201107689 六、發明說明: 【發明所屬之技術領域】 本發明係關於太陽能集熱板之製法與結構,尤指一種 上、下層金屬板加工成型並形成複數儲水空間之集熱器,且於 層金屬板之上表面以深色集熱材料塗佈以形成集敎. 常溫水之熱吸收面積,讓常溫水被迅速加熱 太陽能集紐。 απτ”、、欢年之 【先前技術】 按習知太陽能熱水器,如公告於2〇〇7年〇5月〇1日a w w 新ί專利第M311G11號「太陽能集熱結構」,^集妖 =由複數支-體成型之中空管及連接中空管之翼片所構成,集、 中空管兩開口與進水接管及出水接管對向延伸之i 乂並於集熱管表面設透光板以為太陽光透過而對ί 制,吸熱效率欠佳。 …叫很又剽限 公告⑽日台灣專利公報之台灣新型專利 ^ ° 唬太陽能集熱器結構改良」,係由熱水收集主幹 :收=2=^崎道所構成。亦即該習知者仍係採用熱 幹管以作為熱水吸收並為常溫水之儲水空間,如此,將 w成,吸收面積受到限制,無法提高熱吸收效率。 公主於·19「93年05月21日台灣專利公報之台灣新型專利 太f能雜11之構造改良」其缝料内部厚 於隼敎;^ 表面為具凹凸間隔之雜面板,玻璃係直接覆蓋 她ϊ熱ΐ面上,而以固定框架予以固定,且冷水係由集熱器之底 箱保溫槽者。其缺點為冷水被導入集熱器之 【發明内if時,會與内部之溫水混合,造成熱效率降低之問題。 高執目的’乃在提供-種可提高熱吸收面積,並得提 '皿水’並減少使用電源,鱗低二氧化碳之排放量者。用之 201107689 本發明之太陽能集熱板之製法,係由上、下層金屬板構成, ^、下層金屬板分別設出水口與人水口 ;次以各式雜技術, 莖=面ί并罪之上、下層金屬板形成複數焊接線’該焊接線可以 不等長’焊接線即是上、下層金屬板之複數結合部位或儲 水工間之隔離部位;最後並以空氣或水自前述出水口或入水口灌 ΐ上下層金屬板之間,並讓上、下層金屬板受到空氣或水之壓 if膨脹,以形成儲水空間’再以上層金屬板表面所塗佈之集熱 材料所形成集熱層,即製成太陽能集熱板。 本發明之太陽能集熱板之製法,其中於集熱器之上、下層金 屬板形成之複數焊接線,目的乃是增加上下金屬板之結合強度, w 並增加吸熱面積。 <、本發明之太陽能集熱板結構,其中集熱器於上、下層金屬板 叹複數儲水空間,再利用集熱器上表面所塗佈之深色集熱材料之 集熱層,以吸收太陽能,並直接對集熱器之儲水空間内之常溫水 加溫。 【實施方式】 如此,為使貴審查員可以充分了解本發明,茲依附圖示 如下; 如圖1〜6所示,為本發明之太陽能集熱板之製法流程,本 發明之製法,至少包含: 集熱器1 ’如圖1所示,係由上、下層金屬板1〇、U構成, 並於上層金屬板10設出水口 100 ;而於下層金屬板u設入水口 110。次如圖2所示,將上、下層金屬板ίο、η面對面併靠。其 次,如圖3所示,再以焊接技術2 ’於上 '下層金屬板10、u之 間形成複數焊接線12,該焊接線12可以等長或不等長,並再次以 各式焊接技術20以於上、下層金屬板1〇、11之週邊形成邊側焊 接線13,以將上、下層金屬板1〇、η之内部形成封閉狀態,且該 焊接線12或邊側焊接線13均是屬於上、下層金屬板1〇 之^ 數結合部位;最後將前述經各式焊接技術焊接後之上、下層金屬 板置放於治具3之内部,所謂治具,即是一種製造過程之輔助用 201107689 工具或工作檯或模具;如圖5所示,再以管線4連接入水口 或出水口 100’並將出水口或入水口封閉,再將空氣或詨201107689 VI. Description of the Invention: [Technical Field] The present invention relates to a method and structure for a solar collector panel, and more particularly to a collector for processing upper and lower metal sheets and forming a plurality of water storage spaces, and The upper surface of the metal plate is coated with a dark heat collecting material to form a stack. The heat absorption area of the normal temperature water allows the normal temperature water to be rapidly heated by the solar energy collection. Απτ",,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, The plurality of hollow-shaped tubes and the fins connecting the hollow tubes are formed, and the two openings of the hollow tube and the water inlet tube and the water outlet tube are oppositely extended, and the light-transmitting plate is disposed on the surface of the heat collecting tube. The sunlight passes through and the heat is not efficient. ... is very limited. Announcement (10) Taiwan's new patent in the Taiwan Patent Gazette ^ ° 结构 Solar collector structure improvement", consists of hot water collection trunk: receiving = 2 = ^ Qidao. That is, the conventional person still uses a heat-drying tube to absorb water as a hot water storage space, so that the absorption area is limited and the heat absorption efficiency cannot be improved. Princess Yu 19, "May 21, 1993, Taiwan Patent Gazette, Taiwan's new patent, Tai Fengza 11's structural improvement", the interior of the sewing material is thicker than 隼敎; ^ The surface is a miscellaneous panel with uneven spacing, and the glass is directly covered. She rubs her face on a hot surface and fixes it with a fixed frame, and the cold water is held by the bottom tank of the collector. The disadvantage is that the cold water is introduced into the collector. [In the case of the invention, it mixes with the internal warm water, causing a problem of lowering the thermal efficiency. The high-handedness is to provide a kind of heat-absorbing area that can increase the water absorption area and reduce the use of power, scale and low carbon dioxide emissions. 