TW201008762A - A method for manufacturing an internally polyolefin coated steel pipe - Google Patents

A method for manufacturing an internally polyolefin coated steel pipe Download PDF

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Publication number
TW201008762A
TW201008762A TW098123884A TW98123884A TW201008762A TW 201008762 A TW201008762 A TW 201008762A TW 098123884 A TW098123884 A TW 098123884A TW 98123884 A TW98123884 A TW 98123884A TW 201008762 A TW201008762 A TW 201008762A
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TW
Taiwan
Prior art keywords
steel pipe
wire brush
wire
mass
brush
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TW098123884A
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Chinese (zh)
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TWI392579B (en
Inventor
Hiroyuki Mimura
Yoshihisa Kariyazono
Shinichi Funatsu
Tetsu Satoh
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Nippon Steel Corp
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Publication of TW201008762A publication Critical patent/TW201008762A/en
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Publication of TWI392579B publication Critical patent/TWI392579B/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L58/00Protection of pipes or pipe fittings against corrosion or incrustation
    • F16L58/02Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
    • F16L58/04Coatings characterised by the materials used
    • F16L58/10Coatings characterised by the materials used by rubber or plastics
    • F16L58/1009Coatings characterised by the materials used by rubber or plastics the coating being placed inside the pipe
    • F16L58/1045Coatings characterised by the materials used by rubber or plastics the coating being placed inside the pipe the coating being an extruded or a fused layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/02Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
    • B24B5/06Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces internally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/22Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/22Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes
    • B05D7/222Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes of pipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/02Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
    • B24B29/04Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for rotationally symmetrical workpieces, e.g. ball-, cylinder- or cone-shaped workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/36Single-purpose machines or devices
    • B24B5/40Single-purpose machines or devices for grinding tubes internally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D13/00Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
    • B24D13/02Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by their periphery
    • B24D13/10Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by their periphery comprising assemblies of brushes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/14Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/14Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
    • F16L9/147Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups comprising only layers of metal and plastics with or without reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2202/00Metallic substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2254/00Tubes
    • B05D2254/04Applying the material on the interior of the tube
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2350/00Pretreatment of the substrate
    • B05D2350/60Adding a layer before coating
    • B05D2350/65Adding a layer before coating metal layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2507/00Polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Coating With Molten Metal (AREA)

Abstract

The present invention is intended to provide a method for manufacturing an internally polyolefin coated steel pipe, which is resistant to the detachment of a polyolefin tube and has high water resistance and adhesive properties when in an environment with freeze-thaw cycles or when being filled with hot-water constantly. The method includes grinding the inner coated layer of a molten zinc coated steel pipe applied with a molten zinc coating internally and externally using a steel wire brush, and coating a polyolefin tube after exposing an iron-zinc alloy layer including 6% or more of Fe by mass. The wire brush is cylindrical and has steel wires arranged radically to a radius direction from a central axis of the cylindrical column. The wire brush is inserted into the molten zinc coated steel pipe while spinning around the central axis of the wire brush, thereby grinding the internally coated layer of the pipe.

Description

201008762 六、發明說明: 【發明所屬之技彳椅領域】 發明領域 本發明是關於-種在内面和外面施行過鍍辞之鋼管的 内面上被覆聚烯烴管之内面被覆聚烯烴之鋼管的製造方 法0 本案係以2008年7月16日在日本提出申請之特願 2GG8-184988號為基礎主張優先權,並將其内容援引至本 W 案。201008762 VI. Description of the Invention: [Technical Field of the Invention] [Technical Field] The present invention relates to a method for producing a steel pipe coated with an inner surface of a polyolefin tube coated with a polyolefin tube on the inner surface and the outer surface of the steel tube 0 This case claims priority based on the special wish 2GG8-184988 filed in Japan on July 16, 2008, and its content is referred to this W case.

C先前軒;I 發明背景 被用於給水或排水之鋼管當中,可使用在鋼管内面被 - 覆自聚烯㉖等之#合成細旨做成的合成樹脂管1ΧΡ;5Γ腐姓之 内面被覆樹脂的鋼管。因為該内面被覆樹脂之鋼管要供長 期使用,故在鋼管的内面和合成樹脂管之間必須具有充分 φ 的费著性。尤其是,在氣溫或水溫的變動大,管路中會發 生凍結融解的情形中,内面被覆之合成樹脂管和鋼管之間 的畨著性如果不充分,就會因合成樹脂管的膨脹或收縮引 起之制離力使得合成樹脂管從鋼管剝離,而剝離若大幅進 展就有導致管路閉塞的情形。因此,尤其是在内面有鍍鋅 之鋼管的内面被覆由聚烯烴等之合成樹脂做成的合成樹脂 *時’為獲得鋅與合成樹脂之間的充分密著性,會採用預 子銅管内面之鋅表面施行前處理的方法。 例如,專利文獻1中教示一種施行研磨以除去、清掃白 3 201008762 銹或雜質、油脂成分的方法。 另外,專利文獻2中揭示一種鍍鋅鋼管的前處理,是用 鋼絲刷研磨该鋼管的内面,除去純鋅層以使含鐵6¾以上的 鐵鋅合金層露出,若被覆聚烯烴管,則在凍結融解試驗中 聚烯烴管不易剝離。 【先前技術文獻】 【專利文獻】 【專利文獻1】特開昭58-87〇45號公報 【專利文獻2】PCT/JP2007/061256號公報 【發明内容】 發明概要 發明欲解決之課題 但是’在專利文獻1中,具體的研磨方法和,要研磨到 何種程度、内面的合成樹脂管在凍結融解試驗等是否難以 剝離等都完全未揭示。另外,專利文獻2中,關於具體的鋼 絲刷形狀、尺寸、研磨的適宜條件和研磨後的檢查方法都 完全未揭示。 本發明之目的是為解決上述問題點,而提供一種即使 在反復發生凍結·融解的環境或,經常充滿溫水的狀態中, 聚烯烴管的剝離依然難以發生,而且,耐水密著性良好之 内面被覆聚烯烴的鋼管之製造方法。 用以欲解決課題之手段 本發明人等為解決上述課題進行潛心研究之結果,得 到有關於在鋼管母材,即母材(base metal)表面和鑛鋅層之 201008762 間有含有6#量%以上的Fe之鐵'鋅合金層的炫崎辞鋼管 的内面,以接著劑為媒質被覆聚稀烴之,内面被覆聚稀煙 的鋼管之製造中,為提高聚烯烴的密著性,要使含有6質量 %以上的Fe之鐵-辞合金層露出’而用鋼絲刷研磨該溶融鐘 ' _管之内面的鑛層之具體條件的見解。本發明即是基於 . 前述見解而完成者,其要旨如下。 (1) 一種内面被覆聚烯烴之鋼管的製造方法,係在用鋼 絲刷研磨於内面及外面施行過溶融鍵鋅之溶融鑛辞鋼管的 着 内面鑛層,使含有6質量%以上的Fe之鐵-辞合金層露出 後,再被覆聚烯烴管之内面被覆聚烯烴之鋼管的製造方法 中’以前述鋼絲刷係圓柱狀’且,係由該圓柱的中心轴起 在半徑方向上呈放射狀配置鋼絲而成者,並透過使該鋼鮮 刷邊以前述中心轴為轉軸而轉動,邊插入前述熔融鍍鋅鋼 ' 管中的方式來研磨前述鋼管之内面鍍層為其特徵。 (2) 如(1)記載之内面被覆聚烯烴的鋼管之製造方法,特 徵為,前述鋼絲的維克氏硬度在500以上。 ® (3)如(1)或(2)記載之内面被覆聚烯烴的鋼管之製造方 法,特徵為,前述鋼絲的化學成分是C : 0.6〜1.2質量。/。, Μη : 0.2〜1.2質量。/〇,Si : 〇.1 〜1.5質量%,P : 〇.05質量%以 下’ S: 〇.〇4質量。/。以下,剩餘部分為Fe及不可避免的雜質。 (4) 如(1)〜(3)之任一項記載的内面被覆聚烯煙之鋼營的 製造方法’特徵為,在前述鋼絲的表面鍍了黃銅。 (5) —種内面被覆聚烯烴之鋼管的製造方法’係在 (1)〜(4)之任一項記載的内面被覆聚烯烴之鋼管的製造方法 5 201008762 中,以滿足下述式1〜式5的條件為特徵。 【數1】 厂(1)=C. The background of the invention is used in the steel pipe for water supply or drainage, and the synthetic resin tube 1 made of the synthetic surface of the inner surface of the steel pipe can be used. Steel pipe. Since the inner surface of the resin-coated steel pipe is to be used for a long period of time, it is necessary to have sufficient φ between the inner surface of the steel pipe and the synthetic resin pipe. In particular, in the case where the temperature or the temperature of the water fluctuates greatly and the freezing and melting occurs in the pipe, the sag of the synthetic resin pipe and the steel pipe which is covered with the inner surface is insufficient, and the expansion of the synthetic resin pipe may occur. The disengagement force caused by shrinkage causes the synthetic resin tube to be peeled off from the steel pipe, and if the peeling progresses greatly, the pipe is blocked. Therefore, in particular, when the inner surface of the inner surface of the galvanized steel pipe is coated with a synthetic resin made of a synthetic resin such as polyolefin*, in order to obtain sufficient adhesion between the zinc and the synthetic resin, the inner surface of the preheated copper pipe is used. The method of pre-treatment of the zinc surface. For example, Patent Document 1 teaches a method of performing polishing to remove and clean rust or impurities and oil and fat components of white 3 201008762. Further, Patent Document 2 discloses a pretreatment of a galvanized steel pipe by grinding the inner surface of the steel pipe with a wire brush to remove a pure zinc layer to expose an iron-zinc alloy layer containing more than 63⁄4 of iron, and if the polyolefin pipe is coated, The polyolefin tube was not easily peeled off during the freeze-thaw test. [PRIOR ART DOCUMENT] [Patent Document 1] JP-A-58-87-45 (Patent Document 2) PCT/JP2007/061256 SUMMARY OF INVENTION Summary of the Invention In Patent Document 1, the specific polishing method and the degree of polishing to the extent that the inner synthetic resin tube is difficult to peel off in a freeze-thaw test or the like are not disclosed at all. Further, in Patent Document 2, the shape and size of a specific wire brush, the appropriate conditions for polishing, and the inspection methods after polishing are not disclosed at all. In order to solve the above problems, it is an object of the present invention to provide a polyolefin tube which is difficult to be peeled off even in a state in which freezing and melting are repeated, or in a state in which it is often filled with warm water, and the water-tightness is good. A method of producing a steel pipe coated with polyolefin on the inside. Means for Solving the Problem As a result of intensive research to solve the above problems, the inventors of the present invention have obtained a content of 6% in the base material of the steel pipe, that is, the surface of the base metal and the zinc oxide layer of 201008762. In the inner surface of the above-mentioned iron-zinc alloy layer of the Fe alloy, the inner surface of the steel pipe is covered with a binder, and the inner surface of the steel pipe coated with the thin smoke is used to improve the adhesion of the polyolefin. The iron alloy-containing alloy layer containing 6% by mass or more of Fe is exposed, and the specific conditions of the ore layer on the inner surface of the molten bell'_tube are polished by a wire brush. The present invention has been completed based on the above findings, and the gist thereof is as follows. (1) A method for producing a steel pipe coated with a polyolefin on the inner surface, which is an inner surface layer of a molten steel pipe which is melted on the inner surface and the outer surface by a wire brush, and is made of iron containing 6 mass% or more of Fe. - After the alloy layer is exposed, the method of manufacturing a steel pipe coated with polyolefin on the inner surface of the polyolefin pipe is arranged in a radial shape in the radial direction from the central axis of the steel pipe. The steel wire is formed by polishing the inner surface plating layer of the steel pipe by inserting the steel fresh brush while rotating the shaft as the rotating shaft and inserting the molten galvanized steel into the tube. (2) The method for producing a steel pipe coated with polyolefin on the inner surface according to (1), characterized in that the steel wire has a Vickers hardness of 500 or more. (3) The method for producing a polyolefin-coated steel pipe according to (1) or (2), characterized in that the chemical composition of the steel wire is C: 0.6 to 1.2 mass. /. , Μη: 0.2~1.2 mass. /〇, Si : 〇.1 to 1.5% by mass, P: 〇.05% by mass or less 'S: 〇.〇4 mass. /. Hereinafter, the remainder is Fe and unavoidable impurities. (4) The method for producing a steel lining of the inner surface of the polyaniline according to any one of (1) to (3) characterized in that the surface of the steel wire is plated with brass. (5) A method for producing a steel pipe coated with a polyolefin-coated inner surface, in the method of manufacturing the inner-coated polyolefin steel pipe according to any one of (1) to (4), in the method of manufacturing a steel pipe 10 201008762, The condition of Formula 5 is characterized. [Number 1] Factory (1)=

Kx(Db-Dpi)xDw3 Lw 式1 h(l) = LbxJl + (Kx(Db-Dpi)xDw3 Lw Equation 1 h(l) = LbxJl + (

π 乂 π 乂 Dpi、 V J 式2π 乂 π 乂 Dpi, V J

SS

Lb2x nx πx DpiLb2x nx πx Dpi

V 式3 式4 F(l)x^(l)xA^x^V type 3 type 4 F(l)x^(l)xA^x^

KxS 2.6 <^<85.4.....式 5 F (1).鋼絲刷的每1根鋼絲之刮擦力 h(l):鋼絲刷前進其刷長(Lb)部分時,該鋼絲刷之 1根鋼絲研磨鋼管内面的長度(mm) φ :以N根鋼絲的鋼絲刷通過熔融鍍鋅鋼管内 面m次時,每單位面積之以該鋼絲刷研磨的 總延長長度和鋼絲的到擦力之積 K :比例係數KxS 2.6 <^<85.4..... Equation 5 F (1). Scraping force per wire of wire brush h(l): When the wire brush advances its brush length (Lb) portion, the wire The length of the inner surface of a steel wire polished steel pipe (mm) φ: when the inner surface of the hot-dip galvanized steel pipe is passed through the inner surface of the hot-dip galvanized steel pipe m times, the total length of the wire brush grinding per unit area and the rubbing of the steel wire Product of force K: proportional coefficient

Dpi :熔融鍍鋅鋼管的内徑(mm)Dpi: inner diameter (mm) of hot-dip galvanized steel pipe

Db :鋼絲刷的外徑(mm)Db: outer diameter of the wire brush (mm)

Lb :鋼絲刷的長向長度(mm)Lb: length of the wire brush (mm)

