201113197 六、發明說明： 【發明所屬之技術領威】 [0001] 本發明係一種環保棧板製造方法’主要指一種藉由不 同屬性廢棄物結合並利用廢塑膠為主要黏劑之機板製造 方法。 [先前技術] [0002] 傳統棧板一般由木材製造，惟該木材將造成森林資源 損耗，並不符合目前環保要求，因而目前之棧板一般採 用其他材料製造，例如紙棧板、塑膠棧板、金屬棧板等 Ο ，然而該紙製、塑膠製、金屬製棧板仍須利用森林、石 油、金屬資源，仍造成較麥資源損耗缺失。 有鑑於此，目前具有利用廢棄物為材料製造之棧板， 如公告第496820號棧板主要由稻草或麥梗為材料，並置 於模具經壓合再喷灑黏膠液結合形成棧腳、板體，並組 成棧板；又公告第555598號之棧板採用秸桿、谷榖…等 植物為原料再經模壓後再與具黏性之添加劑混合製成棧 ❹ 板。 : 然而前述製造方式必須額外使用黏合劑，仍造成黏合 劑物料損耗，又第555598號棧板列出具2%黏合添加劑’ 惟該黏合添加劑用料比例不足時將造成纖維混料結合性 不佳及棧板之強度較低缺失。 發明公開第200639001號棧板採用另一種廢塑勝為材 料經攪拌再壓出成型及組合以組成棧板，而前述各棧板 皆採用早一屬性材料形成棧板，因而僅能回收處理單一 種屬性之廢棄物’仍具回收再利用效能不佳缺失。 098134571 表單煸號A0101 第3頁/共15頁 0982059236-0 201113197 【發明内容】 [0003] 本發明之目的乂 M丄 藉由不同屬性廢棄物結合並利用廢塑 膠為主要則彳之棧板，並可具環保及成本降低功效。201113197 VI. Description of the Invention: [Technology Leading Technology of the Invention] [0001] The present invention relates to a method for manufacturing an environmentally friendly pallet [mainly refers to a method for manufacturing a board by combining different attribute wastes and using waste plastic as a main adhesive. . [Prior Art] [0002] Conventional pallets are generally made of wood, but the wood will cause loss of forest resources and does not meet current environmental requirements. Therefore, the current pallets are generally made of other materials, such as paper pallets and plastic pallets. Metal pallets, etc., however, the paper, plastic, and metal pallets still need to use forest, petroleum, and metal resources, and still cause a loss of wheat resources. In view of this, there is currently a pallet made of waste materials. For example, the No. 496820 pallet is mainly made of straw or wheat stem, and placed in a mold and pressed together to spray the adhesive to form a stack of feet and plates. The body and the composition of the pallet; also announced that the pallet of No. 555598 is made of straw, gluten, etc., and then mixed with the viscous additive to form a stacking board. However, the above manufacturing method must additionally use adhesives, which still cause loss of adhesive materials. In addition, the No. 555598 pallet lists 2% adhesive additives. However, if the proportion of the adhesive additives is insufficient, the fiber blending is poor. The strength of the pallet is low. The invention discloses that the pallet No. 200639001 adopts another kind of waste plastic material as a material, which is stirred and then pressed out to form and combine to form a pallet, and each of the aforementioned pallets adopts a first attribute material to form a pallet, so that only one type can be recycled and processed. The property's waste' still lacks the poor recycling efficiency. 098134571 Form nickname A0101 Page 3 of 15 page 0992059236-0 201113197 [Summary of the Invention] [0003] The object of the present invention is to use a combination of different attributes of waste and use waste plastic as the main stacking board, and It can be environmentally friendly and cost effective.
本發月之環保幾板製造方法包含以下步驟：A·農作廢 棄物或廢切處理取其纖維或碎塊n紙處理成紙蒙 ’ C.廢塑踢或廣輪胎處理成粉粒狀塑膠或黏稠高温液態 塑膠D·將纖維或碎塊、紙漿、粉粒狀塑膠或高溫液態 塑膠攪拌犯合；E.注模成型完成成品或將數成型物組合 凡成成，其中A.農作廢棄物或廢木材處理取其纖維或 碎塊步驟之農作廢棄物係採用如稻草、玉米梗、薦渣、 揶殼、雜草...等農作廢棄物’並可同時採用前述單一種 或數種農作廢棄物，並m、魏分解，並取得纖維 ’又廢木材可經攪碎機具粉碎形成粒狀碑塊，又可僅採 用農作廢棄物或僅採用廢木材或為二者皆具；又前述B. 廢紙處理成紙漿步驟係將廢紙經蒸煮、浸泡成液態紙漿 ，並可添加接著劑；又前述c.廢塑膠或廢輪胎處理成粉 粒狀塑膝或黏稠高溫液態塑膠步驟係將如塑膠瓶或其他 塑膠廢棄物選择分類，並經粉碎成翁粒狀塑膠或者再加 熱成黏桐高溫液態塑膠；又前述D.將纖維或碎塊、紙漿 、粉粒狀塑膠或高溫液態塑膠攪拌混合步驟係將纖維或 碎塊、紙漿、粉粒狀塑膠或高溫液態塑膠依需求比例混 合，而前述加入粉粒狀塑膠後須再加溫成液態塑膠，並 液4塑膠為主要黏劑’而接著劑依需求設置，亦可不添 加接著劑，並高溫液態塑膠及紙漿經高壓與纖維或碎塊 授拌混合，並使液態塑膠、紙漿注入纖維或碎塊間隙； 又前述E.