面亮面層 之黑色金屬板的評估結果) 附有內面亮面層之黑色金屬板與附有表內面亮面層之 黑色金屬板的評估結果如第10表所示。 【表.1 0】..S-72-201206694 The inner surface water-based glossy resin composition is applied to the inner surface of the underlying treated metal sheet on which the black layer is formed by a bar coating apparatus so that the dry mass becomes 〇5 g/m2. (The bottom layer treated surface without black layer), dried at a drying temperature of 170 ° C for 60 seconds to form an inner surface water-based bright surface layer, and a black metal plate with an inner surface bright surface layer (the surface has a black layer) , the metal plate with a bright finish on the inside). (Preparation of solvent-based glossy resin composition 5 for the surface) to polyester urethane resin (Vylon UR-3 500, manufactured by Toyobo Co., Ltd.): weight average molecular weight 40,000, Tg = 10 °C, Hydroxylhydrazine 10 mgKOH/g 'solid content concentration: 40% by mass> To a mass of 76 parts by mass, 200 parts by weight of a diluent ("N Thinner 450" manufactured by Nippon Paint Co., Ltd.) was added, and the mixture was diluted and stirred, and then a crosslinking agent (manufactured by DIC Corporation) was added. "Super Beckolite TD-126": butylated benzoguanamine resin; weight average molecular weight of 600, solid content of 60%) 12.7 parts by mass, stirring and dissolving. Then, a solution of 4.6 parts by mass of an acid hardening catalyst ("NACURE 5225" manufactured by Kawamoto Chemical Co., Ltd.) dissolved in 86.6 parts by mass of a diluent was added, and a matting agent ("MIBK Silica Slurry" manufactured by Fuji Silysia Co., Ltd.; solid type) was sequentially added thereto. The concentration of 8% by mass) was 10 parts by mass, and 10.2 parts by mass of polyethylene wax (Zhehua 31^113 &lt;: "-20?-2" manufactured by the company). The obtained solvent-based glossy resin composition 5 was composed of 76% by mass of a matrix resin, 19% by mass of a crosslinking agent, and 5% by mass of a polyethylene wax, and the outer layer was an acid-hardening catalyst of 4.6% by mass, and matting was used. Agent (Silica) 2% by mass. -73- 201206694 (Preparation of a black metal plate with a bright finish on the surface (formation of a solvent-based bright surface layer)) With a bar coating device, the dry mass is 3 g/m2. The solvent-based glossy resin composition 5 was applied to the surface (the surface having the black layer) of the black metal plate with the inner surface bright layer, and dried at a drying temperature of 230 ° C for 60 seconds. A black metal plate with a glossy finish on the inside of the watch (a metal plate with a bright finish on the inside of the watch) is attached. (Evaluation results of a black metal plate with a bright inner surface and a black metal plate with a bright inner surface) A black metal plate with a glossy inner surface and a glossy finish on the inside The evaluation results of the ferrous metal plate are shown in Table 10. [Table.1 0]..

S 實 驗 例 底層處理 附著量 (mg/m2) 附有內面亮谊 之黑色金屬1 i層 附有表內面亮面層之黑色金屬板y 評 估 面 SST 時間 SST 循環 導電性 SST 時間 SST 循環 0〇CT 彎 曲加工 性 耐候性 耐膠帶 剝離性 10—1 12 表 96 0 .— 168 ◎ 1T 〇 10-2 20 表 96 〇 192 ◎ 0T 〇 10-3 40 表 120 ◎ 216 @ OT ◎ ◎ 10一4 60 表 144 © 一 240 ◎ OT ◎ ◎ 10-5 80 表 144 ◎ 一 240 ◎ ; 0T ◎ ◎ 10—6 100 表 144 © 一 / 264 ◎ 1T ◎ ◎ 10-7 117 表 144 ◎ 一. 264 ◎ 2T 〇 〇 10-8 .120 表 144 〇 — 264 ◎ 3T 〇 △ 10—9 8 表 72 Δ —· 16B ◎ 2T Δ 〇 10—10 0 表 72 Δ 一. 168 ◎ 3T Δ A 10-3 40 內 96 〇 ◎ 一 一 一 —- —. 10-4 Γ 60 內 120 0 ◎ — — _ 1 10—5 80 內 120 〇 ◎ — — 一 _ 10—6 100 內 120 0 〇 — — —.. .一 — 10—10 0 內 48 Δ ◎ — — — '—* — 10—8 .120 內 120 Δ △ — — — .一 — -74- 201206694 實驗例11-1〜11-9:附有內面亮面層之黑色金屬板以 及附有表內面亮面層之黑色金屬板的製作 (底層處理組成物的調製) 與實驗例1 〇_ 1相同地調製出底層處理組成物。 (底層處理金屬板的製作) 藉由手動輥塗佈裝置,以乾燥質量計附著 0〜120mg/m2之方式,將調製出之底層處理組成物塗佈於 熔融鍍鋅鋼板(GI; Zn附著量45 g/m2 )的表內面,在乾 燥溫度12(TC下乾燥60秒而製作出底層處理金屬板。 (附有內面亮面層之黑色金屬板的製作) 使用上述所得之底層處理金屬板,除此之外,其他與 實驗例10-1相同而製作出附有內面亮面層之黑色金屬板。 (附有表內面亮面層之黑色金屬板的製作) 使用上述所得之底層處理金屬板,除此之外,其他與 實驗例10-1相同而製作出附有表內面亮面層之黑色金屬板 〇 (附有內面亮面層之黑色金屬板、附有表內面亮面層 之黑色金屬板的評估結果) 附有內面亮面層之黑色金屬板與附有表內面亮面曆之 黑色金屬板的評估結果如第11表所示。 -75- 201206694 【表1 1】 實 驗 例 底層處理 附著量 (mg/m2) 附有內面亮面層 之黑色金屬板 附有表內面亮面層之黑色金屬板 評 估 面 SST 時間 SST 循環 導電性 SST 時間 SST 循環 (TCT 彎 曲力口工 性. 耐候性 耐膠帶 剝離性 11-1 12 表 120 ◎ 192 ◎ .2T ◎ 〇 11-2 40 表 120 @ — 216 © 1T ◎ 11-3 60 表 144 ◎ _ 240 ◎ 1T ◎ ◎ 11—4 80 表 168 ◎ 一 · 264 1T ◎ ◎ 11 一 5 100 衷 168 — 288 @ 2T @ 〇 11-6 :117 表 168 ◎ .一 28B ◎ 3T © △ 11-7 120 表 168 ◎ — 288 ◎ 4T ◎ Δ 11 一 8 8 .表 96 〇 — 192 ◎ 2T 〇 〇 11—9 0 表 96 〇 .II _ · 192 ◎ 4T 〇 △ 11-2 40 內 144 〇 〇 — — 一 — 一. 11 一 3 60 內 168 〇 〇 — 一 —... —&quot;圓 .11-4 80 內 168 ◎ 0 — 一 — 11-5 100 內 144 ◎ Δ 一 一 — 一 11-9 0 內 72 Δ 〇 —' 一 .