201106877 六、發明說明： 【發明所屬之技術領域】 的製#，=涉及一種餃子製作方法以及根據該方法製作餃子 【先前技術】 在大批量加工餃子時’通常由機器沿單一方向將麵團拉伸 壓制而成面皮後藉由切割部件將面皮切成規定形狀的餃子 • f 早—方向上拉伸_ ’面皮和切出的餃子皮上 軸早向拉伸紋理。如圖1所示切出的較子皮中，雙向箭頭線 A-A表示單向拉伸形成的餃子皮的紐，這銳理方向與^ 行，虛線B-B表示餃子皮兩部分相對旋轉折合的旋轉 軸線（以下簡稱折合線），由於單向拉伸紐的作用，切出的 餃子皮平行于餃子皮敝理方向种心、_長 雜子㈣直于餃子皮敝财㈣中心線的 寬度最終會增加約5%。 ▲ u f前常用的自動化餃子製作設備，例如Tosei 業株式會 • =産的T·16型餃子機，在餃子的製作過針，如圖i所示， ίί基^俊子皮的紋理方向（A ·直，這樣 命；工子肚南度（本說明書中“較子肚高度”指的是 ϊ料離開平放平面的最高處的高度）縮減，而 ，又内雜子_分佈鬆散。與手王製作的餃子相 外形不夠美觀，煮熟後的餃子汁少，面皮口感相對來說 不好’味道不夠鮮美。 【發明内容】 201106877 爲了克服上述問題’本發明提供一種餃子製作方法，包括 將由機，壓制的具有單向拉伸形成的減的面皮糊成規定 形狀的餃子皮；將餃子餡填玫在餃子皮上；取與餃子皮的紋理 方向成0〜20度夾角的折合線折合餃子皮而形成餃子。 本發明有還提供-種餃子製作設備，包括切割機構，該切 割機構包括切割單元和旋轉單元，該旋轉單元使得餃子皮的紋 理方向與折合線之間的夾角爲〇〜2〇度。201106877 VI. Description of the invention: [Technical field of the invention] The method of making a dumpling and making a dumpling according to the method [Prior Art] When processing dumplings in large quantities, the dough is usually stretched by a machine in a single direction. After pressing the dough, the dough is cut into the shape of the dumplings by the cutting member. • f Early-direction stretching _ 'The dough and the cut-off dumplings are stretched early. In the comparative skin cut as shown in Fig. 1, the double-headed arrow line AA indicates the button of the dumpling skin formed by uniaxial stretching, and the sharp direction is the same as the line, and the broken line BB indicates the rotation axis of the two parts of the dumpling skin which are relatively rotated and folded. (hereinafter referred to as the folding line), due to the role of one-way stretching, the cut dumpling skin parallel to the direction of the dumpling skin, the _ long miscellaneous (four) straight to the dumpling skin (four) the width of the center line will eventually increase About 5%. ▲ The automatic dumpling making equipment commonly used before uf, for example, the Tosei industry type will be produced = the T.16 type dumpling machine produced in the dumplings, as shown in Figure i, the texture direction of the ίί基^俊子皮(A · Straight, such a life; the worker's belly south (in this specification, "the height of the child's belly" refers to the height of the highest point of the material leaving the flat plane), and the inner _ _ distribution is loose. The shape of the dumplings produced is not beautiful enough, the dumpling juice after cooking is less, and the taste of the dough is relatively bad. The taste is not delicious enough. [Invention content] 201106877 In order to overcome the above problems, the present invention provides a method for making dumplings, including a machine, The pressed dough dough having the unidirectionally stretched dough is formed into a dumpling skin of a predetermined shape; the dumpling stuffing is filled on the dumpling skin; and the folding line which is at an angle of 0 to 20 degrees with the texture direction of the dumpling skin is folded into the dumpling skin. Forming a dumpling. The present invention further provides a dumpling making apparatus comprising a cutting mechanism, the cutting mechanism comprising a cutting unit and a rotating unit, the rotating unit making the texture direction and the folding of the dumpling skin It is the angle between 〇~2〇 degrees.
，由上^方法和設備製作的餃子，餃子煮熟後的外形飽 /，夕觀/示壳，入口後餃子餡緊湊且汁多，口感和味道具佳。 【實施方式】 下文將參考附圖說明本發明的餃子製作方法及製作設 圖i顯7^驗術雜子製作方法驗子皮的折合線的示 先前技術紐子製作方法的轉爲：將由顧壓制的具 ::拉伸形成的紋理的面皮蝴成規定雜的餃子皮；將飲 真放在餃子皮上；取與好皮的紐㈣祕本9〇度夹 角的折合線折合餃子皮而形成餃子。 ，發㈣餃子製作方法，其與先前技術的製作方法的不同 之ΟΛ ’在餃子的製作過程中，取與餃子皮的紐方向成0 ^又（含0度和20度）夾角的折合線折合餃子皮而形成餃 # Ϊ說，® 2顯示本發明實施例1的好方法的俊 拉理古a ’在實關1的製作方法巾，較子皮的 、、· °。餃子皮的折合線之間的夾角爲20度。圖3顯示本 201106877 發明實施例2的餃子製作方法的餃子皮的折合線的示意圖，在 實施例2的製作方法中，餃子皮的紋理方向與餃子皮的折合線 之間的夾角爲10度。圖4顯示本發明實施例3的餃子製作方 法的餃子皮的折合線的示意圖，在實施例3的製作方法中，餃 子皮的紋理方向與餃子皮的折合線之間的夾角爲〇度、即兩者 平行。