TW201119057A - Thin film solar cell and manufacturing method thereof - Google Patents

Thin film solar cell and manufacturing method thereof Download PDF

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Publication number
TW201119057A
TW201119057A TW098139575A TW98139575A TW201119057A TW 201119057 A TW201119057 A TW 201119057A TW 098139575 A TW098139575 A TW 098139575A TW 98139575 A TW98139575 A TW 98139575A TW 201119057 A TW201119057 A TW 201119057A
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Taiwan
Prior art keywords
conductive layer
layer
solar cell
thin film
openings
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TW098139575A
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Chinese (zh)
Inventor
Chin-Yao Tsai
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Auria Solar Co Ltd
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Publication date
Application filed by Auria Solar Co Ltd filed Critical Auria Solar Co Ltd
Priority to TW098139575A priority Critical patent/TW201119057A/en
Priority to US12/842,048 priority patent/US8212143B2/en
Priority to US13/104,645 priority patent/US20110209750A1/en
Publication of TW201119057A publication Critical patent/TW201119057A/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

A thin film solar cell including a substrate, a first conductive layer, a photovoltaic layer, a second conductive layer and a barrier material is provided. The first conductive layer is disposed on the substrate and has a plurality of first openings to expose a portion of the substrate. The photovoltaic layer is disposed on the first conductive layer and has a plurality of second openings to expose a portion of the first conductive layer. The second conductive layer is disposed on the photovoltaic layer and has a plurality of third openings to expose a portion of the first conductive layer and a portion of the side surface at the photovoltaic layer. The third openings and a portion of the second openings are located in the same place, and the second conductive layer is physically connected to the first conductive layer by the second openings. The barrier material fills into the third openings and at least covers the first conductive layer and the photovoltaic layer exposed by the third openings. A manufacturing method of the thin film solar cell is also provided.

Description

201119057 3i433twr.a〇c/n 六、發明說明: 【發明所屬之技術領域】 本發明是有關於-種太陽能電池及其製作方法 =是有關於-種光電轉換效率較佳的薄膜太陽能電池及其 製作方法- ’、 【先前技術】 由於石化能源短缺,人們對環保重要性的認知提巧, 因此人們近年來謂地雜研發替代能源 關希望可以減少目前人類對於石化能源的依賴= 以及使用石化能源時對環境帶來的影響。在眾多的替= =與再生能源的技術中’以太陽能電池(秦edi) Ϊ目且是因ί太陽能電池可直接將太陽能轉換成ϊ 貝,不會對環境造成污染。 。物 ^為習知一種薄膜太陽能電池的剖面 考圖1,習知之薄膜太陽能電池刚^ (active area) PI % % r〇 (Aei,A 毛轉換區 卜阶罢i二絲(嶋)P2,其_光電轉換區 光電轉換層13G,用以將來自外部光線轉換 ^此。—般“ f知之薄膜太陽能電池1GG通常是於 土板110上依序堆叠有第一電極層12 ; 電極層刚,其中堆疊這些膜層的過程中 r 2則製程謂這倾層w案化,而 的次電池(ieell),如圖丨所示。 201119057 31433twf.doc/n 詳、、.田而„,在全面形成第二電⑽ ί換層通常會使用雷射切割製程進行圖案化製 二以如圖1所不的第二電極層14G。完成此步驟的 =製程後,位於光電轉換區p 區p2的 =121、光電轉換層130與第二電極層M0的側壁(如 圖1所鳍'示的區域132)备抽異+ 的侧壁並未覆蓋有絕緣之二訌ΐ’Τ這些膜層 漏電流而影響'太陽能電池,二如此—來便可能形成 ^ , _3 电池100的電性表現,與降低薄 0的使用壽命,甚至危害人員 的安全a/ 【發明内容】 效提流=提=種薄膜太陽能電池,其可有 電轉換效賴電性表^ I贿低漏電流’而具有較佳的光 本电明k供一種薄胺;1哩At $ 填入阻隔材料於第:c-電池的製作方法,其藉由 層與第二導電層:二第—導電層、光電轉換 第-iii;:賴膜太陽能電池,其包括—基板、一 料。第轉換u二導電層《及-阻隔材 泰 導电層配置於基板上,並具有多個第一開口以異 Ϊ個第:光!轉換層配置於第-導電層上,並具有 這些第:二出部分第-導電層。光電轉換層透過 換層上,二。3體連接。第二導電層配置於光電轉 、夕個弟二開口以暴露出部分第一導電層與 201119057 31433twi.doc/n 光電轉換層的部分側表面。這些第三開口 開口是位於相同位置,i第二導電層透過這^ 第一導電層實體連接。阻隔材料填入這些 汗 至少覆蓋這些第三開口所暴露出的第—導鲮: 層的側表面。 电層與先电轉換 材料 在本發明之-實施例中,上述之阻隔材料包括— 〇 絕緣 在本發明之—實施射,上述之絕緣 材質或一有機材質。 匕枯無機 ,本發明之一實施例中,上述之無機材質包 :且合亂切、氮氧财、碳切、氧化給、氧她或上述 ,本發日狀—實施财,上述之有機材質包括光阻、 亚衣丁烯、環烯類、聚醯亞胺類、聚醯 :=:氧一苯類、樹脂類、聚二201119057 3i433twr.a〇c/n VI. Description of the Invention: [Technical Field] The present invention relates to a solar cell and a method for fabricating the same, and relates to a thin film solar cell having better photoelectric conversion efficiency and Production method - ', [previous technology] Due to the shortage of petrochemical energy, people's awareness of the importance of environmental protection is well-recognized. Therefore, in recent years, it has been said that the development of alternative energy sources can reduce the current dependence of human beings on petrochemical energy = and the use of petrochemical energy. The impact on the environment. In the many technologies of == and renewable energy, solar cells (Qin edi) are eye-catching and solar cells can directly convert solar energy into mussels without polluting the environment. . The material is a cross-section of a conventional thin film solar cell. Figure 1 shows a conventional thin film solar cell. (active area) PI % % r〇 (Aei, A hair transfer area, b, and second wire (嶋) P2, _ photoelectric conversion zone photoelectric conversion layer 13G for converting external light rays. Generally, the thin film solar cell 1GG is generally stacked with the first electrode layer 12 on the soil plate 110; the electrode layer is just In the process of stacking these layers, the process of r 2 is called the pour layer, and the secondary battery (ieell) is shown in Fig. 2011. 201119057 31433twf.doc/n Detailed, , Tian, and „, in full formation The second electric (10) ί layer is usually patterned by a laser cutting process to form a second electrode layer 14G as shown in Fig. 1. After the process of completing this step, the =121 in the p-region p2 of the photoelectric conversion region The side walls of the photoelectric conversion layer 130 and the second electrode layer M0 (the region 132 shown by the fins in FIG. 1) are not covered with an insulating layer, and the leakage current of these layers is affected. 'Solar battery, the second is so - it is possible to form ^, _3 battery 100 electrical performance, and reduce thin 0 The service life, even the safety of personnel a / [Summary of the content] efficiencies = mention = a thin film solar cell, which can have a power conversion effect ^ I bribe low leakage current ' and have a better light电明k is supplied with a thin amine; 1哩At$ is filled with a barrier material in the method of: c-battery, which is formed by a layer and a second conductive layer: a second conductive layer, a photoelectric conversion of -iii; a film solar cell comprising: a substrate, a material. The first conversion u two conductive layer "and - the barrier material conductive layer is disposed on the substrate, and has a plurality of first openings in a different number: light! conversion layer configuration On the first conductive layer, and having the first: two-out portion of the first conductive layer. The photoelectric conversion layer is transmitted through the layer, and the second body is connected. The second conductive layer is disposed on the photoelectric switch, and the second opening is exposed. a portion of the first conductive layer and a portion of the side surface of the 201119057 31433twi.doc/n photoelectric conversion layer. The third opening openings are located at the same position, and the second conductive layer is physically connected through the first conductive layer. The barrier material is filled in. These sweats at least cover the exposure of these third openings The first side surface of the layer. The electric layer and the electro-converting material. In the embodiment of the present invention, the above-mentioned barrier material comprises - 〇 insulating in the present invention, the above-mentioned insulating material or an organic material In one embodiment of the present invention, the above-mentioned inorganic material package: and the combination of the incision, the nitrous oxide, the carbon cutting, the oxidation, the oxygen, or the above, the present invention - the implementation of the above, the organic Materials include photoresist, butylene, cycloolefins, polyimine, polyfluorene: =: oxygen-benzene, resin, poly

