201122036 六、發明說明: 【發明所屬之技術領域】 本發明係有關一種防水透濕透氧薄膜製程 ?特別是—穣利用樹脂塑粒 經過熔融混煉、冷卻、乾燥及鑄模等處理, 度灰為可透濕透氧的防水薄膜 之技術。 【先前技術】 透濕透氧_«療ϋ材中糾叙的_,舉例來說’常可見其被 應用於手術服 '手術巾、帷幕、傷口_械包紐料等。 對於手術㈣,議嶋,卿物雜中醫護人 員不受觸病人血液❹及穿著舒適,特別是要防護某些高滲透區如腹部 到胸部和從胳膊肘到手腕衣袖處受到感染; 而消毒包布是包«療職如手術刀、f、_在高溫下進行消毒的 材料,它《树舰峨歐塵和财轉透進人料㈣,又必須有 足夠的微孔讓消毒劑滲透到消毒包内對器械進行消毒; 手術巾則是手術時防止血液和驗從皮膚賴倒如傷口造成感染的 醫用材料,它是—塊中心開孔的無菌薄膜,將其謎在開刀部位皮膚上, 醫生在其開孔部位實料術,由於手術巾_合射含有料瓶具有高 生月b匕既不會造成點貼區感染,又不會使粘貼區聚集濕氣而使膜與 皮膚脫離。 透氣4膜彳H成功相原理可分成微孔細與無孔親水㈣膜兩大 巧微孔4膜疋-層很薄的高分子聚合物薄膜,上面有大量的細小且相通 、桫孔每平方j米約有14億個微孔,微孔直徑一般小於2 ,因此直 201122036 徑在1〇0,左右的水滴無法透過微孔,而直徑為0. _4卵的水蒸汽分 子和工氣〜通過亂體的擴散和對流自由地通過微孔。在微礼薄膜中,水滴 束缚在孔洞巾’並受表面張相定。細越小,需要越料外力以破壞表 面張力使水滴溢出孔洞。因此,微孔_的防水能力與孔的直徑成反比, 透濕1·生與纽和多孔性成正比,與細的厚度成反比。微礼薄膜的孔道分 為直通與麟_。直通的微孔防水和賴效果遠不及崎的微孔,所以 微孔缺疋曲折的。舰翻-般都是疏水性6卜微孔舰最早是在刪 年由美国人〇Gore研制成功PTFE微孔性透濕薄膜,除了簡微孔性透 濕薄膜外類微孔性透濕薄膜是藉岐烯烴樹脂狀—定等級的碳 酬竭粉末後’藉由薄膜拉伸取向使高分子基材被拉伸而在碳酸烟 圍形成孔岐薄膜具有透祕(如㈣85855)。但因其機械性能較差的關 係’目前主要用於衛生材料中及嬰幼兒尿褲等方面。此外,還有一種聚稀 烴多孔膜是謂聽輕超财雜贿後麵上麵,再峨電法在壓 花部分打孔最後加熱使其熱定型即得到透氣的帶有花紋的多孔薄膜 (CN12G7340> 、 、無孔親水性_是由硬鏈段和軟鏈段沿著大分子鏈_咖共聚物 構成八中硬敬疏水,匕脑止水滴通過,起到防水作^ ;軟鏈段親水, 它們可以和水分子作用,借助氫鍵和其他分子間作用力,在高濕度一側吸 附水分子’通過高分子鏈上親水顧傳翻低濕度___吸,從而達到透 濕的效果。透_程也就是“韻—舰领,,的.親水性薄膜的 透濕性能取決闕_厚度及它們的化學組成和職,魅度和濕度很敏 氣。她獅度高的-面向減低的—面傳遞,薄_薄,透濕性越好。 目刚可用來作為無孔親水性_的材料包含聚氨騎(⑽咖2、 201122036 CN101081895)、聚峻-s旨共聚合物(lJS 74〇5_)、聚鍵_醜胺共聚物(us 5989697、US 5744570)等。 然而’高分子薄膜的透氧性受高分子材料之本質影響甚大,包括高分 子本身之密度、分子量、結晶度、分子極性與自由M(FVee她肥)等等, 下表中顯7F(-dCIDi-)„高分子林同官能基χ對氧氣穿透_观如201122036 VI. Description of the Invention: [Technical Field] The present invention relates to a process for waterproofing and moisture permeable oxygen permeable film, in particular, 穣 using resin plastic granules by melt-kneading, cooling, drying and molding, etc. The technology of moisture permeable waterproof film. [Prior Art] The moisture permeable _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ For surgery (4), the discussion is that the Chinese medical staff are not exposed to blood and comfortable to wear, especially to protect certain high-permeability areas such as the abdomen to the chest and from the elbow to the wrist sleeves. The cloth is a package «medical knives such as scalpels, f, _ sterilized materials at high temperatures, it "the tree ship 峨 峨 dust and the fortune into the human material (four), and must have enough micropores to allow the disinfectant to penetrate Disinfect the device in the disinfection bag; the surgical towel is a medical material that prevents blood and the infection from the skin, such as a wound, during the operation. It is a sterile film with a central opening, and the mystery is on the skin of the knife. The doctor is actually working on the opening part of the hole. Since the surgical towel _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Breathable 4 membrane 彳H successful phase principle can be divided into microporous fine and non-porous hydrophilic (four) membrane two large microporous membrane 疋-layer thin polymer film with a large number of small and connected, pupil per square There are about 1.4 billion micropores in j meters, and the diameter of micropores is generally less than 2, so the diameter of straight 201122036 is 1〇0, and the water droplets around can not pass through the micropores, while the diameter of water is 0. _4 eggs of water vapor and work gas ~ through The proliferation and convection of the chaotic body pass freely through the micropores. In the micro-film, the water droplets are bound to the