TW201007015A - Improved structure of piston valve body of diaphragm pressure-boosting pump - Google Patents

Improved structure of piston valve body of diaphragm pressure-boosting pump Download PDF

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Publication number
TW201007015A
TW201007015A TW097129605A TW97129605A TW201007015A TW 201007015 A TW201007015 A TW 201007015A TW 097129605 A TW097129605 A TW 097129605A TW 97129605 A TW97129605 A TW 97129605A TW 201007015 A TW201007015 A TW 201007015A
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TW
Taiwan
Prior art keywords
valve body
piston
piston valve
top surface
reverse
Prior art date
Application number
TW097129605A
Other languages
Chinese (zh)
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TWI437165B (en
Inventor
Chao-Fou Hsu
Ying-Lin Tsai
Original Assignee
Chao-Fou Hsu
Ying-Lin Tsai
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Application filed by Chao-Fou Hsu, Ying-Lin Tsai filed Critical Chao-Fou Hsu
Priority to TW097129605A priority Critical patent/TWI437165B/en
Priority to KR1020090071570A priority patent/KR101122886B1/en
Publication of TW201007015A publication Critical patent/TW201007015A/en
Application granted granted Critical
Publication of TWI437165B publication Critical patent/TWI437165B/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/02Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
    • F04B43/025Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms two or more plate-like pumping members in parallel
    • F04B43/026Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms two or more plate-like pumping members in parallel each plate-like pumping flexible member working in its own pumping chamber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/04Draining
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/10Valves; Arrangement of valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2210/00Working fluid
    • F05B2210/10Kind or type
    • F05B2210/11Kind or type liquid, i.e. incompressible
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/60Fluid transfer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2280/00Materials; Properties thereof
    • F05B2280/40Organic materials
    • F05B2280/4003Synthetic polymers, e.g. plastics

Abstract

This invention provides an improved structure of piston valve body of diaphragm pressure-boosting pump, which is to form the top surface of a water-discharging seat of the piston valve body into an inwardly concave arc-surface with the center of its positioning hole as its lowest point; and the contact area of each water inlet seat with each piston piece also has lowest point at the center of its positioning hole and is formed into inwardly concave arc- surface. When a positioning rod of a non-return rubber pad is inserted and fixed in the positioning hole of the water-discharging seat, a gap will be formed between the bottom surface of the non-return rubber pad and the concave arc-surface on the top surface of the water-discharging seat; and when positioning rod of each piston piece is respectively inserted and fixed in the positioning hole of water inlet seat, a gap will be also formed between the bottom surface of each piston piece and the concave arc-surface of corresponding water inlet seat. Through the functions of abovementioned gaps, the non-return rubber pad and the piston piece will generate a stronger suction force when under the action of the piston pushing blocks so as to increase the overall pressure boosting efficiency.