=本發明之—實闕中,上述之光電轉換層為一 IV 溥Μ、—m_V族化合物半導體薄膜、一 族 半導體薄膜或一有機化合物半導體薄膜。 、σ 在本發明之-實闕中’上述之Ιν族薄膜包括有 舰、叫孤、a_SiC、,SiC、堆疊式(㈣咖) 矢潯膜或三層(triple) IV族薄膜至少其一。 薄膜tr月之—實施例中,上述之财族化合物半導體 寻膜包括有砂化镓(GaAs)或填化銦鎵(InGaP)。 201119057 ^i4〇^rwf.d〇c/n 心在本發H闕巾,上述之VI族化合物 紐溥膜包括有銅銦硒(CIS)、銅銦鎵硒( 碲(CdTe)或其組合。 )、鎘化 在本發明之一實施例中,上述之有機化合物半導體薄 膜包括 3-己烷嗟吩(p〇ly ( 3_hexyithi hene ) 米碳球〇>CBM)混合物。 聊:)與奈 透明ίίΓ月之:實施例中,上述之第一導電層的材料為 蜍屯層,而弟一導電層包括反射層與透明導電芦 其 一。 m 土 y —ίίΓ月之一實施例中,上述之第二導電層的材料為 月h層’而第-導電層包括反射層與透明導電層至二、 - Ο 〆 本發明提出一種薄膜太陽能電池的製作方法 一基板。接著’形成―第―導電層於基板上。形成多 個弟一開口於第一導電層上,1 成夕 分其^ , 一甲k二第開口暴露出部 ‘二t 電轉換層於第—導電層上。形成多個第 光電轉換層上’其中這些第二開口暴露出部分Ϊ 接=二i光=層透過這些第-開口與基板實體連 第-二^ 電層於光電轉換層上。然後,形成多個 弟二開Π於弟二導電層上夕们 第-導雷料a 些弟二開暴路出部分 二3層與先電轉換層的部分側表面,且第 過廷些弟二開口鱼第一違_+&— 电層透 ,5 ,, _ /、弟¥电層貫體連接。最後,填入—咀 二;::於le些第二開口内’其中阻隔材料至少.覆蓋 二開口所暴露出的第一邋+庶t ^二弟 ®〕弟 电層與光電轉換層的側表面。 201119057 31433twf.doc/n 在本發明之一實施例中,上述之在形成每一第三開口 的同時,同時填入阻隔材料於每一第三開口内。 在本發明之一實施例中,上述之在形成這些第三開口 的步驟之後’填入阻隔材料於這些第三開口内。 在本發明之一實施例中,上述之填入阻隔材料的方法 包括進行一點膠(dispensing )、喷墨印刷(ink_jet printing )、 網印、乾膜壓合或是塗佈製程。 在本發明之一實施例中,上述之形成光電轉換層的方 法包括射頻電漿辅助化學氣相沉積法(Radi〇 FrequencyIn the invention, the photoelectric conversion layer is an IV 溥Μ, -m_V compound semiconductor film, a semiconductor film or an organic compound semiconductor film. σ In the present invention, the above-mentioned Ιν-type film includes at least one of a ship, a so-called a, a_SiC, a SiC, a stacked (() coffee) sagittal film or a triple IV film. In the embodiment, the above-described chalcogenide semiconductor film formation includes gallium arsenide (GaAs) or indium gallium (InGaP). 201119057 ^i4〇^rwf.d〇c/n The heart of the present invention is a H-zone, and the above-mentioned VI compound ruthenium film includes copper indium selenide (CIS), copper indium gallium selenide (CdTe) or a combination thereof. In one embodiment of the present invention, the above organic compound semiconductor thin film comprises a mixture of 3-hexane porphine (p-lye (3_hexyithi hene) carbon balloon 〇 CBM). Talk:) and 奈 透明 ί : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : In one embodiment of the invention, the material of the second conductive layer is a layer of the month h and the first conductive layer comprises a reflective layer and a transparent conductive layer to the second, and the present invention proposes a thin film solar cell. The manufacturing method is a substrate. Next, a "first" conductive layer is formed on the substrate. A plurality of younger brothers are formed on the first conductive layer, and the first and second openings are exposed to the second conductive conversion layer on the first conductive layer. Forming a plurality of first photoelectric conversion layers ‘where the second openings expose a portion of the Ϊ======================================================================== Then, the formation of a plurality of brothers two open the second layer of the second layer of the conductive layer of the second-lead, a part of the two dynasty roads, part of the second layer and the part of the side of the first conversion layer, and the younger brother The second open fish is the first violation of _+&- electric layer penetration, 5,, _ /, brother ¥ electric layer connection. Finally, fill in the - Tsui 2;:: in the second opening, where the barrier material is at least covered by the first opening + 庶t ^ 二弟® exposed by the two openings and the side of the photoelectric conversion layer surface. 201119057 31433twf.doc/n In one embodiment of the invention, the barrier material is simultaneously filled into each of the third openings while forming each of the third openings. In one embodiment of the invention, the step of filling the barrier material into the third openings is followed by the step of forming the third openings. In one embodiment of the invention, the above method of filling the barrier material includes performing a dispensing, inkjet printing, screen printing, dry film pressing or coating process. In one embodiment of the invention, the above method of forming a photoelectric conversion layer comprises radio frequency plasma assisted chemical vapor deposition (Radi〇 Frequency)

Plasma Enhanced Chemical Vapor Deposition, RF PECVD )、超 高頻電漿_化學氣她積法(Very High Ffequeney ρι_&Plasma Enhanced Chemical Vapor Deposition, RF PECVD), Ultra High Frequency Plasma_Chemical Gas Hermetic Method (Very High Ffequeney ρι_&

