TW201124392A - Diepoxy compound, method for producing same, and composition containing said diepoxy compound - Google Patents

Diepoxy compound, method for producing same, and composition containing said diepoxy compound Download PDF

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TW201124392A
TW201124392A TW99131040A TW99131040A TW201124392A TW 201124392 A TW201124392 A TW 201124392A TW 99131040 A TW99131040 A TW 99131040A TW 99131040 A TW99131040 A TW 99131040A TW 201124392 A TW201124392 A TW 201124392A
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formula
alumina
compound
composition
alkyl group
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TW99131040A
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Taku Asaumi
Makoto Itagaki
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Sumitomo Chemical Co
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D303/00Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
    • C07D303/02Compounds containing oxirane rings
    • C07D303/12Compounds containing oxirane rings with hydrocarbon radicals, substituted by singly or doubly bound oxygen atoms
    • C07D303/18Compounds containing oxirane rings with hydrocarbon radicals, substituted by singly or doubly bound oxygen atoms by etherified hydroxyl radicals
    • C07D303/20Ethers with hydroxy compounds containing no oxirane rings
    • C07D303/24Ethers with hydroxy compounds containing no oxirane rings with polyhydroxy compounds
    • C07D303/27Ethers with hydroxy compounds containing no oxirane rings with polyhydroxy compounds having all hydroxyl radicals etherified with oxirane containing compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/08Preparation of carboxylic acid esters by reacting carboxylic acids or symmetrical anhydrides with the hydroxy or O-metal group of organic compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/30Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group
    • C07C67/31Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by introduction of functional groups containing oxygen only in singly bound form
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C69/00Esters of carboxylic acids; Esters of carbonic or haloformic acids
    • C07C69/76Esters of carboxylic acids having a carboxyl group bound to a carbon atom of a six-membered aromatic ring
    • C07C69/84Esters of carboxylic acids having a carboxyl group bound to a carbon atom of a six-membered aromatic ring of monocyclic hydroxy carboxylic acids, the hydroxy groups and the carboxyl groups of which are bound to carbon atoms of a six-membered aromatic ring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/22Di-epoxy compounds
    • C08G59/24Di-epoxy compounds carbocyclic
    • C08G59/245Di-epoxy compounds carbocyclic aromatic

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Epoxy Compounds (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Epoxy Resins (AREA)
  • Reinforced Plastic Materials (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

The disclosed diepoxy compound is indicated by the formula (1) (wherein R1, R2, R3, and R4 each independently represent a hydrogen atom or an alkyl group having 1-3 carbon atoms, and R5 represents an alkyl group having 2-10 carbon atoms).

Description

201124392 六、發明說明: 【發明所屬之技術領域】 本發明係有關二環氧化合物、其製造方法及含有該 環氧化合物之組成物。 【先前技術】 藉由使二環氧化合物硬化所得到之環氧硬化物係除了 良好的耐熱性及耐濕性,尙且顯示機械性及電性優異之特 性,工業上廣泛被利用。 於 Macromol. C h em . Phy s . 199,853〜859 ( 1 9 9 8 )中 係已記載以式(A )[Technical Field] The present invention relates to a diepoxy compound, a process for producing the same, and a composition containing the epoxy compound. [Prior Art] The epoxy cured product obtained by curing the diepoxy compound is industrially widely used in addition to excellent heat resistance and moisture resistance, and exhibits excellent mechanical and electrical properties. In Macromol. C h em . Phy s . 199, 853~859 (1 9 9 8 ), the system has been described by formula (A)

所示之二環氧化合物、及使該二環氧化合物與硬化劑硬化 所得到之硬化物。 【發明內容】 發明之揭示 本發明係提供: [1 ]—種二環氧化合物,其係以式(1 )The diepoxide compound shown and the cured product obtained by curing the diepoxide compound and the hardener. SUMMARY OF THE INVENTION The present invention provides: [1] a kind of diepoxide compound, which is represented by formula (1)

-5- 201124392 1~3之烷基,R5係表示碳數ay 〇之烷基)所示; [2]—種以下式(1)所示的二環氧化合物之製造方 法,-5- 201124392 alkyl group of 1 to 3, R5 represents an alkyl group having a carbon number of ay); [2] a method for producing a diepoxide compound represented by the following formula (1),

(式中,Rl 、 R2 、 R3 、 R4 及 R5係表示與前述相同之意義 )其特徵係以式(2 )(wherein Rl, R2, R3, R4 and R5 represent the same meaning as described above) and the characteristics are expressed by the formula (2)

(式中’ R1、R2、R3及係分別獨立表示氫原子或碳數 1~3之院基,R5係表不碳數2〜1〇之院基) 所示之二羥基化合物與以式(3 ) χ1^ΝΝς/° (3) (式中,X1表示鹵原子) 所示之表鹵醇在銨鹽及無機鹼的存在下反應者; [3]如[2]項之製造方法,其係於醇溶劑的共存下進 行反應; [4] 如[3]項之製造方法,其中醇溶劑由2級醇溶劑 及3級醇溶劑所構成之群中選出的至少—種; [5] 如[2]〜[4]項中任一項之製造方法,其係藉由混合 以式(2 )所示之二羥基化合物與以式(3 )所示之表鹵醇 -6- 201124392 與銨鹽以進行反應,藉由混合所得到之混合物 再進一步進行反應; [6]如[2]〜[5]項中任一項項之製造方法, 爲氫氧化鈉或氫氧化钾; [7]—種二羥基化合物,其係以式(2 )(In the formula, R1, R2, R3 and the system independently represent a hydrogen atom or a carbon number of 1 to 3, and R5 represents a non-carbon number of 2 to 1 院.) 3) χ1^ΝΝς/° (3) (wherein, X1 represents a halogen atom) The epihalohydrin shown is a reaction in the presence of an ammonium salt and an inorganic base; [3] The production method according to [2], The reaction is carried out in the presence of an alcohol solvent; [4] The method according to [3], wherein the alcohol solvent is at least one selected from the group consisting of a secondary alcohol solvent and a tertiary alcohol solvent; [5] [2] The production method according to any one of [2], wherein the dihydroxy compound represented by the formula (2) and the epihalohydrin-6-201124392 and the ammonium compound represented by the formula (3) are mixed. The salt is reacted, and the mixture is further reacted by mixing; [6] The method for producing any one of [2] to [5], which is sodium hydroxide or potassium hydroxide; [7] a dihydroxy compound which is represented by the formula (2)

1〜3之烷基’ R5係表示碳數2〜1〇之烷基)所示 [8 ] —種以下式(2 )所示的二羥基化合 法,The alkyl group of 1 to 3, R5, represents an alkyl group having 2 to 1 carbon atoms, and is represented by a dihydroxy compound represented by the following formula (2).

)其特徵係以式(4 )) its characteristics are based on equation (4)

1〜3之烷基) 所示之二羥基化合物與以式(5 ) 無機鹼, 中無機鹼 (2) 子或碳數 之製造方 (2) 同之意義 子或碳數 (5) (5)201124392a dihydroxy compound represented by an alkyl group of 1 to 3) and an inorganic base of the formula (5), an inorganic base (2) or a carbon number (2), a meaning or a carbon number (5) (5) )201124392

(式中,R5係表示碳數2〜10之烷基) 所示之化合物在酸的存在下反應者; [9] 一種組成物’其係含有以式(1 )(wherein, R5 represents an alkyl group having 2 to 10 carbon atoms) a compound represented by the reaction in the presence of an acid; [9] a composition which contains the formula (1)

(式中,R1、R2、R3及R4係分別獨立表示氫原子或碳數 1〜3之烷基,R5係表示碳數2~10之烷基)所示之二環氧 化合物及硬化劑; [10] 如[9]項之組成物,其中硬化劑爲由胺硬化劑、 酚硬化劑及酸酐硬化劑所構成之群選出的至少一種的硬化 劑; [11] 如[10]項之組成物,其中胺硬化劑爲由4,4,-二 胺基二苯基甲烷、4,4’-二胺基二苯基乙烷、1,5-二胺基萘 及對-苯二胺所構成之群中選出的至少一種; [1 2 ]如[9 ] ~ [ 1 1 ]項中任一項項之組成物,其中進一步 含有氧化鋁; [1 3 ]如[1 2 ]項之組成物,其中相對於以式(1 )所示 之二環氧化合物與硬化劑之合計1 00重量份,含有氧化鋁 75重量份〜95重量份; [I4]如[12]或[13]項之組成物,其中氧化鋁爲D50 ( 201124392 累積體積50%之粒徑)爲2"m以上l〇〇em以下之氧化 銘A、D50爲l"m以上10/im以下之氧化鋁B、與D50 爲0.0 1 /z m以上5 // m以下之氧化鋁C之混合物,氧化鋁 A與氧化鋁B與氧化鋁C之合計1 〇〇體積%中佔有的各 氧化鋁之比率係氧化鋁A爲5 0~9 0體積%、氧化鋁B爲 5〜4 0體積%、氧化鋁C爲1〜3 0體積% ; [1 5 ] —種硬化物,其係藉由使[9 ]〜[1 1 ]項中任一項的 組成物硬化所得到; Π6] —種預浸體,其係使[9]〜[1 1]項中任一項的組成 物塗佈含浸於基材之後,進行半硬化所得到; [1 7 ] —種硬化物,其係藉由使[1 2 ] ~ [ 1 4 ]項中任一項 的組成物硬化所得到; [18]如[17]項之硬化物,其中於硬化物所含有的氧 化鋁之含有比率爲50〜80體積% ; Π9] —種預浸體,其係使[12]〜[14]項中任一項的組 成物塗佈或含浸於基材之後,進行半硬化所得到。 用以實施發明之最佳形態 本發明之二環氧化合物,其係以式(1 )(wherein R1, R2, R3 and R4 each independently represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and R5 represents a dialkyl compound represented by an alkyl group having 2 to 10 carbon atoms) and a curing agent; [10] The composition of [9], wherein the hardener is at least one hardener selected from the group consisting of an amine hardener, a phenol hardener, and an acid anhydride hardener; [11] as in [10] The amine hardener is composed of 4,4,-diaminodiphenylmethane, 4,4'-diaminodiphenylethane, 1,5-diaminonaphthalene and p-phenylenediamine. At least one selected from the group consisting of: [1 2] a composition according to any one of [9] to [1 1], further comprising aluminum oxide; [1 3 ] composition of [1 2 ] And containing 75 parts by weight to 95 parts by weight of alumina with respect to 100 parts by weight of the total of the diepoxide compound and the hardener represented by the formula (1); [I4] as in [12] or [13] The composition, wherein the alumina is D50 (201124392 cumulative volume 50% of the particle size) is 2 " m or more l〇〇em below the oxidation of the Ming A, D50 is l " m above 10 / im of the alumina B, and D50 is 0.0 1 /zm or more and 5 // m The mixture of alumina C, the total ratio of alumina A to alumina B and alumina C, and the ratio of each alumina in the volume % of alumina is 50 to 90% by volume of alumina A, and alumina B is 5 to 40% by volume, and alumina C is 1 to 30% by volume; [1 5 ] a cured product obtained by hardening the composition of any one of [9] to [1 1 ] Π6] A prepreg obtained by coating a composition of any one of [9] to [1 1] after being impregnated into a substrate, and performing semi-hardening; [1 7 ] And the hardened material of the item [17], wherein the hardened material contains alumina, which is obtained by hardening the composition of any one of [1 2 ] to [14] The content ratio is 50 to 80% by volume; Π9] is a prepreg obtained by coating or impregnating the composition of any one of [12] to [14] and then performing semi-hardening. BEST MODE FOR CARRYING OUT THE INVENTION The diepoxide of the present invention is of the formula (1)

