TW201106029A - Polarizing element and display device using the same - Google Patents

Polarizing element and display device using the same Download PDF

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TW201106029A
TW201106029A TW99116791A TW99116791A TW201106029A TW 201106029 A TW201106029 A TW 201106029A TW 99116791 A TW99116791 A TW 99116791A TW 99116791 A TW99116791 A TW 99116791A TW 201106029 A TW201106029 A TW 201106029A
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polarizing element
resin
stretching
dispersed phase
phase
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TW99116791A
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Chinese (zh)
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TWI497126B (en
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Takahiro Tei
Masanori Hiraishi
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Daicel Chem
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • G02B5/305Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Polarising Elements (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)

Abstract

The present invention is to provide a polarizing element capable of expressing excellent polarizing and scattering properties through a sample method. The polarizing element is obtained that the formed sheet by melting and mixing polycarbonate-based resin and transparent resin is uniaxially drawn, and dispersion phase constituted by transparent resin of particle shape is dispersed in continual phase constituted by polycarbonate-based resin. The absolute value of refractive index difference between drawing direction of continual phase and perpendicular direction to the drawing direction of the continual phase is less than 0.05, and the absolute value of refractive index difference between drawing direction of dispersion phase and perpendicular direction to the drawing direction of the dispersion phase is 0.05 and more; further, the difference of refractive index between the continual phase and dispersion phase relative to straight line polarizing is different; the reflection index of polarizing in the direction parallel to drawing direction is 30% and more.

Description

201106029 六、發明說明: 【發明所屬之技術領域】 本發明係關於具有光擴散性及偏光性的偏光元件及具 備該·偏光元件的顯示裝置(面光源裝置、透過型或反射型液 晶顯示裝置等)。 【先前技術】 在液晶顯示裝置,一般係使用碘系或染料系之吸收型偏 光板。因此,顯示面之明亮度成爲外光或照射光等光源明 亮度的一半以下。又,在液晶面板之裡表面係使用2片前 述吸收型偏光板,故實際上減低至光源明亮度之30〜40% 之明亮度。因此,爲了獲得更高亮度,則嘗試變換偏光, 以彌補該缺點。偏光變換之方法方面,可舉例如偏光分光 鏡(beam splitter)等稜鏡所致之方法,或利用膽固醇型液晶 之圓偏光(circularly polarized lights)之特性的偏光變換法 等。 但是,在稜鏡之方法,偏光係仰賴於角度或波長,同時 缺乏輕量性或小巧性。在使用膽固醇型液晶之情形,若欲 覆蓋全波長,就需將液晶製成螺旋點距不同的多層,這使 液晶之製作複雜且成本提高。再者,周知有在由方解石 (calcite)等複折射物質所構成平板狀元件兩面,積層光學元 件的偏光薄片、包含聚酯系樹脂等之薄膜予以多層積層的 偏光元件、使用液晶與高分子之複合體的方法等,不過任 —製法不僅複雜而且高價,無法普及化。[Technical Field] The present invention relates to a polarizing element having light diffusibility and polarization, and a display device including the same (surface light source device, transmissive or reflective liquid crystal display device, etc.) ). [Prior Art] In the liquid crystal display device, an iodine-based or dye-based absorption type polarizing plate is generally used. Therefore, the brightness of the display surface is less than or equal to half the brightness of the light source such as external light or illumination light. Further, since two kinds of the above-mentioned absorption type polarizing plates are used on the inner surface of the liquid crystal panel, the brightness of the light source is actually reduced to 30 to 40%. Therefore, in order to obtain higher brightness, an attempt is made to change the polarization to compensate for this disadvantage. The method of polarized light conversion may be, for example, a method such as a beam splitter or the like, or a polarization conversion method using a characteristic of a circularly polarized liquid of a cholesteric liquid crystal. However, in the method of sputum, the polarization depends on the angle or wavelength, while lacking in lightness or compactness. In the case of using a cholesteric liquid crystal, if the full wavelength is to be covered, it is necessary to form the liquid crystal into a plurality of layers having different spiral pitches, which makes the production of the liquid crystal complicated and costly. In addition, it is known that a polarizing sheet of a laminated optical element, a polarizing sheet of a laminated optical element, a film containing a polyester resin, and the like are laminated on both sides of a flat element composed of a calcining material such as calcite, and a liquid crystal and a polymer are used. The method of the complex, etc., but the method of making the system is not only complicated but also expensive, and cannot be popularized.

[S -4- 201106029 一方面,亦有提案在連續相中,將與連續相不同折射率 的分散相呈粒狀地分散的散射薄片利用作爲偏光元件的方 法。例如,在日本特開平9-297204號公報(專利文獻1)係 揭示,將縱橫比爲1以上之無機散射粒子分散配列於折射 率不同的樹脂或高分子的各向異性散射元件。但是,該元 件在使散射粒子配列於一定方向之情形,易於產生高分子 與無機粒子間的空隙,無法穩定的製造。 此外,在難以產生空隙的加工方法,係採用使用輥,以 壓延(calender)加工,一面配列高分子中的無機粒子,一面 進行紫外線硬化的方法,不過卻受限於使用之高分子。 在美國專利4,87 1,7 84號公報(專利文獻2)有揭示,在包 含芳香族聚酯系樹脂之第1高分子中,將分散有包含結晶 性聚丙烯系樹脂之第2高分子的薄片予以拉伸,而產生微 孔隙(microvoid)之方法。但是,在分散物之周圍,產生觸 圓形微孔隙之方法,由於界面之幾何學上構造有各種各 樣,故難以控制薄片之偏光特性。 在日本特表2000-506990號公報(專利文獻3)有揭示一種 光學體,其包含:第1相,其至少具有約〇.〇5之複折射率; 及第2相,其配置於第1相內,與第1相之折射率差,沿 著第1軸,大於約0.05,且沿著與第1軸正交的第2軸, 小於約0,05的光學體,其係作爲第1及第2相全體的擴散 反射率,相對於電磁線之至少1種偏光,至少沿著1軸, 至少約爲30%。在該文獻中,於第1及第2之高分子組合 201106029 方面,有記載2,6 -聚萘二甲酸伸乙酯與聚甲基丙烯酸甲酯 或間規(syndiotactic)聚苯乙烯之組合。又,有記載爲了改 良相間之接著性,故可利用少量之萘二羧酸,而爲了形成 空隙,則使用互溶化劑。 但是’在構成第1相的高分子中,若將分散有構成第2 相的高分子之薄片予以拉伸時,則該2個高分子間之結合 力弱,在伴隨拉伸之連續相與分散相間產生微量的空隙, 無法穩定地製造薄片。又,雖有記載使用聚甲基丙烯酸苯 乙烯環氧丙酯作爲互溶化劑之例,不過即使配合互溶化 劑,亦會產生末端之黏度的急遽上升及凝膠化,無法獲得 穩定且外觀平滑性優異的薄片。 爲了消除該等問題,在具有優異散射特性及偏光特性, 同時不致產生空隙,爲穩定而均一的偏光元件方面,在日 本特開2003-075643號公報(專利文獻4)揭·示一種偏光元 件,其包括拉伸薄片之元件,該薄片係使包含第2透明樹 脂之分散相呈粒狀地分散於包含第1透明樹脂之連續相, 在薄片之拉伸方向與垂直方向,兩相中折射率差不同,在 兩相間實質上不產生空隙者。在該文獻有記載:相對於包 含聚酯系樹脂之第1之透明樹脂,係配合具有環氧基的第 2透明樹脂或具有環氧基的互溶化劑。 但是,即使該樹脂組成物,有需要4倍以上高倍率之拉 伸或輥軋(rolling mill)等特殊方法,拉伸至4倍以上的偏光 元件易於碎裂。又,在不使用輥軋等特殊方法之情形,由 201106029 於高倍率拉伸爲必要,故無法使用一般用的拉伸機。 在日本特開2008- 1 29556號公報(專利文獻5)有揭示一種 散射型偏光元件,其具有由聚酯系樹脂(A)所構成的連續 相、與由聚苯乙烯系樹脂(B)所構成的分散相,黃色度(YI 値)在-3至3之範圍內。 但是,即使在該偏光元件中,爲了提高亮度,則需4倍 以上高倍率之拉伸。相對於此,只要拉伸倍率爲4倍以下, 則可使用泛用的聚酯用2軸拉伸裝置、拉寬器裝置,其便 利性高。例如,進行橫1軸拉伸時,可容易製作自細線寬 (fine width)之未拉伸薄片至寬幅之拉伸薄片。又,關於使 用之材料,由於高價的聚酯系樹脂係作爲連續相使用,故 材料費高、經濟性低。 此外’在廉價的材料樹脂方面,一般而言,可例舉聚烯 烴系樹脂、聚甲基丙烯酸甲酯系樹脂、苯乙烯系樹脂、聚 碳酸醋系樹脂等’不過因拉伸而產生的折射率之變化小, 並不適合於前述連續相產生折射率之各向異性型式的偏光 元件之形成。亦即’使用廉價材料作爲連續相之情形,多 數的廉價材料因折射率之變化小,故在此種材料中,吾人 謀求予以偏光變換’而可得更高的亮度。但是向來是分散 相相較於連續相係使用柔軟的樹脂,雖進行以拉伸變形爲 橄欖球(rugby ball)狀或棒狀,不過變形之應力小,由於分 子鏈容易地配向緩和(orientation relaxation),故在分散相 中’即使拉伸亦不會產生大的折射率差。因此,將聚碳酸 201106029 醋等廉價材料作爲連續相的偏光元件尙屬未知。 先前技術文獻 專利文獻 專利文獻1:日本特開平9 — 297204號公報(申請專利範 圍、實施例) 專利文獻2:美國專利4,871,784號公報(申請專利範圍) 專利文獻3 :日本特表2000-506990號公報(申請專利範 圍、實施例) 專利文獻4:日本特開2003-075 643號公報(申請專利範 圍、實施例) 專利文獻5:日本特開2008-129556號公報(申請專利範 圍、段落[0024]、實施例) 【發明內容】 發明欲解決課題 因此,本發明之目的係提供一種可以簡便方法且可顯現 優異偏光特性及散射特性的偏光元件及具備該偏光元件的 顯示裝置(面光源裝置、液晶顯示裝置等顯示裝置)。 本發明之另一目的係提供一種即使在低拉伸倍率,亦可 提高顯示裝置之亮度的偏光元件及具備該偏光元件的顯示 裝置。 本發明之另一目的,係提供一種不致因拉伸而發生裂傷 或空隙,偏光特性優異的偏光元件及具備該偏光元件的顯 示裝置。 201106029 本發明之另一目的,係可廉價且簡便地製造該偏光元件 及具備該偏光元件的顯示裝置。 解決課題之手段 本發明人等,爲達成該課題,經戮力硏討,結果首先發 現’使母(matrix)相(連續相)包含聚碳酸酯系樹脂,使分散 相包含預設之透明樹脂的薄片予以一軸拉伸時,可以簡便 方法顯現優異偏光特性及散射特性,因而完成本發明。 亦即,本發明之偏光元件係包括使包含透明樹脂之分散 相呈粒狀地分散於包含聚碳酸酯系樹脂之連續相的拉伸薄 片的元件,該連續相之面內複折射小於0.05,該分散相之 面內複折射爲0.05以上,且相對於直線偏光之連續相與分 散相之折射率差 > 在拉伸方向與相對於該拉伸方向的垂直 方向不同。該偏光元件,在拉伸方向中連續相與分散相之 折射率差之絕對値爲0.1至0.3,且相對於拉伸方向的垂直 方向中連續相與分散相之折射率差之絕對値爲0.1以下。 該分散相的長軸及短軸之平均長度,各爲0,8至10//m及 0.05至0.8 // m,平均縱橫比亦可爲2至200。本發明之偏 光元件,相對於拉伸方向的垂直方向之直線偏光之全透光 率爲80%以上,且平行於拉伸方向的方向之直線偏光之反 射率(正反射成分及後方散射成分之反射率)可爲30%以 上。該聚碳酸酯系樹脂,可爲玻璃轉移溫度120至160°C之 雙酚A型聚碳酸酯系樹脂。分散相可包含聚酯系樹脂(尤其 是聚乙烯萘二甲酸酯系樹脂等之聚萘二甲酸伸烷酯系樹 .201106029 脂)。該連續相與分散相之比率爲連續相/分散相=99/1至 50/50(重量比)左右。 在本發明亦包含:將使聚碳酸酯系樹脂與透明樹脂熔融 混合而成形的薄片予以一軸拉伸,以製造該偏光元件之方 法。在該方法中,在使聚碳酸酯系樹脂之玻璃轉移溫度爲 Tg時,以T g°C至(Tg + 8 0)°C之溫度亦可一軸拉伸至1.2至4 倍。再者亦可以拉伸溫度以上之溫度進行熱處理。 本發明亦含有具備該偏光元件的面光源裝置及液晶顯 示裝置。 此外,在本說明書中,「薄膜」係用在不論厚度如何, 均含有薄片之意。 發明效果 在本發明中,使連續相包含聚碳酸酯系樹脂,使分散相 包含預設之透明樹脂的薄片予以一軸拉伸,故可以簡便方 法顯現優異偏光特性及散射特性。又,即使在低拉伸倍率, 亦可提高顯示裝置之亮度,不致產生拉伸所致裂傷或空 隙,即可提高偏光特性。再者,在本發明中可廉價且簡便 地製造此種優異的偏光元件。 【實施方式】 [偏光元件] 本發明之偏光元件係包含拉伸薄片,該拉伸薄片係使包 含透明樹脂的分散相呈粒狀地分散於包含聚碳酸酯系樹脂 之連續相。亦即,偏光元件係由:形成偏光元件之母體[S-4-201106029 On the one hand, it has also been proposed to use a scattering sheet which is dispersed in a granular form in a dispersed phase having a refractive index different from the continuous phase in the continuous phase as a method of using a polarizing element. Japanese Laid-Open Patent Publication No. Hei 9-297204 (Patent Document 1) discloses that an inorganic scattering particle having an aspect ratio of 1 or more is dispersed in a resin or a polymer anisotropic scattering element having different refractive indices. However, in the case where the scattering particles are arranged in a certain direction, voids between the polymer and the inorganic particles are liable to occur, and the production cannot be stably performed. Further, in the processing method in which it is difficult to generate voids, a method of performing ultraviolet curing by using inorganic particles in a polymer by calender processing using a roll is used, but it is limited by the polymer to be used. In the first polymer containing an aromatic polyester resin, a second polymer containing a crystalline polypropylene resin is dispersed in the first polymer disclosed in Japanese Patent No. 4,87,7,84 (Patent Document 2). The sheet is stretched to produce a microvoid. However, in the method of generating circular micropores around the dispersion, it is difficult to control the polarization characteristics of the sheet due to various geometrical configurations of the interface. Japanese Patent Publication No. 2000-506990 (Patent Document 3) discloses an optical body comprising: a first phase having at least a complex refractive index of about 〇. 5; and a second phase disposed at the first In the phase, the refractive index difference from the first phase is greater than about 0.05 along the first axis, and the optical body is less than about 0,05 along the second axis orthogonal to the first axis. The diffuse reflectance of the entire second phase and at least one kind of polarized light with respect to the electromagnetic wire are at least about 30% along at least one axis. In this document, in the first and second polymer combinations 201106029, a combination of 2,6-polyethylene naphthalate ethyl ester and polymethyl methacrylate or syndiotactic polystyrene is described. Further, it has been described that in order to improve the adhesion between the phases, a small amount of naphthalene dicarboxylic acid can be used, and in order to form voids, a remelting agent is used. However, when a thin layer of a polymer constituting the second phase is stretched in the polymer constituting the first phase, the bonding strength between the two polymers is weak, and the continuous phase accompanying stretching is A small amount of voids are generated between the dispersed phases, and the sheet cannot be stably produced. Further, although the example of using polystyrene styrene methacrylate as a remelting agent is described, even if a remelting agent is blended, the viscosity of the terminal is rapidly increased and gelled, and stability and smooth appearance are not obtained. Excellent sheet. In order to eliminate such a problem, a polarizing element is disclosed in Japanese Laid-Open Patent Publication No. 2003-075643 (Patent Document 4), which is a polarizing element, which has excellent scattering characteristics and polarization characteristics, and which does not cause voids. It comprises an element for stretching a sheet, wherein the dispersed phase containing the second transparent resin is dispersed in a granular form in a continuous phase containing the first transparent resin, and the refractive index in the two phases in the stretching direction and the vertical direction of the sheet The difference is different, and there is substantially no gap between the two phases. It is described in the literature that a second transparent resin having an epoxy group or a mutual solvent having an epoxy group is blended with respect to the first transparent resin containing a polyester resin. However, even if the resin composition has a special method such as stretching or rolling mill requiring a high magnification of 4 times or more, the polarizing element stretched to 4 times or more is liable to be broken. Further, in the case where a special method such as rolling is not used, it is necessary to stretch at a high magnification from 201106029, so that a general stretching machine cannot be used. Japanese Laid-Open Patent Publication No. 2008- 1295 (Patent Document 5) discloses a scattering type polarizing element having a continuous phase composed of a polyester resin (A) and a polystyrene resin (B). The dispersed phase is composed, and the yellowness (YI 値) is in the range of -3 to 3. However, even in the polarizing element, in order to increase the brightness, stretching at a high magnification of 4 times or more is required. On the other hand, as long as the draw ratio is 4 times or less, a general-purpose 2-axis stretching apparatus for a polyester and a stretcher apparatus can be used, which is advantageous in terms of convenience. For example, when stretching in the one-axis direction, it is possible to easily form an unstretched sheet from a fine line width to a wide stretch sheet. Further, as for the material to be used, since the expensive polyester resin is used as the continuous phase, the material cost is high and the economy is low. In addition, in terms of an inexpensive material resin, a polyolefin resin, a polymethyl methacrylate resin, a styrene resin, a polycarbonate resin, or the like is generally exemplified, but the refraction due to stretching The change in rate is small and is not suitable for the formation of an anisotropic type of polarizing element in which the continuous phase produces a refractive index. That is, in the case where an inexpensive material is used as the continuous phase, most inexpensive materials have a small change in refractive index, and therefore, in such materials, we seek to perform polarization conversion to obtain higher brightness. However, in the dispersion phase, a soft resin is used in comparison with the continuous phase, and the tensile deformation is a rugby ball shape or a rod shape, but the deformation stress is small, and the molecular chain is easily aligned and relaxed. Therefore, in the dispersed phase, even if stretched, no large refractive index difference is produced. Therefore, it is unknown that a low-cost material such as polycarbonate 201106029 vinegar is used as a continuous phase polarizing element. PRIOR ART DOCUMENT PATENT DOCUMENT Patent Document 1: Japanese Laid-Open Patent Publication No. Hei No. Hei 9-297204 (Application No. PCT Application No. JP-A No. Hei No. Hei No. Hei No. Hei. Japanese Patent Laid-Open Publication No. 2003-075643 (Patent Application, Examples) Patent Document 5: JP-A-2008-129556 (Patent Application, Paragraph [0024] [Embodiment] The present invention has been made to solve the problems of the present invention. Accordingly, it is an object of the present invention to provide a polarizing element which can exhibit excellent polarizing characteristics and scattering characteristics in a simple manner, and a display device including the polarizing element (surface light source device, A display device such as a liquid crystal display device). Another object of the present invention is to provide a polarizing element which can increase the brightness of a display device even at a low stretching ratio, and a display device including the polarizing element. Another object of the present invention is to provide a polarizing element which is excellent in polarizing characteristics without causing cracks or voids due to stretching, and a display device including the polarizing element. 201106029 Another object of the present invention is to inexpensively and easily manufacture the polarizing element and a display device including the polarizing element. MEANS FOR SOLVING THE PROBLEMS The inventors of the present invention have found that the matric phase (continuous phase) contains a polycarbonate resin and the dispersed phase contains a predetermined transparent resin. When the sheet is stretched by one axis, excellent polarizing characteristics and scattering characteristics can be easily exhibited, and thus the present invention has been completed. That is, the polarizing element of the present invention includes an element in which a dispersed phase containing a transparent resin is dispersed in a granular form in a stretched sheet containing a continuous phase of a polycarbonate-based resin, and the in-plane birefringence of the continuous phase is less than 0.05. The in-plane birefringence of the dispersed phase is 0.05 or more, and the refractive index difference between the continuous phase and the dispersed phase with respect to the linearly polarized light is different in the stretching direction from the perpendicular direction with respect to the stretching direction. In the polarizing element, the absolute 値 of the refractive index difference between the continuous phase and the dispersed phase in the stretching direction is 0.1 to 0.3, and the absolute 値 of the refractive index difference between the continuous phase and the dispersed phase in the vertical direction with respect to the stretching direction is 0.1. the following. The average length of the major axis and the minor axis of the dispersed phase is 0, 8 to 10//m and 0.05 to 0.8 // m, respectively, and the average aspect ratio may be 2 to 200. In the polarizing element of the present invention, the total light transmittance of the linearly polarized light in the vertical direction with respect to the stretching direction is 80% or more, and the reflectance of the linearly polarized light in the direction parallel to the stretching direction (the specular reflection component and the backscattering component) The reflectance) can be 30% or more. The polycarbonate resin may be a bisphenol A type polycarbonate resin having a glass transition temperature of 120 to 160 °C. The dispersed phase may contain a polyester resin (especially a polyalkylene naphthalate system such as a polyethylene naphthalate resin, 201106029). The ratio of the continuous phase to the dispersed phase is about continuous phase/dispersion phase = about 99/1 to 50/50 (weight ratio). The present invention also includes a method of producing a polarizing element by subjecting a sheet formed by melt-mixing a polycarbonate resin and a transparent resin to a single axis. In this method, when the glass transition temperature of the polycarbonate resin is Tg, the temperature may be one-axis stretching to 1.2 to 4 times at a temperature of from T g ° C to (Tg + 80 ° ° C). Further, the heat treatment may be carried out at a temperature higher than the stretching temperature. The present invention also includes a surface light source device and a liquid crystal display device including the polarizing element. Further, in the present specification, the "film" is intended to include a sheet regardless of the thickness. EFFECTS OF THE INVENTION In the present invention, the continuous phase contains a polycarbonate resin, and the sheet in which the dispersed phase contains the predetermined transparent resin is axially stretched, so that excellent polarization characteristics and scattering characteristics can be easily obtained. Further, even at a low draw ratio, the brightness of the display device can be increased, and cracking or voiding due to stretching can be prevented, and the polarizing characteristics can be improved. Further, in the present invention, such an excellent polarizing element can be manufactured inexpensively and simply. [Embodiment] [Polarizing element] The polarizing element of the present invention comprises a stretched sheet in which a dispersed phase containing a transparent resin is dispersed in a granular form in a continuous phase containing a polycarbonate resin. That is, the polarizing element is composed of: a mother body forming the polarizing element

