201036563 六、發明說明： 【發明所屬之技術領域】 [0001] 本發明係有關於一種安全頭盔結構和形成所述頭盔 的加工方法；特別是指一種使頭盔依據設計或飾部配置 區域，分成複數個部份，提供一飾部或圖案層貼設包覆 該飾部設定的區域，以及使所述頭盔與緩衝材料一體成 型之安全頭盔組織設計之手段者。 [先前技術3 [0002] 應用塑膠殼體材料表面印刷或噴塗顏料或貼設飾部/ ❹ 圖案層後，密合固定在一具有帽形模組的真空成型裝置 内，配合一發泡材料填充體經加熱作業使該塑膠殼體 材料包覆發泡填充體，而完咸一安全頭盔結構，來提供 自行車人員或騎馬人員等配戴’係已為習知技藝。 一個有關製作這類頭盔的課題是，為了增加這類安 全頭盔的質感或吸引力，通常頭盔的表面會分別施予色 彩之塗裝或貼設圖案層或類似布材料的貼覆。實務上的 ❹ 作業，係在該塑膠殼體成型後，對塑膠殼體表面預定設 計的區域（或設定位置）實施塗裝和黏貼圖案層或布材 料的作業（所述作業可在塑膠殼體與發泡材料填充體結 合前或結合後實施）。就像那些熟習此技藝的人所知悉 ，這頭盔結構的製造係存在有下列缺點： 1.圖案層的黏貼作業必須倚賴技術熟練的人員。該圖案 層貼纸或貼布係依設計的規劃，佈置在頭盔表面的設定 位置或區域上，因此有一定的界線和輪廓；如果作業人 員的技術不夠熟練，常常會造成黏貼的圖案層或布材料 接近邊緣部份產生不平順或皺摺的情形，例如第丨圖八部 098111081 表單編號A0101 第3頁/共24頁 201036563 位所描繪的情形。 這種情形特別容易發生在圖案層的輪廓邊緣的位置 上；這是因為黏貼時，為了使整個圖案層貼紙或貼布能 夠平順的黏貼在膠殼表面上，作業人員會本能的推壓圖 案層，盡量使圖案層的正面能平貼在膠殼表面上，因此 常會使圖案層局部的邊緣突出或越過上述在膠殼上規劃 的設定區域或位置。特別是那些具有彈性的貼紙或貼布 ，它們的邊緣突出或越過該設定區域或位置的情形會更 明顯。通常作業人員必須再額外花費時間加以修整，而 且要盡量避免傷到其他塗裝或黏貼的部份。這顯示了在 製作或加工作業上有相當的困難度，並且增加了製作時 間。 2. 在舊法中，為了減少圖案層的邊緣突出或越過上述在 膠殼上規劃的設定區域或位置的情形，圖案層的尺寸係 被特別要求的，以盡量使圖案層的輪廓能和膠殼上的設 定區域吻合。但那些具有彈性的圖案層或布材料所構成 之黏貼材料的尺寸是比較難控制的；因為隨著不同作業 人員的黏貼操作，仍會造成該布材料或圖案層的邊緣不 同程度的突出或越過該設定區域的情形，而這種情形並 不是我們所期望的。 3. 在某些不能修整或修整不夠整齊的情形中，為了保持 那些突出或越過規劃界線的圖案層邊緣區域，能確定被 黏貼在規劃的區域内，只能盡量壓貼所述的圖案層邊緣 區域，這也會造成圖案層邊緣局部區域，產生類似上述 的擠壓或皺摺的情形。 4. 在另一個圖案層黏貼作業的實施例中，如果選用的圖 098111081 表單編號A0101 第4頁/共24頁 0982018193-0 201036563 案層貼紙或貼布的厚度較厚，實務上會在該塑膠殼體成 型時，在規劃的設定區域上形成略微凹陷的凹部區域， 以便在較厚的圖案層被黏貼在該凹部區域後，整個頭盔 的表面是平順的。在這個實施例中，圖案層邊緣部份係 特別被要求不能突出或越過該凹部區域的。因為如果產 生所述圖案層局部邊緣突出的情形，將會使整個頭盔表 面產生不平整的情形，而形成不良品。 5*如果執行黏貼作業的人員的技術不夠熟練，會明顯增 &上述圖案層邊緣局部區域產生類似擠壓或皺摺之情形 的頰率。特別是有時候在實施黏貼作業時，技術不熟練 的作業人員，也增加了黏膠沾附'在膠殼其他區域上造成 污損的情形。 -% . 6·現階段在實施圖案層的黏貼作業時，業者仍需要倚賴 大量的人工，無法應用機器執行大量的加工作業，這顯 不了業者要獲得大量技術熟練的作業人員是有困難的； 相對的也使產品製作品質的控制變得不容易。 〇 代表性的來說，土文反映出在安全頭盔結構的設計 和製作的考量上，仍不夠理想。如果重行設計考量該頭 蓋的組織結構’使其構造不同於習用者，將可改變它的 製作及加工型態’而有別於舊法；實質上，也會改善習 知技藝所存在的缺點。在實務上，這些課題並未被改善 或完全解決。因此，本發明擬提供另一種安全頭盔改良 結構及應用在這頭盔改良結構上的加工方法，使它的結 構設計在符合安全性要求的條件下，可改善習知頭盔飾 部或圖案層接合處不平整、加工或製作費時、需要大量 技術熟練的人工、降低它的不良率等之手段者。 098111081 表單煸號Α0101 第5頁/共24頁 0982018193-0 201036563 【發明内容】201036563 VI. Description of the Invention: [Technical Field] [0001] The present invention relates to a safety helmet structure and a method of forming the same; in particular, a helmet is divided into a plurality according to a design or a configuration area of a decoration In one part, a decorative part or a patterned layer is attached to cover the area set by the decorative part, and a safety helmet organization design for integrally forming the helmet and the cushioning material is provided. [Prior Art 3 [0002] After the surface of the plastic casing material is printed or sprayed with a pigment or a decorative layer/❹ pattern layer, it is tightly fixed in a vacuum forming device having a hat-shaped module, and is filled with a foaming material. The heating operation of the body causes the plastic casing material to be covered with the foamed filling body, and it is a well-known skill to provide a bicycle helmet or a riding person to wear a safety helmet structure. One of the subjects of making such helmets is that in order to increase the texture or attractiveness of such safety helmets, the surface of the helmet is usually applied with a color coating or a pattern layer or a cloth-like material. In practice, the operation of applying the adhesive layer or the cloth material to the predetermined design area (or set position) of the plastic shell surface after the plastic shell is formed (the work can be performed in the plastic shell) Performed before or after bonding with the foamed material filler). As those skilled in the art know, the manufacturing of this helmet structure has the following disadvantages: 1. The bonding of the pattern layer must rely on skilled personnel. The pattern layer sticker or patch is arranged on the set position or area of the helmet surface according to the design plan, so there is a certain boundary and contour; if the skill of the operator is not skilled enough, the