TW201121663A - A forming method for a cup container - Google Patents

A forming method for a cup container Download PDF

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Publication number
TW201121663A
TW201121663A TW98143032A TW98143032A TW201121663A TW 201121663 A TW201121663 A TW 201121663A TW 98143032 A TW98143032 A TW 98143032A TW 98143032 A TW98143032 A TW 98143032A TW 201121663 A TW201121663 A TW 201121663A
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Taiwan
Prior art keywords
cup
wall surface
cup body
wall
color
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TW98143032A
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Chinese (zh)
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TWI378832B (en
Inventor
Hsu-Sheng Ma
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Fu Fong Ent Co Ltd
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  • Containers Having Bodies Formed In One Piece (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)
  • Table Devices Or Equipment (AREA)

Abstract

A forming method for a cup container substantially allows a transparent outer cup body to employ at least one shelters fixed on an inner wall of the outer cup body during a forming step. Whereby, the inner wall would be sprayed by colors; while gradually removing the shelters, additional colors would be correspondingly coated on the previously sheltered portion on the inner wall during a coloring step. Thereby, while repeatedly executing the coloring step, the inner wall would be colored with plural overlapping color layers, so that the final outer cup body could cooperate with an inner cup body for achieving a completion. Thus, the disclosure directly sprays colors on the outer cup body for achieving a cup container possessing the design with multiple colors and patterns, which thence efficiently diminishes the molding cost. Products with high quality could be preferably ensured to decrease the manufacturing cost.