ί S J -ιο 201106029 (matrix)的連續相;及存在於該母體中,且顯現偏光功能的 分散相所形成。連續相與分散相之界面實質上不產生空 隙,連續相與分散相爲結合或密接。 (連續相) 連續相係包含聚碳酸酯系樹脂,面內複折射(拉伸方向 與相對於該拉伸方向爲垂直方向之折射率差之絕對値)小 於0.05,例如〇至0.03,較佳爲0至0.02、更佳爲0至0.01 左右。在本發明中,亦可抑制拉伸倍率於低値。尤其在雙 酚A型聚碳酸酯系樹脂,在後述實施例之條件中拉伸倍率 3至5倍中,該面內複折射大致爲〇。此外,折射率係如後 述實施例所記載,使用―鏡稱合儀(prismcoupler)(Metricon 公司製),可在波長63 3nm測定。 在聚碳酸酯系樹脂,含有以雙酚類爲基質的芳香族聚碳 酸酯、二乙二醇雙烯丙基碳酸酯等脂肪族聚碳酸酯等。該 等中,由光學特性優異、廉價之點而言,宜爲以雙酚類爲 基質的芳香族聚碳酸酯。 雙酚類方面有例如二羥聯苯基等之聯苯酚類、雙酚A、 雙酚F、雙酚 AD、雙(4-羥甲苯基)鏈烷、雙(4-羥甲苄基) 鏈烷等之雙(羥芳基)鏈烷類[例如雙(羥芳基)Cm»鏈烷類、 較佳爲雙(羥芳基)C μ鏈烷類、雙(羥苯基)環己烷等之雙(羥 芳基)環鏈烷類[例如雙(羥芳基)Cm環鏈烷類、較佳爲雙 (羥芳基)Cdo環鏈烷類)、4,4_-二(羥苯基)醚等之二(羥苯基) 醚類、4,4、二(羥苯基)酮等之二(羥苯基)酮類 '雙酚S等之ί S J -ιο 201106029 (matrix) a continuous phase; and a dispersed phase present in the matrix and exhibiting a polarizing function. The interface between the continuous phase and the dispersed phase does not substantially create a void, and the continuous phase and the dispersed phase are combined or adhered. (Continuous phase) The continuous phase system comprises a polycarbonate resin, and in-plane birefringence (absolute enthalpy of the refractive index difference between the stretching direction and the direction perpendicular to the stretching direction) is less than 0.05, for example, 〇 to 0.03, preferably It is from 0 to 0.02, more preferably from 0 to 0.01. In the present invention, the draw ratio can also be suppressed from being low. In particular, in the case of the bisphenol A type polycarbonate resin, the in-plane birefringence is substantially 〇 in the stretching ratio of 3 to 5 times in the conditions of the examples to be described later. Further, the refractive index was measured at a wavelength of 63 3 nm using a prism coupler (manufactured by Metricon Co., Ltd.) as described in the following examples. The polycarbonate resin contains an aliphatic polycarbonate such as an aromatic polycarbonate or a diethylene glycol bisallyl carbonate based on a bisphenol. Among these, an aromatic polycarbonate which is based on a bisphenol is preferable because it is excellent in optical characteristics and inexpensive. Examples of the bisphenols include biphenols such as dihydroxybiphenyl, bisphenol A, bisphenol F, bisphenol AD, bis(4-hydroxymethylphenyl)alkane, and bis(4-hydroxymethylbenzyl) chain. A bis(hydroxyaryl)alkane such as an alkane such as a bis(hydroxyaryl)Cm»alkane, preferably a bis(hydroxyaryl)C μalkane, bis(hydroxyphenyl)cyclohexane And other bis(hydroxyaryl)cycloalkanes [e.g. bis(hydroxyaryl)Cm cycloalkanes, preferably bis(hydroxyaryl)Cdo cycloalkanes), 4,4--bis(hydroxybenzene) a bis(hydroxyphenyl) ketone such as an ether or a bis(hydroxyphenyl) ketone such as 4,4 or bis(hydroxyphenyl) ketone, such as bisphenol S

i S -11 - .201106029 二(羥苯基)亞諷類、雙(羥苯基)楓類、雙酚苐類[例如9,9-雙(4-羥苯基)莽、9,9-雙(4-羥基-3-甲苯基)蒹等)等。該等雙 酚類亦可爲Cm氧化烯加成物。該等雙酚類可單獨使用或 組合二種以上使用。 聚碳酸酯系樹脂可爲使二羧酸成分(脂肪族、脂環族或 芳香族二羧酸或其醯基鹵等)共聚的聚酯碳酸酯系樹脂。該 等聚碳酸酯系樹脂可單獨使用或組合二種以上使用。較佳 的聚碳酸酯系樹脂係以雙(羥苯基)C,.6鏈烷類爲基質之樹 脂,例如雙酚A型聚碳酸酯系樹脂。在雙酚A型聚碳酸酯 系樹脂中,雙酚A以外之其他共聚性單體之比率,例如爲 20莫耳%以下,較佳爲10莫耳%以下(例如〇.1至10莫耳 %)左右。 聚碳酸酯系樹脂之平均分子量,例如可選自由在20t之 濃度0_7g/dL之二氯甲烷溶液中測定的黏度所求得黏度平 均分子量爲10000至200000(例如15000至1 50000)左右之 範圍,例如1 5000至120000,較佳爲17000至100000,更 隹爲18000至50000(尤其是18000至30000)左右。聚碳酸 酯系樹脂之分子量越小’則薄膜之機械強度易於降低,分 子量過大時,熔融流動性降低,易於降低製膜時處理性或 分散相之均一分散性。 聚碳酸酯系樹脂之熔融流動率(MFR)係準照 IS01 1 33(300°C、1.2kg 負荷(11.8N)),例如可選自 3 至 30g/10 分左右之範圍’例如5至30g/10分,較佳爲6至25 g/10分, -12- 201106029 更佳爲7至20 g/10分(尤其是8至15 g/10分)左右。 聚碳酸酯系樹脂之黏度,係使用旋轉型流變儀 (Anton Paar公司製),在270°C、剪斷速度lOsec 1之條件測定時, 例如100至1500Pa· s,較佳爲200至1 200Pa · s,更佳爲 300 至 lOOOPa· s(尤其是 500 至 750Pa· s)左右。 聚碳酸酯系樹脂之玻璃轉移溫度可選自例如110至250 °C左右之範圍,不過可設定拉伸溫度爲低,而自可擴展分 散相之樹脂之選擇範圍的觀點而言,例如爲110至180°C, 較佳爲120至160°C,更佳爲130至160°C(尤其是140至 155 °C)左右。此外,玻璃轉移溫度可使用差式掃瞄熱量計 來測定,例如使用差式掃瞄熱量計(精工電子工業股份有限 公司製「DSC6200」),在氮氣流下於升溫速度1(TC/分測定。 連續相在不損及聚碳酸酯系樹脂之光學特性或機械的 特性的範圍,亦可包含聚碳酸酯系樹脂與其他樹脂(尤其是 透明樹脂)之聚體慘合(polymer alloy)。在其他樹脂(透明樹 脂等)方面,可例舉後述之構成連續相的透明樹脂等。其他 樹脂之比率,例如相對於聚碳酸酯系樹脂100重量份,例 如在100重量份以下,較佳爲50重量份以下,更佳爲1〇 重量份以下(例如0.1至10重量份)左右。聚體摻合之具體 例方面,例如有揭示於日本特開平9- 1 83 892號公報的聚碳 酸酯樹脂組成物(將聚酯樹脂及酯交換反應觸媒配合於聚 碳酸酯,使霧値及複折射降低的樹脂組成物),日本特開平 1 1 -3497969號公報所揭示之聚碳酸酯樹脂組成物(將芳香 201106029 族鏈烯化合物或氰化乙烯化合物配合於聚碳酸酯的樹脂組 成物)、日本專利4021741號公報所揭示之聚碳酸酯樹脂組 成物(將聚酯及環氧改性聚烯烴配合於聚碳酸酯的樹脂組 成物)等。 (分散相) 分散相係相對於構成該連續相的聚碳酸酯系樹脂爲非 互溶,且只要是面內複折射(在拉伸方向中折射率,與相對 於拉伸方向爲垂直方向中折射率差之絕對値)爲0.05以上 之透明樹脂,則無特別限定。該面內複折射例如爲0.05至 0.5,較佳爲0.1至0.4,更佳爲0.15至0.3(尤其是0.2至 0.25)左右。在本發明係以聚碳酸酯系樹脂構成連續相,同 時以固有複折射大的透明樹脂構成分散相,藉此以低倍率 之拉伸可在連續相與分散相之間顯現有效的高度折射率 差,可調製散射特性及偏光特性高的元件。 此種透明樹脂方面,可使用例如環狀烯烴系樹脂、含乙 烯系樹脂(聚氯乙烯、氯乙烯-乙酸乙烯酯共聚物、聚乙烯 吡咯啶酮等)、苯乙烯系樹脂(苯乙烯-丙烯腈樹脂等)、丙烯 酸系樹脂(聚(甲基)丙烯酸 '聚(甲基)·丙烯酸甲酯等之聚 (甲基)丙烯酸烷酯等)、丙烯腈系樹脂(聚(甲基)丙烯腈等)、 聚酯系樹脂(非晶性芳香族聚酯系樹脂、脂肪族聚酯系樹 脂、液晶聚酯等)、聚醯胺系樹脂(聚醯胺6、聚醯胺66、聚 醯胺610等)、纖維素衍生物(纖維素乙酸酯等)、合成橡膠(聚 丁二烯、聚異戊二烯等)、天然橡膠等。該等透明樹脂,可i S -11 - .201106029 bis(hydroxyphenyl) anthraquinone, bis(hydroxyphenyl) maple, bisphenolphthalein [eg 9,9-bis(4-hydroxyphenyl)anthracene, 9,9- Bis(4-hydroxy-3-methyl)anthracene, etc.). These bisphenols may also be Cm alkylene oxide adducts. These bisphenols may be used singly or in combination of two or more. The polycarbonate resin may be a polyester carbonate resin obtained by copolymerizing a dicarboxylic acid component (aliphatic, alicyclic or aromatic dicarboxylic acid or its mercapto halide). These polycarbonate resins may be used singly or in combination of two or more. A preferred polycarbonate resin is a resin based on bis(hydroxyphenyl) C, .6 alkane, for example, a bisphenol A type polycarbonate resin. In the bisphenol A type polycarbonate resin, the ratio of the copolymerizable monomer other than bisphenol A is, for example, 20 mol% or less, preferably 10 mol% or less (for example, 0.1 to 10 m). %)about. The average molecular weight of the polycarbonate resin, for example, the viscosity measured in a dichloromethane solution having a concentration of 0-7 g/dL at 20 t can be determined to have a viscosity average molecular weight of about 10,000 to 200,000 (for example, 15,000 to 150,000). For example, 15,000 to 120,000, preferably 17,000 to 100,000, more preferably 18,000 to 50,000 (especially 18,000 to 30,000). When the molecular weight of the polycarbonate resin is smaller, the mechanical strength of the film is liable to lower. When the molecular weight is too large, the melt fluidity is lowered, and the handleability at the time of film formation or the uniform dispersibility of the dispersed phase is liable to be lowered. The melt flow rate (MFR) of the polycarbonate resin is a standard IS01 1 33 (300 ° C, 1.2 kg load (11.8 N)), and may be, for example, selected from the range of about 3 to 30 g/10 minutes, for example, 5 to 30 g. /10 points, preferably 6 to 25 g/10 minutes, -12-201106029 is preferably 7 to 20 g/10 minutes (especially 8 to 15 g/10 minutes). The viscosity of the polycarbonate resin is measured by a rotary rheometer (manufactured by Anton Paar Co., Ltd.) at a temperature of 270 ° C and a shear rate of 10 sec 1 , for example, 100 to 1,500 Pa·s, preferably 200 to 1. 200 Pa · s, more preferably 300 to lOOOPa·s (especially 500 to 750 Pa·s). The glass transition temperature of the polycarbonate resin may be selected, for example, from the range of about 110 to 250 ° C, but the stretching temperature may be set to be low, and from the viewpoint of the selection range of the resin of the expandable dispersed phase, for example, 110 It is about 180 ° C, preferably 120 to 160 ° C, more preferably about 130 to 160 ° C (especially 140 to 155 ° C). In addition, the glass transition temperature can be measured using a differential scanning calorimeter, for example, using a differential scanning calorimeter ("DSC6200" manufactured by Seiko Instruments Inc.), and measuring at a temperature rising rate of 1 (TC/min) under a nitrogen stream. The continuous phase may contain a polymer alloy of a polycarbonate resin and another resin (especially a transparent resin) in a range that does not impair the optical properties or mechanical properties of the polycarbonate resin. The resin (transparent resin, etc.) may, for example, be a transparent resin constituting a continuous phase, etc., and the ratio of the other resin is, for example, 100 parts by weight or less, preferably 50 parts by weight, based on 100 parts by weight of the polycarbonate resin. In the following, it is more preferably 1 part by weight or less (for example, 0.1 to 10 parts by weight). Specific examples of the polymer blending include, for example, a polycarbonate resin composition disclosed in JP-A-9-183892. (a resin composition in which a polyester resin and a transesterification reaction catalyst are blended in a polycarbonate to reduce haze and birefringence), as disclosed in Japanese Laid-Open Patent Publication No. Hei No. Hei. A polycarbonate resin composition (a resin composition in which an aromatic 201106029 group olefin compound or a vinyl cyanide compound is blended in a polycarbonate), and a polycarbonate resin composition disclosed in Japanese Patent No. 4021741 (a polyester and a ring) The oxygen-modified polyolefin is blended with the resin composition of the polycarbonate), etc. (Dispersed phase) The dispersed phase is immiscible with respect to the polycarbonate-based resin constituting the continuous phase, and as long as it is in-plane birefringence (in the pull) The transparent resin having a refractive index in the extending direction and an absolute value of the refractive index difference in the direction perpendicular to the stretching direction of 0.05 or more is not particularly limited. The in-plane birefringence is, for example, 0.05 to 0.5, preferably 0.1. It is more preferably about 0.15 to 0.3 (especially 0.2 to 0.25). In the present invention, a continuous phase is formed of a polycarbonate resin, and a transparent resin having a large intrinsic birefringence is used to constitute a dispersed phase, whereby a low ratio is obtained. The stretching can exhibit an effective high refractive index difference between the continuous phase and the dispersed phase, and can modulate a component having high scattering characteristics and high polarization characteristics. For such a transparent resin, for example, a cyclic olefin can be used. Resin, vinyl-containing resin (polyvinyl chloride, vinyl chloride-vinyl acetate copolymer, polyvinylpyrrolidone, etc.), styrene resin (styrene-acrylonitrile resin, etc.), acrylic resin (poly (a) Acryl-based resin (poly(meth)acrylic acid alkyl ester, etc.), acrylic resin (poly(meth)acrylonitrile, etc.), polyester resin (amorphous aromatic) a polyester resin, an aliphatic polyester resin, a liquid crystal polyester, or the like, a polyamide resin (polyamide 6, polyamine 66, polyamine 610, etc.), a cellulose derivative (cellulose B) Acid esters, etc., synthetic rubbers (polybutadiene, polyisoprene, etc.), natural rubber, etc. These transparent resins can be used.

