TW201122087A - Flame retardant resin composition and formed article obtained from the same. - Google Patents

Flame retardant resin composition and formed article obtained from the same. Download PDF

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TW201122087A
TW201122087A TW98143102A TW98143102A TW201122087A TW 201122087 A TW201122087 A TW 201122087A TW 98143102 A TW98143102 A TW 98143102A TW 98143102 A TW98143102 A TW 98143102A TW 201122087 A TW201122087 A TW 201122087A
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group
component
substituent
resin composition
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TW98143102A
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TWI448543B (en
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Katsuhiro Yamanaka
Toshiyuki Miyake
Mizuho Saito
Masami Kinoshita
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Teijin Ltd
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Abstract

An objective of the invention is to provide a flame retardant resin composition and a formed article obtained from the same, which adopts a raw material originated from plants and has high flame retardance and excellent physical property,. The flame retardant resin composition of the invention contains 100 parts by weight of a resin constituent (A constituent) containing at least 50 mass% of unit polycarbonate (A-1 constituent) represented by the following formula (A-1) and 1 to 100 parts by weight of an organophosphorus compound (B constituent) represented by the following formula (1). (In the formula, X.supra.1 and X.supra.2 are respectively independent, and each is an aromatic-substituted alkyl group represented by the following formula (2))(In the formula, AL is a branched or linear chain aliphatic hydrocarbyl having 1 to 5 carbon atoms, and Ar is an optionally substituted phenyl group, optionally substituted naphthyl group or optionally substituted anthryl group. n is an integer of 1 to 3, and Ar can be bonded to any carbon atoms in AL.)

Description

201122087 六、發明說明: 【^^明戶斤屬才支4标冷貝】 發明領域 本發明係關於一種使用具有高度難燃性及良好物性之 採用源自植物原料之難燃性樹脂組成物及由其而來之成形 品。更加詳細的說是關於一種含有規定的有機磷化合物而 且實質無画素的難燃性樹脂組成物及由其而來之成形品。 發明背景 用以獲得樹脂製的成形品之原料,一般使用聚丙烯 (PP)、丙烯腈-丁二烯-苯乙烯(ABS)、聚醯胺(PA6、PA66)、 聚酯(PET、PBT)、聚碳酸酯(ρ〇等樹脂。然而,該等樹脂 是使用由石油資源獲得的原料製造而成,近年來,石油資 源的枯竭或地球環境等問題一直被擔心,使用由植物等生 物起源物質製得的原料之樹脂的製造受到要求。尤其在考 量地球環境問題時,推斷使用源自植物原料的樹脂,即便 在使用後被燒掉若考慮植物生育時吸收之二氧化碳的量, 從碳收支中立之所謂碳中和的想法出發,亦是對地球環境 的負荷低之樹脂。 另一方面,使用§玄等源自植物原料之樹脂利用到工業 材料,尤其是電力/電子相關用部件、〇A相關用部件或汽車 部件時,從安全上的問題出發必須賦予難燃性。 目前,使用源自植物原料的樹脂,尤其是關於聚乳酸 樹脂的難燃化做了種種嘗試,已經達到某種程度的難燃 201122087 化。然而,該等難燃化處方係使用大量的難燃劑者,損害 了樹脂本來的物性。 另一方面’採用源自植物原料之樹脂,除聚乳酸樹脂 以外’使用可以從能夠由糖質製造的醚二醇殘基製得的原 料之聚碳酸酯樹脂受到研究。 例如,下述式(a)201122087 VI. INSTRUCTIONS: [^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^ A molded article derived therefrom. More specifically, it relates to a flame retardant resin composition containing a predetermined organic phosphorus compound and having substantially no pixels, and a molded article therefrom. BACKGROUND OF THE INVENTION In order to obtain a raw material for a resin molded article, polypropylene (PP), acrylonitrile-butadiene-styrene (ABS), polyamine (PA6, PA66), polyester (PET, PBT) are generally used. Polycarbonate (such as ρ〇). However, these resins are manufactured using raw materials obtained from petroleum resources. In recent years, problems such as depletion of petroleum resources or the global environment have been a concern, using biologically derived substances such as plants. The production of the raw material resin is required. Especially when considering the global environmental problem, it is inferred that the resin derived from the plant material is used, even if it is burned after use, considering the amount of carbon dioxide absorbed by the plant when it is grown, the carbon revenue is reduced. Neutral's idea of carbon neutrality is also a resin that has a low load on the global environment. On the other hand, the use of resins derived from plant materials such as § Xuan is used in industrial materials, especially for electric/electronic related components. When A-related parts or automobile parts are used, it is necessary to impart flame retardancy in view of safety. At present, it is difficult to use resins derived from plant materials, especially about polylactic acid resins. Various attempts have been made to achieve a certain degree of hard-to-burn 201122087. However, such incombustible prescriptions use a large amount of flame retardant, which impairs the original physical properties of the resin. In addition to the polylactic acid resin, a polycarbonate resin which can be obtained from a raw material of an ether diol residue which can be produced from a saccharide is studied. For example, the following formula (a)

所不之驗二醇’容易由例如糖類及澱粉等製作’已知3種立 體異構體。 立體異構體列舉下述式(b)所示之,1,4:3,6-二脫水-D· 山梨醇(本說明書中以下稱為「異山梨醇」)。The diol which is not detected is easily produced from, for example, saccharides and starches, and three kinds of stereoisomers are known. The stereoisomers include 1,4:3,6-dianhydro-D-sorbitol (hereinafter referred to as "isosorbide" in the present specification) represented by the following formula (b).

另外列舉下述式⑷所示之,1,4:3,6-二脫水-D-甘露醇 (本說明書巾以下稱為「異甘露醇」)。Further, 1,4:3,6-dianhydro-D-mannitol (hereinafter referred to as "isomannitol") is shown in the following formula (4).

201122087201122087

異山梨醇、異甘露醇、異艾杜醇分別由D_葡萄糖、D_ 甘露糖、L-艾杜糖製得。例如異山梨醇的情形,可透過將 D_葡萄糖加以氫化後,使用酸觸媒經脫水製得。 到此為止上述的醚二醇中,特別研究了在中心使用募 聚物之異山梨醇並將其組合到聚碳酸酯中。其中,尤其就 異山梨醇之均聚碳酸醋(homo-polycarbonate)於專利文獻 1、2中做了記載。 其中在專利文獻1中,報告了使用熔融酯交換法之具有 2〇3 C溶點之均聚碳酸酯樹脂。然而該聚合物僅具有不充足 的機械性質。 作為耐熱性高的例子,專利文獻2中報告有由升溫速度 為i〇°c /分鐘的示差熱量測定之玻璃轉移溫度在17(rc以上 的聚碳酸酯,惟有作為對比粘度高的成形材料考量時熔融 粘度過高之問題。 另一方面’專利文獻3中,就異山梨醇與直鏈脂肪族二 醇的共聚合聚碳酸酯進行了記載。 關於這些由異山梨醇形成之聚碳酸酯,其等之每一篇 文獻都未就難燃性做任何研究。 (專利文獻1)英國專利申請公開第丨079686號說明書 (專利文獻2)國際公開第2〇〇7/〇丨3463號公報 (專利文獻3)國際公開第2〇〇4/1111〇6號公報 201122087 I:發明内容3 發明揭示 本發明的第1目的是,提供一種採用具有高度難燃性及 良好物性之源自植物原料的難燃性樹脂組成物及由其而來 之成形品。 本發明的第2目的是,提供一種含有規定的有機磷化合 物而且實質無li素的難燃性樹脂組成物及由其而來之成形 品。 根據本發明人等的研究,本發明之目的是, 利用含有100重量分之至少含有50質量%的包含以下 述式(A-1)表不的早元之聚碳酸@旨(A-1成分)之樹脂成分(A 成分)及含有1〜100重量分之以下述式(1)表示的有機磷化 合物(B)成分之難燃性樹脂組成物來達成。Isosorbide, isomannide, and isoidide are prepared from D_glucose, D_mannose, and L-idulose, respectively. For example, in the case of isosorbide, D_glucose can be hydrogenated and then dehydrated using an acid catalyst. Among the above-mentioned ether diols, it has been particularly studied to use the isosorbide of the polymer at the center and to combine them into the polycarbonate. Among them, in particular, homo-polycarbonate of isosorbide is described in Patent Documents 1 and 2. Among them, Patent Document 1 discloses a homopolycarbonate resin having a 2〇3 C melting point using a melt transesterification method. However, the polymer has only insufficient mechanical properties. As an example of high heat resistance, Patent Document 2 reports that a polycarbonate having a glass transition temperature of 17 (rc or more) measured by differential calorimetry at a temperature increase rate of i〇°c /min is considered as a molding material having a high contrast viscosity. On the other hand, in Patent Document 3, a copolymerized polycarbonate of isosorbide and a linear aliphatic diol is described. Regarding these polycarbonates formed of isosorbide, There is no research on the flame retardancy in each of the documents. (Patent Document 1) British Patent Application Publication No. 079686 (Patent Document 2) International Publication No. 2/7/3463 ( Patent Document 3) International Publication No. 2/1111〇6, 201122087 I: SUMMARY OF THE INVENTION The first object of the present invention is to provide a plant material derived from plants having high flame retardancy and good physical properties. A flame retardant resin composition and a molded article therefrom. A second object of the present invention is to provide a flame retardant resin composition containing a predetermined organic phosphorus compound and substantially free of li According to the study of the inventors of the present invention, it is an object of the present invention to use at least 50% by mass of a polycarbonate containing 100% by weight of the early form of the polycarbonate represented by the following formula (A-1). The resin component (component A) of the -1 component) and the flame retardant resin composition containing the organophosphorus compound (B) component represented by the following formula (1) in an amount of 1 to 100 parts by weight.

η η_ru ru _η ηη η_ru ru _η η

(2) 201122087 (式中’AL為碳數1〜5的分枝狀或直鏈狀脂肪族烴基。 Ar為苯基、萘基或蒽基,其等亦可具有取代基。Ar可以鍵 結到AL中的任意碳原子上。η為1〜3的整數。) 右依據本發明,不會損害樹脂本來的特性,獲得達成 而難燃性的採用源自植物原料之難燃性樹脂組成物。 C實施方式;j 用以實施發明之最佳形態 以下就本發明之難燃性樹脂組成物做更加詳細地說 明。 (樹脂成分:Α成分) 本發明中之樹脂成分,主要含有聚碳酸酯(A_i成分)。 樹脂成分中聚碳酸酯(A-1成分)的含量,合宜的是至少50重 量%,較佳為至少60重量%,更佳為至少70重量。/。,最佳為 至少80重量%,特別好的是至少90重量%。 樹脂成分(A成分)中亦玎含有其他樹脂(A-2成分)。其他 樹脂(A-2成分)的含量,合宜的是50重量%以下,較佳為4〇 重量❶/。以下,更佳為30重量。/。以下’最佳為2〇重量%以下, 特別好的是10重量。/。以下。後面就其他樹脂(A_2成分)做詳 細的說明。 (聚碳酸酯:A-1成分) 本發明中之聚碳酸酯(A-]成分),包含以下述式 表示之碳酸酯單元。全碳酸酯單元中,以下述式(A_l)表示 之單元的比例,以5〇莫耳%以上為佳,6〇莫耳%以上較佳’ 7〇莫耳%以上更佳,8G莫耳%以上特別適合,9()莫耳。以上 201122087 是最好的。 • 〇 η /V II 0 o-c- (Α-1) 聚碳酸醋(A-1成分),準據ASTM D6866 05測定之生物 起源物質含有率’合宜的是25%以上,較佳為5〇%以上,更 佳為70%以上。在本發明的性質方面,生物起源物質含有 率越高越好,低於25%時難謂是生物量材料。 在二氣甲烷100ml中溶解聚碳酸酯(A]成分)〇.7g之溶 液的20°C比粘度之下限,以〇. 14以上為佳,較佳為〇.2〇以 上,更佳為0·22以上。另外上限以〇_45以下為佳,較佳為0.37 以下’更佳為0.34以下。比粘度若低於0.14則很難使由本發 明之樹脂組成物製得的成形品具有充足的機械強度。另外 比粘度若高於0.45則熔融流動性過高,具有成形時必要的 流動性之熔融溫度會高於分解溫度。 另外’聚碳酸酯(Α-1成分),250。(:下以毛細管流變儀測 定之炫融粘度,在剪切速率為GOOsec·1的條件下以〇.〇8χι〇3 〜2’4xl〇3pa· s的範圍為佳’ O.lxlO3〜2.0xl〇3Pa. s的範圍 較佳,0·1χ1〇3〜1 5xl〇3Pa . s的範圍更佳。炫融粘度若在哕 範圍内則機械強度優良,使用本發明之樹脂組成物進行成 形時沒有成形時之銀的生成等是良好的。 聚碳酸酯(A-1成分),其玻璃轉移溫度(Tg)的下限以1〇〇 C以上為佳’較佳為120。(3以上’另外上限以165°C以下為 佳。Tg若不足1〇〇它則耐熱性(尤其是由吸濕產生之耐熱性) 9 201122087 差,右超過165 C則使用本發明之樹脂組成物進行成形時的 熔嘁"IL動性差。Tg藉TA Instruments公司製DSC(型號 DSC2910)來進行測定。 另外’聚碳酸酯(A-1成分),其5%重量減少溫度的下限 以3〇〇C以上為佳,較佳為32〇。(:以上,另外上限以400。(:以 下為佳,較佳為39〇t以下,更佳為380。(:以下。5%重量減 少溫度若在上述範圍内,則使用本發明之樹脂組成物進行 成形時幾乎沒有樹脂的分解,是適合的。5%重量減少溫度 藉TA Instruments公司製TGA(型號TGA2950)進行測定。 聚碳酸酯(A-1成分),玻璃轉移溫度(Tg)以1〇〇。〇 165 °C ’而且5%重量減少溫度(Td)以300°C〜400。(:為佳。 聚碳酸醋(A-1成分),可以由以下述式(a)(2) 201122087 (wherein 'AL is a branched or linear aliphatic hydrocarbon group having a carbon number of 1 to 5. Ar is a phenyl group, a naphthyl group or an anthracenyl group, and the like may have a substituent. Ar may be bonded. η is an integer of 1 to 3. η According to the present invention, a flame retardant resin composition derived from a plant material is obtained without impairing the original characteristics of the resin and achieving flame retardancy. . C. Embodiments j: Best Mode for Carrying Out the Invention Hereinafter, the flame retardant resin composition of the present invention will be described in more detail. (Resin component: bismuth component) The resin component in the present invention mainly contains polycarbonate (component A_i). The content of the polycarbonate (component A-1) in the resin component is preferably at least 50% by weight, preferably at least 60% by weight, more preferably at least 70% by weight. /. Most preferably at least 80% by weight, particularly preferably at least 90% by weight. The resin component (component A) also contains other resin (component A-2). The content of the other resin (component A-2) is preferably 50% by weight or less, preferably 4% by weight or more. Hereinafter, it is more preferably 30% by weight. /. The following 'best is 2% by weight or less, and particularly preferably 10% by weight. /. the following. A detailed description of other resins (component A_2) will be given later. (Polycarbonate: component A-1) The polycarbonate (A-component) in the present invention contains a carbonate unit represented by the following formula. In the percarbonate unit, the ratio of the unit represented by the following formula (A-1) is preferably 5 〇 mol% or more, more preferably 6 〇 mol% or more, and more preferably 7 〇 mol% or more, 8 G mol%. The above is especially suitable, 9 () Mo Er. The above 201122087 is the best. • 〇η /V II 0 oc- (Α-1) Polycarbonate (component A-1), the content of the biological origin of matter determined according to ASTM D6866 05 is preferably 25% or more, preferably 5% More preferably, it is 70% or more. In terms of the nature of the present invention, the higher the content of the biologically derived substance, the better, and when it is less than 25%, it is difficult to refer to the biomass material. The lower limit of the specific viscosity at 20 ° C of the solution of the polycarbonate (A) component in 100 ml of methane methane is preferably 14. 14 or more, more preferably 〇. 2 〇 or more, more preferably 0. · 22 or more. Further, the upper limit is preferably 〇45 or less, preferably 0.37 or less, more preferably 0.34 or less. When the specific viscosity is less than 0.14, it is difficult to impart sufficient mechanical strength to the molded article obtained from the resin composition of the present invention. Further, if the specific viscosity is higher than 0.45, the melt fluidity is too high, and the melting temperature which is required for fluidity at the time of molding is higher than the decomposition temperature. In addition, 'polycarbonate (Α-1 component), 250. (: The viscosity under the capillary rheometer is measured, and the range of 〇.〇8χι〇3~2'4xl〇3pa·s is better at the shear rate of GOOsec·1' O.lxlO3~2.0 The range of xl 〇 3Pa. s is preferably 0. 1 χ 1 〇 3 〜 1 5 x l 〇 3 Pa. The range of s is better. If the viscous melt viscosity is in the range of 哕, the mechanical strength is excellent, and when the resin composition of the present invention is used for forming The formation of silver at the time of molding is not good. The lower limit of the glass transition temperature (Tg) of the polycarbonate (component A-1) is preferably 1 〇〇C or more, preferably 120 (more than 3) The upper limit is preferably 165 ° C or less. If the Tg is less than 1 Torr, the heat resistance (especially the heat resistance due to moisture absorption) 9 201122087 is poor, and when the right exceeds 165 C, the resin composition of the present invention is used for molding. Melting "IL mobility is poor. Tg is measured by DSC (model DSC2910) manufactured by TA Instruments. In addition, 'polycarbonate (component A-1), the lower limit of 5% weight loss temperature is 3 〇〇C or more Preferably, it is 32 〇. (: Above, the upper limit is 400. (: The following is better, preferably 39 〇t or less, more preferably 380. (The following: 5% weight loss temperature is within the above range, and it is suitable to use the resin composition of the present invention for molding, and there is almost no decomposition of the resin. The 5% weight reduction temperature is TGA manufactured by TA Instruments ( Model TGA2950) was measured. Polycarbonate (component A-1), glass transition temperature (Tg) at 1 〇〇 〇 165 ° C ' and 5% weight loss temperature (Td) at 300 ° C ~ 400. (: It is better. Polycarbonate (component A-1) can be obtained by the following formula (a)

表示之喊二醇及碳酸二酯藉熔融聚合法加以製造。峻二醇 具體例舉,以下述式(b)、(c)及(d)表示之異山梨醇、異甘露 醇、異艾杜醇等。The diol and the carbonic acid diester are produced by a melt polymerization method. Specific examples of the stilbene include isosorbide, isomannide, and isoidide represented by the following formulas (b), (c), and (d).

