TW201111166A - Precoated metal plate - Google Patents

Precoated metal plate Download PDF

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Publication number
TW201111166A
TW201111166A TW099125886A TW99125886A TW201111166A TW 201111166 A TW201111166 A TW 201111166A TW 099125886 A TW099125886 A TW 099125886A TW 99125886 A TW99125886 A TW 99125886A TW 201111166 A TW201111166 A TW 201111166A
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TW
Taiwan
Prior art keywords
layer
coating
bubble
coating layer
metal sheet
Prior art date
Application number
TW099125886A
Other languages
Chinese (zh)
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TWI469866B (en
Inventor
Tomoaki Hosokawa
Kohei Ueda
Ikuya Inoue
Original Assignee
Nippon Steel Corp
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Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Publication of TW201111166A publication Critical patent/TW201111166A/en
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Publication of TWI469866B publication Critical patent/TWI469866B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/52Two layers
    • B05D7/54No clear coat specified
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2202/00Metallic substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2701/00Coatings being able to withstand changes in the shape of the substrate or to withstand welding
    • B05D2701/30Coatings being able to withstand changes in the shape of the substrate or to withstand welding withstanding bending
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating

Abstract

Disclosed are a precoated metal plate having high heat insulation properties and excellent formability, and a formed article of a coated metal. Specifically disclosed is a precoated metal plate wherein at least two coating layers are provided on one surface or both surfaces of a metal plate. The precoated metal plate is characterized in that a first coating layer, which is a lower-side coating layer of the at least two coating layers, is an air bubble-containing layer, and when the volume concentration of air bubbles contained in the air bubble-containing layer is represented by V (%) and the thickness of the air bubble-containing layer is represented by t ([μ]m), the following formulae are satisfied: -0.1t + 57.5 = V = -0.05t + 92.5 and 50 = t = 350. The precoated metal plate is also characterized in that a second coating layer, which is positioned above the first coating layer, is a coating layer that contains a melamine-curing polyester resin or an isocyanate-curing polyester resin, the number average molecular weight of the polyester resin is 10,000-23,000, and the second coating layer has a thickness of 3-30 [μ]m.

Description

六、發明說明: t發明戶斤屬之技術領域3 技術領域 本發明係有關於具有高熱絕緣性能之預塗覆金屬板, 與至少一部分使用該預塗覆金屬板所製造的電子機器。 背景技術 以往’於電腦或數位家電等電子機器之外板係使用鋼 板、鋁板等金屬板。此種金屬板因要求設計性,而廣泛地 使用預塗覆金屬板。 近年來,隨著電腦之普及、家電製品等之電子化,於 該等電腦或家電製品之内部,正大量地使用馬達或電子跫 件等作為熱源的零件。因該等熱源之發熱量不斷增加,故 於光以手碰觸家電製品之外板時,將感到熱,更有被费傷 的問題。 以往,為了抑制家電製品外板之溫度上升,進行有設 置散熱用開口部、或以風扇強制冷卻等方法。X,亦進行 了使用各種散熱材或熱絕緣料方法。然而⑽等方法仍 不足以作為對| X,因需有貼附散熱材或熱絕緣材的步 驟’故有生產性受_礙、成本增加等問題。 此處即使金>1板本身之溫度上升,只要金屬板的熱 不會傳達至接觸到之皮膚的話,便不會感受到熱,亦益遭 烫傷的疑慮。因此,為了不易將金屬板之熱傳達至所接觸 到的皮膚而賦予金屬板表面熱絕緣㈣的技術,揭示有於 201111166 金屬板表面形成含有導熱性低之氣泡之塗膜層的技術。例 如’專利文獻1或專利文獻2中,揭示有塗裝發泡性塗料, 使其於塗料之加熱硬化時發泡,而含有氣泡的技術。又, 專到文獻3中揭示有藉由塗裝添加有巾空微粒子或熱膨服 性粒子的塗料,而含有氣泡的技術。 此處,本發明人等使用前述專利文獻卜3之技術,於金 屬板形成含有氣泡之層後,確認塗膜性能並檢討是否適用 於預塗覆鋼板。結果,發現專利文獻i、2之發明的熱絕緣 性能雖良好,但加;性、特別是拉伸成型性不佳。又,發 現專利文獻3之發明雖可進行拉伸成型,但熱輯性能並不 充分。 如以上,任一發明均未能滿足熱絕緣性能與加工性兩 者,尚未提出可同時滿足家電製品之外板所追求的熱絕緣 性能與加工性之預塗覆金屬板的技術係為現狀。 先前技術文獻 專利文獻 專利文獻1 :曰本專利特開2005-131830號公報 專利文獻2 :日本專利特開2〇〇5_219354號公報 專利文獻3 :曰本專利特開2〇〇5_193533號公報 t發明内容3 發明概要 發明欲解決之課題 本發明有鑑於前述現狀,目的係提供具有高熱絕緣性 能且加工性優異之預塗覆金屬板及塗裝金屬成形物。 201111166 用以解決課題之手段 本發明人等為解決前述課題致力檢討,結果,發現如 第1圖所示,藉於金屬板之單面上或兩面上,被覆包含較大 之氣泡的塗膜層,可得高熱絕緣性能。又,發現如第2圖所 示,當氣泡之大小較塗膜厚度過大時,塗膜之加工性或密 著性不佳,如第3圖所示,當氣泡之大小過小時,熱絕緣性 能不佳。此外,發明人等致力檢討,結果,發現如第1圖所 示,包含較大之氣泡的塗膜層因塗膜表面與氣泡上部之膜 厚薄,故於將其加工或進行方格試驗等時,加工性或密著 性不佳,因此,為解決該等問題,思考出如第4圖之以包含 氣泡之塗膜層作為下層塗膜(第1塗膜層),於其上再設置上 層塗膜(第2塗膜層)的想法。並且,為兼顧所思考出之預塗 覆金屬板的熱絕緣性能與加工性、密著性,發現藉將下層 塗膜之膜厚與氣泡含有率控制於一定之關係式範圍内即可 達成。又,發現了藉由控制上側之塗膜層(第2塗膜層)的樹 脂成分,並控制下側之塗膜層(第1塗膜層)中含有的氣泡形 狀及個數,可兼顧更上一層之熱絕緣性能與加工性、密著 性。本申請案發明係基於此種觀察所得知識所完成者。 換言之,本發明之要旨係如以下所述。 (1)一種預塗覆金屬板,係於金屬板之單面上或兩面上 具有至少2層之塗膜層者,前述至少2層之塗膜層中,位於 下側之第1塗膜層係含有氣泡之氣泡含有層,當以前述氣泡 含有層之氣泡含有率為體積濃度V(°/〇),並以膜厚為Ι(μιη) 時,滿足下式:-〇.lt+57.5S VS-0.05t+92_5,且 50$t$350,VI. Description of the Invention: Technical Field of the Invention The present invention relates to a pre-coated metal sheet having high thermal insulation properties, and an electronic machine manufactured using at least a portion of the pre-coated metal sheet. Background Art Conventionally, a metal plate such as a steel plate or an aluminum plate has been used for a board other than an electronic device such as a computer or a digital home appliance. Such metal sheets are widely used as pre-coated metal sheets because of their design requirements. In recent years, with the spread of computers and the electronic products of home electric appliances, a large number of parts such as motors or electronic components are used as heat sources in such computers or home electric appliances. Since the heat generated by these heat sources is increasing, when the light touches the outer panel of the home appliance, it feels hot and has a problem of being hurt. Conventionally, in order to suppress an increase in the temperature of the outer panel of the home electric appliance, there is a method of providing an opening for heat dissipation or forcibly cooling by a fan. X, also used various heat sink materials or thermal insulation materials. However, methods such as (10) are still insufficient for the case of |X, because there is a need to attach a heat dissipating material or a thermal insulating material, so there is a problem of productivity, cost increase, and the like. Here, even if the temperature of the gold > 1 plate itself rises, as long as the heat of the metal plate is not transmitted to the skin that comes into contact with it, the heat will not be felt and the scald may be of concern. Therefore, in order to make it difficult to convey the heat of the metal sheet to the skin to be contacted and to impart thermal insulation (4) to the surface of the metal sheet, a technique for forming a coating layer containing bubbles having low thermal conductivity on the surface of the metal sheet is disclosed. For example, in Patent Document 1 or Patent Document 2, there is disclosed a technique in which a foaming paint is applied and foamed at the time of heat curing of a paint to contain bubbles. Further, Japanese Laid-Open Patent Publication No. 3 discloses a technique of containing bubbles by coating a coating material in which hollow particles or hot-expandable particles are added. Here, the inventors of the present invention used the technique of the above-mentioned Patent Document 3 to form a layer containing bubbles on a metal plate, and then confirmed the film properties and examined whether it is suitable for the precoated steel sheet. As a result, it has been found that the thermal insulating properties of the inventions of Patent Documents i and 2 are good, but the addition, particularly the stretch formability, is not good. Further, it has been found that the invention of Patent Document 3 can be stretch-molded, but the thermal performance is not sufficient. As described above, neither of the inventions can satisfy the thermal insulation performance and the workability, and the technical system of the pre-coated metal sheet which can simultaneously satisfy the thermal insulation properties and workability pursued by the outer panel of the home electric appliance has not been proposed. CITATION LIST Patent Literature Patent Literature 1: JP-A-2005-131830 Patent Document 2: Japanese Patent Laid-Open Publication No. Hei No. Hei. No. Hei. OBJECTS OF THE INVENTION PROBLEM TO BE SOLVED BY THE INVENTION The present invention has been made in view of the above circumstances, and it is an object of the invention to provide a precoated metal sheet and a coated metal molded article which have high thermal insulation properties and are excellent in workability. 201111166 Means for Solving the Problem The inventors of the present invention have made efforts to review the above-mentioned problems. As a result, as shown in Fig. 1, it has been found that a coating layer containing a large bubble is coated on one surface or both surfaces of a metal plate. , can obtain high thermal insulation properties. Further, as shown in Fig. 2, when the size of the bubble is too large as the thickness of the coating film, the processability or adhesion of the coating film is not good, as shown in Fig. 3, when the size of the bubble is too small, the thermal insulation property is shown. Not good. In addition, the inventors of the present invention have made a review, and as a result, as shown in Fig. 1, the coating layer containing a large bubble is thinned by the surface of the coating film and the upper portion of the bubble, so that it is processed or subjected to a square test or the like. In order to solve these problems, it is considered that the coating layer containing bubbles as the lower layer coating film (first coating layer) as shown in Fig. 4, and the upper layer is further provided thereon. The idea of the coating film (the second coating layer). In addition, it has been found that the thermal insulation property, the workability, and the adhesion of the precoated metal plate which have been considered can be achieved by controlling the film thickness of the undercoat film and the bubble content rate within a certain relationship. Moreover, it has been found that by controlling the resin component of the coating layer (second coating layer) on the upper side and controlling the shape and number of bubbles contained in the coating layer (first coating layer) on the lower side, it is possible to achieve both Thermal insulation properties and processability and adhesion of the upper layer. The invention of the present application is based on the knowledge obtained from such observations. In other words, the gist of the present invention is as follows. (1) A precoated metal sheet having at least two coating layers on one surface or both sides of a metal sheet, wherein the first coating layer on the lower side of the at least two coating layers A bubble-containing layer containing bubbles, wherein when the bubble content of the bubble-containing layer is a volume concentration V (°/〇) and the film thickness is Ι(μιη), the following formula is satisfied: -〇.lt+57.5S VS-0.05t+92_5, and 50$t$350,

