TW201132484A - Auto disconnecting component machine - Google Patents

Auto disconnecting component machine Download PDF

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Publication number
TW201132484A
TW201132484A TW99108981A TW99108981A TW201132484A TW 201132484 A TW201132484 A TW 201132484A TW 99108981 A TW99108981 A TW 99108981A TW 99108981 A TW99108981 A TW 99108981A TW 201132484 A TW201132484 A TW 201132484A
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Taiwan
Prior art keywords
automatic component
separating machine
component separating
machine according
rotating disk
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TW99108981A
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Chinese (zh)
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TWI400153B (en
Inventor
fei-long Su
Feng-Mao Tsai
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You Lung Technology Co Ltd
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Priority to TW99108981A priority Critical patent/TWI400153B/en
Publication of TW201132484A publication Critical patent/TW201132484A/en
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Publication of TWI400153B publication Critical patent/TWI400153B/en

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Abstract

Disclosed is an auto disconnecting component machine, mainly comprising a upper room body, a bottom room body and a cyclone turntable. The upper room body has a spindle joining part and a plurality of vents. The bottom room body has a plurality of intakes, and the bottom room body is mutually sealed with the upper room body to form a high pressure treating space. The cyclone turntable with a plurality of turbulent lumps is disposed on the spindle joining part of the upper room body to produce torsional cyclone. Accordingly, there can be automatically disconnected components without manual operation to promote whole capacity greatly. Furthermore, it is no need to form peeling rings in a matrix piece for disconnecting components without burr to economize cost of material.

Description

201132484 六、發明說明: 【發明所屬之技術領域】 本發明係有關於使用氣流將固體由固體中分離之裝 置,特別係有關於一種自動元件分離機。 【先前技術】 目前產業中’各種體積較小的橡膠與塑膝產BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a device for separating solids from solids using a gas stream, and more particularly to an automatic component separator. [Prior Art] At present, various small rubber and plastic knees are produced in the industry.

件,例如:0型環,為了能大量生產,通常都是藉由模 製方式大量且批次化製造在一鑄模片(matrix piece)中, 鑄模片包含有多個未分離的元件相連一起。在鑄模片成 型之後,未分離的元件之間會以不必要的廢料連接。早 期為了將元件從鑄模片上--分離,必須進行人工分離 作業,需要投入大量的作業人員。此外,為了分離時避 免分離後元件殘留毛邊,在模製時鑄模片預先形成剝料 環’形成型環元件之周邊,以利於作#人員進行 剝料分離工作。然而,仍是無法有效解決人力成本之問 題,並且藉由人工作業常會發生人為疏 品堪用或是損壞 等蚁產 【發明内容】 為了解決上述之問題,本發明之 自動元件分離機’毋須人工作㈣在於-大幅提升整體的產能。 b動將元件分離 提供—種自動元件 形成制料環也不會有 分離 毛邊 本發明之次一目的係在於 機,元件分離不需要在缚模片 產生,能節省材料成本。 201132484 本發明之再-目的係在於提供-種自動元件分離 機,可不限兀件尺寸而無更換分離治具 、义問題,甚呈貧匕 進行混用不同尺寸元件的分離作業。 本發明的目的及解決其技術問題是採用以下技術方 案來實現的。本發明揭示一種自動元件分離機,主要包 含一上艙體、一下艙體以及一氣旋轉般 。該上艙體係具 有-轉轴…與複數個排氣孔。該下餘體係具有複數 個進氣孔’該下臉體與該上臉體係相互密合,以形成一 咼壓處理空間。該氣旋轉盤係設置於 〜上臉體之該轉轴 結合部,並且該氣旋轉盤之盤面設 以產生扭轉氣旋。 錢個㈣塊,用 本發明的目的及解決其技術問 措施進一步實現。 圯了铋用以下技術 在前述之自冑元件分離機中, 嵌陷於該轉軸結合部内。 蚊轉盤係可旋轉地 在前述之自動元件分離機中,可 輪,係設於該上艙體之上並經由一 第-傳動 盤;以及-第二傳動輪,係連接至該氣旋轉 -驅動輪帶套接於該第—傳動輪與 值4 ’並藉由 在前述之自動元件分離機中,該第二:動輪。 可大於該帛一傳動輪之直#。 - #之直徑係 在前述之自動元件分離機中, 可為相互對應之光滑半圓球殼。 下艙體係 在前述之自動元件分離機中,該些擾流塊係可為模組 201132484 化結合於該氣旋轉盤之盤面。 在前述之自動元件分離機中,每一擾流塊係可具有~~ 突出部與一結合桿部’其中該突出部係突出於該氣旋轉 盤之盤面並呈圓弧狀。 在前述之自動元件分離機中,可另包含一儲液桶,係 具有一連通至該下艙體内之輸送管’用以提供潤滑液。For example, a 0-ring, in order to be mass-produced, is usually mass-produced and batch-molded in a matrix piece by molding, and the mold piece contains a plurality of unseparated elements connected together. After the molded sheets are formed, the unseparated elements are connected by unnecessary waste. In order to separate the components from the mold sheets in the early stage, manual separation operations were required, and a large number of workers were required. Further, in order to avoid residual burrs of the separated components during the separation, the mold piece is preliminarily formed with a stripping ring to form a periphery of the ring member at the time of molding, so as to facilitate the peeling separation operation by the #人. However, the problem of labor cost cannot be effectively solved, and artificial production or damage is often caused by manual work. [Inventive content] In order to solve the above problems, the automatic component separating machine of the present invention does not require a person. Work (4) lies in - substantially increasing overall capacity. b. Separating the components to provide an automatic component. The formation of the material ring does not have a separation. The second purpose of the present invention lies in the machine. The component separation does not need to be produced in the die, which can save material cost. 201132484 A further object of the present invention is to provide an automatic component separator which can be used for the separation of components of different sizes without limitation of the size of the workpiece without replacement of the separation fixture, the problem of the problem, and the poorness. The object of the present invention and solving the technical problems thereof are achieved by the following technical solutions. The invention discloses an automatic component separating machine, which mainly comprises an upper compartment, a lower compartment and a gas rotation. The upper cabin system has a - shaft ... and a plurality of venting holes. The lower system has a plurality of air intake holes. The lower body and the upper face system are in close contact with each other to form a rolling processing space. The air rotating disk is disposed at the hinge portion of the upper face, and the disk surface of the air rotating disk is configured to generate a torsional cyclone. The money (four) block is further realized by the object of the present invention and solving the technical problem. The following technique is employed in the above-described self-twisting element separating machine, which is embedded in the joint of the rotating shaft. The mosquito carousel is rotatably rotatably in the aforementioned automatic component separating machine, the wheel is disposed on the upper body and via a first transmission disk; and the second transmission wheel is coupled to the gas rotation-drive The wheel belt is sleeved on the first transmission wheel and the value 4' and is in the automatic component separating machine described above, the second: moving wheel. It can be larger than the straight # of the drive wheel. - Diameter of # In the above-mentioned automatic component separating machine, it may be a smooth semicircular spherical shell corresponding to each other. Lower compartment system In the aforementioned automatic component separating machine, the spoiler blocks can be combined with the module surface of the air rotating disk. In the above-described automatic component separating machine, each of the spoiler blocks may have a protruding portion and a coupling rod portion, wherein the protruding portion protrudes from the disk surface of the air rotating disk and has an arc shape. In the above automatic component separating machine, a storage tank may be further provided, which has a conveying pipe connected to the lower casing for supplying lubricating fluid.