Γ S -14- 201106029 單獨使用或組合二種以上使用。 在該等透明樹脂中,由具有與聚碳酸酯系樹脂大致相同 折射率’同時’由以拉伸而可容易地使拉伸方向之折射率 上升之觀點觀之,宜爲聚酯系樹脂,尤其是聚伸烷芳基化 物系樹脂。聚伸烷芳基化物系樹脂,係以伸烷芳基化物單 位作爲主成分’例如可含有均或共聚酯,其含有50莫耳% 以上’較佳爲75至100莫耳%,更佳爲80至100莫耳%(尤 其是90至100莫耳%)之比率。在構成共聚酯的共聚性單 體’可含有二羧酸成分(例如對苯二甲酸、異酞酸、2,7-萘 二羧酸、2,5-萘二羧酸等之Cm芳香族二羧酸、己二酸、 壬二酸(azelaicacid)、癸二酸等之Cm鏈烷二羧酸、1,4-環己烷二羧酸等之(:4.12環鏈烷二羧酸等)、二醇成分(例如 乙二醇、丙二醇、丁二醇 '新戊二醇等之C2.ie鏈烷二醇、 二乙二醇、聚乙二醇等之聚C2.4伸烷二醇、1,4-環己烷二甲 醇等之Cm環鏈烷二醇、雙酚a等之芳香族二醇等)、羥 羧酸成分(例如對羥苯甲酸、對羥乙氧基苯甲酸等)等。該 等共聚性單體可單獨使用或組合二種以上使用。聚伸烷芳 基化物系樹脂方面,可舉例如聚對酞酸乙二酯、聚對苯二 酸丙二酯、聚對苯二酸丁二酯等之聚對苯二酸Cm伸烷酯 系樹脂 '聚萘二甲酸乙二酯、聚萘二甲酸丙二酯、聚萘二 甲酸丁二酯等聚萘二甲酸Cm伸烷酯系樹脂等。 本發明中,在該等聚伸烷芳基化物系樹脂之中,由在拉 伸前具有與該聚碳酸酯系樹脂同等之折射率,且藉由拉伸 -15- 201106029 在拉伸方向可容易地使折射率上升之點觀之,宜爲聚萘二 甲酸伸烷酯系樹脂(尤其是聚萘二甲酸乙二酯系樹脂等之 聚萘二甲酸C2〃伸烷酯系樹脂)。在聚萘二甲酸伸烷酯系樹 脂方面,可例舉萘二甲酸伸烷酯單位(尤其是乙烯-2,6-萘二 甲酸酯等之萘二甲酸C2.4伸烷酯單位)之均聚酯、或萘二甲 酸伸烷酯單位之含量爲80莫耳%以上(尤其是90莫耳%以上) 之共聚酯。在構成共聚酯的共聚性單體方面,可例舉前述 之二羧酸成分、二醇成分、羥羧酸等。在該等共聚性單體 中,可廣泛使用對苯二甲酸等之二羧酸成分等。 聚酯系樹脂(例如聚萘二甲酸伸烷酯系樹脂)之平均分子 量可選自例如數平均分子量爲5000至1000000左右之範 圍,例如10000至500000,較佳爲12000至300000,更佳 爲15 00 0至可100 0 00左右。聚萘二甲酸乙二酯系樹脂之分 子量過大時,熔融流動性降低,分散相之縱橫比易於降低。 此外,數平均分子量係使用凝膠滲透層析術,可以換算聚 苯乙烯來測定。 聚酯系樹脂之黏度係使用旋轉型流變儀(AntonPaar公司 製),在270°C '剪斷速度lOsec·1之條件下測定時,例如200 至5000Pa· s,較佳爲300至4000Pa· s,更佳爲500至 3000Pa · s(尤其是 1000 至 2000Pa · s)左右》 與聚碳酸酯系樹脂之黏度之比率,例如聚碳酸酯系樹脂 之黏度/聚酯系樹脂之黏度=2/1至1/10,較佳爲2/1至1/5, 更佳爲2/1至1/3(尤其是1/1至1/2.5)左右。兩者黏度之比Γ S -14- 201106029 Use alone or in combination of two or more. In the transparent resin, it is preferable that the refractive index is substantially the same as that of the polycarbonate resin, and the refractive index in the stretching direction can be easily increased by stretching, and it is preferably a polyester resin. In particular, it is a polyalkylene aryl resin. The polyalkylene arylate resin is an alkylene aryl compound unit as a main component', and may contain, for example, a homo- or copolyester, which contains 50 mol% or more, preferably 75 to 100 mol%, more preferably It is a ratio of 80 to 100 mol% (especially 90 to 100 mol%). The copolymerizable monomer constituting the copolyester may contain a dicarboxylic acid component (for example, Cm aromatic such as terephthalic acid, isophthalic acid, 2,7-naphthalene dicarboxylic acid or 2,5-naphthalenedicarboxylic acid). Cm alkane dicarboxylic acid such as dicarboxylic acid, adipic acid, azelic acid or azelaic acid, 1,4-cyclohexanedicarboxylic acid or the like (: 4.12 cycloalkanedicarboxylic acid, etc.) a diol component (for example, C2.ie alkanediol such as ethylene glycol, propylene glycol, butanediol' neopentyl glycol, polyc2.4 alkylene glycol such as diethylene glycol or polyethylene glycol, a Cm cycloalkanediol such as 1,4-cyclohexanedimethanol or an aromatic diol such as bisphenol a) or a hydroxycarboxylic acid component (for example, p-hydroxybenzoic acid or p-hydroxyethoxybenzoic acid). These copolymerizable monomers may be used singly or in combination of two or more. Examples of the polyalkylene arylate resin include polyethylene terephthalate, propylene terephthalate, and poly(p-pair). Polyethylene terephthalate resin such as polybutylene terephthalate, such as polyethylene terephthalate resin, polyethylene naphthalate, polybutylene naphthalate, polybutylene naphthalate, etc. An alkyl ester resin or the like. In the present invention Among these polyalkylene aryl-based resins, a refractive index equivalent to that of the polycarbonate-based resin is obtained before stretching, and refraction can be easily performed in the stretching direction by stretching -15 to 201106029. In view of the increase in the rate, it is preferably a polyalkylene naphthalate resin (especially a polyphthalic acid C2 alkylene ester resin such as a polyethylene naphthalate resin). The alkylene ester-based resin may, for example, be a homopolyester of a naphthoic acid dialkyl ester unit (especially a naphthalene dicarboxylic acid C2.4 alkylene ester unit such as ethylene-2,6-naphthalate), or The content of the alkylene naphthalate unit is 80% by mole or more (especially 90% by mole or more) of the copolyester. The copolymerizable monomer constituting the copolyester may, for example, be a dicarboxylic acid component as described above. A diol component, a hydroxycarboxylic acid, etc. Among these copolymerizable monomers, a dicarboxylic acid component such as terephthalic acid or the like can be widely used. A polyester resin (for example, a polyalkylene naphthyl ester resin) The average molecular weight may be selected, for example, from the range of the number average molecular weight of from 5,000 to 1,000,000, for example from 10,000 to 500,000. It is preferably from 12,000 to 300,000, more preferably from about 1,500 to about 100,000. When the molecular weight of the polyethylene naphthalate resin is too large, the melt fluidity is lowered, and the aspect ratio of the dispersed phase is liable to lower. The number average molecular weight is measured by gel permeation chromatography and can be measured by conversion of polystyrene. The viscosity of the polyester resin is a rotary rheometer (manufactured by Anton Paar Co., Ltd.) at 270 ° C 'cutting speed lOsec·1 When measured under the conditions, for example, 200 to 5000 Pa·s, preferably 300 to 4000 Pa·s, more preferably 500 to 3000 Pa·s (especially 1000 to 2000 Pa·s), and the viscosity of the polycarbonate resin. The ratio, for example, the viscosity of the polycarbonate resin/viscosity of the polyester resin = 2/1 to 1/10, preferably 2/1 to 1/5, more preferably 2/1 to 1/3 (especially 1/1 to 1/2.5). Ratio of the two

i S -16 - 201106029 率若在此種範圍時,則兩樹脂充分地混合,可在連續相中 均一地形成具有適度大小的分散層,同時,可使分散相控 制於適度的粒徑,可賦予高的面內複折射於分散相。 聚酯系樹脂(例如聚萘二甲酸伸烷酯系樹脂)之玻璃轉移 溫度,可選自例如50至200°C左右之範圍,由於藉由拉伸 可容易地使分散相之縱橫比上升之點觀之,宜爲較該聚碳 酸酯系樹脂之玻璃轉移溫度更低,亦可低至例如1至100 °C,較佳爲5至80°C,更佳爲10至50°C(尤其是20至40 °C )左右。具體而言,聚酯系樹脂之玻璃轉移溫度,例如60 至180°C,較佳爲80至150°C,更佳爲90至130°C(尤其是 100至120 °C)左右。此外,玻璃轉移溫度可使用差式掃瞄 熱量計來測定,例如使用差式掃瞄熱量計(精工電子工業股 份有限公司製「DSC6200」),在氮氣流下、升溫速度1(TC /分測定。 分散相之長徑方向之平均徑爲0.8至10#m,較佳爲1 至5#m,更佳爲1.5至3μπι左右。分散相之短徑方向之 平均徑爲0.05至0.8/zm,較佳爲0.1至0.7gm,更佳爲 0.2-0.6 μ m左右。分散相之平均縱橫比爲2至1000(例如2 至200),較佳爲3至500,更佳爲5至100(尤其是7至30) 左右。分散相係藉由拉伸而與連續相進行相分離,自球狀 成爲各向異形狀。各向異形狀可爲例如橄欖球型形狀(旋轉 橢圓體等之橢圓體)、扁平體、長方體(rectangular parallelepiped)狀、纖維狀或絲狀體等。拉伸所致配向加工i S -16 - 201106029 When the ratio is in this range, the two resins are sufficiently mixed, and a dispersion layer having a moderate size can be uniformly formed in the continuous phase, and at the same time, the dispersed phase can be controlled to a moderate particle diameter. A high in-plane birefringence is imparted to the dispersed phase. The glass transition temperature of the polyester resin (for example, polyalkylene naphthalate resin) can be selected, for example, from about 50 to 200 ° C, since the aspect ratio of the dispersed phase can be easily increased by stretching. It should be noted that the glass transition temperature of the polycarbonate resin is lower, and may be as low as, for example, 1 to 100 ° C, preferably 5 to 80 ° C, more preferably 10 to 50 ° C (especially It is around 20 to 40 °C). Specifically, the glass transition temperature of the polyester resin is, for example, 60 to 180 ° C, preferably 80 to 150 ° C, more preferably 90 to 130 ° C (especially 100 to 120 ° C). In addition, the glass transition temperature can be measured using a differential scanning calorimeter. For example, a differential scanning calorimeter ("DSC6200" manufactured by Seiko Instruments Inc.) is used, and the temperature is raised at a rate of 1 (TC/min) under a nitrogen stream. The average diameter of the longitudinal direction of the dispersed phase is from 0.8 to 10 #m, preferably from 1 to 5 #m, more preferably from about 1.5 to 3 μπι. The average diameter of the dispersed phase in the minor axis direction is from 0.05 to 0.8/zm. Preferably, it is from 0.1 to 0.7 gm, more preferably from about 0.2 to 0.6 μm, and the average aspect ratio of the dispersed phase is from 2 to 1,000 (e.g., from 2 to 200), preferably from 3 to 500, more preferably from 5 to 100 (especially 7 to 30). The dispersed phase is separated from the continuous phase by stretching, and becomes a different shape from the spherical shape. The different shape may be, for example, a football shape (a ellipsoid such as a spheroid). Flat body, rectangular parallelepiped shape, fibrous or filamentous body, etc.

