TW201024000A - Method of electromagnetic wave absorption material adhered to the aluminum alloy surface - Google Patents

Method of electromagnetic wave absorption material adhered to the aluminum alloy surface Download PDF

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Publication number
TW201024000A
TW201024000A TW97151404A TW97151404A TW201024000A TW 201024000 A TW201024000 A TW 201024000A TW 97151404 A TW97151404 A TW 97151404A TW 97151404 A TW97151404 A TW 97151404A TW 201024000 A TW201024000 A TW 201024000A
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Taiwan
Prior art keywords
electromagnetic wave
aluminum alloy
absorbing material
wave absorbing
coated
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TW97151404A
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Chinese (zh)
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TWI381895B (en
Inventor
Jenn-Shing Wang
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Univ Far East
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Abstract

This invention relates to a method of electromagnetic wave absorption material adhered to the aluminum alloy surface. The electromagnetic wave absorption material is coated on the aluminum alloy surface, and is made uniformly distributed on the aluminum alloy concave and convex surfaces by vibration means. The aluminum alloy with surface coated with electromagnetic wave absorption material then undergoes sintering to form magnetically permeable layer. Finally, copper is coated on the surface of magnetically permeable layer for the melt infiltration post-treatment to produce smooth surfaces. After treated, utensils made of aluminum alloys can be heated using electromagnetic wave.

Description

201024000 六、發明說明: 【發明所屬之技術領域】 本發明係有關於一種將電磁波吸收材黏附於紹 合金表面之方法’特別指在鋁合金表面形成導磁層, 使該經過處理之鋁合金製成器具後可以利用 進行加熱者。 < 【先前技術】201024000 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a method of adhering an electromagnetic wave absorbing material to a surface of a sinter alloy, in particular, forming a magnetic conductive layer on the surface of the aluminum alloy to make the treated aluminum alloy After the appliance is used, it can be used for heating. <Prior Art

