201020348 六、發明說明： 【發明所屬之技術領域】 •本發明關於一種紡絲設備(spinn喊e equipment)，並且特 別地，本發明關於—種能偵測環境參數之纺絲設備。 【先前技藝】 =高分子原料經溶融或用化學方法溶解成黏稠的紡絲流201020348 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a spinning apparatus (spinn shouting e equipment), and in particular, the present invention relates to a spinning apparatus capable of detecting environmental parameters. [Previous skill] = polymer material is melted or chemically dissolved into a viscous spinning stream
、以紡縣連續、定量而均勻地從纺絲設備上的喷絲孔 擠出而成液態細流’接著於空氣、水或凝固浴中固化 成絲條的過程稱為紡絲或纖維成形。 θ於上述過程中，紡絲設備扮演著非常重要的角色，特別 的噴絲孔^要在高溫、高壓的環境下持續運作，因此 导#谷易產生磨損或變形’進而造成產出的纖維結構不 性質改變等問題。 一般影響紡絲品質主要條件是由原料之熔融溫度(黏稠 性）、擠壓壓力（流速)等物理參數控制，進行紡絲時，從送料 源處給一定的操作參數條件，將原料加溫(因絲料不同溫度而 異)熔成紡液後，經由押出機(通常壓力<1〇〇〇psi)壓入紡絲設 ，總成壓出成所需形狀及細度的絲。從料源至紡絲板間之傳 送，程中，溫度變化、壓力減弱…等將造成參數條件改變， 使得紡絲黏稠性產生變化，因而導致品質不穩定。此外，紡 絲設備本身可能由於長時間使用而造成磨耗，使得絲的形狀 改變或產生變化，也會影響紡絲的品質。 傳統上，需要依靠有經驗的技術人員隨時監看調校操作 參數’以及監看絲的品質變化，來研判紡絲板的磨耗狀態， 201020348 以致浪費人員成本及效率’紡絲品質也不穩定。 【發明内容】 因此，本發明之一範疇在於提供一種紡絲設備，以解決 上述問題。 根據一具體實施例’本發明之紡絲設備包含一紡絲構件 以及一偵測元件，並且該紡絲構件還包含一分配板以及一紡 絲板。該分配板具有相對之一第一表面以及一第二表面，且 該分配板具有複數個引流道自該第一表面貫穿至該第二表 面。該纺絲板具有相對之—第三表賴及—第四表面，該纺 絲板以該第三表面接合該分板之該第二表面，且該紡絲板 具有複數個_噴嘴’分職合該複數则流道之—。 判2二ΐ測70件設置於該分配板之該第二表面且鄰近 道之—’用以監控該紡絲構件之至少一參數。 Ϊ實if'中’這裡所细|]的參數包含，但不限於’如溫 ;而選細:ty料。並且，侧職侧的參The process of continuously and quantitatively and uniformly extruding a spinning stream from a spinning orifice on a spinning apparatus into a liquid fine stream followed by solidification into a strand in air, water or a coagulation bath is called spinning or fiber forming. θ In the above process, the spinning equipment plays a very important role, and the special spinning hole ^ is to continue to operate under high temperature and high pressure environment, so the guide #谷易 wears or deforms, and the resulting fiber structure No problems such as changes in nature. Generally, the main conditions affecting the spinning quality are controlled by physical parameters such as the melting temperature (viscosity) of the raw material and the extrusion pressure (flow rate). When spinning, a certain operating parameter condition is given from the feeding source to heat the raw material ( After being melted into a spinning solution depending on the temperature of the yarn, it is pressed into a spinning set by an extruder (normal pressure < 1 psi), and the assembly is extruded into a yarn of a desired shape and fineness. From the source to the spinneret, during the process, temperature changes, pressure reduction, etc. will cause the parameter conditions to change, resulting in changes in the consistency of the spinning, resulting in unstable quality. In addition, the spinning equipment itself may be worn due to prolonged use, causing the shape of the filament to change or change, which also affects the quality of the spinning. Traditionally, it is necessary to rely on experienced technicians to monitor the adjustment parameters of the adjustment and monitor the quality of the spinning wire to judge the wear state of the spinning plate. 201020348 wastes personnel costs and efficiency. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a spinning apparatus that solves the above problems. According to a specific embodiment, the spinning apparatus of the present invention comprises a spinning member and a detecting member, and the spinning member further comprises a distribution plate and a spinning plate. The distribution plate has a first surface and a second surface, and the distribution plate has a plurality of drainage channels extending from the first surface to the second surface. The spinneret has a third surface and a fourth surface, the spinneret joining the second surface of the splitter plate with the third surface, and the spinneret has a plurality of _nozzles In conjunction with the plural, the flow path is -. It is determined that at least one parameter of the spinning member is disposed on the second surface of the distribution plate adjacent to the track. The parameters of the simplification of if'zhong' here are included, but not limited to 'such as temperature; and fine: ty material. And the side of the side of the ginseng
邊用中’偵測元件可以僅設置在單一個引流道周 ί紡置在若干個引流道周邊。舉例而言，若位 的引流道或紡絲噴嘴較容易受到高壓、 周邊。 將夕數偵測疋件設置在外圍區域的引流道 201020348 與精神可以藉由以下的創作詳述及所 本發明提供—種纺絲設備 之纺絲 ，該f絲構件的溫ί ==於=絲=::The side-by-side detection element can be placed only around a single guide channel and spun around a number of guide channels. For example, if the position of the drain or spinning nozzle is more susceptible to high pressure, the perimeter. The guide channel 201020348 and the spirit for setting the mask detection component in the peripheral area can be spun by the following creation details and the invention provides a spinning apparatus, and the temperature of the f-wire member is == Silk =::
里控該紡絲構件巾的紡絲祕之減等參數。、、 α ―且二二Ζ1圖至第3圖，第1圖纷示根據本發明之 之構件1G之上視圖；第2断示第1圖中 圖沿者xoc連線的剖面圖；第3圖則繪示第2 圖中虛線包圍部分的示意圖。 如圖所不，本發明之紡絲構件10主要包含分配板 (chstnbutor plate) 1〇〇 以及紡絲板(spinneret plate) 1〇2。分配板The parameters of the spinning spun of the spinning member towel are controlled. , α - and 2D1 to 3, the first diagram shows the upper view of the member 1G according to the present invention; the second shows the sectional view of the xoc line in the first figure; The diagram shows a schematic view of the enclosed portion of the dashed line in Figure 2. As shown in the figure, the spinning member 10 of the present invention mainly comprises a chstnbutor plate 1 〇〇 and a spinneret plate 1 〇 2 . Distribution board
附圖式得到進—步的瞭解 【實施方式】 1〇〇具有相對之第一表面1000以及第二表面1002，且該分配 ，100具有複數個引流道1〇〇4，該複數個引流道1〇〇4自該 第一表面1000貫穿至該第二表面1〇〇2。 該紡絲板102具有相對之第三表面1〇2〇以及第四表面 1022 ’該紡絲板1〇2以該第三表面1〇2〇接合該分配板10〇之 該第二表面1002,且該紡絲板1〇2具有複數個紡絲喷嘴 1024 ’分別接合該複數個引流道10〇4之一。 此外’本發明之偵測元件12設置於該分配板100之該第 二表面1002且鄰近該複數個引流道1〇〇4之一，用以監控該 紡絲構件10之至少一參數。於實際應用中，本發明之偵測元 件12所監控的參數可包含，但不限於，如溫度、壓力、紡絲 6 201020348 纺絲設備的設計者、製造商或使用者 控各種不_參數。夕種不_侧元件12,以同時監 於本具體實施例中，_元件12具有 〇， 耐局溫材料、高強度材料或該等 ^ ? ❹ 保護該_元件12不受溫度、壓力的作用;命: 邊，貞測元件可以僅設置在單―個引流道周 = S較=高;位 周邊。Q 將乂數偵測兀件設置在外圍區域的引流道 102 ^ 3圖所示，於本具體實施例中，纺絲板 所構成。本觸倾板购以及―固定座1025 該本體1021具有該第三表面1〇2〇，並 含該複數赠树嘴聰部聰 體1〇21接合，並且該纺絲喷嘴板1023包含該複 嘴-之本體部腦。此外，該固定座』 1025 ，實1¾用中，纺絲喷嘴板则的厚度約介於04腿 皿11之間，且其可由陶变*材料、金屬材料、合金材斜或 材料製成。