— _ 11—7 120 內 144 〇 Δ — —* — •— - 實驗例12-1〜12-8 :附有內面亮面層之黑色金屬板以 及附有表內面亮面層之黑色金屬板的製作 (底層處理組成物的調製) 於酸性膠態二氧化矽(日產化學公司製「Snowtex (註冊商標)〇」)〇〜70質量份中,加入重磷酸鋁(米山 化學公司製)〇〜70質量份及純水,相對於酸性膠態二氧化 矽與重磷酸鋁之合計1〇〇質量份,添加聚丙烯酸(日本純 藥公司製「Jurymer AC-10-LP」0.5質量份,然後添加矽 烷偶合劑(信越化學工業公司製「KBM403」)7.5質量份 而調製出底層處理組成物。 (底層處理金屬板的製作) 藉由手動輥塗佈裝置,以乾燥質量計附著60mg/m2之 -76-S Experimental Example Bottom Treatment Adhesion (mg/m2) Black metal with internal lightness 1 i layer with black metal plate with bright surface inside surface y Evaluation surface SST Time SST Cyclic conductivity SST Time SST Cycle 0 〇CT Bending workability Weather resistance Tape peeling resistance 10-1 12 Table 96 0 .— 168 ◎ 1T 〇10-2 20 Table 96 〇192 ◎ 0T 〇10-3 40 Table 120 ◎ 216 @ OT ◎ ◎ 101-4 60 Table 144 © 240 ◎ OT ◎ ◎ 10-5 80 Table 144 ◎ A 240 ◎ ; 0T ◎ ◎ 10—6 100 Table 144 © A / 264 ◎ 1T ◎ ◎ 10-7 117 Table 144 ◎ I. 264 ◎ 2T 〇〇10-8 .120 Table 144 〇—264 ◎ 3T 〇△ 10—9 8 Table 72 Δ —· 16B ◎ 2T Δ 〇10—10 0 Table 72 Δ I. 168 ◎ 3T Δ A 10-3 40 〇◎一一一———. 10-4 Γ 60 Within 120 0 ◎ — — _ 1 10—5 80 Within 120 〇 ◎ — — _ 10—6 100 Within 120 0 〇 — — —. 10—10 0 Within 48 Δ ◎ — — — '—* — 10—8 .120 Within 120 Δ △ — — — . — — — — — — — — — — — — — — — — — — — — — — Black shiny surface of the metal plate in layers with the table and the inner surface of the metal plate surface bright black layers produced (primer treatment composition modulation) Experimental Example in the same manner to prepare a composition for a primer treatment 〇_ 1. (Production of the underlying treated metal sheet) The prepared underlayer treatment composition was applied to the hot-dip galvanized steel sheet (GI; Zn adhesion amount by means of a manual roll coating apparatus to adhere 0 to 120 mg/m2 on a dry mass basis) 45 g/m2 ) of the inner surface of the watch, dried at a drying temperature of 12 (TC for 60 seconds to produce a bottom treated metal plate. (Preparation of a black metal plate with a bright inner layer) In the same manner as in Experimental Example 10-1, a black metal plate with an inner glossy surface layer was produced. (The production of a black metal plate with a bright surface layer on the inside of the watch) In the same manner as in Experimental Example 10-1, a black metal plate with a bright surface layer on the inside of the watch (a black metal plate with an inner glossy surface layer, attached with a table) was prepared. Evaluation results of the black metal plate on the inner surface of the bright surface) The evaluation results of the black metal plate with the inner surface finish and the black metal plate with the bright surface on the inside are shown in Table 11. -75- 201206694 [Table 1 1] Experimental example bottom layer treatment adhesion (mg/m2) The black metal plate on the surface is covered with a black metal plate on the surface of the surface. Evaluation surface SST Time SST Cyclic conductivity SST Time SST cycle (TCT bending force workability. Weather resistance tape peeling 11-1 12 Table 120 ◎ 192 ◎ .2T ◎ 〇 11-2 40 Table 120 @ — 216 © 1T ◎ 11-3 60 Table 144 ◎ _ 240 ◎ 1T ◎ ◎ 11—4 80 Table 168 ◎ One· 264 1T ◎ ◎ 11 A 5 100 168 168 — 288 @ 2T @ 〇11-6 :117 Table 168 ◎. A 28B ◎ 3T © △ 11-7 120 Table 168 ◎ — 288 ◎ 4T ◎ Δ 11 -8 8 . Table 96 〇 — 192 ◎ 2T 〇 〇11—9 0 Table 96 〇.II _ · 192 ◎ 4T 〇 △ 11-2 40 144 〇〇 — — one — one. 11 one 3 60 168 〇〇 — one —... —&quot; 11-4 80 168 ◎ 0 — 1 — 11-5 100 144 ◎ Δ 一 一 — 一 11-9 0 内 72 Δ 〇 — ' 一 . — _ 11 — 7 120 144 〇 Δ — —* — • — - Experimental Examples 12-1 to 12-8: Fabrication of a black metal plate with a glossy inner surface and a black metal plate with a glossy finish on the inside (bottom layer) For the preparation of the chemical composition, ~70 parts by mass of aluminum phosphate (manufactured by Mishan Chemical Co., Ltd.) is added to the acid colloidal cerium oxide ("Snowtex (registered trademark) 〇" manufactured by Nissan Chemical Co., Ltd.). Pure water, 0.5 parts by mass of a total of acrylic colloidal cerium oxide and aluminum phosphite, added with polyacrylic acid (Jurymer AC-10-LP, manufactured by Nippon Pure Chemical Co., Ltd.), and then a decane coupling agent ( The bottom layer treatment composition was prepared by 7.5 parts by mass of "KBM403" manufactured by Shin-Etsu Chemical Co., Ltd.). (Preparation of the underlying treated metal sheet) By means of a manual roll coating device, 60 mg/m2 of -76- is adhered to the dry mass meter.

