201204517 ' 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種墊體的加工方法。 【先前技術】 現今對於墊體加工的方法,例如直接以模具成型者,但實 務上’由於模具費用昂貴’因此很難針對*同規格的墊體各別 開設模具,而若僅以公版模具製作初胚後,需再經過裁切加工 以取得適當規格的墊體,因而有過度浪費材料之嫌。 鲁 因此,目前常見的塾體加工方法,係在兩層或兩層以上材 質之間塗布黏膠後,再相互貼合成型初胚。 然而,上述以黏膠結合之手段,卻長期存在一問題在於, 當後續銑削作業時,銑刀精加銑削後,其表面很容易受黏膠纏 繞而鈍化,故加工作業時,需經常清潔甚或更換銑刀,否則墊 體銑削後的邊緣易有毛邊或銑削不精準問題存在。 顯見’對於墊體加工而言,上述問題長期困擾本業界人鲁 士而如何有效克服之,自係本發明首要面對之課題。 【發明内容】 本發明之主要目的係提供一種可解決上述問題之墊體加 工方法。 為了達成上述問題所提供之加工方法包括下列步驟: 表面熱炫:利用-金屬滾筒在一基材上表面加熱令其熱熔 產生黏性,該基材至少包括一 EVA層,該隱層位於基材頂 4 201204517 部; 貼合:將一面材以滚軋方式結合於熱熔後之基材上表面, 令面材黏合於該EVA層上以形成一墊體初胚; 銑削:在該墊體初胚上以銑削工具銑削至少一供收納工具 或零件之容置槽,以形成一墊體。 由於本發明在層與層之間非以黏膠黏合,而改採在基材表 面熱溶產生自難性之方式,_在㈣銑腾料,確保銳 削工具不會受黏膠_堯而導致工作效率低落等問題,從而大幅 提高產能,並令墊體成型更加精美。 【實施方式】 以下將藉由較佳實施例說明本發明之加工方法及其預期 達成之功效’惟非肋關本發撕欲賴之鱗,合先敛明。 清參考圖1及圖2。本發明提供一種塾體的加工方法,其 依序包括下列步驟: ” 表面熱炼:利用-金屬滾筒!在一基材2上表面加1 絲產生雜,材2至少包括—職層,該隱層錄 基材^頂部;另外’該金屬滾筒卜般係、與另—滾筒丨,作為搭 配,藉此將基材2定位並推動之,且該金·筒丨表面溫度係 "於攝氏KKMGG度之間’藉此調整其鱗程度暨其黏性; 貼合:將-面材3喊軋方絲合於_後之基材2上表 面’令面材3黏合難隱層上以形成—墊體她* ;更明 確地說,該墊體初胚何藉由—對滾筒5、5,對基材2與 5 201204517 3進行滚乾而成,·其中,該面材3可為職材質、膠膜、皮 料、PP材質、不織布、紙或其他類似物; 壓花:係利用-·滾筒6在該面材3上表面屢印花紋, 較佳者該·滾筒6係在其表面溫度為攝氏SO·細度條件下 壓印花紋者,藉此令紋路更為明顯、持久,且其亦與另一滚筒 6’搭配使用,且歸筒6,也可依需求設有敎㈣基材2底面 進行壓印花紋; _ 銳削:在該㈣初胚4上以_卫具7賴至少一供收納 工具或零件之容置槽8,以形成—墊體1G,即如圖3所示。 當然,如圖4所示,在本發明之加工方法中,亦可省略不 進行該壓花步驟’此時該塾體】〇’表面結構具有霧化效果;相 對之下,經壓花步驟所製得之塾體1G除了表面具有紋路外, 〜構亦較緊密而得呈現綺感,即端視使用者之不同需求而 採取對應之壓花步驟所致。 本發明由於係以表面熱熔步驟令基材上表面具有自體黏 性而供面材貼合’故兩者結合時無須另行藉助轉,如此流程 在後續銑削步驟時,可直接導致銑騰業上的便利性而不受黏 膠纏繞影響效率及加工精準度,俾滿足使用者之需求。 由上可知’本發明之加工方法由於解決本領域長期存在的 ^題’因喊致顯著進步之功效,符合本國專利法相關規定, 姜依法提起專利申請,鑑請鈞局早日核予專利,實感德便。 201204517 【圖式簡單說明】 圖1為本發明墊體的加工方法之流程示意圖。 圖2為本發明銑削步驟之示意圖。 圖3為利用本發明墊體的加工方法所製得之墊體的立體圖。 圖4為利用本發明墊體的加工方法所製得之另一墊體的立體 圖。 【主要元件符號說明】 1 :金屬滾筒 6:壓紋滾筒 Γ :滾筒 6’ :滾筒 2 :基材 7:銑削工具 3 :面材 8 :容置槽 4:墊體初胚 10、10’ :墊體 5、5’ :滾筒201204517 ' VI. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method of processing a mat. [Prior Art] Nowadays, the method of processing the mat body, for example, directly molding the mold, but in practice, 'because the mold is expensive', it is difficult to open the mold for the mat of the same specification, and if only the mold is used After the initial embryo is produced, it needs to be cut to obtain a suitable size of the mat, so that it is too wasteful of material. Therefore, the current common carcass processing method is to apply a glue between two or more layers, and then paste the synthetic embryos. However, the above-mentioned method of bonding with viscose has a long-standing problem that, in the subsequent milling operation, after the milling cutter is finely milled, the surface thereof is easily entangled and passivated by the adhesive, so that the machining operation requires frequent cleaning or even Replace the milling cutter, otherwise the edge of the pad after milling is prone to burrs or inaccurate milling problems. Obviously, for the processing of the cushion body, the above problems have long plagued the people in the industry and how to effectively overcome it, and it is the primary problem faced by the present invention. SUMMARY OF THE INVENTION A primary object of the present invention is to provide a pad processing method that can solve the above problems. The processing method provided to achieve the above problems comprises the following steps: Surface heat: The surface of a substrate is heated by a metal roller to cause heat to be viscous, and the substrate comprises at least an EVA layer, and the hidden layer is located at the base. Material top 4 201204517 part; lamination: a side material is rolled into the upper surface of the substrate after hot melting, so that the surface material is bonded to the EVA layer to form a pad initial embryo; milling: in the pad body At least one accommodating groove for the accommodating tool or part is milled on the priming with a milling tool to form a cushion body. Since the present invention does not adhere to the adhesive layer between the layers, the method of heat-dissolving on the surface of the substrate is used to produce the self-difficulty, and