TW201038797A - Method and system for rapidly splicing plates - Google Patents

Method and system for rapidly splicing plates Download PDF

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Publication number
TW201038797A
TW201038797A TW98114370A TW98114370A TW201038797A TW 201038797 A TW201038797 A TW 201038797A TW 98114370 A TW98114370 A TW 98114370A TW 98114370 A TW98114370 A TW 98114370A TW 201038797 A TW201038797 A TW 201038797A
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Taiwan
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splicing
spliced
panel
glue
unit
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TW98114370A
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Chinese (zh)
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Jan-Dong Lin
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Jan-Dong Lin
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Priority to TW98114370A priority Critical patent/TW201038797A/en
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Abstract

The present invention relates to a method and a system for rapidly splicing plates. The method comprises: arranging the splicing surfaces of a plurality of plates to be spliced vertically on a horizontal surface, and evenly spreading glue on the splicing surfaces; drying each plate to be spliced to pre-solidify the glue applied on the splicing surface; stacking each plate to be spliced in sequence and adhering the splicing surfaces so as to form a pre-spliced plate; carrying out a continuous pressing treatment to the pre-spliced plate for obtaining an initial product of a spliced plate; and carrying out a drying operation to the initial product of a spliced plate for forming a finished product of a spliced plate. The system includes a glue applying unit, a pre-solidifying unit treatment, a plate splicing unit and a drying unit. The present invention can effectively control the used amount of glue, so the glue is prevented from contaminating machinery and the surfaces of finished product of the spliced plate; the operation procedure is simple, the production cycle is short, the occupied space is small, the production cost is low, and the structure of accessory device is simple, thereby suitable to be used for processing spliced plates with different specifications, and can be widely applied to industries such as architecture and domestic decoration, so the business production cost can be efficiently saved and working efficiency is increased.

Description

201038797 六、發明說明: 【發明所屬之技術領域】 本發明涉及一種用於生産拼接板的方法和襞置,具體涉及一種 快速拼板方法及快速拼板系統。 【先前技術】 目前’各㈣減湘其錢物美,且符合縣的要求而被 Ο廣泛應用於建築等領域。如圖1〜2所示,傳統的拼接板生産工藝 主要包括如下步驟:財動方式使娜接板材丨通過—水平放置 的佈膠輕2或以半自動傳送裝置3及配套的水平佈軸2在待拼 接板材的拼接面進行單面佈膠,而後將佈膠處理過的多塊待拼接 板材依次貼合層疊’並即行對該㈣拼接減進行加壓處理,最 後進行風乾和溫控乾燥處理,製成拼接板成品。但該等工藝有很 ^缺陷:首絲對塗覆到帶拼接板上的膠水的量難以控制y糾 〇量過少’易導致局部欠膠,使各待拼接板之間的結合不牢固,而 若用量過多,則膠水容易從待拼接板上滴落,並污染機台;同時, 在對層㈣錄娜彼材騎加猶,捕郷她材間的膝 水往往會溢出,並絲機台,且羽前在難板成品表面,從 而增加對拼接板成品進行砂光處理的難度,且加壓過程中所採用 的以油壓或氣壓祕鎖緊多塊聽板的方式(如圖3所示)操作 不便,且較難實碰力的精確調節;又且,當加壓處理完成後, 因各待拼接板之間的膠水未能完全凝固,故而,還至少需要對拼 201038797 接板進行持續2〜4小時的加顯理和堆疊乾燥處理(如圖4),才 可獲得拼接板成品’紅序非f繁雜,生產周期長,且要佔用大 【發明内容】 一本發明的目的在於提出—種可有效控娜糊量防正膠水 ㈣及其及拼接板成品表面,且1藝簡單、生產職短,姑用場 〇地少,生錢本較_快速敏方法,從而解決财技術中的不 足。 本發明的另-個目的在於提出—種可應用於上述快速拼板方 法中的快料㈣統,該快速拼㈣統結構鮮鞭在產業中 應用。 爲實現上述發明目的,本發明採用了如下技術手段: 一種快速拼板方法,該方法包括如下步驟: 0 (1)將多塊待拼接板材的拼接面垂直於水平面設置並在該 等拼接面上均勻佈膠; (2) 對各待拼接板材進行乾燥處理,使分佈在拼接面上的膠 液預固化; (3) 將各待拼接板材按照拼接面貼合的方式依次層疊,形成 預拼板; (4) 對預拼接板進行持續加壓處理,形成拼板初成品; (5) 對拼板初成品進行乾燥處理,製成成品拼板。 201038797 具體的講,步驟(1)爲:將各待拼接板材的拼接面垂直於水 平面設置’並使其依次通過一立式佈膠機構,該立式佈膠機構包 括至少兩個豎立佈膠輥,當待拼接板材從兩個佈膠輥之間穿過 時’其兩個拼接面分別與兩個佈膠輥外周相切。 步驟(2)的具體工藝過程爲··將各待拼接板材移入溫度爲加 〜6〇°C的環境中,同時對佈膠後的拼接面進行風乾處理,將分佈 在拼接面上的膠液中3〇〜70%的水份蒸發去除。 〇 步驟⑷〜⑸的具體H在丽板的兩端及兩側分 別施加垂直於其端面和側面的壓力,形成拼板初成品,施力的大 小和時間視預拼板的規格而定,而後卸去壓力,對拼板初成品進 行風乾和溫控乾燥,製成成品拼板。 進一步具體而言,該方法爲: 將多塊待拼接板材的拼接面垂直於水平面設置,並使該等拼 接板材通過一立式佈膠機構,從而在該等待拼接板材的兩個拼接 〇 面上均勻佈膠; 將佈膠後的待拼接板板材移入溫度在30〜60°c的預固化區 域,同時以送風設備對各待拼接板材的拼接面進行風掃處理,使 塗覆在拼接面上的膠液中30〜70%的水份蒸發去除; 將各待拼接板材轉入拼板區域,並將各待拼接板材按照拼接 面貼合的方式依次層疊,形成預拼板; 根據預拼接板的規格,在預拼板的兩端及兩側分別持續施加 垂直於其端面和侧面的壓力,生成拼板初成品; 201038797 對拼接板初成品進行溫控和風乾處理,製成成品拼板。 ”Γ種應用於如上所述快速拼板方》的快速拼板系統,包括佈 膠早π、拼板早兀和養生乾燥單元,其特徵在於,所述拼板系統 還包括預固化單元’佈膠單元、預固化單元處理、拼板單元和養 生乾燥單元按照由待拼接板材依次生成預拼接板、拼板初成品和 拼板成品_序依次分佈在驗生錄上,所述顯化單元爲一 溫控室’其室溫在3〇〜6(rc,且配套設置送風設備。 