TW201123686A - Axial magnetic flux winding apparatus and motor comprising the same. - Google Patents

Axial magnetic flux winding apparatus and motor comprising the same. Download PDF

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TW201123686A
TW201123686A TW098143414A TW98143414A TW201123686A TW 201123686 A TW201123686 A TW 201123686A TW 098143414 A TW098143414 A TW 098143414A TW 98143414 A TW98143414 A TW 98143414A TW 201123686 A TW201123686 A TW 201123686A
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Taiwan
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winding
axial flux
rotor
flexible substrate
motor
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TW098143414A
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Chinese (zh)
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TWI422123B (en
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Guo-Jhih Yan
jing-hui Wang
Cheng-Liang Yao
Guang-Miao Huang
Hsin-Te Wang
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Metal Ind Res & Dev Ct
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Abstract

The present invention relates to an axial magnetic flux winding apparatus and the motor comprising the same. The winding apparatus includes a flexible substrate and a winding set. The flexible substrate has at least two carrier boards and at least one bridge part. The at least two carrier boards are disposed at the opposite sides of a rotor. The at least one bridge part connects to the at least two carrier boards. The winding set has at least two winding units and at least one internal circuit connected to the at least two winding units. Each of the winding units is set on its corresponding carrier board and has at least one winding structure. The at least one internal circuit locates at the at least one bridge part. Accordingly, the line layout of the axial magnetic flux winding apparatus and its manufacturing process can be simplified to thereby stabilize the line structure of the motor and achieve space saving; furthermore, the effect of concentrated or distributed winding type is achieved, the number of turns of winding is increased, the assembly process of the axial magnetic flux motor is simplified, and the size of the axial magnetic flux motor is miniaturized.

