TW201011112A - Roller body component for use in molten metal plating liquid and manufacturing method thereof - Google Patents

Roller body component for use in molten metal plating liquid and manufacturing method thereof Download PDF

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TW201011112A
TW201011112A TW97135301A TW97135301A TW201011112A TW 201011112 A TW201011112 A TW 201011112A TW 97135301 A TW97135301 A TW 97135301A TW 97135301 A TW97135301 A TW 97135301A TW 201011112 A TW201011112 A TW 201011112A
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Taiwan
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nitride
metal
boride
cobalt
oxide
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TW97135301A
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Chinese (zh)
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TWI426138B (en
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zhi-cheng Zhou
wen-xiong Lu
Kun-Dao Lin
En-Tong Tang
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Han Tai Technology Co Ltd
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Abstract

The present invention relates to a roller body component for use in high temperature molten metal plating liquid and its manufacturing method. A metal oxide, which has more powerful chemical affinity to oxygen than chromium, covers over the surface of melting spray coating of a tungsten carbide-metal boride-cobalt cermet coated on the surface of a parent material. Alternatively, while sintering the coating from the mixture mixed by its oxide with nitride, the sintered micro-particles of the foregoing oxide or the mixture mixed by oxide with nitride are filled within micro pores existing in the vicinity of the surface of the aforementioned melting spray coating as well. Accordingly, the surface defects of the plating metal caused by the roller surface property can be prevented so that foreign bodies are difficult to attach and may be easily peeled off.

Description

.201011112 九、發明說明: 【發明所屬之技術領域】.201011112 IX. Description of the invention: [Technical field to which the invention belongs]

本發明係關於一種配置於連續熔融鍍金屬設備的鐘槽 中機器内,在鍍液中被使用於引導被鍍金屬材料輸送所用 的輥體(Roll)部件及其製造方法,例如炼融鐘金屬槽浸潰 輥體(「槽内輥體(Sink Roll)」或「支持輥體(Supp〇rt Roll)」等)’尤關於一種適用於熔融鍍鋅、熔融鍍紹、溶 融鍍鉛鋁合金,熔融鍍錫等非鐵金屬的熔融鍍金裝置的鍍 液中使用的槽内輥體或支持輥體及其製造方法,且關於前 述輥體的表面材質改良技術。 【先前技術】 如第一圖所示,用於對鋼帶表面鍍上金屬的諸如熔融 鍍鋅裝置或熔融鍍鋁裝置等鍍金屬設備(1)的槽内輥體(2) 及支持輥體(3)等,係一直被浸潰於鋅或鋁等熔融金屬中 使用而處於嚴酷的環境條件下,所以基本上被要求需要具 備以下的性能:①配合熔融金屬使料,輥體表面不易被 侵蝕;②與通過的鋼帶接觸,表面也不易磨耗,可維持初 期的形狀精度;③雖為隸㈣,其壽命長且可抑制設備 成本。並且槽内輥體在鍍槽令引導鋼帶輸送的同時方向會 轉換之故,所以會捲付鋼帶使用,故進-步需要求下列性 能:④鍍槽内懸浮飄遊的異 合金之類的粒子、或是」:主要為鐵-鋅 “粒子,其融赴: 子與鍍金金屬成分的機械性 …粒子其…於金屬辞,附 金層的形狀缺陷)不易Μ基+、+ 霄導致鍍 +易附者在被鍍金屬的鋼帶;⑤—般而 4 201011112 言,如第二A及二B圖所示,槽内輥體外周面上刻設有排 出上述異物的螺旋溝(Groove ) (4)(4’)。前述螺旋溝之 形狀要具備不易造成鋼帶的錢金屬不均,色調不均,光澤 不均等鍍金屬表面缺陷(亦即所謂的r Groove Mark」) 之性能。 為了因應這些要求’以往對槽内輥體採取了(a)於輥 體外周面設置耐熔融金屬侵蝕性優越的披覆層;(b)改善 ❹ 輥體外周面刻設的溝形狀等作法《就該既有技術内容舉例 先前技術而言’①有以高速火焰(HV〇F)法披覆碳化鎢-鈷 究金(WC-Co cermet)者;②有提出對熔射坡覆層以化學的 緻密化處理法塗上三氧化鉻(Cr〇3)溶液,並且藉由加熱處 理讓氧化鉻(Crd3)微粒子充填含浸於該熔射皮膜的細微氣 孔中而使其實用化者;如第二A及二B圖所示,對於後者 的輥體之處理,除了以往所知的③在輥體表面刻設螺旋溝 (4)(4 )等溝槽之外,亦可④於輥體表面雕刻(加工)深度 φ 〇· 05 〜〇· 5mm、寬0. 05 〜l 6mm、間距(Pitch)O. 5 〜10mm 的連續或非連續的溝槽;⑤在輥體周面形成5〜凹 凸面,以避免搬送材與輥體外周面直接接觸的槽内輥體。 這些過去以來的各種技術,對於輥體表面形狀的長期 安定化、防止鋅-鋁_鐵金屬間化合物附著、成長於輥面上, 以及排出異物用的螺旋溝因為與鋼板接觸而產生的鍍金屬 色調或是光澤不均的減輕,可發揮相當的效果。然而,近 幾年π車用的防錄鋼板所要求的鑛辞品質越來越高,過去 的改善技術未必能夠滿足。也就是說,對於鍵金屬鋼板的 5 201011112 機械性質自不待言,而針對本發明對象的塗裝基礎的鍍金 屬層面來說,譬如鍍金屬缺點或是痕跡缺陷等對於表面品 質的要求,在實際上也是被更加地要求。BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a roller assembly for use in guiding a metallized material to be conveyed in a plating tank of a continuous molten metallization apparatus, and a method of manufacturing the same, such as a refining clock metal. The tank is immersed in the roll body ("Sink Roll" or "Supp Roll"), especially for molten galvanizing, melt plating, and molten lead-plated aluminum alloy. An in-slot roll body or a support roll body used in a plating solution for a non-ferrous metal molten gold plating apparatus such as molten tin plating, and a method for producing the same, and a surface material improving technique for the roll body. [Prior Art] As shown in the first figure, the in-slot roller body (2) and the supporting roller body for metallizing equipment (1) such as a hot-dip galvanizing device or a molten aluminum-plating device for plating a metal strip surface (3) etc., which have been used in molten metal such as zinc or aluminum and are subjected to severe environmental conditions, so it is basically required to have the following properties: 1 with molten metal, the surface of the roller is not easily Erosion; 2 contact with the passing steel strip, the surface is also not easy to wear, can maintain the initial shape accuracy; 3 although it is subordinate (four), its long life and can suppress equipment costs. In addition, the roller body in the groove will change the direction of the guide steel strip while the plating tank is being conveyed, so the steel strip will be used for the use of the steel strip. Therefore, the following performances are required for the advancement step: 4 the floating alloy of the floating bath in the plating tank or the like Particles, or ": mainly iron-zinc" particles, which melt into: the mechanical properties of the sub- and gold-plated metal components... the particles are in the metal, the shape defects of the gold layer are not easy to Μ base +, + 霄 lead plating +Easy to be attached to the metal strip to be plated; 5 - 4 and 201011112, as shown in the second and second B diagrams, a spiral groove (Groove) for discharging the foreign matter is engraved on the outer peripheral surface of the inner roller of the groove. (4) (4') The shape of the spiral groove is required to have a property of a metal-plated surface defect (i.e., a so-called r Groove Mark) which is less likely to cause unevenness of the metal of the steel strip, uneven color tone, and uneven gloss. In order to meet these requirements, 'a' has previously adopted a coating layer excellent in resistance to molten metal corrosion on the outer peripheral surface of the roll; (b) improving the groove shape of the outer peripheral surface of the roll. In the prior art, the prior art is described as '1 having a high-temperature flame (HV〇F) method for coating tungsten carbide-cobalt gold (WC-Co cermet); 2 for proposing a chemical coating on the molten slope a densification treatment method is applied with a chromium trioxide (Cr〇3) solution, and the chromium oxide (Crd3) microparticles are filled with fine pores impregnated into the molten film by heat treatment to make them practical; As shown in Fig. A and Fig. 2B, in the case of the latter, the roller body can be engraved on the surface of the roller body in addition to the grooves of the spiral groove (4) (4) on the surface of the roller body. (Processing) depth φ 〇 · 05 〇 · 5 mm, width 0. 05 〜 l 6 mm, pitch (Pitch) O. 5 ~ 10mm continuous or non-continuous groove; 5 forming a 5 ~ concave surface on the peripheral surface of the roller body In order to avoid the in-slot roller body in which the conveying material is in direct contact with the outer peripheral surface of the roller. These various technologies in the past have long-term stability of the surface shape of the roll body, prevention of adhesion of the zinc-aluminum-iron intermetallic compound, growth on the roll surface, and metallization of the spiral groove for discharging foreign matter due to contact with the steel sheet. The reduction in color tone or uneven gloss can exert considerable effects. However, in recent years, the quality of mines required for anti-recording steel sheets for π vehicles has become higher and higher, and past improvements may not be met. That is to say, the mechanical properties of the 5 201011112 for the key metal steel plate are self-evident, and for the metallized layer of the coating base of the object of the invention, such as the metal plating defect or the trace defect, the surface quality requirement is actually It is also more demanding.