Dw :鋼絲刷鋼絲的外徑(mm)Dw : outer diameter (mm) of wire brush wire

Lw :鋼絲刷的鋼絲長度(mm) 201008762 •鋼絲刷的鋼絲數目(根) 11 :鋼絲刷的轉數(rpm) V . ’鋼絲刷的進給速度(mm/分) 鋼絲刷的通過次數(次) S * ’鋼絲刷前進其刷長(Lb)部分時,該鋼絲刷研 磨炼融鑛辞鋼管内面的面積(mm2) (6) 如(1)項〜(5)項之任一項記載的内面被覆聚烯烴之鋼 • &的製以方去’特徵在於施行前述研磨後,以維克氏硬度 60 100的金屬針刮擦前述鋼管内表面,藉以判定研磨狀態 之良否。 (7) 如(6)項記載的内面被覆聚烯烴之鋼管的製造方 * 特徵在於前述金屬針為銅製。 發明效果 依據本發明,以鋼絲刷研磨熔融鍍鋅鋼管的内面,除 去純辞層’因為可確實地使含有6質量%以上的Fe之鐵-鋅 φ 口金層硌出’故該研磨面和聚烯烴管的密著性安定並受到 強化’即使在發生凍結融解的管路中内面聚烯烴管也不易 剝離之内面被復聚烯烴的鋼管成為可以工業生產。 圖式簡單說明 【第1圖】為熔融鍍辞鋼管的斷面圖和鋼絲刷的斷面 圖及側面圖。 【第2圖】為鋼絲刷前進刷長Lb部分時,1根鋼絲研磨 溶融鑛鋅鋼營内面的長度h(l)和刷長Lb的關係示意圖。 ^ 方包】 7 201008762 用以實施發明之最佳形態 本發明人等,在'溶融鍵鋅鋼管的内面,以接著劍’··、、 質來被覆聚烯烴管之内面被覆聚稀烴的鋼管之製造中聋 出用鋼絲刷研磨該熔融鍍鋅鋼管内面的链層,使含有6質 %以上的Fe之鐵-辞合金層露出的具體條件。 為使熔融鍵鋅鋼管的内面含有6質量%以上的Ρ 鋅合金層露出,必須順應熔融鍍鋅鋼管内面的微觀四办 均勻且確實地加以研磨。因此,如第1圖所示,<透過以 .VL半 柱狀的鋼絲刷,而且,係將鋼絲由該圓柱的中心袖起'/cr 徑方向上呈放射狀地配置,並使該鋼絲刷邊以前述中^車 為轉軸轉動邊插入前述熔融鍍鋅鋼管中的方式,藉以所磨 前述熔融鍍辞鋼管的内面之方式來達成。這是因為該鋼絲 刷的鋼絲會順應溶融鐘鋅鋼管内面的微觀凹凸’均勻在見 破實地進行研磨。 前述鋼絲的維克氏硬度如果在500以上,研磨效率就 好。這是因為該鋼絲的維克氏硬度和辞的維克氏硬度之差 值如果大’鋅的研磨效率就好。 前述鋼絲的化學成分以C : 0.6〜1.2質量%,Μη: 0.2〜1.2 質量%,Si : 0.1 〜1.5 質量。/〇, Ρ : 〇.〇5 質量%以下,S : 0.04 質量% ’剩餘部分由Fe及不可避免的雜質組成者為佳。C、 Si ' Μη的下限值若低於上述值就不能獲得必要的高硬度, 上限值若超過上述值則韌性會降低,故設定成這些數值。 另外,由於Ρ、S的上限值若超過上述值將會因偏析而導致 脆化等,所以設定了這些上限值。重點是高硬度及耐斷裂 201008762 性兼具對鋼絲刷而言是必要的,只要在該範圍内,如使含 有例如微量的其他元素也不會損害本案發明。 宜對該鋼絲鍍以黃銅作為前述鋼絲的防銹手段。這是 為防止熔融鍍鋅鋼管的内面有鐵銹進入。如果以滿足以下 的式1〜式5的條件研磨溶融鍵鋅鋼管的内面,就可以使含有 6質量%以上的Fe之鐵-鋅合金層露出。 【數2】Lw : Wire length of wire brush (mm) 201008762 • Number of wires of wire brush (root) 11 : Number of revolutions of wire brush (rpm) V . 'Feed speed of wire brush (mm/min) Number of passes of wire brush ( (S) 'When the wire brush advances its brush length (Lb) portion, the area of the inner surface of the steel pipe that is polished by the wire brush (mm2) (6) is recorded in any one of items (1) to (5). The inner surface of the coated polyolefin steel is made of the above-mentioned grinding, and the inner surface of the steel pipe is scraped with a metal needle having a Vickers hardness of 60 100 to determine whether the grinding state is good or not. (7) The manufacturer of the inner-coated polyolefin steel pipe as described in (6) * The metal needle is made of copper. According to the present invention, the inner surface of the hot-dip galvanized steel pipe is polished by a wire brush to remove the pure layer "because the iron-zinc φ gold layer containing Fe of 6 mass% or more can be surely removed" The adhesion of the olefin tube is stabilized and strengthened. Even in the pipeline where the freeze-thaw is formed, the inner surface of the polyolefin tube is not easily peeled off, and the inner surface of the polyolefin-coated steel tube can be industrially produced. BRIEF DESCRIPTION OF THE DRAWINGS [Fig. 1] is a cross-sectional view of a molten steel plate and a cross-sectional view and a side view of a wire brush. [Fig. 2] is a schematic diagram showing the relationship between the length h(l) and the brush length Lb of the inside surface of a molten steel zinc-steel steel bar when the wire brush advances the length Lb portion of the brush. ^方包] 7 201008762 The best mode for carrying out the invention. The inventors of the present invention, on the inner surface of a molten zinc-coated steel pipe, are coated with a polysulfide-coated steel pipe with the inner surface of the polyolefin pipe covered with a sword. In the production, the chain layer of the inner surface of the hot-dip galvanized steel pipe is polished by a wire brush to expose a specific condition of exposing the iron-iron alloy layer containing 6 mass% or more of Fe. In order to expose the yttrium-zinc alloy layer containing 6 mass% or more of the inner surface of the molten zinc-coated steel pipe, it is necessary to uniformly and surely grind the inner surface of the hot-dip galvanized steel pipe. Therefore, as shown in Fig. 1, the steel wire is passed through a .VL semi-column brush, and the steel wire is radially disposed from the center of the cylinder in the '/cr radial direction, and the wire is placed. The brush edge is inserted into the molten galvanized steel pipe by rotating the middle brake as a rotating shaft, thereby achieving the grinding of the inner surface of the molten steel pipe. This is because the steel wire of the wire brush conforms to the microscopic unevenness of the inner surface of the molten bell zinc steel pipe uniformly. If the Vickers hardness of the above-mentioned steel wire is 500 or more, the polishing efficiency is good. This is because the difference between the Vickers hardness of the steel wire and the Vickers hardness of the word is as large as the grinding efficiency of zinc. The chemical composition of the steel wire is C: 0.6 to 1.2% by mass, Μη: 0.2 to 1.2% by mass, and Si: 0.1 to 1.5 by mass. /〇, Ρ : 〇.〇5 mass% or less, S: 0.04 mass% The remainder is preferably composed of Fe and unavoidable impurities. When the lower limit of C and Si ' Μη is less than the above value, the necessary high hardness cannot be obtained. If the upper limit value exceeds the above value, the toughness is lowered, so these values are set. In addition, if the upper limit of Ρ and S exceeds the above value, embrittlement may occur due to segregation, and these upper limits are set. The focus is on high hardness and resistance to breakage. 201008762 The combination is necessary for the wire brush, and as long as it contains such other elements as the trace amount, it will not damage the invention. The steel wire should be plated with brass as a rust preventive means for the aforementioned steel wire. This is to prevent rust from entering the inner surface of the molten galvanized steel pipe. When the inner surface of the molten zinc-containing steel pipe is ground under the conditions of the following formulas 1 to 5, an iron-zinc alloy layer containing 6 mass% or more of Fe can be exposed. [Number 2]

尸⑴=Kx(Db-Dpi)xDw3.....式丄Corpse (1) = Kx (Db-Dpi) x Dw3.....

Ml):叫 1 + (^^2.....式 2 s =Ml): Call 1 + (^^2.....式 2 s =

Lb2 χηχ πχ Dpi V 式3 ,_F(1) χ Λ(1) x iV x wj λ φ =......式 4Lb2 χηχ πχ Dpi V Equation 3, _F(1) χ Λ(1) x iV x wj λ φ =... Equation 4

KxS 2.6 <^<85.4.....式5KxS 2.6 <^<85.4..... Equation 5

上述式中符號的定義如下,另外第1圖及第2圖中也 示出部分符號。 F (1).鋼絲刷的每1根鋼絲之刮擦力 h(l):鋼絲刷前進其刷長(Lb)部分時,該鋼絲刷 之1根鋼絲研磨鋼管内面的長度(mm) Φ :用N根鋼絲的鋼絲刷通過熔融鍍鋅鋼管内 面m次時,每單位面積之以該鋼絲刷研磨 9 201008762 的總延長長度和鋼絲的刮擦力之積 κ :比例係數The symbols in the above formula are defined as follows, and the partial symbols are also shown in the first and second figures. F (1). The wiping force h(l) of each wire of the wire brush: When the wire brush advances its brush length (Lb), the length of the inner surface of the steel wire of the wire brush (mm) Φ : When the inner surface of the galvanized steel pipe is passed through the inner surface of the hot-dip galvanized steel pipe m times, the total extension length of the steel wire brush 9 201008762 per unit area and the scraping force of the steel wire κ: proportional coefficient

Dpi :熔融鍍辞鋼管的内徑(mm)Dpi: inner diameter (mm) of the molten steel tube

Db :鋼絲刷的外徑(mm)Db: outer diameter of the wire brush (mm)

Lb :鋼絲刷的長向長度(mm)Lb: length of the wire brush (mm)

Dw :鋼絲刷之鋼絲的外徑(mm)Dw : outer diameter of the wire of the wire brush (mm)