10 20112208710 201122087

這些源自糖質的醚二醇,亦是由自然界的生物量製得 之物質,是一種被稱為可再生資源者。異山梨醇,在將由 澱粉製得之D-葡萄糖加以氫化後,使其脫水藉而製得。其 他的醚二醇,除起始物質以外亦是藉同樣的反應製得。 尤其,碳酸酯單元以由包含源自異山梨醇(1,4:3,6-二脫 水-D-山梨醇)的單元形成之聚碳酸酯為佳。異山梨醇是可以 由澱粉等簡單製作出之醚二醇,作為資源可以豐富的獲 得,此外與異甘露醇或異艾杜醇比較,製造的容易性、性 質、用途的廣度亦全部優異。 聚碳酸酯(A-1成分),亦可在不損害其特性的範圍内與 脂肪族二醇或芳香族雙酚類進行共聚合。適當的使用碳數3 〜12的直鏈脂肪族二醇,碳數6〜20的脂環式二醇作為這種 脂肪族二醇。具體例舉,1,3-丙烷二醇、1,4-丁烷二醇、1,6-己烷二醇等直鏈二醇類或,環己二醇、環己二甲醇等脂環 式伸烷類等。其中以1,3-丙烷二醇、1,4-丁烷二醇、1,6-己 二醇及環己二曱醇為佳。另外因為本發明之樹脂組成物, 具有由植物等可再生資源製得的原料之上述式(a)為主成 分,故亦適當的使用源自植物的二醇類。具體列舉有包含 萜烯成分之二醇類。 芳香族雙酚類列舉有,2,2-雙(4-羥基苯基)丙烷(通稱 “雙酚A”)、1,1-雙(4-羥基苯基)環己烷、1,1-雙(4-羥基苯 201122087 基)-3,3,5-三甲基環己烷、4,4'-(對苯基二異亞丙基)二酚 (4,4,-(m-Phenylenediisopropyridene)diphenol)、9,9-雙(4-經 基-3-甲基苯基)薙、2,2-雙(4-羥基-3-甲基笨基)丙烷、2,2-雙(4-羥基苯基)-4-甲基戊烷、1,1-雙(4-羥基苯基)癸烷、1,3_ 雙{ 2-(4-羥基苯基)丙基}苯等。该等脂肪族二醇類、芳香 族雙酚類可以單獨或組合使用。 另外聚碳酸酯(A-1成分),在不損害其特性的範圍内亦 可以導入端基。這種端基,可在聚合時添加對應的羥基化 合物藉而導入。端基以用下述式⑴或(ii)表示之端基為佳。These saccharide-derived ether diols are also made from natural biomass and are known as renewable resources. Isosorbide is obtained by hydrogenating D-glucose prepared from starch and then dehydrating it. Other ether diols are obtained by the same reaction in addition to the starting materials. In particular, the carbonate unit is preferably a polycarbonate formed of a unit derived from isosorbide (1,4:3,6-dide-D-sorbitol). Isosorbide is an ether diol which can be easily produced from starch or the like, and is abundantly obtained as a resource. In addition, compared with isomannide or isoidide, the ease of production, the nature, and the breadth of use are all excellent. The polycarbonate (component A-1) may be copolymerized with an aliphatic diol or an aromatic bisphenol within a range not impairing the properties. As the aliphatic diol, a linear aliphatic diol having 3 to 12 carbon atoms and an alicyclic diol having 6 to 20 carbon atoms are suitably used. Specific examples thereof include a linear diol such as 1,3-propane diol, 1,4-butane diol or 1,6-hexane diol, or an alicyclic ring such as cyclohexanediol or cyclohexanedimethanol. Alkane and the like. Among them, 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol and cyclohexaneditol are preferred. Further, since the resin composition of the present invention has the above formula (a) as a raw material obtained from a renewable resource such as a plant, the plant-derived glycol is also suitably used. Specific examples include glycols containing a terpene component. The aromatic bisphenols are exemplified by 2,2-bis(4-hydroxyphenyl)propane (commonly known as "bisphenol A"), 1,1-bis(4-hydroxyphenyl)cyclohexane, 1,1- Bis(4-hydroxyphenyl 201122087)-3,3,5-trimethylcyclohexane, 4,4'-(p-phenyldiisopropylidene)diphenol (4,4,-(m-Phenylenediisopropyridene) Diphenol), 9,9-bis(4-carbyl-3-methylphenyl)anthracene, 2,2-bis(4-hydroxy-3-methylphenyl)propane, 2,2-dual (4) -Hydroxyphenyl)-4-methylpentane, 1,1-bis(4-hydroxyphenyl)decane, 1,3_bis{2-(4-hydroxyphenyl)propyl}benzene, and the like. These aliphatic diols and aromatic bisphenols may be used singly or in combination. Further, in the polycarbonate (component A-1), the terminal group can be introduced in a range which does not impair the properties. Such a terminal group can be introduced by adding a corresponding hydroxyl compound at the time of polymerization. The terminal group is preferably an end group represented by the following formula (1) or (ii).

上述式(i)(ii)中,R4為碳原子數4〜30的烷基、碳原子 數7〜30的芳烷基、碳原子數4〜30的全氟烷基,或下述式 (iii)。合宜的是碳原子數4〜2〇的烷基、碳原子數4~20的全 氟烷基,或下述式(出)。尤其以碳原子數8〜20的烷基,或 下述式(iii)為佳。 Y以選自單鍵結、醚鍵結、硫醚鍵結、酯鍵結、胺鍵結 及醯胺鍵結組成的族群之至少一種鍵結為佳。較值為選自 單鍵結、醚鍵結及酯鍵結組成的族群之至少一種鍵結。其 中以單鍵結、酯鍵結為佳。&為丨〜5的整數,合適的是1〜3 的整數,尤其以1為佳。 12 201122087 —(CH2)b- R5 -Si-O· R6 R7 -Si-R8 R9 (ill) 另外’上述式(iii)中,R5、R6、R7、R8及R9各自獨立, 係選自碳原子數1〜l〇的烧基、碳原子數6〜20的環烧基、 碳原子數2〜10的烯基,碳原子數6〜10的芳基及碳原子數7 〜20的芳烷基組成的族群之至少一種的基團。合宜的是各 自獨立,選自碳原子數1〜10的烧基及碳原子數6〜1〇的芳 基組成的族群之至少—種的基團。尤其以各自獨立,選自 甲基及笨基組成的族群之至少一種的基團為佳。b為〇〜3的 整數,以1〜3的整數為佳,尤其以2〜3的整數為佳。c為4 〜100的整數,以4〜5〇的整數為佳,尤其以8〜5〇的整數為 佳。 因為聚碳酸S|(A_1成分),在主鏈結構巾具有使用由植 物等可再生貧源製得的原料之碳酸醋單S,故以該等之經 基^物或由植物等可再生資源製得之原料為佳。由植物 製得之&基化合物,例舉由植物油製得之碳數14以上的長 鏈烧醇類(轉醇、硬質醇、山杳醇)等。 另外,混合包含以前述式⑷表示的醚二 醇之雙羥基化 合物和碳酸二酯, _ a 進仃南溫減壓下除去由酯交換反應生成 的醇祕=_料,謂㈣«碳_(A_1成分)。In the above formula (i) (ii), R4 is an alkyl group having 4 to 30 carbon atoms, an aralkyl group having 7 to 30 carbon atoms, a perfluoroalkyl group having 4 to 30 carbon atoms, or the following formula ( Iii). Conveniently, it is an alkyl group having 4 to 2 carbon atoms, a perfluoroalkyl group having 4 to 20 carbon atoms, or the following formula (out). In particular, an alkyl group having 8 to 20 carbon atoms or the following formula (iii) is preferred. Y is preferably at least one bond selected from the group consisting of a single bond, an ether bond, a thioether bond, an ester bond, an amine bond, and a guanamine bond. The comparative value is at least one bond selected from the group consisting of a single bond, an ether bond, and an ester bond. Among them, a single bond and an ester bond are preferred. & is an integer of 丨~5, and an integer of 1 to 3 is suitable, especially 1 is preferable. 12 201122087 —(CH2)b- R5 —Si—O· R6 R7 —Si—R8 R9 (ill) Further, in the above formula (iii), R 5 , R 6 , R 7 , R 8 and R 9 are each independently selected from carbon atoms. a calcination group of 1 to 10 Å, a cycloalkyl group having 6 to 20 carbon atoms, an alkenyl group having 2 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, and an aralkyl group having 7 to 20 carbon atoms. a group of at least one of the constituent ethnic groups. It is preferable that each is independently a group selected from at least one of a group consisting of a group having 1 to 10 carbon atoms and an aryl group having 6 to 1 carbon atoms. In particular, it is preferred that the groups are independently selected from at least one of a group consisting of a methyl group and a stupid group. b is an integer of 〇~3, preferably an integer of 1 to 3, and particularly preferably an integer of 2 to 3. c is an integer of 4 to 100, preferably an integer of 4 to 5 inches, particularly preferably an integer of 8 to 5 inches. Since the polycarbonate S| (A_1 component) has a carbonated singapore S which uses a raw material obtained from a renewable lean source such as a plant, the main chain structure towel is a renewable resource such as a plant or a plant. The raw materials obtained are preferred. The & base compound obtained from plants is exemplified by long-chain alcohols (transol, hard alcohol, behenyl alcohol) having a carbon number of 14 or more, which are obtained from vegetable oil. Further, a bishydroxy compound and a carbonic acid diester containing the ether diol represented by the above formula (4) are mixed, and _ a is removed under a reduced pressure in the south tempering temperature to remove the oleic acid produced by the transesterification reaction, which is called (four) «carbon _ ( A_1 ingredient).

