TW201125671A - Separation of glass sheets from a laser-scored curved glass ribbon - Google Patents

Separation of glass sheets from a laser-scored curved glass ribbon Download PDF

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Publication number
TW201125671A
TW201125671A TW099143502A TW99143502A TW201125671A TW 201125671 A TW201125671 A TW 201125671A TW 099143502 A TW099143502 A TW 099143502A TW 99143502 A TW99143502 A TW 99143502A TW 201125671 A TW201125671 A TW 201125671A
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TW
Taiwan
Prior art keywords
glass
glass ribbon
sheet
convex portion
ribbon
Prior art date
Application number
TW099143502A
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Chinese (zh)
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TWI524962B (en
Inventor
James William Brown
Nicholas Dominic Cavallaro Iii
Liming Wang
Wei Xu
Naiyue Zhou
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Corning Inc
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/0215Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the ribbon being in a substantially vertical plane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/061Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/09Severing cooled glass by thermal shock
    • C03B33/091Severing cooled glass by thermal shock using at least one focussed radiation beam, e.g. laser beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2249/00Aspects relating to conveying systems for the manufacture of fragile sheets
    • B65G2249/04Arrangements of vacuum systems or suction cups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Optics & Photonics (AREA)
  • Toxicology (AREA)
  • Thermal Sciences (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Laser Beam Processing (AREA)

Abstract

Methods and apparatus are disclosed for separating glass sheets (13) from a laser-scored curved glass ribbon (33). In certain embodiments, the occurrence of edge defects is reduced by ensuring that the glass ribbon (33) is in contact with a flat nosing (540) prior to the beginning of separation between the glass sheet (13) and the ribbon (33) at the laser-scored score line (7). In other embodiments, the nosing (540) has a circular transverse cross section and, optionally, is rotatable. In further embodiments, the nosing is integrated in a sheet-engaging assembly (530) and moves away from the newly-formed top edge (690) of the glass sheet (13) to allow the top of the sheet (13) to be engaged for transfer to subsequent processing stations.

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201125671 六、發明說明: 本申請案主張於2009年12月16曰提申之美國臨時申 請案第61/286,961號之優先權的權益。 【發明所屬之技術領域】 本揭露書關於用以自雷射刻劃之彎曲玻璃帶分離玻璃 片之方法及設備。 以下論述涉及在垂直方向上移動的玻璃帶,其為本文 所揭露之方法及設備的典型應用。然而,此方向僅被假 設為協助描述之用,且不應被解讀為以任何方式限制本 揭露書。 【先前技術】 習慣使用機械工具來完成玻璃的刻劃。然而,存在有 可供替代者’其使用雷射輕射’例如,在1 〇 . 6 波長之 C〇2雷射輻射,以加熱玻璃並經由溫度梯度創造拉應 力。針對玻璃刻劃之雷射的使用’於共同讓渡之名稱為 「Method and apparatus for breaking brittle materials」的 美國專利第5,776,220號,以及名稱為r c〇ntr〇i of median crack depth in laser scoring」的美國專利第 6 327 875 號 中討論。 如第1圖所示,於雷射刻劃期間,沿著刻線115於玻 璃112的主要表面114中產生通孔(vent)。為了產生通 孔,小型初始裂紋m形成於玻璃表面上接近玻璃表面 201125671 的一個邊緣處,接著藉由擴散由雷射141所產生且具有 足跡113的雷射光束121橫跨玻璃表面而將小型初始裂 紋111轉換成通孔,隨後藉由冷卻喷嘴丨丨9產生冷卻區。 以雷射光束加熱玻璃並隨後立即以冷卻劑猝滅之,可創 造熱梯度以及相應的應力場,其為造成初始裂紋之增長 而形成通孔的原因。 共同讓渡之美國專利公開第2〇〇8/〇264994號(‘994公 開案)描述一種用於移動玻璃帶之雷射刻劃的系統其中 行進托架(carriage)沿¥線性轨道移動,相對於橫切玻璃 帶的運動方向之線’線性執道以角度。傾斜。 本申叫案的第2及3圖概要地圖解,994公開案的系 統。在這些圖式中,元件符號13表示玻璃帶,符號14 表不饤進托架’符號丨5表示線性轨道’符號丨丨表示供 軌道所用的支撐結構(支撐架)’且符號9表示生產玻璃 的又備例如,炼融拉延機(fusion draw machine)。 如’994中請案所論述,從固定參考座標(例如,第2圖中 之xyz參考座標)觀看,玻璃帶以速度s玻"於向量Μ 的方向上移動,且托架以速纟s托架於向量Η的方向上 移動,中ς „ ,、丫 b破、S托架以及角度α滿足以下關係式: S托架=S“Wsina。 方程式(1) :於此方式中’托架保持與玻璃帶同步,或者更精確地 5 /、破璃帶的運動方向平行之托架的速度分量之量值 201125671 (magnitude)等於 ς 單地以… “。所以,從玻璃帶觀看,托架簡 皁地以下式所給定 又S *'丨《於向量18的方向上移 動,亦即,沿罢_ + + 口者垂直於玻璃帶的運 璃帶: ▼妁連動方向之線7橫越玻 S刻割=S托架cos α。 , 方程式(2) 如994公開案所述,提供雷身+ 土土 杈供雷射先束的發光裝置以及提 供冷卻流體(例如,水 , & )之/叽的嘴嘴都耦接托架,並在托 架沿著線性軌道移動日專,__ 寺 起形成跨越玻璃帶寬度的通 孔。.於某些具體實施例中’機械刻劃頭(m— ng head)(例如’刻劃輪)同樣搞接托架,以於玻璃 帶中形成初始裂紋。戎去,可餘丄& 次者可藉由與托架分離的裝備形 成初始裂紋。 第4圖概要地圖解,994公開案的這些態樣,其中元件 符唬2卜22及23代表⑴冷卻流體的足跡、⑺雷射光束 的足跡以及⑺初始裂紋,於刻劃製程開始時的位置,且 元件符號31及32代表已完成初始化之後的較晚時間 點,冷卻流體的足跡以及雷射光束的足跡的位置。 就自玻璃帶33切下單獨的玻璃片13而言,,994公開 案涉及了傳統彎折技術之使用,其甲具吸盤的自動機抓 住刻線下方的玻璃帶並彎折玻璃帶,致使其於刻線處分 離。根據本揭露内容(請參見下文),已發現由雷射所產 生的刻線與由機械刻劃裝置所產生的刻線具有不同的特 201125671 徵。因而,县々 π入以來成功用於機械刻劃之玻璃帶的彎折 技術’已被發現會對雷射刻劃之玻璃帶造成不良的邊緣 品質,例如,堯^ 差不齊的、含櫛梳(hackle)的邊緣。如本 發月所屬技術領域所知’不良的邊緣品質會導致破螭片 裂且在後續操作及修整運作中會有較高程度的缺損產 生。本揭露内容解決此問題,並提供用以自雷射刻劃的 玻璃帶分離玻璃片之使用彎折技術的方法及設備,其中 邊緣的品質至少實質上與機械刻劃所能達到的程度相 等。 a 【發明内容】 根據第一態樣,揭露一種製作玻璃片(13)的方法,且 該方法包括下列步驟: (I)形成玻璃帶(33),其具有第一側(5〇1)以及第二側 (502);以及 (Π)自玻璃帶(33)形成複數個玻璃片(13),各玻璃片 (13)藉由包含下列步驟之製程生產: (A) 使用雷射(141)於玻璃帶(33)之第一側(5〇1)中形 成刻線(7);以及 (B) 於刻線(7)處自玻璃帶(33)分離玻璃片〇3),此分 離製私包括繞著通過刻線(7)之轴轉動片_銜接纟且件 (530),以便施加彎矩至經雷射刻劃玻璃之刻線(7)處,片 201125671 -銜接組件(530)包括框架(52〇)以及由框架(52〇)所承載的 複數個帶/片保持裝置(例如,吸盤(5 10)),帶/片保持裝置 銜接玻璃帶(33)之至少該第二側(502),刻線(7)與最接近 刻線(7)之帶/片保持裝置之間的距離為[; 其中: ⑴於步驟(Π)(Β)期間,凸部(54〇)接觸玻璃帶(33)之 第二側(502)的刻線(7)處,凸部(540)於跨越玻璃帶方向 上為平坦的;以及 ⑴)選擇足夠長的L,使得在步驟(Π)(Β)的轉動造成任 何玻璃片(13)自玻璃帶(33)分離之前,玻璃帶(33)之第二 側(502)接觸實質上跨越玻璃帶(33)的整體寬度之凸部 (540) 〇 根據第二態樣’揭露一種增進由一製程所製作之玻璃 片(13)之邊緣品質的方法,該方法包括下列步驟: (1)形成玻璃帶(33),其具有第一側(501)以及第二側 (5〇2);以及 (Π)自玻璃帶(33)形成複數個玻璃片(13),各玻璃片 U3)藉由包括下列步驟之製程生產: (A) 使用雷射(141)於玻璃帶(33)之第一側(5〇1)中形 成刻線(7);以及 (B) 於刻線(7)處自玻璃帶(33)分離玻璃片(1 3),此分 離製程包括: 201125671 繞著通過刻線⑺之軸轉動片-銜接組件(530),同時使 玻璃帶(33)之第二側(5〇2)接觸凸部(54〇),凸部(54〇)於跨 越玻璃帶方向上為平坦的, 片-銜接組件(54〇)包括㈣(WO)以及由框架(MO)承載 的複數個w片保持裝置(例如,吸盤(5 i 〇”於轉動期 間,帶/片保持裝置銜接玻璃帶(33)的至少該第二側 (502),刻線⑺與最接近刻線⑺之帶/片保持裝置之間的 距離為L ; 該方法包括下列步驟:自適用於機械刻劃之基線值增 加L,以便增進自玻璃帶(33)分離之玻璃片的邊緣品 質。 根據第三態樣,揭露一種製作玻璃片(13)的方法,該 方法包括下列步驟: (I) 形成玻璃帶(33),其具有第一側(5〇1)以及第二側 (502);以及 (II) 自玻璃帶(33)形成複數個玻璃片(13),各玻璃片 (13)藉由包括下列步驟之製程生產: (A) 使用雷射(141)於玻璃帶(33)之第—側(5〇ι)中形 成刻線(7);以及 (B) 於刻線(7)處自玻璃帶(33)分離玻璃片〇3),分離 製程包括繞著通過刻線(7)之軸轉動片-銜接組件(53〇), 以便施加彎矩至經雷射刻劃玻璃之刻線(7)處,片銜接組 201125671 件(530)包括框架(520)以及由框架(520)承载的複數個帶/ 片保持裝置(例如’吸盤(5 1 〇))’帶/片保持裝置銜接玻璃 帶(33)之至少該第二側(5〇2); 其中: (i)於步驟(II)期間,由框架(520)所承載之凸部(54〇) 於刻線(7)處銜接玻璃帶(33)之第二側(5〇2), (H)於步驟(II)之後,該方法包括下列步驟:移動凸部 (54〇)離開分離的玻璃片(13),以暴露玻璃片(13)之上邊 緣(690) 〇 用以實施上述方法的設備同樣被揭露。 使用於U上揭S的各種態樣摘的元件符號僅是為 了方便讀者,因此不考慮也不應被解讀用以限制本發明 之料。更概括而言,應瞭解的是,前述-般描述以及 後續的詳述僅為本發明之範例,目的是提供用以瞭解本 發明的本質及特徵所需之概覽或架構。 本發明之額外特徵以及優點記載於隨後的發明詳述 且其部分對於熟悉該項技藝者而言為顯而易見的, ^错由如本文所述般實施本發明而確認。隨附圖 破包括以提供對本發明的進一 .^ 瞭解,且被併入並架構 本說明書的一部分。應瞭解 了將揭4於本說明書 及圖式中之本發明的多種特 中决屯 使用於任何或全部組合 中作為本發明之附加態樣 竹疋特徵不範性組合陳述 10 201125671 如下。 根據第四態樣,於第—至第三態樣中任 方法中,凸部由框架乘载。 所提供之 者所提供之 者所提供之 任一者所提供之 據第五態樣,於第_至第四態樣中 方法中,凸部具有彎曲橫向截面。 根據第六態樣’於第—至第五態樣中 方法中,凸部具有圓形橫向截面。 根據第七態樣,於第一至第六態樣中仕 方法中,凸部可繞著平行於刻線的轴轉動。 根據第八態樣,於第 方法中,玻璃·由… 者所提供之 坡璃▼由下拉製程形成。 根據第九態樣,於第—至 方法中,玻璃片為顯/…中任-者所提供之 破璃片為顯不裝置的基板。 根據第十態樣,於第__ 仲 或第四至九態樣中任一去胼妲 供之方法中,框架由自動 者所鈇 保作並精由改變6h -或多個運作參數來增加L。 自動機的 根據第十一態樣, 於第—至第十態樣中任一 之方法令,進一+由人τ 者所k供 V已3下列步驟: 夕異嘴衡接該分離的玻璃只 之暴露的頂部,並將玻 坂場片 根據第十二態樣,於第—至第 ……一.. 片轉移至後續處理站。 # H Φ «t . — n 一態樣中任一者所| 供之万法中,帶/片保持裝 夕少彻細也 3用以銜接玻璃帶的第 側之多個规墊,以及 的第 1接第二側之多個吸盤,且 201125671 方法包含下列步驟 使用襯墊以移動玻璃帶銜接 吸盤。 