Lw :鋼絲刷之鋼絲的長度(mm) N :鋼絲刷之鋼絲的數目(根) η :鋼絲刷的轉數(r p m) V :鋼絲刷的進給速度(mm/分) m :鋼絲刷的通過次數(次) S :鋼絲刷前進其刷長(Lb)部分時,該鋼絲刷 研磨溶融鑛鋅鋼管的面積(mm2) 鋼絲刷的1根鋼絲刮擦、熔融鍍鋅鋼管内面的力F(l)係如 式1所示。 當鋼絲刷僅前進其刷長Lb時,該鋼絲刷的1根鋼絲研磨 熔融鍍鋅鋼管内面的長度h(l)係如式2所示。 當鋼絲刷僅前進其刷長Lb時,該鋼絲刷研磨熔融鍍鋅 鋼管内面的面積S係如式3所示。 以N根鋼絲之鋼絲刷通過溶融鑛鋅鋼管内面m次時,每 單位面積之該鋼絲刷的鋼絲研磨的總延長長度和鋼絲的刮 擦力之積Φ係如式4所示。 如實施例1至實施例7所示,可確認若式4的φ值為2.6 以上85.4以下,含有6質量%以上的Fe之鐵-辞合金層就會露 201008762 出,確保該研磨面與聚稀烴管之安定的密著性。換言之, 式4中的φ值不足2.6之研磨條件的情形,即使以鋼絲刷研 磨熔融鍍鋅鋼管的内面,純鋅層依然會殘留,含有6質量% 以上的Fe之鐵-辞合金層的露出變得不充分。式4的φ值超 過85.4之研磨條件的情形,鋼絲刷與鍍鋅鋼管内面由於摩 擦發熱而變成高溫,研磨效率顯著地降低,純辞層殘留, 含有6質量%以上的Fe之鐵-鋅合金層的露出不充分。 另外,本發明人等著眼於熔融鍍辞之表層的純辞層和 鐵-辞合金層之維克氏硬度不同,並將其利用到判斷由鋼絲 刷造成之含有6質量%以上的Fe之鐵-辞合金層在溶融錢鋅 鋼管内面露出的情形之檢查中。 亦即,因為純鋅層的維克氏硬度不足60,而含有6質量 %以上的Fe之鐵-辞合金層的維克氏硬度超過1〇〇,所以利 用其間之維克氏硬度為60〜100的金屬針,刮擦以鋼絲刷研 磨過之炼融鑛辞鋼管的内面來進行檢查。研磨不充分時, 因為依然殘留有較該金屬針之維克氏硬度柔軟的純鋅層, 故以該檢查針刮擦表面時可在鐘鋅鋼管内面的表面形成 溝。另一方面,研磨充分時’因為較該金屬針之維克氏硬 度硬之含有6質量%以上的Fe之鐵—鋅合金層露出,故若以 該金屬針刮擦表面’該金屬針的前端會被削去,被削掉之 金屬粉末則附著於含有6質量%以上的Fe之鐵-鋅合金層的 表面。 已知維克氏硬度為60至的金屬,有紹、銅、黃銅。 由於鋁與鍍鋅的色調同為銀色,故難以透過目視觀察來判 11 2〇1〇〇8762 斷鋁和鋅,並不適合作為檢查用之金屬針的材質。銅、黃 銅與魏鋅的色調不同’適合作為檢查用之金屬針的材質。 p是,因為黃銅會依取得來源不同而有銅和辞混合比的差 異,維克氏硬度易出現高低不一的情形,故不論取得來源 具有一定的維克氏硬度之銅是最適合的檢查用金屬針的材 - 質。 - [實施例】 針對本發明的實施例做說明。實施例的條件是為確認 本發明的實施可能性及效果而採用之條件例’本發明並不 © 限定於這些條件。只要不脫離本發明的主旨’達成本發明 的目的,本發明可採用各種條件。 (實施例1) 在鋼管(SGPl〇〇Ax6000mm長度)的内面及外面施行炼 融鍍鋅,獲得鍍鋅鋼管。此時,鍍鋅中所含之鋁的含量為 — 0.01質量%。 從該鍵鋅鋼管的内面,邊使具有較鍍鋅鋼管的内徑大 之外徑,形狀為圊柱狀,而且,從該圓柱的中心轴起在半 ® 徑方向上呈放射狀配置鋼絲而成之鋼絲刷轉動,邊插入鍍 鋅鋼管内以研磨内面的鍵辞。 實驗中使用之鋼絲刷的鋼絲,其維克氏硬度為500,該 鋼絲的化學成分為C : 〇.81質量% ’ Μη : 0.47質量%,Si : 〇.2〇質量%,p : 〇.〇5 質量% ’ S : 0.〇4質量%。 研磨條件如表1所示。本實施例中係使鋼絲刷的進給速 度做變化,每1種基準各對10支熔融鑛鋅鋼管做内面研磨, 12 201008762 合計實施5種基準。 連續進行,内面研磨過第1支和第10支後立即測定鋼絲 刷軸的表面溫度調查摩擦發熱的狀況。 使用銅製金屬針到擦内面研磨過之鑛辞鋼管的内面, ' 檢查研磨狀態之良否。 * 接著,準備較該鑛鋅鋼管的内徑梢小,且於外面積層 著厚度ΙΟΟμιη的馬來酸酐改性聚乙烯之高密度聚乙烯管。 高密度聚乙烯的厚度為2.0mm,熔點為125°C。 β 將高密度聚乙烯管插入内面研磨過之鍍辞鋼管的内 部,在其兩端加蓋,於高密度聚乙烯管的内部壓入空氣並 密封,接著,用加熱爐加熱至160°C,使高密度聚乙烯管熔 融,並壓著於鍍鋅鋼管的内面。 然後,從加熱爐中取出鍍鋅管使之冷卻,在溫度變成 70°C的時間點,抽出封入之空氣,獲得内面被覆有高密度 聚乙烯管之鍍辞鋼管(本發明鋼管a)。 切斷本發明鋼管a後,研磨斷面後用光學顯微鏡觀察, 進行凍結融解試驗及溫水浸潰試驗。 在用光學顯微鏡觀察時,採取20mm寬的圓周方向之斷 面當做試驗片,以樹脂包埋固定再研磨斷面後,用3%的硝 酸-酒精溶液浸蝕鍍辞層,用光學顯微鏡觀察鍍鋅層,調查 含有6質量%以上的Fe之鐵-辞合金層是否露出到最表層。 柬結融解試驗是將切成150mm長度所得之試驗片以長 度約1/3浸潰於水中之狀態立於裝有自來水之容器中,以連 同容器一起放入-l〇°C的低溫槽内使其凍結23小時,接著, 13 201008762 放入60°C的高溫槽内1小時解凍之凍結融解作業為1個循 環,反復進行100個循環。 溫水次潰試驗是將切成15〇111111長度而獲得之試驗片浸 潰於裝有自來水之容器中,連同容器一起放入40°C的恒溫 槽内,放置3個月。 ’ 凍結融解試驗和溫水浸潰試驗後,對試驗片調查有無 - 高密度聚乙婦管的剝離。 根據表1,僅有式4的φ值落在前述式5的範圍内的情 形’在用銅製的金屬針進行的檢查中,研磨過之鍍鋅鋼管 @ 的表面有銅附著的情形得到確認,在鍍鋅層斷面之利用顯 微鏡的觀察中’含有6質量%以上的Fe之鐵-鋅合金層露出 到最表層的情形得到確認。此外,在凍結融解試驗、溫水 浸潰試驗的結果中也得知聚乙烯管並無剝離情形。 鋼絲刷的摩擦發熱在所有的5種基準中,連續研磨在第 — 1支和第10支研磨後立即測定鋼絲刷軸的表面溫度,其結果 皆未達150 C,研磨效率良好。 (實施例2) _ 在鋼管(SGP1 〇〇AX60〇〇min長度)的内面及外面施行熔 融鍵辞,獲得鑛鋅鋼管。此時,鍵鋅中所含的銘之含量為 0.01質量%。 從該鍍鋅鋼管的内面,邊使具有較鍍辞鋼管的内徑大 的外徑,形狀為圓柱狀,而且,從該圓柱的中心軸起在半 徑方向上呈放射狀配置鋼絲而成之鋼絲刷轉動,邊插入鑛 鋅鋼管中以研磨内面的鑛鋅。 14 201008762 實驗中使用之鋼絲刷的鋼絲,其維克氏硬度為500,該 鋼絲的化學成分為C : 0.81質量%,Μη : 0.47質量%,Si : 0.20質量%,P : 0.05質量。/〇,S : 0.04質量%。 研磨條件如表2所示。本實施例中是使鋼絲刷的通過次 數做變化,每1種基準各對10支鍍鋅鋼管進行内面研磨,合 計實施5種基準。 連續進行,内面研磨過第1支和第10支後立即測定鋼絲 刷軸的表面溫度調查摩擦發熱的狀況。 用銅製金屬針刮擦内面研磨過之鍍鋅鋼管的内面,檢 查研磨狀態之良否。 接著,準備較該鍍鋅鋼管的内徑稍小,於外面積層著 厚度ΙΟΟμηι的馬來酸酐改性聚乙烯之高密度聚乙烯管。高 密度聚乙烯的厚度為2.0mm,熔點為125°C。 將高密度聚乙烯管插入内面研磨過之鍍鋅鋼管的内 部,在其兩端加蓋,於高密度聚乙烯管的内部壓入空氣並 且密封,接著,用加熱爐加熱至160°C,使高密度聚乙烯管 熔融,壓著於鍍鋅鋼管的内面。 然後,將鍍鋅管從加熱爐中取出並使之冷卻,在溫度 變為70°C的時間點,抽出封入之空氣,獲得於内面被覆了 高密度聚乙烯管之鍍辞鋼管(本發明鋼管b)。 切斷本發明鋼管b後,研磨斷面再用光學顯微鏡觀察, 並進行凍結融解試驗以及溫水浸潰試驗。 用光學顯微鏡進行觀察時,採取20mm寬的圓周方向之 斷面當做試驗片,以樹脂包埋固定再研磨斷面後,用3%硝 15 201008762 酸-酒精溶液浸蝕鍍鋅層’用光學顯微鏡觀察鍍鋅層,調查 含有6質量%以上的Fe之鐵-鋅合金層是否露出最表層。 凍結融解試驗是將切成150mm長度而獲得之試驗片以 長度約1/3浸潰於水中之狀態立於裝有自來水之容器中,以 連同容器一起放入-l〇°C的低溫槽内使其凍結23小時,接 — 著’放入60°C的高溫槽1小時進行解凍之凍結融解作業作為 1個循環,反復操作100個循環。 溫水浸潰試驗是將切成150mm長度而獲得之試驗片浸 潰於裝有自來水之容器中,連同容器一起放入40〇c的恒溫 ® 槽内,放置3個月。 康結融解試驗和溫水浸潰試驗後,調查試驗片之高密 度聚乙烯管有無剝離。 根據表2,僅式4的φ值超過2.4的情形,在用銅製金屬 針所做的檢查結果巾’確認咖时於研磨過之鍵鋅鋼管 的表面,在鍍鋅層的斷面的光學顯微鏡觀察結果中,含有6 質量%以上的Fe之鐵-辞合金層露出最表層。在♦結融解試 驗、溫水浸潰試驗賊果巾,也壯u科並無© 形。 鋼絲刷的摩擦發熱在所有的5種基準中,在連續研磨的 第1支和第1G支研純立即敎麟卿的表面溫度,其結 果皆未達150°C,研磨效率良好。 〜了解W 1使式4的φ的值落在前述式5的範圍内來設 又鋼絲刷的通過次數。 (實施例3) 16 201008762 在鋼管(SGP100Ax6000mm長度)的内面以及外面施行 熔融鍍鋅,獲得鍍辞鋼管。此時,鍍鋅中所含的鋁含量為 0.01質量%。 從該鑛鋅鋼管的内面,邊使具有較鑛辞鋼管的内徑大 的外徑,形狀為圓柱狀,而且,從該圓柱的中心軸起在半 • 徑方向上呈放射狀配置鋼絲而成之鋼絲刷轉動,邊插入鍍 辞鋼管内以研磨内面的鍍辞。 實驗中使用之鋼絲刷的鋼絲,其維克氏硬度為500,該 ® 鋼絲的化學成分為C : 0.81質量%,Μη : 0.47質量%,Si : 0.20 質量 %,P : 0.05 質量%,S : 0.04 質量%。 研磨條件如表3所示。本實施例中是使鋼絲刷的轉數做 變化,每1種基準各對10支熔融鍍鋅鋼管施行内面研磨,合 計實施5種基準。 連續進行,内面研磨過第1支和第10支後立即測定鋼絲 刷軸的表面溫度調查摩擦發熱的狀況。 用銅製金屬針刮擦内面研磨過之鑛鋅鋼管的内面,檢 查研磨狀態之良否。 接著,準備較該鑛鋅鋼管的内徑稍小,於外面積層著 厚度ΙΟΟμιη的馬來酸酐改性聚乙烯之高密度聚乙烯管。高 密度聚乙烯的厚度為2.0mm,熔點為125°C。 將高密度聚乙烯管插入内面研磨過之鍍辞鋼管中,將 其兩端加蓋,於高密度聚乙烯管的内部壓入空氣並密封, 接著,用加熱爐加熱至160°C,使高密度聚乙烯管熔融,壓 著於鐘鋅鋼管的内面。 17 201008762 然後,從加熱爐中取出鋅被覆管並使之冷卻,在溫度 變為70。(:的時間點,抽出封入之空氣,獲得内面被覆有高 密度聚乙烯管之鍍鋅鋼管(本發明鋼管c)。 切斷本發明鋼管以灸’研磨斷面再用光學顯微鏡觀察, 並進行凍結融解試驗及溫水浸潰試驗。 在用光學顯微鏡進行的觀察中,採取20mm寬的圓周方 _ 向之斷面當做試驗片,以樹脂包埋固定再研磨斷面後,用 3%硝酸-酒精溶液浸蝕鍍辞層,用光學顯微鏡觀察鍍鋅 層,調查含有6質量%以上的Fe之鐵-鋅合金層是否露出最 ® 表層。 凍結融解試驗是將切成150mm長度而獲得之試驗片以 長度約1/3浸潰於水中之狀態立於裝有自來水之容器中,以 連同容器一起放入-10°C的低溫槽内使其凍結23小時,接 著,放入60 C的高溫槽内1小時進行解束之束結融解作業為 1個循環,反復操作100個循環。 溫水浸潰試驗是將切成150mm長度而獲得之試驗片, 浸潰於裝有自來水之容器中,連同容器一起放入40t:的恒 Ο 溫槽内,放置3個月。 凍結融解試驗和溫水浸潰試驗後,調查試驗片之高密 度聚乙烯管有無剝離。 根據表3,僅式4的(|)值在前述式5的範圍内的情形,在 用銅製金屬針所做的檢查巾確制鑛著於研磨過之鑛辞 鋼管的表面,在鍍辞層斷面的光學顯微鏡觀察中確認了含 有6質量%以上的Fe之鐵-鋅合金層露出最表層。此外,在 18 201008762 象結融解試驗、溫錢漬試驗的結果巾也得知聚乙稀管並 無剝離情形。 鋼絲刷的摩擦發熱在所有的5種基準巾,連續研磨在第 1支和第10支研磨後立即測定鋼絲刷軸的表面溫度,其結果 皆未達150°c,研磨效率良好。 (實施例4) 在鋼管(SGPl〇〇Ax6〇〇〇mm長度)的内面以及外面施行Lw : length of wire of wire brush (mm) N : number of wires of wire brush (root) η : number of revolutions of wire brush (rpm) V : feed rate of wire brush (mm/min) m : wire brush Number of passes (times) S : When the wire brush advances its brush length (Lb) portion, the wire brush grinds the area of the molten zinc-zinc steel pipe (mm2). One wire scraping of the wire brush and the force F of the inner surface of the molten galvanized steel pipe ( l) is as shown in Equation 1. When the wire brush advances only the brush length Lb, the length h(l) of the inner surface of the wire-polished molten steel pipe of the wire brush is as shown in Formula 2. When the wire brush advances only the brush length Lb, the area S of the inner surface of the wire brush-polished molten galvanized steel pipe is as shown in Formula 3. When the inner surface of the molten zinc steel pipe is melted by the wire brush of N steel wires m times, the product of the total length of the wire grinding of the wire brush per unit area and the scraping force of the steel wire is as shown in the following formula 4. As shown in the first embodiment to the seventh embodiment, it was confirmed that the φ value of the formula 4 is 2.6 or more and 85.4 or less, and the iron-containing alloy layer containing 6 mass% or more of Fe is exposed to 201008762, and the polished surface and the aggregate are ensured. The stability of the stability of the dilute hydrocarbon tube. In other words, in the case where the φ value in the formula 4 is less than the polishing condition of 2.6, even if the inner surface of the hot-dip galvanized steel pipe is polished by a wire brush, the pure zinc layer remains, and the iron-containing alloy layer containing 6 mass% or more of Fe is exposed. Become inadequate. When the φ value of the formula 4 exceeds the polishing condition of 85.4, the inner surface of the wire brush and the galvanized steel pipe becomes high temperature due to frictional heat generation, the polishing efficiency is remarkably lowered, and the pure layer remains, and the iron-zinc alloy containing 6 mass% or more of Fe is contained. The exposure of the layer is insufficient. In addition, the inventors of the present invention paid attention to the difference in the Vickers hardness of the surface layer of the molten plating layer and the iron-spelling alloy layer, and used it to judge the iron containing 6 mass% or more of Fe by the wire brush. - The inspection of the alloy layer on the inside of the molten zinc steel pipe. That is, since the Vickers hardness of the pure zinc layer is less than 60, and the Vickers hardness of the iron-containing alloy layer containing 6% by mass or more of Fe exceeds 1 〇〇, the Vickers hardness in the meantime is 60 〜 The metal needle of 100 is scraped and inspected by the inner surface of the steel pipe polished by the wire brush. When the polishing is insufficient, since a pure zinc layer which is softer than the Vickers hardness of the metal needle remains, the groove can be formed on the inner surface of the bell-zinc steel pipe when the surface is scratched by the inspection needle. On the other hand, when the polishing is sufficient, 'the iron-zinc alloy layer containing Fe of 6 mass% or more harder than the Vickers hardness of the metal needle is exposed, so if the surface is scratched with the metal needle' The metal powder to be cut off is attached to the surface of the iron-zinc alloy layer containing 6% by mass or more of Fe. Metals with a Vickers hardness of 60 to 60 are known, and are available in copper, brass, and brass. Since the color of aluminum and galvanized is the same as silver, it is difficult to judge 11 2〇1〇〇8762 aluminum and zinc by visual observation, which is not suitable as a material for inspection metal needles. Copper, yellow copper and Wei zinc have different color tones. It is suitable as a material for metal needles for inspection. p is, because brass will have different copper and rhyme mixing ratios depending on the source, Vickers hardness is prone to high and low, so it is best to obtain copper with a certain Vickers hardness. Check the material of the metal needle - quality. - [Embodiment] An embodiment of the present invention will be described. The conditions of the examples are the conditions used to confirm the implementation possibilities and effects of the present invention. The present invention is not limited to these conditions. The present invention can adopt various conditions without departing from the gist of the present invention to achieve the object of the present invention. (Example 1) A galvanized steel pipe was obtained by performing smelting and galvanizing on the inner surface and the outer surface of a steel pipe (SGPl 〇〇 Ax 6000 mm length). At this time, the content of aluminum contained in the galvanizing was - 0.01% by mass. From the inner surface of the zinc-coated steel pipe, the outer diameter of the inner diameter of the galvanized steel pipe is larger, and the shape is a columnar shape, and the steel wire is radially arranged in the semi-diameter direction from the central axis of the cylinder. The wire brush is rotated and inserted into the galvanized steel pipe to grind the inner surface of the key. The wire brush wire used in the experiment has a Vickers hardness of 500, and the chemical composition of the wire is C: 〇.81% by mass ' Μ η : 0.47 mass %, Si : 〇.2 〇 mass %, p : 〇. 〇5 mass% ' S : 0. 〇 4 mass%. The grinding conditions are shown in Table 1. In this embodiment, the feed rate of the wire brush is changed, and 10 pieces of molten ore zinc steel pipe are internally ground for each type of reference, and 12 201008762 is used to implement five kinds of standards. The surface temperature of the wire brush shaft was measured immediately after the inner surface was ground and the first and the tenth branch were examined to investigate the frictional heat. Use a copper metal needle to rub the inner surface of the inner surface of the steel pipe that has been ground. 'Check the quality of the grinding. * Next, a small-density polyethylene pipe of maleic anhydride-modified polyethylene having a thickness of ΙΟΟμηη is prepared in a smaller area than the inner diameter of the zinc-coated steel pipe. The high density polyethylene has a thickness of 2.0 mm and a melting point of 125 °C. β Insert the high-density polyethylene pipe into the inner surface of the polished steel pipe, cover it at both ends, press air inside the high-density polyethylene pipe and seal it, then heat it to 160 ° C in a heating furnace. The high density polyethylene pipe is melted and pressed against the inner surface of the galvanized steel pipe. Then, the galvanized pipe was taken out from the heating furnace to be cooled, and at the time when the temperature became 70 ° C, the sealed air was taken out to obtain a plated steel pipe (the steel pipe a of the present invention) having the inner surface covered with the high-density polyethylene pipe. After the steel pipe a of the present invention was cut, the cross section was polished and observed with an optical microscope, and subjected to a freeze-thaw test and a warm water dipping test. When observing with an optical microscope, a 20 mm wide circumferential section was taken as a test piece, and after re-polishing the cross section by resin embedding, the plated layer was etched with a 3% nitric acid-alcohol solution, and galvanized was observed with an optical microscope. In the layer, it was investigated whether or not the iron-containing alloy layer containing 6% by mass or more of Fe was exposed to the outermost layer. In the knot-knot test, the test piece cut into a length of 150 mm is placed in a container filled with tap water in a state of about 1/3 of the length of the water, and placed in a low-temperature tank together with the container at -10 ° C. It was allowed to freeze for 23 hours, and then, 13 201008762 was placed in a high-temperature tank at 60 ° C for 1 hour, and the freeze-thaw operation was one cycle, and 100 cycles were repeated. In the warm water subcrush test, the test piece obtained by cutting the length of 15 〇 111111 was immersed in a container filled with tap water, and placed in a thermostat at 40 ° C together with the container, and left for 3 months. After the freeze-thaw test and the warm water dipping test, the test piece was investigated for the presence or absence of high-density polyethylene tube. According to Table 1, only the case where the φ value of the formula 4 falls within the range of the above formula 5 'In the inspection with the metal needle made of copper, the case where the surface of the polished galvanized steel tube @ has copper adhesion is confirmed. In the observation of the galvanized layer section by the microscope, it was confirmed that the iron-zinc alloy layer containing 6 mass% or more of Fe was exposed to the outermost layer. In addition, in the results of the freeze-thaw test and the warm water dipping test, it was also found that the polyethylene pipe was not peeled off. Friction and heat generation of the wire brush In all of the five references, the surface temperature of the wire brush shaft was measured immediately after the first and the tenth grinding, and the result was less than 150 C, and the grinding efficiency was good. (Example 2) _ A molten steel bond was obtained on the inner surface and the outer surface of a steel pipe (SGP1 〇〇 AX60 〇〇 min length) to obtain a mineral zinc steel pipe. At this time, the content of the inscription contained in the zinc bond was 0.01% by mass. A steel wire having a larger outer diameter than the inner diameter of the plated steel pipe and having a cylindrical shape from the inner surface of the galvanized steel pipe, and a steel wire radially arranged from the central axis of the cylinder The brush rotates and is inserted into the mineral zinc pipe to grind the inner zinc. 14 201008762 The wire brush wire used in the experiment has a Vickers hardness of 500. The chemical composition of the wire is C: 0.81% by mass, Μη: 0.47 mass%, Si: 0.20 mass%, and P: 0.05 mass. /〇, S : 0.04% by mass. The grinding conditions are shown in Table 2. In the present embodiment, the number of passes of the wire brush is changed, and 10 sets of galvanized steel pipes are internally ground for each type of reference, and five types of standards are collectively implemented. The surface temperature of the wire brush shaft was measured immediately after the inner surface was ground and the first and the tenth branch were examined to investigate the frictional heat. Scratch the inner surface of the inner surface of the galvanized steel pipe with a copper metal needle to check the quality of the grinding. Next, it was prepared to have a slightly smaller inner diameter than the galvanized steel pipe, and a high-density polyethylene pipe of maleic anhydride-modified polyethylene having a thickness of ΙΟΟμηι was laminated on the outer surface. The high density polyethylene has a thickness of 2.0 mm and a melting point of 125 °C. Insert a high-density polyethylene pipe into the inside of the internally ground galvanized steel pipe, cover at both ends, press air inside the high-density polyethylene pipe and seal it, and then heat it to 160 ° C in a heating furnace. The high density polyethylene pipe is melted and pressed against the inner surface of the galvanized steel pipe. Then, the galvanized pipe is taken out from the heating furnace and cooled, and the sealed air is taken out at a temperature of 70 ° C to obtain a plated steel pipe coated with a high-density polyethylene pipe on the inner surface (the steel pipe of the present invention) b). After the steel pipe b of the present invention was cut, the polished cross section was observed by an optical microscope, and subjected to a freeze-thaw test and a warm water dipping test. When observing with an optical microscope, a 20 mm wide circumferential section was taken as a test piece, and after re-polishing the section by resin, the galvanized layer was etched with a 3% nitrate 15 201008762 acid-alcohol solution. In the galvanized layer, it was investigated whether or not the iron-zinc alloy layer containing 6% by mass or more of Fe was exposed to the outermost layer. The freeze-thaw test is a test piece obtained by cutting into a length of 150 mm and immersed in water in a state of about 1/3 of the length in a container filled with tap water, and placed in a low-temperature tank at -10 ° C together with the container. It was allowed to freeze for 23 hours, and the freezing and thawing operation of thawing was carried out for 1 hour in a high-temperature tank at 60 ° C for one cycle, and 100 cycles were repeated. In the warm water immersion test, the test piece obtained by cutting into a length of 150 mm was immersed in a container containing tap water, and placed in a 40 〇c constant temperature ® tank together with the container for 3 months. After the Kangjie melt test and the warm water dipping test, the high density polyethylene pipe of the test piece was investigated for peeling. According to Table 2, only the case where the value of φ of the formula 4 exceeds 2.4, the result of the inspection made with a copper metal needle is 'lighting the surface of the zinc-coated steel pipe on the surface of the polished zinc-coated steel pipe, and the optical microscope of the section of the galvanized layer In the observation results, the iron-containing alloy layer containing 6 mass% or more of Fe was exposed to the outermost layer. In the ♦ knot melting test, warm water dipping test thief fruit towel, also strong u section does not have a shape. The frictional heating of the wire brush was achieved in all of the five benchmarks, and the surface temperature of the first and the first GG of the continuous grinding was immediately unicorned, and the results were all below 150 ° C, and the grinding efficiency was good. ~ Know W 1 Let the value of φ of Equation 4 fall within the range of Equation 5 above to set the number of passes of the wire brush. (Example 3) 16 201008762 Melt galvanizing was performed on the inner surface and the outer surface of a steel pipe (SGP100Ax6000 mm length) to obtain a plated steel pipe. At this time, the aluminum content contained in the galvanizing was 0.01% by mass. From the inner surface of the zirconia steel pipe, an outer diameter having a larger inner diameter than that of the ore pipe is formed in a cylindrical shape, and a steel wire is radially arranged from the central axis of the cylinder in the semi-diameter direction. The wire brush rotates and is inserted into the plated steel pipe to polish the inner surface of the plate. The wire brush wire used in the experiment has a Vickers hardness of 500. The chemical composition of the wire is C: 0.81% by mass, Μη: 0.47 mass%, Si: 0.20 mass%, P: 0.05 mass%, S: 0.04% by mass. The grinding conditions are shown in Table 3. In the present embodiment, the number of revolutions of the wire brush was changed, and 10 sets of hot-dip galvanized steel pipes were subjected to inner surface polishing for each type of reference, and five types of standards were collectively implemented. The surface temperature of the wire brush shaft was measured immediately after the inner surface was ground and the first and the tenth branch were examined to investigate the frictional heat. Scratch the inner surface of the inner surface of the minered zinc steel pipe with a copper metal needle to check the quality of the grinding. Next, a smaller density of the inner diameter of the zinc-coated steel pipe was prepared, and a high-density polyethylene pipe of maleic anhydride-modified polyethylene having a thickness of ΙΟΟμηη was laminated on the outer surface. The high density polyethylene has a thickness of 2.0 mm and a melting point of 125 °C. Insert the high-density polyethylene pipe into the inner surface of the plated steel pipe, cover both ends, press air inside the high-density polyethylene pipe and seal it, then heat it to 160 ° C in a heating furnace to make it high. The density polyethylene tube is melted and pressed against the inner surface of the bell zinc steel pipe. 17 201008762 Then, the zinc coated tube was taken out from the heating furnace and allowed to cool, and the temperature became 70. At the time of (:, the enclosed air is taken out, and the galvanized steel pipe (the steel pipe c of the present invention) coated with the high-density polyethylene pipe is obtained. The steel pipe of the present invention is cut off by the moxibustion section and then observed by an optical microscope. Freeze-thaw test and warm-water impregnation test. In the observation with an optical microscope, a 20 mm wide circumferential _ direction section was taken as a test piece, and the resin was embedded and fixed to re-grind the section, and then 3% nitric acid was used. The alcohol layer was etched and plated, and the galvanized layer was observed with an optical microscope to investigate whether or not the iron-zinc alloy layer containing 6 mass% or more of Fe was exposed to the most surface layer. The freeze-thaw test was a test piece obtained by cutting into a length of 150 mm. Approximately 1/3 of the length is immersed in water and placed in a container filled with tap water, and placed in a low temperature tank at -10 ° C for 23 hours together with the container, and then placed in a 60 C high temperature bath. The bundle unwinding operation for 1 hour is 1 cycle, and 100 cycles are repeated. The warm water immersion test is a test piece obtained by cutting into a length of 150 mm, immersed in a container containing tap water, together with the container. Put them together in a constant temperature tank of 40t: for 3 months. After the freeze-thaw test and the warm water dipping test, investigate whether the high-density polyethylene pipe of the test piece is peeled off. According to Table 3, only the formula 4 (| In the case where the value is within the range of the above formula 5, the inspection towel made of the copper metal needle is confirmed to be deposited on the surface of the ground steel tube, and the optical microscope observation of the cross section of the plating layer is confirmed to contain The iron-zinc alloy layer of Fe of 6 mass% or more is exposed to the outermost layer. In addition, the result of the knot melting test and the warm money stain test on 18 201008762 also found that the polyethylene tube was not peeled off. In all of the five types of reference sheets, the surface temperature of the wire brush shaft was measured immediately after the first and tenth grindings, and the result was less than 150 ° C, and the polishing efficiency was good. (Example 4) In the steel pipe ( SGPl〇〇Ax6〇〇〇mm length) inside and outside

