TW201103698A - Method for grinding cutting tools and grinding machine - Google Patents

Method for grinding cutting tools and grinding machine Download PDF

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TW201103698A
TW201103698A TW98124275A TW98124275A TW201103698A TW 201103698 A TW201103698 A TW 201103698A TW 98124275 A TW98124275 A TW 98124275A TW 98124275 A TW98124275 A TW 98124275A TW 201103698 A TW201103698 A TW 201103698A
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Taiwan
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tool
processing
grinding
module
grinding wheel
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TW98124275A
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Chinese (zh)
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TWI448357B (en
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Ji-Dong Ding
Miao-An Ouyang
Jun-Qi Li
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Hon Hai Prec Ind Co Ltd
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Abstract

A method for grinding cutting tools using grinding wheels includes the steps of: establishing a grinding wheels database storing the grinding wheels information; establishing a product-process database to store product-process units of cutting surfaces formed on various cutting tools; disassembling the cutting surfaces of a cutting tool to be machined, choosing product-process units corresponding to the cutting surfaces from the product-process database and integrating the chosen product-process units and choosing grinding wheels from the grinding wheels database to shape the cutting surfaces; programming numeric control codes based on the product-process; downloading the numeric control codes to a grinding module and the grinding module executing the numeric control codes to grinding the cutting tool, such that the numeric controlling of grinding cutting tools is realized. The present invention further provides a grinding machine applying the methods described above.

Description

201103698 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明涉及一種數控加工裝置及方法,尤其涉及一種應 用CAD/ CAM系統之刀具磨削加工方法及裝置。 【先前技術·】 [0002] CAD ( Computer Aided Design,電腦輔助設計)及 CAM (Computer Aided Manufacturing,電腦輔助製 造)係以電腦數控技術、電腦圖形技術、電腦資料分析技 術為主要技術手段來生成與運用各種數位資訊,以替代 手工繪製工程圖和編製數择巍碼進行產其释計與製造。 [0003] 習知CAD/CAM系統通常由通用模組構成,應用其進行加工 時,首先於CAD模組中建立零件之三維模型*然後根據三 維模型設計零件之加工工藝,CAM模組板據加工工藝對零 件之加工執跡進行規劃,並生成加工工具之軌跡資料, 然後CAM模組進行後置處理,把加工工具之軌跡資料轉換 為適合CNC (Computer Nuperical Control,數控機 床)之數控代碼’最後將轉控代碼下載至CNC中,CNC執 Ο 行該數控代碼進行加工。然,對產品設計以及工藝設計 均較為法複雜,並需藉由砂輪進行磨削加工形成之切削 刀具,比如銑刀、鑽頭等,應用上述CAD/CAM系統進行加 工時,需要建立包括眾多幾何參數之刀具模型,且通常 使用之通用模組未設置磨削砂輪資料庫,從而較難生成 加工工藝以及進行加工之執跡規劃。 【發明内容】 [0004] 鑒於上述内容,有必要提供一種應用CAD/CAM技術對刀具 098124275 表單編號A0101 第4頁/共16頁 0982041442-0 201103698 [0005] ❹ [0006] Ο [0007] 進行磨削加工之方法及裝置。 一種採用砂輪對刀具進行磨削加工之方法,其包括以下 步驟:建立保存有砂輪資訊之砂輪資料庫;建立存儲刀 具加工面之加工工藝單元之工藝資料庫;分解待加工刀 具之加工面,從工藝資料庫中選擇與每一加工面對應之 加工工藝單元以及從砂輪資料庫中選擇加工該加工面之 砂輪,並將加工工藝單元進行組合形成加工工藝;根據 加工工藝生成刀具之數控代碼;將數控代碼下載至加工 模組進行數控加工。 一種刀具磨削加工裝置,其包括CAPP模組,用於生成刀 具之加工工藝;CAM模組,用於根據該加工工藝生成數控 代碼;加工模組,用於執行該數控代碼進行加工。該加 工裝置還包括存儲砂輪資訊之砂輪資料庫以及存儲刀具 加工面之加工工藝單元之工藝資料庫,該CAPP模組用於 根據待加工之刀具之加工面,從工藝資料庫中選擇與每 .r II- I: 一加工面對應之加工工藝單元並從砂輪資料庫中選擇用 於加工該加工面之砂輪,並將加:工..工藝單元進行組合形 成加工工藝。 上述採用砂輪對刀具進行磨削加工之方法藉建立保存有 刀具加工面之加工工藝單元之工藝資料庫以及保存有砂 輪資訊之砂輪資料庫,進行刀具磨削加工時,藉由分解 待加工刀具之加工面,從工藝資料庫中選擇與每一加工 面對應之加工工藝單元以及從砂輪資料庫中選擇加工該 加工面之砂輪,藉由將加工工藝單元組合可形成適用於 刀具磨削加工之加工工藝,從而應用上述方法可較為方 098124275 表單編號A0101 第5頁/共16頁 0982041442-0 201103698 [0008] [0009] [0010] [0011] 098124275 便地實現刀具之數控磨削加工。 【實施方式】 下面結合附圖及實施方式對本發明之採用砂輪對刀具進 行磨削加工之方法及裝置作進一步之詳細說明。 請參見圖1,本發明實施例之刀具磨削加工裝置包括CAD 模組 10、CAPP (Computer Aided Process Planning ,電腦輔助工藝過程設計)模組2〇、CAM模組30、加工模 組40、資料通訊模組60以及藉由資料通訊模組60與CAD 模組10、CAPP模組20及CAM模組,30:進積.資料通訊之資料 庫模組7 0。其中’資料庫模組7 〇包括刀具資料庫71、砂 輪資料庫72以及工藝資料庫73 ^刀具資料庫71中存儲各 種刀具之幾何參數及三維模型等資訊,砂輪資料庫72中 存儲各種砂輪之資訊,工藝資料庫73中存儲刀具各基本 加工面之加工工藝單元。 CAD模組10包括刀具造型單元11及梦輪參型單元I?,分 別用於刀具和砂輪之造型以及實體顯示。刀具造型單元 11生成之刀具之資訊可保力具資料庫71中,該刀具 之資訊包括刀具類型'幾何參數'公差'表面粗糙度等 。