TW201029984A - Diolefin compound, epoxy resin, curable resin composition and cured product - Google Patents
Diolefin compound, epoxy resin, curable resin composition and cured product Download PDFInfo
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- TW201029984A TW201029984A TW98133796A TW98133796A TW201029984A TW 201029984 A TW201029984 A TW 201029984A TW 98133796 A TW98133796 A TW 98133796A TW 98133796 A TW98133796 A TW 98133796A TW 201029984 A TW201029984 A TW 201029984A
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D319/00—Heterocyclic compounds containing six-membered rings having two oxygen atoms as the only ring hetero atoms
- C07D319/04—1,3-Dioxanes; Hydrogenated 1,3-dioxanes
- C07D319/06—1,3-Dioxanes; Hydrogenated 1,3-dioxanes not condensed with other rings
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D407/00—Heterocyclic compounds containing two or more hetero rings, at least one ring having oxygen atoms as the only ring hetero atoms, not provided for by group C07D405/00
- C07D407/02—Heterocyclic compounds containing two or more hetero rings, at least one ring having oxygen atoms as the only ring hetero atoms, not provided for by group C07D405/00 containing two hetero rings
- C07D407/04—Heterocyclic compounds containing two or more hetero rings, at least one ring having oxygen atoms as the only ring hetero atoms, not provided for by group C07D405/00 containing two hetero rings directly linked by a ring-member-to-ring-member bond
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/26—Di-epoxy compounds heterocyclic
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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- Heterocyclic Compounds That Contain Two Or More Ring Oxygen Atoms (AREA)
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Abstract
Description
201029984 六、發明說明: 【發明所屬之技術領域】 本發明係關於—種適詩電氣電子材㈣途之新穎 烯化合物及環氧樹脂β 【先前技術】 ❹ ❹ 環氧樹脂係以各種硬化劑來硬化,藉此成為一般在機 械性質、耐水性、耐藥品性、耐熱性、電氣性質等優異之 硬化物’而利用於接著劑、塗料、積層板成形材料注 型材料、光阻等廣泛領域中。近年,…半導體相關材 料之領域中附有相機之行動電話、超薄型液晶或電漿電 視。輕量筆記型電腦等著重於輕、薄、短、小之電子機器 充斥著,因此對於以環氧樹脂為代表之封裝材料亦要求非 常高的特性。尤其前端封震之構造變得複雜,若非使用液 狀密封則密封困難者會增加。例如為EnhaneedBGA(増強型 BGA封裝)那樣的Cavity_D〇Wn型態的構造部分則必須要進 行密封,以轉注成型(TransferM〇lding)則無法因應。因此 係需要開發一種高機能之液狀環氧樹脂。 又就複合材料、車的車體、船舶的構造材料而言 年來係使用RTM,因為其之製造法簡便。此種組成物中較 佳為低黏度之環氧樹脂因為其易於含浸於碳纖維等。 又,在光電相關領域中,尤其是在伴隨近年之高 訊化,為了順利傳送'處理大量的資訊,因此以往之ί用 電氣配線之訊號傳送改變而產生光訊號之技術逐漸開發 3 201029984 中’光導波路、藍光及光半導體等光學零件領域中係 期望開發透明性優異之樹脂。對於該等要求,脂環族的環 氧化合物係受到注目。 脂環式環氧化合物與環氧丙喊型之環氧化合物相比, 電氣絕緣性、透明性方面優異而被多樣地使用於透明性密 封材料等巾但此種脂環族環氧化合物在這樣優點的背 後,係留有硬化物硬且勒性差之問題,為改良此缺點而現 係進行著檢討(專利文獻丨)。 再者以往-般所知構造的脂環族環氧樹脂大多其構造 中具有_鍵結。因為分子内具有醋基因而具有水解性在 u高溫下使用、或用於會產生強酸之條件等時,有時會 引起硬化物的物性降低…,分子内雖具有脂環骨架但 不具有醋基之環氧化合物較佳。此種環氧化合物有例如專 利文獻2、3所揭示者。既存之脂環族環氧化合物的種類並 不多且經環氧化前之原料大多為較昂責之化合物。且 戍二烯的環氧化物等即使較便宜但因為其極性低、且:子 量〗a而具有昇華性’而不僅作業上不佳,且會成為 間的官能基密度大且韌性差之硬化物。 專利文獻1 :日本公開哀釗· β 專利文獻日本__.·^2(Κ)6_52187號公報 真刺立獻3 . n t 開2〇04·262874號公報 專利文獻3 ·日本公開專利··特開2004-339417號公報 【發明内容】 之新穎 本發明之目的係提供一種分 很刀于内不具有酯鍵結 201029984 脂環族環氧樹脂β 努力探討之結果而完成 本發明人等有鑑於上述現狀, 本發明。 亦即本發明係關於: (1) 一種下述式(1)所表示之二烯化合物:201029984 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a novel olefinic compound and an epoxy resin β in the form of a suitable electric and electronic material (4). [Prior Art] ❹ ❹ Epoxy resin is made of various hardeners. By hardening, it is used as a cured product excellent in mechanical properties, water resistance, chemical resistance, heat resistance, electrical properties, etc., and is used in a wide range of fields such as an adhesive, a coating material, a laminate forming material, and a photoresist. . In recent years, ... a mobile phone with a camera, an ultra-thin liquid crystal or a plasma TV is attached to the field of semiconductor-related materials. Lightweight notebook computers and the like are focused on light, thin, short, and small electronic devices. Therefore, packaging materials such as epoxy resins are required to have very high characteristics. In particular, the structure of the front end seal is complicated, and if the liquid seal is not used, the seal is difficult. For example, the structural part of the Cavity_D〇Wn type such as the Enhaneed BGA (the bare BGA package) must be sealed, and the transfer molding (Transfer M〇lding) cannot be performed. Therefore, it is necessary to develop a high-performance liquid epoxy resin. In the case of composite materials, car bodies, and ship construction materials, RTM has been used for many years because of its simple manufacturing method. It is preferable that such a composition is a low-viscosity epoxy resin because it is easily impregnated with carbon fibers or the like. In addition, in the field of optoelectronics, especially in recent years, in order to smoothly transmit 'processing a large amount of information, the technology for generating optical signals by changing the signal transmission of electrical wiring has been gradually developed 3 201029984' In the field of optical components such as optical waveguides, blue light, and optical semiconductors, it is desired to develop a resin excellent in transparency. For these requirements, alicyclic epoxy compounds are attracting attention. The alicyclic epoxy compound is excellent in electrical insulating properties and transparency, and is used in various types such as transparent sealing materials, but such an alicyclic epoxy compound is used in this manner. Behind the advantages, there is a problem that the hardened material is hard and the rigidity is poor, and it is now reviewed to improve the shortcoming (Patent Document 丨). Further, most of the alicyclic epoxy resins which have been conventionally known to have a structure have a _ bond. When the molecule has a vinegar gene and is hydrolyzable at a high temperature, or when it is used for a strong acid, the physical properties of the cured product may be lowered... Although the molecule has an alicyclic skeleton but does not have a vinegar group. The epoxy compound is preferred. Such epoxy compounds are disclosed, for example, in Patent Documents 2 and 3. There are not many types of existing alicyclic epoxy compounds, and most of the raw materials before epoxidation are more expensive compounds. Moreover, even if the epoxide of the decadiene is relatively inexpensive, it has a low polarity and a sublimation property, and it has sublimation property, which is not only poor in work, but also has a high density of functional groups and hardening of toughness. Things. Patent Document 1: Japanese Public Opinions β β β β β β β β β 6 6 6 6 . . . . . nt nt nt nt nt nt nt nt nt nt nt 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 JP-A-2004-339417 SUMMARY OF THE INVENTION The object of the present invention is to provide a result of an effort to investigate the alicyclic epoxy resin of the 201029984 alicyclic epoxy resin without having an ester bond therein. The present situation, the present invention. That is, the present invention relates to: (1) a diene compound represented by the following formula (1):
0 (式中,存在多數個之汉係分別獨立表示氫原子或 之烷基); (2) —種環氧樹脂,其係將上述(1)所記載之二 人 加以氧化所得者; °物 (3) 如上述(2)所記載之環氧樹脂,其係使用過氧化氫或 過氧酸(peroxy acid)加以氧化所得者; (4) 一種硬化性樹脂組成物,其係含有上述(2)或(3)所記 載之環氧樹脂與硬化劑及/或硬化觸媒; ❹ (5) 一種硬化物,其係將上述(4)所記載之硬化性樹脂組 成物加以硬化所成者。 本發明之環氧樹脂於分子構造中不具有酯鍵結,且進 而能提供機械特性優異之硬化物。含有本發明環氧樹脂之 本發明硬化性樹脂組成物極為有用於電氣、電子材料成 型材料、注型材料、積層材料、塗料、接著劑、光阻、等 廣範圍之用途,尤其因為低著色性因而極為有用於光學材 201029984 【實施方式】 本發明之二烯化合物係由環己稀搭 (cyclohexenealdehyde)衍生物與三羥曱基烷衍生物進行反 應所得者。 可使用之環己烯醛衍生物可舉出:環己烯甲酸、甲基 環己烯甲醛、乙基環己烯甲醛等。又三羥甲基烷衍生物可 舉出:二-三羥甲基丙烷、二-三羥甲基曱烷、二_三羥甲基 乙烷、二-三羥曱基丁烷等。三羥曱基烷衍生物相對於環己 烯搭衍生物1莫耳通常使用0.4〜0.6莫耳,較佳為0 45〜〇55 莫耳。 本發明之二烯化合物可應用通常之環狀縮醛化反應來 製造。已知有例如於反應媒介中使用甲苯、二甲苯等溶劑 進行共沸脫水同時進行反應之方法(美國專利第2945〇〇8號 公報)、將多元醇溶解於濃鹽酸後緩緩添加醛類同時進行反 應之方法(日本特開昭48_96590號公報)、於反應媒介使用 水之方法、(美國專利第3〇9264〇號公報)、於反應媒介使用 有機溶劑之法(日本特開平7_215979號公報)、使用固體酸 觸媒之方法(日本特開2007 -230992號公報)等。 本發明中’可使用上述任一之手法,亦可舉出例如將 環己烯醛衍生物與三羥甲基烷衍生物在酸性條件下利用脫 水反應進行縮醛化之方法。此方法係於例如甲苯二甲苯 等溶劑中添加酸性觸媒(硫酸、磷酸等無機酸類:曱苯磺酸、 甲磺酸、離子交換樹脂等有機酸類:鎢酸、鉬酸等雜多酸、 活性白土、無機酸、氣化錫、氣化鋅' 氣化鐵、其他呈酸 201029984 14之有機無機酸鹽類等)來進行縮搭化者。亦可視需要一 邊進行共沸脫水-邊進行反應。再者亦可於和水成為二層 系之狀態下進行反應。 此種方式所合成之本發明二烯化合物係具有上述式(1) 那樣的構it所得之二稀化合物其構造上大多通常呈液狀。0 (wherein a plurality of Han systems independently represent a hydrogen atom or an alkyl group); (2) an epoxy resin obtained by oxidizing the two persons described in the above (1); (3) The epoxy resin according to the above (2), which is obtained by oxidizing hydrogen peroxide or peroxy acid; (4) a curable resin composition containing the above (2) Or the epoxy resin and the hardening agent and/or the hardening catalyst described in (3). (5) A cured product obtained by curing the curable resin composition described in the above (4). The epoxy resin of the present invention does not have an ester bond in a molecular structure, and thus can provide a cured product excellent in mechanical properties. The curable resin composition of the present invention containing the epoxy resin of the present invention is extremely useful for a wide range of applications such as electrical and electronic material molding materials, injection molding materials, laminate materials, coating materials, adhesives, photoresists, and the like, especially because of low coloring property. Therefore, it is extremely useful for the optical material 201029984. [Embodiment] The diene compound of the present invention is obtained by reacting a cyclohexenealdehyde derivative with a trishydroxyalkylene derivative. The cyclohexenal derivative which can be used may, for example, be cyclohexenecarboxylic acid, methylcyclohexenecarboxaldehyde or ethylcyclohexenecarbaldehyde. Further, the trimethylolane derivative may be di-trimethylolpropane, di-trimethyloldecane, ditrishydroxymethylethane or di-trihydroxydecylbutane. The trishydroxyalkylene derivative is usually used in an amount of from 0.4 to 0.6 mol, preferably from 0 45 to 50 mol, per mol of the cyclohexene derivative. The diene compound of the present invention can be produced by a usual cyclic acetalization reaction. For example, a method in which a solvent such as toluene or xylene is used for azeotropic dehydration and a reaction is carried out in a reaction medium (U.S. Patent No. 2,945,8), and a phenol is gradually added after dissolving a polyhydric alcohol in concentrated hydrochloric acid. A method of carrying out a reaction (JP-A-48-96590), a method of using water in a reaction medium, (U.S. Patent No. 3,926, 〇), and an organic solvent in a reaction medium (Japanese Patent Laid-Open Publication No. Hei 7-215979) A method of using a solid acid catalyst (JP-A-2007-230992) or the like. In the present invention, any of the above methods may be used, and for example, a method in which a cyclohexenal derivative and a trimethylolane derivative are acetalized by a dehydration reaction under acidic conditions may be mentioned. This method is to add an acidic catalyst (such as an inorganic acid such as sulfuric acid or phosphoric acid: an organic acid such as toluenesulfonic acid, methanesulfonic acid or an ion exchange resin: heteropoly acid such as tungstic acid or molybdic acid, and an activity in a solvent such as toluene xylene; White clay, inorganic acid, vaporized tin, zinc-vaporized iron, other organic acid salts of acid 201029984, etc., are used for shrinkage. The reaction may also be carried out by azeotropic dehydration as needed. Further, the reaction can be carried out in a state in which the water becomes a two-layer system. The diene compound of the present invention synthesized in such a manner is a diuretic compound obtained by the above formula (1), and is generally in a liquid form.
上述式⑴所示之本發明二稀體可藉由氧化而成為本發 月之環氧樹&。氧化之手法可舉出:以過乙酸等過氧酸進 行氧,之方法、以過氧化氫水進行氧化之方法以空氣(氧) 進行氧化之方法等,但並不限定於該等。 利用過氧酸之環氧化的手法具體可舉出曰本特開 2006-5218 7號公報所記載之手法等。 、利用過氧化氫水之環氧化的手法方面可應用各種手 法’但具體而言可應用日本特開昭591〇8793號公報、日本 特開昭62_2345 5G號公報、日本特開平5_213919號公報、 曰本特開平u_349579號公報、日本特公平ι伽夏號公 報、日本特開2001·17864號公報、日本特 公報等所列舉之手法。 〇2號 以下例示用以獲得本發明環氧樹脂之尤佳方法。 :使本發明之二婦化合物、多元酸…級錄鹽在有 機各劑、緩衝液及過氧化氫水之乳化狀態下進行反應 本發明中所使用之多元酸類只要是具有多元酸構造之 匕《物即不特別限定,但較佳 一衩隹為含鎢或鉬之多元酸及其 為含鎢之多兀酸及其鹽,特佳為鎢酸鹽。The dilute of the present invention represented by the above formula (1) can be oxidized to form the epoxy tree & The method of oxidizing may be, for example, a method of performing oxygen by a peroxyacid such as peracetic acid or a method of oxidizing by a method of oxidizing hydrogen peroxide with air (oxygen), but is not limited thereto. Specific examples of the epoxidation by peroxyacid include the methods described in JP-A-2006-5218, and the like. In the epoxidation method of the hydrogen peroxide water, various methods can be applied, but in particular, Japanese Patent Laid-Open No. 591-8793, JP-A-621-2345 5G, Japanese Patent Laid-Open No. Hei-5-213919, and 曰The method disclosed in Japanese Laid-Open Patent Publication No. H-349579, Japanese Unexamined Utility Model Publication No. JP-A No. 2001-17864, and Japanese Patent Publication. 〇2 The following is a preferred method for obtaining the epoxy resin of the present invention. The reaction of the disaccharide compound and the polybasic acid salt of the present invention in an emulsified state of the organic agent, the buffer solution and the hydrogen peroxide water is as long as the polybasic acid used in the present invention has a polybasic acid structure. The material is not particularly limited, but preferably one is a polybasic acid containing tungsten or molybdenum and it is a tungsten-containing polydecanoic acid and a salt thereof, particularly preferably a tungstate.