溶融鑛鋅,獲得鑛辞鋼管。此時,騎中所含㈣含量為 0.01質量%。 從該鑛鋅鋼管的内面,邊使具有較鑛鋅鋼管的内徑大 的外徑’形狀為圓柱狀,而且,從該圓柱的中心軸起在半 徑方向上呈放射狀配置鋼絲而成之鋼絲刷轉動,邊將其插 入鍍鋅鋼管内以研磨内面的鍍辞。 實驗中制之鋼絲刷的_,其維克氏硬度為500,該 鋼4的化子成刀為c . 〇 81質量。,。,Μη : 〇 47質量%,& ·· 0·20 質量%’P:0.0S 質量%,s:〇.〇4 質量 %。 研磨條件如表4所示。本實關巾係使鋼絲刷的 鋼絲長 度做變化每1種基準各對1〇支熔融鐘鋅鋼管施行内面研 磨,合計實施5種基準。 行磨過第1支和IMG支後立即測定鋼絲 刷轴的表面溫度調查摩擦發熱的狀況。 用銅製金屬針刮擦内面研磨過之鑛鋅鋼管的内面,檢 查研磨狀態之良否。 接著準備較*料鋼管㈣錢小於外面積層著 19 201008762 厚度ΙΟΟμιη的馬來酸酐改性聚乙烯之高密度聚乙烯管。高 密度聚乙烯的厚度為2.0mm,熔點為125°C。 將高密度聚乙烯管插入内面研磨過之鍍鋅鋼管中,將 其兩端加蓋,於高密度聚乙烯管的内部壓入空氣並密封, 接著,用加熱爐加熱至160°C,使高密度聚乙烯管熔融,壓 著於鍍鋅鋼管的内面。 然後,從加熱爐中取出鋅被覆管並使其冷卻,在溫度 變為70°C的時間點,抽出封入之空氣,獲得内面被覆有高 密度聚乙烯管之鍍辞鋼管(本發明鋼管d)。 切斷本發明鋼管d後,研磨斷面再用光學顯微鏡觀察, 並進行凍結融解試驗以及溫水浸潰試驗。 利用光學顯微鏡觀察時,採取20mm寬的圓周方向之斷 面當做試驗片,以樹脂包埋固定再研磨斷面後,用3%硝酸 -酒精溶液浸蝕鍍鋅層,用光學顯微鏡觀察鍍鋅層,調查含 有6質量%以上的Fe之鐵-辞合金層是否露出最表層。 凍結融解試驗是將切成150mm長度而獲得之試驗片以 長度約1/3浸潰於水中之狀態立於裝有自來水之容器中,以 連同容器一起放入-l〇°C的低溫槽内使其凍結23小時,接 著,放入60°C的高溫槽内1小時進行解凍之凍結融解作業為 1個循環,反復操作100個循環。 溫水浸潰試驗是將切成150mm長度而獲得之試驗片, 浸潰於裝有自來水之容器中,連同容器一起放入40°C的恒 溫槽内,放置3個月。 凍結融解試驗和溫水浸潰試驗後,調查試驗片之高密 201008762 度聚乙烯管有無剝離。 根據表4,僅式4的φ值在前述式5的範圍内的情形,在 用銅製金屬針所做的檢查中確認到銅附著於研磨過之鍍鋅 鋼管的表面,在鍍鋅層斷面的光學顯微鏡觀察中確認到含 有6質量%以上的Fe之鐵-辞合金層露出最表層。此外,在 ' 凍結融解試驗、溫水浸潰試驗的結果中也得知聚乙烯管並 無剝離情形。 0 鋼絲刷的摩擦發熱在所有的5種基準中,連續研磨過第 1支和第10支後立即測定鋼絲刷軸的表面溫度,其結果皆未 達150°C,研磨效率良好。 (實施例5) 在鋼管(SGP100Ax6000mm長度)的内面及外面施行炼 融鍍鋅,獲得鍍鋅鋼管。此時,鍍鋅中所含鋁的含量為〇.〇1 質量%。 從該鍍鋅鋼管的内面,邊以具有較鍍鋅鋼管的内徑大 % 的外杻’形狀為圓柱狀,而且,從該圓柱的中心軸起在半 乙方向上呈放射狀配置鋼絲而成之鋼絲刷轉動,邊將其插 入鍍鋅鋼管内以研磨内面的鍍鋅。 實驗中使用之鋼絲刷的鋼絲,其維克氏硬度為500,該 鋼絲的化學成分為C : 〇·8ΐ質量%,Mn : 0.47質量°/〇,Si : 〇’2〇質量%,P : 0.〇5 質量。/〇,S : 0.04質量%。 研磨條件如表5所示。本實施例中係使鋼絲刷的鋼絲外 优做變化,每1種基準各對10支熔融鍍鋅鋼管施行内面研 磨,合計實施5種基準。 21 201008762 連續進行,在内面研磨過第1支和第10支後立即測定鋼 絲刷軸的表面溫度調查摩擦發熱的狀況。 使用銅製金屬針刮擦内面研磨過之鍍辞鋼管的内面, 檢查研磨狀態之良否。 接著,準備較該鍵鋅鋼管的内徑稍小,於外面積層著 厚度ΙΟΟμηι的馬來酸酐改性聚乙烯之高密度聚乙烯管。高 密度聚乙烯的厚度為2.0mm,熔點為125°C。 將高密度聚乙烯管插入内面研磨過之鍍鋅鋼管中,將 其兩端加蓋,於高密度聚乙烯管的内部壓入空氣並密封, 接著,用加熱爐加熱至160°C,使高密度聚乙烯管熔融,壓 著於鍍鋅鋼管的内面。 然後,從加熱爐中取出鍍辞管並使其冷卻,在溫度變 為70°C的時間點,抽出封入之空氣,獲得内面被覆有高密 度聚乙稀管之鍍鋅鋼管(本發明鋼管e)。 切斷本發明鋼管e後,研磨斷面再用光學顯微鏡觀察, 並進行凍結融解試驗以及溫水浸潰試驗。 用光學顯微鏡觀察時,採取20mm寬的圓周方向之斷面 當做試驗片,以樹脂包埋固定再研磨斷面後,用3%硝酸-酒精溶液浸蝕鍍鋅層,用光學顯微鏡觀察鍍鋅層,調查含 有6質量%以上的Fe之鐵-辞合金層是否露出最表層。 凍結融解試驗是將切成150mm長度而獲得之試驗片以 長度約1/3浸潰於水中之狀態立於裝有自來水之容器中,以 連同容器一起放入-l〇°C的低溫槽内使其凍結23小時,接 著,放入60°C的高溫槽内1小時進行解凍之凍結融解作業為 201008762 1個循環,反復操作loo個循環。 水浸潰試驗是將切成15 〇mm長度而獲得之試驗片, 浸潰於裝有自來水之容器中,連同容器—起放入4〇〇c的恒 溫槽内,放置3個月。 束結融解試驗和溫水浸潰試驗後,調查試驗片之高密 度聚乙稀管有無剝離。 根據表5,僅式4的φ值在前述式5的範圍内的情形,在 用銅製金屬針所做的檢查中確認到銅附著於研磨過之鍍鋅 鋼管的表面,在鍍鋅層斷面的光學顯微鏡觀察中確認到含 有6質量%以上的Fe之鐵-鋅合金層露出最表層。此外,在 凍結融解試驗、溫水浸潰試驗的結果中也得知聚乙烯管無 剝離情形。 鋼絲刷的摩擦發熱在所有的5種基準中,連續研磨第1 支和第10支後立即測定鋼絲刷軸的表面溫度,其結果皆未 達150°C,研磨效率良好。 (實施例6) 在鋼管(SGPl〇〇Ax6000mm長度)的内面及外面施行熔 融鍍鋅’獲得錢辞鋼管。此時,鑛鋅中所含銘的含量為0.01 質量%。 從該錢鋅鋼管的内面,邊使具有較鑛辞鋼管的内徑大 的外徑,形狀為圓柱狀,而且,從該圓柱的中心軸起在半 徑方向上呈放射狀配置鋼絲而成之鋼絲刷轉動,邊將其插 入鍍鋅鋼管内以研磨内面的鑛鋅。 實驗中使用之鋼絲刷的鋼絲,其維克氏硬度為500 ’該 23 201008762 鋼絲的化學成分為C : 0.81質量%,Μη : 0.47質量%,Si : 0.20質量%,P : 0.05 質量%,S : 0·04 質量%。 研磨條件如表6所示。本實施例中係使鋼絲刷的外徑做 變化,每1種基準各對10支熔融鍍鋅鋼管施行内面研磨,合 計實施5種基準。 連續進行,在内面研磨過第1支和第10支後立即測定鋼 絲刷軸的表面溫度調查摩擦發熱的狀況。 使用銅製金屬針到擦内面研磨過之鐘辞鋼管的内面, 檢查研磨狀態之良否。 接著,準備較該鍍鋅鋼管的内徑稍小,於外面積層了 厚度ΙΟΟμηι的馬來酸酐改性聚乙烯之高密度聚乙烯管。高 密度聚乙浠的厚度為2.0mm,’溶點為125°C。 將高密度聚乙烯管插入内面研磨過之鍍鋅鋼管中,將 其兩端加蓋,於高密度聚乙烯管的内部壓入空氣並密封, 接著,用加熱爐加熱至160°C,使高密度聚乙烯管熔融,壓 著於鍍鋅鋼管的内面。 然後,從加熱爐中取出鋅被覆管使其冷卻,在溫度變 為70°C的時間點,抽出封入之空氣,獲得内面被覆有高密 度聚乙烯管之鑛鋅鋼管(本發明鋼管〇。 切斷本發明鋼管f後,研磨斷面再用光學顯微鏡觀察, 並進行凍結融解試驗以及溫水浸潰試驗。 用光學顯微鏡觀察時,採取20mm寬的圓周方向之斷面 當做試驗片,以樹脂包埋固定再研磨斷面後,用3%硝酸-酒精溶液浸蝕鍍鋅層,用光學顯微鏡觀察鍍鋅層,調查含 201008762 有6質量%以上的Fe之鐵-鋅合金層是否露出最表層。 凍結融解試驗是將切成150mni長度而獲得之試驗片以 長度約1/3浸潰於水中之狀態立於裝有自來水之容器中,以 連同容器一起放入-l〇°C的低溫槽内使其凍結23小時,接 著,放入60°C的高溫槽内1小時進行解凍之凍結融解作業為 1個循環,反復操作100個循環。 溫水浸潰試驗是將切成150mm長度而獲得之試驗片浸 潰於裝有自來水之容器中,連同容器一起放入4〇°c的恒溫 槽内,放置3個月。 來結融解試驗和溫水浸潰試驗後,調查試驗片之高密 度聚乙稀管有無剝離。 根據表6,僅式4的φ值在前述式5的範圍内的情形,在 用銅製金屬針所做的檢查中確認到銅附著於研磨過之鍍鋅 鋼管的表面,在鍍辞層的斷面的光學顯微鏡觀察中確認到 含有6質量%以上的Fe之鐵_辞合金層露出最表層。此外, 在殊結融解試驗、溫水浸潰試驗的結果中也得知聚乙烯管 未剝離。 鋼絲刷的摩擦發熱在所有的5種基準中,連續研磨第1 支和第10支後立即測定鋼絲刷轴的表面溫度,其結果皆未 達150 C,研磨效率良好。 (實施例7) 在鋼管(SGPl〇〇AX60〇〇mrn長度)的内面以及外面施行 熔融鍍鋅,獲得鍍鋅鋼管。此時,鍍辞中所含鋁的含量為 0.01質量%。 25 201008762 在該錢鋅鋼管的内面,邊使具有較鍵鋅鋼管的内徑大 的外& ’ %狀為si板狀,而且,從該m枉狀的中心軸起在 半紅方向上呈放射狀配置鋼絲而成之鋼絲刷轉動,邊將其 插入鍵鋅鋼管Μ研磨㈣的鑛鋅。 實驗中使用之鋼絲刷的鋼絲,其維克氏硬度為5〇〇,該 鋼絲的化學成分為C : 0.81質量%,Μη : 0.47質量%,Si : 〇·20 貝量/〇 ’ P . 0.〇5質量% , S : 0.04質量%。 研磨條件如表7所示。本實施例中係使鋼絲刷的轉數做 變化’每1種基準各對10支熔融鍍鋅鋼管施行内面研磨,合 計實施5種基準。 連續進行,内面研磨過第1支和第10支後立即測定鋼絲 刷轴的表面溫度調查摩擦發熱的狀況。 使用銅製金屬針刮擦内面研磨過之鍍鋅鋼管的内面, 檢查研磨狀態之良否。 接著,準備較該鑛鋅鋼管的内徑稱小’於外面積層了 厚度ΙΟΟμιη的馬來酸酐改性聚乙烯之高密度聚乙烯管。高 密度聚乙烯的厚度為2.0mm,熔點為125°C。 將高密度聚乙烯管插入内面研磨過之鍍辞鋼管中,將 其兩端加蓋,於高密度聚乙稀管的内部壓入空氣並密封, 接著,用加熱爐加熱至160。(:,使高密度聚乙稀管炫融,壓 著於鍍鋅鋼管的内面。 然後,從加熱爐中取出鑛鋅管並使之冷卻,在溫度變 為7〇°C的時間點,抽出封入之空氣,獲得内面被覆有高密 度聚乙烯管之鍍辞鋼管(本發明鋼管g)。 26 201008762 切斷本發明鋼管g後,研磨斷面再用光學顯微鏡觀察, 進行束結融解試驗以及溫水浸潰試驗。 用光學顯微鏡觀察時,採取2〇mm寬的圓周方向之斷面 當做試驗片,以樹脂包埋固定再研磨斷面後’用3%硝酸-酒精溶液浸蝕鍍辞層,用光學顯微鏡觀察鍍鋅層,調查含 有6質量%以上的Fe之鐵-鋅合金層是否露出最表層。 凍結融解試驗是將切成15〇mm長度而獲得之試驗片以 長度約1/3浸潰於水中之狀態立於裝有自來水之容器中,以 連同容器一起放入_l〇°C的低溫槽内使其凍結23小時,接 著,放入60°C的高溫槽内1小時進行解凍之凍結融解作業為 1個循環,反復操作100個循環。 溫水浸潰試驗是將切成150mm長度而獲得之試驗片浸 潰於裝有自來水之容器中,連同容器一起放入40°C的恒溫 槽内’放置3個月。 凍結融解試驗和溫水浸潰試驗後,調查試驗片之高密 度聚乙烯管有無剝離。 根據表7,僅式4的φ值在前述式5的範圍内的情形,在 用銅製金屬針所做的檢查中確認到銅附著於研磨過之鑛辞 鋼管的表面,在鍍辞層的斷面的光學顯微鏡觀察中確認到 含有6質量%以上的Fe之鐵-辞合金層露出最表層。此外, 在凍結融解試驗、溫水浸潰試驗的結果中得知聚乙埽管未 剝離。 鋼絲刷的摩擦發熱在所有的5種基準中,連續研磨第j 支和第10支後立即測定鋼絲刷軸的表面溫度,其結果皆未 27 201008762 達150°C,研磨效率良好。 【表1】 本發明 比較例 比較例 比較例 比較例 熔融鍍鋅鋼管的内徑 Dpi 106.0 106.0 106.0 106.0 106.0 鋼絲刷的外徑 Db 111.0 111.0 111.0 111.0 111.0 鋼絲刷的長向長度 Lb 70 70 70 70 70 鋼絲刷的鋼絲外徑 Dw 0.25 0.25 0.25 0.25 0.25 鋼絲刷的鋼絲長度 Lw 30 30 30 30 30 鋼絲刷的鋼絲根數 N 7,500 7,500 7,500 7,500 7,500 鋼絲刷的回轉數 n 100 100 100 100 100 鋼絲刷的進給速度 V 1,000 3,000 5,000 10,000 20,000 鋼絲刷的通過次數 m 2 2 2 2 2 S 23,311 23,311 23,311 23,311 23,311 F(l)/K 0.002604 0.002604 0.002604 0.002604 0.002604 (h(l)xNxm)/S 1,501 502 303 157 87 Φ 3.9 1.3 0.8 0.4 0.2 露出含有6質量%以上 “Fe之邊-ί♦合金層 以銅製金屬針 檢查 銅附著 溝 溝 溝 溝 露出含有6質量%以上 _Fe之ϋ♦合金層 鑛鋅層斷面的 顯微鏡觀察 (注1) 〇 X X X X 鋼絲刷的摩擦發熱 内面研磨第1 支後之鋼絲刷 軸的表面溫度 (注2) 〇 〇 〇 〇 〇 鋼絲刷的摩擦發熱 内面研磨第10 支後的鋼絲刷 軸之表面溫度 (注2) 〇 〇 〇 〇 〇 凍結融解試驗聚乙烯管的剝離 無 有 有 有 有 溫水浸潰試驗聚乙烯管的剝離 無 有 有 有 有The molten zinc is melted and the steel pipe is obtained. At this time, the content of (4) contained in the ride was 0.01% by mass. From the inner surface of the zirconia steel pipe, a steel wire having a larger outer diameter than the inner diameter of the zirconia steel pipe is formed in a cylindrical shape, and a wire is radially arranged from the central axis of the cylinder in a radial direction. The brush is rotated and inserted into the galvanized steel pipe to grind the inner surface. The wire brush made in the experiment has a Vickers hardness of 500, and the steel 4 has a knives of c. 〇 81 mass. ,. , Μη : 〇 47% by mass, & ·· 0·20% by mass% P: 0.0S mass%, s: 〇.〇4 mass %. The grinding conditions are shown in Table 4. In this case, the length of the wire of the wire brush is changed. The inner surface of each of the 1 to 1 set of molten clock zinc steel pipes is subjected to internal grinding, and a total of five standards are implemented. Immediately after grinding the first branch and the IMG branch, the surface temperature of the wire brush shaft was measured to investigate the frictional heat. Scratch the inner surface of the inner surface of the minered zinc steel pipe with a copper metal needle to check the quality of the grinding. Then prepare a high-density polyethylene pipe of maleic anhydride-modified polyethylene with a thickness of 2010μιη. The high density polyethylene has a thickness of 2.0 mm and a melting point of 125 °C. Insert the high-density polyethylene pipe into the inner surface of the galvanized steel pipe, cover both ends, press the air inside the high-density polyethylene pipe and seal it, then heat it to 160 ° C in a heating furnace to make it high. The density polyethylene tube is melted and pressed against the inner surface of the galvanized steel pipe. Then, the zinc-coated tube was taken out from the heating furnace and cooled, and the sealed air was taken out at a temperature of 70 ° C to obtain a plated steel pipe coated with a high-density polyethylene pipe (the steel pipe d of the present invention) . After the steel pipe d of the present invention was cut, the polished cross section was observed by an optical microscope, and subjected to a freeze-thaw test and a warm water dipping test. When observing with an optical microscope, a 20 mm-wide circumferential section was taken as a test piece, and after re-polishing the cross section by resin embedding, the galvanized layer was etched with a 3% nitric acid-alcohol solution, and the galvanized layer was observed with an optical microscope. It was investigated whether or not the iron-containing alloy layer containing 6% by mass or more of Fe was exposed to the outermost layer. The freeze-thaw test is a test piece obtained by cutting into a length of 150 mm and immersed in water in a state of about 1/3 of the length in a container filled with tap water, and placed in a low-temperature tank at -10 ° C together with the container. It was allowed to freeze for 23 hours, and then it was placed in a high-temperature tank at 60 ° C for 1 hour to carry out thawing and freeze-thaw operation in one cycle, and 100 cycles were repeated. The warm water immersion test is a test piece obtained by cutting into a length of 150 mm, immersed in a container containing tap water, placed in a constant temperature bath at 40 ° C together with the container, and left for 3 months. After the freeze-thaw test and the warm water dipping test, the high-density 201008762 degree polyethylene pipe of the test piece was investigated for peeling. According to Table 4, only in the case where the value of φ of Formula 4 is within the range of the above Formula 5, it was confirmed in the inspection with a copper metal needle that copper adhered to the surface of the ground galvanized steel pipe, in the galvanized layer section. In the optical microscopic observation, it was confirmed that the iron-containing alloy layer containing 6 mass% or more of Fe was exposed to the outermost layer. In addition, in the results of the freeze-thaw test and the warm water dipping test, it was also found that the polyethylene pipe did not peel. 0 Friction and heat generation of wire brush In all five types of standards, the surface temperature of the wire brush shaft was measured immediately after continuous grinding of the first and tenth branches, and the results were all below 150 ° C, and the polishing efficiency was good. (Example 5) A galvanized steel pipe was obtained by performing smelting and galvanizing on the inner surface and the outer surface of a steel pipe (SGP100Ax 6000 mm length). At this time, the content of aluminum contained in the galvanizing is 〇.〇1% by mass. The inner surface of the galvanized steel pipe is formed in a cylindrical shape having a larger outer diameter than the inner diameter of the galvanized steel pipe, and the wire is radially arranged in the half-direction from the central axis of the cylindrical steel pipe. The wire brush is rotated and inserted into the galvanized steel pipe to grind the inner surface of the galvanized steel. The steel wire used in the experiment has a Vickers hardness of 500, and the chemical composition of the steel wire is C: 〇·8ΐ mass%, Mn: 0.47 mass °/〇, Si: 〇'2〇 mass%, P: 0. 〇 5 quality. /〇, S : 0.04% by mass. The grinding conditions are shown in Table 5. In the present embodiment, the steel wire of the wire brush is externally changed, and 10 sets of molten galvanized steel pipes are ground for each type of reference, and a total of five standards are implemented. 21 201008762 Continuously, the surface temperature of the wire brush shaft was measured immediately after grinding the first and tenth sides on the inner surface to investigate the frictional heat. Use a copper metal needle to scrape the inner surface of the inner surface of the plated steel pipe and check the quality of the grinding. Next, a smaller density inner diameter of the zinc-coated steel pipe was prepared, and a high-density polyethylene pipe of maleic anhydride-modified polyethylene having a thickness of ΙΟΟμηι was laminated on the outer surface. The high density polyethylene has a thickness of 2.0 mm and a melting point of 125 °C. Insert the high-density polyethylene pipe into the inner surface of the galvanized steel pipe, cover both ends, press the air inside the high-density polyethylene pipe and seal it, then heat it to 160 ° C in a heating furnace to make it high. The density polyethylene tube is melted and pressed against the inner surface of the galvanized steel pipe. Then, the plated tube was taken out from the heating furnace and cooled, and the sealed air was taken out at a temperature of 70 ° C to obtain a galvanized steel pipe coated with a high-density polyethylene pipe (the steel pipe of the present invention) ). After the steel pipe e of the present invention was cut, the polished section was observed by an optical microscope, and subjected to a freeze-thaw test and a warm water dipping test. When observing with an optical microscope, a 20 mm wide circumferential section was taken as a test piece, and the cross section was fixed by resin embedding, and then the galvanized layer was etched with a 3% nitric acid-alcohol solution, and the galvanized layer was observed with an optical microscope. It was investigated whether or not the iron-containing alloy layer containing 6% by mass or more of Fe was exposed to the outermost layer. The freeze-thaw test is a test piece obtained by cutting into a length of 150 mm and immersed in water in a state of about 1/3 of the length in a container filled with tap water, and placed in a low-temperature tank at -10 ° C together with the container. It was allowed to freeze for 23 hours, and then it was placed in a high-temperature tank at 60 ° C for 1 hour to carry out thawing freezing and melting operation for 201008762 for one cycle, and loo cycles were repeated. The water immersion test is a test piece obtained by cutting into a length of 15 〇 mm, immersed in a container containing tap water, and placed in a constant temperature bath of 4 〇〇c together with the container, and left for 3 months. After the bundle melting test and the warm water dipping test, the high density polyethylene tube of the test piece was investigated for peeling. According to Table 5, in the case where the value of φ of Formula 4 is within the range of the above Formula 5, it was confirmed in the inspection with the copper metal needle that the copper adhered to the surface of the ground galvanized steel pipe, in the galvanized layer section. In the optical microscopic observation, it was confirmed that the iron-zinc alloy layer containing 6 mass% or more of Fe was exposed to the outermost layer. In addition, in the results of the freeze-thaw test and the warm water dipping test, it was also found that the polyethylene pipe was not peeled off. Friction and heat generation of the wire brush In all of the five types of standards, the surface temperature of the wire brush shaft was measured immediately after the first and tenth sections were continuously polished, and the result was less than 150 ° C, and the polishing efficiency was good. (Example 6) Melt galvanizing was performed on the inner surface and the outer surface of a steel pipe (SGPl 〇〇 Ax 6000 mm length) to obtain a steel pipe. At this time, the content of the inscription contained in the mineral zinc is 0.01% by mass. The outer diameter of the inner surface of the zinc-coated steel pipe is a cylindrical shape having an outer diameter larger than the inner diameter of the steel pipe, and the steel wire is radially arranged from the central axis of the cylinder in the radial direction. The brush is rotated and inserted into a galvanized steel pipe to grind the inner surface of the zinc. The wire brush wire used in the experiment has a Vickers hardness of 500 '. 23 201008762 The chemical composition of the steel wire is C: 0.81% by mass, Μη: 0.47 mass%, Si: 0.20 mass%, P: 0.05 mass%, S : 0·04% by mass. The grinding conditions are shown in Table 6. In the present embodiment, the outer diameter of the wire brush was changed, and 10 hot-dip galvanized steel pipes were ground for each type of reference, and five kinds of standards were collectively implemented. The surface temperature of the wire brush shaft was measured immediately after the first and tenth branches were ground on the inner surface to investigate the frictional heat. Use a copper metal needle to polish the inner surface of the steel pipe that has been ground on the inner surface to check whether the grinding condition is good or not. Next, a high-density polyethylene pipe of maleic anhydride-modified polyethylene having a thickness of ΙΟΟμηι was prepared to be slightly smaller than the inner diameter of the galvanized steel pipe. The high density polyethylene has a thickness of 2.0 mm and a melting point of 125 °C. Insert the high-density polyethylene pipe into the inner surface of the galvanized steel pipe, cover both ends, press the air inside the high-density polyethylene pipe and seal it, then heat it to 160 ° C in a heating furnace to make it high. The density polyethylene tube is melted and pressed against the inner surface of the galvanized steel pipe. Then, the zinc-coated tube was taken out from the heating furnace to be cooled, and at the time when the temperature was changed to 70 ° C, the sealed air was taken out to obtain a zinc-zinc steel pipe having a high-density polyethylene pipe inside (the steel pipe of the present invention was cut. After breaking the steel pipe f of the present invention, the polished section was observed by an optical microscope, and subjected to a freeze-thaw test and a warm water dipping test. When observing with an optical microscope, a 20 mm-wide circumferential section was taken as a test piece, which was packaged in resin. After burying and re-polishing the cross section, the galvanized layer was etched with a 3% nitric acid-alcohol solution, and the galvanized layer was observed with an optical microscope to investigate whether or not the iron-zinc alloy layer containing 6 mass% or more of Fe, containing 201008762 was exposed to the outermost layer. In the melting test, the test piece obtained by cutting into a length of 150 mni is placed in a container filled with tap water in a state of about 1/3 of the length of the water, and placed in a low temperature tank of -10 ° C together with the container. It was frozen for 23 hours, and then placed in a high-temperature tank at 60 ° C for 1 hour to perform thawing freezing and melting operation for one cycle, and repeated operations for 100 cycles. The warm water immersion test was to cut into a length of 150 mm. The test piece obtained was immersed in a container filled with tap water, placed in a constant temperature bath of 4 ° C together with the container, and left for 3 months. After the melting test and the warm water dipping test, the height of the test piece was investigated. Whether or not the density polyethylene tube is peeled off. According to Table 6, only the φ value of the formula 4 is within the range of the above formula 5, and it is confirmed in the inspection with the copper metal needle that the copper adheres to the ground galvanized steel pipe. In the optical microscopic observation of the cross section of the plated layer, it was confirmed that the iron layer containing 6% by mass or more of Fe was exposed to the outermost layer. In addition, in the results of the special melting test and the warm water dipping test, It is known that the polyethylene pipe is not peeled off. The friction heat of the wire brush is measured in all five kinds of standards, and the surface temperature of the wire brush shaft is measured immediately after the first and the tenth branches are continuously polished, and the result is less than 150 C, and the grinding efficiency is low. (Example 7) The galvanized steel pipe was obtained by performing hot-dip galvanization on the inner surface and the outer surface of the steel pipe (SGP1〇〇AX60〇〇mrn length). At this time, the content of aluminum contained in the plating was 0.01% by mass. 201008762 Within the money zinc steel pipe In addition, the outer diameter of the outer diameter of the zinc-coated steel pipe is a plate shape, and the wire is radially arranged in the semi-red direction from the central axis of the m-shaped steel pipe. The brush is rotated, and it is inserted into the zinc alloy of the key zinc steel tube (4). The steel wire used in the experiment has a Vickers hardness of 5 〇〇, and the chemical composition of the steel wire is C: 0.81% by mass, Μη: 0.47 mass%, Si: 〇·20 ft./〇' P. 0. 〇5 mass%, S: 0.04 mass%. The polishing conditions are as shown in Table 7. In this example, the number of revolutions of the wire brush was changed. 'Insulin polishing was carried out on 10 sets of hot-dip galvanized steel pipes for each type of reference, and a total of five types of standards were implemented. The surface temperature of the wire brush shaft was measured immediately after the inner surface was ground and the first and the tenth branch were examined to investigate the frictional heat. Use a copper metal needle to scrape the inner surface of the inner surface of the galvanized steel pipe, and check the quality of the grinding. Next, a high-density polyethylene pipe of maleic anhydride-modified polyethylene having a thickness smaller than the outer diameter of the galvanized steel pipe was prepared. The high density polyethylene has a thickness of 2.0 mm and a melting point of 125 °C. A high-density polyethylene pipe was inserted into the internally-polished steel plate, and both ends were capped, and air was sealed and sealed inside the high-density polyethylene pipe, and then heated to 160 by a heating furnace. (:, the high-density polyethylene pipe is melted and pressed against the inner surface of the galvanized steel pipe. Then, the zinc pipe is taken out from the heating furnace and cooled, and the temperature is taken out at a time point of 7 ° C. The enclosed air is obtained by a plated steel pipe (the steel pipe g of the present invention) coated with a high-density polyethylene pipe. 26 201008762 After cutting the steel pipe g of the present invention, the polished section is observed by an optical microscope, and the beam melting test and the temperature are performed. Water immersion test. When observing with an optical microscope, take a 2 〇 mm wide circumferential section as a test piece, embed the resin and fix the cross section, and then etch the layer with 3% nitric acid-alcohol solution. The galvanized layer was observed under an optical microscope, and it was investigated whether or not the iron-zinc alloy layer containing 6 mass% or more of Fe was exposed to the outermost layer. The freeze-thaw test was performed by cutting the test piece obtained by cutting into a length of 15 mm to about 1/3 of the length. The state in the water is placed in a container filled with tap water, and placed in a low temperature tank of _10 ° C together with the container to be frozen for 23 hours, and then placed in a high temperature bath at 60 ° C for 1 hour to be thawed. Freeze and melt the operation for 1 cycle Repeated operation for 100 cycles. The warm water dipping test is to pour the test piece obtained by cutting into a length of 150 mm into a container filled with tap water, and put it in a thermostat bath at 40 ° C together with the container for 3 months. After the freeze-thaw test and the warm water dipping test, the high-density polyethylene pipe of the test piece was investigated for peeling. According to Table 7, only the φ value of the formula 4 is within the range of the above formula 5, and the metal needle is made of copper. In the inspection, it was confirmed that copper adhered to the surface of the polished steel pipe, and it was confirmed by optical microscopic observation of the cross section of the plated layer that the iron-containing alloy layer containing 6 mass% or more of Fe was exposed to the outermost layer. In the results of the freeze-thaw test and the warm water dipping test, it was found that the polyethylene tube was not peeled off. The friction heat of the wire brush was measured in all five kinds of standards, and the wire brush was measured immediately after the j-th and the 10th pieces were continuously polished. The surface temperature of the shaft was not as high as 27 201008762 to 150 ° C, and the polishing efficiency was good. [Table 1] Comparative Example Comparative Example Comparative Example Comparative Example Comparative Example The inner diameter of the hot-dip galvanized steel pipe was Dpi 106.0 106.0 106.0 106.0 106.0 Wire brush outer diameter Db 111.0 111.0 111.0 111.0 111.0 Wire brush lengthwise length Lb 70 70 70 70 70 Wire brush wire outer diameter Dw 0.25 0.25 0.25 0.25 0.25 Wire brush wire length Lw 30 30 30 30 30 Wire brush wire Number of roots N 7,500 7,500 7,500 7,500 7,500 Number of revolutions of wire brush n 100 100 100 100 100 Feed rate of wire brush V 1,000 3,000 5,000 10,000 20,000 Number of passes of wire brush m 2 2 2 2 2 S 23,311 23,311 23,311 23,311 23,311 F( l)/K 0.002604 0.002604 0.002604 0.002604 0.002604 (h(l)xNxm)/S 1,501 502 303 157 87 Φ 3.9 1.3 0.8 0.4 0.2 Exposed to contain 6% by mass of "Fe side - ί♦ alloy layer with copper metal needle inspection copper Microscopic observation of the cross section of the zinc layer containing 6Fe alloy layer containing 6% by mass or more in the grooved groove (Note 1) Surface temperature of the wire brush shaft after grinding the inner surface of the 〇XXXX wire brush (Note 2) The surface temperature of the wire brush shaft after the grinding of the inner surface of the 〇〇〇〇〇 wire brush (Note 2) 〇〇〇〇〇 Freezing and melting test Alkenyl release tube Yes Yes Yes Yes No peeling test warm water polyethylene pipe collapse No Yes Yes Yes Yes