Description

201123686 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種繞組裝置及包含該繞組裝置之馬達, 詳言之,係關於一種軸向磁通繞組裝置及包含該軸向磁通 繞組裝置之馬達。 【先前技術】 習知内轉子薄型馬達及薄型振動馬達(參考US6,417,589 及US6,479,914)多為徑向磁通,且為具有鐵心繞組之結 構。而後,為能使馬達薄化,内轉子薄型馬達多採用軸向 磁通及無鐵心設計(參考US6,534,886、uS7,i57,823及 US6,005,324) H US6,534,886所揭示即為採用轴向磁 通及無鐵心以薄化馬達振動馬達之設計。在US7,157,823 中,更透過在薄型振動馬達電路板上設置集中繞式繞組線 圈以及線路佈線之配置設計,使馬達再微小化。 内轉子薄型馬達採用軸向磁通設計雖可有效薄化馬達, 然而,由於磁石僅有具吸力之單面對應繞組,其僅有單面 定子提供導磁,會有軸承磨損、效能較低等問題。為改善 磁石僅有單面產生吸力所造成之缺點,内轉子、軸向磁通 4型馬達可採用雙側繞組之三明治結構(參考 US6,940,206)。此類具有雙側繞組結構之軸向磁通薄型馬 達,無論是採用繞組線圈配置設計或是將繞組線路施作於 電路板之。又6十,因其結構具有雙側繞組線路故需要另有 雙側繞組線路之間的線路連接設計。 因此冑必要提供一種創新且具進步性的軸向磁通繞乡且 201123686 以解決上述問 裝置及包含該軸向磁通繞組裝置之馬達 題。 【發明内容】 本發明提供—種軸向磁通繞組裝置,該㈣磁通繞組裝 ^ ^置於-轉子之相對n㈣磁通繞組裝置包 可撓性基板及-繞線組。該可撓性基板具有至少 板及至少-橋部,該至少二載板位於該轉子之相對二側, 6亥ϋ少—橋部連接該至少二載板。該繞線組具有至少二繞 線單元及連接該至少二繞線單元之至少一内部線路每一 繞線單元設置於相應之#拓 、 愿之載板且具有至少一繞線結構,該至 〉'一内部線路位於該至少一橋部。 本發明另提供-種軸向磁通馬達,其係包括—轉子、— 殼體及上述之軸向磁通繞組裝置。該轉子具有一轉轴。於 〆轉子之至)-側之載板具有__貫孔,該貫孔係供該轉轴 穿設。該殼體具有-基座及_遮蓋,該轉軸至少穿設過該 貫孔且組設於該基座,使得該繞組裝置位於該基座愈該遮 蓋之間。 #該繞線組及該可撓性基板可於同—製程中施作完成其 簡化該軸向磁通繞組裝置之線路分佈、製作程序,且改善 該等繞線單元之間需額外線路連接之問題,故降低重減 用資源而減少成本且使馬達㈣結構敎,並制空間上 之薄化以即省空間。並且,透過本發明軸向磁通繞組裝置 之設計與配置,可達到集中m分佈繞式效果,且該繞 線組可為多疊層結構’故可增加繞組之隨。再者,本發 201123686 化軸向磁通馬達之組裝流 之相對二側,故可使該軸 明之軸向磁通繞組裝置可有效簡 程’且可彎折撓曲設置於該轉子 向磁通馬達之尺寸微小化。 【實施方式】 ^顯示本發明較佳實施例之軸向磁通繞組裝置之展開 不意圖;圖2顯示本發明之一轉子之示意圖;心顯示本發 明軸向磁通繞組裝置設置於一轉子之相對二側之示帝圖。BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a winding device and a motor including the same, and more particularly to an axial flux winding device and an axial flux winding device therewith The motor. [Prior Art] Conventional inner rotor thin motors and thin vibration motors (refer to US 6,417,589 and US 6,479,914) are mostly radial magnetic fluxes and have a structure with core windings. Then, in order to make the motor thinner, the inner rotor thin motor is mostly designed with an axial magnetic flux and a coreless design (refer to US Pat. No. 6,534,886, uS7, i57, 823 and US Pat. No. 6,005, 324). Magnetic flux and no iron core to thin the motor vibration motor design. In US 7,157,823, the motor is further miniaturized by providing a concentrated winding winding coil and a line wiring arrangement on the thin vibration motor circuit board. The inner rotor thin motor adopts the axial magnetic flux design, which can effectively thin the motor. However, since the magnet has only one side corresponding winding with suction, only one single-sided stator provides magnetic conduction, and there is bearing wear and low efficiency. problem. In order to improve the shortcomings caused by the magnetism of only one side of the magnet, the inner rotor and the axial flux type 4 motor can adopt a sandwich structure of double-sided windings (refer to US 6,940,206). Such an axial flux thin-film type motor having a double-sided winding structure, whether using a winding coil configuration or applying a winding line to a circuit board. Another sixty, because of its structure with double-sided winding lines, it is necessary to have another line connection design between the two side winding lines. Therefore, it is necessary to provide an innovative and progressive axial flux winding and 201123686 to solve the above-mentioned problem and the motor including the axial flux winding device. SUMMARY OF THE INVENTION The present invention provides an axial flux winding device that is disposed on a flexible substrate and a winding set of a relatively n (four) flux winding device disposed in a rotor. The flexible substrate has at least a plate and at least a bridge portion, and the at least two carrier plates are located on opposite sides of the rotor, and the bridge portion connects the at least two carrier plates. The winding group has at least two winding units and at least one internal line connecting the at least two winding units. Each winding unit is disposed on a corresponding carrier and has at least one winding structure. 'An internal line is located in the at least one bridge. The invention further provides an axial flux motor comprising a rotor, a housing and the axial flux winding arrangement described above. The rotor has a shaft. The carrier on the side of the 〆 rotor has a __through hole for the shaft to pass through. The housing has a base and a cover, and the shaft passes through at least the through hole and is disposed on the base such that the winding device is located between the cover and the cover. # The winding group and the flexible substrate can be implemented in the same process to simplify the line distribution and fabrication process of the axial flux winding device, and to improve the additional wiring connection between the winding units The problem is that the reduction of resources is reduced, the cost is reduced, the structure of the motor (4) is reduced, and the space is thinned to save space. Moreover, through the design and configuration of the axial flux winding device of the present invention, a concentrated m-distribution effect can be achieved, and the winding group can be a multi-layer structure, so that the winding can be increased. Furthermore, the axial flow flux winding device of the shaft axial flux winding device can be effectively profiled and can be bent and flexed to the magnetic flux of the rotor. The size of the motor is small. [Embodiment] FIG. 2 is a schematic view showing an axial flux winding device of a preferred embodiment of the present invention; FIG. 2 is a schematic view showing a rotor of the present invention; Relative to the two sides of the emperor map.