根據第十三態樣,於第一至第十 供之方法中’凸部於跨越玻璃帶方 二態樣中任一者所提 向上為平坦的。 【實施方式】 如上所述,本揭露内容關於由雷射所產生的刻線與由 機械刻劃裝置所產生的刻線具有不同的特徵之發現。因 此,當機械刻劃裝置產生刻線時,其實體上移動處於玻 璃表面刻、線處及下方之玻冑。"程產“量玻璃顆 粒’其中許多顆粒可被發現埋藏於刻線及接近刻線處的 玻璃中。結果,若簡單地容許經機械刻劃的玻璃保持原 狀,即使未施加任何幫折力量,其通常也會自發地於機 械刻線處分離,亦即,玻璃所遭受的物理性損害,以及 由機械刻劃裝置施壓而於刻線處進入玻璃内之顆粒所引 致的應力’會造成玻璃自發地分離之結果。 藉由雷射所形成的刻線是非常不同的。首先,雷射通 常不會自刻線移除玻璃材料’也不會產生於接近刻線處 埋入玻璃之顆粒。反之,雷射藉由減弱雷射及冷卻流體 作用位置處的化學鍵結來運作。若容許保持現狀,而不 是自發地分離’經雷射刻劃之刻線實際上可癒合,特別 是在潮濕氣氛中’其中的水能參與化學鍵結的重新形 成。因此’已發現於經雷射刻劃之刻線處自玻璃帶分離 12 201125671 =璃片實質上相異於在經機械刻劃之刻線處分離玻璃 特別地,對於具有曲度的玻璃帶而言,在進行玻璃片 分離製程時,已發現當將長久以來成功用於機械刻劃之 刻線的玻璃彎折程序應用於經雷射刻劃之刻線時,會產 生不良的邊緣品質,其它所有情況則相等。實際上,已 發現邊緣品f變得很差而使得產品玻璃有很大的百分比 無法使用於預期用途,例如,作為液晶顯示器的基板。 根據本案揭露之-態樣’藉由修飾彎折製程,使得在 含有刻線之玻璃帶部份尚未實質平坦之前,不會在經雷 射刻劃之刻線處開始分離’可克服這樣無法將傳統彎折 技術用於經雷射刻劃之刻線的情況。於實務中,在玻璃 刻劃以及分離發生的位置(通常指的是「拉伸底部(bcm〇m 〇f ^心㈣」或B〇D),玻璃帶具有非平坦的跨越拉伸 形狀(across_the_draw shape),特別是對於由薄玻璃(例 如,具有0.7毫米以下之厚度的玻璃)所組成,且具有較 大寬度⑽如,0.5公尺以上)之玻璃帶而言更是如此。舉 例而言,玻璃帶可為弓形’其凹面可位在玻璃帶的任一 側。玻璃帶也有可能呈現更複雜的形狀,如Μ形或W形。 第及6圖繪示了弓狀玻璃帶33的例子,其中玻璃帶 的凹面面對片銜接組件530的吸盤51〇以及框架52〇。 如这些圖式所示,吸盤510及凸部540銜接玻璃帶33的 13 201125671 第側502。雖然於第5及6圖中以吸盤作為帶/片保持 裝置’但應理解的是’保持裝置可具有於本發明所屬技 頁域中已知或將發展出來的多種其它配置。舉例而 吕’如第11 i 15圖所繪製,保持裝置可包括銜接玻璃 帶的第-#"01之襯墊,以及銜接玻璃帶的第二側之吸 盤第11 1 15目中銜接玻璃帶的第二側之吸盤可被概 墊取代,致使玻璃帶被夾持於多組銜接其相對側的概塾 之間,以作為另一種變化。 如第7圖所示,於分離製程期間,片-銜接組件530可 藉由例如,工業自動機1 700,而繞著通過刻線之軸轉 動’凸部540可作為轉動的終止件或支點。於此圖式中, ”第5及6圖樣’經雷射刻劃之刻線位於玻璃帶的第 側501 ’亦即,背對凸部54〇之側,且框架以及帶/片 保持裝置(於此具體實施例中的吸盤)順時鐘轉動n 見於第6® ’因為玻璃帶不平坦,凸部54〇與玻璃帶的 第二側502之間存在有間隙56〇。 片-銜接組件530的轉動施加彎矩至玻璃帶的刻線處。 當此彎矩變得夠大’亦即,當於玻璃中因彎折而引發的 應力超過玻璃的破S應力時,玻璃帶於刻線處斷裂因 而自玻璃帶釋放玻璃片。彎折製程的進一步描述可見於 “同讓渡給Edward Andrewlavage,Jr.的美國專利第 M16’025號中’纟内容以全文參照方式併入本文中。 14 201125671 起初,玻璃帶於凸部處的不平坦性,例如,存在有第 6圖中的間隙5 6 0,不被認為與可見於雷射刻劃的不良邊 緣品質有關。然而’透過實驗以及電腦分析,可判斷此 ,平坦性實際上造成不良的邊緣品質。特別地,已發現 若玻璃片分離製程開始時玻璃帶處於不平坦狀態的話, 大量的剪應力會沿著經雷射刻劃之刻線發展。當玻璃片 的分離解除此剪應力時,會產生參差不齊的邊緣。就機 械刻劃而言’相對簡單分離的刻線限制了應力的量包 括可於刀離之刖產生的剪應力的量,因而即便對非平坦 玻璃帶而言,所產生的邊緣品質也可被接受。另一方面, 就雷射刻劃而言,相對難分離的刻線容許應力的量,包 括剪應力的量,成長達到足以產生參差不齊的邊緣之程 度。 實驗以及電腦分析進一步顯示刻線處的應力,與刻線 及最接近的片-銜接組件之帶/片保持裝置(於此具體實施 例中,吸盤)之間的距離L相關(請參見第1〇圖)。特別 地’實驗上觀察到分離必須總是開始於刻線區域中,刻 線位在保持裝置(例如,吸盤)的位置之上方或鄰近處。 電腦分析顯示’在這個位置的刻線處之主應力強度取決 於距離L。此效應繪示於第8圖,其中垂直軸顯示經計 算的刻線處之第一主應力(任意單位),且水平軸顯示從 玻璃帶的中央計算之距離(同樣為任意單位)。保持裝置 201125671 (吸盤)的内側以及外側邊緣由垂直線810以及82〇 示。曲線800顯示針對適用於機械刻劃之L值的經計算 之應力分布基線,而曲線801 & 802分別顯示減少及増 W將近⑽所造成的影響。如圖所示可看見增Μ 可減少刻線處的應力(曲線8G2)’而減少L則增加了刻線 處的應力(曲線801)。 由此分析可見,藉由移動最靠近的帶/片保持裝置進一 步遠離刻線,可減少處所產生之應力的強度。這意味著 片-銜接組件可在玻璃片之分離開始前進—步繞著刻線 轉動。因為這樣的轉動造成玻璃帶平坦靠著凸部,並且 特別地,因為較大程度的轉動相當於更平坦化,藉由增 加L減少產生的應力容許片.銜接組件的轉動夠大,以^ 質上在分離開始前完全使玻璃帶平坦靠著凸呷。 這樣與片-銜接組件的轉動有關的平坦化效應繪示於 第9圖,其中,相較於第6圖’因轉動的結果而實質上 縮小了間隙560。進-步的轉動將使玻璃與6部接觸, 因而提供了期望的實質完整的平坦配置1此方式中, 亦即,藉由增力口 L,當藉由轉動所造成的應力最終超過 玻璃的破壞應力時,玻璃帶將已平坦靠著凸部,且因此 將不會受到大量的剪應力。沒有大量的剪應力,玻璃片 的邊緣就不會參差不齊,此為 …進自雷射刻劃玻璃帶產生二邊緣品質之 201125671 此方式有賴於凸部於跨越玻璃帶方向上保持平坦。然 而,已發現若凸部具有轡也样& # 考曲秘向截面而使玻璃帶的第二 側與凸部之間實質上沿著單線接觸的話,可進一步增進 邊緣品質。如此變曲的凸部繪示於第1〇圖中。於此圖式 中,疋件符號570顯示片_銜接組件53〇的轉動方向。弯 曲的凸部可被固定,或可繞著平行於刻線的軸轉動。多 種材料可供凸部使用’其中—種適當的材料為碎橡膠。 類似地,f曲的凸部可具有多種曲度。舉例而言,已發 現50毫米的直徑適用於具有圓形橫向截面的凸部。雖然 具有彎曲料截® U料增a邊緣 話,可用具有其它截面形狀(例如,方形)的凸:= 本揭露内容的平坦化態樣。 於實務中’可藉由觀察間隙560並增加L直到分離受 到足夠量的阻礙’致使間隙關閉且玻璃帶的第二側502 在分離開始之前接觸凸部為止,來決定刻線與最」近的 帶/片保持襄置之間的距W,其能產生可接受的邊緣品 質。或者’可制邊緣品質本身作為決定L是否夠大的 可a加L直到鋸齒狀邊緣的發生率降低到期望程 度為止,例如,直到基本上沒有錯齒狀邊緣。無論在哪 個例子中’L的調整都是簡單易懂的,特別是當片_銜接 組件由卫業自動機操作時,其中可藉由改變自動機的一 或多個運作參數來完成L的改變。 17 201125671 需注意的是’由於較長的L意味著在分裂發生前,片 銜接組件530需要繞著刻線轉動更遠,玻璃帶33的動作 速率對L的可增加量設置了上限。就給定的轉動速率 (例如,可與玻璃的彈性特性相配的轉動速率)而言,轉 動片·銜接組件530更遠需花費更長的時間,且因此於某 些時間點,分離製程的速度將落後玻璃帶生產的速度。 然而,於實務中,已發現可將L增加至實質上可消除參 差不齊邊緣之問題的程度,同時仍可輕易跟上玻璃帶動 作的速率。 第11至16圖繪示用以實行上述方法之設備的一具體 實施例,該方法用以增進於經雷射刻劃之刻線處自玻璃 帶分離之玻璃片的邊緣品質。此設備也說明了本揭露内 容的進一步態樣,其中凸部與玻璃片操作裝備整合,玻 璃片操作裝備:(1)施加彎矩其自玻璃帶分離玻璃片,(2) 移動分離的玻璃片離開玻璃帶,並且(3)將分離的玻璃片 轉移至銜接玻璃片的頂部之輸送裝備。這樣的整合凸部/ 玻璃片操作組件降低成本,並簡化拉伸底部處的裝備部 屬。 除了作為玻璃帶彎折製程的樞軸(支點)之用途外,也 可使用整合組件的凸料為形成初始裂紋(請參見第4圖 中的元件符號23 )的支持件(baeking),或作為進行機械刻 劃而非雷射刻劃的整個刻劃製程的支持件。當僅用於初 18 201125671 始裂紋的形成 而不作為玻璃片 玻璃帶的元整寬度之機械刻劃的支樓件時 不需要延伸跨越玻璃帶的完整寬度,而僅 造初始裂紋即可。 分離的支點或作為跨越 ,組件的凸部 需要夠長以製 第11至16圖之整合乡且件可由工業自動機進行操作, 其中組件於,例如,設備的標稱中心(n〇minaUente〇67〇 處附接至自動機。如第1 5圖所示,組件可包括位在凸部 上方及下方的真空帛62〇’以收集玻璃片自玻璃帶分離 時所產生的玻璃碎片。真空埠可透過真空風管(川咖 plenum) 630連接真空系統(未繪示)。整合組件也可包括 於美國專利第MA025號中所描述之型態的連接器組 件650,其涉及上文處在於當分離發生時,其可容許分 離的玻璃片自動下降離開行進的玻璃帶。 如上所述,於一具體實施例中,組件可使用玻璃片失 持單元660,其同時利用銜接玻璃帶的第二側5〇2之吸 盤,以及銜接玻璃帶的第一側5〇1之夾持襯墊。使用氣 壓缸680移動夾持襯墊靠著玻璃帶。於實務中可將吸 盤帶到接近玻璃帶的第二側處,並接著使肖炎持概势來 施壓玻璃片使其靠著吸盤。像這樣吸盤及夾持襯墊的組 合可增加支持能力、加寬製程視窗,例如,可容許裝備 用於在拉伸底部展現大且偏斜的弓部之玻璃帶,並降低 吸盤消耗。當具有凸部,襯墊以及吸盤可由各種材料組 201125671 成,包括,如,矽橡膠。 整合的凸部/玻璃片操作组件也包括空氣汽缸64〇,用 乂移動凸邛進出玻璃片夾持單元所界定的平面,亦即, 當玻璃帶已銜接玻璃片夾持單元時,玻璃帶的第二側的 標稱平面(n〇minal plane)。特別地,當於機械刻劃及玻璃 片分離期間支稽玻璃帶時,凸部需要位在此平面中,但 在玻璃片轉移至後續操作褒備期間,凸部需要位在此平 面之外,以暴露玻璃片的頂部邊緣。於擴展配置中(請參 見第11至14圖),空氣汽虹移動凸部進入該平面,當於 回縮配置中(請參見第15圖),允名#去软知 m }卫乳汽缸移動凸部離開該 平面以暴露頂部邊緣690。當麸,昤了筮,, 田然,除了第11至i 5圖所 示以外的其它連動裝置也 用术在凸部的兩個位點之間 移動凸部’例如’可用伺服馬達來達成此目的。 自移動的玻璃帶分離玻璃片期 A Μ間整合的凸部/玻璃片 操作組件的代表性動作繪示 一 %弟11至丨5圖中。第η圖 繪示與玻料銜接之前的組件,且第12騎示就在與玻 璃帶銜接之後的組件。一旦與破璃帶銜接,隨著初始裂 紋的形成以及雷射刻劃的進行, 目動機向下移動組件緊 貼玻璃帶。其後,自動機繞著 厂银(或專效地繞著凸部的 前緣)轉動組件,以先使玻璃帶 卞—的罪者凸部,並接著 自玻璃帶分離玻璃片。第13圖 不就在破璃片自玻璃帶 分離後之系統的結果配置。其後, 第14圖所示’自動 20 201125671 機移動組件以及分離的玻璃片離開玻璃帶。最後,於 15圖中,氣640移動凸部離開玻璃片_部邊/第 得後續操作裝備可從上方銜接玻璃片。自動機接著2 件回復到如第U圖所示的位點,並對τ_麵片重複前 述製程。 對本發明所屬技術領域中具有通常技術者而言為顯而 易見的是,從前揭内容可得到不㈣本發明之範嗓與精 神的多種修飾。隨後的申請專利範圍欲涵蓋本文所述的 特定具體實施例以及那些具體實施例的修錦、變異以及 等效者。 21 201125671 【圖式簡單說明】 第1圖為描繪雷射刻劃製程的示意圖。 第2圖為描繪根據’994公開案之雷射刻劃系統的示意 圖。 第3圖為更詳細描繪第2圖之托架的動作之示意圖。 第4圖為描繪在刻劃製程開始時以及在較晚的時間點 之7卻流體、雷射光束以及初始裂紋的位置之示意圖。 第5圖描繪與彎曲玻璃帶銜接之片-銜接組件以及凸部 的示意圖。 第6圖為第5圖之片·銜接組件、凸部以及彎曲玻璃帶 從上方觀之的示意圖。 第7圖描繪玻璃帶之轉動以於刻線處製造彎矩之示意 圖。 第8圖叶算資料之作圖,其顯示刻線與最接近之片-銜 接組件的帶/片保持裝置(特別地,於此例中,最接近的 吸盤)之間的距離改變之影響。 第9圖為破璃帶已如第7圖所示般轉動後,第$圖之 片銜接、’且件、凸部以及彎曲玻璃帶從上方觀之的示意 圖。 第10圖彳田綠具有彎曲截面的凸部之示意圖。 第1圖為銜接玻璃帶前的整合凸部/玻璃片操作組件 的透視圖。 22 201125671 第u圖為銜接玻璃帶後的整合凸部/玻璃片操作組件 的透視圖。 第13圖為剛剛自玻璃帶分離玻螭片後的整合凸部/玻 璃片操作組件的透視圖。 第W圖為自動機已將組件及其所附接之分離的玻璃 片自玻璃帶移開後,整合的凸部/玻璃片操作組件之透視 圖。 第1 5圖為自動機已將組件及其所附接之分離的玻璃 片自玻璃帶移開’且已將組件的凸部自玻璃片的頂部邊 緣移開而使操作裝備可從上銜接玻璃片後,整合的凸部/ 坡璃片操作組件之透視圖。 第16圖為更詳細顯示第u至丨5圖中之凸部的側視 _ 〇 【主要元件符號說明】 U :支撐結構(支撐架) 1 4 :行進托架 16 、 17 、 18 :向量 112 :玻璃 114 :表面 119 :冷卻喷嘴 141 :雷射 22 :雷射光束的足跡 13 :玻璃片 1 5 :線性軌道 111 :初始裂紋 113 :足跡 115 :刻線 121 :雷射光束 21 :冷卻流體的足跡 23 :初始裂紋 23 201125671 31 : 冷卻流體的足跡 32 : 雷射光束的足跡 33 : 玻璃帶 501 :第一 側 502 :第二側 510 :吸盤 520 :框架 530 片-銜接組件 540 :凸部 560 :間隙 570 :轉動方向 630 :真空 風管 640 :空氣汽缸 650 :連接 器組件 660 .