pattern layer or cloth which is often adhered is often caused. A situation in which the material is uneven or wrinkled near the edge, such as the situation depicted in Figure VIII, Section 119111081, Form No. A0101, Page 3 of 24, 201036563. This situation is particularly prone to occur at the edge of the contour of the pattern layer; this is because in order to make the entire pattern layer sticker or patch adhere smoothly to the surface of the shell, the operator instinctively pushes the pattern layer. As far as possible, the front side of the pattern layer can be flatly attached to the surface of the shell, so that the local edge of the pattern layer is often protruded or passed over the set area or position planned on the shell. In particular, those with flexible stickers or patches are more noticeable when their edges protrude or pass over the set area or position. Often the operator must spend extra time trimming and try to avoid hurting other painted or pasted parts. This shows considerable difficulty in production or processing operations and increases production time. 2. In the old method, in order to reduce the edge of the pattern layer protruding or over the above-mentioned set area or position planned on the shell, the size of the pattern layer is particularly required to make the contour of the pattern layer and glue as much as possible. The set area on the shell matches. However, the size of the adhesive material composed of the elastic pattern layer or the cloth material is relatively difficult to control; because the adhesion of the cloth material or the pattern layer may cause the edge of the cloth material or the pattern layer to protrude or cross differently with the adhesion operation of different workers. This sets the situation for the area, which is not what we would expect. 3. In some cases where it is not possible to trim or trim properly, in order to maintain the edge area of the pattern layer that protrudes or crosses the planning boundary, it can be determined that it is pasted in the planned area, and only the edge of the pattern layer can be pressed as much as possible. The area, which also causes a localized area of the edge of the patterned layer, produces a similar squeeze or wrinkle as described above. 4. In another embodiment of the pattern layer pasting operation, if the selected pattern 098111081 Form No. A0101 Page 4 / Total 24 page 0982018193-0 201036563 The thickness of the layer sticker or patch is thicker, in practice the plastic will be in the plastic When the casing is formed, a slightly concave recessed region is formed on the planned set area so that the surface of the entire helmet is smooth after the thicker patterned layer is adhered to the recessed region. In this embodiment, the edge portion of the pattern layer is particularly required to not protrude or pass over the recessed portion. This is because if the partial edge of the pattern layer is caused to protrude, the entire helmet surface will be uneven, and a defective product will be formed. 5* If the skill of the person performing the pasting operation is not sufficiently skilled, it will be significantly increased & the local area of the edge of the above-mentioned pattern layer produces a cheek rate similar to that of the squeeze or wrinkle. In particular, sometimes in the case of adhesive work, unskilled workers also increase the adhesion of the glue to the other areas of the shell. -%. 6. At the present stage, when implementing the bonding work of the pattern layer, the industry still needs to rely on a large amount of labor, and it is impossible to apply a machine to perform a large number of processing operations, which makes it difficult for the operator to obtain a large number of skilled workers; Relatively, it is not easy to control the quality of product production.