TW201031907A - UV-curing resin status estimation method - Google Patents

UV-curing resin status estimation method Download PDF

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Publication number
TW201031907A
TW201031907A TW099102119A TW99102119A TW201031907A TW 201031907 A TW201031907 A TW 201031907A TW 099102119 A TW099102119 A TW 099102119A TW 99102119 A TW99102119 A TW 99102119A TW 201031907 A TW201031907 A TW 201031907A
Authority
TW
Taiwan
Prior art keywords
ultraviolet
curable resin
fluorescence
ultraviolet curable
intensity
Prior art date
Application number
TW099102119A
Other languages
Chinese (zh)
Other versions
TWI448679B (en
Inventor
Satoshi Asano
Yuta Kawazoe
Original Assignee
Sumitomo Chemical Co
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Publication date
Application filed by Sumitomo Chemical Co filed Critical Sumitomo Chemical Co
Publication of TW201031907A publication Critical patent/TW201031907A/en
Application granted granted Critical
Publication of TWI448679B publication Critical patent/TWI448679B/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/62Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
    • G01N21/63Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
    • G01N21/64Fluorescence; Phosphorescence
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/28Treatment by wave energy or particle radiation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
    • G01N21/31Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
    • G01N21/33Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using ultraviolet light
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/62Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
    • G01N21/63Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
    • G01N21/64Fluorescence; Phosphorescence
    • G01N2021/6491Measuring fluorescence and transmission; Correcting inner filter effect

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Pathology (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Immunology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Investigating, Analyzing Materials By Fluorescence Or Luminescence (AREA)

Abstract

The present invention relates to a kind of UV-curing resin status estimation method, wherein the UV-curing resin includes a main agent composed of at least one group selected from free monomers and oligomers, and photopolymerization initiator that radiates fluorescent light by UV radiation, in which the UV curing resin is to coexist with a substrate containing material that radiates fluorescent light when radiated with UV. The aforementioned estimation method includes the following steps: a radiation step that radiates the UV-curing resin with UV having wavelength capable of radiating from the above material fluorescence intensity not exceeding the fluorescence intensity radiated from the photopolymerization initiator; a detection step, among the fluorescence light radiated from the above material radiated by the UV-radiation from the radiation step and the fluorescence light radiated from photopolymerization initiator, the later will be preferably or selectively chosen for detecting the fluorescence light intensity in the fluorescence wavelength; and an estimating step in which the fluorescence light intensity based on the above detection step is used to estimate the status of the UV curing resin.

Description

201031907 六、發明說明: 【發明所屬之技術領域】 本發明係對藉由紫外線之照射而硬化之紫外線硬化樹脂 之狀態進行推估的方法。 【先前技術】 近年來’於多數工業領域中利用紫外線硬化法(ultraviolet Cudng Method)作為黏接劑或被覆劑之硬化方法。紫外線 硬化法與利用熱能之熱硬化方法相比較’具有不向大氣中 擴散有害物質,且硬化時間短,亦可適於耐熱差之材料等 較多優勢。 紫外線硬化法係用於紫外線照射前通常為液體,而於紫 外線照射後則變為固體之紫外線硬化樹脂^如此之紫外線 硬化樹脂包含選自由單體及募聚物所组成之群中之至少一 種之主劑’進而含有光聚合起始劑。光聚合起始劑接受紫 外線照射’產生自由基或陽離子’所產生之自由基或陽離 子與單體或募聚物產生硬化反應。伴隨該硬化反應,單體 或募聚物變為聚合物後,不僅分子量變得極大而且熔點降 低。其結果’紫外線硬化樹脂變得無法維持液體狀態而變 為固體。因此,於紫外線硬化法中,紫外線硬化樹脂之硬 化度將視聚合度而定。 另一方面,因難以藉由目測來判斷紫外線硬化樹脂之硬 化度或有無品質異常,故需要易於判斷伴隨硬化反應之紫 外線硬化樹脂之狀態之方法。 例如,曰本專利第2651036號公報揭示了 一種監視可硬 145989.doc 201031907 化之塗佈材料之硬化度的方法該方法包含以下步驟對 包含可紫外線硬化材料、及含有以作為該可紫外線硬化材 科之硬化度之函數進行變化之方式進行發光的螢光成分之 採針之材料系’測定探針之發光,以測定可紫外線硬化材 料之硬化度。 又’日本專利第4185939號公報揭示了一種紫外線硬化 樹脂之狀態純方法,錢基於以下關:相應於紫外線 對紫外線硬化樹脂之照射,紫外線硬化樹脂所含之光聚合 起始劑本身將放射與料線硬化樹脂之狀細如硬化度) 相關之可觀測螢光,該方法包含以下步驟:咖⑴邮… Pr〇cessing Umt,巾央處理單元)向螢光測定用探頭部發出 照射指令;該螢光測定用探頭部向作為對象之紫外線硬化 樹脂照射測定用紫外線;接受測定用紫外線後,CPU自螢 光測定用探頭部獲取自該紫外線硬化樹脂所含之光聚合起 始劑所放射螢光之螢光強度;CPU讀取儲存於記憶部之特 定數量之以往之螢光強度資料,並執行平均化處理(移動 平均)’算出該時間點之螢光強度;CPU基於所算出之榮光 強度,實施紫外線硬化樹脂之狀態推估處理。 【發明内容】 然而’日本專利第265 1036號公報所揭示之方法於使用 以作為可硬化材料之硬化度之函數進行變化之方式發光之 探針之方面’不利於成本’又,就品質方面而言,不允許 將探針添加至紫外線硬化樹脂中之情形亦較多,故大多難 以適用於通用之紫外線硬化法。 145989.doc 201031907 又,日本專利第4185939號公報所揭示之方法存在以下 問題:當紫外線硬化樹脂與含有藉由紫外線照射而放射螢 光之材料之基材共存時’藉由紫外線照射,而自該基材所 含之藉由紫外線照射而放射螢光之材料中放射的螢光將妨 礙對光聚合起始劑令所放射之螢光之測定。 本發明者等係於上述狀況下’進行潛心研究,結果發現 照射步驟中所照射紫外線之波長、與用以對上述照射步驟 • 中党到紫外線照射而放射之螢光進行測定的波長之兩者之 組合’且成功地將該認識與下述方法加以組合而完成本發 明’上述方法係如下紫外線硬化樹脂之狀態推估方法該 紫外線硬化樹脂與含有藉由紫外線之照射而放射螢光之材 料之基材共存,且基於光聚合起始劑之特性,藉由紫外線 照射而硬化之紫外線硬化樹脂。 即’本發明係提供以下方法: [1]一種紫外線硬化樹脂之狀態推估方法,其係包含選 • 自由單體及寡聚物所組成之群中之至少一種之主劑、與藉 由紫外線照射而放射螢光之光聚合起始劑之紫外線硬㈣ 脂的狀態推估方法, 上述紫外線硬化樹脂係與含有藉由紫外線照射而放射榮 光之材料之基材共存者,本發明之紫外線硬化樹脂之狀態 推估方法包含以下步驟: 對上述紫外線硬化樹脂,照射具有自上述材料所放射之 螢光之強度不超過自上述光聚合起始劑所放射之勞光之強 度之波長的紫外線之照射步驟; 145989.doc 201031907 對受到上述照射步驟中之紫外線照射而自上述材料所放 射之螢光與自上述光聚合起始劑所放射之榮光之兩者中, 以使後者被優先或選擇性測定之方式,測定發光波長中的 螢光強度之測定步輝; 基於上述敎步驟巾所敎之螢㈣度,推估上述紫外 線硬化樹脂之狀態之推估步驟; [2]如上述⑴之紫外線硬化樹脂之狀態推估方法其中 上述推估步驟係基於在用以使上述紫外線硬化樹脂產生硬 化反應之硬化用紫外線照射中,伴隨上述紫外線硬化樹脂 之硬化反應而產生之螢光強度之時間性變化,對上述紫外 線硬化樹脂之狀態進行推估之步驟; [3] 如上述[2]之紫外線硬化樹脂之狀態推估方法,其中 上述推估步驟係藉由對經測定之螢光強度之時間性變化與 預先設定之作為基準之時間十生變化進行比較,來推估上述 紫外線硬化樹脂之狀態之步驟; [4] 如上述[2]之紫外線硬化樹脂之狀態推估方法,其中 上述推估步驟係獲取自特定之基準時間點起螢光強度產生 特定之時間性變化為止之所需時間,並將該獲取之所需時 間與預先設定之基準值進行比較,藉此推估上述紫外線硬 化樹脂之狀態之步驟; [5] 如上述[1]之紫外線硬化樹脂之狀態推估方法,其中 上述推估步驟係基於用以使上述紫外線硬化樹脂產生硬化 反應之硬化用紫外線進行照射前所測定之螢光強度,推估 上述紫外線硬化樹脂之狀態之步驟; 145989.doc 201031907 [6J如上述之紫外線硬化樹脂之狀態推估方法,其中 上述推估步驟係基於用以使上述紫外線硬化樹脂產生硬化 反應之硬化用紫外線進行照射後所測定之螢光強度,推估 • 上述紫外線硬化樹脂之狀態之步驟; • [7] 一種紫外線硬化樹脂之製造方法,其係使包含選自 由單體及寡聚物所組成之群中之至少一種之主劑、與藉由 紫外線照射而放射螢光之光聚合起始劑的紫外線硬化樹脂 φ 產生硬化所得之硬化樹脂的製造方法,其特徵在於包含以 下步驟: (Α)由含有藉由紫外線照射而放射螢光之材料之基材與 务外線硬化樹脂,製備與含有藉由紫外線照射而放射螢光 之材料之基材共存的紫外線硬化樹脂; (B) 對所製備之紫外線硬化樹脂照射硬化用紫外線,使 上述紫外線硬化樹脂硬化; (C) 對經硬化之紫外線硬化樹脂’照射具有自上述材料 • 所放射之螢光之強度不超過自上述光聚合起始劑所放射之 螢光之強度的波長之紫外線; (D) 對受到上述步驟(〇中之紫外線照射使得自上述材料 所放射之螢光與自上述光聚合起始劑所放射之螢光之兩者 中後者被優先性或選擇性測定之螢光波長中的螢光強度進 行測定;及 (E) 基於上述步驟(D)中所測定之螢光強度,推估經硬化 之紫外線硬化樹脂之狀態,判斷該紫外線硬化樹脂品質之 好壞。 I45989.doc 201031907 [發明之效果] 根據本發月可谷易地推估與含有藉由紫外線照射而放 射螢光之材料之基材共存之紫外線硬化樹脂之狀態。 【實施方式】 本發明之狀態推估方法係對包含選自由單體及寡聚物所 組成之群中之至少—錄夕士杰丨 ._ “ 種之主劑、與藉由紫外線照射而放射 # A t β & &劑的紫外線硬化樹脂之狀態進行推估 述養外線硬化樹脂係、與含有藉由紫外線照射而放射 螢光之材料之基材共存者’本發明之推估方法包含以下步 驟: 對上述紫外線硬化樹脂,照射具有自上述材料所放射之 螢光之強度不超過自上述光聚合起始劑所放射之螢光之強 度的波長之紫外線; 對受到上賴射步財之料線照射使得自上述材料所 放射之螢光與自上述光聚合起始劑所放射之螢光之兩者中 後者被優纽或選擇性測定之螢純長中的螢光強度進行 測定; 基於上述測定㈣中經測定之螢光強纟,推#上述紫外 線硬化樹脂之狀態。 (紫外線硬化樹脂) 本發明之狀態推估方法之作為對象之「紫外線硬化樹 脂」於紫外線照射前通常為液體,於紫外線照射後變(硬 化)為固冑。再者,於本說明書内,所謂「紫外線硬化樹 脂」係以包含紫外線照射前之液體狀態、及紫外線照射後 145989.doc 201031907 之固體狀態在内之通稱意思使用。 紫外線照射前(硬化前)之紫外線硬化樹脂包含選自由單 體及寡聚物所組成之群中之至少一種的主劑及光聚合起始 劑,進而亦可包含各種添加劑。藉由受到紫外線之照射而 由光聚合起始劑產生之自由基或陽離子,產生單體及募聚 物之硬化反應(主鏈反應及交聯反應等)。繼而,伴隨該硬 化反應,單體及寡聚物變為聚合物,使得分子量變得極大 Φ 並且熔點降低。其結果,紫外線硬化樹脂由液體變成固 體。 作為單體及养聚物之具體例,可列舉聚酯丙烯酸酯、胺 s曰丙烯酸酯、聚丁二烯丙烯酸酯、矽酮丙烯酸酯及環氧丙 烯酸酯。單體亦稱為單量體,係藉由硬化反應而合成聚合 物時之作為原料的狀態。寡聚物亦稱為低聚合物,係聚合 度為2〜20左右之聚合度相對較低的狀態。 因單體及寡聚物形成載子(電子)難以於分子内平滑移動 • 之結構,故而可認為幾乎不會發出螢光。 紫外線硬化樹脂係與含有藉由紫外線照射而放射螢光之 材料之基材共存。含有藉由紫外線照射而放射螢光之材料 •之基材係例如含有聚對苯二甲酸乙二醋、聚碳酸醋、聚鍵 硬等藉由紫外線照射而放射螢光之材料者。於此所謂「與 基材共存」,係指上述基材與上述紫外線硬化樹脂共存, 且上述基材之至少-部分與上述紫外線硬化樹脂之至少一 部分相接觸之狀態。又,上述基材亦可含有不因紫外線照 射而放射螢光之材料。基材之形狀並無限制,較好的是膜 145989.doc 201031907 狀之基材。具體而言可列舉以下積層膜,其包括包含藉由 紫外線照射而放射螢光之材料之膜、包含不因紫外線照射 而放射螢光之材料的膜、及紫外線硬化樹脂之層,且於各 膜之間設置有紫外線硬化樹脂之層。 (光聚合起始劑) 本發明之狀態推估方法中之「光聚合起始劑」,係指藉 由紫外線照射而放射螢光之光聚合起始劑^此種光聚合起 始劑大致可分為(1)受到紫外線照射而產生自由基之自由基 聚合起始劑、及(2)受到紫外線照射而產生陽離子之陽離子 聚合起始劑。自由基聚合起始劑係用於主劑為丙烯酸系單 體或丙烯酸系券聚物之情形,陽離子聚合起始劑係用於主 劑為環氧系單體、乙烯醚系單體或該等之寡聚物之情形。 亦可使用包含自由基聚合起始劑及陽離子聚合起始劑之混 合物的光聚合起始劑。 自由基聚合起始劑根據自由基之產生過程,大致分為奪 鼠型及分子内裂解型。作為奪氫型之自由基聚合起始劑可 列舉二苯甲酮及鄰苯曱醯苯甲酸甲酯。作為分子内裂解型 之自由基聚合起始劑可列舉:苯甲醯醚、苄基二曱基縮 酮、α-羥烷基苯酮、α_胺烷基苯酮、酮基苯曱醯苯甲酸甲 酯、4-苯甲醯基_4,_甲基二苯硫醚、#丙基噻噸酮、二乙 基噻噸鲷、二乙胺基)苯曱酸乙基酯、2-羧基-2-曱基-ΐ_ 笨基丙院酮苄基二甲基縮酮及1,2α-經烧基苯酿|。 作為陽離子聚合起始劑可列舉二苯碘鏽鹽。 再者,於本說明書内,「光聚合起始劑」不限於保留引 145989.doc 201031907 發光聚合反應之能力者,而且亦包括如下者,即,由於最 初之光聚合起始劑因促進光聚合反應而產生變化,使作為 光聚合反應之對象之單體或募聚物並不存在於光聚合起始 劑周圍,而成為並非促進引發光聚合反應之物質。促進光 $合起始反應後之光聚合起始劑於多數情況下,仍基本保 持最初之分子大小,或者於分裂為2個或2個以上數量之分 子之狀態下,鍵結於聚合物之末端。當最初之光聚合起始 φ 劑之分子分裂時,可認為分裂後之分子甲之至少一部分促 進螢光放射。 紫外線硬化樹脂構成為藉由受到紫外線照射產生硬化反 應而硬化。因此,使該種硬化反應產生之光聚合起始劑具 有以下J·生質.(1)生成用以引發硬化反應之活性種(自由基 或酸等)之能力ί晉早吝漆; ·ϋ·ΤΓ 1篁千產革、莫耳吸光係數)較高,(2)生成 反應性高之活性種,(3)用WV , 用以發揮活性種之生成能力之激發201031907 VI. Description of the Invention: [Technical Field of the Invention] The present invention is a method for estimating the state of an ultraviolet curable resin which is hardened by irradiation of ultraviolet rays. [Prior Art] In recent years, the ultraviolet curing method (ultraviolet Cudng method) has been used as a curing method for an adhesive or a coating agent in most industrial fields. The ultraviolet curing method is compared with the thermal curing method using thermal energy. It has many advantages such as not diffusing harmful substances into the atmosphere, and the curing time is short, and it is also suitable for materials having poor heat resistance. The ultraviolet curing method is an ultraviolet curing resin which is usually a liquid before ultraviolet irradiation and becomes a solid after ultraviolet irradiation. The ultraviolet curing resin comprises at least one selected from the group consisting of a monomer and a polymer. The main agent' further contains a photopolymerization initiator. The photopolymerization initiator receives a radical reaction or radical generated by ultraviolet irradiation to generate a radical or a cation to generate a hardening reaction with a monomer or a polymer. Along with this hardening reaction, after the monomer or the polymerizer becomes a polymer, not only the molecular weight becomes extremely large but the melting point is lowered. As a result, the ultraviolet curable resin became unable to maintain a liquid state and became solid. Therefore, in the ultraviolet curing method, the degree of hardening of the ultraviolet curable resin depends on the degree of polymerization. On the other hand, since it is difficult to judge the degree of hardening of the ultraviolet curable resin or the quality abnormality by visual inspection, a method of easily determining the state of the ultraviolet curable resin accompanying the curing reaction is required. For example, Japanese Patent No. 2,651,036 discloses a method of monitoring the degree of hardening of a coating material which can be hardened by 145989.doc 201031907. The method comprises the steps of including an ultraviolet curable material and containing as the ultraviolet curable material. The material of the fluorescent component that emits light in a manner that changes the degree of hardening of the genus is the luminescence of the measuring probe to determine the degree of hardening of the ultraviolet curable material. Further, Japanese Patent No. 4185939 discloses a state pure method of ultraviolet curable resin, which is based on the following: corresponding to the irradiation of ultraviolet curable resin by ultraviolet rays, the photopolymerization initiator contained in the ultraviolet curable resin itself will emit radiation The line hardening resin is as fine as the hardening degree. The method includes the following steps: coffee (1) mail... Pr〇cessing Umt, the towel processing unit) emits an irradiation command to the fluorescent measuring probe unit; The light-measuring probe portion is irradiated with ultraviolet light for measurement to the ultraviolet curable resin to be used, and the CPU receives the ultraviolet light for measurement, and the CPU obtains the fluorescent light emitted from the photopolymerization initiator contained in the ultraviolet curable resin from the probe portion for fluorescence measurement. Fluorescence intensity; the CPU reads a specific number of conventional fluorescence intensity data stored in the memory unit, and performs averaging processing (moving average) to calculate the fluorescence intensity at the time point; the CPU implements based on the calculated glory intensity The state estimation treatment of the ultraviolet curable resin. SUMMARY OF THE INVENTION However, the method disclosed in Japanese Patent No. 265 1036 discloses that the aspect of the probe that emits light in a manner that changes as a function of the hardening degree of the hardenable material is 'favorable to cost', and in terms of quality. In other words, it is not allowed to add the probe to the ultraviolet curable resin, and therefore it is often difficult to apply to the general ultraviolet curing method. Further, the method disclosed in Japanese Patent No. 4185939 has a problem in that when the ultraviolet curable resin coexists with a substrate containing a material that emits fluorescence by ultraviolet irradiation, 'by ultraviolet irradiation, The fluorescence emitted from the material contained in the substrate that is irradiated with fluorescence by ultraviolet irradiation will hinder the measurement of the fluorescence emitted by the photopolymerization initiator. The inventors of the present invention conducted an intensive study under the above-described circumstances, and as a result, found that both the wavelength of the ultraviolet ray to be irradiated in the irradiation step and the wavelength for measuring the fluorescence emitted by the party to the ultraviolet ray during the irradiation step. The combination of the present invention and the method of the present invention is successfully combined with the following method. The above method is a method for estimating the state of the ultraviolet curable resin, which is a material containing a material which emits fluorescence by irradiation with ultraviolet rays. The ultraviolet curable resin which is cured by ultraviolet irradiation based on the characteristics of the photopolymerization initiator. That is, the present invention provides the following method: [1] A method for estimating the state of an ultraviolet curable resin, which comprises a main agent comprising at least one of a group consisting of a free monomer and an oligomer, and ultraviolet rays. The method for estimating the state of the ultraviolet hard (tetra) fat of the photopolymerization initiator which emits and emits fluorescence, wherein the ultraviolet curable resin is coexisted with a substrate containing a material which emits glory by ultraviolet irradiation, and the ultraviolet curable resin of the present invention The state estimation method includes the steps of: irradiating the ultraviolet curable resin with an ultraviolet ray having a wavelength from which the intensity of the fluorescent light emitted from the material does not exceed the intensity of the light emitted from the photopolymerization initiator; 145989.doc 201031907 In both of the fluorescence emitted from the material and the glory emitted from the photopolymerization initiator, by ultraviolet irradiation in the above irradiation step, the latter is preferentially or selectively determined. a method for measuring the intensity of the fluorescence intensity in the wavelength of the emitted light; and estimating the above based on the firefly (four) degrees of the above-mentioned step [2] The method of estimating the state of the ultraviolet curable resin; [2] The method for estimating the state of the ultraviolet curable resin according to (1) above, wherein the estimating step is based on curing ultraviolet rays for causing a hardening reaction of the ultraviolet curable resin, a step of estimating the state of the ultraviolet curable resin caused by a temporal change in the intensity of the ultraviolet light generated by the curing reaction of the ultraviolet curable resin; [3] a method for estimating the state of the ultraviolet curable resin according to [2] above, Wherein the estimating step is a step of estimating the state of the ultraviolet curing resin by comparing the temporal change of the measured fluorescence intensity with a predetermined time change as a reference; [4] [2] A method for estimating a state of an ultraviolet curable resin, wherein the estimating step is a time required to obtain a specific temporal change in fluorescence intensity from a specific reference time point, and a time required for the obtaining a step of estimating the state of the ultraviolet curable resin by comparing with a preset reference value; [5] In the method for estimating the state of the ultraviolet curable resin according to the above [1], the estimating step is based on the fluorescence intensity measured before the irradiation with ultraviolet rays for curing the ultraviolet curable resin, and the ultraviolet curing is estimated. [Steps of the state of the resin; 145989.doc 201031907 [6J] The method for estimating the state of the ultraviolet curable resin as described above, wherein the estimating step is based on the ultraviolet light for curing the curing of the ultraviolet curable resin Fluorescence intensity, a step of estimating the state of the ultraviolet curable resin; [7] A method for producing an ultraviolet curable resin, comprising at least one selected from the group consisting of a monomer and an oligomer A method for producing a cured resin obtained by curing a main component and an ultraviolet curable resin φ which is a photopolymerization initiator which emits fluorescence by ultraviolet irradiation, and comprises the following steps: (Α) is contained by irradiation with ultraviolet rays Substrate and extraneous line hardening resin for fluorescing materials, prepared and contained by ultraviolet light (B) irradiating the prepared ultraviolet curable resin with ultraviolet rays for curing to cure the ultraviolet curable resin; (C) irradiating the hardened ultraviolet curable resin with the ultraviolet curable resin that coexists with the substrate that irradiates the fluorescent material; An ultraviolet ray having a wavelength from the above-mentioned material that does not exceed the intensity of the fluorescent light emitted from the photopolymerization initiator; (D) is subjected to the above steps (the ultraviolet ray in the sputum is made from the above material) The latter is determined by the fluorescence intensity in the fluorescence wavelength of the preferential or selective measurement of both the emitted fluorescent light and the fluorescent light emitted from the photopolymerization initiator; and (E) based on the above steps ( The fluorescence intensity measured in D) is estimated by the state of the cured ultraviolet curable resin, and the quality of the ultraviolet curable resin is judged to be good or bad. I45989.doc 201031907 [Effects of the Invention] The state of the ultraviolet curable resin coexisting with the substrate containing the material which emits the fluorescent material by ultraviolet irradiation can be easily estimated from the present month. [Embodiment] The state estimation method of the present invention comprises at least a selected one selected from the group consisting of a monomer and an oligomer, and the main component of the species, and irradiated by ultraviolet irradiation. The state of the ultraviolet curable resin of the # A t β && agent is estimated to be an external line curing resin, and the substrate coexisting with a material containing a material that emits fluorescence by ultraviolet irradiation. The ultraviolet ray hardening resin is irradiated with ultraviolet rays having a wavelength of which the intensity of the fluorescent light emitted from the material does not exceed the intensity of the fluorescent light emitted from the photopolymerization initiator; The line irradiation is performed by measuring the fluorescence intensity of the fluorescence emitted from the material and the fluorescence emitted from the photopolymerization initiator, and the latter is determined by the fluorescence intensity of the fluorescene length of the Eucalyptus or the selective measurement; In the above-mentioned measurement (4), the fluorescence intensity is measured, and the state of the ultraviolet curable resin is pushed. (Ultraviolet curing resin) The ultraviolet ray hardening is applied to the state estimation method of the present invention. Lipid "before ultraviolet irradiation is typically a liquid, to change after ultraviolet irradiation (hardening) in a solid helmet. In the present specification, the term "ultraviolet-curing resin" is used in the generic meaning including the liquid state before ultraviolet irradiation and the solid state of 145989.doc 201031907 after ultraviolet irradiation. The ultraviolet curable resin before ultraviolet irradiation (before curing) contains a main component and a photopolymerization initiator selected from at least one of a group consisting of a monomer and an oligomer, and may further contain various additives. The radical or cation generated by the photopolymerization initiator by irradiation with ultraviolet rays generates a hardening reaction (main chain reaction, crosslinking reaction, etc.) of the monomer and the polymer. Then, with the hardening reaction, the monomer and the oligomer become a polymer, so that the molecular weight becomes extremely large and the melting point is lowered. As a result, the ultraviolet curable resin changes from a liquid to a solid. Specific examples of the monomer and the oligomer include polyester acrylate, amine sulfonate acrylate, polybutadiene acrylate, fluorenone acrylate, and epoxy acrylate. The monomer is also referred to as a monolith, and is a state in which a polymer is synthesized by a hardening reaction. The oligomer is also referred to as a low polymer, and has a relatively low degree of polymerization of a polymerization degree of about 2 to 20. Since the monomer and the oligomer form a carrier (electron) which is difficult to move smoothly in the molecule, it is considered that almost no fluorescence is emitted. The ultraviolet curable resin is coexistent with a substrate containing a material that emits fluorescence by ultraviolet irradiation. The material containing the material which emits fluorescence by ultraviolet irradiation is a material containing, for example, polyethylene terephthalate, polycarbonate, or a hard bond which is irradiated with ultraviolet light. Here, the term "coexistence with a substrate" means that the substrate and the ultraviolet curable resin coexist, and at least a portion of the substrate is in contact with at least a portion of the ultraviolet curable resin. Further, the substrate may contain a material that does not emit fluorescence by ultraviolet light. The shape of the substrate is not limited, and a substrate of the form of film 145989.doc 201031907 is preferred. Specifically, a laminate film including a film containing a material that emits fluorescence by ultraviolet irradiation, a film including a material that does not emit fluorescence by ultraviolet irradiation, and a layer of an ultraviolet curing resin are provided, and each film is used. A layer of an ultraviolet curing resin is provided between them. (Photopolymerization initiator) The "photopolymerization initiator" in the state estimation method of the present invention means a photopolymerization initiator which emits fluorescence by ultraviolet irradiation. It is classified into (1) a radical polymerization initiator which generates a radical by ultraviolet irradiation, and (2) a cationic polymerization initiator which generates a cation by irradiation with ultraviolet rays. The radical polymerization initiator is used in the case where the main component is an acrylic monomer or an acrylic valence polymer, and the cationic polymerization initiator is used as an epoxy resin monomer, a vinyl ether monomer, or the like. The case of the oligomer. A photopolymerization initiator containing a mixture of a radical polymerization initiator and a cationic polymerization initiator may also be used. The radical polymerization initiator is roughly classified into a mouse type and an intramolecular cleavage type according to the generation process of a radical. As the hydrogen radical-type radical polymerization initiator, benzophenone and methyl phthalate are exemplified. Examples of the radical polymerization initiator which is an intramolecular cleavage type include benzamidine ether, benzyl dimercapto ketal, α-hydroxyalkylphenone, α-aminoalkylphenone, and ketobenzoquinone. Methyl formate, 4-benzylidene- 4,-methyldiphenyl sulfide, #propyl thioxanthone, diethyl thioxanthene, diethylamino) benzoic acid ethyl ester, 2-carboxyl -2-mercapto-purine _ stupyl propyl ketone benzyl dimethyl ketal and 1,2α-pyrogenic benzene broth | As the cationic polymerization initiator, a diphenyl iodine salt can be cited. Further, in the present specification, the "photopolymerization initiator" is not limited to the ability to retain the luminescent polymerization reaction of 145989.doc 201031907, and includes the following, that is, since the initial photopolymerization initiator promotes photopolymerization The reaction is changed so that the monomer or the polymer which is a target of the photopolymerization reaction does not exist around the photopolymerization initiator, and is a substance which does not promote photopolymerization. The photopolymerization initiator which promotes the light-initiation reaction is, in most cases, still substantially maintains the original molecular size, or is bonded to the polymer in the state of being split into two or more molecules. End. When the initial photopolymerization initiates the cleavage of the φ agent, at least a portion of the cleavage molecule A is believed to promote fluorescence emission. The ultraviolet curable resin is configured to be hardened by exposure to ultraviolet rays to cause a hardening reaction. Therefore, the photopolymerization initiator which produces the hardening reaction has the following J. biomass. (1) The ability to generate an active species (free radical or acid, etc.) for initiating a hardening reaction; · ΤΓ 1篁 thousand leather, Mohr absorbance coefficient), (2) generate reactive species with high reactivity, (3) use WV to stimulate the ability to produce active species