201107689 The method for manufacturing the solar collector plate of the invention is composed of upper and lower metal plates, ^, the lower metal plate is respectively provided with a water outlet and a human nozzle; the second is based on various hybrid techniques, stem=face ί and above The lower metal plate forms a plurality of welding lines 'the welding line can be unequal length'. The welding line is a plurality of joint parts of the upper and lower metal sheets or an isolation part of the water storage chamber; finally, air or water is used from the water outlet or The water inlet is filled between the upper and lower metal plates, and the upper and lower metal plates are subjected to air or water pressure if expansion to form a heat storage space to form a heat collecting material coated by the heat collecting material coated on the surface of the upper metal plate. The layer is made into a solar collector plate. The method for manufacturing the solar heat collecting plate of the present invention, wherein the plurality of welding lines formed on the upper and lower metal plates of the collector are used to increase the bonding strength of the upper and lower metal plates, and increase the heat absorption area. <, the solar collector plate structure of the present invention, wherein the collector sighs the plurality of water storage spaces in the upper and lower metal plates, and then uses the heat collecting layer of the dark heat collecting material coated on the upper surface of the collector to Absorb solar energy and directly heat the normal temperature water in the water storage space of the collector. [Embodiment] Thus, in order to enable the inspector to fully understand the present invention, the following is shown in the accompanying drawings; as shown in FIGS. 1 to 6, the manufacturing process of the solar thermal collecting plate of the present invention, the method of the present invention includes at least As shown in FIG. 1, the heat collector 1' is composed of upper and lower metal plates 1 and U, and a water outlet 100 is provided in the upper metal plate 10; and a water inlet 110 is provided in the lower metal plate u. Next, as shown in Fig. 2, the upper and lower metal plates ίο, η face each other and lean against each other. Next, as shown in FIG. 3, a plurality of welding lines 12 are formed between the upper metal sheets 10 and u by the welding technique 2', and the welding lines 12 can be of equal length or unequal length, and again various welding techniques. 20, forming a side weld line 13 around the upper and lower metal plates 1 and 11, to form a closed state of the upper and lower metal plates 1 and η, and the weld line 12 or the side weld line 13 are both It is a combination of the upper and lower metal plates. Finally, the upper and lower metal plates are placed inside the jig 3 after being welded by various welding techniques. The so-called jig is a manufacturing process. Use the 201107689 tool or workbench or mold; as shown in Figure 5, connect the water inlet or outlet 100' with line 4 and close the water outlet or water inlet, then air or 詨