於實際應用中，紡絲喷嘴板1023可由 早、、方、，糸溥板一體成型，或者由複數個紡絲薄板疊合而成， 7 201020348 以增加其結構強度。 =，紡絲噴嘴1G24之本體部_b可 上蝕Γ精密沖壓等程序形成於纺i,嘴板‘ 品需求，料ί嘴7 絲流體特性或是因應不同產 適當的喰鼾六潢4*胁Μ 過應、、万、、、糸仇體的黏度並達到 ^oof ^ 〜如；I於0.08 mm至〇.】咖之間。 參 以是=際H巾’觸料刪林體部職的外觀可 於眘藤'刀念狀或者由多個微紡絲孔冓成的環形。當然， 進行調整’並不纽於這裡所舉_子。相了以視清况 特當崎時’本制之紡射嘴板不直接與本體 2 插銷_於該本體以及固定座之間，再藉 體以ίίίίΐί·該本體爾朗喷嘴板牢牢挾持於本 換铁前技術’本發明之紡絲板構件在磨損後僅需更 2絲喷條，而不需更換整個紡絲板構件。此外，由於本 =之紡絲喷嘴板不直接與本體鎖固，因此其可以被製造的 ^ ’且可容納更多的紡絲喷嘴。並且，本發明之紡絲喷嘴 口選用不同的加工程序形成紡絲喷嘴，除了更有製造彈性 外，也使加工製程更簡化，大幅節省工時。再者，由於本 =之_板構件增加了固定座攸置’其可將紡絲喷嘴板 二壓貼於本體，確保紡絲噴嘴板不至於因受紡絲原料擠壓後 產生變形，增加紡絲噴嘴板的耐用度。 印參見第4圖，第4圖繪示根據本發明之一具體實施例 201020348 的f絲設備魏錢目。如圖解，根 1除了前述之紡絲構件1G以及偵測元件12 理模組14以及警示單元16。 之外，逛包含處 處理模組Μ耦接偵測元件12，而檠 =。進一步’處理模組14可“== 之忒至參數。此外’處理模組14可儲存 二， J之至少一預設閥值。於實務中，處理 ^ 電腦等資料處理裝置中。 了被汉置於如 魯 φ ^實射’該職可由始用者依驗 並隨時調整。請參見下表卜其列示處 閥值的實施例。 所财之預设 表1 參數 溫度 壓力 預設閥值 220°C 至 300。(： 1000 psi 视。r於本具體實關巾，赌侧元件12偵_的溫声 320C ’由於其已超過處理模組14所儲存之閱值上限1 此，處理杈組14產生警不訊號。警示單元可铯一 J ’並且根據該警示訊號發出警報，例如，但 音、光線等。 个丨民於，聲 中，當前述之參數低於預設閥值時’處理模組 示單元16發出警報 ，藉此’操作人員可隨時得知該紡絲設備i内部的變化， 並判斷是否需要更換紡絲噴嘴板或其他組件。另外，於實務 Μ也可驅動警 9 201020348 施例的圖5圖:會^根據本發明之另-具體實 紡絲構件⑺、伽1财12以及處理模組 遲原料供應裝置13以及溫度控制裝置15。 供應件”之分配板結合，用以 控健署m 板令之複數個引流道。此外，溫度 ί溫二ΪΪΓί*構件1G ’用以控制該紡絲構件10之操 種性ϊ，制二、/原、料供應裝置13可調控該纺絲原料之多 ί速、軸度、混合_等，並且，藉由雛 ^曰4丨原料供應裝置13可調節紡絲構件10中的壓力(特 職應裝置^ 料二處理模組14分勒接該侧元件12、該原 ί ^度_裝置15 °處理模組14可接收 心變化ϊ生至少;參數’並根據該至少-參數 禮⑷饋喊以及第二回舰號。進-步，處理 鮮—_喊以邱二_峨舰至該原料 ❿ 據第一回饋訊號調整該纺絲原料的性質，且該溫 j制裝置15可根據該第二回饋訊號調整該紡絲構件之操作 實^應財，當原料供應裝置13以及溫度控制裝置 15整口時，處理模組14可產生並傳送單一回饋訊號。 同樣如第5圖所示，該處理模組14還包含一放大_ 14〇、一濾波單元U2以及一訊號處理單元144。放大= =輕接該侧元件12，狀接⑽細元件12侧該至少 =參數所產生之-侧訊號，並放大該侧域。該滤波 70 142耦接該放大單元14〇，用以接收放大後之該偵測訊 201020348 號，並且對該偵測訊號進行雜訊過濾。此外，該訊號處理單 元144耦接該濾波單元142、該原料供應裝置13以及該溫度 控制裝置15 ’用以接收經過濾之該偵測訊號，並根據該偵測 訊號產生該第—回饋訊號以及該第二回饋訊號，並將第—回 饋訊號以及第二回饋訊號傳送至該原料供應裝置13以及該溫 度控制裝置15。 ❹ ❹ 相較於先前技術，本發明之紡絲設備可藉由偵測元件監 控紡絲構件的各項參數，並且可根據該些參數推算出紡絲二 件的使用狀態(例如紡絲喷嘴的磨耗狀態），作為 更=件，整操作參數之依據。因此，本發=== 可即省先W技術巾时監控紡絲設制人貞成本及時間，並 且即時地調整纺絲參數，生產品質穩定地紡絲產品。 :卜以上㈣具體實施例之詳述，係輕能更加清楚 St :之特徵與精神，而並非以上述所揭露的較佳具 希ϊ能:發明之範疇加以限制。相反地，其目的是 之專=:::内變及具相等性的安排於本發明所欲申請 11 201020348 【圖式簡單說明】 第1圖繪示根據本發明之一具體實施例的紡絲構件10之 上視圖。 第2圖繪示第1圖中之紡絲構件10沿著X-X連線的剖 面圖。 第3圖纟會不第2圖中虛線包圍部分的不意圖。 第4圖繪示根據本發明之一具體實施例的紡絲設備功能 方塊圖。 第5圖繪示根據本發明之一具體實施例的紡絲設備功能 方塊圖。 【主要元件符號說明】 1 :紡絲設備 10 :紡絲構件 100 :分配板 1000 :第一表面 1002 :第二表面 1004 :引流道 102 :紡絲板 1020 :第三表面 1022 :第四表面 1024 :紡絲喷嘴 1024a :入口部 1024b :本體部 1024c :出口部 1021 :本體 1023 :紡絲喷嘴板 1025 :固定座 12 201020348 12 :偵測元件 14 :處理模組 142 :濾波單元 16 :警示單元 15 :溫度控制裝置 120 :殼體 140 :放大單元 144 :訊號處理單元 13 :原料供應裝置The embodiment of the present invention has an opposite first surface 1000 and a second surface 1002, and the distribution 100 has a plurality of drainage channels 1〇〇4, and the plurality of drainage channels 1 The crucible 4 extends from the first surface 1000 to the second surface 1〇〇2. The spinneret 102 has an opposite third surface 1〇2〇 and a fourth surface 1022′. The spinneret 1〇2 engages the second surface 1002 of the distribution plate 10〇 with the third surface 1〇2〇, And the spinning plate 1〇2 has a plurality of spinning nozzles 1024' respectively engaging one of the plurality of drainage channels 10〇4. Further, the detecting element 