TW201136012A - Perforated metallic foil - Google Patents

Perforated metallic foil Download PDF

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Publication number
TW201136012A
TW201136012A TW099144704A TW99144704A TW201136012A TW 201136012 A TW201136012 A TW 201136012A TW 099144704 A TW099144704 A TW 099144704A TW 99144704 A TW99144704 A TW 99144704A TW 201136012 A TW201136012 A TW 201136012A
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TW
Taiwan
Prior art keywords
hole
metal
holes
metal foil
shape
Prior art date
Application number
TW099144704A
Other languages
Chinese (zh)
Inventor
Tetsuhiro Matsunaga
Tetsuro Sato
Hajime Watanabe
Original Assignee
Mitsui Mining & Smelting Co
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Application filed by Mitsui Mining & Smelting Co filed Critical Mitsui Mining & Smelting Co
Publication of TW201136012A publication Critical patent/TW201136012A/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/70Carriers or collectors characterised by shape or form
    • H01M4/72Grids
    • H01M4/74Meshes or woven material; Expanded metal
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D1/00Electroforming
    • C25D1/06Wholly-metallic mirrors
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D1/00Electroforming
    • C25D1/08Perforated or foraminous objects, e.g. sieves
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/70Carriers or collectors characterised by shape or form
    • H01M4/72Grids
    • H01M4/74Meshes or woven material; Expanded metal
    • H01M4/742Meshes or woven material; Expanded metal perforated material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cell Electrode Carriers And Collectors (AREA)
  • Non-Insulated Conductors (AREA)

Abstract

A perforated metallic foil configured so that, even if the aperture ratio of the foil is increased, a reduction in the tensile strength of the foil is minimized to prevent the foil from breaking during handling thereof. A perforated metallic foil having oval through-holes which penetrate through the foil in the direction of the thickness thereof. Three adjacent through-holes are configured so that a triangle (ABC) formed by connecting the respective center points (A, B, C) of the openings of the three through-holes is substantially a regular triangle, and so that the through-holes form the triangle (ABC) in such a manner that any side of the regular triangle is parallel to the direction in which a tensile force is applied to the perforated metallic foil. The through-holes are formed with the shape of the triangle (ABC) maintained.

Description

201136012 六、發明說明: 【發明所屬之技術領域】 本發明係有關於在厚度 貫孔之金屬羯。 方向形成有複數貫穿孔的具有 【先前技術】 在厚度方向形成有複數貫 在電池集電體、促進化與“ -有貝孔之金屬泊係 用篩網匕子反應之觸媒的擔載體、微粉分級 π目巾网衣置、固液公 容器的4供仏 離處理用的篩網裝置、微生物保管用 〇 ° 口所被使用的網狀物(net)、潔淨室用防塵 過濾器、液#始鈷、a、# 冻乎至用防塵 飲料水箄圹护 、用以將對液體賦予金屬離子的 才什水#液體進行改皙 蔽、磁性… 改質用過遽器、電磁波屏 使用。 電用材料指泛範圍的領域中被加以 例如,在專利文獻〗(曰 號公報)中槎屮絲 承專利“案特開平1卜67217 體,Ατ奸L 人電池用之具有貫孔之集電 為了防止活性物質從金 數貫穿孔的金屬11。^ 在金屬設有多 求高密声化έ 在如切示之二次電池中,近年來要 用途之且有、 仏於此’作為二次電池之集電體 傾-此外,在如上所二1 口率較高者的 口率的選擇範圍較大/各用途中’亦期望更薄、及開 但是’當使用金屬箔作 屬簿塗m 白作為-二人電池的集電體時,在金 闻冷室佈活性物質。例 貝例如,在專利文獻2 (日本專利申請 201136012 案特開2〇〇1-113215號公報)中列舉一 二次電池用薄膜狀電極時,將鋁 ’’’、在製造鋰離子 狀捲砝在捲ώ ,,膜或鋼箔薄膜以滾筒 狀捲%在捲出軸,將該薄膜捲出 π 持-面搬送,在薄膜的單面塗佈:複數支持滚筒支 τ叫土神电極活性物 行乾燥等處理之後,對薄膜兩面進行 ㈤#在進 狀的步驟,以製造在t M + 捲%軸捲繞成滾筒 的薄膜狀電極。 極活性物質塗佈膜 如上所示金屬箔被加工 出方向的弭六 會有因金屬箔的捲繞、捲 ,而使金屬箔易於破損 用具有貫孔之全屬m 相的課嘁。尤其,當使 金屬v白作為二次電池之集電體時,旦有貫穿 孔之具有貫孔之金屬羯係拉伸 ^ 0 曰1Τ低在其加工步驟 -易發生破知。亦即’期待一種更薄 孔之金屬羯,但其另一方面士认 丰之具有頁 方面,由於必須防止加工時之呈有 貫孔之金屬箔的破損,因 度。 仕/寻1钕同開口率方面有其限 對於如上所示之課題,在 案特開平叫咖號公報)中^ (日本專利申請 妒甘^ #“報)中’採用一種具有貫孔之集電 、、精由將一個行中之貫穿孔減為列數的-半以下,來 =ΓΓ部位’而防止因貫穿孔的存在而造成破損 物藉此在金屬荡塗佈活性物質時,或在塗佈活性 貝。化成為極板而進行捲上時,使張力施加方向中之 破損負載的降低減少。 近年來,由於可達成小型輕 微細的貫穿孔且Α…“化^度化’而期待 為開口率高之具有貫孔之金屬箱。亦即,201136012 VI. Description of the Invention: [Technical Field to Which the Invention Is Ascribed] The present invention relates to a metal crucible in a through-hole. [Previous technique] A carrier having a plurality of through-holes formed in the direction is formed in the thickness direction in a plurality of battery current collectors, and promotes a catalyst which reacts with the "---------------------- Micro-powder classification 目 mesh towel netting, solid-liquid container 4 screen for the separation process, mesh for the storage of microorganisms (net), dust filter for clean room, liquid #始钴, a,# It is used to protect the water from the liquid with the dust-proof beverage. It is used to modify the liquid and liquid. The electrical material refers to the field of the general scope. For example, in the patent document (the nickname), the patent is patented, the case is open to the public, and the collection of the hole is used. In order to prevent the active material from passing through the metal 11 of the gold number. ^ In the case of a secondary battery as described above, it has been used in recent years, and it has been used as a collector of a secondary battery - in addition, as in the above The higher the mouth rate, the wider the choice of the mouth rate / in each application 'also expected to be thinner, and open but 'when using metal foil as a collection of white as a two-cell battery collector, in gold Smell the cold room cloth active material. For example, in the case of a film-shaped electrode for a secondary battery, a case of a lithium ion-like roll is produced in the case of a film-shaped electrode for a secondary battery, as disclosed in Japanese Laid-Open Patent Publication No. Hei. No. Hei. In the roll, the film or the steel foil film is wound up in the roll shape, and the film is taken up by the π-side transfer, and coated on one side of the film: a plurality of support roller supports After the treatment such as drying, the film was subjected to a step (5) of the film on both sides to produce a film-like electrode wound into a roll at a t M + roll % axis. Extremely active material coating film As shown in the above, the metal foil is processed in the direction of the hexagram. The metal foil is easily wound and wound by the metal foil, and the metal foil is easily broken. In particular, when the metal v white is used as the current collector of the secondary battery, the metal lanthanum stretching having a through hole having a through hole is low in the processing step - it is easy to break. That is, it is expected that a metal crucible having a thinner hole is used, but on the other hand, it is necessary to prevent damage of the metal foil having a through hole during processing. There is a limit to the opening rate of the official/seeking 钕1 对于 对于 对于 对于 对于 如上 如上 ^ ( ( ( ( ( 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本Electric, fine, reduce the number of through-holes in a row to - half or less of the number of columns, to = ΓΓ ' ' to prevent damage due to the presence of through-holes, thereby smearing the active material in the metal, or in When the active shell is applied and the sheet is rolled into a roll, the reduction in the damage load in the tension application direction is reduced. In recent years, it has been possible to achieve a small and fine through hole and to achieve "reduction". It is a metal box with a through hole with a high opening ratio. that is,