The dumplings made by the method and equipment, the shape of the dumplings cooked is full, and the view of the dumplings is displayed. After the entrance, the dumplings are compact and juicy, and the taste and taste are good. [Embodiment] Hereinafter, a method for fabricating a dumpling according to the present invention and a method for producing a folding line of the method for producing a sub-skin will be described with reference to the accompanying drawings. Pressed:: The texture of the dough formed by stretching is a prescribed dumpling skin; the real drink is placed on the dumpling skin; and the folding line of the 9-degree angle of the New (4) secret book with the good skin is folded into the dumpling skin. Form a dumpling. , hair (four) dumplings production method, which is different from the prior art production method 'In the process of making dumplings, take the folding line with the angle of the dumpling skin into 0 ^ and (including 0 degrees and 20 degrees) Dumplings to form dumplings # Ϊ , ® ® ® ® ® ® ® ® ® ® ® ® ® ® ® ® ® ® ® ® 俊 俊 。 。 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在The angle between the fold lines of the dumpling skin is 20 degrees. Fig. 3 is a view showing the folding line of the dumpling skin of the method for producing dumplings according to the second embodiment of the present invention. In the manufacturing method of the second embodiment, the angle between the texture direction of the dumpling skin and the folding line of the dumpling skin is 10 degrees. 4 is a schematic view showing a folding line of dumpling skin in the method for producing dumplings according to the third embodiment of the present invention. In the manufacturing method of the third embodiment, the angle between the texture direction of the dumpling skin and the folding line of the dumpling skin is a twist, that is, The two are parallel.
用具有同樣切割尺寸的規定形狀的餃子皮，填放同樣分量 的餃子餡’分別根據上述本發明3個實施例的餃子製作方法和 上述先前技術的餃子製作方法製作餃子。每種製作方法製作出 的餃子中各取樣本10個’煮熟後測量各飲子的餃子肚高度， 測量結果如下表所示： 樣本 先前技術 實施例1 實施例2 實施例3 1 26.1 28.5 29.3 29.9 2 26.2 28.2 28.8 31.8 3 26.1 27.9 30.2 31.0 4 24.6 29.3 29.5 34.2 5 ·" 26.2 28.6 29.1 28.7 6 26.3 27.5 28.8 29.8 7 — 23.9 29.1 29.4 29.9 8 —--- 26.3 28.8 30.3 31.2 9 26.2 29.1 29.6 29.9 10 ----- 24.5 28.4 29.5 30.6 上表中的資料爲煮熟後各較子的餃子肚 201106877 圖5顯示餃子肚高度的曲線圖，該曲線圖與上面列表的資 料相對應，其中縱軸表示餃子肚高度，高度的單位爲毫米，橫 軸表示樣本個數，雙點劃線L1表示先前技術的餃子製作方法 製作的ίο個餃子煮熟後的餃子肚高度的曲線，單點^線L2 表f實施例1的餃子製作方法製作的1〇個餃子煮熟後的餃子 肚高度的曲線，虛線L3表示實施例2的餃子製作方法製作的 10個較子煮熟後的餃子肚高度的曲線，實線L4表示實施例3 的餃子製作方法製作的1〇個餃子煮熟後的餃子肚高度的曲 線。 從圖5可以清楚的看到，實施例丨_3的餃子製作方法製作 的餃子煮熟後的餃子肚高度的平均值明顯高於先前技術的餃 子製作方法製作的餃子煮熟後的餃子肚高度的平均值。同時也 可以看出’餃子皮的折合線與餃子皮的紋理方向之間的夾角越 ^，由此製作的餃子煮熟後的餃子肚高度的平均值越高。在實 轭例3中’餃子皮的折合線與俊子皮的紋理方向之間的夾角最 小二爲0度，因此圖4中顯示實施例3的餃子製作方法製作的 煮熟後的俊子肚高度的平均值最大。 山由於實施例1-3的餃子製作方法製作的餃子煮熟後的餃子 肚高，的平均值明顯高於先前技術的餃子製作方法製作的餃 =煮熟後的餃子肚高度的平均值，實施例1_3的餃子製作方法 製作的餃子煮熟後的外形飽滿，外觀漂亮，入口後餃子銘緊湊 ，汁多，口感和味道具佳。而先前技術的餃子製作方法製作的 飯子煮熟後的外形不佳，入口後餃子餡鬆散且汁少，口感和味 道較差。前者無論從感觀上還是從味覺上對人們的吸引作用更 強。 圖6a齡示本發明第一實施例的餃子製作設備的正視圖； 201106877 圖6b顯示本發明第一實施例的餃子製作設備的俯視圖。該餃 子製作設備包括底座1，第一面皮壓延機構2，第二面皮壓延 機構3 ’輸入機構4，輸出機構5，凸輪箱6，切割機構7，注 餡機構8 ’餃子模具9，模具軌道1〇，輸送帶u以及控制機 構等其他輔助機構。在鉸子的製作過程中，由機器製作好的面 皮S經由第一面皮壓延機構2和第二面皮壓延機構3後形成具 有單向拉伸紋理的規定厚度的面皮，該面皮藉由輸入機構4沿 圖6a中箭頭所示的傳輸路徑進入切割機構7，此時，面皮的 紋f方向與面皮的輸入方向相同。切割機構7由從電動機（未 顯不）接收動力的凸輪箱6驅動，以規定速率切割面皮而形成 規定尺寸的餃子皮，被切割機構切割後餃子皮外的殘餘面皮由 輸出機構5輸出至回收機構（未顯示）。 由切割機構7切割出的餃子皮置入餃子模具9中。如圖 6b所示，柄具軌道1〇上共有例如但不限於$套較子模具9， 以與切割機構7切割速率相適應的速率轉動。每套餃子模具9 具有兩個餃子夾具9a，各餃子夾具9a的折合軸線％在較子模 f 9旋轉至切割機構7的正下方時與面皮的輸入方向（圖汍 中箭頭所示方向）垂直。 餃子模具9旋轉至切割機構7的正下方時，接收由切 構7切出的餃子皮；在裝載有餃子皮的餃子模具9旋轉至 機構8的正下方時，由注餡機構8裝填餃子餡；裝填好餃子餡 1餃子模具9繼續旋轉，當其旋轉至與切割機構7正對的位置 =，餃子模具9折合餃子皮形成餃子；當餃子模具9旋轉至與 輸送帶11對應的位置時’製作好的餃子由輸送帶u僖 ^ 定位置。 王伯 圖7顯示本發明第一實施例的餘子製作設備中的切割機 7 201106877 構7 ^分解圖。該切割機構7包括切割單元12和旋轉單元i3, 旋轉單元13使得餃子皮的紋理方向與折合線之間的夾角爲〇 〜20唐。 優選結構如下。切割單元12用於將輸入其中的面皮切割 成規定形㈣餃子皮，包括箱體14、面皮輸人口 15、刀且轴 了，16、刀具轴17、刀具19、刀具模板2〇和刀具模板g裝 底座21。刀具轴17的一端與刀具轴頂板16連接，另一端與 =具19連接。刀具軸頂板16與凸輪箱6連接，由凸輪箱^The dumplings of the same shape are filled with dumpling skin having the same cut size. The dumplings are produced according to the method for producing dumplings according to the above three embodiments of the present invention and the method for producing dumplings according to the above prior art. For each of the dumplings prepared by each method, 10 samples were taken. 