Description

201121663 六、發明說明: 【發明所屬之技術領域】 本發明是有關於一種杯皿容器,特別是一種杯孤容器 成型方法。 【先前技術】 參閱圖1、圖2,習知第M370849號『杯皿容器之雙 層壁身結構』1專利案,其為一種容器之雙層壁身結構, 係採用預製成型之外層壁身11於内部配合模具灌製成一 内模壁身12;其中,該外層壁身u上形成有缺口 U1或 鏤空孔112,而後再利用一可配合該外層壁身〗丨之一模具 (圖中未示),於其内部中灌注與該外層壁身u不同顏色之 容器原料製作成型該内層壁身12,以使在成型該内層壁身 12同時於相對該外層壁身11之該缺口 1U與鏤空孔112 亦形成厚度相等之内、外層壁身U、i2疊合厚度之該凸嵌 部121,使其内、外壁身u、12接界線表面平滑成一體成 型之態樣。 惟’習知杯皿容器1之雙層壁身結構易有以下缺失, 茲詳如下: h有赛於該杯皿容器在製作上最多只有二種顏色變化而 已’且配合該外層壁身u灌注成形該内層壁身12之模 具係為固定形狀,如要改變不同缺口 ηι與鏤空孔112 呈現,必須另外重新設計模具,如此易增加製作成本, 且該杯皿容器所產生之圖案、色彩變化亦有所限制。 2.仍續前述,由於為使該杯皿容器之一體成型態樣,其係 201121663 採用灌注加工方法使其成型,然而在灌注時易因配合之 模具無法完全與該外壁身π產生緊密結合等因素,導 致灌注過程中產生部份再次加工原料從接縫中滲出導 致成型時之接縫與表面易產生不平整態樣,不但品質不 易控制,尤其進行大量製作時,更無法使製作成品有效 達成統一,實有待改善。 *七利用灌注方式所進行之二次加工中,就於進行該内壁身 12與外壁身丨丨在充份完全結合成型過程中,其定型處 理時間是非常冗長,不但無法有效控管定型時間,且更 需經由多道不同程序處理,使作業時間與製程增加外, 更不符合經濟效益價值。 【發明内容】 因此,本發明之目的,是在提一種杯孤容器成型方 法,其具有效縮短杯皿容器多次加工時間,降低不良率與 提昇生產品質等功效。 於是,本發明杯m容器成型方法,其依序包含有備料 步驟、成型步驟、上色步驟及完成步驟;其中,該成型步 郝中利用至y個以上之遮撞物固置於一外杯體之内壁 面上,同時再由該上色步驟針對該内壁面進行色料喷塗, 如此重複去除該遮擒物再上色處理.,直至該内壁面呈現複 數相互重疊之色層,而後即可直接將完成之該外杯體供該 内杯體相設置定位(即該完成步驟);是以,該杯皿容器整 體成型作業上,能有效進行色彩與同案之上色處理,以使 該杯皿容器呈現出不同色彩與圖案設計,除能統一控制生 5 201121663 產成品良率,更能有效節省不必 & α、丄 文心间棋支出,藉以降低 賈用成本產生。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效,在 以下配合參考圖式之較佳實施例的詳細說明中,將可清楚 的明白。 爹閲圖 。 本發明之一較佳實施例,其杯皿容 器成型方法2包含有一備料步驟21、一成型步驟22, 一 上色步驟23及一完成步驟24;其中,該備料步驟Μ中備 具有一呈透明狀之外㈣3,以及—可設置於該外杯體3 内之内杯體4,而前述該外杯體3具有一外壁面31,一相 對於該外壁面31之内壁面32及—由該㈣面U圈園且 向外部連通之容納空間33,以供該内杯體4得以設於該容 納空間33内’另,該内杯體4内部形成有一可盛裝飲細 中未示出)之容置空間4卜以及該内杯體4頂緣向外延伸 之凸緣42,而本實施例中該凸緣42之外徑d係與該外杯 體3之頂緣34外徑D相等外’並且該内杯體斗亦可依設 計之需要呈透明狀或非透明狀等態樣為之,而在本實施例 中係以呈非透明態樣為例加以說明。 仍續上述,該減型步驟22備具有至少一個以上之遮 擋物221,且該等遮擋物221係可固置於前述該外杯體^ 之内壁面32上,藉以在該内壁面32上規劃出不同圖案設 計’而本實施财為求能清楚說明,僅以單一該遮撐物221 為例加以說明,同時為求該等遮擋物21上可適時形成有 201121663 黏性體,以使該等遮擋物221依圖案設計方式穩固定位於 該内壁面32上;另,該上色步驟23係可針對該内壁面32 進行色料喷塗,且鑒於該色料喷塗具有快速乾燥效果,以 使受該等遮擋物221所遮檔之處得以在喷塗後快速形成一 色層222,不必因等待造成時間浪費,之後在將該等遮擋 物221逐一予以去除且再次進行不同色料喷塗,如此重覆 至該遮擋物221完全去除為止,則該内壁面32即會形成 相互重疊之複數色層222,同時該複數色層222經該外壁 而31向外展現,即會形成複數色層222所分隔區域分佈; 最後配合參閱圖5,該完成步驟24係將完成之該外杯體3 供該内杯體4設置定位,且該内杯體4設置後恰可使該内 壁面32上之複數色層222與該容置空間41產生分隔。 參閱圖3、圖4、圖5,本實施例之杯皿容器製造時, 先行備具有統一杯體型狀且呈透明狀之該外杯體3(即該 備料步驟21),而後再依事先於該内壁面32上所規劃設計 之圖案’將該等遮擋物221固置於該内壁面32上,俾使 該内壁面32上分別呈現出有該遮擋物221固置之區域B (即如圖中斜線部份所示至於無該遮擋物221固置之區 域A,即可進行該上色步驟23,亦即針對該内壁面32進 行色料喷塗,以使該喷塗裝置231所上之色層均、勻佈滿該 内壁面32’以便在無該遮擋物221固置之區域A形成一色 層222,之後再將該區域B上之該遮擋物221予以去除, 俾利再次進行另一顏色之喷塗,且其之前所喷塗之色料即 會被再次t塗之色層222均勻地層層覆蓋住,以使該内壁 201121663 面32即會形成相互重疊之複數色層222,同時該複數色層 經該外壁面31向外展現,且其該等色層222間之銜接處 白呈現一致均勻之區域分佈,不會有塗佈不均之態樣產 生’更月b確保生產成品之良率,最後再將該内杯體4設 置於該外杯體3之容納空間33内供,且將該内杯體4之 凸緣42封合固定於該外杯體3之頂緣34上,即為該完成 步驟24,如此完成之結構將使容置該飲料(圖中未示出)之 該容置空間41得以與該等色層222產生分離,有效避免 該色層222與該飲料接觸產生毒物釋出現象。 參閱圖3、圖6,本發明之另一較佳實施例,該杯m 容器成型方法2仍包含有備料步驟21、成型步驟22,上 色步驟23及完成步驟24 ;其中,本實施例與前一實施例 差異在於·遮擋物221係呈複數塊設計,亦即該外杯體3 進行上色時,得以使該外杯體3呈現出更多色層222變 、化’圖中6係以三個區域為例加以說明,故該色層222增 加之後,可使成型後之杯m容器呈現出不同色彩與圖案設 計,並且各種不同色彩與圖案之產生,不需要額外開模即 可成型,有效節省不必要之開模支出,藉以降低費用成本 產生。 …由上述可知’本發明確實具有以下所列丨之★優點與功 效: 1.本發明在備料過程中,無需事先於該外杯體3上形成有 缺口或鏤空孔,以及再額外另製作一可配合該等缺口與 鏤空孔之模具,即可直接進行本發明後續之該等步驟, 201121663 因此,在該外杯體3的製程中毋需藉助任何模具之輔助 加工,即能使該外杯體3產生多重色彩塗佈之變化,有 效節省多餘模具開發成本支出,藉以降低費用成本產 生。 2.本發明利用固置於該内壁面32上之遮擋物221,藉以分 隔出進行喷塗色料區域分佈之規劃,而使該外杯體3上 均勻形成有複數色層222所成型之圖案,藉以降低不良 率與提昇產品品質等功效。 丄鑒於該色料喷塗具有快速乾燥效果,以使受該等遮擋物 221所遮檔之處得以在喷塗後快速形成一色層222,不 必因等待造成時間浪費 歸納前述,本發明杯皿容器成型方法,藉備料步驟、 成型步驟、上色步驟及完成步驟等步驟實施,不但能免除 多餘模具開發,同時直接針對該外杯體進行進行色彩喷塗 處理,以使該杯皿容器呈現出不同色彩與圖案設計,除能 有效節省不必要之開模支出,更能統一控制生產成品良 率,藉以降低費用成本產生,故確實能達到本發明之目的。 惟以上所述者,僅為說明本發明之較佳實施例而已, 當不能以此限定本發明實施之範圍,即大凡依本發明申請 專利範圍及發明說明書内容所作之簡單的等效夔化與修 飾’皆應仍屬本發明專利涵蓋之範圍内。 【圓式簡單說明】 圖1是習知第M370849號『杯皿容器之雙層壁身結構』 之内層壁身示意圖; 201121663 圖2是該習知成型完成示意圖; 圖3是本發明之一較佳實施例之流程示意圖; 圖4是該較佳實施例之内内、外杯體立體分解示意圖; 圖5是該較佳實施例之剖面示意圖;及 圖6是本發明另一較佳實施例之杯孤容器上色圖案示意 圖。 