玻璃片爽持早元 670 :標稱 中心 680 :氣壓缸 690 •頂部 邊緣 7 : 刻線 700 =自動 機 800 、801 、 802 :曲線 810 :内側 邊緣 820 :外側邊緣 9 : 設備 24201125671 VI. INSTRUCTIONS: This application claims the priority of US Provisional Application No. 61/286,961, filed on Dec. 16, 2009. TECHNICAL FIELD OF THE INVENTION The present disclosure relates to a method and apparatus for separating a glass sheet from a curved glass ribbon that has been scored by laser. The following discussion relates to a glass ribbon that moves in a vertical direction, which is a typical application of the methods and apparatus disclosed herein. However, this direction is only intended to assist in the description and should not be construed as limiting the disclosure in any way. [Prior Art] It is customary to use mechanical tools to complete the marking of the glass. However, there are alternatives that use laser light strikes, for example, C 〇 2 laser radiation at a wavelength of 1 〇 6 to heat the glass and create a tensile stress via a temperature gradient. The use of lasers for the characterization of glass is described in US Patent No. 5,776,220, entitled "Method and apparatus for breaking brittle materials," and "rc〇ntr〇i of median crack depth in laser scoring". Discussed in U.S. Patent No. 6,327,875. As shown in Fig. 1, a vent is created in the major surface 114 of the glass 112 along the reticle 115 during laser scribing. In order to create the through hole, a small initial crack m is formed on the surface of the glass near one edge of the glass surface 201125671, and then a small initial is formed by diffusing the laser beam 121 generated by the laser 141 and having the footprint 113 across the glass surface. The crack 111 is converted into a through hole, and then a cooling zone is generated by cooling the nozzle 丨丨9. Heating the glass with a laser beam and then immediately quenching it with a coolant creates a thermal gradient and a corresponding stress field that is responsible for the formation of vias that cause the initial crack to grow. A system for laser scribing of a moving glass ribbon is described in US Patent Publication No. 2/8,994,994 (the '994 publication), in which a carriage is moved along a linear track, relative to The line that crosses the direction of motion of the glass ribbon is linearly oriented at an angle. tilt. Figures 2 and 3 of this application outline the solution and the system of the 994 publication. In these figures, the symbol 13 indicates a glass ribbon, the symbol 14 indicates that the bracket 'symbol 丨 5 indicates a linear track 'symbol 丨丨 indicates a support structure (support frame) for the track' and the symbol 9 indicates production glass. For example, a fusion draw machine. As discussed in the '994 petition, viewed from a fixed reference coordinate (for example, the xyz reference coordinate in Figure 2), the glass ribbon moves in the direction of the vector Μ in speed s glass, and the carriage is fast 纟The bracket moves in the direction of the vector ,, the middle „, 丫b breaking, the S bracket and the angle α satisfy the following relationship: S bracket = S "Wsina. Equation (1): In this mode, the bracket is kept in synchronization with the glass ribbon, or more precisely, the magnitude of the velocity component of the bracket parallel to the direction of movement of the ribbon is 201125671 (magnitude) is equal to ς ... ". So, from the glass belt, the bracket is simply given the following formula and S * '丨" moves in the direction of vector 18, that is, along the _ + + mouth perpendicular to the glass ribbon Ribbon: ▼ 妁 妁 方向 方向 7 7 7 7 7 7 7 7 7 7 7 7 7 S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S And the nozzles providing the cooling fluid (for example, water, &) are coupled to the bracket, and the carrier is moved along the linear track, and the __ temple forms a through hole spanning the width of the glass ribbon. In some embodiments, a 'm-ng head' (eg, a 'scratch wheel) also engages the bracket to form an initial crack in the glass ribbon. The 戎, 丄 丄 & The initial crack is formed by the equipment separated from the bracket. Figure 4 is a summary of the map, the 994 disclosure of these aspects, The component symbols 2b 22 and 23 represent (1) the footprint of the cooling fluid, (7) the footprint of the laser beam, and (7) the initial crack at the beginning of the scribing process, and the component symbols 31 and 32 represent the later after the initialization has been completed. The point in time, the footprint of the cooling fluid and the position of the footprint of the laser beam. In terms of cutting a separate piece of glass 13 from the glass ribbon 33, the 994 publication relates to the use of conventional bending techniques, and the automatic suction of the suction cup The machine grasps the glass ribbon under the engraved line and bends the glass ribbon, causing it to separate at the score line. According to the disclosure (see below), it has been found that the engraved line produced by the laser is separated from the mechanical scoring device. The resulting engraved lines have different characteristics of 201125671. Therefore, the bending technique of glass ribbons successfully used for mechanical scribing since the county's 々 入 has been found to cause poor edge quality for laser-scribed glass ribbons. For example, 尧 差 差 、 、 、 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 A higher degree of defect is created. The present disclosure addresses this problem and provides a method and apparatus for the use of a bending technique for separating a glass sheet from a laser-marked glass strip, wherein the quality of the edge is at least substantially mechanically scored According to the first aspect, a method of making a glass sheet (13) is disclosed, and the method comprises the following steps: (I) forming a glass ribbon (33) having a first a side (5〇1) and a second side (502); and (Π) a plurality of glass sheets (13) formed from the glass ribbon (33), each glass sheet (13) being produced by a process comprising the following steps: (A Using a laser (141) to form a score line (7) in the first side (5〇1) of the glass ribbon (33); and (B) separating the glass sheet from the glass ribbon (33) at the score line (7) 〇 3), the separation system includes rotating the sheet _ joint 纟 and the member (530) around the axis of the scribe line (7) to apply a bending moment to the laser-engraved glass line (7), the sheet 201125671 - The engagement assembly (530) includes a frame (52A) and a plurality of tape/sheet holders carried by the frame (52A) (eg, a suction cup (5 10)), the belt/sheet holding device engaging at least the second side (502) of the glass ribbon (33), between the score line (7) and the belt/sheet holding device closest to the score line (7) The distance is [; where: (1) during the step (Π) (Β), the convex portion (54〇) contacts the scribe line (7) of the second side (502) of the glass ribbon (33), and the convex portion (540) is Flat across the direction of the glass ribbon; and (1)) select a length L that is sufficiently long to cause the glass ribbon (33) before any glass sheets (13) are separated from the glass ribbon (33) by the rotation of the step (Π) (Β). The second side (502) contacts the convex portion (540) substantially spanning the overall width of the glass ribbon (33). According to the second aspect, a method for enhancing the edge quality of the glass sheet (13) produced by a process is disclosed. The method comprises the following steps: (1) forming a glass ribbon (33) having a first side (501) and a second side (5〇2); and (Π) forming a plurality of glasses from the glass ribbon (33) The sheet (13), each glass sheet