配合參考圖卜圖2及圖3,本發明之該轴向磁通繞以置i 用以設置於一轉子2之相對二側。 " 1 J 軸向磁通繞組裝置1包 括-可撓性基板η及一繞線組12。要注意的是,依據不同 之應用需求(例如:產生震動)’該轉子2亦可為—偏心轉子 (如圖4所示)。 該可撓性基板η具有至少二載板及至少—㈣,該至少 二載板位於該轉子2之相對二側,該至少一橋部連接該至 少二載板。較佳地,該可撓性基心係為—可棱性印刷電 路板。在本實施射,該可撓性基心係包括二載板 111、一橋部112及一外引伸部113,該外引伸部113連接其 中-載板111。其中,在該可撓性基板"展開後,該等載 板111係為串列排列(如圖1所示)。 該繞線組12具有至少二繞線單元及連接該至少二繞線單 元之至少-内部線路’每—繞線單元設置於相應之載板且 具有至少H结構。在本實施例中,該繞線組12具有二 繞線單元121、一内部線路122及一外接線路123,每一繞 線單元121設置於相應之載板ln且具有六個繞線結構 201123686 12 4,a玄内部線路12 2位於该橋部112 ’且該外接線路12 3係 設置於該外引伸部113。要注意的是’每一繞線單元121可 具有相同之繞線結構,或者每一繞線單元12 1亦可具有不 同之繞線結構。 該等繞線單元121係至少設置於該可撓性基板u之其中 一側面。可理解的是,若該繞線組12具有較多繞線單元及Referring to FIG. 2 and FIG. 3, the axial magnetic flux of the present invention is disposed to be disposed on opposite sides of a rotor 2. " 1 J Axial flux winding device 1 includes a flexible substrate η and a winding group 12. It should be noted that the rotor 2 may also be an eccentric rotor (as shown in Figure 4) depending on the application requirements (e.g., vibration). The flexible substrate η has at least two carrier plates and at least (four), the at least two carrier plates are located on opposite sides of the rotor 2, and the at least one bridge portion connects the at least two carrier plates. Preferably, the flexible base is a prismatic printed circuit board. In the present embodiment, the flexible base includes a second carrier 111, a bridge 112 and an outer extension 113 connected to the mid-carrier 111. Here, after the flexible substrate " is unfolded, the carrier plates 111 are arranged in series (as shown in Fig. 1). The winding group 12 has at least two winding units and at least - internal wirings connected to the at least two winding units. Each winding unit is disposed on a corresponding carrier and has at least an H structure. In this embodiment, the winding group 12 has two winding units 121, an internal line 122 and an external line 123. Each winding unit 121 is disposed on the corresponding carrier ln and has six winding structures 201123686 12 4, a mysterious internal line 12 2 is located at the bridge portion 112 ' and the external line 12 3 is disposed at the outer extension portion 113. It is to be noted that each of the winding units 121 may have the same winding structure, or each of the winding units 12 1 may have a different winding structure. The winding units 121 are provided at least on one side of the flexible substrate u. It can be understood that if the winding group 12 has more winding units and

内部線路,該等繞線單元丨2丨係可設置於該可撓性基板UInternal wiring, the winding unit 丨2 can be disposed on the flexible substrate U

之相對二側面,此外,熟悉此項技藝之人士亦可理解該可 撓性基板11可為多層板結構,供較多繞線單元及内部線路 設置。在本實施例中,該等繞線單元121係設置於該可撓 性基板11接近該轉子2之相對二側面。可理解的是,該等 繞線單it 121可設置於該可換性基遠離該轉子2之相對 二側面,亦即,彎折後該等繞線單元121係設置於該可撓 性基板11之外側表面。 σ勺 > 考圖5、圖6,在不同應用中,該可撓性基板11 ° L括帛婁i:量之載板及複數個橋部,該繞線組m系包 X第數里之繞線單元及與該等橋部相同數量之内部線 路奴佳地,該第一數量係為大於2之偶數,且每二分之 一第一數量之載板及繞線單元係分別層設於一轉子之相對 -Γ旦但此為限’位於轉子相對二側之載板及繞線單 =量可為不相同。要注意的是,在該可撓性基板^展開 便’该等載板可為串列排列或陣列排列。 例如’在圖5中, 11係包括四個(第一 該轴向磁通繞組裝置1之該可撓性基板 數量)載板111及三個橋部U2,且該轴 201123686In contrast, the person skilled in the art can also understand that the flexible substrate 11 can be a multi-layer board structure for a plurality of winding units and internal wiring. In the present embodiment, the winding units 121 are disposed on the opposite sides of the flexible substrate 11 near the rotor 2. It can be understood that the winding wires can be disposed on the opposite sides of the rotor 2, that is, the winding units 121 are disposed on the flexible substrate 11 after bending. The outer surface. σ spoon> Referring to Fig. 5 and Fig. 6, in different applications, the flexible substrate 11 ° L includes a carrier plate and a plurality of bridge portions, and the winding group m The winding unit and the same number of internal line slaves as the bridges, the first number is an even number greater than 2, and each half of the first number of carrier and winding units are separately layered In the case of a rotor - the same as this, but the limit is 'the carrier plate on the opposite sides of the rotor and the winding single = amount can be different. It is to be noted that the carrier boards may be arranged in a tandem or array arrangement on the flexible substrate. For example, in Fig. 5, the 11 series includes four (the number of the flexible substrate of the first axial flux winding device 1) carrier plate 111 and three bridge portions U2, and the axis 201123686