'The height of the dumplings of each drink was measured after cooking. The measurement results are shown in the following table: Samples Prior Art Example 1 Example 2 Example 3 1 26.1 28.5 29.3 29.9 2 26.2 28.2 28.8 31.8 3 26.1 27.9 30.2 31.0 4 24.6 29.3 29.5 34.2 5 ·" 26.2 28.6 29.1 28.7 6 26.3 27.5 28.8 29.8 7 — 23.9 29.1 29.4 29.9 8 —--- 26.3 28.8 30.3 31.2 9 26.2 29.1 29.6 29.9 10 ----- 24.5 28.4 29.5 30.6 The data in the above table is the dumplings of each of the cooked dumplings 201106877. Figure 5 shows the graph of the height of the dumplings. The graph corresponds to the data in the above list, where the vertical axis represents The height of the dumplings is mm, the horizontal axis indicates the number of samples, and the double-dotted line L1 indicates the curve of the height of the dumplings cooked by the gluten dumplings prepared by the prior art dumpling making method. Single point line L2 f. The curve of the height of the dumplings after cooking one dumpling produced in the method for producing dumplings of Example 1, and the broken line L3, the ten cooked dumplings produced by the method for producing dumplings of Example 2 The height of the curve, the solid line L4 indicates dumplings belly height curve after the dumpling producing method of the embodiment 3 of the cooked dumplings made 1〇 embodiment. As can be clearly seen from Fig. 5, the average height of the dumplings of the dumplings prepared by the method for making dumplings of the example 丨_3 is significantly higher than that of the dumplings cooked by the dumplings of the prior art. average value. At the same time, it can be seen that the angle between the folding line of the dumpling skin and the grain direction of the dumpling skin is higher, and the average value of the height of the dumplings after the cooked dumplings are cooked is higher. In the actual yoke example 3, the angle between the folding line of the dumpling skin and the texture direction of the Junzi skin is at least 2 degrees, so that the cooked height of the cooked dumplings produced by the method of making dumplings of Example 3 is shown in FIG. The average is the largest. The average of the height of the dumplings cooked by the dumplings produced in the method of making the dumplings of the examples 1-3 is higher than the average of the dumplings produced by the prior art dumpling making method and the height of the cooked dumplings. The dumplings made in the method of making dumplings of Example 1_3 are full in appearance and beautiful in appearance. After the entrance, the dumplings are compact, juicy, and have a good taste and taste. However, the shape of the rice made by the prior art dumpling making method is not good, and the dumplings are loose and juicy after the entrance, and the taste and taste are poor. The former is more attractive to people from both the senses and the taste. Fig. 6a is a front elevational view showing the dumpling making apparatus of the first embodiment of the present invention; 201106877 Fig. 6b is a plan view showing the dumpling making apparatus of the first embodiment of the present invention. The dumpling making device comprises a base 1, a first dough calendering mechanism 2, a second dough calendering mechanism 3' input mechanism 4, an output mechanism 5, a cam box 6, a cutting mechanism 7, a filling mechanism 8 'dumpling mold 9, a mold track 1〇, conveyor belt u and other auxiliary mechanisms such as control mechanisms. In the manufacturing process of the hinge, the machine-made dough S forms a dough of a predetermined thickness having a uniaxially stretched texture through the first dough calendering mechanism 2 and the second dough calendering mechanism 3, and the dough is fed by an input mechanism. 4 Entering the cutting mechanism 7 along the transport path indicated by the arrow in Fig. 6a, at this time, the direction of the pattern f of the dough is the same as the input direction of the dough. The cutting mechanism 7 is driven by a cam box 6 that receives power from an electric motor (not shown), and cuts the dough at a predetermined rate to form a dumpling skin of a predetermined size. After being cut by the cutting mechanism, the residual dough outside the dumpling skin is output to the recycling body by the output mechanism 5. Agency (not shown). The dumpling skin cut by the cutting mechanism 7 is placed in the dumpling mold 9. As shown in Fig. 6b, the handle rail 1 has a common, for example, but not