S 5 201111166 位於前述第1塗膜層上側之第2塗膜層係含有三聚氰胺硬化 型聚酯樹脂或異氰酸酯硬化型聚酯樹脂的塗膜層,前述聚 酯樹脂之數量平均分子量係10000〜23000,且前述第2塗膜 層之膜厚係3〜30μηι。 (2) 如(1)記載之預塗覆金屬板,其中當以前述第1塗膜 層與前述第2塗膜層相加的全膜厚為Τ(μιη),並以相對於塗 膜表面於垂直方向測定的氣泡直徑為Rv(pm)時,於任意塗 膜截面的寬度10mm中,存在20個以上滿足Rv2〇.8T之氣 泡。 (3) 如(1)或(2)記載之預塗覆金屬板,其中前述第1塗膜 層與前述第2塗膜層各含有同系顏色之顏料。 (4) 如(1)〜(3)中任一者記載之預塗覆金屬板,其中當與 前述金屬板之具有前述氣泡含有層之面為相反側的面之溫 度設於80°C以上200°C以下之預定溫度時,測定之波數 600〜SOOOcm·1區域中的紅外線總發射率係在0.50以下。 (5) —種電子機器,係於外板之至少一部分使用如 (1)〜(4)中任1項記載之預塗覆金屬板,且具有前述氣泡含有 層之面係位於前述外板的外面側。 發明效果 依據本發明,可提供具高熱絕緣性能,且加工性優異 之預塗覆金屬板及塗裝金屬成形物。 圖式簡單說明 第1圖係披覆有具較大氣泡之塗膜層之預塗覆金屬板 的截面圖。 201111166 第2圖係彼覆有具相對於膜厚過大之氣泡之塗膜層之 預塗覆金屬板的截面圖。 第3圖係披覆有具相對於膜厚過小之氣泡之塗膜層之 預塗覆金屬板的截面圖。 第4圖係本發明之預塗覆金屬板的截面圖。 第5圖係顯示氣泡含有層之氣泡含有率以體積濃度計 為V(%)、膜厚t(pm)之關係的圖。 第6圖係顯示上升溫度測定之實驗裝置之概要的說明 圖。 第7圖係顯示使用於可接觸時間及上升溫度測定之試 驗之筐體構造的說明圖。 第8圖係以光學顯微鏡觀察到之實施例N 〇. 4之預塗覆 金屬板之塗膜部分之截面的照片。 I:實施方式3 用以實施發明之形態 以下,一面參照附加圖式,一面詳細地說明本發明較 佳之實施形態。 本發明之預塗覆金屬板係於作為基材之金屬板的單面 上或兩面上具有至少2層之塗膜層。於表示預塗覆金屬板至 少2層之塗膜層的位置時使用的「下」係指接近金屬板之 側,「上」係指遠離金屬板之側。具體而言,該塗膜層具有 至少包含含有氣泡之第1塗膜層(以下,稱作「氣泡含有 層」。)與含有積層於第1塗膜層之表層側之高分子聚酯樹脂 之第2塗膜層(以下,稱作「上塗層」。)的積層構造。 S- 7 201111166 前述氣泡含有層之特徵係當將塗膜之氣泡含有率以 體積濃度計為V(%)、以膜厚為Κμηι)時,滿足 -0.1t+57.5SVS-0.05t+92.5,且50St$350的關係。本發明 人等檢討之結果,發現藉滿足氣泡含有層之氣泡含有率 V(%)與膜厚t(pm)之關係為-0.1t+57.5SV,且t250之關 係,可得良好之熱絕緣性能,藉滿足VS-0.05t+92.5,且 t$350,塗膜將隨著金屬板變形而可得良好之加工性。 第5圖係顯示氣泡含有層之氣泡含有率以體積濃度計 為V(%)、膜厚ί(μηι)的關係者。如以下所示,於實施例内, 使用聚胺甲酸酯(i)作為氣泡含有層之黏合劑樹脂,並使用 Cellmic CE作為氣泡混入劑種類、碳黑作為顏料,並且整理 將上塗層設為15μιη之例(實施例No.4、13〜31、39〜48)的氣 泡含有層膜厚:ί(μιη)與氣泡含有率入率:V(°/〇)的關係,且 區分為熱絕緣性能評價結果與加工性·密著性評價結果後 所繪之圖。於下表表示圖中評價記號之意。 評價記號 熱絕緣性能 加工性密著性 • ◎ ◎ 〇 ◎ 〇 ▲ ◎ Δ X ◎ X □ 〇 Δ Δ Δ ◎ 〇 Δ 〇 氺 X ◎ 201111166 由第5圖可知,由氣泡含有率範圍 (-0.U+57.5S V$-0.05t+92.5)與膜厚範圍(5〇gtg35〇)所包 圍之領域,於熱絕緣性能與加工性·密著性兩方面上均可得 良好之評價。 此處,前述膜厚t係藉切斷塗膜,填入樹脂後研磨,使 塗膜表面垂直之截面平滑後’以光學顯微鏡或電子顯微鏡 觀察,藉於寬度l〇mm之範圍内觀察5處後所得之平均值所 求者。又,氣泡含有率V係可以電子顯微鏡等拍攝塗膜截面 後’於照片上覆蓋GHP所使用之透明片材,精密地描綠氣 泡部後,切下氣泡部與其他塗膜部,分別測定質量後,以 面積率=體積率’由質量比求得V。職泡含有率v亦可使 用觀察5處寬度l〇mm之範圍後所得之平均值。 另,以預塗覆金屬板之氣泡含有層與上塗層相加的全 膜厚(如後述,於氣泡含有層之下還有層時,不含位於其下 之層的厚度。)為T(_、於塗膜表面垂直方向之氣泡的直 徑為Rv時,當於任意塗膜截面之寬度1〇_中存在2〇個以上 滿足以.8T的氣泡時,藉於表面形成適度之凹凸下,可減 少以手指等碰觸預塗覆金屬板時皮膚與預塗覆金屬板的接 觸面積,可減少傳達至皮膚的熱量。此外,與皮膚接觸之 部分係存在塗膜表面與鋼板間之有導熱性低之氣泡而不易 傳達熱的領域n可得由塗膜之凹部與皮膚之間所形 成的空氣層所造成祕輯效果。藉由科相乘效果,因 可得優異之熱絕緣性能’故以於任意塗膜截面之寬产10疆 中存在2G個以上滿足2〇.8τ的氣泡為佳。另外,氣^含有S 5 201111166 The second coating layer on the upper side of the first coating layer contains a coating layer of a melamine-curable polyester resin or an isocyanate-curable polyester resin, and the number average molecular weight of the polyester resin is 10,000 to 23,000. Further, the film thickness of the second coating layer is 3 to 30 μm. (2) The precoated metal sheet according to (1), wherein the total film thickness of the first coating layer and the second coating layer is Τ (μιη), and relative to the surface of the coating film When the diameter of the bubble measured in the vertical direction is Rv (pm), there are 20 or more bubbles satisfying Rv2 〇.8T in the width of 10 mm of the cross section of any coating film. (3) The precoated metal sheet according to (1) or (2), wherein the first coating layer and the second coating layer each contain a pigment of the same color. (4) The precoated metal sheet according to any one of (1) to (3), wherein a temperature on a surface opposite to a surface of the metal plate having the bubble containing layer is set at 80 ° C or higher When the temperature is 200 ° C or lower, the total infrared ray emission rate in the region of the measured wave number 600 to SOOOcm·1 is 0.50 or less. (5) A pre-coated metal sheet according to any one of (1) to (4), wherein the surface of the bubble-containing layer is located on the outer panel, at least a part of the outer panel. Outside side. Advantageous Effects of Invention According to the present invention, it is possible to provide a precoated metal sheet and a coated metal molded article which have high heat insulating properties and are excellent in workability. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view of a precoated metal sheet coated with a coating layer having a large bubble. 201111166 Fig. 2 is a cross-sectional view of a precoated metal sheet coated with a coating layer with respect to a bubble having an excessively large film thickness. Fig. 3 is a cross-sectional view of a precoated metal sheet coated with a coating layer with respect to a bubble having a too small film thickness. Figure 4 is a cross-sectional view of a precoated metal sheet of the present invention. Fig. 5 is a graph showing the relationship between the bubble content of the bubble-containing layer and the film thickness t (pm) in terms of volume concentration. Fig. 6 is an explanatory view showing an outline of an experimental apparatus for measuring the rising temperature. Fig. 7 is an explanatory view showing the structure of a casing used for the test of the contact time and the rising temperature. Fig. 8 is a photograph of a cross section of a coating film portion of the precoated metal sheet of Example N 〇. 4 observed by an optical microscope. I. Embodiment 3 Mode for Carrying Out the Invention Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings. The precoated metal sheet of the present invention has at least two coating layers on one side or both sides of a metal sheet as a substrate. The "lower" used when referring to the position of the coating layer of at least two layers of the precoated metal sheet refers to the side close to the metal plate, and the "upper" means the side away from the metal plate. Specifically, the coating layer includes at least a first coating layer containing bubbles (hereinafter referred to as "bubble-containing layer") and a polymer polyester resin having a surface layer side laminated on the first coating layer. The laminated structure of the second coating layer (hereinafter referred to as "upper coating"). S- 7 201111166 The bubble-containing layer is characterized in that when the bubble content of the coating film is V (%) by volume concentration, and the film thickness is Κμηι), -0.1t+57.5SVS-0.05t+92.5 is satisfied. And the relationship of 50St$350. As a result of review by the present inventors, it has been found that a good thermal insulation can be obtained by satisfying the relationship between the bubble content rate V (%) of the bubble-containing layer and the film thickness t (pm) of -0.1 t + 57.5 SV and t250. Performance, by satisfying VS-0.05t+92.5, and t$350, the coating film will have good processability as the metal plate is deformed. Fig. 5 is a graph showing the relationship between the bubble content of the bubble-containing layer and the film concentration of V (%) and film thickness ί (μηι). As shown below, in the examples, the polyurethane (i) was used as the binder resin of the bubble-containing layer, and Cellmic CE was used as the bubble admixture type, carbon black as the pigment, and the top coat was set. In the case of 15 μm (Example No. 4, 13 to 31, 39 to 48), the bubble-containing layer film thickness: ί (μιη) and the bubble content rate: V (° / 〇), and is classified into heat. The results of the evaluation of the insulation performance and the results of the evaluation of the workability and adhesion are shown. The meaning of the evaluation mark in the figure is shown in the table below. Evaluation mark Thermal insulation performance Processability adhesion ◎ ◎ 〇 ◎ 〇 ▲ Δ X ◎ X □ 〇 Δ Δ Δ ◎ 〇 Δ 〇氺 X ◎ 201111166 As can be seen from Fig. 5, the bubble content rate range (-0. U+57.5SV$-0.05t+92.5) and the range surrounded by the film thickness range (5〇gtg35〇) can be well evaluated in terms of thermal insulation properties, workability, and adhesion. Here, the film thickness t is obtained by cutting the coating film, filling the resin, grinding it, and smoothing the cross section perpendicular to the surface of the coating film, and observing it by an optical microscope or an electron microscope, and observing 5 places in the range of the width l〇mm The average value obtained after the request. In addition, the bubble content rate V can be obtained by photographing the cross section of the coating film with an electron microscope or the like, and the transparent sheet used for GHP is covered on the photograph, and the green bubble portion is accurately drawn, and then the bubble portion and the other coating portion are cut out, and the mass is measured. Thereafter, V is obtained from the mass ratio at an area ratio = volume ratio '. The occupational bubble content rate v can also be used to observe the average value obtained after the range of 5 widths l〇mm. Further, the total film thickness of the bubble-containing layer of the pre-coated metal plate and the upper coating layer (as will be described later, when there is a layer below the bubble-containing layer, the thickness of the layer below it is not included). (_) When the diameter of the bubble in the vertical direction of the surface of the coating film is Rv, when there are more than 2 or more bubbles satisfying the width of .8T in the width of any coating film section, the surface is formed with moderate unevenness. It can reduce the contact area between the skin and the pre-coated metal plate when the pre-coated metal plate is touched by fingers or the like, and can reduce the heat transmitted to the skin. In addition, the part in contact with the skin is between the surface of the coating film and the steel plate. The area where the heat conductivity is low and the heat is not easily conveyed n can be caused by the air layer formed between the concave portion of the coating film and the skin. By the effect of the phase multiplication, excellent thermal insulation properties can be obtained. Therefore, it is preferable to have 2G or more bubbles satisfying 2〇.8τ in the wide production of any coating film cross section.