(注1)〇:有含有6質量°/。以上的Fe之鐵-鋅合金層露出,X :未露出 (注2)〇:刷軸的表面溫度不足150°C,X : 150°C以上 28 201008762 【表2】 比較例 本發明 本發明 本發明 本發明 溶融锻辞鋼管的内徑 Dpi 106.0 106.0 106.0 106.0 106.0 鋼絲刷的外徑 Db 111.0 111.0 111.0 1Π.0 111.0 鋼絲刷的長向長度 Lb 70 70 70 70 70 鋼絲刷的鋼絲外徑 Dw 0.25 0.25 0.25 0.25 0.25 鋼絲刷的鋼絲長度 Lw 30 30 30 30 30 鋼絲刷的鋼絲根數 N 7,500 7,500 7,500 ,7,500 7,500 鋼絲刷的回轉數 n 100 100 100 100 100 鋼絲刷的進給速度 V 3,000 3,000 3,000 3,000 3,000 鋼絲刷的通過次數 m 2 4 6 8 10 S 23,311 23,311 23,311 23,311 23,311 F(l)/K 0.002604 0.002604 0.002604 0.002604 0.002604 (h(l)xNxm)/S 502 1,004 1,506 2,008 2,510 Φ 1.3 2.6 3.9 5.2 6.5 露出含有6質量%以上 的Fe之鐵-知合金層 以銅製金屬針 檢查 溝 銅附著 銅附著 銅附著 銅附著 露出含有6質量%以上 的Fe之鐵-鋅合金層 鍍鋅層斷面的 顯微鏡觀察 (注1) X 〇 〇 〇 〇 鋼絲刷的摩擦發熱 内面研磨第1 支後的鋼絲刷 轴之表面溫度 (注2) 〇 〇 〇 〇 〇 鋼絲刷的摩擦發熱 内面研磨第10 支後的鋼絲刷 軸之表面溫度 (注2) 〇 〇 〇 〇 〇 凍結融解試驗後之聚乙烯管的剥離 有 無 無 無 無 溫水浸潰試驗後之聚乙烯管的剝離 有 無 無 無 無(Note 1) 〇: It contains 6 mass ° /. The iron-zinc alloy layer of the above Fe is exposed, X: not exposed (Note 2) 〇: the surface temperature of the brush shaft is less than 150 ° C, X: 150 ° C or more 28 201008762 [Table 2] Comparative Example The present invention The inner diameter of the molten forged steel pipe of the present invention is Dpi 106.0 106.0 106.0 106.0 106.0 The outer diameter of the wire brush Db 111.0 111.0 111.0 1Π.0 111.0 The long length of the wire brush Lb 70 70 70 70 70 The wire outer diameter of the wire brush Dw 0.25 0.25 Wire length of 0.25 0.25 0.25 wire brush Lw 30 30 30 30 30 Wire number of wire brush N 7,500 7,500 7,500 ,7,500 7,500 Number of turns of wire brush n 100 100 100 100 100 Feed rate of wire brush V 3,000 3,000 3,000 3,000 3,000 Number of passes of the wire brush m 2 4 6 8 10 S 23,311 23,311 23,311 23,311 23,311 F(l)/K 0.002604 0.002604 0.002604 0.002604 0.002604 (h(l)xNxm)/S 502 1,004 1,506 2,008 2,510 Φ 1.3 2.6 3.9 5.2 6.5 Exposed inclusion 6% by mass or more of Fe iron-known alloy layer, copper metal needle inspection, copper adhesion, copper adhesion, copper adhesion, copper adhesion, and galvanized layer of iron-zinc alloy layer containing 6 mass% or more of Fe Microscope observation (Note 1) The surface temperature of the wire brush shaft after grinding the first branch of the X 〇〇〇〇 wire brush (Note 2) 摩擦 The friction heat of the wire brush is ground after the 10th branch The surface temperature of the wire brush shaft (Note 2) The peeling of the polyethylene pipe after the freeze-thaw test is carried out without or without the peeling of the polyethylene pipe after the warm water dipping test.