limited to, a set of sub-dies 9, which are rotated at a rate that is compatible with the cutting rate of the cutting mechanism 7. Each set of dumpling molds 9 has two dumpling jigs 9a, and the folding axis % of each dumpling jig 9a is perpendicular to the input direction of the dough (the direction indicated by the arrow in the figure) when the sub-mold f 9 is rotated directly below the cutting mechanism 7 . When the dumpling mold 9 is rotated directly below the cutting mechanism 7, the dumpling skin cut out by the cutting 7 is received; when the dumpling mold 9 loaded with the dumpling skin is rotated directly below the mechanism 8, the dumpling filling is filled by the filling mechanism 8 Filling the dumpling stuffing 1 dumpling mold 9 continues to rotate, when it is rotated to the position opposite the cutting mechanism 7 =, the dumpling mold 9 is folded into the dumpling skin to form a dumpling; when the dumpling mold 9 is rotated to the position corresponding to the conveyor belt 11 ' The prepared dumplings are placed by the conveyor belt u僖. Wang Bo Fig. 7 shows a cutting machine 7 201106877 in the remaining production apparatus of the first embodiment of the present invention. The cutting mechanism 7 includes a cutting unit 12 and a rotating unit i3, and the rotating unit 13 makes the angle between the grain direction of the dumpling skin and the folding line 〇 20-20. The preferred structure is as follows. The cutting unit 12 is used for cutting the dough into which the input is made into a prescribed shape (four) dumpling skin, including the box body 14, the dough receiving body 15, the knife and the shaft, 16, the tool shaft 17, the cutter 19, the tool template 2〇 and the cutter template g The base 21 is mounted. One end of the tool shaft 17 is connected to the tool shaft top plate 16, and the other end is connected to the =19. The tool shaft top plate 16 is connected to the cam box 6 by the cam box ^
sum速率上下往復運動，由此藉由刀具轴17帶動刀 Λ動。刀具模板2〇安裝在刀具模板安裝底座21上， 女裝底座21安裝在箱體14上，刀具模板2〇上具有 /、刀八19的切割面形狀相適應的通孔22，以將通過刀具模板 的=謂紐定形狀驗子皮，餘子皮_狀由刀具 且盘二二（底端面〕的形狀確定，刀具模板安裝底座21上 上的通孔22相適應的通孔23,使得往復運動 = 月=夠穿過通孔22和23。切割單元12中的刀具19 2個個或多個’在本實施例中，刀具19的數量爲 19往“動—t;二=是說切割單元12中的刀具 24，還可以包括驗清潔刀具19的刀具清潔板 方5目、公=安裝在箱體14中，位於刀具模板2〇正上 通3板24具有直徑比刀具19的切割面的直徑稍大的 降19切割完面皮後回復通過刀具清潔板24時，清 于、拈附在刀具丨9外周面上的面渣。 的角Ϊ轉ίί I3用於將切割單元12切割下的俊子皮旋轉規定 角又％轉早几13包括活塞軸25、活塞軸頂板％、張緊支一 201106877 架27、軸套28、槽形夾板29、張緊輪轴30、同步輪31、同 步帶32、張緊輪33、驅動裝置34、同步帶托架35、吸頭容器 18、吸頭36和定位部件37。The sum rate reciprocates up and down, whereby the tool shaft 17 drives the knife to move. The cutter template 2 is mounted on the cutter template mounting base 21, and the women's base 21 is mounted on the casing 14, and the cutter template 2 has a through hole 22 having a shape of a cutting surface of the knife 18 to pass the cutter. The shape of the template is a new shape, and the shape of the remaining skin is determined by the shape of the cutter and the disk 22 (bottom end face), and the through hole 22 on the tool template mounting base 21 is adapted to the through hole 23, so that the reciprocating Movement = month = enough to pass through the holes 22 and 23. The cutter 19 in the cutting unit 12 has two or more 'in this embodiment, the number of the cutters 19 is 19 to "moving - t; two = is said to cut The tool 24 in the unit 12 may further include a tool cleaning plate 5 of the cleaning tool 19, which is mounted in the casing 14, and is located on the tool template 2, and the 3 plate 24 has a diameter smaller than the cutting surface of the cutter 19. The slightly smaller diameter of the 19 is cut after the dough is cut and passed back through the cutter cleaning plate 24, and the slag attached to the outer peripheral surface of the cutter 丨 9 is used to cut the cutting unit 12 Junzi skin rotation specified angle and % turn early 13 including piston shaft 25, piston shaft top plate%, tensioning branch 201106877 Bracket 27, bushing 28, channel cleat 29, tensioning axle 30, synchronizing wheel 31, timing belt 32, tensioning pulley 33, drive unit 34, timing belt bracket 35, nozzle container 18, suction head 36 And positioning component 37.