具體之多元酸及其鹽可舉出:鶴酸、12·鶴碟酸A 201029984 鶴蝴酸、18-鶴碟酸、】 等之鹽、銷酸、 π暇、12-鎢矽酸等鎢系酸及該 磷鉬酸等鉬酸系酸刀 尔敬及該等之鹽等。 該等鹽的相對陽魅 子、檢土類冬思 (C〇Unter_Cati〇n)可舉出4級錄離 子、驗土類金4S離子、驗金屬離子等。 錢離 、鎂離子等鹼土類金屬離子、 ,但並不限定於該等。 離子、鉀離子、鈣離子、銨離 具體而言可舉出鈣離子 鈉、鉀、铯等鹼金屬離子等 尤佳之相對陽離子為鈉 子0 就使用量而言,相對於原 為鶴酸則為鶴原子的莫耳數 數)為1.0〜20毫莫耳,較佳為 毫莫耳。 料1莫耳,以金屬元素換算(若 ,若為鉬酸則為鉬原子之莫耳 2.0〜20毫莫耳,更佳為2.5〜1〇 就4級錢鹽而言’較佳可使用總碳數為10以上,較佳 為25〜100之4級銨鹽’其烷基鏈全為脂肪族鏈尤佳。 具艘而口可舉出十二酿基甲基錢鹽⑽心以㈣ ammonium salt)、二月桂基二甲基銨鹽、三辛基甲基銨鹽、 三烧基甲基(烧基為辛基之化合物與為癸醯基(dec — )之化 合物的混合型)錄鹽、三·十六基曱基錄鹽曱基硬脂基錄 鹽、四戍基錢鹽、十六基三甲基#鹽,^基三丁基㈣、 二-十六基二曱基銨鹽、三-十六基甲基銨鹽、二硬化牛脂烷 基二甲基銨鹽等,但並不限定於該等。尤佳為碳數為25〜1〇〇 者0 又,該等鹽之陰離子種類並不特別限定,具體而言可 舉出函化物離子、硝酸根離子、硫酸根離子、硫酸氫根離 201029984 子乙酸根離子、碳酸根離子等,但並不限定於該等。 本發明中尤其從不含齒素之觀點來看,較佳為石肖酸根 離子、硫酸根離子、硫酸氫根離子、乙酸根離子、碳酸根 離子等尤佳為乙酸根離子等羧酸鹽,因為於環氧化時的 副反應少。 碳數若超過100,則疏水性會變得過強,而有對4級銨 鹽之水層的溶解性變差的情況。碳數若未滿10,則親水性 〇 會變強,同樣地對4銨鹽之有機層的相溶性會變差,故不 佳。 級錄鹽之使用量較佳為所使用之多元㈣(較佳為鶴 類)的價數的0.01〜10倍當量。更佳為0 05〜6 〇倍當量, :更佳為0.05〜4.5倍當量(其中,特別佳之範圍係依與多元 酸種頬之組合而異)。Specific examples of the polybasic acid and its salts include: tungstic acid, 12·hesha acid A 201029984, hepatoic acid, 18-hesha acid, etc., such as salt, pin acid, π暇, 12-tungstenic acid, etc. An acid such as an acid or a molybdic acid acid such as phosphomolybdic acid, and the like. The relative masculine and soil-preserving winters (C〇Unter_Cati〇n) of these salts can be cited as four-level recordings, soil-like gold 4S ions, and metal ions. Alkaline earth metal ions such as money and magnesium ions are not limited to these. Specific examples of the ion, potassium ion, calcium ion, and ammonium ion include an alkali metal ion such as calcium ion, potassium or barium, and the like. The relative cation is sodium, and the amount of use is relative to the original isoric acid. The molar number of the crane atom is 1.0 to 20 millimoles, preferably millimole. Material 1 mole, converted to metal element (if, if it is molybdic acid, molybdenum atom molar 2.0~20 millimolar, more preferably 2.5~1〇 for 4 grade money salt) The ammonium salt having a carbon number of 10 or more, preferably 25 to 100, is preferably an aliphatic chain. The chain of the chain is preferably an aliphatic chain. The salt of the chain is exemplified by (12) ammonium. Salt), dilauryl dimethylammonium salt, trioctylmethylammonium salt, trialkylmethyl group (mixture of a compound of a octyl group and a compound of a decyl group) ,··························································· And tris-hexadecylmethylammonium salt, dihardened tallow alkyl dimethyl ammonium salt, etc., but are not limited thereto. It is particularly preferable that the carbon number is 25 to 1 and the anion species of the salt is not particularly limited, and specific examples thereof include a derivative ion, a nitrate ion, a sulfate ion, and a hydrogen sulfate radical from 201029984. Acetate ion, carbonate ion, etc., but it is not limited to these. In the present invention, in particular, from the viewpoint of not containing dentate, a carboxylate ion, a sulfate ion, a hydrogen sulfate ion, an acetate ion, a carbonate ion or the like is preferably a carboxylate such as an acetate ion. Because there are fewer side reactions during epoxidation. When the carbon number exceeds 100, the hydrophobicity may become too strong, and the solubility in the aqueous layer of the 4-grade ammonium salt may be deteriorated. If the carbon number is less than 10, the hydrophilic enthalpy becomes strong, and similarly, the compatibility with the organic layer of the tetraammonium salt is deteriorated, which is not preferable. The amount of the graded salt used is preferably from 0.01 to 10 equivalents per equivalent of the valence (four) (preferably crane) used. More preferably, it is 0 05 to 6 〇 equivalent, and more preferably 0.05 to 4.5 times equivalent (where a particularly preferred range differs depending on the combination of the polybasic acid).
G 例如’為僞酸時,h2W〇4 2價,因此相對於鶴酸i 兔耳’ 4級錄鹽較佳為〇.G2〜2()莫耳之範圍。又為鶴碟酸時 為3價,因此同樣地較佳為〇 〇3〜2〇莫耳,為㈣酸時為* 價’因此較佳為〇.〇4〜40莫耳。 备4級銨鹽的量低於多元酸類的價數倍的倍當量 時’壤氧化反應會難以進行(依不同情況反應的進行會變 快)’又會有易產生副產物之問題。當多於1〇倍當量時不 但後處理會變得很困難,甚至產生抑制反應之作用,故不 佳。 可使用任-種緩衝液,但本反應中較佳係使用填酸鹽 水溶夜。其之PH較佳係調整為pH2〜6之間,更佳為pH3〜5。 201029984 當未滿PH2時,環氧基之水解反應、聚 且當超過PH6時,反應會變得極為緩慢應會+易進行。 過長之問題。 產生反應時間 緩衝液之使用方法可舉出例如 酸-麟酸鹽水溶液的情況時,相對於過氧化#之緩衝液即鱗 莫耳當量之鱗酸(或者碟酸二氫納等鱗酸鹽二使用°,1〜10 物(例如氫氧化鈉、氫氧化鉀、酴 以鹼性化合 等)來進行。H調整之I:此碳酸氫納、碳酸鉀 力口成使PH成為上述pHn^二==之=添 。!二=:調整。較佳之鱗酸_ /0,更佳為5〜45%重量〇/0。 里菫 下亩::本反應中亦可不使用緩衝液,於不調整PH之情形 納等U者其之水合物)碟酸鹽。;=驟二納、三聚碟酸 的是沒有仲調整的須雜酸:直==簡略:背後所指 直接添加為佳。此情況的磷酸 使用量相對於過氧化氫通常為01〜5莫耳%當量 =4莫谓量,更佳為〇·3〜3莫耳%當量。此時,相對: 化氫’右超過5莫耳%當量’則必須要調整pH,當未 :0.1莫耳%當量時,則會發生以下弊害:所生成之環氧化 物之水解會變得易於進行,或者是反應變慢等。 本反應係使用過氧化氫來進行環氧化。本反應中所使 用之過氧化氫較佳係使用過氧化氫濃度為 10~40重量%濃 度之水’合液’因為其使用簡便。當濃度超過40重量%時, # 了操作會變得困難之外所生成之環氧樹脂的分解反應 201029984 亦會容易進行,故不佳。 本反應係使用有機溶劑。就所使用之有機溶劑的量而 吕’相對於為反應基質之二烯化合物i,重量比為0.34〇, 較佳為〇.3〜5,更佳為〇.5〜2.5。重量比若超過10時,則反 應進行會變得極度緩慢故不佳。可使用之有機溶劑的具體 例可舉出:己烷、環己烷、庚烷等烷類、甲苯、二曱苯等 芳香族烯烴化合物、曱醇、乙醇、異丙醇、丁醇、己醇、 環己醇等醇類。又,視情況亦可使用甲乙酮、曱基異丁酮、 環戊酮、環己酮等酮類、二乙醚、四氫呋喃、二噁烷(di〇xane) 等醚類、乙酸乙酯、乙酸丁酯、甲酸甲酯等酯化合物、乙 腈等腈化合物等。尤佳之溶劑有己燒、環己燒、庚院等烧 類、甲苯、二甲苯等芳香族烯烴化合物。 /就具體之反應操作方法而言,例如以批式之反應爸進 行反應之際’力口入二稀化合物、過氧化氫(水溶液)、多元酸 類(觸媒)、緩衝液、4銨鹽及有機溶劑,在二層之狀態下進When G is, for example, a pseudo-acid, h2W〇4 2 is valence, and therefore it is preferably in the range of 〇.G2 〜2() molar relative to the humic acid i rabbit ear. Further, it is trivalent when it is acid, so it is preferably 〇3 to 2 〇 mol, and is * valence for (tetra) acid, so it is preferably 〇. 4 to 40 mil. When the amount of the secondary ammonium salt is less than the multiple of the valence of the polybasic acid, the soil oxidation reaction is difficult to carry out (the reaction proceeds rapidly depending on the case), and there is a problem that by-products are easily generated. When it is more than 1 〇 equivalent, not only the post-treatment becomes difficult, but also the effect of suppressing the reaction is caused, which is not preferable. Any of the buffers may be used, but it is preferred to use the acid salt in the reaction to dissolve the night. The pH thereof is preferably adjusted to be between pH 2 and 6, more preferably pH 3 to 5. 201029984 When less than PH2, the hydrolysis reaction of the epoxy group, and when it exceeds PH6, the reaction becomes extremely slow and should be easy to carry out. Too long a problem. The method of using the reaction time buffer may, for example, be a case of an acid- sulphate aqueous solution, or a scalar acid equivalent to a buffer of peroxidation #, or a squaric acid of dihydrogen sodium hydride. Use °, 1~10 (such as sodium hydroxide, potassium hydroxide, cesium to make a basic compound, etc.). H-adjusted I: This sodium bicarbonate, potassium carbonate force to make PH become the above pHn ^ two = ===添。!二=:Adjustment. The preferred squaric acid _ /0, more preferably 5~45% weight 〇 /0. 菫 菫 亩 ::: In this reaction, you can also use no buffer, do not adjust PH In the case of the U, the hydrate of the U is a dish. ; = 二二纳,三聚碟酸 is the non-secondary adjustment of the acid: straight == simple: the back refers to the direct addition is better. The amount of phosphoric acid used in this case is usually from 01 to 5 mol% equivalent = 4 mol% relative to hydrogen peroxide, more preferably 〇3 to 3 mol% equivalent. At this time, relative: hydrogenation 'right more than 5 mol% equivalent' must be adjusted pH, when not: 0.1 mol% equivalent, the following disadvantages occur: the hydrolysis of the resulting epoxide will become easier Carry out, or the reaction is slower, etc. This reaction uses hydrogen peroxide for epoxidation. The hydrogen peroxide used in the reaction is preferably a water mixture having a hydrogen peroxide concentration of 10 to 40% by weight because of its ease of use. When the concentration exceeds 40% by weight, the decomposing reaction of the epoxy resin generated in the operation becomes difficult. 201029984 is also easy to carry out, which is not preferable. This reaction uses an organic solvent. With respect to the amount of the organic solvent to be used, the weight ratio is 0.34 Å, preferably 〇3 to 5, more preferably 〇5 to 2.5, relative to the diene compound i which is the reaction substrate. When the weight ratio exceeds 10, the reaction becomes extremely slow and is not preferable. Specific examples of the organic solvent which can be used include an alkane such as hexane, cyclohexane or heptane, an aromatic olefin compound such as toluene or diphenylbenzene, decyl alcohol, ethanol, isopropanol, butanol or hexanol. And alcohols such as cyclohexanol. Further, as the case, ketones such as methyl ethyl ketone, decyl isobutyl ketone, cyclopentanone, and cyclohexanone, ethers such as diethyl ether, tetrahydrofuran, and dioxane may be used, and ethyl acetate or butyl acetate may be used. An ester compound such as methyl formate or a nitrile compound such as acetonitrile. The solvent of Optima is an aromatic olefin compound such as hexane, cyclohexan, Gengyuan, or the like, toluene or xylene. / For the specific reaction method, for example, when the reaction is carried out in batch mode, the dilute compound, hydrogen peroxide (aqueous solution), polybasic acid (catalyst), buffer, 4 ammonium salt and Organic solvent, in the second layer
y授拌。㈣速度並無特靠^。因㈣氧化氫添加時大 夕會生熱’故亦可為在添加各成分之後緩緩添加 之方法。y mixing. (4) Speed does not depend on ^. It may be a method of slowly adding after adding each component because (4) when hydrogen peroxide is added, it may be heated.
反應溫度並無特別限定,較佳A 和.、。 殿佳為0〜9〇°C,更佳為0〜75 C ’尤佳為15C〜60〇C。當反應溫度過古 喝N時,水解及廉交篇 進行’而當反應溫度較低時,狀應迷度會變得極度緩慢。 又反應時間亦可依反應溫度、觸 I, 耶重等而異,但由工 業生產之觀點來看,長時間的反應會 自耗大量的能量故不 佳。較佳之範圍為1〜48小時,更佳為 兮3〜36小時,再更佳 11 201029984 為4〜24小時。 反應結束後係進行過剩之過氧化氫猝滅處理。猝滅處 理較佳係使用鹼性化合物來進行β又,併用還原劑與鹼性 化合物亦較佳。較佳之處理方法可舉出以鹼性化合物中和 調整成ρΗ6〜10以後,使用還原劑將殘存之過氧化氫加以猝 滅之方法。當pH未滿ό時,則可能在將過剩之過氧化氫加 以還原時發熱大而產生分解物。 還原劑可舉出亞硫酸鈉 '硫代硫酸納、聯胺、草酸、 維生素C等。就還原劑之使用量而言,相對於過剩量之過 氧化氫的莫耳數’通常為0 01〜2〇倍莫耳,更佳為 倍莫耳,再更佳為〇.05〜3倍莫耳。 驗性化合物可舉出氫氧化納、氫氧化鉀、氫氧化鎮、 氮氧化妈#金屬氫氧化物、碳酸鋼、碳酸鉀等金屬碳酸鹽、 磷酸納、伽氫鈉料酸鹽、離子交換樹脂、氧化^驗 + ,、之使用量而言,當為溶解於水或有機溶劑(例^ , 苯、二曱苯等芳香族烯烴、甲基異丁_、甲乙_等酮類、 袠己烧庚燒、辛燒等婦烴、甲醇、?· at、 等各種溶劑)中去陆甘 〒醇乙醇、異丙醇等醇| 時其之使用量相對於過剩量之過氧化| 的莫耳數’通常為倍莫耳,較佳為q剔〇倍 更佳為〇.〇5〜3供苴且分松士 、耳 液的开… 以水或上述有機溶劑之货 、添加,亦可以單體的形態添加。 相不會溶解於水、有機溶劑之固㈣的情況時, 相對於系中所殘存之過氧化氣的量,使用重量比為^ 201029984 倍的量較佳。更佳為10〜500倍,再更佳為10〜300倍。當 使用不會溶解於水有機溶劑之固體鹼的情況時,亦可於 後述之水層與有機層分離之後進行處理。 於過氣化氫之猝滅後(或是於進行猝滅之前),當有機層 與水層未分離、或未使用有機溶劑的情況時係添加前述之 有機溶劑進行操作,並從水層萃取出反應生成物。此時所 使用之有機溶劑,相對於原料二烯化合物,重量比為〇.5〜1〇 倍’較佳為〇.5〜5倍。可將視需要反覆多次此操作後所分離 出之有機層依需要加以水洗精製。 所得之有機層依需要可利用離子交換樹脂、金屬氧4 、、活性碳、複合金屬鹽、黏土礦物等來將雜質除去,^ ^仃水洗、過料,之後藉㈣去溶劑來獲得所要之環肩 月旨。視情況亦可進而利用管柱層析法或㈣來進行精製 化人Hi式所得之本發明之環氧樹脂係以式(2)所表心 «物作為主成分,The reaction temperature is not particularly limited, and is preferably A and . The temple is 0~9〇°C, more preferably 0~75 C ’, especially 15C~60〇C. When the reaction temperature is too old, when drinking N, hydrolysis and inferiority are carried out, and when the reaction temperature is low, the shape should become extremely slow. Further, the reaction time may vary depending on the reaction temperature, the touch I, the yoke weight, etc., but from the viewpoint of industrial production, long-term reaction consumes a large amount of energy, which is not preferable. The preferred range is from 1 to 48 hours, more preferably from 〜3 to 36 hours, and even more preferably 11 201029984 is 4 to 24 hours. After the reaction is completed, excess hydrogen peroxide quenching treatment is performed. The quenching treatment is preferably carried out by using a basic compound for β, and a reducing agent and a basic compound are also preferred. A preferred treatment method is a method in which the residual hydrogen peroxide is quenched by using a reducing agent after the neutralization of the basic compound is adjusted to ρ Η 6 to 10. When the pH is not full, it is possible to generate a decomposition product when the excess hydrogen peroxide is reduced by heating. Examples of the reducing agent include sodium sulfite, sodium thiosulfate, hydrazine, oxalic acid, and vitamin C. In terms of the amount of the reducing agent used, the molar number of hydrogen peroxide relative to the excess amount is usually 0 01 to 2 Torr, more preferably 倍摩尔, and even more preferably 〇.05 to 3 times. Moor. The test compound may be a metal carbonate such as sodium hydroxide, potassium hydroxide, hydroxide, nitrogen oxide, metal hydroxide, carbonic acid steel or potassium carbonate, sodium phosphate, sodium hydrogen hydride, or ion exchange resin. Oxidation test +, in terms of the amount of use, when dissolved in water or organic solvents (eg ^, benzene, diphenylbenzene and other aromatic olefins, methyl isobutyl _, methyl ethyl ketone and other ketones, 袠 烧Glucan, octyl alcohol and other alcohols, methanol, ?, at, etc., in various solvents), such as alcohol, ethanol, isopropanol, etc., when used in excess of excess peroxide 'usually it is a Momo, preferably q is better than 〇. 〇5~3 for 苴 and is divided into pines, ear liquids... With water or the above organic solvents, add, or monomer The form is added. When the phase is not dissolved in water or an organic solvent (4), it is preferable to use a weight ratio of 201029984 times with respect to the amount of peroxidation gas remaining in the system. More preferably 10 to 500 times, and even more preferably 10 to 300 times. When a solid base which does not dissolve in an aqueous organic solvent is used, it may be treated after the aqueous layer and the organic layer described later are separated. After the quenching of the hydrogenated hydrogen (or before quenching), when the organic layer and the aqueous layer are not separated, or the organic solvent is not used, the organic solvent is added and operated, and the aqueous layer is extracted. The reaction product is taken out. The organic solvent used at this time has a weight ratio of 〇. 5 〜1 ’ 倍 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The organic layer separated by this operation may be washed and refined as needed, as needed. The obtained organic layer can be removed by using an ion exchange resin, a metal oxygen 4, an activated carbon, a composite metal salt, a clay mineral or the like as needed, and the water is washed and passed, and then the solvent is removed by (4) to obtain the desired ring shoulder. The purpose of the month. The epoxy resin of the present invention obtained by refining the human Hi-type by the column chromatography method or (4) may optionally be expressed as the main component of the formula (2).
