TW201128790A - Cutting method for a cutting device to cut the peripheral isolation lines of solar panels - Google Patents

Cutting method for a cutting device to cut the peripheral isolation lines of solar panels Download PDF

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Publication number
TW201128790A
TW201128790A TW099103431A TW99103431A TW201128790A TW 201128790 A TW201128790 A TW 201128790A TW 099103431 A TW099103431 A TW 099103431A TW 99103431 A TW99103431 A TW 99103431A TW 201128790 A TW201128790 A TW 201128790A
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Taiwan
Prior art keywords
solar panel
cutting
edge
cutting device
image
Prior art date
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TW099103431A
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Chinese (zh)
Inventor
Miin-Tsair Su
Sheng-Pin Wang
Jou-Chin Liao
Sheng-Chao Li
Chuan-Chang Lee
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Marketech Int Corp
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Priority to TW099103431A priority Critical patent/TW201128790A/en
Publication of TW201128790A publication Critical patent/TW201128790A/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The present invention provides a cutting method for a cutting device to cut the peripheral isolation lines of solar panels, some of its features include: preparing a solar panel and installing an image acquisition device at the corresponding position on the solar panel; setting the image acquisition device to move along the solar panel edge and acquire the image of the solar panel edge by means of one of methods to capture the entire target with a fixed point or use line scan technology, and using an image processing device to calculate the location data of the edges of the solar panel; and setting a cutting device to perform the cutting process of the solar panel isolation line according to the edge location data. The present method can accurately judge the locations of the solar panel edges through image processing algorithm to find the parts near the margins and avoid defects, so that the solar panel can have maximum efficacy and utility.

Description

201128790 六、發明說明: 【發明所屬之技術領域】 本發明係涉及一種太陽能板周邊隔離線 割方法,特別是指一種利用影像處理手段以 陽能板邊緣位置之創新方法設計者。 【先前技術】 按’太陽能板製程中’其板體周邊内縮 籲以一切割加工程序,以使其具有導電性之電 設定之框形絕緣區隔部位(本發明稱之為隔 導電功能得以按照預設路徑及範圍運作。 利用單片太陽能板的最大效益,就是讓 夠達到最寬廣狀態’其作法目前已有數種, 機(Edge Isolation )來讓邊緣切到最小,是一 的方式。 然而,如第1圖所示’習知太陽能板1〇 鲁η切割方式係以矩形方式來進行切割,或是 切割的圖案’惟此種作法由於並無判斷太陽 損情況,所以導致隔離線可能離太陽能板邊 現象,如此一來’顯然造成太陽能板使用範 大、最佳效益之缺憾’實有再加以思索突破 ;上揭習知作法另一問題點則是因為其無法 邊緣毀損情況’因此切割線可能出現無法避 ,進而導致成品不良率大增之嚴重問題。 是以,針對上述習知太陽能板邊緣切割 切割設備之切 精準判斷出太 間隔處必須施 路層能夠產生 離線)’使其 其使用面積能 其中藉由蝕刻 個簡單又實用 周邊之隔離線 直接給定一個 能板邊緣之毁 際距離太遠的 圍難以達到最 及改善之必要 判斷太陽能板 開缺陷之問題 方法所存在之 3 201128790 問題點’如何研路山 切割方法 出-種能夠更具理想實用性之創新邊緣 待4目關業界再加以思索突破之目標及方向 者。 · 有鑑於此,I日日,山 $月人本於多年從事相關產品之製造開發 與設計經驗,針對μ、+, ^ 衣&闻發 上述之目私,詳加設計與審慎評估後, 終得一確具實用性之本發明。 【發明内 本發 線切割設 何研發出 切割方法 本發 隔離線切 擷取裝置 置採用沿 任其中一 處理裝置 切割裝置 切割程序 而言,俾 緣位置, 能板能夠 品質而更 技術特點 :製備一 能板相對 緣移動、 太陽能板 陽能板的 位置資訊 獨特設計 理的演算 際較近的 與利用率 利用性。 ,係在提供一種太陽能板周邊隔離 ’其所欲解決之問題點’係針對如 實用性之創新太陽能板周邊隔離線 索突破者; 容】 明之主要目的 備之切割方法 一種更具理想 為目標加以思 明解決問題之 割方法係包括 放置於該太陽 者太陽能板邊 種方式摘取該 計算取得該太 依據所述邊緣 者。