TW201041726A - Pattern formation method for breathable synthetic leather - Google Patents

Pattern formation method for breathable synthetic leather Download PDF

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Publication number
TW201041726A
TW201041726A TW98116780A TW98116780A TW201041726A TW 201041726 A TW201041726 A TW 201041726A TW 98116780 A TW98116780 A TW 98116780A TW 98116780 A TW98116780 A TW 98116780A TW 201041726 A TW201041726 A TW 201041726A
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Taiwan
Prior art keywords
release paper
base fabric
roller
mask
pattern
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TW98116780A
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Chinese (zh)
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TWI355999B (en
Inventor
long-wen Zhou
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Perfection Mighty Ind Co Ltd
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Priority to TW98116780A priority Critical patent/TW201041726A/en
Publication of TW201041726A publication Critical patent/TW201041726A/en
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Publication of TWI355999B publication Critical patent/TWI355999B/zh

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Abstract

This invention is a pattern formation method for breathable synthetic leather. It mainly comprises the following steps: first, feeding a breathable fabric towards perfusion equipment; furthermore, forming a surface membrane by utilizing the perfusion equipment to perfuse a foamed polyurethane onto the breathable fabric; next, utilizing a rolling device to adhere a layer of impermeable release paper on the opposite side of the surface membrane on the breathable fabric; next, utilizing a rolling device and the suction of vacuum to transfer a predefined pattern on the rolling device onto the surface membrane followed by cooling for formation; and finally, a take-up device is utilized to peel off the release paper while the final product which has no release paper is collected.

Description

201041726 六、發明說明: 【發明所屬之技術領域】 本發明係與一種合成皮之製造方法有關,特別是指一種能於透氣 合成皮上成型花紋之方法。 【先前技術】 按,習知合成皮之花紋成型方法中,有一種透過真空吸力成型花 紋之方法’其係將—基布往前輸送,錢過—;組設備於該基布上方 〇灌注-層發泡聚胺基曱酸g旨(俗稱pu),形成半成品,之後,透過一 加熱箱對該基布加熱,讓該基布上之發泡聚胺基曱酸醋軟化,再透過 -真空壓紋機,利用真空吸力吸附該基布之發泡聚胺基曱酸醋層,使 該真空壓紋機上之預定花轉印至紐泡聚絲徵§旨壯,最後冷 郃及具有化紋之發泡聚胺基曱酸g旨層,使其定型並加以捲收,藉此, 使该合成皮能具有預定花紋,提升整體之質感。 惟,該習知之花紋成型方&,當其應用於透氣合成皮之製作時, Ο將因該基布及該發泡聚胺基甲酸醋層皆佈滿氣孔,而無法達到氣密, 使該f空壓紋機無法有效的吸_發泡聚絲曱_層,造成轉印效 果不仏,使該花紋無法清晰呈現,故,如何研發一種可在透氣合成皮 上清晰成型花紋之方法,實有必要。 【發明内容】 本發明之透氣合錢微成狀方法,其主要財τ列步驟: 百先,準備-透氣基布,並讓該基布往—灌注設備之方向輪送, 之後注設備,將發泡後之聚胺基?酸_注於該基布上, 3 201041726 形成-面膜,再侧-滾壓設備,將m離觀貼覆於該基布 相對該面膜側,並利用-輥輪裝置,於該面膜尚未熟化時,藉由 一輥輪裝置之真空吸力將該賴快速吸附,同時,藉由雜於該基布 另,之翻紙達職密效果,賴輥輪裝置上之職紋路能清晰地 滾墨成型於該面膜上,並進一步利用該輥輪裝置達到快速冷卻定型面 膜上之花紋,最後,利用-捲收設備,將該離型紙由該基布上剝離, 同時’將該剝離離型紙後之基布捲收而完成成品。 〇 本發明所提供之—種透氣合成皮花紋纏之方法,可於該透氣合 成皮製造過程中,透過該離型紙所形成之氣密效果,使該透氣合餘 之表面能清晰地呈現預定之花紋,解決習知花紋呈現不清晰之缺點, 同時’更能制有效縮短製程,解省縣設備之功效。 【實施方式】 請參閱第-圖所示,係為本發明之較佳實施例之製造流程圖,其 主要具有下列步驟: ❹ 首先’準備-透氣基布10,並讓縣布1〇往一灌注設備2〇之方 向輪运’其中’該基布10係由布料、不織布、超細纖維或其類似物所 製成。 之後’利用該灌注設備20,將發泡後之聚胺基甲_旨灌注於該基 布10上’形成-面膜u,其中,該灌注設備主要係包含有四個料桶 21及射料此合裝置22’且該等料桶21係分別裝有異氰酸鹽聚合物、 羥化合物、發泡劑及色料,並一同導入至該射料混合裝置^内,混合 成發泡之聚胺基甲義,再將該發泡之聚胺基甲酸醋射出至該基布 4 201041726 上’形成該面膜11。 