(式中’存在多數之 之烷基)(wherein there is a majority of alkyl groups)
R係獨立表示氫原子或碳數為L 6 並且混雜有式(3)所示之各種構造的化合物: 13 201029984R is a compound which independently represents a hydrogen atom or a carbon number of L 6 and is mixed with various structures represented by the formula (3): 13 201029984
P= H or CH3CO (式中’ A〜D之組合可為任何組合)。 又環氧基彼此聚合所得之高分子量體、其他副產物則 依反應條件而生成。 所得之環氧樹脂可使用作為例如環氧丙烯酸酯及其衍 生物、°惡唾琳系化合物、環狀碳酸酯化合物等各種樹脂原 料。 以下,記載含本發明環氧樹脂之本發明硬化性樹脂組 成物。 本發明之硬化性樹脂組成物係含有本發明之環氧樹脂 作為必須成分。本發明之硬化性樹脂組成物可應用利用硬 化劑之熱硬化(硬化性樹脂組成物A)與用酸作為硬化觸媒 之陽離子硬化(硬化性樹脂組成物B)此兩種方法。 硬化性樹脂組成物A與硬化性組樹脂組成物中,本發 明之環氧樹脂可單獨使用亦可與其他環氧樹脂併用。當併 用的情況時,本發明之環氧樹脂占總環氧樹脂中之比例為 30重量%以上為佳,尤佳為40重量%以上。其中,當使用 本發明之環氧樹脂作為硬化性樹脂組成物之改質劑時,係 以1〜30重量%之比例來添加。 201029984 可與本發明之環氧樹脂併用之其他環氧樹脂可舉出: 盼搭清漆型環氧樹脂、雙酚A型環氧樹脂、聯苯型環氧樹 脂、三苯基甲烷型環氧樹脂、酚芳烷基型環氧樹脂等。具 體而言可舉出:雙酚A、雙酚s、硫代聯苯酚(thi〇diphen〇1)、 雙盼芴、萜二酚、4,4’ -雙酚、2,2’ -雙酚、3,3,,5,5,·四 甲基-[1,1’ _雙酚]-4,4,_二醇、對苯二酚、間苯二酚 (resorcin)、萘二醇、三_(4_羥苯基)甲烷、四(4羥苯 基)乙烷、酚類(酚、烷基取代酚、萘酚(naphth〇1)、烷基取 代萘酚、二羥基苯、二羥基萘等)與甲醛、乙醛、苯甲醛、 對羥基苯甲醛、鄰羥基苯甲醛、對羥基苯乙酮、鄰羥基苯 乙酮、二環戊二烯、糠醛、4,4’ _雙(氣甲基)_1Γ _聯苯、 4,4’ _雙(甲氧基甲基,-聯苯、14_雙(氣甲基)苯、14, -雙(甲氧基曱基)苯等之聚縮合物及該等之改質物、四溴雙 酚A等函化雙酚類、衍生自醇類之環氧丙醚化物、脂環族 環氧樹脂、環氧丙胺系環氧樹脂、環氧丙酯系環氧樹脂、 倍半矽氧烷系之環氧樹脂(於鏈狀、環狀、梯狀、或該等之 至少2種以上之混合構造的矽氧烷構造中具有環氧丙基及/ 或環氧%己烷構造之環氧樹脂)等固體或液體狀環氧樹脂, 但並不限定於該等。該等可單獨使用亦可併用2種以上。 尤其當將本發明硬化性樹脂組成物使用於光學用途 時,較佳係與脂環族環氧樹脂、倍半矽氧烷構造之環氧樹 脂併用。尤其當為脂環族環氧樹脂的情况時,_佳為骨架 具有環氧環己烧構造之化合物,尤佳為經由具有環己締構 造之化合物的氧化反應所得之環氧樹脂。 15 201029984 該等環氧樹脂可舉出將可由下述反應製得之化合物加 以氧化所得之物:環己烯羧酸與醇類之酯化反應或環己烯 甲醇與叛酸類之醋化反應(Tetrahedron vol.36 p.2409( 1980)、Tetrahedron Letter ρ·4475(1980)等所記載之 手法)、或環己烯醛之Tishenko反應(日本特開2003-170059 號公報、日本特開2004-262 871號公報等所記載之手法)、 再者環己烯羧酸酯之酯交換反應(日本特開2〇〇6〇52187號 公報等所記載之手法)。 醇類只要是具有醇性經基之化合物即不特別限定,可 舉出:乙二醇、丙二醇、i 3_丙二醇、•丁二醇、14 丁 一醇、1,5-戊二醇、ι,6·己二醇、環己烷二甲醇、2,4二乙 基戊二醇、2_乙基-2-丁基-1,3-丙二醇、新戊二醇、三環癸 基二甲醇(tricycl〇decane dimethan〇1) '降冰片烯二醇等二醇 類甘'由、二羥甲基乙烧、三經甲基丙院、三羥曱基丁燒、 2羥甲基- i,4_ 丁二醇等三醇類、季戊四醇二三羥甲基丙烷 等四醇類等。又叛酸類可舉出草酸、馬來酸' 富馬酸、鄰 苯一甲酸、間苯二曱酸、己二酸、環己烷二羧酸等,但並 不限定於該等。 再者舉出環己烯醛衍生物與醇類之縮醛反應所得之縮 醛化合物。 該4環氧樹脂之具體例可舉出:ERL_4221、 UVR·6105 ' ERL_4299(所有的商品名皆為 dow chemical 製)協羅其赛得2〇21P、耶波離德gt401、EHPE3150、EHPE 3150CE(所有的商品名皆為如⑹"匕學工業製)及二環戍二 16 201029984 締環氧化物等,但並不限定該等(參考文獻:總說環氧樹脂 基礎編P76-85)。 該等可單獨使用亦可併用2種以上》 以下說明各個硬化性樹脂組成物。 利用硬化劑之熱硬化(硬化性樹脂組成物A) 本發明之硬化性樹脂組成物A所含有之硬化劑可舉出 例如胺系化合物、酸酐系化合物、醯胺系化合物、紛系化 合物、羧酸系化合物等。可使用之硬化劑的具體例可舉出: ® 二胺基二苯基甲烷、二乙烯三胺、三乙烯四胺、二胺基二 笨基碾、異佛爾酮二胺、二氰二醯胺、亞麻油酸之二量體 與乙烯二胺所合成之聚醯胺樹脂、間苯二〒酸酐、偏笨三 酸酐、均苯四酸二酐、馬來酸酐、四氫監苯二甲酸酐、甲 基四氫間苯二甲酸酐、甲基納迪克酸酐、納迪克酸酐、六 氫間苯二甲酸酐、甲基六氫間苯二甲酸酐,丁烷四羧酸酐、 二環[2,2,1]庚烷-2,3-二羧酸酐、甲基二環[2,2,1]庚烷-2,3-二羧酸酐、環己烷-1,3,4-三羧酸-3,4-酐、等酸酐;各種醇、 卡必醇改質聚矽氧與上述之酸酐之加成反應所得之羧酸樹 脂、雙酚A、雙酚F、雙紛s、雙酚芴、萜二酚、4,4,-雙 酚、2,2’ -雙酚、3,3,,5,5,-四甲基-[1,1,·雙酚]-4,4,- 二醇、對苯二酚、間苯二酚、萘二醇、三-(4-羥苯基)甲烷、 1,1,2,2-四(4-羥苯基)乙烷、酚類(酚、烷基取代酚、萘酚 (naphthol)、烷基取代萘酚、二羥基苯、二羥基萘等)與甲 醛、乙醛、苯甲醛、對羥基苯甲醛、鄰羥基苯曱醛、對羥 基苯乙酮、鄰羥基苯乙酮、二環戊二烯、糠醛、4,4’ -雙(氣 17 201029984 甲基)_1,1’ -聯苯、4,4,-雙(甲氧基甲基)-1,1,·聯苯、14, -雙(氣甲基)苯、K ·雙(甲氧基甲基)苯等之聚縮合物及該 等之改質物、四溴雙酚A等自化雙酚類、咪唑、三氟化硼1 胺錯合物、胍衍生物、莊與酚類之縮合物等,但並不限定 於該等。該等可單獨使用亦可併用2種以上。 本發明中,尤佳為上述酸酐、羧酸樹脂所代表之具有 酸針構造、及/或羧酸構造之化合物。 本發明之硬化性樹脂組成物A中硬化劑的使用量,相 對於總環氧樹脂之環氧基i當量,較佳為〇 7〜12當量。當 ◎ 相對於環氧基1當量未滿0.7當量時,或者超過ι.2當量時, 皆有硬化不完全而無法獲得良好硬化物性之虞。 本發明之硬化性樹脂組成物A中,亦可與硬化劑同時 併用硬化促進劑。可使用之硬化促進劑的具體例可舉出. 甲基咪唑、2-乙基咪唑、2-乙基-4-曱基咪唑等咪唑類、2_(二 甲胺基甲基)盼、1,8-二氮雜-二環(5,4,〇)十一破稀-7等第3 級胺類、三苯基膦等膦(phosphine)類、辛酸錫等金屬化合物 等。使用硬化促進劑的情況時,相對於總環氧樹脂1〇〇重 ϋ 量份可視需要使用0.1~5.0重量份。 本發明之硬化性樹脂組成物Α亦可含有含填化合物作 為賦予難燃性之成分。含鱗化合物可為反應型者亦可為添 加型者。含填化合物之具體例可舉出:鱗酸三甲酯、碟酸 三乙酯、磷酸三甲苯酯(tricresyl phosphate)、磷酸三(二甲 苯)酯(trixylenyl phosphate)、碟酸甲笨基二苯酯、甲苯基 -2,6-二填酸三(二曱苯)酯、1,3-伸苯基二(二碟酸三(二甲笨) 18 201029984 酯)、1,4-伸苯基二(二磷酸三(二曱苯)酯)、4,4,-聯苯基(二 磷酸三(二甲苯)酯)等磷酸酯類;9,1〇_二氫-9-氧雜-10-碟雜 菲 ι〇- 氧化物 (9,10-dihydro-9-〇Xa_ lo.phosphaphenanthrenelO -oxide)、 ❹ 10(2,5_二經笨基)-1〇Η)-9-氧雜-10-磷雜罪-10-氧化物等峨 烧(phosphane)類;使環氧樹脂與上述磷烷類之活性氫進行 反應所得之含磷環氧化合物、紅磷等,較佳為磷酸酯穎、 磷烷類或含磷環氧化合物,尤佳為1,3-伸苯基二(二磷酸三 (一甲苯)醋)、1,4_伸笨基二(二磷酸三(二甲苯)酯)、4,4,_ 聯苯基(二磷酸三(二甲苯)酯)或含磷環氧化合物。含磷化合 物之含有量較佳為含磷化合物/總環氧樹脂=〇丨〜〇 6(重量 比)。右未滿0.1則難燃性不足,若超過〇 6則會有對硬化物 的吸濕性、介電特性產生不良影響之虞。 再者,本發明之硬化性樹脂組成物A亦可視需要添加 抗氧化劑。可使用之抗氧化劑可舉出:盼系、硫系、碟系 抗氧化劑。抗氧化劑可單獨亦可組合2種以上使用。抗氧 ::之使用量相對於本發明之硬化性樹脂組成物中的樹脂 县100重篁份,通常為重量份,較佳為5 里量份。 · 磷系抗可舉出例如紛系抗氧化劑、硫系抗氧化劑、 1等。酚系抗氧化劑之具艎例例如有:2 6 _ :三丁基·對甲盼、丁基化經 斟乙酚、昂二丁基-3 基苯請酸十八醇醋、 ,—第二丁基_4-經基苯基)丙酸異辛醋、2,4.二.(正辛 201029984 基硫代)-6-(4-經基-3,5-二-第三丁基苯胺基)_ι,3,5_三嗪、 2,4-二[(辛基硫代)甲基]-鄰甲酚等單酚類;2,2’ _亞甲基雙 (4_甲基-6 -第三丁基苯盼)、2,2’ -亞甲基雙(4_乙基第三 丁基苯酚)、4,4’ -硫代雙(3-甲基-6-第三丁基苯酚)、44,_P = H or CH3CO (wherein the combination of 'A to D' can be any combination). Further, a high molecular weight body obtained by polymerizing epoxy groups and other by-products are produced depending on the reaction conditions. The obtained epoxy resin can be used as, for example, various resin raw materials such as epoxy acrylate and a derivative thereof, a sulphur-based compound, and a cyclic carbonate compound. Hereinafter, the curable resin composition of the present invention containing the epoxy resin of the present invention will be described. The curable resin composition of the present invention contains the epoxy resin of the present invention as an essential component. In the curable resin composition of the present invention, two methods of thermal curing (curable resin composition A) using a hardener and cation hardening (curable resin composition B) using an acid as a curing catalyst can be applied. In the curable resin composition A and the curable group resin composition, the epoxy resin of the present invention may be used alone or in combination with other epoxy resins. When used in combination, the epoxy resin of the present invention accounts for 30% by weight or more, more preferably 40% by weight or more, based on the total epoxy resin. In particular, when the epoxy resin of the present invention is used as a modifier for the curable resin composition, it is added in an amount of from 1 to 30% by weight. 201029984 Other epoxy resins which can be used together with the epoxy resin of the present invention include: varnish type epoxy resin, bisphenol A type epoxy resin, biphenyl type epoxy resin, triphenylmethane type epoxy resin , phenol aralkyl type epoxy resin, and the like. Specific examples thereof include bisphenol A, bisphenol s, thiobiphenol (thi〇diphen〇1), bismuth, quinone, 4,4′-bisphenol, 2,2′-bisphenol , 3,3,5,5,·tetramethyl-[1,1'-bisphenol]-4,4,-diol, hydroquinone, resorcin, naphthalenediol, Tris-(4-hydroxyphenyl)methane, tetrakis(4-hydroxyphenyl)ethane, phenols (phenols, alkyl-substituted phenols, naphthols (naphth〇1), alkyl-substituted naphthols, dihydroxybenzenes, two Hydroxynaphthalene, etc. with formaldehyde, acetaldehyde, benzaldehyde, p-hydroxybenzaldehyde, o-hydroxybenzaldehyde, p-hydroxyacetophenone, o-hydroxyacetophenone, dicyclopentadiene, furfural, 4,4' _bis ( Gas methyl)_1Γ _ biphenyl, 4,4' _ bis (methoxymethyl, -biphenyl, 14 bis (gas methyl) benzene, 14, bis (methoxy fluorenyl) benzene, etc. Polycondensate and such modified substances, functionalized bisphenols such as tetrabromobisphenol A, epoxy propyl ethers derived from alcohols, cycloaliphatic epoxy resins, epoxy propylamine epoxy resins, epoxy A propyl ester epoxy resin or a sesquioxane-based epoxy resin (in a chain, a ring, a ladder, or the like) A solid or liquid epoxy resin such as an epoxy resin having a glycidyl group and/or an epoxy-% hexane structure in a nonoxyne structure having a mixed structure of two or more types is not limited thereto. Two or more types may be used alone or in combination. In particular, when the curable resin composition of the present invention is used for optical applications, it is preferably used in combination with an epoxy resin having an alicyclic epoxy resin or a sesquioxane structure. In particular, in the case of an alicyclic epoxy resin, a compound having an epoxycyclohexene structure is preferred, and an epoxy resin obtained by an oxidation reaction of a compound having a cyclohexene structure is preferred. 15 201029984 The epoxy resin may be exemplified by oxidation of a compound obtained by the following reaction: esterification of a cyclohexene carboxylic acid with an alcohol or acetalization of a cyclohexene methanol with a retinoic acid (Tetrahedron vol. 36 p. 2409 (1980), Tetrahedron Letter ρ·4475 (1980), etc., or Tishenko reaction of cyclohexenal (Japanese Unexamined Patent Publication No. 2003-170059, No. 2004-262871 Etc. The transesterification reaction of the cyclohexene carboxylic acid ester (the method described in JP-A-2002-52187). The alcohol is not particularly limited as long as it is a compound having an alcoholic thiol group, and examples thereof include: Ethylene glycol, propylene glycol, i 3 propylene glycol, • butanediol, 14 butanol, 1,5-pentanediol, iota, hexylene glycol, cyclohexane dimethanol, 2,4 diethyl pentane Glycol, 2-ethyl-2-butyl-1,3-propanediol, neopentyl glycol, tricycl〇decane dimethan〇1, diols such as norbornenediol Triols such as dimethyl ether, dimethyl ketone, trimethoprim, trihydrocarbyl butyl, 2-hydroxymethyl-i, 4-butanediol, and tetraols such as pentaerythritol ditrimethylolpropane Wait. Further, the oxic acid may be oxalic acid, maleic acid 'fumaric acid, phthalic acid, isophthalic acid, adipic acid or cyclohexanedicarboxylic acid, but is not limited thereto. Further, an acetal compound obtained by reacting a cyclohexenal derivative with an acetal of an alcohol is exemplified. Specific examples of the 4 epoxy resin include: ERL_4221, UVR·6105 ' ERL_4299 (all trade names are made of dow chemical), and 2,21P, Yeppel, GT401, EHPE3150, EHPE 3150CE ( All the trade names are as follows (6) "匕学工业制制) and 二环戍二16 201029984 epoxides, but not limited to them (Reference: General Epoxy Basics P76-85). These may be used alone or in combination of two or more. Each of the curable resin compositions will be described below. Thermal curing by a curing agent (curable resin composition A) The curing agent contained in the curable resin composition A of the present invention may, for example, be an amine compound, an acid anhydride compound, a guanamine compound, a conjugate compound or a carboxy group. An acid compound or the like. Specific examples of the hardener which can be used include: ® diaminodiphenylmethane, diethylenetriamine, triethylenetetramine, diamine dipyridyl mill, isophorone diamine, dicyandione Polyamine resin synthesized from amine and linoleic acid and ethylene diamine, isophthalic anhydride, trimellitic anhydride, pyromellitic dianhydride, maleic anhydride, tetrahydrophthalic anhydride , methyltetrahydroisophthalic anhydride, methyl nadic anhydride, nadic anhydride, hexahydrophthalic anhydride, methyl hexahydrophthalic anhydride, butane tetracarboxylic anhydride, bicyclo [2, 2,1]heptane-2,3-dicarboxylic anhydride, methylbicyclo[2,2,1]heptane-2,3-dicarboxylic anhydride, cyclohexane-1,3,4-tricarboxylic acid -3,4-anhydride, etc.; carboxylic acid resin, bisphenol A, bisphenol F, bisphenol s, bisphenol oxime obtained by addition reaction of various alcohols, carbitol modified polyfluorene oxide and the above anhydride , stilbene, 4,4,-bisphenol, 2,2'-bisphenol, 3,3,5,5,-tetramethyl-[1,1,·bisphenol]-4,4,- Glycol, hydroquinone, resorcinol, naphthalenediol, tris-(4-hydroxyphenyl)methane, 1,1,2,2-tetrakis(4-hydroxyphenyl)ethane , phenols (phenols, alkyl-substituted phenols, naphthol, alkyl-substituted naphthols, dihydroxybenzenes, dihydroxynaphthalenes, etc.) and formaldehyde, acetaldehyde, benzaldehyde, p-hydroxybenzaldehyde, o-hydroxyphenylhydrazine Aldehyde, p-hydroxyacetophenone, o-hydroxyacetophenone, dicyclopentadiene, furfural, 4,4'-bis (gas 17 201029984 methyl)_1,1'-biphenyl, 4,4,-bis ( a polycondensate of methoxymethyl)-1,1,-biphenyl, 14,2-bis(methylmethyl)benzene, K.bis(methoxymethyl)benzene, and the like, and the modified substance, Self-chemical bisphenols such as bromobisphenol A, imidazole, boron trifluoride 1 amine complex, hydrazine derivative, condensate of phenol and phenol, etc., but are not limited thereto. These may be used alone or in combination of two or more. In the present invention, a compound having an acid needle structure and/or a carboxylic acid structure represented by the above acid anhydride or carboxylic acid resin is particularly preferred. The amount of the curing agent used in the curable resin composition A of the present invention is preferably from 7 to 12 equivalents based on the equivalent of the epoxy group of the total epoxy resin. When ◎ is less than 0.7 equivalents per equivalent of the epoxy group, or exceeds 1⁄2 equivalent, the hardening is incomplete and the good hardenability is not obtained. In the curable resin composition A of the present invention, a curing accelerator may be used in combination with a curing agent. Specific examples of the hardening accelerator which can be used include imidazoles such as methylimidazole, 2-ethylimidazole and 2-ethyl-4-mercaptoimidazole, and 2-(dimethylaminomethyl)-desir. 