S 4 201136012 在蓄電7C件等構件中,$ 了在有限面積的金屬箱中提高開 口率,必須設置多數個微細貫穿孔來提高開…但是, 、專:文I 3所5己載之具有貫孔之集電體所示,以貫穿孔 /為〇.1 3mm程度、各貫穿孔間的距離亦即孔洞的間 距為0.5〜10随之等級的金屬箱,若將一個行中之貫穿孔 減為列數的一半以下時’無法對應與近年來的需求相對應 的開口徑或開口率。 因此本發明之目的在提供—種薄、且—面提高開口 率,—面強化拉伸強度,而可防止在處理時之破損之具有 貫孔之金屬箔。 【發明内容】 本發明人等精心研究結果,藉由採用以下之具有貫子 之金屬箱’以致解決上述課題。 本發明之具有貫孔之金屬,係具有複數個朝厚度〕 向貫穿之即圓形狀貫穿孔的具有貫孔之金屬箱,其特則 於:鄰接的3個貫穿孔係將其開口的各㈣中心點A、B 。相連結所形成的三角錄為大致正三角开[形成以才 對在該具有貫孔之金屬结負載張力的方向,該正三角形, 任一邊呈平行的方式所配置的三角形ABC,在維持該三^ 形ABC之形狀的狀態下形成有複數貫穿孔。 (發明效果) 本發明之具有貫孔之金屬箔係在鄰接貫穿孔間的配】 想辦法’而且將貫穿孔之形狀形成為印圓形狀,藉此可$ 201136012 化具有貫孔之金屬箔在所希望 本發明之具有貫孔之金屬Hi 破損性。亦即, 之金屬v“系在貫穿孔之形狀及其配置相 辦法,藉此在使用嗜JL右册了, > /、配置心 使用該具有貝孔之金屬箱時可強化負載張力 的方向的拉伸強度。結果,比 、 〇 ^ ^ 技術為更薄且更為高開 ,0工 t金屬·,白的加工步驟中的破 貝’可提供處理性佳之具有貫孔之金屬羯。 【實施方式】 能:::明本發明之具有貫孔之金屬羯之較佳實施形 :★之二之具有貫孔之金屬猪係具有複數個朝厚度方向 貝牙之貝穿孔的開口形狀在俯視下呈印圓形狀者之具有· 孔之金屬,藉由在複數貫穿孔之配置及形狀想辦法^ 抑制破損負載的降低。 第1圖係顯示本發明之具有貫孔之金屬箱中之複數母 穿孔之配置例的模式圖。貫穿孔係形成複數個俯視下呈: 圓形狀者。本發明之具有貫孔之金屬箔係在複數貫穿孔之 配置方面具有特徵’將其如帛1圖及第2圖所示使用三角 形ABC來加說明。如第1圖、第2圖所示’三角形ABC係 將鄰接的3個貫穿孔la、lb、1。的開口的各中心點A、B、 C相連結所形成的三角形,為大致正三角开;。亦即,各貫 穿孔la、lb、lc係保持一定的分離距離,而且,以成為大 角升/的頂點的位置成為中心的方式所形成。再者, 該二角形ABC的任—邊在該具有貫孔之金屬羯巾,以相對 期望強化張力之方向MD呈平行的方式’配置有貫穿孔。 201136012 在此,具有貫孔之金屬羯係在作為構 會有圖求朝預定方向的張力的情形。例如,/使用時, 屬箱係在長形帶狀的金屬羯反覆形成複數具有:貝孔之金 者作為量產品來加以製造。該具有貫孔貝孔之圖案 製造線中施行表面處理或切斷等二次加工金;^係另外在 有貫孔之金屬n使用在二次電池’在將具 之金屬―叫接著,具有貫::金 造階段或二次加工階段中,將該長形帶狀 二= 屬領捲繞或捲出成滾筒m容易對或^ ^ 筒狀的方向施加張力,而使具有 =成該滚 尤並,挤盔水 貝化<I屬泊容易破損。 八 年來,在二次電池的集電體等之用途晰# 有貫孔之金屬箔俜有t 、使用的具 此,金屬且薄型者的傾向,因 箱的==會降低。因此,將具有貫孔之金屬 〜以上述二角形ABC的任-邊相對對該具 置貝葬Η屬治負載張力的方向〇呈平行的方式作配 置藉此抑制該方向肋之拉伸強度的降低。 匕在本發明之具有貫孔之金屬箔中,卵圓形狀的貫穿孔 係心其開σ緣端部與開σ中心點的距離並非為—^的長圓 形狀歹舉如第3圖(a)所示之橢圓形狀或將第3圖(b)所 不之田也赛的跑道般相對向分離的圓弧間以平行的二邊相 連結所形成的角圓長方形等角圓矩形、㈣等。此:,即 圓形狀的貫穿孔若形成為線對稱形狀時,由於可抑制貫穿 孔中發生龜裂而防止拉伸強度降低,故較為理想。 /、中,卵圓形狀的貫穿孔的中心點係指長徑與短徑的 5 7 201136012 交點,而且形成為長徑及短捏的中點的點。具體而言 第3圖(a)所示,橢圓形狀之情 '、 。 月也下的貫穿孔的中心# 徑r 1與短徑r2的交點p。 ’、曰長 kv ^ R ,角圓長方形之情形下, 二圖⑻所示,開口距離為最長之長徑Γ1的中點、血 開口距離為最短之短徑的 卵形貫穿孔的中心點係長斤 : ..^ 與短杈的交點’而且形成 為之任一者的中點的點。若㈣形狀的貫穿孔 貫穿孔的長徑係指”形貫穿孔之外尺寸中Γ最 長的部分,貫穿孔的短徑係指相 ,,“ 尺寸中為最長的部分。 呈垂直方向的外 ”L = ’ ί有貫孔之金屬箱為長形帶狀時,以將該具有 貝 金屬箔捲繞或捲出成滾筒狀# # θ . 八 形αβ「μ ^ 门狀的方向肋、與複數三角 形ABC的-邊呈平行的方式予以配置。 荡:二為具備卵圓形狀的貫穿孔的具有貫孔之金屬 述的長1 4圖所示,若印圓形狀的貫穿孔係以上 與對具有貫孔之金屬箱負载張力的方向〇呈平 可=1成貫穿孔時,即使為提高開口率的情形下,亦 =制具有貫孔之金屬猪之該方中之拉伸強度㈣ 孔的=若貫穿孔為橢圓形狀或角圓長方形,以該貫穿 達二長徑為短徑的U5倍〜3倍為佳。若貫穿孔的長徑未 =广’會變得接近於正圓形,而不易獲得強化 希望方向之拉伸強度的效果。此 短徑的3倍為蛀 _ _ 右貫牙孔的長徑比 。’、’,,對短性方向之張力的拉伸強度會降S 4 201136012 In the storage of 7C parts and other components, the increase of the aperture ratio in a metal box with a limited area, it is necessary to provide a plurality of fine through holes to improve the opening... However, the special: I 3 As shown in the current collector of the hole, the distance between the through holes, that is, the distance between the holes, that is, the pitch of the holes is 0.5 to 10, and the number of the through holes is reduced in one row. When it is less than half of the number of columns, 'the opening diameter or the aperture ratio corresponding to the demand in recent years cannot be matched. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a metal foil having a through-hole which is thin and has a surface-enhanced opening ratio and a surface-strengthened tensile strength to prevent breakage during handling. SUMMARY OF THE INVENTION The inventors of the present invention have intensively studied the results, and have solved the above problems by employing the following metal case having a through. The metal having a through hole according to the present invention has a plurality of metal boxes having through holes which are formed in a through hole having a thickness of a through hole, and is characterized in that: three adjacent through holes are opened (4) Center points A, B. The triangle formed by the phase connection is substantially positively triangular open [formed to the direction of the load of the metal junction with the through hole, the triangle, ABC arranged in a parallel manner on either side, maintaining the three ^ A plurality of through holes are formed in the shape of the shape of the ABC. (Effect of the Invention) The metal foil having the through holes of the present invention is formed in a circular shape by abutting between the through holes, and the shape of the through holes is formed into a circular shape, whereby the metal foil having the through holes can be formed in 201136012. It is desirable for the metal Hi damage of the present invention having a through hole. That is, the metal v "is in the shape of the through hole and its arrangement phase, thereby enhancing the direction of the load tension when using the metal box having the beacon hole in the use of the JL. The tensile strength. As a result, the ratio, 〇^ ^ technology is thinner and higher open, 0 work t metal ·, white in the processing step of the broken shell 'can provide a good handling of the metal crucible with through holes. Embodiments can be::: A preferred embodiment of the metal crucible having a through hole according to the present invention: the second type of metal pig having a through hole has a plurality of opening shapes perforated in the thickness direction of the shellfish in a plan view The metal having the hole shape and the shape of the hole is reduced by the arrangement and shape of the plurality of through holes. The first figure shows the plurality of mothers in the metal case having the through hole of the present invention. A schematic view of a configuration example of a perforation. The through hole is formed in a plurality of shapes in a plan view: a circular shape. The metal foil having a through hole according to the present invention has a feature in the arrangement of a plurality of through holes, which is as shown in FIG. Figure 2 shows the use of triangle ABC In addition, as shown in Fig. 1 and Fig. 2, the triangle ABC is a triangle formed by connecting the center points A, B, and C of the openings of the three adjacent through holes la, lb, and 1. In other words, each of the through holes la, lb, and lc maintains a constant separation distance, and is formed so that the position at which the apex of the large angle rises is centered. - a through-hole is disposed in a manner in which the metal scarf having the through-holes is parallel to the direction in which the tensile direction of the tension is desired. 201136012 Here, the metal lanthanum having the through-holes is intended to be predetermined In the case of tension in the direction, for example, in the case of use, the metal box of the elongated strip is repeatedly formed to have a plurality of gold having a beak hole as a quantity product. The pattern manufacturing line having the through hole hole is formed. In the secondary processing of the surface treatment or cutting, etc.; ^ is additionally used in the metal of the through hole in the secondary battery 'in the metal - called the next, has a: gold stage or secondary processing stage Medium, the long strip shape = the collar Or roll out into the drum m to apply tension to the direction of the cylinder, and to have the = roll, and to squeeze the helmet water <I berth is easy to break. Eight years, the collection of secondary batteries The use of the body is clear. The metal foil with a through hole has a t, the use of this, the tendency of the metal and the thin type, because the == of the box will be lowered. Therefore, the metal having the through hole ~ with the above-mentioned dihedral ABC The arbitrarily-side of the rib is arranged in a parallel manner to prevent the decrease in the tensile strength of the rib in the direction of the load rib. 匕 In the metal foil having the through hole of the present invention The oval-shaped through-hole core has a long-circular shape in which the distance between the opening edge of the σ edge and the center of the opening σ is not the elliptical shape shown in Fig. 3 (a) or the third figure (b) In the case of the runway of the field, the rectangular parallelepiped rectangular rectangle formed by the parallel two sides of the arc is separated from each other, and (4). When the through hole having a circular shape is formed into a line symmetrical shape, it is preferable since cracking in the through hole can be suppressed to prevent a decrease in tensile strength. /, medium, the center point of the through-hole of the oval shape refers to the intersection of the long diameter and the short diameter of 5 7 201136012, and is formed as a point of the midpoint of the long diameter and the short pinch. Specifically, as shown in Fig. 3(a), the elliptical shape is ', '. The center of the through hole at the end of the month is the intersection point p of the path r 1 and the short path r2. ', 曰 long kv ^ R, in the case of a corner rectangle, as shown in the second figure (8), the opening distance is the longest point of the long diameter Γ1, and the blood opening distance is the shortest short diameter of the center point of the oval through hole斤: ..^ The intersection with the short ' 'and the point of the midpoint of either. If the long diameter of the through hole of the (four) shape means the longest part of the size outside the hole, the short diameter of the through hole means the phase, and the longest part of the size. When the metal case with the through hole is a long strip shape, the outer metal foil is wound or rolled into a roll shape ## θ. Eight-shaped αβ "μ ^ gate The direction rib is arranged in parallel with the side of the plurality of triangles ABC. The sway: the length of the metal having the through hole of the through hole having the oval shape is shown in Fig. 4, if the circular shape is penetrated When the hole system is equal to the direction of the load of the metal box having the through hole, the thickness of the metal box is =1, and even if the aperture ratio is increased, the metal pig having the through hole is pulled in the side. Stretching strength (4) Hole = If the through hole is elliptical or angular, the diameter is 5 times to 3 times that of the short diameter of the two long diameters. If the long diameter of the through hole is not = wide, it will become close to It is a circular shape, and it is not easy to obtain the effect of strengthening the tensile strength in the desired direction. This short diameter is 3 times the length-to-diameter ratio of the 蛀__ right perforation. ', ', the stretching of the tension in the short direction Strength will drop