S 201206694 方式’將調製出之底層處理組成物塗佈於電鍍鍍鋅鋼板( EG ; Zn附著量20 g/m2)的表內面,在乾燥溫度120〇c下乾 燥60秒而製作出底層處理金屬板。 (附有內面亮面層之黑色金屬板的製作) 使用上述所得之底層處理金屬板,除此之外,其他與 實驗例10-1相同而製作出附有內面亮面層之黑色金屬板。 (附有表內面亮面層之黑色金屬板的製作) 使用上述所得之底層處理金屬板,除此之外,其他與 實驗例10-1相同而製作出附有表內面亮面層之黑色金屬板 (附有內面亮面層之黑色金屬板、附有表內面亮面層 之黑色金屬板的評估結果) 附有內面亮面層之黑色金屬板與附有表內面亮面層之 黑色金屬板的評估結果如第12表所示° • 77- 201206694 Ιήΐ2] 實 驗 例 酸性膠態二氧化 矽與重磷酸鋁之 混合比 (質量份) 附有內面亮面層 之黑色金屬板 附有表內面亮面層之黑色金屬板 SST 時間 SST 循環 SST 時間 SST 循環 0°CT 彎 曲加工 性 耐候性 耐膠帶 剝離性 二餌化矽 重磷酸 12—1 35 65 72 〇 166 0 1T 〇 ◎ 12—2 40 60 96 〇 192 © 1T ◎ ◎ 12-3 45 55 120 ◎ 240 ◎ 0T ◎ ◎ 12—4 50 50 144 ◎ 240 ◎ 0T ◎ ◎ 12—5 55 45 144 ◎ 240 ◎ 0T © ◎ 12-6 60 40 144 〇 240 〇 1T ◎ ◎ 12—7 65 3S 120 Δ 144 〇 4T 〇 A 12-8 70 30 48 A 120 △ 5T Δ △ 實驗例13-1~13-8:附有內面亮面層之黑色金屬板以 及附有表內面亮面層之黑色金屬板的製作 (底層處理組成物的調製) 於酸性膠態二氧化矽(曰產化學公司製「Snowtex (註冊商標)〇」)55質量份中,加入重磷酸鋁(米山 化學公司製)45質量份及純水,相對於酸性膠態二氧化矽 與重磷酸鋁之合計1〇〇質量份,添加聚丙烯酸(日本純藥 公司製「Jurymer AC-10-LP」0〜1.2質量份,然後添加矽 烷偶合劑(信越化學工業公司製「KBM403」)7.5質量份 而調製出底層處理組成物。 (底層處理金屬板的製作) 藉由手動輥塗佈裝置,以乾燥質量計附著60mg/m2之 方式,將調製出之底層處理組成物塗佈於電鍍鍍鋅鋼板( EG ; Zn附著量20 g/m2 )的表內面,在乾燥溫度120°C下乾 燥60秒而製作出底層處理金屬板。S 201206694 Method 'Apply the prepared underlayer treatment composition to the inner surface of an electrogalvanized steel sheet (EG; Zn adhesion amount: 20 g/m2), and dried at a drying temperature of 120 ° C for 60 seconds to prepare an underlayer treatment. Metal plate. (Production of a black metal plate with an inner surface smoothing layer) A black metal with an inner surface bright surface layer was produced in the same manner as in Experimental Example 10-1 except that the metal sheet obtained by the above-mentioned underlayer treatment was used. board. (Production of a black metal plate with a bright surface layer on the inside of the table) The same as in Experimental Example 10-1 except that the underlying surface treated metal plate was used, and the surface bright surface layer was prepared. Black metal plate (evaluated with a black metal plate with a bright inner surface and a black metal plate with a bright inner surface). A black metal plate with a bright inner surface and a bright inner surface. The evaluation results of the ferrous metal plate of the surface layer are shown in Table 12. ° 77- 201206694 Ιήΐ2] The mixing ratio of the acidic colloidal cerium oxide to the aluminum phosphate (mass) is attached. The metal plate is attached with a black metal plate on the surface of the surface. SST Time SST Cycle SST Time SST Cycle 0°CT Bending processability Weather resistance Tape peeling resistance Two-bait 矽 Phosphoric acid 12-1 35 65 72 〇166 0 1T 〇 ◎ 12—2 40 60 96 〇192 © 1T ◎ ◎ 12-3 45 55 120 ◎ 240 ◎ 0T ◎ ◎ 12—4 50 50 144 ◎ 240 ◎ 0T ◎ ◎ 12—5 55 45 144 ◎ 240 ◎ 0T © ◎ 12-6 60 40 144 〇240 〇1T ◎ ◎ 12—7 65 3S 120 Δ 14 4 〇4T 〇A 12-8 70 30 48 A 120 △ 5T Δ △ Experimental Example 13-1~13-8: Black metal plate with a bright inner surface and ferrous metal with a glossy finish on the inside Preparation of the board (modulation of the underlying treatment composition) 45 parts by mass of aluminum phosphate (manufactured by Miyama Chemical Co., Ltd.) was added to 55 parts by mass of acidic colloidal cerium oxide (Snowtex (registered trademark) 曰 manufactured by Seiko Chemical Co., Ltd.). And 1 part by mass of the total of the acidic colloidal cerium oxide and the aluminum phosphite, and added polyacrylic acid (Jurymer AC-10-LP, manufactured by Nippon Pure Chemical Co., Ltd.) in an amount of 0 to 1.2 parts by mass, and then added 7.5 parts by mass of a decane coupling agent ("KBM403" manufactured by Shin-Etsu Chemical Co., Ltd.) was prepared to prepare a primer composition. (Preparation of a metal sheet for underlayer treatment) A method of attaching 60 mg/m2 to a dry mass by a manual roll coating device The prepared underlayer treatment composition was applied onto the inner surface of an electrogalvanized steel sheet (EG; Zn adhesion amount: 20 g/m2), and dried at a drying temperature of 120 ° C for 60 seconds to prepare a bottom-treated metal sheet.