代表性 Representatively, the text reflects that the design and production of the safety helmet structure is still not ideal. If the redesigning design considers the structure of the head cover 'to make it different from the conventional one, it will change its making and processing type' and is different from the old one; in essence, it will also improve the shortcomings of the conventional art. In practice, these issues have not been improved or completely resolved. Therefore, the present invention intends to provide another safety helmet improved structure and a processing method applied to the improved structure of the helmet, so that its structural design can improve the joint of the conventional helmet trim or pattern layer under the condition of meeting safety requirements. Unevenness, processing or production time-consuming, requiring a large number of skilled labor, reducing its non-performing rate and other means. 098111081 Form Α号Α0101 Page 5 of 24 0982018193-0 201036563 [Summary of the Invention]
該第一、二部份可分別塗裝或黏貼飾部或圖案層，使飾 ’使飾The first part and the second part can be separately coated or adhered to the decorative part or the pattern layer to make the decoration
發泡材料填充體-體成型的共同形成n總成，來改 善習知頭盔飾部或圖案暑接合處不平整、加工或製作費 時、需要大量技術熟練的人工等缺點。 根據本發明之安全頭盔改良結構，該飾部或圖案層 的尺寸或面積係可略大於該第一部份或第二部份的輪廓 或面積；使飾部或圖案層的全部或部份邊緣在越過該第 一部份或第二部份的邊緣後，進入該延伸區裏面，或被 彎折黏貼在第一部份或第二部份的内秦面上，並且覆蓋 該第一部份或第二部份的邊緣。因此，即使是黏貼技術 不熟練的作業人員或那些具有彈性的材料，圖案層也可 以很平整的貼設在頭盔表面；圖案層的尺寸也不需被特 別要求盡量和頭盔上規劃的設定區域吻合。 根據本發明安全頭盔改良結構之加工方法，係包括 一作業（a) ’依飾部或圖案層被規劃佈置在頭盘 表面的設定區域，分別成型至少一第一部份和一第二部 份。該第一部份和第二部份係具有一外表面和一内表面 ;該第一部分或第二部份的邊緣係設置有延伸區或接合 098111081 表單編號A0101 第6頁/共24頁 0982018193-0 201036563 部。 一作業（b)，係使該飾部或圖案層貼設在第二部 份的外表面，使飾部或圖案層的全部或部份邊緣在越過 該第二部份的邊緣後，進入該延伸區或被彎折黏貼在第 二部份的内表面上，並且包覆該第二部份的邊緣。 一作業（c )，係定義為接合作業；使該第一部份 的接合部和第二部份的接合部相結合，使第一、二部份 接合成一次總成。 以及一作業（d)，使該次總成進入一模組中，與 Ο 緩衝材料或發泡填充體一體成型的共同形成一頭盔總成 〇 因此像舊法中，即使作業人員只是要對膠殼的局部 區域黏貼飾部或圖案層，經過塗裝作業的塑膠殼體仍必 需等到整個殼體完全乾燥後，才能實施局部區域的圖案 層或布材料黏貼作業，而造成時間的耗費；特別是在一 個有大量工件的情形中，更明顯延緩了頭盔的製作效率 的情形，將獲得明顯的改善。 Ο [0004] 【實施方式】 請參閱第2、3圖，本發明之安全頭盔改良結構係 選擇一提供騎馬時配戴的安全頭盔之實施例說明，概以 參考編號1 0表示之。這頭盔1 0係包括至少一第一部 份1 1和一第二部份1 2、1 2’ ；在所採的實施例中 ，第一部份1 1和第二部份1 2、1 2’的界定係依飾 部或圖案層2 0被規劃佈置在頭盔表面的設定區域或位 置來區分。第3圖特別顯示了第二部份12、12’包 098111081 括有三個區域：頭盔1 0的兩邊和上部區域；其中，該 表單編號A0101 第7頁/共24頁 0982018193-0 201036563 第—部份11與第二部份12,係形成分離的型態，沿 該第二部份12，的周邊係形成有一類似階狀型態的接 合部17，。該第一部份11和第二部份12之間係設 置有一延伸區1 3 ;在所採的實施例中，延伸區i 3是 一個幾何形狀的凹槽型態。我們也定義了第一部份1 1 和第二部份12、12，係共同形成一頭盔次總成（此 部分在下文中還會予以敘述）。 請參考第3圖，第一部份1 1和第二部份1 2、1 2係分別具有一外表面14、15、15，（圖號1 5係標不在第5圖）。在這實施例申，係規劃設計該 第一部份1 1的外表面1 4實施喷塗或塗裝作業；第二 部份1 2、1 2’的外表面1 5、1 5，係黎貼飾部或 圖案層20 ^並且，所述第一部份卫^的塗裝作業和第 二部份12，的飾部或圖案層2〇的黏貼作業，是可以 同時進行的；而不用像舊法中，經過塗裝作業的殼體必 需等到整個殼體完全乾燥後，才能實施萬鄭區域的圖案 層黏貼作業，造成時間耗費的情形。 請再參考第3、4圖，該飾部或圖案層2 〇的尺寸 或面積較佳地係等於該第二部份i 2、i 2，的輪廓或 面積；但也容許飾部或圖案層2 〇的尺寸或面積略大於 該第二部份12、12，的輪廓或面積；使飾部或圖案 層2 0的全部或部份邊緣在越過該第二部份i 2的邊緣 後，進入該延伸區1 3裏面，並且復蓋該第二部份工2 的邊緣。請參閱第5圖’飾部或圖案層2〇黏貼該第二 部份1 2，的作業，係略有不同；飾部或圖案層的 098111081 全部或部份邊緣在越過該第二部份1 2, 表單編號A0101 第8頁/共24頁 和其接合部1 0982018193-0 201036563 f的邊緣後，係包覆該第二部份12，的邊緣，並且 被彎折黏貼在第二部份12，的内表面16，上。因此 ，即使是黏貼技術不熟練的作業人員或那些具有彈性的 材料，在這實施例中，飾部或圖案層2 〇可能產生皺摺 的部份，係可被推壓到該延伸區13或内表面丄6，内 ，使飾部或圖案層2 〇可以很平整的貼設在頭盔1 〇表 面；飾部或圖案層2 〇的尺寸也不需像舊法一樣被嚴格 要求要盡量和頭盔1 〇上規劃的設定區域完全吻合。 在一個可行的實施例中，有關上述第二部份i 2， 的黏貼作業’作業人員也可使飾部或圖案層的全 部或部份邊緣在越過該第二部份12，的孝緣後，先被 摺向第二部份12，的内表面16，侧，然後藉操作該 第一部份1 1和第二部份接合部1 7，相\结合時，使飾 部或圖案層2 0邊緣部份被限制包覆在該第二部份1 2 ’的邊緣。可了解的是，第一部份11和第二部份接合 部17’相結合的方式是可以遵驛的；例如，在所採的 實施例中，係應用材料的彈振，使第二部份1 2，卡合 在第一部份11上。 上文曾提到該第一部份1 1和第二部份1 2、1 2 ’係共同組合成一頭盔次總成；因此，第4、5圖也揭 示了一發泡填充體3 0填充在第一部份1 1、第二部份 1 2、1 2’之間的情形。在所採的實施例中，該頭盔 次總成係被置入一模組（例如真空成型裝置或射出成型 裝置…）中’配合緩衝材料或發泡材料填充艎3 0，經 加熱作業使該頭盔次總成包覆發泡材料填充體3 〇，讓 第一部份1 1、第二部份1 2、1 2’與發泡材料填充 098111081 表單編號AOI01 第9頁/共24頁 0982018193-0 201036563 體30—體成型的形成緊密的結合狀態，而共同完成一 安全頭盔總成。 第4圖也描繪了該第一部份1丄和第二部份丄2之 間的延伸區1 3上，係配置有飾條4 〇的情形；飾條4 0被用來填塞該延伸區1 3，和増加頭盔的質感。第5 圖係描繪了該第二部份12，在被飾部或圖案層20包 覆後，接合部17 接合在第一部份11的内表面1 6上，與發泡材料填充體3 〇形成結合狀態的情形。 請參閱第6、7、8圖，在一個較佳的實施例中， 頭盔總成的底緣部份可配裝一邊框5 §，來保護頭盔總 成的底緣部份和增加頭盔的質感。