相=用_滾壓設備30 ’將一不透氣之離型紙12貼覆於該基布10 评⑽門/1,射’該轉設備3Q係包含卜雜組3丨,且該 展輪,、且31間係形成有一 pi隐 借μ ,可供該基布1〇穿設,又,該滾壓設 係ρ㈣又, 、11側故有一承载輪32,該承载輪32上 rm 孔,離型紙12 ’於本實施例中,其係為-聚乙烯(俗 ’専、並將雜型紙12輸送至該間隔a,藉由該滾輪組31滾 〇壓貼覆於該基布1〇上。 再利用-錄裝置4Q,_賴u尚錢献化時,即藉由該 幸昆輪裝置40之直空吸力將而腊α、土 八 彳面膜11快速吸附,同時’藉由貼覆於該基 布10另側之離型紙12達到氣密效果,使該輥輪裝置4〇上之預定紋 路能清晰地滾壓成型於該面臈u上,形成一花紋層13,並進一步利 用該輕輪裝置40冷卻㈣該花紋層13,制時參閱#二圖所示,該 輥輪裝置40内係設有一抽真空管41,且該絲裝置4〇之表面係佈設 ❹有多個與雜真空管41相通之穿孔42,以及―透氣且具有預定紋路 之成型膜層43,藉此’使該基布1〇輸送至該觀輪裝置4〇上時,能藉 由該抽真空管41所形成之真空吸力快速吸附該未熟成硬化之面膜 11’使該成型膜層43之花紋能轉印至該面膜11上,形成該花紋層 同時,該輥輪褒置40内更設有一冷卻水管44,可供將冷卻水輸入該 幸昆輪裝置40内,用以冷卻定型該塵紋後之面膜11及該花紋声a。 最後,利用一捲收設備50,將該離型紙12由該基布1〇上剝離, 同時’將該剝離離型紙12後之基布10捲收而完成成品,其中,該捲 5 201041726 收設備50係包含有-第-捲收滾輪51及一第二捲收滾輪52,該第〜 捲收滾輪51係用以捲收該離型紙12,以將該離型紙12剝離該基布 10,而該第一捲收滾輪52則用以捲收該剝離離型紙12後之芙布 成品。 兹’再將本發明之特徵及其可達成之_功效陳述如下: 本發明之透氣合献微成型之綠,_魏合成皮製造過程 中,透過該離型紙所形成之氣密效果,使該透氣合成皮之表面能清= 0地呈現預定之花紋,解決習知花紋呈現碎晰之缺點,同時,本發明 在該發·之聚胺基曱義尚未触硬化時,即透過魏輪裝置進行 花紋轉印成型’不僅能有效縮短製程,更具有解省龜房設備之功效。 綜上所述,本發明在同類產品中實有其極佳之進步實用性,同時 遍查國内外關於此類結構之技術資料,文獻巾絲發現有相同的構造 存在在先’是以,本發明實已具備發明專利要件,綠法提出申請。 惟’以上所述者’僅係本發明之—絲可行實酬而已,故舉凡 ❹應財剌綱書及帽專娜騎為之等效結構變化,理應包含在 本發明之專利範圍内。 6 201041726 【圖式簡單說明】 第一圖係為本發明之較佳實施例之製造流程圖。 第二圖係為本發明之輥輪裝置之動作示意剖視圖。 【主要元件符號說明】 10 基布 11 面膜 12 離型紙 13 花紋層 20 灌注設備 21 料桶 22 射料混合裝置 30 滾壓設備 31 滚輪組 32 承載輪 a 間隔 40 輥輪裝置 41 抽真空管 42 穿孔 43 成型膜層 44 冷卻水管 50 捲收裝置 51 第一捲收滾輪 52 第二捲收滾輪 7201041726 VI. Description of the Invention: [Technical Field] The present invention relates to a method for producing a synthetic leather, and more particularly to a method for forming a pattern on a breathable synthetic skin. [Prior Art] According to the conventional method for forming a synthetic leather pattern, there is a method of forming a pattern by vacuum suction, which is to transport the base cloth forward, and the money is passed through; the group equipment is poured over the base cloth - The layer of foamed polyamine phthalic acid g (commonly known as pu) forms a semi-finished product, and then the base fabric is heated through a heating box to soften the foamed polyamine phthalic acid vinegar on the base fabric, and then through the vacuum The embossing machine adsorbs the foamed polyamine bismuth vinegar layer of the base fabric by vacuum suction, so that the predetermined flower on the vacuum embossing machine is transferred to the nucleus of the blistering machine, and finally cold and sturdy. The foamed polyamine phthalic acid g layer is shaped and wound up, whereby the synthetic skin can have a predetermined pattern to enhance the overall texture. However, the conventional pattern forming party & when applied to the production of breathable synthetic leather, the base fabric and the foamed polyurethane vinegar layer are covered with pores, and the airtightness cannot be achieved. The f-air embossing machine cannot effectively absorb the _foaming 曱 层 layer, which causes the transfer effect to be unsatisfactory, so that the pattern cannot be clearly presented. Therefore, how to develop a method for clearly forming a pattern on the permeable synthetic skin, It is necessary. SUMMARY OF THE INVENTION The ventilated and cohesive micro-formation method of