201028215 六、發明說明： 【發明所屬之技術領域】 本發明係關於一種使用内含磁性金屬之塗料於物件表 面成形立體圖案的方法，尤指一種具磁性塗料之應用領域 ，可於磁場外界均勻的塗佈含磁性金屬塗料，並以模具的 造型设計’及磁場的架設使用，而可以利用磁力吸引作用 ，使含磁性金屬塗料能形成立體紋路，藉此，而可作為貼 紙或其他磁性商品之製造使用。 【先前技術】 按，磁性金屬塗覆組成物之應用，已泛見於磁性記錄 材料，其使用鐵碳化合物之磁性粒子，於含碳量對金屬鐵 之重量百分比調合其成份，或以各種型式之碳化鐵為主要 成分之磁性粒子，而可塗佈於碟盤上，形成磁性記錄材料 ，或者，可將上述磁性粒子與調合液、黏合劑混合製成磁 性塗料，使其能塗佈於物件表面，使該物件表面具磁力 附效果。201028215 VI. Description of the Invention: [Technical Field] The present invention relates to a method for forming a three-dimensional pattern on a surface of an object using a coating containing a magnetic metal, and more particularly to an application field with a magnetic coating, which is uniform in the external magnetic field Coating with magnetic metal coating, and using the mold design 'and the magnetic field erection, and magnetic attraction can be used to make the magnetic metal coating can form a three-dimensional texture, which can be used as a sticker or other magnetic goods. Manufacturing use. [Prior Art] According to the application of the magnetic metal coating composition, it has been widely found in magnetic recording materials, which use magnetic particles of iron-carbon compounds, blend their components in the weight percentage of carbon content to metallic iron, or in various forms. The magnetic particles with iron carbide as the main component can be coated on a disk to form a magnetic recording material, or the magnetic particles can be mixed with a mixing liquid and a binder to form a magnetic coating, so that it can be applied to the surface of the object. To make the surface of the object magnetically attached.
達到立體紋路效果，麸Achieve three-dimensional effect, bran
以及更換刀具的停機 成本偏尚專問題’而如果县|V 品的物件表面，其雕刻成型方式，雖能 ’然而’其受限於雕刻刀具容易麻招As well as the cost of replacing the tool, the cost is too specific. If the surface of the object of the county|V product is engraved, it can be 'however' it is limited by the engraving tool.
而如果是以貼紙黏貼方式 良、產量低及 ’則因為一般 201028215 .貼紙的圖案為平面型式，難以呈現出立體漸層造型視覺感 受，造成商品表面所設置的圖案、標章平凡無奇，而難以 達到引人注目效果，或突顯商品特功效。 為此，申請人曾於民_ 95年間提出一種「含磁性金屬 塗料的噴塗方法」，其方法步驟係先準備含磁性金屬塗料 ，以及進行導磁模具的造型設計，再於喷塗的作業空間中 架設磁場設置喷搶，且料韻具設置在磁場巾，再將被 噴塗物放入導磁模具所產生的磁場空間中進行噴塗作業， ❿而可以藉由造型飾紋的立體凹凸部位產生不同的磁力，形 成較強的磁力可吸附較多的含磁性金屬塗料，而在被喷塗 物的表面上成型出具有立體漸層效果的圖案層，藉此而能 應用於商品物件表面，使其能呈現出立體漸層態樣之引人 注目效果，而廣為消費大眾所喜愛，並冑鈞局認同而能 獲准專利之肯定。 而由於該種方法之噴塗作業，於喷塗過程中含磁性 金屬塗料是在磁場中進行喷塗作業，該塗料中的磁性細微 顆粒會直接受到磁場磁力作用，喷塗的厚度比較不易控制 為此申叫人乃基於精益求精的精神，積極投入研發設 計，以致力於提昇違〇m 捉升屋。口仏值，因而設計出本發明方法，以 期能達到更優異的精緻化產品功效。 【發明内容】 為解决上述問題，本發明人乃思及創新研究，及發明 出一種「使用内含磁性金屬之塗料於物件表面成形立體圖 案的方法」’使其可在磁場外界塗佈出比較均勻的膜層厚 201028215 度’且於置入磁場之,> 層。 切力作用下’可製造出立體紋路圖案 為達成上述目的所採用的技術手段及内容，本發明「 使用内含磁性金屬之塗料於物件表面成形立體圖案= 」包括. / 提供：：有磁性膜層的半成品，係於被噴塗物表面塗 佈含磁性金屬塗料，而形成-具有磁性膜層之半成品； ❹ 提供-導磁模具，所述之導磁模具有立體圖案的圖案 成形部，並將該導磁模具裝設於—磁場產生器中·， 將所述具有磁性膜層的半成品置放在該導磁模具的圖 案成形部； 利用磁場產生器通過導磁模具對該半成品施以磁力作 用手段，令該半成品表面含磁性金屬塗料層中之磁性細微 顆粒’能隨著導磁模具的圖案成形部形狀所形成的磁路距 離差異，磁吸引動該些磁性細微顆粒，使被喷塗物的表面 具有立體紋路，並於磁性膜層固化定型後將其取出。 藉此設計，可將本發明方法應用於製作具立體紋路之 貼紙，或其他磁性商品，使其可在商品表面上成型出含有 立體紋路層次之造型效果，而能突顯商品及達到引人注目 效果，及能進一步精緻化該商品效果。 【實施方式】 本發明「使用内含磁性金屬之塗料於物件表面成形立 體圖案的方法」之較佳實施例方法及步驟，係如第一圖所 示之流程圖，其實施操作可配合參看第二圖至第五圖所示 201028215 ， ’其步驟包括有： 提供一具有磁性膜層的半成品之步驟ου，係於被噴塗 物⑽表面塗佈含磁性金屬塗料⑴），而形成一具有磁性 膜層之半成品，於實施作業上’先準備含磁性金屬塗料 ⑴）’該塗❹含磁性細微顆粒’當塗料處於液態狀，磁 性細微顆粒可受磁力作用之吸引，而在塗料中移動，並且 施以塗佈作業，而在被喷塗物⑽表面塗佈含磁性金屬塗 料⑴）’使其形成-具有磁性膜層之半成品，此時之磁性 響膜層，係於外界設置而不受磁場磁力影響干擾，而具有較 佳之均勻厚度，且於外界塗佈含磁性金屬塗料(⑴，易於 控制塗佈之膜層厚度，而可依需求塗佈出所需之厚度。 提供一導磁模具（30)之步驟（Β)，係於該導磁模具（3〇) 上成形有立體圖案的圖案成形部（31)，並將該導磁模且 (3(0裝設於一磁場產生器t，其中’導磁模具（3〇)之模具 製作’可配合第四圖及第五圖所示，其係依據待加工物件 參料導磁模具（3G)之造型設計，而在導磁模具⑽）上表面 設計出具有立體凹凸形狀的圖案成形部（31)，該圖案成形 部（31)具有立體型式之造型飾紋。 上述磁場產生器，係為提供磁場而架設，如第三圖及 第四圖所示，該磁場產生器係包含於機台（2〇)中設置彼此 相對的磁極端（211)、（212)，該磁極端（211)(212)可為永 .