-78- 201206694 (附有內面亮面層之黑色金屬板的製作) 使用上述所得之底層處理金屬板,除此之外,其他與 實驗例10-1相同而製作出附有內面亮面層之黑色金屬板。 (附有表內面亮面層之黑色金屬板的製作) 使用上述所得之底層處理金屬板,除此之外,其他與 實驗例10-1相同而製作出附有表內面亮面層之黑色金屬板 (附有內面亮面層之黑色金屬板、附有表內面亮面層 之黑色金屬板的評估結果) 附有內面亮面層之黑色金屬板與附有表內面亮面層之 黑色金屬板的評估結果如第13表所示。 【表13】 實 驗 例 聚丙烯酸添加量 附有內Β 之黑色 δ龛面層 查屬疲 附有表內面亮面層之黑色金屬板 (質量份) SST 時間 SST 循環 SST 時間 SST 循環 (TCT彎 曲加工 性 耐候性 耐膠帶 剝離性 13-1 0.2 96 0 168 ◎ 1T ◎ 13-2 0.4 96 〇 192 ◎ στ ◎ ◎ 13-3 0.5 144 @ 240 ◎ οτ ◎ ◎ 13—4 0.5 144 © 240 ◎ 0Τ ◎ ◎ 13-5 αβ 144 ◎ Z40 ◎ 0Τ ◎ © 13—6 1.0 144 ◎ 240 ◎ 2Τ © 〇 13-7 0 72 A 168 IT @ | ◎ 13—8 1.2 144 ◎ 144 4T ◎ Δ 實驗例:附有內面亮面層之黑色金屬板以 及附有表內面亮面層之黑色金屬板的製作 -79- 201206694 (底層處理組成物的調製) 於酸性膠態二氧化矽(日產化學公司製「Snowtex (註冊商標)〇」)55質量份中,加入重磷酸鋁(米山 化學公司製)45質量份及純水,相對於酸性膠態二氧化矽 與重磷酸鋁之合計100質量份,添加聚丙烯酸(日本純藥 公司製「Jurymer AC-10-LP」0.5質量份,然後添加矽烷 偶合劑(信越化學工業公司製「KBM403」)0〜17質量份 而調製出底層處理組成物。 (底層處理金屬板的製作) 藉由手動輥塗佈裝置,以乾燥質量計附著60mg/m2之 方式,將調製出之底層處理組成物塗佈於電鍍鍍鋅鋼板( EG ; Zn附著量20 g/m2 )的表內面,在乾燥溫度120°C下乾 燥60秒而製作出底層處理金屬板。 (附有內面亮面層之黑色金屬板的製作) 使用上述所得之底層處理金屬板,除此之外,其他與 實驗例10-1相同而製作出附有內面亮面層之黑色金屬板。 (附有表內面亮面層之黑色金屬板的製作) 使用上述所得之底層處理金屬板,除此之外’其他與 實驗例10-1相同而製作出附有表內面亮面層之黑色金屬板 201206694 (附有內面亮面層之黑色金屬板、附有表內面亮面層 之黑色金屬板的評估結果) 附有內面亮面層之黑色金屬板與附有表內面亮面層之 黑色金屬板的評估結果如第14表所示。 【表1 4】 實 驗 例 矽烷偶合 劑添加量 (質量份) 附有內面亮面層 之黑色金屬板 附有表內面亮面層之黑色金屬板 SST 時間 SST 循環 SST 時間 SST 循環 OtT彎 曲加工 性 耐候性 耐膠帶 剝離性 14 一 1 3.0 120 ◎ 192 ◎ 1T 〇 14-2 5,0 144 ◎ 240 ◎ 0T ◎ ◎ 14-3 7.5 144 ◎ 240 ◎ 0T ◎ 14-4 10.0 144 ◎ 240 ◎ 0T ◎ ◎ 14一5 12 5 144 © 240 ◎ 0T ◎ 14-6 15.0 120 ◎ 240 ◎ 1T. ◎ ◎ 14-7 0 72 A 168 ◎ 3T 〇 △ 14-8 17.0 驼 〇 144 〇 3T 〇 △ 實驗例15-1〜15-10 :附有亮面層之黑色金屬板的製作 (底層處理組成物的調製) 於酸性膠態二氧化矽(日產化學公司製「Snowtex (註冊商標)〇」)55質量份中,加入重磷酸鋁(米山 化學公司製)45質量份及純水,相對於酸性膠態二氧化矽 與重磷酸鋁之合計1〇〇質量份,添加聚丙烯酸(日本純藥 公司製「Jurymer AC-10-LP」0.5質量份,然後添加矽烷 偶合劑(信越化學工業公司製「1&lt;:81^403」)7.5質量份而 調製出底層處理組成物。 (底層處理金屬板的製作) 藉由手動輥塗佈裝置,以乾燥質量計附著60mg/m2之 -81 - 201206694 方式’將調製出之底層處理組成物塗佈於電鍍鍍鋅鋼板( EG ; Zn附著量20 g/m2 )的表內面,在乾燥溫度120°C下乾 燥60秒而製作出底層處理金屬板。 (溶劑系亮面樹脂組成物6的調製) 使用下列高分子聚酯系樹脂、聚酯胺基甲酸酯樹脂、 或是低分子聚酯系樹脂(均爲亮面樹脂組成物4的調製中 所使用之樹脂)來取代聚酯胺基甲酸酯樹脂(Vylon UR-3500 ), 除此 之外, 其他與 實驗例 10-1 的 ( 表面用 溶劑系 亮面樹脂組成物5的調'製)相同而調製出溶劑系亮面樹脂 組成物6。 G : Vylon 28SS、重量平均分子量 1 5,000~20,000、 丁§ = 68乞、羥値6.5 J : Super Beckolite M-68 0 1 -3 0、重量平均分子量 1 5,000、Tg72°C、羥値 1 0·0 K: Beckolite 46-118、重量平均分子量 1,500、Tg20 t、羥値1 2 0 L : BeckoliteM-6405-50、重量平均分子量 2,'500、 Tg42°C、羥値 120 M : Beckolite M-6402-50、重量平均分子量 2,5 00、 Tgl0°C、羥値 120 〇:乂丫1〇111;11-3500 '重量平均分子量 40,000、丁旦=10 °C、羥値1 0 P : Super Beckolite M-6805 -40、重量平均分子量-78-201206694 (Manufacturing of a black metal plate with a bright inner layer) The same as the experimental example 10-1 except that the metal sheet obtained by the above-mentioned bottom layer was used, the inner surface was produced. Layer of black metal plate. (Production of a black metal plate with a bright surface layer on the inside of the table) The same as in Experimental Example 10-1 except that the underlying surface treated metal plate was used, and the surface bright surface layer was prepared. Black metal plate (evaluated with a black metal plate with a bright inner surface and a black metal plate with a bright inner surface). A black metal plate with a bright inner surface and a bright inner surface. The evaluation results of the ferrous metal plate of the top layer are shown in Table 13. [Table 13] Experimental Example Polyacrylic Acid Addition A black δ 龛 surface layer with internal enamel is a black metal plate (mass part) with a surface finish on the surface. SST Time SST Cycle SST Time SST Cycle (TCT Bending) Processability Weather resistance Tape peeling resistance 13-1 0.2 96 0 168 ◎ 1T ◎ 13-2 0.4 96 〇192 ◎ στ ◎ ◎ 13-3 0.5 144 @ 240 ◎ οτ ◎ ◎ 13-4 0.5 144 © 240 ◎ 0Τ ◎ ◎ 13-5 αβ 144 ◎ Z40 ◎ 0Τ ◎ © 13—6 1.0 144 ◎ 240 ◎ 2Τ © 〇13-7 0 72 A 168 IT @ | ◎ 13—8 1.2 144 ◎ 144 4T ◎ Δ Experimental example: with Manufacture of a black metal plate with a glossy finish and a black metal plate with a bright finish on the surface -79-201206694 (Preparation of the underlying treatment composition) in acidic colloidal cerium oxide (Snowtex (made by Nissan Chemical Co., Ltd.) 45 parts by mass of aluminum phosphite (manufactured by Mishan Chemical Co., Ltd.) and pure water, and 100 parts by mass of the total of the acidic colloidal cerium oxide and aluminum phosphite, and polyacrylic acid is added to 55 parts by mass. "Jurymer AC-10-LP" made by Nippon Pure Chemical Co., Ltd. 5 parts by mass, and then 0 to 17 parts by mass of a decane coupling agent ("KBM403" manufactured by Shin-Etsu Chemical Co., Ltd.) was added to prepare an underlayer treatment composition. (Preparation of a bottom-treated metal sheet) By a manual roll coating device, The dry mass meter was attached to a method of 60 mg/m2, and the prepared underlayer treatment composition was applied to the inner surface of an electrogalvanized steel sheet (EG; Zn adhesion amount: 20 g/m2), and dried at a drying temperature of 120 ° C. The bottom layer of the metal sheet was produced in the second. (Production of the black metal sheet with the inner surface smooth layer) The same procedure as in the experimental example 10-1 was carried out except that the metal sheet having the inner surface of the bright surface layer was used. A black metal plate with a bright inner surface. (Manufacturing of a black metal plate with a bright finish on the inside of the watch) Using the underlayer treated metal plate obtained above, except that 'others are the same as Experimental Example 10-1. A black metal plate with a glossy finish on the inside of the watch 201206694 (a black metal plate with a glossy inner surface and a black metal plate with a glossy finish on the inside) is produced. Layer of black metal plate with inner surface The evaluation results of the black metal plate of the surface layer are shown in Table 14. [Table 1 4] Experimental Example Addition amount of decane coupling agent (mass parts) Black metal plate with a bright inner surface is attached with a bright surface inside the surface Layer black metal plate SST time SST cycle SST time SST cycle OtT bending workability weather resistance tape peeling resistance 14 1 1 3.0 120 ◎ 192 ◎ 1T 〇 14-2 5,0 144 ◎ 240 ◎ 0T ◎ ◎ 14-3 7.5 144 ◎ 240 ◎ 0T ◎ 14-4 10.0 144 ◎ 240 ◎ 0T ◎ ◎ 14 to 5 12 5 144 © 240 ◎ 0T ◎ 14-6 15.0 120 ◎ 240 ◎ 1T. ◎ ◎ 14-7 0 72 A 168 ◎ 3T 〇 △ 14-8 17.0 Camel 144 〇 3T 〇 △ Experimental Example 15-1 to 15-10: Preparation of a black metal plate with a bright surface layer (modulation of the underlying treatment composition) in acidic colloidal cerium oxide (Nissan) 45 parts by mass of aluminum diphosphate (manufactured by Mishan Chemical Co., Ltd.) and pure water were added to 55 parts by mass of "Snowtex (registered trademark)" manufactured by Chemical Co., Ltd., and the total amount of acidic colloidal cerium oxide and aluminum phosphate was 1 〇. 〇Minutes, add polyacrylic acid (Jury, manufactured by Nippon Pure Chemical Co., Ltd.) 0.5 parts by mass of mer AC-10-LP, and then 7.5 parts by mass of a decane coupling agent ("1 &lt;: 81^403" manufactured by Shin-Etsu Chemical Co., Ltd.) was added to prepare a primer composition. (Production of the underlying treated metal plate) The prepared underlying treatment composition was applied to an electrogalvanized steel sheet (EG; Zn by a manual roll coating apparatus to adhere to a dry mass meter of -80 - 201206694 mode of 60 mg/m2). The inner surface of the surface having an adhesion amount of 20 g/m2 was dried at a drying temperature of 120 ° C for 60 seconds to prepare a bottom treated metal sheet. (Preparation of solvent-based glossy resin composition 6) The following polymer polyester resin, polyester urethane resin, or low molecular weight polyester resin (all of which are in the preparation of glossy resin composition 4) are used. The resin used was replaced by a polyester urethane resin (Vylon UR-3500), and other methods of the solvent-based glossy resin composition 5 of the surface of Experimental Example 10-1 were used. The solvent-based