'*為抑制喊二醇的分解,製得著色少的高枯 度树脂,以使用盡可A 犯低〉皿的條件為佳,惟為了適當的促 進聚合反應,聚合、、Θ电 咖度以180。(:〜28(rc的範圍為佳,較佳 13 201122087 為180°C〜270°C的範圍。 另外,以在反應初期以常壓加熱醚二醇與碳酸二酯, 使發生預反應後,慢慢減壓且在反應後期將系統減壓至L3 xl(T3〜1.3xl(T5MPa左右,容易使生成的醇或酚除去之方法 為佳。反應時間通常為1〜4小時左右。 再者,為提尚聚合速度可以使用聚合觸媒。聚合觸媒 舉例如氫氧化納、氫氧化鉀、碳酸鈉、碳酸鉀、碳酸氫納、 二元酚的鈉鹽或鉀鹽等鹼金屬化合物等。另外還例舉氫氧 化鈣、氫氧化鋇、氫氧化鎂等鹼土類金屬化合物等。還例 舉四甲基氫氧化錢、四乙基氫氧化敍、四丁基氫氧化链、 二曱胺、二乙胺等含氮驗性化合物等。該等可以單獨使用, 亦可組合2種以上使用。其中,以倂用含氮驗性化合物與驗 金屬化合物使用為佳。 該等聚合觸媒的使用量,分別相對於礙酸二酯成分1莫 耳’合宜的是在1χ1〇_9〜1X10-3當量,較佳在lxl〇_8〜5Χι〇·4 當量的範圍内選擇。反應體系以相對於氮等原料、反應混 合物、反應生成物保持在無活性的氣體氛圍氣為佳◦氮以 外的無活性氣體’可以例舉氬等。而且,亦可依需要加入 抗氧化劑等添加劑。 製造聚碳酸酯(A-1成分)時使用之碳酸二酯,列舉有亦 可被取代之碳數6〜20的芳基、芳烷基或碳數1〜18的烷基 等酯。具體例舉碳酸二苯酯、碳酸雙(氣苯基)酯、碳酸間曱 苯酯、碳酸二萘酯、碳酸雙(對丁基苯基)酿、碳酸二曱酯、 碳酸二乙醋、碳酸二丁酯等,其中以碳酸二苯酯為佳。 14 201122087 將碳酸二酯混合成相對於全部醚二醇化合物用莫耳比 計以1.02〜0.98為佳,較佳為1.01〜0.98,更佳為1.01〜 0.99。碳酸二酯的莫耳比若多於1.02,則碳酸酯殘基作為末 端封閉發揮作用而無法獲得足夠的聚合度,不適宜。另外 碳酸二酯的莫耳比小於0.98時,無法獲得足夠的聚合度而 不適宜。 亦可在由上述製造法製得之聚碳酸酯(A-1成分)中添加 觸媒失活劑。有效地使用公知的觸媒失活劑作為觸媒失活 劑,惟其中以磺酸的銨鹽、鱗鹽為佳。而且以十二烷基苯 磺酸四丁基鱗鹽等十二烷基苯磺酸的上述鹽類或對甲苯磺 酸四丁基銨鹽等對甲苯磺酸的上述鹽類為佳。另外適當的 使用磺酸酯之苯磺酸甲酯、苯磺酸乙酯、苯磺酸丁酯、苯 磺酸辛酯、苯磺酸苯基酯、對甲苯磺酸甲酯、對甲苯磺酸 乙酯、對甲苯磺酸丁酯、對甲苯磺酸辛酯、對曱苯磺酸苯 基酯等。其中最好使用十二烷基苯磺酸四丁基鱗鹽。該等 觸媒失活劑的使用量,可以以相對選自鹼金屬化合物及/或 鹼土類金屬化合物之前述聚合觸媒1莫耳之0.5〜50莫耳的 比例,合宜的是0.5〜10莫耳的比例,更好的是0.8〜5莫耳 的比例使用。 (其他熱可塑性樹脂:A-2成分) 樹脂成分(A成分),除聚碳酸酯(A-1成分)以外,亦可含 有其他的熱可塑性樹脂(A-2成分)。如前述A成分中之其他 樹脂(A-2成分)的含量,合宜的是50重量%以下,較佳為40 重量%以下,更佳為30重量%以下,最佳的是20重量%以 15 201122087 下,特別好的是ίο重量%以下。 該A-2成分例舉,聚酯樹脂(PEst)、聚苯醚樹脂(PPE)、 聚碳酸酯樹脂(PC)、聚醯胺樹脂(PA)、聚烯烴樹脂(PO)、苯 乙浠系樹脂、聚苯硫醚樹脂(PPS)及聚醚醯亞胺樹脂(PEI) 組成的族群之至少一種的熱可塑性樹脂。這些A-2成分中, 合宜的是聚酯樹脂(PEst)'聚苯醚樹脂(PPE)、聚碳酸酯樹 脂(PC)、聚醯胺樹脂(PA)、聚烯烴樹脂(p〇)及苯乙烯系樹脂。 接著就該A-2成分之熱可塑性樹脂做具體說明。 A-2成分之聚酯樹脂(PEst),例舉選自芳香族聚酯樹脂 或脂肪族聚酯樹脂的丨種或2種以上之混合物。合宜的是芳 香族聚_脂’係以芳香族二驗為主之二紐成分與, 碳數2〜_脂㈣二醇為主之二醇成分形成之㈣。合宜 的二缓酸成分的80莫耳%以上,較佳為9()莫耳%以上係由芳 。香族二賴成分形成。另—方面,二醇成分合宜的8〇莫耳 以上,縫為90莫耳%以上係、由碳數2〜職脂肪族 成分形成。 一吁 酸、M^ 午&週的例子為對笨二曱 “間本一甲西夂、鄰苯二甲酸、甲基 求二甲酸及2,6-萘二m酸等 甲基間 婪夫从.. 亥專可以使用1種或2種以上。 方香族一羧S文以夕卜的次级 癸貌二缓酸、壬二酸、十二,例舉’己二酸、癸二酸、 肪族二缓酸或脂環族二_等“竣酸、環己院二竣酸等脂 碳數2〜10的脂肪族二醇 丁二醇、1,6-己二醇、新 ,乙-酵、丙二醇、 料脂肪族二醇。還可以列舉 16 201122087 1,4-環己烷二曱醇等脂環族二醇。碳數2〜10的脂肪族二醇 以外的二醇,可以列舉p,p’-二羥乙氧基雙酚A、聚氧乙二醇 等。 芳香族聚酯樹脂的合適例為,具有由主要的二羧酸成 分為選自對苯二甲酸及2,6-萘二羧酸的至少1種之二羧酸 和,主要的二醇成分為選自乙二醇、丙二醇及丁二醇的至 少1種之二醇形成之酯單元的聚酯。 具體的芳香族聚酯樹脂,以選自聚對苯二甲酸乙二醇 酯樹脂、聚對苯二曱酸丁二醇酯樹脂、聚對萘二曱酸乙二 醇酯樹脂、聚對萘二曱酸丁二醇酯樹脂、聚對苯二甲酸環 己烷二曱酯樹脂、聚對苯二甲酸丙二醇酯樹脂及聚對萘二 甲酸丙二醇酯樹脂組成的族群之至少1種為佳。 最好的是選自聚對苯二甲酸乙二醇酯樹脂、聚對苯二 甲酸丁二醇酯樹脂及聚對萘二甲酸乙二醇酯樹脂組成的族 群之至少1種。尤其以聚對苯二甲酸丁二醇酯樹脂最好。 另外,本發明之芳香族聚酯樹脂,亦可使用以上述重 複單元為硬鏈段的主要重複單元之聚酯彈性體。 以對苯二甲酸丁二醇酯或2,6-萘二羧酸酯丁二醇酯為 硬鏈段的主要重複單元之聚酯彈性體的軟鏈段,例如,二 羧酸是由選自對苯二甲酸、間苯二甲酸、癸二酸及己二酸 的至少1種之二羧酸形成,二醇成分由選自碳數5〜10的長 鏈二醇及H(OCH2CH2)i〇H(i=2〜5)組成的族群之至少1種的 二醇形成,還可以使用由熔點l〇〇°C以下或非晶性的聚酯或 聚己内酯形成者。 17 201122087 再者,主成刀疋全二叛酸成分或全二醇成分的80莫耳 %以上,合適的是90莫耳%以上的成分,主要的重複單元是 全重複單元的80莫耳%以上,合適的是9〇莫耳%以上之重複 〇〇 » 早兀。 芳香族聚酯樹脂的分子量,如果具有可以作為通常成 形品使用之固有粘度即可,在35〇c,鄰氣苯酚中蜊定之固 有粘度合適的是0.5〜l.6dl/g,更佳為0.6〜i.5dl/g。 另外芳香族聚酯樹脂,末端羧基(_c〇〇H)量為1〜6〇各 量/T(1T聚合物)是有利的。該末端羧基量,可以藉例如電位 差滴定法以驗溶液滴定間曱紛溶液來求算。 Α-2成分之聚本喊樹脂,可以使用通常已知的冲五樹 脂。這種ΡΡΕ樹脂的具體例,例舉(2,6-二甲基·1,4-伸笨烏) 醚、(2,6-二乙基-1,4-伸苯基)醚、(2,6-二丙基-1,4-伸笨義) 醚、(2_甲基各乙基-I,4-伸苯基)醚、(2·曱基_6_丙基·丨4伸 苯基)醚、(2,3,6-三曱基-l,4-伸笨基)醚等單聚物及/或共聚 物。列舉特別好的是(2,6-二曱基],4-伸苯基)醚。另外, 可是在該等ΡΡΕ上接枝聚合苯乙烯化合物之共聚物。+ PPE的製造法並無特殊限定,可以利用例如美國專利第3 306,874號記載之方法使用第一銅鹽與胺類的錯和物作為 觸媒,將2,6-二曱苯紛加以氧化聚合藉而容易地製造。 PPE樹脂的分子量尺度之還原粘度%p/C(0.5g/cU,甲笨 溶液,30°C測定)為0.2〜0.7dl/g,合宜的是〇.3〜〇6dl/& S。還 原枯度在该乾圍的PPE樹脂成形加工性、機械物性的平衝^ 好,透過調整PPE製造時之觸媒量等,可以容易地調整還原 201122087 枯度。 A-2成分的聚碳酸酯樹脂(PC),列舉使用二氣曱烷等溶 劑藉各種二羥芳基化合物與二氣化碳的界面聚合反應來製 得者。另外還例舉藉二經芳基化合物與碳酸二苯酯的酯交 換反應製得者。代表為2,2'-雙(4-羥基苯基)丙烷與二氣化碳 的反應製得之聚碳酸酯。 形成聚碳酸酯原料的二經芳基化合物有,雙(4-經基苯 基)曱烷、1,Γ-雙(4-羥基笨基)乙烷、2,2'-雙(4-羥基笨基)丙 烷、2,2'-雙(4-羥基苯基)丁烷、2,2’-雙(4-羥基笨基)辛烧、 2,2’-雙(4_經基_3_甲基苯基)丙烧、2,2’-雙(4_經基_3_叔丁基 本基)丙烧、2,2-雙(3,5-一曱基-4-經基苯基)丙院、2,2'_雙(4· 羥基-3-環己基苯基)丙烷、2,2’-雙(4-羥基-3-甲氧基笨基)丙 烷、1,1’_雙(4·羥基苯基)環戊烷、l,i'_雙(4-羥基笨基)環己 燒、1,Γ-雙(4-羥基苯基)環十二烷、4,4·-二羥基苯基醚、4,4,_ 二羥基-3,3’-二甲基苯基醚、4,4’-二羥基二苯基硫醚、4,4,_ 二羥基-3,3·-二甲基二苯基硫醚、4,4’-二經基二苯基亞;5風' 4,4'-二羥基二苯基砜、雙(4-羥基苯基)酮等。該等二羥芳基 化合物可以單獨或組合2種以上使用。 合宜的二羥芳基化合物有,形成耐熱性高的芳香族聚 碳酸酯之雙酚類、2,2,-雙(4-羥基苯基)丙烷等雙(羥基笨基) 烷、雙(4-羥基苯基)環己烷等雙(羥基苯基)環烷、二羥基二 笨基硫醚、二羥基二苯基砜、二羥基二苯基酮等。最好的 二羥芳基化合物是,形成雙酚Α型芳香族聚碳酸酯之2,2,_ 雙(4-羥基苯基)丙烷。 19 201122087 另外,若在不損害耐熱性、機械強度等之範圍内,在 製造雙射奸香族聚碳酸㈣,亦可料他的二經芳基化 合取代雙酚A的一部分。 聚碳酸6旨的分子量不必做特殊限制,惟因為過低強度 會不足’過聽融枯度會變高而難以成形,故以枯度平均 分子量表示通常為10,000〜50,咖,合宜的是15,〇〇〇〜 30,〇〇〇。此處之粘度平均分子量(M)係將在2(rCTi〇〇mi 二氯甲烷中溶解0.7g聚碳酸酯之溶液求算出之比粘度(%p) 帶入下式而求得者。 ^ sP/C= [;7]+〇·45χ[^]2 C ["]=1.23x10-4M083 (但是’ [^]為極限枯度’ C以聚合物濃度計為〇·7) 簡單說明製造聚破酸醋之基本方法。使用碳酸酯前驅 物質二氣化碳之界面聚合法(溶液聚合法),通常在酸結合劑 及有機溶劑的存在下進行反應。使用例如氫氧化納或氫氧 化鉀等鹼金屬的氫氧化物或嘧啶等胺類化合物作為酸結合 劍。使用例如二氯甲炫、乳本專鹵化烴作為有機溶劑。另 外為促進反應可以使用例如第三級胺或第四級銨鹽等觸 媒。分子量調節劑適宜使用例如苯酚或對叔丁基苯酚這種 烷基取代笨酚等末端停止劑。反應溫度通常為0〜4(TC,反 應時間為數分鐘〜5小時,反應中的pH以保持在10以上為 佳。結果獲得之分子鏈末端不必全部具有源自末端停止劑 的結構。 使用碳酸二酯作為碳酸酯前驅物之酯交換反應(熔融 20 201122087 聚合法),在無活性氣體的存在下邊加熱規定比例的二元苯 酚與碳酸二酯邊攪拌,餾除生成之醇或酚之方法進行。反 應溫度與生成之醇或盼類的;弗點等較不同,惟通常為12〇〜 350°C的範圍。反應從初期開始減壓餾除生成之醇或酚類的 同時完成反應。在這種反應的初期階段與二元苯酚等同時 或在反應的中途階段添加末端停止劑。另外為促進反應可 以使用現在公知的酯交換反應中使用之觸媒。該酯交換反 應中使用之碳酸二醋舉例如,破酸二笨能、碳酸二萘醋、 碳酸二曱酯、碳酸二乙酯、碳酸二丁酯等。其等中以碳酸 二苯酯為佳。 A-2成分之聚醯胺樹脂(PA) ’可以舉例如環狀内醯胺的 開環聚合物、胺基羧酸的聚合物、二元酸與二胺的縮聚物 等。具體例舉尼龍6、尼龍66、尼龍46、尼龍61〇、尼龍612、 尼龍11、尼龍12等脂肪族聚酿胺、其尊之共聚物或混合物。 另外可以例舉聚己二酿間本·一甲胺(poly(metaxylene adipamide))、聚(對苯二曱醯己二胺)(p〇ly(hexaniethylene terephthalamide))、聚(對苯二甲醯壬二胺)(p〇iy(nona_ methylene terephthalamide))、聚(間苯二甲酿己二胺) (poly(hexamethylene isophthalamide)、聚(間笨二甲醯丁二 胺)(poly(tetramethylene isophthalamide)等脂肪族·芳香族聚 驢胺、該等之共聚物或混合物。本發明可以使用之聚醯胺 並無特殊限定。 這種聚酿胺樹脂的分子量,在98%硫酸中,濃度ι〇/0, 25 C下測定之相對枯度,合宜的是1.7〜4.5,較佳為2.0〜 21 201122087 4.0,更佳為2.0〜3.5。 A-2成分的聚烯烴樹脂為,乙烯、丙烯、丁烯等烯烴類 單聚物或共聚物,或該等烯烴類與可以發生共聚合之單體 成分形成之共聚物。具體例舉,聚乙烯、聚丙烯、乙烯-醋 酸乙烯酯共聚物、乙烯-丙烯酸乙酯共聚物、乙烯-丙烯酸共 聚物、乙烯-甲基丙烯酸曱酯共聚合、乙烯-α-烯烴共聚物、 乙烯-丙烯共聚物、乙烯-丁烯共聚物等。關於該等聚烯烴樹 脂的分子量並無特殊限定,惟高分子量者難燃性良好。 Α-2成分之苯乙烯系樹脂為,苯乙烯、α-甲基苯乙烯或 乙烯基曱苯等的芳香族乙烯單體的單聚物或共聚物,這些 單體與丙烯腈、曱基丙烯酸甲酯等乙烯單體的共聚物,使 苯乙烯及/或苯乙烯衍生物在聚丁二烯等二烯系橡膠、乙 烯·丙烯系橡膠、丙烯酸酯系橡膠等中,或使苯乙烯及/或 苯乙烯衍生物與其他乙烯單體發生接枝聚合而成者。 苯乙烯系樹脂的具體例舉例如,聚苯乙烯、耐衝擊性 聚苯乙烯(HIPS)、丙烯腈.苯乙烯共聚物(AS樹脂)、丙烯 腈·丁二烯.苯乙烯共聚物(ABS樹脂)、甲基丙烯酸甲酯· 丁二烯·苯乙烯共聚物(MBS樹脂)、甲基丙烯酸甲酯·丙烯 腈.丁二烯.苯乙烯共聚物(MABS樹脂)、丙烯腈·丙烯酸 酯橡膠·苯乙烯共聚物(AAS樹脂)、丙烯腈·乙烯丙烯系橡 膠·苯乙烯共聚物(AES樹脂)等樹脂,或該等之混合物。 從耐衝擊性的觀點出發,以橡膠改質苯乙烯系樹脂為 佳,橡膠改質苯乙烯系樹脂是橡膠狀聚合物在由乙烯芳香 族系聚合物形成之基體中分散成粒子狀而成之聚合物,在 22 201122087 橡膠狀聚合物的存在下加入芳香族乙烯單體、依需要之乙 烯系單體,藉公知的塊狀聚合、塊狀懸濁聚合、溶液聚合 或乳化聚合製得單體混合物。 前述橡膠狀聚合物的例子,可以例舉聚丁二稀、聚(苯 乙烯-丁二烯)、聚(丙烯腈-丁二烯)等二烯系橡膠及將上述二 烯橡膠加以氫化形成之飽和橡膠、異戊二烯橡膠、氣丁烯 橡膠、聚丙烯酸丁酯等丙烯酸酯系橡膠,及乙烯·丙烯-二烯 募聚物三元共聚物(EPDM)等’尤其以二烯系橡膠為佳。 上述橡膠狀聚合物存在下使可能發生接枝聚合的單體 混合物中的必須成分之芳香族乙烯單體,例如有苯乙烯、α-曱基苯乙烯、對甲基苯乙烯等,笨乙烯是最好的。 依需要可以添加的乙烯單體例舉,丙烯腈、甲基丙烯 酸曱酯等。 橡膠改質苯乙烯樹脂中之橡膠狀聚合物為,1〜50重量 %,合宜的是2〜40重量%。可以發生接枝聚合的單體混合 物為99〜50重量。/。,合宜的是98〜60重量%。 Α-2成分之聚苯硫醚樹脂(PPS)具有以下述表示之重複 〇〇 一 早兀。'*In order to suppress the decomposition of the diol, it is preferable to obtain a high-density resin with less coloration, and it is preferable to use a condition that the A-paste is low, but in order to appropriately promote the polymerization reaction, the polymerization, the electricity, and the electricity are 180. (: ~28 (the range of rc is better, preferably 13 201122087 is in the range of 180 ° C to 270 ° C. In addition, the ether diol and the carbonic acid diester are heated at normal pressure in the initial stage of the reaction, so that after the pre-reaction occurs, The pressure is gradually reduced and the system is depressurized to L3 xl (T3 to 1.3xl (T5 MPa or so, and it is preferable to remove the produced alcohol or phenol) at a later stage of the reaction. The reaction time is usually about 1 to 4 hours. A polymerization catalyst can be used for the polymerization rate. The polymerization catalyst may, for example, be an alkali metal compound such as sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium hydrogencarbonate or a sodium or potassium salt of a dihydric phenol. Further, an alkaline earth metal compound such as calcium hydroxide, barium hydroxide or magnesium hydroxide is exemplified, and tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrabutyl hydroxide chain, diammonium amine, and the like are also exemplified. Nitrogen-containing test compound, etc., may be used singly or in combination of two or more kinds thereof, and it is preferred to use a nitrogen-containing test compound and a metal test compound for use. , respectively, relative to the acid diester component 1 Mo's It is selected in the range of 1χ1〇_9 to 1X10-3 equivalents, preferably in the range of lxl〇_8~5Χι〇·4 equivalents. The reaction system is kept inactive gas with respect to raw materials such as nitrogen, reaction mixture, and reaction product. The atmosphere may be argon or the like as an inert gas other than nitrogen. Further, an additive such as an antioxidant may be added as needed. The carbonic acid diester used in the production of the polycarbonate (component A-1) is also listed. An ester such as an aryl group, an aralkyl group or an alkyl group having 1 to 18 carbon atoms which may be substituted with 6 to 20 carbon atoms, and specific examples thereof include diphenyl carbonate, bis(oxyphenyl) carbonate, and m-phenyl phenyl carbonate. , dinaphthyl carbonate, bis(p-butylphenyl) carbonate, dinonyl carbonate, diethylene carbonate, dibutyl carbonate, etc., wherein diphenyl carbonate is preferred. 14 201122087 Mixing carbonic acid diester into The molar ratio of the total ether diol compound is preferably from 1.02 to 0.98, more preferably from 1.01 to 0.98, still more preferably from 1.01 to 0.99. The molar ratio of the carbonic acid diester to more than 1.02 is a carbonate residue. It is not suitable as a terminal blocking function to obtain a sufficient degree of polymerization. When the molar ratio of the diester is less than 0.98, a sufficient degree of polymerization cannot be obtained, and it is not preferable to add a catalyst deactivator to the polycarbonate (component A-1) obtained by the above production method. The catalyst deactivating agent acts as a catalyst deactivating agent, but among them, an ammonium salt or a sulphate salt of a sulfonic acid is preferred, and a dodecyl benzene sulfonic acid such as tetrabutyl sulfonate of tetradecylbenzenesulfonate is used. The above salts of p-toluenesulfonic acid such as the above salts or tetrabutylammonium p-toluenesulfonate are preferred. Further, methyl benzenesulfonate, ethyl benzenesulfonate and butyl benzenesulfonate of the sulfonate are suitably used. And octyl benzenesulfonate, phenyl benzenesulfonate, methyl p-toluenesulfonate, ethyl p-toluenesulfonate, butyl p-toluenesulfonate, octyl p-toluenesulfonate, phenyl p-toluenesulfonate and the like. Among them, tetrabutylphosphonium dodecylbenzenesulfonate is preferably used. The amount of the catalyst deactivator to be used may be 0.5 to 50 moles per mole of the polymerization catalyst 1 molar selected from the alkali metal compound and/or the alkaline earth metal compound, and is preferably 0.5 to 10 moles. The ratio of ears is better to use in a ratio of 0.8 to 5 moles. (Other thermoplastic resin: component A-2) The resin component (component A) may contain other thermoplastic resin (component A-2) in addition to the polycarbonate (component A-1). The content of the other resin (component A-2) in the above component A is preferably 50% by weight or less, preferably 40% by weight or less, more preferably 30% by weight or less, and most preferably 20% by weight to 15% by weight. Under 201122087, it is particularly good to be ίο% by weight or less. The component A-2 is exemplified by polyester resin (PEst), polyphenylene ether resin (PPE), polycarbonate resin (PC), polyamide resin (PA), polyolefin resin (PO), and styrene. A thermoplastic resin of at least one of a group consisting of a resin, a polyphenylene sulfide resin (PPS), and a polyether sulfimide resin (PEI). Among these A-2 components, polyester resin (PEst) 'polyphenylene ether resin (PPE), polycarbonate resin (PC), polyamide resin (PA), polyolefin resin (p〇), and benzene are preferable. Vinyl resin. Next, the thermoplastic resin of the component A-2 will be specifically described. The polyester resin (PEst) of the component A-2 is exemplified by an aromatic polyester resin or an aliphatic polyester resin, or a mixture of two or more thereof. It is desirable that the aromatic poly-lipids are formed by a two-component aromatic-based test and a diol component mainly composed of a carbon number 2 to a lipid (tetra)diol (IV). More preferably, it is 80 mol% or more, preferably 9 () mol% or more of aryl. The composition of the incense and the second base. On the other hand, the diol component is preferably 8 Å or more, and the sew is 90 mol% or more, and is formed of a carbon number 2 to an aliphatic component. An example of a call to acid, M^ 午 & week is a pair of 婪 曱 曱 间 间 曱 一 一 一 一 一 一 一 一 一 一 一 一 一 一 从 从 从 从 从 从 从 从 从 从 从 从 从 从 从 从 从 从 从.. Hai can use one or more than one. Fang Xiangzu, a carboxylic acid S text, the secondary appearance of the sip of the second acid, azelaic acid, twelve, for example, 'adipic acid, azelaic acid, Aliphatic acid or alicyclic second _ etc. "Citonic acid, cyclohexyl dicarboxylic acid, etc. aliphatic diol butanediol, 1,6-hexanediol, new, B- Yeast, propylene glycol, aliphatic diol. Further, an alicyclic diol such as 16 201122087 1,4-cyclohexanedimethanol can be cited. Examples of the diol other than the aliphatic diol having 2 to 10 carbon atoms include p,p'-dihydroxyethoxybisphenol A and polyoxyethylene glycol. A suitable example of the aromatic polyester resin is that the main dicarboxylic acid component is at least one dicarboxylic acid selected from the group consisting of terephthalic acid and 2,6-naphthalenedicarboxylic acid, and the main diol component is A polyester of an ester unit formed from a diol of at least one selected from the group consisting of ethylene glycol, propylene glycol and butylene glycol. Specific aromatic polyester resin selected from the group consisting of polyethylene terephthalate resin, polybutylene terephthalate resin, polyethylene naphthalate resin, polyp-naphthalene At least one of a group consisting of a butylene phthalate resin, a poly(trimethylene terephthalate) resin, a polytrimethylene terephthalate resin, and a poly(p-phenylene naphthalate) resin is preferred. Most preferably, at least one selected from the group consisting of polyethylene terephthalate resin, polybutylene terephthalate resin, and polyethylene naphthalate resin. In particular, polybutylene terephthalate resin is preferred. Further, as the aromatic polyester resin of the present invention, a polyester elastomer in which the above repeating unit is a main repeating unit of a hard segment can also be used. a soft segment of a polyester elastomer having a main repeating unit of a hard segment of butylene terephthalate or 2,6-naphthalenedicarboxylate butane, for example, a dicarboxylic acid selected from Forming at least one dicarboxylic acid of terephthalic acid, isophthalic acid, sebacic acid and adipic acid, the diol component is selected from long-chain diols selected from carbon 5 to 10 and H(OCH2CH2)i〇 At least one type of diol of the group of H (i = 2 to 5) is formed, and a polyester or polycaprolactone having a melting point of 10 ° C or less or amorphous may be used. 17 201122087 Furthermore, the main compound is more than 80 mol% of the total tickotropic component or the total diol component, suitably 90 mol% or more, and the main repeating unit is 80 mol% of the total repeating unit. Above, it is appropriate to repeat more than 9% of Mo〇» early 兀. The molecular weight of the aromatic polyester resin may be an intrinsic viscosity which can be used as a normal molded article, and the intrinsic viscosity determined in the phenol of 35 〇c is suitably 0.5 to 1.6 dl/g, more preferably 0.6. ~i.5dl/g. Further, in the aromatic polyester resin, it is advantageous that the terminal carboxyl group (_c〇〇H) is in an amount of from 1 to 6 Å/T (1T polymer). The amount of the terminal carboxyl group can be calculated by, for example, potentiometric titration to determine the solution between the solution titration. For the Α-2 ingredient, the resin is called, and the commonly known pentoscene resin can be used. Specific examples of such an anthracene resin include (2,6-dimethyl·1,4-propenyl)ether, (2,6-diethyl-1,4-phenylene)ether, (2) , 6-dipropyl-1,4-extension, ether, (2-methylethyl-I,4-phenylene)ether, (2. fluorenyl-6-propyl-indole) Monomers and/or copolymers such as phenyl)ether and (2,3,6-trimethyl-l,4-extended)ether. Particularly preferred are (2,6-dimercapto), 4-phenylene) ethers. Further, a copolymer of a styrene compound is graft-polymerized on the crucibles. The method of producing the PPE is not particularly limited, and the method of the first copper salt and the amine may be used as a catalyst, for example, in the method described in U.S. Patent No. 3,306,874, and 2,6-diphenylbenzene may be added. Oxidative polymerization is easily produced. The reduced viscosity %p/C of the molecular weight scale of the PPE resin (0.5 g/cU, as determined by a solution of 30 ° C) is 0.2 to 0.7 dl/g, and preferably 〇.3 to 〇6 dl / & S. The PPE resin is more suitable for the flatness of the PPE resin in the dry circumference, and the flatness of the mechanical properties is improved. By adjusting the amount of the catalyst during the production of the PPE, the degree of reduction of the 201122087 can be easily adjusted. The polycarbonate resin (PC) of the component A-2 is obtained by an interfacial polymerization reaction of various dihydroxyaryl compounds and dicarbonized carbon using a solvent such as dioxane. Further, an ester exchange reaction of an aryl compound and diphenyl carbonate is also exemplified. Representative of a polycarbonate obtained by the reaction of 2,2'-bis(4-hydroxyphenyl)propane with dicarbonated carbon. The diaryl compound forming the polycarbonate starting material is bis(4-phenylphenyl)decane, 1, fluorene-bis(4-hydroxyphenyl)ethane, 2,2'-bis(4-hydroxyl Stupid) propane, 2,2'-bis(4-hydroxyphenyl)butane, 2,2'-bis(4-hydroxyphenyl)octane, 2,2'-bis (4_base) _Methylphenyl)propane, 2,2'-bis(4_trans)-3-tert-butyl-based propane, 2,2-bis(3,5-indolyl-4-phenylbenzene) Base), 2,2'-bis(4.hydroxy-3-cyclohexylphenyl)propane, 2,2'-bis(4-hydroxy-3-methoxyphenyl)propane, 1,1' _bis(4.hydroxyphenyl)cyclopentane, l,i'-bis(4-hydroxyphenyl)cyclohexane, 1, fluorene-bis(4-hydroxyphenyl)cyclododecane, 4,4 ·-Dihydroxyphenyl ether, 4,4,-dihydroxy-3,3'-dimethylphenyl ether, 4,4'-dihydroxydiphenyl sulfide, 4,4,-dihydroxy-3 ,3·-dimethyldiphenyl sulfide, 4,4′-di-diphenyldiphenyl]; 5 wind '4,4′-dihydroxydiphenyl sulfone, bis(4-hydroxyphenyl) ketone Wait. These dihydroxyaryl compounds may be used alone or in combination of two or more. Suitable dihydroxyaryl compounds include bisphenols which form aromatic polycarbonates having high heat resistance, bis(hydroxyphenyl)alkanes such as 2,2,-bis(4-hydroxyphenyl)propane, and bis (4). Bis(hydroxyphenyl)cycloalkane such as -hydroxyphenyl)cyclohexane, dihydroxydiphenyl sulfide, dihydroxydiphenyl sulfone, dihydroxydiphenyl ketone or the like. The most preferred dihydroxyaryl compound is 2,2,-bis(4-hydroxyphenyl)propane which forms a bisphenolphthalein type aromatic polycarbonate. 19 201122087 In addition, if a double-shot scented polycarbonate (4) is produced in a range that does not impair heat resistance, mechanical strength, etc., it is expected that a part of the bisphenol A is substituted by a di-aryl group. The molecular weight of the carbonic acid 6 is not particularly limited, but because the too low strength will be insufficient, the overwhelming melting degree will become high and it is difficult to form, so the average molecular weight in terms of dryness is usually 10,000 to 50, which is suitable for coffee. It is 15, 〇〇〇~ 30, 〇〇〇. Here, the viscosity average molecular weight (M) is obtained by taking the specific viscosity (%p) calculated by dissolving 0.7 g of the polycarbonate solution in 2 (rCTi〇〇mi dichloromethane) into the following formula. ^ sP /C= [;7]+〇·45χ[^]2 C ["]=1.23x10-4M083 (But '[^] is the ultimate dryness 'C is based on the polymer concentration 〇·7) The basic method of dissolving acid vinegar. The interfacial polymerization method (solution polymerization method) using a carbonate precursor material, two gasified carbon, is usually carried out in the presence of an acid binder and an organic solvent. For example, sodium hydroxide or potassium hydroxide is used. An amine compound such as an alkali metal hydroxide or a pyrimidine is used as an acid-binding sword. For example, a dichloromethane or a milk-only halogenated hydrocarbon is used as an organic solvent. Further, for the purpose of promoting the reaction, for example, a tertiary amine or a fourth-order ammonium may be used. For the catalyst such as a salt, a molecular weight regulator is preferably a terminal stopper such as phenol or p-tert-butylphenol such as an alkyl-substituted phenol, and the reaction temperature is usually 0 to 4 (TC, and the reaction time is several minutes to 5 hours, in the reaction. The pH is preferably maintained at 10 or more. As a result, the molecular chain ends are not necessarily all The structure has a structure derived from a terminal stopper. The transesterification reaction (melting 20 201122087 polymerization method) using a carbonic acid diester as a carbonate precursor, and heating a predetermined ratio of dihydric phenol and diester carbonate in the presence of an inert gas Stirring and distilling off the formed alcohol or phenol. The reaction temperature is different from that of the alcohol or the desired one; the point is usually in the range of 12 〇 to 350 ° C. The reaction is distilled off from the initial stage. The reaction is completed while the alcohol or phenol is formed. In the initial stage of the reaction, a terminal stopper is added simultaneously with the diphenol or the like or in the middle of the reaction. Further, in order to promote the reaction, a conventionally known transesterification reaction can be used. Catalyst. The dicarboxylic acid used in the transesterification reaction is, for example, a diacidic acid, a naphthalene carbonate, a dinonyl carbonate, a diethyl carbonate, a dibutyl carbonate, etc. The polyamine resin (PA) of the component A-2 may, for example, be a ring-opening polymer of a cyclic mesamine, a polymer of an aminocarboxylic acid, a polycondensate of a dibasic acid and a diamine, or the like. Specific example Long 6, nylon 66, nylon 46, nylon 61 〇, nylon 612, nylon 11, nylon 12 and other aliphatic polyamines, copolymers or mixtures thereof. Also exemplified by polyhexamidine (meth) Poly(metaxylene adipamide), p〇ly (hexaniethylene terephthalamide), poly(p-iethylene terephthalamide), p〇iy(nona_ methylene terephthalamide), Poly(hexamethylene isophthalamide), poly(tetramethylene isophthalamide) or other aliphatic/aromatic polyamines, copolymers thereof Or a mixture. The polyamine which can be used in the present invention is not particularly limited. The molecular weight of the polyamine resin is preferably 1.7 to 4.5, preferably 2.0 to 21 201122087 4.0, more preferably 2.0, in 98% sulfuric acid at a concentration of ι〇/0, 25 C. ~3.5. The polyolefin resin of the component A-2 is an olefin-based monomer or copolymer such as ethylene, propylene or butylene, or a copolymer of the olefins and a monomer component which can be copolymerized. Specific examples include polyethylene, polypropylene, ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, ethylene-acrylic acid copolymer, ethylene-methyl methacrylate copolymerization, ethylene-α-olefin copolymer, An ethylene-propylene copolymer, an ethylene-butene copolymer, or the like. The molecular weight of the polyolefin resin is not particularly limited, but the high molecular weight is excellent in flame retardancy. The styrene resin of the Α-2 component is a monomer or copolymer of an aromatic vinyl monomer such as styrene, α-methyl styrene or vinyl fluorene, and these monomers are combined with acrylonitrile or methacrylic acid. a copolymer of a vinyl monomer such as a methyl ester, such that styrene and/or a styrene derivative is used in a diene rubber such as polybutadiene, an ethylene/propylene rubber, an acrylate rubber, or the like, or styrene and/or Or the styrene derivative is grafted with other ethylene monomers. Specific examples of the styrene-based resin include, for example, polystyrene, impact-resistant polystyrene (HIPS), acrylonitrile-styrene copolymer (AS resin), acrylonitrile-butadiene-styrene copolymer (ABS resin). ), methyl methacrylate · butadiene styrene copolymer (MBS resin), methyl methacrylate acrylonitrile, butadiene styrene copolymer (MABS resin), acrylonitrile acrylate rubber A resin such as a styrene copolymer (AAS resin), an acrylonitrile-ethylene propylene rubber/styrene copolymer (AES resin), or a mixture thereof. From the viewpoint of impact resistance, a rubber-modified styrene resin is preferable, and a rubber-modified styrene resin is a rubber-like polymer which is dispersed into a particle form in a matrix formed of a vinyl aromatic polymer. a polymer, in the presence of a rubbery polymer in the presence of a rubbery polymer, in the presence of a rubbery polymer, in the presence of a rubbery polymer, a monomeric monomer, a bulk polymerization, a solution polymerization or an emulsion polymerization to obtain a monomer. mixture. Examples of the rubber-like polymer may, for example, be a diene rubber such as polybutylene dichloride, poly(styrene-butadiene) or poly(acrylonitrile-butadiene), and hydrogenated the above diene rubber. Acrylate rubber such as saturated rubber, isoprene rubber, gas butylene rubber, polybutyl acrylate, and ethylene/propylene-diene polymer ternary copolymer (EPDM), especially in diene rubber good. The above-mentioned rubbery polymer has an aromatic vinyl monomer which is an essential component in a monomer mixture which may undergo graft polymerization, such as styrene, α-mercaptostyrene, p-methylstyrene, etc. the best. Examples of the ethylene monomer which may be added as needed are acrylonitrile, decyl methacrylate and the like. The rubbery polymer in the rubber-modified styrene resin is from 1 to 50% by weight, preferably from 2 to 40% by weight. The monomer mixture which can undergo graft polymerization is 99 to 50 parts by weight. /. It is suitable to be 98 to 60% by weight. The polyphenylene sulfide resin (PPS) of the Α-2 component has a repetition of the following.

