TW201145543A - Method and system for fixing a mounting element to a photovoltaic module - Google Patents

Method and system for fixing a mounting element to a photovoltaic module Download PDF

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Publication number
TW201145543A
TW201145543A TW099138118A TW99138118A TW201145543A TW 201145543 A TW201145543 A TW 201145543A TW 099138118 A TW099138118 A TW 099138118A TW 99138118 A TW99138118 A TW 99138118A TW 201145543 A TW201145543 A TW 201145543A
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Taiwan
Prior art keywords
photovoltaic module
mounting
contact area
adhesive
mounting component
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TW099138118A
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Chinese (zh)
Inventor
Andreas Huegli
Alessandro Susani
Silvan Wachter
Juergen Josef Dillmann
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Oerlikon Solar Ag
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Publication of TW201145543A publication Critical patent/TW201145543A/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/63Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
    • F24S25/632Side connectors; Base connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/20Supporting structures directly fixed to an immovable object
    • H02S20/22Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/23Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/01Special support components; Methods of use
    • F24S2025/014Methods for installing support elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S2025/601Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules by bonding, e.g. by using adhesives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Architecture (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Computer Hardware Design (AREA)
  • General Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Thermal Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical & Material Sciences (AREA)
  • Sustainable Energy (AREA)
  • Sustainable Development (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Photovoltaic Devices (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Die Bonding (AREA)

Abstract

The invention relates to a method for fixing a mounting element (12) to a photovoltaic module (14), the method comprising the steps of: providing at least on mounting element (12) in a first feed line (16), the mounting element (12) having at least one contact area; providing a photovoltaic module (14) in a second feed line (18) the photovoltaic module (14) having at least one contact area (40); cleaning at least one of the contact area (40) of the photovoltaic module (14) and the contact area of the mounting element (12); applying adhesive to at least one of the contact area (40) of the photovoltaic module (14) and the contact area of the mounting element (12); and fixing the mounting element (12) to the photovoltaic module (14) by transporting the mounting element (12) to the photovoltaic module (14) by a handling device (34) and joining the contact area (40) of the photovoltaic module (14) and the contact area of the mounting element (12) together. The method according to the invention is time saving and cost saving and provides a stable and durable connection of the photovoltaic module.

Description

201145543 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種用於固定一安裝元件至一光伏打模組 (photovoltaic module)之方法,該安裝元件置於該光伏打模組之 背面。具體而言,本發明係關於一種用於固定一安裝元件至—光 伏打模組以供引入至工業製程之方法。 【先前技術】 太陽電池,亦稱為光伏打(photovoltaic ; PV)電池,係為用於 將諸如光或太陽輻射等電磁能量轉換成電能之半導體器件。光伏 打太陽能轉換具有能提供一種環保之電能產生方法之前景。然 而,目前’光伏打能量轉換單元所提供之電能之成本仍高於習知 發電廠(power station)所提供之電能。因此,對用於製造光伏打 能量轉換單元的更具成本效益(cost-effective )之方法及製程之開 發在近年來備受關注。在用於製造低成本太陽電池之各種不同方 法中’薄膜矽太陽電池(thin-film silicon solar cell)被視為用於達 成此目標之重要途徑。 設置於一共用基底結構上並電性連接之複數個各別太陽電池被 稱為模組、太陽能模組或光伏打模組。此等模組常常於屋頂、建 築物牆壁或開闊之地面上被組合成更大之系統,例如以形成太陽 能發電廠。太陽能模組可包含一用於光伏打活性元件或活性層之 載體結構以及用於抵抗環境影響之遮罩(cover;)e載體及遮罩二者 可由作為可廣泛得到之透明材料之玻璃製成。 基於薄膜石夕技術以及晶體技術之太陽能模組需要緊固至用於提 4 201145543 供多種基本功能之基礎結構(substructure)上。詳言之,該基礎 結構可補償來自風、雨、雪之力。另外,其亦提供與電性連接器 之介面並較佳地使得易於維護及無故障地更換受損模組。有鑒於 此,存在各種各樣之緊固需求,因此適宜且節約成本之安裝技術 便成為重要問題。 目前存在各種模組安裝技術。為將光伏打模組安裝或固定至基 礎結構上,所有此等安裝技術皆需要使用精心設計之支撐結構以 及工具來將光伏打模組安裝至上述結構上。相應地,端視所欲使 用之安裝元件之類型,已知有各種用於固定一安裝元件至一光伏 打模組之方法。 舉例而言’已知使用固定點或背面軌道(backrail)來「夾緊 (clamp)」及/或「用螺釘安裝(screw)」該模組,俾使光伏打模 組可補償風雪載荷。 在使用背面軌道或固定點扣件來安裝光伏打模組至一基礎结構 之情形中,可使用人卫或自動化方法。然而,為提高可靠性及穩 定性,需要大量之製程步驟。 在使用夾具之情形中,只能使用人工方法,該等方 於光伏打模組之自動化生產過浐由而… 過私中,而疋須在安裝步驟期間直接 進行。此外’财量慢且複雜之安裝過程。 θ 此等已知方法固定—安裝元件至―光伏打模組時,尤盆 -由於須採用人工步驟’可能會存在某些缺點。詳言之,人工: 驟常常不能再現,且s人τ制i ^ 因人工製程可能導致生產量偏低而使製程之 201145543 產量受到影響。此又會引起人力成本之增加。另外,在使用人工 製程之If形中,因使用更多的諸如間隔帶(sp咖心㈣及黏合劑 等材料,故所需之材料成本升高。 【發明内容】 本發明之-目的在於提供一種能節約時間及成本且可引入至自 動化製程巾的用㈣定較—安裝元件至—光伏打模組之方法。 該目的係藉由如請求項1所述之方法達成。其較佳實施例提供 於附屬請求項中。 本發明係關於-種用於固定-安裝元件至—光伏打模組之方 法,該方法包括以下步驟: —於饋送線中提供至少—個安裝元件,該安裝元件具有 至少一個接觸區域; 於-第-饋送線巾提供-光伏打餘,該光伏打模組具有至 少一個接觸區域; -清潔該光伏打模組之該接觸區域與該安裝元件之該 域至少其中之一; -塗覆-黏合劑至該光伏打模組之該接㈣域與 之該接觸區域至少其中之—;以及 件 /藉由以-搬運裝置運送該安裝元件至該光伏打模組並將該 光伏打模組之該接觸區域與該安裝元件之該接觸區域接合於一 起’而將該安裝元件S)定至該光伏打模組上。 6 201145543 根據本發明,安裝元件係於一第一饋送線中提供,而光伏打模 組(pv模組)則於一第二饋送線中提供。在該二饋送線之下游部 分,-搬運裝置將光伏打模組與安裝元件接合於_起。為達成恰 田之固疋’可清潔各自之接觸區域並塗覆_黏合劑於接觸區域。 因此,可藉由控制膠或黏合劑之量、黏合劑施配圖案、底漆(若 使用)之量以及安裝元件之佈置而輕易地控制根據本發明之方 法。此外,根據本發明之方法可端視佈局、循環時間Uycietime) 及所用技術而異。故顯㈣,根據本發明之方法可輕易地大量地 適於所期望的應用,並可輕易地引人至諸如卫業製程等自動化製 程中。 、 而且’由於根據本發明之方法可支援各種各樣之光伏打模組尺 寸及構造,因此非常具有彈性。