砂輪造型單元12生成之砂輪之資訊可保存至砂輪資料 庫72中。 CAPP模組20用於形成刀具之磨削加工工藝,其首先分解 待加工之刀具之加工面,然後從工藝資料庫Μ中選擇與 加工面對應之加工工藝單元,並根據實際加工情況設置 加工工藝單元之參數並調整各加工工藝單元之順序以形 成加工工藝。CAPP模組20從砂輪資料庫中選擇用於加工 表單編號A0101 第6頁/共16頁 201103698 該加工面之砂輪,並藉由設置砂輪間之位置關係 砂輪組,然後設定加工工藝中所使用之砂輪型鞔 量等加工參數。 以形成 及進給 [0012] CAPP模組20形成之刀具磨削工藝可存儲於工缻資” 中,後續進行相似之工藝設計時,可從工藝資料庫7庫73 直接調取相應資訊。該工藝資料庫73可包括標準 令 削工藝庫、鑽頭磨削工藝庫和成型銑刀磨削工缻=具磨 適用於不同切削工具之磨削加工。 以 〇 [0013] [0014] [0015]Ο CAM模組30包括軌跡規劃單元31、後置處理單元μ以及 加工仿真單元33。 軌跡規劃單元31用於根據接收到,之CApp模組2〇生成之工 藝資料’ _砂輪之運動軌跡及採时輪組之各砂輪 之切換和連接,並對砂輪以及刀具之運動軌跡進行優化 ,以獲得較佳之加工路徑及加工效率。 加工仿真單元33根據軌跡規劃單元3丨生成之砂輪及刀具 運動軌跡以及加工顏40之三維模型進行加工仿真。加 工仿真對加卫過程中加工模組4()之超行程、砂輪和加工 模組40之干涉及碰撞以及運純跡之正雜進行檢驗。 加工仿真單元33存儲複數加工模組之三維模型,並對加 工模組各運動轴、砂輪和其他部件進行屬性配置和顯示 控制,供加工仿真時選擇使用。 後置處理單元32將接收到之轨跡規劃單元31設定之砂輪 以及刀具之運動轨跡轉換為加卫模組所使狀數控代 碼。後置處理器單元32中存餘複數加卫模組4()之轴系配 098124275 表單編號A0101 第7頁/共16頁 0982041442-0 [0016] 201103698 [0017] [0018] [0019] [0020] 置槽和數控系統規格型號等配置檔’供後置處理時根據 實際採用之加工模組進行選擇使用。 加工模組4 0包括加工單元41 '測量單元4 2、電腦數控單 元43以及介面單元45。本實施方式中,加工單元41為五 轴刀具磨床’其具有伺服機構,該伺服機構可於電腦數 控單元43之控制下動作’五軸刀具磨床之主軸上安裝有 砂輪組,比如由平砂輪、碟砂輪、杯砂輪、圓角砂輪和 尖角砂輪等組成之砂輪組。 測量單元42包括位置測量元件(圖未示),其用於測量 刀具於加工單元41坐標系中之位置,以確定加工起始點 。本實施方式中,測量單元較裝設於五軸刀具磨床上, 當刀具述料裝夾於五軸刀具磨床之後,測量單元42測量 链料長度,並將測得之長度傳送至電腦數控單元43。 電腦數控單元43用於根據後置處理單元32生成之數控代 碼以及測量單元42獲取之刀具位置控制加,工單元運動41 動作’使砂輪對刀具之加工面進行如i。 介面單元45用於控制電腦數控單元43與CAM模組30之資 料通訊,當電腦數控單元43與CAM模組30採用離線之方式 連接時’藉由介面單元45將數控代碼下載至電腦數控單 元43中。 [0021] 資料通訊模組60用於控制CAD模組10、CAPP模組20、 CAM模組30、加工模組4〇以及資料庫模組7〇之間之資料 通訊,其可藉由軟體編程或者採用串口、網路介面等形 式控制資料之傳輸。 098124275 表單编號A0101 第8頁/共16頁 0982041442-0 201103698 [0022] [0023] [0024] [0025] ❹ [0026] [0027] Ο [0028] [0029] 加工裝置還可進一步包括系統管理模組50,該系統管理 模組50用於進行資料維護、設計調度及系統配置等。 以下介紹應用上述加工裝置對刀具進行磨削加工之方法 ,詳細步驟如下: 步驟S101 :建立保存有砂輪資訊之砂輪資料庫。 該砂輪資訊包括砂輪之類型、尺寸、三維模型以及加工 參數等。砂輪之造型可藉由CAD模組完成。砂輪之類型可 包括平砂輪、碟砂輪、杯砂輪、圓角砂輪和尖角砂輪等 〇 步驟S102 :建立存儲刀具加工面之加工工藝單元之工藝 資料庫。 以四刃銑刀為例,其加工面主要包括容屑槽面、端刃之 前刀面以及後刀面等。加工工藝單元包括用於加工上述 加工面所採用之砂輪類型、冷卻方式、砂輪之轉速及切 削量等工藝參數。其他類型之刀具之加工面之加工工藝 單元之建立方法與四刃銑刀類似。 · 步驟S103 :分解待加工刀具之加工面,從工藝資料庫中 選擇與每一加工面對應之加工工藝單元,從砂輪資料庫 中選擇用於加工該加工面之砂輪,並將加工工藝單元進 行組合形成加工工藝。 將待加工刀具之加工面進行分解,CAPP模組20根據各加 工面從工藝資料庫73中選擇與之對應之加工工藝單元並 對相關之工藝參數調整,然後從砂輪資料庫72選擇與此 098124275 表單編號Α0101 第9頁/共16頁 0982041442-0 201103698 加工工藝單元匹配並用於加工該加工面之砂輪,並設定 砂輪轉速等控制參數。 [0030] [0031] [0032] [0033] [0034] [0035] [0036] [0037] 步驟训4 :設置砂輪之位置及加工參數將砂輪組合成 砂輪組,並規劃砂輪及刀具之運動軌跡。 選擇用於加m之加工面之砂輪,將砂輪進行組合 形成/輪組並配置於加卫模組4G之主轴上。根據模 ,,且2〇之轨跡規劃單(31對各砂輪之以及刀具之運動軌跡 進行優化’以減小砂輪之運動距離、提高加工效率。 步驟S105 :根據加工工藝形成刀具造型。 CAD模組形成加工工藝可加工出之各加工面,並將該複數 加工面與—坯體造型組合形成刀具造型。形成之刀具造 型可保存於刀具資料庫,以便於設計相似之刀具時,可 從刀具資料庫中調取。當CAD模組中顯示之刀具造型未達 到设計要求時’可返回步驟sl〇3熏新設計加工工藝。 ...这: 步驟S106 :提供加工属組之模型,並根據該砂輪及刀具 之運動轨跡於該加工模組之模型中進行加工仿真。 加工仿真單元33接收軌跡規劃單元31生成之砂輪及刀具 之運動軌跡資料對實際之加工過程進行模擬。如果仿真 之結果顯示加工過程中出現五軸刀具磨床超行程、砂輪 和五軸刀具磨床干涉碰撞以及運動執跡資料異常等情況 ,使用者可返回步驟S103重新設計加工工藝。 步驟S107 :根據加工1藝生成刀具之數控代碼。 後置處理單元32將軌跡規劃單元31設定之砂輪及刀具之 098124275 表單編號A0101 第10頁/共16頁 0982041442-0 201103698 [0038] [0039] [0040] Ο [0041] [0042] Ο [0043] 2執跡資料轉換為五轴刀具磨床可朗和使用之數控 4Sl〇8 .測量刀具位置以確^加工之起始位置。 測量單元42測量刀具之長度以確定刀具於加工單元❹ 標系中之起始位置,並將魏始位置之f訊傳送至加工 模組4〇之㈣餘單如,電賴控單元43根據刀具之 起始位置設定加工之起始點。 、 i^Sl〇9 .將數控代碼下載至加工模組進行數控加工。 電腦數控單元43根據後置處理單元32生成之數控代碼以 及測量單元42獲得之刀具之起始位置控制加工單元運動 41動作。 本發明實關之加1方法藉由建立保存初具加工面之 加工工藝單元之X藝轉庫以及保存有砂輪資訊之砂輪 資料庫,對某-刀具進行磨削加工時,藉φ分解待加工 刀具之加:L面’從工藝資料庫中選擇與每—加工面對應 之加工工藝單元以顯砂輪資料射選擇加丄該加工面 之砂輪’藉由將加H藝單元組合形成適用於刀具磨削 加工之加工工藝。 综上所述,本發明確已符合發明專利之要件,遂依法提 出專利申請。惟,以上所述者僅為本發明之較佳實施方 式,自不能以此限制本案之申請專利範圍。舉凡熟悉本 案技藝之人士援依本發明之精神所作之等效修飾或變化 ,皆應涵蓋於以下申請專利範圍内。 098124275 【圖式簡單說明】 表單編號A0101 第U頁/共16頁 0982041442-0 201103698 [0044] 圖1係本發明實施方式之採用砂輪對刀具進行磨削之加工 裝置之系統組成框圖。 [0045] 圖2係應用圖1所示之加工裝置進行刀具磨削加工之流程 圖。 