圖中顯示這邊框5 〇 大體係成U形斷面，而具有一外端壁和_内端壁5 2，並且被飾部或圖案層2 〇包覆、第g圖揭示了該外 端壁5 1係形成有一接合部5 3，可以和形成在安全頭 盔1 0底緣部份的接合部1 8組合。在這實施例中，該 飾部或圖案層2 0係選擇類似織布的材料，沿u形斷面 輪廓包覆邊框50。 在第7圖中，也特別描繪了安全頭盔丄〇、邊框5 0和扣帶6 0組合的態樣。邊框5 〇上設置有固定座5 5，扣帶6 0可從邊框5 0或固定座55下面的開口5 6穿入，使扣帶β 〇的尾端部份和插銷組合（圖未顯示 )。扣帶60的尾端部份會被拘留在固定座裏面， 完成扣帶6 0與安全帽的組合作業。圖中也顯示了固定 座5 5上設置有臂57，朝固定座55兩邊的方向張開 ，用來輔助固定座5 5抓住發泡材料填充體3 〇。 根據上述說明，可了解本發明應用在這頭盔改良結 098111081 0982018193-0 表單編號Α0101 第10頁/共24頁 201036563 構的製作上，係包括了下列的加工方法；所述的加工方 法係具有： 一作業（a)，依飾部或圖案層2〇被規劃佈置在 頭盔1 0表面的設定區域或位置，分別至少成型該第一 部份11和第二部份、12、2，。該第一部份U 和第二部份1 2、1 2，係具有一外表面工4、工5、 15 :該第一部份11和第二部份12之間係形成有 一延伸區13,該第二部份12，的邊緣係設置有一接 合部1 7’ 。 Ο 一作業（b) ’係使該飾部或圖案層2〇貼設在第 二部份1 2、1 2，的外表面α 5、丄5，，使飾部或 圖案層2 0的全部或部份邊緣在越過該第二部份1 2， 的邊緣後，進入該延伸區丄3或被彎折黏貼在第二部份 12的内表面16，上，並且包覆該第二部份丄2， 的邊緣，例如第4、5圖分別所顯示的情形。 ❹ 一作業（c)，係定義為接合作業；使該第二部份 12的接合部1 7與第一部份1 1相結合，使第一 部份11和第二部份12’接合成一次總成。 以及一作業（d)，使該次總成進入一模組中，與 緩衝材料或發泡填充體3 0—體成型的共同形成一頭盔 總成。 在一個較佳的實施例中，作業（d)之後係具有— 作業（e)，在該頭盔總成的底緣部份配裝一邊框5〇 。所述邊框5 0係成U形斷面，並且被飾部或圖案層2 0包覆。 098111081 在一個衍生的實施例中，該作業（b)中使該飾部 表單編號A0101 第11頁/共24頁 0982018193-0 201036563 或圖案層20貼設在第二部份12，的外表面& 後，作業人員也可使飾部或圖案層2 〇的 ： 緣在越過該第二部份12’的邊緣後，先被摺向第= 份12’的内表面：！ 6，側。然後藉執行作業Q)， 操作該第—部份1;1和第二部份接合部i 7，相择入時 ’使飾部或圖案層2〇邊緣部份包覆該第二部份 的邊緣。 代表性地來說，這安全頭盔改良結構及其加工方法 ，在相較於舊法而言’係具有下列的考量條件和優點：The foamed material-filled body-formed together form the n-assembly to improve the disadvantages of the conventional helmet trim or the pattern joint, the time-consuming processing or fabrication, and the need for a large amount of skilled labor. According to the improved safety helmet structure of the present invention, the size or area of the decorative portion or pattern layer may be slightly larger than the contour or area of the first portion or the second portion; or all or part of the edge of the decorative portion or the patterned layer After crossing the edge of the first portion or the second portion, entering the extension region, or being bent and pasted on the inner surface of the first portion or the second portion, and covering the first portion Or the edge of the second part. Therefore, even for workers who are not skilled in the pasting technique or those with elastic materials, the pattern layer can be flatly attached to the surface of the helmet; the size of the pattern layer does not need to be specifically required to match the set area planned on the helmet as much as possible. . The method for processing the improved structure of the safety helmet according to the present invention comprises the following steps: (a) 'the decorative portion or the pattern layer is arranged on the setting area of the surface of the head plate to form at least a first portion and a second portion respectively . The first portion and the second portion have an outer surface and an inner surface; the edge of the first portion or the second portion is provided with an extension or joint 098111081 Form No. A0101 Page 6 / Total 24 Page 0982018193- 0 201036563 Department. In operation (b), the decorative portion or the pattern layer is attached to the outer surface of the second portion such that all or part of the edge of the decorative portion or the patterned layer passes over the edge of the second portion The extension is either bent and adhered to the inner surface of the second portion and covers the edge of the second portion. An operation (c) is defined as a joining operation; the joint of the first portion and the joint of the second portion are combined to join the first and second portions into a single assembly. And an operation (d), the sub-assembly is entered into a module, and integrally formed with the 缓冲 cushioning material or the foamed filling body to form a helmet assembly. Therefore, like the old method, even if the operator only needs to apply glue The partial area of the shell is adhered to the decorative part or the pattern layer, and the plastic shell after the painting operation still has to wait until the entire shell is completely