4絰前述入水口 U0或出水口 100灌入於上、下層金屬板=、U ^間,並讓上、下層金屬板10、11未經焊接之部位,如圖六 , 受到空氣或水之壓力而膨脹,以形成儲水空間14,且於2 ^屬 板10之表面再塗佈深色集熱材料以形成集熱層15,可 能集熱板。 1成太陽 包含 如圖7〜11所示,為本發明之太陽能集熱板之結構,至少 集熱器卜係由上、下層金屬板1〇、u構成,於上、下層金 屬板10、11並設複數焊接線12以形成集熱器丨之結合部分, 於器1設複數儲水空f曰”4,且如圖8所示集熱器"是有密佈 之複數儲水空間14,如此,得以提高儲水空間14並增加常 吸熱面積,提高造水量。 凰 ϋ於集熱11 1社表面設雜層15,集歸15係以深色集熱材 ^塗佈於前述餘器之表面,至所謂深色,指黑色或不易快^散 .、,、之顏色’均無不可。如此,當以集熱層15快速吸收太陽能之外, 严可與水直接接觸,提高熱吸收效率,讓水快速吸收前述集熱層 15之溫度’產生快速加熱造水之功能。 集熱器1,如圖7與1 1所示,係於複數儲水空間14之首端 Μ0與末端141分別與集熱器之上、下邊壁16、17之間形成適當 =距離d ’如此,乃於集熱器1形成上、下集合空間18、19,當 =溫水由入水口 110進入集熱器丨内部後,會經由前述下集合空 二ρ散佈於各儲水空間14,並經吸熱升溫後轉換成溫熱水之後, 再上集合空間18經出水口 100流到外設之儲水桶中。 是以,經實驗結果,本發明之出水口溫度平 者高出 攝氏4〜8度左右。 201107689 参i 2009年A月3曰實驗結果 天氣 陰多雲^ 本 發明 習失 口者 時間 室外溫度 rc) 出水□溫度 rc) 入水口溫度 rc) 出水口溫度 (。。) 入水口溫度 (°C) 08 : 30 30.4 39.9 32.3 33.8 29.0 09 : 00 31.1 39.6 32.0 33.8 29.2 09 : 30 30.6 39.9 32.4 35.4 30.1 10 : 00 31.6 43.3 32.6 38.3 30.6 10 : 30 33.4 48.2 33.6 —42.3 32.4 11 : 00 32.5 45.5 35.0 40.5 33.2 11 : 30 33.9 47.5 36.6 43.4 35.4 12 : 00 33.1 1 47.6 37.9 43.1 36.1 13 : 00 30.3 41.2 36.8 38.6 34.3 13 : 30 30.5 41.1 35.8 38.0 36.8 14 : 00 31.2 43.8 37.0 41.3 37.2 14 : 30 31.4 45.5 38.8 43.1 37.3 15 : 00 31.3 44.6 38.9 40.7 37.6 15 : 30 31.1 44.9 39.1 41.2 37.6 16 : 00 31.5 44.0 38.4 39.4 37.9 16 : 30 31.1 43.5 38.3 38.5 37.5 17 : 00 30.9 42.2 36.7 36.8 36.9 表2 : 2009年8月4曰實驗結果 天氣 「晴 本發明 習矢 α者 時間 室外溫度 (°C) 出水口溫度 (°C) 入水口溫度 rc) 出水口溫度 (°C) 入水口溫度 rc) 08 : 00 32.3 42.3 32.4 38.8 30.4 08 : 30 31.3 43.0 L 32.6 37.0 30.8 09 : 00 33.3 45.5 33.2 41.6 31.7 09 : 30 33.1 49.8 35.4 45.8 33.3 10 : 00 33.1 51.1 36.8 47.4 35.5 10 : 30 33.6 54.2 39.5 51.1 37.9 11 : 00 33.5 56.2 41.5 53.1 40.3 11 : 30 33.0 58.7 44.1 55.7 42.7 12 : 00 34.7 60.7 46.6 57.9 45.3 13 : 00 33.8 64.1 52.1 62.3 50.8 13 : 30 33.9 65.3 54.2 63.9 52.7 14 : 00 33.7 65.7 56.7 63.9 54.1 201107689 14 :30 33.1 65.5 57.3 64.8 55.0 lb :υυ 33.1 65.2 ] 58.4 64.8 56.1 • όϋ 32.9 64.2 58.5 63.3 57.3 16 00 33.7 62.8 57.8 62.3 57.1 16 :3U 32.9 59.8 53.3 57.8 56.0 17 :00 32.3 55.7 49.0 51.6 51.3 w 綜上,本發明直接於集熱器上表面設集熱層,並形成複數的 儲水空間14,得以產生大面積之水對流效果,並因為儲水空間14 内之水可以直接吸收集熱層15之熱能,且全部之水均能直接吸 ^,除了增加熱吸收面積之外,更可提高熱吸收效率,且結構 單,而使用-段期間之後,若於集熱器之上、下層金屬板^内^ 積^水垢時,只需暫停使用並將内部之水排出,並以不會造成 熱器1損傷之情況下’拍打表面’即可讓水垢與餘器分離而加 以b除’完全不會有_集熱器之問題,可储良好之孰 率’充分利用綠色能源,為本案之組成。 ^ 【圖式簡單說明】 圖1是本發明製法流程一之示視圖。 圖2是本發明製法流程二之示視圖。 圖3是本發明製法流程三之示視圖。 圖4是本發明製法流程四之示視圖。 圖5是本發明製法流程五之示視圖。 圖6是本發明製法流程六之示視圖。 圖7是本發明結構之俯視圖。 圖8是圖7之A—A剖視圖。 圖9是圖8之A部分放大視圖。 圖10是圖7之B—B剖視圖。 圖11是圖1〇之B部分放大視圖。 