glossy resin composition 6 was prepared in the same manner. G : Vylon 28SS, weight average molecular weight 1 5,000~20,000, D = § = 68 乞, hydroxy 値 6.5 J : Super Beckolite M-68 0 1 - 3 0, weight average molecular weight 1 5,000, Tg 72 ° C, oxindole 1 0 · 0 K: Beckolite 46-118, weight average molecular weight 1,500, Tg20 t, oxindole 1 2 0 L : Beckolite M-6405-50, weight average molecular weight 2, '500, Tg 42 ° C, oxonium 120 M : Beckolite M -6402-50, weight average molecular weight 2,5 00, Tgl0 °C, oxindole 120 〇: 乂丫1〇111; 11-3500 'weight average molecular weight 40,000, butan = 10 °C, oxonium 10 P: Super Beckolite M-6805 -40, weight average molecular weight

S -82- 201206694 1 5,000 ' Tg3 5 °C 、羥値 1 0 Q : Super Beckolite M-680 1 -3 0、重量平均分子量 15,000、Tg72°C、羥値 10 (附有亮面層之黑色金屬板的製作) 使用上述所得之底層處理金屬板,並使用上述所得之 亮面樹脂組成物6,除此之外,其他與實驗例1〇-1相同而 製作出附有亮面層之黑色金屬板。該附有亮面層之黑色金 屬板的評估結果如第1 5表所示。 【表1 5】 實 驗 例 聚酯(胺基甲酸酯)樹脂 SST 時間 SST 循環 0°CT 彎 曲加工 性 耐候性 耐膠帶 剝離性 髙分子(胺基甲酸酯): 低分子之混合比(質量比) 羥値 mg/KOH 高分子(胺基甲酸酯) 低分子 :15-1 〇 一 10 240 @ 0T 15-2 Ο (3 0) K (70) 65 240 ◎ 0T ◎ ◎ 15-3 0(3 0). U (70) 65 216 © 0T ◎ 15-4 0 (3 0) Μ (70) 65 216 1T ◎ ◎ 15-5 P (70) L (3 0) 65 216 ◎ 1T ◎ @ 15-6 P C70) Μ (3 0) 65 216 1T ◎ @ 15-7 J C70) L (30) 65 192 2T © @ 15-8 J (7 0) Μ (30) 65 240 © 2T © ◎ 75-9 0(7 0) L (30) 75 216 © 2T ◎ © t5-10 Q 一 6.5 264 ◎ 2T © © 【圖式簡單說明】 第1圖係表示使用經表面處理的碳黑所形成之黑色層 的附著量與黑色金屬板的黑色度(L*値)之關係的圖。 第2圖係表示使用未處理的碳黑所形成之黑色層的附 著量與黑色金屬板的黑色度(L*値)之關係的圖》 第3圖係表示經表面處理的碳黑濃度與黑色金屬板的b 値(黃化)之關係的圖。 -83- 201206694 第4®係表示經表面處理的碳黑濃度與黑色金屬板的 黑色度(L*値)之關係的圖。 胃5圖係表示設置有亮面層之黑色金屬板之經表面處 理的碳黑濃度與b値(黃化)之關係的圖。 第6圖係表示設置有亮面層之黑色金屬板之經表面處 理的碳黑濃度與黑色度(L*値)之關係的圖。 第7圖係表示亮面層附著量,與黑色金屬板的光澤度 及黑色度之關係的圖。S -82- 201206694 1 5,000 ' Tg3 5 °C , oxindole 1 0 Q : Super Beckolite M-680 1 -3 0, weight average molecular weight 15,000, Tg72 ° C, oxonium 10 (black metal with bright finish) Production of a board) A ferrous metal with a glossy finish was produced in the same manner as in Experimental Example 1〇-1 except that the metal sheet obtained by the above treatment was used and the gloss resin composition 6 obtained above was used. board. The evaluation results of the black metal plate with the glossy finish are shown in Table 15. [Table 1 5] Experimental Example Polyester (urethane) resin SST Time SST Cycle 0°CT Bending processability Weather resistance Tape peeling 髙 Molecule (urethane): Mix ratio of low molecular weight (quality ) 値 値 / mg/KOH polymer (urethane) low molecular weight: 15-1 〇 a 10 240 @ 0T 15-2 Ο (3 0) K (70) 65 240 ◎ 0T ◎ ◎ 15-3 0 (3 0). U (70) 65 216 © 0T ◎ 15-4 0 (3 0) Μ (70) 65 216 1T ◎ ◎ 15-5 P (70) L (3 0) 65 216 ◎ 1T ◎ @ 15 -6 P C70) Μ (3 0) 65 216 1T ◎ @ 15-7 J C70) L (30) 65 192 2T © @ 15-8 J (7 0) Μ (30) 65 240 © 2T © ◎ 75- 9 0(7 0) L (30) 75 216 © 2T ◎ © t5-10 Q A 6.5 264 ◎ 2T © © [Simplified illustration] Figure 1 shows the black layer formed by surface-treated carbon black. A graph showing the relationship between the amount of adhesion and the blackness (L*値) of a black metal plate. Fig. 2 is a view showing the relationship between the adhesion amount of the black layer formed using the untreated carbon black and the blackness (L*値) of the black metal plate. Fig. 3 shows the surface treated carbon black concentration and black. A diagram of the relationship of b 値 (yellow) of a metal plate. -83- 201206694 Section 4® shows the relationship between the surface treated carbon black concentration and the blackness (L*値) of the ferrous metal plate. The stomach 5 diagram shows a graph of the relationship between the carbon black concentration and the b値 (yellowing) of the surface treated black metal plate. Fig. 6 is a view showing the relationship between the surface-treated carbon black concentration and the blackness (L*値) of the black metal plate provided with the glossy surface layer. Fig. 7 is a graph showing the relationship between the amount of bright surface layer adhesion and the glossiness and blackness of a black metal plate.