(式中,Ri、R2、r3及r4係分別獨立表示氫原子或碳數 〜3之院基,R5係表示碳數2〜1〇之院基)所示。 -9 - 201124392 碳數 ,宜爲甲 R1 ' R1 ' R2 ' R5赛 例如乙基 及丙基’ 以式 氧化合物 2-乙 酸酯}、 2-丙 酸酯}、 2-異 甲酸酯} · 2_ 丁 酸酯}、 2-己 酸酯}、 2-乙 基苯甲酸 2-乙 乙基苯甲 2-丙 1〜3之烷基可舉例如甲基、乙基、丙基及異丙基 基。 R2、R3及R4係分別獨立表示氫原子或甲基’ R3及R4更宜爲氫原子。 :示碳數2〜1〇之烷基’碳數2〜10之烷基係可舉 、丙基、異丙基、丁基、己基及辛基’宜爲乙基 更宜爲乙基。 (1)所示之二環氧化合物(以下’略記爲一環 (i )),係可舉例如 基_U4_伸苯基-雙{4-(2,3·環氧基丙氧基)苯甲 基伸苯基-雙(4_ ( 2,3_環氧基丙氧基)苯甲 丙基伸苯基-雙(4-(2,3_環氧基丙氧基)苯 基伸苯基-雙{4_(2,3·環氧基丙氧基)苯甲 基—丨,4-伸苯基-雙{4-(2,3-環氧基丙氧基)苯甲 基_1,4_伸苯基-雙( 2,3_環氧基丙氧基)-3_甲 酯}、 基_丨,4-伸苯基-雙( 2,3·環氧基丙氧基)_3_ 酸酯} ' 基_1 4 -伸苯基-雙丨4- ( 2,3_環氧基丙氧基)_3_ -10- 201124392 甲基苯甲酸酯}、 、環氧基丙氧基)-3- -環氧基丙氧基)-3,5- -環氧基丙氧基)-3-丙 笨基-雙{4- ( 2,3-環氧 4-伸苯基-雙{4-(2,3- 2-丙基-1,4-伸苯基-雙{4- ( 2,3 乙基苯甲酸酯}、 2-丁基-1,4-伸苯基-雙{4- ( 2,3 二甲基苯甲酸酯}、及、 2-己基-1,4-伸苯基-雙{4- ( 2,3 基苯甲酸酯},宜爲2-乙基·1,4-伸 基丙氧基)苯甲酸酯}及2-丙基-1; 環氧基丙氧基)苯甲酸酯}。 式(2) 二環氧化合物(1 )係藉由使以(In the formula, Ri, R2, r3 and r4 each independently represent a hydrogen atom or a carbon number of 3,000, and R5 represents a group having a carbon number of 2 to 1 Å). -9 - 201124392 Carbon number, preferably A1 R1 'R1 'R2 'R5 races such as ethyl and propyl ' with oxy compound 2-acetate}, 2-propionate}, 2-isoformate} · 2—butyrate}, 2-hexanoate}, 2-ethylbenzoic acid 2-ethylethyl benzo-2-propanol 1-3 alkyl group, for example, methyl, ethyl, propyl and isopropyl Base. R2, R3 and R4 each independently represent a hydrogen atom or a methyl group. R3 and R4 are more preferably a hydrogen atom. The alkyl group having a carbon number of 2 to 1 Å is an alkyl group having 2 to 10 carbon atoms, and a propyl group, an isopropyl group, a butyl group, a hexyl group and an octyl group are preferably an ethyl group. (1) The diepoxy compound shown (hereinafter abbreviated as a ring (i)) may, for example, be a group of _U4_phenylene-bis{4-(2,3·epoxypropoxy)benzene Methyl stretch phenyl-bis(4_(2,3-epoxypropoxy)benzylpropyl phenyl-bis(4-(2,3-epoxypropoxy)phenylphenylene-double {4_(2,3·epoxypropoxy)benzyl-indole, 4-phenylene-bis{4-(2,3-epoxypropoxy)benzyl-1,4_ Phenyl-bis(2,3-epoxypropoxy)-3-methyl ester}, phenyl-, 4-phenylene-bis(2,3-epoxypropoxy)_3_ ate } 'Base_1 4 -phenylene-biguanide 4-(2,3_epoxypropoxy)_3_ -10- 201124392 methyl benzoate}, , epoxy propoxy)-3 - -Epoxypropoxy)-3,5--epoxypropoxy)-3-propenyl-bis{4-( 2,3-epoxy 4-phenylene-double {4- (2,3- 2-propyl-1,4-phenylene-bis{4-(2,3 ethyl benzoate), 2-butyl-1,4-phenylene-double {4 - (2,3 dimethyl benzoate}, and, 2-hexyl-1,4-phenylene-bis{4-(2,3-based benzoate), preferably 2-ethyl· 1,4-extended propoxy)benzoate} and 2-propyl-1; epoxy propoxy Benzoate] (2) Diepoxide (1) is made by

ΟΗ (2) (式中’ R1、R2、R3及R4係分別獨立表示氫原子或碳數 1〜3之烷基,R5係表示碳數2〜10之烷基) 所示之二羥基化合物(以下略記爲化合物(2 ))與 以式(3 )ΟΗ (2) (In the formula, R1, R2, R3 and R4 each independently represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and R5 represents an alkyl group having 2 to 10 carbon atoms) Hereinafter, it is abbreviated as compound (2)) and formula (3)

(3) (式中,X1表示鹵原子) 所示之表鹵醇(以下略記爲表鹵醇(3))在銨鹽及無機 鹼的存在下反應而製造。 化合物(2 )係可舉例如 2 -乙基-1,4-伸苯基-雙(4-羥基苯甲酸酯)、2 -丙基- -11 - 201124392 1,4_伸苯基-雙(4_羥基苯甲酸酯)、2 -異丙基- I,4 -伸苯 基·雙(4-羥基苯甲酸酯)、2-丁基-1,4-伸苯基-雙(4-羥 基苯甲酸酯)、2 -己基-1,4-伸苯基-雙(4 -羥基苯甲酸酯 )、2_乙基-1,4 -伸苯基-雙(4 -羥基-3-甲基苯甲酸酯)、 2 -乙基-1,4 -伸苯基-雙(4 -羥基-3-乙基苯甲酸酯)、2 -丙 基-1,4 -伸苯基-雙(4_羥基-3_甲基苯甲酸酯)、2-丙基_ 1,4-伸苯基-雙(‘羥基-3_乙基苯甲酸酯)、2-丁基-I,4· 伸苯基-雙(4-羥基-3,5-二甲基苯甲酸酯)及2-己基-I,4· 伸苯基-雙(4-羥基-3-丙基苯甲酸酯)。 表鹵醇(3)中之X1表示鹵原子,鹵原子可舉例如氯 原子及溴原子,宜爲氯原子。 表鹵醇(3)可舉例如表氯醇及表溴醇,宜爲表氯醇 。亦可倂用二種以上之表鹵醇(3)。 表鹵醇(3)之使用量相對於化合物1莫耳,一 般爲2〜200莫耳,宜爲5〜150莫耳。 銨鹽可舉例如氯化四甲基銨、氯化四乙基銨、氯化四 丁基錢、氯化苯甲基三甲基銨、氯化苯甲基三乙基銨、氯 化苯甲基二丁基銨、溴化四甲基銨、溴化四乙基銨、溴化 四丁基銨、溴化苯甲基三甲基銨、溴化苯甲基三乙基銨、 狹化四甲基銨、碘化四乙基銨、碘化四丁基銨、碘化苯甲 基三丁基銨等之鹵化4級銨’宜爲溴化4級銨,更宜爲溴 化四丁基銨及溴化苯甲基三甲基銨。 亦可倂用二種以上之銨鹽。 錢鹽之使用量係相對於化合物(2) 1莫耳,一般爲 -12- 201124392 0.0001〜1莫耳,宜爲0.001〜0.5莫耳。 無機鹼可舉例如氫氧化鋰、氫氧化鈉、氫氧化鉀等之 鹼金屬氫氧化物、及、碳酸鈉、碳酸鉀等之鹼金屬碳酸鹽 ,宜爲鹼金屬氫氧化物,更宜爲氫氧化鈉及氫氧化鉀。 亦可倂用二種以上之無機鹼》 無機鹼之使用量係相對於化合物(2 ) 1莫耳,一般 爲0.1〜20莫耳,宜爲0_5〜10莫耳。 亦可使用粒狀等之固體形態的無機鹼,亦可使用約 1〜約6 0重量%之濃度的水溶液形態之無機鹼。 化合物(2 )與表鹵醇(3 )之反應係可於無溶劑進行 ,亦可在溶劑的存在下進行。 溶劑可舉例如甲醇、乙醇、丙醇' 2 -丙醇、丁醇、2-丁醇、乙二醇、丙二醇、2 -戊醇、3-戊醇、2 -己醇、3 -己 醇、2_庚醇、3-庚醇、2_辛醇、4_癸醇、2-十二碳醇、3-甲基_2_ 丁醇' 3,3-二甲基-2-丁醇、3-甲基-2-戊醇、5-甲 基-2-己醇、4-甲基-3-庚醇、2-甲基-2-丙醇、2-甲基-2-丁 醇、2,3-二甲基-2-丁醇、2 -甲基-2-戊醇、3 -甲基-3-戊醇 、3-乙基-3-戊醇、2,3-二甲基-3-戊醇、3-乙基-2,2-二甲 基-3-戊醇、2-甲基-2-己醇、3,7-二甲基-3-辛醇等之醇溶 劑、甲乙酮、甲基異丁基酮等之酮溶劑、N,N-二甲基甲醯 胺、N,N-二甲基乙醯胺、N-甲基吡略烷酮、乙腈、苯腈、 二甲基亞颯等之非質子性極性溶劑、二乙基醚、第三丁基 甲基醚、1,2·二甲氧基乙烷、i,4-二噁烷、四氫呋喃、茴 香醚等之醚溶劑。亦可倂用二種以上之溶劑。其中,宜爲 -13- 201124392 醇溶劑,更宜爲2-丙醇、2-丁醇等之2級醇溶劑及2-甲 基-2-丙醇、2_甲基_2-丁醇等之3級醇溶劑,尤宜爲2-甲 基-2-丙醇。 在溶劑之存在下進行反應時,其使用量相對於化合物 (2) 1重量份,一般爲0.01〜100重量份,宜爲〇.1~50重 量份。 反應係在常壓條件下進行,亦可在加壓條件下進行, 或亦可在減壓條件下進行。又,亦可在氮氣或氬氣等之惰 性氣體環境下進行反應。 反應係一般藉由使化合物(2)、表鹵醇(3)、銨鹽 、無機鹼及依需要之溶劑混合所實施。混合順序係未限定 ,但宜藉由混合化合物(2)與表鹵醇(3)與銨鹽以進行 反應,藉由混合所得到之混合物與無機鹼,俾進一步進行 反應。 反應溫度一般爲- 20°C~150°C,宜爲-10°C〜120°C。 反應時間一般爲1〜1 5 0小時。 藉由使化合物(2 )、表鹵醇(3 )與銨鹽混合,俾進 行反應,藉由混合所得到之混合物與無機鹼,俾進一步進 行反應時’使化合物(2)、表鹵醇(3)與銨鹽混合之溫 度宜爲-10°C~150°C,更宜爲0°C〜120°C。混合所得到之 混合物與無機鹼之溫度宜爲-20 °C〜120 °C,更宜爲- i〇°c 〜8 0〇C。 反應之進行係可藉液體色層分析等之一般的分析方法 確認。 -14- 201124392(3) (In the formula, X1 represents a halogen atom) The epihalohydrin (hereinafter abbreviated as epihalohydrin (3)) is produced by reacting in the presence of an ammonium salt and an inorganic base. The compound (2) is, for example, 2-ethyl-1,4-phenylene-bis(4-hydroxybenzoate), 2-propyl--11-201124392 1,4_phenylene-bis (4-hydroxybenzoate), 2-isopropyl-I,4-phenylenebis(4-hydroxybenzoate), 2-butyl-1,4-phenylene-bis ( 4-hydroxybenzoate), 2-hexyl-1,4-phenylene-bis(4-hydroxybenzoate), 2-ethyl-1,4-phenylene-bis(4-hydroxyl) -3-methylbenzoate), 2-ethyl-1,4-phenylene-bis(4-hydroxy-3-ethylbenzoate), 2-propyl-1,4-extension Phenyl-bis(4-hydroxy-3-methylbenzoate), 2-propyl-1,4-phenylene-bis('hydroxy-3-ethylbenzoate), 2-butyl phenyl-I,4·phenyl-bis(4-hydroxy-3,5-dimethylbenzoate) and 2-hexyl-I,4·phenyl-bis(4-hydroxy-3-propanyl) Benzoate). X1 in the epihalohydrin (3) represents a halogen atom, and the halogen atom may, for example, be a chlorine atom or a bromine atom, and is preferably a chlorine atom. The epihalohydrin (3) may, for example, be epichlorohydrin or epibromohydrin, and is preferably epichlorohydrin. It is also possible to use two or more epihalohydrin (3). The epihalohydrin (3) is used in an amount of usually 2 to 200 moles, preferably 5 to 150 moles, per mole of the compound 1 mole. The ammonium salt may, for example, be tetramethylammonium chloride, tetraethylammonium chloride, tetrabutylammonium chloride, benzyltrimethylammonium chloride, benzyltriethylammonium chloride or benzyl chloride. Dibutylammonium bromide, tetramethylammonium bromide, tetraethylammonium bromide, tetrabutylammonium bromide, benzyltrimethylammonium bromide, benzyltriethylammonium bromide, narrow four The halogenated 4- toluene of methylammonium, tetraethylammonium iodide, tetrabutylammonium iodide, benzyltributylammonium iodide or the like is preferably a quaternary ammonium bromide, more preferably tetrabutyl bromide. Ammonium and benzyltrimethylammonium bromide. It is also possible to use two or more kinds of ammonium salts. The amount of money salt used is relative to the compound (2) 1 mole, generally -12-201124392 0.0001~1 mole, preferably 0.001~0.5 mole. The inorganic base may, for example, be an alkali metal hydroxide such as lithium hydroxide, sodium hydroxide or potassium hydroxide, or an alkali metal carbonate such as sodium carbonate or potassium carbonate, preferably an alkali metal hydroxide, more preferably hydrogen. Sodium oxide and potassium hydroxide. It is also possible to use two or more inorganic bases. The amount of the inorganic base used is usually from 0.1 to 20 moles, preferably from 0 to 5 to 10 moles, per mole of the compound (2). An inorganic base in the form of a solid such as a granule or a solid base in the form of an aqueous solution having a concentration of from about 1 to about 60% by weight may also be used. The reaction of the compound (2) with the epihalohydrin (3) can be carried out without a solvent or in the presence of a solvent. The solvent may, for example, be methanol, ethanol, propanol-2-propanol, butanol, 2-butanol, ethylene glycol, propylene glycol, 2-pentanol, 3-pentanol, 2-hexanol or 3-hexanol. 2_heptanol, 3-heptanol, 2-octanol, 4-nonanol, 2-dodecanol, 3-methyl-2-butanol' 3,3-dimethyl-2-butanol, 3 -methyl-2-pentanol, 5-methyl-2-hexanol, 4-methyl-3-heptanol, 2-methyl-2-propanol, 2-methyl-2-butanol, 2 , 3-dimethyl-2-butanol, 2-methyl-2-pentanol, 3-methyl-3-pentanol, 3-ethyl-3-pentanol, 2,3-dimethyl- An alcohol solvent such as 3-pentanol, 3-ethyl-2,2-dimethyl-3-pentanol, 2-methyl-2-hexanol or 3,7-dimethyl-3-octanol; Ketone solvent such as methyl ethyl ketone or methyl isobutyl ketone, N,N-dimethylformamide, N,N-dimethylacetamide, N-methylpyrrolidone, acetonitrile, benzonitrile, two An aprotic polar solvent such as methyl hydrazine, an ether solvent such as diethyl ether, tert-butyl methyl ether, 1,2 dimethoxyethane, i,4-dioxane, tetrahydrofuran or anisole . It is also possible to use two or more solvents. Among them, it is preferably an alcohol solvent of -13 to 201124392, more preferably a 2-stage alcohol solvent such as 2-propanol or 2-butanol, and 2-methyl-2-propanol, 2-methyl-2-butanol, etc. The tertiary alcohol solvent is particularly preferably 2-methyl-2-propanol. When the reaction is carried out in the presence of a solvent, it is usually used in an amount of from 0.01 to 100 parts by weight, based on 1 part by weight of the compound (2), preferably from 0.1 to 50 parts by weight. The reaction is carried out under normal pressure conditions, under pressurized conditions, or under reduced pressure. Further, the reaction may be carried out in an inert gas atmosphere such as nitrogen or argon. The reaction system is generally carried out by mixing the compound (2), an epihalohydrin (3), an ammonium salt, an inorganic base, and a solvent as needed. The mixing sequence is not limited, but it is preferred to carry out the reaction by mixing the compound (2) with the epihalohydrin (3) and an ammonium salt, and mixing the obtained mixture with an inorganic base to further carry out the reaction. The reaction temperature is usually - 20 ° C to 150 ° C, preferably -10 ° C to 120 ° C. The reaction time is usually from 1 to 150 hours. By mixing the compound (2) and the epihalohydrin (3) with an ammonium salt, the reaction is carried out, and by mixing the obtained mixture with an inorganic base, the reaction is further carried out to make the compound (2) and epihalohydrin ( 3) The temperature of mixing with the ammonium salt is preferably -10 ° C to 150 ° C, more preferably 0 ° C to 120 ° C. The temperature of the mixture obtained by mixing with the inorganic base is preferably -20 ° C to 120 ° C, more preferably - i 〇 ° c ~ 80 ° C. The progress of the reaction can be confirmed by a general analytical method such as liquid chromatography analysis. -14- 201124392

