TW201138951A - Continuous reaction micro-reactor - Google Patents
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- TW201138951A TW201138951A TW099133352A TW99133352A TW201138951A TW 201138951 A TW201138951 A TW 201138951A TW 099133352 A TW099133352 A TW 099133352A TW 99133352 A TW99133352 A TW 99133352A TW 201138951 A TW201138951 A TW 201138951A
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201138951 六、發明說明: 【發明所屬之技術領域】 本發明係關於-^種連績反應之微反應窃^特别是有關一種 模組結構的連續反應之微反應器。 — 【先前技術】 在連續反應技術中,多種投料或反應劑連續流入反應器或 微反應器,在其中進行化學反應,從而形成連續流出的產物。 在該反應器内提供了將多種投料集合、混合並渦旋的工藝流體 通道系統,其置於優化反應環境中(特別為特徵溫度狀況)以 發生化學反應。該種工藝流體通道系統可分為適當地串聯排列 的至少一個湍流混合區以及至少一個基本層流滯留區。對於超 過一個混合區和/或滯留區的情況,它們以適當方式連結。為形 成熟知的溫度狀況,通常集成熱交換系統,例如通道形式的熱 交換系統。 上述類型的微反應器揭示於例如歐洲專利EP 1839739 A1,其為包括配置為形成堆疊的多個工藝模組及熱交換模組的 模組微反應器。該種工藝模組通過增加單獨子系統外部連結形 成既大且長的流動通道系統,且由於該種熱交換模組,可實現 流入該流動通道系統的化學物質(反應劑,產物)的逐段加熱或 冷卻(本段採用歐洲專利EP 1839739 A1所用的術語,其含義並 非始終等同本文所周該術語)。 該種反應器的開發是一項複雜任務,即便如今也無法-通過 電腦類比滿意地解決,仍需追加實驗研究以推進該領域的進 201138951 【發明内容】 本發明之一目的在於提供一種連續反應之微反應 益’其係用於連續反應技術原位研究的實驗室規模微反應 器’使得研究者能夠更深地理解所涉及的流體動力學,該 反應益可隨後被放大至工業規模。 該項目標可通過申請專利範圍1的特徵實現。 本發明(申請專利範圍丨)係關於一種連續反應之微反 應器’該罇反應器⑷具有模組結構,沿其由後至前的堆疊 轴包括.第一框架裝置、反應單元以及第二框架裝置,其 中(b)該反應單元包括工藝流體通道系統,其用於流入所述 反應單元的多種投料或反應劑的連續反應以形成至少一 種Μ出所述反應單元的產物,且包括熱交換流體通道系 統,其用於調節該工藝流體通道系統的溫度環境,(C)該第 一和第二框架裝置各自形成法蘭,且該第一和第二框架裝 置通過多個沿該第一及第二框架裝置外周且處於該外周 内的拉緊裝置彼此相對壓緊並封裝該反應單元(申請專利 範圍1所定義主題的示意圖可參見第1圖)。 有關(a)的注釋.本發明微反應器的模組性表示所有 結構部件(法蘭及反應單元中每一個)可單猶地被替換,從 而可考察和解決多種技術問題。就此而言,例如,該反廡 單元可被另一不同類型和/或複雜度的工藝流體通道系統 和/或熱父換流體通道系統替換,以運行不同化學反應或採 用具有不同物理特性(黏性、溫度和/或壓力動態、雷諾數 等)的投料流入該反應單元。 術語“由後至前的軸,,定義形成該微反應器的每個元件 或貫體的後表面和前表面。此外,術語“法蘭,,應理解為基 201138951 本處於與該由後至前的軸垂直的平面内並以該軸為中心 “的連接或緊固裝置,由此’該由後至前的軸可被視為對稱 軸。此外,該法蘭具有圓環形狀或與圓環同形的形狀(該内 和外周可以為例如方形或長方形;在此情況下,該角落可 為圓形或非圓形)。 有關(b)的注釋:對於該工藝流體通道系統及該熱交 才奐机體通道系統彼此或該第一和第二框架裝置的空間關 係並無原則限制,只要它們之間的熱交換足以提供在各種 杈料或反應劑之間發生化學反應(即,各種化學物質在該微 …器内在3亥工藝流體.通道系統内相互作用)所需的溫产 環境。然而’該通道系統之一優選地處於平面A,而該通 道系統另一個在平面B中延伸,其中平面A和平面B彼 此平行。更優選地,該通道系統至少部分一致地形成,從 而優化熱傳遞。該通道系統可通過例如以合適鑄造技術生 產反應單元後生成。有利地,在該反應單元側面提供相應 的入口和出口端’如第1圖所示。 有關(c)的注釋:根據本發明定義了排列該反應單元 的空間(通過該法蘭狀第一和第二框架裝置以及通過連接 該苐一和第二框架裝置的多個緊固裝置中兩個相鄰裝置 的軸所定義的平面限定)。有利地,如第丨圖所示,所述緊 •固裝置等距排列且不完全封裝或包住該反應單元,從而允 許由該微反應器外部可接近該反應單元側表面,藉此在該 反應單元和外部單元(流體供應單元、泵、測量裝置等)之 間建立必要的聯繫。較佳地,入口及出口端在靈活外部導 管系統(例如所述外部單元)之間形成介面,且該工藝流體 通道系統和/或熱交換流體通道系統排列於所述空間内,從201138951 VI. Description of the Invention: [Technical Field to Be Invented by the Invention] The present invention relates to a microreactor for a continuous reaction of a modular structure, in particular, a microreactor for a continuous reaction. - [Prior Art] In the continuous reaction technique, a plurality of feeds or reactants are continuously flowed into the reactor or the microreactor, where a chemical reaction is carried out to form a continuously flowing product. A process fluid channel system is provided within the reactor that collects, mixes, and vortexes a plurality of feeds that are placed in an optimized reaction environment (particularly characteristic temperature conditions) to effect a chemical reaction. The process fluid channel system can be divided into at least one turbulent mixing zone suitably arranged in series and at least one base laminar stagnation zone. For the case of more than one mixing zone and/or retention zone, they are joined in an appropriate manner. For the well-known temperature conditions, a heat exchange system, such as a heat exchange system in the form of a channel, is usually integrated. Microreactors of the above type are disclosed, for example, in European Patent EP 1 839 739 A1, which is a modular microreactor comprising a plurality of process modules and heat exchange modules configured to form a stack. The process module forms a large and long flow channel system by adding external connections of individual subsystems, and due to the heat exchange module, the chemical substances (reactants, products) flowing into the flow channel system can be realized step by step. Heating or cooling (this paragraph uses the terminology used in European Patent EP 1 839 739 A1, the meaning of which is not always equivalent to the term in this article). The development of such a reactor is a complicated task, and even if it cannot be solved today, it is still necessary to solve the problem by computer analogy, and additional experimental research is needed to advance the field. 201138951 [Invention] It is an object of the present invention to provide a continuous reaction. The microreaction benefit of its laboratory-scale microreactor for in-situ studies of continuous reaction techniques allows researchers to understand the fluid dynamics involved more deeply, which can then be scaled up to industrial scale. This goal can be achieved by applying the features of Patent Scope 1. The present invention (the scope of the patent application) relates to a microreactor for continuous reaction. The crucible reactor (4) has a module structure, and the stacking shaft from the back to the front includes a first frame device, a reaction unit, and a second frame. Apparatus, wherein (b) the reaction unit comprises a process fluid channel system for continuous reaction of a plurality of feeds or reactants flowing into the reaction unit to form at least one product of the reaction unit, and including a heat exchange fluid a channel system for regulating a temperature environment of the process fluid channel system, (C) the first and second frame devices each forming a flange, and the first and second frame devices are passed through the plurality of first and second The tensioning devices that are peripherally and in the outer periphery of the two frame devices are pressed against each other and encapsulate the reaction unit (see Fig. 1 for a schematic view of the subject matter defined in Patent Application No. 1). Notes to (a). The modularity of the microreactor of the present invention means that all structural components (each of the flange and the reaction unit) can be replaced, so that various technical problems can be examined and solved. In this regard, for example, the ruthenium unit can be replaced by another different type and/or complexity of the process fluid channel system and/or the hot parent fluid exchange channel system to operate different chemical reactions or to have different physical properties (viscosity The feed of the properties, temperature and/or pressure dynamics, Reynolds number, etc. flows into the reaction unit. The term "from the back to the front, defines the back and front surfaces of each element or body forming the microreactor. In addition, the term "flange," should be understood as the base 201138951. The connection or fastening means in the vertical plane of the front axis and centered