按’目前家庭普遍擁有電磁爐,然,一般叙合金 器具並非為電磁波吸收材’故其無法吸收電磁波進行 加熱,所以必須使用可吸收電磁波加熱之鐵製不鏽鋼 器具,但鐵製不鏽鋼器具價格往往高於鋁合金製器 具’且鐵的熱傳導效率僅約為鋁合金的三分之一,故 其加熱效果遠不及鋁合金製器具佳。 爰此’有中華民國專利第200743472號「可導磁 鍋具的製造方法」,其揭露該方法係將一可導磁金屬 片放置於一模具内,並將一金屬塊疊置於該導磁金屬 片之上,以尚壓鍛造使該金屬塊依照模具成型為一鍋 -、本體,且透過高壓使該導磁金屬片同時密合於,鍋 具士體之底面。利用高壓鍛造技術可提高該鍋具^體 的密度與强度,此外,鍛造亦能强化導磁金屬片和鍋 具本體底面間的接合效果,因而提供了品質更為相 的可導磁鍋具’但其具有以下缺點: ^ 1.其導磁金屬片雖加強與鍋具底面間的接合效 果’但使用時間久後,亦有脫落之風險。 201024000 2·其表面較不平整,無法有效均勻加熱,電磁 波容易散射,加熱效果較差。 【發明内容】 羑此’有鑑於習知紹合金物件之缺點,故本發明 提供一種將電磁波吸收材黏附於鋁合金表面之方 法,其步驟為: Α·在鋁合金表面披覆電磁波吸收材。 Β·利用振動的方式使該電磁波吸收材均勻的分 參 佈於紹合金表面之凹凸中。 C. 將表面披覆有電磁波吸收材之銘合金進行燒 結,形成導磁層。 D. 將銅披覆在導磁層表面作溶渗的後處理。 上述該電磁波吸收材係為鐵粉、鈷粉或鎳粉。 上述該面溫爐燒結溫度係為攝氏12 5 0度,且燒 結時間為0. 5小時。 ❿ 上述該熔滲的後處理其處理溫度係為攝氏11〇〇 度。 上述該銘合金係能製成加熱用之铭合金器具。 本發明具有以下優點: 1. 使不具有導磁性的銘合金,在披覆電磁波吸收 材後,可以使用電磁波進行加熱。 2. 紹合金製器具較具有導磁性之不鏽鋼器具來 得便宜’使用者可以花費較少價格取得可利用電磁波 加熱之鋁合金製器具。 201024000 3. 銘合金製器具熱傳導率為不鏽鋼器具的3倍 左右,其加熱效果好,可以達到節能省碳的環保功效。 4. 本發明將電磁波吸收材以燒結方式黏著吸附 於紹合金表面’不會造成使用過久該電磁波吸收材脫 落之風險。 5·本發明於形成導磁層後,並進行熔滲之後處 理’改善鋁合金披覆電磁波吸收材且燒結後,其表面 不平整的現象,使其加熱更為均勻。 W 【實施方式】 首先’請參閱第一圖所示’本發明係為一種將電 磁波吸收材黏附於鋁合金表面之方法,其步驟為: A. 在銘合金表面披覆電磁波吸收材:將鐵粉、鎳 粉或鈷粉等電磁波吸收材(2)披覆於鋁合金(!)表 面 <請參閱第二圖>。 B. 利用振動的方式使該電磁波吸收材均勻的分 ❹佈於鋁合金表面之凹凸中:由於鋁合金表面未 經過特殊處理使其表面平整時,該鋁合金(1)表面 粗糙,而於鋁合金(D表面形成許多凹凸(11),利 用振動原理,使鋁合金(1)表面的電磁波吸收材 均勻的分佈於鋁合金(1)表面,且完整填充於鋁合 备(1)表面凹凸(u)中。 C.將表面披覆有電磁波吸收材之鋁合金進行燒 結,形成導磁層(3):再將其以125(TC之高溫進行 燒結0.5小時,使該電磁波吸收材(2)在高溫下黏 201024000 著吸附於鋁合金(1)表面’形成導磁層(3) <請參 閱第三圖>,透過此導磁層(3)吸收電磁波之作用, 該紹合金(1 )所製成之器具係可利用電磁波進行加 熱’且由於鋁合金(1)之熱傳導效率約為鐵的3倍, 故此披覆有電磁波吸收材(2)之鋁合金(1)製器具 將比鐵基不鑛鋼器具有更佳之加熱效果。。 D.將銅彼覆在導磁層表面作熔滲的後處理:其係 鼂在導磁層(3)外,另披覆有銅(4),並在i1〇〇°Ct 使銅(4)熔融,並滲入導磁層(3)不平整處,使其 形成平整之表面,改善因導磁層(3)不平整,造成 加熱不均勻之現象<請參閱第四圖>。 當將該處理過之鋁合金(1)製成可加熱之銘合金 器具後’即可利用電磁波進行加熱,且能達到極佳之 加熱效率。 【圖式簡單說明】 ❹ 第一圖係為本發明之流程示意圖。 第二圖係為本發明之銘合金表面披覆電磁波吸 收材示意圖。 第二圖係為本發明之紹合金表面形成導磁層示 意圖。 第四圖係為本發明之铭合金表面經過銅的溶滲 後處理示意圖。 【主要元件符號說明】 (1) 銘合金 (11) 凹凸 201024000 (2) (4) 銅 電磁波吸收材 (3) 導磁層According to the fact that the current family generally has an induction cooker, the general alloy is not an electromagnetic wave absorbing material, so it cannot absorb electromagnetic waves for heating. Therefore, it is necessary to use iron stainless steel appliances that can absorb electromagnetic waves, but the price of iron stainless steel appliances is often higher than Aluminum alloy appliances' and the heat transfer efficiency of iron is only about one-third of that of aluminum alloy, so the heating effect is far less than that of aluminum alloy appliances.有 有 中 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 2007 On the metal piece, the metal piece is formed into a one-pot body according to the mold, and the metal piece is simultaneously adhered to the bottom surface of the pot body by high pressure. The high-pressure forging technology can improve the density and strength of the pot body. In addition, the forging can also strengthen the joint effect between the magnetic metal sheet and the bottom surface of the pot body, thus providing a more conductive material for the magnet. However, it has the following disadvantages: ^ 1. Although the magnetic conductive metal sheet strengthens the joint effect with the bottom surface of the pot', but after a long time of use, there is also a risk of falling off. 201024000 2·The surface is not flat, it can't be heated evenly, the electromagnetic wave is easy to scatter, and the heating effect is poor. SUMMARY OF THE INVENTION The present invention provides a method of adhering an electromagnetic wave absorbing material to an aluminum alloy surface by the following steps, and the steps are as follows: Α· The electromagnetic wave absorbing material is coated on the surface of the aluminum alloy. Β· The electromagnetic wave absorbing material is evenly distributed in the irregularities on the surface of the slag alloy by means of vibration. C. The alloy containing the electromagnetic wave absorbing material on the surface is sintered to form a magnetic conductive layer. D. Post-treatment of copper on the surface of the magnetically permeable layer for infiltration. The electromagnetic wave absorbing material described above is iron powder, cobalt powder or nickel powder. 5小时。 The sintering time is 0. 