Enhanced Chemical Vapor Deposition,VHF PECVD)或者是微 波電漿輔助化學氣她_ (MiefQwave plasma EnhaneedEnhanced Chemical Vapor Deposition, VHF PECVD) or Microwave Plasma Assisted Chemical Gas _ (MiefQwave plasma Enhaneed

Chemical Vapor Deposition, MW PECVD )。 、在本發明之-實施例中,上述之形成第一導電層的方 法更包括形成一透明導電層與一反射層至少其一於基板 上,其中第二導電層為一透明導電層。 仕尽势明之—實施例中,上述之形成第二導電層的 j包括形成—透明導電層與—反射層至少其-於光電 、^上,其中第一導電層為一透明導電層。 基於ΐ述’由於本㈣之薄社陽能電池具有覆蓋 7Π恭路之第—導電層與光電轉換層側表面的阻隔 提升敕了可避免水氣侵入而造成膜層的劣化外,3 電流USC)與分流電阻(sh_resis_ 牛氏第V電層、光電轉換層側表面可能形成的漏 201119057 3!43itwf.doc/n 流問題,可提太陽能電池的電性表現 率。另外,本發明亦提供一種製作上述 電轉換效 製作方法。 之錢太陽能電池的 為讓本發明之上述特徵和優點能更明顯易懂, 舉實施例,並配合所附圖式作詳細說明如 下文特 下 【實施方式】 • 目2為本發明一實施例之薄膜太陽能電池的剖面示音 圖。請參考® 2 ’在本實施例中,薄膜太陽能電池2〇〇 & 括一基板210、一第一導電層220、—光電轉換層23〇、一 第二導電層240以及一阻隔材料250。在本實施例中,基 板210可以是一透明基板,例如是一玻璃基板。 第一導電層220配置於基板210上,並具有多個第一 開口 222以暴露出部分基板210,其中第一導電層22〇通 常用來作為多個串聯次電池(sub cell)的前電極(front electrode)。在本實施例中,第一導電層22〇可以是一透 明導電層,其材質可以是銦錫氡化物(indium tin oxide, ITO)、銦鋅氧化物(indium zinc oxide,IZO)、銦錫鋅氧化物 (indium tin zinc oxide,ITZO)、氧化鋅(Zinc oxide)、鋁錫氧 化物(aluminum tin oxide,ΑΤΟ)、銘辞氧化物(aluminum zinc oxide, AZO)、鎘銦氧化物(cadmium indium oxide,CIO)、鎘 鋅氧化物(cadmium zinc oxide, CZO)、鎵辞氧化物(GZO)及 錫氟氧化物(FTO)至少其一。 在另一未繪示的實施例中,第一導電層.220也可以是 201119057 ji43jtwi.a〇c/n 二反射:(Βί::)與上述透明導電層的疊層,其中反射 ^位於透明導電層與基板⑽之間,而反射層的材質例如 疋使用銀或鋁之類反射性較佳的金屬。 —光電轉換層23〇配置於第—導電層2如上,並具有多 個弟二開口 232以暴露出部分第—導電層22〇,其中光電 轉換層230透過這此第—問〇 在本實施例中,光電t二= III-V族化合物半導體薄膜曰、 ^ IV敎薄膜、— 或-有機化合物半導體薄膜。ϋ矢化合物半導體薄膜 巧人亡c. 今篮賴评細而言,IV族薄膜例如是 ==dem) IV族薄膜(如:堆疊式 (trlple)IV族薄膜(如:三層 ; 1 矣導體薄膜例如是包含有钟化镓S)、: 是包人二:,組合。II-VI族化合物半導體薄膜例如 鋼,(CIS)、銅銦 _(CIGS)、紹 混合物 咖㈣,Ρ3ΗΤ)與奈米碳球⑽胸) 太陽少可以是採用非晶石夕薄膜 薄==電膜太,電池、堆叠式—、 砸薄膜太陽—層tnp式賴太陽能電池、銅銦 太陽能、ΐ 銅钢錄砸薄膜太陽能電池、録碲薄膜 或__太電池之财結構。換十之,、 本只㈣之光電轉換層23〇可視使用者的需求而述 201119057 31433twf.doc/n 僅為舉例說明,薄膜太陽能電池200亦可以是採用其他可 能的薄膜太陽能電池的膜層結構。 請參考圖3,以堆疊式薄膜太陽能為例,意即光電轉 f層230可以是第一半導體维疊層234與第二半導體堆疊 θ 236的疊層’其中第—半導體堆疊層234例如是具^ 一型半導,層234a、第-本質層234b與第二型半導體層 234c ’而第:半導體堆錢236例如是具有第三型 f 236a、第二本質層236b與第四型半導體層幻&。在 半導體堆疊層234的第—型半導體層234a 型^堆疊層a的第三型半導體層如可為P 生+ ¥體層’而第一半導體堆疊層故的第 234c與第二半導體堆疊層236的第四型半導-二 為N型半導體層。換言之,本實施例的第—半“層 234與第二♦導體堆疊層236是以—種piN半導二 構為舉例說明,但不限於此。 —且、·口 於另一實施例中,第一半導體堆疊層234 與第二半導體堆疊層236的J二 236a可為N型半導體層,而第一半導體堆疊:,層 =_c與第二半導體堆疊層236的;工 層236c可為P型半導體層。此外,在其他實施+ ^ :第-半導體堆疊層234與上述的第二半導“二上述: 也可以是不具有第—本質層2爲與第 ^曰Chemical Vapor Deposition, MW PECVD). In the embodiment of the present invention, the method for forming the first conductive layer further comprises forming a transparent conductive layer and a reflective layer on at least one of the substrates, wherein the second conductive layer is a transparent conductive layer. It is obvious that in the embodiment, the forming of the second conductive layer comprises forming a transparent conductive layer and a reflective layer at least on the photovoltaic layer, wherein the first conductive layer is a transparent conductive layer. Based on the above description, due to the fact that the thin solar cell battery of this (four) has the cover of the 7th road, the conductive layer and the side surface of the photoelectric conversion layer are lifted to prevent the moisture from invading and causing the deterioration of the film layer, 3 current USC) The shunt resistor (sh_resis_ Niu V layer, the surface of the photoelectric conversion layer side may form a leak 201119057 3! 43itwf.doc / n flow problem, can mention the electrical performance rate of the solar cell. In addition, the present invention also provides a The above-mentioned features and advantages of the present invention are more apparent and easy to understand, and the embodiments are described in detail with reference to the following drawings. [Embodiment] A schematic cross-sectional view of a thin film solar cell according to an embodiment of the present invention. Please refer to ® 2 ' In this embodiment, a thin film solar cell 2 〇〇 & includes a substrate 210, a first conductive layer 220, and photoelectric conversion a layer 23, a second conductive layer 240, and a barrier material 250. In this embodiment, the substrate 210 may be a transparent