on the axis, whereby the rear-to-front axis can be regarded as the axis of symmetry. Furthermore, the flange has a circular shape or a circle Circumferential shape (the inner and outer circumferences may be, for example, square or rectangular; in this case, the corners may be circular or non-circular). Notes to (b): For the process fluid channel system and the heat exchange The spatial relationship between the body passage systems or the first and second frame means is not limited in principle as long as the heat exchange between them is sufficient to provide a chemical reaction between the various materials or reactants (ie, various chemistries) The material is produced in the micro-machine within the 3 Hz process fluid. The channel system interacts with the desired temperature environment. However, one of the channel systems is preferably in plane A, and the other channel system extends in plane B, among them The face A and the plane B are parallel to each other. More preferably, the channel system is at least partially formed uniformly to optimize heat transfer. The channel system can be produced, for example, by producing a reaction unit in a suitable casting technique. Advantageously, on the side of the reaction unit Providing respective inlet and outlet ends as shown in Figure 1. Note to (c): According to the invention, the space in which the reaction unit is arranged is defined (by the flange-like first and second frame means and by joining the The plane defined by the axes of two adjacent ones of the plurality of fastening devices of the second frame device and the second frame device are defined.) Advantageously, as shown in the figure, the compacting device is equidistantly arranged and incomplete Encapsulating or encasing the reaction unit to allow access to the side surface of the reaction unit from outside the microreactor, thereby establishing the necessary connection between the reaction unit and the external unit (fluid supply unit, pump, measuring device, etc.) Preferably, the inlet and outlet ends form an interface between the flexible outer conduit system (eg, the outer unit) and the process fluid channel system and/or heat Exchange fluid channel system arranged in the space, from
二 S 5 201138951 而為該反應單元提供最佳機械保護。根據本發明,該緊固 裝置可沿該第一和第二框架裝置外周排列並處於該外周 内。即,主要由機械保護所有其他部件的該第一和第二框 架裝置形成本發明微反應器在垂直於該堆疊軸的平面中 的最大延伸。 綜上,本發明的微反應器具有如下三個主要優點:(1) 其為模組化設計,(2)其反應單元被該第一和第二框架裝置 以及該緊固裝置機械保護,以及(3)其工藝流體和熱交換流 體通道系統可由外部容易地接近。 根據本發明之較佳實施例(申請專利範圍2),該反應 單元包括工藝和熱交換模組,並在該工藝和熱交換模組以 及該第二框架裝置之間夾入了蓋板。首先,如上所述,本 發明的模組化表示每一個該工藝和熱交換模組以及該蓋 板可被單獨地替換。此外,該蓋板作為密封裝置,以對形 成該工藝和熱交換模組前表面的工藝流體通道系統進行 密封。即,不帶有該蓋板時,形成該工藝流體通道系統的 通道為不同厚度和/或深度的開口凹槽,其可通過一些微加 工技術如銑削容易地形成。然後,該開口凹槽可液密覆蓋 並通過蓋板密閉,在該反應單元側表面留出各種投料和產 物的入口和出口開口。 根據本發明之較佳實施例(申請專利範圍3),該工藝 和熱交換模組包括板狀子模組、工藝子模組和熱交換子模 組,延續申請專利範圍.厂和2中定義的本發明的模組概 念。就相應通道系統的製造和密封而言,蓋板和工藝子模 組的組合相當於工藝子模組和熱交換子模組的組合;該工 藝流體通道系統和該熱交換流體通道系統兩者均面對該 201138951 第二框架裝置,並以直接在其前方的相鄰模組/板後表面密 封的方式被覆蓋。 - 根據本發明之較佳實施例(申請專利範圍4),該熱交 - 換子模組和該第一框架裝置由一個部分製成。該特徵乍看 脫離了該模組化概念,因為兩個結構部件的功能被整合為 單個元件。然而,只要該熱交換流體通道系統的通道經適 當設計,通過相同熱交換流體通道系統可能為多個不同工 藝流體通道.系統實現足夠的加熱和/或冷卻效果。即申請專 利範圍4中所定義的單個“熱交換子模組-第一框架裝置-集成元件”可與一個以上工藝流體通道系統及其中發生的 化學反應相容。因此,乍看是降低模組性,實際強調了該 子模組/板的可獨立替換性。此外,製造作為一個部分的該 熱交換子模組和該第一框架裝置降低了製造成本。 根據本發明之較佳實施例(申請專利範圍5),該工藝 和熱交換模組包括板狀工藝和熱交換子模組和第二蓋 板,從而延續申請專利範圍1和2中定義的本發明的模組 概念。申請專利範圍3中定義的結構(其中該工藝和熱交換 模組在提供時包括基本相當的子模組)與在其前表面的通 道系統的差異在於該工藝和熱交換模組包括⑴第一子模 組,其包括工藝流體通道系統(形成其前表面)和熱交換流 ^ 體通道系統(形成其後表面)兩者,和(ii)第二蓋板。其優點 在於任意工藝和熱交換子模組可被設計為兩種最適合的Second S 5 201138951 provides optimum mechanical protection for the reaction unit. According to the invention, the fastening means can be arranged along the outer circumference of the first and second frame means and in the outer circumference. That is, the first and second frame means, which are primarily mechanically protected from all other components, form the largest extension of the microreactor of the present invention in a plane perpendicular to the stacking axis. In summary, the microreactor of the present invention has three main advantages: (1) it is a modular design, (2) its reaction unit is mechanically protected by the first and second frame devices and the fastening device, and (3) The process fluid and heat exchange fluid passage system can be easily accessed from the outside. According to a preferred embodiment of the invention (patent 2), the reaction unit comprises a process and heat exchange module, and a cover plate is sandwiched between the process and the heat exchange module and the second frame device. First, as described above, the modularization of the present invention means that each of the process and heat exchange modules and the cover plate can be replaced individually. In addition, the cover acts as a seal to seal the process fluid channel system that forms the process and the front surface of the heat exchange module. That is, without the cover, the channels forming the process fluid channel system are open grooves of different thicknesses and/or depths that can be easily formed by some micro-processing techniques such as milling. Then, the opening groove can be liquid-tightly covered and sealed by a cover plate, leaving various inlets and outlets of the feed and the product on the side surface of the reaction unit. According to a preferred embodiment of the present invention (patent scope 3), the process and heat exchange module comprises a plate-like sub-module, a process sub-module and a heat exchange sub-module, and the patent application scope is defined in the factory and the second The modular concept of the present invention. For the manufacture and sealing of the corresponding channel system, the combination of the cover plate and the process sub-module corresponds to a combination of the process sub-module and the heat exchange sub-module; both the process fluid channel system and the heat exchange fluid channel system Facing the 201138951 second frame device, it is covered by the sealing of the rear surface of the adjacent module/board directly in front of it. - According to a preferred embodiment of the invention (patent claim 4), the heat exchange module and the first frame means are made of one part. This feature at first glances out of this modular concept because the functions of the two structural components are integrated into a single component. However, as long as the channels of the heat exchange fluid channel system are properly designed, it is possible for the same heat exchange fluid channel system to have multiple different process fluid channels. The system achieves sufficient heating and/or cooling effects. That is, the single "heat exchange sub-module - first frame device - integrated component" as defined in