TW201117927A - Process of manufacturing tool with marking function - Google Patents

Process of manufacturing tool with marking function Download PDF

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Publication number
TW201117927A
TW201117927A TW98139342A TW98139342A TW201117927A TW 201117927 A TW201117927 A TW 201117927A TW 98139342 A TW98139342 A TW 98139342A TW 98139342 A TW98139342 A TW 98139342A TW 201117927 A TW201117927 A TW 201117927A
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Taiwan
Prior art keywords
tool
finished product
present
marking function
dyeing
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TW98139342A
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Chinese (zh)
Inventor
Zheng-Jian Cai
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Zheng-Jian Cai
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Priority to TW98139342A priority Critical patent/TW201117927A/en
Publication of TW201117927A publication Critical patent/TW201117927A/en

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Abstract

The present invention provides a process of manufacturing a tool with a marking function, which mainly comprises the steps of material preparation, machining, rolling, thermal treatment, dyeing, polishing, electroplating, etc. for producing a tool with a simple and clear marking function.

Description

201117927 六、發明說明: 【發明所屬之技術領域】 本發明係有關一種具標不功能之工具製程,詳而言之係·一種利用打 料、車修、滾軋、熱處理、染色、拋光、電鍍等步驟,而完成本發明之工 具成品。 【先前技術】 按’科技曰新月異,許多產品以及零組件的製造及組裝皆以機器取代 人工,大大提升了產能,儘管如此,許多零組件以及工業成品的鎖固、組 合、乃至於維修,由於結構以及精密度的不同,尚需倚賴不同類型的工具 輔助應用才能完成; 且由於各類工業在要求上愈來愈精算,要求也愈來愈精密,不同的種 類工具也愈來愈多,因此依據所使用的工具種類或尺寸或不同的條件也就 多了; 就以套筒來說,單單在尺寸上就有分英制及公制,種類上也有分六角 形、圓弧形、多角形....等等’因此也須要在不同的工具上設計有不 同的標不方式,以利使用者在使用時能清楚地且快速地辨別; 而有鑒於此,業界持續不斷的致力於研發此類標示的設計,俾利使用 者使用上能更簡便、精準且快速地辨綱使用卫具的種類 '尺寸,甚或是 商標..等等; 而—般習用之辨別結構,大都是在工具上直接鐳刻將相關資料標示於 工具上’而一方面鐘刻的加工較為複雜,成本也相當地高,另一方面,鐳 刻出的資料僅是刻痕,而無特別且顯著的顏色於工具上,而這樣會使得工 201117927 具在使用一陣子後,鐳刻或刻痕的顏色與工具的顏色相混合而為同一顏 色’捕的話’也是無法翻標示的效果; 另卜亦有如附件之令華民國專利新型公告第Η ^ 6 2號【包含公 英制規格易識別套筒組(追加__)】,其係為—種習用之套_結構,其 看附件—之第二圖及第三圖之所示,可知其中的識別方式係藉由不 同色心的色▼來觸,此為齡—般最常見之結構型態,但如此之辯別工 具有以下的缺失: 由於該工具係藉由不同色帶的顏色排列來達到不同尺寸的標 不,但利驗合顏色來辯別那麼多尺寸,使財是無法 記清楚哪個顏色配哪個顏色是代表多少的尺寸?又那麼多的 尺寸’不也就要很多顏色來做配合呢?這樣似乎在考使用者 記憶力,相當不符合實用性及產業利用性。 2 ·再者,所有工具中最須辨識的莫過於尺寸,因為大部份工具 外形都比較好區分,唯獨尺寸的差異較難分別而巳,因此如 能有-個清楚職尺寸的卫具,才是消費者或使財最在乎 的。 3 ' 同業間並有發明如附件二之我國新型公告第5 6 6 2 8 2號 〔便於識別規格尺寸之工具〕,如該附件之第一圖及第二圖所 示,其仍是直接在工具上利用不同色帶的組合來達到辯識的 效果,惟其該附件上之尺寸數字仍是刻印於工具上或色帶 上,因此也無特別顏色的差異及深刻。 4 · 再又有同業再發明如附件三之我國新型公告第]νΐ2 5 1 6 § 201117927 5號『易於顯示尺寸之套筒』,如該附件之内容中可知,其雖 然輥壓一凹紋標記,但如果分別在止滑溝或凹紋標記上塗上 不同色層,其須要相當精密的染色加工才能在凹紋標記上塗 佈,因此也是不可行的,坊間也未有此類產品存在。 5 同上之第4點,若只塗上同一色層,如果不經過熱處理,那 結構性不穩固’但如果再經過熱處理,其色層便會無法有效 塗佈或著印,也是不具實用性。 • 6·再同上之第5點,若能解決第5點之問題,那所形成的也是 同一色層的標示,不也就同於之結構嗎?也就同時有其 缺失。 有鑑於此之各個習用工具或結構都無法避免所述之缺失,因此本案發 明人經努力實驗及研究,而推出—種具標示魏之卫具製程,而可以在清 楚且簡易地在工具提供標示文字之製程。 【發明内容】 # 本發明係有關一種具標示功能之工具製程,其主要包括-種具標示功 能之工具製程,其主要步驟係包括打料、車修、滚札、熱處理、染色、抛 光、電麟步驟’而其巾馳絲与可㈣震動加德替,藉此完成達 到工具具有簡易及明轉的標示功能之工具。 【實施方式】 本發明係有I卜種具標示功能之工具製程,請參考第—圖之所示本 發明「具標示祕之工具製程」主要步驟包括(本實施例及圖示中以板手 為表示主體): 201117927 打料:此嶋將材料(1 0)(鋼材或_)予以_或锻造成工具 一’之第-初胚料(11),並如第二圖之所示; 二,車修:此步驟係將完齡料步驟之第—初轉(ι :)予以車修, 使其車修成工具(叛手)之半成品(1 2 ),如第三圖之所示; 三’滾乳(或刻印):此步驟係將半成品(1 2 )予以利用滾札(或到 印)加工,使其半成品(12)之工具上形成内凹之標示部(1 3 )之第二她料(1 4 ),其中該標示部(1 3 )可為數字(1 文子(1 3 2 )、圖形(1 3 3 )或任何資料如第四圖 之所示; ”熱處理:將已完成前步驟加卫之第二初胚料(14)予以先熱處理 除以增加其結構承文力並為第三初胚料(1 $圖中未顯示) 外,另外也可以使其熱處理過的表面因去除前幾過程中造成之油 污面,而使其第三初胚料(15圖中未顯示)的表面更容易著印 色料; 五,染色:將已完成熱處理步驟之第三 初胚料(15圖中未顯示)予 以染色’並至少使翻凹之標示部(13)染印有顏料(i5i 並為第四初關(16),而如 六,抛光:由於第四初胚料(1 6 )之染色面可能超出内凹之標示部 (13)外,因此本步驟係將已完成染色程序之第四初胚料(1 6)予以拋光加工,苴中榀止 ,、肀拋先加工亦可以以振動加工替代,本步 驟主要加X的目的餘錢㈣(i 3 )权細她料(⑻ 其他表面_ ( 1 5 1 ) ’且同觀編職統面,由於具 201117927 内凹之標示部(i 3 )為麟或振動加工所不及,因此其標示部 (13)仍呈具染色效果之標示,如第六圖之所示; 七 電錢:此步驟聽已完成鮮驟之第四初轉(i 6 )係予電鍵 處理,使其符合工具之成品(工7)之需求,並如第七圖之所示。 综合以上之步驟,可知本發明縣糊其具内凹之標示部(工⑴第 二初胚料(1 4)先受熱處理加工後而為帛三初胚料(1 5財未顯示》 再使其在受染色加工後,其綱(! 