U3) is produced by a process comprising the following steps: (A) forming a score line (7) in the first side (5〇1) of the glass ribbon (33) using a laser (141) ; (B) Separating the glass piece (13) from the glass ribbon (33) at the score line (7). The separation process includes: 201125671 Rotating the sheet-engagement assembly (530) around the axis passing through the score line (7) while making the glass The second side (5〇2) of the belt (33) contacts the convex portion (54〇), the convex portion (54〇) is flat in the direction across the glass ribbon, and the sheet-engaging assembly (54〇) includes (4) (WO) And a plurality of w-plate retaining means carried by the frame (MO) (eg, the suction cup (5 i 〇" during rotation, the strap/sheet retaining device engages at least the second side (502) of the glass ribbon (33), engraved (7) The distance between the tape/sheet holding device closest to the scribe line (7) is L; the method comprises the steps of: increasing the L from the baseline value suitable for mechanical scoring to enhance the separation of the glass piece from the glass ribbon (33) The quality of the edges. According to a third aspect, a method of making a glass sheet (13) is disclosed, the method comprising the steps of: (I) forming a glass ribbon (33) having a first side (5〇1) and a second side (502) And (II) forming a plurality of glass sheets (13) from the glass ribbon (33), each glass sheet (13) being produced by a process comprising the following steps: (A) using a laser (141) on the glass ribbon (33) a scribe line (7) is formed in the first side (5 〇ι); and (B) a glass sheet 〇 is separated from the glass ribbon (33) at the scribe line (7), and the separation process includes winding through the scribe line ( 7) The shaft rotates the sheet-engagement assembly (53〇) to apply a bending moment to the laser-engraved glass line (7), the sheet joint group 201125671 (530) includes the frame (520) and by the frame ( 520) carrying a plurality of tape/sheet holding devices (eg, 'sucker (5 1 〇))' tape/sheet holding device engaging at least the second side (5〇2) of the glass ribbon (33); wherein: (i) During the step (II), the convex portion (54〇) carried by the frame (520) engages the second side (5〇2) of the glass ribbon (33) at the score line (7), (H) in the step ( II) After the method package The steps of: moving the convex portion (54〇) away from the glass sheet (13) separated to expose the glass sheet (13) of the upper edge (690) square apparatus for implementing the method described above is also disclosed. The various elements used in the U are used for the convenience of the reader and are therefore not considered to be construed as limiting the invention. Rather, the foregoing description, as well as the following detailed description, are merely illustrative of the embodiments of the invention The additional features and advantages of the present invention are set forth in the Detailed Description of the Invention, which is apparent to those skilled in the art. The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification. It will be appreciated that various features of the invention, which are disclosed in the specification and drawings, are used in any or all combinations as an additional aspect of the invention. The bamboo scorpion characteristic non-combination statement 10 201125671 is as follows. According to the fourth aspect, in any of the first to third aspects, the convex portion is carried by the frame. According to a fifth aspect provided by any one of the provided by the person provided, in the method of the first to fourth aspects, the convex portion has a curved transverse cross section. According to the sixth aspect, in the method of the first to fifth aspects, the convex portion has a circular transverse cross section. According to the seventh aspect, in the first to sixth aspects, the convex portion is rotatable about an axis parallel to the scribe line. According to the eighth aspect, in the first method, the glass provided by the glass is formed by a pull-down process. According to the ninth aspect, in the first to the method, the glass piece is provided as a substrate of the display device. According to the tenth aspect, in any of the methods of the __ 仲 or the fourth to ninth aspects, the framework is guaranteed by the automaker and is modified by changing 6h - or a plurality of operational parameters to increase L . According to the eleventh aspect of the automaton, in the method of any of the first to tenth aspects, the following step is performed by the person τ. The following steps are performed: The sigmoid mouth is connected to the separated glass only At the top of the exposure, the glass sheet is transferred to the subsequent processing station in the first to the first... according to the twelfth aspect. # H Φ «t . — n Any one of the aspects of the method | In the case of the method, the strip/piece is kept to be thin and fine, and 3 is used to connect the plurality of gauge pads on the first side of the glass ribbon, and The first is connected to the plurality of suction cups on the second side, and the 201125671 method comprises the steps of using a gasket to move the glass ribbon to engage the suction cup. According to the thirteenth aspect, in the first to tenth methods, the convex portion is flat upward in either of the two sides of the glass ribbon. [Embodiment] As described above, the present disclosure relates to the discovery that the score line generated by the laser has a different characteristic from the score line produced by the mechanical scoring apparatus. Therefore, when the mechanical scoring device produces a score line, it physically moves the glass bowl on the surface of the glass surface, at the line and below. "There are many particles that can be found buried in the glass at the scribe line and near the scribe line. As a result, if the mechanically scribed glass is simply allowed to remain as it is, even if no bending force is applied. , which usually also spontaneously separates at the mechanical score line, that is, the physical damage suffered by the glass and the stress caused by the particles pressed into the glass at the score line by the mechanical scoring device will cause The result of spontaneous separation of the glass. The reticle formed by the laser is very different. First, the laser usually does not remove the glass material from the reticle 'it does not occur in the granules buried in the glass near the reticle Conversely, the laser operates by attenuating the chemical bonding at the point where the laser and cooling fluid act. If it is allowed to maintain the status quo, rather than spontaneously separating, the laser-engraved line actually heals, especially in wet conditions. In the atmosphere, the water in it can participate in the re-formation of chemical bonds. Therefore, it has been found to separate from the glass ribbon at the line marked by the laser. 