在前述之自動元件分離機中,可另包含一震動篩料 桶,係設置於該下艙體之下方,當該下艙體開啟時,用 以集收並筛選分離之元件與廢料。 在前述之自動元件分離機中,可另包含一安全裝置, 係具有-前罩、一前罩昇降器與一前罩感測器,當該前 罩完全關閉始可啟動進氣與旋轉。 在前述之自動元件分離機中,該上艙體於該些排氣孔 處係可設置有複數個隔離板。 由以上技術方案可以看出,本發明之自動元件分離 機’有以下優點與功效: 可藉由上艙體、下艙體與氣旋轉盤之特定組合關 作為其中__技術手段,由於下搶體與上搶體相互 合’以形成高壓處理空間,絲藉由氣旋轉盤產 扭轉氣旋。因& ’毋須人工作業,能自動將元件 離’大幅提升整體的產能。 可藉由上艙體、下艙體與氣旋轉盤之特定組合關 作為其中—技術手&,由於是透過離心技術自動 凡件分離’故元件分離不需要在鑄模片形成剝料 201132484 也不會有毛邊產生’能節省材料成本。 二、可藉由上擒體、下艙體與氣旋轉盤之特定組合關係 作為其中一技術手段,可不限元件尺寸而無更換分 離治具之問題’甚至能進行混用不同尺寸元件的分 離作業。 【實施方式】 以下將配合所附圖示詳細說明本發明之實施例,然應 注意的是’該些圖示均為簡化之示意圖,僅以示意方法 來說明本發明之基本架構或實施方法,故僅顯示與本案 有關之元件與組合關係,圖中所顯示之元件並非以實際 實施之數目、形狀、尺寸做等比例繪製,某些尺寸比例 與其他相關尺寸比例或已誇張或是簡化處理,以提供更 清楚的描述。實際實施之數目、形狀及尺寸比例為一種 選置性之設計’詳細之元件佈局可能更為複雜。 依據本發明之一具體實施例,一種自動元件分離機舉 • 例說明於第1圖之立體示意圖與第2圖繪示其上艙體内 部之立體示意圖。該自動元件分離機100係主要包含一 上艙體110、一下艙體12〇以及一氣旋轉盤13〇。 請參閱第1、2、3及4圖所示,該上艙體110係具有 一轉軸結合部111與複數個排氣孔11 2。在本實施例中, 該些排氣孔112係藉由複數個排氣管113連接至外部, 用以排出内部空氣。在本實施例中,該轉軸結合部111 係位於該上艙體11〇的中央,以供該氣旋轉盤之轴 結合;該些排氣孔112係為不位於該上艙體u〇的中央, 6 201132484 而呈偏心型態’有助於形成氣旋的不規則變化。 如第1、3及4圖所示,該下艙體丨2〇係具有複數個 進氣孔122,該下艙體120與該上艙體11〇係相互密合, 以形成一高壓處理空間101 (請參酌第4圖所示)。具體而 言’該些進氣孔122係可藉由複數個進氣管in連接至 一儲氣槽121 (如第3圖所示)’用以提供高壓空氣排進該 高壓處理空間1 0 1。在一較佳實施例中,該儲氣槽1 2 i 之進氣來源之壓力值係可為7 Kg/cm2,也就是約為7標 鲁 準大氣壓(atm)左右(實際值:7 Kg/cm2 = 6.774887 atm)。 此外,該儲氣槽121能藉由一進氣壓力調節閥(圖中未繪 出)控制進氣壓力,並使得進氣壓力值為5.5 Kg/cm2,有 助於分離作業之進行。當該下艙體120與該上艙體11〇 係呈現密合之狀態時’外部能形成為一緊閉的球體,並 利用該儲氣槽121所導入之空氣’使得内部之該高壓處 理空間101亦可呈現密閉且高壓之狀態,有利於分離作 φ 業之進行。在本實施例中,該下艙體120可開關之傾斜 角度係可介於〇至9 0度之間,並藉由一開啟關閉氣缸 124來控制。並且’能利用該開啟關閉氣缸124控制該 下艙體120之傾斜角度約為45度左右,而使該下艙體 120與該上艙體110呈現未密合之狀態,此時作業人員 即可將待分離元件的鑄模片或其部分投入至該下艙體 120 内。 l 如第1、2、3及5圖所示,該氣旋轉盤13〇係設置於 該上艙體110之該轉軸結合部11卜並且該氣旋轉盤130 7 201132484 之盤面設置複數個擾流塊131,用以產生紐轉氣旋。其 中’扭轉氣旋係藉由該儲氣槽121所喷射出夕古 Η、间壓空氣 與該氣旋轉盤13〇的高速旋轉在該高壓處理空ρβ”〇ι内 所形成,而喷出的空氣壓力值約為5.5 Kg/Cm2, 本 •^曰备 約為5大氣壓(atm)左右(實際值:5.5 Kg/Cm2 = 〜3.323126In the above-mentioned automatic component separating machine, a vibrating screen drum may be further disposed below the lower casing to collect and screen the separated components and waste materials when the lower casing is opened. In the foregoing automatic component separating machine, a safety device may be further provided, which has a front cover, a front cover lifter and a front cover sensor, and the intake and rotation can be started when the front cover is completely closed. In the aforementioned automatic component separating machine, the upper compartment may be provided with a plurality of partitioning plates at the exhaust holes. It can be seen from the above technical solution that the automatic component separating machine of the present invention has the following advantages and effects: it can be used as a technical means by the specific combination of the upper cabin, the lower cabin and the air rotating disc, due to the lower body Cooperating with the upper body to form a high-pressure processing space, and the wire produces a torsional cyclone by rotating the disk. Because & 毋 does not require manual work, it can automatically increase the overall capacity of the components. It can be closed by the specific combination of the upper cabin, the lower cabin and the air rotating disc. Since the technical hand & is separated by the centrifugal technology, the component separation does not need to form the stripping in the mold sheet 201132484. There are raw edges to produce 'can save material costs. Second, the specific combination relationship between the upper body, the lower body and the air rotating disk can be used as one of the technical means, and the problem of the component can be replaced without changing the separation tool, and even the separation operation of the components of different sizes can be performed. The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, in which Therefore, only the components and combinations related to the case are shown. The components shown in the figure are not drawn in proportion to the actual number, shape and size of the actual implementation. Some ratios of dimensions and other related dimensions are either exaggerated or simplified. To provide a clearer description. The actual number, shape and size ratio of the implementation is an optional design. Detailed component layout may be more complicated. According to an embodiment of the present invention, an automatic component separating machine is illustrated in a perspective view of FIG. 1 and a perspective view of a second embodiment of the upper body. The automatic component separator 100 mainly includes an upper compartment 110, a lower compartment 12A, and an air rotating disk 13A. Referring to Figures 1, 2, 3 and 4, the upper compartment 110 has a shaft coupling portion 111 and a plurality of venting holes 11 2 . In the present embodiment, the exhaust holes 112 are connected to the outside by a plurality of exhaust pipes 113 for discharging internal air. In this embodiment, the shaft coupling portion 111 is located at the center of the upper cabin 11〇 for the shaft of the air rotating disc to be coupled; the exhaust holes 112 are not located at the center of the upper cabin u〇. 6 201132484 and the eccentric type 'helps to form irregular changes in the cyclone. As shown in Figures 1, 3 and 4, the lower chamber body 2 has a plurality of air inlet holes 122, and the lower body 120 and the upper body 11 are in close contact with each other to form a high pressure processing space. 101 (Please refer to Figure 4). Specifically, the air intake holes 122 may be connected to a gas storage tank 121 (as shown in FIG. 3) by a plurality of intake pipes in to provide high pressure air into the high pressure processing space 1 0 1 . In a preferred embodiment, the pressure source of the air supply source of the gas storage tank 1 2 i may be 7 Kg/cm 2 , that is, about 7 standard pressure (atm) (actual value: 7 Kg/ Cm2 = 6.774887 atm). Further, the gas storage tank 121 can control the intake pressure by an intake pressure regulating valve (not shown) and make the intake pressure value 5.5 Kg/cm2, which contributes to the separation operation. When the lower chamber 120 and the upper chamber 11 are in close contact with each other, the external portion can be formed as a closed sphere, and the air introduced by the air reservoir 121 is used to make the high-pressure processing space inside. The 101 can also be in a closed and high-pressure state, which is advantageous for the separation. In the present embodiment, the tilt angle of the lower compartment 120 can be switched between 〇 and 90 degrees and controlled by an opening and closing cylinder 124. And 'the opening and closing cylinder 124 can be used to control the inclination angle of the lower cabin 120 to be about 45 degrees, so that the lower cabin 120 and the upper cabin 110 are in an unclosed state, and the operator can A mold piece or a portion thereof of the element to be separated is introduced into the lower body 120. l As shown in the figures 1, 2, 3 and 5, the air rotating disk 13 is disposed on the rotating shaft joint portion 11 of the upper cabin 110, and a plurality of spoiler blocks 131 are disposed on the disk surface of the air rotating disk 130 7 201132484. Used to generate a cyclone. Wherein the 'torsion cyclone system is formed by the high-speed rotation of the squid, the inter-pressure air and the gas rotating disk 13〇 ejected by the gas storage tank 121 in the high-pressure treatment space ρβ”〇, and the air pressure is ejected. The value is about 5.5 Kg/cm2, and the current is about 5 atmospheres (atm) (actual value: 5.5 Kg/Cm2 = 〜3.323126)