【主要元件符號說明】 [0046] CAD模組 10 CAPP模組 20 CAM模組 30 加工模組 40 資料通訊模組 60 資料庫模組 70 刀具資料庫 71 砂輪資料庫 72 工藝資料庫 73 刀具造型單元 11 砂輪造型單元 12 ^執跡規劃單元 31 後置處理單元 32 加工仿真單元 33 加工單元 41 測量單元 42 電腦數控單元 43 介面單元 45 系統管理模組 50 098124275 表單編號A0101 第12頁/共16頁 0982041442-0201103698 VI. Description of the Invention: [Technical Field] The present invention relates to a numerical control processing apparatus and method, and more particularly to a tool grinding processing method and apparatus using a CAD/CAM system. [Previous Technology·] [0002] CAD (Computer Aided Design) and CAM (Computer Aided Manufacturing) are based on computer numerical control technology, computer graphics technology, and computer data analysis technology. Use a variety of digital information to replace the manual drawing of drawings and the selection of weights for production and release. [0003] The conventional CAD/CAM system is usually composed of a general-purpose module. When it is used for processing, a three-dimensional model of the part is first established in the CAD module. Then, the processing technology of the part is designed according to the three-dimensional model, and the CAM module board is processed. The process plans the machining traces of the parts and generates the trajectory data of the machining tools. Then the CAM module performs post processing to convert the trajectory data of the machining tool into a CNC code suitable for CNC (Computer Nuperical Control). The transfer code is downloaded to the CNC, and the CNC executes the NC code for processing. However, the product design and the process design are relatively complicated, and the cutting tools formed by grinding by grinding wheels, such as milling cutters, drill bits, etc., need to be built to include many geometric parameters when applying the above CAD/CAM system. The tool model, and the common module used usually does not have a grinding wheel database, which makes it difficult to generate the machining process and the planning of the processing. SUMMARY OF THE INVENTION [0004] In view of the above, it is necessary to provide a CAD/CAM technique for tool 098124275 Form No. A0101 Page 4 / Total 16 Page 0982041442-0 201103698 [0005] ❹ [0006] Ο [0007] Method and device for cutting. A method for grinding a tool by using a grinding wheel, comprising the steps of: establishing a grinding wheel database storing the information of the grinding wheel; establishing a process data library for processing the processing unit of the processing surface of the tool; and decomposing the processing surface of the tool to be processed, Selecting a processing unit corresponding to each processing surface in the process database, and selecting a grinding wheel for processing the processing surface from the grinding wheel database, and combining the processing unit to form a machining process; generating a numerical control code of the tool according to the machining process; The NC code is downloaded to the machining module for CNC machining. A tool grinding processing device, comprising a CAPP module for generating a machining process of a tool; a CAM module for generating a numerical control code according to the machining process; and a machining module for executing the numerical control code for processing. The processing device further comprises a grinding wheel database for storing grinding wheel information and a process data library for processing a machining process unit of the tool processing surface, wherein the CAPP module is used for selecting and each from the process database according to the processing surface of the tool to be processed. r II- I: A machining process unit corresponding to the working surface and selecting the grinding wheel for machining the machining surface from the grinding wheel database, and adding the machining: process unit to form a machining process. The above method for grinding a tool by using a grinding wheel is to solve the problem of the tool to be processed by establishing a process database of a machining process unit that holds the tool processing surface and a grinding wheel database that stores the information of the grinding wheel. The processing surface selects a processing unit corresponding to each processing surface from the process database and a grinding wheel that selects the processing surface from the grinding wheel