201144501 四、指定代表圖： (一) 本案指定代表圖為：第（5 )圖。 (二) 本代表圖之元件符號簡單說明： 無撚色紗3 車縫4 無撚色紗立體毛巾布5 六、發明說明： 【發明所屬之技術領域】 本發明係關於一種無撚紗毛巾布製程，尤指一種透過pvA水 溶紗特性而易於毛巾胚布上剪絨出立體圖樣的製程。 【先前技術】 里ΐ么一般毛巾類的產〇〇口’無論提花、印花都只能做到平面效 尚、優雅及亮麗的感覺;相對的給 予沩費者的親感是刻板、無變化及無層次感的，其、生 σ 形象欠佳’ a此並無法令消費者產生主動挪買商 為了提升產品品牌形象及競爭力，於是乎毛巾產σ ， 樣，而最明顯的即是透過立體形式建構之圖樣來達7 咸^ 的衝擊’並促使消費者有其意願購買商品，然，欲於毛巾上^ 立體觀感之圖樣時需得透過裁剪、針織及印刷等方式達成，其 最直接的方式即是透過裁剪時所造成之高低落差來達到立體&感 最為真確’但裁剪通常需得透過人工手動來達成，且手工裁煎時 容易因裁剪後棉紗高度的參差不齊及裁剪到錯誤的棉紗而使構成 之圖樣變形’造成效果不彰；且人工手動裁剪時，相當費時並需 得投入大量人力，造成所生產的毛巾成本過高以致無法大量生產。 201144501 (解決問題之技術手段）， 透過上述描述我們可以得知習知技術雖然有多種方式可達到 今體圖樣的效果，然，最直接的方式是透過裁剪時所造成之高低 落差來達到立體觀感最具效果，但裁剪通常需得透過人工手動來 達成，裁剪時也容易因手工裁剪造成棉紗高度的參差不齊及裁剪 到錯誤的棉紗，造成圖樣變形，本發明人有鑑於此，乃憑恃著長 期對無撚紗立體毛巾的研究及構思，進而發明出一種無撚紗立體 ^巾布織物製程’其製程如下：首先將原料(色紗或棉紗)及聚乙烯 醇（PVA)水溶紗透過併紗過程合為併紗，再將併紗透過加撚機進 行反向（Z撚）加撚合股為無撚色紗，並透過纏繞於棉紗之聚乙烯醇 (PVA)水溶紗供予織布時所需要之張力，織布時，依據預設之圖 樣將無撚色紗、合股色紗及一般單股色紗等紗線透過整經過程於 織布，上交織為無撚色紗毛巾胚布，將交織完畢之無撚色紗毛巾 巧布浸入於缸槽内，注入清水並加熱使其溫度上升，其時聚乙烯 醇（PVA)水溶紗因其特性影響會逐漸彰潤並收縮，使無樵紗做成 之毛圈產生收縮並變短，將縮毛圈處理後之無撚色紗毛巾胚布透 過，張力烘乾裝置烘乾，此時之無撚紗因為pVA水溶紗收縮，毛 圈咼度只有合股紗的一半，利用此一現象來進行剪絨動作，剪絨 後之無樵色紗毛巾胚布透過冷水加以沖洗，讓剪毛之毛圈因水洗 過程達到開絨之現象，然後出布脫水’用無張力烘乾機供乾後， 再次j剪絨機做絨面修剪，再將修剪完成後之無撚色紗毛巾胚 布’浸入於染缸内，注入清水，使其溫度升高，讓pVA水溶紗完 全溶解於水中，同時讓無撚紗之棉束完全蓬鬆打開，完成後即可 排水」巧注入乾淨清水’冷水沖洗，最後經過脫水、烘乾，後即 成為蓬鬆、柔軟，觸感極佳，而且有立體花樣的的無撚色紗毛巾 本發明的主要目的：在於提供一種易於毛巾胚布上剪絨出立 201144501 體圖樣無撚紗立體毛巾布製程。 本發明的次要目的：在於提供—種提升毛巾視覺觀感及品牌 (對昭兵形象的無撚紗立體毛巾布製程。 C對…、先則技術之功效） 茲由以上垅明得知，本發明相較先前技術，確可達到如 功效： 1、 透過PVA水溶紗之特性予以不要剪絨之毛圈收縮為短 毛圈，使剪絨時更為簡易，且剪絨後毛圈面及棉紗高 度較為平整，不致剪到不應剪絨之毛圈，致使立體圖 樣變形。 2、 藉由剪絨時所造成之高度落差，使產品圖樣呈現自然 立體感’促進消費者購買念頭進而提升產品品牌形象。 【實施方式】 ^發明係關於一種無撚紗立體毛巾布製程，其製程步驟如 ::請參閱第一圖，步驟(一）、首先將原料棉紗（採用撚度（該撚 度係表示紗每一吋長’時間内所加撚之次數）為TPI 16，16，/1(其 中16代表紗支數，1代表單紗），s撚色紗）及聚乙烯醇（pVA) 水溶紗（採用80V1〜10(m、溶解溫度為90。〇99。(：之Z撚水溶紗，） 透過併紗機做成筒子型的色紗；步驟（二）、再將筒子型的色紗透 過加撚機進行反向加撚合股為合股紗（即無捻色紗），其中加撫過 心中’合樵的撼度付為所使用棉紗的撫度加1〜1⑽(如棉紗播度TpI 16 ’就施予16〜18之間的检度）’且施予合股加撤的方向需為棉紗 的反向（Z撚），則棉紗會透過反向加撚的作用同時進行退撫動作， 201144501 並逐漸將轉紗退撫到無撚:度之狀能〆丄 態，所以必無張力存在，故只能使用〜運二^係處於無撚度狀 另請參閱第二圖，步驟(三）布時所需要之張力。 ;===紗線為 紗毛巾胚布浸:於無 溫度達到70〜8(TC時持續者後2n 4n八# ”·、使其'凰度上升，升咼 ===，潤，心^ 張力方式烘乾，且需有甩鮮署，你/乂、乾裝置（仔使用無 圈可站立而不會有生ftX股；=毛 ff；·^ pva ti iU用ί 一現象來進行剪賊動作（將經過縮毛圈處理的歸 ίίί! 過剪顺進行剪毛處理，以不剪到縮Ϊ的益ϋ 次勢域動作，·步驟（七）、再將第—次魏 i(H然後出布脫水’用無張力供乾機供乾後（第二 人f職機做、織面修剪(將殘留之毛邊修繕平整)此為 =一:人剪絨；步驟（九）、剪絨完成後之無撚色紗毛巾胚布，再次 注入清水，使其升溫到帆以上維持溫度煮煉 讓pva水洛紗完全溶解於水中，同時讓無撚紗之棉束完 王遂鬆打開’完成後即可排水，再注入乾淨清水，冷水沖洗1525 分鐘（第二次水洗）；步驟（十）、最後經過脫水、洪乾（第三次供乾） 處理後’即可得到蓬鬆、柔軟，觸感極佳的無⑪:色紗立體毛巾布 5 ;步驟（十一）、再依設計裁剪車縫4成各種規格之浴巾、毛巾、[s] 5 201144501 方巾等毛巾布織品。 另步驟㈢〜（十-）因係對步驟㈠〜（二)所得之 J進行一連續加工處理’係可以併為本製程之同一步驟加二 =於依上述步躺得之加讀，請參 撚色紗立體毛巾布5係由—般色紗丄、合=3二無 等基材交織所構成之立體毛巾布，具有三層 3組織層时絨處理而有高低之落差（短無撚$紗^、撫色々 2 .1，藉㈣—高低落差之效果予以預賴樣呈現自然立體 1及長無撚 之感觀，增進立體毛巾布之美觀 綜合上述說明，本發明係一種「無撚紗立201144501 IV. Designated representative map: (1) The representative representative of the case is: (5). (2) Brief description of the symbol of the representative figure: No ochre yarn 3 Sewing 4 No ochre yarn three-dimensional terry cloth 5 VI. Description of the invention: [Technical field of the invention] The present invention relates to a crepe-free terry cloth The process, in particular, a process for easily shearing a three-dimensional pattern on a towel fabric through the pvA water-soluble yarn characteristics. [Prior Art] Li Yu's general towel type of mouthwash 'no matter whether it is jacquard or print, it can only achieve the effect of flat effect, elegance and brightness; the relative feeling of giving the toll is