S 8 201136012 低。其中’貫穿孔的長徑較佳為短徑的K1倍〜2 5倍, 最佳為短徑的1 · 2倍〜2倍。 本發明之具有貫孔之金屬箔若為卵圓形狀之具有貫孔 之金屬箱時…確保貫穿孔的充分形成精度、且減小開 口間距而確保駭的開σ率,貫穿孔的開口徑係以長徑 # m 300 " m者為更佳。在此所稱之開口間距係指鄰接 貝牙孔之中心間的分離距離。為了確保貫穿孔之充分的形 成精& a i〇"m#上為佳。另一方面為了以狹窄的開 口間距確保一定的開口率,貫穿孔的開口徑係以300 "以 下為佳。貫穿孔的長徑較佳為5〇“m〜15〇//m。 該印圓形狀的貫穿孔的開口徑及間距係按照開口率予 、又疋亦決疋二角形的大小。此外,若貫穿孔的開 口緣端部間的分離距離過小時,拉伸強度會降低,因此貫 穿孔的間距(二角% Abc的-邊長度)係依開口徑來決定 其最小値。 本發明之具有貫孔之金屬箔係將鄰接的3個貫穿孔的 中心相連結所形成的三角形ABC為大致正三角形,而且在 所希望方向MD與三角形ABC的一邊呈平行的位置配置印圓 形狀的貫穿孔,藉此可強化所希望方向的拉伸強度。因此, 相對開口間距’可充分減小鄰接貫穿孔的開口緣端部間的 分離距離。例如,專利文獻3所記載之具有貫孔之集電體 中,在-則于方向巾,確保不存在t穿孔的部#,而形成 為加寬應力施加的部位的構成。結果,在專利文獻3所記 載之具有貫孔之集電體中,係在行方向相鄰接的貫穿孔 9 201136012 間’並無法配置I Μ + u ± 、 列的貫穿孔。但是,在本發明·^且 有貫孔之金屬箔中,传 發月之具 使其存在朝宽幅方h 線所示位置中’可 朝夏巾田方向相鄰接的貫穿孔 此,可在有限的面積配置多數 貝穿孔1C。因 其中,在第,而可提高開”。 在三角形胤的關俜^立鄰接的3個貫f孔的全部, 明之呈有等間隔形成之例,惟本發 、貞之金屬箱並非限定於此。例如 不,亦可將任—邊_ 帛5圖所 方向MD呈平行的方式所 有貝孔之金屬箱負載張力的 個貫穿孔1立置的二角形ABC的關係成立的3 貫穿孔隔者間隔配置複數個。 鋅月之具有貝孔之金屬箔係在例如以銅、鋼合金、 ::合金、,、銀合金等所形成的金—複數貫 本發明之具有貫孔之金屬純佳為平均單位面積 口率為m〜65%。平均單位面積的開口率係指將具有貫孔 之金屬泊之平均單位面積的重量,以相同厚度的金屬羯為 基準而加以比較換算後的値。若平均單位面積的開口率未 達20%,並未活用如本發明般形成複數貫穿孔,一面提高 開口率,一面提高拉伸強度之本發明的特徵。另一方面, 若平均單位面積的開π率超㊣65%,不易確保可承受以滚 筒的捲繞或捲出中的張力的拉伸強度。接著,較佳的開= 率為30%〜60%。 本發明之具有貫孔之金屬箔係尤其可適於使用在其厚 度為1"爪〜40"1〇者。若具有貫孔之金屬箱的厚度未達夏S 8 201136012 Low. The long diameter of the through hole is preferably K1 times to 25 times the short diameter, and most preferably 1 to 2 times to 2 times the short diameter. When the metal foil having the through hole of the present invention is a metal box having a through hole in an oval shape, the formation accuracy of the through hole is ensured, and the opening pitch is reduced to ensure the opening σ ratio of the crucible, and the opening diameter of the through hole is It is better to use long path #m 300 " m. The term "opening pitch" as used herein refers to the separation distance between the centers of adjacent abutment holes. In order to ensure the formation of the through hole is sufficient for fine & a i〇"m#. On the other hand, in order to ensure a certain aperture ratio with a narrow opening pitch, the opening diameter of the through hole is preferably 300 " or less. The long diameter of the through hole is preferably 5 〇 "m 〜 15 〇 / / m. The opening diameter and the pitch of the through hole of the circular shape are in accordance with the aperture ratio, and the size of the hexagon is also determined. When the separation distance between the end portions of the opening edges of the through holes is too small, the tensile strength is lowered. Therefore, the pitch of the through holes (the length of the side of the two corners Abc) is determined by the opening diameter. The metal foil of the hole has a triangular ABC formed by connecting the centers of the adjacent three through holes to a substantially equilateral triangle, and a through hole having a circular shape is disposed at a position parallel to one side of the triangle ABC in the desired direction MD. In this way, the tensile strength in the desired direction can be enhanced. Therefore, the separation distance between the end portions of the opening edges of the adjacent through holes can be sufficiently reduced with respect to the opening pitch. For example, in the current collector having the through holes described in Patent Document 3 In the case of the direction towel, the portion where the perforation is not present is ensured, and the portion where the stress is applied is formed. As a result, in the current collector having the through hole described in Patent Document 3, it is in the line. Adjacent to the direction Through-hole 9 201136012' is not able to configure the through hole of I Μ + u ± , column. However, in the metal foil of the present invention and having a through hole, the moon is transmitted to the wide square h line. In the position shown, 'a through hole that can be adjacent to the direction of the summer towel field can arrange a plurality of shell perforations 1C in a limited area. Because of this, the first can be increased." All of the three through-f-holes adjacent to each other in the triangle 胤 are formed at equal intervals, but the metal case of the present invention is not limited thereto. For example, the relationship between the two sides of the hexagonal ABC in which all the holes of the metal case load tension are established in the direction of the MD in the direction of the MD 呈 帛 图 图 3 3 3 3 3 3 3 BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC Multiple. The zinc foil having a beak hole is formed of, for example, copper, a steel alloy, a :: alloy, a silver alloy, or the like. The metal having a through hole of the present invention is preferably an average unit area port rate. It is m~65%. The aperture ratio of the average unit area is the weight of the average unit area of the metal perforations having the through holes, and is compared and converted based on the metal crucible of the same thickness. If the aperture ratio of the average unit area is less than 20%, the characteristics of the present invention in which the tensile strength is increased while increasing the aperture ratio without forming a plurality of through holes as in the present invention are not utilized. On the other hand, if the average π rate of the average unit area is more than 65%, it is difficult to ensure the tensile strength which can withstand the tension during winding or unwinding of the drum. Next, the preferred on = rate is 30% to 60%. The metal foil of the present invention having a through-hole is particularly suitable for use in a thickness of 1 "claw~40" If the thickness of the metal box with the through hole is not up to the summer