〇 '、體而°所述佈膠單元包括立式佈膠機構’所述立式佈膠 機構包括至少兩個豎立佈膠輕,當待拼接板材以拼接面垂直於水 平面的方式通過立式佈膠機構時’其兩個拼接面分別與兩個佈膠 軺i的外周相切。 所述佈膠單元中還設置傳送機構,所述傳送機構包括至少兩 個豎立设置的傳送輕,當待拼接板材以拼接面垂直於水平面的方 式触通過傳送娜和立式轉機構時,細倾接面分別與兩 ❹個傳送軺·和兩個佈膠輥的外周相切。 所述拼板單元包括拼板機,所述拼板機包括拼板工件和頂桿 及其驅動裝置’當對蘭板進行加壓處靖,賴板以拼接面垂 直於水平面的方式設置在拼域臺上’拼板功分職置在位於 預拼板最外側的兩個拼接面上和預拼接板的上端面上 ’並由驅動 裝置驅動頂桿頂標拼板工件而向預拼板施加垂直於其拼接面和水 平面的壓力。 所述養生乾燥單元包括循環乾燥裝置,該循環乾燥裝置包括 201038797 橢圓形的輸送帶和複數個與輸送帶連接的養生架,該等養生架可 賴拼板初成品,該循環乾縣置設置在—溫控室内,輸送帶周 圍配套設置送風設備。 本心月工藝制在待拼接板的拼接面上進行立式雙面佈膠, 並對塗覆的勝液進行半固化處理,再進行拼接的方式,可使塗覆 在帶拼接姆拼接面上膠水分佈均勻,並防止了在拼接過程中膠 液因_而溢出的問題’同時’還可使拼接過程中,膠液即可固 〇化,從而將各待拼接板緊固結合,既縮短了生產周期,降低對生 産場地的侧,且可保證拼板成品的品質。 進一步而言,本發财採社式雙面佈膠方式,以恒定的運 行速度和出膠量’使塗覆在待拼接板材上的膠液可分佈均句達 到不缺膠,不溢膠的效果,同時達到節省膠水用量和提昇拼板成 品品質的效果。 本4月中對待拼接板上膠液的删化處理過程可採用將多塊 〇待拼接板自動均勻間隔排列,送料至溫度在3〇〜6此的溫控室中 的方式’該溫控室可設置風扇、鼓風機等送風設備,以對待拼接 板的猶面上的膠液進行風掃,加速膠液的固化,以使膠液中的 水份蒸發30〜70%爲宜’這樣的處理過程僅以普通設備即可在短時 間内完成。預固化處理後的待拼接板材經快速拼合後,通過自動 傳輸設備送料藉祕,在魏進料至排滿拼錢所需的量後, 即可啓動拼板機中的加壓系統對預拼板加壓,半固化的膠面在加 壓瞬間撞擊拼合時產生熱量,從而加速固化,再麟續加壓後, 7 201038797 分佈在珊板中的縣可迅奴奸化,從錢各倾接板產生 強結合力,提升了拼板成品_度;同時,在加壓過程中,無多 餘膠液溢出,齡了賴n的料,並降低了在應賴板時,對 拼板進树光處理_度;另外,本發__化工藝和持續加 壓處理工_可解決傳祕域加壓碰力逐義失,導致拼板 初成品可能開裂關題’持續加麟間依材料厚度設定,其可縮 短拼板加工時間,解決場地佔用大的問題。 本發明加壓處理工藝中可採用通用的拼板機,但較佳採用具有 主要由拼板:l件、頂桿和由液壓或紐裝置等卿鶴裝置組成 的加壓系_拼板機,在加職理触巾,卿雜練置驅動, 頂撐設置在預拼接板上的多個拼板卫件,從而可從多個方位對預 拼板施加壓力_。較之現祕板機巾的紐或油壓鎖緊施壓系 統,該種加壓系統結構簡單、操作簡便,且可從多個方位對預拼 接板進行加壓,可進一步保障拼板成品的強度。 此外,本發明中拼板經加壓處理後即可卸壓,再經1〇〜3〇分 鐘的溫控風乾處理,即製成拼板成品,且所用的乾燥處理設備爲 自動循環乾燥設備。該方式較之現有技術中,必須將拼板持續加 壓2〜4小時乾燥,乾燥後還需人工卸壓的方式,省工、省時、省 場地,可將工作效率提升5〜1〇倍。 與現有技術相比,本發明的有益效果在於:該快速拼板方法可 有效控制膠水用量,防止膠水污染機台及拼接板成品表面,且工 藝簡單、生產周期短’佔用場地少,生産成本低廉,且應用於該 201038797 方法中的快速拼板系統結構簡單,操作簡便,適於加工多種規格 的拼板。本發明可被廣泛應用於建築、家裝等行業,並有效節約 企業生産成本,提高工作效率。 【實施方式】 如圖5所示,該快速拼板方法包括如下步驟: 將多塊待拼接板材的拼接面垂直於水平面設置,並在該等拼 〇 接面上均勻佈膠; 對各待拼接板材進行乾燥處理,使分佈在拼接面上的膠液預 固化; 將各待拼接板材按照拼接面貼合的方式依次層疊,形成預拼 板; 對預拼接板進行持續加壓處理,形成拼板初成品; 對拼板初成品進行養生乾燥處理,製成成品拼板。 〇 該快賴板紋是通過-快速魏祕實賴,該快速拼板 系統包括佈膠單元4、預固化單元、拼板單元5和養生乾燥單元6, 佈膠單7G、預固化單元處理、拼板單元和養生乾燥單元,該等單 70按照由待拼接板材依次生成預拼接板、拼板初成品和拼板成品 的順序依次分佈在拼板生產線上。 以下對利用上述快速拼板彡統加卫拼板的王藝做詳細說明。 將多塊待拼接板材的拼接面垂直於水平面設置,並使該等拼 接板材通過由一傳送機構和一立式佈膠機構組成的佈膠單元,從 9 .201038797 而在該等待拼接板材的拼接面上均勻佈膠,如圖6所示,該傳送 機構41包括至少兩個豎立設置的傳送輥,該立式佈膠機構 括至少兩個登立設置的佈膠輥,當待拼接板材以拼接面垂直於水 平面的方式依次通珊送機構和立式肺機構時,其兩個拼接面 分別與兩個傳送輥和兩個佈膠輥的外周相切; 將佈膠後的御f接板板材自動轉至_化單元,該預固化 單70爲-溫控室,其室溫在3〇〜6(rc:,並以設置在該溫控室中的 〇送風賴對各縣紐材⑽接面進行風掃處理,使塗覆在拼接 面上的膠液中3〇〜70%的水份蒸發去除; 將各待拼接板材轉入拼板單元,並將各待拼接板材按照拼接 面貼合的方式依次層疊,形成預拼接板; 將預拼接板以拼接面垂直於水平面的方式設置在拼板機的工 作臺上’並騎板辑5卜52分職置在錄爾板最外侧的兩 個聽面上和簡紐的上端面上,並由縣鶴裝置驅動頂桿 頂撐拼板工件,向預拼板施加垂直於其拼接面和水平面的壓力(如 圖7所示),施力的大小和時間視預拼板的規格而定,至生成拼板 初成品; 卸去拼接板初成品上的壓力,對拼板初成品進行持續1〇〜3〇 分鐘的養生乾燥處理,製成成品拼板,如® 8所示,該風乾及溫 控乾燥過程是通過-循環乾雜置實現的,該魏観裝置包括 擴圓形的輪送帶61和複數健輸送帶連接的養生架體62,該等養 生架體可承載拼接板初成品,該循環乾燥裝置設置在一溫控室 201038797 内,輸送帶周圍配套設置送風設備。 該快速拼板方法可有效控娜賴量,社膠水污染機台及 拼接板成品表面,且工藝簡單、生產周期短,佔用場地少,生産 成本低廉’且應用於該方法中的快速拼板系統結構簡單操作簡 便,適於加工多種規格的拼板。 以上實施例僅用於說明本發明的内容,除此之外,本發明還 有其他實施方式。但是’凡採料同替換或等效變形方式形成的 〇 技術方案均應落在本發明的保護範圍内。201038797 VI. Description of the Invention: [Technical Field] The present invention relates to a method and a device for producing a splice plate, and in particular to a quick jigsaw method and a quick jigsaw system. [Prior Art] At present, each of the four (four) reductions in Hunan is rich in money and is in line with the requirements of the county and is widely used in construction and other fields. As shown in Fig. 1~2, the traditional splicing board production process mainly includes the following steps: the financial mode makes the enamel plate pass through the horizontally placed cloth glue 2 or the semi-automatic conveying device 3 and the matching horizontal cloth shaft 2 The surface of the panel to be spliced is single-sidedly spliced, and then the plurality of slabs to be spliced by the splicing of the slab are laminated and laminated, and the (four) splicing is subjected to pressure treatment, and finally air-drying and temperature-controlled drying are performed. Made of spliced board finished products. However, these processes have many defects: the amount of glue applied to the splicing plate of the first wire is difficult to control, and the amount of yaw is too small, which may cause partial under-glue, so that the bond between the plates to be spliced is not strong, and If the amount is too much, the glue will easily drip from the board to be spliced and contaminate the machine table. At the same time, in the layer (4), the