S -84-S -84-

Claims (1)

201206694 七、申請專利範園: 1. —種黑色金屬板,其特徵在於具有:金屬板、及形 成於該金屬板的至少單面之黑色層; 前述黑色層是由黑色組成物所構成,該黑色組成物以 1 00質量份計係包含:表面由水溶性樹脂所被覆之經表面 處理的碳黑22〜60質量份、與黏合劑樹脂20〜73質量份; 前述黑色層的乾燥質量爲0.28〜1.5 g/m2 ; 前述黑色層表面的黑色度(L*値)爲24以下。 2. 如申請專利範圍第1項之黑色金屬板,其中前述黏 合劑樹脂爲聚乙烯樹脂及/或聚胺基甲酸酯樹脂。 3. 如申請專利範圍第2項之黑色金屬板,其中前述聚 乙烯樹脂是由烯烴-«,/3-不飽和羧酸共聚物、不飽 和羧酸聚合物、及含噁唑啉基的聚合物所構成: 相對於烯烴- α,;3-不飽和羧酸共聚物與α,不飽和 羧酸聚合物之合計1〇〇質量份,係含有前述含噁唑啉基的 聚鏈胺甲至聚 黑 述由該苯的、 述 前藉,二組醇。前 中並成、群甲成中 其,而酯之二構其 , 脂應酸成烷所 , 板樹反氰組己分板 屬醋長異所環成屬 金酸延二酯4-醇金 色甲鏈苯酸1’元色 黑基行甲氰有多黑 之胺進由異含的之 項聚物自二及醇項 3 的合選烷以元1J 第基聚..甲,多第 圍羧預由己分之圍 。 範含酯是環成基範 分利爲酸物二醋竣利 If專脂甲合及酸有專 ^請樹基聚酯氰具請 8«申酯胺預酸員及申 2 如酸使醋氰^醇如 物4.甲劑酸異I.元 5 合 基長甲二If多 聚 胺延基烷少醚 -85- 201206694 色組成物,是將前述黏合劑樹脂添加於含有碳黑與前述水 溶性樹脂之水溶液中所調製。 6. 如申請專利範圍第1項之黑色金屬板,其中前述黑 色組成物100質量份中,進一步含有膠態二氧化矽5〜20質 量份。 7. 如申請專利範圍第1項之黑色金屬板,其中前述金 屬板於至少單面上進一步具有預先藉由底層處理所形成之 底層而成,前述底層是由含有重磷酸鋁、膠態二氧化矽及 聚丙烯酸之底層處理組成物,以使乾燥質量成爲 12〜117mg/m2之方式所形成》 8. 如申請專利範圍第7項之黑色金屬板,其中前述底 層處理組成物中,重磷酸鋁與膠態二氧化矽的含有比率爲 重磷酸鋁:膠態二氧化矽(質量比)=3 5 : 6 5~65 : 3 5,且 相對於重磷酸鋁與膠態二氧化矽之合計1 〇〇質量份,含有 聚丙烯酸0.2〜1.0質量份。 9. 如申請專利範圍第7項之黑色金屬板,其中前述底 層處理組成物中,相對於重磷酸鋁與膠態二氧化矽之合計 1〇〇質量份,進一步含有矽烷偶合劑3~1 5質量份。 10. 如申請專利範圍第1項之黑色金屬板,其中於前述 黑色層上進一步具有亮面層,該亮面層的乾燥質量爲 l~4g/m2,前述亮面層表面的黑色度(L*値)爲24以下。 1 1 .如申請專利範圍第1 0項之黑色金屬板,其中形成 前述亮面層之亮面樹脂組成物,係含有重量平均分子量 1 0,000〜25,000、Tg35〜75。(:、羥値 5mgKOH/g以上之高分 S -86- 201206694 子聚酯系樹脂。 1 2 .如申請專利範圍第1 0項之黑色金屬板,其中形成 前述亮面層之亮面樹脂組成物,係含有:將重量平均分子 量10,000〜25,000、Tg35〜75 t之高分子聚酯系樹脂,與重 量平均分子量1,500〜2,500、TglO~4 5°C之低分子聚酯系樹 脂,以高分子聚酯系樹脂:低分子聚酯系樹脂(質量比) =8 : 2~6 : 4之比率混合而成之平均羥値25mgKOH/g以上的 混合樹脂。 1 3 .如申請專利範圍第1 0項之黑色金屬板,其中形成 前述亮面層之亮面樹脂組成物,係含有重量平均分子量 3 0,000〜40,000、Tg-3~23 °C、羥値 1 〇mgKOH/g以下之聚酯 胺基甲酸酯樹脂。 14. 如申請專利範圍第10項之黑色金屬板,其中形成 前述亮面層之亮面樹脂組成物,係含有:將重量平均分子 量30,000〜40,000、Tg-3〜23°C之聚酯胺基甲酸酯樹月旨,與 重量平均分子量1,500〜2,500、TglO~45°C之低分子聚酯系 樹脂,以聚酯胺基甲酸酯樹脂:低分子聚酯系樹脂(質量 比)=2 : 8〜4 : 6之比率混合而成之平均羥値25mgKOH/g以 上的混合樹脂。 15. 如申請專利範圍第11項之黑色金屬板,其中前述 亮面樹脂組成物1〇〇質量份中,進一步含有聚乙烯蠟2〜10 質量份。 16. 如申g靑專利範圍第11至15項中任一項之黑色金屬 板,其中前述亮面樹脂組成物100質量份中,進一步含有 -87- 201206694 防銹劑5〜20質量份。 S -88-201206694 VII. Patent application garden: 1. A ferrous metal plate characterized by: a metal plate and a black layer formed on at least one side of the metal plate; the black layer is composed of a black composition, The black composition comprises, in an amount of 100 parts by mass, 22 to 60 parts by mass of the surface-treated carbon black coated with the water-soluble resin, and 20 to 73 parts by mass of the binder resin; and the dry quality of the black layer is 0.28. ~1.5 g/m2 ; The blackness (L*値) of the surface of the black layer is 24 or less. 2. The ferrous metal sheet of claim 1, wherein the binder resin is a polyethylene resin and/or a polyurethane resin. 3. The ferrous metal sheet of claim 2, wherein the polyethylene resin is an olefin-«, /3-unsaturated carboxylic acid copolymer, an unsaturated carboxylic acid polymer, and an oxazoline group-containing polymerization. The composition of the olefin-α-, 3-unsaturated carboxylic acid copolymer and the α, unsaturated carboxylic acid polymer in a total amount of 1 part by mass, containing the aforementioned oxazoline group-containing polychain amine to The polyblack is derived from the benzene, and the second group of alcohols. The former is in the middle and the group is formed in the middle, and the ester is in the second structure, and the fat is acidified into the alkane. The saplings of the saplings are the vinegar and the vinegar is the genus of the genus M-chain benzoic acid 1' color black base cyanide has more black amine into the polyether containing the polyether from the dihydric alcohol item 3 of the selected alkane to the 1J base group.. A, more than the circumference Carboxyl is pre-existing. Fan-containing ester is a ring-based compound. It is an acid-based diacetate. If you have a special fat, you can use it. Please use a tree-based polyester cyanine. Please use 8 «sedylamine pre-acids and 2 as vinegar. Cyanol, alcohol, etc. 4. Alkyl acid, I. 5, a long base, a second, a polyamine, an alkylene oxide, and a small ether -85 - 201206694. The color composition is obtained by adding the above binder resin to carbon black and the foregoing. It is prepared in an aqueous solution of a water-soluble resin. 