反應終了後’例如使反應混合物與水、及、依需要之 不溶於水之彳谷劑混合’擾拌後’進行分液,俾可得到含有 二環氧化合物(1 )之有機層。所得到之有機層例如以水 洗淨後,依需要而藉過濾除去不溶分,濃縮,可取出二環 氧化合物(Ο D 所取出之二環氧化合物(1 )係可藉再結晶等之一般 精製方法進一步精製。 二環氧化合物(1 )係使化合物(2 )與式(6 ) (6) (式中,X2表示鹵原子) 所示之化合物(以下,略記爲化合物(6 ))在鹼的存在 下反應,得到以式(7 )After the completion of the reaction, for example, the reaction mixture is mixed with water and, if necessary, water-insoluble glutinous agent, and then subjected to liquid separation to obtain an organic layer containing the diepoxy compound (1). After the obtained organic layer is washed with water, for example, the insoluble matter is removed by filtration as needed, and concentrated, and the diepoxide compound can be taken out (the diepoxide compound (1) taken out from Ο D can be recrystallized or the like. Further, the purification method is further purified. The diepoxy compound (1) is a compound represented by the compound (2) and the formula (6) (6) (wherein, X2 represents a halogen atom) (hereinafter, abbreviated as the compound (6)). Reaction in the presence of a base to obtain the formula (7)

(式中’ R1、R2 ' R3及R4係表示與前述相同之意義) 所示之化合物(以下,略記爲化合物(7 )),使所得到 之化合物(7 )以氧化劑進行氧化,亦可製造。 化合物(6 )中之X2表示鹵原子,鹵原子可舉例如氯 原子及溴原子。 化合物(6 )可舉例如烯丙基氯及烯丙基溴。 亦可倂用二種以上之化合物(4 )。 化合物(6 )之使用量係相對於化合物(2 ) 1莫耳 -15- 201124392 一般爲2~200莫耳,宜爲2~100莫耳。 鹼可爲無機鹼’亦可爲有機鹼,宜爲無機鹼。無機驗 可舉例如氫氧化鋰、氫氧化鈉、氫氧化鉀等之鹼金屬氫氧 化物、及、碳酸鈉、碳酸紳等之驗金屬碳酸鹽。有機驗可 舉例如妣啶。其中,宜爲鹼金屬碳酸鹽,更宜爲碳酸鈉及 碳酸鉀。 亦可倂用二種以上之鹼。 鹼之使用量係相對於化合物(2) 1莫耳,一般爲 2〜10莫耳。在反應條件下使用液體的有機鹼時,兼具溶 劑而使用大過剩量之有機鹼。 化合物(2 )與化合物(6 )之反應係可在無溶劑進行 ,但宜在溶劑中進行。溶劑係可舉例如與在前述化合物( 2 )與表鹵醇(3 )之反應所使用的溶劑同樣者。又,如上 述般,在反應條件下使用液體的有機鹼時,亦可使用該有 機鹼作爲溶劑。 化合物(2 )與化合物(6 )之反應一般,藉由使化合 物(2 ) '化合物(6 )、鹼及依需要之溶劑進行混合來實 施,其混合順序未受限制。反應係在常壓條件下進行,亦 可在加壓條件下進行,或亦可在減壓條件下進行。又,亦 可在氮氣或氬氣等之惰性氣體環境下進行反應。反應溫度 一般爲-20<〇〜120°〇:,宜爲-10°0:~1〇〇°〇。反應之進行係可 藉液體色層分析等之一般的分析方法確認,宜進行反應至 看不出化合物(7)之生成量的增加。 含有所得到之化合物(7 )的反應混合物一般直接或 -16 - 201124392 以水洗淨後,與氧化劑混合,實施化合物(7 )與氧化劑 之反應。 氧化劑係只要爲可使碳-碳雙鍵變換成環氧基之氧化 劑即可,具體上係可舉例如間-氯過安息香酸等之過酸。 氧化劑之使用量相對於化合物(7 ) 1莫耳,一般爲2〜20 莫耳。 化合物(7 )與氧化劑之反應係在常壓條件下進行, 亦可在加壓條件下進行,或亦可在減壓條件下進行。又, 亦可在氮氣或氬氣等之惰性氣體環境下進行反應。反應溫 度一般爲- 20°C〜120°C,宜爲- l〇t~l〇〇°C。反應時間一般 爲0.5〜72小時。反應之進行係可藉液體色層分析等之一 般的分析方法確認。 反應終了後,例如藉由濃縮反應混合物,可取出二環 氧化合物(1 )。可使殘存於反應混合物中之氧化劑分解 後,進行濃縮。所取出之二環氧化合物(1 )係可藉再結 晶等之一般精製方法進一步精製。 化合物(2 )係藉由使式(4 ) R1 R2(In the formula, 'R1, R2', R3 and R4 are the same meanings as defined above) (hereinafter, abbreviated as compound (7)), and the obtained compound (7) can be produced by oxidation with an oxidizing agent. . X2 in the compound (6) represents a halogen atom, and examples of the halogen atom include a chlorine atom and a bromine atom. The compound (6) may, for example, be allyl chloride and allyl bromide. It is also possible to use two or more compounds (4). The compound (6) is used in an amount of 2 to 200 moles, preferably 2 to 100 moles, per mole of the compound (2) 1 mole -15 to 201124392. The base may be an inorganic base or may be an organic base, preferably an inorganic base. The inorganic test may, for example, be an alkali metal hydroxide such as lithium hydroxide, sodium hydroxide or potassium hydroxide, or a metal carbonate such as sodium carbonate or cesium carbonate. An organic test can be exemplified by acridine. Among them, it is preferably an alkali metal carbonate, more preferably sodium carbonate or potassium carbonate. It is also possible to use two or more bases. The amount of the base used is 1 to 10 moles per mole of the compound (2), and is usually 2 to 10 moles. When a liquid organic base is used under the reaction conditions, a solvent is used and a large excess amount of the organic base is used. The reaction of the compound (2) with the compound (6) can be carried out without a solvent, but is preferably carried out in a solvent. The solvent is, for example, the same as the solvent used for the reaction between the compound (2) and the epihalohydrin (3). Further, as described above, when a liquid organic base is used under the reaction conditions, the organic base can also be used as a solvent. The reaction of the compound (2) with the compound (6) is generally carried out by mixing the compound (2) 'compound (6), a base and a solvent as needed, and the order of mixing is not limited. The reaction is carried out under normal pressure, under pressurized conditions, or under reduced pressure. Further, the reaction can also be carried out under an inert gas atmosphere such as nitrogen or argon. The reaction temperature is generally -20 < 〇 ~ 120 ° 〇:, preferably -10 ° 0: ~ 1 〇〇 ° 〇. The progress of the reaction can be confirmed by a general analysis method such as liquid chromatography or the like, and it is preferred to carry out the reaction until the increase in the amount of the compound (7) is not observed. The reaction mixture containing the obtained compound (7) is usually washed directly with water or -16 - 201124392, and then mixed with an oxidizing agent to carry out a reaction of the compound (7) with an oxidizing agent. The oxidizing agent may be an oxidizing agent which converts a carbon-carbon double bond into an epoxy group, and specifically, a peracid such as m-chloroperbenzoic acid may be mentioned. The oxidizing agent is used in an amount of 2 to 20 moles per mole of the compound (7). The reaction of the compound (7) with an oxidizing agent is carried out under normal pressure conditions, under pressurized conditions, or under reduced pressure. Further, the reaction may be carried out under an inert gas atmosphere such as nitrogen or argon. The reaction temperature is generally - 20 ° C to 120 ° C, preferably - l 〇 t ~ l 〇〇 ° C. The reaction time is usually from 0.5 to 72 hours. The progress of the reaction can be confirmed by one of analytical methods such as liquid chromatography. After the end of the reaction, the bicyclooxy compound (1) can be taken out, for example, by concentrating the reaction mixture. The oxidizing agent remaining in the reaction mixture is decomposed and then concentrated. The extracted diepoxy compound (1) can be further purified by a general purification method such as recrystallization. Compound (2) is obtained by making formula (4) R1 R2

R4 R3 (式中,R1、R2、R3及R4係表不與上述相问之意義) 所示之化合物(以下,略記爲化合物(4 ))與式(5 ) -17- 201124392R4 R3 (wherein, R1, R2, R3 and R4 are not related to the above meaning) The compound (hereinafter, abbreviated as compound (4)) and formula (5) -17- 201124392