pilling of the lining material will often overflow, and the knee water that traps her material will often overflow, and the machine will overflow. And the front of the feather is on the surface of the finished board, thereby increasing the difficulty of sanding the finished board, and the method of locking the multiple boards with oil pressure or air pressure during the pressing process (as shown in Fig. 3) ) Inconvenient operation, and it is difficult to adjust the actual impact force; and, when the pressure treatment is completed, since the glue between the boards to be splice is not completely solidified, at least the 201038797 board is required to continue. 2~4 hours of additive and stacking drying treatment (Fig. 4), the finished product of the splicing board can be obtained. The red sequence is not complicated, the production cycle is long, and it takes up a large amount. [Invention] The purpose of the invention is to propose - A kind of effective control of the amount of anti-adhesive glue (4) And its splice plates finished surface, and a simple process, short production staff, regardless of handy little square, the students of this money _ the more rapid sensitive method to address insufficient financial technology. Another object of the present invention is to provide a fast material (four) system that can be applied to the above-described rapid panel method, and the fast-packing (four) system structure fresh whip is applied in the industry. In order to achieve the above object, the present invention adopts the following technical means: A rapid paneling method, the method comprising the following steps: 0 (1) arranging the splicing faces of the plurality of panels to be spliced perpendicular to the horizontal plane and on the splicing planes (2) Drying the sheets to be spliced to pre-cure the glue distributed on the splicing surface; (3) lining the sheets to be spliced in order according to the splicing surface to form a pre-plain (4) Continuously pressurizing the pre-splicing plate to form the initial product of the jigsaw; (5) Drying the initial product of the jigsaw to make the finished jigsaw. In particular, step (1) is: setting the splicing surface of each panel to be spliced perpendicular to the horizontal plane and passing it through a vertical sizing mechanism, the vertical sizing mechanism comprising at least two erecting rollers When the panel to be spliced passes between the two rubber rollers, the two mosaic faces are respectively tangent to the outer circumferences of the two rubber rollers. The specific process of the step (2) is: moving the sheets to be spliced into an environment with a temperature of ~6 〇 ° C, and simultaneously air-drying the spliced surface after the sizing, and the glue distributed on the splicing surface 3 〇 ~ 70% of the water is removed by evaporation.具体Steps (4)~(5) The specific H is applied perpendicularly to the end faces and sides of the slabs to form the initial product of the slabs. The size and timing of the urging are determined according to the specifications of the pre-slabs. The pressure is removed, and the initial products of the jigsaw are air-dried and temperature-controlled and dried to form a finished jigsaw. More specifically, the method is: placing a plurality of splicing surfaces of the slab to be spliced perpendicular to the horizontal plane, and passing the splicing sheets through a vertical sizing mechanism, thereby aligning the two splicing slabs of the splicing sheet Uniformly laminating; moving the board to be splice after the cloth is glued into a pre-cured area with a temperature of 30~60°c, and simultaneously blowing the joint surface of each board to be spliced with a blowing device to be coated on the joint surface 30~70% of the water in the glue is evaporated and removed; the plates to be spliced are transferred into the panel area, and the sheets to be spliced are laminated in the manner of the splicing surface to form a pre-slab; The specifications of the two sides of the pre-slab are continuously applied with pressure perpendicular to the end faces and sides thereof to form the initial product of the jigsaw; 201038797 The temperature control and air-drying treatment