5 i )會進人並料於_之標示部 (1 3 )及各表面,並藉此形成為數字(工3工)、文字(工3 2 )、圖形 (13 3)或任何資料(13 4)之標示; 再藉由拋光加工,使其除内凹之標示部(i 3 )外形成光滑面,因而 形成具顏料(1 5 1 之標示部(i 3 )與其料表面之對比,最後 經由電鑛加工_本發明之工具,並使其具有顧(i 5 i )顏色的標示 (1 3 ),相當值得產業界之利用及發展; 且再如第八圖及第九圖所示,本發明同時可適用於其他各類型的工具 組件。 以上所述者僅為用以解釋本發明之較佳實施例,並非企圖具以對本發 明做任何形式上之限制,是以,凡有在相同之發明精神下所做有關本發明 之任何修飾或變更者’為其他可據以實施之態樣且具有相同效果者,皆仍 應包括在本發明意圖保護之範嘴内。 综上所述,本發明之「具標示功能之工具製程」,於結構設計及使用實 用性上,確實符合實驗,且所揭露之結構發明,錢具有前所未有之創 新構造,所以其具有「新紐」應無疑慮,又本發明可較之結構更具 201117927 功效之增進,因此亦具有「 * —人外 申〜心 ν性」’其元讀合翻專利法有關發明專利申研之規疋,故,爰依法向 釣局^出發明專利申請,懇請釣局能早曰 賜予本案專利權,至感德便。 【圖式簡單說明】 第圖係本發明具標示功能之工具製程之步驟示意圖 第二圖係本剌之打料步驟之成型示意圖。 第三圖係本發明之車修步驟之成型示意圖。 第四圖係本發明之滾軋步驟之成型示意圖。 第五圖係本發明之染色步驟麵示意圖。 第”圖係本發明之抛光步驟之成型示意圖。 第七圖係本發明之成型後之威品示意圖。 第八圖及第九圖係本發明製作其他類型的工具組件之成品示意圖。 【主要元件符號說明】 10物料 11第一初胚料 12半成品 131數字 133圖形 13標示部 132文字 14第二初胚料 15第二初胚料(圖中未顯示)151顏料 16第四初胚料 17成品201117927 VI. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a tool manufacturing process with a standard function, in detail, a use of materializing, car repair, rolling, heat treatment, dyeing, polishing, electroplating The steps are completed to complete the finished tool of the present invention. [Prior Art] According to the 'new technology, many products and components are manufactured and assembled by machine instead of labor, which greatly increases the production capacity. However, many components and industrial products are locked, combined, and even repaired. Due to the different structure and precision, it still needs to rely on different types of tools to assist the application; and because various industries are becoming more and more demanding, the requirements are becoming more and more sophisticated, and more and more kinds of tools are being used. Therefore, depending on the type or size of the tool used or the different conditions; in terms of the sleeve, the size is divided into the inch and the metric, and the type also has a hexagonal shape, a circular shape, and a polygonal shape. .... etc. 'Therefore, it is necessary to design different labeling methods on different tools so that users can clearly and quickly identify them when using them. In view of this, the industry is continuously committed to research and development. The design of such markings makes it easier, more accurate and quicker to use the type of sanitary aid's size, or even the trademark.. etc. The discriminating structure of the conventional use is mostly to directly mark the relevant information on the tool on the tool. On the one hand, the processing of the clock is complicated and the cost is quite high. On the other hand, the information engraved by radium is only engraved. Traces, and no special and significant color on the tool, and this will make the work 201117927 after a while, the color of the laser engraved or scorched mixed with the color of the tool and the same color 'catch' can not be turned The effect of the labeling; in addition, there is also the attachment of the Republic of China Patent Bulletin No. Η ^ 6 2 [including the metric inch easy-to-identify sleeve set (additional __)], which is a set of customary _ structure, Looking at the attachments - the second and third diagrams, it can be seen that the recognition method is touched by the color of different color centers. This is the most common structural type of age, but it is so discriminating. The tool has the following defects: Because the tool is arranged by different color bands to achieve different sizes, but the color is checked to distinguish so many sizes, so that it is impossible to remember which color is matched with which color. representative How many sizes? So many sizes don't require a lot of colors to work with? This seems to be testing the user's memory, which is quite inconsistent with practicality and industrial applicability. 2 · In addition, the most important thing to identify in all tools is the size, because most of the tools are better in shape, but the difference in size is difficult to separate, so if you can have a clear size Is the consumer or the most concerned about making money. 