(式中,R5係表示與上述相同之意義) 所示之化合物(以下,略記爲化合物(5 ))在酸 下反應而製造。 化合物(4 )可舉例如4-羥基安息香酸、4-羥; 基安息香酸、4-羥基-3-甲基安息香酸、4-羥基-2-息香酸、4-羥基-3-乙基安息香酸、4-羥基_2·異丙 香酸、4-羥基-3-丙基安息香酸及4-羥基-3,5-二甲 香酸,宜爲4-羥基安息香酸及4-羥基-3-甲基安息1 化合物(5)可舉例如 2 -乙基氫醌、2 -丙基氫 丁基氫醌、2-戊基氫醌及2-辛基氫醌’宜爲2-乙 及2-丙基氫醌。化合物(5)可使用市售者’且亦 依在氯化鋰之存在下反應之方法(Synlet,1 997’ 等的公知方法而製造1,4-環己烷二酮與醛者° 化合物(5 )之使用量係相對於化合物(5 ) 1 —般爲1〜10莫耳,宜爲2~5莫耳。 酸可舉例如硫酸及對甲苯擴酸。亦可倂用一種 酸。酸之使用量係相對於化合物(4) 1莫耳’ 0.001-0.3 莫耳。 化合物(4 )與化合物(5 )之反應宜在溶劑之 進行。溶劑係可舉例如己烷、庚烷、辛院等之脂肪 溶劑、及、苯、甲苯、乙基苯、二甲苯、三甲苯、 二氯苯等之芳香族烴系溶劑。溶劑之使用量係相對 -18 - 的存在 基-2-甲 乙基安 基安息 基安息 r酸。 酿、2 -基氫醌 可使用 3 65 ) 莫耳, 以上之 一般爲 存在下 族烴系 氯苯、 於化合 201124392 物(4) 1重量份,一般爲1〜200重量份,宜爲5〜100重 量份。 化合物(4 )與化合物(5 )之反應係在常壓條件下進 行’亦可在加壓條件下進行,或亦可在減壓條件下進行。 又’亦可在氮氣或氬氣等之惰性氣體環境下進行反應。反 應溫度一般爲50°C〜25 0°C,宜爲60t〜200t:。反應時間 係依反應溫度而異,但一般爲〇 . 5〜7 2小時。伴隨反應之 進行’生成水,但一邊使所生成之水除去至反應系外,一 邊實施反應。使所生成之水除去至反應系外之方法可舉例 如使用共沸蒸餾法、分子篩等之脫水劑的方法。 繼而’說明有關含有二環氧化合物(1 )與硬化劑之 組成物(以下,略記爲組成物X)。 組成物X係可含有二種以上之二環氧化合物(1)。 又’組成物X係可含有二種以上之硬化劑^ 組成物X係除了二環氧化合物(1 )與硬化劑,尙可 含有溶劑。就調製容易之點,組成物X宜含有溶劑。溶 劑係可舉例如甲乙酮、甲基異丁基酮等之酮溶劑、N, N -二 甲基甲醯胺、二甲基亞颯、N-甲基吡咯烷酮等之非質子性 極性溶劑、醋酸丁酯等之酯溶劑、及、丙二醇單甲基醚等 之甘醇溶劑,宜爲酮溶劑,更宜爲甲基異丁基酮。二環氧 化合物(1 )係於甲基異丁基酮之溶解性優異。又二環氧 化;合物(1 )係於甲基異丁基酮以外之上述溶劑的溶解性 亦優異的傾向。 硬化劑係只要爲至少具有1個可與二環氧化合物(1 -19- 201124392 )中之環氧基硬化反應的官能基者、或、在二環氧化合物 (η之硬化反應中顯示觸媒作用者即可。具體上’可舉 例如前述官能基爲胺基之胺硬化劑、前述官能基爲羥基之 酚硬化劑、前述官能基以-C0-0-C0-所示之基的酸酐硬化 劑及硬化觸媒,宜爲胺硬化劑、酚硬化劑及硬化觸媒。 胺硬化劑係可舉例如乙二胺、三亞甲基二胺、四亞甲 基二胺、六亞甲基二胺、二亞乙基三胺、三亞乙基四胺等 之碳數2〜20的脂肪族多價胺、對二甲苯二胺、間二甲苯 二胺、1,5-二胺基萘、間苯二胺、對苯二胺、4,4’-二胺基 二苯基甲烷、4,4’-二胺基二苯基乙烷、4,4’-二胺基二苯 基丙烷、4,4’-二胺基二苯基醚、1,1-雙(4-胺基苯基)環 己烷、4,4’-二胺基二苯基颯、雙(4-胺基苯基)苯基甲烷 等之芳香族多價胺、4,4’-二胺基二環己烷、1,3-雙(胺基 甲基)環己烷等之脂環式多價胺、及二氰二醯胺。其中, 宜爲芳香族多價胺及二氰二醯胺,更宜爲4,4’-二胺基二 苯基甲烷、4,4’-二胺基二苯基乙烷、1,5-二胺基萘、間苯 二胺及二氰二醯胺。 酚硬化劑係可舉例如酚樹脂、酚芳烷基樹脂(具有伸 苯基骨架、二伸苯基骨架等)、萘酚芳烷基樹脂及聚氧苯 乙烯樹脂。酚樹脂可舉例如苯胺改性間甲酚樹脂、二甲基 醚間甲酚樹脂等之間甲酚型酚樹脂、酚酚醛清漆樹脂、甲 酚酚醛清漆樹脂、第三丁基酚酚醛清漆樹脂、壬基酚酚醛 清漆樹脂等之酚醛清漆型酚樹脂、及、二環戊二烯改性酣 樹脂、萜烯改性酚樹脂、三酚甲烷型樹脂等之特殊酚樹脂 -20- 201124392 。聚氧苯乙烯樹脂係可舉例如聚(對氧苯乙烯)。 酸酐硬化劑係可舉例如馬來酸酐、酞酸酐、均苯四甲 酸酐、偏苯三甲酸酐、順式-4 _環己烯-〗,2 _二羧酸酐及5 _ (2,5 -二氧四氫呋喃基)-3_甲基-3_環己烯-丨,2_二羧酸酐 〇 硬化觸媒可舉例如2_甲基咪D坐、2 -乙基-4-甲基咪哩 、2-十七碳烷基咪唑及苯甲基二甲基胺。 硬化劑之使用量係只要依其種類而適當選擇即可。使 用胺硬化劑或酚硬化劑時,可與該硬化劑中之環氧基硬化 反應的官能基之合計莫耳數,相對於二環氧化合物(1 ) 中之環氧基1莫耳,可使用0.5〜1.5莫耳,宜使用0.9〜1.1 莫耳的量。 組成物X係除了二環氧化合物(1 )、硬化劑及溶劑 ,只要不招致使組成物X硬化所得到之硬化物所希望之 性能降低,尙可含有具有其他之環氧基之化合物或各種添 加劑。 具有其他之環氧基的化合物係可舉例如雙酚A型環 氧化合物、鄰甲酚型環氧化合物、雙酚二縮水甘油基醚、 4,4’-雙(3,4-環氧基丁烯-1-基氧)苯基苯甲酸酯、萘二縮 水甘油基醚及α -甲基二苯乙烯- 4,4’-二縮水甘油基醚。 添加劑可舉例如三苯基磷、1 , 8 -偶氮雙環[5.4.0 ] - 7 -十 一碳烯、2-苯基咪唑等之硬化促進劑;r -環氧丙烷基丙 基三甲氧基矽烷等之偶合劑;碳黑等之著色劑;聚矽氧油 、聚矽氧橡膠等之低應力成分;天然蠟、合成蠟、高級脂 -21 - 201124392 肪酸或其金屬鹽、石蠟等之離型劑;抗氧化劑;熔融破碎 氧化矽粉末、熔融球狀氧化矽粉末、結晶氧化矽粉末、二 次凝集氧化矽粉末等之氧化矽;氧化鋁或過渡氧化鋁 (r -氧化鋁、θ -氧化鋁、5 -氧化鋁)等之氧化鋁:鈦 白;氫氧化鋁;滑石;泥土;雲母;及玻璃纖維。 組成物X從藉使組成物X硬化所得到之硬化物的導 熱性提昇之觀點,宜含有氧化鋁。組成物X宜爲含二環 氧化合物(1 )、硬化劑及氧化鋁之組成物,就其容易調 製之點,組成物X宜爲含有上述之溶劑。 組成物X含有氧化鋁時,氧化鋁之含量相對於二環 氧化合物(1 )與硬化劑之合計1 0 0重量份,一般爲7 5重 量份~95重量份。相對於二環氧化合物(1 )與硬化劑之 合計100重量份,含有75重量份以上之氧化鋁的組成物 係藉由使組成物硬化所得到之硬化物的導熱性有提昇之傾 向,氧化鋁之量爲95重量份以下的組成物係有其成形變 容易之傾向。 就氧化鋁而言,宜爲粉末狀之氧化鋁’使源自重量累 積粒度分布的微粒子側之累積體積50%之粒徑(平均粒 徑)爲D50時,更宜D50爲2/zm以上lOOym以下之氧 化鋁A、D50爲l#m以上10/zm以下之氧化鋁B、與 D50爲以上5#m以下之氧化鋁C的混合物之氧 化鋁。又,宜氧化鋁A與氧化鋁B與氧化鋁C之合計 1 00體積%中佔有的各氧化鋁之比率係氧化鋁A爲50〜90 體積%、氧化鋁B爲5〜40體積%、氧化鋁C爲1〜3〇體 -22- 201124392 積%。如此之氧化鋁係例如可使具有市售之各種平均粒徑 的氧化鋁適當混合進行調製。 又,於硬化物所含有之氧化鋁的含有比率相對於該硬 化物100體積%,宜爲50〜80體積%。 使組成物X硬化所得到之硬化物的製造方法係可舉 例如:使組成物X直接加熱至特定溫度而硬化之方法; 加熱熔融組成物X而注入於模具等,進一步加熱該模具 而成形之方法;熔融組成物X,使所得到之熔融物注入於 預先加熱之模具,並硬化之方法;使組成物X部分硬化 ,粉碎所得到之部分硬化物,使所得到之粉末塡充於模具 ,熔融成形該塡充粉末之方法;及,使組成物X依需要 而熔融於溶劑,一邊攪拌一邊部分硬化,澆鑄所得到之溶 液後,以通風乾燥等乾燥除去溶劑,依需要而以沖壓機等 施加壓力,同時並加熱特定時間之方法。 又’使組成物X依需要而以溶劑稀釋後,塗佈或含 浸於基材後,加熱所得到之基材,使該基材中之二環氧化 合物(1)半硬化,亦可製造預浸體。層合複數之預浸體 而藉沖壓等進行加壓及加熱而得到層合板。 可使用於預浸體的基材可舉例如玻璃纖維、碳纖維等 之無機質纖維的織布或不織布 '及、聚酯等之有機質纖維 的織布或不織布。 使組成物X硬化所得到之硬化物係導熱性優異,使 含有氧化鋁之組成物X硬化所得到之硬化物係於導熱性 更優異。 -23- 201124392 【實施方式】 實施例 以下,藉實施例及比較例,具體地說明本發明,但本 發明係不限定於此等實施例。 實施例1(In the formula, R5 represents the same meaning as described above) The compound (hereinafter, abbreviated as compound (5)) is produced by reacting with an acid. The compound (4) may, for example, be 4-hydroxybenzoic acid, 4-hydroxy; benzoic acid, 4-hydroxy-3-methylbenzoic acid, 4-hydroxy-2-benzoic acid, 4-hydroxy-3-ethyl Benzoic acid, 4-hydroxy-2.isopropanic acid, 4-hydroxy-3-propylbenzoic acid and 4-hydroxy-3,5-dicarboxylic acid, preferably 4-hydroxybenzoic acid and 4-hydroxy- The 3-methyl-safe 1 compound (5) may, for example, be 2-ethylhydroquinone, 2-propylhydrobutylhydroquinone, 2-pentylhydroquinone or 2-octylhydroquinone, which is preferably 2-ethyl and 2-propylhydroquinone. The compound (5) can be produced by a known method such as Synlet, 997', or the like, which is also commercially available, and is also reacted in the presence of lithium chloride (Synlet, 997', etc.) 5) The amount used is generally 1 to 10 moles, preferably 2 to 5 moles per mole of the compound (5). The acid may, for example, be sulfuric acid or p-toluene to extend acid. An acid may also be used. The amount used is preferably 0.001 to 0.3 mol per mol of the compound (4). The reaction of the compound (4) with the compound (5) is preferably carried out in a solvent, and examples of the solvent include hexane, heptane, xinyuan, and the like. a fatty solvent, and an aromatic hydrocarbon solvent such as benzene, toluene, ethylbenzene, xylene, trimethylbenzene or dichlorobenzene. The amount of the solvent used is relative to the presence of -18-ethyl-2-ethylethyl benzo The chlorinated acid can be used as the 2-ethylhydroquinone. The above is generally the presence of the lower hydrocarbon chlorobenzene, and the compound 201124392 (4) 1 part by weight, generally 1 to 200 parts by weight. It is preferably 5 to 100 parts by weight. The reaction of the compound (4) with the compound (5) can be carried out under normal pressure conditions, or under reduced pressure, or under reduced pressure. Further, the reaction can also be carried out under an inert gas atmosphere such as nitrogen or argon. The reaction temperature is generally from 50 ° C to 25 ° C, preferably from 60 t to 200 t:. The reaction time varies depending on the reaction temperature, but is generally 〇 5 to 7 2 hours. The reaction was carried out to generate water, but the reaction was carried out while removing the generated water to the reaction system. The method of removing the generated water to the outside of the reaction system may, for example, be a method using a dehydrating agent such as an azeotropic distillation method or a molecular sieve. Next, the composition containing the diepoxy compound (1) and the curing agent (hereinafter, abbreviated as the composition X) will be described. The composition X may contain two or more kinds of epoxide compounds (1). Further, the composition X may contain two or more kinds of curing agents. The composition X is a solvent and may contain a solvent in addition to the diepoxy compound (1) and a curing agent. Insofar as the preparation is easy, the composition X preferably contains a solvent. Examples of the solvent include a ketone solvent such as methyl ethyl ketone or methyl isobutyl ketone, an aprotic polar solvent such as N,N-dimethylformamide, dimethyl hydrazine or N-methylpyrrolidone, and acetonate. The ester solvent such as an ester or the glycol solvent such as propylene glycol monomethyl ether is preferably a ketone solvent, more preferably methyl isobutyl ketone. The diepoxy compound (1) is excellent in solubility in methyl isobutyl ketone. Further, the epoxy compound is preferred because the solubility of the compound (1) in the above solvent other than methyl isobutyl ketone is also excellent. The hardener is preferably a functional group having at least one functional group which can be hardened with an epoxy group in the diepoxy compound (1 -19-201124392), or a catalyst in a hardening reaction of a diepoxide compound (n) Specifically, for example, the above-mentioned functional group is an amine-based amine curing agent, the aforementioned functional group is a hydroxyl group-based phenol curing agent, and the aforementioned functional group is cured with an acid group represented by -C0-0-C0-. The agent and the hardening catalyst are preferably an amine hardener, a phenol hardener and a hardening catalyst. The amine hardener may, for example, be ethylenediamine, trimethylenediamine, tetramethylenediamine or hexamethylenediamine. An aliphatic polyvalent amine having 2 to 20 carbon atoms such as diethylenetriamine or triethylenetetramine, p-xylenediamine, m-xylenediamine, 1,5-diaminonaphthalene, and m-benzene. Diamine, p-phenylenediamine, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylethane, 4,4'-diaminodiphenylpropane, 4, 4'-Diaminodiphenyl ether, 1,1-bis(4-aminophenyl)cyclohexane, 4,4'-diaminodiphenylanthracene, bis(4-aminophenyl) Aromatic polyvalent amines such as phenylmethane, 4, 4 An alicyclic polyvalent amine such as diaminodicyclohexane or 1,3-bis(aminomethyl)cyclohexane; and dicyandiamide, wherein it is preferably an aromatic polyvalent amine and Cyanamide, more preferably 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylethane, 1,5-diaminonaphthalene, m-phenylenediamine and two Cyanamide: The phenolic hardener may, for example, be a phenol resin, a phenol aralkyl resin (having a pendant phenyl skeleton, a diphenyl structure, etc.), a naphthol aralkyl resin, and a polyoxystyrene resin. For example, an aniline-modified m-cresol resin, a dimethyl ether m-cresol resin, and the like may be a cresol type phenol resin, a phenol novolak resin, a cresol novolak resin, a third butyl phenol novolak resin, and a mercapto group. A phenolic phenol resin such as a phenol novolak resin, and a special phenol resin such as a dicyclopentadiene-modified oxime resin, a decene-modified phenol resin, or a trisphenol-methane resin -20- 201124392. Polyoxystyrene The resin may, for example, be poly(p-oxystyrene). Examples of the acid anhydride hardener include maleic anhydride, phthalic anhydride, pyromellitic anhydride, and trimellitic acid. Anhydride, cis-4 _cyclohexene-, 2 _ dicarboxylic anhydride and 5 _ (2,5-dioxotetrahydrofuranyl)-3_methyl-3_cyclohexene-indole, 2_dicarboxylic anhydride The cerium hardening catalyst may, for example, be 2-methylimidine D, 2-ethyl-4-methylimidazolium, 2-heptadecylamidyl imidazole or benzyldimethylamine. It suffices to select according to the type thereof. When an amine hardener or a phenol hardener is used, the total number of moles of the functional group which can be hardened with the epoxy group in the hardener is relative to the diepoxide compound (1). The epoxy group 1 mole can be used in an amount of 0.5 to 1.5 m, and it is preferably used in an amount of 0.9 to 1.1 mol. The composition X is in addition to the diepoxy compound (1), a hardener and a solvent, as long as it does not cause composition. The desired property of the cured product obtained by the hardening of the object X is lowered, and the ruthenium may contain a compound having other epoxy groups or various additives. Examples of the compound having another epoxy group include a bisphenol A type epoxy compound, an o-cresol type epoxy compound, a bisphenol diglycidyl ether, and a 4,4'-bis (3,4-epoxy group). Buten-1-yloxy)phenyl benzoate, naphthalene diglycidyl ether and α-methylstilbene-4,4'-diglycidyl ether. The additive may, for example, be a hardening accelerator such as triphenylphosphine, 1,8-azobiscyclo[5.4.0]-7-undecene or 2-phenylimidazole; r-propylene oxide propyltrimethoxy a coupling agent such as decane or the like; a coloring agent such as carbon black; a low stress component such as a polyoxyxane oil or a polyoxyxene rubber; a natural wax, a synthetic wax, a higher fat-21 - 201124392 fatty acid or a metal salt thereof, a paraffin wax, etc. Release agent; antioxidant; melt-crushed cerium oxide powder, molten spherical cerium oxide powder, crystalline cerium oxide powder, secondary agglomerated cerium oxide powder, etc.; alumina or transition alumina (r-alumina, θ Alumina such as alumina, 5-aluminum oxide, etc.: titanium white; aluminum hydroxide; talc; earth; mica; and glass fiber. The composition X preferably contains alumina from the viewpoint of improving the heat conductivity of the cured product obtained by curing the composition X. The composition X is preferably a composition containing a bicyclooxy compound (1), a hardener and alumina, and the composition X is preferably a solvent containing the above in terms of ease of preparation. When the composition X contains alumina, the content of the alumina is generally from 75 parts by weight to 95 parts by weight based on 100 parts by weight of the total of the diepoxy compound (1) and the hardener. The composition containing 75 parts by weight or more of the total amount of the epoxy compound (1) and the hardener is oxidized by the tendency of the heat resistance of the cured product obtained by hardening the composition to be improved with respect to 100 parts by weight of the total of the epoxy compound (1) and the curing agent. A composition having an aluminum content of 95 parts by weight or less tends to be easily formed. In the case of alumina, it is preferred that the powdered alumina has a particle diameter (average particle diameter) of 50% of the cumulative volume of the fine particle side derived from the weight cumulative particle size distribution of D50, and more preferably D50 of 2/zm or more and 100 μm. The following aluminas A and D50 are aluminas of a mixture of alumina B having a thickness of 1 #m or more and 10/zm or less and a mixture of alumina C having a D50 of 5 or less and above. Further, the ratio of alumina to alumina in a total of 100% by volume of alumina A and alumina C is preferably 50 to 90% by volume of alumina A, and 5 to 40% by volume of alumina B, and oxidation. Aluminum C is 1 to 3 steroids-22- 201124392%. Such an alumina system can be prepared, for example, by appropriately mixing alumina having various commercially available average particle diameters. Further, the content ratio of the alumina contained in the cured product is preferably 50 to 80% by volume based on 100% by volume of the cured product. The method for producing the cured product obtained by curing the composition X is, for example, a method in which the composition X is directly heated to a specific temperature and cured; and the composition X is heated and melted, injected into a mold or the like, and the mold is further heated to be formed. a method of melting a composition X, injecting the obtained melt into a preheated mold, and hardening; partially hardening the composition X, pulverizing the obtained partially cured product, and filling the obtained powder into a mold, a method of melt-molding the entangled powder; and, if necessary, the composition X is melted in a solvent as needed, and partially hardened while stirring, and the obtained solution is cast, and then the solvent is dried by air drying or the like, and a press machine or the like is required as needed. A method of applying pressure while heating for a specific time. Further, 'the composition X is diluted with a solvent as needed, and then applied or impregnated to the substrate, and then the obtained substrate is heated to semi-harden the diepoxide compound (1) in the substrate, and may be preliminarily produced. Dip body. A plurality of prepregs are laminated and pressed and heated by pressing or the like to obtain a laminate. The base material to be used for the prepreg may be, for example, a woven fabric of an inorganic fiber such as glass fiber or carbon fiber, or a woven fabric or a non-woven fabric of an organic fiber such as a nonwoven fabric or a polyester. The cured product obtained by curing the composition X is excellent in thermal conductivity, and the cured product obtained by curing the composition X containing alumina is more excellent in thermal conductivity. [Embodiment] Hereinafter, the present invention will be specifically described by way of examples and comparative examples, but the present invention is not limited to the examples. Example 1