能之光譜域為紫外綠V ’ j C域等。亦即,光聚合起始劑採用容 易吸收紫外線之分子纟士谣 _ 0 _ _ 于、σ構,且易於將藉由吸收紫外線而產 生之(電子)能量供給至其他分子。 可認為自光聚合起始劑所放射之螢光強度係根據該種光 聚〇起始J之化學狀態而變化。因此,基於所測定之營光 強度之時間性變化令的接止 螢光強度之變化速度,推估光聚合The spectral domain of energy is the ultraviolet green V ’ j C domain. That is, the photopolymerization initiator employs a molecular weight 纟 _ _ _ _ , σ structure which is easy to absorb ultraviolet rays, and is easy to supply (electron) energy generated by absorbing ultraviolet rays to other molecules. It is considered that the intensity of the fluorescence emitted from the photopolymerization initiator varies depending on the chemical state of the photopolymerization start J. Therefore, the photopolymerization is estimated based on the change rate of the stop fluorescence intensity caused by the temporal change of the measured camp light intensity.

起始劑被實質消麵^ M 夺間點。再者,紫外線硬化樹脂中, 考慮到產率或溫度變動望 變動等’而大多含有特定餘裕率乘以理The initiator is essentially eliminated. Further, in the ultraviolet curable resin, a specific margin ratio is multiplied by considering the change in yield or temperature, etc.