database, and the machining process unit can be combined to form a machining process suitable for the tool grinding process. The process, so that the above method can be applied to the side 098124275 Form No. A0101 Page 5 / Total 16 Page 0982041442-0 201103698 [0008] [0010] [0011] 098124275 The CNC grinding of the tool is realized conveniently. [Embodiment] Hereinafter, a method and an apparatus for grinding a tool using a grinding wheel according to the present invention will be further described in detail with reference to the accompanying drawings and embodiments. Referring to FIG. 1 , a tool grinding device according to an embodiment of the present invention includes a CAD module 10 , a CAPP (Computer Aided Process Planning) module 2 , a CAM module 30 , a processing module 40 , and a data sheet. The communication module 60 and the data module module 60 and the CAD module 10, the CAPP module 20 and the CAM module, 30: the data library module 70 of the data communication. The data library module 7 includes a tool database 71, a grinding wheel database 72, and a process database 73. The tool database 71 stores information such as geometric parameters and three-dimensional models of various tools, and the grinding wheel database 72 stores various grinding wheels. In the information and process database 73, the processing unit of each basic processing surface of the tool is stored. The CAD module 10 includes a tool styling unit 11 and a dream wheel styling unit I?, which are used for sculpt and solid display of tools and grinding wheels, respectively. The information of the tool generated by the tool styling unit 11 can be stored in the rig 71, and the information of the tool includes the tool type 'geometry parameter' tolerance 'surface roughness, etc. The information of the grinding wheel generated by the grinding wheel molding unit 12 can be saved in the grinding wheel database 72. The CAPP module 20 is used to form a grinding process of the tool, which firstly decomposes the processing surface of the tool to be processed, and then selects a processing unit corresponding to the processing surface from the process data library, and sets the processing process according to the actual processing condition. The parameters of the unit and the sequence of each processing unit are adjusted to form a machining process. The CAPP module 20 selects the grinding wheel from the grinding wheel database for processing the grinding wheel of the working surface of the form number A0101, page 6/16 pages 201103698, and sets the grinding wheel set by the positional relationship between the grinding wheels, and then sets the processing wheel. Processing parameters such as grinding wheel type. [0012] The tool grinding process formed by the CAPP module 20 can be stored in the work capital, and the subsequent information can be directly retrieved from the process database 7 library 73 when the similar process design is performed. The process database 73 may include a standard process library, a bit grinding process library, and a profile milling machine. The grinding process is suitable for grinding of different cutting tools. [0013] [0014] [0015] The CAM module 30 includes a trajectory planning unit 31, a post processing unit μ, and a machining simulation unit 33. The trajectory planning unit 31 is configured to generate a process data ' _ grinding wheel movement trajectory and timing according to the received CApp module 2 〇 Switching and connecting the grinding wheels of the wheel set, and optimizing the grinding wheel and the movement track of the tool to obtain a better machining path and machining efficiency. The machining simulation unit 33 generates the grinding wheel and the tool movement track and processing according to the trajectory planning unit 3丨. The three-dimensional model of Yan 40 is used for machining simulation. The machining simulation is used to