藉此創新 可利用影像處 以推導出離邊 發揮最大效益 符合較佳產業 ’在於所述太 太陽能板,然 應處,復令該 定點整體擷取 邊緣影像,並 邊緣位置資訊 執行該太陽能 ,使本發明對 法精準判斷出 部份並避開缺 ,且大幅提昇 陽能板周邊 後將一影像 影像擷取裝 、逐列掃描 利用一影像 ,接著令一 板之隔離線 照先前技術 太陽能板邊 陷’令太陽 成品良率與 201128790 【實施方式】 清配合參閱第2、3圖所示,係本發明太陽能板周邊 隔離線切割設備之切割方法之較佳實施例,惟此等實施例 僅供說明之用’在專利申請上並不受此結構之限制;所述 太陽能板周邊隔離線切割設備之切割方法係包括下述步驟 (a )製傷一太陽能板2〇 ; (b )將一影像擷取裝置3〇放置於該太陽能板2〇相對應處 φ (如邊緣21 ); (c )令該影像擷取裝置3〇採用沿著該太陽能板2〇邊緣21 移動方式、或者定點整體擷取(指擷取整塊太陽能 板範圍)、逐列掃描(Line Scan )之方式擷取該太陽 能板邊緣影像,並利用一影像處理裝置40計算取得 該太陽能板20的邊緣位置資訊; (d )令一切割裝置50依據所述邊緣位置資訊執行該太陽 能板20之隔離線22切割程序者。 承上’該太陽能板20完成所述隔離線22切割程序後之 •結構斷面型態有如第4圖所示,係可藉由該隔離線22令原 本整體包覆成型於該太陽能板20正、反表面之電路層23能 夠於設定區域產生隔離分開的部位,以令該太陽能板2〇正 面所設銀接觸極板24 ( Ag contact )以及反面所設鋁接觸極 板25 ( A1 contact )之電路能夠區分開來。 其中,所述切割裝置50可為雷射切割裝置;藉此該隔 離線22能夠利用雷射參數之調整增減控制該隔離線22之粗 細度(如第4圖之W所標示處);當該隔離線22之粗細度 縮減至較細狀態時,將可相對增加其有效發電區域。 其中’所述切割裝置切割出隔離線22之切割路徑可如 第5圖所示,係隨著該太陽能板1〇的各部位邊緣21位置之 201128790 ’如第 26 (可 應該凹 6圖所 可依據 所進一 之太陽 22的形 該凹緣 參考值 圖所揭 取整塊 施型態 圖所揭 )方式 5圖中 代表缺 緣部26 示,所 該影像 步計算 能板10 狀並非 部26之 執行一 之影像 太陽能 示意。 變化而改變者 成有一凹緣部 隔離線22亦對 或者如第 切割路徑,亦 邊緣位置資訊 ;如第6圖中 ,而該隔離線 化,而是取得 位置之資料為 又如第7 體擷取(指擷 緣21影像之實 再如第8 描(Line Scan 態示意者。 之太陽能 陷或特意 之形態彎 述切割裝 擷取裝置 獲得之最 邊緣21 — 隨著該凹 最内凹位 直線狀切 擷取裝置 板範圍) 之影像擷取裝置 擷取太陽能板20 板10邊緣21 規劃之形狀 曲變化因應 4切割出隔 移動一圈匯 大範圍路徑 處形成有一 緣部26之形 置,然後以 割者。 30B ,其係 而取得太陽 一處係形 )’則其 者。 離線22之 整取得之 進行移動 凹緣部26 態彎曲變 該最内凹 為定點整 能板20邊 30C ,其係為逐列掃 邊緣21影像之實施型 本發明之優點: 本發明所揭「太陽能板 法」主要藉由利用一影像擷 邊,並利用影像處理裝置計 徵;以提供切割裝置一個精 能板之實際邊緣型態執行隔 將可利用影像處理的演算法 ,以推導出離邊際較近的部 割後之隔離線範圍能夠達到 陽能板發揮最大效益與利用 質而更符合較佳產業利用性 周邊隔離線切割設備之切割方 取裝置沿太陽能板邊緣移動尋 鼻取得邊緣位置資訊之技術特 準的邊緣資訊,而能依據太陽 離線切割程序;藉此,本方法 精準判斷出太陽能板邊緣位置 份並避開缺陷,令太陽能板切 最大化、最寬廣狀態,以令太 率’且大幅提昇成品良率與品 201128790 上述實施例所揭示者係藉以具體說明本發明,且文中 雖透過特定的術語進行說明,當不能以此限定本發明之專 利範圍;熟悉此項技術領域之人士當可在瞭解本發明之精 神與原則後對其進行變更與修改而達到等效之目的,而此 等變更與修改,皆應涵蓋於如后所述之申請專利範圍所界 定範疇中。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for cutting a peripheral line of a solar panel, and more particularly to an innovative method for using an image processing method to position an edge of a solar panel. [Prior Art] According to the 'solar panel process', the periphery of the plate body is shrunk to a cutting process to make it electrically conductive with a frame-shaped insulating partition (this invention is called a conductive function) Operate according to the preset path and scope. The biggest benefit of using a single solar panel is to reach the widest state. There are several ways to do it. Edge Isolation is the way to minimize the edge. As shown in Fig. 1, the conventional solar panel 1 〇 η cutting method is to cut in a rectangular manner or to cut the pattern. However, since the method does not judge the sun damage, the isolation line may be separated. The phenomenon of solar panel edge, so that 'apparently caused the use of solar panels, the best benefits of the lack of 'have to think about breakthroughs; another problem with the conventional practice is that it can not edge damage situation' The line may be inevitable, which leads to a serious problem of a large increase in the defective rate of the finished product. Therefore, it is directed to the above-mentioned conventional solar panel edge cutting and cutting equipment. The cut accurately determines that the application layer can be generated offline at too much interval. 'There is a region where the area of the edge of the board can be directly determined by etching a simple and practical isolation line. It is difficult to achieve the most necessary improvement and the need to judge the problem of solar panel open defects. 