在這樣的背景技術下,本發明人在企圖提升鍍金屬面 品質的研究進展中,調查了鍍金屬鋼板表面缺陷,因為鋼 板與輪體的接觸面而產生的、特別是輥面的極小形狀的缺 陷(面、線、點)起因。而且,對於這些形狀缺陷,除了 皮膜表面本身的形狀缺陷之外,更特別調查了附著在皮膜 表面的槽中諸如異物等成份。並且,也發現了這些鍍液成 分是細微的鐵-鋁或是鐵-鋁_鋅的金屬間化合物。 就已知關於碳化鎮-钻莞金溶射皮媒等先前技術而 言’因為具有耐㈣金屬性的材料,㈣體母㈣保護應 該是有效的n前述㈣皮膜^ χ光繞射法得知有 少量非同種的金屬㉟相存在。此姑彳目與溶融鋅具親和 性’成了鐵-鋁或鐵—鋁—鋅金屬間化合物的核心、,促進了 附著。另外’對於已知先前技術所公開提示的氧化鉻(㈣) 的效果,特別是存在於輥體表層與熔融辞_銘接觸的晶界 層’在相當顯微的領域中共存的叙會將氧化鉻(㈣3)還 原’生成金祕。因此’在鍍液當中’在同樣是含有銘的 熔融鍍鋅槽内的耐用性,在埶力 得不穩-㈣政 *.,、、力學上的氧化鉻(Cr203)會變 = 皮膜的劣化,而1,也會促進上述所 吕的金屬間化合物的附著。 如以上的說明 觀(Macro)的保護, '有的方法,雖然將母材表面作 仁疋實際上在微觀(Micro)觀點上 了巨還未 6 201011112 能夠抑制鐵-|g或是鐵_ 【發明内容】 銘-鋅金屬間化合物 的附著、成長Under such background art, the inventors investigated the surface defects of the metal plated steel sheet in an attempt to improve the quality of the metallized surface, because the contact surface of the steel plate and the wheel body is produced, in particular, the extremely small shape of the roll surface. Defects (face, line, point) cause. Further, with respect to these shape defects, in addition to the shape defects of the surface of the film itself, components such as foreign matter adhered to the grooves on the surface of the film were investigated in particular. Further, it has been found that these plating liquid components are fine iron-aluminum or iron-aluminum-zinc intermetallic compounds. As far as the prior art such as carbonized town-drilling gold-soled plastic media is known, 'because of materials resistant to (four) metality, (iv) body-mother (four) protection should be effective. n (4) film ^ 绕 light diffraction method is known A small amount of a non-identical metal 35 phase is present. This aphid has affinity with molten zinc, which becomes the core of the iron-aluminum or iron-aluminum-zinc intermetallic compound and promotes adhesion. In addition, the effect of chromium oxide ((iv)), which is known to the prior art, especially in the surface layer of the roll body, which is in contact with the molten layer, is oxidized in a relatively microscopic field. Chromium ((iv) 3) restores 'generating gold secrets. Therefore, in the 'plating solution', the durability in the molten galvanizing bath, which also contains the inscription, is unstable in the force-(4), and the mechanical chromium oxide (Cr203) will change = the deterioration of the film And 1, will also promote the adhesion of the above intermetallic compounds. As the above description (Macro) protection, 'there is a method, although the surface of the base metal is actually a giant in the micro (Micro) point of view. 6 201011112 can suppress iron -|g or iron _ [ SUMMARY OF THE INVENTION Ming-Zinc intermetallic compound adhesion and growth

有鑒於上述在微觀觀 是鐵务辞金屬心^ 夠做到抑制鐵-銘或 目的在於提供阻止因輥體表面性質而^發月之 陷問題的有效輥體部件’又 表面缺 有利的匍、主h 特別是如出其表面皮臈構造與其 _„ω ^ 發月的其他目的,係提供鍍金屬異物 不易附者於輥面且容易剝落 j洛的表面構造之輥體部件以及對 其輥體表面的皮膜的形成方法。 ,為了達到上述目的’本發明檢討了關於既有輥體表面 上形成的碳化鎢-鈷熔射皮膜表面的微觀構造,以除去在 廣義被稱做異物的鐵-鋁或是鐵-鋁-鋅金屬間化合物在輥 表面上的附著成長之弊害。發明人努力研究的結果想 到了關於以下要點所構成的發明。亦即本發明係提供一種 於鋼製母材表面披覆碳化鶴金溶射皮膜或碳化鶴-金 屬硼化物-鈷瓷金熔射皮臈而成的輥體部件,在前述的碳 化鎢_鈷瓷金熔射皮膜或碳化鎢-金屬硼化物-鈷瓷金熔射 皮膜的表面形成鉻氧化物與氮化物的混合燒成皮膜的同 時,使存在於前述熔射皮膜的表層附近之微小氣孔中,也 充填有前述的鉻氧化物與氮化物的混合物燒成微粒子而形 成的熔融鍍金屬槽鍍液用的輥體部件。 另一方面,本發明係提供於鋼製母材表面上熔射彼覆 奴化鶴—姑瓷金之粉末而形成一碳化鎢-鈷熔射皮膜,接著 在此碳化鎢-鈷熔射皮膜的表面上,覆上含有氧化鉻水溶 7 201011112 液與氮化物而成的異物後以加熱燒成者,並藉以提供—種 在前述的碳化鎢-鈷瓷金熔射皮膜以及該皮膜表層附近存 在的微小氣孔中,有此燒成混合物覆蓋並且充填為其特徵 的熔融鍍金屬槽用輥體材料的製造方法。此外,本發明係 提供於鋼製母材表面上被覆碳化鎢-金屬硼化物-鈷系瓷金 的粉末而形成一碳化鎢_金屬硼化物_鈷溶射皮膜,接著在 此碳化鎢-金屬硼化物_鈷瓷金熔射皮膜的表面上,覆上比 鉻更具與氧有化學親和力的金屬氧化物或是該氧化物與氮 化物的混合物以及金屬鹽水溶液的懸浮物(slurry)後以加 熱燒成’在前述的碳化鎢-金屬硼化物_鈷系瓷金熔射皮膜 以及此皮膜表層附近存在的微小氣孔中,有此燒成氧化物 或是該氧化物與氮化物的燒成混合物彼覆及填充為其特徵 的熔融金屬鍍金屬槽鍍液用輥體部件的製造方法。 又’在本發明中’前述的硼化物係自以硼化鈦(TiB2)、 蝴化錯(ZrB2)、硼化給(HfB2)、硼化飢(VB2)、硼化钽(TaB2)、 硼化鈮(NbB2)、硼化鎳(NiB2)、硼化鎢(W2B5或WB)、以及 棚化鉻(CrB2)所構成群組中選出一種以上之物;前述的氧 化物係自以鈮(Nb)、錳(Μη)、矽(Si)、錘(Zr)、鎂(Mg)、 鈣(Ca)、鈇(Ti)、鋁(A1)以及釔(Y)等所構成群組中選出 一種以上處理而得之氧化物;前述的氮化物係自以氮化鈦 (TiN)、氮化鍅(ZrN)、氮化釩(VN)、氮化钽(TaN)、氮化 鋁(A1N)、氮化硼(BN)、氮化鈮(NbN)、氮化矽(Si3N4)、以 及二氧化石夕-氮化銘(Si02-A1N)所構成群組中選出一種以上 之物。 8 201011112 再者,在本發明中所述碳化鎢—金屬硼化物_鈷瓷金之 粉末,係先由碳化鎢與鈷的混合粉末加以燒成,作成此兩 者間的金屬化合物或是碳化鎢複合化合物,接著對此碳化 鎢-鈷金屬間化合物或是此碳化鎢複合化合物,添加混合 金屬硼化物,透過黏結劑(binder)作出5〜50ym顆粒大 小之物。In view of the fact that the above-mentioned microscopic view is the iron core of the metal, it is sufficient to suppress the iron-inscription or to provide an effective roller body part that prevents the surface of the roller from being damaged. The main h, especially for the other purpose of the surface skin structure and its _„ω ^ month, is to provide a metal body with a metallized foreign body which is not easily attached to the roll surface and which is easy to peel off the surface structure of the roll and the roll body thereof. Method for forming a surface film. In order to achieve the above object, the present invention reviews the microstructure of the surface of a tungsten carbide-cobalt molten film formed on the surface of an existing roll body to remove iron-aluminum which is generally referred to as a foreign matter in a foreign body. Or the adhesion growth of the iron-aluminum-zinc intermetallic compound on the surface of the roll. The inventors have diligently studied the results of the invention relating to the following points. That is, the present invention provides a surface coated with a steel base material. a roll body member formed by coating a carbonized gold-soled spray film or a carbonized crane-metal boride-cobalt-gold alloy sprayed leather, in the aforementioned tungsten carbide-cobalt-gold alloy spray film or tungsten carbide-metal boride-cobalt porcelain The surface of the molten film forms a mixed calcined film of chromium oxide and nitride, and the fine pores existing in the vicinity of the surface layer of the molten film are filled with the above-mentioned mixture of chromium oxide and nitride. Roller member for molten metal plating bath formed by microparticles. On the other hand, the present invention provides a tungsten carbide-cobalt powder which is sprayed on the surface of a steel base material to be coated with a sinister crane. a molten film, followed by coating a surface of the tungsten carbide-cobalt molten film with a foreign matter containing a chromium oxide water-soluble 7 201011112 liquid and a nitride to heat the baked product, thereby providing the carbonization in the foregoing A method for producing a roll material for a molten metal plating bath characterized by having a tungsten-cobalt-gold alloy molten film and small pores existing in the vicinity of the surface layer of the film, which is covered by the baking mixture, and which is characterized by the present invention. The surface of the steel base material is coated with a powder of tungsten carbide-metal boride-cobalt-based porcelain gold to form a tungsten carbide_metal boride_cobalt-solubilized film, followed by tungsten carbide-metal boride _ The surface of the cobalt-gold alloy molten film is coated with a metal oxide having a chemical affinity with oxygen than chromium or a mixture of the oxide and the nitride and a suspension of the aqueous metal salt solution, and then fired by heating. 'In the above-mentioned tungsten carbide-metal boride-cobalt-based porcelain gold-soled film and small pores existing in the vicinity of the surface layer of the film, the fired oxide or the sintered mixture of the oxide and the nitride is covered and A method for producing a roll member for a molten metal plating bath plating liquid characterized by the same. In the present invention, the aforementioned boride is made of titanium boride (TiB2), brominated (ZrB2), and boride. Give (HfB2), boring hunger (VB2), lanthanum boride (TaB2), lanthanum boride (NbB2), nickel boride (NiB2), tungsten boride (W2B5 or WB), and shed chromium (CrB2) One or more selected from the group consisting of the above-mentioned oxides are Nb, Mn, Si, Zr, Mg, Ca, Ti And an oxide obtained by selecting one or more of the groups consisting of aluminum (A1) and yttrium (Y); the aforementioned nitride Titanium nitride (TiN), tantalum nitride (ZrN), vanadium nitride (VN), tantalum nitride (TaN), aluminum nitride (A1N), boron nitride (BN), tantalum nitride (NbN) More than one selected from the group consisting of cerium nitride (Si3N4) and cerium dioxide-Si Nitrogen (Si02-A1N). 8 201011112 Further, in the present invention, the tungsten carbide-metal boride-cobalt-gold alloy powder is first fired from a mixed powder of tungsten carbide and cobalt to form a metal compound or tungsten carbide therebetween. The composite compound is then added to the tungsten carbide-cobalt intermetallic compound or the tungsten carbide composite compound, and a mixed metal boride is added to make a particle size of 5 to 50 μm through a binder.