process the over-travel of the processing module 4 (), the grinding wheel and the processing module 40 in the process of the collision, and the collision of the pure track The processing simulation unit 33 stores the three-dimensional model of the complex processing module, and performs attribute configuration and display control on each motion axis, grinding wheel and other components of the processing module for use in the processing simulation. The post processing unit 32 will receive The grinding wheel set by the trajectory planning unit 31 and the movement trajectory of the tool are converted into the numerical control code of the Guarding Module. The rear processor unit 32 has the remaining shaft Guard module 4 () shaft 098124275 Form No. A0101 Page 7 / Total 16 Page 0982041442-0 [0016] [0020] [0020] [0020] The configuration file of the slot and the numerical control system specification model is processed according to the actual use for the post processing. The processing module 40 includes a processing unit 41 'measuring unit 4 2 , a computer numerical control unit 43 and an interface unit 45. In the present embodiment, the processing unit 41 is a five-axis tool grinding machine having a servo mechanism. The servo mechanism can be operated under the control of the computer numerical control unit 43. The grinding wheel set is mounted on the main shaft of the five-axis tool grinding machine, such as a flat grinding wheel, a disc grinding wheel, a cup grinding wheel, a round grinding wheel and a tip. A grinding wheel group composed of a grinding wheel, etc. The measuring unit 42 includes a position measuring component (not shown) for measuring the position of the tool in the coordinate system of the machining unit 41 to determine a machining starting point. In the present embodiment, the measuring unit is Mounted on the five-axis tool grinding machine, after the tool description is clamped on the five-axis tool grinding machine, the measuring unit 42 measures the chain length and transmits the measured length to the computer numerical control unit 43. The computer numerical control unit 43 is used according to The numerical control code generated by the post processing unit 32 and the tool position control added by the measuring unit 42 are added, and the work unit motion 41 acts 'to make the grinding wheel perform the same as the processing surface of the tool. The interface unit 45 is configured to control data communication between the computer numerical control unit 43 and the CAM module 30. When the computer numerical control unit 43 and the CAM module 30 are connected in an offline manner, the CNC code is downloaded to the computer numerical control unit 43 by the interface unit 45. in. [0021] The data communication module 60 is configured to control data communication between the CAD module 10, the CAPP module 20, the CAM module 30, the processing module 4〇, and the database module 7〇, which can be programmed by software. Or use serial port, network interface and other forms to control the transmission of data. 098124275 Form No. A0101 Page 8 of 16 0982041442-0 201103698 [0023] [0025] [0027] [0029] [0029] The processing apparatus may further include system management The module 50, the system management module 50 is used for data maintenance, design scheduling, system configuration, and the like. The following describes the method of grinding the tool by using the above processing device. The detailed steps are as follows: Step S101: Establish a grinding wheel database in which the wheel information is stored. The wheel information includes the type, size, 3D model and processing parameters of the grinding wheel. The shape of the grinding wheel can be done by CAD modules. The type of grinding wheel may include a flat grinding wheel, a disc grinding wheel, a cup grinding wheel, a rounded grinding wheel and a sharp-angle grinding wheel, etc. 