此外,可根據單件產品生產時間 (tact time)、未來技術、未來安裝元件、未來光伏打模組以及因 而所用之不同材料尺寸及類型,而輕易地對用於執行該方法之系 統進行升級。 另外,根據本發明之方法之成本可得以降低。詳言之,採購成 本以及低人力成本可使製_具經濟性。此至少部分地歸因於如 下事實:根據本發明之方法可作為半自動製程或全自動製程而執 行1此達絲速之單件產品生產時間,並進㈣料伏打模組 的高生產量。其次,該方法包含可重複之製程步驟,進而使材料 消耗及結合表面最小化。 根據本發明,可提供具有高可靠性及高品質之產品。舉例而言, 可大幅減小在光伏打模組之使用壽命(例如長於25年)中由緊固 201145543 構件施加至光伏打模組上之應力。 除此之外’尤其是與背面軌道技術相比,不需要間隔件。相比 之下’勝合或黏合區域可提供少量、簡單且有效率之安裝。 為使所形成之光伏打模組在預期位置上恰當地工作,安裝元件 係附裝至光伏打模組之背面。根據本發明,光伏打模組之背面係 為不暴露於太陽光之側,而正面則為暴露於太陽光之侧。 此外’根據本發明之安裝元件係為一種被直接固定至光伏打模 組以將光伏打模組安裝/固定至一基礎結構之元件,無需使用其他 組件(例如螺栓或夾具广 在本發明之一較佳實施例中,固定複數個安裝元件至該光伏打 模組°此能達成特別牢固之固定並進而形成具有高耐久性之光伏 打模組。尤其較佳地,固定四個安裝元件至該光伏打模組,藉此 實質上於光伏打模組之每一角上附裝一個安裝元件。 在本發明之再一較佳實施例中,塗覆一底漆(primer )至該安裝 元件。該步驟會更加提高安裝元件對光伏打模組或其接觸區域之 黏附性。藉此,可更加提高如此形成之光伏打模組之耐久性以及 穩定性。 此外,較佳地,該黏合劑包含一聚&lt;6夕氧基黏合劑(silicone based adhesive)( IK’ 2K)、一聚氨基甲酸酯基黏合劑(polyurethane based adhesive)、一丙稀酸黏合劑(aprylic adhesive)、一樹脂基黏合劑 (resin based adhesive)、一熱炫黏合劑(hotmelt adhesive)、一快 速固化黏合劑(fast curing adhesive)、或一熱溶黏合劑連同一聚石夕 201145543 氧基黏合劑。此㈣i合冑彳尤其剌於達成安裝元件與光伏打模組 之耐久且穩定之連接。 、&quot; 在本發明之又-較佳實施例中,該安裝元件係由紹形成。由銘 EN AW 6_.揭形成之一安裝元件尤其適合於根據本發明之方 法。具體而言,當光伏打模組安置於其預期位置時,銘能耐受氣 候影響’藉此更提高其耐久性1外,由銘形成之安裝^牛具有 極佳之可成型性,因而可輕易地適應於所期望之應用。 在本發明之又-較佳實施例中,清潔劑被陷獲。詳言之,尤其 是陷獲清潔劑H此使得根據本發明之方法自環境觀點而言 具有改良之特性。 至於反應條件,最㈣,該方法係在介於λ於等於阶至小於 等於饥_之-溫度下及/或大於等於佩至小於等於嶋範圍 之-相對濕度下執行。此尤其能夠達成快速且牢固之帖附效果。 如此-來’利用上述條件可達成快速之單件產品生產時間以及穩 定之連接。 本發明更係關於-種用於固定一安裝元件至一光伏打模組之系 、充L括帛帛送線及—第二饋送線’該第—饋送線用於準備 -安裝s件’該第二饋送線則用於準備—光伏打模組,該二饋送 線藉由-搬運裝置連接’該搬運裝置用於運送該安裝元件至該光 伏打模組。 根據本發明之系統因而被設計成應用本發明之方法。其主要包 括二饋送線,用以在其中準備安裝元件及光伏打模組。詳言之, 201145543 對安裝元件及光伏打模組進行安置,以進行將安裝元件固定至光 伏打模組之固定步驟。因此,該準備或安置工序可包括清潔或塗 覆一黏合劑。在該等饋送線之下游部分,由一搬運裝置連接該等 饋送線。此意味著藉由該搬運裝置而將該等饋送線上所準備之物 件(即安裝元件與光伏打模組)接合於一起。 藉由參照下文所述之實施例,本發明之該等及其他態樣將變得 顯而易見並得到闡明。 【實施方式】 第1 _顯示一系統10之示意圖,系統10用於執行根據本發明 的用於固定一安裝元件12至一光伏打模組14之方法。系統1 〇以 及對系統10執行之方法改良用於形成光伏打模組14之總體製造 製程,且並不局限於光伏打模組之特定類型。固定有安裝元件a 之光伏打模組14可例如用於建築應用中。 為使佈局、循環時間及製程步驟最佳化,光伏打模組14與安裝 兀件12之準備係並列地進行。以下將闡述各個單獨之製程步驟。 其可為半自動製程或全自動製程,較佳係整合於一工業製程中。 關鍵之製程步驟得到控制且生產材料之使用得以最小化。 根據本發明之系統10包括一第一饋送線16及一第二饋送線 18,第一饋送線16用於提供及準備一或多個安裝元件a,第二饋 送線丨8則用於提供及準備一或多個光伏打模組14。較佳地在= 一製程步财,絲元件12以及光伏打馳14之定位精度為±〇 5 毫米。 201145543 第一饋送線16包含一傳送機系統20,用於在箭頭22之方向上 運送安裝元件12。相應地,第二饋送線18包含一傳送機系統24, 用於在箭頭26之方向上運送光伏打模組14。傳送機系統20、24 可包含傳送帶28、30及32。然而,其他傳送機系統亦可適用。此 可包括例如用於將光伏打模組14以及安裝元件12運送至各個製 程步驟之往返運送工具(shuttle)、機械手(robot)或線性軸(linear axis)。運送之速度可係為可調節的。在第一饋送線16以及第二饋 送線18之下游側,設置有一搬運裝置34,用於在箭頭36之方向 上運送安裝元件12至光伏打模組14以接合並固定至光伏打模組 14 ° 可如下所述執行根據本發明之方法之一實施例,該實施例亦顯 示於第2圖中。 提供並安置一光伏打模組14於第二饋送線18上。傳送機系統 24沿箭頭26之方向運送光伏打模組14,進而分別經過多個處理 站或處理步驟。 第一處理站可係為一清潔站38,在清潔站38中清潔光伏打模組 14。該清潔可人工執行或者較佳地藉由一自動化系統執行。 詳言之,舉例而言,須自太陽能模組14之背面移除例如可能因 光伏打模組14之生產而存在的諸如聚乙烯縮丁酸·( polyvinyl butyral ; PVB )增塑劑(plasticizer )等污染物以及諸如指紋、脂、 油、橡膠、粉末、來自PVB箔之增塑劑等其他有機殘留物。至少 須清潔在下一步驟中欲與安裝元件12接合之區域。此區域被稱為 接觸區域40。因此,接觸區域40之數量取決於所欲接合之安裝元 11 201145543 件12之數量。根據第1圖,提供四個接觸區域4〇β因此,欲被清 潔之區域可包含接觸區域40在X方向及y方向(參見第3圖)(即 在每一側上)的5mm以上之區域。 該清潔步驟可包括利用溶劑進行清潔。舉例而言,可利用丙嗣、 異丙醇(isopropyl alcohol)、丙酮/醇或類似溶劑。較佳係利用移 除所有污染物所需之最低量。此外’較佳可排出或陷獲所蒸發之 清潔劑。另外’可使用清潔耗材。詳言之,可使用毛氈、無絨布 (lint-free cloth)或類似清潔耗材。其他用於清潔之選項可包括使 用常壓電漿(atmospheric plasma )、電暈放電處理(c〇r〇na discharge treatment)或乾冰粒(C〇2,snow,pellets)。 因此,必須移除所有污染物,且在模組或接觸區域4〇上不應留 有清潔劑之殘留物。 然而,儘管較佳使用如上文所述對光伏打模組14之背面進行清 潔之步驟,然而在安裝元件12得到清潔之情形中,亦可省卻光伏 打模組14之清潔步驟’此在下文中將顯而易見。 在又-步驟中,光伏打模組Μ被傳送至一黏合劑塗覆站42,以 塗覆-黏合光伏打模組14。詳言之,黏合射施配至光伏打 模組14之背面或其接觸區域40。 -般而言,可使用任何可適用於固定安裝元件12至光伏打模组 Μ或其接觸區域40之黏合劑’而較佳者係可使用—聚砂氧基黏人 劑。Κ ’ 2Κ)、-聚氨基甲酸賴基黏合劑、丙稀酸黏合劑、樹脂 基黏合劑、熱熔黏合劑(例如聚石夕氧基點合劑)、快速固化黏合劑、 12 201145543 或熱熔黏口劑連同聚矽氧基黏合劑。此外,亦可黏著一黏合膠帶 至接觸區域40,以作為另外一種選擇。 另外,可較佳者係使用一黏合劑系統,該黏合劑系統包含一基 材及-用於形成黏合劑之觸媒。觸媒與基材可按丨⑽重量份基材 與14重里份觸媒(例如D〇w〜印―q3 3636)之比率混合。在 此種If形中’黏合劑施配系統可較佳配備有用於基材及觸媒之齒 輪或活塞計量幫浦’且科可包含—職混合器。 黏合劑珠或喷嘴之幾何形狀可具有不同之形狀,並應覆蓋膠合 面之全部或至少—部分。珠之寬度較佳被設計成最大5G毫米,而 珠之高度職設計«大2毫米至H)毫米。 在安裝;ή:件12固定之後,應避免因塗覆_黏合劑之步驟而在黏 σ劑中夾帶空氣’此外,點合劑之施配方式應使得在安裝元件η 安裝之後不會有顯著量之黏合劑材料超出安裝元件12部分(即接 觸區域4G)。黏合劑可覆蓋整個接觸區域4(),或僅覆蓋接觸區域 40之一部分。 另外在安裝几件12固定之後,黏合劑之量或黏合膠帶之厚度 應不超過6毫米之厚度。 =下文參照第4圖所述,在安裝元件12設置有黏合劑或一黏合 膠π之It形中,可省卻塗覆—黏合劑至光伏打模組Μ之背面或其 接觸區域40之步驟。 在塗覆黏合劑至光伏打模組14之背面後,傳送光伏打模組Μ 至-接合站44,在接合站44中將安裝元件12接合或固定至光伏 13 201145543 打模組14,此在下文中將顯而易見。 /見女裝it件12’其可以人工方式或較佳地以自動方式饋送至 第-饋送線16之-起始點46。第—饋送線16及第二饋送線18 之容量較錄設計絲簡連續生產並使停麟間(d_time) 最小化。該製程可使用可歸還包裝。 作為較佳實例,安裝元件12可由紹(尤其是紹EN經 6_·Τ66)製I其可為原始光潔面(例如,擠製後之毛述面、 滾光)°若需要’亦可翻其他材料及/或額外之表面處理。 接著’將安裝元件12傳送至一清潔# 48。在清潔站中,使用一 清潔劑清潔安裝元件12之背面或其接觸區域。清潔劑可包括溶劑 =於例:ito粗糖的無絨布或德上的略具研磨性之塾。用於清 :裝70件12之其他選項可包括電漿清潔(在不需要底漆之情形 )、電暈清潔或二氧化碳清潔。然而,儘管較佳具有—清潔步驟, 二而需注意者’在某些實施例中,可省卻清潔步驟。另外,安裝 70件12亦可預先清潔或作好塗底漆準備…般 統須能彈性地執行其他清潔解決方案。 較佳地系 較佳地’蒸發掉清潔劑。此可在一蒸發步驟中執行 驟可持續例如1秒至20秒。 在:了步驟中,例如在一底漆塗覆站%中,可塗覆一底漆至安 二2 3戈其接觸區域。詳言之,可均勾地塗覆_底漆單分子層 文又凡件,例如藉由一嘴塗系統或毛範塗覆而 可更提高安裝元件12對光伏打模組14之黏附性/使用底漆 201145543 在使用一底漆之情形中,應對底漆進行蒸發或乾燥。因此,可 提供一乾燥站52。據此,底漆可被空氣乾燥及緩衝約1分鐘至5 分鐘。乾燥時間取決於底漆之厚度。另外,較佳應避免存在濕度。 可執行一電漿塗覆來代替使用一底漆。舉例而言,可對鋁或其 他材料應用防腐蝕保護、高溫膠帶(pyrosil)或另一種塗覆/表面 處理。因此,可不再使用一底漆。 在使用2K聚矽氧黏合劑時,須考量進行一固化步驟,以保證對 於後續製程步驟(例如搬運、包裝及運輸)之結合品質。 應陷獲自底漆或清潔操作排放之氣體,以避免污染環境。 在如上文所述提供及準備光伏打模組14以及安裝元件12、或多 個光伏打模組14以及多個安裝元件12後,將安裝元件12固定或 接合至光伏打模組14之接觸區域40。該步驟係於接合站44中執 行。 因此,搬運裝置34自傳送系統20拾取安裝元件12並將其運送 至光伏打模組14,然後藉由所提供之黏合劑而將安裝元件12在光 伏打模組14之背面接合至接觸區域40並固定至接觸區域40。搬 運裝置34較佳係為被設計成自動搬運安裝元件12之裝置。舉例 而言,搬運裝置34可係為一機械手或一線性軸翻轉裝置(linear axis flipping device)。再一可能可包含一往返式傳送機。運送速度 較佳係為可調節的。 接觸區域40 (即幾何結構、形狀及/或尺寸以及材料(例如金屬 的或非金屬的)、數量及位置)可具有不同之變化形式,並可端視 15 201145543 光伏打模組14及/或安裝元件12之尺寸、所用技術及構造而異。 詳言之,接觸元件40之位置顯示於第3圖中。在第3圖中,將光 伏打模組14之背面54與四個接觸區域4〇以及一電性觸點% 一 同顯示。