6. The ferrous metal sheet according to claim 1, wherein the black component comprises 100 to 20 parts by mass of the colloidal cerium oxide. 7. The ferrous metal sheet according to claim 1, wherein the metal sheet further comprises at least one side of a bottom layer formed by an underlayer treatment, wherein the bottom layer is composed of aluminum phosphite, colloidal dioxide. The composition of the underlying layer of polyacrylic acid is formed in such a manner that the dry mass is 12 to 117 mg/m 2 . 8. The ferrous metal sheet according to item 7 of the patent application, wherein the underlying treatment composition is aluminum phosphate The content ratio with colloidal cerium oxide is aluminum phosphate: colloidal cerium oxide (mass ratio) = 3 5 : 6 5 to 65 : 3 5 , and is relative to the total of aluminum phosphate and colloidal cerium oxide 1 The mass part contains 0.2 to 1.0 part by mass of polyacrylic acid. 9. The ferrous metal sheet according to item 7 of the patent application, wherein the bottom treatment composition further comprises a decane coupling agent 3 to 15 with respect to 1 〇〇 by mass of the total of the aluminum phosphate and the colloidal cerium oxide. Parts by mass. 10. The ferrous metal plate according to claim 1, wherein the black layer further has a bright surface layer, the dry surface has a dry mass of 1 to 4 g/m 2 , and the blackness of the surface of the bright surface layer (L) *値) is 24 or less. 1 1. A ferrous metal plate according to claim 10, wherein the glossy resin composition forming the bright surface layer has a weight average molecular weight of 10,000 to 25,000 and a Tg of 35 to 75. (:, high score of hydroxyindole 5 mgKOH/g or more S-86-201206694 sub-polyester resin. 1 2. A ferrous metal plate as claimed in item 10 of the patent application, wherein the bright surface resin composition of the above-mentioned bright surface layer is formed The product contains a polymer polyester resin having a weight average molecular weight of 10,000 to 25,000 and a Tg of 35 to 75 t, and a low molecular weight polyester resin having a weight average molecular weight of 1,500 to 2,500 and TglO to 45 ° C. Polymer polyester resin: low molecular weight polyester resin (mass ratio) = 8 : Mixed ratio of average oxindole 25 mg KOH / g or more mixed in a ratio of 2 to 6 : 4 . a black metal plate of the item 10, wherein the bright surface resin composition forming the bright surface layer comprises a polyester having a weight average molecular weight of 30,000 to 40,000, a Tg-3 to 23 ° C, or a hydroxyindole of 1 〇 mgKOH/g or less A urethane resin. The ferrous metal sheet according to claim 10, wherein the glossy resin composition forming the bright surface layer comprises: a weight average molecular weight of 30,000 to 40,000, Tg-3 to 23 °C polyester urethane tree, with weight average molecules 1500~2,500, TglO~45°C low molecular polyester resin, mixed with polyester urethane resin: low molecular weight polyester resin (mass ratio) = 2: 8~4 : 6 A mixed resin having an average hydroxy hydrazine of 25 mg KOH/g or more. 15. The ferrous metal plate according to claim 11, wherein the above-mentioned glossy resin composition further contains polyethylene wax 2 to 10 parts by mass. The ferrous metal sheet according to any one of the items 11 to 15, wherein the above-mentioned glossy resin composition 100 parts by mass further contains -87-201206694 rust inhibitor 5 to 20 mass. S -88-
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