【主要元件符號說明】 1卜出水口 1〇〇、入水口 U0、 140、末端14卜集熱層15、 集熱器卜上、下層金屬板1〇、 焊接線12、13、儲水空間14、首端 201107689 距離d、上、下邊壁16、17、上、下集合空間18、19 焊接技術2、焊接技術20、治具3、管線4 94. The water inlet U0 or the water outlet 100 is poured into the upper and lower metal plates =, U ^, and the upper and lower metal plates 10, 11 are not welded, as shown in Figure 6, subjected to air or water pressure. The expansion is performed to form the water storage space 14, and the dark heat collecting material is further coated on the surface of the 2^-plate 10 to form the heat collecting layer 15, possibly a heat collecting plate. 1% of the sun is included in the structure of the solar heat collecting plate of the present invention, as shown in Figs. 7 to 11, at least the collector is composed of upper and lower metal plates 1 and u, and upper and lower metal plates 10 and 11 And a plurality of welding lines 12 are arranged to form a combined portion of the collectors, and a plurality of water storage spaces 曰"4 are disposed in the device 1, and the collectors are arranged in a plurality of water storage spaces 14 as shown in FIG. In this way, the water storage space 14 can be increased and the heat absorption area can be increased, and the water production amount can be increased. The phoenix is set on the surface of the heat collecting body 11 1 and the 15 series is collected by the dark heat collecting material. The surface, to the so-called dark color, refers to black or not easy to disperse.,,, the color 'is not necessary. Thus, when the solar collector layer 15 quickly absorbs solar energy, it can be directly in contact with water to improve heat absorption efficiency. , allowing the water to quickly absorb the temperature of the heat collecting layer 15 to generate a function of rapidly heating the water. The heat collector 1, as shown in Figures 7 and 11, is at the head end Μ0 and the end 141 of the plurality of water storage spaces 14, respectively Forming an appropriate = distance d ' between the upper and lower walls 16, 17 of the collector, so that the collector 1 is formed The lower collection space 18, 19, when the warm water enters the interior of the collector 由 from the water inlet 110, is dispersed in each of the water storage spaces 14 via the aforementioned lower collection vacancies, and is converted into warm water by the heat absorption and temperature rise. After that, the collection space 18 flows through the water outlet 100 to the water storage tank of the peripheral device. Therefore, according to the experimental result, the water outlet temperature of the present invention is higher than 4 to 8 degrees Celsius. 201107689 参i 2009 A The result of the experiment is cloudy and cloudy. The outdoor temperature of the present invention is rc) The outlet temperature rc) The inlet temperature rc) The outlet temperature (.) The inlet temperature (°C) 08 : 30 30.4 39.9 32.3 33.8 29.0 09 : 00 31.1 39.6 32.0 33.8 29.2 09 : 30 30.6 39.9 32.4 35.4 30.1 10 : 00 31.6 43.3 32.6 38.3 30.6 10 : 30 33.4 48.2 33.6 — 42.3 32.4 11 : 00 32.5 45.5 35.0 40.5 33.2 11 : 30 33.9 47.5 36.6 43.4 35.4 12 : 00 33.1 1 47.6 37.9 43.1 36.1 13 : 00 30.3 41.2 36.8 38.6 34.3 13 : 30 30.5 41.1 35.8 38.0 36.8 14 : 00 31.2 43.8 37.0 41.3 37.2 14 : 30 31.4 45.5 38.8 43.1 37.3 15 : 00 31.3 44.6 38.9 40.7 37.6 15 : 30 31.1 44.9 39.1 41.2 37.6 16 : 00 31.5 44.0 38.4 39.4 37.9 16 : 