久磁鐵，亦可為線圈繞設形式所形成之磁場結構，該磁極 端（211)(212)若選用永久磁鐵時，係使一磁極端為N極， 另一相對磁極端為s極，而若相對的磁極端（211)(212)係 使用線圈繞組時，可使一磁極端通入電流時產生N極，另 201028215 一相對磁極端通入電流時產生s極。 置入作業之步驟（C)，係將上述具有磁性膜層的半成品 由外界置入磁場中而位於該導磁模具（30)的圖案成形部 (31)上，該被噴塗物（1〇)為可撓性物件，該被噴塗物〇〇) 底面能貼合於導磁模具（30)之圖案成形部（31)上。 定型作業之步驟（D)，是利用磁場產生器透過導磁模具 (30)對該半成品施以磁力作用手段，令該半成品表面含磁 性金屬塗料（11)中之磁性細微顆粒，能隨著導磁模具（30) 之圖案成形部（31)形狀所形成的磁路遠近距離之差異，磁 吸引動該些磁性細微顆粒，使被噴塗物（1〇)表面之磁性膜 層具有立體紋路之圖案層，並於含磁性金屬膜層固化定型 後將其取出。 上述定型作業，利用磁場產生器以磁力作用手段，使 磁極端（211)(212)之間所產生的磁力線作用，可對於含磁 性金屬塗料（11)中之磁性細微顆粒進行磁力吸引，使磁性 象細微顆粒能隨著導磁模具（3〇)之圖案成形部（31)的立體造 型飾紋與磁力線所形成的磁路距離差異，而能磁吸引動該 些磁性細微顆粒，使磁路較短處能磁吸較多的磁性細微顆 粒，故於被噴塗物（1〇)表面，即可形成具有立體紋路之圖 案層。 本發明經由别述完成具有圖案層的物件，尚可如第六 圖所示’進一步於該物件的下表面及上表面分別設置—可 透明的介質層（41)(42)，再於下表面之介質層（41)底面設 —基材（40)，於上表面介質層（42)頂面設置一薄膜層（43) ，而形成一種貼紙型式。 201028215 所述之基材（40)可為紙材或塑膠材，以及所述之介質 層（41)(42)可為環氧樹脂，並且，該薄膜層（43)可為透明 的塑膠材質，於應用上，可將其浸水，並將基材（4〇)分離 ，使其可以貼附在任何商品的表面，使商品表面能呈現出 具立體漸層紋路之圖案層，而能達到引人注目及突顯商品 外觀之實用功效。 巧滑楚看出本 因此，經由上述發明内容之詳細說明 發明設計特點在於：However, if the sticker is applied in a good way, the yield is low, and 'because the general 201028215. The sticker pattern is a flat type, it is difficult to present a stereoscopic layered visual experience, resulting in a pattern and a standard stamp on the surface of the product. It is difficult to achieve eye-catching effects or highlight the special effects of the product. To this end, the applicant Zeng Yumin _ 95 proposed a "spray method containing magnetic metal coatings", the method steps are to prepare magnetic metal coatings, and the modeling of the magnetic mold, and then spray the working space The magnetic field is set in the middle of the spray, and the rhyme is set in the magnetic field towel, and then the object to be sprayed is placed in the magnetic field space generated by the magnetic conductive mold to perform the spraying operation, and the three-dimensional concave and convex portions of the decorative pattern can be different. The magnetic force forms a strong magnetic force to adsorb more magnetic metal-containing paint, and a patterned layer having a three-dimensional gradient effect is formed on the surface of the object to be coated, thereby being applied to the surface of the article to be It can show the eye-catching effect of the three-dimensional gradation, and it is widely loved by the consumers, and it can be approved by the squad. Due to the spraying operation of the method, the magnetic metal coating is sprayed in a magnetic field during the spraying process, and the magnetic fine particles in the coating are directly subjected to the magnetic force of the magnetic field, and the thickness of the spraying is relatively difficult to control. Based on the spirit of excellence, the applicant is actively engaged in research and development and design, in order to promote the violation of the m. The enthalpy value, thus designing the method of the present invention, in order to achieve superior refinement product efficacy. SUMMARY OF THE INVENTION In order to solve the above problems, the inventors have invented and researched innovatively, and invented a method of "forming a three-dimensional pattern on a surface of an object using a coating containing a magnetic metal" to make it possible to coat a magnetic field. A uniform film thickness of 201028215 degrees 'and placed in the magnetic field, > layer. Under the action of shearing, a three-dimensional pattern can be produced to achieve the above-mentioned purpose, and the present invention "forms a three-dimensional pattern on the surface of an object using a coating containing a magnetic metal" includes: / provides: a