向磁通繞組裝置丨之該繞線組丨2係包括四個繞線單元1 2 1, 在該軸向磁通繞組裝置1展開後,該等载板ill係為串列排 列,該軸向磁通繞組裝置1經適當地折疊(例如:對折後, 二端部分分別再反折)後,每二個(二分之一第一數量)載板 111及二個繞線單元121係分別層設於該轉子2之相對二側 (αχ置方式可參考圖3);在圖6中該軸向磁通繞組裝置】之 該可撓性基板U係包括六個(第—數量)載板lu及五個橋部 且該軸向磁通繞組裝置丨之該繞線組12係包括六個繞 線早兀121,在該軸向磁通繞組裝置丨展開後,該等載板 111係為陣列排列,該軸向磁通繞組裝置1經適當地折疊 (例如.對折後,二端部分分別再經二次反折)後,每三個 (一分之一第一數量)載板111及三個繞線單元121係分別層 設於該轉子2之相對二側(設置方式可參考圖3)。 曰 在上述實施例中之轉子2係具有一軸孔22之結構(參考圖 2),要強調的是,在其他應用中,本發明之轉子之可且有 -轉軸21(參考圖7及圖8)。其中,於該轉子2之至少一側之 載板⑴具有—貫孔114以供該轉軸21穿設。例如:參考圖 7 ’該轉軸21係車由設於該轉子2之一側,於該轉子❻側之 載板m具有-貫孔114,於該轉子2之另—側之載板⑴則 不具有貫孔,該轉軸21穿設過該貫孔114,使得該軸向磁 通繞組襄置m置於該轉子2之相對二側;參考圖8,或 者’該轉軸21絲設於該轉子2之相對二側,於該轉子2之 相對二側之載板U1具有貫孔114,該轉軸2分別穿設過該 專貫孔m使得該軸向磁通繞組裂置i設置於該轉子2之相 201123686 對二側。 在應用上,本發明之軸向磁通繞組裝置丨係可廣泛地應 用於微型風扇馬達、硬碟或光碟機主軸馬達、手機振動 器、微型泵浦、微發電機'散熱模組、具有薄型馬達之電 子產品。 圖9顯示本發明較佳實施例之軸向磁通馬達之爆炸圖。 配合參考圖1、圖3及圖9,該軸向磁通馬達3係包括一轉子The winding group 2 of the magnetic flux winding device includes four winding units 1 2 1, and after the axial flux winding device 1 is deployed, the carrier plates ill are arranged in series, the axial direction After the flux winding device 1 is properly folded (for example, after folding, the two end portions are respectively folded back), each of the two (one-half first number) carrier plates 111 and the two winding units 121 are respectively layered. The two sides of the rotor 2 are disposed on the opposite sides of the rotor 2 (see FIG. 3 for the α-type arrangement); the flexible substrate U of the axial flux-through winding device of FIG. 6 includes six (number-number) carriers. And the five bridge portions and the winding group 12 of the axial flux winding device includes six winding wires 121, and after the axial flux winding device is deployed, the carrier plates 111 are arrays Arranged, the axial flux winding device 1 is appropriately folded (for example, after folding, the two end portions are respectively re-folded twice), after every three (one-first of the first number) carrier plates 111 and three The winding units 121 are respectively disposed on opposite sides of the rotor 2 (refer to FIG. 3 for the setting manner). The rotor 2 in the above embodiment has a structure of a shaft hole 22 (refer to FIG. 2), and it is emphasized that in other applications, the rotor of the present invention can have a shaft 21 (refer to FIGS. 7 and 8). ). The carrier plate (1) on at least one side of the rotor 2 has a through hole 114 for the shaft 21 to pass through. For example, referring to FIG. 7 'the rotating shaft 21 is provided on one side of the rotor 2, the carrier m on the side of the rotor has a through hole 114, and the carrier (1) on the other side of the rotor 2 is not a through hole, the rotating shaft 21 is inserted through the through hole 114 such that the axial flux winding arrangement m is placed on opposite sides of the rotor 2; referring to FIG. 8, or 'the rotating shaft 21 is wired to the rotor 2 On opposite sides of the rotor 2, the carrier U1 on the opposite sides of the rotor 2 has a through hole 114, and the rotating shaft 2 is respectively passed through the special hole m so that the axial flux winding crack i is disposed on the rotor 2 Phase 201123686 on two sides. In application, the axial flux winding device of the present invention can be widely applied to a micro fan motor, a hard disk or a CD spindle motor, a mobile phone vibrator, a micro pump, a micro generator, a heat dissipation module, and a thin type. Motor electronics. Figure 9 shows an exploded view of an axial flux motor in accordance with a preferred embodiment of the present invention. With reference to FIG. 1, FIG. 3 and FIG. 9, the axial flux motor 3 includes a rotor.