dried before the partial layer of the pattern layer or the cloth material is adhered, which causes time consumption; In the case of a large number of workpieces, the situation in which the helmet production efficiency is more significantly delayed will result in significant improvement. [Embodiment] Referring to Figures 2 and 3, the safety helmet improved structure of the present invention is described as an embodiment of a safety helmet worn during riding, which is indicated by reference numeral 10. The helmet 10 includes at least a first portion 1 1 and a second portion 1 2, 1 2'; in the embodiment taken, the first portion 1 1 and the second portion 1 2, 1 The definition of 2' is distinguished by the arrangement or area of the helmet surface that is planned to be arranged according to the decoration or pattern layer 20. Figure 3 specifically shows that the second part 12, 12' package 098111081 includes three areas: the two sides of the helmet 10 and the upper area; wherein, the form number A0101 page 7 / total 24 pages 0982018193-0 201036563 part - The portion 11 and the second portion 12 form a separated pattern, and a peripheral portion of the second portion 12 is formed with a joint portion 17 of a similar step type. An extension 13b is disposed between the first portion 11 and the second portion 12; in the embodiment taken, the extension i3 is a geometric groove pattern. We also define a first part 1 1 and a second part 12, 12 which together form a helmet sub-assembly (this part will be described later). Referring to Figure 3, the first portion 1 1 and the second portion 1 2, 1 2 have an outer surface 14, 15, 15 respectively (Fig. 15 is not in Fig. 5). In this embodiment, the outer surface 14 of the first portion 11 is planned to be sprayed or painted; the outer surface of the second portion 1 2, 1 2' is 15 5, 15 The applicator portion or the pattern layer 20 ^, and the painting operation of the first portion of the decorative portion and the attachment portion of the second portion 12, or the layer 2 of the pattern layer 2 can be simultaneously performed; In the old method, the casing subjected to the painting operation must wait until the entire casing is completely dried before the pattern layer adhesion work in the Wanzhen area can be performed, resulting in a time consuming situation. Referring again to Figures 3 and 4, the size or area of the trim or pattern layer 2 is preferably equal to the contour or area of the second portion i 2, i 2; however, the trim or pattern layer is also allowed. 2 The size or area of the crucible is slightly larger than the contour or area of the second portion 12, 12; the entire or partial edge of the trim or pattern layer 20 is passed over the edge of the second portion i 2 The extension 13 is inside and covers the edge of the second part 2. Please refer to Fig. 5, 'The decoration or pattern layer 2〇 is attached to the second part 12, the operation is slightly different; the 098111081 of the decoration or pattern layer is all or part of the edge over the second part 1 2, Form No. A0101 Page 8 of 24 and its joint 1 0982018193-0 201036563 f edge, covering the edge of the second portion 12, and being bent and pasted in the second portion 12 , the inner surface 16, on. Therefore, even for workers who are not skilled in the pasting technique or those having elasticity, in this embodiment, the portion of the trim or the pattern layer 2 which may be wrinkled may be pushed to the extension 13 or The inner surface 丄6, inside, allows the decorative part or the pattern layer 2 〇 to be flatly attached to the surface of the helmet 1; the size of the decorative part or the patterned layer 2 也不 does not need to be strictly required as in the old method to be as close as possible to the helmet 1 The planned area of the plan is exactly the same. In a possible embodiment, the adhesive operation of the second part