(注1)〇:有含有6質量%以上的Fe之鐵-鋅合金層露出,x :未露出 (注2)〇:刷軸的表面溫度不足150°C,X : 150°C以上 29 201008762 【表3】 比較例 本發明 本發明 本發明 ------- 本發明 熔融鍍鋅鋼管的内徑 Dpi 106.0 106.0 106.0 106.0 106.0 鋼絲刷的外徑 Db 111.0 111.0 111.0 111.0 111.0 鋼絲刷的長向長度 Lb 70 70 70 70 70 鋼絲刷的鋼絲外徑 Dw 0.25 0.25 0.25 0.25 0.25 鋼絲刷的鋼絲長度 Lw 30 30 30 30 30 鋼絲刷的鋼絲根數 N 7,500 7,500 7,500 7,500 7,500 鋼絲刷的回轉數 n 100 300 500 700 1,000 鋼絲刷的進給速度 V 3,000 3,000 3,000 3,000 3,000 鋼絲刷的通過次數 m 2 2 2 2 2 S 23,311 23,311 23,311 23,311 23,311 F(l)/K 0.002604 0.002604 0.002604 0.002604 0.002604 (h(l)xNxm)/S 502 1,501 2,500 3,500 5,000 Φ 1.3 3.9 6.5 9.1 13.0 露出含有6質量%以上 的Fe之鐵-知合金層 以銅製金屬針 檢查 溝 銅附著 銅附著 銅附著 銅附著 露出含有6質量%以上 6^)Fe之鐵合金層 鍍鋅層斷面的 顯微鏡觀察 (注1) X 〇 〇 〇 〇 鋼絲刷的摩擦發熱 内面研磨第1 支後的鋼絲刷 軸之表面溫度 (注2) 〇 〇 〇 〇 〇 鋼絲刷的摩擦發熱 内面研磨第10 支後的鋼絲刷 軸之表面溫走 〇 〇 〇 〇 〇 凍結融解試驗後之聚乙烯管的剝離 有 無 無 無 無 溫水浸潰試驗後之聚乙烯管的剝離 有 無1 無 無 無 (注1)〇:有含有6質量%以上的&之鐵-辞合金層露出,χ ··未露出 (注2)〇:刷轴的表面温度不足15〇。〇,χ : 15〇。0以上 201008762 【表4】 本發明 本發明 比較例 比較例 比較例 熔融鍍鋅鋼管的内徑 Dpi -------— — 106.0 106.0 106.0 106.0 106.0 鋼絲刷的外徑 Db — 111.0 111.0 111.0 111.0 111.0 鋼絲刷的長向長度 Lb 70 70 70 70 70 鋼絲刷的鋼絲外徑 Dw '------ 1— 0.25 0.25 0.25 0.25 0.25 鋼絲刷的鋼絲長度 Lw 10 15 20 25 30 鋼絲刷的鋼絲根數 N -----___ 7,500 7,500 7,500 7,500 7,500 鋼絲刷的回轉數 n ——__ 100 100 100 100 100 鋼絲刷的進給速度 V 3,000 3,000 3,000 3,000 3,000 鋼絲刷的通過次數 -- m 2 2 2 2 2 S 23,311 23,311 23,311 23,311 23,311 F(l)/K 0.007813 0.005208 0.003906 0.003125 0.002604 (h(l)xNxm)/S 502 502 502 502 502 —-—__ Φ ---___ 3.9 2.6 2.0 1.6 1.3 露出含有6質量°/〇以上 ^|Fe之被-ί♦合金層 鏜製金屬針 銅附著 銅附著 溝 溝 溝 露出含有6質量%以上 ^(Fe之威合金層 鍍鋅層斷面的 顯叙鏡觀察 (注1) 〇 〇 X X X 鋼絲刷的摩擦發熱 内面研磨第1 支後的鋼蛉刷 轴之表面溫度 (注2) 〇 〇 〇 〇 〇 鋼絲刷的摩擦發熱 内面研磨第10 支後的鋼絲刷 抽之表面溫貪 (注2) 〇 〇 〇 〇 〇 凍結融解試驗後之聚乙烯管的剝離 無 無 有 有 有 溫水浸潰試驗後之聚乙烯管的剝離 無 無 有 有 有 (注1)〇··有含有6質量%以上的Fe之鐵-鋅合金層露出,x :未露出 (注2)〇:刷軸的表面溫度不足150t,X : 15〇°C以上 31 201008762 【表5】 比較例 比較例 ------ 本發明 本發明 本發明 熔融鍍鋅鋼管的内徑 Dpi 106.0 106.0 106.0 106.0 106.0 鋼絲刷的外徑 Db 111.0 111.0 111.0 111.0 111.0 鋼絲刷的長向長度 Lb 70 70 70 70 70 鋼絲刷的鋼絲外徑 Dw 0.15 0.25 0.38 0.55 0.80 鋼絲刷的鋼絲長度 Lw 30 30 30 30 30 鋼絲刷的鋼絲根數 N 7,500 7,500 7,500 7,500 7,500 鋼絲刷的回轉數 n 100 100 100 100 100 鋼絲刷的進給速度 V 3,000 3,000 3,000 3,000 3,000 鋼絲刷的通過次數 m 2 2 2 2 2 S 23,311 23,311 23,311 23,311 23,311 F(l)/K 0.000563 0.002604 0.009145 0.027729 0.085333 (h(l)xNxm)/S 502 502 502 502 502 Φ 0.3 1.3 4.6 13.9 42.8 露出含有6質量%以上 的Fe之鐵-鋅合金層 以銅製金屬針 檢查 溝 溝 銅附著 銅附著 銅附著 露出含有6質量%以上 的Fe之鐵-鋅合金層 鍍鋅層斷面的 顯微鏡觀察 (注1) X X 〇 〇 〇 鋼絲刷的摩擦發熱 内面研磨第1 支後的鋼鲦刷 _之表面溫走 (注2) 〇 〇 〇 〇 〇 鋼絲刷的摩擦發熱 内面研磨第10 支後的鋼絲刷 軸之表面溫皮 (注2) 〇 〇 〇 〇 〇 凍結融解試驗後之聚乙烯管的剝離 有 有 無 無 無 溫水浸潰試驗後之聚乙烯管的剝離 有 有 無 無 無 (注1)〇:有含有6質量%以上的Fe之鐵-鋅合金層露出,χ :未露出 (注2)〇:刷軸的表面溫度不足150°C,X : 150°C以上 201008762 【表6】 比較例 比較例 比較例 比較例 本發明 熔融鍍鋅鋼管的内徑 Dpi 106.0 106.0 106.0 106.0 106.0 鋼絲刷的外徑 Db 109.0 111.0 113.0 115.0 117.0 鋼絲刷的長向長度 Lb 70 70 70 70 70 鋼絲刷的鋼絲外徑 Dw 0.25 0.25 0.25 0.25 0.25 鋼絲刷的鋼絲長度 Lw 30 30 30 30 30 鋼絲刷的鋼絲根數 N 7,500 7,500 7,500 7,500 7,500 鋼絲刷的回轉數 n 100 100 100 100 100 鋼絲刷的進給速度 V 3,000 3,000 3,000 3,000 3,000 鋼絲刷的通過次數 m 2 2 2 2 2 S 23,311 23,311 23,311 23,311 23,311 F(l)/K 0.001563 0.002604 0.003646 0.004688 0.005729 (h(l)xNxm)/S 502 502 502 502 502 Φ 0.8 1.3 1.8 2.4 2.9 露出含有6質量%以上 鈞Fe之ί咸合金層 以銅製金屬針 檢查 溝 溝 溝 溝 銅附著 露出含有6質量%以上 細e之滅合金層 鍍鋅層斷面的 顯微鏡觀察 (注1) X X X X 〇 鋼絲刷的摩擦發熱 内面研磨第1 支後的鋼絲刷 軸之表面溫度 (注2) 〇 〇 〇 〇 〇 鋼絲刷的摩擦發熱 内面研磨第10 支後的鋼絲刷 軸之表面溫度 (注2) 〇 〇 〇 〇 〇 凍結融解試驗後之聚乙烯管的剝離 有 有 有 有 無 溫水浸潰試驗後之聚乙烯管的剝離 有 有 有 有 無(Note 1) 〇: The iron-zinc alloy layer containing 6 mass% or more of Fe is exposed, x: not exposed (Note 2) 〇: the surface temperature of the brush shaft is less than 150 ° C, X: 150 ° C or more 29 201008762 [Table 3] Comparative Example The present invention - The inner diameter of the molten galvanized steel pipe of the present invention Dpi 106.0 106.0 106.0 106.0 106.0 The outer diameter of the wire brush Db 111.0 111.0 111.0 111.0 111.0 The long direction of the wire brush Length Lb 70 70 70 70 70 Wire brush outer diameter Dw 0.25 0.25 0.25 0.25 0.25 Wire brush wire length Lw 30 30 30 30 30 Wire brush wire number N 7,500 7,500 7,500 7,500 7,500 Wire brush rotation n 100 300 Feed rate of 500 700 1,000 wire brush V 3,000 3,000 3,000 3,000 3,000 Number of passes of wire brush m 2 2 2 2 2 S 23,311 23,311 23,311 23,311 23,311 F(l)/K 0.002604 0.002604 0.002604 0.002604 0.002604 (h(l)xNxm) /S 502 1,501 2,500 3,500 5,000 Φ 1.3 3.9 6.5 9.1 13.0 Exposure of iron containing 6 mass% or more of Fe-known alloy layer with copper metal needle inspection groove copper adhesion copper adhesion copper adhesion copper adhesion exposure containing 6 mass% 6^) Microscopic observation of the cross section of the galvanized layer of the iron alloy layer of Fe (Note 1) The surface temperature of the wire brush shaft after the grinding of the inner surface of the X 〇〇〇〇 wire brush (Note 2) 〇〇〇〇 The surface temperature of the wire brush shaft after the grinding of the inner surface of the 〇 wire brush is carried out. The peeling of the polyethylene pipe after the freeze-thaw test is carried out without or without the polyethylene pipe after the warm water immersion test. Whether there is no peeling or not (Note 1) 〇: The alloy layer containing 6% by mass or more is exposed, χ ·· is not exposed (Note 2) 〇: The surface temperature of the brush shaft is less than 15 〇. Hey, hey: 15 years old. 0 or more 201008762 [Table 4] The present invention Comparative Example Comparative Example Comparative Example The inner diameter of the hot-dip galvanized steel pipe Dpi ------- - 106.0 106.0 106.0 106.0 106.0 The outer diameter of the wire brush Db - 111.0 111.0 111.0 111.0 111.0 Longitudinal length of wire brush Lb 70 70 70 70 70 Wire brush outer diameter Dw '------ 1— 0.25 0.25 0.25 0.25 0.25 Wire brush wire length Lw 10 15 20 25 30 Wire brush wire root Number N -----___ 7,500 7,500 7,500 7,500 7,500 Number of revolutions of wire brush n ——__ 100 100 100 100 100 Feed rate of wire brush V 3,000 3,000 3,000 3,000 3,000 Number of passes of wire brush -- m 2 2 2 2 2 S 23,311 23,311 23,311 23,311 23,311 F(l)/K 0.007813 0.005208 0.003906 0.003125 0.002604 (h(l)xNxm)/S 502 502 502 502 502 —-—__ Φ ---___ 3.9 2.6 2.0 1.6 1.3 Exposed contains 6 Quality ° / 〇 or more ^ | Fe by - ί ♦ alloy layer 镗 metal needle copper adhesion copper adhesion groove trench exposed containing more than 6% by mass ^ (Fe Zhiwei alloy layer galvanized layer section of the observation mirror observation ( Note 1) 〇〇XXX wire brush friction heating Surface temperature of the steel squeegee shaft after the inner surface grinding of the first branch (Note 2) 摩擦The frictional heat of the 〇〇〇〇〇 wire brush is polished on the inner surface of the steel wire after the 10th branch (Note 2) 〇〇〇〇 There is no peeling of the polyethylene pipe after the hot water immersion test. (Note 1) 〇·· There is iron containing 6% by mass or more of Fe. - The zinc alloy layer is exposed, x: not exposed (Note 2) 〇: The surface temperature of the brush shaft is less than 150 t, X: 15 〇 ° C or more 31 201008762 [Table 5] Comparative Example ------ The present invention The inner diameter of the molten galvanized steel pipe of the present invention is Dpi 106.0 106.0 106.0 106.0 106.0 The outer diameter of the wire brush Db 111.0 111.0 111.0 111.0 111.0 The long length of the wire brush Lb 70 70 70 70 70 The outer diameter of the wire brush Dw 0.15 0.25 0.38 0.55 0.80 Wire length of wire brush Lw 30 30 30 30 30 Wire number of wire brush N 7,500 7,500 7,500 7,500 7,500 Number of turns of wire brush n 100 100 100 100 100 Feed rate of wire brush V 3,000 3,000 3,000 3,000 3,000 Wire brush Pass times m 2 2 2 2 2 S 23,311 23,311 23,311 23,311 23,311 F(l)/K 0.000563 0.002604 0.009145 0.027729 0.085333 (h(l)xNxm)/S 502 502 502 502 502 Φ 0.3 1.3 4.6 13.9 42.8 Exposed to contain 6% by mass or more Microscopic observation of the cross section of the galvanized layer of the iron-zinc alloy layer containing Fe in an amount of 6% by mass or more by using a copper metal needle to inspect the copper of the copper and the adhesion of copper to the copper. (Note 1) XX 〇〇〇 The frictional heat of the wire brush is ground on the inner surface of the steel 鲦 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 2) Whether the peeling of the polyethylene pipe after the freeze-thaw test is carried out with or without the peeling of the polyethylene pipe after the warm water dipping test (Note 1) 〇: Containing 6% by mass or more The iron-zinc alloy layer of Fe is exposed, χ: not exposed (Note 2) 〇: the surface temperature of the brush shaft is less than 150 ° C, X: 150 ° C or higher 201008762 [Table 6] Comparative Example Comparative Example Comparative Example The present invention The inner diameter of the hot-dip galvanized steel pipe Dpi 106 .0 106.0 106.0 106.0 106.0 Outer diameter of wire brush Db 109.0 111.0 113.0 115.0 117.0 Length of wire brush length Lb 70 70 70 70 70 Wire brush wire outer diameter Dw 0.25 0.25 0.25 0.25 0.25 Wire brush wire length Lw 30 30 30 30 30 Wire number of wire brush N 7,500 7,500 7,500 7,500 7,500 Number of turns of wire brush n 100 100 100 100 100 Feed rate of wire brush V 3,000 3,000 3,000 3,000 3,000 Number of passes of wire brush m 2 2 2 2 2 S 23,311 23,311 23,311 23,311 23,311 F(l)/K 0.001563 0.002604 0.003646 0.004688 0.005729 (h(l)xNxm)/S 502 502 502 502 502 Φ 0.8 1.3 1.8 2.4 2.9 Exposing a salty alloy layer containing 6% by mass or more of yttrium Fe Metal needle inspection of copper in the trench groove to expose a section of the galvanized layer of the alloy layer containing 6 mass% or more of fine e (microscope observation) (X) The frictional heat of the XXXX wire brush is ground and the wire brush shaft of the first branch is ground. Surface temperature (Note 2) The surface temperature of the wire brush shaft after the grinding of the inner surface of the wire brush (Note 2) Peeling of polyethylene pipe after knot melting test, presence or absence of peeling of polyethylene pipe after warm water impregnation test