可如下表1所示選取接觸區域4〇之確切位置: 表1 A B C D 安裝元件與背面 玻璃之距離 標稱值[mm] 242 288 858 1012 _ _ 4 最小值[mm] 220 260 836 988 2 最大值[mmj 264 312 880 1040 5 容差tmml ±1 土 1 ±1 ±1 ±0,2 在固疋安裝7L件12至光伏打模組14或其接觸區域4〇之後,可 字光伏打模組14運送至並安裝於預期位置^舉例而言,為固定光 丁模、’且14至表面或基礎結構,可將安裝元件12與一或多個 其他安裝裝置(圖未示出)相連接並附裝至基礎結構上。因此, &quot;亥等安裝裝置可被形成為例如卡扣式裝置(s卿加㈣⑷。 圖示意I·生地顯示根據本發明之方法之再一實施例。大體而 。根據第4圖之方法在很大程度上相當於根據第1圖之實施例。 因此將主要說明其區別,纟中相同之參考標記指代相同之特徵。 ,根據第4圖,與第1圖之主要區別在於塗覆一黏合劑之步驟。 。羊=之,根據第4圖,主要塗覆一黏合劑至安裝元件12,而不對 光伏打模組14塗覆黏合劑。 端視安裝元件12之幾何結構而定,如第5圖所示,可使用具有 201145543 -空腔58之-安裝元件12β空腔別可填充以黏合劑。因此,安 裝元件12之幾何結構可容許在安裝^件12位於光伏打模組Μ 之同時填充黏合劑至空腔58中,藉此形成一黏合劑膜6〇。在使用 具有空腔58之安裝元件12之情形中,可將黏合劑施配站與接合 站44組合成一個站48。 需注意者,尤其是根據第i圖及第4圖,對於每一製程步驟皆 大體上顯示一個站。然而,當然亦可根據各自之要求而將多個步 驟組合至-個站中,進而省卻個別站,此並不背離本發明。 儘官已在附圖及上文說明中詳細例示及閣述本發明然而此種 例不及說明應被視為勤性或實例性的而非限制性的本發明並 不局限於所揭露之實施例。熟f此項技術者在實踐本發明時根據 附圖、本揭露内容及隨㈣請專職圍,可理解並作出所揭露實 施例之其他變化形式°在中請專利範圍中,措詞「包含」並不排 除其他元件或步驟,且不定冠詞「―(Uan)」並不排除複數形 式。當只是在互不相同之附屬項中提及某些措施時,並不表示無 法有利地使用此等措施之一組合Q申請專利範圍中之任何標記皆 不應被視為限制本發明之範圍。 【圖式簡單說明】 在附圖中: 第1圖顯示一種用於固定一安裝元件至一光伏打模組之系統之 一實施例之示意圖,該系統用於執行根據本發明之方法; 第2圖顯示根據本發明之方法之一實施例之圖式; 17 201145543 第3圖顯示在固定安裝元件至一光伏打模組之前該光伏打模組 之背面; 第4圖顯示一種用於固定一安裝元件至一光伏打模組之系統之 又一實施例之示意圖,該系統用於執行根據本發明之方法;以及 第5圖顯示欲固定至光伏打模組之一安裝元件之示意圖。 【主要元件符號說明】 10 :系統 12 :安裝元件 14 :光伏打模組 16 :第一饋送線 18 :第二饋送線 20 :傳送機系統 22 :箭頭 24 :傳送機系統 26 :箭頭 28 :傳送帶 30 ··傳送帶 32 :傳送帶 34 :搬運裝置 36 :箭頭 38 :清潔站 40 :接觸區域 42 :塗覆站 44 :接合站 46 :起始點 48 :清潔站 50 :塗覆站 52 :乾燥站 54 :背面 56 :電性觸點 58 :空腔 60 :黏合劑膜BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for fixing a mounting component to a photovoltaic module, the mounting component being placed on the back of the photovoltaic module. In particular, the present invention relates to a method for securing a mounting component to a photovoltaic module for introduction into an industrial process. [Prior Art] A solar cell, also called a photovoltaic (PV) battery, is a semiconductor device for converting electromagnetic energy such as light or solar radiation into electrical energy. Photovoltaic solar energy conversion has the prospect of providing an environmentally friendly method of generating electricity. However, the cost of the electrical energy provided by the PV energy conversion unit is still higher than that provided by the conventional power station. Therefore, the development of more cost-effective methods and processes for manufacturing photovoltaic energy conversion units has received much attention in recent years. Thin-film silicon solar cells are considered an important way to achieve this goal in a variety of different methods for fabricating low cost solar cells. A plurality of individual solar cells disposed on a common base structure and electrically connected are referred to as modules, solar modules, or photovoltaic modules. These modules are often combined into larger systems on roofs, building walls or open floors, for example to form solar power plants. The solar module may comprise a carrier structure for the photovoltaic active element or active layer and a cover for resisting environmental influences. The e-carrier and the mask may be made of glass which is widely available as a transparent material. . Solar modules based on thin-film technology and crystal technology need to be fastened to the substructure for a variety of basic functions. In particular, the infrastructure compensates for wind, rain and snow. In addition, it also provides an interface to the electrical connector and preferably facilitates easy maintenance and trouble-free replacement of the damaged module. In view of this, there are various fastening requirements, so suitable and cost-effective installation techniques become an important issue. There are various module mounting technologies available. In order to mount or secure a photovoltaic module to a substrate, all such mounting techniques require the use of well-designed support structures and tools to mount the photovoltaic modules to the structure. Accordingly, various methods for securing a mounting component to a photovoltaic module are known, depending on the type of mounting component to be used. For example, it is known to use a fixed point or backrail to "clamp" and/or "screw" the module so that the photovoltaic mode group can compensate for wind and snow loads. In the case of using a rear rail or a fixed point fastener to mount a photovoltaic module to an infrastructure, a human or automated method can be used. However, in order to improve reliability and stability, a large number of process steps are required. In the case of the use of fixtures, only manual methods can be used, which are used in the automated production of photovoltaic modules, and are not carried out directly during the installation steps. In addition, the slow and complicated installation process. θ These known methods are fixed—when mounting components to “photovoltaic modules”, there may be some disadvantages due to the need for manual steps. In detail, manual: often can not be reproduced, and s people τ system i ^ due to the artificial process may lead to low production and the process of 201145543 production is affected. This in turn causes an increase in labor costs. In addition, in the If shape using the manual process, since more materials such as a spacer (four) and a binder are used, the required material cost is increased. [Invention] The present invention aims to provide A method for saving time and cost and which can be introduced into an automated process towel. (4) Method for mounting a component