hole towel' and are subjected to surface tension. The smaller the finer, the more external force is needed to break the surface tension so that the water droplets overflow the hole. Therefore, the water repellency of the micropores is inversely proportional to the diameter of the pores, and the moisture permeability is proportional to the porosity and the porosity, and inversely proportional to the thickness. The hole of the micro-film is divided into straight and Lin. Straight-through microporous waterproofing and aging effects are far less than the micropores of Saki, so the micro-holes are inflexible. The ship's turn-like is a hydrophobic 6-b micropore ship. It was first developed in the PTFE microporous moisture permeable film developed by the American 〇Gore. In addition to the microporous moisture permeable film, the microporous moisture permeable film is After the olefin resin is used, the graded carbon powder is used, and the polymer substrate is stretched by the film stretching orientation to form a pore film in the carbonic acid smog (for example, (4) 85855). However, the relationship due to its poor mechanical performance is currently mainly used in sanitary materials and diapers for infants and young children. In addition, there is also a porous film of polythene hydrocarbon which is a porous film with a pattern that is ventilated and lightly rich in the back of the bribe. CN12G7340>, , non-porous hydrophilicity _ is composed of hard and soft segments along the macromolecular chain _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ They can interact with water molecules, and by means of hydrogen bonds and other intermolecular forces, adsorb water molecules on the high-humidity side, and through the hydrophilic chain of the polymer chain, the low humidity ___ is sucked, thereby achieving the effect of moisture permeability. Through the _ Cheng is also the "rhyme - ship collar, the hydrophilic film of the moisture permeability of the film depends on the thickness and their chemical composition and position, the charm and humidity is very sensitive. Her lion is high - facing the reduction - Surface transfer, thin _ thin, better moisture permeability. The material that can be used as a non-porous hydrophilic _ contains polyamine ride ((10) coffee 2, 201122036 CN101081895), Jujun-s purpose copolymer (lJS 74) 〇5_), poly bond _ ugly amine copolymer (us 5989697, US 5744570), etc. However ' The oxygen permeability of molecular films is greatly affected by the nature of polymer materials, including the density, molecular weight, crystallinity, molecular polarity and free M (FVee) of the polymer itself. The following table shows 7F (-dCIDi-) „Polymer forest with the same functional group χ for oxygen penetration _
Transmission Rate;OTR)之影響Transmission Rate; OTR)
由表中 - ~CN時,因極性官能基 ,、虱氣形成氫鍵導致氧氣透過率的下降。 U此射於主鏈上含有極性官能 认搞、聚醚-醋共聚合物、聚醚_酰胺 、物雖有不錯的透濕效果, “透乳性則會相當差,因此不利於制在_此 傷口敷材)。 ^魏的醫療器材領域( 【發明内容】 201122036 本發明係提供一種防水透濕透氧薄膜製程,以期能產製出具有防水 性、透濕性及透氧性之薄膜原料和產品,除克服習用高分子薄膜無法兼顧 透濕及透氧效能的缺點,更能廣泛應用於諸如醫療、衛材、包裝、紡織、 建築與汽車等製造領域,作為製品的製作原料或加工材料。 為達成前述目的,本發明之步驟係包括: a.備料步驟:製備所需要的原料,包括熱塑聚異氰酸鹽樹脂ΤΡϋ塑粒、 4—甲基戊稀共聚合物ΤΡΧ塑粒及馬來酸酐接枝聚丙稀 PPgMA塑粒; b·此煉步驟.將原料置入一混煉機構内進行原料混合,該混煉機構係 採用螺桿長徑比(L/D)為43. 5,外徑(D)為30mm,轉 速為100RPM規格的雙螺桿壓出機,該雙螺桿壓出機係採 各區段分段加溫,加溫溫度係設定在18〇。〇至22〇°c之 間,將粒狀的原料熔融相混為均勻.流體狀混煉塑料; …·' L燥步驟.將得到的昆煉塑料透過—冷卻機構加以降溫冷卻, «亥冷卻機_為拉條冷卻機,該拉條冷卻機係將流體狀 的混煉塑齡成錄,並經齡水降溫闕切成粒狀, 接著再將冷錢的輯顏置人—除濕機構内,該除濕 機構係為雜機,觸軸雜鱗贿的水分完全去 除而形成薄膜塑粒; d.