12 of the present invention is disposed on the second surface 1002 of the distribution plate 100 adjacent to one of the plurality of draft channels 1〇〇4 for monitoring at least one parameter of the spinning member 10. In practical applications, the parameters monitored by the detecting component 12 of the present invention may include, but are not limited to, temperature, pressure, and spinning. The design, manufacturer, or user of the spinning device controls a variety of parameters. In the case of the present embodiment, the _ element 12 has 〇, a temperature-resistant material, a high-strength material or the like, and protects the _ element 12 from temperature and pressure. Life: Edge, the component can be set only in a single channel week = S = high; Q The number of detection elements is set in the peripheral region of the drain channel 102^3, which in the present embodiment is constructed of a spinneret. The touch plate purchase and the "fixing seat 1025" The body 1021 has the third surface 1〇2〇, and includes the plurality of gifted tree mouth Cong Cong body 1〇21 joint, and the spinning nozzle plate 1023 includes the double mouth - The body of the body. In addition, the holder 1025 is used in the middle, and the thickness of the spinning nozzle plate is approximately between the 04 leg plates 11, and it can be made of a ceramic material, a metal material, an alloy material oblique or a material. In practical applications, the spinning nozzle plate 1023 may be integrally formed by an early, square, or slab, or may be formed by laminating a plurality of spinning sheets, 7 201020348 to increase its structural strength. =, the main part of the spinning nozzle 1G24 _b can be etched, precision stamping and other procedures are formed in the spinning i, the mouth plate 'product demand, material 嘴 mouth 7 silk fluid characteristics or in response to different production appropriate Liu Liu 4 * The threat of the escaping, 10,000, and 糸 糸 并 并 并 并 并 并 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ The appearance of the 际 H 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾 巾Of course, making adjustments is not something that is mentioned here. In contrast, when the special condition is special, the spinning nozzle plate of the system is not directly connected to the body 2 pin _ between the body and the fixed seat, and then the body is firmly adhered to the body plate by ίίίίίί The prior art technique of replacing iron requires that the spinneret member of the present invention requires only two more wire strips after wear without replacing the entire spinneret member. In addition, since the spinning nozzle plate of this = is not directly locked to the body, it can be manufactured and can accommodate more spinning nozzles. Moreover, the spinning nozzle of the present invention uses different processing procedures to form a spinning nozzle, which not only has more manufacturing flexibility, but also simplifies the processing process and greatly saves man-hours. Furthermore, since the plate member of the