of the preliminary products of the splice plate are made into finished products. The quick-stacking system of the invention relates to the quick-stacking method as described above, which comprises a cloth aging early π, a slab early smashing and a health drying unit, characterized in that the slab system further comprises a pre-curing unit The glue unit, the pre-curing unit treatment, the panel unit and the health drying unit are sequentially distributed on the test record according to the pre-splicing board, the jigsaw initial product and the jigsaw finished product sequentially generated from the board to be spliced, and the manifestation unit is A temperature control room' has a room temperature of 3〇~6 (rc, and is provided with a blowing device. 〇', body and the cloth assembly unit includes a vertical cloth dispensing mechanism. The vertical cloth distributing mechanism includes at least two The erecting cloth is light, and when the splicing plate passes through the vertical sizing mechanism in such a manner that the splicing surface is perpendicular to the horizontal plane, the two splicing surfaces are respectively tangential to the outer circumferences of the two slabs 。i. A conveying mechanism is further provided, the conveying mechanism comprising at least two erected conveying lights, wherein when the panel to be spliced touches the conveying surface and the vertical rotating mechanism with the splicing surface perpendicular to the horizontal plane, the thin plucking surfaces are respectively arranged Transfer 轺· The outer circumference of the two rubber rollers is tangent. The panel unit comprises a jigsaw machine, and the jigsaw machine comprises a jigsaw workpiece and a jack and a driving device thereof. The splicing surface is arranged perpendicular to the horizontal plane on the slab platform. 'The slabs are placed on the two splicing surfaces on the outermost side of the pre-slab and on the upper end surface of the pre-splicing plate' and driven by the driving device. The panel workpiece is applied with a pressure perpendicular to its splice surface and horizontal plane to the pre-ply. The health drying unit comprises a circulating drying device comprising a 201038797 elliptical conveyor belt and a plurality of health care connected to the conveyor belt. Racks, these health racks can be used for the initial products of the jigsaw. The cycle is set in the temperature control room, and the air supply equipment is arranged around the conveyor belt. The heart-moon process is made up of vertical pairs on the joint surface of the board to be splice. The surface cloth glue, and the semi-cured treatment of the coated liquid solution, and then the splicing method can make the glue distribution on the splicing surface of the splicing splicing uniform, and prevent the glue liquid from overflowing during the splicing process. The problem of 'simultaneous' also enables the glue to be solidified during the splicing process, thereby fastening the joints to be spliced, shortening the production cycle, reducing the side of the production site, and ensuring the finished product. Further, the company's double-sided cloth coating method, with a constant running speed and the amount of glue dispensed, allows the glue coated on the board to be spliced to be dispensed without glue or overflow. The effect of the glue, at the same time, achieves the effect of saving the amount of glue and improving the quality of the finished product. In the middle of April, the process of decontamination of the glue on the splicing plate can be automatically and evenly spaced and fed to the temperature. In the temperature control room of 3〇~6, the temperature control room can be equipped with a fan, a blower, etc., to wind the glue on the surface of the splice plate to accelerate the solidification of the glue, so that The evaporation of water in the glue is 30~70%. This process can be completed in a short time with ordinary equipment. After the pre-curing treatment, the plate to be spliced is quickly assembled, and the material is fed through the automatic transmission equipment. After the amount required for the money to be filled up, the pressing system in the splicing