magnetic film The semi-finished product of the layer is coated with a magnetic metal coating on the surface of the object to be coated to form a semi-finished product having a magnetic film layer; ❹ providing a magnetically permeable mold having a pattern forming portion of a three-dimensional pattern, and The magnetic conductive mold is installed in the magnetic field generator, and the semi-finished product having the magnetic film layer is placed in the pattern forming portion of the magnetic conductive mold; the magnetic field generator is used to apply magnetic force to the semi-finished product through the magnetic conductive mold. Means that the magnetic fine particles in the magnetic metal coating layer on the surface of the semi-finished product can magnetically attract the magnetic fine particles to make the object to be sprayed according to the difference in magnetic path distance formed by the shape of the pattern forming portion of the magnetic conductive mold The surface has a three-dimensional texture and is taken out after the magnetic film layer is cured and shaped. By this design, the method of the invention can be applied to the manufacture of three-dimensional stickers, or other magnetic products, so that the three-dimensional texture layer can be formed on the surface of the product, and the product can be highlighted and the eye-catching effect can be achieved. And can further refine the effect of the product. [Embodiment] The preferred embodiment method and steps of the method for forming a three-dimensional pattern on the surface of an object using a coating containing a magnetic metal are as shown in the first figure, and the operation can be matched with the reference. 2 to 5, shown in Fig. 201028215, 'the steps include: providing a semi-finished product having a magnetic film layer ου, applying a magnetic metal coating (1) to the surface of the object to be sprayed (10) to form a magnetic film The semi-finished product of the layer, in the implementation work, 'prepare the magnetic metal coating (1) first) 'The coating contains magnetic fine particles'. When the coating is in a liquid state, the magnetic fine particles can be attracted by the magnetic force, and move in the coating, and In the coating operation, the surface of the object to be sprayed (10) is coated with a magnetic metal coating (1)) to form a semi-finished product having a magnetic film layer, and the magnetic film layer is disposed outside the magnetic field. Affects interference, and has a uniform uniform thickness, and is coated with a magnetic metal coating ((1), which is easy to control the thickness of the coating layer, and can be coated according to requirements The required thickness is provided. A step (Β) of providing a magnetic conductive mold (30) is formed on the magnetic conductive mold (3〇), and a pattern forming portion (31) having a three-dimensional pattern is formed, and the magnetic conductive mold is 3 (0 is installed in a magnetic field generator t, wherein 'the mold making of the magnetic conductive mold (3〇) can be matched with the fourth and fifth figures, which is based on the material to be processed, the magnetic mold (3G) And a pattern forming portion (31) having a three-dimensional concave-convex shape on the upper surface of the magnetic conductive mold (10), the pattern forming portion (31) having a three-dimensional pattern embossing. The magnetic field is provided for erection. As shown in the third and fourth figures, the magnetic field generator is disposed in the machine table (2〇) and is disposed