i 2, the operator may also make all or part of the edge of the decorative part or the pattern layer after the filial edge of the second part 12 Firstly folded to the inner surface 16, the side of the second portion 12, and then by the operation of the first portion 1 1 and the second portion of the joint portion 17, when the combination, the decorative portion or the pattern layer 2 The edge portion of 0 is bound to be wrapped around the edge of the second portion 1 2 '. It can be understood that the manner in which the first portion 11 and the second portion of the joint portion 17' are combined can be followed; for example, in the embodiment taken, the spring of the applied material is applied to make the second portion The portion 1 2 is engaged on the first portion 11. It has been mentioned above that the first part 1 1 and the second part 1 2, 1 2 ' are jointly combined into a helmet sub-assembly; therefore, Figures 4 and 5 also disclose a foamed filling body 30 filling. In the case of the first part 1 1 and the second part 1 2, 1 2'. In the embodiment taken, the helmet sub-assembly is placed in a module (for example, a vacuum forming device or an injection molding device) to fill the 艎30 with a cushioning material or a foaming material, and the heating operation is performed. The helmet sub-assembly is covered with a foam filling body 3 〇, so that the first part 1 1 , the second part 1 2 , 1 2 ′ and the foaming material are filled 098111081 Form No. AOI01 Page 9 / Total 24 Page 0982018193- 0 201036563 The body 30 is formed into a tight joint state, and a safety helmet assembly is completed together. Figure 4 also depicts the case where the strip 1 is disposed on the extension 13 between the first portion 1 and the second portion 丄 2; the strip 40 is used to fill the extension 1 3, and the texture of the helmet. Figure 5 depicts the second portion 12, after being covered by the trim or pattern layer 20, the joint 17 is joined to the inner surface 16 of the first portion 11 with the foamed material filler 3 A situation in which a combined state is formed. Please refer to Figures 6, 7, and 8. In a preferred embodiment, the bottom edge portion of the helmet assembly can be fitted with a frame 5 § to protect the bottom edge portion of the helmet assembly and increase the texture of the helmet. . The figure shows that the frame 5 has a U-shaped cross section, and has an outer end wall and an inner end wall 52, and is covered by a decorative portion or a pattern layer 2, and the g-layer reveals the outer end wall. The 5 1 is formed with a joint portion 5 3 which can be combined with the joint portion 18 formed on the bottom edge portion of the safety helmet 10 . In this embodiment, the trim or pattern layer 20 is selected from a woven-like material that covers the frame 50 along the u-shaped profile. In Fig. 7, the combination of the safety helmet 丄〇, the frame 50 and the buckle 60 is also specifically depicted. The frame 5 is provided with a fixing seat 55, and the buckle 60 can be inserted through the frame 50 or the opening 56 under the fixing seat 55, so that the end portion of the buckle β〇 and the bolt are combined (not shown). . The end portion of the buckle 60 is detained in the holder to complete the combination of the buckle 60 and the helmet. The figure also shows that the fixing seat 55 is provided with an arm 57 which is opened in the direction of both sides of the fixing seat 55 for assisting the fixing seat 5 5 to grasp the foaming material filling body 3 〇. According to the above description, it can be understood that the present invention is applied to the manufacture of the helmet modified knot 098111081 0982018193-0 Form No. Α0101, page 10/24 pages 201036563, and includes the following processing methods; the processing method has: An operation (a) is arranged at a set area or position on the surface of the helmet 