E S -17- 201106029 前分散相之平均直徑可爲例如0.3-3 μ m左右。 作爲構成分散相的粒子之配列度之配向係數越高越 好,例如0.34以上(0· 34至1左右),較佳爲0.4至1(例如 0.5至1)’更佳爲0.7至1(尤其是0.8至1)左右。分散相粒 子之配向係數越高,則可賦予高度偏光特性。 此外,配向係數可根據下述式來計算。 配向係數=(3<cos2 0 >·1)/2 [式中,0表示粒狀分散相之長軸與薄膜之X軸間之角 度(在長軸與X軸爲平行之情形,0=〇‘)、<C〇s20>表示就 各分散相粒子計算的cos2 0之平均,其以下述式所示。 <cos20>=S n(0)· cos2 θ · d θ (式中,η(0)表示全分散相粒子中具有角度0的分散相 粒子之比率(重量百分率))]。 連續相(構成連續相的樹脂成分)與分散相(構成分散相 的樹脂成分)之比率(重量比)係按照樹脂之種類或熔融黏 度、光擴散性等而選擇,例如可選自連續相/分散相=99/1 至50/50,較佳爲98/2至70/30,更佳爲96/4至80/20左右 之範圍,通常爲95/5至85/15左右。在使用此種比率時, 不必預先將兩成分予以化合物(compound)化,即使使各成 分之顆粒直接地熔融捏合,亦可均一地分散分散相,藉由 一軸拉伸等之配向處理,而可防止空隙的發生,可獲得良 好的偏光元件。 (添加劑)E S -17- 201106029 The average diameter of the pre-dispersed phase can be, for example, about 0.3-3 μ m. The higher the alignment coefficient of the particle constituting the dispersed phase, the higher the better, for example, 0.34 or more (about 0.44 to 1), preferably 0.4 to 1 (for example, 0.5 to 1)', more preferably 0.7 to 1 (especially It is about 0.8 to 1). The higher the alignment coefficient of the dispersed phase particles, the higher the polarization characteristics. Further, the alignment coefficient can be calculated according to the following formula. The alignment coefficient = (3 < cos2 0 > · 1) / 2 [wherein, 0 represents the angle between the long axis of the granular dispersed phase and the X axis of the film (in the case where the long axis is parallel to the X axis, 0 = 〇'), <C〇s20> represents the average of cos2 0 calculated for each dispersed phase particle, which is represented by the following formula. <cos20>=S n(0)· cos2 θ · d θ (wherein η(0) represents a ratio (% by weight) of the dispersed phase particles having an angle of 0 in the fully dispersed phase particles). The ratio (weight ratio) of the continuous phase (the resin component constituting the continuous phase) to the dispersed phase (the resin component constituting the dispersed phase) is selected depending on the type of the resin, the melt viscosity, the light diffusibility, and the like, and may be selected, for example, from the continuous phase/ The dispersed phase is from 99/1 to 50/50, preferably from 98/2 to 70/30, more preferably from about 96/4 to 80/20, and usually from about 95/5 to about 85/15. When such a ratio is used, it is not necessary to compound the two components in advance, and even if the particles of the respective components are directly melt-kneaded, the dispersed phase can be uniformly dispersed and subjected to alignment treatment such as one-axis stretching. A good polarizing element can be obtained by preventing the occurrence of voids. (additive)

-18- .201106029 在本發明之偏光元件中,分散相在與連續相之界面中不 致產生實質上的空隙,即可與連續相結合或密接,可因應 需要配合互溶化劑。在配合互溶化劑之情形,分散相可經 由互溶化劑與連續相結合或密接。 在互溶化劑方面,通常可使用,具有與構成連續相及分 散相的樹脂爲相同或共通之成分的聚合物(無規、嵌段或接 枝共聚物)、相對於構成連續相及分散相的樹脂具有親和性 的聚合物(無規、嵌段或接枝共聚物)等》具體言之,可例 舉聚酯系彈性體、主鏈具有環氧基的互溶化劑,尤其是環 氧改性芳香族乙烯-二烯系嵌段共聚物[例如經環氧化的苯 乙烯-丁二烯-苯乙烯(SBS)嵌段共聚物或經環氧化的苯乙烯 -丁二烯嵌段共聚物(SB)等之環氧化苯乙烯-二烯系共聚物 或環氧改性苯乙烯·二烯系共聚物]等。環氧化芳香族乙烯-二烯系共聚物不僅透明性高,軟化溫度約70°C左右爲比較 高,在連續相與分散相之多種組合中,係使樹脂互溶化, 可使分散相均一地分散。 互溶化劑之比率,例如作爲相對於分散相的比率(重量 比)爲分散相/互溶化劑(重量比)= 99/1至50/50,較佳爲99/1 至7 0/30,更佳爲98/2〜80/20左右。再者,互溶化劑之比率, 例如相對於連續相與分散相之合計1 00重量份,爲〇. 1至 20重量份,較佳爲0.5至15重量份,更佳爲1至1〇重量 份左右。 本發明之偏光元件,在不損及光學特性的範圍內,亦可 [S3 -19- 201106029 含有慣用之添加劑,例如抗氧化劑' 熱穩定劑等之穩定化 劑、可塑劑、抗靜電劑、難燃劑、塡充劑、紫外線吸收劑 等。 (偏光元件之特性) 本發明之偏光元件,相對於直線偏光之連續相與分散相 之折射率差,在薄片之拉伸方向(以下稱爲「X軸方向」) 爲大,而在相對於拉伸方向的垂直方向(以下稱爲「Y軸方 向」)爲小。因此,該偏光元件在折射率差大的方向之偏光 具有散射之特性,一部分之偏光在拉伸薄片之前方散射, 同時,殘留之偏光在拉伸薄片之後方散射,大部分不吸收。 又,折射率差小的方向之偏光具有大致透過的特性。亦即, 該偏光元件,係使拉伸方向之直線偏光大量散射,相對於 該拉伸方向的垂直方向之直線偏光,則較拉伸方向之散射 減小或大致不散射。 關於該折射率差,在X軸方向之連續相與分散相之折射 率差之絕對値爲0.1以上(例如0.1至0.5),較佳爲0.1至 0.3,更佳爲0.1至Ό.2左右,在Y軸方向之連續相與分散 相之折射率差之絕對値爲0.1以下,例如0.05以下,較佳 爲0_04以下,更佳爲0.03以下(例如0.001至〇.〇3左右)。 兩者折射率差之絕對値各自在該範圍時,則後方散射(反射 與透過散射之均衡性優異,可顯現優異的偏光特性及散射 特性,同時亦可提高顯示裝置之亮度。 在該折射率差之偏光元件中,連續相與分散相方面,較 -20- 201106029 佳爲製膜時之薄片(所謂鑄製薄片)之階段中,各自折射率 之各向異性小,而且互相具有大致相同折射率。例如拉伸 前聚碳酸轉系樹脂與構成分散相的透明樹脂之折射率差之 絕對値爲0·05以下,較佳爲0.04以下,更佳爲〇.〇3以下。 拉伸前兩樹脂之折射率差在該範圍時,因拉伸而可容易地 顯現折射率差之各向異性。 .一般而言,周知係使鑄製薄片予以一軸拉伸時,在連續 相之拉伸方向(X軸方向)折射率顯著增大,在前述專利文獻 2至5中,連續相之透明樹脂之Υ軸方向之折射率不太有 變化,使連續相之透明樹脂之X軸方向的折射率增大,藉 此可調製偏光元件。相對於此,本發明之偏光元件即使連 續相在X軸方向,折射率之變化亦小,微粒狀之分散相在 X軸方向與Υ軸方向使折射率顯著地變化。亦即,連續相 因拉伸而無產生大折射率差,相對於此,分散相因拉伸而 變形爲橄欖球狀或棒狀等各向異形狀,同時產生大的折射 率差。 因此,本發明之偏光元件係藉由一軸拉伸,使連續相與 分散柑之折射率在X軸方向大爲不同,在Υ軸方向則大致 一致。藉此可製作一種偏光元件,其具有折射率大致爲相 同方向之偏光大致透過,且折射率不同方向之偏光爲散射 之特性。 此外,在本發明中,則與向來之偏光元件相異,分散相 在X軸方向與Υ軸方向具有大的折射率差,不過與習知之 [S ] -21- 201106029 偏光元件相同,顯現對偏光的散射特性,在X軸方向連續 相與分散相之折射率差越大,則相對於該方向之偏光的散 射性變大,後方散射(反射光)之比率亦增大。一方面,γ軸 方向之偏光’若連續相之折射率與分散相之折射率完全一 致時’相對於該偏光,作爲完全的透明體則不散射而透過。 在本發明中,Y軸方向中的折射率差可因應用途而選擇, 使用拉伸前之折射率差在前述範圍的透明樹脂,藉由使兩 相之折射率大致一致,即可提高在Y軸方向的透過散射 性,一方面,藉由使兩相之折射率多少的差異,亦可減低 擴散效果β 本發明之偏光元件,由於具有此種折射率差,故在Y軸 方向之全透光率高,例如80%以上(例如80至99%),較佳 爲82至98%,更佳爲85至95 %左右。再者,在Y軸方向 之擴散透光率,在使用作爲擴散薄片之情形,例如爲30% 以上(例如30至90%),較佳爲40至80%,更佳爲50至70% 左右,在不使用擴散薄片之情形,則可爲例如30%以下, 較佳爲20%以下,更佳爲10%以下。 一方面,本發明之偏光元件,在X軸方向散射特性優 異,在X軸方向之全透光率爲75 %以下(例如丨〇至75%), 較佳爲70%以下(例如20至70%),更佳爲60%以下(25至 60%) »亦即,本發明之偏光元件的反射率(後方散射率)高, 在拉伸方向之反射率(後方散射率)爲25 %以上(例如25至 90%),較佳爲30%以上(例如30至80%),更佳爲40%以上 r s -22- 201106029 (例如40至75%),尤其是50%以上(例如50至70%)。 亦即,本發明之偏光元件,在Y軸方向之全透光率爲80% 以上,且在X軸方向之反射率(正反射成分及後方散射成分 所致反射率)爲30%以上,由於對透過光賦予光擴散與偏光 性’故具有與吸收型偏光板類似之性質。而且,由於不吸 收偏光而反射,故並無爲吸收型缺點的單方之偏光吸收所 致溫度上升,而成爲良好的類似透過型偏光板之散射型偏 光板。再者,由於反射光有助於亮度之提高,故本發明之 偏光元件,可利用作爲液晶顯示裝置等之亮度提高薄片。 此外,全透光率及擴散透光率係如後述之實施例所記 載,使用偏光測定裝置(霧度計)(日本電色工業股份有限公 司製,NDH-300A),而關於全光線,則可準照JISK7361-1 的方法來測定,關於霧度(擴散光線),可準照JIS K 7136 的方法測定》 本發明之偏光元件之厚度爲3至500 /zm,較佳爲5至 400/zm(例如30至400ym)’更佳爲5至300;am(例如50 至300 μ m)左右。 本發明之偏光元件可爲單層薄膜,亦可在該至少一面 (尤其是兩面),積層有不損及光學特性的透明樹脂層的積 層薄膜。在以透明樹脂層保護偏光元件時,則可防止分散 相粒子之脫落或附著’可提高偏光元件之耐磨耗性 (antiabrasion)或製造穩定性,同時可提高該強度或處理性。 透明樹脂層之樹脂可選自例示作爲該連續相或分散相-18-.201106029 In the polarizing element of the present invention, the dispersed phase does not form a substantial void at the interface with the continuous phase, and can be bonded or adhered to the continuous phase, and a compatibilizing agent can be blended as needed. In the case of a compatibilizing agent, the dispersed phase may be combined or adhered to the continuous phase via the remelting agent. In the case of a remelting agent, a polymer (random, block or graft copolymer) having the same or a common composition as the resin constituting the continuous phase and the dispersed phase can be generally used, and the continuous phase and the dispersed phase are formed. The resin having affinity (random, block or graft copolymer), etc., specifically, a polyester elastomer, a remelting agent having an epoxy group in the main chain, especially an epoxy Modified aromatic ethylene-diene block copolymers [eg epoxidized styrene-butadiene-styrene (SBS) block copolymers or epoxidized styrene-butadiene block copolymers (SB) epoxidized styrene-diene copolymer or epoxy-modified styrene-diene copolymer]. The epoxidized aromatic ethylene-diene copolymer has high transparency and a softening temperature of about 70 ° C. In various combinations of the continuous phase and the dispersed phase, the resin is mutually melted, and the dispersed phase can be uniformly dispersed. dispersion. The ratio of the remelting agent, for example, as a ratio (weight ratio) to the dispersed phase, is a dispersed phase/interstabilizing agent (weight ratio) = 99/1 to 50/50, preferably 99/1 to 7 0/30, More preferably, it is about 98/2~80/20. Further, the ratio of the remelting agent is, for example, from 1 to 20 parts by weight, preferably from 0.5 to 15 parts by weight, more preferably from 1 to 1% by weight, based on 100 parts by total of the continuous phase and the dispersed phase. About. The polarizing element of the present invention may also contain a stabilizer such as a conventional additive such as an antioxidant, a heat stabilizer, a plasticizer, an antistatic agent, etc., within a range that does not impair the optical properties [S3 -19-201106029 Fuel, sputum, UV absorber, etc. (Characteristics of the polarizing element) The refractive index difference between the continuous phase and the dispersed phase of the linearly polarized light of the present invention is large in the stretching direction of the sheet (hereinafter referred to as "X-axis direction"), and is relative to The vertical direction of the stretching direction (hereinafter referred to as "Y-axis direction") is small. Therefore, the polarizing element has a scattering characteristic in the direction in which the refractive index difference is large, and a part of the polarized light is scattered before the stretched sheet, and the residual polarized light is scattered after the stretched sheet, and most of the light is not absorbed. Further, the polarized light having a small refractive index difference has a property of being substantially transmitted. That is, the polarizing element scatters a large amount of linearly polarized light in the stretching direction, and the linearly polarized light in the direction perpendicular to the stretching direction reduces scattering or substantially no scattering in the stretching direction. With respect to the refractive index difference, the absolute enthalpy of the refractive index difference between the continuous phase and the dispersed phase in the X-axis direction is 0.1 or more (for example, 0.1 to 0.5), preferably 0.1 to 0.3, more preferably 0.1 to Ό.2, The absolute value of the refractive index difference between the continuous phase and the dispersed phase in the Y-axis direction is 0.1 or less, for example, 0.05 or less, preferably 0_04 or less, more preferably 0.03 or less (for example, 0.001 to 〇.〇3 or so). When the absolute 値 of the difference in refractive index is within this range, the backscattering (the balance between reflection and transmission scattering is excellent, and excellent polarization characteristics and scattering characteristics can be exhibited, and the brightness of the display device can also be improved. In the case of a poorly polarized element, in the continuous phase and the dispersed phase, the anisotropy of the respective refractive indices is small and the refractive indices are substantially the same as each other in the stage of the film (so-called cast sheet) which is preferably used for film formation in -20-201106029. For example, the absolute enthalpy of the difference in refractive index between the polyphenyl carbonate-based resin before stretching and the transparent resin constituting the dispersed phase is 0.05 or less, preferably 0.04 or less, more preferably 〇.〇3 or less. When the refractive index difference of the resin is within this range, the anisotropy of the refractive index difference can be easily exhibited by stretching. In general, it is known that when the cast sheet is subjected to one-axis stretching, the stretching direction of the continuous phase is performed. The refractive index (in the X-axis direction) is remarkably increased. In the above-mentioned Patent Documents 2 to 5, the refractive index in the z-axis direction of the transparent resin of the continuous phase does not change much, and the refractive index in the X-axis direction of the transparent resin of the continuous phase is made. In contrast, the polarizing element of the present invention has a small refractive index change even in the X-axis direction of the continuous phase of the polarizing element of the present invention, and the dispersed phase of the particulate phase has a refractive index in the X-axis direction and the x-axis direction. Significantly, that is, the continuous phase does not cause a large refractive index difference due to stretching, whereas the dispersed phase is deformed into a football-like shape or a rod-shaped shape by stretching, and a large refractive index difference is generated. Therefore, the polarizing element of the present invention is stretched by one axis, so that the refractive indices of the continuous phase and the dispersed citrus are substantially different in the X-axis direction, and substantially coincident in the x-axis direction. Thus, a polarizing element having a polarizing element can be produced. The polarized light having substantially the same refractive index is substantially transmitted, and the polarized light having a different refractive index is a scattering characteristic. Further, in the present invention, the dispersed phase is different from the conventional polarizing element, and the dispersed phase has the X-axis direction and the x-axis direction. Large refractive index difference, but similar to the conventional [S ] -21-201106029 polarizing element, exhibits scattering characteristics for polarized light, and the larger the refractive index difference between the continuous phase and the dispersed phase in the X-axis direction, The scattering property of the polarized light in this direction is increased, and the ratio of the backscattering (reflected light) is also increased. On the other hand, the polarizing light in the γ-axis direction is the same as the refractive index of the continuous phase and the refractive index of the dispersed phase. The polarized light is transmitted as a completely transparent body without scattering. In the present invention, the refractive index difference in the Y-axis direction can be selected depending on the application, and a transparent resin having a refractive index difference before stretching in the above range is used. When the refractive indices of the two phases are substantially the same, the transmission scattering property in the Y-axis direction can be improved. On the other hand, the diffusion effect can be reduced by making the refractive index of the two phases different. The polarizing element of the present invention has this. The refractive index difference is high, so the total light transmittance in the Y-axis direction is high, for example, 80% or more (for example, 80 to 99%), preferably 82 to 98%, more preferably about 85 to 95%. The diffused light transmittance in the Y-axis direction is, for example, 30% or more (for example, 30 to 90%), preferably 40 to 80%, more preferably 50 to 70%, in the case of using as a diffusion sheet, without being used. In the case of a diffusion sheet, it may be, for example, 30% or less, preferably 20 % or less, more preferably 10% or less. On the other hand, the polarizing element of the present invention is excellent in scattering characteristics in the X-axis direction, and has a total light transmittance of 75% or less (for example, 丨〇 to 75%) in the X-axis direction, preferably 70% or less (for example, 20 to 70). More preferably, it is 60% or less (25 to 60%). That is, the polarizing element of the present invention has a high reflectance (backscattering ratio) and a reflectance (backscattering ratio) in the stretching direction of 25% or more. (for example 25 to 90%), preferably 30% or more (for example, 30 to 80%), more preferably 40% or more rs -22 to 201106029 (for example, 40 to 75%), especially 50% or more (for example, 50 to 70%). In other words, the polarizing element of the present invention has a total light transmittance of 80% or more in the Y-axis direction and a reflectance (reflectance due to a specular reflection component and a backscattering component) in the X-axis direction of 30% or more. It imparts light diffusion and polarization to the transmitted light, so it has properties similar to those of the absorption type polarizing plate. Further, since it is reflected without being absorbed by the polarized light, there is no temperature rise due to the absorption of the single polarized light which is a disadvantage of the absorption type, and it becomes a good scattering type polarizing plate similar to the transmissive polarizing plate. Further, since the reflected light contributes to the improvement of the luminance, the polarizing element of the present invention can be used as a brightness enhancement sheet for a liquid crystal display device or the like. In addition, the total light transmittance and the diffused light transmittance are as described in Examples to be described later, and a polarizing measuring device (haze meter) (NDH-300A, manufactured by Nippon Denshoku Industries Co., Ltd.) is used, and regarding total light, It can be measured according to the method of JIS K7361-1, and the haze (diffused light) can be measured according to the method of JIS K 7136. The polarizing element of the present invention has a thickness of 3 to 500 / zm, preferably 5 to 400 / Zm (for example, 30 to 400 μm) is more preferably from 5 to 300; am (for example, from 50 to 300 μm). The polarizing element of the present invention may be a single layer film, or a laminated film of a transparent resin layer which does not impair optical properties may be laminated on the at least one side (especially on both sides). When the polarizing element is protected by the transparent resin layer, the detachment or adhesion of the dispersed phase particles can be prevented, and the anion brasion or manufacturing stability of the polarizing element can be improved, and the strength or handleability can be improved. The resin of the transparent resin layer may be selected from the examples as the continuous phase or the dispersed phase.