stereotyped, no change and No layering, its σ image is not good' a this does not enable consumers to take the initiative to move the buyer in order to enhance the product brand image and competitiveness, so the towel produces σ, the most obvious is through the three-dimensional The pattern of the form construction reaches the impact of 7 salty ^ and prompts consumers to buy goods at their will. However, the pattern of stereoscopic perception on the towel needs to be achieved through cutting, knitting and printing. The most direct The way is to achieve the stereoscopic & sensation through the high and low drop caused by the cutting. But the cutting usually needs to be done manually, and the cotton yarn is easily uneven and cut to the wrong size after cutting. The cotton yarn makes the pattern of the deformation deformed', and the effect is not obvious; and manual manual cutting is quite time-consuming and requires a lot of manpower, resulting in the cost of the towel produced is too high. Unable to mass production. 201144501 (Technical means to solve the problem), through the above description, we can know that although there are many ways to achieve the effect of the traditional pattern, the most direct way is to achieve the stereoscopic effect through the height difference caused by the cutting. The most effective, but the cutting usually needs to be achieved manually. When cutting, it is easy to cut the cotton yarn by hand cutting and cut the wrong cotton yarn, which causes the pattern to be deformed. Long-term research and conception of untwisted three-dimensional towel, and then invented a process of making a crepeless three-dimensional towel fabric fabric. The process is as follows: firstly, the raw material (color yarn or cotton yarn) and polyvinyl alcohol (PVA) water-soluble yarn are passed through The yarn process is combined into a yam, and the yam is passed through a twisting machine for reverse (Z捻) twisting and twisting into a non-twisted yarn, and is supplied to the woven fabric through a polyvinyl alcohol (PVA) water-soluble yarn wound around the cotton yarn. The required tension, when weaving, according to the preset pattern, the yarns of non-twisted yarn, plied yarn and general single-color yarn are passed through the warping process on the weaving fabric, and the interlaced yarn is innocent. Yarn towel fabric, immersing the intertwined yarn-free towel towel into the tank, injecting water and heating to raise the temperature. At this time, the polyvinyl alcohol (PVA) water-soluble yarn will gradually strengthen due to its characteristics. Shrinking, so that the loop made of non-twisted yarn shrinks and becomes shorter, and the non-twisted yarn towel cloth after the shrink loop treatment is passed through, and the tension drying device dries, at this time, the crepe yarn is pVA water-soluble yarn Shrinkage, the degree of looping is only half of the plied yarn. Using this phenomenon to perform the shearing action, the non-twisted yarn towel fabric after the shearing is washed by cold water, so that the loop of the shearing is achieved by the washing process. Phenomenon, then the cloth is dehydrated. After drying with a tension-free dryer, the j-cutting machine is used to make the suede trimming, and then the non-twisted yarn towel fabric after the trimming