〇 Step S102: Establish a process data library for processing the processing unit of the tool processing surface. Taking a four-blade milling cutter as an example, the processing surface mainly includes a chip groove surface, a rake face of the end edge, and a flank face. The processing unit includes process parameters such as the type of grinding wheel used for processing the above-mentioned working surface, the cooling method, the rotational speed of the grinding wheel and the cutting amount. The machining process of the machining surfaces of other types of tools is built in a similar way to a four-edged milling cutter. · Step S103: Decomposing the processing surface of the tool to be processed, selecting a processing unit corresponding to each processing surface from the process database, selecting a grinding wheel for processing the processing surface from the grinding wheel database, and performing the processing unit Combine to form a processing process. The processing surface of the tool to be processed is decomposed, and the CAPP module 20 selects a corresponding processing unit from the process database 73 according to each processing surface and adjusts the related process parameters, and then selects from the grinding wheel database 72 with this 098124275 Form No. 1010101 Page 9 of 16 0982041442-0 201103698 The machining process unit is matched and used to machine the grinding wheel of the working surface, and the control parameters such as the grinding wheel speed are set. [0037] [0037] [0037] [0037] Step 4: Set the position and processing parameters of the grinding wheel to combine the grinding wheel into a grinding wheel set, and plan the movement track of the grinding wheel and the tool . The grinding wheel for the machining surface of the m is selected, and the grinding wheel is combined to form a wheel/wheel and is disposed on the main shaft of the reinforcing module 4G. According to the mode, and 2〇 trajectory planning sheet (31 pairs of grinding wheels and the trajectory of the tool are optimized to reduce the moving distance of the grinding wheel and improve the processing efficiency. Step S105: Forming the tool shape according to the machining process. CAD mode The forming process can process each processing surface, and combine the complex processing surface with the blank shape to form a tool shape. The formed tool shape can be saved in the tool database, so that when the similar tool is designed, the tool can be obtained from the tool. Retrieved in the database. When the tool shape displayed in the CAD module does not meet the design requirements, 'can return to the step sl3 to smoke the new design process. ... This: Step S106: Provide the model of the processing group, and The machining simulation is performed in the model of the machining module according to the movement track of the grinding wheel and the tool. The machining simulation unit 33 receives the movement track data of the grinding wheel and the tool generated by the trajectory planning unit 31 to simulate the actual machining process. The results show that the five-axis tool grinder over-travel, the grinding wheel and the five-axis tool grinder interfere with the collision and the movement data is abnormal. Alternatively, the user can return to step S103 to redesign the machining process. Step S107: Generate a numerical control code of the tool according to the machining 1 art. The post processing unit 32 sets the grinding wheel and the tool set by the trajectory planning unit 31 098124275 Form No. A0101 Page 10 / Total 16 pages 0982041442-0 201103698 [0038] [0040] [0043] 2 [0043] 2 conversion data converted to a five-axis tool grinder can be used and used CNC 4Sl 〇 8 measurement tool The position is to determine the starting position of the machining. The measuring unit 42 measures the length of the tool to determine the starting position of the tool in the machining