the application patent range 4 can be compatible with more than one process fluid channel system and the chemical reactions occurring therein. Therefore, at first glance, it is to reduce the modularity, and actually emphasizes the independent replacement of the sub-module/board. Further, manufacturing the heat exchange sub-module as a part and the first frame device reduces the manufacturing cost. According to a preferred embodiment of the present invention (patent 5), the process and heat exchange module includes a plate-like process and a heat exchange sub-module and a second cover plate, thereby continuing the application as defined in claims 1 and 2. The modular concept of the invention. The structure defined in claim 3 (wherein the process and heat exchange module includes substantially equivalent sub-modules when provided) differs from the channel system on the front surface thereof in that the process and heat exchange module include (1) first A sub-module comprising both a process fluid channel system (forming its front surface) and a heat exchange fluid channel system (forming its rear surface), and (ii) a second cover. The advantage is that any process and heat exchange sub-module can be designed to be the two most suitable
, S 通道系統。即,實踐中,有待於通過本發明微反應器研究 的特殊化學反應為實現最佳結果需要特定類型的工藝流 體通道系統,其為實現最佳結果進而需要特定類型的熱交 7 201138951 換流體通道系統。通過本發明的結構,該工藝流體通道系 統的選擇自動提供了最佳熱交換流體通道系統。 根據本發明之較佳實施例(申請專利範圍6),該工藝 和熱交換子模組進一步分為板狀于模組體,包括該工藝流 體通道系統的第一子模組體,包括該熱交換流體通道系統 的第二子模組體。因此,細分至更小的“主要”實體(即,不 管入口及出口端等元件)為:反應單元—模組—子模組—子 -· . - . · . · · . 模組體。根據本發明,該反應單元被分為四個主要實體, 或該微反應器被分為六個主要實體。應當指出,該實體也 可以不同方式分組。即,在製備該熱交換流體通道系統 後,例如該熱交換子模組體可與該第二蓋板連接形成第二 熱交換模組(與申請專利範圍3定義的熱交換模組相當,但 具有無需待密封額外表面的密閉通道系統)。 根據本發明之較佳實施例(申請專利範圍7),該第二 蓋板和該第一框架裝置由一個部分製成。此處請參考上文 有關申請專利範圍4的描述。 根據本發明之較佳實施例(申請專利範圍8),該第二 框架裝置經配置使得可通過透明蓋板檢視該工藝流體通 道系統。該種檢視使得可對投料的流動特性進行原位觀 察,該投料連續流入該反應器以在其中化學反應從而形成 包含連續流出該反應器的產物的混合物,還可在該微反應 器于預定時間段“關閉”後評估沉著物。該投料可彼此獨立 地為液體或氣體,僅取決於所面對的反應。由於投料的流 動(尤其通過該工藝流體通道糸統的混合區的流動)為混 >屯 流動,且取決於多種參數,例如其粘性(取決於所經受的溫 度)、流動速度(對於該工藝流體通道的具體幾何形狀(形 201138951 狀、大小),取決於入口壓力)、所述幾何形狀、投料的反 應動力學等,通常較佳地以電腦類比進行觀察,或者該種 電腦類比首先輸入以該方式法獲得的實驗資料。因此,在 工藝流體通道系統的設計中能夠觀察該化學物質(投料/反 應劑和產物)流動的選擇為無價的優點。本發明該方面的蓋 板可以為完全透明,由例如玻璃或塑膠製成,或者具有該 種材料適當排列的部分。有利地,無色投料可被染色以能 夠觀察其混合過程。較佳地,可加入不與該投料反應的化 學物質,其顯示表徵其溫度的顏色變化。例如,pH指示 劑和中和反應可指示沿通道長度的混合過程。除以肉眼觀 察外,還可通過合適的儀器例如光譜計或/和各種濾光片以 獲得工藝模組中所發生過程的資訊(UV、IR、Raman )。 根據本發明之較佳實施例(申請專利範圍9),.該第二 框架裝置具有允許所述檢視的視窗。該視窗可具有任意合 適的形狀,主要為圓形或長方形,且理想地以該堆疊轴為 中心。 根據本發明之較佳實施例(申請專利範圍10),該蓋板 並非透明,而是可以被配置為允許通過該第二框架裝置至 讀蓋板的外部流體連接,從而作為所述工藝流體通道系統 的流體入口裝置。其優點為能夠通過該蓋板的前表面結合 額外投料進入該工藝流體通道系統,從而使結合投料的部 位不受該反應單元侧表面的限制。此外,將該工藝流體通 道系統與外-部連接的通道可以更短。 根據本發明之較佳實施例(申請專利範圍11),直接覆 蓋該工藝流體通道系統.的蓋板表面帶有催化塗層。該催化 塗層可僅塗覆于該蓋板與該工藝流體通道系統中流動化 201138951 學物質相接觸的區域。作為由單種催化物質制得的催化塗 層的變更,該催化塗層可由不同催化物質製成,取決於該 蓋板和該反應單元的裝配狀態中該催化塗層相對於該工 藝流體通道系統的位置。替代性地或附加地,催化物質可 以微球或拉西環形式被直接插入反應通道。 根據本發明之較佳實施例(申請專利範圍12,該工藝 流體通道系統具有針對多種流入該工藝模組的初級投料 的多個初級入口端,以及於化學物質流動方向中所述多個 初級入口端之後,針對流入該工藝模組的至少一種次級投 料流的至少一個次級入口端。由此,可沿該工藝流體通道 系統觀察到發生複雜化學反應,其中,例如,通過混合兩 種初級物質啟動第一反應以形成第一(中間體)產物,然後 添加第二投料流並與該第一(中間體)產物混合以形成第二 中間體產物等。每次添加第二投料,有利地與之前形成的 相應產物混合。替代性地,如歐洲專利EP 1839739 A1所 揭示,通過多重注射模組,每次添加的第二投料與一定量 第一投料反應。 根據本發明之較佳實施例(申請專利範圍13),該初級 和/或次級入口端排列於該反應單元侧表面和/或前和後表 面。將入口端排列於側表面可使得能夠實現敏密及節省空 間的設計,其不足在於無法同等自如地在該工藝流體通道 系統中每個位置供應投料,尤其在構建該工藝流體通道系 統的結構元件(繞組)之間具有更少空間之時。通過將入口 端排列於該反應單元的前和/或後表面可改變該狀況。理想 地,通過密度更低的工藝流體通道系統(其中該供應或投料 10 201138951 通道可建立為連接至該工藝流體通道系統任 兩種優點。 獲付 根據本發明之較佳實施例(申請專利範圍i6),嗲 反應微反應器的帛-和第二框架裳置分別具有第二和第 二定位裝置,其定義該熱交換模組和該工藝模組相對㈣ 堆疊軸的位置。由於這些定位楚置,其根據本發明: 實施例(申請專利範圍17)分別形成為該第—和第二框竿装 置表面的凹進,構建該微反應器的模組可被準確且明確也 =:=將在該改動中替換的元件均具有與形成在 相應框木裝置的凹進的内部尺寸同量的外部尺寸 少其裝配並明轉其相對位置。 < 如部分申請專利範圍f 1 士 BS 1 , 其主喊如上文注釋)所定義的太 .發明主要方面的結構顯示於圖18。 我的本 【實施方式】 ^將參照關就本發明的具體實施例進行詳細說明。 之微發明第—實施方式的裝配連續反應 3由二透視圖。根據第1 ®,該微反應器 :二:堆疊轴s·(其中該由後至前的方向 二R::頁部的箭頭表示)-第-框架裝置100、反庫 …U以及第二框架裝置·。該第;、 ⑽、分卿成為法蘭,並通過四個螺栓 ^^置 該螺栓206延伸通過該第二框架裝i _中的通孔^並 分別旋人四侧紋孔2G5,其分麻該第— ^ 置刚和扇的外周排列並處於該外周内 ^木裝 每兩個相鄰螺拴206的軸 弟圖所不, 義個千面,從而得到總計一 201138951 四個平面,其與該第一和第二框架裝置100、200限定或 定義了排列該反應單元RU的空間。具體地,通過明確壓 緊力,該第一框架裝置100通過該螺栓206由下方壓緊該 反應單元RU,而該第二框架裝置200通過該螺栓206由 上方壓緊該反應單元RU。該反應單元RU包括工藝流體通 道系統,其用於流入所述反應單元RU的多種投料或反應 劑的連續反應以形成至少一種流出所述反應單元RU的產 物,且包括熱交換流體通道系統,其用於調節該工藝流體 通道系統的溫度。儘管該通道系統均未顯示於第1圖,在 該反應單元RU側表面可見形成投料和產物通道系統相應 末端的入口和出口開口。該入口和出口開口可帶有入口和 出口端,其進而連接至於相應兩個螺栓206間將該反應單 元RU連接至外部單元(投料供應單元、泵、測量裝置等) 的合適(柔性或非柔性)導管。 第2A圖顯示根據本發明第二實施方式的連續反應之' 微反應器10的示意分解透視圖。在該第二實施方式的微 反應器10中,第一實施方式的反應單元RU沿該由後至前 堆疊軸S被分為熱交換子模組400、工藝子模組300以及 蓋板500,該子模組300、400兩者以及該蓋板500被夾在 該第一和第二框架裝置1〇〇、200之間液密壓緊。 該第一和第二框架裝置100、200形成為長方形法蘭, 並分別包括四個螺紋孔104和通孔204,其圍繞該堆疊軸 S並相對其等距排列,並接受該螺栓206(見第1圖),'該螺 拴用於將該子模組300和400以及該蓋板5_00壓緊形成上 文稱為反應單元RU的液密實體。該第二框架裝置200 .具 有以堆疊軸S為中心的長方形開口 203,並允許通過孔502 12 201138951 連接該工藝子模組300前表面中形成的工藝流體通道系統 3 04與外部單元。 ' 該第一框架裝置100具有長方形凹進106,其中邓緊 - 貼安裝該熱交換子模組400。該凹進106可用作本發明的 定位裝置,且替代性地,還可形成於或專門地形成於該第 二框架裝置200中。 此外,該第一和第二框架裝置100、200可由任意合 · . · . · . , .適的材料(例如,銘、不鎮鋼等)形成,其可破保該微反應 器10的必要尺寸穩定性。 如第2A圖所示,該工藝子模組300和該熱交換子模 組400各自為板狀,並分別包括環形槽302和402,其用 於容納相應的〇-形密封(未示),從而在該微反應器1 〇裝 配狀態下,該工藝子模組300壓緊該熱交換子模組400中 該槽402所容納的密封,以形成該熱交換子模組400内所 提供的熱交換流體通道系統404的密封隔室。類似地,在 該微反應器10裝配狀態下,該蓋板500壓緊該工藝子模 組300中該槽302所容納的密封,以形成該工藝子模組300 内所提供的工藝流體通道系統304的密封隔室。應當指 出,該Ο-形環密封僅為禮保該工藝子模缸300和該熱交換 子模組400兩者防漏的安全措施,且該蓋板500(後表面) ^ 和該工藝子模組300(前表面)的接觸表面,以及該工藝子 模組300(後表面)與該熱交換子模組400(前表面)的接觸表 面各自均有等於或小於1 μιη的粗糙度深度。因此,該蓋板 500和該工藝子模組300僅通過壓力接觸便防止流入它們 所覆蓋的相應通道系統的流體離開該通道系統(“溢出”); 無需進一步密封。應當進一步指出,對於未發生化學反應 13 201138951 的熱交換子模組400,相應接觸表面無需具有上述高品 質,因為部分熱交換流體是否由該熱交換液體通道的一部 分“溢出”至其另一部分實際無關緊要。 在第2A圖所示的第一實施方式中,在該微反應器10 的裝配狀態下,該工藝子模組300和該熱交換子模組400 為直接熱接觸。具體而言,為達到最佳熱傳遞,該工藝子 模組300的該工藝流體通道系統304的迂回路線與該熱交 換子模組400的該熱交換流體通道系統404對齊。 由第2A圖可見,該熱交換子模組400中所提供的該 熱交換流體通道系統404與該工藝子模組300中所提供的 .該工藝流體通道系統304兩者均形成迂回凹槽,從而在相 應凹槽302、402内延伸。此外,該熱交換子模組400和 該工藝子模組300均具有按堆疊方向S彼此匹配的鑽孔 3 16、416以容納螺栓(未示),該螺栓以可拆卸和緊密方式 使得該熱交換子模組400和該工藝子模組300彼此連接。 因此,該連接的熱交換子模組400與該工藝子模組300可 被視為形成單元,其夾於該第一框架裝置100和附著至該 第二框架裝置200的蓋板500之間。 在第2A .圖所示的第一實施方式中,該熱交換子模組 400如此排列,使得其中結合的該熱交換流體通道系統404 面對該工藝子模組300並由其密封,而該工藝子模組3 00 如此排列,使得其中結合的該工藝流體通道系統304面對 該蓋板500並由其密封。 _ 第2B圖中顯示了除該蓋板500和該第二框架裝置200 外與第2A圖中結構一致的替代性結構。