加工. 經由前述製程所產製的無 孔親水性_,其透氧性係源自 於TPX南分 201122036 子材料所致,再利用添加具透濕性的 濕及透氧的效果。 TPU高分子材料而達成薄膜防水、透 亦可將備料、麟及薄膜颜步驟咐仙容稍加改變,據 以形成不同型態而具相同效果的薄膜,其步驟製作内容的改變如下: 在備料/驟中,改將製備所需要的原料變為熱塑聚異氰酸鹽樹脂前塑 粒4甲基戊稀共聚合物τρχ粉末及馬來酸肝接枝聚丙稀p⑽塑粒; 而核煉步驟中,改為先將熱塑聚異氰酸鹽樹脂塑粒與馬來酸針接 枝承丙烯PPgMA塑粒置人混棟機構内加熱職,再混人4— ρ基戊稀共聚合 物TPX粉末姆機構亦採各區段分段加溫,但加溫溫度騎設定在^ 至18(TC⑽’將補加銳融纽合成為含杨末的流舰混練塑料; 剩餘的除濕乾燥與加工步驟則如同前述製程,經此製程則可產製出具防 水透濕透氧效果的微孔薄膜’其利用τρυ高分子材料混入—定等級的捫 粉末後’藉由薄膜拉伸取向使高分子基材被拉伸而在τρχ周圍形成孔隙使 薄膜具有透氧性。 • &以’本發明提出一種利用透濕性高分子材料藉由添加4-曱基戊稀共 聚合物達到透氣透氧的功效。在本發明中,乃著重於係利用原料之混練再 配合乾燥及加王處理之方式,並控制在_定厚度及_下,產製出具有防 水性、透濕性及透氧性的薄膜製品,因此本案實為一種相當具有實用性^ 進步性之發明,值得產業大力推廣,並公諸於世。 【實施方式】 本發明係有關一種防水透濕透氡薄膜製程,以下將以具體的原料比例 及詳細的製作流程作進一步說明: a ·備料步驟:係選用: 7 201122036 ι_大東樹職學股份雜公司,職為16_的_聚異_鹽樹脂 TPU 塑粒 ioophr ; 2. 允姆料科技麟有限公^舰為_2的4_甲基戊稀共聚合物 TPX 塑粒 iophr ; 3. 杜邦月又份有限公司·,魏為MZ353D的馬來酸針接枝聚丙烯ppgMA塑 粒 5PilR ; b. ’見輕驟:將厕置人—親機翻進行原料混合,該混練機構係 採用螺杯長控比(L/D)為43. 5,外徑⑼為施出,轉 速為100RPM規格的雙螺龍出機,該雙螺桿押出機共分 為輸送粒狀原料的輸送區段 '將原料熔融混合區段及將流 體向外輸送的m係採各區段分段加溫,加溫溫度係設 疋在180C至220 C之間,將粒狀的原料熔融相混為流體 狀的混煉塑料後向外輸出; c.除魏燥步驟:將得到的混煉塑料透過一冷卻機構加崎溫冷卻, 該冷卻機麟為域騎機,雜條冷職係將流體狀 的輯麵拉祕狀,並將紐的混煉麵經過冷水降 溫再裁切雜狀’由於冷卻後的輯_含有水分,所 以接著再料倾的混煉_置人-除麵構内,該除 濕機構係、為齡機,該驗機係觀煉塑制水分完全 乾燥去除而形成薄膜塑粒; d.,力二步驟·於加工步驟中,係將薄膜塑粒的厚度控制在胸 水:::平膜押出機將薄膜塑粒崎再經-延押機機拉伸引取為: 水透^透氧效果的無孔親水性薄膜。 201122036 而本發明亦可將備料步驟與混煉及聚合步驟的製作内容務加改變,據 以形成不同型態而具相同效果的薄膜,其步驟製作内容的改變如下: 在備科步辦,改將製備所需要的原料變為: L熱塑聚異氰酸鹽樹脂TPU塑粒100PHR ; 2. 4曱基戊稀共聚合物TPX粉末10P冊; 3. 馬來酸酐接枝聚_ PPgMA塑粒5PHR ; '.聚〜驟中’改為先將熱塑聚異氰酸鹽樹脂前塑粒與馬來酸 酐接枝ppgMA雜置人混煉機翻加齡融,再m τ基戊豨共 聚合物粉末,崎機構亦麵段分段加溫,但加溫溫度則改設定 =60 C至⑽C之間,料加熱紐至混合成為含德末的流體狀混谏 塑料, ^餘的乾燥與加工步驟則如同前述製程,經此製程則可產製出具防水 透濕透氧效果的微孔薄膜。 "以上述兩種製程所分別產製的無孔親水性_及微孔薄膜,前者之透 祕係源=TPX高分子材料所致,再彻添加具透濕性的刑高分子材 ;斗達成薄膜防水、透濕及透氧的效果;而後者則係利用㈣高分子材料 ^等級的取粉末後,藉由薄膜拉伸取向使高分子基材被拉伸而在 ΤΡλ周圍形成孔隙使薄膜具有透氧性。 由上所述者僅為㈣_本發明之較佳實施例,並非企圖具轉本發明做 任何形式上爛如,咐她#爾發明之任 7飾或變更者’為其㈣以實施之態樣且具有相晴者,皆仍應包 括在本發明意圖保護之範疇内。 【圖式簡單說明】 201122036 【主要元件符號說明】From the table - ~CN, due to the polar functional group, the hydrogen bond formed by helium causes a decrease in oxygen transmission rate. U is shot in the main chain containing polar functional recognition, polyether-acetic acid copolymer, polyether-amide, although the product has a good moisture permeability, "the milk permeability will be quite poor, so it is not conducive to the system" This wound dressing). Wei's medical equipment field (invention content) 201122036 The present invention provides a waterproof, moisture permeable and oxygen permeable film process, in order to produce a film material having water repellency, moisture permeability and oxygen permeability. And products, in addition to overcoming the shortcomings of conventional polymer film can not take into account the moisture permeability and oxygen permeability, and can be widely used in manufacturing fields such as medical, sanitary materials, packaging, textile, construction and automotive, as raw materials or processing materials for products. In order to achieve the above object, the steps of the present invention include: a. preparation step: preparing the required raw materials, including thermoplastic polyisocyanate resin bismuth plastic particles, 4-methyl pentene copolymer granules and 5,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, The outer diameter (D) is 30mm, The twin-screw extruder with a speed of 100 RPM, the twin-screw extruder adopts section heating for each section, and the heating temperature is set at 18 〇. 