【主要元件符號說明】 2 杯孤容器成型方法 21 備料步驟 22 成型步驟 23 上色步驟 24 烘乾步驟 25 完成步驟 221 遮擋物 222 色層 3 外杯體 31 外壁面 32 内壁面 33 容納空間 34 頂緣 D 外徑 4 内杯體 41 容置空間 42 凸緣 d 外徑201121663 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a cup container, and more particularly to a method for forming a cup orphan container. [Prior Art] Referring to FIG. 1 and FIG. 2, the patent of the double-wall structure of the cup container No. M370849 is a double-wall structure of a container, which is a prefabricated outer wall body. 11 is internally filled with a mold to form an inner mold wall 12; wherein the outer wall body u is formed with a notch U1 or a hollow hole 112, and then a mold can be used to match the outer wall body (in the figure) In the interior thereof, the inner wall body 12 is formed by injecting a container material different from the outer wall body u so that the inner wall body 12 is formed while the notch 1U is opposed to the outer wall body 11 The hollow hole 112 also forms the convex portion 121 having the thickness of the outer layer and the outer wall body U and i2, and the surface of the boundary wall of the inner and outer wall bodies u and 12 is smoothly formed into an integral shape. However, the double-wall structure of the conventional cup container 1 is easy to have the following defects, as follows: h There is only two color changes in the cup container in the production process, and the outer wall body is infused with The mold for forming the inner wall body 12 is of a fixed shape. If the different gaps ηι and the hollow holes 112 are to be changed, the mold must be additionally redesigned, which increases the manufacturing cost, and the pattern and color change produced by the cup container are also changed. There are restrictions. 2. Continuing the above, since the body of the cup container is shaped to be formed by the method of infusion processing, the mold may not be completely combined with the outer wall π during the filling. Such factors lead to the partial reprocessing of the raw materials during the perfusion process, which causes the joints and the surface to be unevenly formed during the forming process. The quality is not easy to control, especially when a large number of productions are made, and the finished products are not effective. Achieving unity needs to be improved. *7 In the secondary processing by the infusion method, the shaping treatment time is very lengthy in the process of fully integrating the inner wall body 12 and the outer wall body, and the setting time is not effectively controlled. Moreover, it needs to be processed through multiple different procedures, which increases the working time and process, and is not in line with the economic benefit value. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a method for forming a cup orphaned container which has the effect of shortening the processing time of the cup container for a plurality of times, reducing the defect rate and improving the production quality. Therefore, the method for molding the cup m container of the present invention comprises a preparation step, a molding step, a coloring step and a completion step in sequence; wherein the molding step uses a y or more occlusion material to be placed in an outer cup. On the inner wall surface of the body, at the same time, the coloring step is applied to the inner wall surface by coloring, so that the concealer is repeatedly removed and recolored until the inner wall surface presents a plurality of overlapping color layers, and then The completed outer cup can be directly positioned for positioning the inner cup body (ie, the completion step); that is, the cup container can be effectively colored and processed in the same manner as the overall molding operation, so that The cup container presents different color and pattern design, in addition to the uniform control of the production rate of the finished product, it can effectively save the cost of the use of & alpha, 丄文心心棋, in order to reduce the cost of Jia. The above and other technical contents, features, and advantages of the present invention will become apparent from the following detailed description of the preferred embodiments. Read the picture. In a preferred embodiment of the present invention, the cup container forming method 2 includes a preparation step 21, a forming step 22, a coloring step 23, and a finishing step 24; wherein the preparation step has a transparent And (4) 3, and - the inner cup 4 which can be disposed in the outer cup 3, and the outer cup 3 has an outer wall surface 31, an inner wall surface 32 opposite to the outer wall surface 31, and (4) an accommodating space 33 that faces the U-ring and communicates with the outside, so that the inner cup 4 can be disposed in the accommodating space 33. In addition, the inside of the inner cup 4 is formed with a squeezing drink (not shown). The accommodating space 4b and the flange 42 extending outwardly from the top edge of the inner cup 4, and the outer diameter d of the flange 42 in the embodiment is equal to the outer diameter D of the top edge 34 of the outer cup 3. 