在第2B圖所示結 構中,該蓋板由透明材料(例如,玻璃)形成,且該開口 203 14 201138951, S channel system. That is, in practice, the particular chemical reaction to be studied by the microreactor of the present invention requires a specific type of process fluid channel system to achieve optimal results, which in turn requires a specific type of heat transfer for achieving optimal results 7 201138951 Fluid exchange channel system. With the structure of the present invention, the selection of the process fluid channel system automatically provides an optimal heat exchange fluid channel system. According to a preferred embodiment of the present invention (patent scope 6), the process and heat exchange sub-module are further divided into a plate-like body, including a first sub-module body of the process fluid channel system, including the heat Exchange the second sub-module body of the fluid channel system. Therefore, subdividing into smaller "main" entities (ie, regardless of the components such as the entrance and exit) are: reaction unit - module - sub-module - sub-. - . . . According to the invention, the reaction unit is divided into four main entities, or the microreactor is divided into six main entities. It should be noted that the entity can also be grouped in different ways. That is, after the heat exchange fluid channel system is prepared, for example, the heat exchange sub-module body can be connected to the second cover plate to form a second heat exchange module (corresponding to the heat exchange module defined in claim 3, but Has a closed channel system that does not require additional surfaces to be sealed). According to a preferred embodiment of the invention (patent claim 7), the second cover and the first frame means are made of one part. Please refer to the above description of Patent Application No. 4 here. In accordance with a preferred embodiment of the invention (patent claim 8), the second frame device is configured such that the process fluid channel system can be viewed through a transparent cover. Such a review allows in situ observation of the flow characteristics of the feed, which continuously flows into the reactor to chemically react therein to form a mixture comprising products that continuously flow out of the reactor, and may also be in the microreactor at predetermined times The sediment is evaluated after the segment is "closed". The charge can be liquid or gas independently of each other, depending only on the reaction being faced. The flow of the feed (especially through the mixing zone of the process fluid channel system) is a mixed flow and depends on various parameters such as its viscosity (depending on the temperature experienced), flow rate (for the process) The specific geometry of the fluid passage (shape 201138951, size), depending on the inlet pressure), the geometry, the reaction kinetics of the feed, etc., is usually preferably observed in a computer analogy, or the computer analogy is first input Experimental data obtained by this method. Therefore, the choice of the flow of the chemical (feed/reactant and product) can be observed in the design of the process fluid channel system as an invaluable advantage. The cover of this aspect of the invention may be completely transparent, made of, for example, glass or plastic, or have portions of such materials that are suitably aligned. Advantageously, the colorless charge can be dyed to enable observation of the mixing process. Preferably, a chemical species that does not react with the feed, which exhibits a color change indicative of its temperature, can be added. For example, the pH indicator and neutralization reaction can indicate a mixing process along the length of the channel. In addition to visual inspection, information on the processes occurring in the process module (UV, IR, Raman) can be obtained by suitable instruments such as spectrometers or/and various filters. According to a preferred embodiment of the invention (patent claim 9), the second frame means has a window allowing said viewing. The window can have any suitable shape, primarily circular or rectangular, and ideally centered on the stacking axis. According to a preferred embodiment of the invention (patent claim 10), the cover is not transparent, but may be configured to allow external fluid connection through the second frame means to the read cover to act as the process fluid passage System fluid inlet device. This has the advantage that it is possible to incorporate additional feed into the process fluid channel system through the front surface of the cover plate such that the portion of the combined charge is not limited by the side surface of the reaction unit. In addition, the passage connecting the process fluid passage system to the outer portion can be shorter. According to a preferred embodiment of the invention (patent 11), the surface of the cover plate directly covering the process fluid channel system is provided with a catalytic coating. The catalytic coating can be applied only to the area of the cover that is in contact with the fluid in the process fluid channel system. As a modification of the catalytic coating prepared from a single catalytic material, the catalytic coating may be made of different catalytic materials depending on the catalytic coating of the cover plate and the reaction unit in relation to the process fluid channel system s position. Alternatively or additionally, the catalytic material may be inserted directly into the reaction channel in the form of a microsphere or a Raschig ring. According to a preferred embodiment of the present invention (patent claim 12, the process fluid channel system has a plurality of primary inlet ports for a plurality of primary charge flows into the process module, and the plurality of primary inlets in a chemical flow direction) After the end, at least one secondary inlet end of at least one secondary feed stream flowing into the process module. Thus, a complex chemical reaction can be observed along the process fluid channel system, wherein, for example, by mixing two primary The substance initiates a first reaction to form a first (intermediate) product, then a second feed stream is added and mixed with the first (intermediate) product to form a second intermediate product, etc. Each time a second charge is added, advantageously Mixing with the corresponding product formed previously. Alternatively, as disclosed in European Patent No. EP 1 839 739 A1, the second charge added each time reacts with a certain amount of the first charge by the multiple injection module. According to a preferred embodiment of the invention (Application No. 13), the primary and/or secondary inlet ends are arranged on the side surface and/or the front and rear surfaces of the reaction unit. The arrangement of the mouth ends on the side surfaces enables a compact and space-saving design that is insufficient to supply the feed at each location in the process fluid channel system, particularly in constructing the structural elements of the process fluid channel system ( When there is less space between the windings, this condition can be changed by arranging the inlet ends on the front and/or rear surfaces of the reaction unit. Ideally, through a lower density process fluid channel system (where the supply or feed) 10 201138951 The channel can be established to have either of the