(注1)〇:有含有6質量%以上的Fe之鐵-辞合金層露出,x :未露出 (注2)〇:刷轴的表面溫度不足150°C,X : 15〇〇C以上 33 201008762 【表7】 本發明 本發明 比較例 比較例 比較例 溶融鍵鋅鋼管的内徑 Dpi 106.0 106.0 106.0 106.0 106.0 鋼絲刷的外徑 Db 111.0 111.0 111.0 111.0 111.0 鋼絲刷的長向長度 Lb 70 70 70 70 70 鋼絲刷的鋼絲外徑 Dw 0.8 0.8 0.8 0.8 0.8 鋼絲刷的鋼絲長度 Lw 30 30 30 30 30 鋼絲刷的鋼絲根數 N 7,500 7,500 7,500 7,500 7,500 鋼絲刷的回轉數 n 100 200 300 400 500 鋼絲刷的進給速度 V 3,000 3,000 3,000 3,000 3,000 鋼絲刷的通過次數 m 2 2 2 2 2 S 23,311 23,311 23,311 23,311 23,311 F(l)/K 0.085333 0.085333 0.085333 0.085333 0.085333 (h(l)xNxm)/S 502 1,001 1,501 2,001 2,500 Φ 42.8 85.4 128.1 170.7 213.4 露出含有6質量%以上 的Fe之鐵-鋅合金層 以銅製金屬針 檢查 銅附著 銅附著 溝 溝 溝 露出含有6質量%以上 的Fe之鐵-知合金層 鍵辞層斷面的 顯微鏡觀察 (注1) 〇 〇 X X X 鋼絲刷的摩擦發熱 内面研磨第1 支後的鋼絲刷 轴之表面溫度 (注2) 〇 〇 X X X 鋼絲刷的摩擦發熱 内面研磨第10 支後的鋼絲刷 軸之表面溫度 (>i2) 〇 〇 X X X 凍結融解試驗後之聚乙烯管的剝離 無 無 有 有 有 溫水浸潰試驗後之聚乙烯管的剝離 無 無 有 有 有(Note 1) 〇: The iron-containing alloy layer containing 6% by mass or more of Fe is exposed, x: not exposed (Note 2) 〇: The surface temperature of the brush shaft is less than 150 ° C, X : 15 〇〇 C or more 33 201008762 [Table 7] The present invention Comparative Example Comparative Example Comparative Example The inner diameter of a molten zinc steel pipe Dpi 106.0 106.0 106.0 106.0 106.0 The outer diameter of the wire brush Db 111.0 111.0 111.0 111.0 111.0 The long length of the wire brush Lb 70 70 70 70 70 Wire brush outer diameter Dw 0.8 0.8 0.8 0.8 0.8 Wire brush wire length Lw 30 30 30 30 30 Wire brush wire number N 7,500 7,500 7,500 7,500 7,500 Wire brush rotation n 100 200 300 400 500 Wire brush Feed rate V 3,000 3,000 3,000 3,000 3,000 Number of passes of the wire brush m 2 2 2 2 2 S 23,311 23,311 23,311 23,311 23,311 F(l)/K 0.085333 0.085333 0.085333 0.085333 0.085333 (h(l)xNxm)/S 502 1,001 1,501 2,001 2,500 Φ 42.8 85.4 128.1 170.7 213.4 Exposed iron-zinc alloy layer containing 6% by mass or more of Fe. Copper-based metal needle is used to inspect copper-attached copper-attached groove trenches to expose iron containing 6% by mass or more. Microscopic observation of the cross section of the bond layer of the alloy layer (Note 1) 〇〇 XXX The surface temperature of the wire brush shaft after grinding the inner surface of the wire brush (Note 2) 〇〇 XXX The friction heat of the wire brush is ground. The surface temperature of the wire brush shaft after 10 (>i2) 〇〇XXX The peeling of the polyethylene pipe after the freeze-thaw test is not the case. There is no peeling of the polyethylene pipe after the warm water dipping test.