present plate is added with a fixing seat device, the spinning nozzle plate can be pressed against the body to ensure that the spinning nozzle plate is not deformed by the spinning material, and the spinning is increased. The durability of the wire nozzle plate. Referring to Fig. 4, Fig. 4 is a view showing a f-wire device Wei Qianmu according to an embodiment of the present invention 201020348. As illustrated, the root 1 includes the spinning member 1G and the detecting element 12 module 14 and the warning unit 16 described above. In addition, the wrap-around processing module is coupled to the detecting component 12, and 檠 =. Further, the processing module 14 can "== to the parameter. In addition, the processing module 14 can store at least one preset threshold of the second and the J. In practice, the processing is performed in a data processing device such as a computer. Placed in such as Lu φ ^ real shot 'The position can be adjusted by the original user and adjusted at any time. Please refer to the table below for the example of the threshold value listed. The preset table 1 parameter temperature pressure preset threshold 220 ° C to 300. (: 1000 psi 视.r in this specific real towel, the gambling side component 12 _ _ _ _ 320C ' because it has exceeded the upper limit of the reading of the processing module 14 1 processing, 杈The group 14 generates a warning signal. The warning unit can 铯 a J ' and issue an alarm according to the warning signal, for example, but the sound, the light, etc.. In the sound, when the aforementioned parameter is lower than the preset threshold value' The processing module display unit 16 issues an alarm, whereby the operator can know the change inside the spinning device i at any time, and judge whether the spinning nozzle plate or other components need to be replaced. In addition, the practice can also drive the police 9 201020348 Figure 5 of the embodiment: will be according to the invention The body spinning member (7), the gamma 12, and the processing module late material supply device 13 and the temperature control device 15. The distribution plate of the supply member is combined to control a plurality of drainage channels of the M board. Temperature ί ΪΪΓ * 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件 构件And, the pressure in the spinning member 10 can be adjusted by the raw material supply device 13 (the special-purpose device 2 processing module 14 is connected to the side member 12, the original ί ^ _ device The 15 ° processing module 14 can receive at least a heart change; the parameter 'and according to the at least - parameter gift (4) and the second ship number. Step-by-step, processing fresh - _ shouting Qiu two _ 峨 ship to the Raw material 调整 adjusting the properties of the spinning raw material according to the first feedback signal, and the temperature device 15 can adjust the operation of the spinning member according to the second feedback signal, when the raw material supply device 13 and the temperature control device At 15 full mouths, the processing module 14 can generate and transmit a single feedback signal. 