3 201128790 Problem point 'How to research Lushan cutting method out--A kind of innovation edge that can be more ideal and practical. The goal and direction. · In view of this, on the day of the I, the company has been engaged in the manufacturing development and design experience of related products for many years, and has responded to the design and prudent evaluation of μ, +, ^ clothing & The invention is finally practical. [In the invention, the hairline cutting device is developed, and the cutting method is developed. The hairline cutting device is disposed along the cutting device of any one of the processing devices, and the edge position, the energy plate can be of a quality and more technical features: preparation The positional information of a board can be moved relative to the position of the solar panel, and the unique design and rationality of the calculation are more closely related to utilization. Is to provide a kind of solar panel peripheral isolation 'the problem to be solved' is to isolate the clues for the isolation of innovative solar panels such as practicality; Rong Ming's main purpose is to prepare a cutting method, a more ideal for the goal The method for cutting the problem includes the method of placing the solar panel on the side of the solar panel to extract the calculation to obtain the edge according to the edge. In this way, the innovation can use the image to derive the maximum benefit from the edge. The better industry is in the solar panel. However, the edge image is repeated and the edge position information is used to execute the solar energy. The invention accurately determines the part and avoids the deficiency, and greatly enhances the periphery of the yang energy board, then extracts an image image, scans the image by column, and then uses an image of the isolation line of the board according to the prior art solar panel. 'Let the sun finished product yield and 201128790 【Embodiment】 Clearly, as shown in Figures 2 and 3, is a preferred embodiment of the cutting method of the solar cell peripheral isolation wire cutting device of the present invention, but these embodiments are for illustrative purposes only. The use of 'in the patent application is not limited by this structure; the solar panel peripheral isolation wire cutting device cutting method comprises the following steps (a) to injure a solar panel 2; (b) an image 撷The device 3 is placed at the corresponding position φ of the solar panel 2 (such as the edge 21); (c) the image capturing device 3 is moved along the edge 21 of the solar panel 2 The edge of the solar panel is obtained by using an image processing device 40 to calculate the edge of the solar panel 20, or by using a line scan to capture the edge image of the solar panel. Position information; (d) causing a cutting device 50 to perform the cutting line 22 cutting program of the solar panel 20 according to the edge position information. After the solar panel 20 completes the cutting line 22 cutting process, the structural section profile is as shown in FIG. 4, and the isolation line 22 can be used to integrally form the solar panel 20 The reverse surface circuit layer 23 can generate an isolated and separated portion in the set region, so that the silver contact plate 24 (Ag contact) provided on the front surface of the solar panel 2 and the aluminum contact pad 25 (A1 contact) provided on the reverse side are The circuit can be distinguished. Wherein, the