式中,n為1以上的整數,50〜500的整數以100〜400的 整數較佳,直鏈狀、交聯狀的每一種皆可。 聚苯硫醚樹脂之製造方法的例子例舉使聚二氯笨與二 23 201122087 硫化鈉反應之方法。可以透過將低聚合度的聚合物加以聚 合後,在空氣的存在下加熱,進行部分交聯並加以高分子 量化的方法來製造交聯狀者,可以藉聚合時進行高分子量 化之方法來製造直鏈狀者。 A-2成分的聚醚醯亞胺樹脂(PEI)’具有以下述式表示之 重複單元。In the formula, n is an integer of 1 or more, and an integer of 50 to 500 is preferably an integer of 100 to 400, and each of a linear form and a crosslinked form may be used. An example of a method for producing a polyphenylene sulfide resin is a method of reacting polydichlorobenzene with sodium sulfide 23 201122087. It can be produced by polymerizing a polymer having a low degree of polymerization, heating it in the presence of air, partially cross-linking, and mass-producing a cross-linking method, and polymerizing it by polymerization. Straight chain. The polyether quinone imine resin (PEI)' of the component A-2 has a repeating unit represented by the following formula.

式中Ar1表示芳香族二羥基化合物殘基,Ar2表示芳香 族二胺殘基。芳香族二羥基化合物,例舉前述聚碳酸酯樹 脂的說明中顯不之方香族·一沒基化合物,尤其以雙酌· a為 佳。芳香族二胺例舉’間苯二胺、對笨二胺、4,4,_二胺聯 苯、3,4,-二胺聯苯、4,4’-二胺二苯醚、3,4,-二胺二苯蝴、二 胺二苯甲烷、二胺二苯砜及二胺二苯硫醚等。 前述式中的η表示5〜1 ’ 000的整數,以1〇〜5〇〇的整數 為佳。 另外,聚醚醯亞胺樹脂之製造方法的例子,記載於美 國專利第3,847,867號、美國專利第3,847,869號、美 國專利第3,850,885號、美國專利第3,852、242號及美 國專利第3,855,178號等。 前述之種種Α-2成分中’以聚酯樹脂(PEst)、聚苯醚樹 脂(PPE)、聚碳酸醋樹脂(PC)、聚醯胺樹脂(PA)或苯乙烯系 樹脂為佳。 24 201122087 (有機磷化合物:B成分) 本發明中,作為B成分使用之有機磷化合物,以下述式 (1)表示。In the formula, Ar1 represents an aromatic dihydroxy compound residue, and Ar2 represents an aromatic diamine residue. The aromatic dihydroxy compound is exemplified by the above-mentioned polycarbonate resin, which is not particularly preferred. The aromatic diamine is exemplified by 'm-phenylenediamine, p-diphenylamine, 4,4,-diamine biphenyl, 3,4,-diamine biphenyl, 4,4'-diamine diphenyl ether, 3, 4,-Diamine diphenyl bromide, diamine diphenylmethane, diamine diphenyl sulfone and diamine diphenyl sulfide. η in the above formula represents an integer of 5 to 1 ’ 000, and preferably an integer of 1 〇 5 〇〇. Further, examples of the production method of the polyether oxime resin are described in U.S. Patent No. 3,847,867, U.S. Patent No. 3,847,869, U.S. Patent No. 3,850,885, and U.S. Patent No. 3 , 852, 242 and U.S. Patent No. 3,855,178, and the like. Among the above various bismuth-2 components, 'polyester resin (PEst), polyphenylene ether resin (PPE), polycarbonate resin (PC), polyamine resin (PA) or styrene resin is preferred. 24 201122087 (Organic phosphorus compound: component B) In the present invention, the organophosphorus compound used as the component B is represented by the following formula (1).

式中,X1、X2各自獨立,係以下述式(2)表示之芳香族 取代烧基。 —(AL-HAr )n (2) 式中,AL係碳數1〜5的分枝狀或直鏈狀脂肪族烴基。 脂肪族烴基以烧二基(alkanediyl)、烧三基、烧四基為佳。 Ar為苯基、萘基或蒽基,其等亦可具有取代基。Ar可以鍵 結到AL中的任意碳原子上。η為1〜3的整數。 Β成分,合宜的是選自以下述式(3)及(4)表示之有機磷 化合物族群之1種或2種以上的混合物。In the formula, X1 and X2 are each independently an aromatic substituted alkyl group represented by the following formula (2). —(AL-HAr )n (2) wherein AL is a branched or linear aliphatic hydrocarbon group having 1 to 5 carbon atoms. The aliphatic hydrocarbon group is preferably an alkanediyl group, a trivalent group or a pyridyl group. Ar is a phenyl group, a naphthyl group or an anthracenyl group, and the like may have a substituent. Ar can be bonded to any carbon atom in the AL. η is an integer of 1 to 3. The hydrazine component is preferably one or a mixture of two or more selected from the group of organophosphorus compounds represented by the following formulas (3) and (4).

0—CHo CH5 -00—CHo CH5 -0

0 R4I-U \ /\ / , 0—CH^ CH?-0 r6 (3) 式中,R2、R5各自獨立,為苯基、萘基或蒽基,其等 亦可具有取代基。取代基例舉,甲基、乙基、丙基、丁基 等碳數1〜6的烷基,氟原子、氣原子、溴原子等鹵素原子, 苯基、萘基等碳數6〜12的芳基等。 25 201122087 R、R3、R4、R6各自獨立,係氫原子、碳數丨〜4的分 枝狀或直鏈狀烷基、亦可具有取代基之苯基、亦可具有取 代基之姜基或亦可具有取代基之蒽基。院基例舉甲基、乙 基、丙基、丁基等。取代基例舉曱基、乙基、丙基、丁基 等碳數1〜6的烷基,氟原子、氣原子、溴原子等鹵素原子, 苯基、萘基等碳數6〜12的芳基等。 R11 (|r3)p Ar1—C—AL1- :k0—C〈2/CH,。\S (ί'Γ0 R4I-U \ /\ / , 0-CH^ CH?-0 r6 (3) wherein R2 and R5 are each independently a phenyl group, a naphthyl group or an anthracenyl group, and the like may have a substituent. Examples of the substituent group include an alkyl group having 1 to 6 carbon atoms such as a methyl group, an ethyl group, a propyl group or a butyl group; a halogen atom such as a fluorine atom, a gas atom or a bromine atom; and a carbon number of 6 to 12 such as a phenyl group or a naphthyl group; Aryl and the like. 25 201122087 R, R3, R4 and R6 are each independently a hydrogen atom, a branched or linear alkyl group having a carbon number of 丨4, a phenyl group which may have a substituent, a ginger group which may have a substituent or It may also have a thiol group of a substituent. The base of the hospital is methyl, ethyl, propyl or butyl. Examples of the substituents include an alkyl group having 1 to 6 carbon atoms such as a mercapto group, an ethyl group, a propyl group or a butyl group; a halogen atom such as a fluorine atom, a gas atom or a bromine atom; and a aryl group having a carbon number of 6 to 12 such as a phenyl group or a naphthyl group; Base. R11 (|r3)p Ar1—C—AL1- :k0—C<2/CH,. \S (ί'Γ

R 12 〇—ch2 ch2-o R1 (4) 式中’ Ar1及Ar2各自獨立,為苯基、萘基或蒽基,其 等亦可具有取代基。取代基例舉,甲基、乙基、丙基、丁 基等碳數1〜6的烷基,氟原子、氣原子、溴原子等鹵素原 子’本基、萘基等碳數6〜12的芳基等。 R 、R 、R13及R14各自獨立,為氫原子、碳數丨〜3的 脂肪族烴基、亦可具有取代基之苯基、亦可具有取代基之 萘基或亦可具有取代基之蒽基。取代基例舉曱基、乙基、 丙基、丁基等碳數丨〜6的烷基,氟原子、氣原子溴原子 等鹵素原子,苯基、萘基等碳數6〜12的芳基等。 AL1及AL2各自獨立,為碳數卜4的分枝狀或直鍵狀脂 肪族煙基。麟族烴基可例舉亞曱基、乙稀基、丙稀基等 碳數1〜4的烷二基。另外可例舉甲三基、乙三基丙三基 等碳數1〜4的烧三基另外還可例舉甲四基、乙四基、丙 四基等碳數1〜4的烧四基。 26 201122087R 12 〇—ch2 ch2-o R1 (4) wherein, each of Ar1 and Ar2 is independently a phenyl group, a naphthyl group or an anthracenyl group, and the like may have a substituent. The substituent group is an alkyl group having 1 to 6 carbon atoms such as a methyl group, an ethyl group, a propyl group or a butyl group, and a halogen atom such as a fluorine atom, a gas atom or a bromine atom, or a carbon number of 6 to 12 such as a naphthyl group or a naphthyl group. Aryl and the like. R, R, R13 and R14 are each independently a hydrogen atom, an aliphatic hydrocarbon group having a carbon number of 丨3, a phenyl group which may have a substituent, a naphthyl group which may have a substituent or a fluorenyl group which may have a substituent. . Examples of the substituents include an alkyl group having a carbon number of 丨~6 such as a mercapto group, an ethyl group, a propyl group or a butyl group, a halogen atom such as a fluorine atom or a halogen atom such as a halogen atom, and an aryl group having a carbon number of 6 to 12 such as a phenyl group or a naphthyl group. Wait. Each of AL1 and AL2 is independently a branched or straight-bonded aliphatic group of carbons. The alkane hydrocarbon group may, for example, be an alkanediyl group having 1 to 4 carbon atoms such as an anthracenylene group, an ethylene group or an acryl group. Further, a trivalent group having a carbon number of 1 to 4 such as a trisyl group or an ethylene trisylpropyltriyl group may be mentioned, and a pyridyl group having a carbon number of 1 to 4 such as a methyl group, an ethyl group or a propyl group may be exemplified. . 26 201122087

Ar3及Ar4各自獨立’為笨基、萘基或蒽基,其等亦可 具有取代基。取代基例舉,甲基、乙基、丙基、丁基等碳 數1〜6的烧基,氟原子、氣原子、漠原子等鹵素原子,苯 基、萘基等碳數6〜12的芳基等。 P及q各自獨立,為〇〜3的整數。Ar3及Ar4可以各自鍵 結到AL及AL2的任意碳原子上。 而且’合宜的是以下述式(5)、⑹、⑺、⑻表示之構 系化合物。Ar3 and Ar4 are each independently 'stupyl, naphthyl or anthracenyl, and the like may have a substituent. Examples of the substituent group include a carbon group having 1 to 6 carbon atoms such as a methyl group, an ethyl group, a propyl group or a butyl group; a halogen atom such as a fluorine atom, a gas atom or a desert atom; and a carbon number of 6 to 12 such as a phenyl group or a naphthyl group; Aryl and the like. P and q are each independent and are integers of 〇~3. Ar3 and Ar4 may each be bonded to any of the carbon atoms of AL and AL2. Further, it is desirable to use a compound represented by the following formulas (5), (6), (7), and (8).

[mi 0— 、八 /~~CH2-R22 〇—ch2 CH2-〇/ (5) 式中,R、R22各自別獨立,為苯基、萘基或葱基,其 等亦可具有取代基。其巾以苯基為佳^及^的苯基、蔡 基或蒽基’其’芳香環的氫原子亦可被取代,取代基可例舉 甲基乙基丙基、丁基或者,該芳香環的鍵結基是以氧 原子、硫原子或碳數i〜4的脂肪族煙基為中間基團之碳數6 〜14的芳基。 P—C—R35 〇36 (6) •〒一 p\ - | \ / \ O—CH2 CH2—( 上述式(6)中’ R3&gt;R34各自獨立,為氯原子或碳數1〜 4的脂肪族烴基。以氫片子、 7 | ^^土 ,士 a 一 乳眾于甲基、乙基為佳,特別合適的 是氫原子0 R33及R36久白想Α ν. ώ , 谷自獨立,為奴數1〜4的脂肪族烴基。 27 201122087 以甲基或乙基為佳。R32及R35各自獨立,為苯基、萘基或蒽 基,其等亦可具有取代基。以苯基為佳,隔著芳香族環上 之碳原子鍵結到磷的部分以外的那個部分上都可以有取代 基,為曱基、乙基、丙基(包含異構體)、丁基(包含異構體) 或鍵結到該芳香族環的基團是以氧、硫或碳數1〜4的脂肪 族烴基為中間基團之碳數6〜14的芳基。 上述式(6)中,R32及R35合適的具體例可以例舉,苯基、 曱苯基、二甲苯基、三曱苯基、4-苯氧苯基、異丙苯基、 萘基、4-苄苯基等,尤其以苯基為佳。[mi 0 — , 八 /~~CH2-R22 〇—ch2 CH2-〇/ (5) wherein R and R22 are each independently a phenyl group, a naphthyl group or an onion group, and the like may have a substituent. The phenyl group, the phenyl group or the fluorenyl group of the phenyl group which is preferably a phenyl group may be substituted with a hydrogen atom of the 'aromatic ring', and the substituent may, for example, be methylethylpropyl or butyl. The bonding group of the ring is an aryl group having 6 to 14 carbon atoms having an oxygen atom, a sulfur atom or an aliphatic group having a carbon number of i to 4 as an intermediate group. P—C—R35 〇36 (6) •〒一p\ - | \ / \ O—CH2 CH2—(In the above formula (6), 'R3> R34 is independent, and is a chlorine atom or a fat with a carbon number of 1 to 4. Hydrocarbyl group. Hydrogen film, 7 | ^^ soil, a a milk in the methyl, ethyl is preferred, particularly suitable for the hydrogen atom 0 R33 and R36 long white Α ν. ώ, valley from independence, for An aliphatic hydrocarbon group having a number of 1 to 4. 27 201122087 Preferably, a methyl group or an ethyl group is used. R32 and R35 are each independently a phenyl group, a naphthyl group or a fluorenyl group, and the like may have a substituent. a substituent may be substituted on the moiety other than the moiety bonded to the phosphorus via a carbon atom on the aromatic ring, and is a thiol group, an ethyl group, a propyl group (including an isomer), and a butyl group (including an isomer). Or a group bonded to the aromatic ring is an aryl group having 6 to 14 carbon atoms which is an intermediate group of oxygen, sulfur or an aliphatic hydrocarbon group having 1 to 4 carbon atoms. In the above formula (6), R32 and Specific examples of R35 may, for example, be phenyl, decylphenyl, xylyl, triphenylphenyl, 4-phenoxyphenyl, cumyl, naphthyl, 4-benzylphenyl, etc., especially benzene. The base is good.