Description

201007015 九、發明說明: 【發明所屬之技術領域】 本發明與逆滲透遽水器(reverse osmoSis purification)專用之隔膜增壓泵中活塞閥體的增壓出 水效能有關,特別是指一種能防止隔膜增壓泵發生 失壓及降低增壓效率等缺失的活塞閥體結構改良 者。 【先前技術】 如第一圖至第六圖所示,是習知逆滲透濾水器 專用之隔膜式增壓泵1,其包括:一馬達1〇,—位 於該馬達10輸出軸(圖上未示)端部之上蓋座體u, 該上蓋座體11周緣置設有數個螺孔12 ;一活設在 該上蓋座體11中,且受到該馬達10出力軸驅動並 轉換呈軸向往復運動之數個擺輪13; 一罩設在該上 蓋座體11上之隔膜片20;—嵌設在該隔膜片2〇上 二活塞閥體30; —緊貼於活塞閥體3〇上的止逆膠墊 4〇及一上蓋50等元件;藉由上蓋座體丨丨之數個螺 孔12和上蓋50相對應位置預設之穿孔51,共同由 螺栓2加以組合而成(如第六圖所示)。 其中’該隔膜片20的周緣環設有—密封槽21, 且相對於各擺輪13位置則分別凸設有數個凸起部 22,在各凸起部22上則疊置有—活塞推塊23,且該 5 201007015 各活塞推塊23及凸起部22上均分別設有同一中心 軸線的穿孔231及221,再由螺絲24分別穿過各該 穿孔231、221後,可將隔膜片2〇及各活塞推塊23 同時螺固於該擺輪13上(如第六圖所示),使該隔膜 片20及各活塞推塊23可與該擺輪13同步產生軸向 往復運動位移作用(如第六圖中之假想線所示)。 參 ❹ 又如第二圖及第四圖至第六圖所示,該活塞閥 體30朝向上蓋50方向的中央位置凹設有一半球形 凹槽的排水座31,於排水座31中央穿設有一定位孔 32,以定位孔32為中心各間隔12〇度夾角位置上, 各凹設有一道隔離凹槽33,再於各隔離凹槽33之間 區域上穿設有數個排水p 34 ’而對應於各區的排水 口 34的排水座31外圍面上,再穿設有數個進水口 35,且每—進水口 35的中央各穿置有-倒立的t八 活塞片36’藉由該,八活塞片刊可阻遮住各進水口 35;該止逆膠墊40係緊貼於活塞閥體3〇的排水座 31頂面上,為—體成型的軟質彈性中空半球狀體, 其底部中央凸伸有—定位柱41,頂面中央.間隔12〇 度夹角位置上各接設有—道肋板42,且相對於各該 肋板42的外周綠面上,再向外各凸設有一片凸板 43,利用定位柱41插入排水座31的定位孔η,以 6 201007015 及同步使各…3嵌入隔離凹槽㈣,即可使整 個止逆膠墊4〇的外周緣半球面完全密貼阻遮住排水 座31上各區域的排水口 34(如第四圖所示),其中, 該止逆勝墊40藉由排水座31上的各排水口 Μ與隔 膜片2〇的活塞推塊23纟間,係形成有-低壓水室3 (如第六圖所示),且該各低壓水室 進水…連通;該上蓋5。的外綠丄: Ο 孔52、一出水孔53(如第二圖及第六圖所示)及數個 穿孔51,而其內緣面的底部則環設有_階狀槽54, 使該隔膜片20及活塞閥體30互相疊合後的組合體 外緣’能密姑在該階狀槽54上,又該上蓋的內 緣面中央設有一圓環槽55,該圓環槽55的底部係壓 掣於該活塞閥體30之排水座31的外緣面上,使得 該圓環槽55的内壁面與活塞閥體30的排水座31之 間的空間,圍繞形成一高壓水室4 (如第六圖所示)。 請參閱第七圖所示,當自來水W先由上蓋50 的進水孔52進入後(如第七圖中箭頭所示),再由活 塞閥體30之進水口 35而進入至低逛水室內,由 於活塞推塊23在擺輪13的往復軸向動作下,會同 時擠壓低Μ水室3中的自來水W,使其水壓增加至 80psi〜lOOpsi之間,因此升壓後的自來水w乃能經 7 201007015 由排水座3 1的排口水34 ’而流至高壓水室4内,妖 後再經由該上菩… 盘5〇之出水孔53排出隔膜增壓栗i 、、、/IL入逆滲透谏水器的過遽膜f (圖上未示)內, 以達成進行逆滲透過遽的作用;然而,當隔膜增壓 栗/使用—段後’因其活塞閥體30之止逆膠塾40 係設計成半球狀,並同時覆蓋在各排水口 34上來產201007015 IX. Description of the invention: [Technical field of the invention] The present invention relates to the pressurized water discharge efficiency of a piston valve body in a diaphragm booster pump dedicated to reverse osmoSis purification, in particular to a diaphragm Improvements in the structure of the piston valve body in which the booster pump has a loss of pressure and a reduction in the supercharging efficiency. [Prior Art] As shown in the first to sixth figures, a diaphragm type booster pump 1 for a conventional reverse osmosis water filter includes: a motor 1 〇, which is located on the output shaft of the motor 10 (on the figure) The upper cover body body 9 is provided with a plurality of screw holes 12 at the periphery thereof; a living screw is disposed in the upper cover body 11 and is driven by the output shaft of the motor 10 to be axially reciprocated. a plurality of balance wheels 13; a diaphragm piece 20 disposed on the upper cover body 11; a second piston valve body 30 embedded in the diaphragm piece 2; abutting against the piston valve body 3 The anti-reverse pad 4〇 and an upper cover 50 and the like; the plurality of screw holes 12 of the upper cover body and the corresponding perforations 51 corresponding to the upper cover 50 are jointly combined by the bolts 2 (such as the sixth Figure shows). Wherein, the peripheral edge of the diaphragm 20 is provided with a sealing groove 21, and a plurality of convex portions 22 are respectively protruded with respect to the positions of the respective balance wheels 13, and a piston push block is superposed on each convex portion 22. 