2、一殼體31及一軸向磁通繞組裝置丨。該軸向磁通繞組裝 置1係為圖3所示之軸向磁通繞組裝置丨,在此不再加以贅 述。在本實施例中,該轉子2之軸孔22中設有一轉軸21。 於該轉子2之至少一側之載板ιη具有一貫孔ιΐ4,該貫孔 114係供該轉軸21穿設。 在本實施例中,該轉軸21通過該軸孔22軸設於該轉子2 之相對二側。可理解的是,該轉子2亦可為如圖7或圖㈣ 示,該轉軸2!軸設於其中一側或相對二側之一體成型之 子2。 科 每-載板⑴具有一貫孔114,該等貫孔ιΐ4係對應該轴 孔22。該殼體31具有—基座叫及—遮蓋312,該轉轴^分 別穿設過該軸孔22及該等貫孔114组設於該基座3ΐι及該^ 蓋312 ’使得該基座311與該遮蓋312結合後,該繞組裝置; 位於該基座3 11與該遮蓋3 12之間。 在本實施例中,該軸向磁通馬達3係包括圖3所示之 磁通繞組裝置!,然而可以理解的是,該轴向磁通馬達# 可為具有如圖4之偏心轉子2之軸向磁通繞組裝置i之軸向 201123686 磁通馬達。或者,該軸向磁通馬 馮具有如圖5或圖 之之軸向磁通繞組裝置丨之軸向磁通馬達,且該 轉子2係可為圖2或圖4所示之轉子2。2. A housing 31 and an axial flux winding device. The axial flux winding device 1 is an axial flux winding device 图 shown in Fig. 3 and will not be described again. In the present embodiment, a shaft 21 is provided in the shaft hole 22 of the rotor 2. The carrier ιη on at least one side of the rotor 2 has a constant aperture ΐ4 for the through shaft 21 to pass through. In this embodiment, the shaft 21 is axially disposed on the opposite sides of the rotor 2 through the shaft hole 22. It can be understood that the rotor 2 can also be as shown in Fig. 7 or Fig. 4, and the shaft 2! shaft is disposed on one side or two sides of the two sides. Each of the carrier plates (1) has a constant aperture 114 which corresponds to the axial aperture 22. The housing 31 has a base and a cover 312. The shafts are respectively disposed through the shaft hole 22 and the through holes 114 are disposed on the base 3 and the cover 312' such that the base 311 After being combined with the cover 312, the winding device is located between the base 3 11 and the cover 3 12 . In the present embodiment, the axial flux motor 3 includes the flux winding device shown in Fig. 3! However, it can be understood that the axial flux motor # can be an axial 201123686 flux motor having an axial flux winding device i of the eccentric rotor 2 of FIG. Alternatively, the axial flux may have an axial flux motor as shown in Figure 5 or the axial flux winding device, and the rotor 2 may be the rotor 2 shown in Figure 2 or Figure 4.

配合參考圖7及圖丨〇,若該轉軸21係軸設於該轉子2之一 側(接近該基座311),於該轉子2該側之載板ui|有一貫孔 "4,於該轉子2之另一側之載板⑴則不需具有貫孔,兮 轉轴川系穿設過該貫孔114且組設於該基座3ιι,使得該轴 向磁通繞組裝設置於該轉子2之相對二側,且該轴向磁 通繞組裝置1位於該基座3丨丨與該遮蓋3丨2之間。 在本發明中,該繞線組12及該可撓性基板丨丨可於同一製 程中施作於同-印刷電路板上,㈣化該軸向磁通繞組裝 置1之線路分佈、製作程序,且改善該等繞線單元ΐ2ι之間 需額外線路連接之問題,故降低重複使用資源而減少成^ 且使馬達線路結構穩定,並達到空間上之薄化以節省空 間。並且,透過本發明軸向磁通繞組裝置丨之設計與配 置,可達到集中繞式或分佈繞式效果,且該繞線組12可為 多疊層結構,故可增加繞組之匝數。再者,本發明之軸向 磁通繞組裝置1可有效簡化軸向磁通馬達3之組裝流程且 可彎折撓曲設置於該轉子2之相對二側,故可使該軸向磁 通馬達3之尺寸微小化。 上述實施例僅為說明本發明之原理及其功效,並非限制 本發明。因此習於此技術之人士對上述實施例進行修改及 變化仍不脫本發明之精神。本發明之權利範圍應如後述之 申請專利範圍所列。 201123686 【圖式簡單說明】 圖1顯示本發明較佳實施例之轴向磁通繞組裝 意圖; 〜饮開 圖2顯示本發明之一轉子之示意圖; 圖3顯不本發明轴向磁通繞組裝置設置於該轉 側之示意圖; 目斜 圖4顯示本發明之一偏心轉子之示意圖; 圖5顯示本發明展開後呈争列排列之繞線組之示意圖; 圖6顯示本發明展開後呈陣列排列之繞線組之示意圖·, 圖7顯不本發明軸向磁通繞組裝置之另一態樣之剖面 , 圖8顯示本發明軸向磁通繞組裝置之又一態樣之剖面 圖9顯示本發明較佳實施例之軸向磁通馬達之爆炸圖;及 圖10顯不本發明另一實施例之軸向磁通馬達之剖面圖。 【主要元件符號說明】 1 本發明之軸向磁通繞組裝置 2 轉子 3 本發明之軸向磁通馬達 11 可換性基板 12 繞線組 21 轉轴 22 軸孔 31 殼體 -10- 201123686Referring to FIG. 7 and FIG. 7 , if the shaft 21 is axially disposed on one side of the rotor 2 (close to the base 311), the carrier ui| on the side of the rotor 2 has a constant hole " The carrier plate (1) on the other side of the rotor 2 does not need to have a through hole, and the through hole shaft passes through the through hole 114 and is disposed on the base 3, so that the axial flux winding is disposed on the carrier The opposite sides of the rotor 2, and the axial flux winding device 1 is located between the base 3丨丨 and the cover 3丨2. In the present invention, the winding group 12 and the flexible substrate 施 can be applied to the same-printed circuit board in the same process, and (4) the line distribution and the manufacturing procedure of the axial flux winding device 1. Moreover, the problem of additional wiring connection between the winding units ΐ2ι is improved, so that the reuse of resources is reduced, the structure of the motor is reduced, and the structure of the motor circuit is stabilized, and the space is thinned to save space. Moreover, through the design and configuration of the axial flux winding device of the present invention, a concentrated winding or distributed winding effect can be achieved, and the winding group 12 can have a multi-layer structure, so that the number of turns of the winding can be increased. Furthermore, the axial flux winding device 1 of the present invention can effectively simplify the assembly process of the axial flux motor 3 and can be bent and flexed on opposite sides of the rotor 2, so that the axial flux motor can be made The size of 3 is miniaturized. The above embodiments are merely illustrative of the principles and effects of the invention and are not intended to limit the invention. Therefore, those skilled in the art can make modifications and changes to the above embodiments without departing from the spirit of the invention. The scope of the invention should be as set forth in the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view showing an axial flux winding of a preferred embodiment of the present invention; FIG. 2 is a schematic view showing a rotor of the present invention; FIG. 3 is a view showing an axial flux winding of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 4 is a schematic view showing an eccentric rotor of the present invention; FIG. 5 is a schematic view showing a winding group in which the present invention is expanded after being expanded; FIG. 6 is a view showing an expanded array of the present invention. FIG. 7 is a cross-sectional view showing another aspect of the axial flux winding device of the present invention, and FIG. 8 is a cross-sectional view showing another aspect of the axial flux winding device of the present invention. An exploded view of an axial flux motor in accordance with a preferred embodiment of the present invention; and FIG. 10 is a cross-sectional view of an axial flux motor in accordance with another embodiment of the present invention. [Main component symbol description] 1 Axial flux winding device of the present invention 2 Rotor 3 Axial flux motor of the present invention 11 Removable substrate 12 Winding group 21 Rotary shaft 22 Shaft hole 31 Housing -10- 201123686