Ο 此外,本發明,特別是在鍍液成分中含有A1的熔融 金屬鍍辞槽鍍液用的輥體部件的用途上,特別有效果。 【實施方式】 關於熔融鍍金屬槽,特別是對熔融鋅—鋁合金有耐久 性的材料,以碳化物和氧化物、氮化物、硼化物等最廣為 人知就本發明人的研究而言,當然會希望在熔融鍍金屬 槽用親體材料中有這些材料的混合物’例如炼射碳化鑛一 金屬硼化物-鈷系瓷金等,但是,僅止於此還是不夠,還 必須作到此熔射皮膜的氣孔封孔的表面處理。也就是說, 本發明對於封孔有效的方法而言,必須披覆以及充填比絡 更具和氧有親和力的金屬氧化物,或是此氧化物和氮化物 的混合物,以下將針對此詳細說明。另外,對於鋼製基材 表面披覆之碳化鎢-鈷瓷金熔射皮膜之封孔有纟的方法而 吕’可採用絡氧化物與氮化物的混合物,亦將詳述於后。 請參照第三圖,揭露有本發明中使用的前述金屬氧化 物的代表物之標準生成自由能溫度線圖。 又關於熔融鍍金屬,比方說在艘鋅-銘合金中, 眾所皆知熔融金屬紹是極具活性的成分,與其他金屬氧化 9 201011112 物共存時,會逐漸還原其他金屬氧化物變化其金屬狀熊, 它自己會變成更加安定的氧化銘(ΑΙΑ3) ^此現象亦^於 金屬熱力學中氧化物生成的標準生成自由能與溫度的關 係。也就是說,依據這種關係,譬如眾所周知被 鎢-鈷熔射皮膜的氧化鉻(CqO3),在鍍金屬溫度(46〇t) 的情況中,熱力學上它比氧化鋁(Abo3)更不穩定,以平 衡學來說和金屬鋁共存時會發生還原作用,並有生成金屬 鉻的可能性。 故此,發明人在此-背景下’首先,要替代碳化鶴一 钻究金,須使用不易對熔融金屬濕浸且兼具耐熱性的碳化 . 鎢-金屬硼化物-鈷系瓷金為前提,接著作為熔射皮膜上的 •封孔劑或是封孔材料,探討了在熱力上比氧化鉻(cr203 ) 安定的金屬氧化物。依據發明人的研究,所謂的在熱力學 上要比氧化鉻(Cr2G3) t加安定的金屬氧化物,依其與溶 融金屬銘的還原而生成的金屬Μ,便提示了它與鍵液成 〇 >之間的親合性’所以具有阻止在鍍液中浸潰的槽内概體 表面上的鐵—鋁、鐵-鋁,金屬化合物的附著、成長之作 用。 上述金屬氧化物層’在碳化鵁-金屬魏物-銘系熔射 皮媒上塗佈上述的含金屬離子的水溶液以及此水溶液盘氮 化物的混合懸浮物,使之發生水和反應,加水分解,縮合 ’口反.應冑#以加熱燒成方法處理,使其透過熔射皮膜 表面以及該皮膜表層部的氣孔讓其含浸而形成。此外,比 鉻更易氧化而形成金屈备 乂鱼屬氧化物者包括有:鈮(Nb)、錳 201011112 (Μη)、矽(Si)、锆(ζΓ)、鎂(Mg)、鈣(Ca)、鈦(Ti)、鋁(A1) 以及釔(Y)等。亦即在本發明,係將以這些金屬為底材的 金屬鹽水溶液或金屬烧氧化物(alkoxide)等的金屬粉末當 作骨材’混合調整作成的懸浮物,再將此懸浮物塗佈至前 述的溶射皮膜上等乾燥後,依燒成方法而形成。 ❹ 表1是在25ιηιηφχ300 mml碳素鋼材表面上彼覆90gm 厚的碳化鎢-金屬硼化物-鈷系瓷金熔射皮膜,接著,在此 溶射皮膜的表面各自塗佈鉻酸水溶液(比較案例號碼5)、 墙酸錯水溶液(適合案例號碼丨)、硝酸釔水溶液(適合 案例號碼2 )、硝酸鎂(適合案例號碼3 )、硝酸鋁(不 合案例號碼4),之後,以55(rcxl小時的條件燒成,並 裝置於鋅-0.1%鋁、46〇°C鍍液内的槽内輥體,浸泡3〇〇 小時比較觀察對表面的結晶性鐵_鋁或是鐵_鋁_鋅金屬間 化合物的附著程度。如此表所示,對於各試驗材料的記載 無明顯的金屬間化合物的附著、堆積現象;將這些試驗材 料切片,以SEM特性X線像定量分析皮膜表面銘的存在, 對於比較案例(號碼5),明顯的本發明的合適案例(號碼I 2’ 3)具優越性。此可以當作因為碳化鎢—金屬硼化物一鈷 溶射皮膜上披覆含浸的上述金屬氧化物與熔融㈣導致# 還原反應的差異所引起。也就是說,以微觀來看,不管哪 種場合雖然都會有炫+ ^Further, the present invention is particularly effective in the use of a roll member for a molten metal plating bath containing A1 in a plating solution component. [Embodiment] The molten metal plating tank, particularly a material having durability against molten zinc-aluminum alloy, is most widely known as a carbide, an oxide, a nitride, a boride, etc., and of course, the inventor's research will naturally It is desirable to have a mixture of these materials in the molten metal plating bath parent material, such as refining a carbonized ore-metal boride-cobalt-based porcelain gold, etc., but it is not enough to do so, and it is necessary to make the molten film. Surface treatment of pore sealing. That is to say, the method of the present invention for sealing is effective, and it is necessary to coat and fill a metal oxide having a more affinity with oxygen than the oxygen, or a mixture of the oxide and the nitride, which will be described in detail below. . Further, a method of sealing a hole of a tungsten carbide-cobalt-gold alloy spray film coated on a surface of a steel substrate may be employed, and a mixture of a complex oxide and a nitride may be used, which will be described in detail later. Referring to the third drawing, a standard generation free energy temperature diagram of a representative of the aforementioned metal oxide used in the present invention is disclosed. Also related to molten metallization, for example, in the zinc-min alloy, it is well known that molten metal is a very active component, and when it coexists with other metal oxides 9 201011112, it will gradually reduce other metal oxides and change its metal. The bear, it will become a more stable oxidation mark (ΑΙΑ3) ^ This phenomenon also relates to the standard generation free energy of oxide formation in metal thermodynamics and temperature. That is to say, according to this relationship, for example, chromium oxide (CqO3), which is known to be a tungsten-cobalt spray film, is thermodynamically more unstable than alumina (Abo3) in the case of metal plating temperature (46 〇t). In the case of balance, there is a reduction in coexistence with metallic aluminum and the possibility of generating metallic chromium. Therefore, the inventor in this context - first of all, to replace the carbonized crane, a gold, must use carbonization that is not easy to wet the molten metal and has heat resistance. Tungsten-metal boride-cobalt porcelain gold is premised, The work is the sealing agent or sealing material on the spray film, and the metal oxide which is more stable than chromium oxide (cr203) is discussed. According to the inventor's research, the so-called metal oxide which is thermodynamically more stable than chromium oxide (Cr2G3) t, which is formed by the reduction of the molten metal, suggests that it is entangled with the key solution. The affinity between them has the effect of preventing the adhesion and growth of iron-aluminum, iron-aluminum, metal compounds on the surface of the cavity in the bath which is impregnated in the plating solution. The above metal oxide layer is coated on the tantalum carbide-metal material-Ming-type molten skin medium with the above metal ion-containing aqueous solution and the mixed suspension of the aqueous solution disk nitride to cause water and reaction, and hydrolyzed The condensation is carried out by a heat-firing method, which is formed by permeating the surface of the molten film and the pores of the surface layer of the film. In addition, those which are more susceptible to oxidation than chromium and form the genus of the genus Quercus include: niobium (Nb), manganese 201011112 (Μη), bismuth (Si), zirconium (ζΓ), magnesium (Mg), calcium (Ca). , titanium (Ti), aluminum (A1) and bismuth (Y). That is, in the present invention, a metal salt such as an aqueous solution of a metal salt or an alkoxide such as a metal as a substrate is used as a suspension of a mixture of aggregates, and the suspension is applied to the suspension. After the above-mentioned molten film is dried on the upper surface, it is formed by a firing method. ❹ Table 1 is a 90gm thick tungsten carbide-metal boride-cobalt-based porcelain gold spray film on the surface of 25ιηιηφχ300 mml carbon steel. Then, the surface of the sprayed film is coated with chromic acid aqueous solution (Comparative case number) 5), wall acid wrong aqueous solution (suitable for case number 丨), cerium nitrate aqueous solution (suitable for case number 2), magnesium nitrate (suitable for case number 3), aluminum nitrate (not case number 4), and then 55 (rcxl hour) The condition is fired and placed in a bath of zinc-0.1% aluminum, 46 ° C plating bath, soaked for 3 〇〇 hours to compare the surface of the crystalline iron - aluminum or iron - aluminum - zinc metal The degree of adhesion of the compound. As shown in the table, there is no obvious adhesion or accumulation of intermetallic compounds in the description of each test material; these test materials were sliced, and the presence of the surface of the film was quantitatively analyzed by SEM X-ray image. Case (No. 5), the obvious case of the present invention (number I 2' 3) is superior. This can be considered as the oxidation of the above metal by impregnation on the tungsten carbide-metal boride-cobalt-solubilized film. And (iv) molten lead to differences in the reduction reaction caused by #. That is, the microscopic point of view, regardless of which kind of case, although there will dazzle ^ +

If,琢射皮膜中的金屬成分的溶出,但是因 為tb較案Ή 5的%合’鉻氧化物的熱力學反應性不佳 成的金屬鉻提供了類似鐵_鋁的金屬間化合物的成長處 site),造成了該化合物的附著增大。 11 201011112 表1 區分 號 碼 1 適合案例 2 3 不合案例 4 比較案例 5 鉻酸水溶液 塗佈液 硝酸锆水溶液 辞-銘液浸泡 後的鋁附著 (SEM) 處理雇的碳化4-20wt% 爛化鎮)-l2wt%钻 皮膜的密著狀態 综合判定If, the dissolution of the metal component in the film, but because the tb is less than the % of the case 5, the thermodynamic reactivity of the chromium oxide is poor. The metal chromium provides a growth site similar to the iron-aluminum intermetallic compound. ), resulting in increased adhesion of the compound. 11 201011112 Table 1 Division number 1 Suitable case 2 3 Not case 4 Comparative case 5 Chromic acid aqueous solution coating solution Zirconium nitrate aqueous solution - Aluminum adhesion after immersion in Ming solution (SEM) Treatment of carbonized 4-20wt% rotten town) Comprehensive judgment of the adhesion state of -l2wt% drill film