論需要量所得之詈$虫# A t九聚合起始劑。因此,所謂光聚合起 始劑被「實質消耗」,係指自光聚合起謝僅產生充分 145989.doc 201031907 產生硬化反應之活性種(自由基或酸等)之狀態。可認為若 光聚合起始劑被「實質消耗」’則所測定之螢光強度之增 加將得以抑制。因此,可於螢光強度之增加開始後,捕捉 到螢光強度之增加速度降低時、螢光強度之增加停止(變 化速度為零)時、及螢光強度減弱(變化速度成為負值)時等 之特徵,而視作光聚合起始劑被實質消耗。 (照射步驟) 所謂本發明之狀態推估方法中之「照射步驟」,係指對 上述紫外線硬化樹脂照射具有自藉由紫外線照射而放射螢 光之材料所放射之螢光之強度不超過自上述光聚合起始劑 所放射之螢光之強度的波長之紫外線之照射步驟。 由於不僅自光聚合起始劑所放射之螢光強度較為微弱, 而且於與含有藉由紫外線照射而放射螢光之材料之基材共 存之紫外線硬化樹脂的情形時,大多情況下將受到藉由紫 外線照射而自上述基材所放射之螢光之妨礙,而難以測定 藉由光聚合起始劑所放射之螢光,因此,必需照射具有如 上所述之波長之紫外線。關於波長之選擇•決定方法將隨 後於「(照射步驟中所照射之紫外線之波長與測定步驟中 所測定之螢光之波長之選擇•決定方法)」之欄中加以描 述0 (測定步驟) 所明本發明之狀態推估方法中之「測定步驟」,係指對 受到上述照射步驟中之紫外線照射使得自上述材料所放射 之螢光與自上述光聚合起始劑所放射之螢光之兩者中後者 145989.doc •12· 201031907 被優先性或選擇性測定之螢光波長中的螢光強度進行測定 之測定步驟。 如上所述’紫外線硬化樹脂中所含之光聚合起始劑受到 . 紫外線照射後將放射螢光,但同時,與上述紫外線硬化樹 脂共存之基材中所含之材料亦將受到上述紫外線照射而放 射螢光。即,光聚合起始劑與基材係分別受到紫外線照射 而放射螢光。因此,當自紫外線硬化樹脂所含之光聚合起 Φ 始劑中放射之螢光,含有與自與上述紫外線硬化樹脂共存 之基材所含之材料中放射之螢光相同之波長範圍時,將導 致自上述光聚合起始劑所放射之螢光之強度,與自上述材 料所放射之螢光之強度兩者同時被測定,從而難以正確把 握自紫外線硬化樹脂所含之光聚合起始劑中放射之螢光之 強度變化。因此,為了不受自上述材料所放射之螢光之強 度之I響,把握自上述光聚合起始劑所放射之螢光之強 度,以下兩者變得較為重要yA)作為照射步驟中所照射 攀之紫外線之波長,選擇•決定「自上述基材所含之材料中 放射之螢光之強度不超過自上述光聚合起始劑甲放射之勞 光之強度的波長」’(B)作為測定步驟中測定強度之螢光之 波,,選擇•決定「受到上述照射步驟中之紫外線照射, 使得自上述材料所放射之勞光與自上述光聚合起始劑所放 射之螢光之兩者中後者被優先性或選擇性測定之波長」。 於此’極其重要的是上述(A)與⑻為具有關聯性之技術要 件’而非各自獨立存在之無關聯性要件。繼而,對於經選 擇•決定之測定波長’可藉由於螢光強度之測定部上設置 145989.doc 201031907 例如波長方面可僅分離該測定波長之測定用濾光鏡(截止 濾光鏡及/或色彩校正濾光鏡),而優先性或選擇性測定該 測定波長即可。 (照射步驟中所照射之紫外線之波長與測定步驟中所測定 之螢光之波長的選擇.決定方法) 照射步驟中所照射之紫外線之波長與測定步驟中所測定 之螢光之波長例如按照以下之方法進行選擇•決定即可。 (I) 以固定之厚度將如下紫外線硬化樹脂塗佈於含有藉由 紫外線照射而放射螢光之材料的基材,藉此製成模型試 料,其中,上述紫外線硬化樹脂包含選自由單體及募聚物 所組成之群中之至少一種之主劑、與藉由紫外線照射而放 射螢光之光聚合起始劑。 (II) 以任意之累計光量對上述步驟⑴中製成之模型試料 照射具有特定波長之硬化用紫外線,製成紫外線硬化樹脂 處於未硬化狀態至完全硬化狀態中之任一硬化階段之模型 試料。其次’改變硬化用紫外線之累計光量,並藉由相同 方法來製成硬化階段不同之模型試料。以上述方式製成處 於不同硬化階段之複數個模型試料。 (III) 對上述步驟(II)所製成之複數個模型試料,使用勞 光光譜分析儀,測定受到螢光測定用紫外線照射而放射之 營光之強度,作為螢光光譜’藉此’按照所照射之螢光測 定用紫外線之波長類別(例如’各圖中之顯示),對所照射 之硬化用紫外線之每一累計光量(即同一圖中之各參數中 之顯示),獲取螢光光譜(橫軸:藉由螢光光譜分析儀所測 145989.doc 201031907 定之螢光之波長,縱抽:自模型試料所放射之螢光之強 度)。 〇v)根據所獲取之螢光光譜之波形,選擇對應著紫外線 硬化樹如之硬化階段(即,所照射之硬化用紫外線之每一 累汁光量)’自模型試料所放射之螢光之強度具有變化波 形(即,所照射之硬化用f•外線之每一累言十光量中營光光 -曰之波形存在差異)之「所照射之螢光測定用紫外線之波 長」。較好的是具有顯著差異者。 (V)進而,於所照射之硬化用紫外線之每一累計光量中 之螢光光譜之波形中,選擇顯示出有意義之差異的區域 (即,「藉由螢光光譜分析儀所測定之單光之波長」)。 (推估步驟) 所4本發明之狀態推估方法中之「推估步驟」,係指基 於上述測定步驟中所測定之螢光強度,推估上述紫外線硬 化樹脂之狀態之步驟。 於此,作為「推估上述紫外線硬化樹脂之狀態」之方 法,例如’可列舉如下所述之用於狀態推估之方法。 (可視為螢光強度之時間性變化之特徵) 上述推估步驟係基於在用以使上述紫外線硬化樹脂產生 硬化反應之硬化用紫外線之照射中,伴隨上述紫外線硬化 樹脂之硬化反應而產生之螢光強度之時間性變化,推估上 述紫外線硬化樹脂之狀態。 (1)基於螢光強度之變化速度之對硬化度之狀態推估 可認為所放射之螢光強度係相應於紫外線硬化樹脂之硬 145989.doc •15· 201031907 化反應之進行程度而變化者。 因此’基於所測定之螢光強度之時間性變化中的螢光強 度之變化速度,推估紫外線硬化樹脂之硬化度達到最大硬 化度之時間點。再者,紫外線硬化樹脂中,大多由製造者 等規定有硬化度之規格值(目錄硬度),於此所謂「最大硬 化度」係指於各照射條件中,該紫外線硬化樹脂所能達到 之硬化度’以下情況亦相同。又,該最大硬化度未必與規 格值(目錄硬度)一致。 可認為若紫外線硬化樹脂之硬化度達到最大硬化度,則 ❹ 可抑制所測定之螢光強度增加。因此,隨著螢光強度增 加’捕捉到螢光強度之增加速度降低時、螢光強度增加停 止(變化速度變為零)時、及螢光強度減少(變化速度變為負 值)時等之特徵後,可視為紫外線硬化樹脂之硬化度達到 最大硬化度。 可根據基於螢光強度之變化速度對硬化度之狀態推估, 而容易地推估紫外線硬化樹脂硬化度達到最大硬化度之時 間點。藉此’可避免硬化用紫外線之照射時間不足而導致 @ 紫外線硬化樹脂中之硬化反應不充分之事態。尤其是紫外 線硬化樹脂會因溫度或長期使用而劣化等,導致其性質產 生變化,而根據該方法,則可以各處理時間點中之最佳照 射時間產生硬化反應。 (2)基於螢光強度之變化量之對硬化度之狀態推估 可認為所放射之螢光強度係對應著紫外線硬化樹脂之硬 化反應之進行程度而變化。因此,基於所測定之營光強度 145989.doc 201031907 之時間性變化中螢光強度之變化前後之變化量,推估紫外 線硬化樹脂達到特定硬化度之時間點。作為一例,可於螢 光強度開始增加後,發現螢光強度相對增加開始前螢光強 • 度之差或比超過預先設定的臨限值之時間點,而視為紫外 線硬化樹脂之硬化度達到特定硬化度。例如,可藉由適當 地選擇作為判斷基準之螢光強度之變化量,而判斷紫外線 硬化樹脂之硬化度達到最大硬化度,即紫外線硬化樹脂之 Φ 硬化反應進行充分。又,亦可藉由將更小之螢光強度之變 化量作為判斷基準’而視為紫外線硬化樹脂之硬化度達到 小於最大硬化度之特定硬化度。於該情形時,可捕捉到螢 光強度中產生特定變化量後’而判斷於該時間點硬化已進 行至所需程度之硬化度,例如進行至由紫外線硬化樹脂臨 時接著之部件無法較大程度移動之硬化度。多數紫外線硬 化樹脂具有以下性質:若藉由紫外線照射而使硬化反應進 行至某一程度,則其後即便不照射紫外線亦可藉由連鎖反 Φ 應而使硬化逐漸進行。若加熱半硬化狀態之紫外線硬化樹 月曰,則可促進該連鎖反應。如此,亦可採用以如此方式於 紫外線硬化樹脂未充分硬化之階段停止紫外線照射使該紫 外線硬化樹脂硬化之方法。當進行紫外線硬化樹脂與基材 或其他部件之黏接時,便可用於需要利用紫外線照射進行 臨寺接著之情形。進行臨時接著後,又因紫外線硬化樹脂 較,柔軟之故’而可對所黏接之基材或其他部件之位置進 >/調正又,如此之硬化方法亦可用於以下情形:對藉 一夺門之糸外線照射而使黏接部位達到半硬化狀態之大 145989.doc 201031907 ’則與對每 止之情形相 量產品進行集中加熱而促進硬化。若如此進行 個硬化部位照射紫外線直至達到最大硬化度為 比’可縮短硬化處理之整體時間。 可根據基於螢光強度變化量對硬化度之狀態推估,而容 易地推估紫外線硬化樹脂之硬化度達到最大硬化度之時^ 點。藉此,可避免硬化用紫外線之照射時間不足而導致紫 外線硬化樹脂之硬化反應不充分之事態。尤其是紫外線硬 化樹脂因溫度或長期使用而劣化等導致其性質產生變化, 根據該方法,可以各處理時間點中之最佳照射時間產生硬 化反應。 (3)基於螢光強度之絕對值之對硬化度之狀態推估 可認為所放射之螢光強度係對應著紫外線硬化樹脂之硬 化反應之進行程度而變化。因此,基於所測定之螢光強度 之時間性變化中之螢光強度之絕對值,推估紫外線硬化樹 脂之硬化度達到特定硬化度之時間點。作為一例,可發現 所測定之螢光強度超過預先設定之臨限值之時間點後,而 視為紫外線硬化樹脂之硬化度達到特定硬化度。與上述情 形相同,特定硬化度可為最大硬化度或小於最大硬化度之 值之任意硬化度。 可根據基於螢光強度之絕對值對硬化度之狀態推估,容 易地推估紫外線硬化樹脂之硬化度達到最大硬化度之時間 點。藉此,可避免硬化用紫外線之照射時間不足而導致紫 外線硬化樹脂之硬化反應不充分之事態。根據該方法,可 於相對穩定之條件下重複進行硬化作業之情形時,以各處 145989.doc •18- 201031907 理時間點中之最佳照射時間產生硬化反應。 (4)利用與作為基準之時間性變化比較之對紫外線硬化樹脂 之狀態推估 . 生產線等係於大致相同之照射條件下,對同一種類紫外 線硬化樹脂反覆進行硬化處理。因此,實用且有效的是, 按照紫外線硬化樹脂之種類預先獲取螢光強度之代表性時 間性變化,並將該螢光強度之代表性時間性變化作為基準 φ 之時間性變化,藉由與該作為基準之時間性變化進行比 較而進行兔外線硬化樹脂之狀態推估。再者,所獲取之 螢光強度之時間性變化與作為基準之時間性變化之比較 中,不僅使用某一時間點之螢光強度(絕對值),而且亦可 抽取使用自某-時間點起之特定期間中之榮光強度之特徵 性變化等。 根據利用與基準時間性變化之比較之對紫外線硬化樹脂 之狀態推估,可容易地推估紫外線硬化樹脂之相對於作為 籲基準之時間性變化之狀態。又,可藉由監視有無對作為基 準之時間性變化之背離,而早期發現紫外線硬化樹脂等之 異常。 ’ 根據基於上述螢光強度產生特定之時間十生變化為止所需 犄間之紫外線硬化樹脂之狀態推估,可藉由將螢光強度產 生特定之時間性變化為止之所需時間與基準值進行比較, 而發現紫外線硬化樹脂之異常。藉此,可抑制不良品之大 量產生等,從而可實現生產良率提高。 (5)基於螢光強度產生特定之時祕變為止所需時間之紫外 145989.doc 201031907 線硬化樹脂之狀態推估 與上述狀態推估方法相同’於大致相同之照射條件下, 反覆處理同一種類紫外線硬化樹脂之情形時,實用且有效 的是’預先獲取代表性試樣之榮光強度之時間性變化,並 藉由與該登光強度之時間性變化比較,而進行紫外線硬化 樹脂之狀態推估。作為—例,於螢光強度之時間性變化 中’獲取特定之時間性變化產生為止之所需時㈤,並將該 所需時間與預先設定之基準值進行比較,藉此推估紫外線 硬化樹脂之狀態。 (6)硬化用紫外線之照射前後之紫外線硬化樹脂之狀態推估 於生產線等中,於硬化用紫外線之照射前及照射後(照 射結束時),若可推估紫外線硬化樹脂之狀態,從而判斷 有無異常,則可更有效率地進行製造。即,於硬化用紫外 線之照射前’可發現紫外線硬化樹脂之種類錯誤、紫外線 硬化樹脂之量之錯誤、紫外線硬化樹脂之品質變化、及紫 外線硬化樹脂之保管中預期外之硬化反應之進行等。又, 於硬化用紫外線之照射後(照射結束時),可發現紫外線硬 化樹脂之種類錯誤、紫外線硬化樹脂之量之錯誤、紫外線 硬化樹脂之品質變化、及硬化用紫外線之照射不足或照射 過多等。作為一例,係於用以使上述紫外線硬化樹脂產生 硬化反應之硬化用紫外線之照射前,基於所測定之螢光強 度’推估上述紫外線硬化樹脂之狀態。 根據上述硬化用紫外線照射前之紫外線硬化樹脂之狀態 推估’可於產生硬化反應前檢查紫外線硬化樹脂有無異 145989.doc -20· 201031907 常。藉此,開始時便無需對異常之紫外線硬化樹脂,多餘 地照射硬化用紫外線。因此,可提高生產線等之生產效 率。 又’同樣地,根據硬化用紫外線之照射後(照射結束時) 之紫外線硬化樹脂之狀態推估,可檢測硬化反應結束後之 紫外線硬化樹脂有無異常。藉此,可發現硬化用紫外線之 照射不足或照射過多等不符合規格之紫外線硬化樹脂。作 為一例,係於用以使紫外線硬化樹脂產生硬化反應之硬化 用i外線之照射後,基於所測定之螢光強度,推估上述紫 外線硬化樹脂之狀態。 (狀態推估裝置) 對實現本發明之狀態推估方法之一個實施形態之狀態推 估裝置進行以下說明。 狀態推估裝置具備狀態推估部, (Central Processing Unit)、顯示部、 照射警告部。 狀態推估部包括CPU 操作部、記憶部、及 CPU根據來自操作部之操作指示及來自硬化用紫外線照 射裝置之照射狀態信號,對螢光測定用探頭部輸出螢光測 疋用i外線之照射指示。cpu使照射警告部點亮或閃爍, 以促使保護不受根據對螢光測定用探頭部進行螢光測定用 紫外線照射之指示而自螢光測定用探頭部中放射之螢光測 定用紫外線照射、繼而,CPU接收藉由螢光測定用探頭部 而測定之勞光強度’推估作為對象之紫外線硬化樹脂之狀 態,並對顯示部輸出此推估結果等。與此同時,CPU對外 145989.doc -21 - 201031907 部裝置等輸出表示藉由螢光測定用探頭部而測定之螢光強 度之信號(類比、數位)。進而,CPU自記憶部中讀取預先 儲存之各種資料,又,將所計測之資料等儲存於記憶部 〇 顯示部包含例如LCD(Liquid Crystal Display,液晶顯示 器)或CRT(Cathode-Ray tube,陰極射線管)等顯示器,顯 示自CPU中接收之螢光強度變化之圖表等。 操作部包含各種開關等,接受來自使用者之操作,並對 CPU輸出與該操作相應之操作指示。 照射警告部包含例如LED(Light Emitting Diode,發光二 極體)或燈管等,對位於靠近狀態推估裝置之位置上之使 用者等顯示螢光測定用紫外線處於照射中。 記憶部包含例如 EEPROM(Electrically Erasable and Programmable Read only Memory,電子可擦除可程式唯讀 記憶體)等,且儲存測定資料或與紫外線硬化樹脂之種類 對應之各種資料等。 螢光測定用探頭部包含光投影驅動電路、光投影元件、 半反射鏡、濾光片、受光元件、HPF(High Pass Filter,高 通渡光片)、放大電路、S/H(Sample and Hold,取樣保 持)、及類比數位轉換部(Analog-to-Digital Converter ’ ADC)。 光投影驅動電路按照自CPU所接收之螢光測定用紫外線 之照射指示,以特定週期對光投影元件施加脈衝狀之電 壓。光投影元件包含例如紫外線LED,根據藉由光投影驅 145989.doc -22- 201031907 動電路所施加之脈衝電壓,產生且放射螢光測定用紫外 線。於該發明之實施形態中,光投影元件照射主發光峰值 為365 nm之螢光測定用紫外線。 半反射鏡配置於與光投影元件同一之光軸上,使自光投 影元件所放射之螢光測定用紫外線透射,另一方面,改變 藉由作為測定對象之紫外線硬化樹脂所放射之螢光之傳遞 路徑,將該螢光測定用紫外線導向濾光片。例如半反射鏡 之反射面係藉由金屬蒸鍍而形成。 濾光片係為了除去自光投影元件所照射之螢光測定用紫 外線等之環境光而配置,構成為使紫外線區域之光衰減而 使可見光區域之光透過。於本發明之實施形態中,濾光片 係使波長為410 nm以上之光透過之介電質多層膜之濾光 鏡。 文光元件作為一例包含光二極體,產生與透過濾光片而 入射之螢光之強度相對應之電流,並將該電流輸出至 HPF。 HPF係以將自受光元件中所接收之螢光強度信號中之直 流成分及低頻成分去除,並抽取藉由螢光測定用紫外線而 產生之成分之方式,僅使特定頻率以上之信號通過。 放大電路以特定增益(電流電壓轉換率)將通過HpF之信 號放大輸出至S/Η電路。 S/Η電路以與光投影元件之發光時序同步之方式對受光 強度L號進行取樣,並保持經取樣之信號值直至下次取樣 時’藉此於進行脈衝狀光投影之每一特定週期中測定各週 145989.doc •23- 201031907 期中之信號之最大振幅值’且於各 大振幅值。 侧⑽持所測定之最 類比數位轉換部將自S/H電路中輪出之電壓信號(類比信 號)轉換為數位值後,輸出至CPU。 明其次’對螢光測定用探頭部之光學系統之概括進行說 螢光測定用探頭部進而具備聚焦透鏡。並且,螢光測定 用探頭部構成如下:光投影元件、半反射鏡、聚焦透鏡及 作為對象之篡外線硬化樹脂係配置於同一直線上,自光投 影元件所照射之螢光測定用紫外線經由聚焦透鏡,於紫外 線硬化樹脂上聚焦於特定之直徑範圍。繼而,自紫外線硬 化樹脂所放射之螢光逆向傳遞於與螢光測定用紫外線相同 之路徑中,並由半反射鏡反射後而使傳遞路徑改變。進 而,螢光經由濾光片入射至受光元件。再者,自光投影元 件之照射面至聚焦透鏡為止之距離,與自聚焦透鏡至紫外 線硬化樹脂為止之距離大致相同。 螢光強度測定裝置(例如〇L3〇1 ; SENTEC公司製造)中, 只要具備如下所述之光投影元件(例如,具有如下紫外線 之照射波長特性之LED)即可,上述光投影元件具有自上述 基材所含之材料中放射之螢光之強度不超過自上述光聚合 起始劑所放射之螢光之強度之螢光測定用紫外線之照射波 長。於上述相同之螢光強度測定裝置中,只要使螢光強度 測定部具備如下所述之濾光鏡(例如截止濾光鏡)即可,上 述濾光鏡係將如下波長去除,該波長係受到上述照射步驟 145989.doc -24- 201031907 中之螢光測定用紫外線照射,使得自基材中所含之材料中 放射之螢光與自上述光聚合起始劑中放射之螢光之兩者中 後者被優先性或選擇性測定之波長。 _ (紫外線硬化樹脂之狀態推估) 例如,按照如下所述之處理,進行紫外線硬化樹脂之狀 態推估。以下,按順序說明圖案A〜D之4種圖案。再者, 如此之狀態推估除使用聚酯樹脂作為基材以外,均記載於 專利第4185939號。 ❿ (圖案A) 首先,CPU對是否為硬化用紫外線之照射開始不久進行 判斷(以下稱為步驟11)。若為硬化用紫外線之照射開始不 久之情形時,則將所獲取之螢光強度設定於前次螢光強度 中,並返回至步驟11。 於步驟11中,判斷並非為硬化用紫外線之照射開始不久 之情形時,CPU對是否為螢光強度已開始增加進行判斷。 • 再者,所明螢光強度已開始增加,係指於下述步驟12中, CPU判定螢光速度開始增加之後。 於並非為螢光強度已開始增加之情形時,CPU根據本次 獲取之螢光強度與4次螢光強度之差算出變化速度。繼 而,CPU對所算出之變化速度是否大於零進行判斷。於所 算出之變化速度大於零之情形時,CI>U判定螢光強度開始 增加(以下稱為步驟12) ’且儲存此時間點之螢光強度作為 土準螢光強度,並返回至原先之處理。另一方面於算出 之變化速度不大於零之情形時,CPU返回至原先之處理。 145989.doc •25- 201031907 再者’用以判斷榮光速度開始增加之值亦可為零以外之預 先決定之正值。 於螢光強度已開始增加之情形時,CPU判斷螢光強度相 對基準螢光強度之變化量是否超過預先設定之臨限值。具 體而言,CPU對下述情況中之任一者進行判斷:本次獲取 之螢光強度相對基準螢光強度之差是否超過臨限值,或者 本次獲取之螢光強度相對基準螢光強度之比是否超過臨限 值。使用者亦可預先指定採用何種判斷基準。繼而,當發 光強度相對基準榮光強度之變化量超過預先設定之臨限值 時’ CPU視為光各外線硬化樹脂之硬化度達到最大硬化 度,並返回至原先之處理(步驟11)。 另一方面,當螢光強度相對基準螢光強度之變化量未超 過預先設定之臨限值時,CPU返回至原先之處理(步驟 11)。 (圖案B) CPU基於來自硬化用紫外線照射裝置之照射狀態信號, 判斷硬化用紫外線是否開始照射。於硬化用紫外線之照射 未開始之情形時,CPU返回至起始時間點(以下稱為步驟 21) ° 於硬化用备、外線之照射開始之情形時,cpu對螢光測定 用探頭部發出螢光測定用紫外線之照射指示(以下稱為步 驟22)。於是,螢光測定用探頭部對作為對象之紫外線硬 化樹脂照射螢光測定用紫外線。繼而,cpu自螢光測定用 探頭部獲取受到螢光測定用紫外線照射後自該紫外線硬化 145989.doc -26- 201031907 樹月曰所含之光聚合起始劑中放射之螢光之螢光強度。 ,繼而,CPU將所獲取之螢光強度儲存於記憶部中,並且 判斷記憶部中是否儲存有特定數以上之螢光強度資料。於 未儲存有特定數以上之螢光強度資料之情形時,CPU返回 至步驟22。 於儲存有特定數以上之螢光強度資料之情形時,cPU自 3己憶部中讀取特定數之螢光強度資料,執行平均化處理 φ (移動平均),算出該時間點之螢光強度。 t進而’ CPU基於所算出之螢光強度,執行紫外線硬化樹 脂之狀態推估處理(以下稱為步驟23卜具體而言,CPU調 出含有如下處理流程之次常式並執行。 繼而,CPU對顯示部等輸出狀態推估處理之結果等,判 斷是否滿足測定結束條件。作為測定結束條件可適當採用 以下所述之條件:自硬化用紫外線之照射開始起經過特定 時間’以及於步驟23中獲得例如判定紫外線硬化樹脂之硬 ❿ A度達到最大硬化度之特定結果等。於未滿足測定結束條 件之情形時,CPU返回至步驟22。另一方面,於滿足測定 結束條件之情形時,CPU返回至起始時間點(步驟21卜 (圖案C) 獲取由使用者等輸人之料線硬化樹脂及照射條件 #之敎資訊,並基於所獲取之敎資訊,自記憶部等中 讀取作為基準之特定之時間性變化及所f時間。繼而, c P U判斷所獲取之螢光強度中是否產生特定之時間性變 化° 145989.doc -27- 201031907 之時間性變化時,On the amount of 所得$虫# A t nine polymerization initiator. Therefore, the photopolymerization initiator is "substantially consumed", which means that only a sufficient amount of active species (free radicals or acids, etc.) which generate a hardening reaction is produced from photopolymerization. It is considered that if the photopolymerization initiator is "substantially consumed", the increase in the fluorescence intensity measured will be suppressed. Therefore, when the increase in the fluorescence intensity is started, the increase in the fluorescence intensity is reduced, the increase in the fluorescence intensity is stopped (the change speed is zero), and the fluorescence intensity is decreased (the change rate is a negative value). And the characteristics are considered to be substantially consumed as a photopolymerization initiator. (Irradiation step) The "irradiation step" in the state estimation method of the present invention means that the intensity of the fluorescent light emitted from the material which is irradiated with ultraviolet light by the ultraviolet curing resin is not more than the above The step of irradiating ultraviolet rays at a wavelength of the intensity of the fluorescence emitted by the photopolymerization initiator. It is often used because it is not only weak in the intensity of the fluorescent light emitted from the photopolymerization initiator but also in the case of an ultraviolet curing resin which coexists with a substrate containing a material which emits fluorescence by ultraviolet irradiation. It is difficult to measure the fluorescence emitted by the photopolymerization initiator due to the ultraviolet light irradiation and the fluorescence emitted from the substrate. Therefore, it is necessary to irradiate the ultraviolet light having the wavelength described above. For the selection of the wavelength, the determination method will be described in the column "(Selection of the wavelength of the ultraviolet light to be irradiated in the irradiation step and the wavelength of the fluorescence measured in the measurement step, determination method)" (measurement step) The "measurement step" in the state estimation method of the present invention means that the ultraviolet light irradiated by the above-mentioned irradiation step causes the fluorescence emitted from the material and the fluorescence emitted from the photopolymerization initiator to be emitted. The latter 145989.doc •12· 201031907 The measurement procedure for measuring the fluorescence intensity in the fluorescent wavelengths that are preferentially or selectively measured. As described above, the photopolymerization initiator contained in the ultraviolet curable resin is irradiated with ultraviolet light, but at the same time, the material contained in the substrate coexisting with the ultraviolet curable resin is also irradiated with the ultraviolet rays. Radiated fluorescence. That is, the photopolymerization initiator and the substrate are respectively irradiated with ultraviolet rays to emit fluorescence. Therefore, when the fluorescent light emitted from the photopolymerization of the ultraviolet curable resin is contained in the same wavelength range as the fluorescent light emitted from the material contained in the substrate coexisting with the ultraviolet curable resin, The intensity of the fluorescent light emitted from the photopolymerization initiator and the intensity of the fluorescent light emitted from the material are simultaneously measured, so that it is difficult to accurately grasp the photopolymerization initiator contained in the ultraviolet curing resin. The intensity of the fluorescence of the radiation changes. Therefore, in order to prevent the intensity of the fluorescence emitted from the photopolymerization initiator from being disturbed by the intensity of the fluorescence emitted from the above material, the following two become important yA) as the irradiation in the irradiation step The wavelength of the ultraviolet light of the climber is selected and determined as "the wavelength of the intensity of the fluorescent light emitted from the material contained in the substrate does not exceed the intensity of the light emitted from the photopolymerization initiator A" (B) In the step of measuring the intensity of the fluorescent wave, selecting and determining "the ultraviolet light in the above-mentioned irradiation step, so that the light emitted from the material and the fluorescent light emitted from the photopolymerization initiator" The latter is wavelength determined by preference or selectivity." It is extremely important that the above (A) and (8) are related technical requirements' rather than the independent non-relational elements. Then, the measurement wavelength determined by the selection and determination can be set by the measurement unit of the fluorescence intensity. 145989.doc 201031907 For example, the wavelength measurement filter can be separated only for the measurement wavelength (cut filter and/or color) The filter is corrected, and the measurement wavelength can be determined preferentially or selectively. (Selection of the wavelength of the ultraviolet ray to be irradiated in the irradiation step and the wavelength of the luminescence measured in the measurement step. Determination method) The wavelength of the ultraviolet ray to be irradiated in the irradiation step and the wavelength of the luminescence measured in the measurement step are, for example, the following The method of choice is to make a decision. (I) a base sample is prepared by applying a UV curable resin to a substrate containing a material that emits fluorescence by ultraviolet irradiation at a fixed thickness, wherein the ultraviolet curable resin is selected from the group consisting of monomers and A main component of at least one of a group consisting of a polymer and a photopolymerization initiator which emits fluorescence by irradiation with ultraviolet rays. (II) The model sample prepared in the above step (1) is irradiated with ultraviolet rays for curing having a specific wavelength in an arbitrary cumulative amount of light to prepare a model sample in which the ultraviolet curable resin is in an unhardened state to a completely hardened state. Next, the amount of accumulated light of the ultraviolet rays for hardening was changed, and the model samples having different hardening stages were prepared by the same method. A plurality of model samples at different hardening stages were prepared in the above manner. (III) For the plurality of model samples prepared in the above step (II), the intensity of the camping light emitted by the ultraviolet light irradiated by the fluorescent measurement is measured using a Rauma spectrum analyzer, and the fluorescent spectrum is 'by this' The wavelength type of the ultraviolet light to be used for the measurement of the fluorescence (for example, the display in each figure), and the cumulative amount of light for the ultraviolet light to be irradiated (that is, the display in each parameter in the same figure), the fluorescence spectrum is obtained. (horizontal axis: wavelength determined by a fluorescent spectrum analyzer 145989.doc 201031907, longitudinal pumping: intensity of fluorescence emitted from the model sample). 〇v) according to the waveform of the acquired fluorescence spectrum, select the intensity of the fluorescence emitted from the model sample corresponding to the hardening stage of the ultraviolet hardening tree (ie, the amount of each of the irradiated ultraviolet rays) The wavelength of the ultraviolet light for the fluorescence measurement to be irradiated is changed by the waveform of the change (that is, the difference between the waveform of the camping light and the krypton in each of the ten light amounts of the hardened light to be irradiated). It is better to have significant differences. (V) Further, in the waveform of the fluorescence spectrum in each of the integrated light amounts of the ultraviolet light for curing, a region showing a significant difference is selected (that is, "single light measured by a fluorescence spectrum analyzer" The wavelength"). (Pushing step) The "estimation step" in the state estimation method of the present invention is a step of estimating the state of the ultraviolet curable resin based on the fluorescence intensity measured in the above measuring step. Here, as a method of "estimating the state of the ultraviolet curable resin", for example, a method for estimating the state as described below can be cited. (It can be regarded as a characteristic of the temporal change of the fluorescence intensity.) The above-mentioned estimation step is based on the curing of the ultraviolet curing resin in the irradiation of the ultraviolet light for curing in which the ultraviolet curing resin is hardened. The temporal change in light intensity is used to estimate the state of the above ultraviolet curable resin. (1) Estimation of the state of the degree of hardening based on the change rate of the fluorescence intensity It is considered that the intensity of the emitted fluorescence is changed in accordance with the degree of progress of the ultraviolet curing resin 145989.doc •15·201031907. Therefore, based on the rate of change of the fluorescence intensity in the temporal change of the measured fluorescence intensity, the time point at which the degree of hardening of the ultraviolet curable resin reaches the maximum degree of hardening is estimated. In addition, in the ultraviolet curable resin, the specification value (catalog hardness) of the degree of hardening is often specified by the manufacturer, and the term "maximum degree of hardening" refers to the hardening of the ultraviolet curable resin under each irradiation condition. The degree is the same in the following cases. Further, the maximum degree of hardening does not necessarily coincide with the specification value (catalog hardness). It is considered that if the degree of hardening of the ultraviolet curable resin reaches the maximum degree of hardening, ❹ can suppress an increase in the measured fluorescence intensity. Therefore, as the fluorescence intensity increases, when the rate of increase in the fluorescence intensity decreases, when the increase in fluorescence intensity stops (the rate of change becomes zero), and when the fluorescence intensity decreases (the rate of change becomes negative), etc. After the characteristics, it can be considered that the degree of hardening of the ultraviolet curing resin reaches the maximum degree of hardening. The time at which the degree of hardening of the ultraviolet curable resin reaches the maximum degree of hardening can be easily estimated based on the state of the degree of hardening based on the change speed of the fluorescence intensity. In this way, it is possible to avoid the situation in which the hardening reaction in the ultraviolet curable resin is insufficient due to insufficient irradiation time of the ultraviolet rays for curing. In particular, the ultraviolet curable resin deteriorates due to temperature or long-term use, and the properties thereof change, and according to this method, the hardening reaction can be produced at the optimum irradiation time at each treatment time. (2) Estimation of the state of the degree of hardening based on the amount of change in the fluorescence intensity It is considered that the intensity of the emitted fluorescence changes depending on the degree of progress of the hardening reaction of the ultraviolet curable resin. Therefore, the time point at which the ultraviolet curable resin reaches a specific degree of hardening is estimated based on the amount of change before and after the change in the fluorescence intensity in the temporal change of the measured camp light intensity 145989.doc 201031907. As an example, after the fluorescence intensity starts to increase, it is found that the difference or ratio of the fluorescence intensity before the start of the relative increase in the fluorescence intensity exceeds a predetermined threshold, and the degree of hardening of the ultraviolet curing resin is considered to be reached. Specific degree of hardening. For example, the degree of hardening of the ultraviolet curable resin can be judged to be the maximum degree of hardening by appropriately selecting the amount of change in the fluorescence intensity as the criterion for judging, that is, the Φ hardening reaction of the ultraviolet curable resin is sufficient. Further, the degree of hardening of the ultraviolet curable resin can be regarded as a specific degree of hardening which is less than the maximum degree of hardening by changing the amount of change in the smaller fluorescence intensity as a criterion. In this case, it is possible to capture a certain degree of change in the intensity of the fluorescence, and to determine that the degree of hardening has proceeded to a desired degree at the point in time, for example, the component which is temporarily attached to the ultraviolet curing resin cannot be largely used. The degree of hardening of movement. Most of the ultraviolet curable resins have such a property that if the hardening reaction is carried out to some extent by ultraviolet irradiation, the hardening can be gradually performed by the interlocking anti-Φ after the ultraviolet rays are not irradiated. This chain reaction can be promoted by heating the semi-hardened ultraviolet-curing tree. Thus, a method of curing the ultraviolet curable resin by stopping ultraviolet irradiation at a stage where the ultraviolet curable resin is not sufficiently cured in this manner can also be employed. When the ultraviolet curable resin is bonded to a substrate or other members, it can be used in a case where ultraviolet irradiation is required to carry out the application. After the temporary adhesion, the position of the bonded substrate or other components can be adjusted by the ultraviolet curing resin, and the hardening method can also be used in the following cases: After the door is smashed, the outer part of the door is irradiated to make the bonded part reach the semi-hardened state. 