切割單元12的刀具軸π和刀具19各自的軸心具有同軸 貫穿的直徑略大於旋轉單元13的活塞軸25的直徑的z通孔，在 刀具轴頂板16與刀具軸π的通孔對應的仅置上也形成有貫穿 =直徑略大於旋轉單元13的活塞軸25的直徑的通孔^旋轉單 元13的活。塞軸25的活塞軸頂板26上也形成有貫穿的直徑略 大於旋轉單元13的活塞軸25的直徑的通孔。旋轉單元13的 活塞軸25的一端從下至上依次穿過刀具19、刀具轴17、刀具 ，頂板16和活塞轴頂板26的通孔，藉由軸套28可旋轉地固 定在活塞軸頂板26上，並從活塞轴頂板26上突出一部分。活 塞轴25從活塞軸頂板26上突出的一部分與同步輪31固定連 接’、可由同步輪31帶動旋轉。活塞轴25的另一端與吸頭容器 =連接，吸頭容器18可以容納（但不限於）真空吸頭36，^ 作狀態下，吸頭36嵌入刀具19的切割面内。諸如定位銷 的定位部件37絲在賴36的底端面上，用蚊位吸附在吸 $ 36上的較子皮’使得俊子皮在吸頭旋轉時不相對於吸頭轉 ^ 塞軸頂板26同樣與凸輪箱6連接，由凸輪箱6驅動而 ^規疋的速率上下往復運動，由此推動活塞軸25上下往復運 在本實施例中’採用雙刀具的切割單元12，兩根活塞轴 鲶步輪31由環形的同步帶32帶動，同步帶32由張緊 兄―、緊’張緊輪33安裝在張緊軸3〇的一端，張緊軸3〇的 2^端t餘張緊支架27上，輯支架27安裝在活塞軸頂板 °槽城板29的兩夾板固定地妹同步輪31之間的 201106877 =Γ2的一側上。槽形失板29的一侧失板與板狀的同步帶 ^ 35固定連接，形成L形夾角。同步帶托架35 的驅動裝置34的驅動面34d上。 在後 驅動裝置34包括本體34a、用於防止同步帶托牟 ϊίϊ桿，、可跟隨伸縮桿3处伸縮的定位桿3如、固定安 =伸縮桿34b和定位桿34c的端部隨著伸縮桿3处的往復運 動作直線運動的驅動板34d、以及穿過伸縮桿34b和定 4cThe tool axis π of the cutting unit 12 and the respective axial centers of the cutters 19 have z-through holes that are coaxially penetrated by a diameter slightly larger than the diameter of the piston shaft 25 of the rotary unit 13, and the tool shaft top plate 16 corresponds to the through hole of the tool axis π. The operation of the through hole rotating unit 13 having a diameter slightly larger than the diameter of the piston shaft 25 of the rotary unit 13 is also formed. A through hole having a diameter slightly larger than the diameter of the piston shaft 25 of the rotary unit 13 is also formed in the piston shaft top plate 26 of the plug shaft 25. One end of the piston shaft 25 of the rotary unit 13 passes through the through hole of the cutter 19, the tool shaft 17, the cutter, the top plate 16 and the piston shaft top plate 26 in order from the bottom to the top, and is rotatably fixed to the piston shaft top plate 26 by the boss 28 And protrude a part from the piston shaft top plate 26. A portion of the piston shaft 25 projecting from the piston shaft top plate 26 is fixedly coupled to the timing wheel 31, and can be rotated by the timing wheel 31. The other end of the piston shaft 25 is coupled to the tip container. The tip container 18 can accommodate, but is not limited to, a vacuum tip 36. The tip 36 is embedded in the cutting face of the tool 19. The positioning member 37, such as the locating pin, is threaded on the bottom end surface of the lap 36, and the mosquito skin is attracted to the upper skin of the sucker 36. Thus, the skin of the stalk is not the same as that of the top plate 26 of the suction head when the tip is rotated. It is connected with the cam box 6 and is driven by the cam box 6 to reciprocate up and down at a rate, thereby pushing the piston shaft 25 up and down. In the present embodiment, the cutting unit 12 adopts a double cutter, and the two piston shafts are stepped. The wheel 31 is driven by a ring-shaped timing belt 32. The timing belt 32 is attached to one end of the tensioning shaft 3〇 by a tensioning brother, and the tightness tensioning pulley 33, and the tensioning shaft 3〇 2's t-tensioning bracket 27 The upper bracket 27 is mounted on the side of 201106877 = Γ 2 between the two splint fixed ground sync wheels 31 of the piston shaft top plate. One side of the trough-shaped plate 29 is fixedly connected to the plate-shaped timing belt ^ 35 to form an L-shaped angle. The drive belt 34 of the timing belt carrier 35 is driven on the drive surface 34d. The rear driving device 34 includes a body 34a, a rod for preventing the timing belt, and a positioning rod 3 that can follow the expansion and contraction of the telescopic rod 3, such as the end of the fixed an = telescopic rod 34b and the positioning rod 34c along with the telescopic rod 3 reciprocating motions for linear motion of the drive plate 34d, and through the telescopic rods 34b and 4c