advantages of being connected to the process fluid channel system. In accordance with a preferred embodiment of the invention (patent scope i6), the 帛- and second frame skirts of the ruthenium reaction microreactor are respectively There are second and second positioning means defining the position of the heat exchange module and the process module relative to the (four) stacking axis. Since these positions are set, according to the invention: the embodiments (patent scope 17) are respectively formed as The recesses on the surface of the first and second frame devices, the module for constructing the microreactor can be accurately and clearly also =:= will be replaced in the modification The elements each have the same external dimensions as the recessed inner dimensions formed in the respective framed wood device, and are assembled and brightened relative to each other. < As part of the patent application scope f 1 BS 1 , the main call is as noted above The structure of the main aspect of the invention is shown in Fig. 18. My [Embodiment] will be described in detail with reference to the specific embodiment of the invention. The assembly continuous reaction of the microinvention first embodiment According to the first perspective, according to the 1st, the microreactor: two: stacking axis s · (where the direction from the back to the front two R:: the arrow of the page part) - the first frame device 100, anti-li... U and the second frame device. The first, (10), and the sub-clear are flanges, and the bolts 206 are extended by the four bolts to extend through the through holes in the second frame assembly i_ The side grain hole 2G5, which is divided into the outer circumference of the fan and the outer circumference of the fan, is in the outer circumference, and the axis diagram of each two adjacent bolts 206 is not the same, thereby obtaining a total a 201138951 four planes with the first and second frame devices 100, 200 Set or define the spatial arrangement of the reaction unit RU. Specifically, by clarifying the pressing force, the first frame device 100 presses the reaction unit RU from below by the bolt 206, and the second frame device 200 presses the reaction unit RU from above by the bolt 206. The reaction unit RU comprises a process fluid channel system for continuous reaction of various feeds or reactants flowing into the reaction unit RU to form at least one product flowing out of the reaction unit RU, and comprising a heat exchange fluid channel system, Used to adjust the temperature of the process fluid channel system. Although neither of the channel systems is shown in Figure 1, the inlet and outlet openings forming the respective ends of the feed and product channel systems are visible on the surface side of the reaction unit RU. The inlet and outlet openings may have inlet and outlet ends which in turn are connected to the appropriate (flexible or non-flexible) connection of the reaction unit RU to the external unit (feeding supply unit, pump, measuring device, etc.) between the respective two bolts 206 )catheter. Fig. 2A shows a schematic exploded perspective view of the continuous reaction 'microreactor 10 according to the second embodiment of the present invention. In the micro-reactor 10 of the second embodiment, the reaction unit RU of the first embodiment is divided into a heat exchange sub-module 400, a process sub-module 300, and a cover plate 500 along the rear-to-front stacking axis S. Both the sub-modules 300, 400 and the cover plate 500 are fluid-tightly sandwiched between the first and second frame devices 1 and 200. The first and second frame devices 100, 200 are formed as rectangular flanges and respectively include four threaded holes 104 and through holes 204 that surround the stacking axis S and are equidistantly spaced therefrom and receive the bolts 206 (see Fig. 1), 'The thread is used to press the sub-modules 300 and 400 and the cover plate 5_00 to form a liquid-tight entity referred to above as the reaction unit RU. The second frame device 200 has a rectangular opening 203 centered on the stacking axis S and allows the process fluid channel system 304 and the external unit formed in the front surface of the process sub-module 300 to be connected through the holes 502 12 201138951. The first frame device 100 has a rectangular recess 106 in which the heat exchange sub-module 400 is attached. The recess 106 can be used as a positioning device of the present invention and, alternatively, can be formed or specifically formed in the second frame device 200. In addition, the first and second frame devices 100, 200 may be formed of any suitable material (for example, Ming, Wuzheng, etc.), which can break the necessity of the microreactor 10. Dimensional stability. As shown in FIG. 2A, the process sub-module 300 and the heat exchange sub-module 400 are each plate-shaped and include annular grooves 302 and 402, respectively, for accommodating corresponding 〇-shaped seals (not shown), Thus, in the microreactor 1 〇 assembly state, the process sub-module 300 compresses the seal contained in the groove 402 of the heat exchange sub-module 400 to form the heat provided in the heat exchange sub-module 400. The sealed compartment of the fluid channel system 404 is exchanged. Similarly, in the assembled state of the microreactor 10, the cover plate 500 compresses the seal contained in the slot 302 of the process sub-module 300 to form a process fluid channel system provided in the process sub-module 300. 304 sealed compartment. It should be noted that the Ο-ring seal is only a safety measure for protecting the process sub-cylinder 300 and the heat exchange sub-module 400 from leakage, and the cover plate 500 (rear surface) ^ and the process sub-module The contact surface of the group 300 (front surface) and the contact surface of the process sub-module 300 (rear surface) and the heat exchange sub-module 400 (front surface) each have a roughness depth equal to or less than 1 μm. Thus, the cover plate 500 and the process sub-module 300 prevent fluids flowing into the respective channel systems they cover from leaving the channel system ("spill") only by pressure contact; no further sealing is required. It should be further noted that for the heat exchange sub-module 400 in which the chemical reaction 13 201138951 has not occurred, the corresponding contact surface need not have the above-described high quality, since whether part of the heat exchange fluid "overflows" from one part of the heat exchange liquid passage to the other part actually It doesn't matter. In the first embodiment shown in FIG. 2A, in the assembled state of the microreactor 