8-diaza-bicyclo(5,4,anthracene) eleven broken -7 and other third-order amines, phosphines such as triphenylphosphine, and metal compounds such as tin octylate. In the case of using a hardening accelerator, it may be used in an amount of 0.1 to 5.0 parts by weight based on 1 part by weight of the total epoxy resin. The curable resin composition of the present invention may contain a filler-containing compound as a component imparting flame retardancy. The scaly compound may be a reactive type or an additive type. Specific examples of the filler-containing compound include trimethyl sulphate, triethyl silicate, tricresyl phosphate, trixylenyl phosphate, and stearylbenzene dibenzoate. Ester, tolyl-2,6-di-succinyl tris(diphenylene) ester, 1,3-phenylene di(dimonate di(diphenyl) 18 201029984 ester), 1,4-phenylene Phosphate such as bis(trimethylene benzene diphosphate), 4,4,-biphenyl (tris(xylylene) diphosphate); 9,1 〇 dihydro-9-oxa-10 - dish 菲 〇 〇 - oxide (9,10-dihydro-9-〇Xa_lo.phosphaphenanthrenelO-oxide), ❹ 10 (2,5_二经笨基)-1〇Η)-9-oxa- Phosphorus-containing compound such as 10-phosphorus-10 oxide; phosphorus-containing epoxy compound obtained by reacting epoxy resin with active hydrogen of the above-mentioned phosphine, red phosphorus, etc., preferably phosphate ester , a phosphine or a phosphorus-containing epoxy compound, particularly preferably 1,3-phenylene di(tris(monomethylbenzene) vinegar), 1,4_extended bis(tris(dimethyl)phosphate) ), 4,4, _biphenyl (tris(xylene) diphosphate) Or a phosphorus-containing epoxy compound. The content of the phosphorus-containing compound is preferably a phosphorus-containing compound/total epoxy resin = 〇丨 to 〇 6 (weight ratio). If the right side is less than 0.1, the flame retardancy is insufficient. If it exceeds 〇6, the hygroscopicity and dielectric properties of the cured product may be adversely affected. Further, the curable resin composition A of the present invention may optionally contain an antioxidant. The antioxidants which can be used include anticipating, sulfur-based, and dish-based antioxidants. The antioxidant may be used alone or in combination of two or more. The amount of the antioxidants to be used is usually 100 parts by weight, preferably 5 parts by weight, based on 100 parts by weight of the resin county in the curable resin composition of the present invention. The phosphorus-based resistance may, for example, be a plurality of antioxidants, a sulfur-based antioxidant, or the like. Examples of phenolic antioxidants include: 2 6 _ : tributyl phthalate, butylated bismuth phenol, hexamethylene phthalate octadecyl vinegar, and - second Butyl-4-pyridylphenyl)propionic acid isooctyl vinegar, 2,4.2. (n-octyl 201029984 thio)-6-(4-carbyl-3,5-di-t-butylaniline Mono-phenols such as 3,5,5-triazine, 2,4-di[(octylthio)methyl]-o-cresol; 2,2'-methylenebis(4-methyl- 6-t-butylbenzene), 2,2'-methylenebis(4-ethyl-tert-butylphenol), 4,4'-thiobis(3-methyl-6-tributyl) Phenol), 44, _
亞丁基雙(3 -甲基-6-第三丁基苯盼)、三乙二醇雙[3_(3_第三 丁基-5-甲基-4-經基苯基)丙酸酯]、1,6_己二醇_雙[3_(3,5_二 _第二丁基-4-經基苯基)丙酸醋]、N,N,·六亞甲基雙(3 5_二^ 第三丁基-4-羥基-氫桂皮醢胺)、2,2·硫代二乙烯基雙 [3-(3,5 - 一 -第二丁基-4-經基苯基)丙酸g旨]、3,5-二-第三丁基 -4·羥基苄基膦酸酯_二乙基酯、^^雙^^二甲基 第三丁基-4-羥基甲基苯基)丙醯氧基丨乙基]2 4 8 1〇四氧 雜螺[5,5]十一烷、雙(3 5_二·第三丁基·4·羥基苄基磺酸乙酯) 鈣等雙酚類;1,1,3-三(2-曱基-4-羥基-5_第三丁基苯基)丁 烷、1,3’5-三甲基_2,4,6-三(3,5-二-第三丁基·4_羥基苄基) 本、四-[亞甲基-3-(3’ ,5,_二-第三丁基_4,_羥基苯基)丙 酸酉曰]曱院、雙[3,3’ -雙_(4’ ·經基_3,_第三丁基苯基)丁Butylene bis(3-methyl-6-t-butylbenzene), triethylene glycol bis[3_(3_t-butyl-5-methyl-4-phenylphenyl)propionate] 1,6-hexanediol_bis[3_(3,5-di-t-butyl-4-phenylphenyl)propionic acid vinegar], N,N,·hexamethylene double (3 5_ Di(t-butyl-4-hydroxy-hydrocinnamate), 2,2·thiodivinylbis[3-(3,5-mono-t-butyl-4-phenylphenyl)propane Acid,],3,5-di-t-butyl-4,hydroxybenzylphosphonate-diethyl ester, ^^ bis-dimethyl butyl tert-butyl-4-hydroxymethylphenyl醯 醯 醯 丨 ethyl] 2 4 8 1 〇 tetraoxaspiro[5,5]undecane, bis(3 5_di-t-butyl-4-hydroxybenzyl sulfonate) calcium And other bisphenols; 1,1,3-tris(2-indolyl-4-hydroxy-5-t-butylphenyl)butane, 1,3'5-trimethyl-2,4,6- Tris(3,5-di-t-butyl-4-ylhydroxybenzyl) Ben, tetra-[methylene-3-(3',5,_di-t-butyl-4,-hydroxyphenyl) ) 丙 丙 酉曰 曱 曱 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、
睃]二醇酯、三-(3,5_二·第三丁基_4•羥基节基)異三聚氫酸 西曰1,3’5·二(3 ,5 -二-第三丁基-4’ ·經基苄基)-s_三嗪 -2,4,6-(1Η’3Η,5Η)三酮 '生育料高分子型齡類。 1系抗氧化劑之具體例例如有:3,3, ·硫代二丙酸酯二 桂S曰3,3 _硫代二丙酸二肉莖蔻酯、33,_硫代二丙酸 二硬脂酯等。 亞磷酸三苯酯、亞磷 、三(壬基苯基)亞磷酸 磷系抗氧化劑之具體例例如有: 酸二苯基異癸酯、亞磷酸苯基異癸酯 20 201029984 西曰、一·異癸基季戊四醇亞填酸S旨、二(2,4 -二-第三丁基苯基) 亞磷酸酯、環新戊烷四基雙(十八烷基)亞填酸醋 (cyclicneopentanetetraylbis(octadecylphosphite))、環新戍烧 四基雙(2,4-二-第三丁基苯基)亞磷酸酯、環新戊烷四基雙 (2,4-二-第三丁基-4-甲基苯基)亞麟酸酯、雙[2 _第三丁基·6· 甲基-4- {2-(十八烧基氧幾基)乙基}苯基]氫亞鱗酸酯等亞麟 酸酯類;9,10-二氫-9-氧雜-10-磷雜菲·ι〇_氧化物、1〇_(35_ 二-第三丁基-4-羥基节基)-9,10-二氫-9-氧雜_ι〇_磷雜菲a〇· ® 氧化物、10-癸氧基-9,10·二氫-9-氧雜-l〇_磷雜菲_1〇_氧化物 等氧雜磷雜菲氧化物類等。 該等抗氧化劑可分別單獨使用亦可組合2種以上使 用。尤其在本發明中較佳為填系的抗氧化劑。 再者本發明之硬化性樹脂組成物Α亦可視需要添加光 安定劑^ 光安定劑以受阻胺系之光安定劑,尤其以HALS等為 _ 適當。HALS並不特別限定,具代表性的有二丁基胺、13,5_ 三嗪、N,N,_雙(2,2,6 6_四甲基_4_哌啶基_16_六亞曱基二胺 與N-(2,2,6,6-四甲基_4_哌啶基)丁基胺之共縮合物、琥珀酸 一曱基1 (2-經基乙基)經基_2,2,6,6-四甲基派咬共縮合 物聚[{^1,1,3,3-®9曱基丁基)胺基-1,3,5-三嗪-2,4-二基} {(2,2,6,6-四甲基_4_哌啶基)醯亞胺基}六亞甲基{(2,2,6,6-四 甲基-4·哌啶基)西亞胺基}]、雙(1,2,2,6,6五甲基_4哌啶基) [[3,5-雙(1山二甲基乙基)4·經基苯基]甲基]丁基丙二酸 西曰雙(2’2,6,6-四甲基-4-哌啶基)癸二酸酯、雙(i,2,2,6,6- 21 201029984 五曱基-4-哌啶基)癸二酸酯、雙(1-辛氧基-2,2,6,6-四甲基_4· 哌啶基)癸二酸酯、2-(3,5-二-第三丁基-4-羥基节基)_2_正丁 基丙二酸雙(1,2,2,6,6-五甲基-4-哌啶基)等。HALS可僅使用 1種亦可併用2種以上。 再者本發明之硬化性樹脂組成物A中亦可視需要配合 黏合劑樹脂。黏合劑樹脂可舉出:丁縮醛系樹脂、縮醛系 樹脂、丙烯酸系樹脂、環氧_尼龍系樹脂、Nbr_酚系樹脂、 環氧-NBR系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚矽 氧系樹脂等,但並不限定於該等。黏合劑樹脂之配合量較 © 佳為無損於硬化物之難燃性、耐熱性的範圍,相對於樹脂 成分100重量份通常為0_05〜5〇重量份,較佳為視需要使用 0.05-20重量份。 本發明之硬化性樹脂組成物A中可視需要添加無機充 填劑。無機充填劑可舉出:二氧化矽、氧化鋁、锆英石、 矽酸鈣、碳酸鈣、碳化矽、氮化矽、氮化硼、氧化鍅、鎂 撖挽石(fosterite)、塊滑石(steatite)、尖晶石、二氧化鈦、 滑石等粉體或將該等球形化所得之珠粒等,但並不限定於 〇 該等。尤其當用於光學用途時,較佳係使用奈米尺寸者。 該等可單獨使用亦可使用2種以上。該等無機充填劑的含 量係於本發明之硬化性樹脂組成物中使用占〇〜95重量%的 量。再者,本發明之硬化性樹脂組成物中亦可添加矽烷偶 σ劑、硬脂酸、様摘酸、硬脂酸鋅、硬脂酸約等離型劑、 界面活性劑 '染料、顏料、紫外線吸收劑等各種配合劑、 各種熱硬化性樹脂。 22 201029984 當將本發明之硬化性樹脂組成物A使用於光半導體密 封劑時,可視需要添加螢光體。螢光體例如係吸收藍光led 元件所發出之藍色光的一部分,並發出波長經變換之黃色 光’因而具有形成白色光之作用者。預先將螢光趙分散於 硬化性樹脂組成物再將光半導體加以密封。勞光艘並無特 別限制,可使用以往習知的螢光體,例如稀土類元素之銘 酸鹽、硫代沒食子酸鹽、正矽酸鹽等》更具體可舉出:YAG 螢光體、TAG螢光體、正矽酸鹽螢光體、硫代沒食子酸鹽 ® 螢光體、硫化物螢光體等螢光體,YA103 : Ce、Υ3Α15〇12 :睃]diol ester, tris-(3,5-di-tert-butyl-4-hydroxyl-based) iso-hydrogen hydrazide 1,3'5·di(3,5-di-third Base-4'-transbenzylidene)-s-triazine-2,4,6-(1Η'3Η,5Η)trione' adipose polymer type. Specific examples of the first-line antioxidant include, for example, 3,3, thiodipropionate, bismuth succinyl, 3, thiodipropionate, sucrose, 33, thiodipropionate Lipid esters, etc. Specific examples of the phosphorus-based antioxidants of triphenyl phosphite, phosphorous, and tris(nonylphenyl)phosphite include, for example, diphenylisodecyl acid ester and phenyl isodecyl phosphite 20 201029984 Xi Xi, Yi· Isodecyl pentaerythritol sub-acid S, bis(2,4-di-tert-butylphenyl) phosphite, cyclopentyne tetrakis(octadecyl) acetal (cyclicneopentanetetraylbis (octadecylphosphite) )), ring new bismuth tetrakis(2,4-di-t-butylphenyl) phosphite, cyclopentane tetrakis(2,4-di-t-butyl-4-methyl Alkyl phenyl linoleate, bis[2 _ tert-butyl·6·methyl-4-{2-(octadecyloxy)ethyl}phenyl]hydroarsenate Sulfate; 9,10-dihydro-9-oxa-10-phosphaphenanthracene oxide, 1〇_(35_di-t-butyl-4-hydroxyl- benzyl)-9, 10-Dihydro-9-oxa~ι〇_phosphaphenanthrene® oxide, 10-methoxyl-9,10·dihydro-9-oxa-l〇_phosphaphenanthrene _ Oxide, such as oxides, phenanthrene oxides, etc. These antioxidants may be used alone or in combination of two or more. In particular, in the present invention, a filled antioxidant is preferred. Further, the curable resin composition of the present invention may be added with a light stabilizer, a light stabilizer, or a hindered amine light stabilizer, especially HALS or the like. HALS is not particularly limited, and representative examples include dibutylamine, 13,5-triazine, N,N,_bis(2,2,6 6-tetramethyl-4-piperidinyl-16-hexa a cocondensate of decyldiamine with N-(2,2,6,6-tetramethyl-4-piperidinyl)butylamine, sulfonic acid monodecyl 1 (2-aminoethyl) _2,2,6,6-tetramethyl-derived co-condensate poly[{^1,1,3,3-®9-mercaptobutyl)amino-1,3,5-triazine-2, 4-diyl} {(2,2,6,6-tetramethyl-4-isopiperidinyl) fluorenylene}hexamethylene {(2,2,6,6-tetramethyl-4) Piperidinyl)histamine}], bis(1,2,2,6,6-pentamethyl-4 piperidinyl) [[3,5-bis(1 dimethylenediethyl)4. Phenyl]methyl]butylmalonate bismuth (2'2,6,6-tetramethyl-4-piperidinyl) sebacate, bis(i,2,2,6,6- 21 201029984 Pentadecyl-4-piperidinyl) sebacate, bis(1-octyloxy-2,2,6,6-tetramethyl-4(piperidinyl) sebacate, 2- (3,5-di-t-butyl-4-hydroxyl)diphenyl-2-bisbutylmalonate bis(1,2,2,6,6-pentamethyl-4-piperidinyl) and the like. HALS can be used alone or in combination of two or more. Further, in the curable resin composition A of the present invention, a binder resin may be blended as needed. Examples of the binder resin include a butyral resin, an acetal resin, an acrylic resin, an epoxy-nylon resin, an Nbr-phenol resin, an epoxy-NBR resin, a polyamide resin, and a polyfluorene resin. Imine-based resin, polyfluorene-based resin, or the like, but is not limited thereto. The amount of the binder resin is preferably from 0 to 05 parts by weight, preferably from 0.05 to 20 parts by weight, based on 100 parts by weight of the resin component, depending on the range of flame retardancy and heat resistance of the cured product. Share. In the curable resin composition A of the present invention, an inorganic filler may be added as needed. Examples of the inorganic filler include cerium oxide, aluminum oxide, zircon, calcium silicate, calcium carbonate, cerium carbide, cerium nitride, boron nitride, cerium oxide, fosterite, and talc. Steatite), a powder such as spinel, titanium dioxide or talc, or a bead obtained by spheroidizing the same, but is not limited thereto. Especially when used for optical applications, it is preferred to use a nanometer size. These may be used alone or in combination of two or more. The content of the inorganic filler is from about 5% by weight to about 95% by weight based on the curable resin composition of the present invention. Further, the curable resin composition of the present invention may further contain a decane oxime agent, a stearic acid, a bismuth acid, a zinc stearate, a stearic acid or the like, a surfactant, a dye, a pigment, and the like. Various compounding agents such as ultraviolet absorbers and various thermosetting resins. 22 201029984 When the curable resin composition A of the present invention is used for an optical semiconductor sealing agent, a phosphor may be added as needed. The phosphor, for example, absorbs a portion of the blue light emitted by the blue LED element and emits a wavelength-converted yellow light' thus having the effect of forming white light. The fluorescent semiconductor is dispersed in the curable resin composition in advance to seal the photo-semiconductor. The Laoguang boat is not particularly limited, and conventionally used phosphors such as rare earth elements, thiogallate, orthosilicate, etc. can be used. More specifically, YAG fluorescence is used. Phosphors such as TAG, TAG phosphor, orthosilicate phosphor, thiogallate® phosphor, sulfide phosphor, etc., YA103 : Ce, Υ3Α15〇12 :