9 S 201111166 層中之乳泡直;&與數量,係以光學顯微鏡或電子顯微鏡觀 察塗膜表面垂直之截面,於寬度版m之範圍内任意觀察5 處後所得之平均值所求者。 使用於氣泡含有層之黏合劑,可使用一般眾所周知 ^,例如,可使用聚酷樹脂、胺甲酸乙能樹脂、丙烯酸樹 月曰環氧樹月曰、二聚氰胺樹脂、氣乙烯樹脂等,又,該等 樹脂亦可為熱可塑型、熱硬化型之任一型。其中,以延性 高’且與使用於上塗層之聚_脂系塗料的密著性良好之 胺曱酸乙酯樹脂、聚酯樹脂作為黏合劑為佳。 於使用胺甲酸乙酯樹脂、聚酯樹脂時,該等樹脂的玻 璃轉移溫度(Tg)以-10〜7(TC為佳。當胺曱酸乙醋樹脂、聚酯 樹脂之Tg小於-HTC時,有皮膜未能充分成膜的疑慮,又, 當大於7(TC時,因皮膜硬度過高,故有加工性低下的疑慮。 使氣泡含有層含有氣泡的方法並未特別限定,可如例 如,塗布、燒附偶氮二甲醯胺、偶氮雙異丁腈等於加熱時 一面產生氣體一面分解之有機發泡劑、或添加有藉由燒附 如微膠囊地封閉於粒子内之溶劑等而膨脹的熱膨脹性粒 子、或添加無機系中空粒子、有機系中空粒子等之塗料即 可。 另,於本發明之氣泡含有層中,當因形成前述氣泡所 產生之氣體的一部分由皮膜拔除時’有於皮膜表面形成孔 的情形,但因於氣泡含有層上設置上塗層,故未對性能產 生壞影響,並未特別有問題。 於本發明之上塗層係使用三聚氰胺硬化型聚酯樹脂、 10 201111166 或異氰酸酯硬化型之聚酯樹脂作為基本樹脂。 如鈾述,藉由控制氣泡含有層之氣泡含有率、膜厚、 氣泡直徑m祕熱絕雜能,—面麵某程度之加 工性。然而,單獨以氣泡含有層並未能滿足本發明人等目 標之加工性能,本發明人等發現藉於氣泡含有層之上層設 置上塗層,可得所需之優異加工性能,且該上塗層係使用 以數量平均分子量為丨0000〜23 〇〇〇之三聚氰胺硬化型聚酯 樹脂或數量平均分子量為10000〜23000之異氰酸酯硬化型 的聚酯樹脂作為基本樹脂。 才曰疋上塗層之主树爿日為聚S旨樹脂,並限定數量平均分 子量為10000〜23000的理由,係因以延性及密著性優異之聚 酯樹脂作為上塗層可確保加工性,且限定聚酯樹脂為三聚 氰胺硬化型聚酯樹脂或異氰酸酯硬化型聚酯樹脂的理由, 係因可得硬度及延性優異之塗膜。當上塗層之聚酯樹脂的 數量平均分子量小於loooo時,加工性劣化。當上塗層之聚 酯樹脂的數量平均分子量大於23000時’加工性劣化。又, 當上塗層聚酯樹脂的數量平均分子量大於23000時’因塗膜 表面會變得過於柔軟,刮痕抗性劣化,故以此為上限值。 另外,藉於黏合劑樹脂中含有80質量%以上之前述數 量平均分子量為10000-23000的三聚氰胺硬化型聚|旨樹脂 或異氰酸酯硬化型聚酯樹脂’可發揮提升優異之加工性的 效果。 上塗塗膜層之膜厚以3為佳。當上塗塗膜層之膜 厚小於3μπι時,因加工性不佳而不適合。當上塗塗嗅層之9 S 201111166 The emulsion in the layer is straight; & and the quantity is obtained by observing the cross section perpendicular to the surface of the coating film by an optical microscope or an electron microscope, and looking at the average value obtained after 5 observations in the range of the width version m. The adhesive used for the bubble-containing layer can be generally used. For example, a poly resin, a urethane resin, an acrylic eucalyptus epoxy resin, a melamine resin, a gas vinyl resin, or the like can be used. Further, the resins may be of any of a thermoformable type and a thermosetting type. Among them, an amine phthalate resin or a polyester resin having a high ductility and a good adhesion to the poly-lipid coating used for the overcoat layer is preferred as the binder. When using an urethane resin or a polyester resin, the glass transition temperature (Tg) of the resins is preferably -10 to 7 (TC is preferred. When the Tg of the amine acetoacetate resin or the polyester resin is less than -HTC) There is a concern that the film is not sufficiently formed into a film, and when it is more than 7 (TC, since the film hardness is too high, there is a concern that the workability is low. The method of containing the bubble in the bubble containing layer is not particularly limited, and may be, for example, , coating and burning azomethoxamine, azobisisobutyronitrile are equal to an organic foaming agent which decomposes while generating a gas upon heating, or a solvent which is enclosed in a particle by baking, such as microcapsules, etc. In addition, in the bubble-containing layer of the present invention, when a part of the gas generated by the formation of the bubble is removed by the film, the heat-expandable particles which are inflated may be added to the coating material such as the inorganic hollow particles or the organic hollow particles. 'There is a case where a hole is formed on the surface of the film, but since the upper layer is provided on the bubble containing layer, there is no adverse effect on the performance, and there is no particular problem. On the top of the present invention, the melamine hardened polyester is used. tree , 10 201111166 or isocyanate-cured polyester resin as the basic resin. For example, uranium, by controlling the bubble content of the bubble-containing layer, the film thickness, the bubble diameter m, the thermal insulation, the surface processing to some extent However, the present inventors have found that by providing an overcoat layer on the upper layer of the bubble-containing layer, the bubble-containing layer alone does not satisfy the processing property of the object of the present invention, and the desired excellent processability can be obtained. As the base resin, a melamine hardening type polyester resin having a number average molecular weight of 丨0000 to 23 或 or an isocyanate hardening type polyester resin having a number average molecular weight of 10,000 to 23,000 is used as the base resin. The main tree is a poly-resin resin, and the number average molecular weight is limited to 10,000 to 23,000. The polyester resin having excellent ductility and adhesion is used as an overcoat layer to ensure processability, and the polyester resin is limited. The reason for the melamine-curable polyester resin or the isocyanate-curable polyester resin is that a coating film excellent in hardness and ductility can be obtained. When the number average molecular weight is less than loooo, the workability is deteriorated. When the number average molecular weight of the top coat polyester resin is more than 23,000, the workability is deteriorated. Further, when the number average molecular weight of the top coat polyester resin is more than 23,000, The surface of the film is too soft, and the scratch resistance is deteriorated. Therefore, the upper limit is used. The melamine hardening type of the above-mentioned number average molecular weight of 10,000 to 23,000 is contained in the binder resin. The resin or the isocyanate-curable polyester resin can exhibit the effect of improving the excellent workability. The film thickness of the upper coating layer is preferably 3. When the film thickness of the upper coating layer is less than 3 μm, the workability is poor. Not suitable. When applying the smear layer

11 S 201Π1166 膜厚大於30μιη時’容易於塗裝時產生起泡, 入’由成本方 面而言亦不適合H當上塗塗膜層之膜厚大於卿爪 時’亦有未能得到藉以控制氣泡含有層氣泡之 含有量所形成之塗膜表面之凹凸產生之熱絕緣效疑 慮。 本發明之氣泡含有層及上塗層可視需要添加著色顏 料。著色顏料可使用一般眾所周知的無機系顏料、有機系 顏料、金屬顏料。可舉例如:碳黑,氧化鈦,鋅華,萃齡 紅,雙偶氮黃’雙偶氮吡唑並橘、鋁顏料,鎳顏料等。 添加於氣泡含有層及上塗層之著色顏料以同系顏色為 佳。藉使氣泡含有層與上塗層為同系顏色,除了可得穩定 之色調外觀,即使因加工等使上塗層變薄、或產生些微龜 裂,亦可抑制外觀、色調之變化,而為佳。 當於本發明之氣泡含有層及上塗層添加著色顏料時, 相對於黏合劑樹脂固形分100質量份,其添加量以將著色顏 料設為130質量份以下為佳。當著色顏料大於13〇質量份 時,著色顏料之量過多,塗膜變脆,而有加工性及密著性 不佳的可能性。 本發明之氣泡含有層及上塗層可視需要併用添加防鏽 顏料、防鏽劑。可使用例如:鉻酸锶、鉻酸鈣等一般眾所 周知的鉻系防鏽顏料;或稱作磷酸鋅 '亜磷酸辞、磷酸鋁、 亞磷酸鋁、鉬酸鹽、磷酸鉬酸鹽、釩酸/磷酸混合顏料、二 氧化矽、矽酸鈣之吸著有Ca型之二氧化矽等一般眾所周知 的非鉻系防鏽顏料及防鏽劑。前述防鏽顏料及防鏽劑中, 12 201111166 、吏用不a環境負擔物質之鉻酸的非鉻系防鏽顏 劑為佳。 _ ;本匙明之氣泡含有層及上塗層添加防鏽顏料時相 =於黏合劑樹脂固形分⑽質量份,其添加量以將防錄顏料 、為10〜13G質量份為佳。當防鏽顏料之添加量小於⑺質量 ^時《’有耐祕^佳的可能性,纽鏽紐之添加量大於 130貝I份時’防鏽顏料之量衫,塗膜變脆 及密著性化料紐。 另外’當於本發明之氣泡含有層及上塗層添加前述著 旦顏料與防咖料兩者時,相對於黏合劑樹脂固形分100質 八添加里之上限以將顏料之合計量設為130質量份以 、=佳。S顏料之合計添加量大於削質量份時,顏料之量 過多’塗膜變脆’而有加讀及密著性不佳的可能性。 &又,於本發明之氣泡含有層及上塗層可視需要添加一 。眾所周知的均㈣I、顏料分散劑等。該等添加劑之種類 或添力π量並未特別規定,可視需要適當地選定。 本發明之氣泡含有層及上塗層可使用一般眾所周知的 塗裝方法,以例如,輥塗布器、輥簾幕式塗布器、擠水輥 塗布器、喷覆塗裝等塗裝,之後,以—般眾所周知的重料 用燒附爐’例# ’熱風乾燥爐、感應加減、紅外線加熱 爐、或者併用該等之爐等燒附。一般當以稱作 CCL(Continuous Coating Lines)之連續預塗覆金屬板製造設 備製造時’可有效率地量產,故為佳。當以Ccl塗裝時, 以輥塗布器或簾幕式塗布器塗裝下層塗膜,以簾幕式塗:布11 S 201Π1166 When the film thickness is more than 30μηη, it is easy to cause foaming during coating. It is not suitable for cost in terms of cost. When the film thickness of the upper coating layer is larger than the thickness of the claws, it is not possible to control the bubble content. The thermal insulation effect caused by the unevenness of the surface of the coating film formed by the content of the layer bubble is considered. The bubble-containing layer and the overcoat layer of the present invention may be added with a coloring pigment as needed. As the coloring pigment, generally known inorganic pigments, organic pigments, and metallic pigments can be used. For example, carbon black, titanium oxide, zinc oxide, aging red, bisazo yellow 'bisazopyrazole orange, aluminum pigment, nickel pigment, and the like can be mentioned. The colored pigment added to the bubble-containing layer and the overcoat layer is preferably a homologous color. If the bubble-containing layer and the upper coating layer are of the same color, in addition to obtaining a stable color appearance, even if the upper coating layer is thinned or slightly cracked due to processing or the like, the appearance and the color tone can be suppressed, which is preferable. . When the coloring pigment is added to the bubble-containing layer and the top coat layer of the present invention, the amount of the binder is preferably 100 parts by mass or less based on 100 parts by mass of the binder resin. When the coloring pigment is more than 13 parts by mass, the amount of the coloring pigment is too large, the coating film becomes brittle, and there is a possibility that workability and adhesion are poor. The bubble-containing layer and the overcoat layer of the present invention may be added together with an anti-rust pigment or a rust preventive agent as needed. For example, a generally well-known chromium-based rust preventive pigment such as strontium chromate or calcium chromate; or zinc phosphate 亜 亜 phosphoric acid, aluminum phosphate, aluminum phosphite, molybdate, phosphomolybdate, vanadic acid/ Phosphoric acid mixed pigments, cerium oxide, and calcium citrate are commonly known as non-chromium rust-preventing pigments and rust inhibitors such as Ca-type cerium oxide. Among the above-mentioned rust preventive pigments and rust preventive agents, 12 201111166, a non-chromium rust preventive agent which is chromic acid which is not an environmentally burdening substance is preferred. _ ; The bubble-containing layer of the present invention and the phase of the rust-preventing pigment added to the top coat = 10 parts by mass of the binder resin, and the amount of the anti-recording pigment is preferably 10 to 13 G by mass. When the amount of anti-rust pigment added is less than (7) mass ^ "when there is a possibility of resistance to good quality, when the amount of new rust is more than 130 lbs. I", the rust-preventing pigment is applied, and the coating becomes brittle and dense. Sexualized materials. In addition, when the bubble-containing layer and the top coat of the present invention are both added to the above-mentioned pigment and the anti-coffee material, the upper limit of the solid content of the binder resin is set to 100, and the total amount of the pigment is set to 130. The quality is equal to, = good. When the total amount of addition of the S pigment is larger than the amount of the cut, the amount of the pigment is too large, and the coating film becomes brittle, and there is a possibility that the reading and the adhesion are poor. & Again, the bubble-containing layer and the overcoat layer of the present invention may be added as needed. Well known (four) I, pigment dispersant and the like. The type of the additive or the amount of the added force π is not particularly specified and may be appropriately selected as needed. The bubble-containing layer and the overcoat layer of the present invention can be applied by, for example, a roll coater, a roll curtain coater, a water roll coater, a spray coating, or the like, using a generally well-known coating method, and thereafter, As is well known, the heavy material is baked in a sintering furnace 'Example # ', a hot air drying furnace, an induction addition and subtraction, an infrared heating furnace, or the like. It is generally preferable to mass-produce a product in a continuous pre-coated metal sheet manufacturing apparatus called CCL (Continuous Coating Lines). When coating with Ccl, apply the undercoat film by roller coater or curtain coater, and apply it as a curtain:

S 13 201111166 器塗裝上層塗膜為佳。簾幕式塗布器係與輥塗布器相異, 因可以不躺基板的方式塗裝,故於包含㈣布乾燥硬化 之發泡後之氣泡的本發明之下層塗膜(第丨塗膜層)上,以簾 幕式塗布器塗裝上層塗膜(第2塗膜層)時,可不破壞下層塗 膜中之氣泡地進行塗裝,因塗裝外觀亦美觀,故更佳。當 以觀塗布為塗裝上層塗膜時’因於塗裝時一面破壞下層塗 膜中之氣泡-面進行塗裝,故有熱絕緣性能受損、或上層 塗膜塗裝後之外觀不良峡慮。當使用稱作斜板式簾幕式 ^布益之多層同時塗布設備,同時積層並簾幕式塗布乾燥 月'』之下層塗膜與上層塗膜時’因塗裝後之乾燥硬化步驟縮 減為1個步驟,可同時地乾燥硬化多層,故由能源縮減或生 產效率之觀點來看較佳。 本發明之預塗覆金屬板可視需要於氣泡含有層之下塗 有防鏽塗料機能的底塗塗膜層。當塗裝底塗塗膜屏 時,因金屬板之耐蝕性提升,故較佳。塗裝於本發明之二 塗覆金屬板的底塗塗膜層係一般眾所周知的預塗覆金屬板 用之底塗塗膜,可使用例如:聚酯系底塗'環氧系底塗 曱黾乙酯系底塗等。底塗塗膜之硬化劑可為三聚氰 系異氰酸酯系之任一者。添加於底塗塗膜之防鏽顏料。 使用絡酸系、鱗酸系、二氧化石夕系等一般眾所周知者,可 絡酸系以外者因對環境之負擔小,故較佳。 塗裝於本發明之預塗覆金屬板的底塗塗膜可使用〜 ,所周知的塗裝方法,以例如,轉塗布器、輥簾幕式塗2 盗、擠水輥塗布器、噴覆塗裝等塗裝,之後,以—般彳所 14 201111166 周知的塗料用燒附爐,例如,熱風乾燥爐、感應加熱爐、 紅外線加熱爐、或者併用該等之爐等燒附。 本發明之預塗覆金屬板以當將與具有氣泡含有層之面 相反的面之溫度設於8(Tc以上20(TC以下之預定溫度時,測 定之波數600〜3000cm-1區域中的紅外線總發射率係0.50以 下為佳。 於熱輻射線射入金屬板時,因幾無熱輻射線透過的情 形’故熱輻射線係被反射或吸收。此處,於由筐體内部之 發熱體產生的熱輻射線射入筐體外板之内表面時,當射入 之熱輻射線的大多數被吸收後,筐體外板之溫度上升。依 據有關於熱放射之克希荷夫定律,於一定溫度中,物體(7) 之吸收率與放射率係相同(例如,西川、藤田共著之「機械 工學基礎講座電熱工學」,p.290,發行:理工學社(1983))。 因此,本發明人等詳細地研究含有氣泡之面之相反面的放 射率,結果,發現藉降低包覆發熱體之筐體外板之内側的 放射率,可降低筐體外板之溫度。換言之,藉以具有氣泡 含有層之面之相反的面作為筐體之内側,並將該面於8〇〇c 以上200C以下的某溫度下測定之波數6〇〇〜3〇〇〇cm-i區域 中的總發射率設為0.50以下’以〇 4〇以下為佳,發現可大幅 降低筐體外板之溫度。 小於波數議‘,或者,大於3_cm_i之波數區域, 因施加於筐體外板之熱的影響非常地小,故包含該等波數 區域之放射率係*佳。藉將測定波數限定於刪〜谓 之區域中,可精度佳,衫效率地進行測定。 15 201111166 又’當測定放射率之溫度小於80°C時,因由皮膜所放 射之放射能量過少,故於測定放射率時,容易產生檢驗誤 差而不適合。藉以80°C以上200。(:以下之溫度進行測定,可 精度佳地進行測定。此外,當測定溫度大於200。(:時,隨著 皮膜之種類’皮膜有熱分解之疑慮故不適合。 為使筐體内側之熱反射性提升,於金屬母材本體具有 南之熱反射性時’以使其露出為佳。又,於金屬板之表面 更電鑛熱反射性高之金屬為更佳。 熱反射性高之金屬材料可使用鋁、鎳、不鏽鋼、鋅等 一般眾所周知的金屬材料、該等之合金、電鍍有該等之金 屬材料。當於該等金屬板或電鍍層上不施加皮膜而剝除 時’筐體内側之面的熱反射率將更加提升而為佳。於鋼板 時’以熱浸鍍鋅鋼板、電鍍鋅鋼板、鍍鋅-鎳合金鋼板、合 金化熱浸鍍鋅鋼板、鍍鋁鋼板、鍍鋁-鋅合金鋼板等為佳。 然而’當剝除金屬時,因容易由該處產生腐蝕,故以 施行化學轉化處理為佳。但,隨著化學轉化處理之種類或 附著量’因有使熱反射性杳低下的疑慮,故需視需要適當 地選定種類或附著量。 化學轉化處理可使用一般施行者,具體而言,可使用 例如:磷酸辞系化學轉化處理、非鉻酸系化學轉化處理、 塗布型鉻酸處理、電解鉻酸處理、反應鉻酸處理等。其中, 塗布型鉻酸處理、電解鉻酸處理、反應鉻酸處理因包含環 境負擔物質之6價鉻,故不太佳。又,磷酸辞系化學轉化處 理亦有加工密著性較其他處理不佳的疑慮。因此,施行於 16 201111166 本實施形態之金屬材的化學轉化處理以非鉻酸系處理為 佳。 非鉻酸系化學轉化處理可為經使用無機系化學轉化處 理劑者、及經使用有機系化學轉化處理劑者之任一者。具 體而言,非鉻酸系化學轉化處理,眾所周知係例如,經使 用包含石夕炫搞合劑、錯化合物、鈦化合物、單寧或單寧酸、 樹脂、二氧化矽等之水溶液等的處理,亦可使用特開昭 53-9238號公報、特開平9-241576號公報、特開2001-89868 號公報、特開2001-316845號公報、特開2002-60959號公報、 特開2002-38280號公報、特開2002-266081號公報、特開 2003-253464號公報等所記載之眾所周知的技術。又,該等 化學轉化處理可使用市售之化學轉化處理劑,例如:曰本 _ PARKERIZING社製之鉻酸處理劑「ZM-1300AN」、曰本 PARKERIZING社製之非鉻酸化學轉化處理劑 「CT-E300N」、曰本PAINT社製之3價鉻系化學轉化處理劑 「Surfcoat (登錄商標)NRC1000」等。 本發明之金屬板以作為電子機器之外板為佳。藉於電 子機器等之外板使用本發明之金屬板,使具有前述氣泡含 有層之面成為外面側’即使於皮膚直接接觸電子機器之外 板時’亦不易感到熱,亦可防止燙傷,故為佳。 可於外板之至少一部分使用本發明之金屬板的電子機 器’可舉例如:桌上型PC(Personal Computer)、薄型電視等 數位家電製品、汽車導航器、汽車AV等汽車電子機器等。 又’亦可於筆記型PC、行動電話等可攜式製品之外板的一It is better to apply the upper coating film to S 13 201111166. The curtain coater differs from the roll coater in that it can be applied without lying on the substrate, so the undercoat film (the second coating layer) of the present invention containing the bubbles after the drying of the (four) cloth is dried and hardened. When the upper coating film (second coating layer) is applied by a curtain coater, the coating can be carried out without damaging the bubbles in the lower coating film, and the coating appearance is also beautiful, which is more preferable. When the coating is applied to the upper coating film, the coating is damaged due to the destruction of the bubble-surface in the lower coating film during coating, or the thermal insulation property is impaired, or the appearance of the upper coating film is poor. consider. When using a multi-layer simultaneous coating device called a slanted curtain type curtain, and simultaneously laminating and coating the coating film and the upper coating film under the drying process, the drying hardening step after coating is reduced to 1 In the step, the hardened multilayer can be dried at the same time, so that it is preferable from the viewpoint of energy reduction or production efficiency. The precoated metal sheet of the present invention may be provided with an undercoat film layer which is coated with an anticorrosive coating function under the bubble containing layer. When the undercoat film screen is applied, it is preferable because the corrosion resistance of the metal plate is improved. The undercoat film layer coated on the coated metal plate of the present invention is a well-known undercoat film for precoated metal sheets, and for example, a polyester primer can be used. The ethyl ester is primed and the like. The hardener for the undercoat film may be any of the melamine isocyanate groups. An anti-rust pigment added to the undercoat film. It is generally known that a complex acid system, a scaly acid system, or a silica dioxide system is used, and those other than the complex acid system are preferred because they have a small burden on the environment. The undercoat film applied to the precoated metal sheet of the present invention can be applied by, for example, a transfer applicator, a roll curtain type coating, a water squeezing roll coater, and a spray coating. After coating, the coating is baked, for example, in a hot-air drying furnace, an induction heating furnace, an infrared heating furnace, or the like. The precoated metal sheet of the present invention is set at a temperature of 8 (Tc or more and 20 degrees (a predetermined temperature below TC) in the range of the wave number of 600 to 3000 cm-1 when the surface opposite to the surface having the bubble containing layer is set. The total infrared emissivity is preferably 0.50 or less. When the thermal radiation is incident on the metal plate, the heat radiation is reflected or absorbed due to the fact that there is no heat radiation transmitted. Here, the heat is generated inside the casing. When the heat radiation generated by the body is incident on the inner surface of the outer casing, when the majority of the incident heat radiation is absorbed, the temperature of the outer casing rises. According to the Kirchhof law regarding heat radiation, At a certain temperature, the absorption rate of the object (7) is the same as that of the emissivity (for example, "Mechanical Engineering Fundamental Lectures and Electrothermal Engineering" by Nishikawa and Fujita, p. 290, Issue: Institute of Science and Technology (1983)). The inventors of the present invention have studied the emissivity of the opposite side of the surface containing the bubble in detail, and as a result, it has been found that the temperature of the outer surface of the outer casing can be lowered by lowering the emissivity of the inner surface of the outer surface of the outer cover of the heating element. In other words, Bubble containing layer The opposite surface is the inner side of the casing, and the total emissivity in the wavenumber 6〇〇~3〇〇〇cm-i region measured at a temperature of 8〇〇c or more and 200C or less is set to 0.50 or less. 'It is better to use 〇4〇 or less, and it is found that the temperature of the outer shell plate can be greatly reduced. Less than the wave number, or the wave number area larger than 3_cm_i, because the heat applied to the outer shell of the basket is very small, so it contains The emissivity of these wavenumber regions is better. By limiting the measured wave number to the region of the deletion, the accuracy is good, and the shirt is efficiently measured. 15 201111166 Further, when the temperature of the measured emissivity is less than 80 ° C In the case of measuring the emissivity, it is easy to generate a test error, and it is not suitable. The temperature is 80° C. or higher and 200. (The following temperature is measured, and the measurement can be performed with high precision. The measurement temperature is greater than 200. (: When the film type is thermally decomposed with the type of the film, it is not suitable. In order to improve the heat reflectivity inside the case, when the metal base material has the south heat reflection property, Its exposed Further, it is more preferable to use a metal having a high electric ore-reflecting property on the surface of the metal plate. A metal material having high heat reflectivity can be a commonly known metal material such as aluminum, nickel, stainless steel or zinc, such an alloy, and plating. There is such a metal material. When the film is peeled off without applying a film on the metal plate or the plating layer, the heat reflectance of the surface on the inner side of the casing is further improved, and the steel plate is hot-dip galvanized. Steel plate, electro-galvanized steel plate, galvanized-nickel alloy steel plate, alloyed hot-dip galvanized steel plate, aluminized steel plate, aluminized-zinc alloy steel plate, etc. However, 'when the metal is peeled off, it is easy to be corroded there. Therefore, it is preferable to carry out chemical conversion treatment. However, as the type or amount of chemical conversion treatment is considered to be low in heat-reflecting, it is necessary to appropriately select the type or the amount of adhesion as needed. For the chemical conversion treatment, a general practitioner can be used. Specifically, for example, a phosphoric acid chemical conversion treatment, a non-chromic acid chemical conversion treatment, a coating type chromic acid treatment, an electrolytic chromic acid treatment, a reaction chromic acid treatment, or the like can be used. Among them, the coating type chromic acid treatment, the electrolytic chromic acid treatment, and the reaction chromic acid treatment are not preferable because they contain hexavalent chromium which is an environmental burden substance. In addition, the chemical conversion treatment of the phosphoric acid system also has doubts that the processing adhesion is worse than other treatments. Therefore, the chemical conversion treatment of the metal material according to the embodiment of the present invention is preferably carried out by a non-chromic acid treatment. The non-chromic acid chemical conversion treatment may be any one of those using an inorganic chemical conversion treatment agent and an organic chemical conversion treatment agent. Specifically, the non-chromic acid-based chemical conversion treatment is known, for example, by using an aqueous solution containing a solution such as Shi Xixuan, a wrong compound, a titanium compound, tannin or tannic acid, a resin, or cerium oxide. Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. A well-known technique described in, for example, Japanese Laid-Open Patent Publication No. Hei. No. 2002-266. Further, as the chemical conversion treatment, a commercially available chemical conversion treatment agent can be used, for example, a chromic acid treatment agent "ZM-1300AN" manufactured by 曰本 PARKERIZING Co., Ltd., and a non-chromic acid chemical conversion treatment agent manufactured by PAR本 PARKERIZING Co., Ltd." CT-E300N", a trivalent chromium-based chemical conversion treatment agent "Surfcoat (registered trademark) NRC1000" manufactured by Sakamoto PAINT. The metal plate of the present invention is preferably used as an outer plate of an electronic machine. By using the metal plate of the present invention on an outer panel such as an electronic device, the surface having the bubble-containing layer becomes the outer side, and even when the skin directly contacts the outer surface of the electronic device, it is hard to feel heat and prevent burns. It is better. The electronic device that can use the metal plate of the present invention in at least a part of the outer panel can be, for example, a desktop PC (Personal Computer), a digital home appliance such as a thin television, a car navigation device, an automobile electronic device such as a car AV, or the like. Also, one of the outer panels of portable products such as notebook PCs and mobile phones.