the present invention has the main steps of tidying: a hundred-first, prepared-breathable base fabric, and the base fabric is rotated in the direction of the perfusion equipment, and then the equipment is injected. Polyamine based after foaming? Acid_injected onto the base fabric, 3 201041726 forms a mask, a side-rolling device, attaches m to the side of the mask opposite the mask, and uses a roller device, when the mask is not yet matured The vacuum is sucked by the vacuum suction of a roller device, and at the same time, by rubbing the base fabric, the paper roll has a duty-tight effect, and the job line on the roller device can be clearly formed by the ink. The mask is further used to quickly cool the pattern on the styling mask. Finally, the release paper is peeled off from the base fabric by using a reeling device, and the base fabric after the release liner is peeled off. Finish the finished product. The method for entanglement of a breathable synthetic leather provided by the present invention can make the surface of the ventilated surplus clearly present in the manufacturing process of the permeable synthetic skin through the airtight effect formed by the release paper. The pattern solves the shortcomings of the unclear pattern of the conventional pattern, and at the same time, it is more effective in shortening the process and solving the effect of the county equipment. [Embodiment] Please refer to the first embodiment, which is a manufacturing flow chart of a preferred embodiment of the present invention, which mainly has the following steps: ❹ First, 'prepare-breathable base fabric 10, and let the county cloth 1 The direction of the perfusion apparatus 2 is 'in which the base fabric 10 is made of cloth, non-woven fabric, microfiber or the like. Then, using the infusion device 20, the foamed polyamine base is poured onto the base fabric 10 to form a mask u, wherein the infusion device mainly comprises four buckets 21 and a shot. The apparatus 22' is equipped with an isocyanate polymer, a hydroxy compound, a foaming agent and a colorant, respectively, and is introduced into the shot mixing device, and mixed into a foamed polyamine. The foamed polyurethane is then sprayed onto the base fabric 4 201041726 to form the mask 11. Phase = _rolling device 30' to affix an airtight release paper 12 to the base fabric 10 rating (10) door / 1, shooting 'the rotating equipment 3Q system containing the miscellaneous group 3 丨, and the exhibition wheel, And 31 is formed with a pi hidden μ for the base fabric to be worn, and the rolling device is provided with a ρ (four) and a bearing wheel 32 on the 11 side, the rm hole of the carrying wheel 32, the release paper 12' In the present embodiment, it is a polyethylene (customer's, and the miscellaneous paper 12 is conveyed to the interval a, and the roller set 31 is rolled and pressed onto the base fabric 1 。. When the utilization-recording device 4Q, _ Lai U Shang Qian offers, the waxy α, the earthen scorpion mask 11 is quickly adsorbed by the direct air suction of the lucky Kunlun wheel device 40, and at the same time 'by attaching to the base The release paper 12 on the other side of the cloth 10 achieves an airtight effect, so that the predetermined texture on the roller device 4 can be clearly roll-formed on the surface ,u to form a pattern layer 13, and the light wheel device is further utilized. 