atm) ’故上述扭轉氣旋的快速氣流流動能達到分離元件 之效果。更進一步地,該氣旋轉盤130係嵌入於該轉轴 結合部111内並且須維持該氣旋轉盤13〇為可旋轉之狀 態。當該上艙體110與該下搶體12〇密合時,並不會產 生該高壓處理空間101内之扭轉氣旋從該氣旋轉盤13〇 與該轉軸結合部1U之間洩漏,有利於扭轉氣旋之作動。 在本發明中,利用上艙體、下艙體與氣旋轉盤之特定 組合關係作為其中一技術手段’由於該下艙體120與該 上艙體110係可相互密合,而形成該高壓處理空間1〇1, 並藉由該氣旋轉盤130於該高壓處理空間1〇1内產生扭 轉氣旋’形成猶如㈣般快速旋轉之擾動氣流,透過強 勁的風力將元件分離。因此,在毋須人工作業之情況下, 能自動將元件分離’大幅提升整體的產能。並且,可不 限元件尺寸而無更換分離治具之問題,甚至能進行混用 不同尺寸元件的分離作業’進而降低了作業的複雜性。 1^,1 特別是,當本發明之自動元件分離機100應用於分離 大量塑膠或橡膠產品等元件,例如:Ο型環時,多個元 先乂模製方式大量製造為_缚模片,作業人員可以將 整片鑄模片先行撕成條狀,再投人該下搶體12G内,即 8 201132484 可進行自動分離作業’亦可將整片鑄模片投 第一次分離作業後,作業 又 疋成 查元件分離狀緣十是否:可開啟該下艙體120並檢 確邮'是否需要進行第二次分 並且可依照實際狀況調整作業參數。最終,可使得例如 〇型環之元件已完全地— 叮使得例如 毛虑^ . 刀離,並且已修除不必要之 件分離操作為自動化作業。此外, =發明之自動元件分離機10。進行分離作業時,鑄 模片可不需要預先形成剝料環於例如〇型環之元件周 邊,也不會有毛邊產生,能節省材料成本。 再請參閱第1圖所示,在本實施例中,該自動元件分 離機⑽可另包含H動輪14Q,係設於該上舱體 110之上並經由-轉轴141鎖固至該氣旋轉盤13〇。具體 而言,該轉軸141係可摘設至該氣旋轉盤130之結合孔 135内(請參酌第5圖所示),且穿過該轉軸結合部⑴而 突出於該上艙n 110外,並與該第一傳動輪14〇結合。 藉由該轉轴與該第一傳動輪14〇.之設置,使得=氣 旋轉盤13〇於該轉轴結合部lu内為可嵌入式旋轉以 降低旋轉風阻,㈣高速㈣,並且能進―步限制該氣 旋轉盤130之位移,以預防發生向下脫出之問題。此外, 該自動元件分離機100可另包含一第二傳動輪15〇,係 連接至一旋轉馬達151’並藉由—驅動輪帶152套接於 該第一傳動輪140與該第二傳動輪15〇。更具體地該 第一傳動輪150與該第一傳動輪14〇係可設置於同一水 平面,故當該旋轉馬達151運作時,藉由該第二傳動輪 201132484 之旋轉,並經由該驅動輪帶152帶動該第一傳動輪 進行同步旋轉。其中,該第一傳動輪14〇與該第; 傳動輪1 5 0之旋轉方向係為相同,例如可同時順時針或 逆時針方向旋轉’故能夠在該高壓處理空間101内產生 不同旋轉方向之扭轉氣旋。在—較佳實施例中,該第二 傳動輪150之直徑係可大於該第一傳動輪14〇之直徑。 因此,當該第二傳動輪15〇藉由該旋轉馬達151進行旋 φ 轉時,透過該驅動輪帶152之帶動下,該第一傳動輪140 月b達到更高速的旋轉,以使該高壓處理空間1 〇 1内之扭 轉氣旋能具有如龍捲風般的渦流分離能力。具體而言, 該第一傳動輪140與該第二傳動輪15〇係可選用不同尺 寸之時規齒輪’並且該驅動輪帶ls2亦選用能對應該第 一傳動輪140與該第二傳動輪150之時規皮帶,以達到 緊密且同步地旋轉作動。 請參閱第3圖所示,其為該上艙體110、該下搶體12〇 • 與該氣旋轉盤130之元件分解圖。具體而言,該上艙體 Π0之該轉軸結合部m係可具有一中央貫孔115,以使 該轉軸141 (如第1與2圖所示)通過並結合位於該中央貫 孔115兩側之該氣旋轉盤130與該第一傳動輪丨4〇(如第 1圖所示)^此外,較佳地,該些排氣孔112係設置有複 數個隔離板114,以避免待分離元件在該自動元件分離 機1 0 0運作時經由該些排氣管113被排出,甚至阻塞該 些排氣管113而導致作業異常。該些隔離板114係可由 該上艙體110之外部嵌入至該些排氣孔112内,而形成 201132484 一卡合關係,以避免該些隔離板114在運作時落入至該 高壓處理空間1 〇 i内。 請參閱第4圖所示,其為該上艙體11〇與該下舱體 120之截面示意圖。在本實施例中,該上艙體ιι〇之該 轉轴結合部1U係可另具有一凹槽116,用以提供一容 納空間予該氣旋轉盤13〇 ^較佳地,該氣旋轉盤13〇係 可旋轉地嵌陷於該轉軸結合部U1内,而使得該土艙體 110之内部呈現為一封閉之平滑表面,更有助於帶動該 高壓處理空間1〇1内部之空氣對流。特別是,該上艙體 110與該下艙體丨20係可為相互對應之光滑半圓球殼, 故能降低該上艙體110與該下艙體12〇之内表面的摩擦 力’使得内部的空氣能流動的更為平順。 請參閱第5圖所示,其為該氣旋轉盤13〇與該些擾流 塊13 1之截面局部放大示意圖。在本實施例之較佳型態 中,該些擾流塊131係可為模組化結合於該氣旋轉盤 之盤面。更進一步地,每一擾流塊131可具有一結合桿 部134與一突出部133,其中該結合桿部134係用以插 設至該氣旋轉盤1 30之固定孔内,並藉由複數個螺栓132 鎖固於該氣旋轉盤130。當該些擾流塊131在長期使用 下產生磨耗或損毀時,維修人員能輕易鬆脫該些螺栓 132’以快速地拆除並更換該些擾流塊i3i或是變更適當 尺寸之擾流塊°而該突出部133係可突出於該氣旋轉盤 130之盤面並呈圓弧狀,當該些擾流塊131結合於該氣 旋轉盤130 _,僅會顯露出圓弧狀之突出部133,故能 11 201132484 夠降低該氣旋轉盤130在旋轉時的風阻,有利於產生上 述的扭轉氣旋,並能避免當該些擾流塊114進行快速旋 轉時碰傷上述待分離元件。在另一變化實施例中,該些 擾流塊131亦可一體連接而突出該氣旋轉盤13〇之盤面 、具有緊推且無縫隙的結合關係,故可免除在運作 時發生該些擾流塊114脫離之情況,而避免造成作業上 的危險。 φ 例如,請參閱第6圖所示,該些隔離板114係為具有 複數個孔洞11 8之板片,該些孔、洞11 8之孔徑係小於上 述待分離元件。詳細而言,每一隔離板114係可更具有 卡〇邛117,該卡合部Π7係突出於該隔離板114之 外緣,用以嵌卡於該些排氣孔112内(如第3圖所示)。 在一較佳實施例中,該些隔離板114之材質係可選自於 塑膠與金屬之其中之一。當該些隔離板114在長期使用 下產生耗損或是異物阻塞該些孔洞118時,作業人員可 • 輕易地從該些排氣孔Π2取出,並進行更換或清理作業。 請參閱第7圖所示’該自動元件分離機1〇〇係可另包 含—機台框體190,可固定該上艙體11〇、該下艙體12〇 以及如氣缸之傳動機構等機件,較佳地,該機台框體19〇 係為可移動式之載台,除了便於作業人員之操作外更 能夠依照廠區規畫而隨意遷移放置,以有效且彈性地利 用廠區内之空間。在本實施例中’該自動元件分離機1〇〇 可另包含一儲液桶160,係具有一連通至該下艙體12〇 内之輪送管161’用以提供潤滑液。具體而言,在該自 m 12 201132484 動元件分離機100進行運作時,該儲液桶160所輸出之 潤滑液補充量係依照該自動元件分離機i 〇〇之運作時間 長短而定,當運作時間增加,則潤滑液補充量也隨之増 加。一般來說,每一次的潤滑液補充量約在1Q至20 π (毫升)之間。當該下艙體120與該上艙體110相互密合 之後,該儲液桶160會輸出潤滑液至該下艙體120,1 藉由該高壓處理空間101内部的扭轉氣旋帶動,使得潤 籲滑液分散且均句地塗佈於上述待分離元件,以產生潤滑Atm) 'The rapid flow of the above-mentioned torsional cyclone can achieve the effect of the separation element. Further, the air rotating disk 130 is embedded in the rotating shaft coupling portion 111 and the air rotating disk 13 is maintained in a rotatable state. When the upper chamber 110 is in close contact with the lower body 12, the torsional cyclone in the high-pressure processing space 101 is not leaked from between the air rotating plate 13 and the rotating shaft joint portion 1U, which is favorable for torsional cyclone. Acting. In the present invention, a specific combination relationship between the upper cabin, the lower cabin and the air rotating disc is utilized as one of the technical means 'the high pressure processing space is formed because the lower cabin 120 and the upper cabin 110 are in close contact with each other. 