201125671=The slab is substantially different from the Separating the glass at the line of mechanical scoring In particular, for glass ribbons with curvature, glass bending procedures that have long been successfully used for mechanical scribing lines have been found during the glass sheet separation process. When applied to a laser-engraved line, it produces poor edge quality, and all other cases are equal. In fact, it has been found that the edge product f becomes very poor and a large percentage of the product glass cannot be used in anticipation. Use, for example, as a substrate for a liquid crystal display. According to the disclosure of the present invention, by modifying the bending process, the portion of the glass ribbon containing the reticle is not substantially flattened before being laser-marked. The beginning of the separation at the line can overcome the situation where the traditional bending technique cannot be used for the laser-engraved line. In practice, where the glass is scratched and the separation occurs (usually referred to as "stretching the bottom" Bcm〇m 〇f ^心(四)" or B〇D), the glass ribbon has a non-flat across shape (across_the_draw shape), especially for thin glass (for example, having a thickness of 0.7 mm or less) This is especially true for glass ribbons that are composed of glass and have a large width (10), such as 0.5 meters or more. For example, the glass ribbon can be arcuate' its concave surface can be on either side of the glass ribbon. It is also possible for the glass ribbon to assume a more complex shape, such as a dome or a W shape. Figures 6 and 6 illustrate an example of an arcuate glass ribbon 33 in which the concave surface of the glass ribbon faces the suction cup 51 of the sheet engaging assembly 530 and the frame 52A. As shown in these figures, the suction cup 510 and the projection 540 engage the 13 201125671 first side 502 of the glass ribbon 33. Although the suction cup is used as the tape/sheet holding device in Figures 5 and 6, it should be understood that the 'holding device may have a variety of other configurations known or to be developed in the art to which the present invention pertains. For example, as shown in Figure 11 i 15 , the retaining device may comprise a pad of ###, and a pad of the second side of the glass ribbon, and a glass ribbon of the eleventh of the first side of the glass ribbon. The suction cup on the second side can be replaced by a blanket so that the glass ribbon is clamped between sets of profiles that are joined to opposite sides thereof as another variation. As shown in Fig. 7, during the separation process, the sheet-engaging assembly 530 can be used as a rotating terminator or fulcrum by, for example, the industrial robot 1700, rotating around the axis of the score line. In the figure, the "5th and 6th patterns" are laser-engraved at the first side 501' of the glass ribbon, that is, the side opposite the convex portion 54〇, and the frame and the tape/sheet holding device ( The suction cup in this particular embodiment rotates clockwise n as seen in the sixth® 'because the glass ribbon is not flat, there is a gap 56〇 between the convex portion 54〇 and the second side 502 of the glass ribbon. The sheet-engagement assembly 530 Rotate the bending moment to the score line of the glass ribbon. When the bending moment becomes large enough, that is, when the stress caused by the bending in the glass exceeds the breaking S stress of the glass, the glass ribbon breaks at the score line. The glass sheet is thus released from the glass ribbon. A further description of the bending process can be found in the 'U.S. Patent No. M16'025, the entire disclosure of which is incorporated herein by reference. 14 201125671 Initially, the unevenness of the glass ribbon at the convex portion, for example, the presence of the gap 560 in Fig. 6, is not considered to be related to the poor edge quality that can be seen by the laser scribing. However, through experimentation and computer analysis, it can be judged that flatness actually causes poor edge quality. In particular, it has been found that if the glass ribbon is in an uneven state at the beginning of the glass sheet separation process, a large amount of shear stress develops along the line of the laser-engraved line. When the separation of the glass sheets releases the shear stress, jagged edges are created. In the case of mechanical scoring, the relatively simple separation of the reticle limits the amount of stress including the amount of shear stress that can be generated after the knife is removed, so that even for non-flat glass ribbons, the resulting edge quality can be accept. On the other hand, in the case of laser scoring, the amount of stress allowed for a relatively difficult-to-separate reticle, including the amount of shear stress, grows to a degree sufficient to produce jagged edges. Experiments and computer analysis further show the stress at the reticle, which is related to the distance L between the scribe line and the closest strip/piece holder of the sheet-engagement assembly (in this particular embodiment, the suction cup) (see item 1) 〇图). In particular, it has been experimentally observed that the separation must always begin in the region of the score line, with the score being above or adjacent to the position of the holding device (e.g., the suction cup). Computer analysis shows that the principal stress intensity at the reticle at this location depends on the distance L. This effect is illustrated in Figure 8, where the vertical axis shows the first principal stress (arbitrary unit) at the calculated score line and the horizontal axis shows the distance (also in arbitrary units) calculated from the center of the glass ribbon. The inner and outer edges of the holding device 201125671 (suction cup) are indicated by vertical lines 810 and 82. Curve 800 shows the calculated stress distribution baseline for the L value suitable for mechanical scoring, while curves 801 & 802 show the effects of the decrease and the near (10), respectively. As shown, the increase in enthalpy reduces the stress at the reticle (curve 8G2)' while decreasing L increases the stress at the reticle (plot 801). From this analysis, it can be seen that by moving the closest tape/sheet holding device further away from the score line, the strength of the stress generated by the place can be reduced. This means that the sheet-engagement assembly can begin to advance along the separation of the glass sheets - steps around the score line. Because such rotation causes the glass ribbon to lie flat against the convex portion, and in particular, since the greater degree of rotation is equivalent to flattening, the stress generated by increasing the L reduction allows the rotation of the