10 according to the decoration or the pattern layer 2, and at least the first portion 11 and the second portion, 12, 2 are respectively formed. The first portion U and the second portion 1 2, 1 2 have an outer surface work 4, a work 5, 15: an extension region 13 is formed between the first portion 11 and the second portion 12 The edge of the second portion 12 is provided with a joint portion 17'. Ο an operation (b) 'make the decoration or pattern layer 2 〇 affixed to the outer surfaces α 5, 丄 5 of the second portion 1 2, 1 2, so that the entire decoration or pattern layer 20 Or a portion of the edge passes over the edge of the second portion 12, enters the extension region 丄3 or is bent and adhered to the inner surface 16 of the second portion 12, and covers the second portion The edge of 丄2, such as the case shown in Figures 4 and 5, respectively.作业 a job (c) is defined as a bonding operation; the joint portion 17 of the second portion 12 is combined with the first portion 11 to join the first portion 11 and the second portion 12' into One assembly. And an operation (d), the sub-assembly is entered into a module, and the cushioning material or the foamed body is integrally formed to form a helmet assembly. In a preferred embodiment, the operation (d) is followed by - operation (e), and a frame 5 is fitted to the bottom edge portion of the helmet assembly. The frame 50 is formed into a U-shaped cross section and is covered by a decorative portion or a pattern layer 20. 098111081 In a derivative embodiment, in the operation (b), the decorative part form number A0101 page 11 / 24 pages 0982018193-0 201036563 or the pattern layer 20 is attached to the outer surface & of the second portion 12 After that, the operator can also make the decoration or the pattern layer 2: After the edge of the second portion 12' is crossed, the edge is folded to the inner surface of the 12th portion: 6, side. Then, by performing the operation Q), the first portion 1; 1 and the second portion of the joint portion i7 are selected to make the edge portion of the decorative portion or the pattern layer 2 cover the second portion. edge. Typically, this safety helmet improved structure and its processing method have the following considerations and advantages compared to the old one:
1. 依據飾部或圖案層2 0在職10上被規劃設計的區 域或位置，使頭盔1 〇包括該第一部份i i和第二部份 12、12’ ’讓作業人員可同時對頭盔1〇部份區域 作塗裝或黏貼作業，係可改善舊法中必需等到整個頭盔 元全乾燥後，才能實施局部區域的圖案層黏貼作業，所 造成的時間耗費。特別是在實施黏貼作業時，技術不熟 練的作業人員增加黏膠沾附在I頭羞其他底域上，造成污 損的情形，也獲得改善^ Η1. Depending on the area or location planned for the decoration or pattern layer 20 on the job 10, the helmet 1 includes the first part ii and the second part 12, 12'' so that the operator can simultaneously face the helmet 1 Part of the area for painting or pasting work can improve the time required for the local layer of the pattern layer to be applied after the entire helmet has been completely dried. Especially in the practice of sticking, the unskilled workers increase the adhesion of the adhesive to other areas of the head, which causes damage and also improves.
2. 在上述的實施例中，飾部或圖案層2 〇的黏貼作業不 會像舊法中必須倚賴大量技術熟練的人員。並且，使突 出該規劃的設定區域的飾部或圖案層2 〇邊緣進入延伸 區1 3或包覆黏貼在該第二部份1 2’的内表面1 6， 上’因此使整個飾部或圖案層2 0可以很平整的黏貼在 頭盔1 0表面上’像習知技藝中黏貼的圖案層（特別是 那些具有彈性的貼紙或貼布材料）產生不平順、擠壓或 皺摺的情形，係可被降低到最少。 而且作業人員也無需再額外花費時間加以修整，或 098111081 表單編號Α0101 第12頁/共24頁 0982018193-0 201036563 顧慮傷到頭盔表面其他塗裝或黏貼的部份。這顯示了在 製作或加工作業上，已改善了舊法中存在的困難度和製 作時間。 3.該飾部或圖案層20的尺寸或面積被容許可略大於該 第二部份12、12’的輪廓或面積；因此不需像舊法 中嚴格要求圖案層的尺寸必須盡量和頭盔上的設定區域 吻合。也降低了廠商提供那些具有彈性而比較難控制尺 寸的貼布材料的困難度。 故，本發明係提供了一有效的安全頭盔改良結構及 〇 其加工方法，其構造、組織係較習知者理想，且具有舊 法中所未有之機能和無法比擬之優點，係展現了相當大 的進步。 惟，以上所述者，僅為本發明之可行實施例而已， 並非用來限定本發明實施之範圍，即凡依本發明申請專 利範圍所作之均等變化與修飾，皆為本發明專利範圍所 含蓋。 Λ 【圖式簡單說明】 ❹ [0005] 第1圖係習用安全頭盔黏貼飾部或圖案層之示意圖 〇 第2圖係本發明安全頭盔之實施例示意圖。 第3圖係第2圖之結構分解示意圖。 第4圖係本發明之實施例剖視示意圖；係顯示了延 伸區、飾部或圖案層、飾條和發泡材料填充體配合的情 形。 第5圖係本發明飾部或圖案層黏貼包覆第二部份之 實施例示意圖。 表單編號Α0101 098111081 第13頁/共24頁 0982018193-0 201036563 第6圖係本發明安全頭盔底緣部份和邊框之實施例 示意圖。 