硝酸鋁水溶 〇 X (—部分有剝離) 〇:對實用良好 X:實用上不可 ◎:極好Aluminum nitrate water soluble 〇 X (- part peeled off) 〇: good for practical use X: practically impossible ◎: excellent

另外,本發明不只侷限於上述的金屬氧化物,如上所 述’以這些氧化物和氮化物的混合物亦可;也就是說,碳 化鎢-金屬硼化物-鈷系熔射皮臈的封孔劑用的披覆材料、 封孔材料,也可以使用上述金屬氧化物與氮化物的混合 物。依據發明人的調查’這些氮化物對於溶融鋅-鋁合金 有90°C以上的大接觸角,具有非常難以浸潤的特性β而且, 與鉻氧化物比較之下,與共存的熔融鋁的熱力學反應性低 而且安定。而關於氮化物,則可以使用氮化鈦(TiN)、氣 化锆(ZrN)、氮化釩(VN)、氮化钽(TaN)、氮化鋁(A1N)、 氮化硼(BN)、氮化鈮(NbN)、氮化矽(Si3N4)、以及二氧化 矽-氮化鋁(Si02-AlN)(Sialon)。 另一方面,彼覆於母材表面的熔射皮膜當中的金屬领 化物,可適切地使用棚化欽(TiB2)、棚化錯(ZrB2)、蝴化 铪(HfB2)、硼化釩(VB2)、硼化鈕(TaB2)、硼化鈮(NbB2)、 硼化鎳(NiB2)、硼化鎢(W2B5或WB)、以及硼化鉻(CrB2)等。 這些金屬硼化物添加至含量5〜60wt%(重量百分比)的比 率。理由是领化物量低於5wt%時,棚化物對於熔融鋅難 以發揮浸潤特性,而另一方面,即使高於60wt%,其特性 12 •201011112 也不會特別提升之故。 另外’混合於上述皮膜中的鈷(c〇),則添加5_20wt% 的範圍。理由是,含有量低於5%時,構成熔射皮膜的碳化 鎢、金屬硼化物粒子的相互結合力會減弱,發生龜裂降低 與鋼鐵製母材的密著性。另一方面,若高於2〇wt%,除了 對熔融金屬的皮膜内部的擴散反應變大以外,異物成分的 附著現象也會增加。 鲁 接著,對於本發明的相關製造方法作說明。首先,調 整要塗佈或是噴附於母材表面的懸浮物,此懸浮物是由: 上述金屬氧化物和氮化物的粉末以金屬鹽水溶液混合調整 成〇. 5〜1. 〇// m的平均粒度,接著視其必要加入同種粉末 作為骨材調成需要的濃度的懸浮物(1〇〜35wt% ),此懸浮 物以浸潰、塗佈或是噴附方法披覆於鋼製母材的碳化鎢— 金屬硼化物-鈷系熔射皮膜上。接著,以550 ±1(TC的溫度 加熱燒成,以此燒成微粒子披覆於該熔射皮膜的同時,也 _ 使其侵入該表層附近的微小氣孔中並作封孔,以下,會再 對本發明方法作詳細的相關說明。 下層瓷金熔射皮膜的形成:對於需要實施脫脂、洗淨、 粗面化等必要的表面處理的鋼製母材(輥體母材),披覆熔 射碳化鎢-金屬硼化物_鈷系竞金。在此,用於此熔射的兗 金叙末,疋使用碳化鎢、金屬硼化物、鈷等各原料粉末的 混合粉末。此混合粉末,在最初,混合碳化鎢與鈷並以燒 成方法&將此兩者間的金屬間化合物’比方說把碳化鎮 鈷(Co^C)或是碳化鎢(wc)的一部份分解而生成的 13 201011112 W6c2.54、W2C等。接著,在此碳化鎢_钻金屬間化合物粉末 中直接混合金屬蝴化物,或是使用有機質黏結劑(binder) 混合,作出平均粒冑5〜5Mm的粉末,採取此方法,可 以平均的混合出和碳化鎢的比重有明顯不同的金屬錄、硼 化鈦(TiB2)、硼化鎳(NiB2)、硼化鉻(CrB2)。 本發明的熔射方法,可以使用電漿(Plasma)熔射法, 高速火焰(HV0F)熔射法、爆發熔射法中任何【種方法無 特別限定。 ^ 表2為使用碳化鎢(ffc)_2〇wt%硼化鉻(CrB2) —丨5^% 硼化鎢(Wed-Uwt%鈷(Co)瓷金熔射皮膜以9(^m厚,披 覆25ιηιηφχ300随1碳素鋼材,這些與比較案例3使用鉻 酸水溶液,以及合適案例丨硝酸錯水溶液加上氮化硼(βν) 混合而成的懸浮物,合適案例2硝酸锆水溶液加上氮化矽 (ShM混合而成的懸浮物,分別塗佈並使其含浸以55〇 °Cxl小時的條件燒成作為試驗材料。接著,將這些試驗材 料’裝到鋅-0.1%銘460 °C的鍍液内的槽内輥體端部,實 施300小時的流動浸潰後,比較觀察對表面的鐵_鋁或是 鐵-鋁-辞金屬化合物的附著情形。結果,與上述的金屬氧 化物含浸的時候一樣,本發明適合案例號碼i,號碼2的 水準相較於比較案例號碼3,可認定其金屬間化合物的附 著量較少的優越性。 此外’金屬鹽水溶液的使用,比方說锆化合物,並非 只限定續酸錯(Zr(N〇3)4),也可使用氫氧化锆(Ζγ(〇η)4 · ηΗ20)、硫酸鍅水合物(Zr(s〇4)2 · “π)、碳酸錘 201011112 (Zr(C03)2)、氣化锆(ZrCl4),另外也可使用本發明的其他 組成的金屬鹽水溶液鈮(Nb)、錳(Μη)、矽(Si)、鎂(Mg)、 鈣(Ca)、鈦(Ti)、鋁(A1)以及釔(Y)等類的硝酸鹽、硫酸 鹽、碳酸鹽、氫氧化物等。 【表2】 區分 號 碼 碳化鎢(WC)-20wt%硼化鉻(CrB2)-15wt%硼化鎢 (W2B5)-12wt%鈷(Co)瓷金熔射皮膜的浸泡液 鋅-鋁液浸泡後的 鋁的狀態(SEM) 適合案例 1 鉻酸水溶液與氮化矽(Si3N4)水溶液的混合物 ◎ 2 鉻酸水溶液與氮化硼(BN)水溶液的混合物 ◎ 比較案例 4 鉻酸水溶液 〇 © 〇:對於實用上良好 ◎:對實用上極良好 另外,本發明人著眼於解決既有問題以達成本發明目 的所提供之技術内容的另一方面則關於:除了將氧化鉻 (Cr203 )的使用當做碳化鎢-金屬硼化物-鈷瓷金熔射皮膜 用封孔劑的基本,一方面為了當作此缺點的補完材料,也 注意到了在熱力學上比氧化鉻(Cr203 )還要安定的氮化物。 而且,也將這些混合物作成上述的封孔劑。也就是說,以 發明者們的研究來說,所謂氮化物對於熔融金屬鋅一鋁合 ® 金,在90度以上的接觸角時,是相當難以濕浸的化合物。 而且,此氮化物與鉻氧化物比較之下,與熔融鋁的熱力學 反應性也低。故此,當這類的氮化物粒子存在並接近氧化 鉻(Cr203 )粒子時,氧化鉻(Cr203 )會被鍍液中的熔融鋁還 原,而生成金屬鉻;不過即使如此,此微小金属鉻部分與 鍍液接觸的或然率亦低。結果,在微視的領域中,被熔融 鋁還原生成的金屬鉻表現出其與鍍液成分之親和性,可謂 其產生了阻止浸潰於鍍液中的槽内輥體表面的鐵-鋁、鐵- 15 201011112 鋁-鋅金属間化合物的附著、成長作用。 在本發明令所提供之方法,係令碳化鎢_鈷熔射皮膜 上被覆的含氧化鉻(Cr〇3)水溶液與氮化物的混合物懸浮 物’發生水和反應,加水分解,縮合聚合反應後,依加熱 燒成方法處理,被覆於前述的氧化絡(Cr2〇3)與氛化物的 在合燒成粒子熔射皮膜的表面,並同時通過該皮膜表層部 的氣孔’讓孔内含浸的方法。 本發明中,與鉻酸(Cr〇3)水溶液的交合,可單獨或是 混合使用鉻酸銨((NH4)2Cr〇4)或重鉻酸銨(NH4)2Cr2〇7等。 这些鉻酸以及鉻酸鹽化合物的水溶液,依加熱燒成而分 解,在最終生成物皆有產生細微氧化鉻(Cr2〇3)粒子的特 徵。因此,最終生成物若是生成氧化鉻(Cr2〇3)化合物時, 就可以使用氣化鉻(CrCl2)、硫酸鉻(CrS〇4)、碳酸鉻 (CrC〇3)、氫氧化鉻(Cr(0H)3)等。所以,在本發明中,總 括此類的各種鉻化合物,為求行文便利,茲總稱其為「含 氧化鉻混合物」。Further, the present invention is not limited to the above-mentioned metal oxides, as described above, 'a mixture of these oxides and nitrides may be used; that is, a tungsten carbide-metal boride-cobalt-based molten film sealant As the coating material and the sealing material used, a mixture of the above metal oxide and nitride may also be used. According to the investigation by the inventors, 'these nitrides have a large contact angle of 90 ° C or more for the molten zinc-aluminum alloy, and have a characteristic β which is very difficult to infiltrate, and the thermodynamic reaction with the coexisting molten aluminum compared with the chromium oxide. Low and stable. For the nitride, titanium nitride (TiN), zirconium vapor (ZrN), vanadium nitride (VN), tantalum nitride (TaN), aluminum nitride (A1N), boron nitride (BN), Niobium nitride (NbN), tantalum nitride (Si3N4), and hafnium oxide-aluminum nitride (Si02-AlN) (Sialon). On the other hand, the metal collar compound in the molten film covering the surface of the base metal can be suitably used for TiB2, ZrB2, HfB2, vanadium boride (VB2). ), a boronized button (TaB2), lanthanum boride (NbB2), nickel boride (NiB2), tungsten boride (W2B5 or WB), and chromium boride (CrB2). These metal borides are added to a ratio of 5 to 60% by weight. The reason is that when the amount of the compound is less than 5% by weight, the shed compound is difficult to exert the wetting property for the molten zinc, and on the other hand, even if it is higher than 60% by weight, the characteristic 12 • 201011112 is not particularly improved. Further, cobalt (c〇) mixed in the above film was added in the range of 5-20% by weight. The reason is that when the content is less than 5%, the bonding strength between the tungsten carbide and the metal boride particles constituting the molten film is weakened, and the crack is reduced and the adhesion to the base material of the steel is generated. On the other hand, when it is more than 2% by weight, the diffusion reaction of the inside of the film of the molten metal becomes large, and the adhesion of the foreign matter component also increases. Lu Next, the related manufacturing method of the present invention will be described. First, the suspension to be coated or sprayed on the surface of the base material is adjusted. The suspension is prepared by mixing the metal oxide and the nitride powder with a metal salt aqueous solution to form 〇. 5~1. 