is immersed in the dyeing tank, and the water is poured into the water. The temperature rises, so that the pVA water-soluble yarn is completely dissolved in the water, and the cotton yarn without the crepe yarn is completely fluffyly opened, and the water can be drained after completion, and the water is rinsed with clean water, cold water is rinsed, and finally, after dehydration and drying, it becomes Fluffy, soft The invention is mainly characterized in that it is easy to provide a towel tuff on a towel fabric. The 201144501 body pattern has no crepe three-dimensional terry cloth process. The secondary object of the present invention is to provide a visual sense of the towel and a brand (a three-dimensional terry cloth process for the image of Zhao Bing. The effect of C on ..., the first technology) Compared with the prior art, the invention can achieve the same effect: 1. The characteristics of the PVA water-soluble yarn are used to shrink the loops of the non-shearing to a short loop, which makes the shearing easier, and the piled surface and the cotton yarn after shearing The height is relatively flat, so that the loops that should not be cut are not cut, resulting in deformation of the three-dimensional pattern. 2, through the height difference caused by the shearing, so that the product pattern presents a natural three-dimensional sense ‘to promote consumers to buy ideas and enhance the product brand image. [Embodiment] The invention relates to a process for making a three-dimensional terry cloth without twisting yarn. The process steps are as follows: Please refer to the first figure, step (1), firstly, the raw material cotton yarn (using the twist (the twist indicates the yarn each) The number of times added in the long 'time is TPI 16,16, /1 (16 represents the yarn count, 1 represents the single yarn), s 捻 纱 )) and polyvinyl alcohol (pVA) water soluble yarn (using 80V1~ 10 (m, dissolution temperature is 90. 〇99. (: Z 捻 water-soluble yarn,) through the yarn machine to make a bobbin type of color yarn; step (2), then the bobbin type yarn through the twisting machine The reverse twisting of the plied yarn is a plied yarn (ie, no ochre yarn), wherein the tweeting of the heart is added to the weight of the cotton yarn used to add 1 to 1 (10) (such as cotton yarn sown TpI 16 ' The check between 16 and 18) and the direction in which the joint is added and removed needs to be the reverse of the cotton yarn (Z捻), then the cotton yarn will be retracted by the reverse twisting effect, 201144501 and will gradually turn. The yarn is retreated to the innocent: the shape of the degree can be embarrassed, so there must be no tension, so it can only be used. Please also refer to the second figure, step (3) the tension required for the cloth. ; === yarn for the yarn towel embryo cloth dipping: no temperature reaches 70~8 (after TC lasts 2n 4n eight # ” ·, make it 'the phoenix rise, rise 咼 ===, run, heart ^ tension to dry, and need to have fresh department, you / 乂, dry device (Aberdeen can use standing without a ftX Stock;=毛 ff;·^ pva ti iU uses ί a phenomenon to cut the thief action (the snippet processing will be processed by the shrinking loop to cut the hair, so as not to cut the weight of the ϋ ϋ sub-potential Action, ·Step (7), and then the first-time Wei (H and