40 cooling (four) the pattern layer 13, when the system is shown in Figure #2, the roller device 40 is provided with a vacuum tube 41, and the surface of the wire device 4 is provided with a plurality of The perforation 42 communicated by the empty tube 41, and the formed film layer 43 which is ventilated and has a predetermined texture, whereby the base fabric 1 can be formed by the vacuum tube 41 when it is transported to the wheel-aid device 4 The vacuum suction rapidly adsorbs the uncooked hardened mask 11 ′ so that the pattern of the formed film layer 43 can be transferred onto the mask 11 to form the pattern layer, and a cooling water pipe 44 is further disposed in the roller device 40 . Cooling water can be input into the lucky Kunlun wheel device 40 for cooling the mask 11 and the pattern sound a after the shaping of the dust pattern. Finally, the release paper 12 is used by the base fabric 1 by a winding device 50. The strip is peeled off, and at the same time, the base fabric 10 after the peeling release paper 12 is wound up to complete the finished product, wherein the roll 5 201041726 receiving device 50 includes a - first take-up reel 51 and a second take-up reel 52 The first take-up roller 51 is used for winding the release paper 12 to peel the release paper 12 from the base fabric 10, and the first take-up roller 52 is used for winding the release release paper 12 The finished product of Fubu. The characteristics of the invention and its achievable effects are stated as follows: The ventilated combination of micro-formed green, _ Wei synthetic leather manufacturing process, through the airtight effect of the release paper, so that the surface of the breathable synthetic leather can clear the 0 to present a predetermined pattern, to solve the conventional pattern At the same time, the invention can not only effectively shorten the process, but also solve the effect of the turtle house equipment when the polyamine group of the hair is not yet hardened, that is, the pattern transfer molding by the Wei wheel device. In summary, the present invention has excellent advancement and practicality in the same kind of products, and at the same time, the technical materials of such structures are frequently inspected at home and abroad, and the literature has found that the same structure exists first. The invention already has the invention patent requirements, and the green law applies. However, the above-mentioned ones are only for the purpose of the present invention, and the equivalent structural changes of the ❹ 剌 剌 剌 及 及 帽 帽 帽 帽 帽 帽 帽 帽 帽 帽 帽 帽 帽 帽 帽 帽 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 6 201041726 BRIEF DESCRIPTION OF THE DRAWINGS The first drawing is a manufacturing flow diagram of a preferred embodiment of the present invention. The second drawing is a schematic cross-sectional view of the action of the roller device of the present invention. [Description of main component symbols] 10 Base fabric 11 Mask 12 Release paper 13 Pattern layer 20 Infusion equipment 21 Tank 22 Shot mixing device 30 Rolling equipment 31 Roller set 32 Load wheel a Interval 40 Roller unit 41 Vacuum tube 42 Perforation 43 Formed film layer 44 Cooling water pipe 50 Retracting device 51 First winding roller 52 Second winding roller 7