145989.doc 201031907 'The product is concentrated and heated to promote hardening. If the cured portion is irradiated with ultraviolet rays until the maximum degree of hardening is obtained, the overall time of the hardening treatment can be shortened. It is possible to estimate the state of the degree of hardening based on the amount of change in the intensity of the fluorescence, and it is easy to estimate the degree of hardening of the ultraviolet curable resin to the maximum degree of hardening. Thereby, it is possible to avoid a situation in which the curing reaction of the ultraviolet curable resin is insufficient due to insufficient irradiation time of the ultraviolet rays for curing. In particular, the ultraviolet curable resin is deteriorated in properties due to deterioration due to temperature or long-term use, and according to this method, a hardening reaction can be produced at an optimum irradiation time in each treatment time point. (3) Estimation of the degree of hardening based on the absolute value of the fluorescence intensity It is considered that the intensity of the emitted fluorescence changes depending on the degree of progress of the hardening reaction of the ultraviolet curable resin. Therefore, based on the absolute value of the fluorescence intensity in the temporal change of the measured fluorescence intensity, the time point at which the degree of hardening of the ultraviolet curable resin reaches a specific degree of hardening is estimated. As an example, it can be found that the degree of hardening of the ultraviolet curable resin reaches a specific degree of hardening after the measured fluorescence intensity exceeds a predetermined threshold. As in the above case, the specific degree of hardening may be any degree of hardening or a degree of hardening less than the maximum degree of hardening. The state of hardening degree can be estimated based on the absolute value of the fluorescence intensity, and the time point at which the hardening degree of the ultraviolet curable resin reaches the maximum degree of hardening can be easily estimated. Thereby, it is possible to avoid a situation in which the curing reaction of the ultraviolet curable resin is insufficient due to insufficient irradiation time of the ultraviolet rays for curing. According to this method, when the hardening operation is repeated under relatively stable conditions, the hardening reaction is generated at the optimum irradiation time in each of the 145989.doc • 18-201031907 time points. (4) Estimation of the state of the ultraviolet curable resin by comparison with the temporal change as a standard. The production line or the like is subjected to hardening treatment of the same type of ultraviolet curable resin under substantially the same irradiation conditions. Therefore, it is practical and effective to obtain a representative temporal change in fluorescence intensity in accordance with the type of the ultraviolet curable resin, and to make a representative temporal change in the fluorescence intensity as a temporal change in the reference φ, by The state of the rabbit external hardening resin was estimated by comparing the temporal changes of the standard. Furthermore, in comparison with the temporal change of the acquired fluorescence intensity and the temporal change as a reference, not only the fluorescence intensity (absolute value) at a certain time point but also the use from a certain time point can be extracted. Characteristic changes in glory intensity during a specific period. The state of the ultraviolet curable resin relative to the temporal change as a reference can be easily estimated based on the state estimation of the ultraviolet curable resin by comparison with the reference temporal change. Further, it is possible to detect an abnormality such as an ultraviolet curable resin at an early stage by monitoring the presence or absence of a deviation from the temporal change of the standard. 'According to the state estimation of the ultraviolet curing resin required for the specific time-dependent change based on the above-mentioned fluorescence intensity, the time required to generate a specific temporal change in the fluorescence intensity can be performed with the reference value. Comparing, and discovering the abnormality of the ultraviolet curing resin. As a result, a large amount of defective products can be suppressed, and the production yield can be improved. (5) Ultraviolet light based on the time required for the fluorescence intensity to be generated at a specific time. 145989.doc 201031907 The state of the wire-hardening resin is estimated to be the same as the above-described state estimation method. 'Under the same irradiation conditions, the same type is repeatedly processed. In the case of an ultraviolet curable resin, it is practical and effective to 'pre-acquire the temporal change of the glory intensity of a representative sample, and estimate the state of the ultraviolet curable resin by comparing with the temporal change of the light intensity. . As an example, in the temporal change of the fluorescence intensity, 'when the specific time-varying change is required (5), and the required time is compared with a preset reference value, thereby estimating the ultraviolet curing resin State. (6) The state of the ultraviolet curable resin before and after the irradiation with ultraviolet rays is estimated in a production line or the like, and the state of the ultraviolet curable resin can be estimated before and after the irradiation of the ultraviolet rays for curing (at the end of the irradiation). With or without anomalies, manufacturing can be performed more efficiently. In other words, it is found that the type of the ultraviolet curable resin is wrong, the amount of the ultraviolet curable resin is wrong, the quality of the ultraviolet curable resin is changed, and the curing reaction is expected to be performed in the storage of the ultraviolet curable resin. In addition, after irradiation with ultraviolet rays for curing (at the end of irradiation), it is found that the type of the ultraviolet curing resin is wrong, the amount of the ultraviolet curing resin is wrong, the quality of the ultraviolet curing resin is changed, and the ultraviolet light for curing is insufficient or excessively irradiated. . As an example, the state of the ultraviolet curable resin is estimated based on the measured fluorescence intensity before irradiation of ultraviolet rays for curing to cure the ultraviolet curable resin. According to the state of the ultraviolet curable resin before the ultraviolet irradiation by the hardening, it is estimated that the ultraviolet curable resin can be inspected before the hardening reaction occurs. 145989.doc -20· 201031907 As a result, it is not necessary to irradiate the ultraviolet rays for curing with an abnormal ultraviolet curable resin. Therefore, the production efficiency of the production line or the like can be improved. In the same manner, it is possible to detect the presence or absence of abnormality of the ultraviolet curable resin after the completion of the curing reaction, based on the state of the ultraviolet curable resin after the irradiation of the ultraviolet rays for curing (at the end of the irradiation). As a result, it is possible to find an ultraviolet curable resin which does not conform to specifications such as insufficient irradiation of ultraviolet rays by curing or excessive irradiation. As an example, after the irradiation of the ultraviolet rays for curing the ultraviolet curable resin, the state of the ultraviolet curable resin is estimated based on the measured fluorescence intensity. (State Estimation Apparatus) The state estimation apparatus which realizes one embodiment of the state estimation method of the present invention will be described below. The state estimation device includes a state estimation unit, a central processing unit, a display unit, and an irradiation warning unit. The state estimation unit includes a CPU operation unit, a memory unit, and a CPU that emits an illumination signal for the fluorescence measurement probe unit based on an operation instruction from the operation unit and an irradiation state signal from the curing ultraviolet irradiation device. Instructions. The cpu causes the illumination warning portion to be lit or blinked, so that the protection is not irradiated with ultraviolet light for fluorescence measurement emitted from the probe portion for fluorescence measurement according to the instruction for ultraviolet irradiation of the fluorescence measurement for the probe portion for fluorescence measurement. Then, the CPU receives the state of the ultraviolet curable resin as the target of the work intensity measured by the fluorescence measuring probe unit, and outputs the estimated result or the like to the display unit. At the same time, the CPU outputs a signal (analog, digit) of the fluorescence intensity measured by the probe unit for fluorescence measurement, such as the external device 145989.doc -21 - 201031907. Further, the CPU reads various kinds of pre-stored data from the memory unit, and stores the measured data and the like in the memory unit. The display unit includes, for example, an LCD (Liquid Crystal Display) or a CRT (Cathode-Ray tube). A display such as a ray tube displays a graph of changes in fluorescence intensity received from the CPU. The operation unit includes various switches and the like, accepts an operation from the user, and outputs an operation instruction corresponding to the operation to the CPU. The irradiation warning unit includes, for example, an LED (Light Emitting Diode) or a lamp tube, and displays the ultraviolet light for fluorescence measurement for the user or the like located at a position close to the state estimation device. The memory unit includes, for example, an EEPROM (Electrically Erasable and Programmable Read Only Memory), and stores measurement data or various materials corresponding to the type of the ultraviolet curable resin. The probe unit for fluorescence measurement includes a light projection drive circuit, a light projection element, a half mirror, a filter, a light receiving element, an HPF (High Pass Filter), an amplifier circuit, and S/H (Sample and Hold, Sample-and-hold) and Analog-to-Digital Converter 'ADC. The light projection drive circuit applies a pulsed voltage to the light projection element at a specific cycle in accordance with an irradiation instruction of ultraviolet light for fluorescence measurement received from the CPU. The light projection element includes, for example, an ultraviolet LED, which generates and emits ultraviolet light for fluorescence measurement according to a pulse voltage applied by a light projection drive 145989.doc -22-201031907. In the embodiment of the invention, the light projection element emits ultraviolet light for fluorescence measurement having a main emission peak of 365 nm. The half mirror is disposed on the same optical axis as the light projection element, and transmits ultraviolet light for fluorescence measurement emitted from the light projection element, and changes the fluorescence emitted by the ultraviolet curing resin to be measured. The transfer path is used to guide the ultraviolet light for fluorescence measurement to the filter. For example, the reflecting surface of the half mirror is formed by metal evaporation. The filter is disposed to remove ambient light such as ultraviolet rays for fluorescence measurement irradiated from the light projection element, and is configured to attenuate light in the ultraviolet region to transmit light in the visible light region. In the embodiment of the present invention, the filter is a filter for passing through a dielectric multilayer film having a wavelength of 410 nm or more. As an example, the light-emitting element includes a photodiode, generates a current corresponding to the intensity of the fluorescent light incident through the filter, and outputs the current to the HPF. The HPF system removes a component having a specific frequency or higher by removing a DC component and a low-frequency component in the fluorescence intensity signal received from the light-receiving element, and extracting a component generated by ultraviolet light for fluorescence measurement. The amplifying circuit amplifies the signal through the HpF to the S/Η circuit with a specific gain (current voltage conversion rate). The S/Η circuit samples the received light intensity L number in synchronization with the light-emitting timing of the light projection element, and maintains the sampled signal value until the next sampling, thereby taking place in each specific period of the pulsed light projection. The maximum amplitude value of the signal in each period of 145989.doc •23- 201031907 is measured and the amplitude value is large. The analogous digital conversion unit measured by the side (10) converts the voltage signal (analog signal) that has been rotated from the S/H circuit into a digital value, and outputs it to the CPU. The following is a summary of the optical system of the probe unit for fluorescence measurement. The probe unit for fluorescence measurement further includes a focus lens. Further, the probe unit for fluorescence measurement is configured such that the light projection element, the half mirror, the focus lens, and the target external line hardening resin are disposed on the same straight line, and the ultraviolet light for fluorescence measurement irradiated from the light projection element is focused. The lens is focused on a specific range of diameters on the UV curable resin. Then, the fluorescent light emitted from the ultraviolet curable resin is reversely transmitted in the same path as the ultraviolet light for fluorescence measurement, and is reflected by the half mirror to change the transmission path. Further, the fluorescent light is incident on the light receiving element via the filter. Further, the distance from the irradiation surface of the light projection element to the focus lens is substantially the same as the distance from the self-focusing lens to the ultraviolet curable resin. The fluorescent intensity measuring device (for example, 〇L3〇1; manufactured by SENTEC Co., Ltd.) may have a light projection element (for example, an LED having an ultraviolet ray irradiation wavelength characteristic) as described below, and the light projection element has the above The intensity of the fluorescent light emitted from the material contained in the substrate does not exceed the irradiation wavelength of the ultraviolet light for fluorescence measurement from the intensity of the fluorescent light emitted from the photopolymerization initiator. In the above-described fluorescence intensity measuring apparatus, the fluorescent intensity measuring unit may include a filter (for example, a cut filter) as described below, and the filter removes the following wavelengths, and the wavelength is received. The fluorescent measurement in the above-mentioned irradiation step 145989.doc -24-201031907 is irradiated with ultraviolet rays so that both the fluorescent light emitted from the material contained in the substrate and the fluorescent light emitted from the photopolymerization initiator are contained. The latter is wavelength determined by preference or selectivity. _ (Improvement of state of ultraviolet curable resin) For example, the state of the ultraviolet curable resin is estimated by the following treatment. Hereinafter, four patterns of the patterns A to D will be described in order. Further, such state estimation is described in Patent No. 4185939 except that a polyester resin is used as the substrate. ❿ (Pattern A) First, the CPU judges whether or not the irradiation of the ultraviolet rays for curing is started (hereinafter referred to as step 11). If the irradiation with ultraviolet rays for curing is not started for a long time, the acquired fluorescence intensity is set to the previous fluorescence intensity, and the process returns to step 11. In step 11, when it is determined that the irradiation of the ultraviolet rays for curing is not started, the CPU determines whether or not the fluorescence intensity has started to increase. • In addition, the brightness of the fluorescent light has started to increase, which means that in the following step 12, the CPU determines that the fluorescence speed starts to increase. When it is not the case that the fluorescence intensity has started to increase, the CPU calculates the rate of change based on the difference between the fluorescence intensity obtained this time and the intensity of the four times of fluorescence. Then, the CPU judges whether the calculated rate of change is greater than zero. When the calculated rate of change is greater than zero, CI>U determines that the fluorescence intensity starts to increase (hereinafter referred to as step 12)' and stores the fluorescence intensity at this point in time as the ground fluorescence intensity and returns to the original deal with. On the other hand, when the calculated change speed is not greater than zero, the CPU returns to the original processing. 145989.doc •25- 201031907 In addition, the value used to determine the increase in glory speed can also be positively determined in advance of zero. When the fluorescence intensity has started to increase, the CPU determines whether the amount of change in the fluorescence intensity relative to the reference fluorescence intensity exceeds a predetermined threshold. Specifically, the CPU determines whether the difference between the fluorescence intensity obtained this time and the reference fluorescence intensity exceeds the threshold value, or the fluorescence intensity obtained this time is relative to the reference fluorescence intensity. Whether the ratio exceeds the threshold. The user can also pre-specify which criteria to use. Then, when the amount of change in the light intensity with respect to the reference glare intensity exceeds a predetermined threshold value, the CPU considers that the hardening degree of each of the external hardening resins reaches the maximum degree of hardening, and returns to the original process (step 11). On the other hand, when the amount of change in the fluorescence intensity with respect to the reference fluorescence intensity does not exceed the preset threshold value, the CPU returns to the original processing (step 11). (Pattern B) The CPU determines whether or not the ultraviolet rays for curing start irradiation based on the irradiation state signal from the curing ultraviolet irradiation device. When the irradiation of the ultraviolet light for curing is not started, the CPU returns to the start time point (hereinafter referred to as step 21). When the irradiation for the curing and the external line start, the cpu emits the fluorescent light to the probe portion for the fluorescence measurement. An irradiation instruction for ultraviolet light for light measurement (hereinafter referred to as step 22). Then, the fluorescent measuring probe unit irradiates the ultraviolet curable resin to be irradiated with ultraviolet light for fluorescence measurement. Then, the cpu is obtained from the probe portion for fluorescence measurement, and the fluorescence intensity of the fluorescent light emitted from the photopolymerization initiator contained in the ultraviolet light 145989.doc -26- 201031907 . Then, the CPU stores the acquired fluorescence intensity in the memory unit, and determines whether or not a specific number or more of the fluorescence intensity data is stored in the memory unit. When there is no specific number of pieces of fluorescence intensity data stored, the CPU returns to step 22. When a specific number or more of the fluorescence intensity data is stored, the cPU reads a specific number of fluorescence intensity data from the 3 memory portion, performs an averaging process φ (moving average), and calculates the fluorescence intensity at the time point. . Further, the CPU performs a state estimation process of the ultraviolet curable resin based on the calculated fluorescence intensity (hereinafter referred to as step 23). Specifically, the CPU calls the subroutine including the following processing flow and executes it. Then, the CPU pair It is determined whether or not the measurement end condition is satisfied by the result of the output state estimation process such as the display unit, etc. As the measurement end condition, the following conditions can be appropriately employed: a specific time e from the start of irradiation of ultraviolet rays for curing and a step at step 23 For example, it is determined that the hard ❿ degree of the ultraviolet curable resin reaches a specific result of the maximum degree of hardening. When the measurement end condition is not satisfied, the CPU returns to step 22. On the other hand, when the measurement end condition is satisfied, the CPU returns. From the start time point (step 21 (pattern C), the information of the material hardening resin and the irradiation condition # which is input by the user or the like is obtained, and based on the acquired information, it is read from the memory unit or the like as a reference. a specific temporal change and time f. Then, the CPU determines whether a specific temporal change occurs in the acquired fluorescence intensity. ° 145989.doc -27- 201031907 when the time changes,