unit, and transmits the information of the starting position to the machining module 4 (4) For example, the electric control unit 43 sets the starting point of the machining according to the starting position of the tool., i^Sl〇9. Download the numerical control code to the processing module for NC machining. The computer numerical control unit 43 is based on the post processing unit 32. The generated NC code and the starting position of the tool obtained by the measuring unit 42 control the machining unit movement 41. The method of adding the first method of the present invention is to establish an X-turn to save the processing unit that has the initial processing surface. And the grinding wheel database that holds the information of the grinding wheel, when grinding a certain tool, the φ is used to decompose the tool to be processed: the L surface 'selects the processing unit corresponding to each processing surface from the process database to display The grinding wheel data selection selects the grinding wheel of the processing surface to form a processing technology suitable for tool grinding processing by combining the H art units. In summary, the invention has indeed met the requirements of the invention patent, and patented according to law. The above is only the preferred embodiment of the present invention, and the scope of the patent application is not limited thereto. Any equivalent modifications or changes made by those skilled in the art to the spirit of the present invention are It should be covered by the following patent application. 098124275 [Simple description of the drawing] Form No. A0101 Page 9 of 16 0982041442-0 201103698 [0044] Fig. 1 is a block diagram showing the system composition of a processing apparatus for grinding a tool by a grinding wheel according to an embodiment of the present invention. 2 is a flow chart of a tool grinding process using the processing apparatus shown in FIG. 1. [Main component symbol description] [0046] CAD module 10 CAPP module 20 CAM module 30 processing module 40 data communication module 60 database module 70 tool database 71 grinding wheel database 72 process database 73 tool modeling unit 11 Grinding wheel modeling unit 12 ^ Excavation planning unit 31 Post processing unit 32 Machining simulation unit 33 Machining unit 41 Measuring unit 42 Computer numerical control unit 43 Interface unit 45 System management module 50 098124275 Form number A0101 Page 12 of 16 0982041442 -0

Claims (1)

201103698 七、申請專利範圍: 1 . 一種採用砂輪對刀具進行磨削加工之方法,其包括步驟: 建立保存有砂輪資訊之砂輪資料庫; 建立存儲刀具加工面之加工工藝單元之工藝資料庫; 分解待加工刀具之加工面,從工藝資料庫中選擇與每一加 工面對應之加工工藝單元以及從砂輪資料庫中選擇加工項 所述之加工面之砂輪,並將加工工藝單元進行組合形成加 工工藝; Ο 根據加工工藝生成刀具之數控代碼; 將數控代碼下載至加工模組進行數控加工。 2 .如申請專利範圍第1項所述之刀具磨削加工方法,其還包 括步驟:根據加工工藝形成刀具造型。 3 .如申請專利範圍第1項所述之刀具磨削加工方法,其還包 括步驟:設置該選擇得到之砂輪之位置及却工參數,將複 數砂輪組合成砂輪組,並規劃砂輪及刀具之運動軌跡。 4 .如申請專利範圍第1項所述之刀具磨削加工方法,其還包 〇 括步驟:提供加工模組之模型,並根據該砂輪及刀具之運 動轨跡於該加工模組之模型中進行加工仿真。 5 .如申請專利範圍第1項所述之刀具磨削加工方法,其還包 括步驟:測量刀具在加工模組中之位置以確定加工之起始 位置。 6 . —種刀具磨削加工裝置,其包括CAPP模組,用於生成刀 具之加工工藝;CAM模組,用於根據該加工工藝生成數控 代碼;加工模組,用於執行該數控代碼進行加工,其改良 098124275 表單編號A0101 第13頁/共16頁 0982041442-0 201103698 在於:該加工裝置還包括存儲砂輪資訊之砂輪資料庫以及 存儲刀具加工面之加工工藝單元之工藝資料庫,該CAPP 模組用於根據待加工之刀具之加工面,從工藝資料庫中選 擇與每一加工面對應之加工工藝單元並從砂輪資料庫中選 擇用於加工該加工面之砂輪,並將加工工藝單元進行組合 形成加工工藝。 7 .如申請專利範圍第6項所述之刀具磨削加工裝置,其中該 加工模組包括加工單元、測量單元、電腦數控單元以及介 面單元,測量單元用於測量刀具於加工模組中之位置,電 腦數控單元用於根據接收到之CAM模組生成之數控代碼以 及測量單元獲取刀具之位置控制加工單元動作,該介面單 元控制電腦數控單元與CAM模組間之資料通訊。 8 .如申請專利範圍第6項所述之刀具磨削加工裝置,其中還 包括一用於根據CAPP模組形成之加工工藝進行刀具造型 及顯示之CAD模組。 9 .如申請專利範圍第6項所述之刀具磨削加工裝置,其中該 加工單元為一五轴刀具磨床。 10 .如申請專利範圍第1項所述之刀具磨削加工裝置,其中該 CAM模組包括執跡規劃單元,用於根據CAPP模組生成之加 工工藝規劃砂輪及刀具之運動軌跡。 11 .如申請專利範圍第9項所述之刀具磨削加工裝置,其中該 CAM模組還包括加工仿真單元,用於存儲加工模組之模型 並根據軌跡規劃單元生成之該砂輪及刀具之運動執跡進行 加工仿真。 