substrate, such as a glass substrate. The first conductive layer 220 is disposed on The board 210 has a plurality of first openings 222 to expose a portion of the substrate 210, wherein the first conductive layer 22 is generally used as a front electrode of a plurality of series sub cells. In an example, the first conductive layer 22 can be a transparent conductive layer, and the material thereof can be indium tin oxide (ITO), indium zinc oxide (IZO), indium tin zinc oxide (indium tin oxide). Indium tin zinc oxide, ITZO), zinc oxide, aluminum tin oxide, aluminum zinc oxide (AZO), cadmium indium oxide (CIO) At least one of cadmium zinc oxide (CZO), gallium oxide (GZO) and tin oxyfluoride (FTO). In another embodiment not shown, the first conductive layer .220 is also It may be 201119057 ji43jtwi.a〇c/n two reflection: (Βί::) and a laminate of the above transparent conductive layer, wherein the reflection is located between the transparent conductive layer and the substrate (10), and the material of the reflective layer is, for example, silver or A metal with better reflectivity such as aluminum. - Photoelectric conversion layer 23〇 The first conductive layer 2 is disposed as above, and has a plurality of second openings 232 to expose a portion of the first conductive layer 22, wherein the photoelectric conversion layer 230 transmits through the first embodiment. In the embodiment, the photoelectricity is two= III-V compound semiconductor thin film ^, ^ IV 敎 film, or - organic compound semiconductor film. In this case, the Group IV film is, for example, == dem) Group IV film (eg, stacked (trlple) Group IV film (eg: three layers; 1 矣 conductor) The film includes, for example, a gallium-plated gallium S), a packaged two: a combination, a II-VI compound semiconductor film such as steel, (CIS), copper indium _ (CIGS), a mixture of coffee (four), Ρ3ΗΤ) and Nai Rice carbon ball (10) chest) The sun can be made of amorphous austenitic film thin == electric film too, battery, stacked type, 砸 film sun-layer tnp type solar cell, copper indium solar, 铜 copper steel recording film Solar cell, recording film or __ too battery financial structure. For the tenth, the only (four) photoelectric conversion layer 23 can be seen by the needs of the user. 201119057 31433twf.doc/n For illustrative purposes only, the thin film solar cell 200 can also be a film structure using other possible thin film solar cells. . Referring to FIG. 3, a stacked thin film solar energy is taken as an example, that is, the photoelectric conversion f layer 230 may be a laminate of the first semiconductor dimensional laminate 234 and the second semiconductor stacked θ 236, wherein the first semiconductor stacked layer 234 is, for example, A type of semiconductor, layer 234a, first-essential layer 234b and second-type semiconductor layer 234c', and semiconductor stack 236, for example, having a third type f 236a, a second intrinsic layer 236b, and a fourth type semiconductor layer &. The third type semiconductor layer of the first type semiconductor layer 234a of the semiconductor stacked layer 234 may be a P + + body layer ' and the first semiconductor stacked layer 234c and the second semiconductor stacked layer 236 The fourth type of semiconductor-two is an N-type semiconductor layer. In other words, the first half layer 234 and the second ♦ conductor stack layer 236 of the present embodiment are exemplified by a piN semiconducting structure, but are not limited thereto. The J 236a of the first semiconductor stacked layer 234 and the second semiconductor stacked layer 236 may be an N-type semiconductor layer, and the first semiconductor stack: the layer=_c and the second semiconductor stacked layer 236; the work layer 236c may be a P-type a semiconductor layer. Further, in other implementations, the + ^ : the first semiconductor stacked layer 234 and the second semiconductor described above are "two of the above: or may have no - the first layer 2 and the first layer