1〇1, and the torsional cyclone is generated in the high-pressure processing space 1〇1 by the gas rotating disk 130 to form a disturbing airflow that rotates as fast as (4), and the components are separated by strong wind power. Therefore, it is possible to automatically separate components without the need for manual work, which greatly increases the overall capacity. Moreover, the size of the component can be used without the problem of replacing the separation jig, and even the separation operation of the components of different sizes can be performed, thereby reducing the complexity of the work. 1^, 1 In particular, when the automatic component separating machine 100 of the present invention is applied to separate a large number of components such as plastic or rubber products, for example, a Ο-shaped ring, a plurality of stencil molding methods are mass-produced as _binding dies, The operator can tear the whole piece of the mold piece into strips first, and then inject it into the 12G body, that is, 8 201132484 can be used for automatic separation work, or the whole piece of mold piece can be thrown into the first separation operation, and the operation is again疋 查 查 查 元件 元件 元件 查 查 查 查 查 查 查 查 查 查 是否 是否 是否 是否 是否 是否 是否 是否 是否 是否 是否 是否 是否 是否 是否 是否 是否 是否 是否 是否 是否Eventually, for example, the elements of the 〇-shaped ring can be completely 叮 such that the knives are removed, and the unnecessary separation operation has been eliminated for automated operation. In addition, the invention of the automatic component separator 10. When the separation operation is carried out, the cast sheet does not need to be formed with a stripping ring in advance, for example, around the element of the 〇-shaped ring, and no burrs are generated, which saves material cost. Referring to FIG. 1 again, in the embodiment, the automatic component separating machine (10) may further include a H moving wheel 14Q, which is disposed on the upper cabin 110 and locked to the air rotating disc via the rotating shaft 141. 13〇. Specifically, the rotating shaft 141 can be extracted into the coupling hole 135 of the air rotating disc 130 (please refer to FIG. 5), and protrudes beyond the upper compartment n 110 through the rotating shaft joint portion (1), and Combined with the first transmission wheel 14A. By the arrangement of the rotating shaft and the first transmission wheel 14, the = rotating disk 13 is insertably rotatable in the rotating shaft joint portion to reduce the rotating wind resistance, (4) high speed (four), and can be further advanced The displacement of the gas rotating disk 130 is limited to prevent the problem of downward detachment. In addition, the automatic component separator 100 may further include a second transmission wheel 15A coupled to a rotation motor 151' and coupled to the first transmission wheel 140 and the second transmission wheel by the drive belt 152. 15〇. More specifically, the first transmission wheel 150 and the first transmission wheel 14 can be disposed at the same horizontal plane, so when the rotary motor 151 is operated, by the rotation of the second transmission wheel 201132484, and through the drive belt 152 drives the first transmission wheel to perform synchronous rotation. Wherein, the first transmission wheel 14A and the first transmission wheel 150 are rotated in the same direction, for example, can be rotated clockwise or counterclockwise simultaneously, so that different rotation directions can be generated in the high-pressure processing space 101. Reverse the cyclone. In the preferred embodiment, the diameter of the second drive wheel 150 can be greater than the diameter of the first drive wheel 14A. Therefore, when the second transmission wheel 15 is rotated by the rotation motor 151, the first transmission wheel 140 b reaches a higher speed by the drive belt 152, so that the high voltage is rotated. The torsional cyclone in the treatment space 1 〇1 has the ability to vortex separation like a tornado. Specifically, the first transmission wheel 140 and the second transmission wheel 15 can be configured with different size timing gears, and the driving belt ls2 is also selected to correspond to the first transmission wheel 140 and the second transmission wheel. The timing belt of 150 is used to achieve a tight and synchronous rotation. Please refer to FIG. 3, which is an exploded view of the upper cabin 110, the lower body 12〇, and the air rotating disc 130. Specifically, the hinge joint portion m of the upper cabin Π0 may have a central through hole 115 such that the shaft 141 (shown in FIGS. 1 and 2) passes through and is coupled to both sides of the central through hole 115. The gas rotating disk 130 and the first driving wheel 丨4〇 (as shown in FIG. 1). Further, preferably, the venting holes 112 are provided with a plurality of separating plates 114 to prevent the components to be separated from being When the automatic component separator 1000 is operated, it is discharged through the exhaust pipes 113, and even the exhaust pipes 113 are blocked to cause an abnormal operation. The spacers 114 can be embedded in the exhaust holes 112 by the outer portion of the upper pod 110 to form a snap-in relationship of 201132484 to prevent the spacers 114 from falling into the high-pressure processing space during operation. 