ί S -23- 201106029 之構成成分的樹脂。較佳的透明樹脂層,可以與連續相同 系統(尤其是相同)之聚碳酸酯系樹脂來形成。透明樹脂層 在不損及光學特性的範圍亦可含有前述之慣用添加劑。 透明樹脂層之合計厚度,可爲例如與該偏光元件同程 度。尤其是偏光元件層之厚度爲3至500//m左右之情形, 透明樹脂層之厚度可選自3至150//m,較佳爲5至50/zm, 更佳爲5至15/zm左右。 偏光元件之厚度與透明樹脂層之合計厚度之比率,例如 可選自偏光元件/透明樹脂層=5/95至99/1左右之範圍,通 常爲50/50至99/1,較佳爲70/30至95/5左右。積層薄膜 之厚度爲例如6至800 y m,較佳爲10至600 μ m,更佳爲 20至450 /Z m左右。 在偏光元件之表面,於不妨礙光學特性的範圍內,亦可 塗布聚矽氧油等之脫模劑,亦可進行電暈放電處理。此外, 在偏光元件之表面,亦可形成薄膜之凹凸部。在形成此種 凹凸部時,可賦予防眩性。 [偏光元件之製造方法] 偏光元件係在構成連續相的聚碳酸酯系樹脂中,藉由使 構成分散相的透明樹脂分散而配向所得。例如聚碳酸酯系 樹脂、透明樹脂與依需要的互溶化劑等之添加劑,可因應 需要,以慣用之方法(例如熔融掺合法、滾打機(tumbler)法 等)掺合、熔融混合,並自T模或帶環狀孔的塑模(ring die) 等擠壓,予以薄膜成形,藉此可使分散相分散於連續相中。ί S -23- 201106029 The composition of the resin. A preferred transparent resin layer can be formed from a polycarbonate resin which is continuously the same system (especially the same). The transparent resin layer may contain the above-mentioned conventional additives insofar as the optical properties are not impaired. The total thickness of the transparent resin layer may be, for example, the same as that of the polarizing element. In particular, in the case where the thickness of the polarizing element layer is about 3 to 500 / / m, the thickness of the transparent resin layer may be selected from 3 to 150 / / m, preferably 5 to 50 / zm, more preferably 5 to 15 / zm. about. The ratio of the thickness of the polarizing element to the total thickness of the transparent resin layer may be, for example, selected from the range of the polarizing element/transparent resin layer = 5/95 to 99/1, and is usually 50/50 to 99/1, preferably 70. /30 to 95/5 or so. The thickness of the laminated film is, for example, 6 to 800 μm, preferably 10 to 600 μm, more preferably 20 to 450 /Z m or so. On the surface of the polarizing element, a release agent such as polyoxygenated oil may be applied in a range that does not impede optical characteristics, or a corona discharge treatment may be performed. Further, on the surface of the polarizing element, the uneven portion of the film may be formed. When such a concavo-convex portion is formed, anti-glare property can be imparted. [Manufacturing Method of Polarizing Element] The polarizing element is obtained by dispersing a transparent resin constituting a dispersed phase in a polycarbonate resin constituting a continuous phase. For example, an additive such as a polycarbonate resin, a transparent resin, and an optional remelting agent may be blended, melt-mixed, or the like by a conventional method (for example, melt blending, tumbler method, etc.), if necessary. The film is formed by extrusion from a T die or a ring die with an annular hole, whereby the dispersed phase is dispersed in the continuous phase.

L S -24- 201106029 熔融溫度宜爲聚碳酸酯系樹脂及透明樹脂之熔點以上,雖 因樹脂之種類而異,不過例如在150至290 °C,較佳爲 200-260°C 左右。 接著,分散相之配向處理,宜爲例如:(1)使擠壓成形薄 片拉伸之方法,(2)—面使擠壓成形薄片拉引(draw) —面製 膜,使薄片固化,其後可以拉伸之方法等來進行。欲顯現 本發明之偏光元件之優異特質,就得藉由該熔融製膜,在 爲聚碳酸酯系樹脂之連續相,將爲透明樹脂之分散相分散 呈粒狀的薄片經固化並冷卻之鑄製薄片,使該鑄製薄片再 加熱,其後宜爲藉由拉伸進行配向加工。 拉伸可爲單純的自由寬幅(free-width)—軸拉伸,亦可爲 一定寬(固定寬)一軸拉伸。該一軸拉伸法並無特別限定, 可例舉例如拉拔已固化薄膜兩端的方法(拉拔拉伸(pulled and stretched)),準備相互對向的一對輥(雙輥(twin-roll)) 的複數系列(例如2系列),並聯地設置,將薄膜插入各自 的雙輥,同時在饋送(feeding)側之雙輥與遞送(delivering) 側之雙輥間,使薄膜展延(stretching),使遞送側之雙輥之 薄膜的饋送速度較饋送側之雙輥更快速,藉此予以拉伸之 方法(輥間拉伸),將薄膜插入於互相對向的一對輥之間, 以輥壓薄膜軋延(rolling)之方法(輥軋軋延);以拉寬器法所 致固定寬一軸拉伸等。 在該等一軸拉伸中,拉拔拉伸,尤其是由在分散相中產 生確實的變形,且可使分散相之面內複折射上升之觀點觀L S -24- 201106029 The melting temperature is preferably not less than the melting point of the polycarbonate resin and the transparent resin, and varies depending on the type of the resin, but is, for example, about 150 to 290 ° C, preferably about 200 to 260 ° C. Next, the alignment treatment of the dispersed phase is preferably, for example, (1) a method of stretching the extruded sheet, and (2) a surface-drawing the extruded sheet to form a film to cure the sheet. It can be carried out by a method such as stretching. In order to exhibit the excellent characteristics of the polarizing element of the present invention, it is necessary to form a film of the resinous resin in a continuous phase of the polycarbonate resin by solidifying and cooling the sheet in which the dispersed phase of the transparent resin is dispersed. The sheet is formed to reheat the cast sheet, and thereafter it is preferably subjected to alignment processing by stretching. Stretching can be a simple free-width-axial stretching, or a wide (fixed width) one-axis stretching. The one-axis stretching method is not particularly limited, and for example, a method of drawing both ends of the cured film (pulled and stretched), and preparing a pair of rolls facing each other (twin-roll) A plurality of series (for example, 2 series) are arranged in parallel to insert the film into the respective twin rolls while stretching the film between the double rolls on the feeding side and the double rolls on the delivering side. , the feeding speed of the film of the double roll on the delivery side is made faster than that of the double roll on the feeding side, thereby stretching (the stretching between the rolls), inserting the film between the pair of rolls facing each other, Rolling film rolling method (rolling rolling); fixed width and one-axis stretching by a stretcher method. In the one-axis stretching, drawing and drawing, in particular, a viewpoint of producing a true deformation in the dispersed phase and increasing the in-plane birefringence of the dispersed phase

I S -25- 201106029 之,可適當使用自由寬一軸拉伸。 又,亦可適當使用以拉寬器法所致固定寬一軸拉伸。拉 寬器法所致固定寬一軸拉伸,係在伴隨拉伸之拉伸方向, 垂直方向之寬減少,且與有全寬厚度呈不均傾向之自由寬 一軸拉伸並不相同,在拉伸方向呈垂直方向之寬不變化的 方法,爲了保持分散相之各向異配向性,同時製造全寬爲 均一的薄片極爲有利。再者,雖然其作用之詳細尙屬未知, 不過對分散相之折射率之變化亦爲有效。拉寬器法所致一 軸拉伸,可使拉伸方向成爲薄片之流動方向,亦可成爲薄 片之寬度方向。若成爲流動方向時,雖生產速度提高,不 過爲了獲得所期望寬之偏光元件,則有必要使鑄製薄片之 寬擴大。一方面,在成爲寬度方向時,由於在橫方向拉伸, 故即使鑄製薄片之寬減小,亦可獲得所期望之寬的偏光元 件,不過生產速度則降低。該等方法可依照用途選擇。在 拉寬器方式所致一軸拉伸中,拉伸速度係按照拉伸溫度或 倍率,可選自例如50至1 000mm/分左右之範圍,例如1〇〇 至800mm /分,較佳爲150至700mm /分,更佳爲200〜600mm/ 分(尤其是400至600mm/分)左右。 拉伸溫度宜爲聚碳酸酯系樹脂之玻璃轉移溫度以上之 溫度,在聚碳酸酯系樹脂之玻璃轉移溫度爲Tg時,例如 Tg 至(Tg + 80)°C,較佳爲(Tg + 5)至(Tg + 50)°C,更佳爲(Tg + 5) 至(Tg + 30)°C [尤其是(Tg + 8)至(Tg + 20)°C ]左右高的溫度。具 體的拉伸溫度可爲例如120至180°C,較佳爲150至175°C, [S3 -26- 201106029 更佳爲150至170°C (尤其是160至170°C )左右。 拉伸倍率可選自寬幅的範圍,不過在本發明,即使在比 較低的拉伸倍率’在拉伸方向之折射率和與拉伸方向呈垂 直方向之折射率亦會產生大的差,例如可爲1.2至5倍(例 如1.5至4倍)’較佳爲2至4倍,更佳爲2.5至3.8倍(尤 其是2.5至3.5倍)左右。尤其是在本發明,即使爲4倍以 下之拉伸倍率,因可製造散射特性優異的薄片,故可使用 前述之拉寬器法所致一次拉伸等之泛用的拉伸裝置而簡便 地製造。 本發明之偏光元件由於是緩和連續相之複折射而顯現 偏光特性,故藉由在拉伸溫度或較拉伸溫度更高的溫度進 行展延熱處理(stretched heat-treatment)(在照樣保持薄片之 長度下之熱處理),即可維持偏光特性,同時賦予耐熱性。 熱處理溫度可選自例如自拉伸溫度至較拉伸溫度更高50°C 左右的溫度之範圍’例如可爲自拉伸溫度至較拉伸溫度更 高30°C左右的溫度,例如可爲與拉伸溫度大致相同之溫 度》熱處理時間,例如在0.1至30分鐘,較佳爲1至10 分鐘,更佳爲2至5分鐘左右,可因應溫度而選擇,例如 在165 °C左右溫度之情形,可爲2至3分鐘左右。藉由該熱 處理可減少連續相之折射率差,由於在拉伸方向呈垂直的 方向中,可使連續相與分散相之折射率一致,故亦可提高 光學特性。再者,可提高偏光元件之尺寸穩定性等之耐熱 性或強度。For I S -25- 201106029, free-width one-axis stretching can be used as appropriate. Further, a fixed-width one-axis stretching by a stretcher method can also be suitably used. The fixed width and one-axis stretching caused by the stretcher method is reduced in the direction of stretching accompanying the stretching, and the width in the vertical direction is reduced, and is not the same as the free-width one-axis stretching having an uneven thickness of the full width. The method in which the width of the stretching direction does not change in the vertical direction is extremely advantageous in order to maintain the anisotropy of the dispersed phase while producing a sheet having a uniform width. Furthermore, although the details of the action are unknown, changes in the refractive index of the dispersed phase are also effective. The axial stretching caused by the stretcher method allows the stretching direction to be the flow direction of the sheet or the width direction of the sheet. When the flow direction is increased, the production speed is increased, and in order to obtain a desired wide polarizing element, it is necessary to enlarge the width of the cast sheet. On the other hand, when it is in the width direction, since it is stretched in the transverse direction, even if the width of the cast sheet is reduced, a desired wide polarizing element can be obtained, but the production speed is lowered. These methods can be selected according to the purpose. In the one-axis stretching by the stretcher mode, the stretching speed is selected from the range of, for example, about 50 to 1,000 mm/min, for example, from 1 to 800 mm/min, preferably 150, in accordance with the stretching temperature or magnification. It is about 700 mm / min, more preferably about 200 to 600 mm / min (especially 400 to 600 mm / min). The stretching temperature is preferably a temperature higher than the glass transition temperature of the polycarbonate resin, and when the glass transition temperature of the polycarbonate resin is Tg, for example, Tg to (Tg + 80) ° C, preferably (Tg + 5) ) to (Tg + 50) ° C, more preferably (Tg + 5) to (Tg + 30) ° C [especially (Tg + 8) to (Tg + 20) ° C] high temperature. The specific stretching temperature may be, for example, 120 to 180 ° C, preferably 150 to 175 ° C, and more preferably about S1 -26 to 201106029 of 150 to 170 ° C (especially 160 to 170 ° C). The stretching ratio may be selected from a wide range, but in the present invention, even at a relatively low stretching ratio, the refractive index in the stretching direction and the refractive index perpendicular to the stretching direction may cause a large difference. For example, it may be 1.2 to 5 times (for example, 1.5 to 4 times), preferably 2 to 4 times, more preferably 2.5 to 3.8 times (especially 2.5 to 3.5 times). In particular, in the present invention, even if the stretching ratio is 4 times or less, since a sheet having excellent scattering characteristics can be produced, it is possible to easily use a stretching apparatus such as a single stretching which is caused by the above-described stretcher method. Manufacturing. Since the polarizing element of the present invention exhibits polarizing characteristics by relaxing the birefringence of the continuous phase, the stretched heat-treatment is performed at a temperature higher than the stretching temperature or the stretching temperature (the sheet is maintained as it is) Heat treatment under the length) maintains the polarization characteristics while imparting heat resistance. The heat treatment temperature may be selected, for example, from a stretching temperature to a temperature higher than the stretching temperature by a temperature of about 50 ° C. For example, the temperature may be from a stretching temperature to a temperature higher than the stretching temperature by about 30 ° C, for example, The heat treatment time is substantially the same as the stretching temperature, for example, 0.1 to 30 minutes, preferably 1 to 10 minutes, more preferably 2 to 5 minutes, and may be selected depending on the temperature, for example, at a temperature of about 165 ° C. The situation can be about 2 to 3 minutes. By this heat treatment, the refractive index difference of the continuous phase can be reduced, and since the refractive index of the continuous phase and the dispersed phase can be made uniform in the direction perpendicular to the stretching direction, the optical characteristics can be improved. Further, heat resistance or strength such as dimensional stability of the polarizing element can be improved.