to a photovoltaic module. The object is achieved by the method as claimed in claim 1. Preferred embodiment Provided in an accessory claim. The invention relates to a method for fixing a mounting component to a photovoltaic module, the method comprising the steps of: - providing at least one mounting component in a feed line, the mounting component having At least one contact area; a --feeding towel providing - photovoltaic spare, the photovoltaic module having at least one contact area; - cleaning the contact area of the photovoltaic module and the domain of the mounting component at least a coating-adhesive to the junction (four) domain of the photovoltaic module and at least one of the contact regions thereof; and a component/transporting the mounting component to the photovoltaic by a carrier device Module and the contact area of the photovoltaic module to the contact region of the mounting member is bonded to a play 'and the mounting element S) fixed onto the photovoltaic module. 6 201145543 According to the invention, the mounting elements are provided in a first feed line and the photovoltaic mode group (pv module) is provided in a second feed line. In the downstream portion of the two feed lines, the handling device engages the photovoltaic module with the mounting component. In order to achieve a solid foundation, the respective contact areas can be cleaned and the adhesive is applied to the contact area. Thus, the method according to the present invention can be easily controlled by controlling the amount of glue or adhesive, the pattern of the adhesive application pattern, the amount of primer (if used), and the arrangement of the mounting components. Furthermore, the method according to the invention can be viewed differently depending on the layout, cycle time Uycietime) and the technology used. Thus, (4), the method according to the present invention can be easily adapted to a desired application in a large amount, and can be easily introduced into an automated process such as a sanitary process. Moreover, since the method according to the present invention can support a wide variety of photovoltaic module sizes and configurations, it is very flexible. In addition, the system used to perform the method can be easily upgraded based on the individual product tact time, future technology, future installed components, future photovoltaic modules, and the different material sizes and types used. In addition, the cost of the method according to the invention can be reduced. In particular, the cost of procurement and low labor costs make the system economic. This is due, at least in part, to the fact that the method according to the present invention can be used as a semi-automated process or a fully automated process to perform a one-piece product production time of one wire speed and a high throughput of the (four) material voltaic module. Second, the method includes repeatable process steps to minimize material consumption and bonding surfaces. According to the present invention, a product having high reliability and high quality can be provided. For example, the stress applied to the photovoltaic module by the fastening of the 201145543 component during the service life of the photovoltaic module (eg, longer than 25 years) can be substantially reduced. In addition to this, in particular, spacers are not required compared to the back rail technology. In contrast, the “winning or bonding area” provides a small, simple and efficient installation. In order for the formed photovoltaic module to function properly at the desired location, the mounting components are attached to the back of the photovoltaic module. According to the invention, the back side of the photovoltaic module is not exposed to the side of the sunlight, while the front side is exposed to the side of the sunlight. Furthermore, the mounting component according to the invention is an element that is directly fixed to the photovoltaic module to mount/fix the photovoltaic module to an infrastructure without the use of other components (eg bolts or clamps are widely used in the present invention) In a preferred embodiment, a plurality of mounting components are fixed to the photovoltaic module, which achieves a particularly strong fixing and thus forms a photovoltaic module with high durability. Particularly preferably, four mounting components are fixed to the The photovoltaic module is used to thereby attach a mounting component to each corner of the photovoltaic module. In a further preferred embodiment of the invention, a primer is applied to the mounting component. The step further improves the adhesion of the mounting component to the photovoltaic module or the contact area thereof, thereby further improving the durability and stability of the thus formed photovoltaic module. Further, preferably, the adhesive comprises a Poly&lt;6's epoxy based adhesive (IK' 2K), a polyurethane based adhesive, an acrylic adhesive (aprylic adhes) Ive), a resin based adhesive, a hotmelt adhesive, a fast curing adhesive, or a hot melt adhesive attached to the same polyglyx 201145543 oxy bonding The (4) combination is particularly suitable for achieving a durable and stable connection between the mounting component and the photovoltaic module. &quot; In a further preferred embodiment of the invention, the mounting component