〇i inside. Please refer to FIG. 4, which is a schematic cross-sectional view of the upper cabin 11〇 and the lower cabin 120. In this embodiment, the rotating shaft joint portion 1U of the upper chamber ιι can further have a recess 116 for providing a receiving space for the air rotating disk 13 . Preferably, the air rotating disk 13 〇 The interior of the earth chamber body 110 is shown as a closed smooth surface, which is more suitable for driving air convection inside the high pressure processing space 1〇1. In particular, the upper pod 110 and the lower pod 20 can be mutually corresponding smooth semi-spherical spherical shells, so that the friction between the upper pod 110 and the inner surface of the lower pod 12 can be reduced. The air can flow more smoothly. Referring to Fig. 5, it is a partially enlarged schematic cross-sectional view of the air rotating disk 13A and the spoiler blocks 13 1 . In a preferred embodiment of the present embodiment, the spoiler blocks 131 can be modularly coupled to the disk surface of the air rotating disk. Further, each of the spoiler blocks 131 can have a coupling rod portion 134 and a protruding portion 133, wherein the coupling rod portion 134 is inserted into the fixing hole of the air rotating disc 130, and is provided by a plurality of A bolt 132 is locked to the air rotating disk 130. When the spoiler blocks 131 are worn or damaged under long-term use, the maintenance personnel can easily loosen the bolts 132' to quickly remove and replace the spoiler blocks i3i or change the spoiler block of an appropriate size. The protruding portion 133 can protrude from the disk surface of the air rotating disk 130 and has an arc shape. When the spoiler blocks 131 are coupled to the air rotating disk 130 _, only the arc-shaped protruding portion 133 is exposed, so 11 201132484 The wind resistance of the gas rotating disk 130 during rotation is reduced, which is advantageous for generating the above-mentioned torsional cyclone, and can prevent the above-mentioned to-separate elements from being injured when the spoiler blocks 114 perform rapid rotation. In another variant embodiment, the spoiler blocks 131 can also be integrally connected to protrude from the disk surface of the air rotating disk 13 , and have a tight and seamless coupling relationship, so that the spoiler blocks can be avoided during operation. 114 out of the situation, and avoid the danger of work. φ For example, as shown in Fig. 6, the spacers 114 are sheets having a plurality of holes 11 8 having a smaller aperture than the elements to be separated. In detail, each of the spacers 114 may further have a latch 117, and the latching portion 7 protrudes from the outer edge of the spacer 114 to be embedded in the exhaust holes 112 (eg, the third Figure shows). In a preferred embodiment, the spacers 114 are made of a material selected from the group consisting of plastic and metal. When the spacers 114 are worn out under long-term use or foreign matter blocks the holes 118, the operator can easily take them out of the vents 2 and perform replacement or cleaning operations. Please refer to Fig. 7 'The automatic component separator 1 can additionally include a machine frame 190, which can fix the upper compartment 11 〇, the lower compartment 12 〇 and the transmission mechanism such as a cylinder Preferably, the machine frame 19 is a movable platform, which can be moved and placed according to the factory layout in addition to the operation of the operator, so as to effectively and flexibly utilize the space in the factory. . In the present embodiment, the automatic component separator 1 can further include a liquid storage tank 160 having a transfer pipe 161' connected to the lower casing 12A for supplying lubricating fluid. Specifically, when the moving component separator 100 is operated from the m 12 201132484, the amount of lubricating fluid outputted by the liquid storage tank 160 is determined according to the operation time of the automatic component separating machine i, when operating As time increases, the amount of lubricant replenishment increases. In general, the amount of lubricant replenished each time is between 1Q and 20 π (ml). After the lower chamber 120 and the upper chamber 110 are in close contact with each other, the liquid storage tank 160 outputs lubricating fluid to the lower chamber 120, 1 by the torsional cyclone inside the high-pressure processing space 101, so that The synovial fluid is dispersed and uniformly applied to the above-mentioned components to be separated to produce lubrication