-27- 201106029 此外,該積層薄膜可以慣用之方法,例如共擠壓成形 法、貼合法(擠壓貼合法 '乾貼合法等)等,在偏光元件層 之至少一面,積層透明樹脂層而得。 [面光源裝置及透過型液晶顯示裝置] 本發明之面光源裝置具備:管狀光源(螢光管等);從側 面入射來自該管狀光源之光,用以自平坦的發射面發射之 導光構件;配設於該導光構件之發射光側的偏光元件。此 外,在該面光源裝置中,偏光元件可使用作爲散射型元件》 第1圖係使用到使用本發明之偏光元件提高亮度的面光 源裝置之透過型液晶顯示裝置之一例的槪略剖面圖。液晶 顯示裝置1具備:作爲管狀光源之螢光管2;配設於該螢 光管2之側部,從側面入射來自該螢光管2之光,用以自 平坦的發射面發射之導光構件(導光板)4;藉由來自該導光 板4之發射光而照明的TN型液晶晶胞7 ;使該入射光反射 的反射構件(反射板)3;配設於該導光板4與該液晶晶胞7 之間的偏光元件5;及將透過偏光元件5之光予以擴散的 擴散薄片6。 在液晶顯示裝置1中,來自螢光管2之光,通過導光板 4,被反射板3反射,並自該導光板4發射。發射的光在偏 光元件5內,連續相與分散相之折射率差爲小的方向(Y軸 方向)之偏光大致透過,折射率差爲大的方向(X軸方向)之 偏光則散射而透過或反射。 反射的光,再度通過導光板4,以反射板3反射。接著, -28- 201106029 藉由該反射,則發生一部份該偏光之導向(oriented in a direction)旋轉90度的光。該偏光之導向經旋轉的光,再度_ 通過導光板4到達偏光元件5並透過。偏光之導向不變的 光,再度被偏光元件5反射,不過藉由被反射板3之反射, 再度使偏光之導向經旋轉90度的光,則通過偏光元件5。 通過偏光元件5的光,被擴散薄片6所散射,並照射液晶 晶胞7。 因此,來自螢光管2之多數光,與大部分使偏光軸一致, 並自偏光元件5發射,故若將液晶晶胞7入射側之吸收型 偏光板(圖未示出)之偏光軸,與該軸一致時,則可進一步 有效率地利用向來僅利用了 50%左右的螢光管2之光。 使用於該用途的本發明之偏光元件,宜爲使用於透過型 液晶顯示裝置,該裝置具有Y軸方向之直線偏光之全透光 率爲80%以上,X軸方向之直線偏光之反射率(正反射成分 及後方散射成分所致反射率)爲30%以上之散射特性。本發 明偏光元件之亮度提高效果即使積層於通常所使用的導光 板/擴散板/稜鏡薄片之上亦極有效。再者,本發明之偏光元 件之亮度提高效果亦同樣的適用於不使用導光板的直下式 背光(面光源裝置)及使用該等的透過型液晶顯示裝置。 [反射型液晶顯示裝置] 本發明之反射型液晶顯示裝置,係在本發明之偏光元件 與反射板之間,配設有液晶晶胞,亦可在液晶晶胞與反射 板之間配設本發明之偏光元件。在該等裝置中,宜爲在液-27- 201106029 In addition, the laminated film can be obtained by a conventional method such as a co-extrusion molding method, a bonding method (extrusion bonding method, dry bonding method, etc.), and a transparent resin layer is laminated on at least one side of the polarizing element layer. . [Face light source device and transmissive liquid crystal display device] The surface light source device of the present invention includes a tubular light source (such as a fluorescent tube), and a light guiding member that emits light from the tubular light source from a side surface for emitting from a flat emitting surface. a polarizing element disposed on a light emitting side of the light guiding member. Further, in the surface light source device, a polarizing element can be used as a scattering type element. Fig. 1 is a schematic cross-sectional view showing an example of a transmissive liquid crystal display device using a surface light source device for improving luminance by using the polarizing element of the present invention. The liquid crystal display device 1 includes a fluorescent tube 2 as a tubular light source, and is disposed at a side portion of the fluorescent tube 2, and receives light from the fluorescent tube 2 from a side surface for emitting light from a flat emitting surface. a member (light guide plate) 4; a TN-type liquid crystal cell 7 illuminated by the light emitted from the light guide plate 4; a reflective member (reflector) 3 for reflecting the incident light; and the light guide plate 4 and the light guide plate 4 a polarizing element 5 between the liquid crystal cells 7; and a diffusion sheet 6 that diffuses light transmitted through the polarizing element 5. In the liquid crystal display device 1, light from the fluorescent tube 2 is reflected by the reflecting plate 3 through the light guiding plate 4, and is emitted from the light guiding plate 4. The emitted light is transmitted through the polarizing element 5, the polarized light having a small difference in refractive index between the continuous phase and the dispersed phase (Y-axis direction) is substantially transmitted, and the polarized light having a large refractive index difference (X-axis direction) is scattered and transmitted. Or reflection. The reflected light is again reflected by the reflector 3 through the light guide plate 4. Next, -28-201106029, by this reflection, a portion of the light that is rotated by 90 degrees in the direction of a direction occurs. The polarized light is guided by the rotating light, and is again passed through the light guide plate 4 to the polarizing element 5 and transmitted. The light which is directed by the polarized light is again reflected by the polarizing element 5, but is reflected by the reflecting plate 3, and the polarized light is again guided by the polarizing element 5 by being rotated by 90 degrees. The light passing through the polarizing element 5 is scattered by the diffusion sheet 6 and illuminates the liquid crystal cell 7. Therefore, most of the light from the fluorescent tube 2 is aligned with most of the polarization axes and emitted from the polarizing element 5, so if the liquid crystal cell 7 is incident on the polarization axis of the absorption type polarizing plate (not shown) on the side, When the axis coincides with this axis, it is possible to more efficiently utilize the light of the fluorescent tube 2 which has been used for only about 50%. The polarizing element of the present invention used for this purpose is preferably used in a transmissive liquid crystal display device having a total light transmittance of linear polarized light in the Y-axis direction of 80% or more and linear polarized light in the X-axis direction ( The reflectance of the regular reflection component and the backscatter component is 30% or more. The brightness enhancement effect of the polarizing element of the present invention is extremely effective even if it is laminated on a commonly used light guide plate/diffuser/sheet. Further, the brightness improving effect of the polarizing element of the present invention is similarly applied to a direct type backlight (surface light source device) which does not use a light guide plate, and a transmissive liquid crystal display device using the same. [Reflective liquid crystal display device] The reflective liquid crystal display device of the present invention is provided with a liquid crystal cell between the polarizing element and the reflecting plate of the present invention, and may be disposed between the liquid crystal cell and the reflecting plate. The polarizing element of the invention. In these devices, it is preferred to be in the liquid

L S -29- 201106029 晶晶胞與反射板之間配設有該偏光元件的反射型液晶顯示 裝置。 第2圖表示使用本發明之偏光元件,使亮度提高的反射 型液晶顯示裝置一例的槪略剖面圖。反射型液晶顯示裝置 10具備:反射外光用之反射構件(反射板)13;藉由來自反 射板1 3之發射光所照明的(反射型液晶裝置用)TN型液晶 晶胞1 7 ;使外光導入液晶晶胞1 7用之吸收型偏光板1 8 ; 配設於反射板1 3與液晶晶胞1 7之間,將來自反射板1 3之 發射光予以散射之偏光元件1 5。 在反射型液晶顯示裝置10中,在入射於吸收型偏光板 18的外光中,係僅透過偏光板與偏光軸之一致的光,並到 達液晶晶胞17。入射於液晶晶胞17的光,係使偏光方向旋 轉,並到達偏光元件1 5。 在使液晶晶胞之顯示爲暗顯示(dark display)之情形,係 配置偏光元件15,以使通過液晶晶胞17的外光之偏光方向 與偏光元件15之Y軸方向一致。通過吸收型偏光板18之 偏光,再次通過偏光元件15,在液晶晶胞17使偏光之導向 旋轉,並成爲與吸收型偏光板18之偏光軸直行之方向,故 呈暗顯示。 一方面,在使液晶晶胞之顯示爲明顯示(brightdisplay) 之情形,則配置偏光元件1 5,以使通過液晶晶胞1 7的外光 之偏光方向與偏光元件15之X軸方向一致。在入射於吸收 型偏光板18的外光中’係使僅偏光板18與偏光軸之一致L S -29- 201106029 A reflective liquid crystal display device in which the polarizing element is disposed between the crystal cell and the reflecting plate. Fig. 2 is a schematic cross-sectional view showing an example of a reflective liquid crystal display device in which brightness is improved by using the polarizing element of the present invention. The reflective liquid crystal display device 10 includes a reflecting member (reflecting plate) 13 for reflecting external light, and a TN type liquid crystal cell 17 for reflecting light emitted from the reflecting plate 13 (for a reflective liquid crystal device); The external light is introduced into the liquid crystal cell 17 for the absorption type polarizing plate 18; the polarizing element 15 is disposed between the reflecting plate 13 and the liquid crystal cell 17 to scatter the emitted light from the reflecting plate 13. In the reflection type liquid crystal display device 10, the external light incident on the absorption type polarizing plate 18 passes through only the light of the polarizing plate and the polarization axis, and reaches the liquid crystal cell 17. The light incident on the liquid crystal cell 17 rotates the polarization direction and reaches the polarizing element 15. In the case where the display of the liquid crystal cell is a dark display, the polarizing element 15 is disposed such that the polarization direction of the external light passing through the liquid crystal cell 17 coincides with the Y-axis direction of the polarizing element 15. By the polarized light of the absorptive polarizing plate 18, the polarizing element 15 passes through the polarizing element 15 again, and the polarized light is guided to rotate in the liquid crystal cell 17, and becomes a direction perpendicular to the polarizing axis of the absorptive polarizing plate 18, so that it is darkly displayed. On the other hand, in the case where the display of the liquid crystal cell is made to be bright display, the polarizing element 15 is disposed such that the polarization direction of the external light passing through the liquid crystal cell 17 coincides with the X-axis direction of the polarizing element 15. In the external light incident on the absorbing polarizing plate 18, only the polarizing plate 18 is aligned with the polarizing axis

L S -30- 201106029 的光透過液晶晶胞1 7,在液晶晶胞1 7不使偏光方向旋轉, 而達到偏光元件15。入射於偏光元件15的偏光則在反射方 向或透過方向散射。在透過方向散射的光被反射板13反 射,馬上與被偏光元件15所散射的光合而爲一,並到達吸 收型偏光板18,而照樣透過。由於該透過光被偏光元件15 充分地散射,故顯示視角依存性少的良好白顯示。 第3圖表示使用本發明之偏光元件,使亮度提高的反射 型液晶顯示裝置之其它一例之槪略剖面圖。反射型液晶顯 示裝置20具備:被來自反射板23之發射光所照明的反射 型液晶裝置用液晶晶胞27 ;用以反射外光之反射構件(反射 板)23;配設於液晶晶胞27與反射板23間的1/4波長板29; 配設於1/4波長板29與液晶晶胞27間,用以使來自反射 板23之發射光散射之偏光元件25。此外,該液晶晶胞27 係含有2色性色素型式之液晶。 在反射型液晶顯示裝置20中,液晶晶胞27在電壓無外 加狀態下,液晶分子係配向於液晶之配向處理方向(與液晶 晶胞之玻璃基板平行的方向),亦同樣地使2色性色素配 向。在入射於液晶晶胞27的外光中,相對於2色性色素分 子之長軸方向呈平行的直線偏光成分,可被2色性色素所 吸收。又,相對於2色性色素分子之長軸方向呈垂直方向 之直線偏光成分,係通過液晶晶胞27而入射於偏光兀件 25。在配置偏光元件25以使該通過之直線偏光之導向與偏 光元件8之Y軸方向呈一致,則射出偏光元件25之偏光係 -31- 201106029 以1/4波長板(相位差板)29而呈圓偏光。再者,該 被反射板23反射,並旋轉該圓偏光之導向,再次入身 波長板29,使原來直線偏光之導向旋轉90度,再度 偏光元件25。入射的光成爲偏光元件25之X軸方 光,作爲與2色性色素之分子之長軸方向平行的直 而進行散射,且在液晶晶胞27中被2色性色素所吸 液晶晶胞27之顯7K呈良好的黑顯不。 一方面,液晶晶胞27在電壓外加狀態下,液晶 對於玻璃基板呈垂直地配向,亦與2色性色素相 向。入射的外光不被含有2色性色素的液晶晶胞27 性色素所吸收,而通過液晶晶胞27,並入射於偏光元 入射的光,在偏光元件25中,Y軸方向之偏光雖係 過,不過X軸方向之偏光則散射。接著,射出偏光 之偏光,在1/4波長板29呈圓偏光,在反射板23 反射的光係該圓偏光之導向呈反向旋轉( oppositely ),再次入射於1/4波長板29。在入射> 軸方向之偏光照樣通過,呈圓偏光的偏光進行90虔 被偏光元件25所散射。因此,通過含有2色性色素 晶胞27之光,由於成爲全部散射的反射光,故可實 的白色顯示。 若使用本發明之偏光元件,因可賦予高度散射性 性於透過光及反射光,故可提高液晶顯示畫面之可 尤其是,即使面積大的液晶顯示面,遍及全體亦可 圓偏光 ί 於 1/4 入射於 向之偏 線偏光 收,故 分子相 同地配 之2色 ;件 2 5。 照樣通 元件25 反射。 revolve fc中,Y ί旋轉, 的液晶 現良好 與偏光 見度。 明亮地The light of L S -30-201106029 passes through the liquid crystal cell 27, and the liquid crystal cell 17 does not rotate in the polarization direction, but reaches the polarizing element 15. The polarized light incident on the polarizing element 15 is scattered in the reflection direction or the transmission direction. The light scattered in the transmission direction is reflected by the reflection plate 13, and immediately merges with the light scattered by the polarizing element 15 to reach the absorption type polarizing plate 18, and is transmitted as it is. Since the transmitted light is sufficiently scattered by the polarizing element 15, a good white display with less viewing angle dependence is displayed. Fig. 3 is a schematic cross-sectional view showing another example of a reflective liquid crystal display device in which brightness is improved by using the polarizing element of the present invention. The reflective liquid crystal display device 20 includes a liquid crystal cell 27 for a reflective liquid crystal device illuminated by the emitted light from the reflecting plate 23, a reflecting member (reflecting plate) 23 for reflecting external light, and a liquid crystal cell 27; A quarter-wavelength plate 29 between the reflection plate 23 and a polarizing element 25 disposed between the 1⁄4 wavelength plate 29 and the liquid crystal cell 27 for scattering the emitted light from the reflection plate 23. Further, the liquid crystal cell 27 is a liquid crystal containing a dichroic dye type. In the reflective liquid crystal display device 20, in the state in which the liquid crystal cell 27 is not applied, the liquid crystal molecules are aligned in the alignment processing direction of the liquid crystal (the direction parallel to the glass substrate of the liquid crystal cell), and the two-color property is similarly applied. Pigment alignment. The external light incident on the liquid crystal cell 27 is a linearly polarized component which is parallel to the long axis direction of the dichroic dye molecules and can be absorbed by the dichroic dye. Further, a linearly polarized component having a vertical direction with respect to the long axis direction of the dichroic dye molecules enters the polarizing element 25 through the liquid crystal cell 27. When the polarizing element 25 is disposed such that the guiding of the linearly polarized light passing therethrough coincides with the Y-axis direction of the polarizing element 8, the polarizing light-31-201106029 that emits the polarizing element 25 is a quarter-wavelength plate (phase difference plate) 29 Rounded polarized light. Further, the reflection plate 23 is reflected by the reflection plate 23, and the circular polarization guide is rotated, and the wave plate 29 is again placed, and the original linear polarization guide is rotated by 90 degrees to re-polarize the element 25. The incident light becomes the X-axis light of the polarizing element 25, and is scattered as a line parallel to the long-axis direction of the molecules of the dichroic dye, and the liquid crystal cell 27 is absorbed by the dichroic dye in the liquid crystal cell 27. The 7K display is good black. On the other hand, in the state where the liquid crystal cell 27 is applied, the liquid crystal is vertically aligned with the glass substrate and also faces the dichroic dye. The incident external light is not absorbed by the liquid crystal unit 27 pigment containing the dichroic dye, but passes through the liquid crystal cell 27 and is incident on the light incident from the polarizer. In the polarizing element 25, the polarization in the Y-axis direction is However, the polarized light in the X-axis direction is scattered. Then, the polarized light that emits the polarized light is circularly polarized on the quarter-wavelength plate 29, and the light reflected by the reflecting plate 23 is reversely rotated in the opposite direction of the circularly polarized light, and is incident on the quarter-wavelength plate 29 again. The polarized light in the incident > axis direction passes through the polarized light which is circularly polarized and is scattered by the polarizing element 25 by 90 。. Therefore, since the light containing the dichroic dye unit cell 27 is reflected light which is totally scattered, it can be displayed in white. When the polarizing element of the present invention is used, it is possible to impart high scattering properties to transmitted light and reflected light, so that the liquid crystal display screen can be improved, and in particular, even a large liquid crystal display surface can be circularly polarized throughout the entire image. /4 is incident on the polarized light, so the molecules are equally matched with 2 colors; It is reflected by element 25 as usual. In revolve fc, Y ί rotates, and the liquid crystal is good and polarized. bright

[S J -32- 201106029 顯示。因此,透過型或反射型液晶顯示裝置,可廣泛地利 用於例如個人電腦、文字處理機、液晶電視、行動電話、 鐘錶、電子計算機等電子製品之顯示部。尤其是可適當地 利用在攜帶型資訊機器之液晶顯示裝置。 實施例 茲根據實施例更詳細說明本發明如下,但本發明並非限 定於該等實施例。此外,在實施例及比較例所得之偏光元 件之特性可依照下述方法評價。 [薄片之剖面觀察] 自拉伸前之加工前薄片與拉伸後之拉伸薄片,在二方向 (在拉伸薄片之情形,係平行及垂直於拉伸方向的方向)切 出微小切片,以透過型電子顯微鏡(日本電子股份有限公司 製,;TEM1200EXII)觀察,則分散相之聚合物形成配列於擠 壓方向的橢圓體狀(或細長線狀)形態之散射體(scater)(粒 狀分散相),測定就其長軸長度與短軸長度50個之分散相 粒子,予以算數平均。 [折射率] 連續及分散相之折射率係在與實施例及比較例同條件 下,就拉伸各自樹脂單體薄片時之拉伸方向(X軸方向)及垂 直方向(Y軸方向),使用棱鏡稱合儀(Metricon公司製)在波 長633nm測定。再者,根據測定的折射率,求得折射率差。 [偏光及散射特性之評價] 使用偏光測定裝置(日本電色工業股份有限公司製,[S J -32- 201106029 Display. Therefore, the transmissive or reflective liquid crystal display device can be widely used for display portions of electronic products such as personal computers, word processors, liquid crystal televisions, mobile phones, watches, and electronic computers. In particular, a liquid crystal display device in a portable information device can be suitably used. EXAMPLES The present invention is described in more detail below on the basis of examples, but the invention is not limited to the examples. Further, the characteristics of the polarizing elements obtained in the examples and the comparative examples can be evaluated in accordance with the following methods. [Sectional view of the sheet] The pre-processed sheet and the stretched sheet before stretching are cut into small pieces in two directions (in the direction of the stretched sheet, parallel and perpendicular to the stretching direction). When observed by a transmission electron microscope (manufactured by JEOL Ltd.; TEM1200EXII), the polymer in the dispersed phase forms an ellipsoidal (or elongated linear) scater (granular shape) arranged in the extrusion direction. The dispersed phase was measured and the average of the long-axis length and the short-axis length of 50 dispersed phase particles was measured. [Refractive Index] The refractive index of the continuous and dispersed phases is the stretching direction (X-axis direction) and the vertical direction (Y-axis direction) when the respective resin monomer sheets are stretched under the same conditions as in the examples and the comparative examples. The measurement was performed at a wavelength of 633 nm using a prism weighing instrument (manufactured by Metricon Co., Ltd.). Further, the refractive index difference was obtained from the measured refractive index. [Evaluation of Polarization and Scattering Characteristics] A polarizing measuring device (manufactured by Nippon Denshoku Industries Co., Ltd.,

