TW201139170A - Hollowed solid tire production method - Google Patents

Hollowed solid tire production method Download PDF

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Publication number
TW201139170A
TW201139170A TW99114850A TW99114850A TW201139170A TW 201139170 A TW201139170 A TW 201139170A TW 99114850 A TW99114850 A TW 99114850A TW 99114850 A TW99114850 A TW 99114850A TW 201139170 A TW201139170 A TW 201139170A
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TW
Taiwan
Prior art keywords
mold
tire
core
solid tire
mold core
Prior art date
Application number
TW99114850A
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Chinese (zh)
Inventor
Yi Gong
Original Assignee
Shieny Co Ltd
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Publication date
Application filed by Shieny Co Ltd filed Critical Shieny Co Ltd
Priority to TW99114850A priority Critical patent/TW201139170A/en
Publication of TW201139170A publication Critical patent/TW201139170A/en

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  • Tyre Moulding (AREA)

Abstract

A hollowed solid tire production method comprises the following steps: combining a plurality of mold pieces into mold core and fixing the mold core in the tire forming mold; closing the mold and injecting foaming liquid from the pouring hole to make the foaming liquid fill the space between the inner wall of the mold and the mold core for solidification; taking out the tire and mold core from the mold and dismantling the mold to take out mold pieces one by one, thereby forming a hollowed solid tire. In the process of pouring and forming a hollowed solid tire in this method, easily-assembled mold core and foaming material are combined to form a hollow space, and then the mold core is disassembled and taken out one by one. The produced hollowed solid tire has stable quality, good buffering effect, and better comfort.