RI -CI RRI -CI R

11 T:)P〇L· —AL-R 12 Ο—CH2 CH〇&quot;0,\ / 、 C、/\ / 〇—ch2 ch2-o AL2-C—Ar2 R1 (7) 上述式(7)中,Ar1及Ar2各自獨立,為苯基、萘基或蒽 基,其等亦可具有取代基。Rn、R12、R13及R14各自獨立, 係氫原子、碳數1〜3的脂肪族烴基、亦可具有取代基之苯 基、亦可具有取代基之萘基或亦可具有取代基之蒽基。以 表示苯基為佳,隔著芳香族環上之碳原子鍵結到磷的部分 以外的那個部分上都可以具有取代基,且為甲基、乙基、 丙基(包含異構體)、丁基(包含異構體)或鍵結到該芳香族環 的基團是以氧、硫或碳數1〜4的脂肪族烴基為中間基團之 碳數6〜14的芳基。 上述式(7)中,Ar1及Ar2之合適的具體例有,苯基、甲 苯基、二甲苯基、三甲苯基、4-苯氧苯基、異丙苯基、萘 28 201122087 基、4-苄苯基等,尤其以苯基為佳。 上述式(7)中,AL1及AL2各自獨立,為碳數1〜4的分枝 狀或直鏈狀的脂肪族烴基。合宜的是碳數1〜3的分枝狀或 直鏈狀脂肪族烴基,尤其合適的是碳數1〜2的分枝狀或直 鏈狀脂肪族烴基。脂肪族烴基例舉,亞甲基、乙烯基、丙 烯基等碳數1〜4的烷二基。另外還例舉甲三基、乙三基、 丙三基等碳數1〜4的烷三基。另外亦列舉甲四基、乙四基、 丙四基等碳數1〜4的烧四基。 上述式(7)中,AL1及AL2之合適的具體例有,亞曱基、 乙烯基、亞乙基、伸丙基、亞丙基、異亞丙基等,尤其以 亞甲基、乙烯基、亞乙基為佳。 上述式(7)中,Ar3及Ar4各自獨立,為苯基、萘基或蒽 基,其等亦可具有取代基。合宜的是表示苯基,隔著芳香 族環上的碳原子鍵結到磷的部分以外的那個部分上都可以 具有取代基,且為曱基、乙基、丙基(包含異構體)、丁基(包 含異構體)或者該芳香族環上的鍵結基團是以氧、硫或碳數 1〜4的脂肪族烴基為中間基團之碳數6〜14的芳基。Ar3及 Ar4可以分別鍵結到AL1及AL2的任意碳原子上。 上述式(7)中,p及q各自獨立,為0〜3的整數。p及q合 宜的是0或1,特別合適的是0。 R41 〇n-CH,CH,-n〇 R4411 T:)P〇L·—AL-R 12 Ο—CH2 CH〇&quot;0,\ / , C, /\ / 〇—ch2 ch2-o AL2-C—Ar2 R1 (7) Equation (7) above In the above, Ar1 and Ar2 are each independently a phenyl group, a naphthyl group or an anthracenyl group, and the like may have a substituent. Rn, R12, R13 and R14 are each independently a hydrogen atom, an aliphatic hydrocarbon group having 1 to 3 carbon atoms, a phenyl group which may have a substituent, a naphthyl group which may have a substituent or a fluorenyl group which may have a substituent. . The phenyl group is preferably a substituent other than the moiety bonded to the phosphorus via a carbon atom on the aromatic ring, and is a methyl group, an ethyl group, a propyl group (including an isomer), The butyl group (including an isomer) or a group bonded to the aromatic ring is an aryl group having 6 to 14 carbon atoms which is an intermediate group of oxygen, sulfur or an aliphatic hydrocarbon group having 1 to 4 carbon atoms. In the above formula (7), specific examples of Ar1 and Ar2 include phenyl, tolyl, xylyl, trimethyl, 4-phenoxyphenyl, cumyl, naphthalene 28 201122087, 4- Phenylphenyl or the like, especially phenyl is preferred. In the above formula (7), each of AL1 and AL2 is independently a branched or linear aliphatic hydrocarbon group having 1 to 4 carbon atoms. Conveniently, a branched or linear aliphatic hydrocarbon group having 1 to 3 carbon atoms is preferable, and a branched or linear aliphatic hydrocarbon group having 1 to 2 carbon atoms is particularly preferable. The aliphatic hydrocarbon group is exemplified by an alkylene group having 1 to 4 carbon atoms such as a methylene group, a vinyl group or a propenyl group. Further, an alkyltriyl group having 1 to 4 carbon atoms such as a trisyl group, a trisyl group or a propyltriyl group is exemplified. Further, a pyridyl group having a carbon number of 1 to 4 such as a tetracyl group, an ethylenetetrayl group or a propyltetrayl group is also mentioned. In the above formula (7), suitable specific examples of AL1 and AL2 include a mercapto group, a vinyl group, an ethylene group, a propyl group, a propylene group, an isopropylidene group, etc., especially a methylene group or a vinyl group. Ethylene is preferred. In the above formula (7), Ar3 and Ar4 are each independently a phenyl group, a naphthyl group or a fluorenyl group, and the like may have a substituent. It is preferred that the phenyl group has a substituent on the portion other than the portion in which the carbon atom on the aromatic ring is bonded to the phosphorus, and is a mercapto group, an ethyl group, a propyl group (including an isomer), The butyl group (including an isomer) or the bonding group on the aromatic ring is an aryl group having 6 to 14 carbon atoms which is an intermediate group of oxygen, sulfur or an aliphatic hydrocarbon group having 1 to 4 carbon atoms. Ar3 and Ar4 can be bonded to any of the carbon atoms of AL1 and AL2, respectively. In the above formula (7), p and q are each independently and are an integer of 0 to 3. Preferably, p and q are 0 or 1, and particularly suitable is 0. R41 〇n-CH, CH,-n〇 R44

29 201122087 上述式(8)中,R41及R44各自獨立,為氫原子、碳數1〜 4的脂肪族烴基、亦可具有取代基之苯基、亦可具有取代基 之萘基或亦可具有取代基之蒽基。以氫原子、碳數1〜3的 脂肪族烴基,或亦可具有取代基之苯基為佳。R41及R44為苯 基時,隔著芳香族環上的碳原子鍵結到磷上的部分以外之 任何都可以有取代基,且為曱基、乙基、丙基(包含異構體)、 丁基(包含異構體)或者該芳香族環的鍵結基團係以氧、硫或 碳數1〜4的脂肪族烴基為中間基團之碳數6〜14的芳基。 上述式(8)中,R41及R44之合適具體例可例舉,氫原子、 曱基、乙基、丙基(包含異構體)、苯基、甲苯基、二甲苯基、 三曱苯基、4-苯氧苯基、異丙苯基、萘基、4-节苯基等,尤 其以氫原子、甲基,或苯基為佳。 R42、R43、R45及R46各自獨立,為苯基、萘基或蒽基, 其等亦可具有取代基。合宜的是表示苯基,隔著芳香族環 上的碳原子鍵結到磷上的部分以外的那個部分都可以具有 取代基,且為甲基、乙基、丙基(包含異構體)、丁基(包含 異構體)或該芳香族環的鍵結基團係以氧、硫或碳數1〜4的 脂肪族烴基為中間基團之碳數6〜14的芳基。 上述式(8)中,R42、R43、R45及R46之合宜的具體例有, 苯基、甲苯基、二曱苯基、三甲苯基、4-苯氧苯基、異丙 苯基、萘基、4-苄苯基等,尤其以苯基為佳。 以前述式(1)表示之有機磷化合物(B成分),相對於該等 樹脂顯示極優異的難燃效果。在本發明人等已知的範圍 内,習知由其等樹脂的無鹵素導致之難燃化,利用少量的 30 201122087 難燃劑之難燃化是困難的,在實用上有很多問題點。 但是若依據本發明,驚奇的發現前述有機磷化合物(B 成分),藉其本身單獨的少量使用容易達成該等樹脂的難燃 化,亦不會損害樹脂本來的特性。 然而本發明中除B成分以外,因為B成分使用比例的降 低、成形品難燃性的改善、成形品物理性質的改良、成形 品化學性質的提高或其他目的當然可以混合B成分以外的 磷化合物、含氟樹脂或其他添加劑。就其等之其他混合成 分在後面做具體的說明。 本發明之樹脂組成物中的難燃劑之有機磷化合物(B成 分),以前述式(1)表示,惟最好的代表化合物是以下述式 (1-a)、(1-b)、(1-c)、(Ι-d)表示之化合物。 0 0-CH〇CH〇-0 029 201122087 In the above formula (8), R41 and R44 are each independently a hydrogen atom, an aliphatic hydrocarbon group having 1 to 4 carbon atoms, a phenyl group which may have a substituent, a naphthyl group which may have a substituent, or may have The base of the substituent. It is preferably a hydrogen atom, an aliphatic hydrocarbon group having 1 to 3 carbon atoms, or a phenyl group which may have a substituent. When R41 and R44 are a phenyl group, any substituent other than the moiety bonded to the phosphorus via a carbon atom on the aromatic ring may have a substituent, and is a mercapto group, an ethyl group, a propyl group (including an isomer), The butyl group (including the isomer) or the bonding group of the aromatic ring is an aryl group having 6 to 14 carbon atoms which is an intermediate group of oxygen, sulfur or an aliphatic hydrocarbon group having 1 to 4 carbon atoms. In the above formula (8), a suitable specific example of R41 and R44 may, for example, be a hydrogen atom, a decyl group, an ethyl group, a propyl group (including an isomer), a phenyl group, a tolyl group, a xylyl group or a tridecylphenyl group. Further, 4-phenoxyphenyl, cumylphenyl, naphthyl, 4-phenylene, etc., particularly preferably a hydrogen atom, a methyl group or a phenyl group. R42, R43, R45 and R46 are each independently a phenyl group, a naphthyl group or an anthracenyl group, and the like may have a substituent. It is preferred that the phenyl group has a substituent other than the moiety bonded to the phosphorus via a carbon atom on the aromatic ring, and is a methyl group, an ethyl group, a propyl group (including an isomer), The butyl group (including the isomer) or the bonding group of the aromatic ring is an aryl group having 6 to 14 carbon atoms which is an intermediate group of an aliphatic hydrocarbon group having 1 to 4 carbon atoms. In the above formula (8), specific examples of R42, R43, R45 and R46 are phenyl, tolyl, diphenyl, trimethyl, 4-phenoxyphenyl, cumyl, naphthyl. 4-benzylphenyl or the like, especially phenyl. The organophosphorus compound (component B) represented by the above formula (1) exhibits an extremely excellent flame retarding effect with respect to the resins. In the range known to the inventors of the present invention, it is known that it is difficult to ignite due to the halogen-free of the resin, and it is difficult to use a small amount of the 30 201122087 flame retardant, and there are many problems in practical use. However, according to the present invention, it has been surprisingly found that the above-mentioned organophosphorus compound (component B) can easily achieve the flame retardancy of the resins by a small amount of itself, and does not impair the original properties of the resin. However, in the present invention, in addition to the component B, the phosphorus component other than the component B can be mixed because the ratio of the component B is lowered, the flame retardancy of the molded article is improved, the physical properties of the molded article are improved, the chemical properties of the molded article are improved, or other purposes are of course possible. , fluorine-containing resin or other additives. Other mixed components such as those are described in detail later. The organophosphorus compound (component B) of the flame retardant in the resin composition of the present invention is represented by the above formula (1), and the most preferable representative compound is represented by the following formulas (1-a) and (1-b). a compound represented by (1-c), (Ι-d). 0 0-CH〇CH〇-0 0