一方面, 差為預先設定之臨限值以上的情形時,CPU推估作為對象 當所獲取之螢光強度中產生有特定之時間 CPU算出自硬化用紫外線之照射開始起之所 而,CPU判斷所算出之所需時間相對作為基準 ,CPU推估作為對象之紫外線硬化樹脂正常 所算出之所需時間相對作為基準之所需時間 之紫外線硬化樹脂異常。繼而,CPU返回原先之處理。 又,當所獲取之螢光強度中未產生特定之時間性變化 時’ CPU返回原先之處理。 (圖案D) 以下表述硬化用紫外線之照射前後之紫外線硬化樹脂之 狀態推估的流程圖。 CPU基於來自硬化用紫外線照射裝置之硬化用紫外線之 照射狀態彳S號,判斷是否為硬化用紫外線之照射前或照射 後。使用者亦可預先指定採用何種判斷基準。於並非為硬 化用紫外線之照射前或照射後之情形時,CPU待機直至硬 化用紫外線之照射前或照射後為止。 右為硬化用紫外線之照射前或照射後之情形時,則cpu 獲取與硬化用紫外線之照射前或照射後相應之紫外線硬化 樹脂及照射條件等之特定資訊,並基於所獲取之特定資 訊’自記憶部等中讀取作為基準之螢光強度(步驟4丨)。繼 而’ CI>U對螢光測定用探頭部發出照射指令(步驟42)。於 1459S9.doc -28 - 201031907 螢光測疋用探頭部對作為對象之紫外線硬化樹脂照射 <光測定用紫外線。繼而,CPU自榮光測定用探頭部獲取 又到螢光測定用紫外線照射而藉由該紫外線硬化樹脂所含 .之光聚合起始劑所放射之螢光之螢光強度。 繼而CPU將所獲取之螢光強度儲存於記憶部中,並且 判斷Z憶部中是否健存有特定數以上之螢光強度資料(步 驟42)。於未儲存有特定數以上之榮光強度資料之情形 • 時’ CPU反覆執行步驟41〜42。On the other hand, when the difference is equal to or greater than the preset threshold value, the CPU estimates that the CPU calculates the fluorescence intensity acquired, and the CPU calculates the start of the irradiation of the ultraviolet light for curing. In the calculation of the required time, the CPU estimates the ultraviolet curable resin which is the normal time calculated by the target ultraviolet curable resin and the time required for the reference. Then, the CPU returns to the original processing. Also, when a specific temporal change is not generated in the acquired fluorescence intensity, the CPU returns to the original processing. (Pattern D) The following is a flow chart for estimating the state of the ultraviolet curable resin before and after the irradiation of ultraviolet rays for curing. The CPU determines whether or not it is before or after the irradiation of the ultraviolet rays for curing based on the irradiation state 彳S of the ultraviolet rays for curing from the ultraviolet irradiation device for curing. The user can also pre-specify which criteria to use. The CPU waits until it is hardened before or after irradiation with ultraviolet rays before or after irradiation with ultraviolet rays. When the right is before or after the irradiation with ultraviolet rays, the cpu acquires specific information such as the ultraviolet curing resin and the irradiation conditions before or after the irradiation with ultraviolet rays, and based on the specific information acquired. The fluorescence intensity as a reference is read in the memory unit or the like (step 4丨). Then, 'CI> U issues an irradiation command to the probe unit for fluorescence measurement (step 42). 1459S9.doc -28 - 201031907 The fluorescent probe is irradiated with the ultraviolet curable resin as the target. Then, the CPU obtains the fluorescence intensity of the fluorescent light emitted from the photopolymerization initiator contained in the ultraviolet curable resin by the probe portion obtained by the glory measurement. Then, the CPU stores the acquired fluorescence intensity in the memory unit, and judges whether or not a specific number or more of the fluorescence intensity data is stored in the Z memory portion (step 42). In the case where the glory intensity data of a specific number or more is not stored • When the CPU repeatedly performs steps 41 to 42.