〇// m The average particle size, and then it is necessary to add the same powder as a suspension of the required concentration of the aggregate (1 〇 to 35 wt%), and the suspension is coated on the steel mother by dipping, coating or spraying. Tungsten carbide - metal boride - cobalt spray film. Then, it is heated and fired at a temperature of 550 ± 1 (TC), and the fine particles are fired on the molten film, and the micropores in the vicinity of the surface layer are also infiltrated and sealed. The method of the present invention will be described in detail. The formation of the underlying porcelain gold spray film: for the steel base material (roller base material) which needs to be subjected to the necessary surface treatment such as degreasing, washing, roughening, etc., coating and spraying Tungsten carbide-metal boride _Cobalt is a gold alloy. Here, the powder used for the spraying is a mixed powder of various raw material powders such as tungsten carbide, metal boride, cobalt, etc. , a mixture of tungsten carbide and cobalt and a method of firing & the intermetallic compound between the two, such as carbonized cobalt (Co^C) or tungsten carbide (wc) decomposition of 13 201011112 W6c2.54, W2C, etc. Next, the metal carbide compound is directly mixed in the tungsten carbide-drilling intermetallic compound powder, or mixed with an organic binder to make a powder having an average particle size of 5 to 5 Mm. Method that can be mixed out and The specific gravity of tungsten carbide has significantly different metal records, titanium boride (TiB2), nickel boride (NiB2), and chromium boride (CrB2). The spraying method of the present invention can use a plasma spraying method. Any of the methods in the high-speed flame (HV0F) spray method or the burst spray method is not particularly limited. ^ Table 2 shows the use of tungsten carbide (ffc)_2〇wt% chromium boride (CrB2)—丨5^% tungsten boride (Wed-Uwt% cobalt (Co) porcelain gold spray film with 9 (^m thick, covering 25ιηιηφχ300 with 1 carbon steel, these with the comparative case 3 using chromic acid aqueous solution, and the appropriate case 丨 nitric acid wrong aqueous solution plus nitrogen A suspension of boron (βν) mixed, suitable case 2 aqueous solution of zirconium nitrate and yttrium nitride (ShM mixed suspension, respectively coated and impregnated with 55 ° C for 1 hour as conditions Test materials. Then, these test materials were loaded into the end of the roller in the bath of zinc-0.1% 460 °C, and after 300 hours of flow impregnation, the iron/aluminum on the surface was observed. It is the adhesion of iron-aluminum-metal compound. As a result, when impregnated with the above metal oxide As such, the present invention is suitable for the case number i, the level of the number 2 is comparable to the comparative case number 3, and it can be considered that the adhesion amount of the intermetallic compound is small. Further, the use of the metal salt aqueous solution, for example, a zirconium compound, is not Only limited acid retardation (Zr(N〇3)4), zirconium hydroxide (Ζγ(〇η)4 · ηΗ20), barium sulfate hydrate (Zr(s〇4)2 · “π), carbonic acid Hammer 201011112 (Zr(C03)2), vaporized zirconium (ZrCl4), or a metal salt aqueous solution of other compositions of the present invention, Nb, Mn, Si, Mag (Mg), Nitrate, sulfate, carbonate, hydroxide, etc. of calcium (Ca), titanium (Ti), aluminum (A1), and yttrium (Y). [Table 2] Distinct number tungsten carbide (WC)-20wt% chromium boride (CrB2)-15wt% tungsten boride (W2B5)-12wt% cobalt (Co) porcelain gold spray film soaking solution after zinc-aluminum solution soaking Aluminium state (SEM) Suitable case 1 Mixture of chromic acid aqueous solution and cerium nitride (Si3N4) aqueous solution ◎ 2 Mixture of chromic acid aqueous solution and boron nitride (BN) aqueous solution ◎ Comparative case 4 Chromic acid aqueous solution 〇© 〇: For Practically good ◎: very practical in practice. In addition, the inventors focused on solving the problems that have been solved to achieve the object of the present invention. In addition to the use of chromium oxide (Cr203) as tungsten carbide - The basics of the sealing agent for the metal boride-cobalt-gold alloy spray film, on the one hand, the nitride which is thermodynamically more stable than chromium oxide (Cr203) has been noted for the material of the completion of the defect. Moreover, these mixtures are also prepared as the above-mentioned sealing agent. That is to say, in the study by the inventors, the nitride is a compound which is relatively difficult to wet-impregnate with respect to the molten metal zinc-aluminum® gold at a contact angle of 90 degrees or more. Moreover, this nitride has a lower thermodynamic reactivity with molten aluminum than chromium oxide. Therefore, when such nitride particles are present and close to the chromium oxide (Cr203) particles, the chromium oxide (Cr203) is reduced by the molten aluminum in the plating solution to form metallic chromium; but even so, the minute metal chromium portion is The probability of contact with the bath is also low. As a result, in the field of micro-vision, the metal chromium formed by reduction of molten aluminum exhibits affinity with the plating liquid component, and it can be said that iron-aluminum which prevents the surface of the roller body from being immersed in the plating bath is generated. Iron - 15 201011112 Adhesion and growth of aluminum-zinc intermetallic compounds. The method provided by the present invention is that the suspension of the chromium oxide (Cr〇3)-containing aqueous solution and the nitride mixture coated on the tungsten carbide-cobalt sprayed film is subjected to water and reaction, hydrolyzed, and subjected to condensation polymerization. According to the method of the calcination method, the method of coating the surface of the oxidized complex (Cr 2 〇 3) and the sulphate on the surface of the sinter-fired particle smelting film and simultaneously immersing the pores through the pores of the surface layer portion of the film . In the present invention, ammonium chromate ((NH4)2Cr〇4) or ammonium dichromate (NH4)2Cr2〇7 or the like may be used alone or in combination with the aqueous solution of chromic acid (Cr〇3). These aqueous solutions of chromic acid and chromate compounds are decomposed by calcination by heating, and all of the final products have characteristics of producing fine chromium oxide (Cr2〇3) particles. Therefore, if the final product is a chromium oxide (Cr2〇3) compound, vaporized chromium (CrCl2), chromium sulfate (CrS〇4), chromium carbonate (CrC〇3), or chromium hydroxide (Cr (0H) can be used. ) 3) Wait. Therefore, in the present invention, various chromium compounds of this type are collectively referred to as "chromium oxide-containing mixtures" for convenience of writing.