cutting device 50 can be a laser cutting device; thereby the isolation line 22 can increase or decrease the thickness of the isolation line 22 by using the adjustment of the laser parameters (as indicated by the W in FIG. 4); When the thickness of the isolation line 22 is reduced to a thinner state, its effective power generation area can be relatively increased. Wherein the cutting path of the cutting device for cutting the isolation line 22 can be as shown in Fig. 5, along with the position of the edge 21 of each part of the solar panel 1 201128790 'as the 26th (may be concave 6 figure According to the shape of the sun 22, the recessed reference value map is taken out from the block diagram. The manner shown in FIG. 5 represents the missing portion 26, and the image step calculation board 10 is not the portion 26 Perform an image of solar energy. The change is changed to have a concave edge isolation line 22 or the same as the first cutting path, and also the edge position information; as shown in Fig. 6, the isolation line is linearized, but the information of the position is as the seventh body. Take (refer to the edge of the image of the edge 21 as shown in the eighth line (Line Scan state. The solar trap or the intentional shape of the cutting edge of the cutting device to obtain the most edge 21 - with the concave most concave line straight line Image capture device range) Image capture device captures solar panel 20 Plate 10 edge 21 The shape of the shape is planned to be changed by 4 cutting out and moving around a large circle to form a rim 26 at a large path, and then Take the cut. 30B, the system to obtain a line of the sun) 'their. The offline portion 22 is obtained by moving the concave portion 26 to be bent. The innermost concave portion is the fixed point tempering plate 20 side 30C, which is an embodiment of the image scanning edge 21 image. The advantages of the present invention are as follows: The solar panel method is mainly based on the use of an image edge and using an image processing device; to provide an actual edge pattern of a precision plate of the cutting device to perform an algorithm that can utilize image processing to derive the marginal margin The range of the isolation line after the cutting of the near part can achieve the maximum benefit and utilization quality of the yang board, and is more in line with the better industrial utilization. The cutting device of the peripheral isolation line cutting device moves along the edge of the solar panel to obtain the edge position information. The technically accurate edge information can be based on the sun off-line cutting program; thereby, the method accurately determines the edge position of the solar panel and avoids the defect, so that the solar panel is cut to the maximum and the widest state, so that the rate is too high' And greatly improve the yield of the finished product and the product 201128790. The above embodiments are disclosed to specifically illustrate the present invention, and the text The language of the invention is not to be construed as limiting the scope of the invention; those skilled in the art can change and modify the spirit and the principles of the invention to achieve the same purpose. And modifications should be included in the scope defined by the scope of the patent application as described later.