machine can be started. The plate is pressed, and the semi-cured rubber surface generates heat when it is hit and combined in a moment of pressurization, thereby accelerating the solidification. After the pressure is applied again, 7 201038797 is distributed in the county of Shanban, and can be raped and raped. The board produces strong bonding force and improves the finished product _ degree; at the same time, during the pressing process, no excess glue overflows, the material of the age is lowered, and the board is lighted when the board is lowered. Processing _ degree; In addition, the __ process and continuous pressure treatment _ can solve the problem of the pressure of the transmission domain, which leads to the possibility of cracking of the initial product of the puzzle. It can shorten the processing time of the puzzle and solve the problem of large occupancy of the site. The general-purpose jigsaw machine can be used in the pressure treatment process of the present invention, but it is preferable to use a pressurizing system _ jigsaw machine mainly composed of a jigsaw: a piece, a ejector and a crane device such as a hydraulic or a new device. In the addition of the professional touch towel, the master is driven to drive, and the top supports a plurality of jigsaw guards arranged on the pre-splicing plate, so that the pre-ply plate can be pressed from a plurality of directions. Compared with the new or hydraulic locking pressure applying system of the current secret board towel, the pressing system has a simple structure and simple operation, and can pressurize the pre-splicing board from a plurality of orientations, thereby further ensuring the finished product of the panel. strength. In addition, in the present invention, the jigsaw plate can be depressurized after being pressurized, and then subjected to temperature-controlled air-drying treatment of 1 〇 to 3 〇 minutes to prepare a finished product, and the drying treatment equipment used is an automatic circulation drying device. Compared with the prior art, the method must be continuously pressed for 2 to 4 hours to dry, and the manual pressure relief method is required after drying, which saves labor, saves time and saves space, and can improve working efficiency by 5~1 times. . Compared with the prior art, the utility model has the beneficial effects that the quick assembling method can effectively control the amount of glue, prevent the glue from contaminating the surface of the machine table and the splicing board, and has the advantages of simple process, short production cycle, less occupied space and low production cost. The quick-stitching system applied to the method of 201038797 is simple in structure and simple in operation, and is suitable for processing jigsaws of various specifications. The invention can be widely applied to industries such as construction and home decoration, and effectively saves production cost and improves work efficiency. [Embodiment] As shown in FIG. 5, the rapid panel method includes the following steps: arranging a plurality of splicing surfaces of the board to be spliced perpendicular to a horizontal plane, and uniformly splicing the glue on the splicing joints; The sheet is dried to pre-cure the glue distributed on the joint surface; the sheets to be spliced are sequentially laminated according to the joint surface to form a pre-slab; the pre-splicing plate is continuously pressurized to form a panel The first product is finished; the initial product of the jigsaw is cured and dried to make a finished product.快 快 快 是 是 是 是 是 是 该 该 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , The jig unit and the health drying unit are sequentially distributed on the jig production line in the order of the pre-splicing plate, the jigsaw initial product and the jigsaw product sequentially generated from the plate to be spliced. The following is a detailed description of Wang Yi, who uses the above-mentioned quick-stacking system to enhance the jigsaw puzzle. The splicing surface of the plurality of slabs to be spliced is arranged perpendicular to the horizontal plane, and the splicing slabs are passed through a splicing unit consisting of a conveying