5, the processing module 14 further includes an amplification _ 14 〇, a filtering unit U2 and a signal processing unit 144. Amplification = = lightly connected to the side element 12, connected (10) fine element 12 side of the at least = parameter The generated side signal is amplified and the side field is amplified. The filter 70 142 is coupled to the amplifying unit 14A for receiving the amplified detection signal 201020348, and performing noise filtering on the detection signal. The signal processing unit 144 is coupled to the filtering unit 142, the material supply device 13 and the temperature control device 15' for receiving the filtered detection signal, and generating the first feedback signal according to the detection signal and the The second feedback signal transmits the first feedback signal and the second feedback signal to the material supply device 13 and the temperature control device 15.纺 ❹ Compared with the prior art, the spinning apparatus of the present invention can monitor various parameters of the spinning member by the detecting element, and can calculate the state of use of the two spinning pieces according to the parameters (for example, the spinning nozzle Wear state), as a basis for more parts, the entire operating parameters. Therefore, the present invention === can be used to monitor the cost and time of the spinning design, and to adjust the spinning parameters in real time to produce a stable spinning product. The above is a detailed description of the specific embodiments, and it is clear that the characteristics and spirit of St: are not limited by the above-mentioned preferred embodiments: the scope of the invention is limited. Conversely, the purpose is to specifically =::: internal variation and equal arrangement in the present application 11 201020348 [Simplified illustration of the drawings] Figure 1 shows a spinning according to an embodiment of the present invention. Above view of member 10. Fig. 2 is a cross-sectional view showing the spinning member 10 of Fig. 1 taken along line X-X. Fig. 3 is not intended to be a part of the dotted line in Fig. 2. Figure 4 is a block diagram showing the function of a spinning apparatus in accordance with an embodiment of the present invention. Figure 5 is a block diagram showing the function of a spinning apparatus in accordance with an embodiment of the present invention. [Main component symbol description] 1 : Spinning apparatus 10 : Spinning member 100 : Distribution plate 1000 : First surface 1002 : Second surface 1004 : Drainage path 102 : Spinning plate 1020 : Third surface 1022 : Fourth surface 1024 Spinning nozzle 1024a: inlet portion 1024b: body portion 1024c: outlet portion 1021: body 1023: spinning nozzle plate 1025: fixing seat 12 201020348 12: detecting element 14: processing module 142: filtering unit 16: warning unit 15 : Temperature control device 120 : Housing 140 : Amplifying unit 144 : Signal processing unit 13 : Raw material supply device
φ 13Φ 13