C 17 201111166 部分使用本發明之金屬板。 實施例 接著,使用實施例更加具體地說明本發明,但本發明 之構成並未限定於下述實施例。 (實施例1) 首先,詳細地說明本實施例中使用之塗料。本實施例 中,金屬板表面係於由該金屬板側依序積層有氣泡含有層 (第1塗膜層,以下,亦稱作「下層塗膜」)、上塗層(第2塗 膜層,以下,亦稱作「上層塗膜」)之2層構造,且該鋼板 裡面係無塗裝或形成有裡面塗膜。以下,依氣泡含有層用 塗料(以下,稱作「下層塗料」。)、上塗層用塗料(以下,稱 作「上層塗料」。)、裡面塗料之順序,說明使用之塗料成 分。 首先,詳細地說明下層塗料。 藉於住化Bayer Urethane社製多元醇之 「DESMOPHEN(登錄商標)1150」中添加住化Bayer Urethane社製之封閉型異氰酸醋「Desmodur(登錄商 標)BL1100」,使固形分比率為多元醇:封閉型異氰酸酯 =66: 34,製作透明塗料(表中記為「胺曱酸乙酯(i)」)。另, 使用異佛酮作為溶劑。 基本樹脂係使用東洋紡社製之非晶性聚酯樹脂 「VYLON(登錄商標)600」(數量平均分子量16000)。交聯 劑係使用DIC社製之丁基化三聚氰胺樹脂「SUPER BECKAMINE(登錄商標)J830」(表中記為丁基化三聚氰 18 201111166 胺)。(表中記為「聚酯」)。另,溶劑係使用混合有環己酮: Solvessol50=l : 1者。 其他基本樹脂係使用DIC社製之環氧樹脂 「EPICLON(登錄商標)P-439」。交聯劑係使用DIC社製之丁 基化三聚氰胺「SUPERBECKAMINE(登錄商標)J830」。(表 中記為「環氧」)。另,溶劑係使用混合有環己酮: Solvessol50=l : 1者。 此外,其他基本樹脂係使用日本觸媒社製之丙烯酸樹 脂「ACRYSET(登錄商標)AST-5531」。交聯劑係使用DIC社 製之丁基化三聚氰胺樹脂「SUPER BECKAMINE(登錄商 標)J830」(表中記為丁基化三聚氰胺)。(表中記為「丙烯 酸」)°另’:谷劑係使用混合有環己酮:S〇lvessol50=l : 1 者。 接著’於具有攪拌機、溫度計、導氮管、及冷凝器之! 公升的四頸燒瓶中,添加1〇〇質量份之鄰苯二甲酸酐、57質 量份之新戊二醇、48質量份之三羥甲基丙烷,並一面於氮 氣下攪拌一面以210。(:進行縮合反應,蒸餾掉水分。然後, 冷卻至100C ’添加531質量份之ε-己内酯,升溫至15〇。〇, 保溫3小時後,再冷卻至1〇〇〇c,加入78質量份之環己酮, 合成多元醇。 藉於合成之多元醇添加住化Bayer urethane社製之封 閉型異氰酸酯「Smodur(登錄商標)BL3175j,使固形分比率 為多兀醇:封閉型異氰酸酯=66 : 34,製作透明塗料(表中 記為「胺甲酸乙S旨⑹」)。另,使用異佛酮作為溶劑。塗料 19 201111166 中之固形分濃度可於考I氣泡含有性、塗裝性、貯存穩定 性後適當地調整。 為3有氣/包,使用二協化成社製之發泡劑「⑽(登 錄商標)CE」、GANZ化成社製之中空粒?「以卿⑽ GMH-850」。 又著色顏料中,黑色系之顏料係使用東海c虹b〇n社 製之碳黑「TOKABLACK (登錄商標)#735〇」,白色系之顏 料係使用石原產業杜製之氧化欽「TIpAQUE white(登錄 商標)CR-95」及市售之氧化鋅,藍色系顏料係使用市售之 銘酸钻及賴青,紅色系之顏料係使用市售之氧化鐵及辰 砂0 20 2011H166 添加量 顔料 1J φί _ — ΙΠ __ χΠ 1—< 一---- un Cellmic CE 3 丨碳黑 \ 15 \ Cellmic CE 4 1 碳黑 \ 15 \ Cellmic CE 5 碳黑 \ 15 \ Cellmic CE 10 碳黑 \ 15 \ Cellmic CE 15 碳累、\ \5 \ Cellmic CE 20 碳黑 15 \ Cellmic CE 30 碳累、 15 Cellmic CE 40 礙累、\ \5 \ Cellmic CE 70 碳黑 15 \ Cellmic CE 140 碳黑 \ 15 \ -— m 一 m r—< m m τ-Η Ο m 00 (N (N / Ο 寸 τ-Η Ό Cellmic CE 3 碳黑 Cellmic CE 3 破黑 Cellmic CE 3 破黑 Cellmic CE 3 碳黑 碳黑 氧化欽 1呂酸姑 銅狄青 1 氧化鋅 氧化鐵 辰砂 [質量份]種類 0.3 碳黑 1 0.5 碳黑 1 ι碳黑 2 碳黑 Ganzpearl 7ς GMH-850 n Cellmic CE 3 Cellmic CE 3 Cellmic CE 3 Cellmic CE 3 Cellmic CE 3 Cellmic CE 3 Cellmic CE 3 1泡混入劑種類 Cellmic CE Cellmic CE ' Cellmic CE Cellmic CE 5 St ♦1回 to 〇 〇 Ο Ο 〇 o Ο Ο 〇 〇 〇 〇 〇 〇 100 100 100 1 100 | 100 100 100 100 100 100 100 (N 100 100 100 100 100 100 100 黏合劑樹脂種類 ®- 智 S- 粜 '' Ϊ 絰 &- ϊ 潜 s- 智 &- 集 ,—-、 潜 δ- 绪 智 6- r-n 餒 3 S- ,—、 潜 δ- 0 毽 S- m δ- >C3 m 6- •3 ί 毽 S- 淫 聚酯 丙烯酸 環氧 s ·— » —Η N—✓ am «3 ®- 绪 聚胺甲酸酯(i) .3 6- /-N «Γ s- m 毽 s- .0 m ®- s • —H m 谱 6- i s- N • i-H ®r s- 塗料種類 下層-1 下層-2 下層-3 下層-4 下層-5 下層-6 , 下層-7 下層-8 下層-9 下層-10 下層-11 下層-12 下層-13 下層-14 下層-15 v〇 1 下層-17 oo 1 (jar 下層-19 下層-20 1 t^or 下層-22 下層-23 下層-24 下層-25 下層-26C 17 201111166 Partial use of the metal sheet of the invention. EXAMPLES Next, the present invention will be more specifically described by way of examples, but the constitution of the present invention is not limited to the following examples. (Example 1) First, the paint used in the present example will be described in detail. In the present embodiment, the surface of the metal plate is formed by sequentially depositing a bubble containing layer (first coating film layer, hereinafter also referred to as "lower layer coating film") and an upper coating layer (second coating film layer) on the side of the metal plate. In the following, the two-layer structure of the "upper coating film" is also applied, and the inside of the steel sheet is not coated or formed with an inner coating film. Hereinafter, the coating composition to be used will be described in the order of the coating material for the bubble-containing layer (hereinafter referred to as "lower layer coating material"), the coating material for the top coating layer (hereinafter referred to as "upper layer coating material"), and the coating material. First, the undercoat layer will be described in detail. By adding a closed isocyanuric acid "Desmodur (registered trademark) BL1100" manufactured by Bayer Urethane Co., Ltd. to "DESMOPHEN (registered trademark) 1150" which is a polyol of Bayer Urethane Co., Ltd., the solid content ratio is a polyol. : Blocked isocyanate = 66: 34, and a clear coating (hereinafter referred to as "amine ethyl ruthenate (i)") was prepared. In addition, isophorone was used as a solvent. As the basic resin, "VYLON (registered trademark) 600" (number average molecular weight: 16,000) of the amorphous polyester resin manufactured by Toyobo Co., Ltd. was used. As the crosslinking agent, a butylated melamine resin "SUPER BECKAMINE (registered trademark) J830" manufactured by DIC Corporation (hereinafter referred to as butylated melamine 18 201111166 amine) was used. (The table is marked as "polyester"). In addition, the solvent is mixed with cyclohexanone: Solvessol 50 = l: 1. As the other basic resin, "EPICLON (registered trademark) P-439" manufactured by DIC Corporation was used. As the crosslinking agent, butyl melamine "SUPERBECKAMINE (registered trademark) J830" manufactured by DIC Corporation was used. (The table is marked as "epoxy"). In addition, the solvent is mixed with cyclohexanone: Solvessol 50 = l: 1. In addition, as the other basic resin, acrylic resin "ACRYSET (registered trademark) AST-5531" manufactured by Nippon Shokubai Co., Ltd. was used. As the crosslinking agent, a butylated melamine resin "SUPER BECKAMINE (registered trademark) J830" manufactured by DIC Corporation (hereinafter referred to as butylated melamine) was used. (The table is marked as "acrylic acid") ° Another:: The granules are mixed with cyclohexanone: S〇lvessol 50 = l : 1 . Then, with a blender, thermometer, nitrogen tube, and condenser! In a liter four-necked flask, 1 part by mass of phthalic anhydride, 57 parts by mass of neopentyl glycol, and 48 parts by mass of trimethylolpropane were added, and the mixture was stirred at 210 while being nitrogen. (: The condensation reaction was carried out, and the water was distilled off. Then, 531 parts by mass of ε-caprolactone was added and cooled to 100 Torr. After heating for 3 hours, it was cooled to 1 〇〇〇c, and added to 78. A part by mass of cyclohexanone, a synthetic polyol. The blocked isocyanate "Smodur (registered trademark) BL3175j, manufactured by Bayer urethane, was added to the synthesized polyol to make the solid content ratio polyhydric alcohol: blocked isocyanate = 66 : 34, Production of clear paint (in the table, "Amino formate (S) (6)"). In addition, the use of isophorone as a solvent. The solid content concentration of the coating 19 201111166 can be tested in the bubble content, paintability, After the storage stability, the foaming agent "(10) (registered trademark) CE" and the hollow granules made by GANZ Chemical Industry Co., Ltd." are used in the air/bag. "Yi Qing (10) GMH-850" Among the coloring pigments, the black pigment is a carbon black "TOKABLACK (registered trademark) #735〇" manufactured by Tokai Chongb〇n Co., Ltd., and the white pigment is a oxidized capsule "TIpAQUE white" manufactured by Ishihara Industry. (Login trademark) CR-95" and commercially available oxygen Zinc, blue pigments use commercially available etched acid and Laiqing, red pigments use commercially available iron oxide and cinnabar 0 20 2011H166 Additive pigment 1J φί _ — ΙΠ __ χΠ 1—< ---- un Cellmic CE 3 丨 carbon black \ 15 Cellmic CE 4 1 carbon black \ 15 \ Cellmic CE 5 carbon black \ 15 Cellmic CE 10 carbon black \ 15 Cellmic CE 15 carbon tired, \ \5 \ Cellmic CE 20 carbon black 15 \ Cellmic CE 30 carbon tired, 15 Cellmic CE 40 affliction, \ \5 \ Cellmic CE 70 carbon black 15 \ Cellmic CE 140 carbon black \ 15 \ - m m-m -< mm τ-Η Ο m 00 (N (N / 寸 τ Η Ό Cellmic CE 3 Carbon Black Cellmic CE 3 Breaking Black Cellmic CE 3 Breaking Black Cellmic CE 3 Carbon Black Carbon Black Oxidation Chin 1 Lu Sodium Bismuth Diqing 1 Zinc Oxide Iron Oxide Cinnabar [Mass] type 0.3 carbon black 1 0.5 carbon black 1 ι carbon black 2 carbon black Ganzpearl 7 ς GMH-850 n Cellmic CE 3 Cellmic CE 3 Cellmic CE 3 Cellmic CE 3 Cellmic CE 3 Cellmic CE 3 Cellmic CE 3 1 blistering agent Type Cellmic CE Cellmic CE ' Cellmic CE Cellmic CE 5 St ♦1 back to 〇〇Ο Ο 〇o Ο Ο 〇〇〇〇 〇100 100 100 1 100 | 100 100 100 100 100 100 100 (N 100 100 100 100 100 100 100 Adhesive Resin Type® - 智 S- 粜'' Ϊ 绖&- ϊ 潜 s- 智 &- —-, Potential δ- 绪智6- rn 馁3 S- , —, Latent δ- 0 毽S- m δ- >C3 m 6- •3 ί 毽S- 淫 polyester acrylate s ·— » —Η N—✓ am «3 ®- 聚polyamine formate (i) .3 6- /-N «Γ s- m 毽s- .0 m ®- s • —H m Spectrum 6- i s- N • iH ® r s- Coating Type Lower Layer-1 Lower Layer-2 Lower Layer-3 Lower Layer-4 Lower Layer-5 Lower Layer-6, Lower Layer-7 Lower Layer-8 Lower Layer-9 Lower Layer-10 Lower Layer-11 Lower Layer-12 Lower Layer-13 Lower Layer -14 lower layer-15 v〇1 lower layer-17 oo 1 (jar lower layer-19 lower layer-20 1 t^or lower layer-22 lower layer-23 lower layer-24 lower layer-25 lower layer-26