在高壓鍋中,在〇°C下,加入1,4-環己烷二酮5.0g、 乙醛3.93g、氯化鋰1.89g及1,3 -二甲基-2-咪唑啉二酮 18.8g,密封高壓鍋。使高壓鍋內之混合物在160 °C攪拌6 小時後,冷卻至室溫(約25 °C )。於所得到之反應混合 物中,加入離子交換水lOOmL及醋酸乙酯100mL後,進 行萃取。使所得到之有機層以飽和氯化鈉水溶液1 OOmL 洗淨4次。使所得到之有機層以無水硫酸鎂乾燥後,過濾 硫酸鎂。濃縮所得到之濾液,得到粗生成物。 進一步進行與上述之操作3次,分別得到粗生成物。 混合所得到之粗生成物,藉氧化矽凝膠管柱色層分析精製 後,進一步以己烷洗淨,得到含有以上述式(5 -1 )所示 之化合物(以下,略記爲化合物(5-1 ))之淡灰色結晶 9.9 6 g ° -24- 201124392 藉氣體色層分析而分析該結晶’算出所得 面積百分率後,爲92.0%,若使該結晶中之 )的含量假設爲92.9重量%,以I,4 -環己烷 準之化合物(5 -1 )的收率爲3 8 %。 於安裝有Dean Stark裝置之反應容器中 入4 -羥基安息香酸8.0g、化合物(5-1) 4.0g 酸〇.55g及二甲苯約60g。使所得到之混合物 拌2 6小時,進行反應。伴隨反應進行所生成 Dean Stark裝置而連續地除去至反應系外。反 使反應混合物冷卻至室溫。藉過濾取出所析出 甲醇4 0 0 m 1洗淨後,以5 0 °C減壓乾燥4小時 述式(2-1 )所示之化合物的淡灰色結晶3.90g 使所得到之結晶進行液體色層分析後’以 式(2-1 )所示的化合物之譜峰面積百分率爲 該結晶中之式(2-1 )所示的化合物之含量假設 量%,以化合物(5-1 )作爲基準之式(2_1 ) 物之收率爲3 7 %。 1H-NMR光譜數據(δ : ppm,二甲基亞碉 10.54 (br,2H) ,7.80-8.16 (c,4H) > c,7H) ,2.49(m,2H) ,1.11 (m,3H) 實施例2 到之色譜的 i合物(5 -1 二酮作爲基 在室溫下加 、對甲苯磺 在回流下攪 之水係使用 應終了後, 之固體,以 ,得到以上 〇 在色譜中之 96.8%。以 :爲96.8重 所示的化合 ,-d6) 6.77-7.32 ( -25- 201124392In an autoclave, 5.0 g of 1,4-cyclohexanedione, 3.93 g of acetaldehyde, 1.89 g of lithium chloride, and 18.8 g of 1,3 -dimethyl-2-imidazolidinone were added at 〇 ° C. , seal the pressure cooker. After the mixture in the autoclave was stirred at 160 ° C for 6 hours, it was cooled to room temperature (about 25 ° C). After 100 mL of ion-exchanged water and 100 mL of ethyl acetate were added to the obtained reaction mixture, extraction was carried out. The obtained organic layer was washed 4 times with a saturated aqueous solution of sodium chloride (100 mL). After the obtained organic layer was dried over anhydrous magnesium sulfate, magnesium sulfate was filtered. The obtained filtrate was concentrated to give a crude product. Further, the above operation was carried out three times to obtain a crude product. The obtained crude product was mixed and purified by yttrium oxide gel column chromatography, and further washed with hexane to obtain a compound represented by the above formula (5-1) (hereinafter, abbreviated as a compound (5). -1)) Light gray crystal 9.9 6 g ° -24- 201124392 The crystal was analyzed by gas chromatography analysis and the content of the obtained area percentage was 92.0%, and the content in the crystal was assumed to be 92.9 wt%. The yield of the compound (5 -1 ) in terms of I,4-cyclohexane was 38%. Into a reaction vessel equipped with a Dean Stark apparatus, 8.0 g of 4-hydroxybenzoic acid, 5% of a compound (5-1), 4.0 g of bismuth acid, and about 60 g of xylene were placed. The resulting mixture was mixed for 6 hours to carry out a reaction. The Dean Stark apparatus was used to carry out the reaction and was continuously removed to the outside of the reaction system. The reaction mixture was allowed to cool to room temperature. The precipitated methanol was taken out by filtration and washed with methanol, and then dried under reduced pressure at 50 ° C for 4 hours. 3.90 g of pale gray crystals of the compound of the formula (2-1). After the layer analysis, the percentage of the peak area of the compound represented by the formula (2-1) is the assumed amount of the compound represented by the formula (2-1) in the crystal, and the compound (5-1) is used as a reference. The yield of the formula (2_1) was 37%. 1H-NMR spectral data (δ: ppm, dimethyl sulfoxide 10.54 (br, 2H), 7.80-8.16 (c, 4H) > c, 7H), 2.49 (m, 2H), 1.11 (m, 3H) Example 2 to the chromatographic compound (5 -1 diketone as a base at room temperature, p-toluene is stirred under reflux, the water system is used after the end of the solid, to obtain the above hydrazine in the chromatogram 96.8%. Take: the compound shown by the weight of 96.8, -d6) 6.77-7.32 ( -25- 201124392

於安裝有冷卻裝置之反應容器中,在室溫下加入在前 述實施例1所得到之式(2_1 )所示的化合物之結晶1.5 g 、溴化四丁基銨〇.〇64g、表氯醇14.7g及2-甲基-丙醇 9 · 6 8 g »使所得到之混合物在7 0 °C下攪拌1 〇小時後,冷卻 至18C。於所得到之混合物中徐緩地加入15重量%氯氧 化鈉水溶液3 .1 7g。使所得到之混合物在1 8°C下攪拌3小 時後,冷卻至〇°C。 於所得到之反應混合物中加入離子交換水40ml,在 室溫下加入氯仿80ml。攪拌所得到之混合物後,分離成 氯仿層與水層。以離子交換水洗淨氯仿層3次後,藉過濾 除去不溶成分。濃縮所得到之濾液,得到粗生成物。 於安裝有冷卻裝置之反應容器中加入所得到之粗生成 物、甲苯8ml及2-丙醇17ml,在70°C下攪拌所得到之混 合物1小時。使所得到之混合物冷卻至室溫,藉過濾取出 所析出之固體,以2-丙醇洗淨所取出之固體後,進行乾 燥,得到以上述式(1 -1 )所示之化合物的白色結晶1 .1 6g 使所得到之結晶進行液體色層分析後,以在色譜中之 式(1-1)所示的化合物之譜峰面積百分率爲96·5%。以 該結晶中之式(1-1 )所示的化合物之含量假設爲96.5重 -26- 201124392 量%,以式(2 -1 )所示的化合物作爲基準之式(1 - 1 )所 示的化合物之收率爲5 9 %。 W-NMR 光譜數據(<5 : ppm,CDC13) 8.11-8.25 ( c > 4H ) ,6 · 9 5 - 7 · 2 5 ( c,7 Η ) ' 4.28-In the reaction vessel equipped with the cooling device, 1.5 g of the compound represented by the formula (2_1) obtained in the above Example 1 and tetrabutylammonium bromide 〇.〇 64 g, epichlorohydrin were added at room temperature. 14.7 g and 2-methyl-propanol 9 · 6 8 g » The resulting mixture was stirred at 70 ° C for 1 hour and then cooled to 18 °C. To the obtained mixture, 3.17 g of a 15% by weight aqueous sodium oxychloride solution was slowly added. The resulting mixture was stirred at 18 ° C for 3 hours and then cooled to 〇 ° C. To the obtained reaction mixture, 40 ml of ion-exchanged water was added, and 80 ml of chloroform was added thereto at room temperature. After the resulting mixture was stirred, it was separated into a chloroform layer and an aqueous layer. After washing the chloroform layer three times with ion-exchanged water, the insoluble matter was removed by filtration. The obtained filtrate was concentrated to give a crude product. The obtained crude product, 8 ml of toluene and 17 ml of 2-propanol were placed in a reaction vessel equipped with a cooling apparatus, and the resulting mixture was stirred at 70 ° C for 1 hour. The obtained mixture was cooled to room temperature, and the precipitated solid was taken out by filtration, and the taken solid was washed with 2-propanol, followed by drying to obtain white crystals of the compound represented by the above formula (1-1). 1.16 g After the obtained crystal was subjected to liquid chromatography, the peak area percentage of the compound represented by the formula (1-1) in the chromatogram was 96.5%. The content of the compound represented by the formula (1-1) in the crystal is assumed to be 96.5 to -26 to 201124392% by weight, and the compound represented by the formula (2-1) is used as a reference formula (1 - 1). The yield of the compound was 59%. W-NMR spectral data (<5: ppm, CDC13) 8.11-8.25 (c > 4H ) , 6 · 9 5 - 7 · 2 5 ( c, 7 Η ) ' 4.28-

