201016331201016331
I 九、發明說明： 【發明所屬之技術領域】 一種板模表面彼覆加工製造方法及其製品，尤指一種 • 便於塑膠在液態狀態之高溫高壓下，將塑膠壓迫並進入板 材纖維’以取得一板材與塑膠結合性極佳之板模。 【先前技術】 按，如第1圖及第2圖所示，一般建築用板模1〇製 〇 造上，通常在一板材U (諸如木板、合板、夹板）上必 須塗抹一層黏劑12,多一道塗黏劑製程及多一道黏劑材料 成本，而在板材11上方利用黏劑12與塑膠層13形成黏 合，但當塑膠層13在塗抹上常會有黏劑12不平均形成黏 貼不佳，且該黏劑12更因一段時間易產生老化，讓塑膠 層13與板材11之間黏合性欠佳，容易造成脫離及不平整 表面，使板材11與塑膠層13之結合性受到影響，且黏劑 12更增加二次污染環保問題。 φ 【發明内容】 本案發明人有感於前述板模的板材上方藉由黏劑以黏 貼塑膠層之諸多缺點，於是利用多年來對於板模之研究加 以構思，終研發出本發明一種板模表面披覆加工製造方法 及其製0口。因此，本發明之目的，乃在提供一種板模表面 披覆加工製造方法及其製品，係以先備用木製板材，將木 製板材放置在輸送裝置上，當輸送裝置一邊前進，並將放 置的木製板材一併輸送到達塑膠押出成型機之押出模口時 全面披覆。亦即以押出模口所施以高溫液態高壓下押出的 201016331 « I 1 塑膠’由木製板材其一表面的始端開始披覆，待一直披覆 至木製板材的末端完成全面披覆即停止，再等待下一塊的 木製板材再依循相同方式披覆塑膠。本發明利用壓迫塑膠 進入木製板材纖維結合，並令塑膠與木製板材其間的結合 性更佳’形成一平整板面的板模製品，更無使用黏劑材料 之諸多缺點。 【實施方式】 0 為期對於本發明之目的、功效及構造特徵有更詳盡明 確的瞭解，茲舉本發明較佳實施例並配合圖式說明如后： 凊參閱第3圖及第4圖所示，係本發明一較佳實施例 所示’本實施例所顯示之一種板模表面披覆加工製造方法 ，其步驟為 (a) 先備用木製板材2〇 (諸如木板、合板、夾板）； (b) 將木製板材20 (諸如木板、合板、夾板）放置在輸 送裝置（圖未示出）上； P (c)當輸送裝置一邊前進’並將放置的木製板材2〇 一併 輸送到達與木製板材20等同寬度之塑膠押出成型機的押 出模口 30時，使該押出模口 30與木製板材2〇之間間距 形成 0. 05m/m ; (d)此時’押出模口 3〇所施以高溫液態高壓下的塑膠4〇 ’由木製板材20其一表面211的始端，21開始彼覆，且彼 覆之同時’塑膠40 —部份因高壓之狀態下滲入木製板材 20纖維與木製板材20結合，待一直彼覆至木製板材20的 末端22完成全面彼覆即停止，再等待下一塊的木製板材 201016331 , , · · 20再依循相同方式披覆塑膠4〇。 利用上述方法即可製成一平整板面的板模5〇製品， 並令與木製板材20其一表面211形成結合的塑膠4〇表層 • 厚度401為〇. lm/m，及滲入木製板材20纖維之塑膠滲 層 402。 再請參閱第5圖所示，本發明木製板材2〇的另—表 面212，可利用如上述所揭露的製造方法，將塑膠壓迫 ❹ 進入木製板材20另一表面212的纖維結合’亦令與木製 板材20另一表面212結合的塑膠40表層厚度4〇1為 〇· lm/m，及滲入木製板材2〇纖維之塑膠滲入層4〇2，使診 木製板材20的雙面結合有塑膠4〇 β 因此，本發明板模50表面的塑膠4〇是為一種不會如I. Description of the invention: [Technical field to which the invention pertains] A method for manufacturing a surface of a plate mold and a product thereof, in particular, a method for facilitating the compression of plastic into a sheet fiber at a high temperature and pressure in a liquid state. A plate with excellent combination of plastic and plastic. [Prior Art] According to Fig. 1 and Fig. 2, a general construction panel mold 1 is manufactured, and usually a layer of adhesive 12 must be applied to a sheet U (such as a wood board, a plywood, a splint). One more adhesive coating process and one more adhesive material cost, and the adhesive layer 12 is bonded to the plastic layer 13 above the plate 11, but when the plastic layer 13 is applied, the adhesive 12 is unevenly formed and the adhesion is not good. Moreover, the adhesive 12 is more likely to be aged due to a period of time, so that the adhesiveness between the plastic layer 13 and the plate 11 is poor, and the detachment and uneven surface are easily caused, so that the bond between the plate 11 and the plastic layer 13 is affected, and the adhesion is affected. Agent 12 increases the environmental pollution of secondary pollution. Φ [Summary of the Invention] The inventor of the present invention feels that the above-mentioned plate mold has many disadvantages of sticking the plastic layer by the adhesive, and thus, using the research of the plate mold for many years, the surface of the plate mold of the present invention is finally developed. The coating processing method and the system thereof are manufactured. Therefore, the object of the present invention is to provide a method for manufacturing a surface of a plate mold and a product thereof, which are to first place a wooden board, place the wooden board on the conveying device, and advance the conveying device while placing the wooden board. When the sheets are conveyed together to reach the extrusion die of the