112 113 114 121 122 123 124 311 312 載板 橋部 外引伸部 貫孔 繞線單元 内部線路 外接線路 繞線結構 基座 遮蓋112 113 114 121 122 123 124 311 312 Carrier plate Bridge External extension Perforation Winding unit Internal wiring External wiring Winding structure Base Cover

-11-11

Claims (1)

201123686 七、申請專利範圍: 種軸向磁通繞組裝置,用以設置於一轉子之相對二 側,該軸向磁通繞組裝置包括: 一可撓性基板,具有至少二載板及至少一橋部,該至 J 一載板位於該轉子之相對二側,該至少一橋部連接該 至少二載板;及 印一繞線組,具有至少二繞線單元及連接該至少二繞線 單元之至少内部線路,每一繞線單元設置於相應之載 板且具有至夕'繞線結構,該至少一内部線路位於該至 少一橋部。 2. 3.201123686 VII. Patent application scope: An axial flux winding device is disposed on opposite sides of a rotor, the axial flux winding device comprising: a flexible substrate having at least two carrier plates and at least one bridge portion The carrier board is located on opposite sides of the rotor, the at least one bridge portion is connected to the at least two carrier boards, and the printed wiring group has at least two winding units and at least two internal portions connecting the at least two winding units Each of the winding units is disposed on a corresponding carrier and has an overnight winding structure, and the at least one internal wiring is located at the at least one bridge. twenty three. 如凊求項1之轴向磁诵墻m χ 』峨逋、身組裝置,其中該可撓性基板係 為一可撓性印刷電路板。 如請求項1之軸向磁通繞組裝置,其中該可撓性基板另 包括一外弓丨伸部’該外引伸部連接其中-載板,該繞線 組另包括-外接線路’該外接線路設置於該外引伸部。 t請求項丨之軸向磁通繞組裝置,其中該可撓性基板係 '括一第一數量之載板及複數個橋部,該繞線組係包括 :第-數量之繞線單元及與該等橋部相同數量之内部線 路’該第-數量係為大於2之偶數’且每二分之一 數量之載板及繞線單元係分別層設於該轉子之相對二 側。 其中該可撓性基板展 其中該可撓性基板展 5.如請求項4之軸向磁通繞組裝置 開後’該等載板係為串列排列。 6 ·如請求項4之軸向磁通繞組裝置 201123686 開後’ S亥等載板係為陣列排列。 7·如請求項!之軸向磁通繞組裝置,其中該等繞線單元係 至少設置於該可撓性基板之其中—側面。 8. 如請求項7之轴向磁通繞組裝置,其中料繞線單元係 設置於該可撓性基板接近該轉子之相對二側面。 9. 如請求項7之軸向磁通繞組裝置,丨中該等繞線單元係 設置於該可撓性基板遠離該轉子之相對二側面。 i〇.如請求項1之軸向磁通繞組裝置,纟中該等繞線單元係 設置於該可撓性基板之相對二側面。 U.如請求項1之軸向磁通繞組裝置,其中每一繞線單元係 具有相同之繞線結構。 12.如請求項1之軸向磁通繞組裝置,其中每一繞線單元係 具有不同之繞線結構。 13·如請求項1之軸向磁通繞組裝置,其係設置於一偏心轉 子之相對二側。 14. 如请求項1之軸向磁通繞組裝置,其係應用於微型風扇 馬達、硬碟或光碟機主軸馬達 '手機振動器、微型泵 浦、微發電機、散熱模組、具有薄型馬達之電子產品。 15. —種軸向磁通馬達,包括: 一轉子’具有一轉軸; 一軸向磁通繞組裝置’設置於該轉子之相對二側,該 軸向磁通繞組裝置包括: 一可撓性基板,具有至少二載板及至少一橋部,該 至少二載板位於該轉子之相對二側,於該轉子之至少 201123686 該至少一橋部 一側之載板具有一貫孔供該轉軸穿設 連接該至少二載板; :繞線組’具有至少二繞線單元及連接該至少二繞 、·敦單7G之至/内部線路,每_繞線單W置於相應 之載板且具有至少—繞線結構,該至少-内部線路位 於該至少一橋部;及 -殼體’具有-基座及一遮蓋,該轉軸至少穿設過該 • 貫孔且組設於該基座,使得該繞組裝置位於該基座與該 遮蓋之間。 16·如請求項15之軸向磁通馬達,其中該可挽性基板係為一 可撓性印刷電路板。 如請求項15之軸向磁通馬達,其中該可撓性基板另包括 —外引伸部,該外引伸部連接其中—載板該繞線組另 包括一外接線路,該外接線路設置於該外引伸部。 請求項15之軸向磁通馬達,其中該可撓性基板係包括 -第-數量之載板及複數個橋部’該繞線組係包括該第 -數量之繞線單元及與該等橋部相同數量之内部線路, 該第一數量係為大於2之偶數,且每二分之一第一數量 之載板及繞線單元係分別層設於該轉子之相對二側。 19. 如請求項m向磁通馬達’其巾該可撓性基板展開 後,該等載板係為申列排列。 20. 如請求項狀軸向磁通馬達,其巾該可撓性基板展開 後,該等載板係為陣列排列。 該等繞線單元係設置 2 1 ·如請求項1 5之軸向磁通馬達,其中 201123686 於該可撓性基板之其中一側面。 22·如請求項21之軸向磁通馬達,其中該等繞線單元係設置 於忒可撓性基板接近該轉子之相對二側面。 23.如請求項21之軸向磁通馬達,其中該等繞線單元係設置 於4可撓性基板遠離該轉子之相對二側面。 Μ·如請求項15之軸向磁通馬達,其中該等繞線單元係設置 於該可撓性基板之相對二側面。 25.如凊求項15之軸向磁通馬達,其中每—繞線單元係具有 相同之繞線結構。 如响求項15之轴向磁通馬達,其中每—繞線單元係具有 不同之繞線結構。 I月求項15之軸向磁通馬達,其中該轉子一偏心轉 子。 长項15之軸向磁通馬達,其中該轉軸係軸設於該轉 子相斜 —/ ^ ,一側,於該轉子之相對二側之載板具有一貫 ^ 轉轴7J別穿設過該等貫孔組設於該基座及該遮 从 彳于忒’、堯組裝置位於該基座與該遮蓋之間。 29.如請求項1 5之丄 <軸向磁通馬達,其係為微型風扇馬達、硬 碟或光碟機Α 輪馬達、手機振動器、微型泵浦、微發電 機、散熱模級轉動裝置、電子產品之薄型馬達。For example, the axial magnetic wall of the item 1 is a body device, wherein the flexible substrate is a flexible printed circuit board. The axial flux winding device of claim 1, wherein the flexible substrate further comprises an outer bow extension portion, wherein the outer extension portion is connected to the carrier plate, and the winding group further comprises an external circuit. Set on the outer extension. The axial flux winding device of the present invention, wherein the flexible substrate comprises a first number of carrier plates and a plurality of bridge portions, the winding group comprising: a first-number of winding units and The same number of internal lines of the bridges 'the first-number is an even number greater than 2' and each half of the number of carrier plates and winding units are respectively layered on opposite sides of the rotor. Wherein the flexible substrate exhibits the flexible substrate 5. The axial flux winding device of claim 4 is opened and the carrier plates are arranged in series. 6 · The axial flux winding device of claim 4 201123686 After the opening, the carrier plates are arranged in an array. 7. If requested! The axial flux winding device, wherein the winding units are disposed at least on a side surface of the flexible substrate. 8. The axial flux winding device of claim 7, wherein the material winding unit is disposed on the opposite side of the flexible substrate adjacent to the rotor. 9. The axial flux winding device of claim 7, wherein the winding units are disposed on opposite sides of the flexible substrate away from the rotor. The axial flux winding device of claim 1, wherein the winding units are disposed on opposite sides of the flexible substrate. U. The axial flux winding device of claim 1, wherein each of the winding units has the same winding structure. 