S 10 201136012 y m,拉伸強度會不足、孔形狀的穩定性或處理性會降低, 尤其不易確保可承受以滾筒的捲繞或捲出中的張力的拉伸 強度。此外,若具有貫孔之金屬箔的厚度比7"m為更薄 時,僅以金屬箔雖然難以處理,但是可另外設置基材或微 黏著PET薄片等支持體來加以利用。另一方面,若具有貫 孔之金屬箔的厚度超過30 # m,以小型輕量化 '製造成本 的方面來看’無法獲得使用具有貫孔之金屬箔的優勢。其 中’較佳厚度為5// m〜25/z m。 本發明之具有貫孔之金屬箔係可藉由衝孔、雷射穿 設、印刷法、蝕刻、液體阻劑法、鍍敷、乾式薄膜形成法 等來裟,若知照應製造之具有貫孔之金屬箔的材料、厚 度、微細貫穿孔的大小或形狀等條件來適當選擇即可。 以下例示使用阻劑法來形成貫穿孔之圖案的塑模,之 後進行鑛敷的方法。 首先,在基材表面形成塑模。若以處理性來看,基材 以銅泊、不銹鋼箔等為佳。此外,基材亦可使用導電性樹 脂、或具備有導電層的樹脂。塑模具有厚纟,由與應製作 之具有貫孔之金屬帛的貫穿孔的形狀相對應的複數凸狀阻 劑所構成。以該塑模的形成法而t ’係考慮快乾印刷等凸 版印刷法、凹版印刷(gravure printing)等凹版印刷法、 網版印刷法等孔版印刷法、平版印刷法(〇f f如㈣ 等平版印刷法或使用光微影法而將阻劑油 之後,使其乾燥、硬化而形成的方法。該等塑模形 中’以生產成本來看,以上述任一印刷法為佳,以塑模形 201136012 成精度來看,則以光微影法為佳。 八中若以印刷法形成作為塑模之凸狀阻劑時,較佳 為按照應形成之貫穿孔之形狀及大小,覆蓋基材表面,而 且设為在進行金屬鍍敷步驟時不會發生異狀析出的所需最 小限度的厚度,而形成為外周緣端部呈傾斜的形狀。其理 由在於在金屬鍍敷後所形成的金屬鍍敷層與塑模的物理剝 離性良好且生產性佳,並且所形成之貫穿孔的開口緣端部 的表面形狀平滑’ %不易發生貫穿孔中之龜裂之故。另二 方面s兄明以光微影法形成作為塑模的凸狀阻劑的方法。首 先,在將市面販售的DFR (乾膜阻劑)層積在基材後,形 成與應形成之貫f孔之形狀及大小相對應的目帛,去除不 需要部位而形成凸狀的阻劑。接著,進行金屬鍍敷,在去 除殘留的凸狀阻劑圖案之後,將金屬鍍敷層與基材作物理 性剝離。若為光微影法的情形,係可在去除市面販售的Dm 之後’將金屬鍍敷層作物理性剝離。 接著’在塑模形成在基材表面的狀態下,藉由電解錢 敷法而在作為塑模之凸狀阻劑以外的部分使金屬鍍敷層電 析。之後,去除基材及塑模,藉此獲得貫穿孔的開口緣端 部兩面為均帶圓的平滑形狀之具有貫孔之金屬箔,可抑制 對具有貫孔之金屬箔負荷張力時之開口緣端部中之龜裂的 發生。其中’在藉由電解鍍敷法形成具有貫孔之金屬箔時, 亦可適用調整電流密度、鍍敷液等鍍敷條件等可強化拉伸 強度的周知電解鍍敷法。例如,若使用硫酸銅系的鍍敷浴 時較佳為將電解鍍敷時之電流密度設為20 A/dm2〜 12 201136012 100A/dm2的範圍。若電流密度低於20A/dm2,生姦以 •^座性會降 低。另一方面,若電流密度高於l〇〇A/dm2,因發熱, 鑛·敷 液的組成變得容易變動’而難以形成良質的金屬錢敷層 其中’在藉由衝孔專機械加工形成貫穿孔時,> π 各易在 貫穿孔發生毛邊,而有成為具有貫孔之金屬箔之破損門山 的可能性,對於設計上之拉伸強度的製品精度造成影響, 若以小徑的貫穿孔之具有貫孔之金屬箔’係變得難以調 整’故不適合。 本發明之具有貫孔之金屬羯係如上所述,藉由調整貫 穿孔的形成位置’為高開口 _,同時防止所希望方向之拉 伸強度降低者。亦#,本發明係在具有貫孔之金屬箱中, 對張力不會那樣程度造成問題 ^ L ^ η Π將抗張力形成為在 實用上為最低限度所需等級, ^ 才叹另方面,主要對易於祜6 何張力的方向係強化拉伸強 '皮負 Τ通度:f·。結果,本發明且 + 孔之金屬箔即使為開口率古 ,、貝 止因加工時的物理性j::具有貫孔之金“,亦可防 之且有貫孔之金屬造成的破損。以下顯示本發明 八有貝孔之金屬泊之實施例。 〔實施例1〕 實施例1係在厚度9 孔之具有貫孔之金屬箔之广的銅箔具備有橢圓形狀貫穿 心點ABC間的各個相連結彳〃亦即,若將鄰接貫穿孔的中 正三角形,如第1圖以模^成-為—邊的長度為245 # m的 徑與該具有貫孔之金屬代""斤丁 形成為在各貫穿孔的長 白的長度方肖MD |大致平行的位S 10 201136012 y m, the tensile strength is insufficient, the stability of the pore shape or the handleability is lowered, and in particular, it is difficult to ensure the tensile strength which can withstand the tension in the winding or unwinding of the drum. Further, when the thickness of the metal foil having the through holes is thinner than 7 " m, it is difficult to handle only the metal foil, but a support such as a base material or a micro-adhesive PET sheet may be separately provided for use. On the other hand, if the thickness of the metal foil having the through holes exceeds 30 #m, the advantage of using a metal foil having a through hole cannot be obtained in terms of small size and light weight "in terms of manufacturing cost". Wherein the preferred thickness is 5//m to 25/z m. The metal foil with the through hole of the present invention can be made by punching, laser piercing, printing, etching, liquid resisting, plating, dry film forming, etc., if it is known to have a through hole The material of the metal foil, the thickness, and the size or shape of the fine through hole may be appropriately selected. A method of forming a mold of a through-hole pattern using a resist method and then performing a mineral deposit is exemplified below. First, a mold is formed on the surface of the substrate. In terms of handling properties, the substrate is preferably copper, stainless steel or the like. Further, a conductive resin or a resin having a conductive layer may be used as the substrate. The mold has a thick yoke and is composed of a plurality of convex resists corresponding to the shape of the through hole of the metal ruthenium having a through hole to be produced. In the formation method of the mold, t' is a lithographic printing method such as a gravure printing method such as a quick-drying printing, a gravure printing method such as gravure printing, a stencil printing method such as a screen printing method, or a lithography method (such as 〇ff (4)). A printing method or a method in which a resist oil is used by a photolithography method, followed by drying and hardening. In the molding form, it is preferable to use any of the above printing methods in terms of production cost, and to mold In the case of the accuracy of 201136012, the photolithography method is preferred. When the eighth method is formed by the printing method as a convex resist of the mold, it is preferable to cover the substrate according to the shape and size of the through hole to be formed. The surface is also formed to have a minimum thickness which does not cause abnormal precipitation when the metal plating step is performed, and is formed in a shape in which the outer peripheral edge portion is inclined. The reason is that the metal formed after the metal plating is formed. The physical peelability of the plating layer and the mold is good and the productivity is good, and the surface shape of the end portion of the opening edge of the formed through hole is smooth, and the crack in the through hole is less likely to occur. The other two aspects are Light lithography A method of forming a convex resist as a mold. First, after a commercially available DFR (dry film resist) is laminated on a substrate, a mesh corresponding to the shape and size of the through-hole to be formed is formed.帛, removing the unnecessary portion to form a convex resist. Then, metal plating is performed, and after removing the residual convex resist pattern, the metal plating layer is rationally peeled off from the substrate crop. In the case where the commercially available Dm is removed, the metal-plated layer is rationally stripped. Then, in the state where the mold is formed on the surface of the substrate, it is used as a mold by the electrolytic method. The metal plating layer is electrolyzed in a portion other than the resist, and then the substrate and the mold are removed, thereby obtaining a metal foil having a through hole having a smooth shape in both sides of the opening edge of the through hole. The occurrence of cracks in the end portion of the opening edge when the load tension of the metal foil having the through hole is suppressed. In the case where the metal foil having the through hole is formed by electrolytic plating, the current density and plating can be adjusted. Liquid plating conditions, etc. For example, when a copper sulfate-based plating bath is used, the current density at the time of electrolytic plating is preferably in the range of 20 A/dm 2 to 12 201136012 100 A/dm 2 . At 20A/dm2, the sexuality of the rape will be reduced. On the other hand, if the current density is higher than l〇〇A/dm2, the composition of the mineral and dressing fluid will change easily due to heat generation, and it is difficult to form a good quality. In the metal money coating, when the through hole is formed by punching, the π is easy to burr in the through hole, and there is a possibility that the metal foil having the through hole is damaged, and the design is The accuracy of the product of the tensile strength is affected, and it is not suitable if the metal foil having the through hole of the small diameter through hole is difficult to adjust. The metal crucible having the through hole of the present invention is adjusted as described above. The formation position of the through hole 'is a high opening_ while preventing a decrease in tensile strength in a desired direction. Also #, the present invention is in a metal box having a through hole, which does not cause a problem to the tension. L L η Π The tensile strength is formed to a practically minimum level, ^ sighs another aspect, mainly It is easy to 祜6. The direction of the tension is strengthened and the tensile strength is strong. As a result, even if the metal foil of the + hole of the present invention has an aperture ratio, the physical property of the shell is due to the gold of the through hole, and the damage caused by the metal of the through hole can be prevented. The embodiment of the present invention has the embodiment of the present invention. [Example 1] The copper foil having a wide metal foil having a through hole having a thickness of 9 holes is provided with an elliptical shape penetrating through the heart point ABC. If the adjacent triangle is adjacent to the through hole, as shown in Fig. 1, the length of the edge is 245 # m and the metal with the through hole is "" Formed as the length of the long white in each through hole MD | roughly parallel position