作用有效地降低運作時待分離元件與該上舱體U 該下餘體120之間的摩擦力。因此,在分離作業中,更 有利於上述待分離元件在該高壓處理空間m内均句地 散開,以加強分離之效果。 地 此外’該自動元件分離機 1 描17Λ賤100係可另包含一震動篩料 置於該下艙體12。之下方當該下艙 開啟時,用以集收並篩選 •該自動元件分離機100完成離、之:件與廢料。具體… 啟關閉氣…開啟:作業之後,會藉由該開 ^ ^ . Qn ^ ^ 艙體120,使該下艙體120之 谲斜角度為90度左右,以 ^ 該震動筛料桶170内 广刀離之元件與廢料投入 篩料桶1 70進行震動分料#業人員便能利用該震動 為兩層,所述的兩層係區分/—上述分離之元件與廢料分 該上層m為集收分離之元上,171與-下層”2’ 為集收廢料的場所。 、場所,而該下層172則 請參閱第8圖所示,該 X動70件分離機100係可另包 201132484 含一安全裝置180’係具有一前罩ι81、一前罩昇降器 1 8 2與一則罩感測器18 3 ’當該前罩1 8丨完全關閉始可啟 動進氣與旋轉。具體而言,該前罩181係可藉由該前罩 昇降器182之驅動,達成上升與下降之動作。較佳地, 該安全裝置1 80係可利用該前罩感測器丨83進行感測該 前罩181之位置,當該前罩181尚未到達完全關閉之位 置時,該自動元件分離機1〇〇無法啟動運轉,藉以保護 作業人員之安全,免除不必要之工安意外。 更進一步地,如第9圖所示,當該前罩181到達完全 開啟之狀態時,該前罩1 8 1之底端係可高於該前罩感測 器183之位置,此時作業人員僅可利用該開啟關閉氣缸 124控制該下艙體120之傾斜角度,便於在分離作業之 前投入待分離元件至該下艙體120或是在分離作業之後 以該震動篩料桶170集收分離冬元件與廢料,於上述過 程中該自動元件分離機100皆保持在無法啟動運轉之狀 # 態。藉此,能完全免除該自動元件分離機100在無預馨 下啟動運轉,進一步確保作業人員於作業間之安全問 題。此外,該機台框體190之前方係可設有一操作面板 191 ’以作為使該自動元件分離機100作動的操作介面, 以便於作業人員使用。在進行分離作業時,作業人員僅 需將待分離元件投入至該下艙體12〇内,即可藉由該操 作面板191控制該自動元件分離機1〇〇的機件進行自動 的分離作業,並透過該震動篩料桶17〇進行分離之元件 與廢料的篩選。 14 201132484 以上所述,僅是本發明的較佳實施例而已,並非對本 發明作任何形式上的限制,雖然本發明已以較佳實施例 揭露如上,然而並非用以限定本發明,任何熟悉本項技 術者,在不脫離本發明之技術範圍内,所作的任何簡單 修改、等效性變化與㈣,均仍屬於本發明的技術範圍 内。 ' 【圖式簡單說明】 第1圖.依據本發明之一具體實施例的一種自動元件分 離機主要元件之立體示意圖。 第2圖.依據本發明之-具體實施例的自動元件分離機 之上艙體内部之立體示意圖。 第3圖·依據本發明之—具體實施例的自動元件分離機 之上艙體、下艙體與氣旋轉盤之元件分解圖。 第4圖.依據本發明之一具體實施例的自動元件分離機 之上臉體與下艙體之截面示意圖。 圖.依據本發明之一具體實施例的自動元件分離機 之氣旋轉盤之示意圖與擾流塊之截面局部放大 示意圖。 依據本發明之一具體實施例的自動元件分離機 之隔離板之戴面示意圖。 第 7 圖.依據本發明之一具體實施例的自動元件分離機 與其機台框體之側向示意圖。 m 圖·依據本發明之一具體實施例的自動元件分離機 繪示其安全裝置與機台框體之立體示意圖。 15 201132484 第9圖:依據本發明之一具體實施例的自動元件分離機 繪示其安全裝置與機台框體之正面示意圖。 【主要元件符號說明】 100自動元件分離機 1 0 1 高壓處理空間 110上艙體The action effectively reduces the friction between the element to be separated and the lower body 120 of the upper body U during operation. Therefore, in the separating operation, it is more advantageous for the above-mentioned elements to be separated to be uniformly spread in the high-pressure processing space m to enhance the effect of separation. Further, the automatic component separator 1 may include a vibrating screen placed on the lower casing 12. Below it, when the lower compartment is opened, it is used for collection and screening. • The automatic component separator 100 completes the separation of parts and waste. Specifically... Open the gas... Open: After the operation, the opening angle of the lower chamber 120 is about 90 degrees by the opening ^ ^ . Qn ^ ^ cabin 120, to the inside of the vibrating screen barrel 170 The wide-knife-off component and the waste are put into the sieve drum 1 70 to perform the vibration splitting. # The personnel can use the vibration as two layers, and the two-layer system distinguishes the above-mentioned separated components and wastes into the upper layer m as a set. On the separation and separation element, the 171 and the lower layer "2" are the places where the waste is collected. The place, and the lower layer 172 is shown in Fig. 8. The X-moving 70-piece separator 100 can be included in the package 201132484. A safety device 180' has a front cover ι81, a front cover lifter 182 and a cover sensor 18 3 'to initiate air intake and rotation when the front cover 18 8 is fully closed. Specifically, The front cover 181 can be driven to rise and fall by the front cover lifter 182. Preferably, the safety device 180 can sense the front cover by using the front cover sensor 丨83. At the position of 181, when the front cover 181 has not reached the fully closed position, the automatic component separator 1 cannot be turned on. The operation is to protect the safety of the operator and avoid unnecessary accidents. Further, as shown in Fig. 9, when the front cover 181 reaches the fully open state, the bottom end of the front cover 1 8 1 The position of the front cover sensor 183 can be higher than the position of the front cover sensor 183. At this time, the operator can only use the opening and closing cylinder 124 to control the inclination angle of the lower body 120, so as to facilitate the input of the component to be separated to the lower body 120 before the separation operation. Or, after the separation operation, the winter screen component and the waste material are collected and collected by the vibrating screen drum 170. In the above process, the automatic component separator 100 is kept in a state in which the operation cannot be started. Thereby, the automatic can be completely eliminated. The component separating machine 100 is started up without pre-scenting, and further ensures the safety of the worker in the work room. Further, the machine frame 190 can be provided with an operation panel 191' in front of the machine frame 190 as the automatic component separating machine 100. The operating interface is operated to facilitate the use of the operator. When performing the separating operation, the operator only needs to put the component to be separated into the lower casing 12, by which the operating surface can be The plate 191 controls the automatic component separating machine 1 to perform an automatic separating operation, and performs screening of the separated components and waste through the vibrating mesh drum 17 14 14 201132484 The above is only the comparison of the present invention. The present invention is not limited to the scope of the present invention, and the present invention has been disclosed in the above preferred embodiments, but is not intended to limit the present invention. Any simple modification, equivalence change and (4) made are still within the technical scope of the present invention. ' [Simple description of the drawing] FIG. 1 is an automatic component separating machine according to an embodiment of the present invention. A schematic view of the main components. Fig. 2 is a perspective view showing the inside of a cabin above the automatic component separating machine according to the embodiment of the present invention. Fig. 3 is an exploded view of the upper body, the lower body and the air rotating disk of the automatic component separating machine according to the embodiment of the present invention. Fig. 4 is a cross-sectional view showing the upper and lower chambers of the automatic component separating machine in accordance with an embodiment of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS Fig. A schematic partial enlarged view of a cross section of a gas rotating disk of an automatic component separator according to an embodiment of the present invention. A schematic view of the wearing surface of the separating plate of the automatic component separating machine according to an embodiment of the present invention. Figure 7 is a side elevational view of the automatic component separator and its machine frame in accordance with an embodiment of the present invention. m. The automatic component separating machine according to an embodiment of the present invention is a schematic perspective view of the safety device and the frame of the machine. 15 201132484 FIG. 9 is a front elevational view of the safety device and the machine frame according to an embodiment of the present invention. [Main component symbol description] 100 automatic component separator 1 0 1 High pressure processing space 110 upper compartment