12. The axial flux winding device of claim 1, wherein each winding unit has a different winding configuration. 13. The axial flux winding device of claim 1, which is disposed on opposite sides of an eccentric rotor. 14. The axial flux winding device of claim 1, which is applied to a micro fan motor, a hard disk or a CD spindle motor, a mobile phone vibrator, a micro pump, a micro generator, a heat dissipation module, and a thin motor. electronic product. 15. An axial flux motor comprising: a rotor 'having a rotating shaft; an axial flux winding device' disposed on opposite sides of the rotor, the axial flux winding device comprising: a flexible substrate Having at least two carrier plates and at least one bridge portion, the at least two carrier plates are located on opposite sides of the rotor, at least 201123686 of the rotor, the carrier plate on the side of the at least one bridge portion has a consistent hole for the rotating shaft to be connected to the at least one Two carrier plates; the winding group 'haves at least two winding units and connects the at least two windings, the Dunhuang 7G to/internal lines, each _ winding single W is placed on the corresponding carrier board and has at least - winding a structure, the at least-internal line is located in the at least one bridge portion; and the - housing ' has a base and a cover, the rotating shaft is disposed at least through the through hole and is disposed on the base, so that the winding device is located at the Between the base and the cover. The axial flux motor of claim 15, wherein the slidable substrate is a flexible printed circuit board. The axial flux motor of claim 15, wherein the flexible substrate further comprises an outer extension portion, wherein the outer extension portion is connected to the carrier plate, the winding group further comprises an external circuit, and the external circuit is disposed outside the outer circuit Extension. The axial flux motor of claim 15, wherein the flexible substrate comprises a -first number of carrier plates and a plurality of bridge portions - the winding group includes the first number of winding units and the bridges The same number of internal lines, the first number is an even number greater than 2, and each half of the first number of carrier plates and winding units are respectively layered on opposite sides of the rotor. 19. If the request item m is developed into the magnetic flux motor's flexible substrate, the carrier plates are arranged in an array. 20. If an item-like axial flux motor is requested, after the flexible substrate is unfolded, the carrier plates are arranged in an array. The winding unit is provided with an axial flux motor as claimed in claim 15, wherein 201123686 is on one side of the flexible substrate. 22. The axial flux motor of claim 21, wherein the winding units are disposed on the opposite sides of the flexible substrate adjacent the rotor. 23. The axial flux motor of claim 21, wherein the winding units are disposed on the opposite sides of the flexible substrate from the rotor. The axial flux motor of claim 15, wherein the winding units are disposed on opposite sides of the flexible substrate. 25. The axial flux motor of claim 15, wherein each of the winding units has the same winding configuration. For example, the axial flux motor of claim 15 wherein each of the winding units has a different winding structure. An axial flux motor of the first aspect of the invention, wherein the rotor is an eccentric rotor. The axial flux motor of the long item 15, wherein the shaft of the shaft is disposed on the opposite side of the rotor -/^, and the carrier plates on opposite sides of the rotor have a constant shaft 7J. The through hole group is disposed on the base and the cover is disposed between the base and the cover. 29. The object of claim 1 is an axial flux motor, which is a micro fan motor, a hard disk or a disk drive, a mobile phone vibrator, a micro pump, a micro-generator, a heat-dissipating mold-level rotating device. , thin motor for electronic products.
TW98143414A 2009-12-17 2009-12-17 An axial flux winding device and a motor including the axial flux winding device TWI422123B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2566012A2 (en) 2011-08-31 2013-03-06 Sunonwealth Electric Machine Industry Co., Ltd. Motor stator
CN106211575A (en) * 2015-05-26 2016-12-07 景硕科技股份有限公司 Carrier plate structure with magnetic induction coil and soft board