plastic extrusion molding machine, they are fully covered. That is, the 201016331 « I 1 plastic' which is extruded under the high temperature and high pressure of the extrusion die is covered by the beginning of one surface of the wooden plate, and is to be covered until the end of the wooden plate is completely covered, and then stopped. Wait for the next piece of wooden board to cover the plastic in the same way. The invention utilizes the pressing plastic to enter the fiber bonding of the wooden board, and makes the plastic and the wooden board have better bonding therebetween. The forming of the flat sheet molding product has no disadvantages of using the adhesive material. [Embodiment] 0 For a more detailed understanding of the objects, functions and structural features of the present invention, the preferred embodiments of the present invention are described in conjunction with the drawings as follows: 第Refer to Figures 3 and 4 According to a preferred embodiment of the present invention, a method for manufacturing a surface of a plate mold shown in the present embodiment, the steps of which are (a) first replacing the wooden board 2 (such as wood board, plywood, splint); b) placing wooden boards 20 (such as wood boards, plywood, plywood) on a conveyor (not shown); P (c) advancing along the side of the conveyor and transporting the placed wooden boards together to reach the wooden 05m/m ; (d) At this time, the extrusion die 3 is applied at the time of the extrusion of the die 30 of the same width of the plastic sheeting machine. The plastic 4〇' under the high temperature liquid high pressure is covered by the beginning end of the surface 211 of the wooden board 20, and at the same time, the plastic part 40 is infiltrated into the wooden board 20 fiber and the wooden board due to the high pressure. 20 combinations, staying until they are The end 22 of the wooden board 20 is completely covered and stopped, and then waits for the next piece of wooden board 201016331 , , · · 20 to cover the plastic 4 依 in the same manner. By the above method, a flat plate-shaped sheet metal product can be produced, and a plastic surface layer 401 which is combined with a surface 211 of the wooden board 20 can be formed. The thickness 401 is 〇. lm/m, and the wooden board 20 is infiltrated. The plastic layer 402 of the fiber. Referring to FIG. 5 again, the other surface 212 of the wooden board of the present invention can be pressed into the fiber surface of the other surface 212 of the wooden board 20 by the manufacturing method disclosed above. The thickness 40 of the plastic 40 combined with the other surface 212 of the wooden board 20 is 〇·lm/m, and the plastic infiltration layer 4〇2 of the fiber which penetrates into the wooden board 2 ,, so that the double-sided plastic board of the wooden board 20 is combined with the plastic 4 〇β Therefore, the plastic enamel on the surface of the plate mold 50 of the present invention is not as