10, the process sub-module 300 and the heat exchange sub-module 400 are in direct thermal contact. Specifically, to achieve optimal heat transfer, the loop line of the process fluid channel system 304 of the process sub-module 300 is aligned with the heat exchange fluid channel system 404 of the heat exchange sub-module 400. As can be seen from FIG. 2A, both the heat exchange fluid channel system 404 provided in the heat exchange sub-module 400 and the process fluid channel system 304 provided in the process sub-module 300 form a meandering groove. Thereby extending within the respective grooves 302, 402. In addition, the heat exchange sub-module 400 and the process sub-module 300 each have a bore 3 16 , 416 that is matched to each other in the stacking direction S to accommodate a bolt (not shown) that displaces the heat in a detachable and compact manner. The exchange sub-module 400 and the process sub-module 300 are connected to each other. Therefore, the connected heat exchange sub-module 400 and the process sub-module 300 can be regarded as forming units sandwiched between the first frame device 100 and the cover plate 500 attached to the second frame device 200. In the first embodiment shown in FIG. 2A, the heat exchange sub-module 400 is arranged such that the heat exchange fluid channel system 404 incorporated therein faces and is sealed by the process sub-module 300, and The process sub-modules 3 00 are arranged such that the process fluid channel system 304 incorporated therein faces and is sealed by the cover plate 500. _ Figure 2B shows an alternative structure consistent with the structure of Figure 2A except for the cover plate 500 and the second frame device 200. In the structure shown in Fig. 2B, the cover is formed of a transparent material (e.g., glass), and the opening 203 14 201138951
與該蓋板500的形狀(在第2A圖中為長方形且彼此配合) 在第2B圖中呈圓形並彼此配合。這允許觀察該工藝子模 組300的該工藝流體通道系統304中所發生的過程(流動、 混合、反應)。應指出,由於極高的工作壓被施加於流入該 工藝流體通道系統的投料,該透明蓋板500的圓形形狀可 有利地減少·該透明蓋板500所經受的機械應力。對於第2A 圖的長方形蓋板500,其厚度及其材料兩者均可適當地和 • · · . . .. . 更為自由地選擇。如上所述,該第二框架裝置中該開口 203 的形狀未受高壓限制。 第3A圖和第3B圖顯示了根據本發明第三實施方式的 連續反應微反應器兩種變體的示意分解透視圖。第3A圖 和第3B圖不同之處也在於:前者的蓋板5 00為長方形且 不透明,而後者的蓋板500為圓形且透明。剩餘細節分別 與第2A圖和第2B圖所示相同。 如第3A圖和第3B圖所示,第2A圖和第2B圖的工 藝子模組3 0 0和熱交換子模組4 0 0組合形成工藝和熱交換 子模組700。換言之(再次參考第二實施方式),(a)該熱交 換流體通道系統404由該熱交換子模組400的前表面移動 至該工藝子模組300的後表面,且〇)該熱交換子模組400 被轉化為第二蓋板800,如第3 A圖所示。即,子模組和 板的總數不變。 第4A圖和第4B圖顯示了根據本發明第四實施方式的 連續反應之微反應器兩種變體的示意分解透視圖。該第四 實施方式與第三實施方式不同之處在於(參考該第三實施 方式),該工藝和熱交換子模組被分為包括該工藝流體通道 系統304的第一板狀子模組體,以及包括該熱交換流體通 15 201138951 道系統304的第二板狀子模組體。換言之(再次參考第二實 施方式)’(a)該熱交換流體通道系統4〇4由該熱交換子^ 組400的前表面移動至該第二板狀子模組體的後表面,= 第二板狀子模組體插入該熱交換子模組4〇〇和該工藝子模 組300之間。 . 在 異 如第5圖更具體顯示,該工藝流體通道系統被分 為父替連結的湍流混合區3〇6和基本層流滯留區。在 该連結的入口側形成多個初級入口端3 1〇,且在該連結的 出口側形成出口端3 14。在該連結的該入口和出口側之 間,特別在混合區和滯留區連接處,提供次級入口端M2, 如上所述,次級投料(化學物質)可由此引入該工藝流體通 道系統。如第14Β圖所示,該入口端31〇、312和該出口 端314形成為該反應單元RU侧表面的開口,而根據替代 性構造(工藝子模組300l),該入口端和該出口端 3 14排列在該環形凹槽3 〇2内。 第6-15圖顯不了第5圖所示的本發明工藝子模組 的工藝流體通道系統的變體,其中在每―個變聽中該入口 和出口端排列於凹槽302内並開口至前或後表面—側(第$ 圖中的上或下表面以及第6和15圖的凸出平面),該凹槽 302將該工藝模組着的前表面分為内部區域和外部^ 域’其中内部區域中排列該工藝流體通道系統304,而外 4區域排列用於固定該工藝子模也3〇〇,與該熱交換子模组 400的該鑽孔316。 - 、、、 第6-8及U_15圖所示的工藝流體通道系統3料各自 包括位於該工藝流體通道系統3Q4W處的多個初級入口 端3K)(例如,“圖中左侧),位於該工藝流體通道系統 16 201138951 304出口處的一個出口端3 14(例如,第6圖中右側),以及 介於該初級入口端310與該出口端314的—個或多個次級 入口端312。因此,按總體流動方向,例如圖6中為由左 至右β亥工藝流體通道系統304可被視為分為混合段、(圖 6中,1=4),其各自包括至少一個湍流混合區3〇6和/或至 少一個層流滯留區308,其中分段Ai的出口與分段、+1的 入口的各個連接點形成次級入口端3 12。因此,在分段A 與Ai之間該連接點處,可進一步添加反應器&至由分段 Ai中化學反應所生成的中間體產物^。 例如,第6圖的該工藝模組300,包括兩個初級入口端 3 1 0 ’其用於反應劑心和R2,Rl和R2在分段Αι中反應得 到第—中間體產物P】。在分段A!與A 2連接的該第—次級 入口端312’可進一步添加反應劑&以生成第二中間體產 物P2,依次類推直至(最終)產物&於該出口端314流出該 工藝模組300*。 第9和10圖所示的工藝模組300,與第6_8及圖 不同之處在於集成了三個獨立工藝流體通道系統304_i至 3 04-3 ’其分別具有兩個入口端31〇和一個出口端。這 允許對不同反應或混合作用進持比較研究。應指出,該工 二⑺l體通道系統304-1具有兩個混合區306,而該工藝流 體通道系統304-2和304-3分別僅具有一個混合區3〇6 ^ 第17圖示範性地顯示各種典型混合器元件結構〇至 f) ’根據其外觀分別被表觀地稱為1接觸器、γ_接觸器、 切線此合器、彎管、sz_混合器及乙2混合器。這些結構可 由圖6-16所示的變體識別。 17 201138951 在下文中,將根據部分附圖描述各種流體通道系統的 具體細節。 第8圖顯示了三種不同類型混合區306(由左至右):⑴ 較長後接較短的切線區、直LZ區以及普通U型SZ區。 此外,在第8圖中流動通道以外某些位置顯示了小“斜面” 3 20,表明鋪設了脫離純二維結構的工藝流體通道系統, 即,在相應通道内具有傾斜,其中傾斜方向對應於斜面320 .的取向。 另一細節顯示於第10圖的304-1部分。該混合區306 左側包括突出部322,其基本位於組成該混合區的四個切 線混合器每一個中部。類似的突出部例如同樣顯示於第10 圖中。該突出部322可增強渦旋效果。該工藝模組也顯示 上述斜面。 應指出,上述工藝流體通道系統304的3D結構也可 由切線混合器入口通道的限制及變窄看到,其例如顯示於 第13圖,並缺失於第10圖。其組合顯示於第15圖中右 側混合器中,其中按流動方向(在混合器内部由上至下方向) 該混合器組合為2D-3D-2D-3D。 第13圖顯示催化物質在此處所謂的催化流通道318 内的使用,該催化流通道318即該工藝流體通道系統304 中包·含,例如流動反應劑/產物在其上流動的塗層形式的催 化物質的流通道。這表示該催化物質為該工藝模組體的一 部分。屏障324防止該催化物質部分進入工藝流體通道系 統。 此外應指出,分別進入和離開該混合器的入口和出口 方向可相同或不同,從而導致不同混合度。 18 201138951 比較第6-1 5圖,可明顯看到該工藝流體通道系統304 的長度、寬度、路線、排列等可獨立變化,從而該工藝流 體通道系統304可調整至最佳。 第16A和16B圖為根據本發明的裝配微反應器的示意 透視圖,其中第16B圖顯示經第二框架裝置在第6A圖中 可見的工藝流體通道系統的放大視圖。 具體地,·第1 6B圖顯示了第5圖所示意顯示的結構。 可清楚看到該流動通道系統304包括混合區306、滯留區 3 0 8以及次級入口端3 12。該初級入口和出口端3 10、3 16 由第1 6 A圖下方伸出,其將微反應器分別與泵和合適產物 容器連接。 對於第一和第二實施方式中所用的材料,應指出,該 工藝模組通常採用剛性材料以實現尺寸穩定性,而熱交換 模組所用材料可以為剛性或具有延展性,優選為不銹鋼。 工藝模組所用剛性材料的範例為:不銹鋼、哈斯特萊合 金以及其他鎳合金、鶴、组、欽、陶莞、石墨、燒結石英 器m(模糊、半透明或上色),熱交換模組所用延展性材料 的範例為聚合物、銘' 铭合金、銅、銅合金、銀以及銀合 金,優選為鋁或鉍合金。熱交換横組所用剛性材料的範例 為不銹鋼、哈斯特萊合金以及其他鎳合金或陶竟。對於透 明蓋板所用材料,優選地選自聚合物、矽石玻璃、石英玻 璃或熔融石英。應指出,所有表面,即使玻璃表面,應被 研磨至表'面粗链度在1 μιη的量級。 第18圖的示意製圖顯示第一至第四實施方式以及相 應附圖。此外,為了加深基本請求結構的理解,權利要求 中定義的部分特徵顯示於虚線框内。具體而言: 19 201138951 ((it::至至第第四棚分別代表第一至第四實施方式。 藝和熱交施方式中該反應單元包括蓋板以及工 道系統,c為熱交換流體通道系統。 3中所定義2戟編技,E為申請專利範圍The shape of the cover plate 500 (rectangular in Fig. 2A and fitting with each other) is circular in the 2B drawing and is fitted to each other. This allows the process (flow, mixing, reaction) occurring in the process fluid channel system 304 of the process sub-module 300 to be observed. It should be noted that the circular shape of the transparent cover plate 500 advantageously reduces the mechanical stress experienced by the transparent cover plate 500 since an extremely high working pressure is applied to the charge flowing into the process fluid passage system. For the rectangular cover 500 of Fig. 2A, both the thickness and the material thereof can be more freely selected in accordance with • · · . . . . As described above, the shape of the opening 203 in the second frame device is not limited by the high pressure. 3A and 3B are schematic exploded perspective views showing two variants of the continuous reaction microreactor according to the third embodiment of the present invention. The difference between the 3A and 3B is also that the former cover 500 is rectangular and opaque, while the latter cover 500 is circular and transparent. The remaining details are the same as those shown in Figures 2A and 2B, respectively. As shown in Figures 3A and 3B, the process sub-module 300 of the 2A and 2B and the heat exchange sub-module 4000 are combined to form the process and heat exchange sub-module 700. In other words (again with reference to the second embodiment), (a) the heat exchange fluid channel system 404 is moved from the front surface of the heat exchange sub-module 400 to the rear surface of the process sub-module 300, and the heat exchanger The module 400 is converted into a second cover 800 as shown in Figure 3A. That is, the total number of submodules and boards does not change. 