mechanism and a vertical sizing mechanism, and the splicing of the splicing sheets is waited for from 9.201038797. The surface is evenly coated, as shown in FIG. 6, the conveying mechanism 41 comprises at least two erected conveying rollers, and the vertical sizing mechanism comprises at least two erected rubber rollers, which are to be spliced to the splicing surface. When the vertical conveying mechanism and the vertical lung mechanism are sequentially arranged perpendicular to the horizontal plane, the two splice faces are respectively tangent to the outer circumferences of the two conveying rollers and the two laminating rollers; Turning to the _ unit, the pre-curing unit 70 is a temperature-controlled chamber, and its room temperature is between 3 〇 and 6 (rc:, and is connected to the county New Zealand (10) by the enthalpy sent to the temperature in the temperature control room. Performing an air-sweeping treatment to remove 3 to 70% of the water in the glue coated on the joint surface; transferring the sheets to be spliced into the panel unit, and fitting the sheets to be spliced according to the joint surface The methods are sequentially stacked to form a pre-splicing plate; the pre-splicing plate is spliced The surface is placed perpendicular to the horizontal plane on the workbench of the jigsaw machine' and is placed on the two outer faces of the outermost side of the slab and the upper end of the simple slab. The device drives the ejector top support panel workpiece, and applies pressure perpendicular to the splicing surface and the horizontal plane to the pre-ply panel (as shown in FIG. 7), the magnitude and time of the urging force are determined according to the specifications of the pre-plaining board, to generate a spell The initial product of the board; the pressure on the initial product of the splice board is removed, and the initial product of the board is subjected to a conditioning drying process for 1 〇 to 3 〇 minutes to form a finished board, as shown in the ® 8, the air drying and temperature controlled drying The process is realized by a-circulating dry mixing device, which comprises an enlarged rounded belt 61 and a plurality of health conveyors connected to the health frame 62, which can carry the initial product of the splice plate, the cycle The drying device is arranged in a temperature control room 201038797, and the air supply device is arranged around the conveyor belt. The quick assembling method can effectively control the amount of the mud, the glue glue contaminates the surface of the machine table and the splicing plate, and the process is simple and the production cycle is short. Low occupancy and low production costs The quick-stitching system applied to the method is simple in structure and simple in operation, and is suitable for processing a plurality of types of panels. The above embodiments are only for explaining the contents of the present invention, and in addition, the present invention has other implementations. Means. However, the technical solutions formed by the replacement of materials or replacement or equivalent deformation modes are all within the scope of protection of the present invention.

11 201038797 【圖式簡單說明】 圖1是傳統手工佈膠方式的示意圖; 圖2是傳統半自動佈膠方式的示意圖; 圖3是傳統的拼板加壓工藝的示意圖; 圖4是傳統的養生乾燥裝置的結構示意圖; 圖5是本發明具體實施方式中快速拼板方法的工藝流程圖; Ο 圖6是本發明具體實施方式中快速拼板系統的立式佈膠機構 的結構示意圖; 圖7疋本發明具體實施方式中快速拼板系統中拼板機加壓系 統的結構示意圖; 燥裝置 圖8是本發明具體實施方式中快速拼板系統中循環乾 的結構示意圖。 【主要元件符號說明】 〇 4......佈膠單元 41......傳送機構 42……佈膠單元 5......拼板單元 51、52’·,.·.拼板工件 6……養生乾燥單元 61 ......輸送帶 62 ......養生架體 1211 201038797 [Simplified illustration of the drawings] Fig. 1 is a schematic view of a conventional manual laminating method; Fig. 2 is a schematic view of a conventional semi-automatic laminating method; Fig. 3 is a schematic view of a conventional jigsaw pressing process; Fig. 4 is a conventional hygienic drying method FIG. 5 is a process flow diagram of a rapid paneling method in a specific embodiment of the present invention; FIG. 6 is a schematic structural view of a vertical paneling mechanism of a quick panel system according to an embodiment of the present invention; BRIEF DESCRIPTION OF THE DRAWINGS FIG. 8 is a schematic structural view of a circulating device in a rapid panel system according to a specific embodiment of the present invention. [Description of main component symbols] 〇4... Laminating unit 41...Transporting mechanism 42...Laminating unit 5...Finishing unit 51, 52'·,.· .Plate workpiece 6...health drying unit 61 ... conveyor belt 62 ... health frame 12