engaging member to be large enough. The top is completely flat against the tenon before the separation begins. The flattening effect associated with the rotation of the sheet-engagement assembly is illustrated in Fig. 9, wherein the gap 560 is substantially reduced as a result of the rotation as compared to Fig. 6. The stepwise rotation will bring the glass into contact with the six parts, thus providing the desired substantially complete flat configuration. In this way, that is, by the force increasing port L, when the stress caused by the rotation eventually exceeds the glass When the stress is broken, the glass ribbon will flatten against the projections and will therefore not be subjected to a large amount of shear stress. Without a large amount of shear stress, the edge of the glass piece will not be jagged, which is ... from the laser-engraved glass ribbon to produce two-edge quality 201125671 This method relies on the convex portion to remain flat across the glass ribbon. However, it has been found that the edge quality can be further improved if the convex portion has a cross-section and a secret cross-section such that the second side of the glass ribbon is in contact with the convex portion substantially along a single line. The convex portion thus curved is shown in the first figure. In the figure, the symbol 570 shows the direction of rotation of the sheet-engaging member 53A. The curved projections can be fixed or can be rotated about an axis parallel to the score line. A variety of materials are available for the projections. Among them, a suitable material is a broken rubber. Similarly, the convex portion of the f curvature can have a variety of curvatures. For example, it has been found that a diameter of 50 mm is suitable for a projection having a circular transverse section. Although it has a curved material to increase the edge, it can be used with other cross-sectional shapes (for example, square): = flattened aspect of the disclosure. In practice, 'the gap can be determined by observing the gap 560 and increasing L until the separation is blocked by a sufficient amount' causing the gap to close and the second side 502 of the glass ribbon to contact the protrusion before the separation begins. The strip/sheet maintains a distance W between the jaws which produces an acceptable edge quality. Alternatively, the edge quality itself can be determined as to whether L is large enough to increase the incidence of the jagged edges to a desired degree, for example, until there are substantially no dentate edges. In either case, the adjustment of 'L is simple and easy to understand, especially when the film-joining assembly is operated by the Weifang automaton, in which the change of L can be done by changing one or more operating parameters of the automaton. . 17 201125671 It should be noted that 'because the longer L means that the sheet joint assembly 530 needs to rotate further around the score line before the split occurs, the action rate of the glass ribbon 33 sets an upper limit on the increase in L. With respect to a given rate of rotation (e.g., a rate of rotation that can match the elastic properties of the glass), the rotating sheet assembly 530 takes longer and, therefore, at some point in time, the speed of the separation process Will be behind the speed of glass ribbon production. However, in practice, it has been found that L can be increased to the extent that substantially eliminates the problem of jagged edges while still maintaining the rate at which the ribbon operates. 11 through 16 illustrate a specific embodiment of an apparatus for carrying out the above method for enhancing the edge quality of a glass sheet separated from the glass ribbon at the line of the laser scribing. This apparatus also illustrates a further aspect of the present disclosure in which the projections are integrated with the glass sheet handling equipment, the glass sheet handling equipment: (1) applying a bending moment to separate the glass sheets from the glass ribbon, and (2) moving the separated glass sheets Leave the glass ribbon and (3) transfer the separated glass sheets to the conveyor equipment that engages the top of the glass sheets. Such integrated projection/glass sheet handling components reduce cost and simplify the equipment components at the bottom of the stretch. In addition to the use as a pivot (fulcrum) for the glass ribbon bending process, it is also possible to use the projection of the integrated component as a support (baeking) for forming an initial crack (see symbol 4 in Figure 4), or as A support for the entire scoring process that performs mechanical scoring rather than laser scribing. When used only for the formation of initial cracks in the first 18 201125671 and not as a mechanically scored slab of the full width of the glass ribbon, it is not necessary to extend across the full width of the glass ribbon, but only the initial crack. The fulcrum of the separation or as a span, the projections of the assembly need to be long enough to make the integration of the figures 11 to 16 and the parts can be operated by an industrial robot, where the components are, for example, the nominal center of the equipment (n〇minaUente〇67) The raft is attached to the automaton. As shown in Figure 15, the assembly may include a vacuum 帛 62〇' positioned above and below the projection to collect the shards of glass produced when the glazing is separated from the glass ribbon. A vacuum system (not shown) is connected through a vacuum duct (Chuan plenum) 630. The integrated assembly may also include a connector assembly 650 of the type described in U.S. Patent No. MA025, which relates to the above When it occurs, it can allow the separated glass sheets to automatically descend away from the traveling glass ribbon. As described above, in one embodiment, the assembly can use a glass wafer drop unit 660 that utilizes the second side of the glass ribbon 5 The suction cup of 〇2, and the clamping pad of the first side 5〇1 of the glass ribbon. The pneumatic cylinder 680 is used to move the clamping pad against the glass ribbon. In practice, the suction cup can be brought to the second of the glass ribbon. side And then let Xiao Yan hold the pressure to press the glass against the suction cup. The combination of the suction cup and the clamping pad can increase the support capacity and widen the process window. For example, the equipment can be used for stretching. The bottom shows a large and skewed ribbon of the bow and reduces the suction of the suction cup. When there are projections, the pad and the suction cup can be made of various material groups 201125671, including, for example, silicone rubber. Integrated convex/glass sheet operating components Also included is an air cylinder 64〇 that moves the tenon into and out of the plane defined by the glass gripping