4A and 4B are schematic exploded perspective views showing two variants of the continuous reaction microreactor according to the fourth embodiment of the present invention. The fourth embodiment is different from the third embodiment in that (the third embodiment is referred to), the process and the heat exchange sub-module are divided into a first plate-shaped sub-module body including the process fluid channel system 304, And a second plate-like sub-module body including the heat exchange fluid passage 15 201138951 channel system 304. In other words (again with reference to the second embodiment) '(a) the heat exchange fluid passage system 4〇4 is moved from the front surface of the heat exchange group 400 to the rear surface of the second plate-like sub-module body, = second The plate-shaped sub-module body is inserted between the heat exchange sub-module 4 and the process sub-module 300. More specifically shown in Figure 5, the process fluid channel system is divided into a parent-coupled turbulent mixing zone 3〇6 and a base laminar retention zone. A plurality of primary inlet ends 31 1 形成 are formed on the inlet side of the joint, and an outlet end 314 is formed on the outlet side of the joint. Between the inlet and outlet sides of the joint, particularly at the junction of the mixing zone and the retentate zone, a secondary inlet end M2 is provided, from which secondary feed (chemicals) can thereby be introduced into the process fluid channel system. As shown in Fig. 14, the inlet ends 31, 312 and the outlet end 314 are formed as openings in the side surface of the reaction unit RU, and according to an alternative configuration (process sub-module 3001), the inlet end and the outlet end 3 14 is arranged in the annular groove 3 〇2. Figures 6-15 illustrate a variation of the process fluid channel system of the process sub-module of the present invention shown in Figure 5, wherein the inlet and outlet ends are arranged in the recess 302 and open to each of the changes. Front or rear surface-side (the upper or lower surface in Figure # and the convex plane in Figures 6 and 15), the groove 302 divides the front surface of the process module into an inner region and an outer region The process fluid channel system 304 is arranged in the inner region, and the outer 4 region is arranged to fix the process die, and the bore 316 of the heat exchange sub-module 400. The process fluid channel system 3 shown in FIGS. 6-8 and U_15 each includes a plurality of primary inlet ends 3K) located at the process fluid channel system 3Q4W (eg, "left side in the figure"), Process fluid channel system 16 201138951 304 is an outlet end 3 14 (eg, right side in FIG. 6), and one or more secondary inlet ends 312 between the primary inlet end 310 and the outlet end 314. Thus, in terms of overall flow direction, such as from left to right, the β-process fluid channel system 304 can be considered to be divided into mixing sections, (1 = 4 in Figure 6,) each including at least one turbulent mixing zone. 3〇6 and/or at least one laminar retention zone 308, wherein each outlet of the segment Ai and the segment, the entrance of the +1 form a secondary inlet end 312. Thus, between segments A and Ai At the junction, the reactor & can be further added to the intermediate product formed by the chemical reaction in the segment Ai. For example, the process module 300 of Figure 6 includes two primary inlet ends 3 1 0 ' It is used for the reaction of the reagent core and R2, Rl and R2 are reacted in the segmentation 得到ι to obtain the first - intermediate Product P]. The first-second inlet end 312' connected to the segment A! and A2 may further add a reactant & to generate a second intermediate product P2, and so on until the (final) product & The outlet end 314 flows out of the process module 300*. The process module 300 shown in Figures 9 and 10 differs from the sixth and eighth figures in that three independent process fluid channel systems 304_i to 3 04-3 are integrated. There are two inlet ends 31〇 and one outlet end respectively. This allows for a comparative study of different reactions or mixing effects. It should be noted that the second (7)l body channel system 304-1 has two mixing zones 306, and the process fluid Channel systems 304-2 and 304-3 each have only one mixing zone 3〇6 ^ Figure 17 exemplarily shows various typical mixer component structures f to f) 'respectively referred to as 1 contactor according to their appearance , γ_contactor, tangent, edging, sz_mixer, and B. Mixer. These structures can be identified by the variants shown in Figures 6-16. 17 201138951 In the following, various descriptions will be described in accordance with some of the figures. Specific details of the fluid channel system. Figure 8 shows Three different types of mixing zones 306 (from left to right): (1) longer followed by shorter tangent zones, straight LZ zones, and normal U-shaped SZ zones. In addition, some locations outside the flow channels are shown in Figure 8 as small. The bevel "3" indicates that the process fluid channel system is removed from the pure two-dimensional structure, i.e., has a slope in the corresponding channel, wherein the oblique direction corresponds to the orientation of the slope 320. Another detail is shown in Figure 10, Figure 304- Part 1. The left side of the mixing zone 306 includes a projection 322 that is located substantially in the middle of each of the four tangential mixers that make up the mixing zone. Similar protrusions are for example also shown in Figure 10. This protrusion 322 can enhance the vortex effect. The process module also displays the above bevel. It should be noted that the 3D structure of the above described process fluid channel system 304 can also be seen by the limitation and narrowing of the tangential mixer inlet channel, which is shown, for example, in Figure 13 and is missing from Figure 10. The combination is shown in the right side mixer in Fig. 15, wherein the mixer is combined into 2D-3D-2D-3D in the flow direction (from top to bottom inside the mixer). Figure 13 shows the use of a catalytic material in a so-called catalytic flow channel 318, i.e., the process fluid channel system 304, including, for example, a coating form on which a flowing reactant/product flows. The flow channel of the catalytic material. This means that the catalytic material is part of the process module body. Barrier 324 prevents the catalytic material from partially entering the process fluid channel system. It should also be noted that the inlet and outlet directions for entering and leaving the mixer, respectively, may be the same or different, resulting in different degrees of mixing. 