〇 to 22 〇 °c, the granular raw materials The molten phase is mixed into a uniform fluid-like mixed plastic; ...·' L drying step. The obtained Kunming plastic is cooled and cooled by a cooling mechanism, «Hai cooler_ is a strip cooling machine, and the strip cooling machine is The fluid-like mixing age is recorded, and the water is cut into granules by the age of water, and then the cold money is placed in the dehumidification mechanism. The dehumidification mechanism is a miscellaneous machine, and the touch shaft is brittle. The moisture is completely removed to form a film plastic granule; d. processing. The non-porous hydrophilicity produced by the aforementioned process _, the oxygen permeability is derived from the TPX Nanfen 201122036 sub-material, and the additional moisture permeability is added. Sexual wet and oxygen permeable effect. TPU polymer material to achieve water-repellent and transparent film, the preparation, lining and filming process can be slightly changed, according to the formation of different types of film with the same effect, The steps to make the content change are as follows: In the preparation / step, the preparation will be required The raw materials to be converted into thermoplastic polyisocyanate resin pre-plasticized 4-methylpentene copolymer τρχ powder and maleic acid liver-grafted polypropylene p(10) granules; Plastic polyisocyanate resin plastic granules and maleic acid needle grafted propylene PPgMA plastic granules placed in the heating department of the mixed building, and then mixed with 4 - ρ ke pentene copolymer TPX powder The segment is heated in sections, but the heating temperature is set at ^ to 18 (TC(10)', and the addition of sharp-melting is synthesized into a mixed-ship plastic containing poplar; the remaining dehumidification drying and processing steps are as described above. The process can produce a microporous film with waterproof, moisture permeable and oxygen permeable effect. After the τρυ polymer material is mixed into the graded bismuth powder, the polymer substrate is stretched by the film stretching orientation around τρχ. The pores are formed to impart oxygen permeability to the film. • &> The present invention proposes a gas permeable and oxygen permeable effect by using a moisture permeable polymer material by adding a 4-mercapto pentylene copolymer. In the present invention, it is focused on the use of the mixing of raw materials and the combination of drying and adding the king, and controlling the thickness and the thickness of the film to produce a waterproof, moisture permeable and oxygen permeable film product. Therefore, this case is a fairly practical and progressive invention, worthy of promotion by the industry and publicity. [Embodiment] The present invention relates to a process for waterproofing and moisture permeable film, and the following will further explain the specific raw material ratio and detailed production process: a · Preparation steps: selection: 7 201122036 ι_大东树职学股份Miscellaneous company, the job is 16_ _ poly _ salt resin TPU plastic ioophr; 2. Yunme material technology _ _ _ _ _ 4 4 methyl pentane copolymer TPX plastic iophr; DuPont Month Co., Ltd., Wei Wei MZ353D maleic acid needle grafted polypropylene ppgMA plastic 5PilR; b. 