5 hours. ❿ The post-treatment of the above infiltration is treated at a temperature of 11 degrees Celsius. The above-mentioned alloy can be made into an alloying instrument for heating. The present invention has the following advantages: 1. The alloy having no magnetic permeability can be heated by electromagnetic waves after the electromagnetic wave absorbing material is coated. 2. The alloy-made appliance is cheaper than the magnetically-conductive stainless steel appliance. The user can obtain an aluminum alloy appliance that can be heated by electromagnetic waves at a lower price. 201024000 3. The thermal conductivity of Ming alloyware is about 3 times that of stainless steel appliances, and its heating effect is good, which can achieve energy-saving and carbon-saving environmental protection. 4. The present invention adheres the electromagnetic wave absorbing material to the surface of the sinter alloy by sintering, which does not cause the risk of the electromagnetic wave absorbing material falling off for a long time. 5. The present invention is formed after the formation of the magnetic conductive layer and after the infiltration treatment to improve the aluminum alloy-coated electromagnetic wave absorbing material and to have an uneven surface after sintering, thereby making the heating more uniform. W [Embodiment] First, please refer to the first figure. The present invention is a method for adhering an electromagnetic wave absorbing material to an aluminum alloy surface, and the steps are as follows: A. coating an electromagnetic wave absorbing material on the surface of the alloy: iron An electromagnetic wave absorbing material (2) such as powder, nickel powder or cobalt powder is coated on the surface of the aluminum alloy (!) <see the second figure>. B. Using the vibration method, the electromagnetic wave absorbing material is evenly distributed on the unevenness of the surface of the aluminum alloy: the surface of the aluminum alloy (1) is rough due to the surface of the aluminum alloy without special treatment, and the aluminum surface is rough. The alloy (D surface forms a lot of irregularities (11), and the electromagnetic wave absorbing material on the surface of the aluminum alloy (1) is uniformly distributed on the surface of the aluminum alloy (1) by the vibration principle, and is completely filled in the surface of the aluminum alloy (1) u) C. The aluminum alloy coated with the electromagnetic wave absorbing material is sintered to form a magnetic conductive layer (3): it is sintered at a high temperature of 125 (TC for 0.5 hours to make the electromagnetic wave absorbing material (2) Adhesive at high temperature 201024000 adsorbed on the surface of aluminum alloy (1) 'forms magnetic permeability layer (3) <see the third figure>, through the magnetic permeability layer (3) to absorb electromagnetic waves, the Shao alloy (1 The device produced can be heated by electromagnetic waves' and since the heat transfer efficiency of the aluminum alloy (1) is about three times that of iron, the aluminum alloy (1) device coated with the electromagnetic wave absorbing material (2) will be more than Iron-based non-mineral steel has better heating effect D. Post-treatment of copper on the surface of the magnetically permeable layer for infiltration: the crucible is outside the magnetically permeable layer (3), and is covered with copper (4), and copper is made at i1 ° ° Ct ( 4) Melting and infiltrating into the uneven portion of the magnetic conductive layer (3) to form a flat surface, thereby improving the phenomenon of uneven heating due to unevenness of the magnetic conductive layer (3) <see the fourth figure>. When the treated aluminum alloy (1) is made into a heatable alloy, it can be heated by electromagnetic waves and can achieve excellent heating efficiency. [Simplified illustration] ❹ The first picture is BRIEF DESCRIPTION OF THE DRAWINGS The second diagram is a schematic diagram of the electromagnetic wave absorbing material coated on the surface of the alloy of the present invention. The second figure is a schematic diagram of forming a magnetic conductive layer on the surface of the alloy of the present invention. The fourth figure is the alloy of the invention. Schematic diagram of surface treatment after copper infiltration. [Main component symbol description] (1) Ming alloy (11) Bumps 201024000 (2) (4) Copper electromagnetic wave absorber (3) Magnetic conductive layer