111 轉軸結合部 112 排氣孔 113 排氣管 114 隔離板 115 中央貫孔 116 凹槽 117 卡合部 118 孔洞 120 下艙體 121 儲氣槽 122 進氣孔 123 進氣管 124 開啟關閉氣缸. 130 氣旋轉盤 131 擾流塊 132 螺栓 133 突出部 134 結合桿部 135 結合孔 140 第一傳動輪 141 轉軸 150 第二傳動輪 151 旋轉馬達 152 驅動輪帶 160 儲液桶 161 輸送管 170 震動筛料桶 171 上層 172 下層 180 安全裝置 181 前罩 182 前罩昇降器 183 前罩感測器 190 機台框體 191 操作面板 16111 Shaft coupling 112 Venting hole 113 Exhaust pipe 114 Isolation plate 115 Central through hole 116 Groove 117 Engagement portion 118 Hole 120 Lower chamber 121 Air reservoir 122 Air inlet hole 123 Intake tube 124 Open and close the cylinder. 130 Air rotating disk 131 Scrambling block 132 Bolt 133 Projection 134 Bonding rod portion 135 Bonding hole 140 First transmission wheel 141 Rotary shaft 150 Second transmission wheel 151 Rotary motor 152 Driving belt 160 Storage tank 161 Conveying pipe 170 Vibrating screening drum 171 Upper layer 172 Lower layer 180 Safety device 181 Front cover 182 Front cover lifter 183 Front cover sensor 190 Machine frame 191 Operation panel 16