'The inner cup body bucket may also be in the form of a transparent or non-transparent shape as required by the design, and in the present embodiment, a non-transparent state is taken as an example for illustration. Continuing the above, the subtracting step 22 is provided with at least one obstruction 221, and the obstructions 221 are fixed to the inner wall surface 32 of the outer cup body, thereby planning on the inner wall surface 32. A different pattern design is used, and the implementation of the present invention can be clearly explained. Only a single shimming 221 is taken as an example, and a 201121663 viscous body can be formed in time for the occlusions 21 to enable such a The covering member 221 is stably fixed on the inner wall surface 32 in a pattern design manner; in addition, the coloring step 23 is capable of performing color coating on the inner wall surface 32, and in view of the quick drying effect of the color material spraying, so that The opaque layer 222 is quickly formed after being sprayed by the occluders 221, and there is no need to waste time due to waiting, and then the occluders 221 are removed one by one and the different color materials are sprayed again. Repeating until the obstruction 221 is completely removed, the inner wall surface 32 will form a plurality of color layers 222 overlapping each other, and the plurality of color layers 222 will be outwardly displayed through the outer wall 31, that is, a plurality of color layers 222 will be formed. Separate area Finally, referring to FIG. 5, the completion step 24 is to position the outer cup 3 for the inner cup 4, and the inner cup 4 is disposed to make the plurality of color layers 222 on the inner wall surface 32. A separation is generated from the accommodating space 41. Referring to FIG. 3, FIG. 4 and FIG. 5, in the manufacture of the cup container of the present embodiment, the outer cup body 3 having a uniform cup shape and being transparent is prepared (ie, the preparation step 21), and then The pattern of the inner wall surface 32 is designed to fix the obstructions 221 on the inner wall surface 32, so that the inner wall surface 32 respectively presents the area B where the obstruction 221 is fixed (ie, as shown in the figure). The coloring step 23 can be performed on the inner wall surface 32, so that the spraying device 231 is placed on the inner wall surface 32 as shown in the middle oblique line portion, as shown in the area A without the covering member 221 being fixed. The color layer is uniformly covered with the inner wall surface 32' to form a color layer 222 in the area A where the covering object 221 is not fixed, and then the covering object 221 on the area B is removed, and the profit is performed again. One color of the paint, and the previously sprayed color material is uniformly layered by the re-tapped color layer 222, so that the inner wall 201121663 face 32 will form a plurality of color layers 222 overlapping each other. The plurality of color layers are outwardly displayed through the outer wall surface 31, and the junction between the color layers 222 is white Now uniform and evenly distributed, there will be no coating unevenness to produce 'more months b to ensure the yield of the finished product, and finally the inner cup 4 is placed in the receiving space 33 of the outer cup 3 for And sealing the flange 42 of the inner cup 4 to the top edge 34 of the outer cup 3, that is, the completion step 24, the structure thus completed will accommodate the beverage (not shown in