4.45 ( c,2H ) ,3.97-4.10 ( c,2H ) ,3.35-3.57 ( c,2H ),2.95-3 _00 ( c,2H ) > 2.7 5-2.84 ( c > 2H ) ,2.62 ( q > 2H ) ,1 _22 ( t,3H ) 實施例34.45 ( c,2H ) , 3.97-4.10 ( c,2H ) , 3.35-3.57 ( c,2H ), 2.95-3 _00 ( c,2H ) > 2.7 5-2.84 ( c > 2H ) , 2.62 ( q > 2H ) , 1 _22 ( t, 3H ) Example 3

0 C3H7 c3h7_ h〇-〇-〇h (5-2)0 C3H7 c3h7_ h〇-〇-〇h (5-2)

(5-2)(5-2)

(2-2) 於安裝有冷卻裝置之反應容器中,在室溫下加入〗,4- 環己烷二酮17.0g、丙醛13.2g、氯化鋰6.43g及1,3-二甲 基-2-咪唑啉二酮64.0g。使所得到之混合物在160°C下攪 拌8小時後,冷卻至室溫。於所得到之反應混合物中加入 離子交換水300ml及醋酸乙酯3 00ml後,進行萃取。使所 得到之有機層以飽和氯化鈉水溶液3 OOmL洗淨4次。使 所得到之有機層以無水硫酸鎂乾燥後,過濾硫酸鎂。濃縮 所得到之濾液,得到粗生成物。使所得到之粗生成物藉氧 化矽凝膠管柱色層分析精製後’進一步以己烷洗淨,得到 含有以上述式(5-2 )所示之化合物(以下,略記爲化合 物(5-2))之淡灰色結晶11.5g。 -27- 201124392 藉氣體色層分析而分析該結晶’算出所得到之色譜的 面積百分率後,爲97.1%,若使該結晶中之化合物(5-2 )的含量假設爲97.1重量% ’以1,4 -環己垸一酮作爲基 準之化合物(5-2)的收率爲° 於安裝有Dean Stark裝置之反應容器中在室溫(約 25 t )下加入4-羥基安息香酸4.54g、化合物(5-2 ) 2.50g、對甲苯磺酸〇.31g及二甲苯約4〇g。使所得到之混 合物在回流下攪拌1 9小時,進行反應。伴隨反應進行所 生成之水係使用Dean Stark裝置而連續地除去至反應系 外。反應終了後,使反應混合物冷卻至室溫。藉過濾取出 所析出之固體,以5°C之2-丙醇3 00ml洗淨後’以50°C 減壓乾燥4小時,得到以上述式(2-2 )所示之化合物的 淡灰色結晶3.5 1 g。 使所得到之結晶進行液體色層分析後,以在色譜中之 式(2-2)所示的化合物之譜峰面積百分率爲97.5%。以 該結晶中之式(2-2 )所示的化合物之含量假設爲97.5重 量%,以化合物(5-2 )作爲基準之式(2-2 )所示的化合 物之收率爲55%。 ’H-NMR光譜數據(δ : ppm,二甲基亞颯-d6) 10.54 (br,2H) ,7.90-8.10 (c,4H) ,6.85-7.32 ( c,7H) ,2.37-2.60 (m,2H) ,1.54(m,2H) ,0.82( t - 3H ) 實施例4 -28- 201124392(2-2) In a reaction vessel equipped with a cooling device, add at room temperature, 14.0 g of 4-cyclohexanedione, 13.2 g of propionaldehyde, 6.43 g of lithium chloride, and 1,3-dimethyl -2-imidazolidinone 64.0 g. The resulting mixture was stirred at 160 ° C for 8 hours and then cooled to room temperature. After 300 ml of ion-exchanged water and 300 ml of ethyl acetate were added to the obtained reaction mixture, extraction was carried out. The obtained organic layer was washed 4 times with a saturated aqueous solution of sodium chloride (300 mL). After the obtained organic layer was dried over anhydrous magnesium sulfate, magnesium sulfate was filtered. The obtained filtrate was concentrated to give a crude product. The obtained crude product was purified by yttrium oxide gel column chromatography, and then washed with hexane to obtain a compound represented by the above formula (5-2) (hereinafter, abbreviated as a compound (5- 2)) Light gray crystals 11.5 g. -27- 201124392 Analysis of the crystal by gas chromatography analysis 'After calculating the area percentage of the obtained chromatogram, it is 97.1%, and if the content of the compound (5-2) in the crystal is assumed to be 97.1% by weight '1 The yield of the compound (5-2) having 4 -cyclohexanone as a reference is °. In the reaction vessel equipped with the Dean Stark apparatus, 4.54 g of 4-hydroxybenzoic acid is added at room temperature (about 25 t). 2.50 g of the compound (5-2), ruthenium 31.p of p-toluenesulfonate and about 4 g of xylene. The resulting mixture was stirred under reflux for 19 hours to carry out a reaction. The water produced by the reaction was continuously removed to the outside of the reaction system using a Dean Stark apparatus. After the reaction was completed, the reaction mixture was allowed to cool to room temperature. The precipitated solid was taken out by filtration, washed with 3.0 ml of 2-propanol at 5 ° C, and then dried under reduced pressure at 50 ° C for 4 hours to obtain a pale gray crystal of the compound represented by the above formula (2-2). 3.5 1 g. After the obtained crystal was subjected to liquid chromatography, the peak area percentage of the compound represented by the formula (2-2) in the chromatography was 97.5%. The content of the compound represented by the formula (2-2) in the crystal was assumed to be 97.5 wt%, and the yield of the compound represented by the formula (2-2) based on the compound (5-2) was 55%. 'H-NMR spectral data (δ: ppm, dimethyl hydrazine-d6) 10.54 (br, 2H), 7.90-8.10 (c, 4H), 6.85-7.32 (c, 7H), 2.37-2.60 (m, 2H) , 1.54 (m, 2H), 0.82 ( t - 3H ) Example 4 -28- 201124392

qC3H7 ο (1-2)qC3H7 ο (1-2)

於安裝有冷卻裝置之反應容器中,在室溫下加入在前 述實施例3所得到之式(2-2 )所示的化合物1 . 50g、溴化 四丁基銨〇.〇62g、表氯醇14.2g及2 -甲基-丙醇9.32g。使 所得到之混合物在7 0 °C下攪拌9小時後,冷卻至1 8 °C。 於所得到之混合物中徐緩地加入1 5重量%氫氧化鈉水溶 液3 · 07 g。使所得到之混合物在1 8 °C下攪拌3小時後,冷 卻至〇°C。 於所得到之反應混合物中加入1 0重量%氯化銨水溶 液23ml,在室溫下加入離子交換水40ml及氯仿80ml。攪 拌所得到之混合物後,分離成氯仿層與水層。以離子交換 水洗淨氯仿層3次後,藉過濾除去不溶成分。濃縮所得到 之濾液,得到粗生成物。 於安裝有冷卻裝置之反應容器中加入所得到之粗生成 物、甲苯4ml及2-丙醇18ml,在70°C下攪拌所得到之混 合物1小時。使所得到之混合物冷卻至室溫,進一步以 -1 0 °C保持終夜。其後,藉過濾取出所析出之固體,以5 °C之2-丙醇洗淨所取出之固體後,進行乾燥,得到以上 述式(1 -2 )所示之化合物的白色結晶1 . 5 6 g。 使所得到之結晶進行液體色層分析後,以在色譜中之 式(I-2)所示的化合物之譜峰面積百分率爲91.1%。以 •29- 201124392 該結晶中之式(l-2)所示的化合物之含量假設爲91.1重 量% ’以式(2-2 )所示的化合物作爲基準之式(1-2 )所 示的化合物之收率爲76%。 W-NMR 光譜數據(<5 : ppm,CDC13) 8.08-8.26 ( c ’ 4H ) ’ 6.96-7.28 ( c,7H ) * 4.28-In the reaction vessel equipped with the cooling device, the compound represented by the formula (2-2) obtained in the above Example 3 was added at room temperature. 50 g, tetrabutylammonium bromide, ruthenium 62 g, epichlorohydrin 14.2 g of alcohol and 9.32 g of 2-methyl-propanol. The resulting mixture was stirred at 70 ° C for 9 hours and then cooled to 18 ° C. To the obtained mixture, a suspension of 1 5 wt% aqueous sodium hydroxide was slowly added in an amount of 3 · 07 g. The resulting mixture was stirred at 18 ° C for 3 hours and then cooled to 〇 ° C. To the obtained reaction mixture, 23 ml of a 10% by weight aqueous ammonium chloride solution was added, and 40 ml of ion-exchanged water and 80 ml of chloroform were added thereto at room temperature. After the resulting mixture was stirred, it was separated into a chloroform layer and an aqueous layer. After washing the chloroform layer three times with ion-exchanged water, the insoluble matter was removed by filtration. The obtained filtrate was concentrated to give a crude product. The obtained crude product, 4 ml of toluene and 18 ml of 2-propanol were placed in a reaction vessel equipped with a cooling apparatus, and the resulting mixture was stirred at 70 ° C for 1 hour. The resulting mixture was allowed to cool to room temperature and further kept at -10 ° C overnight. Then, the precipitated solid was taken out by filtration, and the taken solid was washed with 2-propanol at 5 ° C, and then dried to obtain a white crystal of the compound represented by the above formula (1-2). 6 g. After the obtained crystal was subjected to liquid chromatography, the peak area percentage of the compound represented by the formula (I-2) in the chromatography was 91.1%. The content of the compound represented by the formula (1-2) in the crystal is assumed to be 91.1% by weight. The compound represented by the formula (2-2) is represented by the formula (1-2). The yield of the compound was 76%. W-NMR spectral data (<5: ppm, CDC13) 8.08-8.26 (c '4H) ' 6.96-7.28 (c,7H) * 4.28-

4.48 ( c ’ 2H ) ’ 3.93-4.12 ( c ’ 2H) ,3.38-3.49 ( c,2H )&gt; 2.8 8 -3.00 ( c - 2H ) ’ 2.7 4 - 2 · 8 6 ( c,2 H ) ,2.56 ( m ,2H ) ,1 .65 ( m,2H ) ,0.92 ( t , 3H ) 〈溶解度之測定〉 求出於實施例2所得到之以式(1 _ 1 )所示的化合物 及以下述式(A )4.48 ( c ' 2H ) ' 3.93-4.12 ( c ' 2H) , 3.38-3.49 ( c, 2H ) &gt; 2.8 8 -3.00 ( c - 2H ) ' 2.7 4 - 2 · 8 6 ( c, 2 H ) , 2.56 ( m , 2H ) , 1.65 ( m, 2H ) , 0.92 ( t , 3H ) <Measurement of Solubility> The compound represented by formula (1 _ 1 ) obtained in Example 2 was obtained and the following Formula (A)

所示的化合物之在4〇°C及65°C中的甲基異丁基酮之溶解 度(化合物(g) xioo/[化合物(g) +甲基異丁基酮(g) ]、重量%)。結果表不於表1中。從表1可知本發明之 二環氧化合物的以式(1 -1 )所示之化合物的溶解度較以 式(A)所示之化合物的溶解度大3倍以上β -30- 201124392The solubility of methyl isobutyl ketone in the compounds shown at 4 ° C and 65 ° C (compound (g) xioo / [compound (g) + methyl isobutyl ketone (g)], % by weight ). The results are not shown in Table 1. From Table 1, it is understood that the solubility of the compound represented by the formula (1-1) of the bis(epoxy compound) of the present invention is more than 3 times higher than that of the compound represented by the formula (A). β -30 - 201124392

[表1J 溶解度&lt; 重量%) 40°C 65。。 以式(1-1)所示之化合物 3.59 13.84 以式(A)所示之化合物 1.10 2.00 實施例5[Table 1J Solubility &lt;% by weight) 40 ° C 65. . Compound represented by formula (1-1) 3.59 13.84 Compound represented by formula (A) 1.10 2.00 Example 5