(1 — b) Ο(1 — b) Ο

(1 - c) 31 201122087(1 - c) 31 201122087

(l-d) 接著就本發明之前述有機磷化合物(B成分)的合成法 做說明。B成分亦可是藉以下說明之方法以外的方法加以製 造而成者。 B成分藉例如,使三氯化鱗在季戊四醇中反應’然後利 用甲醇鈉等鹼金屬化合物來處理氧化反應物,接著使芳烷 基鹵化物(aralkyl-halide)反應來製得。 另外,使芳烧基醇在由使芳烧基膦酸二氣化物在季戊 四醇中反應之方法或,使三氯化磷在季戊四醇中反應製得 之化合物中反應,接著在高溫下進行Arbuzov轉移之方法可 藉而製得。後者的反應公示於例如美國專利第3,141,032 號說明書、特開昭54-157156號公報、特開昭53-39698號公 報中。 以下說明B成分的具體合成法,惟因為該合成法僅是說 明,故本發明使用之B成分,除該等合成法以外,亦可是藉 其之改變或其他合成法合成者。較具體的合成法在後述之 製備例中加以說明。 (I)B成分中之前述〇_a)的有機磷化合物; 使三氣化稱在季戊四醇中反應,然後利用甲醇鈉來處 理由叔丁醇處理之氧化反應物,使漠节反應藉以製得。 32 201122087 (II) B成分中之前述(i_b)的有機磷化合物; 使三氯化磷在季戊四醇中反應,然後利用甲醇鈉來處 理由叔丁醇處理之氧化反應物,使1-溴乙基苯反應藉以製 得。 (III) B成分中之前述(丨-c)的有機磷化合物; 使三氯化磷在季戊四醇中反應,然後利用甲醇鈉來處 理由叔丁醇處理之氧化反應物,使2-溴乙基笨反應藉以製 得。 (IV) B成分中之前述(i_d)的有機磷化合物; 使二苯基曱基膦醯二氯在季戊四醇中反應藉而製得。 另外其他方法’係使三氯化磷在季戊四醇中反應,在 觸媒共存下加熱處理製得之生成物與二苯曱醇的反應生成 物藉而製得。 前述B成分的酸價,合宜的是〇.7mgKOH/g以下,較佳 為0.5mgKOH/g以下。透過使用酸價在該範圍的B成分,製 得難燃性及色相優異的成形品,而且製得熱安定性良好的 成形品。B成分’以其酸價在〇.4mgKOH/g以下者最佳。此 處之酸價意指,中和lg樣品(B成分)中的酸成分所必須之 KOH 的量(mg)。 而且,B成分使用其HPLC純度合宜的是至少90%,較 佳為至少95%者。這種高純度在成形品的難燃性、色相’ 及熱安定性上優良。此處B成分的HPLC純度的測定’可以 使用以下方法藉而有效的測定。 色譜柱使用野村化學公司製Develosil ODS-7 300mmx 33 201122087 4mmc|),色譜柱溫度為4(rc。溶劑使用乙腈與水的6 : 4(容 S比)的混合溶液,注入5 μ 1。檢測器使用uv_26〇nm。 除去B成分中雜質的方法,並無特殊限定,惟利用水、 甲醇等溶劑進行再製漿(repulp)洗淨(利用溶劑反復進行數 次洗淨、濾過)之方法是最有效的,而且成本亦是最有利的。 B成分的含量,相對於樹脂成分(A成分)1〇〇重量分為1 〜100重量分,合宜的是2〜90重量分,較佳為2〜7〇重量 分,更好的是3〜50重量分的範圍。b成分的含量,根據所 期望的難燃性水準、樹脂成分(A成分)的種類等來選擇其合 適的範圍。構成該等組成物之A成分及B成分以外,只要不 損害本發明之目的亦可依需要使用其他成分,可以使用其 他的難燃劑、難燃助劑、含氟樹脂來改變B成分的混合量’ 多數情況下’透過該等的使用可以降低B成分的混合比例。 本發明之難燃性樹脂組成物,在UL-94規格的難燃水準 上,可以至少達成V-2。 (難燃性樹脂組成物的製備) 本發明之難燃性樹脂組成物,可以透過使用V型〉見人 機、高速混合機、高速浮上混合機、亨舍爾混合機等現人 機將樹脂成分(A成分)、有機磷化合物(B成分)及依需要之其 他成分加以預混合後,用混煉機加以熔融混合來製備。 混煉機可以使用各種熔融混合機,例如捏合機、單車由 或雙軸擠壓機等,其中使用雙軸擠壓機以220〜28〇。(:,^ 適的是230〜270°C的溫度來熔融樹脂組成物,利用側面加 料機(side feeder)將液體成分注入,押出,利用製粒機進行 34 201122087 製粒化之方法適宜使用。 (用途) 本發明之難燃性樹脂組成物實質不含_素,具有非常 高的難燃性能,作為成形家電製品部件、電力.電子部件、 汽車部件、機械.機構部件、化妝品容器等各種成形品的 材料是有用的。具體而言,在破碎機部件、開關部件、發 動機部件、點火線圈機箱、電源插頭、電源插座、繞線管、 連結器'繼電器箱、保險絲箱、返驰變壓器部件、聚焦部 件(Focus block)、分配器蓋、導線連結器等。而且作為薄壁 化發展的外罩(housing)、罩蓋(caging)或底盤(Chassis),例 如電子·電力製品(例如電話機、電腦、列印機、傳真、複 印機、電視、錄像機、聲頻機器等家電· OA機器或該等之 部件等)的外罩、罩蓋或底盤上是有用的。尤其作為要求有 優良的耐熱性、難燃性之列印機的框體、固定單元部件、 傳真等家電.OA製品的機械.機構部件等是有用的。 成形方法之射出成形、吹氣模製、壓製成形等,並無 特殊限制,惟合宜的是透過使用射出成形機將粒狀的樹脂 組成物加以射出成形來製造。 貫施例 以下例舉實施例說明本發明’惟本發明並未限定該等 實施例。另外,利用下述方法進行評價。 (1)難燃性(UL-94評價) 難燃性使用厚度1/16英寸(1.6mm)的試驗片,作為難燃 性的評價尺度,準據美國UL規格的UL-94中規定之垂直燃 35 201122087 燒試驗來進行評價。每—個試驗片去除火祕的燃燒會在 ίο秒内滅火,而且,未發生賴料火者為v_g,珊少内滅 火者為V-2 ’该標準以下者為n〇tv。 (2)酸價 準據JIS-K-3504實施測定。 製備例1 2,4,8,10-四氧雜_3,9_二鱗雜螺[5 5]十—m节基 _3,9-二氧化物(FR-1)的製備。 在具備溫度計、電容器、滴下漏斗的反應容器中備好 季戊四醇816.9g(6.0莫耳)、嘧啶i9.〇g(〇 24莫耳)、甲苯 2250.4g(24.4莫耳),加以攪拌。使用該滴下漏斗在該反應容 器中添加三氣化磷1651.8g(12〇莫耳),完成添加後以6〇 °C進行加熱攪拌。反應後,冷卻至室溫,在製得之反應物 中添加二氣甲烷26·50分,邊水冷邊滴下叔丁醇889.4g(12.0 莫耳)及二氣甲烷150.2g(1.77莫耳)。用曱苯及二氣甲烷將製 得之結晶洗淨濾過。以卯艺,丨33xl〇2Pa將獲得之濾取物乾 燥12小時,製得白色固體丨34i.ig(5.88莫耳)。藉31p,^H-NMR 光谱確認製得之固體為2,4,8,10-四氧雜-3,9-二磷雜螺[5.5] 十一烷、3,9-二氫·3,9_二氧化物。 在具備溫度計、電容器、滴下漏斗的反應容器中備好 製得之2,4,8,1〇-四氧雜_3,9-二磷雜螺[5.5]十一烷、3,9-二氫 _3,9-二氧化物 1341.0g(5.88莫耳)、DMF6534.2g(89.39莫 耳)’加以攪拌。在該反應容器中在水冷下添加曱醇鈉 648·7§(12·〇1莫耳)。在水冷下攪拌2小時後,在室溫下進行5 36 201122087 小時攪拌。然後除去DMF後,添加DMF2613.7g(35.76莫 耳)’在水冷下向該反應混合物中滴下溴苄2〇37 79g(u 91 莫耳)。水冷下攪拌3小時後,除去DMF,加水8L,濾取析 出之固體,用2L水洗淨2次。將製得之粗精製物與甲醇 加入至具備電谷器、授拌機之反應容器中,迴流約2小時。 冷卻至室溫後,濾過結晶藉以進行分離,用2L甲醇洗淨後, 以120C、1.33xl02Pa將製得之濾取物乾燥19小時,製得白 色的鱗片狀結晶1863.5g(4_56莫耳)。利用31p、ifj-NMR光譜 及元素分析確認製得之結晶為2,4,8,10-四氧雜-3,9·二磷雜 螺[5.5]十一烷、3,9-二苄基_3,9_二氧化物。收率為760/〇, ^-NMR純度為99%。另外,利用本文記載之方法測定之 HPLC純度為99%。酸價為〇.〇6mgKOH/g。 W-NMRCDMSO-de,300MHz) : δ7·2-7.4(ιη,10H), 4-l-4.5(m-8H) ’ 3.5(d,4Η),31P-NMR(DMSO-d6,120MHz): 523.1(S) ’ 熔點:255-256°C ’ 元素分析計算值:c,55.89 ; Η ’ 5.43,測定值:C ’ 56.24 ; Η,5.35 製備例2 2,4,8,10-四氧雜-3,9-二磷雜螺[5·5]十一烷、3,9_二苄基 -3,9-二氧化物(FR-2)的製備 在具有攪拌機、溫度計、電容器的反應容器中,填充 3,9-二苄氧基-2,4,8,10-四氧雜·3,9_二磷雜螺[5 5]十一烷 22.55g(0.055莫耳)、溴苄 19.〇lg(〇.U 莫耳)及二甲苯33.54g (0_32莫耳),室溫下邊攪拌,邊吹氮乾燥。接著用油浴開始 加熱’以迴流溫度(約13〇。〇力σ熱4小時,撥拌。力σ熱完成後, 37 201122087 冷卻至室溫’加入二甲苯20mL,然後授拌30分鐘》渡過析 出之結晶藉以分離’用二甲苯20mL洗淨2次。將製得之粗 精製物與甲醇40mL加入至具備電容器、攪拌機之反應容器 中’迴流約2小時。冷卻至室溫後,藉濾過結晶來進行分離, 用甲醇2〇mL洗淨後,以120°C,1.33xl02Pa乾燥製得之據取 物19小時,獲得白色鱗片狀結晶。利用質譜分析、、31P 核磁共振光譜分析及元素分析確認生成物為雙苄基季戊四 醇二膦酸酯。產量為20.60g,收率為91%,31P-NMR純度為 99%。另外,以本文記載之方法測定之HPLC純度為99〇/〇。 酸價為 0.05mgKOH/g。 H-NMR(DMSO-d6,300MHz) : δ7·2-7.4(ιη,10H), 4.1-4.5(m ’ 8Η),3.5(d ’ 4Η),3lP-NMR(DMSO-d6, 120MHz): 523.1(S),熔點:257°C 製備例3 2,4,8,10-四乳雜_3,9-二磷雜螺[5.5]十一院、3,9-二〇1-甲 苄基-3,9-二氧化物(FR-3)的製備 在備有溫度計、電容器、滴下漏斗的反應容器中備好 季戊四醇816.9g(6.0莫耳)、嘧啶19.0g(〇24莫耳)、甲苯 2250.4g(24.4莫耳),加以攪拌。使用該滴下漏斗在該反應容 器中添加三氣化鱗1651_8g(12.〇莫耳),添加完成後,以6〇 °C進行加熱㈣。反錢,冷卻至室溫,在製得之反應物 中添加一氣甲燒518〇 7g(61 〇莫耳),邊水冷邊滴下叔丁醇 889.4g(12.0莫耳)及二氣甲烧15〇 2g(1 77莫耳卜用曱苯及二 氣曱院將製得之結日日日洗淨濾過。謂。c,133χΐ()2ρ&amp;將製得 38 201122087 之濾取物乾燥12小時,獲得白色固體1341 lg(5 88莫耳)。藉 31P、iHNMR光譜確認製得之固體為2,4,8,1〇_四氧雜_3,9_二 磷雜螺[5.5]十一烷、3,9-二氫_3,9-二氧化物。 在備有溫度計、電容器、滴下漏斗的反應容器中備好 製得之2,4,8,10-四氧雜_3,9-二磷雜螺[5.5]十一烷、3,9-二氫 -3,9-二氧化物 1341.0g(5.88 莫耳)、DMF6534_2g(89.39 莫 耳)’加以攪拌。在該容器中在水冷下添加曱醇鈉648 7g (12.01莫耳)。以水冷攪拌2小時後,在室溫下進行5小時攪 拌。然後除去DMF後’添加DMF2613.7g(35_76莫耳),在水 冷下向該反應混合物中滴下丨_溴乙基苯22〇4 06g(u 91莫 耳)。水冷下攪拌3小時後,除去DMF,加水8L,濾取析出 之固體’用2L水洗淨2次。將製得之粗精製物與曱醇4L加入 至備有電容器、攪拌機之反應容器中,迴流約2小時。冷卻 至室溫後,濾過結晶藉以進行分離,用2L曱醇洗淨後,以 120°C、1.33xl02Pa將製得之濾取物乾燥19小時,製得白色 的鱗片狀結晶1845.9g(4.23莫耳)。利用31p_NMR、h-NMR 光譜及元素分析確認製得之結晶為2,4,8,10_四氧雜_3,9-二 磷雜螺[5.5]十一烷、3,9-二α-曱苄基_3,9-二氧化物。3lPNMR 純度為99%。另外,利用本文記載的方法測定之HPLC純度 為 99%。酸價為 〇.〇3mgKOH/g。 'H-NMRCCDCIs» 300MHz) : 67.2-7.4(m * 10H) * 4.0-4.2(m &gt; 4H),3.4-3.8(m,4H) ’ 3.3(qd,4H),1.6(ddd,6H),31P-NMR (CDC13 ’ 120MHz) : 528.7(S),熔點:i9〇_2l〇°C,元素分析 計算值:C,57.80 ; Η : 6.01,測定值:c,57.83 ; Η,5.96 39 201122087 製備例4 2,4,8,l〇-四氧雜_3,9·二磷雜螺[5 5]十一烷、3,9-二(2_ 苯乙基)-3,9-二氧化物(FR-4)的製備 在備有溫度計、電容器、滴下漏斗的反應容器中備好 季戊四醇816.9g(6.〇莫耳)、嘧咬i9.0g(0_24莫耳)、曱苯 225(K4g(24.4莫耳),加以攪拌。使用該滴下漏斗在該反應容 器中添加三氣化磷1651.8g(12〇莫耳),添加完成後以6〇 c進仃加熱攪拌。反應後,冷卻至室溫,在製得之反應物 中添加—氯甲烷518〇 7g(61〇莫耳),邊水冷邊滴下叔丁醇 889.4g(12.0莫耳)及二氣甲烷15〇 2g(1 77莫耳用曱苯及二 氯甲烷將製得之結晶洗淨濾過。以80。(:,1.33xl02pa將製得 之濾取物乾燥12小時,獲得白色固體1341 lg(5 88莫耳)。藉 P ' H-NMR光譜確認製得之固體為2,4,8,1〇_四氧雜_3,9_ 二磷雜螺[5.5]十一烷、3,9-二氫-3,9-二氧化物。 在備有溫度計、電容器、滴下漏斗的反應容器中備好 製得之2,4,8,1〇_四氧雜_3,9_二磷雜螺[5.5]十一烷、3,9-二氫 -3,9-二氧化物 1341(^(5.88莫耳)、DMF6534.2g(89.39 莫 耳)加以搜拌。在該容器中在水冷下添加甲醇鈉648.7g (12.01莫耳)。在水冷下攪拌2小時後,在室溫下進行5小時 攪拌。然後除去DMF後,添加DMF2613.7g(35_76莫耳),在 水冷下向該反應混合物中滴下(2_溴乙基)苯2183.8g(li.8莫 耳)。水冷下攪拌3小時後’除去DMF,加水8L,濾取析出 之固體’用2L水洗淨2次。將製得之粗精製物與甲醇礼加入 至備有電容器、攪拌機之反應容器中,迴流約2小時。冷卻 40 201122087 至室溫後,瀘過結晶藉以進行分離,用2L曱醇洗淨後,以 120C、1.33xl02Pa將製得之濾取物乾燥19小時,製得白色 粉末1924.4g(4.41莫耳)。利用3ip_NMR、lH_NMR光譜及元 素分析確認製得之固體為2,4,8,1〇_四氧雜_3,9_二磷雜螺 [今^十一烷^”-二⑺苯乙基”义二氧化物^屮^^尺純 度為99%。另外,利用本文記載的方法測定之HpLC純度為 99%。酸價為 0.03mgKOH/g。 'H-NMR(CDC13 » 300MHz) : 67.1-7.4(m &gt; 10H) &gt; 3.85-4.65(m ’ 8H) ’ 2.90-3.05(m,4H),2.1-2.3(m,4H), 3IP-NMR(CDC13 ’ 120MHz) : S31.5(S),溶點:245-246〇C, 元素分析計算值:C,57.80 ; H,6.01,測定值:C,58.00 ; H,6.07 製備例5 2,4,8,10-四氧雜-3,9·二磷雜螺[5.5]十一烷、3,9-二(2-苯乙基)-3,9-二氧化物(FR-5)的製備 在具有攪拌機、溫度計、電容器的反應容器中,填充 3,9-二(苯基乙氧基)-2,4,8,10-四氧雜-3,9-二磷雜螺[5.5]十 一烷436.4g(1.0mol)及2-溴乙基苯370.1g(2.0mol),室溫下邊 攪拌,邊吹氮乾燥。接著用油浴開始加熱,以油浴溫度180 °C保持10小時。然後除去油浴冷卻至室溫。在製得之白色 固體狀反應物中加入曱醇2〇〇〇ml攪拌洗淨後,使用燒結玻 璃過濾器過濾白色粉末。接著將濾過之白色粉末與曱醇 4000ml加入至具備電容器、攪拌機之反應容器中,迴流約2 小時。冷卻至室溫後,藉濾過結晶來進行分離,用甲醇 41 201122087 2000mL洗淨後,以l〇〇Pa、120°C將製得之白色粉末乾燥8 小時’獲得2,4,8,10-四氧雜-3,9-二磷雜螺[5.5]十一烷、3,9-二(2-苯乙基)-3,9-二氧化物362.3g。藉質譜分析、’Η、31P 核磁共振光譜分析及元素分析確認生成物為雙2,4,8,10-四 氧雜-3,9-二磷雜螺[5.5]十一烷、3,9-二(2-苯乙基)-3,9-二氧 化物。收率為83%,HPLC純度為99.3%,酸價為 0.4.1 KOHmg/g。(l-d) Next, a method of synthesizing the above-mentioned organophosphorus compound (component B) of the present invention will be described. The component B may be produced by a method other than the method described below. The component B is obtained, for example, by reacting a trichlorinated scale in pentaerythritol and then treating the oxidation reactant with an alkali metal compound such as sodium methoxide, followed by reacting an aralkyl-halide. Further, the aryl alcohol is reacted in a compound obtained by reacting an arylphosphonic acid dihydrate in pentaerythritol or a compound obtained by reacting phosphorus trichloride in pentaerythritol, followed by Arbuzov transfer at a high temperature. The method can be obtained by borrowing. The latter reaction is disclosed in, for example, U.S. Patent No. 3,141,032, Japanese Patent Application Laid-Open No. Hei. No. Hei. The specific synthesis method of the component B will be described below. However, since the synthesis method is merely illustrative, the component B used in the present invention may be synthesized by a change or other synthesis method in addition to the synthesis methods. A more specific synthesis method will be described in the preparation examples described later. (I) the above-mentioned organophosphorus compound of 〇_a) in component B; reacting tri-gasification in pentaerythritol, and then treating the oxidative reactant treated with t-butanol with sodium methoxide to obtain an inert reaction . 32 201122087 (II) The above-mentioned (i_b) organophosphorus compound in component B; reacting phosphorus trichloride in pentaerythritol, and then treating the oxidation reaction treated with t-butanol with sodium methoxide to give 1-bromoethyl group The benzene reaction is obtained. (III) the aforementioned (丨-c) organophosphorus compound in component B; reacting phosphorus trichloride in pentaerythritol, and then treating the oxidation reactant treated with t-butanol with sodium methoxide to obtain 2-bromoethyl group Stupid reactions are made. (IV) The above-mentioned (i-d) organophosphorus compound in the component B; obtained by reacting diphenylphosphoniumphosphonium dichloride in pentaerythritol. Further, another method is prepared by reacting phosphorus trichloride in pentaerythritol, and reacting the product obtained by heat treatment in the presence of a catalyst with diphenyl sterol. The acid value of the component B is preferably mg7 mgKOH/g or less, preferably 0.5 mgKOH/g or less. By using the component B having an acid value in this range, a molded article excellent in flame retardancy and hue is obtained, and a molded article having good heat stability is obtained. The component B is preferably the same as the acid value of 4.4 mgKOH/g or less. The acid value here means the amount (mg) of KOH necessary to neutralize the acid component in the lg sample (component B). Moreover, component B is suitably used in an amount of at least 90%, preferably at least 95%, based on its HPLC purity. Such high purity is excellent in flame retardancy, hue' and thermal stability of the molded article. Here, the measurement of the HPLC purity of the component B can be effectively measured by the following method. The column was subjected to Develosil ODS-7 300mmx 33 201122087 4mmc|) manufactured by Nomura Chemical Co., Ltd., and the column temperature was 4 (rc. The solvent was mixed with 5:1 (capacitance S ratio) of acetonitrile and water, and injected into 5 μl. Uv_26〇nm is used. The method of removing impurities in the component B is not particularly limited, but it is repulp washed by a solvent such as water or methanol (the solvent is repeatedly washed and filtered several times). The most effective, and cost is also the most advantageous. The content of the component B is 1 to 100 parts by weight, preferably 2 to 90 parts by weight, preferably 2, based on 1 part by weight of the resin component (component A). It is more preferably in the range of 3 to 50 parts by weight, and the content of the component b is selected according to the desired level of flame retardancy, the type of the resin component (component A), and the like. In addition to the components A and B of the composition, other components may be used as needed without impairing the object of the present invention, and other flame retardants, flame retardant aids, and fluorine-containing resins may be used to change the amount of the component B. In most cases, 'through these The blending ratio of the component B can be reduced. The flame retardant resin composition of the present invention can at least achieve V-2 in the flame retardant level of the UL-94 standard. (Preparation of a flame retardant resin composition) The flammable resin composition can be obtained by using a V-shaped ">man's machine, a high-speed mixer, a high-speed float mixer, a Henschel mixer, and the like, and the resin component (component A), the organophosphorus compound (component B), and The other components are pre-mixed as needed, and then prepared by melt mixing with a kneader. The mixer can use various melt mixers such as a kneader, a bicycle or a twin-screw extruder, etc., in which a biaxial extrusion is used. The machine is 220 to 28 〇. (:, ^ is suitable for melting the resin composition at a temperature of 230 to 270 ° C, and the liquid component is injected and extruded by a side feeder, and is granulated by a granulator. The method of granulation is suitable for use. (Application) The flame-retardant resin composition of the present invention is substantially free of _, has a very high flame retardancy, and is used as a component of a molded home appliance, electric power, electronic parts, automobile parts, machinery, and the like. Materials for various molded articles such as structural members and cosmetic containers are useful. Specifically, in crusher parts, switch parts, engine parts, ignition coil cases, power plugs, power outlets, bobbins, connectors, relay boxes, Fuse box, flyback transformer component, focus block (Focus block), distributor cover, wire connector, etc. Moreover, as a thinning development housing, housing or chassis, such as electronics It is useful for the cover, cover or chassis of electric power products (such as telephones, computers, printers, fax machines, copiers, televisions, video recorders, audio equipment, etc., OA equipment, or the like). In particular, it is useful as a housing, a fixing unit, a facsimile, and the like, and a mechanical or mechanical component of an OA product, which is required to have excellent heat resistance and flame retardancy. The injection molding, the blow molding, the press molding, and the like of the molding method are not particularly limited, and it is preferable to produce the granular resin composition by injection molding using an injection molding machine. The following examples are given to illustrate the invention', but the invention is not limited thereto. In addition, evaluation was performed by the following method. (1) Flame retardancy (UL-94 evaluation) Flame-retardant test piece with a thickness of 1/16 inch (1.6 mm) is used as a scale for evaluation of flame retardancy, and it is based on the vertical specified in UL-94 of the UL specification of the United States. Burning 35 201122087 Burning test for evaluation. Each test piece removes the fire of the fire and extinguishes it in ίο seconds. Moreover, the v_g is not caused by the fire, and the V-2 is the fire of the lesser. The standard is below n〇tv. (2) Acid value The measurement was carried out in accordance with JIS-K-3504. Preparation 1 Preparation of 2,4,8,10-tetraoxa-3,9-di-spiro[5 5]deca-m-based _3,9-dioxide (FR-1). In a reaction vessel equipped with a thermometer, a capacitor, and a dropping funnel, 816.9 g (6.0 mol) of pentaerythritol, pyrimidine i9.〇g (〇 24 mol), and toluene 2250.4 g (24.4 mol) were prepared and stirred. Using the dropping funnel, 1651.8 g (12 Torr) of phosphorus trioxide was added to the reaction vessel, and after completion of the addition, the mixture was heated and stirred at 6 ° C. After the reaction, the mixture was cooled to room temperature, and dioxane methane was added to the obtained reactant for 26.50 minutes, and 889.4 g (12.0 mol) of t-butanol and 150.2 g (1.77 mol) of methane methane were added dropwise while cooling with water. The crystals obtained were washed and filtered with terpene and di-methane. The obtained filtrate was dried for 12 hours with 卯 33×l 〇 2Pa to give a white solid 丨34i.ig (5.88 mole). The solid obtained was confirmed by 31p, ^H-NMR spectroscopy as 2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane, 3,9-dihydro·3. 9_ dioxide. 2,4,8,1〇-tetraoxa- 3,9-diphosphaspiro[5.5]undecane, 3,9-di prepared in a reaction vessel equipped with a thermometer, a capacitor, and a dropping funnel Hydrogen_3,9-dioxide 1341.0 g (5.88 mol), DMF6534.2 g (89.39 mol) was stirred. Sodium decoxide 648·7 § (12·〇1 mol) was added to the reaction vessel under water cooling. After stirring for 2 hours under water cooling, 5 36 201122087 hours of stirring was carried out at room temperature. Then, after removing DMF, DMF 2613.7 g (35.76 mol) was added. To the reaction mixture, bromobenzyl 2,37,79 g (u 91 mol) was added dropwise under water cooling. After stirring for 3 hours under water cooling, DMF was removed, 8 L of water was added, and the precipitated solid was collected by filtration and washed twice with 2 L of water. The obtained crude product and methanol were placed in a reaction vessel equipped with an electric grid and a mixer, and refluxed for about 2 hours. After cooling to room temperature, the crystals were filtered to separate them, and after washing with 2 L of methanol, the obtained filtrate was dried at 120 C, 1.33 x 10 2 Pa for 19 hours to obtain white scaly crystals of 1863.5 g (4 - 56 m). The crystals obtained by 31p, ifj-NMR spectroscopy and elemental analysis were confirmed to be 2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane, 3,9-dibenzyl. _3,9_ dioxide. The yield was 760 / 〇, and the ^-NMR purity was 99%. In addition, the HPLC purity determined by the method described herein was 99%. The acid value is 〇.〇6 mgKOH/g. W-NMRC DMSO-de, 300 MHz): δ7·2-7.4 (ιη, 10H), 4-l-4.5 (m-8H) ' 3.5 (d, 4 Η), 31P-NMR (DMSO-d6, 120 MHz): 523.1 (S) 'M.p.: 255-256 ° C ' Elemental analysis calculated: c, 55.89; Η ' 5.43, measured value: C ' 56.24 ; Η, 5.35 Preparation 2 2,4,8,10-tetraoxa- Preparation of 3,9-diphosphaspiro[5·5]undecane, 3,9-dibenzyl-3,9-dioxide (FR-2) in a reaction vessel with a stirrer, thermometer, capacitor Filled with 3,9-dibenzyloxy-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5 5]undecane 22.55 g (0.055 mol), benzyl bromide 19. 〇 lg (〇.U Mo) and xylene 33.54g (0_32 mol), stir at room temperature, and dry with nitrogen. Then start heating with oil bath 'at reflux temperature (about 13 〇. σ σ heat for 4 hours, stir mix. After force σ heat is completed, 37 201122087 cool to room temperature 'add xylene 20mL, then mix for 30 minutes) The precipitated crystal was separated by two steps of washing with 20 mL of xylene. The obtained crude product and 40 mL of methanol were added to a reaction vessel equipped with a capacitor and a stirrer to reflux for about 2 hours. After cooling to room temperature, it was filtered. The crystals were separated, washed with methanol 2 mL, and dried at 120 ° C, 1.33×10 2 Pa for 19 hours to obtain white scaly crystals. Mass spectrometry, 31P nuclear magnetic resonance spectroscopy and elemental analysis were used. The product was confirmed to be dibenzyl pentaerythritol diphosphonate, the yield was 20.60 g, the yield was 91%, and the 31 P-NMR purity was 99%. Further, the HPLC purity determined by the method described herein was 99 〇/〇. The valence was 0.05 mg KOH/g. H-NMR (DMSO-d6, 300 MHz): δ7·2-7.4 (ιη, 10H), 4.1-4.5 (m ' 8 Η), 3.5 (d ' 4 Η), 3l P-NMR (DMSO) -d6, 120MHz): 523.1(S), melting point: 257°C Preparation 3 2,4,8,10-tetramilo-3,9-diphosphorane [5.5] Preparation of Eleventh Institute, 3,9-dioxin-1-methylbenzyl-3,9-dioxide (FR-3) Prepare pentaerythritol 816.9 in a reaction vessel equipped with a thermometer, a capacitor, and a dropping funnel. g (6.0 mol), pyrimidine 19.0 g (〇24 mol), toluene 2250.4 g (24.4 mol), and stirred. Using the dropping funnel, three gasified scales 1651_8 g (12. 〇mol) were added to the reaction vessel. After the addition is completed, the mixture is heated at 6 ° C. (4). Anti-money, cooled to room temperature, and a gas-fired 518 〇 7 g (61 〇 Mo Er) is added to the obtained reaction mixture, and the water is cooled while the water is dripped. Alcohol 889.4g (12.0 moules) and two gas calcined 15 〇 2g (1 77 mo 曱 曱 及 及 及 及 及 及 及 及 及 及 及 及 及 c c c c c c c c c c c c c c c c c c c c c c c c c c c. The obtained filtrate of 38 201122087 was dried for 12 hours to obtain 1341 lg (5 88 mol) of a white solid. The solid obtained by 31P and iH NMR spectroscopy was confirmed to be 2,4,8,1 〇_tetraoxa _ 3,9-diphosphorus [5.5]undecane, 3,9-dihydro-3,9-dioxide. Prepared in a reaction vessel equipped with a thermometer, a capacitor, and a dropping funnel. 4,8,10-tetraoxa-3,9-diphosphorane [5.5] Undecane, 3,9-dihydro-3,9-dioxide 1341.0 g (5.88 mol), DMF6534_2 g (89.39 mol) was stirred. Sodium decyl 648 7g (12.01 moles) was added to the vessel under water cooling. After stirring for 2 hours with water cooling, stirring was carried out for 5 hours at room temperature. Then, after removing DMF, DMF 2613.7 g (35-76 mol) was added, and to the reaction mixture, hydrazine-bromoethylbenzene 22 〇 4 06 g (u 91 mol) was added dropwise under water cooling. After stirring for 3 hours under water cooling, DMF was removed, 8 L of water was added, and the precipitated solid was collected by filtration and washed twice with 2 L of water. The obtained crude product and 4 L of decyl alcohol were placed in a reaction vessel equipped with a capacitor and a stirrer, and refluxed for about 2 hours. After cooling to room temperature, the crystals were filtered to separate them. After washing with 2 L of decyl alcohol, the obtained filtrate was dried at 120 ° C, 1.33×10 2 Pa for 19 hours to obtain white flaky crystals of 1845.9 g (4.23 Mo). ear). The crystals obtained were confirmed to be 2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane, 3,9-di-α- by 31p_NMR, h-NMR spectroscopy and elemental analysis.曱Benzyl_3,9-dioxide. The purity of 3lPNMR was 99%. Further, the HPLC purity measured by the method described herein was 99%. The acid value is 〇.〇3 mgKOH/g. 'H-NMRCCDCIs» 300MHz) : 67.2-7.4(m * 10H) * 4.0-4.2(m &gt; 4H), 3.4-3.8(m,4H) ' 3.3(qd,4H),1.6(ddd,6H), 31P-NMR (CDC13 '120MHz): 528.7 (S), m.p.: ield: ield: ield: calc.: calc.: calc.: calc. Example 4 2,4,8,l〇-tetraoxa-3,9·diphosphaspiro[5 5]undecane, 3,9-di(2-phenethyl)-3,9-dioxide Preparation of (FR-4) In a reaction vessel equipped with a thermometer, a capacitor, and a dropping funnel, 816.9 g (6. 〇mol) of pentaerythritol, 9.0 g (0-24 mol) of pyrimidine, and 225 (K4g ( 24.4 mol), stirring. Using the dropping funnel, 1651.8 g (12 Torr) of phosphorus trioxide was added to the reaction vessel, and after the addition was completed, the mixture was stirred and heated at 6 ° C. After the reaction, it was cooled to room temperature. Add -chloromethane 518〇7g (61〇mol) to the prepared reaction, and add 889.4g (12.0 mol) of t-butanol and 15〇2g of di-methane (1 77 mol) while cooling with water. The crystallization of the obtained crystals is washed and filtered with benzene and dichloromethane, and the obtained filter is obtained by 80% (:, 1.33xl02pa). The material was dried for 12 hours to obtain 1341 lg (5 88 mol) of a white solid. The solid obtained by P'H-NMR spectroscopy was 2,4,8,1 〇_tetraoxa-3,9-diphosphorane snail. [5.5] Undecane, 3,9-dihydro-3,9-dioxide. Prepared in a reaction vessel equipped with a thermometer, a capacitor, and a dropping funnel. 2,4,8,1〇_4 Oxa-3,9-diphosphaspiro[5.5]undecane, 3,9-dihydro-3,9-dioxide 1341 (^ (5.88 mol), DMF6534.2 g (89.39 mol) In the vessel, 648.7 g (12.01 mol) of sodium methoxide was added under water cooling. After stirring for 2 hours under water cooling, stirring was carried out for 5 hours at room temperature. Then, after removing DMF, DMF2613.7 g (35_76 Mo) was added. To the reaction mixture, 2183.8 g (li. 8 mol) of (2-bromoethyl)benzene was added dropwise under water cooling. After stirring for 3 hours under water cooling, 'DMF was removed, 8 L of water was added, and the precipitated solid was collected by filtration. 2 L of water was washed twice. The obtained crude purified product and methanol were added to a reaction vessel equipped with a capacitor and a stirrer, and refluxed for about 2 hours. After cooling 40 201122087 to room temperature, the crystal was separated and separated for use. After washing 2L of sterol, The obtained filtrate was dried at 120 C, 1.33 xl02Pa for 19 hours to obtain 1924.4 g (4.41 mole) of a white powder. It was confirmed by 3ip_NMR, lH_NMR spectroscopy and elemental analysis that the solid obtained was 2,4,8,1〇_tetraoxa-3,9-diphosphorus sulphide [now eudecane^"-bis(7)phenethyl) The purity of the bismuth oxide ^ 屮 ^ ^ ruler is 99%. Further, the purity of HpLC measured by the method described herein was 99%. The acid value was 0.03 mgKOH/g. 'H-NMR (CDC13 » 300MHz) : 67.1-7.4(m &gt; 10H) &gt; 3.85-4.65(m ' 8H) ' 2.90-3.05(m,4H),2.1-2.3(m,4H), 3IP- NMR (CDC13 '120MHz): S31.5 (S), mp.: 245-246 〇 C, calc.: C, 57.80; H, 6.01, calc.: C, 58.00; H, 6.07 Preparation 5 ,4,8,10-tetraoxa-3,9·diphosphorus [5.5]undecane, 3,9-bis(2-phenylethyl)-3,9-dioxide (FR-5 Preparation in a reaction vessel with a stirrer, thermometer, capacitor, filled with 3,9-bis(phenylethoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[ 5.5] 436.4 g (1.0 mol) of undecane and 370.1 g (2.0 mol) of 2-bromoethylbenzene were stirred at room temperature while drying with nitrogen. Heating was then started in an oil bath and maintained at an oil bath temperature of 180 ° C for 10 hours. The oil bath was then removed and cooled to room temperature. To the obtained white solid reaction, 2 ml of methanol was added and stirred for washing, and then a white powder was filtered using a sintered glass filter. Next, the filtered white powder and 4000 ml of methanol were placed in a reaction vessel equipped with a capacitor and a stirrer, and refluxed for about 2 hours. After cooling to room temperature, separation was carried out by filtration through crystallization. After washing with methanol 41 201122087 2000 mL, the obtained white powder was dried at 10 ° C, 120 ° C for 8 hours to obtain 2, 4, 8, 10- Tetraoxa-3,9-diphosphaspiro[5.5]undecane, 3,9-bis(2-phenylethyl)-3,9-dioxide 362.3 g. The mass spectrometry, 'Η, 31P NMR spectroscopy and elemental analysis confirmed that the product was bis 2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane, 3,9 - bis(2-phenylethyl)-3,9-dioxide. The yield was 83%, the HPLC purity was 99.3%, and the acid value was 0.4.1 KOHmg/g.