注模成型完成成品或將數成型物組合完成成品 098134571 表單編號A0101 0982059236-0 201113197 步驟’係將前述混合物注入模具將高溫熱壓並冷卻後成 型’且可裁切具客製化設計，又該成型物可為一體成型 棧板成品，並可為棧板之柱角、角材、板材再藉由工具 裁剪組合成棧板成品；藉此本發明可採用多種不同農作 、工業廢棄物’不侷限單一種廢棄物’可具更佳環保利 用性，又藉由廢塑膠為主要黏劑’可減少接著劑成品及 損耗’此外’本發明因具塑膠成份，因而該塑膠搭配纖 維或碎塊可提升成品之強度，並使棧板可具較佳耐衝擊 性及強度。 Ο [0004] 【實施方式】 請參閱第一圖，本發明之環保棧板製造方法包含以下 步驟.Α.農作廢棄物或廢木材處理取其纖維或碎塊；β. 廢紙處理成紙漿；C·廢塑膠或廢輪胎處理成粉粒狀塑移 或黏稠高溫液態塑膠；D.將纖維或碎塊、紙漿、粉粒狀 塑膠或高溫液態塑膠攪拌混合；Ε.注模成型完成成品或 將數成型物組合完成成品。 〇 本發明之Α.農作廢棄物或廢木材處理取其纖維或碎塊 步驟之農作廢棄物係採用如稻草、玉米梗、Μ、挪殼 、雜草·.·等農作廢棄物，並可同時採用前述單一種或數 種農作廢錢，並經蒸煮 ' 浸齡解，絲得纖維，又 廢木材可_碎機具粉碎形絲狀碎塊，又可僅採用農 作廢棄物或僅制廢木料為二者皆具並其成份占成 品30〜60% 〇 098134571 本發明之Β.賴處理錢❹驟係將廢賊蒸煮、浸 泡成液態紙漿，並可添加接著劑， 20〜60%，並接著劑其成份占成品 表單編號Α0101 第5頁/共15買 而紙漿其成份占成品5〜10% 〇 0982059236-0 201113197 本發明之c.廢塑膠或廢輪胎處理成粉粒狀塑勝或黏祠 高溫液態塑膠步驟係將如塑膠瓶或其他塑膠廢棄物選擇 分類，並經粉碎成粒狀塑膠或加熱成黏稠高溫液態塑膠 ，並該塑膠為PP聚丙烯、PE聚乙烯較佳，且無毒性成份 ’又其成份占成品3〇〜70%。 本發明之D,將纖維或碎塊、紙漿、粉粒狀塑膠或高溫 液態塑膠攪拌混合步驟係將纖維或碎塊、紙漿、粉粒狀 塑膠或高溫液態塑膠依需求比例混合，而前述加入粉粒 狀塑膠後須再加溫成液態塑膠，並液態塑膠為主要黏劑 ，而接著劑依需求設置，亦可不添加接著劑，並高溫液 態塑膠及紙漿經高壓與纖維或碎塊攪拌混合，並使液態 塑膠、紙漿注入纖維或碎塊間隙。 本發明之E.注模成型完成成品或將數成型物組合完成 成品步驟，係將前述混合物注入模具將高溫熱壓並冷卻 後成型，並其加熱溫度約20〇〜25〇t或其他適當溫度， 且可配合模具設計，又可將成品裁剪成客製化產品。 請參閱第二圖’本發明注樽成型時可先注入薄層紙漿 10於模具3〇上，並於紙漿1〇上方再注入前述^步驟塑膠、 紙漿、纖維或碎塊之混合物2〇，再於最上層注入薄層紙 漿10，因而其成品上、下層可具平整紙漿1〇層以使成品 表面不會有纖維或碎塊粗鏠表面，可具較佳平滑面質感 〇 請參閱第三圖’本發明之該成型物可為一體成楚梭板 1成品’又請參閱第四、五圖，本發明成型物可為梭板之 柱角2、角材3、板材4 ’並角材3、板材4可依客製化需求 裁切適當長度，再藉由工具組合成棧板成品。 098134571 表單編號A0101 第6頁/共15頁 〇C)8f 201113197 Ο 本發明可採用多種不同農作、工章 呆蜃棄物，不偈限單 —種廢棄物，可具更佳環保利用性， „^ L 人错由廢塑膠為主 要黏劑，可減少接著劑成品及損耗， 匕夕卜’本發明因具 塑膠成份，因而該塑膠搭配纖維或碎塊可提 度’並使棧板可具較佳耐衝擊性。 是以由以上所述，本發明確為—環保並可具良好成品 強度之設計’而前述實施例林發明料，並非本發明 限制’凡依據本發明精神所為之等效改變亦應屬於本發 明範缚内。 【圖式簡單說明】 [0005] 第一圖係本發B月之製造流程示意圓d 第二圖係本發明成型示意圖β 第三圖係本發明一體成型棧板示意圖。 第四圖係本發明製成具數棧板組件示意圖。 第五圖係本發明組合成棧板示意圖。 【主要元件符號說明】 [0006] ❹ A. 農作廢棄物或廢；^材處理取其纖維或碎塊 B. 廢紙處理成紙漿 C. 廢塑膠或廢輪胎處理成粉粒狀塑膠或黏稠高溫液態塑 膠 D. 將纖維或碎塊、紙漿、粉粒狀塑膠或高溫液態塑膠攪 拌混合 E. 注模成型完成成品或將數成型物組合完成成品 1棧板 10紙漿 2柱角 20混合物 3角材 30模具 4板材 098134571 表單編號A0101 第7頁/共15頁 0982059236-0The manufacturing method of the environmental protection board of the month includes the following steps: A·agricultural waste or waste cutting treatment, taking the fiber or the piece of paper, and processing it into paper, 'C. waste plastic kick or wide tire processed into powder granular plastic or Viscous high-temperature liquid plastic D· Mixing fibers or pieces, pulp, powdered plastic or high-temperature liquid plastic; E. Injection molding to complete the finished product or combining several molded products, of which A. agricultural waste or The waste wood is treated with the fiber or the block. The agricultural waste is made from agricultural waste such as straw, corn stalk, slag, clam shell, weed... and can be discarded at the same time using one or several kinds of agricultural crops. Matter, and m, Wei decomposition, and obtain fiber 'and waste wood can be crushed by crushing machine to form a grainy monument, and can only use agricultural waste or only waste wood or both; The waste paper is processed into a pulping step, the waste paper is steamed, immersed into liquid pulp, and an adhesive is added; and the foregoing c. waste plastic or waste tire is processed into a powdery plastic knee or a viscous high temperature liquid plastic step, such as a plastic Bottle or other plastic waste Select the classification and crush it into a granulated plastic or reheat it into a high-temperature liquid plastic of sticky paulownia; and D. mix the fiber or lumps, pulp, granules of plastic or high-temperature liquid plastic into the fiber or crush Blocks, pulp, powdered plastic or high-temperature liquid plastics are mixed according to the demand. The above-mentioned powdered plastics must be heated into liquid plastic, and liquid 4 plastic is used