S 13 201136012 組禮95/zm之橢圓形狀的貫穿孔 之金屬箔。其中,在此所謂的開 重量’以厚度lOym的銅箔為基 置’具備有長徑170/zm、 的開口率24%之具有貫孔 口率係將平均單位面積的 準作比較換算後的値。 貫轭例1之具有貫孔之金屬箔係利用以下方法加以製 造。首先,使用平版網版印刷法,在基材(厚度3一的 銅落)的表面塗佈阻劑油墨(東洋油墨公司製網版印刷用 熱硬化型油墨),形成複數個與應製作之貫穿孔之圖案相 對應的凸狀阻劑。該凸狀阻劑係俯視下呈擴圓形狀,以朝 向其外周緣端部逐漸厚度變薄的方式形成。接著,印刷後 的阻劑油墨係進行熱乾燥而硬化。 接著,藉由將形成有阻劑圖案的基材浸潰在以3g/i濃 有缓基苯並一唾的水溶液,而在形成有阻劑圖案的基 材表面之中,在露出基材之部分形成有機剝離層。 對基材之形成有阻劑圖案之側的面進行銅鍍敷,在形 成有有機剝離層的部位,形成厚纟10…銅鍍敷層而成 為附基材之具有貫孔之金屬箱。接著,銅鐘敷層係不僅在 有機剝離層上’亦形成在凸狀阻劑的外周緣端部上。 此時的銅鍍敷條件係浴組成為硫酸銅5水合物濃度 250g/L 及硫酸 8〇s/L、汉,、田 g L洽^皿45C,電流密度20A/dm2。 接著,將具有貫孔之金屬層由基材作物理性剝除,將 基材連同阻劑圖案去除而得具有貫孔之金屬笛。 測定實施例1中所得之具有貫孔之金屬落的拉伸強 度、延展率,而對物理特性加以評估。拉伸強度係按照拉 201136012 伸试驗(JISC651 1-1 992 ),將宫矿1Λ 且古+ , 將見幅l〇_x長度100_之 八有貝孔之金屬箔針對長度方 ——, 口 Μϋ寬幅方向TD加以測 疋。在此,長度方向MD係在具有貫 ψ t , 、有貝孔之金屬羯之使用形態 亩 力的方向,寬幅方向TD係相對長度方向MD呈垂 *(正交)方向。此外,延展率的測定方法係將夾著呈有 二孔之金屬落的夾具的距離固定為—而作為初期距 ’測定破損時之該夹具的位移,根據該結果,使用以下 數1來進行計算。 〔數1〕 姑届率=是免貫孔之金屬箔破播之色併量(瞻) 夾具間的^^^ ~ '~~χΐ〇〇 結果,實施例1之具有貫孔之金屬箔在長度方向MD 中,每10mm的拉伸強度為27. ON、延展率U%。另一方面, 在寬幅方向TD中,每l〇mm的拉伸強度為14. 5N、延展率 9%貫細例1的結果顯示於表1。由該結果可知,實施 例1之具有貫孔之金屬箔可謂拉伸強度、延展率均為方 向比TD方向更被強化。 〔表1〕 ---— 實施例9 厚度 (jum) 9.4 9.4 長徑 (ua) 短徑 (um) 長徑/短徑 間距*1 (#m) 重量 開π率 (¾) 電流密度 (A/dm2) 拉伸 (N/lOnu 強度 B寬度) -------! 延展率 (%) 肋方向 TD方向 — 170 1 7R 95 1.79 212x245 24 20 27.0 14.5 1.7 川万向 0.9 9.4 170 1 ID 95 1.79 30 24 20 27 21.1 33.0 13.2 16.8 1.6 1.9 ]κ 0.7 0.9 4 9.4 175 115 1.52 30 31 25.0 17.2 i^J 5 10.1 108 96 1.13 130x151 39 20 17.5 11.0 1 5 1.0 列 9.8 128 128 1.00 212x245 25 20 21.4 21.8 1 Q 1. U *1間距:正三角形ABC的高度X—邊的長度 1. '0 〔實施例2〕S 13 201136012 Group foil 95/zm elliptical shaped through-hole metal foil. Here, the so-called opening weight 'based on a copper foil having a thickness of 10 μm' has a long aperture of 170/zm, and an aperture ratio of 24% has a through-hole ratio, and the average unit area is compared and converted. value. The metal foil having the through holes of the yoke example 1 was produced by the following method. First, a resist ink (a thermosetting ink for screen printing made by Toyo Ink Co., Ltd.) is applied to the surface of a substrate (thickness of a thickness of 3) by a lithographic screen printing method to form a plurality of layers which are to be produced. The pattern of holes corresponds to the convex resist. The convex resist is formed in a rounded shape in plan view, and is formed to have a gradually thinner thickness toward the outer peripheral edge portion. Next, the printed resist ink is thermally dried and hardened. Next, by impregnating the substrate on which the resist pattern is formed in an aqueous solution having a slow-base benzo-salt at 3 g/i, in the surface of the substrate on which the resist pattern is formed, the exposed substrate is exposed. Partially formed an organic release layer. The surface on the side where the resist pattern is formed on the substrate is subjected to copper plating, and at the portion where the organic release layer is formed, a thick 纟 10... copper plating layer is formed as a metal case having a through hole with a base material. Next, the copper bell layer is formed not only on the organic release layer but also on the outer peripheral edge of the convex resist. The copper plating conditions at this time were bath composition of copper sulfate 5 hydrate concentration of 250 g/L, sulfuric acid 8 〇s/L, Han, and Tian g L qi^^45C, and current density of 20 A/dm2. Next, the metal layer having the through holes is rationally stripped from the substrate, and the substrate is removed together with the resist pattern to obtain a metal flute having a through hole. The tensile strength and elongation of the metal drop having the through-hole obtained in Example 1 were measured, and the physical properties were evaluated. Tensile strength is according to the pull 201136012 stretch test (JISC651 1-1 992), the palace mine 1Λ and the ancient +, will see the length l〇_x length 100_8 with the hole of the metal foil for the length side -, The TD is measured in the wide direction of the mouth. Here, the longitudinal direction MD is in the direction in which the shape of the metal crucible having the ψt, and the beak hole is used, and the width direction TD is perpendicular to the longitudinal direction MD (orthogonal) direction. In addition, the method of measuring the elongation rate is to fix the distance between the jigs sandwiching the metal holes having the two holes, and to determine the displacement of the jig when the initial distance is measured as the damage, and based on the result, the following number 1 is used for calculation. . [Number 1] The prince rate = the color of the metal foil that has been detached from the through hole and the amount (curtain) ^^^ ~ '~~ 间 between the clamps, the metal foil with the through hole of the embodiment 1 is In the longitudinal direction MD, the tensile strength per 10 mm was 27. ON, and the elongation was U%. On the other hand, in the wide-width direction TD, the tensile strength per l〇mm was 14.5 N, and the elongation was 9%. The results of the fine example 1 are shown in Table 1. From the results, it is understood that the metal foil having the through holes of the first embodiment has a tensile strength and an elongation ratio which are more reinforced than the TD direction. [Table 1] ---- Example 9 Thickness (jum) 9.4 9.4 Long diameter (ua) Short diameter (um) Long diameter/short diameter pitch *1 (#m) Weight open π rate (3⁄4) Current density (A /dm2) Stretching (N/lOnu strength B width) -------! Extension rate (%) Rib direction TD direction - 170 1 7R 95 1.79 212x245 24 20 27.0 14.5 1.7 Chuan Wanxiang 0.9 9.4 170 1 ID 95 1.79 30 24 20 27 21.1 33.0 13.2 16.8 1.6 1.9 ] κ 0.7 0.9 4 9.4 175 115 1.52 30 31 25.0 17.2 i^J 5 10.1 108 96 1.13 130x151 39 20 17.5 11.0 1 5 1.0 Column 9.8 128 128 1.00 212x245 25 20 21.4 21.8 1 Q 1. U *1 spacing: height of the equilateral triangle ABC X - length of the side 1. '0 [Embodiment 2]