the figure) The accommodating space 41 is separated from the color layer 222, effectively preventing the color layer 222 from coming into contact with the beverage to produce a poisonous release image. Referring to Figures 3 and 6, another preferred embodiment of the present invention, The cup m container molding method 2 still includes a preparation step 21, a molding step 22, a coloring step 23, and a completion step 24. wherein the difference between the embodiment and the previous embodiment is that the covering member 221 is in a plurality of blocks, That is, when the outer cup 3 is colored, the outer cup 3 is caused to exhibit more color layers 222, and the figure 6 is described by taking three regions as an example. Therefore, after the color layer 222 is increased, The molded cup m container can be rendered in different colors and patterns, and various colors and The case can be formed without additional mold opening, which effectively saves unnecessary mold opening expenses, thereby reducing the cost and cost. ... From the above, it can be seen that the present invention has the advantages and effects listed below: 1. In the preparation process, it is not necessary to form a notch or a hollow hole in the outer cup 3 in advance, and an additional mold capable of matching the notch and the hollow hole can be directly prepared, and the subsequent steps of the present invention can be directly performed. Therefore, in the process of the outer cup 3, it is not necessary to assist the processing by any mold, that is, the outer cup body 3 can produce multiple color coating changes, thereby effectively saving unnecessary mold development cost, thereby reducing the cost. produce. 2. The present invention utilizes the covering member 221 fixed on the inner wall surface 32, thereby separating the plan for distributing the paint color region, and uniformly forming the pattern formed by the plurality of color layers 222 on the outer cup 3. In order to reduce the rate of non-performing and improve product quality.丄 In view of the quick drying effect of the color material spraying, so that the color layer 222 can be quickly formed after being covered by the shielding materials 221, it is not necessary to waste time by waiting for the foregoing, the cup container of the present invention The molding method is implemented by the steps of preparing materials, forming steps, coloring steps and completing steps, which not only eliminates unnecessary mold development, but also directly performs color spraying treatment on the outer cup body, so that the cup container is different. The color and pattern design can effectively achieve the purpose of the present invention, in addition to effectively saving unnecessary mold opening expenditure, and more uniformly controlling the production yield of the finished product, thereby reducing the cost and cost. However, the above description is only for the purpose of illustrating the preferred embodiments of the present invention, and is not intended to limit the scope of the embodiments of the present invention. Modifications should still be within the scope of the invention. [Circular Simple Description] Fig. 1 is a schematic view of the inner wall of the "double wall structure of the cup container" of the conventional M370849; 201121663 Fig. 2 is a schematic view of the conventional molding; Fig. 3 is a comparison of the present invention 4 is a schematic exploded perspective view of the inner and outer cups of the preferred embodiment; FIG. 5 is a schematic cross-sectional view of the preferred embodiment; and FIG. 6 is another preferred embodiment of the present invention. A schematic diagram of the color of the orphaned container. [Main component symbol description] 2 cup orphan container molding method 21 Preparation step 22 molding step 23 coloring step 24 drying step 25 completion step 221 obstruction 222 color layer 3 outer cup 31 outer wall surface 32 inner wall surface 33 accommodation space 34 top Edge D Outer diameter 4 Inner cup 41 Housing space 42 Flange d Outer diameter