is formed by the molding. EN AW 6_. Depicting one of the mounting elements is particularly suitable for the method according to the invention. In particular, when the photovoltaic module is placed in its intended position, the name can withstand the climate influence ' thereby increasing its durability 1 In addition, the mounting formed by the ingot has excellent formability and thus can be easily adapted to the desired application. In still another preferred embodiment of the invention, the cleaning agent is trapped. In detail, In particular, the trapping agent H is such that the method according to the invention has improved properties from an environmental point of view. As for the reaction conditions, most (four), the method is at a temperature ranging from λ to equal to or less than or equal to hunger. And/or greater than Equivalent to the implementation of the relative humidity of less than or equal to the range of 嶋. This can achieve a fast and firm attachment effect. So - to use the above conditions to achieve a fast single piece product production time and a stable connection. </ RTI> relating to a system for fixing a mounting component to a photovoltaic module, a charging line, and a second feeding line for preparing - mounting the second feeding The wire is used to prepare a photovoltaic module, which is connected by a handling device for transporting the mounting component to the photovoltaic module. The system according to the invention is thus designed to apply the method of the invention. It mainly comprises two feed lines for preparing components and photovoltaic modules therein. In particular, 201145543 installs the mounting components and the photovoltaic modules to perform the fixed steps of securing the mounting components to the photovoltaic modules. Thus, the preparation or placement process can include cleaning or coating an adhesive. In the downstream portion of the feed lines, the feed lines are connected by a handling device. This means that the objects prepared on the feed lines (i.e., the mounting elements and the photovoltaic modules) are joined together by the handling device. These and other aspects of the invention will be apparent from the description and appended claims. [Embodiment] FIG. 1 shows a schematic diagram of a system 10 for performing a method for fixing a mounting component 12 to a photovoltaic module 14 in accordance with the present invention. The system 1 and the method performed on the system 10 improve the overall manufacturing process for forming the photovoltaic module 14, and are not limited to the particular type of photovoltaic module. The photovoltaic module 14 to which the mounting element a is attached can be used, for example, in construction applications. In order to optimize the layout, cycle time and process steps, the photovoltaic module 14 and the preparation of the mounting member 12 are performed in parallel. Each individual process step will be explained below. It can be a semi-automatic process or a fully automated process, preferably integrated into an industrial process. The key process steps are controlled and the use of production materials is minimized. The system 10 according to the present invention includes a first feed line 16 for providing and preparing one or more mounting elements a, and a second feed line 18 for providing One or more photovoltaic modules 14 are prepared. Preferably, the positioning accuracy of the wire element 12 and the photovoltaic level 14 is ± 〇 5 mm in the = one process step. The 201145543 first feed line 16 includes a conveyor system 20 for transporting the mounting elements 12 in the direction of the arrow 22. Correspondingly, the second feed line 18 includes a conveyor system 24 for transporting the photovoltaic modules 14 in the direction of the arrow 26. Conveyor systems 20, 24 may include conveyor belts 28, 30, and 32. However, other conveyor systems are also available. This may include, for example, a shuttle, robot, or linear axis for transporting the photovoltaic modules 14 and mounting components 12 to various process steps. The speed of transport can be adjusted. On the downstream side of the first feed line 16 and the second feed line 18, a handling device 34 is provided for transporting the mounting component 12 to the photovoltaic module 14 in the direction of the arrow 36 for bonding and securing to the photovoltaic module 14 ° An embodiment of the method according to the invention can be carried out as follows, which is also shown in Figure 2. A photovoltaic module 14 is provided and disposed on the second feed line 18. Conveyor system 24 transports photovoltaic modules 14 in the direction of arrows 26, which in turn pass through multiple processing stations or processing steps. The first processing station can be a cleaning station 38 in which the photovoltaic modules 14 are cleaned. This cleaning can be performed manually or preferably by an automated system. In particular, for example, a plasticizer such as polyvinyl butyral (PVB) plasticizer may be removed from the back side of the solar module 14 such as may be present due to the production of the photovoltaic module 14. Contaminants and other organic residues such as fingerprints, greases, oils, rubbers, powders, plasticizers from PVB foils. At least the area to be joined to the mounting member 12 in the