Ce、Y4Al2〇9 : Ce、Y202S : Eu、Sr5(P04)3ci : Eu、(SrEu)〇 . A1203等。該螢光體之粒徑可使用此領域中習知粒徑者平 均粒控較佳為1〜250 // m、尤佳為2〜50 Am。使用該等榮光 體時’其之添加量相對於樹脂成分100重量份為1〜8〇重量 份,較佳為5〜60重量份。 本發明之硬化性樹脂組成物A係藉由將各成分均勻混 合來獲得。本發明之硬化性樹脂組成物A可容易地藉由與 以往相同之方法來做成硬化物。例如可視需要使用擠出 機、混練機、輥等將本發明之環氧樹脂與硬化劑以及視需 要添加之硬化促進劑、含礙化合物、黏合劑樹脂、無機充 填材及配合劑充分加以混合至均勻以獲得硬化性樹脂組成 物’使用灌注(potting)、熔融後(液狀的情況時無熔融)注型 或轉注成型機等使該硬化性樹脂組成物成型,再以80〜2〇〇 °C加熱2〜10小時以獲得本發明之硬化物。 又將本發明之硬化性樹脂組成物A溶解於甲苯、二甲 23 201029984 苯丙嗣甲乙酮、甲基異丁明、二甲基甲酿胺、二甲基 乙酿胺N-甲基η比洛燒酮等溶劑作成硬化性樹脂組成物 清漆,再含浸於玻璃纖維、碳纖維、聚酷纖維、聚酿胺纖 維氧化銘纖維、紙等基材並加以加熱乾燥獲得預浸體, 將此預浸趙加以熱壓成形,藉此可作成本發明之硬化性樹 脂組成物Α的硬化物。此時之溶劑,在本發明硬化性樹脂 組成物與該溶劑之混合物中通常使用占1〇〜7〇重量%,較佳 為15〜70重量%的量。又亦可以液狀組成物直接進行 之方式來獲得含有碳纖維之環氧樹脂硬化物。 又亦可使用本發明之硬化性樹脂組成物A作為膜型組 成物之改質劑。具鱧而言可用以提升Bstage之可撓性等。 此種膜型之樹脂組成物係藉由將本發明之硬化性樹脂組成 物A以上述硬化性樹脂組成物清漆的形態塗佈於剝離膜 上,並於加熱狀態下除去溶劑,之後進行b_stage化而獲 得片狀的接著劑形態。此片狀接著劑可使用作為多層基板 等中之層間絕緣層。 接著詳細說明將本發明之硬化性樹脂組成物A用作為 光半導體之密封材料或黏晶粒(Die_B〇nd)材料。 當將本發明之硬化性樹脂組成物A用作為高亮度白色 LED等光半導髏之密封材料或黏晶粒材料的情況時,係藉 由將含有本發明之環氧樹脂之硬化劑(硬化劑組成物)、硬化 促進劑、矽烷偶合劑、抗氧化劑、光安定劑等添加物充分 加以混合來調製環氧樹脂組成物’並使用作為密封材料或 使用於黏晶粒材料與密封材料兩者。就混合方法而言,係 24 201029984 使用混練機、三輥磨機、萬能混合機、行星式授掉機、均 質混=機、均質分散機、珠磨機f以常溫或加溫進行混合。 高亮度白色LED算#主道 寻光半導體7G件一般係使用接著劑 (黏晶粒材料)將積層於藍寶石、尖曰 也貝A 大日曰石、Sic、Si、ZnO等 基板上之 GaAs、GaP、GaA卜 As、GaAsp、Ama、inp、、Ce, Y4Al2〇9: Ce, Y202S: Eu, Sr5(P04)3ci: Eu, (SrEu)〇. A1203 and the like. The particle size of the phosphor can be preferably from 1 to 250 // m, particularly preferably from 2 to 50 Am, using conventional particle size in the art. When the glare is used, the amount thereof is from 1 to 8 parts by weight, preferably from 5 to 60 parts by weight, per 100 parts by weight of the resin component. The curable resin composition A of the present invention is obtained by uniformly mixing the components. The curable resin composition A of the present invention can be easily formed into a cured product by the same method as in the related art. For example, the epoxy resin and the hardener of the present invention and the hardening accelerator, the hindrance compound, the binder resin, the inorganic filler, and the compounding agent which are added as needed may be sufficiently mixed using an extruder, a kneader, a roll, or the like. The curable resin composition is uniformly formed to obtain a curable resin composition, and the curable resin composition is molded by potting, melting (in the case of liquid without melting) injection molding or a transfer molding machine, and then 80 to 2 〇〇 ° C is heated for 2 to 10 hours to obtain a cured product of the present invention. Further, the curable resin composition A of the present invention is dissolved in toluene, dimethyl 23 201029984 benzophenone methyl ethyl ketone, methyl butyl butyl ketone, dimethyl ketoamine, dimethyl ethanoamine N-methyl η bilol A solvent such as ketone is used as a varnish for a curable resin composition, and then impregnated with a substrate such as glass fiber, carbon fiber, polycarbon fiber, polyacrylamide fiber oxidized fiber, paper, etc., and dried by heating to obtain a prepreg, which is pre-soaked. It is subjected to hot press forming, whereby it can be used as a cured product of the curable resin composition of the present invention. The solvent at this time is usually used in an amount of from 1 to 7 % by weight, preferably from 15 to 70% by weight, based on the mixture of the curable resin composition of the present invention and the solvent. Further, the epoxy resin containing carbon fibers may be obtained by directly performing the liquid composition. Further, the curable resin composition A of the present invention can be used as a modifier of the film type composition. It can be used to improve the flexibility of the Bstage. The resin composition of the film type is applied to the release film in the form of the curable resin composition varnish of the present invention, and the solvent is removed in a heated state, followed by b-stage formation. A sheet-like adhesive form was obtained. This sheet-like adhesive can be used as an interlayer insulating layer in a multilayer substrate or the like. Next, the curable resin composition A of the present invention will be described as a sealing material for a photo-semiconductor or a die-filled material. When the curable resin composition A of the present invention is used as a sealing material or a viscous material of a light semi-conductive ray such as a high-brightness white LED, it is obtained by hardening a hardener containing the epoxy resin of the present invention. Additives such as a curing agent, a hardening accelerator, a decane coupling agent, an antioxidant, a light stabilizer, etc. are sufficiently mixed to prepare an epoxy resin composition' and used as a sealing material or for both a viscous material and a sealing material. . For the mixing method, the system 24 201029984 is mixed at room temperature or by heating using a kneading machine, a three-roll mill, a universal mixer, a planetary feeder, a homomixer, a homogenizer, and a bead mill f. High-brightness white LED calculation #Main-channel ray-semiconductor 7G parts are generally laminated on sapphire, sapphire, sapphire, sapphire, sapphire, Sic, Si, ZnO, etc. GaP, GaA, As, GaAsp, Ama, inp,
隨、A1N、InGaN等半導體晶片接著於導線架散熱板、 封裝體而成°亦有連接有用以使電流通過之金>1線等線的 形態。為了保護該半導體晶片免於熱、濕氣且為了發揮透 鏡功能的作用,係以環氧樹腊等密封材料來密封。本發明 之硬化性樹脂組成物A可用作為此㈣材料、黏晶粒材料。 從工程上來看較佳係將本發明之硬化性樹脂組成物A使用 於黏晶粒材料與密封材料兩者。 —就使用本發明之硬化性樹脂組成物A將半導體晶片接 著於基板之方法而言’可利用分注H(diSpenser)、灌注、網 版印刷來塗佈本發明之硬化性樹脂組成物A後載置半導 體晶片並進行加熱硬化,來將半導體晶片接I加熱可使 用熱風擴環式、紅外線、高頻等方法。 加熱條件較佳為例如以8〇〜23〇<t、1分鐘〜24小時左 8 為了減v加熱硬化時所發生之内部應力,可以例如 〇 l2〇C、30分鐘〜5小時進行預硬化後,再以12〇〜18〇<t、 3〇分鐘〜10小時之條件進行後硬化。 ^密封材料之成形方式係使用:於插入有以上述方式固 〜半導體晶片之基板的模具框内注入密封材料,之後進 〜熱硬化以成形之注入方式、預先於金屬模具上注入密 25 201029984 =材料’使固定於基板上之半導體晶片浸潰於此並進行加 …硬化,之後從金屬模具脫模之壓縮成形方式等。 /主入方法可舉出.分注器(dispenser)、轉注成形射出 成形等。 加熱可使用熱風循環式、紅外線、高頻等方法。 加熱條件較佳為例如8〇〜23〇〇c、i分鐘〜24小時左右。 為了減少加熱硬化時所發生之内部應力,可以例如、80· C、30分鐘〜5小時進行預硬化後,再以ΐ2〇〜ΐ8〇π、分 鐘〜10小時之條件進行後硬化。 © 將本發明之硬化性樹脂組成物Α硬化所得之本發明之 硬化物可使用於如光學零件材料等各種用途。所謂光學用 材料一般係指用於會使可見光、紅外線、紫外線、X射線、 雷射等光通過該材料中之用途的材料。更具體而言除了燈 型(Lamp Type)、SMD型等LED用密封料以外,亦可舉出以 下所述者。液晶顯示器領域中之基板材料、導光板稜鏡 片、偏光板、相位差板、視野角補償膜、接著劑、偏光元 件保護膜等液晶用膜等之液晶顯示裝置週邊材料。又,被 〇 期待作為次世代平面顯示器之彩色pDp(電漿顯示器)的密 封材料、抗反射膜、光學補償膜、外殼材料、前玻璃之保 護膜、前玻璃之代替材料、接著劑、及使用於顯示裝 置之LED的模具材料、LED的密封材料、前玻璃之保護膜、 刚玻璃之代替材料、接著劑、及電漿定址液晶(pALC)顯示 器中之基板材料、導光板、稜鏡片、偏光板、相位差板、 視野角補償膜、接著劑、偏光元件保護膜、及有機EL(電激 26 201029984 發光元件)顯示器中之前玻璃的保護膜、前玻璃代替材料、 接著劑、及場發射顯示器(FED)中之各種膜基板、前玻璃之 保護膜、前玻璃代替材料、接著劑。光記錄領域方面有: VD(影像光碟)、CD/CD-ROM 、 CD-R/RW 、 DVD-R/DVD-RAM、MO/MD、PD(相變型光碟)、光卡(optical card)用碟基板材料、讀取透鏡(pick-up lens)、保護膜、密 封材料、接著劑等。 光學機器領域方面,有靜物攝影機之透鏡用材料、景A semiconductor wafer such as A1N or InGaN is formed next to the lead frame heat sink and the package, and is also connected to a gold > 1 line which is used to pass current. In order to protect the semiconductor wafer from heat and moisture and to function as a lens, it is sealed with a sealing material such as epoxy wax. The curable resin composition A of the present invention can be used as the material (4) for this purpose. It is preferable from the viewpoint of engineering that the curable resin composition A of the present invention is used for both the viscous material and the sealing material. - In the method of using the curable resin composition A of the present invention to bond a semiconductor wafer to a substrate, the curable resin composition A of the present invention can be applied by dispensing H, dip, or screen printing. The semiconductor wafer is placed and heat-hardened, and the semiconductor wafer can be heated by a method such as hot air expansion type, infrared ray, or high frequency. The heating condition is preferably, for example, 8 Torr to 23 Torr, t, 1 minute to 24 hours, left 8 to reduce the internal stress generated during heat hardening, and may be pre-hardened, for example, 〇l2〇C, 30 minutes to 5 hours. Thereafter, the post-hardening is carried out under the conditions of 12 Torr to 18 Torr < t, 3 Torr to 10 hours. ^The sealing material is formed by injecting a sealing material into a mold frame into which the substrate of the semiconductor wafer is fixed in the above manner, and then injecting into the thermosetting to form a molding method, and injecting the bonding on the metal mold in advance 25 201029984 = The material 'a semiconductor wafer to be fixed on a substrate is impregnated thereto and subjected to hardening, and then a compression molding method such as demolding from a metal mold. The main inlet method can be exemplified by a dispenser, a transfer molding, and the like. For heating, a hot air circulation type, an infrared ray, a high frequency, or the like can be used. The heating condition is preferably, for example, 8 〇 to 23 〇〇 c, i minutes to 24 hours or so. In order to reduce the internal stress generated during heat curing, for example, it may be pre-cured at 80 ° C for 30 minutes to 5 hours, and then post-hardened under conditions of ΐ 2 〇 ΐ 8 〇 π for about 10 hours. © The cured product of the present invention obtained by curing the curable resin composition of the present invention can be used for various applications such as optical component materials. The term "optical material" generally means a material used for passing light such as visible light, infrared rays, ultraviolet rays, X-rays, and laser light through the material. More specifically, in addition to the LED sealing materials such as Lamp type and SMD type, the following may be mentioned. A material for a liquid crystal display device such as a substrate material such as a substrate material, a light guide plate, a polarizing plate, a phase difference plate, a viewing angle compensation film, an adhesive, or a polarizing element protective film in the field of a liquid crystal display. Moreover, it is expected to be a sealing material for a color pDp (plasma display) of a next-generation flat panel display, an antireflection film, an optical compensation film, a casing material, a protective film for a front glass, a substitute for a front glass, an adhesive, and use thereof. The mold material of the LED of the display device, the sealing material of the LED, the protective film of the front glass, the substitute material of the glass, the adhesive, and the substrate material in the plasma-addressed liquid crystal (pALC) display, the light guide plate, the cymbal, the polarized light Plate, phase difference plate, viewing angle compensation film, adhesive, polarizing element protective film, and protective film of front glass, front glass replacement material, adhesive, and field emission display in organic EL (electrical excitation 26 201029984 light-emitting element) display Various film substrates in the (FED), a protective film for the front glass, a front glass substitute material, and an adhesive. In the field of optical recording, there are: VD (Video Disc), CD/CD-ROM, CD-R/RW, DVD-R/DVD-RAM, MO/MD, PD (phase change disc), optical card (optical card) Disc substrate material, pick-up lens, protective film, sealing material, adhesive, and the like. In the field of optical machines, there are materials for lenses for still cameras, and scenery.