unit, that is, the nominal plane of the second side of the glass ribbon when the glass ribbon has been engaged with the glass gripping unit (n) 〇minal plane). In particular, when the glass ribbon is erected during mechanical scribing and separation of the glass sheets, the convex portion needs to be positioned in this plane, but during the transfer of the glass sheet to the subsequent operation, the convex portion needs to be located Outside this plane, to expose the top edge of the glass sheet. In an extended configuration (see Figures 11 through 14), the air vapor moves the convex part into the plane, in the retracted configuration (see Figure 15) ,allow #去软知m } The toilet cylinder moves the convex part away from the plane to expose the top edge 690. When the bran, 昤 筮,, Tian Ran, other linkages other than those shown in Figures 11 to 5 are also used Moving the convex portion between the two positions of the convex portion, for example, can be achieved by a servo motor. The representative action of the self-moving glass ribbon separating the glass sheet A and the integrated convex/glass sheet operating assembly 1% of the brothers 11 to 丨 5 in the figure. The nth picture shows the components before the glass material is joined, and the 12th riding shows the components after the connection with the glass ribbon. Once connected with the broken glass ribbon, along with the initial crack Formation and laser scoring, the motive moves down the component against the glass ribbon. Thereafter, the automaton rotates the assembly around the factory silver (or specifically around the leading edge of the projection) to first bring the ribbon卞—The sinner's convex part, and then separate the glass piece from the glass ribbon. Figure 13 is not the result of the system after the broken glass is separated from the glass ribbon. Thereafter, the automatic 20 201125671 machine moving assembly and the separated glass piece shown in Fig. 14 are separated from the glass ribbon. Finally, in Fig. 15, the gas 640 moves the convex portion away from the glass sheet/the side/the next operational device can engage the glass sheet from above. The automaton then returns to the position as shown in Fig. U, and repeats the above process for the τ_ patch. It will be apparent to those skilled in the art to which the present invention pertains that various modifications of the invention are possible without departing from the scope of the invention. The scope of the following patent application is intended to cover the specific embodiments of the invention, as well as the modifications, variations, and equivalents thereof. 21 201125671 [Simple description of the diagram] Figure 1 is a schematic diagram depicting the laser scribing process. Figure 2 is a schematic diagram depicting a laser scoring system according to the '994 publication. Fig. 3 is a schematic view showing the operation of the bracket of Fig. 2 in more detail. Figure 4 is a graphical representation depicting the location of the fluid, laser beam, and initial crack at the beginning of the scribing process and at a later point in time. Figure 5 depicts a schematic view of the tab-engagement assembly and the projections that engage the curved glass ribbon. Fig. 6 is a view showing the sheet, the engaging member, the convex portion, and the curved glass ribbon of Fig. 5 as viewed from above. Figure 7 depicts a schematic representation of the rotation of the ribbon to create a bending moment at the score line. Figure 8 is a plot of data showing the effect of the change in distance between the score line and the closest strip-to-plate assembly (especially, the closest sucker in this example). Fig. 9 is a schematic view showing the connection of the sheet of Fig., and the member, the convex portion, and the curved glass ribbon as viewed from above, after the ribbon has been rotated as shown in Fig. 7. Fig. 10 is a schematic view showing a convex portion having a curved section in the field. Figure 1 is a perspective view of the integrated projection/glass sheet operating assembly in front of the glass ribbon. 22 201125671 Figure u is a perspective view of the integrated projection/glass sheet operating assembly after the glass ribbon is attached. Figure 13 is a perspective view of the integrated projection/glass sheet operating assembly just after separating the glass sheets from the glass ribbon. Figure W is a perspective view of the integrated projection/glass sheet operating assembly after the automaton has removed the component and its attached separate glass sheets from the glass ribbon. Figure 15 shows that the automaton has removed the assembly and its attached separate glass sheets from the glass ribbon and has removed the projections of the assembly from the top edge of the glass sheet to allow the operating equipment to engage the glass from the top. After the piece, the integrated convex/slope operation component is a perspective view. Fig. 16 is a side view showing the convex portion in the figures u to 更5 in more detail _ 〇 [Description of main components] U: support structure (support frame) 1 4 : travel carriages 16, 17, 18: vector 112 : glass 114 : surface 119 : cooling nozzle 141 : laser 22 : footprint of laser beam 13 : glass sheet 1 5 : linear track 111 : initial crack 113 : footprint 115 : reticle 121 : laser beam 21 : cooling fluid Footprint 23: Initial crack 23 201125671 31 : Footprint of cooling fluid 32: Footprint of laser beam 33: Glass ribbon 501: First side 502: Second side 510: Suction cup 520: Frame 530 Sheet-engagement assembly 540: Projection 560 : Clearance 570: Direction of rotation 630: Vacuum duct 640: Air cylinder 650: Connector assembly 660. Glass slide vest 670: Nominal center 680: Pneumatic cylinder 690 • Top edge 7: Engraving line 700 = Automaton 800 , 801 , 802 : Curve 810 : Inner edge 820 : Outer edge 9 : Device 24

Claims (1)