在本體34a與驅動板34d之間的安裝座3如。本體3如固 j安裝座34e的側面上，安裝座34e的底部固定在活塞轴頂 * 6上。驅動板34d在定位桿34c的驅動下直線往復運動， π動同步帶32直線運動-定的轉，由此使得同步帶32驅動 同步輪31和活塞軸25轉動，使吸頭36旋轉規定的角度。 下面說明切割機構7的工作原理。面皮從面皮輸入口 15 進入切割機構7後，凸輪箱6首先驅動刀具頂板16向下運動， 以帶動刀具19向下運動而切割面皮。當刀具19穿過刀具模板 切割下規定形狀的餃子皮後，凸輪箱6停止驅動刀具頂板16 頂板，進而驅動活塞軸頂板26向下運動，與此同時，驅動裝 置34開始驅動同步帶32直線運動，以帶動同步輪31旋轉。 由此，刀具19保持靜止，吸附有切割下餃子皮的吸頭36在向 下運動的同時開始旋轉。當吸頭36向下運動至靠近餃子模具 9的餃子夾具9a並且吸頭36旋轉了預定的角度，比如，9〇度 時’吸頭36釋放较子皮，使餃子皮落入飯子夾具9a中。 然後，吸頭36向上並回復旋轉重定，在吸頭36重新嵌入 刀具19内後，刀具19帶著吸頭36 —起向上運動，回復至初 始位置’完成一次切割作業。除了上述旋轉驅動方式以外，本 201106877 發明還可以採用各種其他傳統的旋轉驅動方式。比如，如果採 用飼服電機這種能夠精確控制轉動的電機進行驅動，就益需使 吸頭36轉回到其起始位置處。 … 驅動裝置34驅動同步帶32直線運動的距離可以調節，可 以使得同步輪31旋轉0-90度，由此可以使得切割下的餃子皮 旋轉0-90度。 由於面皮的紋理方向與面皮的輸入方向相同，如果調節驅 動裝置34使同步輪旋轉〇度，即切割下的餃子皮不旋轉，那 麼’落入餘子夹具9a中餃子皮的折合線與飯子皮的紋理方向 方向之間的夾角爲90度，也就是說，這種製作餃子的方法與 圖1所示的先前技術的餃子製作方法相同。 ' 如果調節驅動裝置34使同步輪旋轉70度，即切割下的餃 子皮方疋轉70度’那麽，落入餃子夾具9a中飯子皮的折合線與 餃子皮的紋理方向之間的夾角爲20度，也就是說’這種製作 飯子的方法與圖2所示的本發明實施例1的餃子製作方法相 同。 如果調節驅動裝置34使同步輪旋轉80度，即切割下的餃 子皮旋轉80度，那麼，落入餃子夾具如中餃子皮的折合線與 餃子皮的紋理方向之間的夾角爲1〇度，也就是說，這種製作 餃子的方法與圖2所示的本發明實施例2的餃子製作方法相 同。 如果調節驅動裝置34使同步輪旋轉90度，即切割下的餃 子皮旋轉90度，那麼，落入餃子夾具9a中餃子皮的折合線與 餃子皮的紋理方向之間的夾角爲·〇度·，也就是說，這種製作餃 11 201106877 與圖2所示的本發明實施例3的餃子製作方法相同。 製作方法日 =餃子製作設備的第—實施例，可以本發明的餃子 ^作方法的磁地生産出外職觀’ 口感_的高質量的飯 费作發明第二實施例的餃子製作設備的俯視圖。該 備匕括輸入機構，切割機構和餃子模具，當餃子模且9 f由㈣傳送至切纖構的正下方時，餃子模具9的餃子夾具 =的折合軸線與輸人機構的面皮的輸人方向的夾 〇 度〇 •” 4制f體來說，本實施例巾的餃子製作設備是圖6a所示的餃 ί 中Λ第壓延機構2、第二面皮壓延機械3、 機構5、面皮輸人口 15及其輔助裝置相對於 〜11G度設置而形成，使得各餃子夾具9a ϊ fit線在餃子模具9 _至_機構7的正下方時與 ^輸人方向（圖8中箭頭所示方向）的夾角^〜2〇度。 ^本^施例^切割機構7無需設置如圖7所示的旋轉單元 轉角度爲7G度或ug糾，各餃子夾具9a的折 j線=在餃子财9 _至域娜7的正下方時與面皮 夹角爲20度；當上述旋轉角度爲80度或100度 ϊ ’7t /a的折合赠9b在餃子模具9 _至切割機 鐘下方時與面皮的輸人方向的夾角爲10度；當上述旋 ΓΛγ爲90度時各飯子夹具9a的折合軸線9b在餃子模且 度讀至_機構7的正下方時與面皮的輸人方向的夹角爲〇 Λ趴ΐί實f例中面皮從面皮輸入口 15進入切割機構7後， 凸輪相6首細動刀具頂板16向下運動，以帶動刀具19向下 12 201106877 切割面皮，切割下的俊子皮直接落入刀具19正下方的 餃子夾具9a中。 由各餃子夾具9a的折合軸線％在餃子模具9旋轉至切割 機構7的正下方時與面皮的輸入方向（圖8中箭頭所示方向） 的夾角爲0〜2〇度’利用本實施例的餃子製作設備，可以根據 本發明實_ 1_3的餃子製作方法高效地生産出外形美觀，口 感極佳的高質量的餃子。 .以上的各種實施例用來清楚地說明本發明的技術構思，但 本發明=限如此。本領域的技術人員根據本發明的技術啓示， 可以很谷易的想出各種變化例和變型例。例如爲了實現本發明 的餃子製作方法，在根據本發明的餃子製作設備的第一實施例 中，旋轉單元13不設置在切割機構7中，變型成將旋轉單元 β又置在各餃子夾具9a的底部，使得餃子夾具9a在旋轉至刀具 的正下方時自正身也旋轉了規定的角度（如70度，80度或90 度）’這樣也可以實現餃子皮的折合線與餃子皮的紋理方向之 間的夾角爲0到20度，從而可以生産出符合本發明預期效果 W 的铰子。 因此’不背離本發明的構思和精神的各種變化和變型，均 包括在附後的申請專利範圍中。 【圖式簡單說明】 圖1顯示先前技術的餃子製作方法的餃子皮的折合線的 示意圖； 圖2顯示本發明實施例1的餃子製作方法的餃子皮的折合 201106877 線的示意圖； 圖3顯示本發明實施例2的餃子製作方法的餃子皮的折合 線的不意圖； 圖4顯示本發明實施例3的餃子製作方法的餃子皮的折合 線的示意圖； 圖5顯示餃子肚高度的比較圖； 圖6a顯示本發明第一實施例的餃子製作設備的正視圖； 圖6b顯示本發明第一實施例的餃子製作設備的俯視圖； 圖7顯示本發明第一實施例的餃子製作設備中的切割機 構7的分解圖；和 圖8顯示本發明第二實施例的餃子製作設備的俯視圖。 【主要元件符號說明】 A-A 較子皮的紋理 B-B 折合線 S 面皮 1 底座 2 第一面皮壓延機構 3 第二面皮壓延機構 4 輸入機構 5 輸出機構 6 凸輪箱 7 切割機構 8 注德機構 9 餃子模具 9a 餃子夾具 % 折合軸線 10 模具軌道 201106877 11 12 13 14 15 16 17 18 19 20 ,21 22 23 24 25 26 27 28 29 • 30 31 32 33 34 34a 34b 34c 34d 34e 輸送帶 切割單元 旋轉單元 箱體 面皮輸入口 刀具轴頂板 刀具轴 吸頭容器 刀具 刀具模板 刀具模板安裝底座 通孔 通孔 刀具清潔板 活塞轴 活塞軸頂板 張緊支架 軸套 槽形夾板 張緊輪軸 同步輪 同步帶 張緊輪 驅動裝置 本體 伸縮桿 定位桿 驅動面 驅動板 15 201106877 35 同步帶托架 36 吸頭 37 定位部件The mount 3 between the body 34a and the drive plate 34d is as shown. The body 3 is fixed on the side of the mounting seat 34e, and the bottom of the mounting seat 34e is fixed to the piston shaft top 6. The driving plate 34d linearly reciprocates under the driving of the positioning rod 34c, and the π-motion timing belt 32 linearly moves and rotates, thereby causing the timing belt 32 to drive the synchronous wheel 31 and the piston shaft 25 to rotate, so that the suction head 36 is rotated by a predetermined angle. . The operation of the cutting mechanism 7 will be described below. After the dough enters the cutting mechanism 7 from the dough input port 15, the cam box 6 first drives the tool top plate 16 to move downward to drive the cutter 19 to move downward to cut the dough. After the cutter 19 cuts the dumpling skin of a prescribed shape through the cutter template, the cam box 6 stops driving the top plate of the tool top plate 16, thereby driving the piston shaft top plate 26 to move downward, and at the same time, the driving device 34 starts to drive the synchronous belt 32 to linearly move. In order to drive the synchronous wheel 31 to rotate. Thereby, the cutter 19 is kept stationary, and the suction head 36 to which the cut dumpling skin is sucked is started to rotate while moving downward. When the tip 36 is moved downward to the dumpling jig 9a near the dumpling mold 9 and the tip 36 is rotated by a predetermined angle, for example, at 9 degrees, the tip 36 releases the skin, and the dumpling is dropped into the rice holder 9a. in. Then, the tip 36 is rotated upward and returned to the rotation. After the tip 36 is re-inserted into the cutter 19, the cutter 