23, and the 5 201007015 each of the piston push block 23 and the boss portion 22 are respectively provided with through holes 231 and 221 of the same central axis, and then the screws 24 pass through the respective through holes 231, 221 respectively, and the diaphragm piece 2 can be And the piston push block 23 is screwed to the balance wheel 13 at the same time (as shown in FIG. 6), so that the diaphragm piece 20 and each piston push block 23 can synchronously generate the axial reciprocating displacement effect with the balance wheel 13. (as shown by the imaginary line in Figure 6). Further, as shown in the second figure and the fourth to sixth figures, the piston valve body 30 is recessed with a semi-spherical grooved drain seat 31 at a central position in the direction of the upper cover 50, and a through hole is formed in the center of the drain seat 31. The positioning holes 32 are disposed at an interval of 12 degrees apart from each other by the positioning holes 32. Each of the recesses is provided with an isolation groove 33, and a plurality of drainages p 34 ′ are formed in the area between the isolation grooves 33. On the outer surface of the drain seat 31 of the drain port 34 of each zone, a plurality of water inlets 35 are further disposed, and a center of each water inlet 35 is provided with an inverted eight-piston plate 36' by the eight The piston sheet can block the water inlets 35; the anti-reverse rubber pad 40 is closely attached to the top surface of the drain seat 31 of the piston valve body 3, and is a soft elastic hollow hemisphere formed by the body, and the bottom center thereof The protruding column has a positioning post 41, and the center of the top surface is provided with a rib plate 42 at an interval of 12 degrees apart from each other, and is convexly outward with respect to the outer peripheral green surface of each rib 42 There is a convex plate 43 which is inserted into the positioning hole η of the drainage seat 31 by the positioning post 41, and is embedded and separated by 6 201007015 and synchronization. The groove (4) can make the outer peripheral hemispherical surface of the entire anti-reverse pad 4 完全 completely close to block the drainage opening 34 of each area on the drainage seat 31 (as shown in the fourth figure), wherein the anti-reverse pad 40 is formed by a drain port 23 on the drain seat 31 and a piston push block 23 of the diaphragm piece 2, and a low pressure water chamber 3 (shown in FIG. 6) is formed, and the low pressure water chambers are filled with water. ...connected; the upper cover 5. The outer green ridge is: Ο hole 52, a water outlet hole 53 (as shown in the second and sixth figures) and a plurality of perforations 51, and the bottom of the inner edge surface is provided with a _ stepped groove 54, so that The combined outer edge of the diaphragm piece 20 and the piston valve body 30 can be densely attached to the stepped groove 54, and a circular groove 55 is provided at the center of the inner edge surface of the upper