201125671 七、申請專利範圍: 1. 種製作玻璃片的方法,包含下列步驟: (1)形成一玻璃帶,其具有一第一側以及一第二側; 以及 (η)自該玻璃帶形成複數個玻璃片,各玻璃片藉由一 製程生產,該製程包含下列步驟: (A) 使用一雷射於該玻璃帶之該第一側中形成 一刻線;以及 (B) 於該刻線處自該玻璃帶分離該玻璃片,該分 離製程包含繞著通過該刻線之一軸轉動一片-銜接組 件,以便施加一彎矩至該經雷射刻劃玻璃之該刻線處, 該片-銜接組件包含一框架以及由該框架所承載的複數 個帶/片保持裝置,該帶/片保持裝置銜接該玻璃帶之至少 該第二側,該刻線與最接近該刻線之該帶/片保 間的距離為L; 其中: (I) 於步驟(II)(B)期間,一凸部接觸該玻璃帶之該第二側 的該刻線處,該凸部於跨越玻璃帶方向上為 ' —的,以 及 (II) 選擇足夠長的L,使得在步驟的轉動造成住。 該玻璃片自該玻璃帶分離之前,該玻璃帶之該第二侧π 觸貫質上跨越該玻璃帶的整體寬度之該凸部。 接 25 201125671 2·如申請專利範圍第1項所述之方法, 框架承栽。 3.如申請專利範圍第1項所述之方法, 一彎曲橫向戴面。 4 ·如申5青專利範圍第1項所述之方法, 一圓形橫向截面。 5. 如申請專利範圍第1項所述之方法 一軸轉動’該軸平形於該刻線。 6. 如申請專利範圍第丨項所述之方法 藉由一下拉製程形成。 7 ·如申請專利範圍第1項所述之方法 係供顯示裝置所用之基板。 8. —種增進由一製程所製作之玻璃片 法,包含下列步驟: (I) 形成一玻璃帶,其具有一第一俏 以及 (II) 自該玻璃帶形成複數個玻璃片, 製程生產’該製程包含下列步驟: 其中該凸部由該 其中該凸部具有 其中該凸部具有 其中該凸部可繞 ,其中該玻璃帶係 ’其中該等玻璃片 之邊緣品質的方 丨以及—第二側; 各破螭片藉由一 26 201125671 (A)使用一雷射於該玻璃帶之該第一側中形成 一刻線;以及 (B)於該刻線處自該玻璃帶分離該玻螭片,該分 離製程包含下列步驟: 繞著通過該刻線之一軸轉動一片-銜接組 件,同時使該玻璃帶之該第二側接觸一凸部’該凸部於 跨越玻璃帶方向上為平坦的, 該片-銜接组件包含一框架以及由該框架所 承載的複數個帶/片保持裝置,於該轉動期間,該玻璃帶 /片保持裝置銜接該玻璃帶之至少該第二側,該刻線與最 接近該刻線之該玻璃帶/片保持裝置之間的距離為L、; 该方法包含下列步驟:自適用於機械刻劃之一基線值 =加L’以便增進自該玻璃帶分離之該等玻璃片㈣緣 :二1?利範圍第8項所述之方法,其中該框架由-自動機#作,且L係藉由改變 參數而增加。 機的-或多個運作 10·如申請專利範圍第 框架承載。 8項所述之方法, 其中該凸部由該 11 ’如申請專利範圍第 贊曲橫向戴面。 8項所述之方法, 其中該凸部具有 27 201125671 •如申請專利範圍第8項所述之方法,其中該凸部具有 一圓形橫向截面。 13. 如申請專利範圍第8項所述之方法,其中該凸部可繞 一轴轉動’該軸平形於該刻線。 14. 種製作玻璃片之方法,包含下列步驟: (I)形成一玻璃帶,其具有一第一側以及—第二 側;以及 (Π)自該玻璃帶形成複數個玻璃片,各玻璃片藉由 一製程生產’該製程包含下列步驟: (A) 使用一雷射於該玻璃帶之該第一側中形成 一刻線;以及 (B) 於該刻線處自該玻璃帶分離該玻璃片該分 離製程包含繞著通過該刻線之一軸轉動一片-銜接組 件,以便施加一彎矩至該經雷射刻劃玻璃之該刻線處, 該片-銜接組件包含一框架以及由該框架所承载的複數 個帶/片保持裝置,該玻璃帶/片保持裝置銜接該玻璃帶之 至少該第二側; 其中: ⑴於步驟(II)期間,由該框架所承載之—凸部於該刻線 處銜接該玻璃帶之該第二側, (Π)於步驟(II)之後,該方法包含下列步驟:移動該凸部 28 201125671 離開該分離的玻璃片 以暴露該玻璃片之上邊緣。 15.如中請專利範圍第14項所述之方法,更包含下列步 驟:銜接該分離的麵片之該暴露的頂部,並將該玻璃 片轉移至一後續處理站。 K如申請專利範圍帛14料述之方法,其令該帶/片保 持裝置包含用以銜接該玻璃帶的該第一側之多個襯墊, 以及用以銜接該第二側之多個吸盤,且該方法包含下列 步驟:使用該等襯墊以移動該玻璃帶銜接該等吸盤。 j7·如申請專利範圍第14項所述之方法,其中該凸部於 5亥跨越玻璃帶方向上為平坦的。 18. 如申請專利範圍第14項所述之方法,其中該凸部具 有一彎曲橫向截面。 19, 如申請專利範圍第14項所述之方法,其中該凸部具 有—圓形橫向截面。 2〇.如申請專利範圍第14項所述之方法,其中該凸部可 為一軸轉動,該軸平形於該刻線。 29201125671 VII. Patent application scope: 1. A method for producing a glass piece, comprising the following steps: (1) forming a glass ribbon having a first side and a second side; and (n) forming a plurality of the glass ribbon a glass sheet, each glass sheet being produced by a process comprising the steps of: (A) forming a score line in the first side of the glass ribbon using a laser; and (B) forming a score line at the line The glass ribbon separates the glass sheet, the separation process comprising rotating a sheet-engaging assembly about an axis through the score line to apply a bending moment to the line of the laser-engraved glass, the sheet-engagement assembly A frame and a plurality of tape/sheet holding devices carried by the frame, the tape/sheet holding device engaging at least the second side of the glass ribbon, the score line and the tape/sheet protection closest to the score line The distance between the two is L; wherein: (I) during the step (II) (B), a convex portion contacts the reticle of the second side of the glass ribbon, and the convex portion is in the direction across the glass ribbon - and (II) choose a L that is long enough to make The sudden rotation caused it to live. Before the glass sheet is separated from the glass ribbon, the second side of the glass ribbon π is qualitatively across the convex portion of the overall width of the glass ribbon. 25 201125671 2 · The method described in the first paragraph of the patent application, the framework is supported. 3. The method of claim 1, wherein the curved transverse wear surface. 4 · The method described in claim 1 of claim 5, a circular transverse section. 5. The method of claim 1, wherein the shaft is rotated by the axis. 6. The method described in the scope of the patent application is formed by a one-shot process. 7. The method described in claim 1 is a substrate for use in a display device. 8. A method for enhancing the glass sheet produced by a process comprising the steps of: (I) forming a glass ribbon having a first appearance and (II) forming a plurality of glass sheets from the glass ribbon, the process of producing The process includes the following steps: wherein the convex portion has the convex portion having wherein the convex portion has a convex portion, wherein the glass ribbon is a square of a quality of the edge of the glass sheet and - a second Each of the rupture discs forms a reticle in the first side of the glass ribbon by a 26 201125671 (A); and (B) separates the glass raft from the glass ribbon at the reticle The separation process includes the steps of: rotating a piece-engaging assembly about a shaft passing through one of the score lines while contacting the second side of the glass ribbon with a protrusion that is flat across the glass ribbon, The sheet-engagement assembly includes a frame and a plurality of tape/sheet retaining devices carried by the frame, the glass ribbon/sheet retaining device engaging at least the second side of the glass ribbon during the rotation, the score line and Closest The distance between the glass ribbon/sheet holding device of the score line is L,; the method comprises the steps of: self-applying one of the mechanical scribes baseline value = plus L' to enhance the separation of the glass from the glass ribbon The method of item 4, wherein the frame is made by -automaton #, and L is increased by changing parameters. Machine- or multiple operations 10· As claimed in the scope of the patent framework. The method of claim 8, wherein the convex portion is laterally worn by the 11' as claimed in the patent application. The method of claim 8, wherein the convex portion has a method of claim 8, wherein the convex portion has a circular transverse cross section. 13. The method of claim 8 wherein the projection is rotatable about an axis & the axis is flat on the score line. 14. A method of making a glass sheet comprising the steps of: (I) forming a glass ribbon having a first side and a second side; and (Π) forming a plurality of glass sheets from the glass ribbon, each glass sheet Producing by a process comprising the steps of: (A) forming a score line in the first side of the glass ribbon using a laser; and (B) separating the glass sheet from the glass ribbon at the score line The separation process includes rotating a piece-engaging assembly about an axis passing through the reticle to apply a bending moment to the reticle of the laser scribed glass, the sheet-engaging assembly including a frame and by the frame Carrying a plurality of tape/sheet holding devices, the glass ribbon/sheet holding device engaging at least the second side of the glass ribbon; wherein: (1) during the step (II), the convex portion carried by the frame is at the moment The wire engages the second side of the glass ribbon, and after the step (II), the method includes the steps of: moving the projection 28 201125671 away from the separated glass sheet to expose the upper edge of the glass sheet. 15. The method of claim 14, further comprising the step of engaging the exposed top of the separated patch and transferring the sheet to a subsequent processing station. K. The method of claim 14, wherein the tape/sheet holding device comprises a plurality of pads for engaging the first side of the glass ribbon, and a plurality of suction cups for engaging the second side And the method comprises the steps of: using the pads to move the glass ribbon to engage the suction cups. The method of claim 14, wherein the convex portion is flat in the direction of the glass ribbon at 5 Hz. 18. The method of claim 14, wherein the projection has a curved transverse section. 19. The method of claim 14, wherein the protrusion has a circular cross section. The method of claim 14, wherein the convex portion is rotatable about a shaft, the shaft being flat on the score line. 29
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