第7圖係本發明安全頭盔底緣部份結合邊框之局部 立體剖視示意圖。 第8圖係本發明安全頭盔底緣部份結合邊框之剖視 示意圖。 【主要元件符號說明】 [0006] 10 頭盔 11 第一部份 12、12’ 第二部份 13 延伸區 14、15、 15’ 外表面 16、16， 内表面 17，、18 、53接合部 20 飾部或圖案層 30 緩衝材料或發泡材料填充體 40 飾條 50 邊框 51 外端壁 52 内端壁 55 固定座 56 開口 57 臂 60 扣帶 098111081 表單編號A0101 第14頁/共24頁 0982018193-02. In the above embodiment, the attachment of the trim or pattern layer 2 is not as dependent on a large number of skilled personnel as in the old method. And, the edge of the decorative portion or pattern layer 2 protruding from the set region of the plan enters the extension 13 or the cover is adhered to the inner surface 16 of the second portion 1 2' so that the entire finish or The pattern layer 20 can be applied to the surface of the helmet 10 in a very flat manner, such as a pattern layer adhered to a conventional technique (especially those having a flexible sticker or patch material) which causes unevenness, squeezing or wrinkling. The system can be reduced to a minimum. Moreover, the operator does not need to spend extra time to trim, or 098111081 Form No. Α0101 Page 12 of 24 0982018193-0 201036563 Concerns about other painted or pasted parts of the helmet surface. This shows that the difficulty and production time in the old method have been improved in the production or processing operations. 3. The size or area of the trim or pattern layer 20 is allowed to be slightly larger than the contour or area of the second portion 12, 12'; therefore, it is not necessary to strictly require the size of the pattern layer as in the old method to be as large as possible on the helmet. The set area matches. It also reduces the difficulty for manufacturers to provide patch materials that are flexible and difficult to control. Therefore, the present invention provides an effective safety helmet improved structure and a processing method thereof, which is ideal in construction and organization, and has the functions and incomparable advantages of the old method. Considerable progress. However, the above description is only for the possible embodiments of the present invention, and is not intended to limit the scope of the present invention, that is, the equivalent changes and modifications made by the scope of the present invention are included in the scope of the present invention. cover. Λ [Simple Description of the Drawings] ❹ [0005] Fig. 1 is a schematic view of a conventional safety helmet attachment or pattern layer. 〇 Fig. 2 is a schematic view showing an embodiment of the safety helmet of the present invention. Figure 3 is a schematic exploded view of the structure of Figure 2. Fig. 4 is a schematic cross-sectional view showing an embodiment of the present invention; showing the case where the extending region, the decorative portion or the pattern layer, the decorative strip and the foamed material filling body are fitted. Fig. 5 is a schematic view showing an embodiment in which the decorative portion or the pattern layer of the present invention is adhered to the second portion. Form No. 1010101 098111081 Page 13 of 24 0982018193-0 201036563 Fig. 6 is a schematic view showing an embodiment of the bottom edge portion and the frame of the safety helmet of the present invention. Figure 7 is a partial perspective cross-sectional view showing the bottom edge of the safety helmet of the present invention combined with the frame. Figure 8 is a cross-sectional view showing the bottom edge of the safety helmet of the present invention in combination with the frame. [Main component symbol description] [0006] 10 helmet 11 first portion 12, 12' second portion 13 extension 14, 15, 15' outer surface 16, 16, inner surface 17, 18, 53 joint portion 20 Trimming or pattern layer 30 cushioning material or foam filling body 40 trim 50 border 51 outer end wall 52 inner end wall 55 fixing seat 56 opening 57 arm 60 buckle 098111081 form number A0101 page 14 / total 24 page 0982018193- 0