於儲存有特定數以上之螢光強度資料之情料,則CPU 自記憶部中讀取特定數之螢光強度資料,執行平均化處 理’算出該時間點之螢光強度。 進而,CPU進行以下判斷:所算出之該時間點之螢光強 度相對步驟41中讀取之作為基準之螢光強度之偏差,是否 為預先設定之臨限值以上。當所算出之該時間點之螢光強 度相對作為基準之螢光強度之偏差並非為預先設定之臨限 • 值以上時,cpu推估硬化用紫外線之照射前或照射後之紫 外線硬化樹脂正常。另一方面,當所算出之該時間點之螢 光強度相對作為基準之螢光強度之偏差為預先設定之臨限 值以上時’ CPU推估照射前或照射後之紫外線硬化樹脂異 常。繼而,CPU結束處理。 再者’可基於上述所得之螢光強度之測定結果,對基材 及紫外線硬化樹脂之黏接性進行評價。評價基材及紫外線 硬化樹脂之黏接性之方法包含基準選定步驟及評價步驟。 .(基準選定步驟) 145989.doc •29- 201031907 基準選定步驟」係選定對同種之試樣(基材及紫外線 硬化樹脂)判斷黏接性好壞之基準之步驟。 例如,首先,對複數個同種基準選定用試樣,以上述方 式測定螢光強度後,以公知之黏接性評價方法評價上述試 樣之黏接性。所謂同種之基準選定用試樣,係指基材及紫 外線硬化樹脂之種類相同,且基材及紫外線硬化樹脂之膜 厚相同之試樣。作為公知之黏接性評價方法例如可列舉截 切刀試驗、剝落試驗等剝離試驗等。 根據螢光強度測定結果及公知之黏接性評價方法,若螢 光強度高於某-固定之強度,則對同種之試樣,選定可推 估為黏接性良好之作為基準之螢光強度之值(基準值)。 (評價步驟) 評價步驟」係基於基準選定步驟中所選定之基準值 對基材及紫外線硬化樹脂之純性騎評價之評價步驟。 例如,利於基準選定之試樣與同種之評價用試樣測定 螢光強度’若螢光強度高於基準選定步驟中所敎之基準 值’則可推估該試樣黏接性良好。又,對用於基準選定之 試樣與同種之試樣,測定螢光強度,#螢光強度低於基準 選定步驟中所較之基準值,則可推估該試樣黏接性欠 佳。可以如此方式對同種試樣進行黏接性評價,而不會使 其用於剝離試驗等伴有試樣破壞之試驗中。 該黏接性評價可以連續式實施。 可藉由組合上述紫外線硬化樹脂與基材之黏接性評價方 法、與本發明之紫外線硬化樹脂之狀態推估方法,來推估 H5989.doc -30- 201031907 紫外線硬化樹脂之狀態,並且對該樹脂與基材之黏接性進 行評價。 最後’對如下之硬化樹脂之製造方法進行說明,該硬化 - 樹脂之製造方法係使含有選自由單體及募聚物所組成之群 中之至少一種之主劑、與藉由紫外線照射而放射螢光之光 聚合起始劑之紫外線硬化樹脂產生硬化。 本製造方法具有以下步驟: Φ (A)由含有藉由紫外線照射而放射螢光之材料之基材與 紫外線硬化樹脂,製備與含有藉由紫外線照射而放射螢光 之材料之基材共存之紫外線硬化樹脂; (B) 對所製備之紫外線硬化樹脂照射硬化用紫外線,使 上述紫外線硬化樹脂硬化; (C) 對經硬化之紫外線硬化樹脂照射具有自上述材料所 放射之螢光之強度不超過自上述光聚合起始劑所放射之螢 光之強度之波長的紫外線; • (D)對受到上述步驟(C)中之紫外線照射,而自上述材料 中放射之螢光與自上述光聚合起始劑中放射之螢光之兩者 中後者被優先性或選擇性測定之螢光波長的螢光強度進行 * 測定; (E)基於上述步驟(D)中測定之螢光強度推估經硬化之 紫外線硬化樹脂之狀態,判斷該紫外線硬化樹脂之品質好 壞。 根據此種製造方法,無需抽取檢查含有所製造之紫外線 硬化樹脂之產品,便可更容易且更快地判斷紫外線硬化樹 145989.doc •31 · 201031907 脂之品質好壞。又,因可更快判斷紫外線硬化樹脂之品質 好壞,因此於判斷結果為品質差之情形時,可於早期發覺 產品之不良,其結果可減少不符合規格之產品之製造, 又,可於早期進行產品之製造條件(例如硬化用紫外線之 照射量等)等之變更。尤其是本製造方法適於連續製造產 品之情形。作為該種產品可列舉偏光膜。 步驟(A)係由含有藉由紫外線照射而放射螢光之材料之 基材與紫外線硬化樹脂,製備與含有藉由紫外線照射而放 射螢光之材料之基材共存之紫外線硬化樹脂。具體而言, 可列舉對上述基材塗佈上述紫外線硬化樹脂之步驟等。該 基材中亦可含有不因紫外線照射而放射螢光之材料。例如 可列舉以下步驟:利用紫外線硬化樹脂,黏合包含藉由紫 外線照射而放射螢光之材料之膜、與包含不因紫外線照射 而放射螢光之材料之膜,製備於各膜間設有紫外線硬化樹 脂層之積層膜。 步驟(B)係對上述步驟(A)中製備之紫外線硬化樹脂照射 硬化用紫外線,使上紫外線硬化樹脂硬化之步驟。藉由 紫外線硬化樹脂之種類等來適當選擇硬化用紫外線之波長 或照射時間。 步驟(C)係對經硬化之紫外線硬化樹脂,照射具有自上 述材料所放射之螢光之強度不超過自上述光聚合起始劑所 放射之螢光之強度之波長的紫外線(螢光測定用紫外線)之 步驟’對上述步驟中所得之經硬化之紫外線硬化樹 脂’實施與上述本發明之狀態推估方法之「照射步驟」相 145989.doc -32- 201031907 同之操作。螢光測定用紫外線例如亦可以每經過固定時間 等預定之間隔進行照射,亦可連續進行照射。較好的是連 續照射螢光測定用紫外線,可藉由連續照射紫外線,而於 下述之步驟(D)中連續地測定螢光強度,其結果,不僅可 判斷紫外線硬化樹脂之品質好壞,而且亦可獲得關於品質 之細微變化之資訊,故可更快發現品質異常,從而可更穩 定地製造紫外線硬化樹脂。 步驟(D)係對受到上述步驟(C)中之紫外線照射而自上述 材料中放射之螢光與自上述光聚合起始劑中放射之登光之 兩者中後者被優先性或選擇性測定之螢光之波長中的螢光 強度進打測定之步驟,且進行與上述本發明之狀態推估方 法之「測定步驟」相同之操作。 步驟(E)係基於上述步驟(D)中所測定之螢光強度,推估 經硬化之紫外線硬化樹脂之狀態,並判斷該紫外線硬化樹 脂之品質好壞之步驟,且進行與上述本發明之狀態推估方 法之「推估步驟」相同之操作,且,該步驟⑻綠據推 估經硬化之紫外線硬化樹脂之狀態並判斷預定之紫外線硬 化樹脂之品質好壞之基準與上述狀態,判斷紫外線硬化樹 脂之品質好壞,亦即紫外線硬化樹脂之硬化反應是否大致 結,之步驟。例如’若上述步驟(咐敎之螢光強度為 特疋值以上,和斷為紫外線硬化樹脂之硬化反應大致結 束之狀態’且製造出良好之產品。另一方面,於上述步驟 ()中測疋之螢光強度低於特定值之情形時,則判斷為紫 外線硬化樹脂之硬化反應尚未結束之㈣,故產品不良。 I45989.doc • 33 · 201031907 :二:為如產品不良之情形時,則例如停止製造,確認製造 =(例如,硬化用紫外線之照射量)、基材之種類等是否 *,並變更製造條件等,再次開始製造。 實施例 以下表述依據本發明實施形態實現紫外線硬化樹脂之狀 態推估方法之一實施形態的概略。 依據本發明實施形態之紫外線硬化樹脂之狀態推估方法 係使用狀態推估裝置與硬化用紫外線照射裝置,推估配置 於试料台上之紫外線硬化樹脂之狀態。繼而,狀態推估裝 置對藉由來自硬化用紫外線照射裝置之硬化用紫外線而產 生硬化反應之紫外線硬化樹脂之狀態進行推估。 狀態推估裝置包含螢光測定諸頭部與狀態推估部。營 光測定用探頭部係根據自狀態推估部所接受之螢光測定用 紫外線之照射指示,對紫外線硬化樹脂照射用以測定榮光 之螢光測定用紫外線’另—方面,對狀態推估部輸出接受 自紫外線硬化樹脂所放射之螢光而測定之螢光強度。 狀態推估部係基於來自硬化用紫外線照射裝置之硬化用 紫外線之照射狀態信號,對螢光測定用探頭部發出螢光測 定用紫外線之照射指示。繼而,狀態推估部基於螢光測定 用探頭部中所測定之螢光強度,推估紫外線硬化樹脂1狀 態。 硬化用紫外線照射裝置包含紫外線照射探頭部與照射控 制部。紫外線照射探頭部根據來自照射控制部之硬化用紫 外線之照射指示,對紫外線硬化樹脂照射硬化用紫外線。 145989.doc •34- 201031907 照射控制部根據來自使用者等外部之指示,對紫外線照射 探頭部發出硬化用紫外線之照射指示,並且與該照射指示 同步地對狀態推估部輸出硬化用紫外線之照射狀態信號。 其次,記述照射步驟中所照射之紫外線之波長與測定步 驟中所測定之螢光之波長的選擇•決定方法之一例。 稱量環氧樹脂(EPik〇te YX8000 ; japan Epoxy Resins公 司製造)10 g與藉由紫外線照射而放射螢光之光聚合起始劑 即光陽離子聚合起始劑(SP-500 ; ADEKA公司製造)4 g並 放入褐色螺旋管中進行混合,製備紫外線硬化樹脂 使用包含聚對苯二甲酸乙二酯(以下簡稱為pET (Polyethylene Terephthalate))之膜作為藉由紫外線照射而 放射螢光之材料。使用包含聚乙烯醇(以下簡稱為pvA (polyvinyl alcohol))之膜及包含環烯烴聚合物(以下簡稱為 COP(Ring 〇iefin P〇lymer))之膜,作為不因紫外線照射而 放射螢光之材料。將該等膜作為基材。 於包含PVA之膜及包含C0P之膜上分別載置紫外線硬化 樹脂X。使用膜黏合機(LPA3301 ; FUJIPLA公司製造),使 包含PET之膜 '載置有紫外線硬化樹脂χ之包含pvA之膜, 及載置有紫外線硬化樹脂X之包含C〇P之膜密接,藉此包 含PET之膜、包含PVA之膜及包含c〇p之膜依序積層,從 而製成各膜間具有紫外線硬化樹脂Χ層之膜。以此方式, 製備「紫外線硬化樹脂與含有藉由紫外線照射而放射螢光 之材料之基材共存的紫外線硬化樹脂」。 其-入,將製成之膜放入預先設定為照射具有特定波長之 145989.doc •35- 201031907 硬化用紫外線之曝光機(cv-11 〇〇_G ; Fusion UV Systems · Japan公司製造)中,並藉由以任意之固定速度使之通過該 曝光機内’而以任意之累計光量(具體而言為〇 mJ/cm2、 750 mJ/cm 、1050 mJ/cm2)製成經紫外線照射之模型試 料。以此方式’準備紫外線硬化樹脂X處於未硬化狀態至 完全硬化狀態為止之硬化階段中不同之硬化階段的3種模 型試料。 其次,對製成之3種模型試料使用螢光光譜分析儀 (Fluor·。Max-3 ;堀場製作所公司製造),並藉由該裝置測 定藉由受到螢光測定用紫外線照射而放射之螢光之強度, 作為螢光光譜,藉此,按照所照射之螢光測定用紫外線之 波長種類(參照圖1 ~圖3,圖1 : 2 5 0 nm、圖2: 300 nm、圖 3 : 350 nm),對所照射之硬化用紫外線之每一累計光量 (即,於圖1〜圖3之各圖中按照參數類別參照表示,參數 A : 0 mJ/cm2、參數b ·· 75〇 mJ/cm2、參數c : 1〇5〇 mj/cm2), 獲取螢光光譜(橫軸:藉由螢光光譜分析儀所測定之螢光 之波長,縱轴:自模型試料所放射之螢光之強度)。 於圖1(250 nm)及圖3(35〇 nm)中,不存在所照射之硬化 用备、外線之各累§十光量(參數A : 〇 mj/em2、參數b : 750 mJ/cm、參數C : 1〇5〇 mj/cm2)中,螢光光譜之波形具有 差異者。即,判明了不存在對應著紫外線硬化樹脂之硬化 階段,自模型試料所放射之螢光之強度具有變化波形之 「所照射之螢光測定用紫外線之波長」。 另一方面,圖2(300 nm)中,於所照射之硬化用紫外線 145989.doc -36- 201031907 之各累計光量(參數A: 0 mJ/cm2、參數B : 750 mJ/cm2、 參數C: 1050 mJ/cm2)中,螢光光譜之波形具有差異,故 判明了存在對應著紫外線硬化樹脂之硬化階段,自模型試 料所放射之螢光之強度具有變化波形之「所照射之螢光測 定用紫外線之波長」。 根據以上結果’選擇3 00 nm作為照射之螢光測定用紫外 線之波長。 進而’根據圖2(300 nm) ’判明了於所照射之硬化用紫外 線之各累計光量(參數A : 0 mJ/cm2、參數B : 750 mJ/cm2、 參數C : 1050 mJ/cm2)中之螢光光譜的波形中,在450 nm 以上之波長區域内,顯示出對該螢光強度有意義之差異。 根據以上結果’選擇450 nm以上’作為藉由螢光光譜分 析儀進行測定之螢光之波長。 可藉由依據上述方法,而對各種紫外線硬化樹脂,選 擇•決定照射步驟中所照射之螢光測定用紫外線之波長 (即’自上述基材所含之材料中放射之螢光之強度不超過 自上述光聚合起始劑中放射之螢光之強度的波長)、與測 疋步驟中所測定之螢光之波長(即,自基材所含之材料中 放射之螢光與自上述光聚合起始劑中放射之螢光之兩者中 後者被優先性或選擇性測定之波長)。 其次’揭示用以論證本發明之紫外線硬化樹脂之狀態推 估方法之試驗例—例。 稱量%氧樹脂(Epikote YX8000 ; Japan Epoxy Resins 公 司製造)10 g與藉由紫外線照射而放射螢光之光聚合起始劑 145989.doc •37· 201031907 即光陽離子聚合起始劑(SP-500 ; ADEKA公司製造)4 g並 放入褐色螺旋管中進行混合,製備紫外線硬化樹脂Y。紫 外線硬化樹脂Y含有與紫外線硬化樹脂X相同之單體及光 聚合起始劑。 使用包含PET之膜,作為藉由紫外線照射而放射螢光之 材料’並使用包含PVA之膜及包含COP之膜,作為不因紫 外線照射而放射螢光之材料。將該等膜作為基材。 於包含PVA之膜及包含COP之膜上分別載置紫外線硬化 樹脂Y。使用膜黏合機(LPA3301 ; FUJIPLA公司製造),使 包含PET之膜、載置有紫外線硬化樹脂Y之包含PVA之膜、 及載置有紫外線硬化樹脂Y之包含COP之膜密接,藉此使 包含PET之膜、包含PVA之膜及包含COP之膜依序積層, 製成各膜間具有紫外線硬化樹脂Y層之膜。以此方式’製 備「紫外線硬化樹脂與含有藉由紫外線照射而放射螢光之 材料之基材共存的紫外線硬化樹脂」。 其次,將製成之膜放入預先設定為照射具有特定波長之 硬化用紫外線之曝光機(CV-1 l〇〇-G ; Fusion UV Systems · Japan公司製造)中’藉由以任意之固定速度使之通過該曝 光機内,而以任意之累計光量(具體而言為0 mJ/cm2、50 mJ/cm2、100 mJ/em2、mJ/cm2、600 mJ/cm2、1000 mJ/cm2)製成經紫外線照射之論證用試料。以此方式準備 紫外線硬化樹脂Y處於未硬化狀態至完全硬化狀態為止之 硬化階段中不同之硬化階段之6種論證用試料。 其次,於螢光強度測定裝置(OL301 ; SENTEC公司製造) 145989.doc -38 - 201031907 中’將其光源變更為LED燈(輸出波長特性為310 nm),繼 而為了進行螢光測定’而具備截止45 0 nm以下之波長之渡 光鏡。繼而,對上述製成之6種論證用試料,藉由該裝置 而測定受到螢光測定用紫外線照射而放射之螢光之強度。 所得之結果示於圖4(橫軸:照射論證用試料之硬化用紫 外線之累計光量,縱軸:藉由螢光強度測定裝置所測定之 自論證用試料中放射之螢光之強度)。 根據圖4可知,照射至論證用試料之硬化用紫外線之累 計光量增加’並且藉由螢光強度測定裝置所測定之自論證 用試料中放射之螢光之強度增加,其相關關係具有正比例 之相關性。再者,根據經另外研究之紅外線光譜分析之 「所使用之紫外線硬化樹脂」之硬化行為分析結果,可判 定若所照射之硬化用紫外線之累計光量為2〇〇 mJ/cm2以 上’則该紫外線硬化樹脂之硬化反應基本結束。除該認識 以外’根據分析上述試驗例結果之結果,若藉由螢光強度 測定裝置所測定之自論證用試料中放射之螢光之強度達到 0.4V以上’則可推估該紫外線硬化樹脂之硬化反應基本結 束(即紫外線硬化樹脂之狀態)。 將環乳樹脂(Epikote YX8000 ; Japan Epoxy Resins公司 製造)與藉由紫外線照射而放射螢光之光聚合起始劑即光 陽離子聚合起始劑(SP-500 ; ADEKA公司製造)混合,製備 紫外線硬化樹脂。 對包含PET之膜之與PVA接觸之面、及包含COP之膜的 與PVA接觸之面,塗佈上述製備之紫外線硬化樹脂,並使 145989.doc -39- 201031907 用膜黏合機(LPA3301 ; FUJIPLA公司製造),連續使塗佈 有紫外線硬化樹脂之包含PET之膜、包含PVA之膜及塗佈 有紫外線硬化樹脂之包含COP之膜密接,使得包含PET之 膜、包含PVA之膜及包含COP之膜依序積層,連續地製造 各膜間具有紫外線硬化樹脂層之膜。將所製造之膜放入預 先設定為照射具有特定波長之硬化用紫外線之曝光機(匸乂-1100-G ; Fusion UV Systems · Japan公司製造)中,藉由使 之以固定速度通過該曝光機内,而以特定之累計光量製造 經紫外線照射之膜,並且對所製造之膜,藉由螢光強度測 定裝置(OL301 ; SENTEC公司製造)連續照射螢光測定用紫 外線,連續測定受到該螢光測定用紫外線照射而放射之螢 光之強度,並檢查所測定之螢光之強度值是否為預先設定 之可判斷紫外線硬化樹脂的硬化反應為大致結束之狀態之 特定值以上。藉此,可更容易地判斷是否連續地製造出良 好品質之膜。 除使用包含聚碳酸酯之膜來替代上述包含PET之膜以 外,可以與上述相同之方式,使包含聚碳酸酯之膜、包含 PVA之膜及包含COP之膜依序積層,製成各膜間具有紫外 線硬化樹脂層之膜,並藉由對製成之膜實施與上述相同之 步驟,而推估紫外線硬化樹脂之狀態。除使用包含聚醚砜 之膜來替代上述包含PET之膜以外,與上述相同之方式, 使包含聚醚颯之膜、包含PVA之膜及包含COP之膜依序積 層,製成各膜間具有紫外線硬化樹脂層之膜,並藉由對製 成之膜實施與上述相同之步驟,而推估紫外線硬化樹脂之 145989.doc -40· 201031907 狀態。 除使用包含PET之膜來替代上述包含c〇p之膜以外可 以與上述相同之方式,使包含pET之膜、包含之膜及 包含PET之膜依序積層,製成各膜間具有t外線硬化樹脂 層之膜’並藉由對製成之膜實施與上述相同之步驟,而推 估紫外線硬化樹脂之狀態。 [產業上之可利用性] ♦ 根據本發明’可貫現適用於與含有藉由紫外線照射而放 射螢光之材料之基材共存之紫外線硬化樹脂,且基於光聚 合起始劑之特性,推估紫外線硬化樹脂之狀態之方法等。 【圖式簡單說明】When a specific number or more of the fluorescence intensity data is stored, the CPU reads a specific number of fluorescence intensity data from the memory unit, and performs an averaging process 'calculating the fluorescence intensity at that time point. Further, the CPU determines whether or not the difference between the calculated fluorescence intensity at the time point and the fluorescence intensity as the reference read in step 41 is equal to or greater than a preset threshold value. When the calculated fluorescence intensity at the time point is not a predetermined threshold value or more, the cpu estimates that the ultraviolet curable resin before and after the irradiation with ultraviolet rays is normal. On the other hand, when the calculated deviation of the fluorescence intensity at the time point from the reference fluorescence intensity is equal to or greater than the preset threshold value, the CPU estimates the ultraviolet curing resin abnormality before or after the irradiation. Then, the CPU ends the processing. Further, the adhesion between the substrate and the ultraviolet curable resin can be evaluated based on the measurement results of the fluorescence intensity obtained above. The method for evaluating the adhesion of the substrate and the ultraviolet curable resin includes a reference selection step and an evaluation step. (Base selection step) 145989.doc • 29- 201031907 The benchmark selection step is a step of selecting a reference for determining the adhesion of the same type of sample (substrate and ultraviolet curable resin). For example, first, a plurality of samples of the same type of reference are selected, and the fluorescence intensity is measured in the above manner, and then the adhesion of the sample is evaluated by a known adhesion evaluation method. The sample for the same type of reference is the same as the type of the substrate and the ultraviolet curable resin, and the substrate and the ultraviolet curable resin have the same film thickness. As a known adhesion evaluation method, for example, a peeling test such as a cutter test or a peeling test can be mentioned. According to the fluorescence intensity measurement result and the known adhesion evaluation method, if the fluorescence intensity is higher than a certain fixed intensity, the fluorescence intensity as a reference can be estimated for the same type of sample. Value (reference value). (Evaluation Step) The evaluation step is an evaluation step for evaluating the purity of the substrate and the ultraviolet curable resin based on the reference value selected in the reference selection step. For example, the sample selected for the reference and the sample for evaluation of the same kind can be used to measure the fluorescence intensity. If the fluorescence intensity is higher than the reference value 基准 in the reference selection step, the adhesion of the sample can be estimated to be good. Further, the fluorescence intensity is measured for the sample selected for the reference and the sample of the same type, and the #fluorescence intensity is lower than the reference value in the reference selection step, and the adhesion of the sample can be estimated to be poor. The same type of sample can be evaluated for adhesion in such a manner that it is not used in tests such as peeling tests with sample damage. This adhesion evaluation can be carried out continuously. The state of the ultraviolet curable resin of H5989.doc -30-201031907 can be estimated by combining the method for evaluating the adhesion between the ultraviolet curable resin and the substrate, and the method for estimating the state of the ultraviolet curable resin of the present invention. The adhesion between the resin and the substrate was evaluated. Finally, a method for producing a cured resin obtained by containing at least one selected from the group consisting of a monomer and a polymer and irradiated by ultraviolet irradiation will be described. The ultraviolet curable resin of the fluorescent photopolymerization initiator produces hardening. The present manufacturing method has the following steps: Φ (A) A substrate which is made of a material containing a material which emits fluorescence by ultraviolet irradiation and an ultraviolet curable resin, and which is prepared to coexist with a substrate containing a material which emits fluorescence by ultraviolet irradiation. (B) irradiating the prepared ultraviolet curable resin with ultraviolet rays for curing to cure the ultraviolet curable resin; (C) irradiating the cured ultraviolet curable resin with the intensity of the fluorescent light emitted from the material not exceeding The ultraviolet light of the wavelength of the intensity of the fluorescent light emitted by the photopolymerization initiator; (D) the ultraviolet light irradiated by the ultraviolet light in the above step (C), and the fluorescence emitted from the material and the photopolymerization start The latter of the fluorescent light in the agent is determined by the fluorescence intensity of the fluorescent wavelength of the preferential or selective measurement; (E) the hardened intensity is estimated based on the fluorescence intensity measured in the above step (D) The state of the ultraviolet curable resin determines whether the quality of the ultraviolet curable resin is good or bad. According to this manufacturing method, it is easier and faster to judge the ultraviolet hardening tree without extracting and inspecting the product containing the ultraviolet curable resin produced. 145989.doc •31 · 201031907 The quality of the fat is good or bad. Moreover, since the quality of the ultraviolet curable resin can be judged more quickly, when the judgment result is that the quality is poor, the product can be found to be defective at an early stage, and as a result, the manufacture of the product which does not conform to the specification can be reduced, and The manufacturing conditions of the product (for example, the amount of irradiation of ultraviolet rays for curing) are changed in the early stage. In particular, the manufacturing method is suitable for the case of continuously manufacturing a product. As such a product, a polarizing film is mentioned. In the step (A), a substrate containing a material which emits fluorescence by ultraviolet irradiation and an ultraviolet curable resin are used to prepare an ultraviolet curable resin which coexists with a substrate containing a material which emits fluorescence by ultraviolet irradiation. Specifically, a step of applying the ultraviolet curable resin to the base material or the like can be mentioned. The substrate may also contain a material that does not emit fluorescence due to ultraviolet irradiation. For example, the ultraviolet curable resin is used, and a film containing a material that emits fluorescence by ultraviolet irradiation and a film containing a material that does not emit fluorescence by ultraviolet irradiation are bonded, and ultraviolet curing is provided between the films. A laminated film of a resin layer. The step (B) is a step of irradiating the ultraviolet curable resin prepared in the above step (A) with ultraviolet rays for curing to cure the upper ultraviolet curable resin. The wavelength of the ultraviolet light for curing or the irradiation time is appropriately selected by the type of the ultraviolet curing resin or the like. In the step (C), the cured ultraviolet curable resin is irradiated with ultraviolet rays having a wavelength from which the intensity of the fluorescent light emitted from the material does not exceed the intensity of the fluorescence emitted from the photopolymerization initiator (for fluorescence measurement). The step of 'ultraviolet rays' is carried out in the same manner as the "irradiation step" of the above-described state estimation method of the present invention by the step of "curing the ultraviolet curable resin obtained in the above step" 145989.doc - 32 - 201031907. For example, the ultraviolet light for fluorescence measurement may be irradiated at predetermined intervals such as a fixed time, or may be continuously irradiated. It is preferred to continuously irradiate ultraviolet rays for fluorescence measurement, and to continuously measure the fluorescence intensity in the following step (D) by continuously irradiating ultraviolet rays, and as a result, it is possible to judge not only the quality of the ultraviolet curable resin but also the quality of the ultraviolet curable resin. Moreover, information on subtle changes in quality can be obtained, so that abnormal quality can be found more quickly, and the ultraviolet curable resin can be more stably produced. The step (D) is carried out by preferentially or selectively determining both of the fluorescence emitted from the material and the light emitted from the photopolymerization initiator by ultraviolet irradiation in the above step (C). The fluorescence intensity in the wavelength of the fluorescence is measured, and the same operation as the "measurement step" of the state estimation method of the present invention described above is performed. Step (E) is a step of estimating the state of the cured ultraviolet curable resin based on the fluorescence intensity measured in the above step (D), determining the quality of the ultraviolet curable resin, and performing the above-described invention The same operation of the "estimation step" of the state estimation method, and the step (8) green evaluation of the state of the cured ultraviolet curing resin and judging the quality of the predetermined ultraviolet curing resin and the above state, determining the ultraviolet rays Whether the quality of the hardened resin is good or bad, that is, whether the hardening reaction of the ultraviolet curing resin is substantially knotted. For example, if the above steps (the fluorescence intensity of 咐敎 is more than the characteristic value, and the hardening reaction of the ultraviolet ray hardening resin is substantially finished), and a good product is produced, on the other hand, in the above step () When the fluorescence intensity of bismuth is lower than a specific value, it is judged that the hardening reaction of the ultraviolet ray hardening resin is not finished (4), so the product is defective. I45989.doc • 33 · 201031907 : 2: If the product is in a bad condition, then For example, the production is stopped, and it is confirmed whether or not the manufacturing = (for example, the amount of irradiation of ultraviolet rays for curing), the type of the substrate, and the like, and the manufacturing conditions are changed, and the production is resumed. EXAMPLES Hereinafter, the ultraviolet curable resin is realized according to the embodiment of the present invention. An outline of an embodiment of the state estimation method. The method for estimating the state of the ultraviolet curable resin according to the embodiment of the present invention is to estimate the ultraviolet curable resin disposed on the sample stage using the state estimation device and the ultraviolet irradiation device for curing. State of the state. Then, the state estimation device applies ultraviolet rays for curing by the ultraviolet irradiation device for curing The state of the ultraviolet curable resin which causes the hardening reaction is estimated. The state estimation device includes a fluorescent measurement head and a state estimation unit. The probe portion for the camping light measurement is based on the fluorescence measurement received from the state estimation unit. In the ultraviolet ray-curable resin, the ultraviolet ray-curable resin is irradiated with ultraviolet ray for measuring luminescence, and the state estimation unit outputs the fluorescence intensity measured by the fluorescence emitted from the ultraviolet ray-curable resin. The estimation unit emits an irradiation instruction for ultraviolet light for fluorescence measurement on the probe portion for fluorescence measurement based on the irradiation state signal of the ultraviolet light for curing from the curing ultraviolet irradiation device. Then, the state estimation unit is based on the probe portion for fluorescence measurement. In the ultraviolet ray irradiation device, the ultraviolet ray irradiation probe unit and the irradiation control unit are included. The ultraviolet ray irradiation probe unit is illuminating the ultraviolet ray according to the ultraviolet ray irradiation instruction from the irradiation control unit. The hardened resin is cured by ultraviolet rays. 145989.doc •34- 201031907 The radiation control unit emits an ultraviolet light irradiation instruction to the ultraviolet irradiation probe unit in response to an instruction from the outside of the user, and outputs an irradiation state signal of the ultraviolet light for curing to the state estimation unit in synchronization with the irradiation instruction. An example of the method of selecting and determining the wavelength of the ultraviolet light to be irradiated in the step and the wavelength of the fluorescent light measured in the measurement step. Weighing epoxy resin (EPik〇te YX8000; manufactured by japan Epoxy Resins) 10 g and ultraviolet rays 4 g of a photocationic polymerization initiator (SP-500; manufactured by ADEKA Co., Ltd.) which is irradiated and irradiated with fluorescence, and placed in a brown spiral tube for mixing to prepare an ultraviolet curable resin using polytrimethylene terephthalate A film of ethylene glycol (hereinafter referred to as pET (Polyethylene Terephthalate)) is a material which emits fluorescence by ultraviolet irradiation. A film comprising polyvinyl alcohol (hereinafter abbreviated as pvA (polyvinyl alcohol)) and a film containing a cycloolefin polymer (hereinafter referred to as COP (Ring 〇iefin P〇lymer)) are used as radiation which is not irradiated by ultraviolet rays. material. These films are used as a substrate. The ultraviolet curable resin X was placed on the film containing PVA and the film containing COP. Using a film bonding machine (LPA3301; manufactured by FUJIPLA Co., Ltd.), a film containing pvA on which a film comprising PET is placed with an ultraviolet curing resin, and a film containing C〇P on which an ultraviolet curing resin X is placed are adhered thereto. A film comprising PET, a film containing PVA, and a film containing c〇p are sequentially laminated to form a film having an ultraviolet-curable resin ruthenium layer between the films. In this manner, "an ultraviolet curable resin which coexists with a substrate containing a material which emits fluorescence by ultraviolet irradiation" is prepared. The film is placed in an exposure machine (cv-11 〇〇_G; manufactured by Fusion UV Systems Japan) which is previously set to illuminate a specific wavelength of 145989.doc • 35- 201031907 Ultraviolet-irradiated model sample is prepared by arbitrarily accumulating the amount of light (specifically, 〇mJ/cm2, 750 mJ/cm, 1050 mJ/cm2) by passing it through the exposure machine at any fixed speed. . In this manner, three kinds of model samples in which the ultraviolet curing resin X is in a hardening stage different from the hardening state to the fully hardened state are prepared. Next, a fluorescent spectrum analyzer (Fluor·Max-3; manufactured by Horiba, Ltd.) was used for the three types of model samples prepared, and the fluorescence emitted by ultraviolet irradiation by fluorescence measurement was measured by the apparatus. The intensity is used as the fluorescence spectrum, and the wavelength of the ultraviolet light for the measurement of the fluorescence to be irradiated (see Fig. 1 to Fig. 3, Fig. 1: 2 5 0 nm, Fig. 2: 300 nm, Fig. 3: 350 nm) ), the cumulative amount of ultraviolet light for the hardening ultraviolet light to be irradiated (that is, the reference to the parameter categories in each of FIGS. 1 to 3, parameter A: 0 mJ/cm2, parameter b ··75〇mJ/cm2) , parameter c : 1〇5〇mj/cm2), obtain the fluorescence spectrum (horizontal axis: the wavelength of the fluorescent light measured by the fluorescence spectrum analyzer, and the vertical axis: the intensity of the fluorescent light emitted from the model sample) . In Fig. 1 (250 nm) and Fig. 3 (35 〇 nm), there is no tens of light amount for the hardening and external lines to be irradiated (parameter A: 〇mj/em2, parameter b: 750 mJ/cm, In the parameter C: 1〇5〇mj/cm2), the waveform of the fluorescence spectrum has a difference. In other words, it has been found that there is no hardening stage corresponding to the ultraviolet curable resin, and the intensity of the fluorescent light emitted from the model sample has a change waveform "the wavelength of the ultraviolet light to be irradiated for fluorescence measurement". On the other hand, in Fig. 2 (300 nm), the cumulative amount of light for the hardened ultraviolet light 145989.doc -36- 201031907 (parameter A: 0 mJ/cm2, parameter B: 750 mJ/cm2, parameter C: In the 1050 mJ/cm2), the waveform of the fluorescence spectrum is different. Therefore, it has been found that there is a hardening stage corresponding to the ultraviolet curable resin, and the intensity of the fluorescent light emitted from the model sample has a varying waveform. The wavelength of ultraviolet light." Based on the above results, 300 nm was selected as the wavelength of the ultraviolet light for fluorescence measurement of the irradiation. Furthermore, 'according to Fig. 2 (300 nm)', the cumulative amount of ultraviolet light (the parameter A: 0 mJ/cm2, parameter B: 750 mJ/cm2, parameter C: 1050 mJ/cm2) of the ultraviolet light for curing is determined. In the waveform of the fluorescence spectrum, a difference in the intensity of the fluorescence is exhibited in a wavelength region of 450 nm or more. From the above results, '450 nm or more' was selected as the wavelength of fluorescence measured by a fluorescence spectrometer. According to the above method, the wavelength of the ultraviolet light for fluorescence measurement irradiated in the irradiation step can be determined for each of the ultraviolet curable resins (that is, the intensity of the fluorescent light emitted from the material contained in the substrate does not exceed The wavelength of the intensity of the fluorescent light emitted from the photopolymerization initiator, and the wavelength of the fluorescent light measured in the measurement step (that is, the fluorescence emitted from the material contained in the substrate and the photopolymerization from the above) The wavelength of the latter of the emitted fluorescence in the initiator is preferentially or selectively determined). Next, a test example for demonstrating the state estimation method of the ultraviolet curable resin of the present invention will be disclosed. Weighing 10% of oxygen resin (Epikote YX8000; manufactured by Japan Epoxy Resins Co., Ltd.) 10 g and photopolymerization initiator fluorescing by ultraviolet irradiation 145989.doc •37· 201031907 Photocationic polymerization initiator (SP-500) ; 4 g, manufactured by ADEKA, and placed in a brown spiral tube for mixing to prepare an ultraviolet curable resin Y. The ultraviolet curable resin Y contains the same monomer and photopolymerization initiator as the ultraviolet curable resin X. A film containing PET is used as a material that emits fluorescence by ultraviolet irradiation, and a film containing PVA and a film containing COP are used as a material that does not emit fluorescence by irradiation with ultraviolet rays. These films are used as a substrate. The ultraviolet curable resin Y was placed on the film containing PVA and the film containing COP, respectively. Using a film bonding machine (LPA3301; manufactured by FUJIPLA Co., Ltd.), a film containing PET, a film containing PVA on which the ultraviolet curable resin Y is placed, and a film containing COP on which the ultraviolet curable resin Y is placed are adhered to each other, thereby including A film of PET, a film containing PVA, and a film containing COP are sequentially laminated to form a film having an ultraviolet curable resin Y layer between the films. In this way, "an ultraviolet curable resin which coexists with a substrate containing a material which emits fluorescence by ultraviolet irradiation" is prepared. Next, the produced film is placed in an exposure machine (CV-1 l〇〇-G; manufactured by Fusion UV Systems Japan Co., Ltd.) which is previously set to irradiate ultraviolet rays having a specific wavelength, by any fixed speed Passing through the exposure machine, and using any accumulated light amount (specifically, 0 mJ/cm2, 50 mJ/cm2, 100 mJ/em2, mJ/cm2, 600 mJ/cm2, 1000 mJ/cm2) Samples for demonstration of ultraviolet radiation. In this manner, six kinds of argument samples for the hardening stage in the hardening stage of the ultraviolet curable resin Y from the unhardened state to the fully hardened state were prepared. Next, in the fluorescent intensity measuring device (OL301; manufactured by SENTEC Co., Ltd.) 145989.doc -38 - 201031907, the light source is changed to an LED lamp (output wavelength characteristic is 310 nm), and then cut off for fluorescence measurement. A galvanometer with a wavelength below 45 nm. Then, with respect to the six kinds of argument samples prepared above, the intensity of the fluorescence emitted by the ultraviolet light for fluorescence measurement was measured by the apparatus. The results obtained are shown in Fig. 4 (horizontal axis: cumulative light amount of the ultraviolet rays for curing of the sample for irradiation demonstration, and vertical axis: intensity of fluorescence emitted from the self-certified sample measured by the fluorescence intensity measuring device). As can be seen from Fig. 4, the cumulative amount of ultraviolet light for the curing of the sample for irradiation is increased, and the intensity of the fluorescent light emitted from the self-exploratory sample measured by the fluorescence intensity measuring device is increased, and the correlation is proportionally proportional. Sex. In addition, according to the analysis result of the hardening behavior of the "ultraviolet-curing resin to be used" which is analyzed by infrared spectroscopy, it is determined that the cumulative amount of ultraviolet light for curing is 2 〇〇mJ/cm 2 or more. The hardening reaction of the hardened resin is substantially completed. In addition to the above-mentioned knowledge, the results of the above-mentioned test results are as follows. If the intensity of the fluorescent light emitted from the self-certified sample measured by the fluorescence intensity measuring device reaches 0.4 V or more, the ultraviolet curable resin can be estimated. The hardening reaction is substantially completed (that is, the state of the ultraviolet curable resin). UV-curing was prepared by mixing a ring-shaped latex resin (Epikote YX8000; manufactured by Japan Epoxy Resins Co., Ltd.) with a photopolymerization initiator (SP-500; manufactured by ADEKA Co., Ltd.) which is a photopolymerization initiator which emits fluorescence by ultraviolet irradiation. Resin. The above-prepared ultraviolet curable resin was applied to the surface of the film containing PET which was in contact with PVA and the film containing COP, and the film prepared by using the film bonding machine of 145989.doc -39-201031907 (LPA3301; FUJIPLA) (manufactured by the company), a film containing PET coated with an ultraviolet curing resin, a film containing PVA, and a film containing COP coated with an ultraviolet curing resin are continuously adhered to each other so that a film containing PET, a film containing PVA, and a film containing COP are included. The film was sequentially laminated, and a film having an ultraviolet curable resin layer between the films was continuously produced. The film to be produced is placed in an exposure machine (匸乂-1100-G; manufactured by Fusion UV Systems Japan Co., Ltd.) which is previously set to irradiate ultraviolet rays having a specific wavelength, and is passed through the exposure machine at a fixed speed. The film which is irradiated with ultraviolet rays is produced by a specific amount of light, and the film is produced by continuously irradiating ultraviolet light for fluorescence measurement with a fluorescence intensity measuring device (OL301; manufactured by SENTEC Co., Ltd.), and continuously measuring the fluorescence. The intensity of the fluorescent light emitted by the ultraviolet ray irradiation is checked, and it is checked whether or not the intensity value of the measured fluorescent light is a predetermined value or more, and the specific value of the state in which the curing reaction of the ultraviolet curable resin is substantially completed is determined. Thereby, it can be more easily judged whether or not a film of good quality is continuously produced. A film comprising polycarbonate, a film containing PVA, and a film containing COP may be sequentially laminated in the same manner as described above except that a film containing polycarbonate is used instead of the film containing PET. A film having an ultraviolet curable resin layer is subjected to the same steps as described above for the film to be formed, and the state of the ultraviolet curable resin is estimated. A film comprising a polyether oxime, a film containing PVA, and a film containing COP are sequentially laminated in the same manner as described above except that a film containing polyethersulfone is used instead of the film containing PET. The film of the ultraviolet curable resin layer was subjected to the same steps as described above for the film thus formed, and the state of the ultraviolet curable resin was estimated to be 145989.doc -40·201031907. The film containing pET, the film containing the film, and the film containing PET may be sequentially laminated in the same manner as described above except that the film containing PET is used instead of the film containing c〇p, and the outer film is hardened between the films. The film of the resin layer 'and the state of the ultraviolet curable resin is estimated by performing the same steps as described above on the formed film. [Industrial Applicability] ♦ According to the present invention, it is applicable to an ultraviolet curable resin which coexists with a substrate containing a material which emits fluorescence by ultraviolet irradiation, and is based on the characteristics of a photopolymerization initiator. A method of estimating the state of the ultraviolet curable resin, and the like. [Simple description of the map]