19 is moved upward with the suction head 36 to return to the initial position to complete a cutting operation. In addition to the above-described rotary driving method, the 201106877 invention can also adopt various other conventional rotary driving methods. For example, if a motor that can precisely control the rotation is driven by a feeding motor, it is desirable to rotate the tip 36 back to its starting position. The distance by which the driving device 34 drives the timing belt 32 to move linearly can be adjusted, so that the synchronous wheel 31 can be rotated by 0-90 degrees, whereby the dumpling skin under cutting can be rotated by 0-90 degrees. Since the texture direction of the dough is the same as the input direction of the dough, if the adjustment driving device 34 rotates the synchronous wheel, that is, the cut dumpling skin does not rotate, then the folding line and the rice falling into the dumpling skin of the remaining jig 9a The angle between the direction of the grain direction of the skin is 90 degrees, that is, the method of making the dumplings is the same as the method of making the dumplings of the prior art shown in Fig. 1. 'If the adjustment drive unit 34 rotates the synchronous wheel by 70 degrees, that is, the cut dumplings are turned 70 degrees, then the angle between the folding line of the rice skin falling into the dumpling jig 9a and the texture direction of the dumpling skin is 20 degrees, that is, 'this method of making a meal is the same as the method of making the dumplings of the first embodiment of the present invention shown in Fig. 2 . If the adjusting drive device 34 rotates the synchronous wheel by 80 degrees, that is, the cut dumpling skin is rotated by 80 degrees, then the angle between the folding line of the dumpling jig, such as the dumpling skin, and the texture direction of the dumpling skin is 1 degree. That is, the method for producing the dumplings is the same as the method for producing the dumplings of the second embodiment of the present invention shown in Fig. 2. If the adjustment driving device 34 rotates the synchronous wheel by 90 degrees, that is, the cut dumpling skin is rotated by 90 degrees, the angle between the folding line of the dumpling skin falling into the dumpling jig 9a and the texture direction of the dumpling skin is · That is, the production of the dumpling 11 201106877 is the same as the method of producing the dumpling of the third embodiment of the present invention shown in FIG. The production method day = the first embodiment of the dumpling making apparatus, the top view of the dumpling making apparatus of the second embodiment of the invention can be produced by magnetically producing the external taste of the dumplings of the present invention. The preparation includes an input mechanism, a cutting mechanism and a dumpling mold. When the dumpling mold and 9 f are transferred from the (four) to the cut fiber structure, the dumpling jig of the dumpling mold 9 = the folding axis and the input of the input body. The direction of the clamping force 〇•” 4 system f body, the dumpling making equipment of the present embodiment is the dumpling ί shown in Fig. 6a, the first rolling mechanism 2, the second dough rolling machine 3, the mechanism 5, the facial skin loss The population 15 and its auxiliary device are formed with respect to the setting of ~11 G degrees, so that the dumpling jig 9a ϊ fit line is directly below the dumpling mold 9___the mechanism 7 and the input direction (the direction indicated by the arrow in Fig. 8) The angle of the ^ ^ 2 。 