'See the light: the toilet is placed - the machine is turned over to mix the raw materials, the mixing mechanism is snail The cup length control ratio (L/D) is 43.5, the outer diameter (9) is the output, and the rotation speed is 100 RPM. The twin screw extruder is divided into a conveying section for conveying granular raw materials. The raw material melt mixing section and the m-series which transport the fluid outward are heated in stages, and the heating temperature is set between 180C and 220 C, and the granular raw materials are melted and mixed into a fluid mixture. After the plastic is refined, it is output to the outside; c. In addition to the Wei drying step, the obtained mixed plastic is passed through a cooling mechanism. Saki temperature cooling, the cooling machine is a domain rider, the miscellaneous cold grade pulls the fluid-like surface to the secret shape, and the mixed surface of the New Zealand is cooled by cold water and then cut into a miscellaneous shape. Containing moisture, so the mixture is then poured. In addition to the surface structure, the dehumidification mechanism is an age machine, and the inspection system is completely dried and removed to form a film plastic particle; d. Two steps · In the processing step, the thickness of the film plastic granules is controlled in the pleural effusion::: The flat film extruder extracts the film plastic granules and then the extension machine is: Porous hydrophilic film. 201122036 The invention can also change the preparation steps of the preparation step and the mixing and polymerization steps, and according to the different types of films having the same effect, the steps of the steps are changed as follows: The raw materials required for the preparation are changed into: L thermoplastic polyisocyanate resin TPU plastic 100PHR; 2. 4 mercapto pentylene copolymer TPX powder 10P; 3. Maleic anhydride grafted poly_ PPgMA plastic 5PHR; '. Poly ~ Suzhong' changed to first thermoplastic polyisocyanate resin pre-plastic particles and maleic anhydride grafted ppgMA miscellaneous mixer was added to the ageing, and then m τ-pentylene co-polymerization The powder of the material, the Kawasaki mechanism is also heated in sections, but the heating temperature is changed to set between = 60 C and (10) C. The material is heated to mix into a fluid-like mixed plastic containing the German end, and the remaining drying and processing The steps are the same as the aforementioned process, and a microporous film having a waterproof, moisture permeable and oxygen permeable effect can be produced through the process. " non-porous hydrophilic _ and microporous film produced by the above two processes, the former is made of TPX polymer material, and then added with hygroscopic polymer material; The effect of waterproofing, moisture permeable and oxygen permeable of the film is achieved; while the latter is obtained by using (4) a polymer material to obtain a powder, and then stretching the polymer substrate by stretching the film to form a pore around the ΤΡλ to form a film. Has oxygen permeability. The above is only (4) _ the preferred embodiment of the present invention, and it is not intended to have any form of rottenness in the present invention, and the invention or the changer of the invention is 'fourth' It is intended to be included within the scope of the intended protection of the invention. [Simple description of the schema] 201122036 [Description of main component symbols]
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