201128790 【圖式簡單說明】 第1圖:係習知太陽能板周邊隔離線切割方式示意圖。 第2圖:本發明太陽能板周邊隔離線切割方法之文字方塊 圖。 第3圖:本發明太陽能板周邊隔離線切割方法之步驟示意 圖。 第4圖:本發明太陽能板完成隔離線切割程序後之結構斷 面圖。 第5圖:本發明之隔離線切割型態實施例圖一。 第6圖:本發明之隔離線切割型態實施例圖二。 第7圖:本發明之影像擷取裝置型態另一實施例圖。 第8圖:本發明之影像擷取裝置型態又一實施例圖。 【主要元件符號說明 習知部份: 0 2 0 2 1 2 2 2 3 2 4 2 5 太陽能板 隔離線 本發明部份 太陽能板 邊緣 隔離線 電路層 銀接觸極板 鋁接觸極板 凹緣部 8 201128790 影像擷取裝置 影像處理裝置 切割裝置 30、3〇B、30C 4 0 5 0201128790 [Simple description of the diagram] Figure 1: Schematic diagram of the cutting method of the isolation line around the solar panel. Fig. 2 is a block diagram showing the method of cutting the isolation line around the solar panel of the present invention. Fig. 3 is a schematic view showing the steps of the method for cutting the isolation line around the solar panel of the present invention. Fig. 4 is a structural cross-sectional view of the solar panel of the present invention after the isolation line cutting process is completed. Fig. 5 is a view showing an embodiment of the isolated wire cutting type of the present invention. Fig. 6 is a view showing an embodiment of the isolated wire cutting type of the present invention. Figure 7 is a view showing another embodiment of the image capturing device of the present invention. Figure 8 is a view showing still another embodiment of the image capturing device of the present invention. [Main component symbol description Conventional part: 0 2 0 2 1 2 2 2 3 2 4 2 5 Solar panel isolation line Partial solar panel edge isolation line circuit layer Silver contact plate aluminum contact plate concave edge portion 8 201128790 Image capture device Image processing device Cutting device 30, 3〇B, 30C 4 0 5 0

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Claims (1)

201128790 七、申請專利範圍: 1 、一種太陽能板周邊隔離線切割設備之切割方法,包括 (a )製備一太陽能板; (b )將一影像擷取裴置放置於該太陽能板相對應處 9 (C )令該影像擷取裝置係採用沿著該太陽能板邊緣 移動方式、定點整體擷取、逐列掃描任其中一 Φ 種方式揭取該太陽能板邊緣影像,並利用一影 像處理裝置計算取得該太陽能板的邊緣位置資 訊; (d )令一切割裝置依據所述邊緣位置資訊執行該太 陽能板之隔離線切割程序者。 2、 依據申請專利範圍第1項所述之太陽能板周邊隔離線 切割設備之切割方法’其中所述切割裝置為雷射切割 裝置;該隔離線能夠利用雷射參數之調整增減控制^ ^ 隔離線之粗細度。 3、 依據申請專利範圍第i項所述之太陽能板周邊隔離線 切割設,之切割方法,其中所述切割裝置之切割路徑 ,係隨著該太陽能板的各部位邊緣位置之變化而改變 、依據中請專利範圍第i項所述之太陽能板周邊隔離線 切割設備之切割方法,其中所述切割裝置之切割路徑 ’係依據該影像擷取裝置移動一圈匯整取得之邊緣位 置資訊所進一步計算獲得之最大範圍路徑進行移動。 10201128790 VII. Patent application scope: 1. A method for cutting a solar panel peripheral isolation wire cutting device, comprising: (a) preparing a solar panel; (b) placing an image capturing device at a corresponding position of the solar panel 9 ( (c) causing the image capturing device to extract the edge image of the solar panel by using the edge of the solar panel, the fixed point picking, and the column-by-column scanning, and calculating and obtaining the image by using an image processing device The edge position information of the solar panel; (d) causing a cutting device to perform the isolation line cutting procedure of the solar panel according to the edge position information. 2. The cutting method of the solar panel peripheral isolation wire cutting device according to claim 1, wherein the cutting device is a laser cutting device; the isolation line can utilize the adjustment of the laser parameter to increase or decrease the control ^ ^ isolation The thickness of the line. 3. The cutting method according to the invention, wherein the cutting path of the cutting device is changed according to the change of the edge position of each part of the solar panel, according to the cutting method of the solar panel peripheral isolation line cutting device described in the scope of the patent application scope i. The method for cutting a solar panel peripheral isolation wire cutting device according to the invention, wherein the cutting path of the cutting device is further calculated according to the edge position information obtained by moving the image capturing device The largest range path obtained is moved. 10
TW099103431A 2010-02-05 2010-02-05 Cutting method for a cutting device to cut the peripheral isolation lines of solar panels TW201128790A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI510876B (en) * 2012-06-27 2015-12-01 Mitsubishi Electric Corp Method for modifying a path of a cutter head of a laser cutting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI510876B (en) * 2012-06-27 2015-12-01 Mitsubishi Electric Corp Method for modifying a path of a cutter head of a laser cutting machine

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