I 在本發明中,上述鉻酸水溶液,也就是與鉻酸化物混 合使用的氮化物係自以氮化鈦(TiN)、氮化錯(ZrN)、氮化 釩(VN)、氮化钽(TaN)、氮化鋁(Α1Ν)、氮化侧(ΒΝ)、氮化 鈮(NbN) '氮化矽(Si3N4)、以及二氧化矽—氮化鋁(Si〇2_ AlN)(Sialon)所構成群組中選出一種以上之物。 另外,鉻酸水溶液與氮化物的混合懸浮物為平均粒度 調整到0.5〜l.〇ym的上述氮化物的粉末與鉻酸水溶液混 合調整。另外也會視必要將氧化鉻粉末作為骨材加入。以 16 201011112 此調整而成的懸浮物,在鋼製母材表面上覆蓋的碳化鎢一 鈷熔射皮膜上以塗佈或是喷覆的方法披覆而上。接著,以 550〜700°C的溫度加熱燒成,此燒成的微粒子被覆於該熔 射皮膜上的同時’也會令其侵入並含浸於此表層附近的微 小氣孔中 表3為使用碳化鎢-鈷瓷金熔射皮膜以9〇/iin厚,被 覆2 5mm X 3 0 0 mm 1碳素鋼材,這些是①鉻酸水溶液與氮 化矽(SiaN4)的混合懸浮物、②鉻酸水溶液與氮化硼(BN)的 _ 混合懸浮物、③鉻酸水溶液與氮化鋁(A1N)的混合懸浮物、 以及其比較案例④僅鉻酸水溶液,各自塗佈後被覆、含浸; 以550 C xl小時的條件燒成之物作為試驗材料。並且將 运些材料裝設於鋅一0.1%鋁460°C鍍液内的槽内輥體端 部,300小時流動浸潰後’比較觀察對表面的結晶性鐵一鋁 或是鐵-鋁-鋅金属間化合物附著的程度。依此結果,本發 明的適合案例號碼①、號碼②、號碼③與比較案例號瑪④ φ 做過比較後,可認定金属間化合物的附著量少的優越性。 另外,將上述的試驗材料切細裁斷,以SEM特性χ 線像半定量分析皮膜表面的紹的存在,如表3所示,與比 較案例號碼④做比較,可認定本發明合適案例的號碼①〜 f的優越性°這個部份’在碳化n竞金熔射皮膜上含 浸、燒成的鉻氧化物以及氮化物的混合物的燒成皮膜以及 此填充層的部份’雖然鉻氧化物的一部份因溶融铭而被還 f ’產生了極細微的金屬絡成分,但因鄰接共存的氮化物, 測可使其具減輕與鑛液接觸的效果。另外,以氣化蝴⑽ 17 201011112 為始的氮化物中’本身具備了固體滑潤功能,因此可減輕 晶界領域中與金屬鍍液的接觸、附著。 【表3】 區分 號 碼 碳化鎢·鈷瓷金熔射皮膜的浸泡液 辞-鋁液浸泡後的鋁的附 著狀態(SEM) 適合案例 1 鉻酸水溶液與氮化矽(Si3N4)水溶液的混合物 ◎ 2 鉻酸水溶液與氮化硼(BN)水溶液的混合物 3 鉻酸水溶液與氮化鋁(A1N)水溶液的混合物 ◎ 比較案例 4 鉻酸水溶液 〇—~~~ 〇:對實用良好 ◎:極好 0 【實施案例1】 實施案例1的實驗材料為,直徑250mm、面長1800mm 的輥體(13Cr系不銹鋼製)的表面,坡覆碳化鎢-25wt% 硼化鎢(W2B5)-5wt%硼化鈦(TiB2)-12wt%鈷(Co)瓷金熔射 皮膜0.08〜0.09mm的厚度,並在此碳化鎮-钻瓷金溶射皮 膜上塗佈下述成分的懸浮物乾燥後,在大氣環境下以600 °C ±20°Cx2小時燒成之物。此輥體,適用於含銘0.12%的溶 融鍍鋅槽裝置(1)的鍍槽中支持輥體(3 )的案例(請參照第 ❹ 一圖)。 塗佈用混合懸浮物的組成:此懸浮物以硝酸錯水溶液 (濃度:Zr02換算30重量%)為骨幹,添加部份安定的氧 化鍅(zirconia) ( Zr02 · 8Υ2〇3)粒度 1 〜1 0 " m。 依此得到上述支持輥體(3)在460°C的熔融鍍鋅鋼板用 熔融鍍辞槽中實際使用。結果,運作後開始20日當中, 可传沒有問題且表面品質安定的錄辞鋼板。接著之後,由 槽中吊起該支持親體(3)檢查輥體表面,以目視檢查幾乎 看不出鐵-铭、鐵-銘-鋅的金屬間化合物的析出、附著。 18 201011112 之後為了除去附著在輥體表面的金屬鋅,以μ硫酸(心肌) 水溶液將該支持輥體(3)浸漬15分鐘除去金屬辞。 接著,重新裝設到熔融、并#壯$ /,、, 蛾/度辞裝置(I )上使用,得到了 與初次使用幾乎相同期間的運作壽命。依此實施案例以 往規格的支持輥體(3)的耐用壽命為5〜15日,而上述的支 持輥體(3)使用2次合計約 八口叶β延長哥命2. 5倍,而且明顯的 提升鋼板表面品質。 【實施案例2】 實施案例2的實驗材料為直徑7〇〇mm,面長丨8〇〇mm的 輥體(13Cr系不锈鋼製,但是此輥體表面事先施工作了深 度0.25〜0.35 mm、間距(Pitch )2.5 mm的螺紋加工異物排 出溝)。其表面披覆厚約0.08〜〇.〇9mm的碳化鎮(wc)-30wt %蝴化鉻(CrB2)-12wt%鈷瓷金熔射皮膜,並在此輥體表面 的碳化鎢-鈷熔射皮膜上’塗上下述的懸浮物,乾燥後在 大氣環境下以60(TC±2(rc X2小時燒成的輥體。 0 混合懸浮物的組成;此懸浮物是使用市售硝酸纪水溶 液(濃度·· Y2〇3換算30wt% ) ’添加同重量的氮化硼(bn) 作為骨材。依照上述處理的輥體’當作與實施案例1相同 的熔融鍍鋅裝置(1)的支持輥體(3)實際使用,結果,幾乎 與實施案例同樣,雖然中途一度由鍍槽中拉起實施酸洗, 但是兩次約可延長至45天的使用’和過去的技術比較得 知有耐用壽命延長的效果。 【實施案例3】 實施案例3的實驗材料為’直徑250mm、面長l8〇〇mm 19 201011112 的輥體(13Cr系不銹鋼製)的表面,被覆碳化鎢_12%鈷 瓷金熔射皮膜0.08〜0.09mm的厚度,並在此碳化鎢_鈷瓷 金熔射皮膜上塗佈下述成分的懸浮物乾燥後,在大氣環境 下以60(TC±2(rCx2小時燒成之物。實施案例3係此報適用 於含鋁0.12%的熔融鍍鋅槽用的支持輥體的案例(參照第 一圖)〇 L浮物的組成.比重1. 6 〇鉻酸水溶液與粒度範圍5〜1 〇 ❹In the present invention, the above-mentioned chromic acid aqueous solution, that is, the nitride used in combination with the chromic acid is titanium nitride (TiN), nitrided (ZrN), vanadium nitride (VN), or tantalum nitride ( TaN), aluminum nitride (Α1Ν), nitride side (ΒΝ), tantalum nitride (NbN) 'tantalum nitride (Si3N4), and cerium oxide-aluminum nitride (Si〇2_AlN) (Sialon) Select more than one of the groups. Further, the mixed suspension of the chromic acid aqueous solution and the nitride is adjusted so that the powder of the above nitride having an average particle size adjusted to 0.5 to 1. ym is mixed with the aqueous chromic acid solution. In addition, chromium oxide powder may be added as an aggregate as necessary. The suspended solid adjusted by 16 201011112 is coated on the tungsten carbide-cobalt molten film covered on the surface of the steel base material by coating or spraying. Then, it is heated and fired at a temperature of 550 to 700 ° C, and the fired fine particles are coated on the molten film while being infiltrated and impregnated into minute pores in the vicinity of the surface layer. Table 3 is the use of tungsten carbide. -Cobalt porcelain gold spray film is coated with 2 5mm X 3 0 0 mm 1 carbon steel at 9〇/iin thickness. These are mixed suspension of 1 chromic acid aqueous solution and cesium nitride (SiaN4), 2 chromic acid aqueous solution and a mixed suspension of boron nitride (BN), a mixed suspension of 3 chromic acid aqueous solution and aluminum nitride (A1N), and a comparative example 4 only a chromic acid aqueous solution, each coated and impregnated after coating; at 550 C xl The material burned under the conditions of the hour is used as a test material. And these materials are installed in the end of the roller body in the zinc-0.1% aluminum 460 ° C plating solution, after 300 hours of flow impregnation, 'Comparative observation of the surface of the crystalline iron-aluminum or iron-aluminum- The extent to which zinc intermetallic compounds adhere. According to this result, when the suitable case number 1, number 2, and number 3 of the present invention are compared with the comparative case number 4 φ, the superiority of the amount of adhesion of the intermetallic compound can be considered. In addition, the test material described above was cut and cut, and the presence of the surface of the film was semi-quantitatively analyzed by SEM characteristics. As shown in Table 3, compared with Comparative Case No. 4, the number 1 of the appropriate case of the present invention was determined. Advantages of ~ f ° This part of the 'burned film of a mixture of chromium oxide and nitride impregnated on the carbonized n-gold molten film and a part of the filled layer' although a chromium oxide Some of them are also made of extremely fine metal complexes due to melting, but they can reduce the contact with mineral fluids due to the adjacent nitrides. In addition, since the nitride in the vaporization butterfly (10) 17 201011112 has a solid-slip function, it can reduce the contact and adhesion with the metal plating solution in the grain boundary field. [Table 3] Immersion liquid of the tungsten carbide-cobalt-gold alloy spray film of the difference number - adhesion state of aluminum after immersion in aluminum liquid (SEM) Suitable case 1 Mixture of aqueous solution of chromic acid and cesium nitride (Si3N4) ◎ 2 Mixture of chromic acid aqueous solution and boron nitride (BN) aqueous solution 3 Mixture of chromic acid aqueous solution and aluminum nitride (A1N) aqueous solution ◎ Comparative case 4 chromic acid aqueous solution ~~~~~ 〇: Good for practical use ◎: Excellent 0 [ Example 1] The experimental material of the first embodiment is a surface of a roller body (made of 13Cr stainless steel) having a diameter of 250 mm and a surface length of 1800 mm, and a scale of tungsten carbide - 25 wt% tungsten boride (W2B5) - 5 wt% titanium boride ( TiB2)-12wt% cobalt (Co) porcelain gold spray film thickness of 0.08~0.09mm, and coating the suspension of the following components on the carbonized town-drilled gold gold spray film, after drying, in the atmosphere, 600 °C ± 20 ° C x 2 hours of burning. This roller body is suitable for the case of supporting the roller body (3) in the plating tank containing the 0.12% molten galvanizing bath device (1) (please refer to Fig. 1). Composition of the mixed suspension for coating: The suspension was made up of a solution of a wrong aqueous solution of nitrate (concentration: 30% by weight of Zr02), and a part of stabilized zirconia (Zr02 · 8Υ2〇3) was added to have a particle size of 1 to 1 0. " m. Thus, the support roll body (3) was actually used in a hot-dip stencil for hot-dip galvanized steel sheets at 460 °C. As a result, in the 20th day after the operation, the recorded steel plate with no problem and stable surface quality can be transmitted. Then, the support body (3) was lifted from the tank to inspect the surface of the roll body, and the precipitation and adhesion of the intermetallic compound of the iron-Ming, the iron-Ming-zinc were hardly observed by visual inspection. 18 201011112 Thereafter, in order to remove metallic zinc adhering to the surface of the roll body, the support roll body (3) was immersed in a μ sulfuric acid (myocardium) aqueous solution for 15 minutes to remove the metal word. Next, it was reinstalled into the molten, and used on the moth/degree device (I), and the operational life was almost the same as the initial use. According to the implementation of the case, the support roller body (3) has a durability life of 5 to 15 days, and the support roller body (3) uses a total of about 8 mouths to prolong the life of 2. 5 times, and obviously Improve the surface quality of the steel plate. [Embodiment 2] The experimental material of the case 2 is a roller body having a diameter of 7 mm and a face length of 8 mm (13Cr stainless steel, but the surface of the roller body is previously constructed to have a depth of 0.25 to 0.35 mm, pitch (Pitch) 2.5 mm threaded foreign matter discharge groove). The surface is covered with a carbonized town (wc)-30wt% chrome (CrB2)-12wt% cobalt porcelain gold spray film having a thickness of about 0.08~〇.〇9mm, and tungsten carbide-cobalt spray on the surface of the roller body. Apply the following suspension on the film, dry and then in the atmosphere at 60 (TC ± 2 (rc X 2 hour calendered body. 0 mixed suspension composition; this suspension is using a commercial nitric acid aqueous solution ( Concentration··Y2〇3 conversion 30% by weight) 'Additional weight of boron nitride (bn) is used as the aggregate. The roll body according to the above treatment is regarded as the support roll of the same hot-dip galvanizing apparatus (1) as in the first embodiment. The actual use of the body (3), as a result, almost the same as the implementation case, although it was once pulled up by the plating tank for pickling, but it can be extended to about 45 days of use. [Embodiment 3] The experimental material of Case 3 is the surface of a roll body (made of 13Cr stainless steel) with a diameter of 250 mm and a face length of l8〇〇mm 19 201011112, coated with tungsten carbide _12% cobalt porcelain gold melting. Film thickness of 0.08~0.09mm, and on this tungsten carbide_cobalt porcelain gold spray film After the suspension of the following components is dried, it is 60 (TC ± 2 (rCx 2 hours) in an atmosphere. Example 3 is a support roller for a molten galvanizing bath containing 0.12% aluminum. Case (refer to the first figure) 〇L float composition. Specific gravity 1. 6 〇 chromic acid aqueous solution and particle size range 5~1 〇❹