the (four) milling material ensures that the sharpening tool is not affected by the adhesive. This leads to problems such as low productivity, which greatly increases productivity and makes the mat more beautiful. [Embodiment] Hereinafter, the processing method of the present invention and the effect achieved by the present invention will be described by way of a preferred embodiment, but the scales of the tearing and tearing will be clarified. Refer to Figure 1 and Figure 2 for details. The invention provides a method for processing a carcass, which comprises the following steps in sequence: ” surface heat refining: using a metal drum! adding 1 wire to the surface of a substrate 2 to produce impurities, the material 2 includes at least a layer, Cain The substrate of the layer is placed on the top of the substrate; in addition, the metal roller is combined with the other roller, and the substrate 2 is positioned and pushed, and the surface temperature of the gold cylinder is "Kelvin KKMGG Between the degrees 'by adjusting the scale of the scale and its viscosity; fit: the - surface material 3 shouting the square wire after the _ after the surface of the substrate 2 'to make the surface material 3 adhere to the hidden layer to form - The pad body is her*; more specifically, the pad body initials are made by rolling the rollers 5, 5 and the substrate 2 and 5 201204517 3, wherein the face material 3 can be used as a material , film, leather, PP material, non-woven fabric, paper or the like; embossing: using the - roller 6 on the surface of the surface material 3 repeatedly printed, preferably the roller 6 is at its surface temperature For embossing the pattern under Celsius SO fineness, the grain is more pronounced and durable, and it is also matched with another roller 6'. And returning to the tube 6, can also be provided with 敎 (4) substrate 2 under the embossing pattern; _ sharp cutting: on the (four) priming 4 with _ Guards 7 at least one for storage tools or parts The groove 8 is formed to form the pad body 1G, that is, as shown in Fig. 3. Of course, as shown in Fig. 4, in the processing method of the present invention, the embossing step 'the body at this time' may not be omitted. 'The surface structure has an atomizing effect; in contrast, the carcass 1G obtained by the embossing step has a texture in addition to the surface, and the structure is relatively tight to give a squeaky feeling, that is, depending on the different needs of the user. Corresponding to the embossing step. The invention adopts the surface hot-melting step to make the upper surface of the substrate have self-adhesiveness and the surface material is attached. Therefore, the combination of the two does not need to be transferred separately, and the flow is in the subsequent milling step. At the same time, it can directly lead to the convenience in the milling industry without being affected by the entanglement of the adhesive and the processing accuracy, and satisfy the needs of the user. It can be seen from the above that the processing method of the present invention solves the long-standing problem in the field. 'The effect of significant progress due to shouting According to the relevant provisions of Lifa, Ginger filed a patent application in accordance with the law, and requested the Office to approve the patent as soon as possible. 201204517 [Simplified illustration of the drawings] Fig. 1 is a schematic flow chart of the processing method of the mat body of the present invention. Fig. 3 is a perspective view of a mat body obtained by the processing method of the mat body of the present invention. Fig. 4 is a perspective view of another mat body obtained by the processing method of the mat body of the present invention. DESCRIPTION OF REFERENCE NUMERALS 1 : Metal roller 6 : embossing roller Γ : roller 6 ′ : roller 2 : substrate 7 : milling tool 3 : face material 8 : accommodating groove 4 : pad initial embryo 10 , 10 ' : pad body 5 , 5': roller