混合於實施例1所得到之以式(2 -1 )所示的化合物 與碳酸鉀與烯丙基溴與丙酮,在特定溫度下攪拌所得到之 混合物’可得到上述式(7 · 1 )所示的化合物。 混合以式(7 -1 )所示的化合物、間氯過安息香酸及 氯仿’在特定溫度下攪拌所得到之混合物,可得到上述式 (1 -1 )所示的化合物。 實施例6 混合以式(1 -1 )所示的化合物1 00重量份、作爲硬 化劑之4,4’-二胺基二苯基甲烷(和光純藥工業股份公司 製)20重量份、作爲溶劑之N,N-二甲基甲醯胺,得到溶 液狀之組成物。 201124392 使所得到之組成物以離心濃縮裝置進行濃縮,得到粉 末狀之組成物。使所得到之粉末狀的組成物塡充於鋁盤( Aluminum Pan )。使用微分掃描熱量測定裝置(ΤΑ Instruments公司製DSC Q2000)而加熱已塡充有組成物 之鋁盤,得到硬化物(硬化條件:氮環境下,以140V加 熱20分鐘後,以1^/分加熱至180°C,進一步以200°C加 熱3 0分鐘)。冷卻所得到之硬化物至20°C,以微分掃描 測量測定裝置(昇溫速度:20°C /分)測定硬化物之玻璃 轉移點後,爲144°C。 實施例7 在實施例6中除使用I,5-二胺基萘(和光純藥工業股 份公司製)16重量份取代4,4’-二胺基二苯基甲烷20重量 份以外,其餘係與實施例6同樣地實施,得到溶液狀之組 成物。使所得到之溶液狀的組成物以離心濃縮裝置進行濃 縮,得到粉末狀之組成物。使所得到之粉末狀的組成物與 實施例6同樣地加熱,得到硬化物。硬化物之玻璃轉移點 爲 1 5 1 °C。 實施例8 在實施例 6中除使用順式_4·環己烯-1,2-二羧酸酐( 東京化成工業股份公司製)31重量份取代4,4’-二胺基二 苯基甲烷20重量份,進一步加入作爲硬化促進劑之2-苯 基咪唑2.6重量份以外,其餘係與實施例6同樣地實施, -32- 201124392 得到溶液狀之組成物。使所得到之溶液狀的組成物以離心 濃縮裝置進行濃縮,得到粉末狀之組成物。使所得到之粉 末狀的組成物與實施例6同樣地加熱’得到硬化物。硬化 物之玻璃轉移點爲105°C。 實施例9 在實施例 6中除使用5- ( 2,5-二氧四氬呋喃基)·3_ 甲基-3-環己烯- I,2-二羧酸酐(東京化成工業股份公司製 )27重量份取代4,4’-二胺基二苯基甲烷20重量份,進一 步加入作爲硬化促進劑之2-苯基咪唑2.5重量份以外,其 餘係與實施例6同樣地實施,得到溶液狀之組成物。使所 得到之溶液狀的組成物以離心濃縮裝置進行濃縮,得到粉 末狀之組成物。使所得到之粉末狀的組成物與實施例6同 樣地加熱,得到硬化物。硬化物之玻璃轉移點爲1 2 7。(:。 實施例1 〇 在實施例 6中除使用酚酚醛清漆硬化劑「MEH-7851H」(明和化成股份公司製)84重量份取代4,4, _二 胺基二苯基甲烷20重量份’進一步加入作爲硬化促進劑 之三苯基磷3 · 7重量份以外,其餘係與實施例6同樣地實 施’得到溶液狀之組成物。使所得到之溶液狀的組成物以 離心濃縮裝置進行濃縮,得到粉末狀之組成物。使所得到 之粉末狀的組成物與實施例6同樣地加熱,得到硬化物。 硬化物之玻璃轉移點爲1 〇 3。(:。 -33- 201124392 實施例1 1 在實施例6中除使用二氰二醯胺(和光純藥工業股份 公司製)10重量份取代4,4,-二胺基二苯基甲烷20重量份 ’進一步加入作爲硬化促進劑之二-苯基咪唑2.2重量份 以外’其餘係與實施例6同樣地實施,得到溶液狀之組成 物。使所得到之溶液狀的組成物以離心濃縮裝置進行濃縮 ’得到粉末狀之組成物。使所得到之粉末狀的組成物與實 施例6同樣地加熱,得到硬化物。硬化物之玻璃轉移點爲 1 46〇C ° 實施例1 2 混合以式(1-1)所不之化合物 100重量份、作爲硬 化劑之1,5 -二胺基萘(和光純藥工業股份公司)1 6重量 份、氧化鋁粉末1071重量份(住友化學股份公司製α -氧 化鋁粉末;以雷射繞射法所測定之平均粒徑(D50 )爲1 8 μ m之氧化鋁粉末Α1、平均粒徑(D50)爲m之氧化 鋁粉末B1、平均粒徑(D50)爲0.4ym之氧化鋁粉末Cl ,重量比(氧化鋁粉末A1/氧化鋁粉末B1/氧化鋁粉末Cl )=793/15 0/129、體積比(氧化鋁粉末 A1/氧化鋁粉末 B1/氧化鋁粉末C1 ) = 74/14/12進行混合而調製)、作爲 溶劑之甲基異丁基酮370重量份與N,N-二甲基甲醯胺60 重量份,調製溶液狀之組成物。 在聚對苯二甲酸乙二酯(PET )膜上,以薄塗器塗佈 -34- 201124392 所調製之組成物成爲3 5 0 // m之厚度。使塗佈有組成物之 P E T膜在室溫乾燥1小時,進一步在1 2 0 °C乾燥5分鐘後 ,剝離PET膜,得到薄片。所得到之薄片以厚度40 // m 之鋁箔挾住,進行真空沖壓成形(沖壓條件:真空度: lkPa、沖壓 6MPa、花60分鐘從1 1 5°C升溫至1 80°C )。 剝離鋁箔,得到具有3 72 y m厚之薄片狀的硬化物。藉 NETZSCH 製 Xenon Flash analyzer Nano fl ash L F A 447 型 ,測定該硬化物之導熱率後,爲9 · 1 W / ( m · K )。 含有以式(1 -1 )所示之化合物與1,5 -二胺基萘,使 不含氧化鋁粉末之組成物硬化,所得到之硬化物的密度爲 1 · 2 g/ cm3、氧化鋁粉末之密度爲3.9 7 g/ cm3,算出所得到 之硬化物中的氧化鋁粉末的含有比率後,該硬化物中的氧 化鋁粉末的含有比率爲74體積%。 實施例1 3 藉由混合以式(1 -1 )所示的化合物1 0 0重量份、作 爲硬化劑之1,5-二胺基萘(和光純藥工業股份公司製)16 重量份、作爲溶劑之甲基異丁基酮3 70重量份與N,N-二 甲基甲醯胺60重量份,可得到溶液狀之組成物。使所得 到之組成物含浸於厚〇 . 2mm的玻璃纖維布後,藉加熱乾 燥’得到預浸體。重疊所得到之預浸體4片,以溫度1 7 5 °C、壓力4MPa的條件沖壓成形90分鐘,得到層合板。 實施例1 4 -35- 201124392 混合以式(1 -1 )所示之化合物 1 00重量份、作爲硬 化劑之1,5-二胺基萘(和光純藥工業股份公司)16重量 份、氧化鋁粉末567重量份(住友化學股份公司製α -氧 化鋁粉末:平均粒徑(D50 )爲1 8 // m之氧化鋁粉末)、 作爲溶劑之甲基異丁基酮160重量份與N,N-二甲基甲醯 胺60重量份,調製溶液狀之組成物。 在聚對苯二甲酸乙二酯(PET)膜上,以薄塗器塗佈 所調製之組成物成爲3 5 0 # m之厚度。使塗佈有組成物之 PET膜以室溫乾燥1小時,進一步以120 °C乾燥10分鐘 後,剝離PET薄膜,得到薄片。使所得到之薄片以厚40 Mm之鋁箔挾住,進行真空沖壓成形(沖壓溫度:140 °C 、真空度:lkPa、沖壓壓力:6MPa )。其後,使沖壓溫 度花40分鐘昇溫至180°C。剝離鋁箔,得到具有3 3 5 y m 之厚度的薄片狀之硬化物。藉NTEZSCH製氙閃光分析器 nanoflash LFA447型,測定該硬化物之熱傳率後,爲 5. 1 W/ ( m . K )。 含有以式(1-1)所示之化合物與1,5-二胺基萘,使 不含氧化鋁粉末之組成物硬化,所得到之硬化物的密度爲 1.2g/cm3、氧化鋁粉末之密度爲3.97g/cm3,算出所得到 之硬化物中的氧化鋁粉末的含有比率後,該硬化物中的氧 化鋁粉末的含有比率爲60體積%。 在實施例6~11中,除使用以式(1-2)所示之化合物 取代以式(1 -1 )所示之化合物以外,其餘係藉由與實施 例6〜11同樣地實施,可得到溶液狀之組成物、粉末狀的 -36- 201124392 組成物及硬化物。 在實施例I2〜14中,除使用以式(i_2 )所示之化合 物取代以式(1 -1 )所示之化合物以外,其餘係藉由與實 施例1 2 ~ 1 4同樣地實施’可得到含有氧化鋁粉末之組成物 及硬化物。 產業上之利用可能性 本發明之二環氧化合物係於甲基異丁基酮之溶解性優 異。使含有該二環氧化合物之組成物硬化所得到之硬化物 係具有高的導熱性。 -37-Mixing the compound of the formula (2-1) obtained in the first embodiment with potassium carbonate and allyl bromide and acetone, and stirring the obtained mixture at a specific temperature to obtain the above formula (7·1) The compound shown. The compound represented by the above formula (1-1) can be obtained by mixing the compound obtained by the formula (7-1), m-chlorobenzoic acid and chloroform at a specific temperature. Example 6 20 parts by weight of a compound represented by the formula (1-1) and 20 parts by weight of 4,4'-diaminodiphenylmethane (manufactured by Wako Pure Chemical Industries, Ltd.) as a curing agent were mixed. The solvent was N,N-dimethylformamide to give a solution in the form of a solution. 201124392 The obtained composition was concentrated by a centrifugal concentrating device to obtain a powdery composition. The obtained powdery composition was poured on an aluminum pan (Aluminum Pan). The aluminum disk filled with the composition was heated by a differential scanning calorimeter (DSC Q2000 manufactured by Sigma Instruments Co., Ltd.) to obtain a cured product (hardening condition: heating at 140 V for 20 minutes in a nitrogen atmosphere, heating at 1 / min To 180 ° C, further heated at 200 ° C for 30 minutes). The obtained cured product was cooled to 20 ° C, and the glass transition point of the cured product was measured by a differential scanning measurement measuring apparatus (temperature rising rate: 20 ° C /min) to be 144 ° C. Example 7 In addition to the use of 16 parts by weight of substituted 4,4'-diaminodiphenylmethane of 20 parts by weight of I,5-diaminonaphthalene (manufactured by Wako Pure Chemical Industries, Ltd.), the other system was used. The same procedure as in Example 6 was carried out to obtain a solution-like composition. The obtained solution-like composition was concentrated in a centrifugal concentrating device to obtain a powdery composition. The obtained powdery composition was heated in the same manner as in Example 6 to obtain a cured product. The glass transition point of the hardened material is 1 5 1 °C. Example 8 In Example 6, except for using cis_4·cyclohexene-1,2-dicarboxylic anhydride (manufactured by Tokyo Chemical Industry Co., Ltd.), 31 parts by weight of substituted 4,4'-diaminodiphenylmethane was used. 20 parts by weight, and 2.6 parts by weight of 2-phenylimidazole as a curing accelerator were further added, and the same procedure as in Example 6 was carried out, and -32-201124392 was obtained as a solution-like composition. The obtained solution-like composition was concentrated by a centrifugal concentration device to obtain a powdery composition. The obtained powdery composition was heated in the same manner as in Example 6 to obtain a cured product. The glass transition point of the hardened material was 105 °C. Example 9 In Example 6, except that 5-(2,5-dioxatetrahydrofuranyl)·3-methyl-3-cyclohexene-I,2-dicarboxylic anhydride (manufactured by Tokyo Chemical Industry Co., Ltd.) was used. 27 parts by weight of the substituted 4,4'-diaminodiphenylmethane 20 parts by weight, and 2.5 parts by weight of 2-phenylimidazole as a curing accelerator were further added, and the same procedure as in Example 6 was carried out to obtain a solution. Composition. The obtained solution-like composition was concentrated by a centrifugal concentrator to obtain a powdery composition. The obtained powdery composition was heated in the same manner as in Example 6 to obtain a cured product. The glass transition point of the hardened material is 1 2 7 . (Example 1) In Example 6, except for using a phenol novolac curing agent "MEH-7851H" (manufactured by Mingwa Kasei Co., Ltd.), 84 parts by weight of substituted 4,4, dimethylaminodiphenylmethane 20 parts by weight In the same manner as in Example 6, except that 3 to 7 parts by weight of triphenylphosphine as a hardening accelerator was added, a solution having a solution-like composition was obtained. The obtained solution-like composition was subjected to a centrifugal concentration device. The mixture was concentrated to obtain a powdery composition, and the obtained powdery composition was heated in the same manner as in Example 6 to obtain a cured product. The glass transition point of the cured product was 1 〇3. (: -33-201124392 Example 1 1 In addition to the use of dicyandiamide (manufactured by Wako Pure Chemical Industries, Ltd.), 10 parts by weight of a substituted 4,4,-diaminodiphenylmethane 20 parts by weight, in addition, as a hardening accelerator The same procedure as in Example 6 was carried out except that 2.2 parts by weight of diphenylimidazole was used, and a solution-like composition was obtained. The obtained solution-like composition was concentrated by a centrifugal concentration device to obtain a powdery composition. Make income The powdery composition was heated in the same manner as in Example 6 to obtain a cured product. The glass transition point of the cured product was 146 ° C. Example 1 2 100 parts by weight of the compound of the formula (1-1) was mixed, 16 parts by weight of 1,5-diaminonaphthalene (Wako Pure Chemical Industries, Ltd.) and 1071 parts by weight of alumina powder as a hardener (α-alumina powder manufactured by Sumitomo Chemical Co., Ltd.; laser diffraction method) Alumina powder having an average particle diameter (D50) of 18 μm, alumina powder B1 having an average particle diameter (D50) of m, and alumina powder Cl having an average particle diameter (D50) of 0.4 μm, weight ratio (Alumina powder A1/alumina powder B1/alumina powder Cl)=793/15 0/129, volume ratio (alumina powder A1/alumina powder B1/alumina powder C1) = 74/14/12 for mixing And 370 parts by weight of methyl isobutyl ketone as a solvent and 60 parts by weight of N,N-dimethylformamide to prepare a solution-like composition. In polyethylene terephthalate (PET) On the film, the composition prepared by coating with a thin coater-34-201124392 becomes a thickness of 305 // m. The PET film was dried at room temperature for 1 hour, and further dried at 120 ° C for 5 minutes, and then the PET film was peeled off to obtain a sheet. The obtained sheet was stuck in an aluminum foil having a thickness of 40 // m, and subjected to vacuum press forming (stamping conditions). : Vacuum degree: lkPa, 6 MPa, 60 minutes from 1 to 15 °C to 180 °C.) Stripped aluminum foil to obtain a flaky solidified material with a thickness of 3 72 ym. Xenon Flash analyzer Nano fl The ash LFA 447 type has a thermal conductivity of 9 · 1 W / ( m · K ). The compound represented by the formula (1-1) and the 1,5-diaminonaphthalene are used to harden the composition containing no alumina powder, and the obtained cured product has a density of 1 · 2 g / cm 3 , alumina The density of the powder was 3.9 7 g/cm3, and the content ratio of the alumina powder in the obtained cured product was calculated to be 74% by volume. (Example 1) 16 parts by weight of 1,5-diaminonaphthalene (manufactured by Wako Pure Chemical Industries, Ltd.) as a curing agent by mixing 100 parts by weight of the compound represented by the formula (1-1) A solvent-like composition of 3 70 parts by weight of methyl isobutyl ketone and 60 parts by weight of N,N-dimethylformamide was obtained. The obtained composition was impregnated with a thick glass. After 2 mm of the glass fiber cloth, it was dried by heating to obtain a prepreg. Four sheets of the prepreg obtained were stacked and press-formed at a temperature of 175 ° C and a pressure of 4 MPa for 90 minutes to obtain a laminate. Example 1 4 - 35 - 201124392 A mixture of 100 parts by weight of the compound represented by the formula (1-1), and 1,5-diaminonaphthalene (Wako Pure Chemical Industries, Ltd.) as a curing agent, 16 parts by weight, oxidized 567 parts by weight of aluminum powder (α-alumina powder manufactured by Sumitomo Chemical Co., Ltd.: alumina powder having an average particle diameter (D50) of 18 // m), 160 parts by weight of methyl isobutyl ketone as a solvent, and N, 60 parts by weight of N-dimethylformamide, and a composition in the form of a solution was prepared. On a polyethylene terephthalate (PET) film, the composition prepared by coating with a thin coater became a thickness of 3 50 # m. The PET film coated with the composition was dried at room temperature for 1 hour, and further dried at 120 ° C for 10 minutes, and then the PET film was peeled off to obtain a sheet. The obtained sheet was smashed with an aluminum foil having a thickness of 40 Mm, and subjected to vacuum press forming (pressing temperature: 140 ° C, vacuum degree: 1 kPa, pressing pressure: 6 MPa). Thereafter, the press temperature was raised to 180 ° C for 40 minutes. The aluminum foil was peeled off to obtain a flaky cured product having a thickness of 3 3 5 y m. Using the NTEZSCH 氙 flash analyzer nanoflash LFA447, the heat transfer rate of the cured product was measured to be 5. 1 W/( m . K ). The compound represented by the formula (1-1) and the 1,5-diaminonaphthalene are contained, and the composition containing no alumina powder is hardened, and the obtained cured product has a density of 1.2 g/cm 3 and an alumina powder. The density was 3.97 g/cm3, and the content ratio of the alumina powder in the obtained cured product was calculated, and the content ratio of the alumina powder in the cured product was 60% by volume. In the examples 6 to 11, except that the compound represented by the formula (1-2) was used instead of the compound represented by the formula (1-1), the same procedure as in the examples 6 to 11 was carried out. A composition in the form of a solution, a composition of -36-201124392 in a powder form, and a cured product were obtained. In the examples I2 to 14, except that the compound represented by the formula (i_2) was used instead of the compound represented by the formula (1-1), the same was carried out in the same manner as in the examples 12 to 14. A composition containing alumina powder and a cured product were obtained. Industrial Applicability The diepoxy compound of the present invention is excellent in solubility in methyl isobutyl ketone. The cured product obtained by curing the composition containing the diepoxide has high thermal conductivity. -37-