3 'The same industry has inventions such as Annex II of China's new announcement No. 5 6 6 2 8 2 [tools for easy identification of dimensions], as shown in the first and second figures of the annex, it is still directly The tool uses a combination of different ribbons to achieve the discerning effect, but the size figures on the attachment are still imprinted on the tool or on the ribbon, so there is no difference or depth in the special color. 4 · In addition, the same industry re-invented the new type of announcement in China, as shown in Annex III. νΐ2 5 1 6 § 201117927 5 "Easy to display size sleeve", as it is known in the contents of the attachment, although it is rolled with a concave mark However, if different color layers are applied to the anti-slip groove or the concave mark respectively, it requires a relatively precise dyeing process to be coated on the intaglio mark, and therefore it is not feasible, and there is no such product in the market. 5 Ibid., point 4, if only the same color layer is applied, if it is not heat treated, the structure is not stable. However, if it is heat treated, the color layer will not be effectively coated or printed, and it is not practical. • 6· With the fifth point above, if the problem of point 5 can be solved, what is formed is the same color layer, is it not the same structure? At the same time, there is a lack of it. In view of the fact that each of the conventional tools or structures cannot avoid the lack of the above, the inventor of the present invention has made an effort to carry out experiments and research, and has introduced a process for marking Wei Weiwei, which can provide the marked text in the tool clearly and easily. Process. SUMMARY OF THE INVENTION The present invention relates to a tool manufacturing process with a marking function, which mainly comprises a tool manufacturing process with a marking function, the main steps of which include material feeding, vehicle repair, rolling, heat treatment, dyeing, polishing, and electric power. The lining step's its towel and the (4) vibration of Gardner, thereby completing the tool to achieve the tool's simple and clear marking function. [Embodiment] The present invention is a tool manufacturing process with a labeling function. Please refer to the figure of the present invention. The main steps of the "tool process with the labeling secret" of the present invention include (in this embodiment and the figure in the figure) To indicate the main body): 201117927 Material: This material is _ or forged into the first-primary material (11) of the tool one, and as shown in the second figure; , vehicle repair: this step is the first step of the completion of the material - first turn (ι :) to repair, make the car into a tool (rebel) semi-finished products (1 2), as shown in the third figure; 'Rolling (or engraving): This step is to process the semi-finished product (1 2 ) by rolling (or to the printing) to form the second part of the concave part (1 3 ) on the tool of the semi-finished product (12). She feeds (1 4 ), wherein the marking portion (1 3 ) can be a number (1 text (1 3 2 ), graphic (1 3 3 ) or any information as shown in the fourth figure; "heat treatment: will be completed The second preliminary blank (14) added in the previous step is first heat treated to increase its structural bearing force and is the third primary material (1 $ not shown) In addition, it is also possible to make the surface of the heat-treated surface more likely to be printed with the surface of the third primary billet (not shown in the figure) by removing the oily surface caused by the previous processes; The third primary material (not shown in the figure) which has completed the heat treatment step is dyed' and at least the concave portion of the marking portion (13) is dyed with pigment (i5i and is the fourth initial level (16), and Sixth, polishing: Since the