Claims (1)

201038797 七、申請專利範圍: 1· 一種快速拼板方法,該方法包括如下步驟: (1) 將多塊待拼接板材的拼接面垂直於水平面設置,並在該 等拼接面上均勻佈膠; (2) 對各待拼接板材進行乾燥處理,使分佈在拼接面上的膠 液預固化; (3) 將各待拼接板材按照拼接面貼合的方式依次層疊,形成 ¢) 預拼板; (4) 對預拼接板進行持續加壓處理,形成拼板初成品; (5) 對拼板初成品進行乾燥處理,製成成品拼板。 2·依據申請專利範圍第1項所述的快速拼板方法,其中,在步 驟(1)具體爲.將各待拼接板材的拼接面垂直於水平面設 置,並使其依次通過一立式佈膠機構,該立式佈膠機構包括 至少兩個豎立的佈膠輥,當待拼接板材從兩個佈膠輥之間穿 〇 過時,其兩個拼接面分別與兩個佈膠輥外周相切。 3.依據申清專利範圍第1項所述的快速拼板方法,其中,在步 驟(2)的具體工藝過程爲:將各待拼接板材移入溫度爲 〜6〇°C的環境中,同時對佈膠後的拼接面進行風乾處理,將 分佈在拼接面上的膠液中3〇〜7〇%的水份蒸發去除。 4·依據申睛專利範圍第1項所述的快速拼板方法,其中,在步 驟(4) (5)的具體工藝爲.在預拼板的兩端及兩侧分別 施加垂直於其端面和側面的壓力,形成拼板初成品,施力的 13 201038797 大小和時間視預拼板的規格而定,而後卸去壓力,對拼板初 成品進行風乾和溫控乾燥,製成成品拼板。 5.依據申請專利範圍第丨項所述的快速拼板方法,其中,該方 法具體爲·· 將多塊待拼接板材的拼接面垂直於水平面設置,並使該等拼 接板材通過一立式佈膠機構,從而在該等待拼接板材的兩個 拼接面上均勻佈膠; 將佈膠後的待拼接板板材移入溫度在30〜60t的預固化區 域,同時以送風設備對各待拼接板材的拼接面進行風掃處 理,使塗覆在拼接面上的膠液中3〇〜7〇%的水份蒸發去除; 將各待拼接板材轉入拼板區域,並將各待拼接板材按照拼接 面貼合的方式依次層疊,形成預拼板; 根據預拼接板醜格,在麟板的_及_分職續施加 垂直於其端面和侧面的壓力,生成拼板初成品 對拼接板初紅崎溫控和雖處理,製賴品拼板。 6. -種應祕如申料利翻第丨撕述方法触速拼板系 統,包括佈科元、拼板單元和養生乾燥單元,1中,所述 拼板系統還包括預固化單元,佈膠單元、預固化單元處理、 拼板單元和養生概單元按照轉聽赌财生成預拼 接板、拼油紅和顺獻_嫩:綱雜板 上,所述預固化單元爲_溫控室,其室溫在3〇〜_,且線 配套設置送風設備。 201038797 爾_卿6補糊州物範圍第 2述快速難方法_速顺純,針,所频膠單元包 立式佈膠機構,所述立式佈膠機構包括至少兩個暨立佈膠 輥,當待拼接板材以拼接面垂直於水平面的方式通過立式佈 膠機構時,其兩個拼接面分別與兩個佈膠報的外周相切。 8·依據巾請細_ 7項所述的用於如申請專利範圍第1項 所述快速拼板方法的快速拼板系統,其中,所述佈膠單元中 還設置傳送機構,所述傳送機構包括至少兩辦立設置的傳 送輕’當郝接婦轉接的胁水平面时錢次通過 傳送機構和立式佈膠機構時,其兩個拼接面分別與兩個傳送 輥和兩個佈膠輥的外周相切。 9.依據申請專利範圍第6項所述的用於如申請專利範圍第夏項 所述陕速拼板方法的快速拼板系統,其中,所述拼板單元包 括拼板機,所述拼板機包括拼板工件和頂桿及其驅動装置, 當對丽板進行加顯理時,丽板啸接㈣胁水平面 的方式設置祕減臺上,拼板功分麟置在位於預拼板 最外側的兩個拼接面上和預拼接板的上端面上,並由驅動裝 置驅動頂桿頂撐拼板工件而向預拼板施加垂直於其拼接面 和水平面的壓力。 W·依據申請專利範圍第9項所述的用於如申請專利範圍第j項 所述快速拼板方法的快速拼板系統,其中,所述養生乾燥單 元包括循環乾燥裝置,該循環乾燥裝置包括橢圓形的輸送帶 201038797 和複數個與輸送帶連接的養生架,該等養生架可承載拼板初 成品,該循環乾燥裝置設置在一溫控室内,輸送帶周圍配套 設置送風設備。201038797 VII. Patent application scope: 1. A rapid panel method, the method comprises the following steps: (1) arranging the splicing surfaces of the plurality of slabs to be spliced perpendicular to the horizontal plane, and uniformly distributing the glue on the splicing surfaces; 2) Drying the sheets to be spliced to pre-cure the glue distributed on the splicing surface; (3) laminating the sheets to be spliced in order according to the splicing surface to form ¢) pre-plain; (4) The pre-splicing plate is continuously pressurized to form the initial product of the jigsaw; (5) The initial product of the jigsaw is dried to form a finished jig. 2. The rapid panel method according to claim 1, wherein in step (1), the splicing surface of each panel to be spliced is set perpendicular to the horizontal plane, and is sequentially passed through a vertical cloth. The vertical cloth dispensing mechanism comprises at least two erected rubber rollers. When the panel to be spliced passes between the two rubber rollers, the two splicing surfaces are respectively tangent to the outer circumferences of the two rubber rollers. 3. The rapid panel method according to claim 1, wherein the specific process in the step (2) is: moving the sheets to be spliced into an environment having a temperature of ~6 〇 ° C, and simultaneously The spliced surface of the cloth is air-dried, and 3 〇 to 7 〇% of the water distributed in the splicing surface is evaporated to remove. 4. The rapid panel method according to item 1 of the scope of the patent application, wherein the specific process in the step (4) (5) is to apply perpendicular to the end faces of the two ends of the pre-slab and the two sides respectively. The pressure on the side forms the initial product of the jigsaw. The size and time of the force are determined according to the specifications of the pre-plain, and then the pressure is removed, and the initial products of the jigsaw are air-dried and temperature-controlled and dried to form a finished jig. 5. The rapid panel method according to the scope of the patent application scope, wherein the method is specifically: setting a plurality of splicing surfaces of the slab to be spliced perpendicular to a horizontal plane, and passing