opposite to each other (211), (212), the magnetic pole (211) (212) may be a permanent magnet, or a magnetic field structure formed by a coil winding form. When the permanent magnet is selected for the magnetic pole (211) (212), one magnetic pole is N pole and the other magnetic pole is opposite. Extremely s pole, and if the opposite magnetic poles (211) (212) use coil windings, a magnetic pole can be made When the current is generated, an N pole is generated, and another 201028215 generates an s pole when a current is applied to the magnetic pole. In the step (C) of placing the magnetic thin layer, the semi-finished product having the magnetic film layer is placed in the magnetic field and located in the magnetic conductive mold. In the pattern forming portion (31) of (30), the object to be sprayed (1) is a flexible article, and the bottom surface of the object to be sprayed can be attached to the pattern forming portion of the magnetic conductive mold (30) (31). The step (D) of the shaping operation is to apply a magnetic force to the semi-finished product through the magnetic conductive mold (30) by using the magnetic field generator, so that the surface of the semi-finished product contains the magnetic fine particles in the magnetic metal coating (11). With the difference in the distance between the magnetic paths formed by the shape of the pattern forming portion (31) of the magnetic conductive mold (30), the magnetic fine particles are magnetically attracted to make the magnetic film layer on the surface of the object to be sprayed (1 〇) have a three-dimensional shape. The patterned layer of the texture is removed after the magnetic metal-containing film layer is cured and shaped. In the above-mentioned shaping operation, the magnetic field force is applied by the magnetic field generator to cause the magnetic lines of force generated between the magnetic poles (211) (212) to magnetically attract the magnetic fine particles in the magnetic metal-containing paint (11) to make magnetic properties. The fine particles can magnetically attract the magnetic fine particles with the magnetic path distance formed by the three-dimensional modeling of the pattern forming portion (31) of the magnetic conductive mold (3〇), so that the magnetic circuit is relatively In the short place, more magnetic fine particles can be magnetized, so that a pattern layer having a three-dimensional texture can be formed on the surface of the object to be sprayed (1 inch). The present invention completes the article having the patterned layer by other means, as shown in FIG. 6 'further further on the lower surface and the upper surface of the object - a transparent dielectric layer (41) (42), and then on the lower surface The bottom surface of the dielectric layer (41) is provided with a substrate (40), and a film layer (43) is disposed on the top surface of the upper surface dielectric layer (42) to form a sticker type. The substrate (40) according to 201028215 may be a paper material or a plastic material, and the dielectric layer (41) (42) may be an epoxy resin, and the film layer (43) may be a transparent plastic material. In application, it can be immersed in water and the substrate (4〇) can be separated so that it can be attached to the surface of any product, so that the surface of the product can exhibit a pattern layer with a three-dimensional gradient pattern, which can be noticed. And highlight the practical effects of the appearance of the product. The invention is characterized by the above detailed description of the invention.