Description

201139170 六、發明說明: 【發明所屬之技術領域】 本發明涉及一種輪胎的製作方法,特別是指一種舒適 性較好的t空實心胎的製作方法。 【先前技術】 最初的輪胎都使用空心胎,這種空心胎是使用橡膠製 成中空的圓環狀’然後套置在車輪的輪轂上,在使用時, 向空心胎内充入空氣,可產生良好的減震作用,因此得到 廣泛的使用。然而,這種空心胎在遇到石塊等突起物時 很容易將車胎扎爆’使車輪無法移動,在某些特殊場人 如殘疾人使用的輪椅’這種情況是很危險的,因此,承重 較好的實心胎應運而生,實心胎一般使用橡膠或發泡材製 成,即使疋在路面不平的路上,也不會發生爆胎等情形, 使用較為安全,然而,由於實心胎本身的變形量較小當 行驶過程中遇到石塊等突起物時,實心胎將作用力直接傳 到輪轂’造成舒適性較差。 為了提高行駛過程中實心胎的使用舒適性,出現了一 種中空實心胎,其是在模具中固定氣囊,然後利用與模具 連接的轉盤帶動整個模具高速旋轉,同時由澆注孔向模腔 注入發泡材液體,通過模具旋轉時所產生的離心力,使發 泡材均勻填充整個模腔氣囊與發泡材得以緊密結合從 而使氣囊在成型的實心胎上形成一空間,可以在一定程度 上緩衝來自外界的作用力,提高實心胎的使用舒適性。 然而,在製作過程中,由於氣囊本身形態的不確定性 201139170 在旋轉過程中氣囊自身產生的離心力和發泡材對氣囊 的,壓ϋ成成型後的氣囊並無法確實處於預定的位置, 疋有所偏離’這樣在行駛過程中,中空實心胎的内壁受 力並不對稱,從而影響產品的品質。 繁於上述分析,本發明人針對目前t空實心胎在製作 過程中存在的不足進行研究改進,本案由此產生。 【發明内容】 本發明的主要目的,在於提供一種中空實心胎的製作 鲁方法’其所製成的中空實心胎品質穩定,緩衝效果好,使 用舒適性較佳。 為了達成上述目的,本發明的解決方案是: 一種中空實心胎的製作方法,包括如下步驟:將多個 模件組合而成模芯,並將該模芯固定在輪胎成型模具中; 閤上模具,從洗注孔注入發泡材液體,使發泡材液體充滿 模具内壁與模芯之間的空間並固化;然後將輪胎及模芯於 模具中取出,將模具拆解而逐個取出模件,從而形成中空 • 實心胎。 上述模芯包括位於内圈固定於模具的固定部和位於外 圈結合於輪胎的結合部。 採用上述方案後,本發明改變傳統使用氣囊形成中空 空間的方式,而使用硬質的模芯在實心胎上成型中空空間 ,具有以下改進: (1)由於模芯在澆注過程中不會因離心力而變形從 而在輪胎内壁成型穩定,較好地保證了成品的品質; [S] 4 201139170 (2)輪胎製作穿成德,士/ 成後方便將模芯拆解,便於從輪胎 中取出,不會影響輪胎的品質和形態; ⑺輪胎上成型的空間可較好地提供變形空間,增加 實心胎的變形量,右肋於镑施从田, 有助於緩衝外界作用力,提高使用舒適 性。 【實施方式】 以下結合圖式及具體實施例對本發明的制作流程進行 詳細說明。 參考第目所示’本發明提供一種中空實心胎的製作 方法’包括如下步驟: (1) 製作輪胎成型模具!及模芯2,所述模具1包括 可相互扣合的上模具u和下模具12,上模具u的中心開 設有貫通的澆注孔13,而下模具12的中心設有下内模12 1並在下内模121與下模具12的側壁之間形成一容置腔 ’模心2為圓環狀,參考第二圖至第四圖所示,其包括位 於内圈的固定部21和位於外圈的結合部22,在本實施例 中’固定部21和結合部22分別由6個模件組合而成並 使用螺絲23分別予以鎖固;將模芯2放置於模具1的下模 具12中,並將固定部21固定在下内模121上; (2) 閤上輪胎成型模具1,並由澆注孔13向模具1 内洗注發泡材液體’同時高速旋轉模具1,使發泡材液體 充滿模具1的内壁與模芯2之間的空間,待發泡材固化後 ,發泡材與模芯2的結合部22緊密結合; (3 )打開模具1,將成型後的輪胎與模芯2 —起從模 201139170 具1中取出; ⑷取下螺絲23,將模具2拆解,並將各個模 輪胎令取出1而形成内壁具一環形空間的中空實心胎。 採用前述方法製成的中空實心胎,利用硬質模… 身的堅固特性’預先在輪胎内壁形成一環形空仏,,由於模 具2質地堅硬’在隨模具!高速旋轉時也不會產生變形, 從而成型的環形空間形態均自,行駛過程中對外界作用力 得以均勻緩衝,提高使用舒適性;料,模芯2是由多個 模件組裝而成,方便拆裝,在發泡材與模芯2結合固化後 ,只需將模芯2分職後即可――取出,操作簡單,且不 會影響模芯2的形態,不會對其使料成任何影響。 以上實施例僅為說明本發明的技術思想,不能以此限 定本發明的保護範圍,凡是按照本發明提出的技術思想, 在技術方案基礎上所做的任何改動,均落入本發明保護範 圍之内。 【圖式簡單說明】 φ 第一圖係本發明的製作流程圖; 第二圖係本發明中模芯的組合示意圖; 第三圖係本發明中模芯的分解示意圖; 第四圖係本發明中模芯的分解正視圖。 【主要元件符號說明】 (1)模具 (11)上模具(12)下模具 (121)下内模(13)澆注孔 (2)模芯 (21)固定部(22)結合部 (23)螺絲201139170 VI. Description of the Invention: [Technical Field] The present invention relates to a method for manufacturing a tire, and more particularly to a method for manufacturing a t-solid solid tire having better comfort. [Prior Art] The original tires used hollow tires, which were hollowed out in rubber and then placed on the hub of the wheel. When in use, air was filled into the hollow tire to produce good The shock absorption effect is therefore widely used. However, this type of hollow tire is easy to smash the tire when it encounters a projection such as a rock, so that the wheel cannot move, and the wheelchair is used in some special people such as a disabled person. Therefore, it is dangerous. Solid tires with good load bearing capacity emerged. Solid tires are generally made of rubber or foam. Even if the road is uneven on the road, there will be no puncture, etc. It is safe to use, however, due to the solid tire itself. The amount of deformation is small. When a rock or the like is encountered during driving, the solid tire transmits the force directly to the hub', resulting in poor comfort. In order to improve the comfort of the solid tire during driving, a hollow solid tire is formed, which fixes the airbag in the mold, and then rotates the entire mold at a high speed by using a turntable connected to the mold, and simultaneously injects the foam liquid into the cavity from the casting hole. Through the centrifugal force generated when the mold rotates, the foam material is uniformly filled into the cavity of the cavity and the foam material is tightly combined to form a space on the formed solid tire, which can buffer the effect from the outside to some extent. Force to improve the comfort of use of solid tires. However, during the manufacturing process, due to the uncertainty of the shape of the airbag itself 201139170, the centrifugal force generated by the airbag itself and the foamed material to the airbag during the rotation process cannot be surely in a predetermined position after the molded airbag is in the predetermined position. The deviation is such that during the driving process, the inner wall of the hollow solid tire is stressed and asymmetrical, thereby affecting the quality of the product. Due to the above analysis, the inventors have made research and improvement on the shortcomings of the current t-empty solid tires in the production process, and the present invention has been produced. SUMMARY OF THE INVENTION The main object of the present invention is to provide a method for producing a hollow solid tire. The hollow solid tire produced by the method has the advantages of stable quality, good cushioning effect and good comfort. In order to achieve the above object, the solution of the present invention is: a method for manufacturing a hollow solid tire, comprising the steps of: combining a plurality of modules into a core, and fixing the core in a tire forming mold; closing the mold Injecting the foaming liquid from the washing hole, filling the foaming liquid with the space between the inner wall of the mold and the core and solidifying; then taking out the tire and the core in the mold, disassembling the mold and taking out the module one by one, Thereby forming a hollow • solid tire. The above-described core includes a fixing portion that is fixed to the mold at the inner ring and a joint portion that is coupled to the tire at the outer ring. After adopting the above scheme, the present invention changes the manner in which the airbag is used to form a hollow space, and the hard core is used to form a hollow space on the solid tire, which has the following improvements: (1) Since the core is not subjected to centrifugal force during the pouring process The deformation is stable in the inner wall of the tire, which better guarantees the quality of the finished product; [S] 4 201139170 (2) The tire is made into a German, and the core is easy to disassemble the core, which is easy to remove from the tire. Affect the quality and shape of the tire; (7) The space formed on the tire can better provide the deformation space, increase the deformation of the solid tire, and the right rib is applied to the field from the pound, which helps to buffer the external force and improve the comfort of use. [Embodiment] The production flow of the present invention will be described in detail below with reference to the drawings and specific embodiments. The present invention provides a method for producing a hollow solid tire, which comprises the following steps: (1) Making a tire molding die! And the mold core 2, the mold 1 includes an upper mold u and a lower mold 12 that are mutually engageable, a center of the upper mold u is provided with a through pouring hole 13 , and a center of the lower mold 12 is provided with a lower inner mold 12 1 and A receiving cavity is formed between the lower inner mold 121 and the side wall of the lower mold 12, and the core 2 is annular. Referring to the second to fourth figures, it includes a fixing portion 21 at the inner ring and an outer ring. In the present embodiment, the fixing portion 21 and the joint portion 22 are respectively combined by six modules and locked by screws 23 respectively; the core 2 is placed in the lower mold 12 of the mold 1, And fixing the fixing portion 21 to the lower inner mold 121; (2) closing the tire molding die 1 and washing the foam material liquid into the mold 1 from the pouring hole 13 while rotating the mold 1 at a high speed to fill the foaming liquid The space between the inner wall of the mold 1 and the core 2, after the foam material is solidified, the foamed material is tightly combined with the joint portion 22 of the core 2; (3) the mold 1 is opened, and the formed tire and the core 2 are formed. - Take out from the mold 201139170 with 1; (4) Remove the screw 23, disassemble the mold 2, and take out the shape of each mold tire An annular space with the inner wall of a hollow solid tires. The hollow solid tire produced by the above method utilizes a rigid mold to form an annular space in front of the inner wall of the tire, and the mold 2 is hard and firm in the mold! When the high-speed rotation is not deformed, the shape of the formed annular space is self-contained, and the external force is evenly buffered during driving to improve the comfort of use; the material core 2 is assembled by a plurality of modules, which is convenient. Disassembly and assembly, after the foamed material and the core 2 are combined and cured, the mold core 2 can be taken out after being divided into parts, and the operation is simple, and the shape of the core 2 is not affected, and the material is not made into a material. Any impact. The above embodiments are only for explaining the technical idea of the present invention, and the scope of protection of the present invention is not limited thereto. Any changes made based on the technical idea according to the present invention fall within the protection scope of the present invention. Inside. BRIEF DESCRIPTION OF THE DRAWINGS φ The first drawing is a flow chart of the present invention; the second drawing is a schematic view of the combination of the core in the present invention; the third drawing is an exploded view of the core in the present invention; An exploded front view of the middle core. [Description of main component symbols] (1) Mold (11) Upper mold (12) Lower mold (121) Lower inner mold (13) pouring hole (2) Core (21) Fixing part (22) Joint part (23) Screw