S 15 201136012 =例2係如第4圖中模式所示,在厚度94㈣的銅 :/、:有角圓長方形狀的貫穿孔之具有貫孔之金屬羯之 列。貝穿孔係形成為長徑rl = i 75 ^ m、短徑及兩端的圓弧 w徑為r2=U5"m的角圓長方形狀。接著,若將鄰接 :貝牙孔的中心點胤間的各個相連結,形成為-邊長度 广m的正三角形’如第4圖所示,以與實施例"目同 的方法製作出在各貫穿孔的長徑盥 興这具有貫孔之金屬箔的 長又方向MD呈大致平行的位置具傷貫穿孔之開口率綱之 具有貫孔之金屬箔。 與實施例1同樣地測定實施例2之具有貫孔之金屬猪 的拉伸強度、延展率。實施你"的結果顯示於表i。由該 結果可知’實施例2之具有貫孔之金屬箔可謂拉伸強度、 延展率均為MD方向比TD方向更被強化。 〔實施例3〕 實施例3之具有貫孔之金 孔之金屬箔為相同形狀,製作 亦即’除了將電解鍍敷時的電 係以與實施例2相同的條件, 之金屬箔之例。 屬箱係與實施例1之具有貫 ^的電流密度為不同之例。 "IL达度设為27A/dm2以外, 製作出相同形狀之具有貫孔 具有貫孔之金屬箔 顯示於表1。由該 箔可謂拉伸強度、 。此外,與實施例 與貫施例1同樣地測定實施例3之 的拉伸強度、延展率。實施例3的結果 結果可知,實施例3之具有貫孔之金屬 延展率均為MD方向比TD方向更被強化S 15 201136012 = Example 2 is a metal crucible having a through hole of a through hole having a thickness of 94 (4) as shown in the pattern in Fig. 4; The perforation of the shell is formed into a rectangular shape with a long diameter rl = i 75 ^ m, a short diameter, and an arc of both ends with a diameter of r2 = U5 " m. Next, when the adjacent ones of the center points of the berm holes are connected to each other, an equilateral triangle having a length of -m is formed as shown in Fig. 4, and is produced in the same manner as in the example " The long-diameter of each of the through-holes has a metal foil having a through-hole having an opening ratio of the through-hole metal foil in which the length and direction MD of the through-hole are substantially parallel. The tensile strength and elongation of the metal pig having the through-holes of Example 2 were measured in the same manner as in Example 1. The results of implementing your " are shown in Table i. From the results, it is understood that the metal foil having the through holes of the second embodiment has a tensile strength and an elongation ratio in which the MD direction is strengthened more than the TD direction. [Example 3] The metal foil of the gold hole having the through hole of Example 3 was formed into the same shape, that is, a metal foil which was produced under the same conditions as in Example 2 except that the electroless plating was performed under the same conditions as in Example 2. The box system is different from the embodiment in which the current density is different. "IL degree is set to 27A/dm2, and a metal foil having a through hole having the same shape and having a through hole is shown in Table 1. The foil can be said to have tensile strength. Further, the tensile strength and elongation of Example 3 were measured in the same manner as in Example 1 except for Example 1. Results of Example 3 As a result, it is understood that the metal elongation ratio of the through-holes of Example 3 is enhanced in the MD direction than in the TD direction.