next step must be cleaned. This area is referred to as the contact area 40. Therefore, the number of contact areas 40 depends on the number of mounting elements 11 201145543. According to Fig. 1, four contact areas 4 〇 β are provided. Therefore, the area to be cleaned may include an area of 5 mm or more of the contact area 40 in the X direction and the y direction (see Fig. 3) (i.e., on each side). . This cleaning step can include cleaning with a solvent. For example, propylene glycol, isopropyl alcohol, acetone/alcohol or the like can be utilized. It is preferred to utilize the minimum amount required to remove all contaminants. Further, it is preferred to discharge or trap the evaporated detergent. In addition, cleaning supplies can be used. In particular, felt, lint-free cloth or similar cleaning consumables can be used. Other options for cleaning may include the use of atmospheric plasma, c〇r〇na discharge treatment or dry ice pellets (C〇2, snow, pellets). Therefore, all contaminants must be removed and no residue of detergent should be left on the module or contact area. However, although the step of cleaning the back side of the photovoltaic module 14 as described above is preferably used, in the case where the mounting member 12 is cleaned, the cleaning step of the photovoltaic module 14 may be omitted. Obvious. In a further step, the photovoltaic module is transferred to a binder coating station 42 to coat-bond the photovoltaic module 14. In particular, the bonding is applied to the back side of the photovoltaic module 14 or its contact area 40. In general, any adhesive that can be used to secure the mounting component 12 to the photovoltaic module or its contact area 40 can be used. Preferably, a polysilicate adhesive can be used. Κ ' 2Κ),-polyurethane lysine binder, acrylic acid binder, resin-based binder, hot-melt adhesive (such as polyoxetene), fast-curing adhesive, 12 201145543 or hot-melt adhesive Oral agents together with polyoxyloxy binders. Alternatively, an adhesive tape can be adhered to the contact area 40 as an alternative. Additionally, it may be preferred to use a binder system comprising a substrate and a catalyst for forming a binder. The catalyst and substrate may be mixed in a ratio of 丨 (10) parts by weight of the substrate to 14 parts by weight of the catalyst (e.g., D〇w~印-q3 3636). In such an If shape, the 'adhesive dispensing system can be preferably equipped with a gear or piston metering pump for the substrate and the catalyst' and the branch can be equipped with a job mixer. The geometry of the binder beads or nozzles can have different shapes and should cover all or at least a portion of the glue surface. The width of the beads is preferably designed to be a maximum of 5G mm, while the height of the bead is designed to be "large 2 mm to H" mm. After installation; ή: After the part 12 is fixed, the air in the viscous agent should be avoided due to the step of coating_adhesive agent. In addition, the dispensing agent should be applied in such a way that there is no significant amount after the mounting element η is installed. The adhesive material extends beyond the portion of the mounting component 12 (i.e., contact area 4G). The adhesive may cover the entire contact area 4() or only a portion of the contact area 40. In addition, after installing a few pieces of 12, the amount of adhesive or the thickness of the adhesive tape should not exceed 6 mm. = As described below with reference to Fig. 4, in the case where the mounting member 12 is provided with an adhesive or an adhesive π, it is possible to omit the step of applying the adhesive to the back surface of the photovoltaic module or its contact region 40. After the adhesive is applied to the back side of the photovoltaic module 14, the photovoltaic module Μ is transferred to the bonding station 44, and the mounting component 12 is bonded or fixed to the photovoltaic device 13 in the bonding station 44. It will be obvious in the text. / See the women's piece 12' which can be fed to the starting point 46 of the first feed line 16 either manually or preferably in an automatic manner. The capacity of the first feed line 16 and the second feed line 18 is continuously produced as compared to the recorded design and the d_time is minimized. The process can use returnable packaging. As a preferred example, the mounting member 12 can be made by sho (especially according to EN _ Τ 66), which can be the original smooth surface (for example, the hair surface after extrusion, rolling). Material and / or additional surface treatment. The mounting element 12 is then transferred to a cleaning #48. In the cleaning station, a cleaning agent is used to clean the back side of the mounting member 12 or its contact area. The detergent may include a solvent = for example: a lint-free cloth of the top sugar or a slightly abrasive enamel. For cleaning: Other options for 70 pieces of 12 may include plasma cleaning (in the absence of a primer), corona cleaning or carbon dioxide cleaning. However, although it is preferred to have a cleaning step, the second one should be noted. In some embodiments, the cleaning step can be omitted. In addition, the installation of 70 pieces of 12 can also be pre-cleaned or prepared for primers. All other cleaning solutions must be performed flexibly. Preferably, the cleaning agent is