Claims (1)

201041726 七、申請專利範圍: 卜一種透氣合成皮花紋成型之方法,其主要係包含有下列步驟: 準備-透氣基布,並讓該基布往—灌注設備之方向輸送; 利用該設備’將發泡後之聚胺基f酸自旨(俗稱pu)灌注於該 基布上,形成一面膜; 利用-滾壓設備,將-不透氣之離型紙貼覆於該基布相對該面膜 側; ' Ο 細’輪裝置,於該賴尚未熟成硬化時,即藉由雜輪裝置 之真空吸力將面膜快速吸附,同時,藉由貼覆於該基布另一側之離型 紙達到氣密效果,使該輥輪裝置上之紋路能清晰地滾壓成型於該面膜 上’形成-花紋層,並進-步姻該輥輪裝置冷卻定型該花紋層; 利用-捲收設備,將該離型紙由該基布上剝離,同時,將該 離型紙後之基布捲收而完成成品。 ^ 、2、依射請專利侧第1項所述之—種透氣合成皮花紋成型之方 〇法’其巾’雜布係為布料、*織布、超細物所構成。 3、 依據申料娜圍第丨項所敎-種職合成皮微成型之方 法,其中’該雜設備係包含有數個侧及—㈣混合^,且該等 料桶係分職有異氰酸鹽聚合物,t合物、發㈣及色料,並—同 導入該射料混合裝肋’混合成發泡聚絲甲義,再射出至該基布 上,形成該面膜。 4、 依據巾請專利範圍第丨項所述之—種透氣合成皮花紋成型之方 法’其中’該滾壓設備係包含有—滾輪組,且絲輪組縣形成有一 201041726 間隔’可供該基布穿設’又,雜壓設備於相對該基布之面膜側設有 、,承載輪4承載輪上做設有該不透氣之離型紙,並將該離型紙輸 达至該間隔,藉由該滚輪組滾壓貼覆於該基布上。 、5依據+晴專利!_丨項所述之—種透氣合成皮花紋成型之方 法其中,5亥離型紙係為一聚乙烯(俗稱四)薄膜。 、、6、依射請專概圍第丨項所狀—猶氣合成皮微成型之方 法」其中’該輥輪裝朗係設有—抽真空f,且魏輪裝置之表面係 〇佈5 又有數個與該抽真空管相通之穿孔以及一透氣且具有預定紋路之成 型膜層,藉此,使該基布輸送至該輥輪裝置上時,能藉由該抽真空管 所形成之真空吸力快速吸附該未熟成之面膜,使該成型膜層之紋路能 轉印至該面膜上,形成該花紋層。 7依據U利範圍第6項所述之―種透氣合成皮花紋成型之方 夬/、中"亥秦t輪裝置内更設有一冷卻水管,可供將冷卻水送入該輥 輪裝置内,用以冷卻定型該花紋層。 ΰ 8、依射請專纖關丨類狀—健氣合成皮餘成型之方 法,其中,該捲收設備係包含有一第一捲收滾輪及一第二捲收滾輪, 忒第一捲收滾輪係用以捲收該離型紙,以將該離型紙剝離該基布,而 该第二捲收滾輪則用以捲收該剝離離型紙後之基布成品。 9201041726 VII. Patent application scope: A method for forming a breathable synthetic leather pattern, which mainly comprises the following steps: preparing a ventilating base fabric and allowing the base fabric to be conveyed in the direction of the perfusion device; The polyamine-based f acid after foaming is poured onto the base fabric from a purpose (commonly known as pu) to form a one-sided film; and the air-impermeable release paper is applied to the base fabric side opposite to the mask side by using a rolling device;细 Thin 'wheel device, when the ray is not matured, the mask is quickly adsorbed by the vacuum suction of the miscellaneous device, and at the same time, the airtight effect is achieved by the release paper attached to the other side of the base fabric. The texture on the roller device can be clearly rolled and formed on the mask to form a pattern layer, and the roller device is cooled to shape the pattern layer; the take-up paper is used to make the release sheet from the base The cloth is peeled off, and at the same time, the base fabric after the release paper is taken up to complete the finished product. ^, 2, according to the patent side of the patent side of the first - a variety of breathable synthetic leather pattern molding method ’ 'the towel' miscellaneous cloth is composed of cloth, * woven fabric, ultra-fine material. 