圖1係表示所照射之測定用紫外線之波長為25〇 11111時, 所照射之硬化用紫外線之每一累計光量(參數A :0 mJ/cm2、 >數 75〇 mJ/cm、參數ς; : 1〇5〇 mJ/cm2)中之藉由螢光 光譜分析儀所測定之螢光之波長(橫轴)、與自模型試料所 Φ 放射之螢光之強度(縱軸)的關係、即螢光光譜之圖。 圖2係表示所照射之測定用紫外線之波長為3〇〇 時, 所照射之硬化用紫外線之每一累計光量(參數A : 0 mJ/cm2、 ,數B ‘ 750 mJ/cm2、參數c : 1050 mj/cm2)中之藉由螢光 光谱分析儀所測定之螢光之波長(橫軸)、與自模型試料所 放射之螢光之強度(縱軸)的關係、即螢光光譜之圖。 圖3係表示所照射之測定用紫外線之波長為35〇 nm時, 所照射之硬化用紫外線之每一累計光量(參數A : 〇 mj/cm2、 參數B . 750 mJ/cm2、參數c : 1〇5〇 mJ/cm2)中之藉由螢光 145989.doc •41 · 201031907 光譜分析儀所測定 “ 愛先之波長(橫軸)、與自模型試料所 螢光之強度(縱軸)的關係、即螢光光譜之圖。 圖4係表示照射至論證用言式料之硬化用冑外線之累計光 量(橫轴)與藉由螢光強度測定裝置所測定之自論證用試料 所放射之螢光之強度(縱軸)的相關關係之圖。 145989.doc 42-Fig. 1 is a graph showing the cumulative amount of ultraviolet light for curing when the wavelength of the ultraviolet light to be irradiated is 25 〇 11111 (parameter A: 0 mJ/cm2, > 75 〇mJ/cm, parameter ς; : the relationship between the wavelength of the fluorescence (horizontal axis) measured by the fluorescence spectrum analyzer and the intensity of the fluorescence emitted by the Φ from the model sample (vertical axis) in 1〇5〇mJ/cm2), that is, A map of the fluorescence spectrum. Fig. 2 is a graph showing the amount of light accumulated for each ultraviolet light to be irradiated when the wavelength of the ultraviolet light for measurement is 3 Å (parameter A: 0 mJ/cm2, number B' 750 mJ/cm2, parameter c: The relationship between the wavelength of the fluorescence measured by the fluorescence spectrometer (horizontal axis) and the intensity of the fluorescence emitted from the model sample (vertical axis) in 1050 mj/cm 2 ), that is, the spectrum of the fluorescence spectrum . Fig. 3 is a graph showing the cumulative amount of ultraviolet light for curing when the wavelength of the ultraviolet light for measurement is 35 〇 nm (parameter A: 〇mj/cm2, parameter B. 750 mJ/cm2, parameter c: 1) 〇5〇mJ/cm2) The relationship between the wavelength of Ai Xian (horizontal axis) and the intensity of fluorescence from the model sample (vertical axis) measured by the fluorescence 145989.doc •41 · 201031907 spectrum analyzer Fig. 4 is a diagram showing the cumulative amount of light (horizontal axis) of the outer line of the squeezing line for the illuminating test material and the firefly emitted by the self-discipline sample measured by the fluorescence intensity measuring device. A diagram showing the correlation of the intensity of light (vertical axis). 145989.doc 42-