Claims (1)

201139170 七、申請專利範圍: 1.-種中空實心胎的製作方法,其特徵在於包 步驟:將多個模件組合而成模芯,並將該模芯固定在 成型模具中;閤上模具’從纽孔注人發泡材液體^ 泡材液體充滿模具内壁與模芯之間的㈣並固& ; 輪胎及模芯㈣具中取出’將模具拆解而逐個取出模件, 從而形成中空實心胎。201139170 VII. Patent application scope: 1.- A method for manufacturing a hollow solid tire, which is characterized by a package step: combining a plurality of modules into a core, and fixing the core in a molding die; closing the mold From the Newhole injection foam liquid ^ foam liquid filled between the inner wall of the mold and the core (four) and solid &; tire and core (four) with the removal of the mold - dismantle the mold and remove the module one by one, thus forming a hollow Solid tires. 2·如申請專利範圍第1項所述之一種中空實心胎的製 作方法,其特徵在於:所述模芯包括位於内圈固定於模具 的固定部和位於外圈結合於輪胎的結合部。2. The method of manufacturing a hollow solid tire according to claim 1, wherein the core comprises a fixing portion fixed to the mold at the inner ring and a joint portion at the outer ring coupled to the tire.
TW99114850A 2010-05-10 2010-05-10 Hollowed solid tire production method TW201139170A (en)

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TW99114850A TW201139170A (en) 2010-05-10 2010-05-10 Hollowed solid tire production method

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Application Number Priority Date Filing Date Title
TW99114850A TW201139170A (en) 2010-05-10 2010-05-10 Hollowed solid tire production method

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TW201139170A true TW201139170A (en) 2011-11-16

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