S 21 201111166 其次,詳細地說明上層塗料。 基本樹脂係使用東洋紡社製之非晶性聚酯樹脂 「VYLON (登錄商標)660」(數量平均分子量8000)、 「VYLON (登錄商標)GK250」(數量平均分子量10000)、 「VYLON (登錄商標)GK140」(數量平均分子量13000)、 「VYLON (登錄商標)240」(數量平均分子量15000)、 「VYLON (登錄商標)600」(數量平均分子量16000)、 「VYLON (登錄商標)280」(數量平均分子量18000)、 「VYLON (登錄商標)245」(數量平均分子量19000)、 「VYLON(登錄商標)103」(數量平均分子量23000)、 「VYLON (登錄商標)550」(數量平均分子量28000)。交聯 劑係使用DIC社製之丁基化三聚氰胺樹脂(表中記為丁基化 三聚氰胺)「SUPER BECKAMINE(登錄商標)J830」、住化 Bayer Urethane社製之異氰酸自旨化合物「Desmodur BL3175 (商品名)」(表中記為HDI)。溶劑係使用混合有質量比計為 環己酮:Solvessol50=l : 1者0 著色顏料係使用與下層塗料相同者。 22 201111166 顏料 添加量 [質量份] (固形分) ^Η IT) in 〇〇 (N CN Η 1 〇 寸 1—4 寸 VO 種類 碳黑 碳黑 碳黑 碳黑 碳黑 r山田 石屄黑 碳黑 碳黑 碳黑 碳黑 氧化飲 在呂酸姑 : 銅酜青 1 氧化鋅 氧化鐵 辰砂 交聯劑 添加量 [質量份] (固形分) 種類 丁基化三聚氰胺 丁基化三聚氰胺 丁基化三聚氰胺 丁基化三聚氰胺 丁基化三聚氰胺 丁基化三聚氰胺 丁基化三聚氰胺 丁基化三聚氰胺 丁基化三聚氰胺 HDI 丁基化三聚氰胺 丁基化三聚氰胺 丁基化三聚氰胺 丁基化三聚氰胺 丁基化三聚氰胺 丁基化三聚氰胺 丁基化三聚氰胺 主樹脂 添加量 [質量份] (固形分) 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 數量平均分子 量 Μη 8000 10000 13000 15000 16000 18000 19000 23000 28000 16000 15000 15000 15000 15000 15000 15000 15000 種類 660 GK250 GK140 240 600 280 245 103 550 600 240 240 240 240 240 240 240 |上層-1 上層-2 上層-3 |上層-4 |上層-5 |上層-6 |上層-7 |上層-8 上層-9 |上層-ίο |上層-11 |上層-12 |上層-13 1上層-14 |上層-15 上層-16 上層-17S 21 201111166 Next, the top coat is explained in detail. For the basic resin, the amorphous polyester resin "VYLON (registered trademark) 660" (number average molecular weight 8000), "VYLON (registered trademark) GK250" (quantitative average molecular weight 10000), and "VYLON (registered trademark)" manufactured by Toyobo Co., Ltd. are used. GK140" (number average molecular weight 13000), "VYLON (registered trademark) 240" (number average molecular weight 15000), "VYLON (registered trademark) 600" (number average molecular weight 16000), "VYLON (registered trademark) 280" (quantity average Molecular weight: 18,000), "VYLON (registered trademark) 245" (number average molecular weight: 19,000), "VYLON (registered trademark) 103" (number average molecular weight: 23,000), and "VYLON (registered trademark) 550" (number average molecular weight: 28,000). For the cross-linking agent, a butylated melamine resin (hereinafter referred to as butylated melamine) manufactured by DIC Corporation, "SUPER BECKAMINE (registered trademark) J830", and an isocyanic acid-made compound "Desmodur BL3175" manufactured by Bayer Urethane Co., Ltd. (trade name)" (HDI in the table). The solvent is mixed and used in a mass ratio of cyclohexanone: Solvessol 50 = 1 : 1 0 The coloring pigment is the same as the lower coating. 22 201111166 Adding amount of pigment [parts by mass] (solid fraction) ^Η IT) in 〇〇(N CN Η 1 〇 inch 1-4 inch VO type carbon black carbon black carbon black carbon black carbon black r Yamada sarcophagus black carbon black Carbon black carbon black carbon black oxidation drink in Lu acid: copper indigo 1 zinc oxide iron oxide cinnabar crosslinker addition amount [parts by mass] (solids) type butylated melamine butylated melamine butylated melamine butyl Melamine butylated melamine butylated melamine butylated melamine butylated melamine butylated melamine HDI butylated melamine butylated melamine butylated melamine butylated melamine butylated melamine butylated melamine butylated Melamine main resin addition amount [parts by mass] (solid content) 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 Number average molecular weight Μ 8000 10000 13000 15000 16000 18000 19000 23000 28000 16000 15000 15000 15000 15000 15000 15000 15000 Type 660 GK250 GK140 240 600 280 245 103 550 600 240 24 0 240 240 240 240 240 | Upper layer-1 Upper layer-2 Upper layer-3 | Upper layer-4 | Upper layer-5 | Upper layer-6 | Upper layer-7 | Upper layer-8 Upper layer-9 | Upper layer - ίο | Upper layer -11 | 12 |Upper-13 1Upper-14 |Upper-15 Upper Level-16 Upper Level-17

S 23 201111166 裡面塗料係使用日本Fine Coatings社製之裡面塗料 「FL100HQ」的灰色(表中記為「裡面七)、「fu〇〇Hq」 之透明(表中記為「裡面-2」)。 以下,詳細地說明實施例之實驗中使用的預塗覆金屬 板。 準備電鍍鋅鋼板(表中記為「EG」)、熱浸鍍鋅鋼板(表 中記為「GI」)、合金化鍍鋅鋼板(表中記為「ga」)、不鏽 鋼(表中記為「SUS」)、鋁板作為原板。 接著,將準備好之原板以日本PARKERIZING社製的鹼 脫脂液「FC-4336」以2質量%濃度、5〇。(:水溶液喷霧脫脂, 水洗、乾燥後,以輥塗布器塗布曰本PARKERIZING社製之 非絡酸化學轉化處理之「CT-E300N」,再以熱風烘箱使其 乾燥。以熱風烘箱之乾燥條件係鋼板之到達板溫(arrival sheet temperature)為60°C。非鉻酸處理之附著量係塗裝成以 全固形分計附著200g/m2。 然後’以報塗布器同時將製作好之下層塗料塗裝於經 施行化學轉化處理之金屬板的单面,將裡面塗料塗裝於另 一面,再於吹入有熱風之感應加熱爐以金屬板之到達板溫 為220°C之條件乾燥硬化。並且,於乾燥燒附後以喷霧器將 水喷附至經塗裝之金屬板,進行水冷。 接著,於下層塗膜上以輥簾幕式塗布器塗裝上層塗 料,於吹入有熱風之感應加熱爐以金屬板之到達板溫為 230 C之條件乾燥硬化。並且,於乾燥燒附後以喷霧器將水 喷附至經塗裝之金屬板,進行水冷,以製作2層之預塗覆金 24 201111166 屬板。 以下,記載實驗中製作之預塗覆金屬板之評價方法的 詳細内容。 1.熱絕緣性能 1.1測定使用熱板之可接觸時間及上升溫度 使表面於上側地將製作好之預塗覆金屬板放置於經加 熱至65°c的熱板上120秒鐘,之後,以食指於預塗覆金屬板 表面施壓500g之載重,測定未感覺到熱的可接觸時間,並 以以下之基準進行評價。另外,以5個人實施相同之試驗, 以其平均時間進行評價。(表中係標示為「熱絕緣性能(i )」。) ◎ : 10秒鐘以上〇:5秒鐘以上小於10秒鐘 △ : 2 秒鐘以上小於5秒鐘 X :小於2秒鐘 又,於第6圖顯示測定上升溫度之實驗裝置的概要。使 表面於上側地將製作好之預塗覆金屬板放置於經加熱至 65°C的熱板上120秒鐘,再將於矽氧橡膠(厚度3mm、邊長 10mm方形)之間夾持有熱電耦者壓附至預塗覆金屬板表面 lg/mm2,測定30秒鐘後之溫度,並以以下之基準進行評價。 (表中係標示為「熱絕緣性能(ii)」。)這是把矽氧橡膠當作皮 膚,模擬人所感受到之熱的試驗。 ◎:小於35°C 〇:35°C以上小於37°C △ : 37°C以 上小於39°C x:39°C以上 1.2測定使用筐體之可接觸時間及上升溫度 作成如第7圖所示之筐體並進行試驗。筐體係上面開 放,且該開放之面係被包覆成使製作好的預塗覆金屬板之 S. 25 201111166 裡面成為内侧,於該狀態下,將熱源之熱量設為15W,放 置120衫鐘。與丨丨同樣地以食指於預塗覆金屬板表面施壓 5〇〇g之載重’測定未感覺到熱之可接觸時間,並以以下之 基準進行評價。另外,以5個人實施相同之試驗,以其平均 時間進行評價。(於表中係標示為熱絕緣性能(iii)。) ◎: 10秒鐘以上〇:5秒鐘以上小於10秒鐘 秒鐘以上小於5秒鐘X :小於2秒鐘 2. 加工性 加工性s平價’係如下述地調查圓筒拉伸加工性。以衝 頭直技5〇mm、衝頭肩部(punch shoulderORJmm、模具肩部 R3mm、拉伸比2 〇、bhfu之條件進行,進行加工至鋼板由 缚模拉伸而出’並以以下之基準進行評價。 〇.以目視觀察加工部均無龜裂、變色等情形 〇:以目視觀察加工部雖無龜裂,但有變色之情形 △:以目視觀察加工部有些微龜裂之情形 X •以目視觀察加工部有大之龜裂的情形 3. 密著性 '以方格膠帶試驗測定密著性。依據JIS K 5600-5-6之方 貫施方格膠帶試驗,並以以下之基準進行評價。 〇.元全無剝離的情形 0:發現於方形之邊緣有些微剝離的情形 Λ :方形之80%未剝離地殘留著的情形 Χ .未制離而殘留之方形小於80%的情形 4. 耐汙染性 26 201111166 耐汙染性之評價’係如以下地調查耐魔術墨水汙染性 (magic ink stain resistance)。將製作好的預塗覆金屬板切成 邊長50mm方形,並於進行評價之面以紅色imagic ink(登 錄商標)畫下3條線,再於2〇°c之環境氣體中放置24小時 後,以乙醇拭去線。以目視判定墨水之残色,並以以下之 基準進行評價。 ◎ •墨水痕跡消失不見的情形 〇:墨水痕跡微量殘留的情形 △:墨水痕跡殘留的情形 X :墨水痕跡幾未消失的情形 5. 刮痕抗性 以錯筆硬度測定刮痕抗性。#JIS κ 5600_5_4之方法為 基準’以錯筆芯之硬度改變時塗膜之破裂來調查塗膜之刮 痕抗性,將未於塗膜發現破裂之最高硬度作為該塗膜之鉛 筆硬度’以下述基準進行評價。 ◎ . HB以上 〇:B △ : 2B X : 3B以下 6. 測定裡面之放射率 使用日本分光社製之傅立葉轉換紅外線光譜儀 「VALOR-ΠΙ」,測定將製作好之表面處理金屬板的板溫度 a又為80 C時於波數600〜3000cm·1區域中的紅外線發光光 譜,藉將其與標準黑體之發光光譜比較,測定表面處理金 屬板之總發射率。另外,標準黑體係使用於鐵板以喷霧器 塗裝有膜厚30±2μιη之TACOS JAPAN社販售(OKITSUMO社 製造)之「THI-1B黑體喷霧器」者。 27 S. 201111166 於表3、4顯示本實施例中製作之預塗覆金屬板的構成 與其評價結果。 28 20111Π66S 23 201111166 The inside paint is made of the "FL100HQ" of the paint from the company "Fine Coatings" (the table is marked as "inside seven" and "fu〇〇Hq" is transparent (in the table, it is "inside-2"). Hereinafter, the precoated metal sheets used in the experiments of the examples will be described in detail. Prepare galvanized steel sheets (denoted as "EG" in the table), hot-dip galvanized steel sheets (denoted as "GI" in the table), alloyed galvanized steel sheets (denoted as "ga" in the table), and stainless steel (denoted in the table) "SUS"), aluminum plate as the original board. Next, the prepared original plate was made into an alkali degreasing liquid "FC-4336" manufactured by Japan PARKERIZING Co., Ltd. at a concentration of 2% by mass and 5 Torr. (:Aqueous solution spray degreasing, washing with water, drying, and coating "CT-E300N" by chemical conversion treatment of non-complex acid manufactured by PARKERIZING Co., Ltd. by a roll coater, and drying it in a hot air oven. Drying conditions in a hot air oven The arrival sheet temperature of the steel sheet is 60 ° C. The adhesion amount of the non-chromic acid treatment is applied to adhere to the whole solid content of 200 g / m 2 . Then, the undercoat is simultaneously prepared by the applicator It is coated on one side of a metal plate subjected to chemical conversion treatment, and the inner coating material is coated on the other side, and then dried and hardened by an induction heating furnace blown with hot air at a plate temperature of 220 ° C. Further, after drying and baking, water is sprayed onto the coated metal plate by a sprayer to perform water cooling. Next, the upper layer coating is applied to the lower coating film by a roll curtain coater, and hot air is blown therein. The induction heating furnace is dried and hardened under the condition that the sheet metal reaches a plate temperature of 230 C. Further, after drying and baking, water is sprayed onto the coated metal plate by a sprayer, and water-cooled to produce a 2-layer layer. Pre-coated gold 24 2011111 66. The following is a description of the details of the evaluation method of the precoated metal sheet produced in the experiment. 1. Thermal insulation performance 1.1 The use of the contact time and the rising temperature of the hot plate is used to make the surface on the upper side. The coated metal plate was placed on a hot plate heated to 65 ° C for 120 seconds, and then a load of 500 g was applied to the surface of the precoated metal plate with the index finger, and the contact time without feeling of heat was measured, and the following The evaluation was carried out on the basis of the same test, and the same test was carried out for five people, and the average time was used for evaluation. (The table indicates "thermal insulation performance (i)".) ◎ : 10 seconds or longer 〇: 5 seconds or longer Less than 10 seconds Δ : 2 seconds or more and less than 5 seconds X : Less than 2 seconds Further, an outline of the experimental apparatus for measuring the rising temperature is shown in Fig. 6. The precoated metal sheet which is prepared by the surface on the upper side is prepared. Placed on a hot plate heated to 65 ° C for 120 seconds, and then thermocoupled between the silicone rubber (thickness 3mm, side length 10mm square) is attached to the surface of the pre-coated metal plate lg / Mm2, the temperature after 30 seconds is measured, and the following The evaluation is carried out. (The table is labeled as "Thermal insulation performance (ii)".) This is a test in which helium oxide rubber is used as a skin to simulate the heat felt by a person. ◎: Less than 35 ° C 〇: 35 ° C The above is less than 37 ° C Δ : 37 ° C or more and less than 39 ° C x: 39 ° C or more 1.2 Measurement The contact time and the rising temperature of the casing were used to prepare the casing as shown in Fig. 7 and the test was carried out. It is open, and the open surface is coated so that the inside of the prepared precoated metal sheet is S. 25 201111166. In this state, the heat of the heat source is set to 15 W, and 120 woms are placed. In the same manner as the crucible, the load of 5 〇〇g was applied to the surface of the precoated metal sheet by the index finger, and the contact time of the heat was not measured, and the evaluation was performed on the following basis. In addition, the same test was carried out for 5 people, and the average time was used for evaluation. (In the table, it is marked as thermal insulation performance (iii).) ◎: 10 seconds or more 〇: 5 seconds or more and less than 10 seconds Seconds or more is less than 5 seconds X: Less than 2 seconds 2. Processability The s parity is a cylindrical drawing processability as follows. It is carried out under the conditions of punching straight 5 〇mm, punch shoulder (punch shoulder ORJmm, die shoulder R3mm, draw ratio 2 〇, bhfu, and processing until the steel plate is stretched by the mold) and based on the following进行. Visually observed that there are no cracks or discoloration in the processed part. 〇: Visually observed that the processed part has no cracks, but there is discoloration. △: Visually observe the slight cracking of the processed part X. Visually observing the case where the processed part has a large crack. 3. Adhesion 'The adhesion is measured by the checkered tape test. According to JIS K 5600-5-6, the square tape test is carried out, and the following criteria are used. Evaluation: 〇.There is no peeling of the element. 0: It is found that there is some slight peeling at the edge of the square. Λ: The case where 80% of the square remains unpeeled. Χ The case where the square is not separated and the residual square is less than 80%. 4. Pollution resistance 26 201111166 Evaluation of stain resistance' was investigated for the following resistance to magic ink stain resistance. The prepared precoated metal sheet was cut into a side length of 50 mm and evaluated. The face is in red imagic ink Draw three lines, and then place them in an ambient gas of 2 ° ° C for 24 hours, then wipe the lines with ethanol. The residual color of the ink is visually judged and evaluated on the basis of the following: ◎ • The ink trace disappears. The situation 〇: the case where the ink trace remains in a small amount △: the case where the ink trace remains X: the case where the ink trace does not disappear. 5. The scratch resistance is determined by the wrong pen hardness. The method of #JIS κ 5600_5_4 is the standard. 'The scratch resistance of the coating film was investigated by the crack of the coating film when the hardness of the wrong core was changed, and the highest hardness which was not found in the coating film was evaluated as the pencil hardness of the coating film by the following criteria. ◎ . HB The above 〇: B △ : 2B X : 3B or less 6. The emissivity in the measurement was measured using a Fourier transform infrared spectrometer "VALOR-ΠΙ" manufactured by JASCO Corporation, and the plate temperature a of the surface-treated metal plate to be produced was measured to be 80. In the case of C, the infrared luminescence spectrum in the region of the wave number 600 to 3000 cm·1 is compared with the luminescence spectrum of the standard black body to determine the total emissivity of the surface-treated metal plate. In addition, the standard black system is used. The iron plate was coated with a "THI-1B black body sprayer" sold by TACOS JAPAN Co., Ltd. (manufactured by OKITSUMO Co., Ltd.) having a film thickness of 30 ± 2 μm. 27 S. 201111166 The present embodiment is shown in Tables 3 and 4. The composition of pre-coated metal sheets produced in China and its evaluation results. 28 20111Π66