半導體堆疊結構。 貝增236b的PN 請再參考圖2,第二導電層240配置於光電轉換層聊 11 201119057 3l433twr.doc/n 上,亚具有多個第三開ϋ 242以暴露出部分第—導 與光電f換層23(3的部分側表面,其中這些第三開口日242 與部分适些第二開口 232是位於相同位置 24〇,這些第二開口 232與第一導電層22〇;體=層 例中’透過第三開口 242可將薄膜太陽能電池· ^分為如® 2料示的光電轉換區Ρ1與絕緣區Ρ2。此外 第二導電層240可以是採用上述的透明導電層所提及1 Ϊ,其材料在此不再贅述。在本實施例中第二 更可以包括反射層,其令反射層位於上述透 =月的是’當第二導電層240具有反射層;上 電層220僅可為透明導電層。反之 f反射層的設計時,第二導電層謂僅可為透^導22電0 ;,而不ΐ有上述的反射層。在另-實施例中,第芯Ϊ =21與弟—導ί層24G也可以皆為透明導電層,而無反 、/、配置。換言之’此部分的設計可依使用者的需求而 作調整(例如是製作雙面受光 光的薄膜太陽能電池),上池或早面受 …二 述僅為舉例說明,非限於此。 士才料25〇填入這些第三開口 242内,並至 242所暴露出的第—導電層220與光電轉換 層230的側表面,如圖2新+ » . ^ 9.π Φ φ θ m . 斤不。在本貫施例中,阻隔材料 電声220:Γ這些第三開口 242所暴露出的第-導 換層23!的側表面以及部分第二導電層 -導電芦2^0、亦2水乳侵入造成膜層的劣化與降低第 % 、m層230側表面可能形成的漏電流 201119057 3 l43Jtwf.doc/n 問題,進而可提高薄膜太陽能電池2〇〇的電性表現。 詳細而言’位於絕緣區P2的第一導電層22〇、光 換層挪與第二導電層施通常未被完全移除或與光: 換區P1的電性絕緣時,其光電轉換層23〇在受光的 也會產生光電流,同樣地’第—導電層22()、光電轉】 230與第二導電層的側表面也可能會發生漏電流的^ 題。如此-來’藉由填入阻隔材料於第三開口 242内= 有助於提升整體_太陽能電池的短路電流(^ 分流電阻(shuntresistance)。而分流電阻增大時,相ς 電流通常變小,如此將可提升薄膜太陽能電池的^ 轉換效率,使薄膜太陽能電池具有較佳的電性屯 ^本實施^,阻隔材料25〇包括—絕緣材料,其中\緣 材料y以疋無機材質或有機材質。無機材質例如是化 石夕、敗化石夕、氮氧化石夕、碳化石夕、氧化給、氧化 ,合,而有機材質例如是光阻、苯並環丁稀、輯= ^^胺類、聚酿胺類、聚酉旨類、聚醇類、聚環氧乙产, 聚苯卖員二樹脂類、聚醚類、聚_員或上述組合。兀'、 ft言之’由於本實施例之薄膜太陽能電池 逑的阻隔材料250,且其覆蓋這些第_ = 的第^導電層⑽與光電轉換層23〇的側表面,备出 避免水讀入造賴層的劣化與提高薄 Μ :轉換層23°側表面可能形成的漏ί -問4,進而可提高薄膜太陽能電池2〇〇的電性表 13 5Π 201119057 3l433twf.doc/n 電轉換效率。 另外,本發明亦提供一種製作上述薄膜太陽能電池 200的方法,其說明如下。 圖4A至圖4H為本發明之一實施例之一種薄膜太陽 能電池的製作流程圖。請參考圖4A,首先,提供上述提及 的基板210,其中基板21〇可以是一透明基板,例如 玻璃基板。 接著,請參考圖4B,形成上述提及的第一導電層22〇 於基板210上,其中第一導電層22〇例如是使用上述所提 及,透明導電層的材質’而形成第—導電層22G的方式例 如疋使用濺鍍法(sputtering)、金屬有機化學氣相沈積 (metal organic chemical vapor deposition,MOCVD)法、 或蒸鑛法(evaporation )。 曰接+著,請參考圖4C,於第一導電層22〇上形成上述 提及的第-開〇 222,以使第一開口 222暴露出部分基板 21〇 ’而形❹個串聯次電池(sub eell)的前電極(f_t electrode)。在本實施例中,形成這些第—開口 222的方 式例如是採用雷射製程,以圖案化第一導電層22〇。 々接著,請參考圖4D ’形成上述提及的光電轉換層23〇 於第導電層220上。在本實施例中,形成光電轉換層23〇 的方式例如是先在第-導電層22〇上形成上述提及之第一 半導體堆疊層234,然後再於第—半導體堆疊層Μ4上形 成上述提及之第二半導體堆疊層236。詳細而言,形成光 電轉換層230的方法例如採用射頻電_助化學氣相沉積法 (Racho F_eney P1 議 Enh_d ___ 201119057 31433twf.doc/n 处PECVD)、超高頻電漿輔助化學氣相沉積法(Very High Frequency Plasma Enhanced Chemical Vapor Deposition, VHF PECVD)或者是微波電漿輔助化學氣相沉積法(Micr〇waveSemiconductor stack structure. Referring to FIG. 2, the second conductive layer 240 is disposed on the photoelectric conversion layer 11 201119057 3l433twr.doc/n, and has a plurality of third openings 242 to expose part of the first and the photoelectric The partial side surface of the layer 23 (the third opening day 242 and the portion of the second opening 232 are located at the same position 24〇, the second opening 232 and the first conductive layer 22〇; 'The thin film solar cell can be divided into the photoelectric conversion region Ρ1 and the insulating region 如2 as shown in the second opening 242 through the third opening 242. Further, the second conductive layer 240 can be referred to by the above transparent conductive layer, The material of the second conductive layer 240 may have a reflective layer. The second conductive layer 240 has a reflective layer. The power-on layer 220 can only be a reflective layer. Transparent conductive layer. Conversely, when the reflective layer is designed, the second conductive layer can only be a transparent electrode; instead of the above reflective layer. In another embodiment, the first core = 21 and Brother-guide layer 24G can also be a transparent conductive layer, without anti-, /, configuration. In other words, this part The design can be adjusted according to the user's needs (for example, making a double-sided light-receiving thin-film solar cell), and the upper pool or the early surface is only for illustrative purposes, not limited to this. In the third opening 242, and to the side surface of the first conductive layer 220 and the photoelectric conversion layer 230 exposed by 242, as shown in FIG. 2, new + » . ^ 9.π Φ φ θ m . In the embodiment, the barrier material electroacoustic 220: the side surface of the first conductive layer 23! exposed by the third opening 242 and a part of the second conductive layer-conductive reed 2^0, also 2 water emulsion intrusion caused by the film Degradation of the layer and reduction of leakage current 201119057 3 l43Jtwf.doc/n problem that may be formed on the surface of the first and m layers 230, thereby improving the electrical performance of the thin film solar cell 2 详细. In detail, 'in the insulating region P2 When the first conductive layer 22, the light-changing layer and the second conductive layer are not completely removed or electrically insulated from the light-changing region P1, the photoelectric conversion layer 23 is also subjected to light current generation. Similarly, the 'first conductive layer 22 (), photoelectric conversion 230 and the side surface of the second conductive layer are also The leakage current may occur. So - by filling the barrier material in the third opening 242 = help to improve the overall _ solar cell short-circuit current (^ shuntresistance) and shunt resistance increase When the current is relatively small, the conversion efficiency of the thin film solar cell can be improved, and the thin film solar cell has better electrical conductivity. The barrier material 25 includes an insulating material, wherein the material y is made of inorganic or organic materials. The inorganic material is, for example, fossil eve, catalyzed stone, nitrous oxide, carbonized stone, oxidized, oxidized, and combined, and the organic material is, for example, photoresist, benzocyclobutene, series = ^ amine, poly brewing Amines, polydecenes, polyalcohols, polyepoxys, polystyrenes, resins, polyethers, poly-members or combinations thereof.兀', ft's because of the barrier material 250 of the thin film solar cell of the present embodiment, and covering the side surface of the first conductive layer (10) and the photoelectric conversion layer 23, to prevent water reading Deterioration of the aging layer and improvement of the thinness: The leakage surface of the 23° side of the conversion layer may be formed, and the electrical conversion efficiency of the thin film solar cell may be improved. Further, the present invention also provides a method of fabricating the above thin film solar cell 200, which is explained below. 4A through 4H are flow charts showing the fabrication of a thin film solar cell according to an embodiment of the present invention. Referring to FIG. 4A, first, the substrate 210 mentioned above is provided, wherein the substrate 21A may be a transparent substrate such as a glass substrate. Next, referring to FIG. 4B, the first conductive layer 22 mentioned above is formed on the substrate 210, wherein the first conductive layer 22 is formed, for example, by using the material of the transparent conductive layer mentioned above to form the first conductive layer. The 22G method is, for example, sputtering, metal organic chemical vapor deposition (MOCVD), or evaporation. Referring to FIG. 4C, the above-mentioned first opening-opening 222 is formed on the first conductive layer 22A such that the first opening 222 exposes a portion of the substrate 21'' and forms a series-connected secondary battery ( The front electrode (f_t electrode) of sub eell). In the present embodiment, the first opening 222 is formed by, for example, a laser process to pattern the first conductive layer 22A. Next, referring to Fig. 4D', the above-mentioned photoelectric conversion layer 23 is formed on the first conductive layer 220. In the present embodiment, the photoelectric conversion layer 23 is formed by, for example, forming the above-mentioned first semiconductor stacked layer 234 on the first conductive layer 22, and then forming the above-mentioned layer on the first semiconductor stacked layer Μ4. And a second semiconductor stacked layer 236. In detail, the method of forming the photoelectric conversion layer 230 is, for example, a radio frequency electric-assisted chemical vapor deposition method (Racho F_eney P1, Enh_d ___ 201119057 31433 twf.doc/n, PECVD), ultra-high frequency plasma-assisted chemical vapor deposition method. (Very High Frequency Plasma Enhanced Chemical Vapor Deposition, VHF PECVD) or Microwave Plasma Assisted Chemical Vapor Deposition (Micr〇wave)