® 觀器稜鏡(finder prism)、粗稜鏡(target prism)、景觀器蓋 (finder cover)、受光感應部。又,影像攝影機的攝影透鏡、 景觀器。還有投影電視的投射透鏡、保護膜、密封材料、 接著劑等。光感應機器之透鏡用材料、密封材料、接著劑、 膜等。光零件領域方面,光通訊系統之光開關週邊的纖維 材料、透鏡、導波路、元件的密封材料、接著劑等。光纖 連接器週邊的光纖材料、套圈(ferrule)、密封材料、接著劑 等。光被動零件、光電路零件方面有透鏡、導波路、LED ❹ 的密封材料、CCD的密封材料、接著劑等。光電積體電路 (OEIC)週邊的基板材料、纖維材料、元件的密封材料、接 著劑等。光纖領域方面有裝飾顯示器用照明、光導等、工 業用途的感應器類、顯示、標示類等、及通訊架構 (communication infrastructure)用及家庭内數位機器連接用 光纖。半導體積體電路週邊材料方面,LSI、超LSI材料用 之縮微平版印刷術(Micro Lithography)用的光阻材料。汽 車、輸送機領域方面有汽車用燈罩(Lamp reflector)、轴承護 27 201029984 圈、齒輪部分、耐蝕塗層、開關部分、頭燈、引擎内零件、 封裝零件、各種内外裝物、驅動引擎、煞車油槽、汽車用 防繡鋼板、内裝板(interior panel)、内裝材料、保護_成束用 接線組件(Wire Harness)、燃料油管、汽車燈、玻璃替代品。 又,火車用多層玻璃。以及飛機的構造材料的韌性付與劑、 引擎週邊構件、保護-成束用接線組件(Wire Harness)、耐蝕 塗層。建築領域方面有内裝、加工用材料 '電罩、片材、 玻璃中間膜、玻璃替代品、太陽電池週邊材料。農業用方 面,有殼體被覆用膜。次世代的光電功能有機材料有有機 EL元件週邊材料、有機光折射元件、為光_光變換裝置之光 放大το件、光運算元件、有機太陽電池週邊的基板材料、 纖維材料、元件的密封劑、接著劑等。 密封劑可舉出:電容器、電晶體、二極體、發光二極 體、1C、LSI等用之灌注(potting)、浸潰法、轉注成型密封、 IC、LSI類的COB、c〇F、TAB等用之灌注密封覆晶㈣p® finder prism, target prism, finder cover, and light-sensing section. In addition, the photographic lens and landscape device of the video camera. There are also projection lenses, protective films, sealing materials, and adhesives for projection televisions. A material for a lens of a light-sensing machine, a sealing material, an adhesive, a film, or the like. In the field of optical components, the fiber material around the optical switch of the optical communication system, the lens, the waveguide, the sealing material of the component, and the adhesive. Fiber optic material around the fiber optic connector, ferrule, sealing material, adhesive, etc. For light passive parts and optical circuit parts, there are lenses, waveguides, LED 密封 sealing materials, CCD sealing materials, and adhesives. Substrate materials, fiber materials, sealing materials for components, and adhesives around the optoelectronic integrated circuit (OEIC). In the field of optical fibers, there are lamps for decorative displays, light guides, industrial sensors, displays, signs, and the like, and communication infrastructure and digital optical fibers for connection in the home. A photoresist material for microlithography for LSI and super LSI materials. In the field of automobiles and conveyors, there are automotive reflectors, bearing guards 27 201029984 rings, gear parts, corrosion resistant coatings, switch parts, headlights, engine parts, package parts, various interior and exterior items, drive engines, brakes Oil tanks, anti-embroidered steel plates for automobiles, interior panels, interior materials, wire harnesses for protection _ bundles (Wire Harness), fuel hoses, automotive lamps, glass substitutes. Also, the train uses multiple layers of glass. And the toughness agent for the structural materials of the aircraft, the engine peripheral components, the wire harness for the protection-bundling (Wire Harness), and the corrosion-resistant coating. In the field of construction, there are materials for interior and processing, such as electric shields, sheets, glass interlayer films, glass substitutes, and solar cell peripheral materials. For agricultural use, there is a film for casing coating. Next-generation optoelectronic functional organic materials include organic EL element peripheral materials, organic light-refracting elements, optical amplification for optical-light conversion devices, optical computing elements, substrate materials around organic solar cells, fiber materials, and sealants for components. , adhesives, etc. Examples of the sealant include a potting, a dipping method, a transfer molding seal, an IC, an LSI COB, a c〇F, a capacitor, a transistor, a diode, a light-emitting diode, a 1C, an LSI, and the like. Perfusion sealing flip chip for TAB, etc. (4) p
Chip)等用之底膠、BGA、csp等之IC封裝類構裝時之密封 (補強用底膠)等。 再者,本發明之硬化性樹脂組成物A可使用於環氧樹 脂等熱硬化性樹脂所使用之一般用⑨,具體而言有接著 劑、塗料、塗佈劑、成形材料(包含片、膜、FRp等)、絕緣 $料(包含印刷基板、電線被覆等)、密封材料以外,可舉出 雄、封材料、基板用氰酸醋樹脂組成物、光阻用硬化劑 丙烯酸醋系樹脂等、添加至其他樹脂等之添加劑等。 接著劑可舉出:土木用、建築用、汽車用、—般事務 28 201029984 用、醫療用之接著劑,此外還有電子材料用之接著劑。該 等之中就電子材料用接著劑而言可舉出增層(build-up)基板 等多層基板的層間接著劑、黏晶粒劑、底膠(under-fill)等半 導體用接著劑、BGA補強用底膠、異向性導電性膜(ACF)、 異向性導電性糊(ACP)等構裝用接著劑等。 密封劑可舉出:電容器、電晶體、二極體、發光二極 體、1C、LSI等用之灌注(potting)、浸潰法、轉注成型密封、 1C、LSI類的COB、C0F、TAB等用之灌注密封、覆晶(FHp 〇 chip)等用之底膠、QFP、bga、CSP等之1C封裝類構裝時 之密封(包含補強用底膠)等。 硬化性樹脂組成物B(利用酸性硬化觸媒之陽離子硬 化) 使用酸性硬化觸媒而硬化之本發明硬化性樹脂組成物 B係含有光聚合起始劑或熱聚合起始劑作為酸性硬化觸 媒。再者亦可含有稀釋劑、聚合性單體、聚合性寡聚物、 t合起始辅助劑、光增感劑等各種習知的化合物材料等。 ❹又,亦可視需要含有無機充填材 '著色顏料、紫外線吸收 劑、抗氧化劑、安定劑等各種習知的添加劑。 酸性硬化觸媒較佳為陽離子聚合起始劑,光陽離子聚 s起始劑尤佳。陽離子聚合起始劑可舉出具有碘鑌鹽、疏 鹽、重氮鹽等鏽鹽者,該等可單獨使用亦可使用2種以上。 活性能量線陽離子聚合起始劑的例子有:金屬三氟化 ㈣化物(美國專利第3379653號)、二(全敗烧基績酿基)甲 烷金屬鹽(美國專利第3586616號)、芳基重氮鹽化合物(美 29 201029984 國專利第3708296號)、via族元素的芳香族鏽鹽(美國專利 第4058400號)、Va族元素的芳香族鑌鹽(美國專利第 4069055號)、Ilia〜Va族元素的;雙羰基螯合物(美國專利第 4068091號)、嘆喃鑌鹽(thiopyrylium salt)(美國專利第 4139655號)、MF6t離子形形態的VIb族元素(美國專利第 4161478號;Μ係選自磷、銻及砷)、芳基銕鹽(美國專利第 4231951號)、芳香族碘鏘錯鹽及芳香族鏽錯鹽(美國專利第 4256828號)、及二[4-(二苯基锍基)苯基]硫化物-二-六氟金 屬鹽(Journal of Polymer Science, Polymer Chemi stry,第 2 卷、1789項(1984年))。此外亦可使用鐵化合物之混合配位 子金屬鹽及石夕烧醇-銘錯化物。 又,具體例可舉出「阿疊卡歐普托馬SP150」、「阿疊 卡歐普托馬SP170」(皆為旭電化工業公司製)、「UVE-1014」 (General Electric 公司製)、「CD-1012」(sartomer 公司製)、 「RP-2074」(Rhodia 公司製)等。 該陽離子聚合起始劑的使用量,相對於總環氧樹脂成 分100重量份’較佳為〇·01〜5〇重量份,更佳為〇H0重 量份。 再者’亦可將該等光陽離子聚合起始劑與習知聚合起 始劑辅助劑及光增感劑的丨種或2種以上同時使用。聚合 起始辅助劑例子可舉出例如:苯偶姻、二苯乙二酮(benzil)、 苯偶姻甲醚、苯偶姻異丙醚、苯乙嗣、2,2_二曱氧基笨基 苯乙酮、1,1-二氣苯乙酮、^羥基環己基苯基酮、2_甲基1(4-甲基硫代苯基)-2-嗎啉醇丙•酮、N,N_二甲基胺基苯乙酮、 201029984 2:曱基蒽醌、2_乙基蒽鲲、2_第三丁基蒽醌、丄氣蒽醌、 戊基心醒2-異丙基嘆頓酮、2,4-二甲基噻頓酮、2,4_二乙 基噻頓酮、2,4-二異丙基噻頓酮、苯乙酮二甲基縮鲷、二笨 基嗣、4-甲基二苯基_、4,4,_二氣二苯基酮、H雙二 乙基胺基本基酮、米希樂酮(Michler’s ketone)等光自由基 聚口起始劑。光自由基聚合起始劑等之聚合起始輔助劑的 使用量,相對於可光自由基聚合之成分1〇〇重量份,為 0·01〜30重量份’較佳為0.1〜10重量份。 ® 光增感劑之具體例可舉出蔥、2-異丙基噻頓酮、2,4_二 甲基噻頓酮、2,4-二乙基噻頓酮、2,4_二異丙基噻頓酮、吖 啶橙(acridine orange)、吖啶黃、磷化氫 R(ph〇sphine R)、苯 并黃素(benzoflavine)、硫代磺素 T(Set〇flavineT)、茈、N N_ 二甲胺基苯曱酸乙酯、N,N-二甲胺基苯曱酸異戊酯、三乙 醇胺、二乙胺等。光增感劑之使用量相對於總環氧樹脂成 分100重量份’為0.01〜30重量份,較佳為〇_1〜重量份。 再者’本發明之硬化性樹脂組成物B中亦可視需要添 ® 加無機充填劑、梦炫> 偶合劑、離型劑、顏料等各種配合劑、 各種熱硬化性樹脂。具體的例子如前所述。 本發明之硬化性樹脂組成物B係藉由將各成分均勻混 合來獲得。又亦可以溶解於聚乙二醇單乙醚、環己酮、7"-丁内酯等有機溶劑並使之均勻化後藉由乾燥來除去溶劑的 方式來使用。此時之溶劑,在本發明硬化性樹脂組成物B 與該溶劑之混合物中通常使用占10〜70重量%,較佳為 15〜70重量%的量。本發明之硬化性樹脂組成物B可透過紫 « * 31 201029984 外線照射來硬化,而該紫外線照射量因為會依硬化性樹脂 組成物而變化,因此係取決於各別之硬化條件。只要是光 硬化型硬化性樹脂組成物會硬化的照射量即可只要是滿 足於硬化物接著強度為良好之硬化條件即可。此硬化時, 因為光必須要穿透細部,因此本發明之環氡樹脂、及硬化 性樹脂組成物B以透明性較高者為佳。又,該等環氧樹脂 系之光硬化若僅以光照射則難以完全硬化,而在要求耐熱 性的用途方面,必須要於光照射後利用加熱使反應硬化完 全地結束。 ❹ 上述光照射後之加熱以通常之硬化性樹脂組成物B的 硬化溫度範圍為佳。例如常溫〜15(rc、3〇分鐘〜7天的範圍 為較適當。溫度雖依硬化性樹脂組成物B的配合而變化, 但尤其是越高溫度範圍,在光照射後的硬化促進方面越有 效果,且以短時間的熱處理即有效果。又,越低溫越需要 長時間的熱處理。藉由此種熱後硬化亦可產生如時效處理 般的效果。 又,該等硬化性樹脂組成物B經硬化所得之硬化物的 〇 形狀亦依據不同用途而可為各種形狀,故並不特別限定, 亦作成例如膜狀、片狀、塊狀等形狀。成形之方法依所適 用的部位、構件而4,可舉出例如:澆注成型法(casting)、 注型法、網版印刷法、旋塗法、喷霧法、轉印法分注器 (dispenser)方式等成形方法等,但並不限定於該等。成形模 具可使用研磨玻璃、硬質不鏽鋼研磨板、聚碳酸酯板、聚 對苯二甲酸乙二醇酯板、聚甲基丙烯酸甲酯板等。又為 32 201029984 了提升成形模具之離型性,可使用聚對苯二甲酸乙二醇酯 膜、聚碳酸酯膜、聚氣乙烯膜、聚乙烯膜、聚四氟乙烯膜、 聚丙烯膜、聚醯胺膜等。 當使用於例如陽離子硬化性之光阻時,首先,利用網 版印刷、旋塗法等手法將溶解於聚乙二醇單乙醚、環己酿j 或r -丁内酯等有機溶劑之本發明之光陽離子硬化性樹脂組 成物B以5〜160 之膜厚塗布於銅覆蓋積層板、陶瓷基板 或玻璃基板等基板上’以形成塗膜《然後將該塗膜以6〇〜11〇 ❹ C加以預乾燥後後,透過描繪有所要之圖案的負型膜照射 紫外線(例如低壓水銀燈、高壓水銀燈、超高壓水銀燈、氤 燈、雷射光等),接著於70〜120°C進行曝光後烘處理。其後 以聚乙二醇單乙醚等溶劑將未曝光的部分加以溶解除去(顯 像)之後,.進而若有需要則再以紫外線照射及/或加熱(例如 100〜200 c 0.5〜3小時)充分進行硬化,以獲得硬化物。如此 一來亦可獲得印刷配線板。 _ 本發明之硬化性樹脂組成物B經硬化所成之硬化物亦 可使用於光學零件材料等各種用途。所謂光學用材料一般 係指用於會使可見光、紅外線、紫外線、χ射線雷射等光 通過該材料中之用途的材料。更具體而言除了燈s(Lamp Type)、SMD型等LED用密封料以外,亦可舉出以下所述 者。液晶顯示器領域中之基板材料、導光板、棱鏡片偏 光板、相位差板、視野角補償膜、接著劑、偏光元件保護 膜等液晶用m等之液晶顯示裝置週邊材料。χ,被期待作 為次世代平面顯示器之彩色·ρΒρ(電漿顯示器)的密封材 33 201029984 料、抗反射膜、光學補償膜、外殼材料、前玻璃之保護膜、 前玻璃之代替材料、接著劑、及使用於led顯示裝置之LED 的模具材料、LED的密封材料、前玻璃之保護膜、前玻璃 之代替材料、接著劑、及電漿定址液晶(PALC)顯示器中之 基板材料、導光板、稜鏡片、偏光板、相位差板、視野角 補償膜、接著劑、偏光元件保護膜、及有機EL(電激發光元 件)顯示器中之前玻璃的保護膜 '前玻璃代替材料、接著劑、 及場發射顯示器(FED)中之各種膜基板、前玻璃之保護膜、 前玻璃代替材料、接著劑。光記錄領域方面有:VD(影像光 碟)、CD/CD-ROM、CD-R/RW、DVD-R/DVD-RAM、MO/MD、 PD(相變型光碟)、光卡(〇ptical car(i)用碟基板材料、讀取透 鏡(pick-up lens)、保護膜、密封材料、接著劑等。 光學機器領域方面’有靜物攝影機之透鏡用材料、景 觀器稜鏡(finder prism)、靶稜鏡(target prism)、景觀器蓋 (finder cover)、受光感應部。又,影像攝影機的攝影透鏡、 景觀器。還有投影電視的投射透鏡、保護膜、密封材料、 接著劑等。光感應機器之透鏡用材料、密封材料、接著劑、 膜等。光零件領域方面,光通訊系統之光開關週邊的纖維 材料、透鏡、導波路、元件的密封材料、接著劑等。光纖 連接器週邊的光纖材料、套圈(ferrule)、密封材料、接著劑 等。光被動零件、光電路零件方面有透鏡、導波路、LED 的密封材料、CCD的密封材料、接著劑等。光電積體電路 (OEIC)週邊的基板材料、纖維材料、元件的密封材料接 著劑等。光纖領域方面有裝飾顯示器用照明、光導等、工 34 201029984 業用途的感應器類、顯示、標示類等、及通訊架構 (communication infrastructure)用及家庭内數位機器連接用 光纖。半導體積體電路週邊材料方面,LSI、超LSI材料用 之縮微平版印刷術(Micro Lithography)用的光阻材料。汽 車、輸送機領域方面有汽車用燈罩(Lamp reflector)、轴承護 圈、齒輪部分、耐姓塗層、開關部分、頭燈、引擎内零件、 封裝零件、各種内外裝物、驅動引擎、煞車油槽、汽車用 ©防繡鋼板、内裝板(interior panel)、内裝材料、保護_成束用 接線組件(Wire Harness)、燃料油管、汽車燈、玻璃替代品。 又,火車用多層玻璃。以及飛機的構造材料的韌性付與劑、 引擎週邊構件、保護-成束用接線組件(wire Harness)、耐钱 塗層。建築領域方面有内裝、加工用材料、電罩、片材、 玻璃中間膜、玻璃替代品、太陽電池週邊材料。農業用方 面’有殼體被覆用膜。次世代的光電功能有機材料有有機 EL元件週邊材料、有機光折射元件、為光光變換裝置之光 ◎放大元件、光運算元件、有機太陽電池週邊的基板材料、 纖維材料、元件的密封劑、接著劑等。 密封劑可舉出:電容器、電晶體、二極體、發光二極 體、1C、LSI等用之灌注(p〇tting)、浸潰法、轉注成型密封、 1C、LSI類的COB、c〇F、TAB等用之灌注密封覆晶(叫(Chip), such as primers, BGA, csp, etc., for sealing in IC package type (reinforcing primer). Further, the curable resin composition A of the present invention can be used for a general use of a thermosetting resin such as an epoxy resin, specifically, an adhesive, a coating material, a coating agent, and a molding material (including a sheet and a film). In addition to the sealing material, the male material, the sealing material, the cyanic acid resin composition for the substrate, the curing agent for the photoresist, the acrylic vinegar resin, and the like, and the like, and the insulating material (including the printed circuit board and the electric wire coating). Addition to additives such as other resins. Examples of the following agents include: civil engineering, construction, automotive, and general affairs. 28 201029984 An adhesive for medical use and an adhesive for electronic materials. Among these, an adhesive for an electronic material may be an interlayer adhesive such as a build-up substrate or the like, an adhesive for a die bond, a semiconductor adhesive such as an under-fill, or a BGA. An adhesive for bonding, such as a primer for reinforcing, an anisotropic conductive film (ACF), or an anisotropic conductive paste (ACP). Examples of the sealant include a potting, a dipping method, a transfer molding seal, a 1C, an LSI COB, a COF, a TAB, etc. for a capacitor, a transistor, a diode, a light-emitting diode, a 1C, an LSI, or the like. Seals for use in the 1C package, such as priming, FHp 〇chip, and QC, bga, CSP, etc. (including reinforcing primer). Curable resin composition B (cation hardening by an acidic curing catalyst) The curable resin composition B of the present invention which is cured by an acidic curing catalyst contains a photopolymerization initiator or a thermal polymerization initiator as an acid curing catalyst. . Further, various conventional compound materials such as a diluent, a polymerizable monomer, a polymerizable oligomer, a t-starting adjuvant, and a photosensitizer may be contained. Further, various conventional additives such as an inorganic filler, a coloring pigment, an ultraviolet absorber, an antioxidant, and a stabilizer may be contained as needed. The acid hardening catalyst is preferably a cationic polymerization initiator, and a photocationic polymerization initiator is particularly preferred. The cationic polymerization initiator may be a rust salt such as an iodonium salt, a salt or a diazonium salt, and these may be used alone or in combination of two or more. Examples of active energy ray cationic polymerization initiators are: metal trifluoride (tetra) (U.S. Patent No. 3,375, 653), bis (all-combustion base) methane metal salt (U.S. Patent No. 3,586,616), aryl diazonium Salt compound (US 29 201029984 National Patent No. 3708296), aromatic rust salt of the via element (U.S. Patent No. 4058400), aromatic sulfonium salt of the Va element (U.S. Patent No. 4,609,905), and Ilia to Va elements Bis-carbonyl chelate (U.S. Patent No. 4,406,091), thiopyrylium salt (U.S. Patent No. 4,139,655), group VIb of MF6t ionomorphism (U.S. Patent No. 4,161,478; Phosphorus, antimony and arsenic), aryl sulfonium salts (U.S. Patent No. 4,231,951), aromatic iodonium salts and aromatic rust salts (U.S. Patent No. 4,256,828), and bis[4-(diphenylfluorenyl) Phenyl]sulfide-dihexafluorometal salt (Journal of Polymer Science, Polymer Chemi stry, Vol. 2, item 1789 (1984)). Further, it is also possible to use a mixed ligand metal salt of an iron compound and a sulphuric alcohol-ingering compound. Further, specific examples include "Ajaccio Optoma SP150", "Adoca Optoma SP170" (all manufactured by Asahi Kasei Kogyo Co., Ltd.), "UVE-1014" (manufactured by General Electric Co., Ltd.), "CD" -1012" (made by sartomer company), "RP-2074" (made by Rhodia Corporation), etc. The amount of the cationic polymerization initiator to be used is preferably 〇01 to 5 parts by weight, more preferably 〇H0 by weight, based on 100 parts by weight of the total epoxy resin component. Further, the photocationic polymerization initiator may be used in combination with two or more kinds of conventional polymerization initiator adjuvants and photosensitizers. Examples of the polymerization starting adjuvant include, for example, benzoin, benzil, benzoin methyl ether, benzoin isopropyl ether, phenelzine, 2,2-didecyloxy Acetophenone, 1,1-dioxaacetophenone, hydroxycyclohexyl phenyl ketone, 2-methyl-1(4-methylthiophenyl)-2-morpholinolpropanone, N, N-dimethylaminoacetophenone, 201029984 2: mercaptopurine, 2_ethylhydrazine, 2_t-butylhydrazine, anthraquinone, amyl-based 2-isolated sigh Dylone, 2,4-dimethylthiophenone, 2,4-diethyl thiodone, 2,4-diisopropyl thiodone, acetophenone dimethyl acetal, diphenyl hydrazine, A photoradical polymerization initiator such as 4-methyldiphenyl-, 4,4,-di-diphenyl ketone, H-di-diethylamine-based ketone or Michler's ketone. The amount of the polymerization starting adjuvant used in the photoradical