dyed surface of the fourth primary material (16) may exceed the concave indication portion (13), this step polishes the fourth primary material (16) that has completed the dyeing process. Processing, smashing in the middle, and smashing the first processing can also be replaced by vibration processing. This step mainly adds the purpose of X (4) (i 3) right to fine her material ((8) other surface _ (1 5 1 ) 'and the same As for the editorial system, since the marked part (i 3 ) with the concave of 201117927 is inferior to the lining or vibration processing, the marking part (13) is still marked with a dyeing effect, as shown in the sixth figure; Electric money: This step listens to the fourth initial turn (i 6) that has been completed and is processed by the key to make it conform to the tool. The demand of the finished product (Work 7) is as shown in the seventh figure. Based on the above steps, it can be seen that the county paste has a concave marking part (the first (1) second raw material (1 4) is first heat treated. After that, it is the first three blanks (1 5 is not shown). After it is dyed, its outline (! 5 i ) will enter and mark the surface of the _ (1 3 ) and the surface, and By this, it is formed as a mark of a number (work 3), a character (work 3 2 ), a figure (13 3), or any material (13 4); and then, by polishing, the concave part is removed (i 3 a smooth surface is formed on the outside, thus forming a pigment (the contrast of the indicator portion (i 3 ) of its surface is compared with its surface, and finally processed by electrowinning _ the tool of the present invention and having the color of (i 5 i ) The indication (1 3 ) is quite worthy of use and development by the industry; and as shown in the eighth and ninth diagrams, the invention is also applicable to other types of tool components. The above is only a preferred embodiment for explaining the present invention, and is not intended to limit the invention in any way, so that any modification or modification relating to the present invention may be made in the spirit of the same invention. The changer's should be included in other aspects of the invention that are intended to be implemented and have the same effect. In summary, the "tool process with marking function" of the present invention is in line with the experimental design and practical use of the structure, and the disclosed structural invention has an unprecedented innovative structure, so it has "new New Zealand" It should be undoubtedly considered that the invention can be more effective than the structure in 201117927. Therefore, it also has the "*------------------------------------------------------------- Therefore, according to the law, the fishing bureau was asked to apply for a patent for the invention, and the fishing bureau was asked to give the patent right in the case as soon as possible. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 2 is a schematic view showing the steps of the process of the tool having the marking function of the present invention. The third figure is a schematic view of the molding process of the present invention. The fourth figure is a schematic view of the forming of the rolling step of the present invention. The fifth drawing is a schematic view of the dyeing step of the present invention. The first drawing is a schematic view of the forming process of the polishing step of the present invention. The seventh drawing is a schematic view of the finished product of the present invention. The eighth and ninth drawings are schematic views of the finished product of the other types of tool components of the present invention. DESCRIPTION OF SYMBOLS 10 material 11 first primary material 12 semi-finished product 131 number 133 graphic 13 marking part 132 text 14 second primary material 15 second primary material (not shown) 151 pigment 16 fourth primary material 17 finished product