傳統板模10的板材11上方藉由黏劑12以黏貼塑膠層U 而產生諸多缺點，並令本發明板模5〇表面的塑膠4〇與木 製板材20其間的結合性更佳，更無使用黏劑材料之諸多 ❿ 缺點。 請再參閱第6圖所示，本發明一種板模5〇表面彼覆 加工製造方法’亦可為如下步驟所述： (a) 先備用表面具有粗糙面61之木製板材6〇 (諸如木板 、合板、夾板）； (b) 在其一表面610具有粗糙面61朝上的木製板材6〇 ( 諸如木板、合板、夾板）放置在輸送裝置（圖未示 出）上； (c) 當輸送裝置一邊前進，並將放置的木製板材6〇 一併 201016331 I » 輸送到達與木製板材60等同寬度之塑膠押出成型機 的押出模口 （圖未示出）時，使該押出模口與木製 板材60之間間距形成〇. 05m/m ; (d )此時，押出模口所施以一般押出壓力高溫液態下的 塑膠70，由木製板材6〇其一表面61〇的始端go〗開 始披覆，且披覆之同時，塑膠70 —部份因壓力及液 態之狀態下進入木製板材60粗糙面61並與木製板 φ 材結合，待一直披覆到木製板材60的末端6〇2 完成全面披覆即停止，再等待下一塊的木製板材6〇 再依循相同方式披覆塑膠7〇。 又’上述粗糙面61可為槽孔之孔洞611，該粗糙面 61可設為直孔612 (如第7圖所示）、或不規則孔洞、或 斜孔、或溝槽、或打毛粗糙面613(如第8圖所示）、 ."…等。 利用上述方法即可製成一平整板面的板模50製品， ❹ 如第6圖所示，並令與木製板材6〇其一表面61〇結合的 塑膠70表層厚度7〇1為〇 ，及進入木製板材6〇粗糖 面61之塑膠進入層702。 又’請再參閱第9圖所示，本發明木製板材60的另 一表面6100 ’可利用如上述所揭露的製造方法，將塑膠 70押出進入木製板材6〇另一表面6100粗糙面6101的孔 洞6102中’亦令與木製板材6〇另一表面61〇〇結合的塑 勝70表層厚度為0. lm/m，及進入木製板材60粗糙面 6101之塑膠進入層7〇2,使木製板材6〇的雙面結合有塑 201016331 膠70。 刖述第9圖所示木製板材60的粗糙面6101設為槽孔 之孔洞6102，該粗糙面6101可設為直孔、或不規則孔洞 、或斜孔、或溝槽、或打毛粗糙面、"....等。The adhesive sheet 12 is adhered to the plastic layer U by the adhesive 12 on the upper surface of the sheet 11 of the conventional mold 10, and the plastic 4 〇 on the surface of the mold 5 of the present invention is better combined with the wooden board 20, and is less used. Many disadvantages of adhesive materials. Referring to FIG. 6 again, a method for manufacturing a surface of a plate mold 5 of the present invention may also be as follows: (a) a wooden board 6 with a rough surface 61 (such as a wooden board, (b) a wooden sheet 6 (such as a wooden board, a plywood, a splint) having a rough surface 61 facing upward on a surface 610 thereof is placed on a conveying device (not shown); (c) when the conveying device While advancing, and placing the placed wooden board 6 201016331 I » When transporting the extrusion die (not shown) of the plastic extrusion molding machine of the same width as the wooden board 60, the extrusion die and the wooden board 60 are made. The distance between the formations is m. 05m/m; (d) At this time, the plastic 70 which is generally subjected to the high pressure liquid pressure is applied to the die, and the wooden sheet 6 is covered with a starting point of a surface 61〇. At the same time as the mulching, the plastic 70 partially enters the rough surface 61 of the wooden board 60 under pressure and liquid state and is combined with the wooden board φ material, and is to be covered until the end of the wooden board 60 6 〇 2 to fully cover. Stop, wait for the next piece 6〇 plate material and then follow the same way drape plastic 7〇. Further, the rough surface 61 may be a hole 611 of the slot, and the rough surface 61 may be a straight hole 612 (as shown in FIG. 7), or an irregular hole, or a slant hole, or a groove, or roughening. Face 613 (as shown in Figure 8), ."...etc. By the above method, a flat plate mold 50 product can be produced, as shown in Fig. 6, and the thickness 70 of the plastic 70 combined with the surface 61 of the wooden board 6 is 〇, and The plastic enters the layer 702 of the 6-concrete sugar surface 61 of the wooden board. Further, please refer to Fig. 9, and the other surface 6100' of the wooden board 60 of the present invention can be used to push the plastic 70 into the hole of the wooden board 6 and the other surface 6100 rough surface 6101 by the manufacturing method as disclosed above. In the 6102', the thickness of the plastic surface 70 combined with the other surface 61〇〇 of the wooden board is 0. lm/m, and the plastic entry layer 7〇2 entering the rough surface of the wooden board 60 is made of 6 The double-sided combination of enamel has a plastic 201016331 glue 70. The rough surface 6101 of the wooden board 60 shown in FIG. 9 is set as a hole 6102 of a slot, and the rough surface 6101 can be set as a straight hole, or an irregular hole, or a slant hole, or a groove, or a rough surface. , "....etc.