'H-NMR(CDC13' 300MHz) : δ7. l-7.4(m ΊOH) 0.85-4.65 (m ’ 8H) ’ 2.90-3.05(m,4H),2.1-2.3(m,4H),3IP-NMR (CDC13,120MHz) : 531.5(S),熔點:245-246°C 製備例6 2,4,8,10-四氧雜-3,9-二磷雜螺[5.5]十一烷、3,9-雙(二苯 甲基)-3,9-二氧化物(FR-6)的製備 在具有攪拌裝置、攪拌翼、迴流冷卻管、溫度計的三 個10升燒瓶中,備好二苯甲基膦酰二氣2058.5g(7.22莫耳) 和季戊四醇468.3g(3.44莫耳)、嘧啶ii69.4g(l4_8莫耳)、三 氣甲烷8200g ’在氮氣流下加熱至6〇°C,攪拌6小時。反應 完成後,用二氣甲烷代替三氣甲烷,在該反應混合物中加 入6L蒸餾水加以攪拌,使白色粉末析出。藉吸收濾過來進 行濾取,使用甲醇洗淨製得之白色物後,以l〇〇t、ΐ.33χ 102Pa乾燥10小時,製得白色固體1156.2吕。利用3IP-NMR、 iH-NMR光譜及元素分析確認製得之固體為2,4,8,1 〇-四氧 雜-3,9-二磷雜螺[5.5]十一烷、3,9-雙(二苯甲基)-3,9-二氧化 物。3ip-NMR純度為99%。另外,利用本文記載的方法測定 42 201122087 之HPLC純度為99%。酸價為0.3mgKOH/g ° 1H-NMR(DMSO-d6 5 3〇〇MHz) : 67.20-7.60(m &gt; 20H) » 5.25(d,2H),4.15-4.55(m,8H),31p-NMR(DMSO_d6, 120MHz): δ20.9,熔點:265°C,元素分析計算值:c’ 66.43 ; Η,5.39,測定值:C,66.14 ; H ’ 5·41 製備例7 2,4,8,10-四氧雜-3,9-&gt;磷雜螺[5.5]十一烷、3,9_雙(二苯 甲基)-3,9-二氧化物(FR-7)的製備 在3個燒瓶中安裝攪拌機、溫度計及電容器’氮氣流 下,在該燒瓶中加入3,9-雙(二苯基曱氧基)-2,4,8,10-四氧雜 -3,9-二磷雜螺[5.5]十一烷40.4§(0.072莫耳)、二苯甲基溴 35.5g(0_14莫耳)、二曱苯48.0g(0.45莫耳),以迴流溫度(約 130°C)加熱3小時,加以攪拌。加熱完成後冷卻至室溫,加 入30mL二曱苯’接著攪拌3〇分鐘。藉濾過析出之結晶來分 離,用30mL一甲本洗淨2次。將製得之粗精製物與l〇〇mL 曱醇放入茄型燒瓶中,安裝電容器,迴流約1小時。冷卻至 室溫後,將結晶濾過藉以分離,用5〇mL甲醇洗淨2次後, 以120°C進行減壓乾燥。利用3ip_nmr、丨H_NMR光譜及元 素分析確認製得之固體為2,4,8,1〇_四氧雜·3,9·二磷雜螺 [5.5]十一烷、3,9-雙(二苯曱基)_3,9_二氧化物。製得之固體 為白色粉末’產量為36.8g,收率為91%。31P-NMR純度為 99%。另外’利用本文記載的方法測定之HPLC純度為99%。 酸價為 0.07mgKOH/g。 'H-NMR(DMSO-d6 » 3〇〇MHz) : 87.2-7.6(m » 20H) &gt; 43 201122087 6.23(d,J=9Hz,2H),3.89-4.36(m,6H),3.38-3.46(m,2H), 31P-NMR(CDC13 ’ 120MHz) : S20.9(S),熔點:265°C,元素 分析計算值:C ’ 66.43 ; H,5.39,測定值:c,66.14 ; h, 5.41 製備例8 聚碳酸酯(PC-1)的製備 在反應容器中加入異山梨醇7307重量分(5〇莫耳)和碳 酸二苯酯10709重量分(50莫耳),備好聚合觸媒之四曱基氫 氧化銨4.8重量分(相對於碳酸二苯酯成分丨莫耳為1χ1〇_4莫 耳)’及虱氧化鈉5.0xl〇3重量分(相對於碳酸二苯醋成分】 莫耳為0.25xl0_6莫耳)’在氮氛圍氣常壓下使其加熱熔融至 180〇C。 攪拌下,以30分鐘的時間將反應槽内慢慢減壓,邊餾 除生成的苯酚邊進行減壓至13.3xl(T3MPa。在該狀態下使反 應進行20分鐘後再升溫至200°C,然後以20分鐘的時間慢慢 減壓,邊餾除苯酚邊在4.00xl(T3MPa下使反應進行2〇分鐘, 接著升溫至220°C,使反應進行30分鐘,再升溫至25〇。〇使 反應進行30分鐘。 接著慢慢減壓,以2.67 X 10-3MPal0分鐘,1.33 X l(T3MPalO分鐘连续進行反應’然後減壓,若到達4〇〇χ 10_5MPa,則慢慢升溫至260°C,最終以2601、6.66x10—5MPa 使反應1小時。將反應後的聚合物加以製粒化,獲得比粘度 為0.33的顆粒。該顆粒的玻璃轉移溫度為165。(:,5%重量減 少溫度為355°C。 44 201122087 製備例9 聚碳酸酯(PC-2)的製備 除最終以255°C、6.66xl(T5MPa使其反應30分鐘以外與 製備例8同樣地處理,製得比粘度為〇23的顆粒。該顆粒的 玻璃轉移溫度為158°C,5%重量減少溫度為353。(:。 製備例10 聚碳酸酯(PC-3)的製備 除異山梨醇6722重量分(46莫耳)與碳酸二苯酯1〇7〇9重 量分(50莫耳)與1,3-丙二醇304重量分(4莫耳)以外與參考例 8同樣地處理製得比枯度為0 · 2 8的顆粒。該顆粒的玻璃轉移 溫度為146°C,5%重量減少溫度為342°C。 實施例、比較例中使用之各成分使用下述物質。 (I) 聚碳酸酯樹脂(A成分) (i) 製備例8中合成之聚碳酸酯(以下稱為PC-1) (ii) 製備例9中合成之聚碳酸酯(以下稱為PC-2) (iii) 製備例10中合成之聚碳酸酯(以下稱為PC-3) (II) 有機磷化合物(B成分) (i) 製備例1中合成之2,4,8,10·四氧雜_3,9-二磷雜螺[5.5] 十一烷、3,9·二苄基-3,9-二氧化物{式(1-3)的磷系化合物 (以下稱為FR-1)} (ii) 製備例2中合成之2,4,8,1〇_四氧雜·3,9-二磷雜螺[5.5] 十一烷、3,9-二节基-3,9-二氧化物{式(1_3)的磷系化合物 (以下稱為FR-2) } (iii) 製備例3中合成之2,4,8,10-四氧雜-3,9-二磷雜螺 45 201122087 [5_5]十一烷、3,9-二α-曱苄基-3,9-二氧化物丨式(1_b)的磷系 化合物(以下稱為FR-3) } (iv) 製備例4中合成之2,4,8,1〇_四氧雜_3,9_二填雜螺 [5.5] 十一烷、3,9-二(2-苯乙基)-3,9-二氧化物{ s(1_c)的磷 系化合物(以下稱為FR-4) } (v) 製備例5中合成之2,4,8,10-四氧雜_3,9_二磷雜螺[5.5] 十一炫、3,9-二(2-苯乙基)-3,9-二氧化物丨式(1-(;)的鱗系化 合物(以下稱為FR-5) } (叫製備例6中合成之2,4,8,1〇-四氧雜_3,9-二碟雜螺 [5.5] 十一烷、3,9-雙(二苯甲基)-3,9-二氧化物{ s(1_d)的磷 系化合物(以下稱為FR-6) } (vii)製備例7中合成之2,4,8,1〇-四氧雜_3,9-二鱗雜螺 [5.5] 十一院、3,9-雙(二苯甲基)-3,9-二氧化物{式士幻的磷 系化合物(以下稱為FR-7)} (III)其他有機磷化合物 ⑴使用碟酸三苯酯(Daihachi Chemical Industry CO., LTD製TPP)(以下稱為TPP) (li)使用間苯二酚[(2,6-二甲基苯基)磷酸酯](Daihachi Chemical Industry CO” LTD製PX-200)(以下稱為ρχ_2〇〇) 實施例1〜22及比較例1〜9 以表1〜3記載的量(重量分)用大杯來混合表1〜3記載 的各成分’用15πιπιφ雙軸擠壓機(Technovel Corporation製, KZW15)進行製粒化。用130°C的熱風乾燥機對製得之顆粒 進行4小時乾燥。用射出成形機((株)曰本製鋼所製J75EIII) 46 201122087 將乾燥之顆粒加以成形。使用成形板將評價結果示於表1 3中。 47 201122087, TV ' 9έ 001 3d'H-NMR (CDC13' 300MHz): δ7. l-7.4(m ΊOH) 0.85-4.65 (m ' 8H) ' 2.90-3.05 (m, 4H), 2.1-2.3 (m, 4H), 3IP-NMR ( CDC13, 120MHz): 531.5(S), melting point: 245-246°C Preparation 6 2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane, 3,9 - Preparation of bis(diphenylmethyl)-3,9-dioxide (FR-6) in a three 10-liter flask with a stirring device, a stirring wing, a reflux cooling tube, a thermometer, and a diphenylmethyl group. Phosphonoyl gas 2058.5 g (7.22 mol) and pentaerythritol 468.3 g (3.44 mol), pyrimidine ii 69.4 g (l4_8 mol), tri-gas methane 8200 g 'heated to 6 ° C under a nitrogen stream, and stirred for 6 hours. After completion of the reaction, methane was replaced with di-methane, and 6 L of distilled water was added to the reaction mixture to stir to precipitate a white powder. The mixture was filtered by absorption, and the obtained white material was washed with methanol, and then dried at 10 Torr, ΐ.33 χ 102Pa for 10 hours to obtain a white solid 1156.2 liter. The solids obtained were confirmed to be 2,4,8,1 〇-tetraoxa-3,9-diphosphaspiro[5.5]undecane, 3,9- by 3IP-NMR, iH-NMR spectroscopy and elemental analysis. Bis(diphenylmethyl)-3,9-dioxide. The 3ip-NMR purity was 99%. Further, the HPLC purity of the determination of 42 201122087 was 99% by the method described herein. The acid value was 0.3 mg KOH/g ° 1H-NMR (DMSO-d6 5 3 〇〇 MHz): 67.20-7.60 (m &gt; 20H) » 5.25 (d, 2H), 4.15-4.55 (m, 8H), 31p- NMR (DMSO_d6, 120 MHz): δ 20.9, m.p.: 265 C, calc.: calc.: calc., calc., 5.39, calc.: C, 66.14; H '5·41 Preparation Example 7 2,4,8 , 10-tetraoxa-3,9-&gt;phosphorus spiro[5.5]undecane, 3,9-bis(diphenylmethyl)-3,9-dioxide (FR-7) A stirrer, a thermometer and a capacitor were installed in three flasks under nitrogen flow, and 3,9-bis(diphenylphosphoniumoxy)-2,4,8,10-tetraoxa-3,9-di was added to the flask. Phosphorus [5.5] undecane 40.4 § (0.072 mol), diphenylmethyl bromide 35.5 g (0-14 mol), diphenylbenzene 48.0 g (0.45 m), at reflux temperature (about 130 ° C) Heat for 3 hours and stir. After the completion of the heating, the mixture was cooled to room temperature, and 30 mL of diphenylbenzene was added, followed by stirring for 3 minutes. The precipitated crystals were separated by filtration, and washed twice with 30 mL of one. The obtained crude product and l 〇〇 mL of sterol were placed in an eggplant flask, and a capacitor was mounted and refluxed for about 1 hour. After cooling to room temperature, the crystals were filtered and separated, washed twice with 5 mL of methanol, and then dried under reduced pressure at 120 °C. The solids obtained by 3ip_nmr, 丨H_NMR spectroscopy and elemental analysis were confirmed to be 2,4,8,1〇_tetraoxa-3,9·diphosphaspiro[5.5]undecane, 3,9-double (two Benzoyl)_3,9_ dioxide. The solid obtained was a white powder. The yield was 36.8 g, and the yield was 91%. The 31 P-NMR purity was 99%. Further, the HPLC purity measured by the method described herein was 99%. The acid value was 0.07 mgKOH/g. 'H-NMR (DMSO-d6 » 3〇〇MHz) : 87.2-7.6(m » 20H) &gt; 43 201122087 6.23(d, J=9Hz, 2H), 3.89-4.36(m,6H), 3.38-3.46 (m, 2H), 31P-NMR (CDC 13 ' 120 MHz): s.sup..sup..sup. 5.41 Preparation Example 8 Preparation of Polycarbonate (PC-1) In a reaction vessel, isosorbate 7307 parts by weight (5 Torr) and diphenyl carbonate 10709 parts by weight (50 moles) were added to prepare a polymerization catalyst. 4.8 parts by weight of tetradecyl ammonium hydroxide (1 χ 1 〇 4 moles relative to the diphenyl carbonate component) and 虱 sodium oxide 5.0xl 〇 3 parts by weight (relative to the diphenyl carbonate component) The ear is 0.25xl0_6 moles. 'It is heated and melted to 180 ° C under a nitrogen atmosphere at normal pressure. The mixture was gradually depressurized in a reaction bath for 30 minutes, and the pressure was reduced to 13.3 x 1 (T3 MPa) while distilling off the produced phenol. In this state, the reaction was allowed to proceed for 20 minutes and then the temperature was raised to 200 ° C. Then, the pressure was gradually reduced under reduced pressure for 20 minutes, and the reaction was carried out at 4.00 x 1 (T3 MPa for 2 Torr), then the temperature was raised to 220 ° C, the reaction was allowed to proceed for 30 minutes, and the temperature was raised to 25 Torr. The reaction was carried out for 30 minutes. Then, the pressure was gradually reduced, and the reaction was continuously carried out at 2.67 X 10-3 MPal for 0 minutes, 1.33×1 (T3MPalO minutes continuously) and then depressurized. If it reached 4 〇〇χ 10_5 MPa, the temperature was gradually raised to 260 ° C. The reaction was finally carried out for 1 hour at 2601, 6.66 x 10 - 5 MPa. The polymer after the reaction was granulated to obtain particles having a specific viscosity of 0.33. The glass had a glass transition temperature of 165. (:, 5% weight loss temperature was 355 ° C. Preparation of 9 Polycarbonate (PC-2) was prepared in the same manner as in Preparation Example 8 except that the reaction was carried out at 255 ° C and 6.66 x 1 (T5 MPa for 30 minutes) to obtain a specific viscosity of 〇. Particles of 23. The glass has a glass transition temperature of 158 ° C and a 5% weight loss The degree is 353. (: Preparation Example 10 Polycarbonate (PC-3) was prepared in addition to isosorbide 6722 parts by weight (46 moles) and diphenyl carbonate 1〇7〇9 parts by weight (50 moles) The 1,3-propanediol was treated in the same manner as in Reference Example 8 except for 304 parts by weight (4 moles), and the particles having a specific dryness of 0·28 were obtained. The glass had a glass transition temperature of 146 ° C and a 5% weight loss temperature. The following were used for each component used in the examples and the comparative examples. (I) Polycarbonate resin (component A) (i) Polycarbonate synthesized in Preparation Example 8 (hereinafter referred to as PC-1) (ii) Polycarbonate synthesized in Preparation Example 9 (hereinafter referred to as PC-2) (iii) Polycarbonate synthesized in Preparation Example 10 (hereinafter referred to as PC-3) (II) Organophosphorus compound (Part B) (i) 2,4,8,10·tetraoxa-3,9-diphosphaspiro[5.5]undecane, 3,9·dibenzyl-3,9-di synthesized in Preparation Example 1. Oxide {phosphorous compound of formula (1-3) (hereinafter referred to as FR-1)} (ii) 2,4,8,1〇_tetraoxa*3,9-diphosphine synthesized in Preparation Example 2 Heterospiro[5.5]undecane, 3,9-di- benzyl-3,9-dioxide {phosphorus compound of formula (1_3) (hereinafter referred to as FR-2) } (iii) Preparation Example 3 Synthesis of 2,4,8,10-tetraoxa-3,9-diphosphaspene 45 201122087 [5_5]undecane, 3,9-diα-fluorenylbenzyl-3,9-dioxide Phosphorus compound of the formula (1_b) (hereinafter referred to as FR-3) } (iv) 2,4,8,1〇_tetraoxa-3,9_di-filled snail synthesized in Preparation Example 4 [5.5] A nonanesane, 3,9-bis(2-phenylethyl)-3,9-dioxide { s(1_c) phosphorus compound (hereinafter referred to as FR-4) } (v) Synthesis in Preparation 5 2,4,8,10-tetraoxa-3,9-diphosphorus [5.5] eleven, 3,9-bis(2-phenylethyl)-3,9-dioxide (1-(;) scaly compound (hereinafter referred to as FR-5) } (called 2,4,8,1〇-tetraoxa-3,9-two-disc snail synthesized in Preparation Example 6 [5.5] a non-dodecane, 3,9-bis(diphenylmethyl)-3,9-dioxide { s(1_d) phosphorus compound (hereinafter referred to as FR-6) } (vii) Synthesis in Preparation Example 7 2,4,8,1〇-tetraoxa-3,9-di-scale snail [5.5] eleven, 3,9-bis(diphenylmethyl)-3,9-dioxide Phosphorus-based compound (hereinafter referred to as FR-7)} (III) Other organophosphorus compounds (1) use triphenyl carbonate (TPP by Daihachi Chemical Industry CO., LTD) (hereinafter referred to as TPP) (li) between Diphenol [(2,6-dimethylphenyl)phosphate] (PX-200 manufactured by Daihachi Chemical Industry CO" LTD (hereinafter referred to as ρχ_2〇〇) Examples 1 to 22 and Comparative Examples 1 to 9 The amount (weight fraction) described in 1 to 3 was mixed with a large cup and the components described in Tables 1 to 3 were granulated by a 15 πππιφ biaxial extruder (manufactured by Technovel Corporation, KZW15). The obtained granules were dried by a hot air dryer at 130 ° C for 4 hours. The dried pellets were molded by an injection molding machine (J75EIII, manufactured by Sakamoto Steel Co., Ltd.) 46 201122087. The evaluation results are shown in Table 13 using a forming plate. 47 201122087, TV ' 9έ 001 3d