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S 201111166 擊命 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ti ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ -¾ Η ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ Θ < <] < 〇 〇 ◎ ◎ ◎ ◎ ◎ ◎ X ±1 ® 〈 <1 ο ◎ ◎ ◎ ◎ ◎ Ο ◎ X 41 Θ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ X ㊀ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ X ν@杉蛴 v〇 s »n »n o o in (N •rj s CN 〇 〇 o ο o ο 〇 Ο Ο d o ρ W寅 Ξ ^ ^ ®3學 命 ^ 穿 吞 呑 萃 Μ μ 等 劍寒 〇 〇 VO o o ο o ο o Ο Ο ο 薩 Ό o 勢州& •M琏S s § S % S s S s Ό in iTi m •T) ι/~> in m •η p 9? <Ν 00 s <N 00 S (N 00 s S s s S uS oo -*-* —卜 »r> κη »〇 S m 1/-) »n »〇 m •η «ο in 9f V) Γ^ m cn c^ Ρ; $ Γ^ m P; m _ X s § s S s S s § 8 s % O y—S 3 璣 喵琏 o / / / / 墩钿 / / / / 〇 _茑 M劍 »n »n »〇 »〇 Ό »〇 in *T) *r^ in 發 _壤’ o (N o 宕 o <N ο (Ν o Ο CN o (N ο CN 〇 (N 〇 (N Ο (Ν 1-— 喵銮戥 (N <N (Ν CN (Ν (N CN v@ v0 昭 V0 v0 V0 碟 难 谏 碟 vB 墩劍網 frill 勒 frill 戰 肆 mil 弊 靡 想 变卖黩 •M刎嚮 <〇 1〇 to >〇 »〇 up νρ vp •M D^[ -4 -4 -Μ -4 -Μ -4 _实骚 卜钿網 in *n >〇 in »Τϊ νρ t t^i 卜 卜 卜 卜 卜 卜 卜 卜 璁戥 噼舞 a ω a ω Ο ω a UJ Ο ω a tjj Ο UJ a ω δ on D a ω S · jn ^o r- 〇〇 Os § 〇〇 <N oo S S v〇 00 32 以下,記載評價結果之詳細内容。 (1) 上層塗膜之分子量的影響 上層塗膜之分子量的影響’於NO. 1〜12顯示實施例’於 ^0.37、38顯示比較例。 本發明之實施例的預塗覆金屬板具有優異之熱絕緣性 〆、加工性、密著性、耐汙染性、刮痕抗性。 上層塗膜之分子量為10000者(NO.l)係加工性,而上層 爹膜之分子量為23000者(ΝΟ·7)係耐汙染性及刮痕抗性均 濟些微低下的傾向’故上層塗膜之分子量以13000〜19000 轉隹。分子量小於10000者(Ν0.37)因加工性不佳故不適 舍。上層塗膜之分子量大於23000者(ΝΟ.38)因耐汙染性及 &J浪抗性不佳故不適合。 (2) 氣泡含有濃度與下層塗膜之膜厚的關係 氣泡含有濃度與下層塗膜之膜厚的關係,於N0.13〜31 麟禾實施例,於NO.39〜48顯示比較例。 本發明之實施例的預塗覆金屬板具有優異之熱絕緣性 雖、加工性、密著性、对汙染性、刮痕抗性。 氣泡含有濃度V體積(%)與膜厚t(pm)之關係方面, V6〇.lt+57.5者(N0.39、41、43、45)係熱絕緣性能,而 V>-〇.〇5t+92.5者(NO.40、42 ' 44、46)係加工性及密著性不 佳故不適合。又,膜厚小於50μιη者(N0.47)係熱絕緣性能, 而膜厚大於350μηι者(ΝΟ.48)係加工性及密著性不佳故不適 合。 (3)上層塗膜之膜厚的影響 201111166 上層塗膜之膜厚的影響,於ΝΟ·32~36顯示實施例,於 NO.49〜51顯示比較例。 本發明之實施例的預塗覆金屬板具有優異之熱絕緣性 能、加工性、密著性、耐汙染性、刮痕抗性。 上層塗膜之膜厚為3μπι者(N0.32)係加工性、密著性及 刮痕抗性有些微低下的傾向,而上層塗膜之膜厚為川口爪者 (ΝΟ·36)有成本些微變高的傾向,故上層塗膜之膜厚以 5〜25μιη較佳。另外,無上層塗膜者(Ν0.49)與上層塗膜之膜 厚小於3μιη者(ΝΟ.50)係加工性、密著性及刮痕抗性不佳, 而上層塗膜之膜厚大於3〇μιη者(Ν0·51)係成本高故不適合。 (4 )氣泡直徑與合計膜厚的關係 氣泡直徑與合計膜厚的關係,於Ν 〇. 5 2〜5 6顯示實施例。 相對於塗膜表面於垂直方向測定之氣泡直徑Rv( μπι)、 及下層塗膜與上層塗膜相加之合計膜厚Τ(μιη)的關係方 面’因於任意塗膜截面10mm的寬度中滿足Rvg〇.8T之氣泡 小於20個者(Ν〇·54、56) ’有熱絕緣性能些微低下的傾向, 故可知以於任意截面l〇mm中滿足5^^〇 8丁之氣泡為2〇個 以上為佳。 (5)下層塗膜與上層塗膜之著色顏料的影響 下層塗膜與上層塗膜之顏料的影響,於N〇 57〜74顯示 實施例。下層塗膜與上層塗膜之著色顏料相同者 (>ίΟ·57〜6〇)、下層塗膜與上層塗膜均未含著色顏料者 (ΝΟ·61)、下層塗膜與上層塗膜之著色顏料係同系顏色者 (ΝΟ·62、63、68〜71)之加工性均優異,相對於此,下層塗 34 201111166 膜與上層塗膜之著色顏料非同系顏色者(N〇 64〜67、72〜74) 因於加工部以目視發現些微變色有加工性低下之疑慮, 故以下層塗膜與上層塗膜之顏料為同系顏色為佳。 (5)裡面之放射率的影響 裡面之放射率的影響,於N〇 %〜08顯示實施例,於 NO.69顯示比較例。 裡面之放射率越低則有熱絕緣性能提升的傾向,可知 以裡面之放射率為0.50以下為佳。又,亦可知即使裡面之 放射率低,表面為本發明範gj外者(N〇 79)之熱絕緣性能不 佳。 (實施例2) 使用表6之實施例ΝΟ·73與比較例Ν〇 79之預塗覆金屬 板作為薄型電視之後面板,使其⑽為裡面,並於顯示畫 面2小時後,以食指碰觸後面板,測定可接觸時間。另,以 5個人實^相同之試驗。又,為作為比較,亦同樣地評價於 將電鍍鋅鋼板加工成後面板之形狀後,壓著有古河電工社 製之發泡聚乙烯片材「FOAM ACE(登錄商標)SN_500」者。 任一試驗者均於N0.73時可接觸丨分鐘以上,但於 N0.79時之可接觸時間係5秒鐘以下。又,貼附有發泡聚乙 烯片材者係可接觸1分鐘以上,但需要貼附時間,且亦損及 外觀,故不佳。 (實施例3) 表3中No.4之預塗覆金屬板係以親塗布器塗裝下層塗 料,並於吹入有熱風之感應加熱爐使其乾燥硬化、水冷後,◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ -3⁄4 Η ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ & & & ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ X ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ X ν@杉蛴v〇s »n »noo in (N •rj s CN 〇〇o ο o ο 〇Ο Ο do ρ W寅Ξ ^ ^ ®3学命^ 呑 呑 呑 Μ 等 等 等 等 等 〇〇 〇〇 VO oo ο o ο o Ο Ο ο Ό Ό o State & • M琏S s § S % S s S s Ό in iTi m • T ι/~> in m •η p 9? <Ν 00 s <N 00 S (N 00 s S ss S uS oo -*-* —卜»r> κη »〇S m 1/-) »n »〇m •η «ο in 9f V) Γ^ m cn c^ Ρ; $ Γ^ m P; m _ X s § s S s S s § 8 s % O y-S 3 玑喵琏o / / / / 钿 / / / / 〇 _ 茑 M sword » n » n » 〇 » 〇Ό » 〇 in * T) * r ^ in hair _ soil ' o (N o 宕 o < N ο (Ν o Ο CN o (N ο CN 〇(N ο(N Ο(Ν — — N (N <N (Ν CN (Ν (N CN v@ v0 昭 V0 v0 V0 Frill 勒frill 肆 mil 靡 靡 want to sell 黩•M刎向<〇1〇to >〇»〇up νρ vp •MD^[ -4 -4 -Μ -4 -Μ -4 _实骚卜钿网in *n >〇in »Τϊ νρ tt^i 卜卜卜卜卜卜卜璁戥噼 a ω a ω Ο ω a UJ Ο ω a tjj Ο UJ a ω δ on D a ω S · jn ^o r- 〇〇Os § 〇〇<N oo SS v〇00 32 The details of the evaluation results are described below. (1) Effect of the molecular weight of the upper coating film The influence of the molecular weight of the upper coating film is shown in the examples of NO. 1 to 12, and the comparative examples are shown at ^0.37 and 38. The precoated metal sheet of the embodiment of the present invention has excellent thermal insulation properties, workability, adhesion, stain resistance, and scratch resistance. The molecular weight of the upper coating film is 10,000 (NO.l) is processability, and the molecular weight of the upper enamel film is 23,000 (ΝΟ·7). The stain resistance and scratch resistance tend to be slightly lower. The molecular weight of the membrane is 13,000 to 19000 rpm. Those with a molecular weight of less than 10,000 (Ν0.37) are uncomfortable due to poor processability. The molecular weight of the upper coating film is more than 23,000 (ΝΟ.38), which is not suitable due to the pollution resistance and the poor resistance of the & J wave. (2) Relationship between the concentration of the bubble and the film thickness of the undercoat film The relationship between the bubble concentration and the film thickness of the undercoat film is shown in the examples of N0.13 to 31, and the comparative examples are shown in Nos. 39 to 48. The precoated metal sheet of the embodiment of the present invention has excellent thermal insulation properties, workability, adhesion, stain resistance, and scratch resistance. The bubble contains the concentration V volume (%) and the film thickness t (pm), V6 〇 lt + 57.5 (N0.39, 41, 43, 45) is the thermal insulation performance, and V > - 〇. 〇 5t +92.5 (NO.40, 42 '44, 46) is not suitable for poor workability and adhesion. Further, those having a film thickness of less than 50 μm (N0.47) are thermally insulating, and those having a film thickness of more than 350 μm ((48) are unsuitable for poor workability and adhesion. (3) Effect of film thickness of the upper layer coating film 201111166 The influence of the film thickness of the upper layer coating film is shown in ΝΟ32 to 36, and a comparative example is shown in NO. 49 to 51. The precoated metal sheet of the embodiment of the present invention has excellent thermal insulation properties, workability, adhesion, stain resistance, and scratch resistance. When the film thickness of the upper coating film is 3 μm (N0.32), the processability, the adhesion, and the scratch resistance tend to be slightly lower, and the film thickness of the upper coating film is the cost of the Kawaguchi claw (ΝΟ·36). Some tend to be slightly higher, so the film thickness of the upper coating film is preferably 5 to 25 μm. In addition, those having no upper coating film (Ν0.49) and the upper coating film having a film thickness of less than 3 μm (ΝΟ.50) are inferior in workability, adhesion, and scratch resistance, and the film thickness of the upper coating film is larger than 3〇μιη (Ν0·51) is not suitable because of the high cost. (4) Relationship between bubble diameter and total film thickness The relationship between the cell diameter and the total film thickness is shown in Fig. 5 2 to 5 6 . The relationship between the bubble diameter Rv (μπι) measured in the vertical direction of the coating film surface and the total film thickness μ(μιη) of the lower coating film and the upper coating film is satisfied by the width of 10 mm of any coating film section. Rvg〇.8T has less than 20 bubbles (Ν〇·54, 56). 'There is a tendency for the thermal insulation properties to be slightly lower. Therefore, it is known that the bubble of 5^^〇8丁 is 2〇 in any section l〇mm. More than one is better. (5) Effect of the pigment of the lower coating film and the upper coating film The influence of the pigment of the lower coating film and the upper coating film is shown in N〇 57 to 74. The lower coating film is the same as the coloring pigment of the upper coating film (> Ο 57 57~6 〇), the lower coating film and the upper coating film are not containing the coloring pigment (ΝΟ·61), the lower coating film and the upper coating film. The coloring pigments are the same color (ΝΟ·62, 63, 68-71), and the processing properties are excellent. On the other hand, the lower layer is coated with the film of the 201111166 film and the color of the upper layer coating film (N〇64~67, 72 to 74) Since the processing portion visually recognizes that some microscopic discoloration has a problem of low workability, the pigment of the lower layer coating film and the upper layer coating film is preferably the same color. (5) Effect of Emissivity in the Inside The effect of the emissivity in the inside shows an example in N〇%~08, and a comparative example in NO.69. The lower the emissivity in the inside, the better the thermal insulation performance is. It is preferable that the emissivity in the inside is 0.50 or less. Further, it is also known that even if the emissivity is low inside, the surface of the present invention is inferior in thermal insulation performance (N〇 79). (Example 2) The precoated metal plate of Example ΝΟ73 and Comparative Example 表79 of Table 6 was used as a thin TV rear panel, and (10) was inside, and touched by the index finger 2 hours after the display screen The rear panel measures the contact time. In addition, the experiment is the same for 5 people. In addition, in the same manner, the galvanized steel sheet was processed into a shape of a rear panel, and the foamed polyethylene sheet "FOAM ACE (registered trademark) SN_500" manufactured by Furukawa Electric Co., Ltd. was pressed. Any of the testers was exposed to N0.73 for more than 丨 minutes, but the contact time at N0.79 was less than 5 seconds. Further, the foamed polyethylene sheet is attached for one minute or more, but it requires a bonding time and also impairs the appearance, which is not preferable. (Example 3) The precoated metal sheet of No. 4 in Table 3 was coated with a lower layer coating by a pro-applicator, and dried and hardened by water in an induction heating furnace with hot air.