(注1)〇:有含有6質量%以上的Fe之鐵-鋅合金層露出,x :未露出 (注2)〇:刷軸的表面溫度不足i5〇°c,X : 150°C以上 34 201008762 產業之可利用性 若依據本發明,因為用鋼絲刷研磨熔融鍍鋅鋼管的内 面,除去純鋅層,可確實地使含有6質量%以上的Fe之鐵_ 辞合金層露出,故該研磨面和聚烯烴管的密著性安定且受 到強化’可以工業生產即使在發生凍結融解之管路中,内 面的聚烯煙管也不易剝離之内面被覆聚烯烴之鋼管,在產 業上極為有用。 【圖式簡專_說^明】 【第1圖】為溶融鑛辞鋼管的斷面圖和鋼絲刷的斷面圖 以及側面圖。 【第2圖】為鋼絲刷前進其刷長Lb部分時,1根鋼絲研 磨’溶融鑛辞鋼管内面之長度h(i)和刷長Lb的關係示意圖。 【主要元件符號說明】 l.-·溶融鑛鋅鋼管 2···鋼絲刷 2'...鋼絲刷(顯示前進其刷長(Lb)部分時該鋼絲刷的模式位置) 35(Note 1) 〇: The iron-zinc alloy layer containing 6 mass% or more of Fe is exposed, x: not exposed (Note 2) 〇: the surface temperature of the brush shaft is less than i5 〇 ° C, X : 150 ° C or more 34 201008762 INDUSTRIAL APPLICABILITY According to the present invention, since the inner surface of the hot-dip galvanized steel pipe is polished by a wire brush and the pure zinc layer is removed, the iron alloy containing 6 mass% or more of Fe can be surely exposed. The adhesion between the surface and the polyolefin tube is stable and enhanced. It can be industrially produced. Even in the pipeline where freezing and melting occurs, the inner surface of the polyolefin pipe is not easily peeled off, and the inner surface of the polyolefin pipe is coated, which is extremely useful in the industry. [Graphic succinct _ say ^ Ming] [Fig. 1] is a cross-sectional view of the molten steel tube and a cross-sectional view and a side view of the wire brush. [Fig. 2] A relationship between the length h(i) of the inner surface of the molten steel tube and the brush length Lb of a steel wire is drilled when the wire brush advances its brush length Lb portion. [Explanation of main component symbols] l.-·Solved mineral zinc steel pipe 2···Wire brush 2'...Wire brush (shows the mode position of the wire brush when advancing its brush length (Lb) part) 35

Claims (1)

201008762 七、申請專利範圍: 1. 一種内面被覆聚烯烴之鋼管的製造方法,係在用鋼絲刷 研磨於内面及外面施行過熔融鍍鋅之熔融鍍鋅鋼管的 内面鍍層,使含有6質量%以上的Fe之鐵-鋅合金層露出 後,再被覆聚烯烴管之内面被覆聚烯烴的鋼管者,前述 製造方法之特徵在於,以前述之鋼絲刷係圓柱狀,且, 係從該圓柱的中心軸起在半徑方向上呈放射狀配置鋼 絲而成者,並透過使該鋼絲刷邊以前述中心軸為轉軸而 轉動,邊插入前述熔融鍍鋅鋼管中的方式來研磨前述鋼 管之内面鑛層。 2. 如申請專利範圍第1項記載的内面被覆聚烯烴之鋼管的 製造方法,其中前述鋼絲的維克氏硬度在500以上。 3. 如申請專利範圍第1項或第2項記載的内面被覆聚烯烴 之鋼管的製造方法,其中前述鋼絲的化學成分為C : 0.6〜1·2質量%,Μη: 0.2-1.2質量%,Si: 0.1〜1.5質量%, P : 0.05質量%以下,S : 0.04質量%以下,剩餘部為Fe 及不可避免之雜質。 4. 如申請專利範圍第1項至第3項之任一項記載的内面被 覆聚烯烴之鋼管的製造方法,其中前述鋼絲的表面上鍍 了黃銅。 5. —種内面被覆聚浠烴之鋼管的製造方法,係在如申請專 利範圍第1項至第4項之任一項記載的内面被覆聚烯烴 之鋼管的製造方法中,滿足下述式1〜式5的條件, 【數1】 36 201008762 釋)= Kx(Db-Dpi)xDw3 Lw 式1 s = Lb2xn χπχ Dpi V 式3201008762 VII. Patent application scope: 1. A method for manufacturing a steel pipe coated with polyolefin on the inner surface, which is coated on the inner surface of the hot-dip galvanized steel pipe which has been subjected to hot-dip galvanizing on the inner surface and the outer surface, so as to contain 6% by mass or more. After exposing the iron-zinc alloy layer of Fe and then coating the inner surface of the polyolefin tube with the polyolefin-coated steel pipe, the manufacturing method is characterized in that the wire brush is cylindrical and the central axis of the cylinder is The wire is radially arranged in the radial direction, and the inner surface layer of the steel pipe is ground by inserting the wire brush into the molten galvanized steel pipe while rotating the wire shaft with the central axis as a rotating shaft. 2. The method for producing an inner-coated polyolefin steel pipe according to the first aspect of the invention, wherein the steel wire has a Vickers hardness of 500 or more. 3. The method for producing a steel pipe coated with an inner surface according to the first or second aspect of the invention, wherein the chemical composition of the steel wire is C: 0.6 to 1.2 mass%, and Μη: 0.2 to 1.2 mass%, Si: 0.1 to 1.5% by mass, P: 0.05% by mass or less, and S: 0.04% by mass or less, and the remainder is Fe and unavoidable impurities. 4. The method for producing an inner-coated polyolefin steel pipe according to any one of claims 1 to 3, wherein the surface of the steel wire is plated with brass. 5. The method for producing a steel pipe coated with a polyolefin inner surface according to any one of claims 1 to 4, which satisfies the following formula 1 The condition of ~5, [1] 36 201008762 Explanation) = Kx(Db-Dpi)xDw3 Lw Equation 1 s = Lb2xn χπχ Dpi V Equation 3 F(l)xh(\)xNxm KxS 式4F(l)xh(\)xNxm KxS 4 2.6 <^<85.4.....式 5 F(l):鋼絲刷的每1根鋼絲之刮擦力 h(l):鋼絲刷前進其刷長(Lb)部分時,該鋼絲刷的 1根鋼絲研磨鋼管内面的長度(mm)2.6 <^<85.4.....Form 5 F(l): Scraping force per wire of the wire brush h(l): When the wire brush advances its brush length (Lb) portion, the wire brush The length of the inner surface of a steel wire polished steel pipe (mm) Φ : N根鋼絲的鋼絲刷通過、熔融鍍鋅鋼管内面 m次時,每單位面積之以該鋼絲刷研磨之總 延長長度和鋼絲的到擦力之積 K :比例係數 Dpi :炼融鍵鋅鋼管的内徑(mm) Db :鋼絲刷的外徑(mm) Lb :鋼絲刷的長向長度(mm) Dw :鋼絲刷的鋼絲外徑(mm) Lw :鋼絲刷的鋼絲長度(mm) N :鋼絲刷的鋼絲數目(根) η :鋼絲刷的轉數(r p m) 37 201008762 V :鋼絲刷的進給速度(mm/分) m :鋼絲刷的通過次數(次) S :鋼絲刷前進其刷長(Lb)部分時,該鋼絲刷研 磨溶融鍍鋅鋼管的面積(mm2)。 6. 如申請專利範圍第1項至第5項之任一項記載的内面被 覆聚烯烴之鋼管的製造方法,其中前述研磨後,係以維 克氏硬度60〜100的金屬針刮擦前述鋼管内表面以判斷 研磨狀態之良否。 7. 如申請專利範圍第6項記載的内面被覆聚烯烴之鋼管的 製造方法,其中前述金屬針為銅製。Φ : When the wire brush of N steel wire passes through the inner surface of the galvanized steel pipe m times, the total length of the wire brush grinding per unit area and the product of the wire to the rubbing force K: proportional coefficient Dpi: smelting bond zinc Inner diameter of steel pipe (mm) Db: outer diameter of wire brush (mm) Lb: length of wire brush (mm) Dw: wire diameter of wire brush (mm) Lw: wire length of wire brush (mm) N : Number of wires of wire brush (root) η : Number of revolutions of wire brush (rpm) 37 201008762 V : Feeding speed of wire brush (mm/min) m : Number of passes of wire brush (times) S : Wire brush advances When the length (Lb) portion is brushed, the wire brush grinds the area (mm2) of the molten galvanized steel pipe. 6. The method for producing an inner-coated polyolefin steel pipe according to any one of claims 1 to 5, wherein after the grinding, the steel pipe is scraped with a Vickers hardness of 60 to 100. The inner surface is used to judge the quality of the grinding state. 7. The method for producing a steel pipe coated with an inner surface of a polyolefin according to claim 6, wherein the metal needle is made of copper. 3838
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