Claims (1)

201124392 七、申請專利範圍: 1. 一種二環氧化合物,其係以式(1)201124392 VII, the scope of application for patents: 1. A diepoxide compound, which is based on formula (1) R4 R3 R3 R4 (式中,R1、R2、R3及R4係分別獨立表示氫原子或碳數 1〜3之烷基,R5係表示碳數2〜10之烷基)所示。 2.—種以下式(1)所示的二環氧化合物之製造方法R4 R3 R3 R4 (wherein R1, R2, R3 and R4 each independently represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and R5 represents an alkyl group having 2 to 10 carbon atoms). 2. A method for producing a diepoxide compound represented by the following formula (1) )其特徵係以式(2 )) its characteristics are based on equation (2) 1~3之烷基,R5係表示碳數2〜10之烷基) 所示之二羥基化合物與以式(3 ) (式中,X1表示鹵原子) (3) -38- 201124392 所示之表鹵醇在銨鹽及無機鹼的存在下反應者。 3 ·如申請專利範圍第2項之製造方法,其係於醇溶 劑的共存下進行反應。 4 _如申請專利範圍第3項之製造方法,其中醇溶劑 係由2級醇溶劑及3級醇溶劑所構成之群中選出的至少一 種。 5 .如申請專利範圍第2項之製造方法,其係藉由混 合以式(2)所示之二羥基化合物與以式(3)所示之表鹵 醇與銨鹽以進行反應’藉由混合所得到之混合物與無機鹼 ,再進一步進行反應。 6.如申請專利範圍第2項之製造方法,其中無機鹼 爲氫氧化鈉或氫氧化鉀。 7 _ —種二羥基化合物’其係以式(2 )a hydroxy group of 1 to 3, R5 represents an alkyl group having 2 to 10 carbon atoms, and a dihydroxy compound represented by the formula (3) (wherein X1 represents a halogen atom) (3) -38 to 201124392 The epihalohydrin is reacted in the presence of an ammonium salt and an inorganic base. 3. The production method of claim 2, wherein the reaction is carried out in the presence of an alcohol solvent. The manufacturing method of claim 3, wherein the alcohol solvent is at least one selected from the group consisting of a secondary alcohol solvent and a tertiary alcohol solvent. 5. The method of claim 2, wherein the reaction is carried out by mixing a dihydroxy compound represented by the formula (2) with an epihalohydrin and an ammonium salt represented by the formula (3). The resulting mixture is mixed with an inorganic base and further reacted. 6. The method of manufacture of claim 2, wherein the inorganic base is sodium hydroxide or potassium hydroxide. 7 _ a kind of dihydroxy compound' which is based on formula (2) (式中’R、R2、R3及R j系分別獨立表示氫原子或碳數 1〜3之烷基’ R5係表示碳數2〜10之烷基)所示。 —種以下式所示的二經基化合物之製造方法 S(wherein 'R, R2, R3 and Rj each independently represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and R5 means an alkyl group having 2 to 10 carbon atoms). - Method for producing di-based compound represented by the following formula S -39- 201124392 (式中’ R1、R2、R3、R4及r5係表示與前述相同之意義 )其特徵係以式(4 )-39- 201124392 (wherein R1, R2, R3, R4, and r5 represent the same meaning as described above), and the characteristics are expressed by formula (4) 1〜3之烷基) 所示之二羥基化合物與以式(5)a dihydroxy compound represented by an alkyl group of 1 to 3) and a formula (5) (5) (式中,R5係表示碳數2〜10之烷基) 所示之化合物在酸的存在下反應。 9- 一種組成物’其係含有以式(1(5) (wherein R5 represents an alkyl group having 2 to 10 carbon atoms) The compound shown is reacted in the presence of an acid. 9- a composition' 0 (1) 1〜3之烷基’ R5係表示碳數2〜10之烷基)所示之二環 氧化合物及硬化劑。 10.如申請專利範圍第9項之組成物,其中硬化劑爲 由胺硬化劑、酚硬化劑及酸酐硬化劑所構成之群選出的至 少一種的硬化劑。 1 1 ·如申請專利範圍第1 〇項之組成物,其中胺硬化 -40- 201124392 劑爲由4,4’-二胺基二苯基甲烷、4,4,_二胺基二苯基乙烷 、1,5-二胺基萘及對-苯二胺所構成之群中選出的至少一種 〇 12.如申請專利範圍第9項之組成物,其中進一步含 有氧化鋁。 1 3 .如申請專利範圍第1 2項之組成物,其中相對於 以式(1 )所示之二環氧化合物與硬化劑之合計1 〇 〇重量 份’含有氧化銘7 5重量份〜9 5重量份。 1 4 _如申請專利範圍第1 2項之組成物,其中氧化鋁 爲D50 (累積體積50%之粒徑)爲2 // m以上1〇〇 y m以 下之氧化銘A、D50爲1/im以上10//m以下之氧化鋁b 、與D50爲0.01/im以上5/zm以下之氧化鋁c之混合物 ,氧化鋁A與氧化鋁B與氧化鋁C之合計1 〇〇體積%中 佔有的各氧化鋁之比率係氧化鋁A爲50〜90體積%、氧 化鋁B爲5〜4 0體積%、氧化鋁C爲1〜30體積%。 15. 一種硬化物,其係藉由使如申請專利範圍第 9〜1 1項中任一項的組成物硬化所得到。 1 6 . —種預浸體,其係使如申請專利範圍第9〜1 1項 中任一項的組成物塗佈含浸於基材之後,進行半硬化所得 到。 17. 一種硬化物,其係藉由使如申請專利範圍第 1 2〜1 4項中任一項的組成物硬化所得到。 1 8 .如申請專利範圍第1 7項之硬化物,其中於硬化 物所含有的氧化鋁之含有比率爲50〜80體積%。 -41 - 201124392 1 9 . 一種預浸體,其係使如申請專利範圍第1 2〜1 4項 中任一項的組成物塗佈或含浸於基材之後,進行半硬化所 得到。 -42- 201124392 四 指定代表圖: (一) 本案指定代表圖為:無 (二) 本代表圖之元件符號簡單說明:無 201124392 五、本案若有化學式時,請揭示最能顯示發明特徵的化學 式:無0 (1) The alkyl group of 1 to 3 'R5 represents a bicyclic oxygen compound represented by an alkyl group having 2 to 10 carbon atoms and a curing agent. 10. The composition of claim 9, wherein the hardener is at least one hardener selected from the group consisting of an amine hardener, a phenol hardener, and an acid anhydride hardener. 1 1 · The composition of the first aspect of the patent application, wherein the amine hardening -40 - 201124392 agent is 4,4 '-diaminodiphenylmethane, 4,4,-diaminodiphenyl The at least one selected from the group consisting of alkane, 1,5-diaminonaphthalene and p-phenylenediamine. The composition of claim 9, which further comprises alumina. 1 3 . The composition of claim 12, wherein the total amount of the bismuth compound and the hardener represented by the formula (1) is 1 part by weight, and the content of the oxidized salt is 7 parts by weight to 9 5 parts by weight. 1 4 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ a mixture of alumina b of 10/m or less and alumina c of D50 of 0.01/im or more and 5/zm or less, and a total of 1% by volume of alumina A and alumina B and alumina C The ratio of each alumina is 50 to 90% by volume of alumina A, 5 to 40% by volume of alumina B, and 1 to 30% by volume of alumina C. A cured product obtained by hardening a composition according to any one of claims 9 to 11. A prepreg obtained by subjecting a composition according to any one of claims 9 to 11 to a substrate after semi-hardening. A cured product obtained by hardening a composition according to any one of claims 1 to 4 of the patent application. 18. The cured product of claim 17, wherein the content of the alumina contained in the hardened material is 50 to 80% by volume. -41 - 201124392 1 9. A prepreg obtained by coating or impregnating a composition according to any one of claims 1 to 14 to a semi-hardening. -42- 201124392 Four designated representative drawings: (1) The representative representative of the case is: No (2) The symbol of the representative figure is simple: No 201124392 5. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention. :no
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