preferably &apos; evaporated. This can be performed in an evaporation step for a period of, for example, 1 second to 20 seconds. In the step: for example, in a primer coating station %, a primer may be applied to the contact area of the erbium. In particular, the adhesion of the mounting component 12 to the photovoltaic module 14 can be further improved by applying a single layer of the primer layer, for example, by a nozzle coating system or a coating. Use Primer 201145543 In the case of a primer, the primer should be evaporated or dried. Therefore, a drying station 52 can be provided. Accordingly, the primer can be air dried and buffered for about 1 minute to 5 minutes. The drying time depends on the thickness of the primer. In addition, it is preferred to avoid the presence of humidity. Instead of using a primer, a plasma coating can be performed. For example, corrosion protection, high temperature tape (pyrosil) or another coating/surface treatment can be applied to aluminum or other materials. Therefore, a primer can no longer be used. When using 2K polyxylene adhesives, a curing step should be considered to ensure a combination of quality for subsequent processing steps such as handling, packaging and shipping. Gases emitted from primers or cleaning operations should be trapped to avoid environmental pollution. After the photovoltaic module 14 and the mounting component 12, or the plurality of photovoltaic modules 14 and the plurality of mounting components 12 are provided and prepared as described above, the mounting component 12 is fixed or bonded to the contact area of the photovoltaic module 14 40. This step is performed in the joining station 44. Accordingly, the handling device 34 picks up the mounting component 12 from the transport system 20 and transports it to the photovoltaic module 14 and then bonds the mounting component 12 to the contact area 40 on the back side of the photovoltaic module 14 by the adhesive provided. And fixed to the contact area 40. The transport unit 34 is preferably a device designed to automatically transport the mounting member 12. For example, the handling device 34 can be a robot or a linear axis flipping device. Another possibility may include a shuttle conveyor. The transport speed is preferably adjustable. The contact area 40 (ie, geometry, shape and/or size, and material (eg, metallic or non-metallic), quantity, and location) can have different variations and can be viewed as 15 201145543 photovoltaic modules 14 and/or The size, construction technique and construction of the mounting component 12 vary. In particular, the location of the contact element 40 is shown in Figure 3. In Fig. 3, the back side 54 of the photovoltaic module 14 is shown along with four contact areas 4A and an electrical contact %. The exact location of the contact area 4〇 can be selected as shown in Table 1 below: Table 1 Distance between the ABCD mounting component and the back glass [mm] 242 288 858 1012 _ _ 4 Minimum [mm] 220 260 836 988 2 Maximum [mmj 264 312 880 1040 5 Tolerance tmml ±1 Soil 1 ±1 ±1 ±0,2 After installing 7L piece 12 to PV module 14 or its contact area 4〇, the word photovoltaic module 14 Shipped to and installed in the desired location. For example, to fix the light die, 'and 14 to the surface or infrastructure, the mounting component 12 can be attached to one or more other mounting devices (not shown) and attached Loaded onto the infrastructure. Therefore, the mounting device such as &quot;Hai can be formed as, for example, a snap-on device (S) plus (4) (4). Figure 1 shows a further embodiment of the method according to the present invention. Generally, the method according to Figure 4 It is largely equivalent to the embodiment according to Fig. 1. Therefore, the differences will be mainly explained, and the same reference numerals are used to refer to the same features. According to Fig. 4, the main difference from Fig. 1 is coating. a step of a binder. Sheep = according to Figure 4, a binder is mainly applied to the mounting member 12 without applying a binder to the photovoltaic module 14. Depending on the geometry of the mounting member 12, As shown in Fig. 5, the mounting member 12β cavity having the 201145543-cavity 58 can be filled with a binder. Therefore, the geometry of the mounting member 12 allows the mounting member 12 to be located in the photovoltaic module. At the same time, the adhesive is filled into the cavity 58, thereby forming a binder film 6 〇. In the case of using the mounting member 12 having the cavity 58, the adhesive dispensing station and the joining station 44 can be combined into one station. 