098124275 表單編號A0101 第14頁/共16頁 0982041442-0201103698 VII. Patent application scope: 1. A method for grinding a tool by using a grinding wheel, comprising the steps of: establishing a grinding wheel database storing the information of the grinding wheel; establishing a process database for processing the processing unit of the processing surface of the tool; The processing surface of the tool to be processed, selecting a processing unit corresponding to each processing surface from the process database, and selecting a grinding wheel of the processing surface according to the processing item from the grinding wheel database, and combining the processing unit to form a processing technology ; 生成 Generate the CNC code of the tool according to the machining process; Download the CNC code to the machining module for CNC machining. 2. The tool grinding method of claim 1, further comprising the step of: forming a tool shape according to the machining process. 3. The tool grinding processing method according to claim 1, further comprising the steps of: setting the position and the labor parameters of the selected grinding wheel, combining the plurality of grinding wheels into a grinding wheel set, and planning the grinding wheel and the tool. Movement track. 4. The tool grinding method according to claim 1, further comprising the steps of: providing a model of the machining module, and according to the movement track of the grinding wheel and the tool in the model of the machining module Perform machining simulation. 5. The tool grinding method of claim 1, further comprising the step of measuring the position of the tool in the machining module to determine a starting position of the machining. 6. A tool grinding processing device, comprising a CAPP module for generating a machining process of a tool; a CAM module for generating a numerical control code according to the machining process; and a machining module for executing the numerical control code for processing , its improved 098124275 Form No. A0101 Page 13 of 16 0982041442-0 201103698 </ RTI> </ RTI> The processing device also includes a grinding wheel database for storing grinding wheel information and a process database for processing the processing unit of the tool processing surface, the CAPP module For selecting the processing unit corresponding to each processing surface from the process database according to the processing surface of the tool to be processed, and selecting a grinding wheel for processing the processing surface from the grinding wheel database, and combining the processing units Forming a processing process. 7. The tool grinding apparatus according to claim 6, wherein the processing module comprises a processing unit, a measuring unit, a computer numerical control unit and an interface unit, and the measuring unit is configured to measure the position of the tool in the processing module. The computer numerical control unit is configured to control the processing unit operation according to the numerical control code generated by the received CAM module and the position of the measuring unit acquiring the tool, and the interface unit controls the data communication between the computer numerical control unit and the CAM module. 8. The tool grinding apparatus of claim 6, further comprising a CAD module for tooling and displaying according to a machining process formed by the CAPP module. 9. The tool grinding apparatus of claim 6, wherein the machining unit is a five-axis tool grinding machine. 10. The tool grinding apparatus of claim 1, wherein the CAM module includes a tracking planning unit for planning a movement path of the grinding wheel and the tool according to a machining process generated by the CAPP module. 11. The tool grinding apparatus of claim 9, wherein the CAM module further comprises a machining simulation unit for storing the model of the machining module and the movement of the grinding wheel and the tool generated according to the trajectory planning unit. Execution to carry out machining simulation. 098124275 Form No. A0101 Page 14 of 16 0982041442-0
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