提供一種「使用内含磁性金屬之塗料於物件表面成形 立體圖案的方法」，其藉由上述步驟實施備料作業、塗佈 作業而製造出半成品’並且進行模具製作、架設磁場，而 可將導磁模具設置在磁場中，並將半成品由外界置入而放 在導磁模具上’使其貼合於導磁模具表面所設置之 型飾紋上，之後，再以斑斗太心抑 ^ 再乂磁生產生盗之磁力作用，吸引含磁 性金屬塗料中之磁性細微顆粒移動，使其能隨著各部位磁 2遇近距離差異進行吸引分佈，而在被噴塗物表面形成 佑，紋路之圖案層，而由於含磁性金屬塗料係於磁場外塗 嘴 影響，故成達到易於控制其厚度，而 了依兩求均勻的塗佈出所索 作用而勒“ 出所需之厚度’且可藉由磁場之磁力 T用而製造出立體紋路 之圖案層’藉此應用於商品表面， J呈現出立體漸層態樣圖荦， 圃莱而此達到精緻化商品功效， 以及弓丨目光及突顯商品價值。 【圖式簡單說明】 第一圖：本發明方法之流程圖。 201028215 第二圖：本發明於提供一具有磁性膜層的半成品之步 驟中，可將含磁性金屬塗料塗佈於被喷塗物表面示意圖。 第三圖：本發明於機台中設置相對磁極端形成磁場產 生器之不意圖。 、第四圖：本發明於磁場產生器中設置導磁模具，且將 被噴塗物半成品置人導磁模具上進行定型作業之示意圖。 第五圖：第四圖γ部位之局部放大示意圖。Provided is a method for forming a three-dimensional pattern on a surface of an object by using a coating containing a magnetic metal, which is subjected to the above steps to carry out a preparation operation and a coating operation to manufacture a semi-finished product, and to perform mold making and erecting a magnetic field, and to conduct magnetic conduction. The mold is placed in the magnetic field, and the semi-finished product is placed on the magnetic conductive mold by placing it on the magnetic conductive mold to make it adhere to the type of decorative pattern set on the surface of the magnetic conductive mold, and then the focus is too strong. The magnetism generates the magnetic force of the pirate, and attracts the movement of the magnetic fine particles in the magnetic metal coating, so that it can be attracted and distributed according to the close difference of the magnetic parts of the respective parts, and the pattern layer of the texture pattern is formed on the surface of the object to be sprayed. However, since the magnetic metal-containing coating is applied to the outer surface of the magnetic field, it is easy to control the thickness thereof, and the coating is uniformly applied to obtain the desired thickness, and the magnetic field can be used. The magnetic force T is used to create a pattern layer of a three-dimensional texture, which is applied to the surface of the product, and J exhibits a stereoscopic gradation pattern, which is a refined product effect. And bowing the eye and highlighting the value of the product. [Simplified description of the drawing] First: Flow chart of the method of the present invention. 201028215 Second: The present invention can provide magnetic properties in the step of providing a semi-finished product having a magnetic film layer. A schematic diagram of a metal coating applied to a surface of a workpiece to be sprayed. Third: The present invention is not intended to form a magnetic field generator with respect to a magnetic pole in a machine table. Fourth, the present invention provides a magnetic conductive mold in a magnetic field generator. The schematic diagram of the shaping operation of the semi-finished product to be sprayed on the magnetic conductive mold is carried out. Fig. 5 is a partial enlarged view of the γ portion of the fourth figure.
第六圖··依本發明方法所製作出來的圖案層，再應用 於製造具立體紋路貼紙之組合剖視圖。 【主要元件符號說明】 (20)機台 (211)磁極端 (30)導磁模具 (4 0)基材 (42)介質層 (1 〇)被喷塗物 (11)含磁性金屬塗料 (21)磁場 (212)磁極端 (31)圖案成形部 (41)介質層 (43)薄臈層 (Α)提供一具有磁性膜層的半成品 (Β)提供—導磁模具 (C )置入作業 (D)定型作業 置放其上之被噴塗物的 (Υ)導磁模具表面的造型飾紋及 局部放大示意圖。Fig. 6 is a cross-sectional view of a combination of a three-dimensional texture sticker produced by a method according to the method of the present invention. [Description of main component symbols] (20) Machine (211) Magnetic pole (30) Magnetic mold (40) Substrate (42) Dielectric layer (1 〇) Sprayed material (11) Contains magnetic metal paint (21 Magnetic field (212) magnetic pole (31) pattern forming portion (41) dielectric layer (43) thin layer (Α) provides a semi-finished product with a magnetic film layer (Β) provided - magnetic mold (C) placement operation ( D) The embossing and partial enlargement of the surface of the (Υ) magnetically conductive mold on which the object to be sprayed is placed.