綜上所述’本發明一種板模表面披覆加工製造方法及 其製品，是為一種利用塑膠4〇於液態狀態施以高壓力與 木製板材20的纖維結合；或一種利用塑膠7〇於液態狀態 施以塵力與木製板材6G的粗糙面61結合，相同為取得一 較佳塑膠與木製板材結合之板模技術手段。是以，本發明 誠Γ進步之設計，又未見有相同或近似之物品揭露於市 ’疋以符合發財敎要件，爰依法提出專 【圖式簡要說明】 ° 係傳統板模之立趙圖 圃 第2圖 第3圖 係第1圖於A-A位置之剖視圖。 係本發明木製板材盥抻 何一柙出模口中披覆塑膠4 示意圖。 第4圖 第5圖 第6圖 第7圖 第8圖 係本發明板模斷面情形圖。 係本發明板模雙面結合有 «令塑膠之剖視圖。 係本發明板模另一實施例剖視圖。 係第6圖板模再—實施例俯視圖。 係第6圖板模又一實施例剖視圖。 第9圖：係本發明板模雙面結合有輯 【主要元件符號說明】 。視圖 (習用） 201016331In summary, the present invention discloses a method for manufacturing a surface of a plate mold and a product thereof, which is a combination of a fiber which is applied with a high pressure in a liquid state and a wooden board 20; or a plastic 7 The state applies dust force combined with the rough surface 61 of the wooden board 6G, which is the same as the plate mould technical means for obtaining a better plastic and wooden board. Therefore, the design of the present invention is sincere and progressive, and there is no such thing as the same or similar items disclosed in the city's 疋 to meet the requirements of the 发 敎 爰 爰 提出 提出 提出 提出 【 【 ° ° ° ° ° ° ° ° °圃 Figure 2 and Figure 3 are cross-sectional views of Figure 1 at the AA position. The wooden board of the present invention is a schematic view of the plastic 4 which is covered in the die. Fig. 4 Fig. 5 Fig. 6 Fig. 7 Fig. 8 is a cross-sectional view of the plate mold of the present invention. According to the invention, the plate mold is double-sidedly combined with a sectional view of the plastic. A cross-sectional view of another embodiment of the plate mold of the present invention. Figure 6 is a top view of the embodiment of the plate. Fig. 6 is a cross-sectional view showing still another embodiment of the plate mold. Fig. 9 is a combination of the two-sided combination of the plate mold of the present invention. View (used) 201016331
ίο.板模 12.黏劑 (本發明） 20.木製板材 211、610.其一表面 22、602.末端 40.塑膠 402.塑膠滲入層 60.木製板材 611.孔洞 613.打毛粗縫面 6102.孔洞 701.表層厚度 11.板材 13.塑膠層 21、601.始端 212、6100.另一表面 30.押出模口 401.表層厚度 50.板模 61.粗糙面 612.直孔 6101.粗糙面 70.塑膠 702.塑膠進入層Ίο. stencil 12. adhesive (invention) 20. wooden board 211, 610. one surface 22, 602. end 40. plastic 402. plastic infiltration layer 60. wooden board 611. hole 613. roughing rough surface 6102. Hole 701. Surface layer thickness 11. Sheet 13. Plastic layer 21, 601. Starting end 212, 6100. Another surface 30. Extrusion die 401. Surface layer thickness 50. Plate mold 61. Rough surface 612. Straight hole 6101. Rough Face 70. Plastic 702. Plastic entry layer