1010

Claims (1)

201121663 七、申請專利範圍: 1.一種杯皿容器成型方法,其依序包含有: 一備料步驟,其備具有一呈透明狀之外杯體,以及 -可設置於該外杯體内之内杯體,纟中,該外杯體具有 一外壁面,一相對於該外壁面之内壁面及一由該内壁面 圈圍且向外部連通之容納空間,以供該内杯體得以設於 該容納空間内,另,該内杯體内部形成有一可盛裝飲料 之容置空間; 一成型步驟,其備具有至少一個以上之遮擋物,且 該遮擋物固置於該内壁面上; 一上色步驟,其可針對該内壁面進行色料喷塗,以 使受該等遮擋物所遮擋之處形成一色層,之後再將該等 遮擋物予以去除且再次進行不同色料喷塗,如此重覆至 該遮擋物完全去除為止,則該内壁面即會形成相互重疊 之複數色層,同時該複數色層經該外壁面向外展現,即 會形成複數色層所分隔區域分佈;及 一凡成步驟,係將完成之該外杯體供該内杯體設置 定位,且該内杯體設置後恰可使該_面上之複數色層 與該容置空間產生分隔。 2. 依據申請專利範圍第!項所述之杯皿容器成型方法,其 中’該内杯體呈非透明狀態。 3. 依據申請專利範圍第i項所述之杯皿容器成型方法,其 中’該内杯體頂緣向外延伸有一凸緣,且該凸緣固定在 該外杯體上。 11 201121663 4.依據申請專利範圍第1項所述之杯皿容器成型方法,其 中,該遮擋物上形成有一黏性體,以黏固於該内壁面上。201121663 VII. Patent application scope: 1. A method for molding a cup container, which comprises: a preparation step, which has a cup body which is transparent, and can be disposed in the outer cup body; In the cup body, the outer cup body has an outer wall surface, an inner wall surface opposite to the outer wall surface, and a receiving space surrounded by the inner wall surface and communicating to the outside for the inner cup body to be disposed thereon In the accommodating space, the inner cup body is formed with an accommodating space for containing the beverage; a molding step is provided with at least one obstruction, and the occlusion is fixed on the inner wall surface; a step of performing color coating on the inner wall surface to form a color layer at a position blocked by the covering objects, and then removing the covering materials and performing different color material spraying again, thus repeating Until the obstruction is completely removed, the inner wall surface forms a plurality of color layers overlapping each other, and the plurality of color layers are outwardly displayed through the outer wall, that is, a region in which the plurality of color layers are separated is formed; Into step, the system will complete the outer cup is provided for positioning the inner cup and the inner cup is provided which can precisely color-forming layer of the plurality of the _ surface of the accommodating space created partition. 2. According to the scope of the patent application! The method of forming a cup container according to the item, wherein the inner cup is in a non-transparent state. 3. The method of forming a cup container according to claim i, wherein the inner cup has a flange extending outwardly and the flange is fixed to the outer cup. The method of forming a cup container according to claim 1, wherein the covering body is formed with a viscous body to be adhered to the inner wall surface. 1212
TW98143032A 2009-12-16 2009-12-16 A forming method for a cup container TWI378832B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113788207A (en) * 2021-08-28 2021-12-14 安徽康格斯环保科技有限公司 Degradable environment-friendly hot drink paper cup

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113788207A (en) * 2021-08-28 2021-12-14 安徽康格斯环保科技有限公司 Degradable environment-friendly hot drink paper cup

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