-33- 201106029 NDH-30 0A),就全光線係以準照JIS K7361-1的方法測定, 關於霧度(擴散光線),係以準照JIS K7 136的方法測定。測 定係在該光源側插入吸收型偏光板,使光源爲僅偏光於鉛 直方向的直線偏光,並插入實施例及比較例之偏光元件, 測定相對於偏光元件之偏光的全透光率、擴散透光率、全 光線反射率(以全光線反射率=1-全透光率計算)。該全光線 反射率係與該反射率(正反射成分及後方散射成分之反射 率)一致。測定係就使連續相與分散相之折射率差爲小之方 向與該吸收型偏光板之偏光軸一致之情形(表3中之「平行」) 與使連續相與分散相之折射率差爲大之方向與該吸收型偏 光板之偏光軸一致之情形(表3中之「垂直」)來測定。 [亮度提高度之評價] 使用偏光測定裝置(日本電色工業股份有限公司製, NDH-3 00 A),在該光源側插入反射板、吸收型偏光板,並測 定全透光率,使其作爲基準之値。在反射板與吸收型偏光 板之間插入實施例及比較例之偏光元件,以使連續相與分 散相之折射率差爲小之方向與該吸收型偏光板之透過方向 呈一致,來測定全透光率。相對於先前之基準値,以如下 述式般,將使該測定値予以規格化的値作爲亮度提高度。 (亮度提高度)=[(測定値)/(基準値)]χ100。 [褲形撕裂(trouser tearing)] 撕裂強度係使用褲形撕裂法,準照JIS K7128-1之方法 進行。在恆溫條件(23 °C、相對濕度50%)下,將試驗片切下 -34- 201106029 預設尺寸,在拉伸方向放入75mm之狹縫(slit)’以200mm/ 分之速度進行撕裂試驗。將撕裂開始之20mm與撕裂完成 前5 mm予以除外,求得自殘留之5 0mm撕裂強度之平均値。 試驗在N = 5進行’求得平均値。 實施例1 使用二軸擠壓機(池貝鐵工股份有限公司製、PCM3 0), 將作爲構成分散相的樹脂之聚萘二甲酸乙二酯樹脂(PEN, 帝人化成股份有限公司製’ 「Teonex TN8065S」’ 270°C及 剪斷速度lOsec·1中的黏度:1578Pa· s)10重量份、作爲構 成連續相之樹脂的雙酚A型聚碳酸酯樹脂(PC,三菱工程塑 膠股份有限公司製,「中黏度品IupilonS-2 000」,黏度 平均分子量1 8000至20000、MFR10g/10分、270°C及剪斷 速度lOsec·1中黏度:681Pa· s)90重量份,在圓筒溫度280 °C予以熔融捏合並擠壓、冷卻,來製作顆粒。所得之顆粒 係使用小型壓製機(東洋精機製作所股份有限公司,迷你測 試壓製機10),於270°C、lOMPa之壓製壓’進行3分鐘壓 製成形,來製作厚度1mm之壓製薄片。將所.得之薄片切下 寬40mm、長度70mm,使用具備恆溫單元的拉伸試驗機 (Orientec股份有限公司製,TENSILON UCT-5T),以夾盤間 5 0 mm,於165 °C預熱5分鐘後,以拉伸速度5 00mm/分拉伸 至3.5倍後,在保持於夾盤的狀態下,經3分鐘,於165 °(:熱處理後,急冷至室溫,獲得拉伸薄片。 實施例2 -35- 201106029 除了藉由壓製成形來製作厚度50〇Mm之壓製薄片以 外,其他則與實施例1相同,製造拉伸薄片。 實施例3 除了以壓製成形來製作厚度500 Mm之壓製薄片,且將 所得之薄片拉伸至5倍以外,其他則與實施例1相同,製 造拉伸薄片。 實施例4 除了以壓製成形來製作厚度500 //m之壓製薄片,且所 得之薄片拉伸至3倍以外,其他則與實施例1相同,製造 拉伸薄片。 實施例5 除了以壓製成形,來製作厚度300 /im之壓製薄片,且 所得之薄片拉伸至2倍以外,其他則與實施例1相同,製 造拉伸薄片。 實施例6 與實施例1相同,藉由壓製成形製作厚度300#m之壓 製薄片。所得之薄片切下寬40mm、長度70mm,使用具備 恆溫單元的拉伸試驗機,以夾盤間50mm,於155 °C經5分 鐘預熱後,以拉伸速度200mm/分拉伸至2倍後,在保持於 夾盤的狀態下,經3分鐘以1 5 5 °C經熱處理後,急冷至室 溫,獲得拉伸薄片。 實施例7 使用二軸擠壓機,將作爲構成分散相之樹脂的聚萘二甲 -36- 201106029 酸乙二酯樹脂5重量份、作爲構成連續相之樹脂的雙酚A 型聚碳酸酯樹脂95重量份,以圓筒溫度280°C予以熔融捏 合,並擠壓、冷卻,來製作顆粒。使用小型壓製機將所得 之顆粒在270°C、lOMPa之壓製壓,經3分鐘壓製成形,製 作厚度3 00 //m之壓製薄片。所得之薄片切下寬40mm、長 度 70mm,使用具備恆溫單元的拉伸試驗機,以夾盤間 50mm,於155 °C經5分鐘預熱後,以拉伸速度200mm /分拉 伸至2倍後,在保持於夾盤的狀態下,經3分鐘1 5 5 °C熱處 理後,急冷至室溫,獲得拉伸薄片。 實施例8 與實施例1相同,以壓製成形,製作厚度300 /z m之壓 製薄片。所得之薄片切下寬40mm、長度70mm,使用具備 恆溫單元之拉伸試驗機,於夾盤間5 0mm,在1 5 5 °C經5分 鐘預熱後,以拉伸速度200mm/分拉伸至2倍後,急冷至室 溫,獲得拉伸薄片。 比較例1 使用二軸擠壓機,將作爲構成分散相的樹脂之聚苯乙烯 樹脂(PS,東洋Styrol股份有限公司製,「GPMW4D」)8重 量份,作爲構成連續相的樹脂之聚萘二甲酸乙二酯樹脂92 重量份,於圓筒溫度280°C予以熔融捏合並擠壓、冷卻,來 製作顆粒。使用小型壓製機將所得之顆粒,以270°C、lOMPa 之壓製壓,進行3分鐘壓製成形,來製作厚度550# m之壓 製薄片。所得之薄片切下寬40mm、長度70mm,使用具備 -37- .201106029 恆溫單元之拉伸試驗機,以夾盤間50mm,於133 °C經5分 鐘預熱後,以拉伸速度100mm/分拉伸至4倍後,急冷至室 溫,獲得拉伸薄片。 比較例2 除了將壓製薄片拉伸至5倍以外,其他則與比較例1相 同,來製造拉伸薄片。 比較例3 除了將壓製薄片拉伸至6倍以外,其他則與比較例1相 同,來製造拉伸薄片。 比較例4 與比較例1相同,將所得之壓製薄片切下寬40mm、長 度70mm,使用具備恆溫單元之拉伸試驗機,以夾盤間 50mm,在133°C預熱5分鐘後,以拉伸速度100mm/分拉伸 至5倍後,在保持於夾盤的狀態下,經3分鐘1 3 3 °C熱處理 後,急冷至室溫,獲得拉伸薄片。 比較例5 使用二軸擠壓機,將作爲構成分散相的樹脂之聚苯乙烯 樹脂4重量份,作爲構成連續相的樹脂之聚萘二甲酸乙二 酯樹脂96重量份,於圓筒溫度280°C予以熔融捏合,並擠 壓、冷卻來製作顆粒。使用小型壓製機將所得之顆粒在270 °G、lOMPa之壓製壓予以3分鐘壓製成形’來製作厚度1mm 之壓製薄片。所得之薄片切下寬40mm、長度70mm,使用 具備恆溫單元之拉伸試驗機,以夾盤間5 0mm,在133°C經 -38- .201106029 5分鐘預熱後’以拉伸速度l〇〇mm/分拉伸至6倍後’急冷 至室溫,獲得拉伸薄片。 比較例6 使用二軸擠壓機,將作爲構成分散相的樹脂之聚苯乙烯 樹脂12重量份、作爲構成連續相的樹脂之聚萘二甲酸乙二 酯樹脂88重量份’以圓筒溫度280°C予以熔融捏合並擠 壓、冷卻,來製作顆粒。使用小型壓製機,將所得之顆粒 以270°C、l〇MPa之壓製壓予以3分鐘壓製成形,來製作厚 度1mm之壓製薄片。所得之薄片切下寬40 mm、長度70mm, 使用具備恆溫單元之拉伸試驗機,以夾盤間50mm,在133 °C予以5分鐘預熱後,以拉伸速度100mm/分拉伸至6倍後, 急冷至室溫,獲得拉伸薄片。 在實施例1 - 8及比較例1至6中的混合組成、拉伸溫度 及倍率 '熱處理溫度、拉伸薄片之厚度係如表1所示。又, 就加工前薄片及拉伸薄片中的分散相之平均徑、折射率予 以測定,結果如表2所示。再者就拉伸薄片之全透光率、 反射率、擴散透光率、亮度提高度、褲形撕裂之結果如表 3所示。-33-201106029 NDH-30 0A), the total light is measured by the method of JIS K7361-1, and the haze (diffused light) is measured by the method of JIS K7136. In the measurement, the absorption-type polarizing plate was inserted into the light source side, and the light source was linearly polarized only in the vertical direction, and the polarizing elements of the examples and the comparative examples were inserted, and the total light transmittance and diffusion of the polarized light with respect to the polarizing element were measured. Light rate, total light reflectance (calculated as total light reflectance = 1 - total light transmittance). The total light reflectance is consistent with the reflectance (reflectance of the specular reflection component and the backscatter component). The measurement system is such that the difference in the refractive index difference between the continuous phase and the dispersed phase is the same as the polarization axis of the absorbing polarizing plate ("parallel" in Table 3) and the refractive index difference between the continuous phase and the dispersed phase is The direction of the large direction is measured in accordance with the polarization axis of the absorptive polarizing plate ("vertical" in Table 3). [Evaluation of brightness improvement degree] Using a polarizing measuring device (Nippon Denshoku Industries Co., Ltd., NDH-3 00 A), a reflecting plate and an absorbing polarizing plate were inserted into the light source side, and the total light transmittance was measured. As a benchmark. The polarizing element of the examples and the comparative examples were inserted between the reflecting plate and the absorptive polarizing plate so that the direction in which the refractive index difference between the continuous phase and the dispersed phase was small was consistent with the direction of transmission of the absorptive polarizing plate. Transmittance. With respect to the previous reference 値, the 値 which normalizes the measurement 値 is used as the brightness improvement degree as described below. (Brightness improvement degree) = [(Measurement 値) / (reference 値)] χ 100. [trouser tearing] The tear strength is carried out by a trouser tear method in accordance with the method of JIS K7128-1. Under constant temperature conditions (23 °C, relative humidity 50%), the test piece was cut to a preset size of -34-201106029, and a 75 mm slit was placed in the stretching direction to tear at a speed of 200 mm/min. Crack test. The 20 mm of the beginning of the tear and the 5 mm before the completion of the tear were excluded, and the average enthalpy of the 50 mm tear strength from the residual was obtained. The test was performed at N = 5 to obtain an average 値. Example 1 Polyethylene naphthalate resin (PEN, manufactured by Teijin Kasei Co., Ltd.) "Teonex" as a resin constituting a dispersed phase was used using a two-axis extruder (manufactured by Chiba Iron Works Co., Ltd., PCM3 0) TN8065S"' viscosity at 270 °C and shear rate lOsec·1: 1578 Pa·s) 10 parts by weight, bisphenol A type polycarbonate resin as a resin constituting a continuous phase (PC, manufactured by Mitsubishi Engineering Plastics Co., Ltd.) , "Medium viscosity product IupilonS-2 000", viscosity average molecular weight 1 8000 to 20000, MFR10g/10 minutes, 270 ° C and shear rate lOsec · 1 medium viscosity: 681 Pa · s) 90 parts by weight, at cylinder temperature 280 The mixture was melted, kneaded, and cooled to prepare pellets. The pellet obtained was compacted by a compact press (Toyo Seiki Seisakusho Co., Ltd., mini test press 10) at 270 ° C and a press pressure of 10 MPa for 3 minutes to prepare a pressed sheet having a thickness of 1 mm. The obtained sheet was cut into a width of 40 mm and a length of 70 mm, and a tensile tester (TENSILON UCT-5T, manufactured by Orientec Co., Ltd.) equipped with a thermostatic unit was used, and preheated at 165 ° C with a chuck between 50 mm. After 5 minutes, the film was stretched to 3.5 times at a stretching speed of 500 mm/min, and then, after being held in a chuck, at 165 ° for 3 minutes (after heat treatment, it was quenched to room temperature to obtain a stretched sheet. Example 2 - 35 - 201106029 A stretched sheet was produced in the same manner as in Example 1 except that a pressed sheet having a thickness of 50 μm was produced by press forming. Example 3 A press having a thickness of 500 Mm was produced by press forming. A sheet was stretched to 5 times, and the stretched sheet was produced in the same manner as in Example 1. Example 4 A pressed sheet having a thickness of 500 //m was produced by press molding, and the obtained sheet was pulled. The stretched sheet was produced in the same manner as in Example 1 except that it was stretched to 3 times. Example 5 A pressed sheet having a thickness of 300 / im was produced by press molding, and the obtained sheet was stretched to 2 times, and the others were Same as in the first embodiment, manufacturing pull Sheet 6. Example 6 A pressed sheet having a thickness of 300 #m was produced by press molding in the same manner as in Example 1. The obtained sheet was cut into a width of 40 mm and a length of 70 mm, and a tensile tester equipped with a constant temperature unit was used, with a chuck between the trays of 50 mm. After preheating at 155 ° C for 5 minutes, the film was stretched to 2 times at a stretching speed of 200 mm/min, and then heat-treated at 155 ° C for 3 minutes while being held in a chuck. At room temperature, a stretched sheet was obtained. Example 7 5 parts by weight of a polyethylene naphthalene-36-201106029 acid ethylene glycol resin as a resin constituting a dispersed phase was used as a resin constituting a continuous phase using a biaxial extruder. 95 parts by weight of a bisphenol A type polycarbonate resin, melt-kneaded at a cylinder temperature of 280 ° C, and extruded and cooled to prepare granules. The obtained granules were pressed at 270 ° C and 10 MPa using a small press. After pressing for 3 minutes, a pressed sheet having a thickness of 300 00 //m was produced. The obtained sheet was cut to a width of 40 mm and a length of 70 mm, and a tensile tester equipped with a constant temperature unit was used, and the chuck was 50 mm at 155 ° C. After preheating for 5 minutes, stretch at a stretching speed of 200 mm / min. After being doubled, the film was heat-treated at 155 ° C for 3 minutes while being held in a chuck, and then quenched to room temperature to obtain a stretched sheet. Example 8 The same procedure as in Example 1 was carried out to obtain a thickness of 300 by press molding. /zm pressed sheet. The obtained sheet was cut into a width of 40 mm and a length of 70 mm, and was stretched by using a tensile tester equipped with a thermostatic unit at a temperature of 50 mm between the chucks and at a temperature of 15 ° C for 5 minutes. After stretching at a speed of 200 mm/min to 2 times, it was quenched to room temperature to obtain a stretched sheet. Comparative Example 1 8 parts by weight of a polystyrene resin (PS, manufactured by Toyo Styrol Co., Ltd., "GPMW4D"), which is a resin constituting a dispersed phase, as a resin constituting a continuous phase, using a two-axis extruder 92 parts by weight of ethylene formate resin was melt-kneaded at a cylinder temperature of 280 ° C, pressed and cooled to prepare pellets. The obtained pellets were press-molded at a pressing pressure of 270 ° C and 10 MPa for 3 minutes using a small press to prepare a pressed sheet having a thickness of 550 # m. The obtained sheet was cut into a width of 40 mm and a length of 70 mm, and a tensile tester having a constant temperature unit of -37-.201106029 was used, and 50 mm between the chucks was used, and after preheating at 133 ° C for 5 minutes, the tensile speed was 100 mm/min. After stretching to 4 times, it was quenched to room temperature to obtain a stretched sheet. Comparative Example 2 A stretched sheet was produced in the same manner as in Comparative Example 1, except that the pressed sheet was stretched to 5 times. Comparative Example 3 A stretched sheet was produced in the same manner as in Comparative Example 1, except that the pressed sheet was stretched to 6 times. Comparative Example 4 In the same manner as in Comparative Example 1, the obtained pressed sheet was cut into a width of 40 mm and a length of 70 mm, and a tensile tester equipped with a thermostatic unit was used, and 50 mm between the chucks was used, and preheated at 133 ° C for 5 minutes, and then pulled. After stretching at a stretching speed of 100 mm/min to 5 times, the film was heat-treated at 133 ° C for 3 minutes while being held in a chuck, and then quenched to room temperature to obtain a stretched sheet. Comparative Example 5 4 parts by weight of a polystyrene resin as a resin constituting a dispersed phase was used as a 96-fold portion of a polyethylene naphthalate resin constituting a continuous phase using a biaxial extruder at a cylinder temperature of 280. The mixture was melt-kneaded at ° C, and extruded and cooled to prepare pellets. The obtained pellets were press-formed at a pressing pressure of 270 °G and 10 MPa for 3 minutes using a small press to prepare a pressed sheet having a thickness of 1 mm. The obtained sheet was cut into a width of 40 mm and a length of 70 mm, and a tensile tester equipped with a constant temperature unit was used, and the temperature between the chucks was 50 mm, and after preheating at 133 ° C for -38-.201106029 5 minutes, the tensile speed was 〇 After 〇mm/min was stretched to 6 times, it was quenched to room temperature to obtain a stretched sheet. Comparative Example 6 12 parts by weight of a polystyrene resin as a resin constituting a dispersed phase, and 88 parts by weight of a polyethylene naphthalate resin as a resin constituting a continuous phase were used as a cylinder temperature of 280 using a biaxial extruder. The mixture was melted, kneaded, and cooled to prepare pellets. The obtained pellets were press-formed at a pressing pressure of 270 ° C and 10 MPa for 3 minutes using a small press to prepare pressed sheets having a thickness of 1 mm. The obtained sheet was cut into a width of 40 mm and a length of 70 mm, and was stretched to a stretch rate of 100 mm/min by a tensile tester equipped with a thermostatic unit at a distance of 50 mm between the chucks at 133 ° C for 5 minutes. After the doubling, it was quenched to room temperature to obtain a stretched sheet. The mixing composition, stretching temperature and magnification in Examples 1 - 8 and Comparative Examples 1 to 6 'The heat treatment temperature and the thickness of the stretched sheet are shown in Table 1. Further, the average diameter and refractive index of the dispersed phase in the pre-processed sheet and the stretched sheet were measured, and the results are shown in Table 2. Further, the results of the total light transmittance, the reflectance, the diffused light transmittance, the brightness improvement degree, and the pants tear of the stretched sheet are shown in Table 3.