Claims (1)

201031907 七、申請專利範圍: 1. 一種紫外線硬化樹脂之狀態推估方法,其係包含選自由 單體及寡聚物所組成之群中之至少—種之主劑、與藉由 紫外線照射而放射螢光之光聚合起始劑之紫外線硬化樹 脂的狀態推估方法, 上述紫外線硬化樹脂係與含有藉由紫外線照射而放射 螢光之材料之基材共存者,上述紫外線硬化樹脂之狀態 推估方法包含以下步驟: 對上述紫外線硬化樹脂,照射具有自上述材料所放射 之營光之強度不超過自上述光聚合起始劑所放射之榮光 之強度之波長的紫外線之照射步驟; 對受到上述照射步驟中之紫外線照射而自上述材料所 放射之螢光與自上述光聚合起始劑所放射之螢光之兩者 中,以使後者被優先或選擇性測定之方式,測定螢光波 長t的螢光強度之測定步驟; • &於上述測定步驟中所測定之螢光強度,推估上述紫 外線硬化樹脂之狀態之推估步驟。 2. 如請求们之紫外線硬化樹脂之狀態推估方法,其中上 述推估步㈣基於在用以使上述紫外線硬化樹脂產生硬 減應之硬化Μ外線照財,賴±述料線硬化樹 脂之硬化反應而產生之罄氺眛奋 蛍九強度之時間性變化,推估上 述紫外線硬化樹脂之狀態之步驟。 3. 如請求項2之紫外線硬化樹脂之狀態推估方法,立中上 述推估步驟係藉由對經敎之螢光強度之_性變化與 145989.doc 201031907 預先设定之作為基準之時間性變化進行 述紫外線硬化樹脂之狀態之步驟。 比較,來推估上 4. 5. 6.201031907 VII. Patent application scope: 1. A state estimation method for ultraviolet curing resin, which comprises at least one main component selected from the group consisting of monomers and oligomers, and emitted by ultraviolet irradiation. The method for estimating the state of the ultraviolet curable resin of the fluorescent photopolymerization initiator, wherein the ultraviolet curable resin is coexisted with a substrate containing a material that emits fluorescence by ultraviolet irradiation, and the method for estimating the state of the ultraviolet curable resin The method comprising the steps of: irradiating the ultraviolet curable resin with an ultraviolet ray having a wavelength from which the intensity of the camping light emitted from the material does not exceed the intensity of the glare emitted from the photopolymerization initiator; The ultraviolet light is irradiated from both the fluorescent material emitted from the material and the fluorescent light emitted from the photopolymerization initiator, and the fluorescent wavelength t is measured in such a manner that the latter is preferentially or selectively measured. The step of measuring the light intensity; • & the fluorescence intensity measured in the above measurement step, estimating the purple The estimation step of the state of the external hardening resin. 2. The method for estimating the state of the ultraviolet curable resin of the requester, wherein the above-mentioned estimation step (4) is based on the hardening of the outer line for the hardening of the ultraviolet curing resin, and the hardening of the hardening resin The step of estimating the state of the ultraviolet curable resin by the temporal change of the strength of the reaction. 3. In the method of estimating the state of the ultraviolet curable resin of claim 2, the above-mentioned estimation step is based on the temporality of the ray change of the fluorescence intensity of the warp and the preset value of 145989.doc 201031907. The step of describing the state of the ultraviolet curable resin is described. Compare, to estimate the above 4. 5. 6. 述推:項2之紫外線硬化樹脂之狀態推估方法,其中上 =估步驟係獲取自特定之基準時間點起螢光強度產生 特疋之時間性變化為止 需時間,並將該獲取之所需 綠曰” Μ定之基準值進行比較,藉此推估上述紫外 線硬化樹脂之狀態之步驟。 如請求項1之紫外線硬化樹脂之狀態推估方法,其中上 述推估步㈣基於心使上述㈣線硬化職產生硬化 反應之硬化用紫外線進行照射前所測定之螢光強度,推 估上述紫外線硬化樹脂之狀態之步驟。 如請求項1之紫外線硬化樹脂之狀態推估方法,其中上 述推估步驟係基於用以使上述紫外線硬化樹脂產生硬化 反應之硬化用紫外線進行照射後所測定之螢光強度,推 估上述紫外線硬化樹脂之狀態之步驟。 一種紫外線硬化樹脂之製造方法,其係使包含選自由單 體及寡聚物所組成之群中之至少一種之主劑、與藉由紫 外線照射而放射螢光之光聚合起始劑的紫外線硬化樹脂 產生硬化所得之硬化樹脂的製造方法,其特徵在於包含 以下步驟: (Α)由含有藉由紫外線照射而放射螢光之材料之基材 與紫外線硬化樹脂’製備與含有藉由紫外線照射而放射 螢光之材料之基材共存的紫外線硬化樹脂; (Β)對所製備之紫外線硬化樹脂照射硬化用紫外線,使 145989.doc 201031907 上述紫外線硬化樹脂硬化; (c)對經硬化之紫外線硬化樹脂,照射具有自上述材料 所放射之螢光之強度不超過自上述光聚合起始劑所放射 之螢光之強度的波長之紫外線; (D) 對受到上述步驟(C)中之紫外線照射而自上述材料 所放射之螢光與自上述光聚合起始劑所放射之螢光之兩 者中,後者被優先或選擇性測定之方式,測定螢光波長 中的螢光強度;及 (E) 基於上述步驟(D)中所測 '疋之螢光強度,推估經硬 化之紫外線硬化樹脂之狀態,刹 ^ ^ 列斷該紫外線硬化樹脂品 質之好壞》 ❿ 145989.docThe method for estimating the state of the ultraviolet curable resin of item 2, wherein the upper=estimating step takes time to obtain a temporal change of the fluorescence intensity characteristic from a specific reference time point, and the required time is obtained The green 曰 曰 之 之 之 之 之 之 基准 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The step of estimating the state of the ultraviolet curable resin by the fluorescence intensity measured before the irradiation with ultraviolet rays, and the method for estimating the state of the ultraviolet curable resin according to claim 1, wherein the estimation step is based on a step of estimating the state of the ultraviolet curable resin by measuring the fluorescence intensity of the ultraviolet curable resin after the curing by the curing of the ultraviolet curable resin. The method for producing the ultraviolet curable resin is selected from the group consisting of a main agent of at least one of a group consisting of a body and an oligomer, and irradiated by ultraviolet rays A method for producing a cured resin obtained by curing an ultraviolet curable resin which emits a fluorescent photopolymerization initiator, comprising the steps of: (Α) a substrate comprising a material which emits fluorescence by ultraviolet irradiation and ultraviolet rays The cured resin 'prepares an ultraviolet curable resin which coexists with a substrate containing a material which emits fluorescence by ultraviolet irradiation; (Β) irradiates the prepared ultraviolet curable resin with ultraviolet rays for curing, and 145989.doc 201031907 hardens the above ultraviolet curing resin (c) irradiating the cured ultraviolet curable resin with ultraviolet rays having a wavelength from which the intensity of the fluorescent light emitted from the material does not exceed the intensity of the fluorescent light emitted from the photopolymerization initiator; In the above step (C), in the ultraviolet light irradiation, the fluorescence emitted from the material and the fluorescence emitted from the photopolymerization initiator are the latter, and the fluorescence wavelength is determined by preferential or selective measurement. The intensity of the fluorescence in the middle; and (E) based on the fluorescence intensity measured in the above step (D), the hardened ultraviolet light is estimated State of the resin, the column off the brake ^ ^ ultraviolet hardening resin or bad-quality "❿ 145989.doc
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JP5040380B2 (en) * 2007-03-13 2012-10-03 オムロン株式会社 Ultraviolet irradiation system, curing reaction detection device used therefor, and method for curing ultraviolet curable resin using the same

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