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JP4148647B2 (en) * 1999-02-10 2008-09-10 エヌイージー マイコン コントロール システムズ エイ/エス Multipolar motor generator with axial magnetic flux
KR20020001108A (en) * 2000-06-26 2002-01-09 이형도 Rotor of vibration motor for cellular phone
US20040104631A1 (en) * 2002-12-03 2004-06-03 Tokyo Parts Industrial Co., Ltd. Brushless vibration motor
JP3790214B2 (en) * 2002-12-17 2006-06-28 株式会社 アサバ Coreless motor
US7839044B2 (en) * 2007-03-23 2010-11-23 Panasonic Corporation Rotor magnet, spindle motor comprising the same, recording and reproducing apparatus, and jig for manufacturing the same
TWI388109B (en) * 2009-08-14 2013-03-01 Metal Ind Res & Dev Ct A stator structure and a micro motor having the stator structure and a method of manufacturing the same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2566012A2 (en) 2011-08-31 2013-03-06 Sunonwealth Electric Machine Industry Co., Ltd. Motor stator
EP2566012A3 (en) * 2011-08-31 2015-10-28 Sunonwealth Electric Machine Industry Co., Ltd. Motor stator
CN106211575A (en) * 2015-05-26 2016-12-07 景硕科技股份有限公司 Carrier plate structure with magnetic induction coil and soft board
TWI603658B (en) * 2015-05-26 2017-10-21 Magnetic induction coil and soft board carrier structure

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