Plasma Enhanced Chemical Vapor Deposition,MW PECVD )。 其中,根據光電轉換層230是採用何種膜層設計(如上述之 IV族薄膜或Π-VI族化合物半導體薄膜的結構),而可調整 其膜層的形成方法,上述僅為舉例說明。此外,第一半導 體堆玄層234與第二半導體堆疊層236的沉積厚度可視使 用者的需求而定。 接著’請參考圖犯,於光電轉換層MO上形成上述提 及的第二開口 232,其中這些第二開口 232暴露出部分第 一導電層’且光電轉換層顶的第-半導體堆疊層232 ,過這些第-開口 222與基板別實體連接。在本實日施例 中’形成這些第二開口 232的方式例如是採用雷射製程, 以圖案化光電轉換層230。 接著’請參考圖4F,形成上述提及的第二導電層· =電轉換層23G上。在本實施例中,^ 的:式同赴述形絲—導電層㈣时式,意^成24第0 的如是使用上述驗法、金屬有機化 電:Ϊ:此=述而其材質例如是前述之透明導 然後’ 4參考圖4G,於第二導電層24G上形成上、十、 提及的第三開口 24? ^ , ^战上这 Μ f +一 ,其中這些第三開口 242暴露出部分Plasma Enhanced Chemical Vapor Deposition, MW PECVD). Here, the method of forming the film layer can be adjusted depending on which film layer design (such as the structure of the above-mentioned Group IV film or the yttrium-VI compound semiconductor film) is used, and the above description is merely illustrative. Furthermore, the deposited thickness of the first semiconductor stack layer 234 and the second semiconductor stack layer 236 may depend on the needs of the user. Then, please refer to the figure, the second opening 232 mentioned above is formed on the photoelectric conversion layer MO, wherein the second openings 232 expose a portion of the first conductive layer 'and the first semiconductor stacked layer 232 of the photoelectric conversion layer, These first opening 222 are physically connected to the substrate. The manner in which these second openings 232 are formed in the present embodiment is, for example, a laser process to pattern the photoelectric conversion layer 230. Next, please refer to Fig. 4F to form the above-mentioned second conductive layer·=electric conversion layer 23G. In the present embodiment, the formula of ^ is the same as that of the wire-conducting layer (four), and if the method is the same as the above method, the metallurgical electricity is used: Ϊ: The foregoing transparent guides then refer to FIG. 4G to form a third opening 24 on the second conductive layer 24G, which is mentioned above, and the third opening 242 is exposed. section