I S -39- ‘201106029 [表1] 連續相 (份) 分散相 (份) 拉伸溫度 (°C) 拉伸倍率 熱處理 (°C) 厚度 ("m) 實施例1 PC:90 PEN: 10 165 3.5 165 280 實施例2 PC:90 PEN: 10 165 3.5 165 142 實施例3 PC:90 PEN: 10 165 5 165 120 實施例4 PC:90 PEN: 10 165 3 165 140 實施例5 PC:90 PEN: 10 165 2 165 152 實施例6 PC:90 PEN: 10 155 2 155 145 實施例7 PC:95 PEN:5 155 2 155 144 實施例8 PC:90 PEN: 10 155 2 無 145 比較例1 PEN:92 PS:8 133 4 無 145 比較例2 PEN:92 PS:8 133 5 無 127 比較例3 PEN:92 PS:8 133 6 Μ y\\\ 107 比較例4 PEN:92 PS:8 133 5 133 130 比較例5 PEN:96 PS:4 133 6 Μ 153 比較例6 PEN:88 PS:12 133 6 無 159IS -39- '201106029 [Table 1] Continuous phase (parts) Dispersed phase (parts) Stretching temperature (°C) Stretching ratio heat treatment (°C) Thickness ("m) Example 1 PC: 90 PEN: 10 165 3.5 165 280 Example 2 PC: 90 PEN: 10 165 3.5 165 142 Example 3 PC: 90 PEN: 10 165 5 165 120 Example 4 PC: 90 PEN: 10 165 3 165 140 Example 5 PC: 90 PEN : 10 165 2 165 152 Example 6 PC: 90 PEN: 10 155 2 155 145 Example 7 PC: 95 PEN: 5 155 2 155 144 Example 8 PC: 90 PEN: 10 155 2 No 145 Comparative Example 1 PEN: 92 PS: 8 133 4 No 145 Comparative Example 2 PEN: 92 PS: 8 133 5 No 127 Comparative Example 3 PEN: 92 PS: 8 133 6 Μ y\\\ 107 Comparative Example 4 PEN: 92 PS: 8 133 5 133 130 Comparative Example 5 PEN: 96 PS: 4 133 6 Μ 153 Comparative Example 6 PEN: 88 PS: 12 133 6 No 159

-40- 201106029 相間折射率差 0.008 0.008 0.005 0.020 0.084 0.030 0.030 0.033 1 ;0.003 1 0.002 0.003 0.004 0.003 0.003 X軸 0.218 0.218 | 0.215 0.190 0.142 0.162 0.162 0.139 0.216 0.227 0.233 0.222 0.233 0.233 連續相折射率 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.032 1 i 0.203 1_ 0.211 0.215 0.208 0.215 0.215 Y軸 1.590 1.590 1.590 1.590 1.590 1.590 1.590 1.577 1 | 1.588 1.590 1.591 1.593 1.591 1.591 S X 1.590 1.590 1.590 1.590 1.590 1.590 1.590 1.609 1.791 1.801 1.806 1.801 1_ 1.806 1.806 分散相折射率 _1 〇 t 1 0.210 0.210 0.170 0.058 0.132 0.132 0.138 0.016 0.018 0.021 0.010 0.021 0.021 1.598 1.598 1.595 1.610 1.674 1.620 1.620 1.610 1 1.591 1.592 1.594 1.589 1.594 1.594 X軸 1.808 1.808 1.805 1.780 1.732 1.752 1.752 1.748 1.575 1.574 1.573 1.579 1.573 1.573 拉伸分散徑 (μηι) Y軸 to wo in VO νς κο· MD VO 〇 r-; 1 v〇 1 vq X軸 00 1 < 00 1 1 cn Csi f i cn i i cn t-H cn i 1 cn r—i Ό oi 1 VO 1 cn \D 加工前分散徑 (^m) Y軸 oo o OO o' oo 〇 oo OO OO OO OO o < T—^ 1 1 p r—H 1 < r—< X軸 oo oo OO oo oo oo oo o oo o H «—4 1 < 1 p < • 4 實施例1 實施例2 實施例3 實施例4 實施例5 實施例6 實施例7 實施例8 比較例1 比較例2 比較例3 比較例4 比較例5 比較例6 •201106029 [表3] — 平行 垂直 亮度提 筒度 褲形撕裂 (N/mm) 全透光率 (%) 全光線反射率 (%) 全透光率 (%) 擴散透光率 (%) 實施例1 35 65 87 58 124 3.95 實施例2 48 52 92 67 123 3.88 實施例3 49 51 86 75 119 3.26 實施例4 59 41 94 48 114 4.25 實施例5 .—_72 28 91 76 99 7.32 實施例6 58 42 87 68 109 7.25 實施例7 62 38 89 51 104 7.62 實施例8 69 31 90 68 100 7.28 比較例1 57 43 86 73 109 1.92 比較例2 54 46 87 72 112 0.85 比較例3 50 50 87 65 118 0.29 比較例4 51 49 87 63 115 0.83 比較例5 46 54 89 37 121 0.32 比較例6 L 50 50 89 70 120 0.28 S表可知,實施例之偏光元件,可提高亮度,撕裂強度 亦闻°尤其是實施例1及2之偏光元件,儘管拉伸倍率爲 3.5倍’卻顯示高亮度提高度及散射特性。一方面,比較例 之偏光元件,儘管撕裂強度低,拉伸倍率高,然而卻無法 使亮度提高度及散射特性之提高爲充分。再者,在比較例 (尤其是比較例3、5及6)之偏光元件中可觀察到因空隙之-40- 201106029 Interphase refractive index difference 0.008 0.008 0.005 0.020 0.084 0.030 0.030 0.033 1 ;0.003 1 0.002 0.003 0.004 0.003 0.003 X-axis 0.218 0.218 | 0.215 0.190 0.142 0.162 0.162 0.139 0.216 0.227 0.233 0.222 0.233 0.233 Continuous phase refractive index 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.032 1 i 0.203 1_ 0.211 0.215 0.208 0.215 0.215 Y-axis 1.590 1.590 1.590 1.590 1.590 1.590 1.590 1.577 1 | 1.588 1.590 1.591 1.593 1.591 1.591 SX 1.590 1.590 1.590 1.590 1.590 1.590 1.590 1.609 1.791 1.801 1.806 1.801 1_ 1.806 1.806 Disperse phase refraction Rate _1 〇t 1 0.210 0.210 0.170 0.058 0.132 0.132 0.138 0.016 0.018 0.021 0.010 0.021 0.021 1.598 1.598 1.595 1.610 1.674 1.620 1.620 1.610 1 1.591 1.592 1.594 1.589 1.594 1.594 X-axis 1.808 1.808 1.805 1.780 1.732 1.752 1.752 1.748 1.575 1.574 1.573 1.579 1.573 1.573 Stretching dispersion diameter (μηι) Y-axis to wo in VO νς κο· MD VO 〇r-; 1 v〇1 vq X-axis 00 1 < 00 1 1 cn Csi fi cn ii cn tH cn i 1 cn r-i Ό oi 1 VO 1 cn \D Dispersion diameter before machining (^m) Y-axis Oo o OO o' oo 〇oo OO OO OO OO o < T—^ 1 1 pr—H 1 <r—< X-axis oo oo OO oo oo oo oo o oo o H «—4 1 < 1 p < • 4 Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Example 7 Example 8 Comparison Example 1 Comparative Example 2 Comparative Example 3 Comparative Example 4 Comparative Example 5 Comparative Example 6 • 201106029 [ Table 3] - Parallel Vertical Brightness Lifting Pants Tear (N/mm) Full Transmittance (%) Total Light Reflectance (%) Full Transmittance (%) Diffusion Transmittance (%) Example 1 35 65 87 58 124 3.95 Example 2 48 52 92 67 123 3.88 Example 3 49 51 86 75 119 3.26 Example 4 59 41 94 48 114 4.25 Example 5 -_72 28 91 76 99 7.32 Example 6 58 42 87 68 109 7.25 Example 7 62 38 89 51 104 7.62 Example 8 69 31 90 68 100 7.28 Comparative Example 1 57 43 86 73 109 1.92 Comparative Example 2 54 46 87 72 112 0.85 Comparative Example 3 50 50 87 65 118 0.29 Comparative Example 4 51 49 87 63 115 0.83 Comparative Example 5 46 54 89 37 121 0.32 Comparative Example 6 L 50 50 89 70 120 0.28 S Table shows that the polarizing element of the example can improve the brightness and the tear strength. Example 1 which is 2 and the polarizing element, although the draw ratio was 3.5 times' have shown high luminance and increase the degree of scattering characteristic. On the other hand, in the polarizing element of the comparative example, although the tear strength is low and the stretching ratio is high, the improvement in brightness and the scattering characteristics are not sufficient. Further, in the polarizing element of the comparative example (especially Comparative Examples 3, 5 and 6), voids were observed.

ί S -42- .201106029 發生而致白化。 產業上可利用性 本發明之偏光元件可利用於各種面光源裝置,尤其是, 可有效地使用於透過型或反射型液晶顯示裝置(例如個人 電腦、文字處理機、液晶電視、行動電話、鐘錶、電子計 算機等電子製品之顯示部等)。 【圖式簡單說明】 第1圖表示使用到本發明之面光源裝置的透過型液晶顯 示裝置之一例的槪略剖面圖。 第2圖表示本發明之反射型液晶顯示裝置之一例的槪略 剖面圖。 第3圖表示本發明之反射型液晶顯示裝置之另一例的槪 略剖面圖。 【主要元件符號說明】 1,10,20 顯示液晶顯示裝置 2 螢光管 3,13,23 反射構件或反射層 4 導光板 5,15,25 偏光元件 6 擴散薄片 ^17,27 液晶晶胞 18 吸收型偏光板 29 1/4波長板 -43-ί S -42- .201106029 The occurrence of whitening. INDUSTRIAL APPLICABILITY The polarizing element of the present invention can be utilized in various surface light source devices, and in particular, can be effectively used for a transmissive or reflective liquid crystal display device (for example, a personal computer, a word processor, a liquid crystal television, a mobile phone, a timepiece) , display parts of electronic products such as electronic computers, etc.). BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic cross-sectional view showing an example of a transmissive liquid crystal display device using the surface light source device of the present invention. Fig. 2 is a schematic cross-sectional view showing an example of a reflection type liquid crystal display device of the present invention. Fig. 3 is a schematic cross-sectional view showing another example of the reflective liquid crystal display device of the present invention. [Main component symbol description] 1,10,20 Display liquid crystal display device 2 Fluorescent tube 3, 13, 23 Reflecting member or reflective layer 4 Light guide plate 5, 15, 25 Polarizing element 6 Diffusion sheet ^17, 27 Liquid crystal cell 18 Absorptive polarizer 29 1/4 wavelength plate -43-

Claims (1)

201106029 七、申請專利範圍: 1. —種偏光元件,其係包括使包含透明樹脂之分散相呈粒 狀地分散於包含聚碳酸酯系樹脂之連續相的拉伸薄片之 偏光元件,該連續相之面內複折射小於0.05,該分散相 之面內複折射爲0.05以上,且相對於直線偏光的連續相 與分散相之折射率差,在拉伸方向與相對於該拉伸方向 的垂直方向不同。 2. 如申請專利範圍第1項之偏光元件,其中拉伸方向中的 連續相與分散相之折射率差的絕對値爲0.1至0.3,且相 對於拉伸方向的垂直方向中的連續相與分散相之折射率 差的絕對値爲0.1以下。 3. 如申請專利範圍第1或2項之偏光元件,其中分散相之 長軸及短軸之平均長度各爲0.8至ΙΟ/zm及0.05至0.8 // m,分散相之平均縱橫比爲2至200。 4. 如申請專利範圍第1至3項中任一項之偏光元件,其中 相對於拉伸方向的垂直方向之直線偏光的全透光率爲 80%以上’且平行於拉伸方向之方向之直線偏光的反射率 爲3 0 %以上。 5. 如申請專利範圍第1至4項中任一項之偏光元件,其中 聚碳酸酯系樹脂係玻璃轉移溫度120至16(TC之雙酚A型 聚碳酸酯系樹脂。 6. 如申請專利範圍第1至5項中任一項之偏光元件,其中 分散相包含聚酯系樹脂。 7. 如申請專利範圍第1至6項中任一項之偏光元件,其# -44- 201106029 分散相包含聚萘二甲酸伸烷酯系樹脂。 8. 如申請專利範圍第1至7項中任一項之偏光元件’其中 連續相與分散相之比率爲連續相/分散相=99/1 M 50/50( 重量比)。 9. 如申請專利範圍第1項之偏光元件之製造方法’其係將 使聚碳酸酯系樹脂與透明樹脂熔融混合而成形的薄片予 以一軸拉伸。 10. 如申請專利範圍第9項之方法,其係使聚碳酸酯系樹脂 之玻璃轉移溫度設爲Tg時,在Tg°C至(Tg + 80)°C之溫度 予以一軸拉伸1.2至4倍。 11. 如申請專利範圍第9或10項之方法,其進一步以拉伸 溫度以上之溫度予以熱處理。 12. —種面光源裝置,其具備如申請專利範圍第1至8項中 任一項之偏光元件。 13. —種液晶顯示裝置,其具備如申請專利範圍第1至8項 中任一項之偏光元件。 -45-201106029 VII. Patent application scope: 1. A polarizing element comprising a polarizing element for dispersing a dispersed phase containing a transparent resin in a granular form in a stretched sheet comprising a continuous phase of a polycarbonate resin, the continuous phase The in-plane birefringence is less than 0.05, the in-plane birefringence of the dispersed phase is 0.05 or more, and the refractive index difference between the continuous phase and the dispersed phase with respect to the linear polarization, in the stretching direction and the perpendicular direction with respect to the stretching direction different. 2. The polarizing element according to claim 1, wherein the absolute value of the refractive index difference between the continuous phase and the dispersed phase in the stretching direction is 0.1 to 0.3, and the continuous phase in the vertical direction with respect to the stretching direction is The absolute enthalpy of the refractive index difference of the dispersed phase is 0.1 or less. 3. For the polarizing element of claim 1 or 2, wherein the average length of the major axis and the minor axis of the dispersed phase are 0.8 to ΙΟ/zm and 0.05 to 0.8 // m, respectively, and the average aspect ratio of the dispersed phase is 2. To 200. 4. The polarizing element according to any one of claims 1 to 3, wherein the total light transmittance of the linearly polarized light in the vertical direction with respect to the stretching direction is 80% or more 'and parallel to the direction of the stretching direction. The reflectance of linear polarized light is more than 30%. 5. The polarizing element according to any one of claims 1 to 4, wherein the polycarbonate resin is a glass transition temperature of 120 to 16 (TC bisphenol A type polycarbonate resin. 6. Patent application) The polarizing element according to any one of items 1 to 5, wherein the dispersed phase comprises a polyester resin. 7. The polarizing element according to any one of claims 1 to 6, wherein the dispersed phase is #-44- 201106029 A polyalkylene naphthalate-based resin is provided. 8. The polarizing element of any one of claims 1 to 7 wherein the ratio of the continuous phase to the dispersed phase is continuous phase/dispersion phase = 99/1 M 50 /50 (weight ratio) 9. The method for producing a polarizing element according to the first aspect of the invention is characterized in that a sheet formed by melt-mixing a polycarbonate resin and a transparent resin is subjected to axial stretching. The method of the ninth aspect of the invention, wherein the glass transition temperature of the polycarbonate resin is Tg, and is axially stretched by 1.2 to 4 times at a temperature of from Tg ° C to (Tg + 80) ° C. For example, the method of claim 9 or 10 further increases the stretching temperature The temperature is heat-treated. 12. A light source device comprising the polarizing element according to any one of claims 1 to 8. 13. A liquid crystal display device comprising the items 1 to 8 as claimed in the patent application. A polarizing element of any of the following. -45-
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