的氮化矽加入精製水調整成比重19〜21的水 溶液、混合比(體積比)1 : 1。 依此得到以上的支持輥體,在46〇。〇的熔融鍍鋅槽中 實際使用。結果’運作後開% 2〇曰當中,可得沒有問題 且表面品質安定的鍍金屬鋼板。之後,該支持輥體由槽中 吊起檢查親體表面,以目視檢查幾乎看不出鐵_銘或是鐵_ 銘-辞的金屬間化合物的析出 ^ 35附者。之後,為了將附著 在輥體表面的金屬辞除去,w 旬野陈云u 5%ΗΘ〇4水溶液將該支持輥 體浸潰15分鐘除去金屬鋅。 置上使用,得到了與初 依此實施案例,以往規 曰,而上述的支持輥體 且可明顯的提升鋼板表 接著’重新裝設到熔融渡鋅裝 次使用幾乎相同期間的運作壽命。 格的支持輥體的耐用壽命為5〜15 可使用2次約延長壽命2.5倍,而 面品質。 【實施案例4】 實施案例4的實驗材料為直徑亀m,面 輥體…不绣鋼製,但是此概鍾表面事先施工作了二 20 .201011112 度0.25〜〇.35mm、間距(Pitch)2. 5mm的螺紋加工異物排 出溝)。其表面被覆厚約0.08〜〇.〇9mm的碳化鶴(wc)_i2 %钻瓷金溶射皮膜,並在此親體表面的碳化鶴化_12%銘 瓷金皮膜上,塗上下述的懸浮物,乾燥後在大氣環境下以 600°C±20°C x2小時燒成的輥體。 懸浮物組成:比重1.60鉻酸水溶液與粒度5〜1〇um的 氮化硼(BN)粒子加入精製水調整成比重13〇,混合比(體 積比)為1 : 2之物。 依據上述處理的輥體,在與實施案例丨及3相同的熔 融鍍鋅裝置(參照第一圖)中當作槽内輥體實際使用。結 果,以過去的技術,由於槽内輥體表面附著的微小異物, 導致鍍辞鋼板上細微的表面缺陷漸漸增加,為了增加鍍鋅 表面容許限度,幾乎每5日更換輥體。但是,在上述例子 中的槽内輥體,由運作後開始的2週内均可得到連績安定 表面品質的鑛鋅鋼板。並且,此槽内概體由鑛槽中取出點 ❹檢輥體表面’觀察不出會對鋼板產生壓傷的鐵-銘、鐵—銘 一鋅金屬化合物之類的附著,以此方法可知,對鍍鋅鋼板 的表面品質有使之安定的效果。 如乂上的說明,依據本發明,在碳化鎢-金屬棚化物一 鈷系究金熔射披覆的熔融鑛金屬槽用的鋼板引導親體的表 面上,塗上或喷上或是以浸潰等方法覆上在熱力學上安定 的氧化物以及/或是含氮化物的水溶液後,以燒成方法可 形成在熱力學上對金屬鑛液的安定保護層,鍵液中存在的 鐵-銘、鐵-銘-鋅金屬間化合物粒子也不易附著成長,具 21 .201011112 良好的耐久性’並且可生產出鍍金屬表面缺陷較少的高品 質鋼板。另一方面,依據本發明,在碳化鎢_鈷系瓷金熔 射被覆的熔融鍍金屬槽用的鋼板引導輥體的表面上,塗上 或喷上或疋以浸潰等方法覆上氮化物與鉻酸水溶液組成的 w浮物後以燒成方法也能夠形成在熱力學上對金屬鍍液 的的安定保護層,鍍液中存在的鐵_鋁、鐵_鋁_鋅金金屬 間化合物粒子也不易付著成長,亦具良好的耐久性,而且 可生產出鍵金屬表面缺陷較少的高品質鋼板。 【圖式簡單說明】 第一圖係熔融鍍金屬設備之示意圖。 第二A圖係於槽内輥體表面刻設溝槽之示意圖。 第二B圖係另一於槽内輥體表面刻設溝槽之示奄 第三圖係本發明中使用的前述金屬氧化物的代圖。 標準生成自由能溫度線圖。 表物之 【主要部件符號說明】 (1) 鍍金屬設備 (2) 槽内輥體 (3) 支持輥體 (4) (4’)螺旋溝 22The tantalum nitride was added to the water solution adjusted to a specific gravity of 19 to 21 by the purified water, and the mixing ratio (volume ratio) was 1:1. The above support roller body is obtained at 46 〇. It is actually used in the hot-dip galvanizing tank of bismuth. As a result, after the operation, %2〇曰 was obtained, and a metal plated steel plate with no problem and stable surface quality was obtained. Thereafter, the support roller body was lifted from the groove to inspect the surface of the parent body, and visual inspection revealed that the precipitation of the intermetallic compound of the iron or the metal was hardly observed. Thereafter, in order to remove the metal adhered to the surface of the roll body, the support roll body was dipped for 15 minutes to remove the metal zinc. The use of the above-mentioned, and the previous support, the above-mentioned support roller body can significantly improve the operating life of the steel sheet and then re-installed to the molten zinc for almost the same period of use. The support roller body has a durable life of 5 to 15 and can be used twice to extend the life by 2.5 times, while the surface quality. [Example 4] The experimental material of the implementation case 4 is a diameter 亀m, a surface roller body...not made of steel, but the surface of the clock is pre-constructed to be 20:201011112 degrees 0.25~〇.35mm, pitch (Pitch) 2 5mm thread processing foreign matter discharge groove). The surface is covered with a carbonized crane (wc)_i2% diamond-gold-solubilized film with a thickness of about 0.08~〇.〇9mm, and the following suspended matter is coated on the surface of the carbonized heparin on the surface of the parental body. After drying, the roll body was fired at 600 ° C ± 20 ° C x 2 hours in an atmospheric environment. Suspension composition: specific gravity 1.60 chromic acid aqueous solution and particle size 5 to 1 〇um boron nitride (BN) particles were added to purified water to adjust the specific gravity to 13 〇, and the mixing ratio (volume ratio) was 1:2. The roll body according to the above treatment was actually used as the in-slot roll body in the same melt galvanizing apparatus (refer to the first figure) as in the embodiment. As a result, in the past technology, fine surface defects adhering to the surface of the roller body in the groove gradually increase the surface defects on the plated steel sheet, and the roller body is replaced almost every 5 days in order to increase the allowable limit of the galvanized surface. However, in the above-described example, the in-slot roll body can obtain a zinc-zinc steel plate having a stable surface quality within two weeks from the start of the operation. Moreover, in the tank, the surface of the tank is taken out from the surface of the mine to detect the adhesion of the iron-Ming, the iron-Ming-Zinc metal compound which causes crushing of the steel sheet. The surface quality of the galvanized steel sheet has a stable effect. According to the above description, according to the present invention, the surface of the steel plate for guiding the parent body of the molten iron metal groove coated with the tungsten carbide-metal shed compound-cobalt-gold alloy spray coating is coated or sprayed or impregnated. After the method is coated with a thermodynamically stable oxide and/or a nitrogen-containing aqueous solution, a thermostatically stable protective layer for the metal ore can be formed by the firing method, and the iron-Ming and iron present in the key solution are formed. -Ming-zinc intermetallic compound particles are also not easy to grow, and have a good durability of 21.201011112 and can produce high quality steel sheets with less metallized surface defects. On the other hand, according to the present invention, the surface of the steel sheet guiding roll body for the molten metal plating bath coated with the tungsten carbide-cobalt-based porcelain gold powder is coated or sprayed or immersed in a manner such as impregnation to coat the nitride. The w-float composed of the chromic acid aqueous solution can also form a thermostatically stable protective layer for the metal plating solution by the firing method, and the iron-aluminum and iron-aluminum-zinc-gold intermetallic compound particles present in the plating solution are also It is not easy to grow, it also has good durability, and it can produce high-quality steel sheets with few key metal surface defects. [Simple description of the drawings] The first figure is a schematic diagram of a molten metallization equipment. The second A is a schematic view of the groove on the surface of the roller body in the groove. The second B is a representation of another groove in the surface of the roller body in the groove. The third figure is an illustration of the aforementioned metal oxide used in the present invention. Standard generation free energy temperature line diagram. Table [Description of main parts symbols] (1) Metal plating equipment (2) In-tank roller body (3) Supporting roller body (4) (4') spiral groove 22