16 S 201136012 相比’拉伸強度會提升。 〔貫施例4〕 實施例4之具有貫孔之金 ^ ^ Ji -., 玍屬泊係與貫施例2之具有貫 孔之金屬洎為相同形狀,製 卡Ρπ ^ 作時的電流密度為不同之例。 亦即,除了將電解鍍敷時 总、,也— 幻電流进度設為31A/dm2以外, 係以與貫施例2相同的條件, 外 製作出相同形狀之具有貫孔 之金屬珀之例。 與實施例1相同地測定督 貫轭例4之具有貫孔之金屬箔 的拉伸強度、延展率。實施 社 』4的,、口果顯不於表1。由該 、、,。果可知,實施例4之具有言 ’貝孔之金屬箔可謂拉伸強度、 延展率均為MD方向比TD方向更祐強 门更被強化。此外,與實施例 /、有貫孔之金屬羯相比,拉伸強度變得較高。 〔實施例5〕 實施例5之具有貫孔之金屬唸总产 外 又金屬泊係在厚度10.l//m的銅 泊具備有橢圓形狀的貫穿孔,而彡忐 旳办成為開口率39%之呈有 貫孔之金屬络。實施例5之具有貫孔之金屬f",若將鄰 接的貫穿孔的中心,點ABC間的各個相連結,則形成為一邊 長度為151/zm的正三角形,與實施例丨同樣地,在各貫穿 孔的長徑與該具有貫孔之金屬箱之長度方向〇呈大I平 行的位置’形成複數個長徑108μιη、短徑96 “的贿圓形 狀的貫穿孔。亦即,與實施例卜3相比,形成多數個開口 面積及長徑/短徑比較小的貫穿孔’而形成為提高開口率的16 S 201136012 Compared to 'stretch strength will increase. [Example 4] The gold of the through hole of Example 4 is the same as that of the metal crucible having the through hole of the second embodiment, and the current density at the time of making the Ρπ^ For a different case. That is, in the same manner as in the case of electrolytic plating, the imaginary current progress was set to 31 A/dm2, and the same shape of the metal hole having the through hole was produced under the same conditions as in the second embodiment. The tensile strength and elongation of the metal foil having the through-holes of the yoke example 4 were measured in the same manner as in the first embodiment. The implementation of the society 』4, the mouth is not shown in Table 1. From this, ,,. As can be seen, the metal foil of the fourth embodiment having the tensile strength and the elongation of the metal foil in the MD direction is more strengthened than the TD direction. Further, the tensile strength becomes higher as compared with the metal crucible having the through hole of the embodiment. [Embodiment 5] The copper perforated metal having a through hole and the metal mooring system having a through hole having a thickness of 10.1/m has a through hole having an elliptical shape, and the opening ratio is 39. % has a metal mesh with a through hole. The metal f" having a through hole of the fifth embodiment is formed by connecting the centers of the adjacent through holes and the respective points between the points ABC to an equilateral triangle having a length of 151/zm, and similarly to the embodiment , The long diameter of each of the through holes is at a position parallel to the longitudinal direction 〇 of the metal case having the through holes, and a plurality of through holes having a plurality of long diameters of 108 μm and a short diameter of 96 are formed. That is, the embodiment Compared with the third hole, a plurality of through holes having a relatively large opening area and a long diameter/short diameter are formed to form an opening ratio.

17 S 201136012 具有貫孔之金屬箔oJL+ 产 〃中以在基材表面形成凸狀阻劑時 的阻劑油墨而言’使用東洋油墨公司製網版印刷用肝油 墨。其,製作條件係以與實㈣丨相同的條件來製作。 與實施例1相同地測定實施例5之具有貫孔之金“ 的拉伸強度、延展率。本a c 、展丰只轭例5的結果顯示於表丨。由該 結果可知,實施你丨^夕目士 + 人 之/、有貝孔之金屬箔可謂即使長徑盥 ㈣的比較小’拉伸強度、延展率亦均為MD方向比丁以 向更被強化°尤其’ MD方向中之拉伸強度係以厚度10" 等級的銅箔、開口峯q Q。/ 闹口羊3W之具有貫孔之金屬箔而言,可謂 為顯示較高的値。 〔比較例〕 比較例係顯不厚度9. 8 "的銅箔,圓形的貫穿孔以第 6圖中以模式顯示的圖案均等分散配置所形成之開口率 25%之具有貝孔之金屬箔之例。該具有貫孔之金屬箔的貫穿 孔係直徑128 # m的圓形’將鄰接貫穿孔的中心點胤間的 各個的距離設為245 " m的間距,將各貫穿孔之開口緣端部 間的分離距離設為117“。以與實施例1相同的方法製作 出該具有貫孔之金屬箔。 實施例與比較例的對比: 實施例1〜實施例5之具有貫孔之金屬箔係均顯示負 荷張力的長度方向〇中之拉伸強度為充分的値。此外,延 展率係表示均耐實用的値。另—方面,比較例所示之具有17 S 201136012 Metal foil oJL+ with through-holes In the case of a resist ink when a convex resist is formed on the surface of a substrate, a liver ink for screen printing made by Toyo Ink Co., Ltd. is used. The production conditions were produced under the same conditions as those of the real (four) 。. The tensile strength and elongation of the gold having the through-holes of Example 5 were measured in the same manner as in Example 1. The results of the present ac and the yoke example 5 are shown in Table 丨. From the results, it is known that the implementation of 丨^ Ximushi + human /, there is a metal foil of Beikong, even if the long diameter 盥 (four) is relatively small 'tensile strength, elongation rate is also more enhanced than the direction of the MD direction, especially the 'MD direction' The tensile strength is a thickness of 10" grade copper foil, opening peak q Q. / Nozzle 3W has a through-hole metal foil, which can be said to show a higher 値. [Comparative example] Comparative example shows no thickness 9. 8 " copper foil, a circular through-hole is an example of a metal foil having a perforation having an aperture ratio of 25% formed by a pattern uniformly distributed in a pattern shown in Fig. 6. The metal having a through hole The through hole of the foil is a circular shape having a diameter of 128 #m. The distance between the center points of the adjacent through holes is set to a pitch of 245 " m, and the separation distance between the end edges of the respective through holes is set to 117". The metal foil having the through holes was produced in the same manner as in Example 1. Comparison of Examples and Comparative Examples: The metal foils having the through holes of Examples 1 to 5 all showed that the tensile strength in the longitudinal direction of the load tension was sufficient. In addition, the extension rate indicates that it is practically practical. On the other hand, the comparative example has