3. According to the method of the application of the 丨 围 丨 敎 敎 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种 种The salt polymer, the t compound, the hair (four) and the color material, and the same as the introduction of the mixed rib of the injection material are mixed into a foamed polyfilament, and then injected onto the base cloth to form the mask. 4. According to the method of the scope of the patent application, the method for forming a breathable synthetic leather pattern, wherein the rolling device comprises a roller set, and the wire wheel group has a 201041726 interval for the base. The cloth is worn, and the miscellaneous pressure device is disposed on the side of the mask opposite to the base fabric, and the air-bearing wheel 4 is provided with the air-tight release paper, and the release paper is delivered to the interval by The roller set is rolled and attached to the base fabric. 5, according to the + clear patent! _ 丨 之 — 种 种 种 种 种 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气 透气, 6, 6, according to the scope of the 丨 请 专 — — — — — — — — — — 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹 犹Further, there are a plurality of perforations communicating with the evacuation tube and a formed film layer which is ventilated and has a predetermined texture, whereby the vacuum suction formed by the vacuum tube can be quickly obtained when the base cloth is transported to the roller device The unripe mask is adsorbed, and the texture of the formed film layer can be transferred onto the mask to form the pattern layer. 7 According to the U- range of the sixth paragraph of the "breathable synthetic leather pattern forming square 夬 /, 中 " Hai Qin t wheel device is further equipped with a cooling water pipe for cooling water into the roller device For cooling and shaping the pattern layer. ΰ 8, according to the shot, please use the special fiber-like method - the method of forming a gas-synthesis skin, wherein the reeling device comprises a first take-up roller and a second take-up roller, and the first roll-up roller The utility model is used for winding the release paper to peel the release paper from the base fabric, and the second take-up roller is used for winding the finished fabric fabric after the release release paper. 9
TW98116780A 2009-05-20 2009-05-20 Pattern formation method for breathable synthetic leather TW201041726A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI448511B (en) * 2010-12-24 2014-08-11 Ocean Plastics Co Ltd A vacuum embossed polyurethane sheet and manufacturing method there of
TWI614140B (en) * 2016-01-15 2018-02-11 Perfection Mighty Industrial Co Ltd Method for forming one-dimensional three-dimensional pavement skin and substrate

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI551365B (en) * 2012-05-09 2016-10-01 Perfection Mighty Ind Co Ltd The use of recyclable side material or waste materials to produce environmentally friendly substrate method
TW201406554A (en) * 2012-08-08 2014-02-16 Perfection Mighty Ind Co Ltd Forming method of eco-friendly film and substrate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI448511B (en) * 2010-12-24 2014-08-11 Ocean Plastics Co Ltd A vacuum embossed polyurethane sheet and manufacturing method there of
TWI614140B (en) * 2016-01-15 2018-02-11 Perfection Mighty Industrial Co Ltd Method for forming one-dimensional three-dimensional pavement skin and substrate

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