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Uml9--: τ-κ 9έ 001 l_ud UXUI9; τ-κ SJ 001 Tud UIUI9.1 τ—κ 寸 寸έ 001 l-od UUU9. 一 (Ν-Λ e SJ 001 rud UIUI9」 (ν-λUml9--: τ-κ 9έ 001 l_ud UXUI9; τ-κ SJ 001 Tud UIUI9.1 τ-κ inch inch έ 001 l-od UUU9. one (Ν-Λ e SJ 001 rud UIUI9) (ν-λ

CN 3έ 001 rud UIUI9; (Ν-Λ f#省駟 5J 001 Tud UIm9」 (n_a '^醉 § ^Μ·Μ. $ 狄fsn $ 寸2η ία. si篓撬 實施例22 PC-1 〇 T-H FR-1 in (N 1.6mm Ο 實施例21 PC-3 〇 T-H FR-6 &lt;Ti 1.6mm V-2 實施例20 PC-3 〇 FR-7 in 1.6mm V-2 實施例19 PC-3 〇 FR-5 ίΤ) 1.6mm V-2 實施例18 PC-3 〇 Μ FR-4 1.6mm V-2 實施例17 PC-3 〇 FR-3 1.6mm V-2 實施例16 PC-3 Ο FR-2 ιη 1.6mm V-2 實施例15 PC-3 ο FR-1 1.6mm V-2 實施例14 PC-2 100 FR-7 1.6mm V-2 單元 種類 重量分 種類 重量分 試驗片厚 UL評價 成分 A成分 Β成分 UL-94試驗 組成 難燃性 48 22 1X 1X 20 £ 比較伤巧 PC-3 丨 〇 T—Η ΡΧ-200 1.6mm notV 比較例8 PC-3 〇 ΤΡΡ 1.6mm notV 比較例7 PC-2 〇 ΡΧ-200 1.6mm notV 比較例6 PC-2 ο ΤΡΡ in 1.6mm notV 比較例5 PC-1 ο r-H ΡΧ-200 1.6mm notV 寸 -Ο PC-1 Ο ΤΡΡ in 1.6mm notV 比較例3 PC-3 Ο I 1 1.6mm notV 比較例2 PC-2 100 1 1 1.6mm notV 比較例I PC-1 Ο 1 1 1.6mm notV 單元 種類 重量分 種類 重量分 試驗片厚 UL評價 成分 A成分 構成分 UL-94試驗 組成 難燃性 49 201122087 發明效果 本發明之難燃性樹脂組成物及由其形成之成形品,與過 去使用源自植物的原料之樹脂組成物比較得出以下優點。 Ο)貫質不使用含函素的難燃劑且具有高度的難燃性。 (1 0作為難_丨之有機磷化合物,s為相對於使用源自植物 的原料之樹脂具有優良的誠效果,❹卩使比較少的使用 量亦達成V-2水準。 (1 1 Ο起因於作為難燃劑使用之有機峨化合物的結構及特 性’使用源自植物的原料之樹脂在樹脂成形時或成形品的 使用時,幾乎不會引起使用源自植物的原料之樹脂熱劣 热安定性優良 四此不赞明之難燃性樹脂組成物’難 燃性、機㈣度及熱安錄每__是平_,較優良。 (i v)作為難_之有酬化合物,是無色“且相對於使 用源自植物的原料之樹脂是相溶性的,故可以製得透明性 優良的成形品。 產業之可利用性 因為本發明之難燃性樹脂組成物,實質不含函素,具 有非常高_祕能,故作為成形m部件、電氣· 電子產品、汽車部件、機械.機構部件、化妝品容器等之 各種成形品的材料是有用的。 c圖式簡單説明:j (無) 【主要元件符號說明】 (無) 50CN 3έ 001 rud UIUI9; (Ν-Λ f#省驷5J 001 Tud UIm9) (n_a '^醉§§Μ·Μ. $ di fsn $ 寸 2η ία. si篓撬Example 22 PC-1 〇TH FR- 1 in (N 1.6mm 实施 Example 21 PC-3 〇TH FR-6 &lt;Ti 1.6mm V-2 Example 20 PC-3 〇FR-7 in 1.6mm V-2 Example 19 PC-3 〇FR -5 Τ) 1.6mm V-2 Example 18 PC-3 FR FR-4 1.6mm V-2 Example 17 PC-3 〇FR-3 1.6mm V-2 Example 16 PC-3 Ο FR-2 Ιη 1.6mm V-2 Example 15 PC-3 ο FR-1 1.6mm V-2 Example 14 PC-2 100 FR-7 1.6mm V-2 Unit type Weight by type Weight Weight Test piece thickness UL evaluation component A Component Β component UL-94 test composition flame retardant 48 22 1X 1X 20 £ Comparative injury PC-3 丨〇T-Η ΡΧ-200 1.6mm notV Comparative example 8 PC-3 〇ΤΡΡ 1.6mm notV Comparative example 7 PC- 2 〇ΡΧ-200 1.6mm notV Comparative Example 6 PC-2 ο ΤΡΡ in 1.6mm notV Comparative Example 5 PC-1 ο rH ΡΧ-200 1.6mm notV inch-Ο PC-1 Ο ΤΡΡ in 1.6mm notV Comparative Example 3 PC -3 Ο I 1 1.6mm notV Comparative example 2 PC-2 100 1 1 1.6mm notV Comparative example I PC-1 Ο 1 1 1.6mm notV Weight, type, weight, test piece thickness, UL evaluation component, A component composition, UL-94 test composition, flame retardancy, the effect of the present invention, the flame retardant resin composition of the present invention, and a molded article formed therefrom, which have been derived from plants in the past. The comparison of the resin composition of the raw materials gives the following advantages: Ο) The quality does not use the flame retardant containing the element and has a high degree of flame retardancy. (1 0 as a difficult organic compound, s is relative to use The resin derived from plant-derived raw materials has excellent sincerity, and the amount of use is also reduced to a V-2 level. (1 1 The structure and characteristics of the organic ruthenium compound used as a flame retardant are used. When the resin of the raw material of the plant is used at the time of resin molding or the use of the molded article, the resin which uses the plant-derived raw material hardly causes excellent heat and heat stability, and the flame retardant resin composition which is not praised is 'flammable. , machine (four) degree and heat record every __ is flat _, better. (iv) As a valuable compound, it is colorless and is compatible with a resin using a plant-derived raw material, so that a molded article excellent in transparency can be obtained. Industrial Applicability Because of the present invention The flame-retardant resin composition is substantially free of elements and has a very high level of viscous energy. Therefore, it is useful as a material for molding various parts such as molded m parts, electric and electronic products, automobile parts, machinery, mechanical parts, and cosmetic containers. c diagram simple description: j (none) [main component symbol description] (none) 50

Claims (1)

201122087 七、申請專利範圍: 1. 一種難燃性樹脂組成物,其含有,100重量分之含有至 少50重量%的包含以下述式(A-1)表示的單元之聚碳酸 酯(A-1成分)的樹脂成分(A成分)及1〜100重量分之以下 述式(1)表示的有機磷化合物(B成分)201122087 VII. Patent application scope: 1. A flame retardant resin composition containing, by weight, 100 parts by weight of at least 50% by weight of a polycarbonate comprising a unit represented by the following formula (A-1) (A-1) The resin component (component A) of the component) and the organophosphorus compound (component B) represented by the following formula (1) in an amount of from 1 to 100 parts by weight 0 〇—ch2 ch2 (A- 1) -0 o V (1) V V0 〇—ch2 ch2 (A-1) -0 o V (1) V V p c /V o—ch2 ch2 (式中,X1、X2各自獨立,為以下述式(2)表示之芳香族 取代烷基) —(AL 兴 Ar )n (2) (式中,AL為碳數1〜5的分枝狀或直鏈狀脂肪族烴基; Ar為苯基、萘基或蒽基,其等亦可具有取代基;Ar可以 鍵結到AL中的任意的碳原子上;η為1〜3的整數)。 2. 如申請專利範圍第1項記載之樹脂組成物,其中聚碳酸 酯(Α-1成分)玻璃轉移溫度(Tg)為100°C〜165°C,而且 5%重量減少溫度(Td)為300°C〜400°C。 3. 如申請專利範圍第1項記載之樹脂組成物,其中以式(A-1) 表示之單元係衍生自異山梨醇(1,4:3,6-二脫水-D-山梨 醇)之單元。 51 201122087 4. 2請專利範圍第丨項記裁之樹脂 化合物(B成分)係選自 3 Μ有機磷 合物組成的族群之至少_種)及(4)表示之有機鱗化 (3) VcH^Vo7 P … τίτ且右&amp; R各自獨立’為苯基、蔡基或蒽基,其等 有取代基;心3、心6各自獨立,為氯原子、 石:數1〜4的分枝狀或直鏈狀院基、亦可具有取代基之苯 土、亦可具有取代基之蔡基或亦可具有取代基之葱基) Α,—r)f I \ 八 /P—ALLc-Ar2 R12 〇一%叫-。L ⑷丨 (式中’ Ar丨及Ara各自獨立,為苯基、蔡基或葱基,其等 亦可具有取代基;Μ、r|2、RijRl自獨立,為氫 原子、碳數1〜3的脂肪族烴基、亦可具有取代基之笨 基、亦可具有取代基之萘基或亦可具有取代基之蒽基; AL及AL各自獨立’為碳數1〜4的分枝狀或直鏈狀脂肪 族烴基。Ar3及Ar4各自獨立,為苯基、萘基或蒽基,其 等亦可具有取代基;p及q各自獨立,為〇〜3的整數;Ar3 及Ar4可以分別鍵結到AL1及AL2的任意碳原子上)。 5.如申請專利範圍第1項記載之樹脂組成物,其中有機嶙 化合物(B成分)以下述式(5)表示 52 201122087Pc /V o-ch2 ch2 (wherein, X1 and X2 are each independently, which is an aromatic substituted alkyl group represented by the following formula (2)) - (AL Ar Ar ) n (2) (wherein, AL is a carbon number a branched or linear aliphatic hydrocarbon group of 1 to 5; Ar is a phenyl group, a naphthyl group or a fluorenyl group, and the like may have a substituent; Ar may be bonded to any carbon atom in the AL; η is 1 to 3 integers). 2. The resin composition according to claim 1, wherein the polycarbonate (Α-1 component) glass transition temperature (Tg) is from 100 ° C to 165 ° C, and the 5% weight loss temperature (Td) is 300 ° C ~ 400 ° C. 3. The resin composition as recited in claim 1, wherein the unit represented by the formula (A-1) is derived from isosorbide (1,4:3,6-dianhydro-D-sorbitol) unit. 51 201122087 4. 2 Please refer to the patent range. The resin compound (component B) is selected from the group consisting of at least 3 groups of organophosphorus compounds and (4) organic scales (3) VcH ^Vo7 P ... τίτ and right &amp; R are each independently 'p-phenyl, Tecaki or sulfhydryl, which have substituents; heart 3, heart 6 are independent, and are chlorine atoms, stones: branches of number 1~4 a linear or linear chain, a benzene which may also have a substituent, a decyl group which may have a substituent or an onion group which may have a substituent) Α, -r)f I \ 八 /P-ALLc-Ar2 R12 〇一% is called -. L (4) 丨 (wherein Ar 丨 and Ara are each independently, which is a phenyl group, a phenyl group or an onion group, and the like may have a substituent; Μ, r|2, RijRl are independent, and are a hydrogen atom, a carbon number of 1~ An aliphatic hydrocarbon group of 3, a stupid group which may have a substituent, a naphthyl group which may have a substituent or an anthracenyl group which may have a substituent; AL and AL are each independently 'branched having a carbon number of 1 to 4 or a linear aliphatic hydrocarbon group. Ar3 and Ar4 are each independently a phenyl group, a naphthyl group or a fluorenyl group, and the like may have a substituent; each of p and q is independently an integer of 〇~3; and Ar3 and Ar4 may be respectively bonded. Junction to any carbon atom of AL1 and AL2). 5. The resin composition according to claim 1, wherein the organic hydrazine compound (component B) is represented by the following formula (5) 52 201122087 (式中,r21、R22各自獨立, 亦可具有取代基)。 為苯基、萘基或蒽基,其等 .如申明專利範圍第1項記載之樹脂組成物,其中有機碟 化u物(B成分)係以下述式(1_a)表示之化合物(wherein, r21 and R22 are each independently and may have a substituent). The resin composition according to the first aspect of the invention, wherein the organic dish (substance B) is a compound represented by the following formula (1_a). 如申请專利範圍第1項記載之樹脂組成物,其中有機磷 化合物(B成分)以下述式(6)表示The resin composition according to the first aspect of the invention, wherein the organophosphorus compound (component B) is represented by the following formula (6) R°° υ-^π2 〇Π2-〇 1^36 (6) (式中,R及R各自獨立’為氫原子或碳數1〜4的脂肪 族烴基;R33及R36各自獨立,為碳數1〜4的脂肪族烴基; R32及R35各自獨立,為苯基、萘基或蒽基,其等亦可具 有取代基)。 8·如申請專利範圍第1項記載之樹脂組成物,其中有機磷 化合物(B成分)係以下述式(Ι-b)表示之化合物 53 201122087 Q οR°° υ-^π2 〇Π2-〇1^36 (6) (wherein R and R are each independently 'a hydrogen atom or an aliphatic hydrocarbon group having 1 to 4 carbon atoms; and R33 and R36 are each independently a carbon number 1 to 4 of an aliphatic hydrocarbon group; R32 and R35 are each independently a phenyl group, a naphthyl group or an anthracenyl group, and the like may have a substituent). 8. The resin composition according to claim 1, wherein the organophosphorus compound (component B) is a compound represented by the following formula (Ι-b) 53 201122087 Q ο CH3 (1-b) 如申請專利範圍第丨項記裁之樹脂組成物,其中有 化合物(B成分)以下述式(7)表示Α,—ΓίΤ-ynrcrL V_八AL_?—Ar2 0一 CH2 CH2-0 R 14 (7) (式中’ Ar1及Ar2各自獨立,為苯基、萘基或蒽基,i等 亦可具有取代基;R&quot;、Ri2、ri3及Rl4各自獨立,為氫 原子、碳數1〜3的脂肪族烴基、亦可具有取代基之苯 基:亦可具有取代基之萘基或亦可具有取代基之葱基; AL及AL各自獨立’為碳數丨〜4的分枝狀或直鏈狀脂肪 族fe基。Ar3及Ar4各自獨立,為苯基、萘基或蒽基,其 等亦可具有取代基;p&amp;q各自獨立,為〇〜3的整數;A〆 及Ar4可以分別鍵結到AL1及AL2的任意碳原子上)。 1〇·如申4專利範圍第丨項記載之樹脂組成物,其中有機填 化合物(B成分)係以下述式(1_c)表示之化合物 -0¾—p f广,一 〇\f -CH2-CH2—^~~\j (1 一 C) 11.如申請專利範圍第丨項記載之樹脂組成物,其中有機磷 化合物(B成分)以下述式(8)表示 54 201122087 R41 〇CH3 (1-b) As the resin composition of the Scope of the Patent Application, in which the compound (B component) is represented by the following formula (7), -ΓίΤ-ynrcrL V_八AL_?-Ar2 0-CH2 CH2-0 R 14 (7) (wherein Ar1 and Ar2 are each independently a phenyl, naphthyl or anthracenyl group, and i may have a substituent; R&quot;, Ri2, ri3 and Rl4 are each independently a hydrogen atom. An aliphatic hydrocarbon group having 1 to 3 carbon atoms, or a phenyl group which may have a substituent: a naphthyl group which may have a substituent or an onion group which may have a substituent; each of AL and AL is independently a carbon number 丨 4 a branched or linear aliphatic Fi group. Ar3 and Ar4 are each independently a phenyl group, a naphthyl group or an anthracenyl group, and the like may have a substituent; p&amp;q is independently an integer of 〇~3; A〆 and Ar4 can be bonded to any of the carbon atoms of AL1 and AL2, respectively). 1. The resin composition as recited in claim 4, wherein the organic compound (component B) is a compound represented by the following formula (1-c), -03⁄4-pf, and 〇\f -CH2-CH2- ^~~\j (1 - C) 11. The resin composition as described in the scope of the patent application, wherein the organophosphorus compound (component B) is represented by the following formula (8) 54 201122087 R41 〇 (式中,R及R44各自獨立,為氫原子、碳數丨〜4的脂肪 族k基或亦可具有取代基之笨基、亦可具有取代基之蔡 基或亦可具有取代基之蒽基;R42、R43、R45及R46各自 獨立,為苯基、萘基或蒽基,其等亦可具有取代基)。 12.如申請專利範圍第丨項記載之樹脂組成物,其中有機磷 化s物(B成分)係以下述式(I·#表示之化合物(wherein R and R44 are each independently, and are a hydrogen atom, an aliphatic k group having a carbon number of 丨4 or a stupid group which may have a substituent, a group which may have a substituent or a substituent; And R42, R43, R45 and R46 are each independently a phenyl group, a naphthyl group or a fluorenyl group, and the like may have a substituent). 12. The resin composition as recited in claim 2, wherein the organophosphorus s material (component B) is a compound represented by the following formula (I·#) 13.如申請專利範圍第1項記載之樹脂組成物,其中有機磷 化合物(B成分)的酸價為0.7mgKOH/g以下。 14·如申請專利範圍第1項記載之樹脂組成物,其在UL-94規 格的難燃水準中,至少達成V_2。 15_如申請專利範圍第1項記載之樹脂組成物,b成分相對於 A成分100重量分是以2〜7〇重量分的比例含有。 16.—種成形品,是由申請專利範圍第1項記載之樹脂組成 物形成。 55 201122087 四、指定代表圖: (一) 本案指定代表圖為:第( )圖。(無) (二) 本代表圖之元件符號簡單說明: 五、本案若有化學式時,請揭示最能顯示發明特徵的化學式:The resin composition according to claim 1, wherein the organic phosphorus compound (component B) has an acid value of 0.7 mgKOH/g or less. 14. The resin composition as recited in claim 1 is at least V_2 in the flame retardant level of UL-94. 15_ The resin composition as described in claim 1, wherein the component b is contained in a proportion of 2 to 7 〇 by weight based on 100 parts by weight of the component A. 16. A molded article formed from the resin composition described in the first paragraph of the patent application. 55 201122087 IV. Designation of Representative Representatives: (1) The representative representative of the case is: ( ). (None) (2) A brief description of the symbol of the representative figure: 5. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention:
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