then the cloth is dehydrated) after the tension-free dryer is used for drying (the second person is the job machine, the fabric is trimmed (the residual hair is trimmed and leveled) ) This is = one: human shearing; step (9), after the completion of the shearing, the colorless yarn towel fabric is re-injected into the water, and the temperature is raised above the sail to maintain the temperature. The pva water yarn is completely dissolved. In the water, let the untwisted cotton bundle complete the opening of the king's pine. When finished, drain the water, then inject clean water, rinse with cold water for 1525 minutes (second wash); Step (10), and finally after dehydration, driers (the third time for dry treatment), you can get fluffy, soft, and excellent touch without 11: color yarn three-dimensional terry cloth 5; step (11), then According to the design, we cut 4 kinds of bath towels, towels, [s] 5 201144501 square towels and other terry cloth fabrics of different specifications. Another step (3) ~ (10-) is a continuous processing of J obtained in steps (1) ~ (2) Processing 'can be the same step of the process plus two = in addition to the above steps to read and read, please see the color yarn three-dimensional terry cloth 5 series from the same color yarn 丄, combined = 3 two without other substrate interweaving The three-dimensional terry cloth is composed of three layers of 3 layers of velvet treatment, and there is a difference between the height and the low (short innocent $ yarn ^, sensation 々2.1, by (four)-high and low drop effect to give a natural stereo 1 And the long and innocent look and feel, to enhance the aesthetics of the three-dimensional terry cloth. The above description is a kind of "innocent yarn stand"
II 以價ΐΓίΙ”之視覺效果達到商品的美觀及提升產品 二其構成方式未冒見於書刊或公開使用，誠符合 ίϊ日懇請鈞局明鑑，早日准予專利，至為感禱。 ㈣者’以上所述乃是本發明之具體實施立即所運用之技 二i出命明之構？所作之改變’其所產生之功能作用仍 ^ °曰及圖式所涵蓋之精神時，均應在本發明之範圍内， 合予陳明。 【圖式簡單說明】 第一圖··為本發明之無撚紗製程流程圖。 第二圖：為本發明之無撚色紗毛巾胚布製程流程圖。 第三圖··為本㈣之無聽紗毛巾胚錢續處理健流程圖。 第四圖·為本發明之無撚色紗毛巾胚布縮毛圈及剪絨時其無撿紗 毛圈高度差異示意圖。 第五圖··為本發明製程所生產之無撚紗毛巾示意圖。 201144501 第六圖：為本發明製程所生產之無撚紗毛巾局部剖面示意圖。 【主要元件符號說明】 一般色紗1 合股色紗2 無撚色紗3 短無撚色紗31 長無撚色紗32 車縫4 無撚色紗立體毛巾布5II. The visual effect of price ΐΓ Ι 达到 达到 达到 达到 达到 商品 商品 商品 商品 商品 商品 商品 商品 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二 二The description is based on the technical application of the present invention. The changes made by the present invention are also within the scope of the present invention when the functional effects produced by the present invention are still in the spirit of the present invention. Into, Chen Ming. [Simplified illustration of the drawings] The first figure is a flow chart of the process of the yarnless yarn of the present invention. The second figure is a flow chart of the process of the towelless fabric of the present invention. Figure······························································································· Fig. 5 is a schematic diagram of a crepe-free towel produced by the process of the present invention. 201144501 Fig. 6 is a partial cross-sectional view of a crepe-free towel produced by the process of the present invention. [Description of main component symbols] Color yarn 2 Colored yarns 3 Short, non-twisted yarns 31 Long, non-twisted yarns 32 Sewings 4 Innocent yarns, three-dimensional terry cloth 5