polymerization initiator or the like is from 0.01 to 30 parts by weight, preferably from 0.1 to 10 parts by weight, per part by weight of the photo-radical polymerizable component. . Specific examples of the light sensitizer include onion, 2-isopropylthiophenone, 2,4-dimethylthiophenone, 2,4-diethylthione, and 2,4_diiso Propyl thiotonone, acridine orange, acridine yellow, phosphine R, benzoflavine, thioflavin T, N N dimethyl dimethyl benzoate, isoamyl N,N-dimethylaminobenzoate, triethanolamine, diethylamine, and the like. The amount of the photosensitizer used is 0.01 to 30 parts by weight, preferably 〇_1 to part by weight, based on 100 parts by weight of the total epoxy resin component. Further, in the curable resin composition B of the present invention, various compounding agents such as an inorganic filler, a dreaming agent, a coupling agent, a pigment, and a pigment, and various thermosetting resins may be added as needed. The specific examples are as described above. The curable resin composition B of the present invention is obtained by uniformly mixing the components. Further, it may be dissolved in an organic solvent such as polyethylene glycol monoethyl ether, cyclohexanone or 7"-butyrolactone and homogenized, and then used by drying to remove the solvent. The solvent at this time is usually used in an amount of 10 to 70% by weight, preferably 15 to 70% by weight, based on the mixture of the curable resin composition B of the present invention and the solvent. The curable resin composition B of the present invention can be hardened by the external irradiation of violet « * 31 201029984 , and the ultraviolet irradiation amount varies depending on the curable resin composition, and therefore depends on the respective hardening conditions. The irradiation amount which is hardened by the photocurable curable resin composition may be any curing condition which satisfies the cured product and has good strength. In the case of this hardening, since the light must penetrate the fine portion, the cyclic enamel resin of the present invention and the curable resin composition B are preferably higher in transparency. Further, the photocuring of the epoxy resin is difficult to completely cure only by light irradiation, and in applications requiring heat resistance, it is necessary to completely complete the reaction hardening by heating after light irradiation.加热 The heating after the above light irradiation is preferably in the range of the hardening temperature of the usual curable resin composition B. For example, the range of room temperature ~15 (rc, 3 〇 minutes to 7 days is appropriate. The temperature varies depending on the blending of the curable resin composition B, but in particular, the higher the temperature range, the more the hardening promotion after light irradiation It is effective, and it is effective in heat treatment for a short period of time. Further, the lower the temperature, the longer the heat treatment is required. The heat-hardening can also produce an effect such as aging treatment. Moreover, the curable resin composition The shape of the hardened material obtained by hardening B may be various shapes depending on the application, and is not particularly limited, and may be formed into a shape such as a film, a sheet, or a block. The method of forming depends on the applicable part and member. Further, examples of the method include a casting method, a casting method, a screen printing method, a spin coating method, a spray method, and a transfer method such as a transfer method, but they are not It is limited to these. The forming die can use a ground glass, a hard stainless steel grinding plate, a polycarbonate plate, a polyethylene terephthalate plate, a polymethyl methacrylate plate, etc. It is also a lifting mold for 32 201029984. It For the release property, a polyethylene terephthalate film, a polycarbonate film, a polyethylene film, a polyethylene film, a polytetrafluoroethylene film, a polypropylene film, a polyamide film, or the like can be used. For example, in the case of a cationically curable photoresist, first, a photocation of the present invention dissolved in an organic solvent such as polyethylene glycol monoethyl ether, cyclohexanyl or r-butyrolactone by a method such as screen printing or spin coating. The curable resin composition B is applied to a substrate such as a copper-clad laminate, a ceramic substrate or a glass substrate with a film thickness of 5 to 160 to form a coating film, and then the coating film is pre-dried at 6 〇 to 11 〇❹ C. Thereafter, the negative film of the desired pattern is irradiated with ultraviolet rays (for example, a low-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a xenon lamp, a laser beam, etc.), followed by exposure and post-baking at 70 to 120 ° C. Thereafter The unexposed portion is dissolved and removed (developed) in a solvent such as polyethylene glycol monoethyl ether, and further, if necessary, further irradiated with ultraviolet rays and/or heated (for example, 100 to 200 c for 0.5 to 3 hours). Harden to harden In this way, a printed wiring board can be obtained. _ The cured product of the curable resin composition B of the present invention can be used for various applications such as optical component materials, etc. The term "optical material" generally means A material such as visible light, infrared ray, ultraviolet ray, or xenon ray laser that passes through the material. More specifically, in addition to a sealing material for LEDs such as a lamp type (Samp type) and an SMD type, the following may be mentioned. In the liquid crystal display field, a substrate material, a light guide plate, a prism sheet polarizing plate, a phase difference plate, a viewing angle compensation film, an adhesive, a polarizing element protective film, and the like are liquid crystal display device materials such as liquid crystal display devices. Next generation flat panel display color · ρΒρ (plasma display) sealing material 33 201029984 material, anti-reflection film, optical compensation film, outer casing material, front glass protective film, front glass replacement material, adhesive, and used in led The mold material of the LED of the display device, the sealing material of the LED, the protective film of the front glass, the substitute material of the front glass, the adhesive, and the plasma-addressed liquid crystal (PALC) The substrate material, the light guide plate, the cymbal sheet, the polarizing plate, the phase difference plate, the viewing angle compensation film, the adhesive, the polarizing element protective film, and the protective film of the glass in the organic EL (electroluminescence) display in the display The front glass replaces the material, the adhesive, and various film substrates in the field emission display (FED), the protective film of the front glass, the front glass substitute material, and the adhesive. The field of optical recording includes: VD (Video Disc), CD/CD-ROM, CD-R/RW, DVD-R/DVD-RAM, MO/MD, PD (phase change disc), optical card (〇ptical car ( i) Disc substrate material, pickup-up lens, protective film, sealing material, adhesive, etc. In the field of optical equipment, there are materials for lenses for still-life cameras, finder prisms, and targets. Target (target prism), finder cover, and light-receiving unit. Also, the photographic lens and landscape device of the video camera, as well as the projection lens, protective film, sealing material, and adhesive agent of the projection TV. The lens material, sealing material, adhesive, film, etc. of the machine. In the field of optical components, the fiber material around the optical switch of the optical communication system, the lens, the waveguide, the sealing material of the component, the adhesive, etc. Optical fiber materials, ferrules, sealing materials, adhesives, etc. Light passive parts and optical circuit parts include lenses, waveguides, LED sealing materials, CCD sealing materials, adhesives, etc. Optoelectronic integrated circuits (OEIC) Around Substrate materials, fiber materials, sealing materials for components, etc. In the field of optical fibers, there are illuminations for decorative displays, light guides, etc., sensors, displays, labels, etc. for industrial applications, and communication infrastructure. And optical fiber for connecting digital devices in the home, photoresist materials for microlithography for LSI and super LSI materials, and automotive lampshades for automotive and conveyors. Reflector), bearing retainer, gear part, resistance coating, switch part, headlight, engine parts, package parts, various internal and external items, drive engine, brake oil tank, automotive anti-embroidered steel plate, interior plate ( Interior panel), interior materials, protection _ wire harnesses (Wire Harness), fuel hoses, car lights, glass substitutes. Also, multi-layer glass for trains, and toughness agents for aircraft structural materials, engine periphery Components, protection - wire Harness, money-resistant coating. Built in the construction sector , processing materials, electric masks, sheets, glass interlayers, glass substitutes, solar cell peripheral materials. For agricultural use, there are films for shell coating. The next generation of photoelectric functional organic materials are organic EL components surrounding materials, organic The light-refracting element, the light ◎ amplifying element of the optical-light conversion device, the optical computing element, the substrate material around the organic solar cell, the fiber material, the sealing agent of the element, the adhesive, etc. The sealing agent may be a capacitor or a transistor. Infusion sealing flip-chip for use in infusion, immersion, transfer molding, 1C, LSI COB, c〇F, TAB, etc. for diodes, light-emitting diodes, 1C, LSI, etc. call
Clnp)等用之底膠、BGA、csp等之IC封裝類構裝時之密封 (補強用底膠)等》 就光學用材料之其他用途而言,可舉出硬化性樹脂組 成物B所使用之—般用途,例如接著劑、塗料 '塗佈劑、 35 201029984 成形材料(包含片、膜、FRP等)、絕緣材料(包含印刷基板、 電線被覆等)、密封劑以外,亦可舉出其他添加至樹脂等之 添加劑等。接著劑可舉出:土木用、建築用、汽車用一 般事務用、醫療用之接著劑,此外還有電子材料用之接著 劑。該等之中就電子材料用接著劑而言可舉出積層(buiid up) 基板等多層基板的層間接著劑、黏晶粒劑、底膠(under_fiu) 等半導體用接著劑、BGA補強用底膠、異向性導電性膜 (ACF)、異向性導電性糊(ACP)等構裝用接著劑等。 實施例 接著以實施例更具體說明本發明,而以下所稱「份」 在未特別定義的情況下係指重量份。又,本發明並不限定 於該等實施例。又實施例中,環氧當量係使用JISK 7236 來進行測定、黏度係於25°C使用E型黏度計來進行測定。 又氣相層析法(以下稱為「GC」中之分析條件方面,分離管 柱使用 HP5-MS(0.25mmI.D.xl5m’ 膜厚 0 25 /zm),管柱加 熱器溫度設定為初期溫度l〇(TC,每分鐘以15«>c的速度升 溫並以30(TC保持25分鐘。又以氦氣作為載體氣體。再者 膝體滲透層析(以下稱為「GPC」)之測定如下。管柱使用Seals for use in the package of IC packages such as Clnp), BGA, csp, etc. (reinforcing primer), etc. For other uses of the optical material, the curable resin composition B is used. General use, such as adhesives, coatings, coating agents, 35 201029984 molding materials (including sheets, films, FRP, etc.), insulating materials (including printed substrates, wire coatings, etc.), sealants, etc. Addition to additives such as resins. Examples of the binder include civil engineering, construction, general use for automobiles, and medical adhesives, and an adhesive for electronic materials. Among the above-mentioned adhesives for electronic materials, an interlayer adhesive such as a multilayer substrate such as a buiid-up substrate, an adhesive for a semiconductor such as a binder or an under-layer (under_fiu), and a primer for BGA reinforcement can be used. An adhesive such as an anisotropic conductive film (ACF) or an anisotropic conductive paste (ACP). EXAMPLES Next, the present invention will be more specifically described by way of Examples, and the following "parts" means parts by weight unless otherwise defined. Further, the present invention is not limited to the embodiments. In another example, the epoxy equivalent was measured using JIS K 7236, and the viscosity was measured at 25 ° C using an E-type viscometer. In the gas chromatography method (hereinafter referred to as "GC", the separation column uses HP5-MS (0.25 mm I.D.xl5m' film thickness 0 25 /zm), and the column heater temperature is set to the initial stage. The temperature is 〇(TC, which is raised at a rate of 15«>c per minute and is maintained at 30 (TC for 25 minutes. Helium is used as a carrier gas. Further, knee penetration chromatography (hereinafter referred to as "GPC") The measurement is as follows.
Shodex SYST EM-21 管柱(KF-803L、KF-802.5(x2 根)、(KF· 802)、連結洗提液使用四氫呋喃、流速為〖my分鐘管柱溫 度為40°C ’而檢測係於UV(254nni)進行,且檢量線係使用 Shodex製標準聚苯乙烯。 實施例1 一邊施以氣氣填充一邊加入水150份、3 -環己浠甲路 201029984 55.1份、二-三羥甲基丙烷62_6份、濃鹽酸73份至具備攪 拌機、回流冷卻管、攪拌裝置之燒瓶,以6(rc進行反應1〇 小時。反應結束後,加入水100份、3%氫氡化鈉水溶液3〇 份’再以麟酸氫二納加以中和。於此加入甲基異丁酮 份’再以水1 〇〇份進行水洗三次之後,除去溶劑等,以獲 得下述式(4)所表示之本發明之二稀化合物(D_1)1〇1份。Shodex SYST EM-21 column (KF-803L, KF-802.5 (x2 root), (KF· 802), connected eluent using tetrahydrofuran, flow rate is [my minute column temperature is 40 °C] and the detection is UV (254 nni) was carried out, and the calibration curve was made of standard polystyrene made of Shodex. Example 1 150 parts of water, 3 -cyclohexyl hydrazone 201029984, 55.1 parts, di-trishydroxyl was added while filling with gas. 62 parts of propane-based propane and 73 parts of concentrated hydrochloric acid to a flask equipped with a stirrer, a reflux cooling tube and a stirring device, and reacted at 6 (rc for 1 hr. After the reaction was completed, 100 parts of water and 3% aqueous solution of sodium hydroquinone were added. The portion is further neutralized with dihydrogen hydride, and the methyl isobutyl ketone portion is added thereto, and after water washing three times with water, the solvent and the like are removed to obtain a formula (4). The diphosic compound (D_1) of the present invention is 1 part by weight.