as the main adhesive, and the adhesive is set according to requirements. The adhesive can be added without adding an adhesive, and the high-temperature liquid plastic and pulp are mixed and mixed with high-pressure fibers or pieces, and the liquid plastic and pulp are injected into the gap of the fiber or the chip; and the above E. injection molding is completed to complete the finished product or combine the number of molded products. Finished product 098134571 Form No. A0101 0982059236-0 201113197 The step 'injects the aforementioned mixture into the mold, heats it at a high temperature and cools it to shape it' and can cut the customized design, and the molded product can be a one-piece pallet product, and The column angle, the angle material and the plate of the pallet can be combined into a pallet product by cutting with a tool; thereby, the invention can adopt various agricultural and industrial wastes. 'Not limited to a single waste' can have better environmental protection, and waste plastic as the main adhesive' can reduce the finished product and loss of the adhesive. In addition, the present invention has a plastic component, so the plastic is matched with fiber or broken. The block can increase the strength of the finished product and enable the pallet to have better impact resistance and strength.实施 [0004] [Embodiment] Please refer to the first figure, the method for manufacturing the environmental protection pallet of the present invention comprises the following steps: 农. agricultural waste or waste wood processing to take fibers or fragments; β. waste paper processed into pulp; C·Waste plastic or waste tires are processed into powder-like plastic or viscous high-temperature liquid plastic; D. Mix and mix fibers or pieces, pulp, powdered plastic or high-temperature liquid plastic; Ε. Injection molding to complete the finished product or The number of moldings is combined to complete the finished product. 〇 〇 Α Α 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农 农The above-mentioned single or several kinds of agricultural waste money are used, and after cooking, the immersion is solved, the fiber is obtained, and the waste wood can be broken. The crushed filamentous pieces can be used only for the agricultural waste or only the waste wood. Both of them have 30~60% of the finished product. 〇098134571 The invention is based on the treatment of the money. The waste thief is cooked and immersed into liquid pulp, and an adhesive, 20~60%, and an adhesive are added. Its composition accounts for the finished form number Α0101, page 5/total 15 and the pulp is composed of 5~10% of the finished product. 〇0982059236-0 201113197 The invention of c. Waste plastic or waste tires processed into powdery plastic or sticky high temperature The liquid plastic step will be classified into plastic bottles or other plastic wastes, and pulverized into granular plastic or heated into a viscous high temperature liquid plastic, and the plastic is preferably PP polypropylene, PE polyethylene, and non-toxic ingredients' And its ingredients account for 3〇~70 %. In the D of the present invention, the mixing step of mixing the fibers or the pieces, the pulp, the granular plastic or the high-temperature liquid plastic is to mix the fibers or the pieces, the pulp, the granular plastic or the high-temperature liquid plastic according to the required ratio, and the aforementioned powder is added. After the granular plastic is heated, it is heated into a liquid plastic, and the liquid plastic is used as the main adhesive, and