S 201136012 貫孔之金屬箔,若考膚 相比,可知MD方向中 與實施例1〜實施例5 Q中之拉伸強度較低。因此, 例1〜實施例5所矛开t將該貝施 , Mn 形態之具有貫孔之金屬落形成為在長 度方㈣呈長形帶狀之具有貫孔之金 二次加工時中之步笛如* 仕八I&、 .ν_ 、5斤為之捲繞或捲出時,可謂為且有可S 201136012 The metal foil of the through hole is found to have a lower tensile strength in the MD direction and in the examples 1 to 5 than in the case of the skin. Therefore, in the example 1 to the embodiment 5, the metal drop having the through hole in the form of Mn is formed into a step of gold secondary processing having a through hole in the length of the square (four).笛如* 仕八 I&, .ν_, 5 kg for winding or unwinding, can be described as

充分承受負荷在該星古+ ^ ^ J 一 ° 一有貝孔之金屬箔的張力的物理強度。 此外’貫施例1、2之呈古+ 貫孔之金屬H相比之金屬⑽與比較例之具有 口率為同等或較高,均可將仙 方向的拉伸強度形成為與比較例同等或其以上。由該結果 if:特貫孔之金屬猪中崎圓形狀的貫穿孔, I ° MD)巾的耐破損性強化。此外,即使提高 開口率’亦可抑制耐破損性的降低。 (產業上利用可能性) 月之具有貝孔之金屬箔由於可強化所希望方向的 :強度因此可-面提高開口率’-面維持拉伸強度, 而提供-種物理性強度佳的具有貫孔之金屬羯。如上所示 =物理性強度佳的高開口率之具有貫孔之金屬箱係作為構 的處理11佳,因此可適於利用在鐘離子::欠電池等集電 體、磁性用材料、導電用材料等廣泛範圍的領域中。此外, ^理=強度佳的高開口率之具有貫孔之金屬㈣在作為構 而t裝在最終製品之後亦耐破損性佳因此可作為例如 。將飲料水等液體進行改質的液體改質用過遽器用途等 可長期使用的構件來加以利用。 201136012 【圖式簡單說明】 第1圖係顯示本發明之具有貫孔之金屬箔中之貫穿孔 之配置例的模式圖。 第2圖係用以說明本發明之具有貫孔之金屬箔中之貫 穿孔之配置的模式圖。 第3圖(a)、(b)係顯示本發明之具有貫孔之金屬箔中 之貫穿孔之形狀之例的模式圖。 第4圖係顯示本發明之具有貫孔之金屬箔中之貫穿孔 之配置例的模式圖。 第5圖係顯示本發明之具有貫孔之金屬箔中之貫穿孔 之配置例的模式圖。 第6圖係顯示比較例之具有貫孔之金屬箔中之貫穿孔 之配置例的模式圖。 【主要元件符號說明】 la、lb、lc:貫穿孔 A、B、C :中心點 P :交點 rl :長徑 r2 :短徑Fully withstand the physical strength of the tension in the metal foil of the star-shaped + ^ ^ J ° °. In addition, the metal (10) compared with the metal H of the conventionally-perforated examples 1 and 2 and the metal of the comparative example have the same or higher porosity, and the tensile strength in the direction of the fairy can be made equal to that of the comparative example. Or above. From this result, if: the through hole of the metal pig in the special hole, the I ° MD) towel is strengthened by the damage resistance. Further, even if the aperture ratio is increased, the deterioration of the breakage resistance can be suppressed. (Industrial Applicability) The metal foil with a beak hole of the month can strengthen the desired direction: the strength can be increased, the aperture ratio can be increased, and the tensile strength can be maintained, and the physical strength can be improved. The metal of the hole. As described above, the metal case having the through hole in the high aperture ratio, which is excellent in the physical strength, is preferably the process 11 as the structure. Therefore, it can be suitably used for the current collector, the magnetic material, and the conductive material such as the battery: Materials are in a wide range of fields. Further, the metal (4) having a high aperture ratio and having a through hole is also excellent in damage resistance after being mounted as a structure in the final product, and thus can be, for example, as. It can be used for components that can be used for a long period of time, such as liquid reforming, which is used to modify liquids such as beverage water. 201136012 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing an arrangement example of through holes in a metal foil having a through hole according to the present invention. Fig. 2 is a schematic view for explaining the arrangement of the perforations in the metal foil having the through holes of the present invention. Fig. 3 (a) and (b) are schematic views showing an example of the shape of a through hole in a metal foil having a through hole according to the present invention. Fig. 4 is a schematic view showing an arrangement example of the through holes in the metal foil having the through holes of the present invention. Fig. 5 is a schematic view showing an arrangement example of the through holes in the metal foil having the through holes of the present invention. Fig. 6 is a schematic view showing an arrangement example of through holes in a metal foil having a through hole of a comparative example. [Description of main component symbols] la, lb, lc: through holes A, B, C: center point P: intersection point rl: long diameter r2: short diameter

Claims (1)

201136012 七、申請專利範圍·· 1. 一種具有貫孔之金屬箔,具有複數個朝厚度方向貫 穿之卵圓形狀貫穿孔的具有貫孔之金屬箔, 其特徵在於: 鄰接的3個貫穿孔係將其開口的各自的中心點a、b、 C相連結所形成的三角形ABC為大致正三角形,形成以相 對在該具有貫孔之金屬箔負載張力的方向,該正三角形之 任一邊呈平行的方式所配置的三角形abc, 在維持該三角形ABC之形狀的狀態下形成有複數貫穿 2. 如申請專利範圍第1項所述的具有貫孔之金屬箱, 其中’具有貫孔之金屬箔係長形帶狀, 在將該具有貝孔之金屬箔以滾筒狀捲繞或捲出的方 向、與複數前述三角形ABC J 邊呈平彳丁的方式予以配置。 3. 如申请專利範圍第1β 甘士 弟1項所述的具有貫孔之金屬箔, 八中,丽述卵圓形狀的貫 貝芽孔係橢圓形狀、角圓長方形4 卵形,以該貫穿孔的長妒、 ^ 力的" 與對具有貫孔之金屬箔負載張 的方向呈平行的方式形成有貫穿孔。 4_如申請專利範圍 苴中,抛同以, 項所述的具有貫孔之金屬箔, 中’橢囫形狀或角圓長 長徑係短徑的i.05倍〜 的前述卵圓形狀的貫穿孔的 α 3倍。 5.如申請專利範圍第1 其中,平均單位面積的開、所述的具有貫孔之金屬箱, 竿為20%〜65%。 21 S201136012 VII. Patent Application Range 1. A metal foil having a through hole having a plurality of through-hole metal foils penetrating through the through-holes in the thickness direction, wherein: three adjacent through holes are provided The triangle ABC formed by joining the respective center points a, b, and C of the opening is a substantially equilateral triangle, and is formed in a direction opposite to the load tension of the metal foil having the through hole, and any one of the sides is parallel. A triangular abc configured in a manner to maintain a shape of the triangle ABC. The metal case having a through hole according to the first aspect of the patent application, wherein the metal foil having a through hole is elongated The strip shape is arranged such that the metal foil having the bell holes is wound or unwound in a roll shape and is flattened with the plurality of triangle ABC J sides. 3. In the case of the metal foil having the through hole described in the 1st section of the patent of the 1st Gans, the octagonal shape of the oval shape of the oval shape is an elliptical shape and an oval shape of an oval shape, and the through hole is The long 妒, ^ force " is formed with a through hole in a manner parallel to the direction in which the metal foil loaded sheet having the through hole is parallel. 4_ As in the scope of the patent application, the metal foil with a through hole as described in the item, i.05 times in the 'elliptical shape or the angle of the long diameter of the long diameter system> is the aforementioned oval shape α 3 times the through hole. 5. As claimed in claim 1, wherein the average unit area is opened, and the metal box having the through hole is 20% to 65%. 21 S
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