the splicing sheets through a vertical cloth The glue mechanism, so that the glue is evenly distributed on the two joint faces of the waiting for splicing plate; the plate to be spliced after the cloth is glued into the pre-cured area with the temperature of 30~60t, and the splicing of the plates to be spliced by the air supply device The surface is subjected to an air-sweeping treatment to remove 3 〇 to 7 〇% of the water in the glue layer coated on the splicing surface; the sheets to be spliced are transferred into the panel area, and the sheets to be spliced are pasted according to the splicing surface. The combined manner is sequentially laminated to form a pre-plain; according to the splicing of the pre-splicing board, the pressure perpendicular to the end face and the side is applied in the _ and _ sub-segments of the slab, and the initial product of the splicing board is generated. And although it is processed, it is a good product. 6. A kind of secret, such as the application of the material, the first method of tearing, the speed of the touch panel system, including the cloth element, the panel unit and the health drying unit, 1 , the panel system also includes a pre-curing unit, cloth The glue unit, the pre-curing unit processing, the jigsaw unit and the health-generating unit generate pre-splicing boards, oil-splitting reds, and scentings according to the gambling gambling, and the pre-curing unit is a temperature control room, The room temperature is 3〇~_, and the line is equipped with air supply equipment. 201038797 尔_卿6补糊州物范围第2说 fast difficult method _ speed shun pure, needle, frequency glue unit package vertical cloth mechanism, the vertical cloth mechanism includes at least two ji vertical cloth rollers When the panel to be spliced passes through the vertical laminating mechanism in such a manner that the splicing surface is perpendicular to the horizontal plane, the two splicing surfaces are respectively tangent to the outer circumferences of the two stencils. The quick-stitching system for the quick-stitching method according to Item 1, wherein the conveying unit is further provided with a conveying mechanism. Including at least two sets of the delivery light, when the money is passed through the conveying mechanism and the vertical cloth dispensing mechanism, the two stitching surfaces are respectively combined with two conveying rollers and two cloth rollers. The periphery is tangent. 9. The quick panel system for the method according to claim 6, wherein the panel unit comprises a paneling machine, the panel The machine includes the jigsaw workpiece and the ejector rod and its driving device. When the slab is added to the sensation, the slab slamming (four) threatening the water level is set on the secret reduction platform, and the slab is placed in the pre-plain. The two outer splices on the outer side and the upper end face of the pre-splicing plate are driven by the driving device to push the workpiece of the ejector pin and apply a pressure perpendicular to the splice surface and the horizontal plane to the pre-ply. W. The rapid panel system for the quick panel method according to claim 9, wherein the health drying unit comprises a circulation drying device, and the circulation drying device comprises The elliptical conveyor belt 201038797 and a plurality of health racks connected to the conveyor belt, the health racks can carry the initial products of the panel, the circulating drying device is arranged in a temperature control room, and the air supply device is arranged around the conveyor belt. 1616
TW98114370A 2009-04-30 2009-04-30 Method and system for rapidly splicing plates TW201038797A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109473321A (en) * 2018-12-20 2019-03-15 江苏凯隆电器有限公司 Circuit breaker base stairstepping splicing construction and splicing process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109473321A (en) * 2018-12-20 2019-03-15 江苏凯隆电器有限公司 Circuit breaker base stairstepping splicing construction and splicing process
CN109473321B (en) * 2018-12-20 2024-03-29 江苏凯隆电器有限公司 Stepped splicing structure and splicing process for circuit breaker base

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