30 31.1 43.5 38.3 38.5 37.5 17 : 00 30.9 42.2 36.7 36.8 36.9 Table 2 : August 4 , 2009 Results of the test "Weather The present invention is a time outdoor temperature (°C) water outlet temperature (°C) water inlet temperature rc) water outlet temperature (°C) water inlet temperature rc) 08 : 00 32.3 42.3 32.4 38.8 30.4 08 : 30 31.3 43.0 L 32.6 37.0 30.8 09 : 00 33.3 45.5 33.2 41.6 31.7 09 : 30 33.1 49.8 35.4 45.8 33.3 10 : 00 33.1 51.1 36.8 47.4 35.5 10 : 30 33.6 54.2 39.5 51.1 37.9 11 : 00 33.5 56.2 41.5 53.1 40.3 11 : 30 33.0 58.7 44.1 55.7 42.7 12 : 00 34.7 60.7 46.6 57.9 45.3 13 : 00 33.8 64.1 52.1 62.3 50.8 13 : 30 33.9 65.3 54.2 63.9 52.7 14 : 00 33.7 65.7 56.7 63.9 54.1 201107689 14 : 30 33.1 65.5 57.3 64.8 55.0 lb : υυ 33.1 65.2 ] 58.4 64.8 56.1 • όϋ 32.9 64.2 58.5 63.3 57.3 16 00 33.7 62.8 57.8 62.3 57.1 16 : 3U 32.9 59.8 53.3 57.8 56.0 17 :00 32.3 55.7 49.0 51.6 51.3 w In summary, The invention directly forms a heat collecting layer on the upper surface of the collector, and forms a plurality of water storage spaces 14 to generate a large-area water convection effect, and because the water in the water storage space 14 can directly absorb the heat energy of the heat collecting layer 15, And all the water can be directly sucked, in addition to increasing the heat absorption area, the heat absorption efficiency can be improved, and the structure is single, and after the use period, if it is above the collector, the lower metal plate ^^ When the scale is accumulated, it is only necessary to suspend the use and discharge the internal water, and to 'slap the surface' without causing damage to the heat device 1, the scale can be separated from the residual device and b can be removed. The problem of collectors can save a good rate of 'utilizing green energy', making up the composition of this case. ^ [Simple Description of the Drawings] Fig. 1 is a view showing the flow of the manufacturing process of the present invention. Figure 2 is a view showing the second flow of the manufacturing process of the present invention. Figure 3 is a view showing the third process of the production process of the present invention. Figure 4 is a view showing the fourth process of the process of the present invention. Figure 5 is a view showing the fifth process of the process of the present invention. Figure 6 is a view showing the sixth process of the process of the present invention. Figure 7 is a plan view of the structure of the present invention. Figure 8 is a cross-sectional view taken along line A-A of Figure 7; Figure 9 is an enlarged view of a portion A of Figure 8. Figure 10 is a cross-sectional view taken along line B-B of Figure 7; Figure 11 is an enlarged view of a portion B of Figure 1 . [Description of main component symbols] 1b water outlet 1〇〇, water inlet U0, 140, end 14 heat collecting layer 15, collector upper and lower metal plate 1〇, welding line 12, 13, water storage space 14 , the first end 201107689 distance d, the upper and lower side walls 16, 17, the upper and lower assembly space 18, 19 welding technology 2, welding technology 20, fixture 3, pipeline 4 9