弟—導電層⑽與光電H 15 201119057 31433twf.doc/n 導電層240透過這些第二開口 232與第一導電層22〇實體 連接。在本實施例中’形成這些第三開口 242的方式例如 是採用雷射製程,以圖案化第二導電層24(),用以作為形 成多個串聯次電池(sub cell)的背電極(baek dectr〇de)广 在本實施例中,於形成第三開口 242的步驟後,可將薄膜 太陽能電池劃分為如圖4G所綠示的光電轉換區?1盘 絕緣區P2。 接著,請參考圖4H ’填入上述所提及的阻隔材料25〇 於這些第三開口 242内,其中阻隔材料25〇覆蓋這些第三 籲 開口 242所暴露出的第—導電層22()、光電轉換層⑼^ 側表面以及部分第二導電層的頂面與侧表面。在本實 施例中,形成每-上述的第三開口 242時,可同時填入阻 隔材料250於第三開口 242内,意即在使用雷射形成第三 開口 242時,阻隔材料25〇可緊鄰著雷射而同時填入第三 開口 242 ’ ^此除了可以避免水氣侵人造成膜層的劣化 外,也可提高薄膜太陽能電池2〇〇的短路電流(Isc)與分 流電阻(shunt resistance)’可以降低第一導電層22〇、光 電轉換層230側表面可能形成的漏電流問題。此外,填入 阻隔材料250的方法可以是採用點膠(dispensing)、喷墨 印刷(ink-je^printing)、網印、乾膜壓合或是塗佈製程。 在另/ 一實施例中,也可以是在全部形成上述的第三開 口 242之後,才開始進行填入阻隔材料25〇的步驟,此部 ί可依使用者的需求與設計而定。至此,大致完成上述的 薄膜太陽能電池2〇〇的製作方法。 16 201119057 31433twf.doc/n 在此必需說明的是,若第二導電層24〇為疊層結構, 例如是透明導電層與反射層,而第一導電層22〇為透明導 電層,此時,可先形成透明導電層於光電轉換層现上, 再形成反射層於透明導電層上,之後,再進行上述之圖4H 3作步驟’即可形成—種僅可使科面照光的薄膜太陽 Γ Γ ί。另夕卜,第一導電層220亦可為疊層結構,例如是 ,,咖導電層的疊層,如此亦可形成另—種單面昭 光的薄膜太陽能電池’其製作方法可參考上述,在此不再 贅述,惟淑意的是’鱗第二導電層僅 電層。 ^ 綜上所述,本發明之薄膜太陽能電池及其製作方法至 =具有:列優點H由於薄膜太陽能電池具有阻隔材 :二ΐ覆蓋第三開口所暴露出的第—導電層與光電轉換 ,_表面’如此除了可避免水氣侵入而造成膜層的劣化 外,遜可提升整體的短路電流(Ise)與分流電阻(shunt stance)進而降低第一導電層、光電轉換層側表面可能 形成的漏電流問題,可提高薄膜太陽能電池的電性斑 ^電轉換效率。另外,本發明亦提供—種製作上述薄膜^ 陽能電池的製作方法。 、 雖然本發明已以實施例揭露如上,然其並非用以限定 2所屬技術領域中具有通常知識者,在不_ 本电月之|月神和乾圍内’當可作些許之更動與潤飾,故本 發明之保魏圍當視後附之中請專利範_界定者為準。 17 201119057 3l433twf.doc/n 【圖式簡單說明】 以:二:種薄模太陽能電池的剖场牙、 圖。 實施例之薄媒太陽能電池示意 意圖圖3為-種_场能電池中錢轉換層之膜層的示 圖4A至圖4H為本發明 能電池的製作流程圖。 汽施例之一種薄骐太陽 【主要元件符號說明】 100 、 200 : 110 、 210 : 120:第〜 130 132 230 : 區域 薄膜太陽能電池 基板 電極層 光電轉換層 140 : 220 : 222 : 232 : 234 : 234a : 234b : 234c : 236 : 第二電極層 第〜導電層 第〜開π 第二開口 第〜半導體雄疊層 ^〜型半導體層 第〜本質層 二型半導體層 第二半導體雄疊層 201119057 31433twf.doc/n 236a :第三型半導體層 236b :第二本質層 236c :第四型半導體層 240 :第二導電層 242 :第三開口 2 5 0 ·阻隔材料 P1 :光電轉換區 • P2 :絕緣區The conductive layer (10) and the photo-electricity H 15 201119057 31433 twf.doc/n The conductive layer 240 is physically connected to the first conductive layer 22 through these second openings 232. In the present embodiment, the manner of forming these third openings 242 is, for example, a laser process to pattern the second conductive layer 24 () as a back electrode (baek) for forming a plurality of series sub cells. In the present embodiment, after the step of forming the third opening 242, the thin film solar cell can be divided into photoelectric conversion regions as shown in FIG. 4G. 1 disk Insulation zone P2. Next, referring to FIG. 4H, 'filling the above-mentioned barrier material 25 into the third openings 242, wherein the barrier material 25 covers the first conductive layer 22() exposed by the third opening openings 242, The photoelectric conversion layer (9) is a side surface and a top surface and a side surface of a portion of the second conductive layer. In this embodiment, when each of the third openings 242 is formed, the barrier material 250 can be simultaneously filled into the third opening 242, that is, when the third opening 242 is formed by using the laser, the barrier material 25 can be in close proximity. The laser is simultaneously filled in the third opening 242'. In addition to avoiding the deterioration of the film caused by moisture intrusion, the short-circuit current (Isc) and shunt resistance of the thin film solar cell 2 can also be improved. 'The leakage current problem that may be formed on the side surface of the first conductive layer 22〇 and the photoelectric conversion layer 230 can be reduced. Further, the method of filling the barrier material 250 may be by dispensing, ink-jet printing, screen printing, dry film pressing or a coating process. In another embodiment, the step of filling the barrier material 25A may be started after all of the third opening 242 is formed, which may be determined by the user's needs and design. Thus far, the above-described manufacturing method of the thin film solar cell 2 is substantially completed. 16 201119057 31433twf.doc/n It should be noted that if the second conductive layer 24 is a laminated structure, for example, a transparent conductive layer and a reflective layer, and the first conductive layer 22 is a transparent conductive layer, at this time, The transparent conductive layer may be formed on the photoelectric conversion layer, and then the reflective layer is formed on the transparent conductive layer, and then the above-mentioned FIG. 4H 3 is used as a step to form a thin film solar ray which can only illuminate the surface. Γ ί. In addition, the first conductive layer 220 may also be a laminated structure, for example, a lamination of a coffee conductive layer, so that another thin-film solar cell with a single-sided light can be formed. This is not repeated here, but it is said that the 'scale second conductive layer is only an electric layer. In summary, the thin film solar cell of the present invention and the manufacturing method thereof have the following advantages: Since the thin film solar cell has a barrier material: the first conductive layer and the photoelectric conversion exposed by the second opening covering the third opening, The surface 'in this way, in addition to avoiding the moisture intrusion and causing the deterioration of the film layer, the overall short-circuit current (Ise) and shunt stance can be improved to further reduce the leakage of the first conductive layer and the photoelectric conversion layer side surface. The current problem can improve the electrical spotting efficiency of the thin film solar cell. In addition, the present invention also provides a method for fabricating the above-mentioned thin film cathode battery. Although the present invention has been disclosed above by way of example, it is not intended to limit the ordinary knowledge in the technical field of 2, and may be used for some changes and refinements in the month of the moon. Therefore, the invention of the Wei Weiwei of the present invention is subject to the patent specification. 17 201119057 3l433twf.doc/n [Simple description of the diagram] To: 2: The section of the thin-mode solar cell, the figure. The thin-film solar cell of the embodiment is schematically illustrated in Fig. 3 is a flow chart of the film of the money conversion layer in the field energy battery. Figs. 4A to 4H are flowcharts showing the fabrication of the energy battery of the present invention. A thin 骐 sun of the steam application example [Main component symbol description] 100, 200: 110, 210: 120: § 130 132 230 : Regional thin film solar cell substrate electrode layer photoelectric conversion layer 140 : 220 : 222 : 232 : 234 : 234a : 234b : 234c : 236 : second electrode layer first to conductive layer first to open π second opening first to semiconductor male laminate ^ to type semiconductor layer first to intrinsic layer type II semiconductor layer second semiconductor male layer stack 201119057 31433twf .doc/n 236a: third type semiconductor layer 236b: second intrinsic layer 236c: fourth type semiconductor layer 240: second conductive layer 242: third opening 2 5 0 · barrier material P1: photoelectric conversion region • P2: insulation Area