18 201138951 Comparing Figures 6-1 5, it is apparent that the length, width, routing, alignment, etc. of the process fluid channel system 304 can be varied independently such that the process fluid channel system 304 can be adjusted optimally. Figures 16A and 16B are schematic perspective views of a fabricated microreactor according to the present invention, wherein Figure 16B shows an enlarged view of the process fluid channel system seen in Figure 6A via the second frame device. Specifically, Fig. 16B shows the structure shown in Fig. 5. It can be clearly seen that the flow channel system 304 includes a mixing zone 306, a stagnation zone 308, and a secondary inlet port 312. The primary inlet and outlet ends 3 10, 3 16 extend from the lower portion of Figure 16A, which connects the microreactor to a pump and a suitable product vessel, respectively. For the materials used in the first and second embodiments, it should be noted that the process module typically employs a rigid material for dimensional stability, and the material used for the heat exchange module may be rigid or malleable, preferably stainless steel. Examples of rigid materials used in process modules are: stainless steel, Hastelloy and other nickel alloys, cranes, groups, Chin, pottery, graphite, sintered quartz m (fuzzy, translucent or colored), heat exchange modules Examples of ductile materials used in the group are polymers, Ming alloys, copper, copper alloys, silver and silver alloys, preferably aluminum or tantalum alloys. Examples of rigid materials used in heat exchange transverse groups are stainless steel, Hastelloy, and other nickel alloys or ceramics. The material used for the transparent cover is preferably selected from the group consisting of polymers, vermiculite glass, quartz glass or fused silica. It should be noted that all surfaces, even the glass surface, should be ground to a thickness of 1 μιη on the surface of the surface. The schematic drawing of Fig. 18 shows the first to fourth embodiments and the corresponding drawings. In addition, in order to deepen the understanding of the basic request structure, some of the features defined in the claims are shown in the dashed box. Specifically: 19 201138951 ((it:: to the fourth shed represent the first to fourth embodiments respectively. In the art and heat application mode, the reaction unit includes a cover plate and a workway system, and c is a heat exchange fluid Channel system. 2 defined in 3, editing technology, E is the scope of patent application
為申-專利; 為申請專利範圍5中所定義的特徵,G 為申:專利_ 6中所定義的特徵。 练上所述,雖然本發明實施例福 非用以限定本發明士议 孕乂佳貫施例揭路如上,然其並 在不脫離本發明^神^所屬㈣賴巾具有通常知識者, 因此本發明之Hi和錢内’當可作各種之更動與潤飾, 準。.保“圍§視後附之中請專利範圍所界定者為 【圖式簡單說明】 第1圖為根據本發明第—實施方式的裝配連續反應之 微反應器的示意透視圖; 第2A圖和第2B圖為根據本發明第二實施方式的連續 反應之微反應器兩種變體的示意分解透視圖; ^ 第3Α圖和第3Β圖為根據本發明第三實施方式的連續 反應之微反應器兩種變體的示意分解透視圖;。 第4Α圖和第4Β圖為根據本發明第四實施方式的連續 反應之微庆應器兩種變體的示意分解透視圖; 第5圖為顯示根據本發明的特定類型工藝流體通道系 統細節的模組的示意透視圖; 第6-15圖為根據本發明的工藝流體通道系統的變體; 20 201138951 〜弟16A圖和第16B圖為根據本發明的裝配微反應器的For the application-patent; for the feature defined in the scope of patent application 5, G is the feature defined in the patent: Patent _ 6. As described in the above, although the embodiment of the present invention is used to limit the invention, the preferred embodiment of the invention is as disclosed above, and the present invention does not deviate from the present invention. The Hi and the money inside of the present invention can be used for various changes and refinements. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic perspective view of a microreactor equipped with a continuous reaction according to a first embodiment of the present invention; FIG. 2A And FIG. 2B is a schematic exploded perspective view of two variants of the continuous reaction microreactor according to the second embodiment of the present invention; ^ FIG. 3 and FIG. 3 are microseries of the continuous reaction according to the third embodiment of the present invention. A schematic exploded perspective view of two variants of the reactor; Fig. 4 and Fig. 4 are schematic exploded perspective views of two variants of the microreactor of the continuous reaction according to the fourth embodiment of the present invention; A schematic perspective view of a module showing details of a particular type of process fluid channel system in accordance with the present invention; FIGS. 6-15 are variants of a process fluid channel system in accordance with the present invention; 20 201138951 弟16A and 16B are based Assembly microreactor of the invention
丁心透視圖’其中第16B圖顯示經第二框架裝置於第“A 圖中7見的工藝流體通道系統的放大視圖; 第17圖為典型混合器類型的示意視圖;以及 第18圖的製圖顯示部分申請專利範圍所定義的本發明主 要方面。 【主要元件符號說明】 10 連續反應之微反應 100 第一框架裝置 104 螺紋孔 106 長方形凹進 200 第二框架裝置 203 圓形開口 204 通孔 205 螺紋孔 206 螺栓 300、300,工藝子模組 302 玉裒形凹槽 304 . 工藝流體通道系統 306 混合區 308 滯留區 310 初級入口端 312 二欠級入口端 314 出口端 316 鑽孔 21 201138951 318 催化流通道 320 斜面 322 突出部 324 屏障 400 熱交換子模組 402 環形凹槽 404 熱交換流體通道系統 416 鑽孔 500 蓋板 502 600 蓋板 700 工藝及熱交換子模組 800 第二蓋板. A、B 300的取向 P 產物 R 反應劑 RU 反應單元 S 堆疊轴 22A perspective view of the core of FIG. 16B shows an enlarged view of the process fluid channel system as seen in the second frame device in FIG. 7; FIG. 17 is a schematic view of a typical mixer type; and a drawing of FIG. The main aspects of the invention as defined in the scope of the patent application are shown. [Description of main component symbols] 10 Microreaction of continuous reaction 100 First frame device 104 Threaded hole 106 Rectangular recess 200 Second frame device 203 Circular opening 204 Through hole 205 Threaded Holes 206 Bolts 300, 300, Process Sub-Module 302 Jade-Shaped Groove 304. Process Fluid Channel System 306 Mixing Zone 308 Retention Zone 310 Primary Inlet End 312 Secondary Undercut End 314 Outlet End 316 Drill Hole 21 201138951 318 Catalysis Flow channel 320 bevel 322 protrusion 324 barrier 400 heat exchange sub-module 402 annular groove 404 heat exchange fluid channel system 416 drilling 500 cover 502 600 cover 700 process and heat exchange sub-module 800 second cover. A , orientation of B 300 P product R reactant RU reaction unit S stacking axis 22
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PCT/EP2010/056594 WO2010130808A2 (en) | 2009-05-12 | 2010-05-12 | Continuous reaction micro-reactor |
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