the adhesive is set according to requirements, and no adhesive is added, and the high-temperature liquid plastic and the pulp are mixed and mixed by high pressure with fibers or fragments, and Inject liquid plastic and pulp into the gap between the fibers or the pieces. In the present invention, E. injection molding completes the finished product or combines several moldings to complete the finished product step, and the foregoing mixture is injected into a mold to be hot pressed and cooled at a high temperature, and then heated at a temperature of about 20 〇 25 〇 or other suitable temperature. And can be matched with the mold design, and the finished product can be cut into customized products. Please refer to the second figure. In the injection molding of the present invention, a thin layer of pulp 10 may be first injected onto the mold 3, and a mixture of the above-mentioned steps of plastic, pulp, fiber or fragments may be injected into the top of the pulp 1 〇, and then The thin layer of pulp 10 is injected into the uppermost layer, so that the upper and lower layers of the finished product can have a flat layer of pulp so that the surface of the finished product does not have a rough surface of fibers or fragments, and the surface texture can be preferably smooth. Please refer to the third figure. 'The molded product of the present invention can be integrated into the finished product of the Chusuo board 1'. Please refer to the fourth and fifth figures. The molded article of the present invention can be the column angle of the shuttle plate 2, the angle material 3, the plate 4' and the angle material 3, the plate. 4 The appropriate length can be cut according to the customization requirements, and then assembled into a pallet product by tools. 098134571 Form No. A0101 Page 6 of 15 〇C) 8f 201113197 Ο The invention can be used in a variety of different farming, work, and waste materials, not limited to a single type of waste, can have better environmental protection, „ ^ L is wrong with waste plastic as the main adhesive, which can reduce the finished product and loss of the adhesive. 匕 卜 ' 'The invention is made of plastic, so the plastic can be blended with fibers or pieces, and the pallet can be compared. The impact resistance is based on the above description, and the present invention is indeed environmentally friendly and has a good finished product design. The foregoing embodiments are not limited by the present invention. It should also be within the scope of the present invention. [Simplified illustration of the drawings] [0005] The first drawing is a schematic diagram of the manufacturing process of the present month B. The second drawing is a molding schematic diagram of the present invention. The third drawing is an integrated forming stack of the present invention. The fourth figure is a schematic diagram of the assembly of the invention with a plurality of pallets. The fifth diagram is a schematic diagram of the combination of the invention into a pallet. [Main component symbol description] [0006] ❹ A. Agricultural waste or waste; Processing fiber Fragment B. Waste paper processed into pulp C. Waste plastic or waste tire treated into powdered plastic or viscous high temperature liquid plastic D. Mix fiber or scrap, pulp, powdered plastic or high temperature liquid plastic. Molding finished product or combination of several moldings Finished product 1 pallet 10 pulp 2 column angle 20 mixture 3 angle material 30 mold 4 plate 098134571 Form No. A0101 Page 7 / Total 15 pages 0992059236-0