Claims (1)

201117927 七 申請專利範園: Ά不功叙工具製程’其主要步驟係包括· ,車修:_她齡物^—她㈣車修,_ 車修成工具之半成品; ^ ,滾乾(撕):此步_半成品予以利物⑽印)力 工使其+成品之工具上形成内凹之標示部之第二初胚料; 熱處理:將已完縣步驟加工之第二她料μ熱處理加工,以 增加其結構承受力並為第三初胚料; 染色:將已完成熱處理步驟之第三初胚料予以染色.,並至少使1 内凹之標示部_有罐,縣.她料; 八 六 七 抛光:本步驟係將已完成染色程序之第四她料予以抛光加工; 電鍍:此步驟係將已完成前步驟之第四初型胚料係予電鍵處理, 而為具本發明各項功效之工具成品。 2 .根據申請專利細第!項所述之一種具標示功能之工具製程,其 中該拋光加工亦可以以震動加工化替。 八201117927 Seven applications for patent garden: Ά 不 不 工具 制 ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' This step _ semi-finished product to be plentiful (10) printed) to make the + finished product of the tool to form a concave part of the second initial billet; heat treatment: the second processing of the second step of the processing of the county has been heat treated, Increase the structural bearing capacity and be the third primary billet; dyeing: dye the third initial billet that has completed the heat treatment step, and at least make the concave part of the mark _ there is a can, county. She material; Seven polishing: This step is to polish the fourth material that has completed the dyeing process; Electroplating: This step is to apply the fourth initial type of blank material before the completion of the step to the electric key treatment, and to have the functions of the present invention. The finished product. 2. According to the patent application fine! The tooling process of the marking function described in the item, wherein the polishing process can also be replaced by vibration processing. Eight
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI410304B (en) * 2011-06-17 2013-10-01
TWI449606B (en) * 2012-09-14 2014-08-21
TWI504483B (en) * 2013-06-04 2015-10-21

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI410304B (en) * 2011-06-17 2013-10-01
TWI449606B (en) * 2012-09-14 2014-08-21
TWI504483B (en) * 2013-06-04 2015-10-21

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