1919

Claims (1)

201119057 3l433twf.doc/n 七 、申請專利範固: 種薄膜太陽能電池,包括 1. 一基板; -第-導電層,配置於該基板上 口以暴露iJi部分該基板; n S個第一開 一光電轉換層,配置於該第一導電屏 第二開口以暴露出部分該第-導電層,光電轆個 該些第-開口與該基板實體連接;枝轉換層透過 第三部上,並具有多個 分側表面,其中'該些第;開口與:該;電冗換,部 相同位置’且該第二導電層透過該些第位於 電層實體連接;以及 ]與該弟一導 一阻隔材料,填入該些第三開口内, 開口所暴露出的該第一導電層與該光電轉二二: 中該叙薄—,其 3. 如申請專利範圍第2項所述之薄膜太陽能 中該絕緣材料包括-無機材質或-有機材質。,’其 4. 如申請專利範圍第3項所述之薄膜太陽能電 中这無機材質包括氧化石夕、氮化石夕、氮氧 化’其 氧化铪、氧化銘或上軌合。 伐石夕、 5. 如申請專利範圍第3項所述之薄膜太陽能 20 201119057 31433twf.doc/n 中該有機材質包括光阻、苯並環丁烯、環_、聚 類、聚醯胺類、聚酯類、聚醇類、聚環氧乙烷類、聚 樹脂類、聚瞇類、聚酮類或上述組合。 a、 6·如申請專利範圍们項所狀薄敎陽 找光電轉換層為-IV族薄膜、一㈣族化合物半導體 ^膜^㈣族化合物半導體賴或—有機化合物半導 如申請專利範圍第6項所述之薄膜太陽能電池,i 中該IV㈣膜包括有a_si、㈣丨、、㈣脱、& μ^、堆疊式(tandem) IV 補 族薄膜至少其-。 U 1Ρ16) IV Φ^πΓ請專利範圍第6項所述之薄膜太陽能電池,盆 :該财魏合財導體_包財*镓((心); 鱗化姻叙(InGaP)。 一' 卜^ τ ^ I請專概圍第6項所述之_太陽能電池,1 中5亥II-VI紹b合物半諸_包財銅 納 銦鎵石西(aGS)、錦化碲(CdTe)或其组合。(IS)銅 立中^專Γ範圍第6項所述之㈣太陽能電池, 中n合物半導體薄膜包括3_己燒 ΤΓ^ (pcbm) ^: 月專利乾圍第1項所述之薄膜太兩 其找第-導電層的材料為透明導電層,而 包括反射層與透明導電層至少其一。 蛉电曰 12.如申”專利fe圍第丨項所述之薄膜太陽能電池, 201119057 31433twf.doc/n 其中該第二導電層的材料透料電層, 包括反射層與透明導電層至少其一。 而該第一導電層 13· -種薄膜太陽能電池的製作方法,包括: 提供一基板; 升>成一第一導電層於該基板上; 形成多個第一開口於該第一導電層上,其中該些第一 開口暴露出部分該基板; 形成一光電轉換層於該第一導電層上;201119057 3l433twf.doc/n VII. Application for patents: a thin film solar cell comprising: 1. a substrate; a first conductive layer disposed on the upper surface of the substrate to expose the iJi portion of the substrate; n S first open one a photoelectric conversion layer disposed on the second opening of the first conductive screen to expose a portion of the first conductive layer, wherein the photoelectrically-connected first openings are physically connected to the substrate; the branch conversion layer is transmitted through the third portion and has a plurality of a side surface, wherein 'these; the opening and the: the electrical redundancy, the same position of the portion' and the second conductive layer is physically connected through the first electrical layer; and] the first conductive material Filling in the third openings, the first conductive layer exposed by the opening and the photoelectric conversion 22: the thinning - 3. The thin film solar energy described in claim 2 The insulating material includes - inorganic material or - organic material. 4. The inorganic material of the thin-film solar power as described in claim 3 includes the oxidized stone, the cerium nitride, the oxynitride, the cerium oxide, the oxidized or the upper rail. 5. The organic material including the photoresist, benzocyclobutene, ring _, cluster, polyamine, etc., in the thin film solar energy described in claim 3, paragraph 3, Polyesters, polyalcohols, polyethylene oxides, polyresins, polyfluorenes, polyketones or combinations thereof. a, 6 · If the scope of the application for patents is thin, the photoelectric conversion layer is a -IV film, a (4) compound semiconductor film, a compound semiconductor, or an organic compound semiconductor, as described in claim 6 In the thin film solar cell, the IV (four) film in i includes at least a-si, (iv) ytterbium, (d) detached, & μ^, stacked (tandem) IV plex film. U 1Ρ16) IV Φ^πΓPlease request the thin film solar cell described in the sixth paragraph of the patent scope, the basin: the financial Weihe Cai conductor _ Baocai* gallium ((Heart); Scaled Marriage (InGaP). A ' Bu ^ τ ^ I Please refer to the solar cell described in item 6 of the _ solar cell, 1 in the 5 Hai II-VI Shao b compound half _ Bao Cai copper indium gallium arsenide (aGS), Jinhua 碲 (CdTe) or its (IS) Tong Lizhong ^Special scope of the solar cell according to item 6 (4), the n-semiconductor thin film includes 3_hex burnt ^ (pcbm) ^: the monthly patent dry circumference mentioned in item 1 The film is too much for the material of the first conductive layer to be a transparent conductive layer, and includes at least one of the reflective layer and the transparent conductive layer. 薄膜Electric 曰12. The thin film solar cell described in the patent patent 围 丨 丨, 201119057 31433 twf.doc/n wherein the material transmissive layer of the second conductive layer comprises at least one of a reflective layer and a transparent conductive layer. The first conductive layer 13 - a method for manufacturing a thin film solar cell, comprising: providing a Forming a first conductive layer on the substrate; forming a plurality of first openings on the first conductive layer, wherein the The first opening exposes a portion of the substrate; forming a photoelectric conversion layer on the first conductive layer; 开>成夕個第二開口於該光電轉換層上,其中該些第二 ,口暴露出部分_ — f電層,且就電轉換層透^該些 第一開口與該基板實體連接; 幵y成一弟一導電層於該光電轉換層上; 形成多個第三開口於該第二導電層上,其中該些第三 開口暴露出部分該第一導電層與該光電轉換層的部分側表 面,且該第二導電層透過該些第二開口與該第一導電層實 體連接;以及 θ 、Opening a second opening on the photoelectric conversion layer, wherein the second openings expose a portion of the electrical layer, and the first conversion opening is physically connected to the substrate; Forming a conductive layer on the photoelectric conversion layer; forming a plurality of third openings on the second conductive layer, wherein the third openings expose a portion of the first conductive layer and a portion of the photoelectric conversion layer a surface, and the second conductive layer is physically connected to the first conductive layer through the second openings; and θ , 填入一阻隔材料於該些第三開口内,其中該阻隔材料 至少覆蓋該些第三開口所暴露出的該第一導電層與該光電 轉換層的側表面。 14.如申請專利範圍第13項所述之薄膜太陽能電池 的衣作方法,其中在形成每一該些第三開口時,同時填入 該阻隔材料於各該第三開口内。 、 '制15‘如申請專利範圍第13項所述之薄膜太陽能電池 的製作方法’其中在職該些第三開口的步驟之後,填入 22 201119057 3i4j^twf.d〇c/n · 該阻隔材料於該些第三開口内。 16. 如申請專利範圍第13項所述之薄膜太陽能電池 的製作方法,其中填入該阻隔材料的方法包括進行一點膠 (dispensing)、噴墨印刷(ink-jetprinting)、網印、乾膜 壓合或是塗佈製程。 、 17. 如申請專利範圍第13項所述之薄膜太陽能電池 的製作方法’其中形成該光電轉換層的方法包括射頻電裝 輔助化學氣相沉積法(Radi〇 Frequency Plasma Enhanced # Chemical Vapor Deposition,RF PEC VD )、超高頻電漿輔助化學 氣相》儿積法(Very High Frequency Plasma Enhanced Chemical Vapor Deposition,VHF PECVD )或者是微波電漿輔助化學氣相 "匕積法(Microwave Plasma Enhanced Chemical Vapor Deposition, MW PECVD) ° 18. 如申請專利範圍第13項所述之薄膜太陽能電池 的製作方法’其中形成該第一導電層的方法更包括形成一 透明導電層與一反射層至少其一於該基板上,其中該第二 φ 導電層為一透明導電層。 19. 如申請專利範圍第13項所述之薄膜太陽能電池 的製作方法’其中形成該第二導電層的方法更包括形成一 透=導電層與一反射層至少其一於該光電轉換層上,其中 5亥苐一導電層為一透明導電層。 23Filling a barrier material in the third openings, wherein the barrier material covers at least the first conductive layer and the side surface of the photoelectric conversion layer exposed by the third openings. 14. The method of fabricating a thin film solar cell according to claim 13, wherein in forming each of the third openings, the barrier material is simultaneously filled in each of the third openings. , 'Process 15', as in the method for fabricating a thin film solar cell according to claim 13, wherein after the steps of the third openings, fill in 22 201119057 3i4j^twf.d〇c/n · the barrier material Within the third openings. 16. The method of fabricating a thin film solar cell according to claim 13, wherein the method of filling the barrier material comprises performing a dispensing, ink-jet printing, screen printing, dry film Press or coating process. 17. The method for fabricating a thin film solar cell according to claim 13, wherein the method for forming the photoelectric conversion layer comprises a radio frequency electric auxiliary chemical vapor deposition method (Radi〇Frequency Plasma Enhanced Enhanced Chemical Vapor Deposition, RF) PEC VD), Very High Frequency Plasma Enhanced Chemical Vapor Deposition (VHF PECVD) or Microwave Plasma Enhanced Chemical Vapor The method for fabricating the thin film solar cell of claim 13 wherein the method of forming the first conductive layer further comprises forming a transparent conductive layer and a reflective layer at least one of On the substrate, the second φ conductive layer is a transparent conductive layer. 19. The method of fabricating a thin film solar cell of claim 13, wherein the method of forming the second conductive layer further comprises forming a transparent layer and a reflective layer on the photoelectric conversion layer, The conductive layer of 5 苐 is a transparent conductive layer. twenty three
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