cover, and the bottom of the annular groove 55 is provided. The pressure is applied to the outer edge surface of the drain seat 31 of the piston valve body 30 such that the space between the inner wall surface of the annular groove 55 and the drain seat 31 of the piston valve body 30 surrounds a high pressure water chamber 4 ( As shown in the sixth figure). Referring to the seventh figure, when the tap water W first enters through the water inlet hole 52 of the upper cover 50 (as indicated by the arrow in the seventh figure), the water inlet 35 of the piston valve body 30 enters the low water storage room. Since the piston pusher 23 moves under the reciprocating axial direction of the balance wheel 13, the tap water W in the low water chamber 3 is simultaneously squeezed to increase the water pressure to between 80 psi and 100 psi, so that the tap water after the boosting w It is able to flow through the drain water 34' of the drain seat 3 1 to the high pressure water chamber 4 through the 7 201007015, and then pass through the upper bod... The drain hole 53 of the disk 5 排出 discharges the diaphragm pressurization pump i, ,, /IL Into the reverse osmosis dehydrator through the membrane f (not shown) to achieve the effect of reverse osmosis; however, when the diaphragm is pressurized / used - after the section due to its piston valve body 30 The reverse capsule 40 is designed to be hemispherical and covers the drains 34 at the same time.

生互相交替之啟閉間門作動,故每—排水口 34在輪 流依序行增壓排水推開其各自所相應部份的止逆膠 墊4〇之間時’將會連帶影響到其相鄰排水口 34位 置所對應之止逆勝墊40的閉合效果,尤其當各個止 逆勝塾4M 皮作動使用—段時間後,1將進一步逐渐 地因材料老化而產生的變形量s加大(如第三圖所 示),最後導致無法完全閉合各排水口 34的情事發 生,進而使得整體的增壓輸出水量減少及輸出的壓 力降低,並降低了整個隔膜增壓泵丨的增壓排水輸 出效率’這也就是習知逆滲透濾水器之隔膜增壓泵 在使用一段時間(約3個月至半年)後,會出現「失壓」 及「增壓輸出排水量減少」的最主要原因。 為改進前述缺失’本案發明人經研發後獲得具 體解決方法’而分別在2005年10月26日與2006 年10月24日提出美國發明專利第η/2 58 02 7號及韓 8 201007015 國發明專利第10-2006-0103513號之申請,其結構如 第八圖至第十二圖所示,主要是將隔膜增壓泵丨中 活塞閥體60朝向上蓋5〇方向的中央排水座6ι設具 平面狀,於排水座61頂面中央凸設有—定位塊62, 且該定位塊62的中央穿設有一定位孔63,再以該定 位塊62為中心各間隔12()度夾角的區域,各穿設有 數個排水D 64 ’而對應於各區域排水口 “的排水座 61外圍面上,又穿設有數個進水口 65,而該每_進 水口 65的中央各有—倒立的喇叭活塞片36,藉由該 t八活塞片36可阻梳住各進水口 65;另將止逆膠墊 7〇亦設具成可完全覆蓋住排水座61的平面型多瓣葉 於各葉片之間再開設有一道開叉的間隙口 71,使得每—瓣葉片恰好分別可對應貼合阻遮住排The alternate opening and closing doors act alternately, so each of the drains 34 will affect the phase when it alternately pressurizes and drains the respective portions of the anti-reverse pad 4〇. The closing effect of the anti-reverse pad 40 corresponding to the position of the adjacent drain port 34, especially when the respective anti-reverse wins 4M skin is used for a period of time, 1 will further gradually increase the amount of deformation s due to aging of the material ( As shown in the third figure, the last result is that the water outlets 34 cannot be completely closed, which reduces the overall pressurized output water volume and the output pressure, and reduces the supercharged drainage output of the entire diaphragm booster pump. Efficiency' This is the most important reason why the diaphragm booster pump of the conventional reverse osmosis water filter will have "loss of pressure" and "decrease in pressurized output discharge" after a period of use (about 3 months to half a year). In order to