Claims (1)

-201011112 十、申請專利範圍: 1. 一種熔融金屬鍍液用輥體部件,其鋼基材表面披 覆碳化鎢-金屬硼化物-鈷系瓷金熔射皮膜的輥體上,在上 述的碳化鎢-金屬硼化物-鈷系瓷金熔射皮膜的表面,比起 鉻,與氧的化學親和力更大的金屬氧化物或是其氧化物與 氮化物的混合物的燒成皮膜在形成的同時,存在於前述的 熔射皮膜的表層附近的微小氣孔中亦充填有上述的氧化物 或是其氧化物與氛化物的混合物燒成微粒子。 ® 2 .如申請專利範圍第1項所述之輥體部件,其特徵 在於’前述的碳化鎢-金屬硼化物-鈷系瓷金熔射皮膜為, 自以爛化鈦(TiB2)、硼化錯(ZrB2)、硼化給(HfB2)、硼化 奴(VB2)、硼化鈕(TaB2)、硼化鈮(NbB2)、硼化鎳(NiB2)、 硼化鎢(WZB5或WB)、以及硼化鉻(CrB2)所構成群組中選出 一種以上的含金屬硼化物5〜60wt%、與含鈷(c〇)5〜20wt %、剩餘部分為碳化鎢的組成β ❹ 3 .如申請專利範圍第1項所述之輥體部件,前述的 氧化物係自以銳(Nb)、猛(Μη)、梦(Si)、錯(Zr)、鎂(Mg)、 約(Ca)、鈦(Ti)、鋁(A1)以及釔(γ)等所構成群組中選出 一種以上處理而得之氧化物。 4 如申請專利範圍第丨項所述之輥體部件,前述的 氮化物係自以氮化鈦(TiN)、氮化錯(ZrN)、氮化銳(VN)、 氮化组(TaN)、氮化鋁(A1N)、氮化硼(BN)、氮化鈮(NbN)、 氮化石夕(SisN4)、以及二氧化矽—氮化鋁(si〇2-AlN)所構成 群組中選出一種以上之物。 23 201011112 ’ 5,一種熔融金屬鍍液用輥體部件製造方法,其特徵 在於,在鋼基材表面披覆熔射碳化鎢-金屬硼化物-鈷系竟 金的粉末而形成一碳化鎢_金屬硼化物_鈷熔射皮膜,接著 在此碳化鎢-金屬硼化物-鈷系瓷金熔射皮膜的表面上,披 覆比起鉻’與氡的化學親和力更大的金屬氧化物或是其氧 化物與氮化物的混合物以及金屬鹽水溶液的懸浮物後,加 熱燒成’在前述碳化鎢-金屬硼化物-鈷系瓷金熔射皮膜的 表面與其皮膜層附近存在著細小的氣孔中,披覆並充填燒 成氧化物或是此氧化物與氮化物的燒成混合物。 6·如申請專利範圍第5項所述之輥體部件製造方法, 其特徵在於,前述的碳化鎢—金屬硼化物-鈷系瓷金熔射皮 膜的粉末’首先燒成碳化鎢與鈷(Co)的混合粉末作成此兩 者的金屬間化合物或是碳化鎮複合化合物,接著再在碳化 鎮-結金屬間化合物或是碳化鎢複合化合物中添加混合金 屬蝴化物藉由黏結劑(Binder)作成5〜50/zm大小的顆粒 ^ 作為使用之物。 ❹ 7. 如申請專利範圍第5項所述之輥體部件製造方法, 其特徵在於,前述的碳化鎢_金屬硼化物_鈷系瓷金為自以 硼化鈦(TiB2)、硼化鍅(ZrB2)、硼化姶(HfB2)、硼化釩(VB0、 硼化鉅(TaB2)、硼化鈮(NbB2)、硼化鎳(NiB2)、硼化鎢 或WB)、以及硼化鉻(crB2)所構成群組中選出一種以上的 金屬硼化物5〜60wt%,含鈷(Co)5〜20wt% ,並且殘餘部 分為碳化鎢的組成的材料依熔射施工。 8. 如申請專利範圍第5項所述之輥體部件製造方法’ 24 201011112 其特徵在於,前述的氧化物係自以鈮(Nb)、錳(Mn)、矽 (Si)、錯(Zr)、鎂(Mg)、鈣(Ca)、鈦(Ti)、鋁(A1)以及紀 (Y)等所構成群組中選出一種以上處理而得之氧化物。 9.如申請專利範圍第5項所述之輥體部件製造方法, 其特徵在於,前述的氮化物係自以氮化鈦(TiN)、氮化锆 (ZrN)、氮化釩(VN)、氮化鈕(TaN)、氮化鋁(A1N)、氮化 硼(BN)、氮化鈮(NbN)、氮化矽(以3^、以及二氧化矽一氮 ❿ 化銘(81〇2_人1?〇所構成群組中選出一種以上之物。 10· —種熔融金屬鍍液用輥體部件,其係於鋼基材表 面披覆碳化鎢-鈷瓷金熔射皮膜的輥體,前述的碳化鎢一鈷 瓷金熔射皮膜的表面上形成鉻氧化物與氮化物的混合物燒 成皮膜,且於前述的熔射皮膜表層附近的微小氣孔内充填 有前述的鉻酸化物與氮化物的混合物的燒成微粒子。 11·如申請專利範圍第10項所述之輥體部件,其特 徵在於,前述的氮化物係自以氮化鈦(TiN)、氮化錘(zrN)、 ❹ 氮化釩(VN)、氮化鈕(TaN)、氮化鋁(Α1Ν)、氮化硼(ΒΝ)、 氮化鈮(ΝΜ)、氮化矽(si,4)、以及二氧化矽_氮化鋁 (Si〇2_AlN)所構成群組中選出一種以上之物。 12· —種熔融金屬鍍液用輥體部件製造方法,其特徵 在於,在鋼基材表面被覆碳化鎢-鈷瓷金熔射,接著在此 碳化鎢-鈷瓷金熔射皮膜的表面上,披覆含氧化鉻水溶液 與氮化物的混合物而成的懸浮物後加熱燒成,在前述的碳 化鎢-钴瓷金熔射皮膜表面以及皮膜表層附近存在的微小 氣孔中,有其燒成混合物的被覆與充填為其特徵。 25 .201011112 13·如申請專利範圍第ι2項所述之輥體部件製造方 法’其特徵在於’前述的氮化物係自以氮化鈦(TiN)、氮 化锆(ZrN)、氮化釩(VN)、氮化鈕(TaN)、氮化鋁(A1N)、 氮化硼(BN)、氮化鈮(NbN)、氮化矽(以以)、以及二氧化 珍-氮化鋁(SiOfAlN)所構成群組中選出一種以上之物。 十一、圖式: 如次頁-201011112 X. Patent application scope: 1. A roller body part for molten metal plating solution, the surface of which is coated with a tungsten carbide-metal boride-cobalt-based porcelain gold-plated film on the surface of the steel substrate, in the above-mentioned carbonization The surface of the tungsten-metal boride-cobalt-based porcelain gold-soldered film is formed while the metal oxide of the metal oxide having a greater chemical affinity with oxygen or a mixture of the oxide and the nitride is formed. The micropores present in the vicinity of the surface layer of the aforementioned molten film are also filled with the above-mentioned oxide or a mixture of an oxide and a salt thereof to be fired into fine particles. The roller body part according to claim 1, wherein the aforementioned tungsten carbide-metal boride-cobalt-based porcelain gold spray film is made of titanium oxide (TiB2) and boride. Error (ZrB2), boronation (HfB2), boronic hydride (VB2), boronized button (TaB2), lanthanum boride (NbB2), nickel boride (NiB2), tungsten boride (WZB5 or WB), and The group consisting of chromium boride (CrB2) is selected from the group consisting of more than 5 to 60 wt% of metal-containing boride, 5 to 20 wt% of cobalt (c〇), and the remainder is tungsten carbide. β ❹ 3 . The roller body member according to Item 1, wherein the oxide is a sharp (Nb), a violent (Μη), a dream (Si), a wrong (Zr), a magnesium (Mg), a (Ca), or a titanium ( One or more oxides are selected from the group consisting of Ti), aluminum (A1), and yttrium (γ). 4 The roller body member according to the above-mentioned patent application, wherein the nitride system is made of titanium nitride (TiN), nitrided (ZrN), nitrided (VN), nitrided (TaN), One of a group consisting of aluminum nitride (A1N), boron nitride (BN), niobium nitride (NbN), niobium nitride (SisN4), and ceria-aluminum nitride (si〇2-AlN) The above. 23 201011112 '5, a method for producing a roll body part for a molten metal plating solution, characterized in that a tungsten carbide-metal boride-cobalt-based gold powder is coated on a surface of a steel substrate to form a tungsten carbide-metal a boride-cobalt-sprayed film, followed by coating a metal oxide having a greater chemical affinity than chromium's and antimony on the surface of the tungsten carbide-metal boride-cobalt-based porcelain gold-plated film or oxidizing it After the mixture of the substance and the nitride and the suspension of the aqueous metal salt solution, the mixture is heated and fired to form a fine pore in the vicinity of the surface of the tungsten carbide-metal boride-cobalt-based porcelain gold-plated film and the film layer. And filling the fired oxide or a fired mixture of the oxide and the nitride. 6. The method of manufacturing a roller body member according to claim 5, wherein the powder of the tungsten carbide-metal boride-cobalt-based porcelain gold-solder film is first fired into tungsten carbide and cobalt (Co). The mixed powder is used to form the intermetallic compound or the carbonized town composite compound, and then the mixed metal compound is added to the carbonized town-junction intermetallic compound or the tungsten carbide composite compound by the binder (5). Particles of ~50/zm size ^ as a use. The method for manufacturing a roller body member according to claim 5, wherein the tungsten carbide-metal boride_cobalt-based porcelain gold is self-contained titanium boride (TiB2) or lanthanum boride ( ZrB2), lanthanum boride (HfB2), vanadium boride (VB0, TaB2, NbB2, NiB2, tungsten boride or WB), and chromium boride (crB2) Among the group formed, one or more metal borides are selected in an amount of 5 to 60% by weight, a material containing cobalt (Co) 5 to 20% by weight, and the remainder of which is a composition of tungsten carbide is sprayed. 8. The method of manufacturing a roller body member according to claim 5, wherein the oxide is derived from niobium (Nb), manganese (Mn), niobium (Si), and (Zr). One or more oxides selected from the group consisting of magnesium (Mg), calcium (Ca), titanium (Ti), aluminum (A1), and (Y). 9. The method of manufacturing a roller body member according to claim 5, wherein the nitride is made of titanium nitride (TiN), zirconium nitride (ZrN), vanadium nitride (VN), Nitride button (TaN), aluminum nitride (A1N), boron nitride (BN), tantalum nitride (NbN), tantalum nitride (3^, and cerium oxide-nitrogen hydride) (81〇2_ One or more selected from the group consisting of humans and sputums. 10· A roller body member for molten metal plating solution, which is a roller body coated with a tungsten carbide-cobalt-gold alloy molten film on the surface of a steel substrate. a mixture of a chromium oxide and a nitride is formed on the surface of the tungsten carbide-cobalt-gold alloy molten film, and the micropores in the vicinity of the surface layer of the molten film are filled with the foregoing chromic acid and nitride. The roll body member according to claim 10, wherein the nitride system is made of titanium nitride (TiN), nitriding hammer (zrN), arsenic nitrogen. Vanadium (VN), nitride button (TaN), aluminum nitride (Α1Ν), boron nitride (ΒΝ), tantalum nitride (ΝΜ), tantalum nitride (si, 4), And one or more selected from the group consisting of cerium oxide-aluminum nitride (Si〇2_AlN). 12) A method for producing a rolled body part for a molten metal plating solution, characterized in that carbonized surface is coated on a steel substrate a tungsten-cobalt-gold alloy spray, followed by coating a suspension of a mixture of an aqueous solution of chromium oxide and a nitride on the surface of the tungsten carbide-cobalt-gold alloy spray film, followed by heating and firing, in the foregoing tungsten carbide - The surface of the cobalt-gold-gold fused film and the tiny pores existing near the surface layer of the film are characterized by the coating and filling of the firing mixture. 25 .201011112 13 · Manufacture of the roller body parts as described in the scope of claim 1 The method 'is characterized by 'the aforementioned nitride system is titanium nitride (TiN), zirconium nitride (ZrN), vanadium nitride (VN), nitride nitride (TaN), aluminum nitride (A1N), nitride One or more selected from the group consisting of boron (BN), niobium nitride (NbN), tantalum nitride, and SiOfAlN. page 2626
TW97135301A 2008-09-15 2008-09-15 Roller body parts for molten metal baths TWI426138B (en)

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US8507105B2 (en) * 2005-10-13 2013-08-13 Praxair S.T. Technology, Inc. Thermal spray coated rolls for molten metal baths

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