Claims (1)

201132484 七、申請專利範圍: 1、 一種自動元件分離機,包含: 一上艙體,係具有一轉轴結合部與複數個排氣孔; 一下艙體,係具有複數個進氣孔,該下臉體與該上 艙體係相互密合,以形成一高壓處理空間;以及 一氣旋轉盤’係設置於該上艙體之該轉軸結合部, 並且該氣旋轉盤之盤面設置複數個擾流塊,用以 鲁 產生扭轉氣旋。 2、 依據申請專利範圍第1項之自動元件分離機,其中 該乳旋轉盤係可旋轉地换_陷於該轉軸結合部内。 3、 依據申請專利範園第i項之自動元件分離機,另包 含: 第一傳動輪’係設於該上驗體之上並經由一轉轴 鎖固至該氣旋轉盤;以及 第二傳動輪,係連接至一旋轉馬達,並藉由一驅 • 動輪帶套接於該第一傳動輪與該第二傳動輪a 4依據申請專利範圍第3項之自動元件分離機,其中 該第二傳動輪之直徑係大於該第一傳動輪之直徑。 5、依據申請專利範圍第i、2、3或4項之自動元件分 離機,其中該上艙體與該下艙體係為相互對應之光 滑半圓球殼。 6依據申請專利範圍第丨、2、3或4項之自動元件分 離機,其中該些擾流塊係為模組化結合於該氣旋轉 盤之盤面。 17 201132484 7、 依據申請專利範圍第6項之自動元件分離機’其中 每一擾流塊係具有一突出部與一結合桿部,其中該 突出部係突出於該氣旋轉盤之盤面並呈圓弧狀。 8、 依據申請專利範圍第1、2、3或4項之自動元件分 離機,另包含一儲液桶,係具有一連通至該下艙體 内之輸送管,用以提供潤滑液。 9、 依據申請專利範圍第1、2、3或4項之自動元件分 離機,另包含一震動筛料桶,係設置於該下艙體之 下方,當該下艙體開啟時,用以集收並篩選分離之 元件與廢料。 10、 依據申請專利範圍第1、2、3或4項之自動元件 分離機,另包含一安全裝置,係具有一前罩、一前 罩昇降器與一前罩感測器,當該前罩完全關閉始可 啟動進氣與旋轉。 11、 依據申請專利範圍第1、2、3或4項之自動元件分 離機,其中該上艙體於該些排氣孔處係設置有複數 個隔離板。201132484 VII. Patent application scope: 1. An automatic component separating machine, comprising: an upper cabin having a shaft coupling portion and a plurality of vent holes; a lower cabin having a plurality of air inlet holes, the lower The face body and the upper cabin system are in close contact with each other to form a high pressure processing space; and a gas rotating disk is disposed on the shaft joint portion of the upper body, and a plurality of spoiler blocks are disposed on the disk surface of the air rotating disk. Take Lu to produce a torsional cyclone. 2. The automatic component separating machine according to claim 1, wherein the milk rotating disk is rotatably changed in the coupling portion of the rotating shaft. 3. The automatic component separating machine according to the patent application section i, further comprising: a first transmission wheel is disposed on the upper inspection body and locked to the air rotating disk via a rotating shaft; and a second transmission wheel Connected to a rotary motor and sleeved to the first transmission wheel and the second transmission wheel a 4 by a drive wheel, according to the automatic component separator of claim 3, wherein the second transmission The diameter of the wheel is greater than the diameter of the first drive wheel. 5. An automatic component separating machine according to item i, 2, 3 or 4 of the patent application scope, wherein the upper compartment and the lower compartment system are mutually corresponding smooth semicircular spherical shells. 6 The automatic component separating machine according to claim 2, 2, 3 or 4, wherein the spoiler blocks are modularly coupled to the disk surface of the gas rotating disk. 17 201132484 7. The automatic component separating machine according to item 6 of the patent application scope, wherein each of the spoiler blocks has a protruding portion and a coupling rod portion, wherein the protruding portion protrudes from the disk surface of the air rotating disk and has an arc shape. 8. The automatic component separating machine according to claim 1, 2, 3 or 4 of the patent application, further comprising a liquid storage tank having a conveying pipe connected to the lower body for supplying lubricating fluid. 9. The automatic component separating machine according to claim 1, 2, 3 or 4 of the patent application, further comprising a vibrating screen drum disposed below the lower body, and when the lower body is opened, used for collecting The separated components and waste materials are collected and screened. 10. The automatic component separating machine according to claim 1, 2, 3 or 4 of the patent application, further comprising a safety device having a front cover, a front cover lifter and a front cover sensor, wherein the front cover The intake and rotation can be started when fully closed. 11. The automatic component separating machine according to claim 1, 2, 3 or 4, wherein the upper body is provided with a plurality of partition plates at the exhaust holes.
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Publication number Priority date Publication date Assignee Title
TWI480108B (en) * 2012-05-02 2015-04-11 Long Star Technology Co Ltd Automatically sieving device for removing o-sealing ring scraps

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TW513489B (en) * 2000-10-24 2002-12-11 Duratek Inc Gas distribution plate for plasma treatment gas and its manufacture method
EA007242B1 (en) * 2002-03-08 2006-08-25 Хосе Луис Гонсалес Салазар Inorganic and organic waste-recycling machine for the production of a mouldable paste having various uses
GB0412203D0 (en) * 2004-06-01 2004-07-07 Goodrich Control Sys Ltd Disconnect mechanism and devices including such a disconnect mechanism
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Publication number Priority date Publication date Assignee Title
TWI480108B (en) * 2012-05-02 2015-04-11 Long Star Technology Co Ltd Automatically sieving device for removing o-sealing ring scraps

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