improve the aforementioned deficiency, the inventor of the present invention obtained a specific solution after research and development, and on October 26, 2005 and October 24, 2006, respectively, the invention patents η/2 58 02 7 and Han 8 201007015 were invented. The application of the patent No. 10-2006-0103513, the structure of which is shown in the eighth to twelfth drawings, is mainly to set the piston valve body 60 of the diaphragm booster pump cylinder toward the central drain seat 6 of the upper cover 5〇. In the planar shape, a positioning block 62 is protruded from the center of the top surface of the drainage seat 61, and a positioning hole 63 is formed in the center of the positioning block 62, and an interval of 12 (degrees) is defined by the positioning block 62. Each of the outer surfaces of the drainage seat 61, which is provided with a plurality of drainage D 64 'corresponding to the drainage ports of the respective regions, is provided with a plurality of water inlets 65, and the center of each of the water inlets 65 has an inverted speaker piston The sheet 36 is configured to block the water inlets 65 by the t-bar piston piece 36; and the anti-reverse rubber pad 7 is also provided with a planar multi-blade leaf which can completely cover the drain seat 61 between the blades The opening is provided with a slit gap 71, so that each flap can be correspondingly adapted Co-barrier discharge cover

即可完成止逆膠墊70與活塞! 合(如第九@及第十圖所示 9 201007015 再如第十一圖及第十二圖所示,當隔 中的各擺輪13作動輪流頂推隔膜片2〇 ~先由上蓋50的進水孔52進入後(如第 頭所示)’再由活塞閥體6〇之進水口 65 壓水室3內,由於活塞推塊23在擺輪 向動作下’會同時擠壓低壓水室3中的 使其水壓增加至80psi〜1〇〇psi之間,因 自來水W乃能推開排水口 64上的止油 片,再經由排口水64而流至高壓水室4 經由該上蓋50之出水孔53排出壓力f 來自各區進水口 65的水流將會以輪迴衣 不斷地進入排水座61上的各區排水口, 墊70上的各葉片亦隨著產生上掀開啟夢 交替作動,而確實達成開啟或閉合各區 功效’故能達成改進漏水失壓的缺失, 逆膜墊70的使用壽命。 上述活塞閥體60及止逆膠墊7〇 ^ 經實際開模測試後,雖然有達成「減少彳 加排水量」的效果,但發明人並不以此 覺得在相同的馬力輸出條件下,其仍尚 <百全面性的完全不失壓,並認為可以 5膜增壓泵1 後,自來水 十二圖中箭 而進入至低 13的往復軸 自來水W, 丨此升壓後的 t膠墊70葉 •中,最後再 :外,因此, i替的方式, 使得止逆膠 [下壓貼閉的 排水口 64的 以及增長止 J結構改良, 夫壓」及「增 1為滿足,總 未達到百分 有再提升其 10 201007015 整體增壓效率的進步空間。 【發明内容】 本發明的主要目的是在提供一種「隔膜式增壓 • f的活塞閥ϋ結構改良」,丨係於活塞閥體的排水座 . 頂面以其疋位:孔巾心、為最低點而設:具成一向內之 凹弧面,同時將該各個入水座與各活塞片相貼合的 接觸面’亦以其定位孔中心為最低點,亦設具成向 Φ 内之凹弧面,當止逆膠墊的定位柱嵌固於排水座的 定位孔內後,該止逆膠墊的底面與排水座頂面的凹 弧面兩者之間會形成有一空隙,且各活塞片的定位 柱分別嵌固於入水座的定位孔內後,該各活塞片的 底面與其所相配置入水孔的凹弧面兩者之間亦會形 成有一空隙;藉由前述各該空隙之作用,可使止逆 膠墊與活塞片在受到活塞推塊的作動下,會產生更 Φ 強的吸附力,進而對整體增壓效率可更為大幅提升。 本發明的另一目的是在提供一種「隔膜式增壓 泵的活塞閥體結構改良」,該活塞閥體中的止逆膠墊 及各活塞片均為中央厚但邊緣薄之結構設計,故其 受力強度會比習知中央至邊緣均是同一厚度的平面 型結構具有更佳的耐用性,而得以在每一次的交互 啟閉作動下,其止逆膠墊上的每一葉片及各個活塞 片更能確實達成緊密抵貼閉合於排水孔與入水孔上 201007015 的效果’因此’本發明能將習知隔膜式增壓泵中活 塞閥體的「失壓」問題完全消除。 本發明的又一目的是在提供一種「隔膜式增壓 栗的活塞閥體結構改良」,因活塞閥體中該止逆膠墊 是一體成型之單一元件’故在組裝的過程中將較習 知隔膜式增壓泵更為快速省時,進而得以大幅減少The anti-reverse pad 70 and the piston can be completed. (As shown in the ninth and tenth figures, 9 201007015, as shown in the eleventh and twelfth figures, when the balances 13 in the partition act as the top of the wheel Pushing the diaphragm 2〇~ first enters the water inlet hole 52 of the upper cover 50 (as shown in the first head), and then the water inlet chamber 65 of the piston valve body 6 is pressed into the water chamber 3, because the piston push block 23 is on the balance wheel Under the action, 'the water pressure in the low