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Claims (1)

201024000 七、申請專利範圍: 1. 一種將電磁波吸收材黏附於鋁合金表面之方 法,其步驟為: A. 在鋁合金表面彼覆電磁波吸收材; B. 利用振動的方式使該電磁波吸收材均勻的分 佈於銘合金表面之凹凸中; C. 將表面披覆有電磁波吸收材之鋁合金進行燒 結,形成導磁層; D. 將銅披覆在導磁層表面作熔滲的後處理。 2·如申請專利範圍第1項所述將電磁波吸收材 黏附於鋁合金表面之方法,其中該具有電磁波吸收材 係為鐵粉、链粉或鎳粉。 3. 如申請專利範圍第1項所述將電磁波吸收材 黏附於鋁合金表面之方法,其中該燒結溫度係為攝氏 1250度,且燒結時間為0.5小時。 4. 如申請專利範圍第1項所述將電磁波吸收材 黏附於鋁合金表面之方法,其中該熔滲的後處理其處 理溫度係為攝氏11〇〇度。 5. 如申清專利範圍第1項所述將電磁波吸收材 2附於鋁合金表面之方法,其中該鋁合金係能製成加 熱用之鋁合金器具。201024000 VII. Patent application scope: 1. A method for adhering electromagnetic wave absorbing material to aluminum alloy surface, the steps are as follows: A. Electromagnetic wave absorbing material on the surface of aluminum alloy; B. Evening electromagnetic wave absorbing material by vibration It is distributed in the unevenness of the surface of the alloy; C. The aluminum alloy coated with the electromagnetic wave absorbing material is sintered to form a magnetic conductive layer; D. The copper is coated on the surface of the magnetic conductive layer for post-treatment of infiltration. 2. A method of adhering an electromagnetic wave absorbing material to an aluminum alloy surface as described in claim 1, wherein the electromagnetic wave absorbing material is iron powder, chain powder or nickel powder. 3. A method of adhering an electromagnetic wave absorbing material to an aluminum alloy surface as described in claim 1, wherein the sintering temperature is 1250 degrees Celsius and the sintering time is 0.5 hours. 4. A method of adhering an electromagnetic wave absorbing material to an aluminum alloy surface as described in claim 1, wherein the post-treatment of the infiltration is treated at a temperature of 11 degrees Celsius. 5. A method of attaching an electromagnetic wave absorbing material 2 to an aluminum alloy surface as described in claim 1 of the patent scope, wherein the aluminum alloy system can be made into an aluminum alloy appliance for heating.
TW97151404A 2008-12-30 2008-12-30 The method of adhering the electromagnetic wave absorbing material to the surface of the aluminum alloy TWI381895B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114686830A (en) * 2020-12-29 2022-07-01 珠海优特智厨科技有限公司 Manufacturing method of magnetic conduction layer, cookware and manufacturing method of cookware

Family Cites Families (3)

* Cited by examiner, † Cited by third party
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TWM274905U (en) * 2005-02-04 2005-09-11 Sheh Jone Entpr Co Ltd Metal pot with magnetic conduction layer
TWI303273B (en) * 2005-03-08 2008-11-21 Yonyu Plastics Co Ltd Metal matrix carbon composite material with high thermal conductivity and method for producing the same
JP2007195600A (en) * 2006-01-24 2007-08-09 Shigeharu Sago Ceramic cooking container for electromagnetic cooker and its manufacturing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114686830A (en) * 2020-12-29 2022-07-01 珠海优特智厨科技有限公司 Manufacturing method of magnetic conduction layer, cookware and manufacturing method of cookware

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