S 35 201111166 再以輥簾幕式塗布器塗裝上層塗膜,於吹入有熱風之感應 加熱爐使其乾燥硬化、水冷後而得者,亦可以不同之塗裝 方法作成與其相同者。將以粮簾幕式塗布器塗裝下層塗膜 並使其乾燥硬化後,再以輥簾幕式塗布器塗裝上層塗膜後 作成之預塗覆金屬板作為No.87。No.87除了塗裝方法以外 係以與No.4完全相同之條件作成。又,於同時以稱作斜板 式簾幕式塗布器之多層同時塗布裝置積層下層塗膜與上層 塗膜後,於吹入有熱風之感應加熱爐以金屬板之到達板溫 為230 C之條件同時使積層皮膜乾燥硬化後水冷,將藉此製 作之預塗覆金屬板作為No.88。Νο·88之預塗覆金屬板除了 同時以斜板式簾幕式塗布器塗布上層塗膜與下層塗膜,並 同時燒附以外,係以與Νο·4者相同之條件作成。此外,將 於以輕簾幕式塗布驗裝下層塗職使其乾燥硬化後,以 輥塗布器塗骏上層塗膜後作成之預塗覆金屬板作為 NQ·89。Ν〇·89除了塗裝方法以外係以與No.4完全相同之條 件作成。 對作成之預塗覆金屬板進行(實施例1)中記载之熱絕緣 力工〖生、密著性、耐汙染性、刮痕抗性的評價β N〇 87 ^、〇 . 8 8雖與表3中記載之N。. 4的各評價試驗結果係完全相 同平彳貝〜果,但No.89之熱絕緣性能①與②的評價結果係 △為kN0.4稍低的結果。當以輥塗布冑塗裝上層皮膜時, 推’則因下層塗财之氣泡被塗裝滾子㈣,故熱絕緣性能 不佳。又,Μ 〇,4、87、88之塗裝外觀美觀,但Ν〇 89之上層 塗膜係&成斑駁圖案。推測這也是a為於輥塗布ϋ塗裝時 36 201111166 係-面以歸滾子壓壞下層塗膜—面進行塗裂,故基底產 生凹凸’使上層塗膜之完成步驟變得㈣者^本結果亦 可知本中請案發明之上層塗_藉由簾幕式塗布器塗裝為 佳。 另外,於第8圖顯示以光學顯微鏡觀察實施例n〇4之預 塗覆金屬板之塗膜部分之截面的照片。 以上,-©參_加圖式—面制本發明之較佳實施 形態’但本發明並未受該等觸限定。只要為發明所屬技 術領域中具通常知識者的話’於專利巾請範圍所記載之範 嚀内,可想到之各種變更例或修正例係清楚明瞭,且理應 了解該等例亦當然屬於本發明之技術範圍者。 【圖式簡單說明】 第1圖係彼覆有具較大氣泡之塗膜層之預塗覆金属板 的截面圖。 之 第2圖係披覆有具相對於膜厚過大之氣泡之塗膜層 預塗覆金屬板的截面圖。 第3圖係披覆有具相對於膜厚過小之氣泡之塗膜層之 預塗覆金屬板的截面圖。 第4圖係本發明之預塗覆金屬板的截面圖。 第5圖係顯不氣泡含有層之氣泡含有率以體積;·農产計 為V(%)、膜厚ί(μιη)之關係的圖。 第6圖係顯示上升溫度測定之實驗裝置之概要的説明 第7圖係顯示使用於可接觸時間及上升溫度测定之試S 35 201111166 The upper coating film is applied by a roll curtain coater, and dried in an induction heating furnace with hot air to dry and harden it, and water-cooled. It can also be made in the same manner by different coating methods. The undercoat film was applied by a grain curtain coater and dried and hardened, and then a precoated metal plate was formed by coating a top coat film with a roll curtain coater as No. 87. No. 87 was prepared under the same conditions as No. 4 except for the coating method. Further, at the same time, a multi-layer simultaneous coating apparatus called a slanted-plate curtain coater is used to laminate the lower coating film and the upper coating film, and the induction heating furnace in which the hot air is blown reaches the sheet temperature of 230 C. At the same time, the laminated film was dried and hardened and then water-cooled, and the precoated metal sheet thus produced was designated as No. 88. The precoated metal sheet of Νο·88 was prepared under the same conditions as those of Νο·4 except that the upper coating film and the lower coating film were applied by a slanted curtain curtain coater at the same time and simultaneously baked. In addition, a pre-coated metal sheet which was formed by coating the upper layer with a light curtain curtain coating and drying it, and applying the upper coating film by a roll coater, was used as NQ·89. Ν〇·89 was prepared in the same manner as No. 4 except for the coating method. The heat-insulating force described in (Example 1) was evaluated on the prepared pre-coated metal sheet, and the evaluation of the resistance, the adhesion, the stain resistance, and the scratch resistance was determined by β N〇87 ^, 〇. 8 8 And N described in Table 3. The results of the evaluation tests of 4 were completely the same as the flat mussels to the fruit, but the evaluation results of the thermal insulation properties 1 and 2 of No. 89 were Δ, which was slightly lower than kN0.4. When the upper film is applied by roll coating, the roller is coated with the lower layer of the coated bubble (4), so the thermal insulation performance is not good. Moreover, Μ 〇, 4, 87, 88 are beautifully painted, but the upper layer of Ν〇 89 is coated with a mottled pattern. It is presumed that this is also a when the roll coating is applied. 36 201111166 The surface is coated with a roller to crush the lower coating film - the surface is cracked, so that the base is uneven; the completion step of the upper coating film becomes (4) As a result, it can be seen that the coating of the invention is preferably coated by a curtain coater. Further, in Fig. 8, a photograph of a cross section of the coating film portion of the precoated metal sheet of Example n〇4 was observed with an optical microscope. The above is a preferred embodiment of the present invention, but the present invention is not limited by the above. It will be apparent that various changes and modifications may be made without departing from the scope of the invention as described in the appended claims. Technical scope. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view of a precoated metal sheet coated with a coating layer having a large bubble. Fig. 2 is a cross-sectional view of a precoated metal sheet coated with a coating layer having an excessively large bubble. Fig. 3 is a cross-sectional view of a precoated metal sheet coated with a coating layer with respect to a bubble having a too small film thickness. Figure 4 is a cross-sectional view of a precoated metal sheet of the present invention. Fig. 5 is a graph showing the relationship between the bubble content of the bubble-free layer and the volume; and the agricultural product is V (%) and film thickness ί (μιη). Fig. 6 is a view showing an outline of an experimental apparatus for measuring the rising temperature. Fig. 7 is a view showing a test for contact time and rising temperature.

S 37 201111166 驗之筐體構造的說明圖。 第8圖係以光學顯微鏡觀察到之實施例N 〇. 4之預塗覆 金屬板之塗膜部分之截面的照片。 【主要元件符號說明】 1.. .熱板 4...熱電搞 2.. .預塗覆金屬板 5...熱源 3.. .矽氧橡膠 6...溫度控制器 38S 37 201111166 An explanatory diagram of the structure of the casing. Fig. 8 is a photograph of a cross section of a coating film portion of the precoated metal sheet of Example N 〇. 4 observed by an optical microscope. [Main component symbol description] 1.. .Hot plate 4...Hot electricity 2.. Pre-coated metal plate 5...Heat source 3..矽Oxygen rubber 6...Temperature controller 38

Claims (1)

201111166 七、申請專利範圍: 1. 一種預塗覆金屬板,係於金屬板之單面上或兩面上具有 至少2層之塗膜層者,其特徵在於: 前述至少2層之塗膜層中,位於下側之第1塗膜層係 氣泡含有層,當以前述氣泡含有層之氣泡含有率為體積 濃度V(%),並以膜厚為t(pm)時,滿足下式: -0.1t+57.5SVS-0.05t+92.5,且50StS350,位於前述 第1塗膜層上側之第2塗膜層係含有三聚氰胺硬化型聚 酯樹脂或異氰酸酯硬化型聚酯樹脂的塗膜層,前述聚酯 樹脂之數量平均分子量係10000〜23000,且前述第2塗膜 層之膜厚係3〜30μιη。 2. 如申請專利範圍第1項之預塗覆金屬板,其中當以前述 第1塗膜層與前述第2塗膜層相加的全膜厚為Τ(μηι),並 以相對於塗膜表面於垂直方向測定的氣泡直徑為 ΙΙν(μηι)時,於任意塗膜截面的寬度10mm中,存在20個 以上滿足Rvg0.8T之氣泡。 3. 如申請專利範圍第1或2項之預塗覆金屬板,其中前述第 1塗膜層與前述第2塗膜層各含有同系顏色之顏料。 4. 如申請專利範圍第1〜3項中任1項之預塗覆金屬板,其中 當與前述金屬板之具有前述氣泡含有層之面為相反側 的面之溫度設於80°C以上200°C以下之預定溫度時,測 定之波數600〜3OOOcn^1區域中的紅外線總發射率係在 0.50以下。 5. —種電子機器,係於外板之至少一部分使用如申請專利 S 39 201111166 範圍第1〜4項中任1項之預塗覆金屬板,且具有前述氣泡 含有層之面係位於前述外板的外面側。. 40201111166 VII. Patent Application Range: 1. A pre-coated metal sheet, which is a coating layer having at least two layers on one side or both sides of a metal sheet, characterized in that: at least two layers of the coating layer are The first coating layer on the lower side is a bubble-containing layer. When the bubble content of the bubble-containing layer is a volume concentration V (%) and the film thickness is t (pm), the following formula is satisfied: -0.1 t+57.5SVS-0.05t+92.5, and 50StS350, the second coating layer on the upper side of the first coating layer contains a coating layer of a melamine-curable polyester resin or an isocyanate-curable polyester resin, and the polyester The number average molecular weight of the resin is 10,000 to 23,000, and the film thickness of the second coating layer is 3 to 30 μm. 2. The precoated metal sheet according to claim 1, wherein the total film thickness of the first coating layer and the second coating layer is Τ (μηι), and is relative to the coating film When the diameter of the bubble measured in the vertical direction is ΙΙν (μηι), there are 20 or more bubbles satisfying Rvg 0.8T in the width of 10 mm of the cross section of any coating film. 3. The precoated metal sheet according to claim 1 or 2, wherein the first coating layer and the second coating layer each contain a pigment of the same color. 4. The precoated metal sheet according to any one of the items 1 to 3, wherein the temperature of the surface opposite to the surface of the metal sheet having the bubble containing layer is set at 80 ° C or more. When the predetermined temperature is lower than °C, the total infrared ray emission rate in the region of the measured wave number 600 to 3OOOcn^1 is 0.50 or less. 5. An electronic device, wherein at least a portion of the outer panel is a precoated metal sheet as claimed in any one of claims 1 to 4 of claim S 39 201111166, and the surface of the bubble containing layer is located outside said The outer side of the board. . 40
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