degrees. ^ This ^ example ^ cutting mechanism 7 does not need to set the rotation unit rotation angle shown in Figure 7 is 7G degrees or ug correction, each dumpling jig 9a fold j line = in the dumplings 9 _ When the angle is below the area, it is 20 degrees with the dough; when the above rotation angle is 80 degrees or 100 degrees ϊ '7t /a of the discount 9b in the dumpling mold 9 _ to the cutting machine clock and the skin loss The angle of the human direction is 10 degrees; when the above-mentioned rotation γ is 90 degrees, the folding axis 9b of each rice jig 9a is dumpling When the sub-mode is read directly below the _ mechanism 7, the angle with the input direction of the dough is 〇Λ趴ΐί real f, in the case where the dough enters the cutting mechanism 7 from the skin input port 15, the cam phase 6 The top plate 16 is moved downward to drive the cutter 19 down 12 201106877 to cut the dough, and the cut handsome skin directly falls into the dumpling jig 9a directly under the cutter 19. The folding axis % of each dumpling jig 9a is rotated in the dumpling mold 9 to When the cutting mechanism 7 is directly below, the angle between the input direction of the dough (the direction indicated by the arrow in FIG. 8) is 0 to 2 degrees. Using the dumpling making apparatus of the present embodiment, the dumpling making method according to the present invention can be used. High-quality dumplings with beautiful appearance and excellent mouthfeel are produced efficiently. The above various embodiments are used to clearly illustrate the technical idea of the present invention, but the present invention is limited to such a limitation. Those skilled in the art according to the present invention In the first embodiment of the dumpling making apparatus according to the present invention, in order to realize the dumpling making method of the present invention, for example, in order to realize the dumpling making method of the present invention, the rotation is performed. The unit 13 is not disposed in the cutting mechanism 7, and is modified such that the rotating unit β is placed at the bottom of each of the dumpling jigs 9a so that the dumpling jig 9a is rotated by a predetermined angle (for example, 70 degrees) from the front when rotating directly under the cutter. , 80 degrees or 90 degrees) 'This can also achieve an angle between the folding line of the dumpling skin and the grain direction of the dumpling skin is 0 to 20 degrees, so that a hinge conforming to the intended effect W of the present invention can be produced. Various changes and modifications of the concept and spirit of the present invention are included in the scope of the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing a folding line of a dumpling skin of a prior art dumpling making method; Fig. 3 is a schematic view showing a line of folds of dumpling skin of the method for producing dumplings according to the first embodiment of the present invention; Fig. 3 is a view showing a folding line of dumpling skin of the method for producing dumplings according to the second embodiment of the present invention; Schematic diagram of the fold line of the dumpling skin of the dumpling making method; FIG. 5 shows a comparison diagram of the height of the dumpling belly; FIG. 6a shows the dumpling making apparatus of the first embodiment of the present invention. Figure 6b is a plan view showing the dumpling making apparatus of the first embodiment of the present invention; Figure 7 is an exploded view of the cutting mechanism 7 in the dumpling making apparatus of the first embodiment of the present invention; and Figure 8 is a second view of the present invention. A top view of the dumpling making apparatus of the embodiment. [Main component symbol description] AA texture of skin BB folding line S dough 1 base 2 first surface rolling mechanism 3 second surface rolling mechanism 4 input mechanism 5 output mechanism 6 cam box 7 cutting mechanism 8 note body 9 dumplings Mold 9a Dumpling jig % Folding axis 10 Mold track 201106877 11 12 13 14 15 16 17 18 19 20 , 21 22 23 24 25 26 27 28 29 • 30 31 32 33 34 34a 34b 34c 34d 34e Conveyor belt cutting unit Rotating unit housing Flour input port tool shaft top plate tool shaft head container tool tool template tool template mounting base through hole through hole tool cleaning plate piston shaft piston shaft top plate tension bracket bushing grooved plate tensioning wheel axle synchronous wheel synchronous belt tensioner drive Body telescopic rod positioning rod drive surface drive plate 15 201106877 35 Timing belt bracket 36 Tip 37 Positioning part
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