所得之化合物的形狀為液體狀,GC所得之純度為94% Gpc 所得之分析結果,確認到98%的純度。黏度為21〇〇〇mPa. s(25°C E型黏度計)。 實施例2 一邊施以氮氣填充一邊加入甲苯15〇份、3環己烯甲醛 55·1伤、一-二羥甲基丙烷62 6份對甲笨磺酸i j份於具 ❹ 備授拌機、、回流冷卻管、授拌裝置、Dean_surkf之燒瓶, 並於回流條件下—邊取除水—邊進行反應小時。反應結 束後,加入二聚磷酸鈉3份,再於1〇〇。匚攪拌W分鐘後, 進行過;慮’再加人甲苯2〇〇份、1G重量㈣酸氫二納水溶 液100伤,進打水洗再以水100份進行三次水洗。於此加 入甲基異W # ’再以水⑽份進行三次水洗之後, 牙、去办劑等以獲付上述式⑷所表示之本發明的二烯化合物 (D-2)l〇8 份。 ,GC所得之純度為 98%的純度。黏度為 所得之化合物的形狀為液體狀 ’ GPC所得之分析結$,確認到 37 93% 201029984 22000mPa · s(25〇C E 型黏度計)。 實施例3 一邊施以氮氣填充一邊加入水15份、12-鎢磷酸0.95 份、磷酸氫二鈉0.78、二硬化牛脂烷基二甲基乙酸銨2.7 份(LION AKZO製50重量%己烷溶液)於具備攪拌機、回 流冷卻管、攪拌裝置之燒瓶,使之生成鎢酸觸媒之後,加 入甲苯120份、實施例2中所得之式(4)的化合物(D-2)l 08 份,進而藉由再次攪拌而成為乳化狀態的液體。將此溶液 升溫至50°C,一邊激烈地攪拌一邊加入35%過氧化氫水55 份,以此狀態於50°C攪拌30小時。以GC確認反應的進行, 結果反應結束後之基質的轉換率為> 99,原料峰消失了。 接著以1 %氫氧化納水溶液進行中和之後,加入2 0 %硫 代硫酸鈉水溶液25份並攪拌30分鐘,再靜置。取出分離 成兩層之有機層,於此加入加入碎膠(WAKO-GEL C-300)20 份、活性碳(NORIT 製 CAP SUPER)10 份、皂土(hojun 製 邊傑魯SH)20份,於室溫攪拌1小時後,進行過濾。將所 得之液以水100份進行水洗三次,以所得之有機層餾去有 機溶劑,藉此獲得以下述式(5)所表示之化合物為主成分之 本發明之環氧樹脂99份。The obtained compound was in the form of a liquid, and the purity obtained by GC was 94% Gpc, and the purity was confirmed to be 98%. The viscosity is 21 〇〇〇 mPa. s (25 ° C E-type viscometer). Example 2 15 parts of toluene, 5 parts of cyclohexene formaldehyde 55.1, and 1.6 parts of mono-dimethylolpropane were added while being filled with nitrogen, and ij parts of a benzene sulfonate were supplied to a mixer. The reflux cooling tube, the mixing device, the Dean_surkf flask, and the refluxing condition - while removing water - were reacted for hours. After the reaction was completed, 3 parts of sodium dipolyphosphate was added, followed by 1 Torr. After 匚 stirring for W minutes, it was carried out; it was treated with the addition of 2 parts of toluene and 1 gram of weight (tetra) of dihydrogen hydride solution, and it was washed with water and washed three times with 100 parts of water. After the addition of the methyl group W#', the water is washed three times with water (10 parts), and then the tooth, the preparation, and the like are added to obtain 8 parts of the diene compound (D-2) of the present invention represented by the above formula (4). The purity obtained by GC was 98% purity. The viscosity was such that the shape of the obtained compound was liquid. The analytical analysis obtained by GPC was confirmed to be 37 93% 201029984 22000 mPa · s (25 〇C E type viscosity meter). Example 3 15 parts of water, 0.95 parts of 12-tungstophosphoric acid, 0.78 of disodium hydrogen phosphate, and 2.7 parts of dihardified tallow alkyl dimethylacetate (50% by weight of hexane solution by LION AKZO) were added while nitrogen gas was applied. After a flask equipped with a stirrer, a reflux cooling tube, and a stirring device to form a tungstic acid catalyst, 120 parts of toluene and the compound (D-2) of the formula (4) obtained in Example 2 were added, and then borrowed. The liquid is in an emulsified state by stirring again. The solution was heated to 50 ° C, and 55 parts of 35% hydrogen peroxide water was added thereto while stirring vigorously, and the mixture was stirred at 50 ° C for 30 hours. The progress of the reaction was confirmed by GC, and as a result, the conversion ratio of the substrate after completion of the reaction was > 99, and the peak of the raw material disappeared. After neutralizing with a 1% aqueous sodium hydroxide solution, 25 parts of a 20% aqueous sodium thiosulfate solution was added and stirred for 30 minutes, and then allowed to stand. The organic layer separated into two layers was taken out, and 20 parts of crushed gum (WAKO-GEL C-300), 10 parts of activated carbon (CAP SUPER by NORIT), and 20 parts of bentonite (hojun yuejjj) were added thereto. After stirring at room temperature for 1 hour, filtration was carried out. The obtained liquid was washed with water three times with 100 parts of water, and the organic layer obtained was distilled off to obtain an organic solvent, whereby 99 parts of the epoxy resin of the present invention containing the compound represented by the following formula (5) as a main component was obtained.
GPC的測定結果確認到含有式(5)之骨架的化合物 (EP-1)85%。 又,其之黏度為230 mPa . s(25°C E型黏度計),環氧 38 201029984 當量為264g/e.q。 接著加入所得之環氧樹脂(EP-1)20份、矽膠 (WAKO-GEL C-300)40份、甲苯100份,充分攪拌後,以旋 轉蒸發器將溶劑餾去。將所得之擔持有環氧基矽膠裝填於 預先以200份積層而成之矽膠管柱上,係以展開溶劑為己 烧:乙酸乙酯=9 : 1〜己烷:乙酸乙酯1 : 9這樣緩慢地提升 極性的方式利用矽膠管柱層析法來將上述式(5)之化合物分 離出,利用旋轉蒸發器以溶劑回收所得之區分,藉此獲得 響 無色的上述式(5)之化合物(EP-2)。環氧當量為244g/e.q,黏 度為140Pa. s(25°C E型黏度計又GPC所得之純度約 95% 〇 針對實施例3中所得之本發明之環氧樹脂(Epj、 EP-2) ’使用曱基六氫鄰苯二甲酸酐(新日本理化(股)製、里 卡西德MH700G,以下稱為H1)作為硬化劑、使用十六基三 曱基氫氧化銨(東京化成工業(股)製25%曱醇溶液,稱為C1) ❾作為硬化促進劑,並以下述表1所示之配合比(重量份)進行 配合,再進行20分鐘之脫泡,以獲得本發明之硬化性樹脂 組成物。 (耐熱特性試驗:DMA) 對實施例3中所得之硬化性樹脂組成物施以真空脫泡 2〇刀鐘後,緩緩地注入寬7mm、長5cm、厚度約8⑽仁瓜 的試驗片用金屬模具,之後從上方蓋上聚酿亞胺膜。使該 主型物以下述條件硬化而獲得動黏彈性用試驗片。使用該 等試驗片以下示之條件實施動黏彈性試驗。 39 201029984 硬化條件 120°C xl 小時+ 150°C x3 小時 測定條件 動黏彈性測定器:TA-instruments製、DMA-2980 測定溫度範圍:-30°C〜280°C 升溫速度:2°C/分鐘 試驗片尺寸:使用切出5mmx5 0mm所得之物(厚度約 800 // m)。 解析條件As a result of measurement by GPC, it was confirmed that the compound (EP-1) containing the skeleton of the formula (5) was 85%. Further, the viscosity is 230 mPa.s (25 °C E-type viscometer), and the epoxy 38 201029984 equivalent is 264 g/e.q. Next, 20 parts of the obtained epoxy resin (EP-1), 40 parts of silicone (WAKO-GEL C-300), and 100 parts of toluene were added, and after sufficiently stirring, the solvent was distilled off by a rotary evaporator. The obtained epoxy group-containing phthalocyanine was packed on a ruthenium tube column which was previously laminated in 200 parts, and the developing solvent was used as a hexane: ethyl acetate = 9 : 1 to hexane: ethyl acetate 1: 9 In such a manner of slowly increasing the polarity, the compound of the above formula (5) is separated by a silica gel column chromatography, and the obtained fraction is recovered by a solvent using a rotary evaporator, whereby a colorless compound of the above formula (5) is obtained. (EP-2). The epoxy equivalent is 244 g/eq, and the viscosity is 140 Pa·s (the purity of the 25° CE type viscometer and GPC is about 95%. 〇 The epoxy resin (Epj, EP-2) of the present invention obtained in Example 3' Use of mercapto hexahydrophthalic anhydride (Nippon Chemical and Chemical Co., Ltd., Ricahside MH700G, hereinafter referred to as H1) as a hardener, using Hexadecyl Tridecyl Ammonium Hydroxide (Tokyo Chemical Industry Co., Ltd. a 25% sterol solution, referred to as C1) ❾ as a hardening accelerator, and blended in a mixing ratio (parts by weight) shown in Table 1 below, followed by defoaming for 20 minutes to obtain the curability of the present invention. Resin composition. (Heat resistance test: DMA) After the vacuum defoaming of the curable resin composition obtained in Example 3 was carried out for 2 knives, a 7 mm wide, 5 cm long, and 8 (10) thick melon was slowly injected. The test piece was a metal mold, and then the polyimide film was covered from above. The main type was cured under the following conditions to obtain a test piece for dynamic viscoelasticity. The dynamic viscoelasticity test was carried out under the conditions shown in the test pieces. 39 201029984 Hardening condition 120°C xl hour + 150°C x3 hour test Conditional dynamic viscoelasticity measuring device: Manufactured by TA-instruments, DMA-2980 Measuring temperature range: -30 ° C to 280 ° C Heating rate: 2 ° C / min Test piece size: using a product obtained by cutting out 5 mm x 50 mm (thickness about 800 // m). Analytical conditions
Tg :以DMA測定時之Tan- 5的峰值點作為Tg。 (熱機械特性試驗:TMA) 對實施例3中所得之硬化性樹脂組成物施以真空脫泡 20分鐘後,以鐵氟龍(註冊商標)製的0 5mni管進行注型, 使該注型物以上述條件硬化而獲得試驗片。使用此試驗片 以下示之條件實施耐熱性試驗。 測定條件 動黏彈性測定器:真空理工(股)製TM-7000 測定溫度範圍:4(TC〜250°C 升溫速度:2°C /分鐘 試驗片尺寸:使用切出0 5 mm 10 mm所得之物。 201029984 表1 實施例4 實施例5 組成 環氧樹脂 EP-1 5.28 EP-2 4.88 硬化劑 H1 3.36 3.36 硬化觸媒 C1 0.02 0.02 耐熱特性試驗結果 DMA Tan (5 (°C) 210 217 熱機械特性試驗結果 TMATg(°C) 181 186 實施例6、7、比較例1、2 0 針對實施例3中所得之本發明之環氧樹脂(EP-1)、作為 比較例之(3,4-環氧環己基甲基-(3,4-環氧)環己基甲酸酯 (dow chemical 公司製 ERL-4221 環氧當量 140g/eq·以下 稱為EP-3),使用H1、環己烷-1,2,4-三羧酸-1,2-酐(三菱瓦 斯化學股份有限公司製 H-TMAn以下稱為H2)作為硬化 劑、使用C 1作為硬化促進劑,並以下述表2所示之配合比 (重量份)進行配合,再進行20分鐘的脫泡而獲得本發明之 硬化性組成物。 螓 使用所得之硬化性樹脂組成物並以下示之要領進行 LED試驗。硬化條件為120°Cxl小時的預硬化後進行150 °C x3小時。 (LED試驗) 對實施例6、7、及比較例1、2所得之硬化性樹脂組成 物施以真空脫泡20分鐘後,充填至注射器並使用精密吐出 裝置,注入搭載有具發光波長465nm之發光元件之5mm見 方的表面構裝型LED。其後,藉由以既定之硬化條件進行 硬化以獲得試驗用LED。 201029984 (LED亮燈試驗) 亮燈試驗係針對於基板構裝有試驗用LED所得之物進 行以既定電流即30mA的兩倍電流的亮燈試驗。詳細之條件 如下所示。測定項目係使用積分球測定200小時亮燈後之 照度,算出試驗用LED的照度保持率。 亮燈詳細條件 發光波長:465nm 驅動方式:定電流方式、60mA (發光元件既定電流為 30mA) 驅動環境:85°C、85% 評價:200小時後之照度與其之照度保持率 表2 實施例6 比較例1 實施例7 比較例2 組成 環氧樹脂 EP-1 5.28 5.28 EP-3 2.80 2.80 硬化劑 H1 3.36 3.36 1.25 1.25 H2 1.25 1.25 硬化觸媒 C1 0.02 0.02 LED亮燈試驗 200小時後的照度 (mW) 6217 4570 6717 6707 照度保持率(%) 86 78 82 76 由以上之結果,可明瞭本發明之環氧樹脂於其樹脂骨 架不具有酯鍵結,且LED之亮燈試驗結果明瞭到可提供一 種亦可耐受LED的光及濕度、熱之光學特性、及電氣特性 優異的硬化物。 42 201029984 雖參照特定態樣詳細說明本發明,但本發明技術領域 中具有通常知識者皆知到可在不脫離本發明精神與範圍之 下進行各種變更與修改。 又’本申請係基於2008年10月6曰申請之曰本專利 申請(日本特願2008-259469),並經引用而援用其整體。又, 此處所引用之所有的參考部分係整艎沿用於本發明。 【圖式簡單說明】 ® 無 【主要元件符號說明】 無 43Tg: The peak point of Tan-5 at the time of DMA measurement was taken as Tg. (Thermo-mechanical property test: TMA) The curable resin composition obtained in Example 3 was subjected to vacuum defoaming for 20 minutes, and then injection molded with a 0 5 mni tube made of Teflon (registered trademark) to make the injection type. The test piece was obtained by hardening under the above conditions. Using this test piece, the heat resistance test was carried out under the conditions shown below. Measurement conditions Dynamic viscoelasticity tester: Vacuum technology (stock) system TM-7000 Measurement temperature range: 4 (TC~250 °C Heating rate: 2 °C / min Test piece size: using cut out 0 5 mm 10 mm 201029984 Table 1 Example 4 Example 5 Composition Epoxy Resin EP-1 5.28 EP-2 4.88 Hardener H1 3.36 3.36 Hardening Catalyst C1 0.02 0.02 Heat Resistance Test Results DMA Tan (5 (°C) 210 217 Thermomechanical Characteristic test results TMATg (°C) 181 186 Examples 6, 7 and Comparative Examples 1, 2 0 The epoxy resin (EP-1) of the present invention obtained in Example 3, as a comparative example (3, 4- Epoxycyclohexylmethyl-(3,4-epoxy)cyclohexylformate (ERL-4221 epoxy equivalent 140g/eq·hereinafter referred to as EP-3) manufactured by Dow Chemical Co., Ltd., using H1, cyclohexane- 1,2,4-tricarboxylic acid-1,2-anhydride (H-TMAn, manufactured by Mitsubishi Gas Chemical Co., Ltd., hereinafter referred to as H2) was used as a curing agent, and C1 was used as a curing accelerator, and is shown in Table 2 below. The blending ratio (parts by weight) was blended, and defoaming was carried out for 20 minutes to obtain a curable composition of the present invention. The resin composition was subjected to an LED test in the following manner. The hardening conditions were pre-hardening at 120 ° C for 1 hour, and then 150 ° C for 3 hours. (LED test) Hardening of Examples 6, 7, and Comparative Examples 1, 2 The resin composition was subjected to vacuum defoaming for 20 minutes, and then filled into a syringe and injected into a 5 mm square surface-mount type LED having a light-emitting element having an emission wavelength of 465 nm, using a precision discharge device. Hardening conditions are hardened to obtain test LEDs. 201029984 (LED lighting test) The lighting test is a lighting test for a substrate with a test LED for a predetermined current, that is, twice the current of 30 mA. The measurement conditions are as follows. The measurement item is measured by using an integrating sphere to measure the illuminance after lighting for 200 hours, and the illuminance retention rate of the test LED is calculated. The detailed conditions of the illumination are: 465 nm. Driving method: constant current mode, 60 mA (determined current of the light-emitting element) 30 mA) Drive environment: 85 ° C, 85% Evaluation: illuminance after 200 hours and its illuminance retention rate Table 2 Example 6 Comparative Example 1 Example 7 Comparative Example 2 Composition Epoxy resin EP-1 5.28 5.28 EP-3 2.80 2.80 Hardener H1 3.36 3.36 1.25 1.25 H2 1.25 1.25 Hardening catalyst C1 0.02 0.02 Illumination after 200 hours of LED lighting test (mW) 6217 4570 6717 6707 Illuminance retention rate (% 86 78 82 76 From the above results, it can be understood that the epoxy resin of the present invention does not have an ester bond in its resin skeleton, and the LED light test result is clear that it can provide light and humidity which can also withstand LED, A cured product with excellent thermal properties and electrical properties. The present invention will be described in detail with reference to the specific embodiments thereof. It is to be understood that various modifications and changes can be made without departing from the spirit and scope of the invention. Further, the present application is based on a patent application filed on Oct. 6, 2008 (Japanese Patent Application No. 2008-259469), which is incorporated herein by reference. Further, all of the reference portions cited herein are used in the present invention. [Simple description of the diagram] ® None [Key component symbol description] None 43
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