48. Need to pay attention, especially according to the i And Figure 4 shows substantially one station for each process step. However, it is of course possible to combine multiple steps into one station according to their respective requirements, thereby eliminating individual stations without departing from the invention. The present invention has been illustrated and described in detail in the drawings and the foregoing description. The skilled person in the practice of the present invention may understand and make other variations of the disclosed embodiments in light of the drawings, the disclosure, and the four-parts. The other elements or steps are not excluded, and the indefinite article "- (Uan)" does not exclude the plural. When referring to certain measures in different sub-items, it does not mean that such use cannot be used favorably. One of the measures in combination with any of the markings in the scope of the patent application should not be construed as limiting the scope of the invention. [Simplified illustration of the drawings] In the drawings: Figure 1 shows a method for fixing a mounting component to a photovoltaic Schematic diagram of one embodiment of a system for performing a method according to the present invention; FIG. 2 is a diagram showing an embodiment of a method according to the present invention; 17 201145543 Figure 3 shows the mounting of components to The back side of the photovoltaic module before a photovoltaic module; FIG. 4 is a schematic view showing still another embodiment of a system for fixing a mounting component to a photovoltaic module for performing the invention according to the invention Method; and Figure 5 shows a schematic diagram of a mounting component to be fixed to a photovoltaic module. [Main component symbol description] 10: System 12: Mounting component 14: Photovoltaic module 16: First feed line 18: Second Feed line 20: conveyor system 22: arrow 24: conveyor system 26: arrow 28: conveyor belt 30 • conveyor belt 32: conveyor belt 34: handling device 36: arrow 38: cleaning station 40: contact area 42: coating station 44: Bonding station 46: Starting point 48: Cleaning station 50: Coating station 52: Drying station 54: Back surface 56: Electrical contact 58: Cavity 60: Adhesive film

Claims (1)

201145543 七、申請專利範圍: 一種用於固定一安裝元件(12) 法,該方法包括以下步驟: 至一光伏打模組(14)之方 於一第一饋送線(16)中提佴 ^ 供至;一個安裝元件(12), 〇文裝το件(12)具有至少一個接觸區域; 於一第二饋送線(18)中提供— • 何光伙打模組(14),該 光伏打模組(14)具有至少一個接觸區域(4〇); -清潔該光伏打模組(14)之該接觸區域(則與該安裝 元件(12)之該接觸區域至少其中之_ ; 塗覆-黏合劑至該光伏打模組(14)之該接觸區域(4〇) 與該安裝元件(12)之該接觸區域至少其中之一;以及 藉由以一搬運裝置(34)運送該安裝元件(12)至該光 伏打模組(14)並將該光伏打模組(14)之該接觸區域(4〇) 與該女裝元件(12)之該接觸區域接合於一起,而將該安裝 元件(12)固定至該光伏打模組(丨4)上。 2.如請求項1所述之方法’其中固定複數個安裝元件〇2)至 該光伏打模組(14)。 3.如請求項2所述之方法,其中固定四個安裝元件(丨2 )至該 光伏打模組(14)。 4·如3青求項1、2或3所述之方法’其中塗覆一底漆(primer ) 至該安裝元件(12)。 5·如請求項1、2或3所述之方法’其中該黏合劑包含一聚矽氧 基黏合劑(silicone based adhesive )、一聚氨基曱酸酯基黏合 劑(polyurethane based adhesive)、一 丙稀酸黏合劑(acrylic 201145543 ▲Μ0、—樹脂基黏合劑(⑽in based adhesive)、一轨熔 黏合劑(hGtmeltadhesive)、一快速固化黏合劑㈤心㈣ 6.201145543 VII. Patent application scope: A method for fixing a mounting component (12), the method comprising the following steps: to the side of a photovoltaic module (14) in a first feeding line (16) To; a mounting component (12), the stencil (12) has at least one contact area; is provided in a second feed line (18) - • He Guangbang module (14), the photovoltaic module ( 14) having at least one contact area (4〇); - cleaning the contact area of the photovoltaic module (14) (and at least the contact area of the mounting element (12); coating-adhesive to At least one of the contact area (4〇) of the photovoltaic module (14) and the mounting area of the mounting component (12); and transporting the mounting component (12) by a handling device (34) to The photovoltaic module (14) and the contact area (4〇) of the photovoltaic module (14) are bonded to the contact area of the feminine component (12), and the mounting component (12) Fixed to the photovoltaic module (丨4). 2. The method of claim 1 A plurality of fixed mounting element 〇2) to the photovoltaic module (14). 3. The method of claim 2, wherein four mounting elements (丨2) are fixed to the photovoltaic module (14). 4. The method of claim 1, wherein the primer (1) is coated with a primer to the mounting member (12). 5. The method of claim 1, 2 or 3 wherein the binder comprises a silicone based adhesive, a polyurethane based adhesive, a C Dilute acid binder (acrylic 201145543 ▲ Μ 0, - resin based adhesive (10) in based adhesive), one rail fusion adhesive (hGtmeltadhesive), a fast curing adhesive (five) heart (four) 6. 8. 9. 10. —〇、或一熱炼黏合劑連同—聚錢絲合劑。 如請求項卜2或3所述之方法’其中該安裝 鋁形成。 如°月求項1、2或3所述之方法,其中清潔劑被陷獲。 如請求項卜2或3所述之方法,其中财法係在介於大於等 於18 C至小於等於25t範U之-溫度下執行。 如《月求項卜2或3所述之方法’其中該方法係在介於大於等 於40/。至小於等於6()%㈣之—相對濕度下執行。 -種用於固定一安裝元件(12)至一光伏打模組(⑷之系 統’包括一第一饋送線(16)及一第二饋送線(18),該第一 饋送線(16)用於準備—安裝細(12),該第二饋送線(⑷ 則用於準備&quot;'光伏打模組(⑷,該二饋送線(16,18)藉由 :搬運裝置(38)連接’該搬運裝置(38)用於運送該安裝 元件(12)至該光伏打模組(μ)。 208. 9. 10. - 〇, or a hot-melt adhesive together with - Juxun mixture. The method of claim 2 or 3 wherein the mounting aluminum is formed. The method of claim 1, 2 or 3, wherein the cleaning agent is trapped. The method of claim 2, wherein the financial method is performed at a temperature greater than or equal to 18 C to less than or equal to 25 t. For example, the method described in the item 2 or 3 wherein the method is greater than or equal to 40/. To less than or equal to 6 ()% (four) - performed under relative humidity. a system for fixing a mounting component (12) to a photovoltaic module ((4) comprising a first feed line (16) and a second feed line (18), the first feed line (16) In preparation - mounting fine (12), the second feed line ((4) is used to prepare &quot; 'photovoltaic module ((4), the two feed lines (16, 18) are connected by: carrying device (38)' A handling device (38) is used to transport the mounting component (12) to the photovoltaic module (μ).
TW099138118A 2009-11-05 2010-11-05 Method and system for fixing a mounting element to a photovoltaic module TW201145543A (en)

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