pressure water chamber 3 is simultaneously squeezed to increase between 80 psi and 1 psi, because the tap water W can push open the oil stop on the drain port 64, and then pass the drain water 64. The flow to the high pressure water chamber 4 is discharged through the water outlet 53 of the upper cover 50. The flow of water from the water inlets 65 of each zone will continuously enter the drains of the zones on the drain seat 61 in the wheel, and the blades on the pad 70. Also, as the upper jaw opens the dream alternately, and the effect of opening or closing the zones is indeed achieved, the loss of the water leakage pressure can be achieved, and the service life of the reverse diaphragm pad 70. The above-mentioned piston valve body 60 and the anti-reverse rubber pad 7 〇^ After the actual mold opening test, although the effect of “reducing the amount of water added and discharged” was achieved, the inventor Therefore, under the same horsepower output condition, it still has a full-scale pressure without any loss of pressure, and it is considered that after 5 membrane booster pump 1, the arrow in the twelve water taps enters the reciprocating shaft of the lower 13 Tap water W, 升压 升压 升压 升压 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 "Focus pressure" and "increased by 1 to satisfy, the total has not reached the improvement space of 10 201007015 overall supercharging efficiency. [Inventive content] The main object of the present invention is to provide a "diaphragm type supercharger · f The piston valve ϋ structure is improved. The raft is attached to the drain seat of the piston valve body. The top surface is set with the boring position: the hole core is the lowest point: it has a concave arc surface, and the water inlets are The contact surface of each piston piece is also the lowest point of the center of the positioning hole, and is also provided with a concave curved surface in the direction of Φ. When the positioning post of the anti-reverse pad is embedded in the positioning hole of the drainage seat, , the bottom surface of the anti-reverse pad and the concave curved surface of the top surface of the drainage seat A gap is formed therebetween, and the positioning posts of the piston pieces are respectively embedded in the positioning holes of the water inlet seat, and a gap is formed between the bottom surface of each piston piece and the concave arc surface of the water inlet hole. By the action of each of the gaps described above, the anti-reverse pad and the piston piece can generate a stronger Φ adsorption force under the action of the piston push block, thereby further improving the overall supercharging efficiency. Another object of the invention is to provide an "improvement of the structure of a piston valve body of a diaphragm type booster pump", in which the anti-reverse pad and each piston piece are designed to have a thick central portion but a thin edge, so that The force strength will be more durable than the conventional flat structure with the same thickness from the center to the edge, and each blade and each piston piece on the anti-reverse pad can be activated under each interactive opening and closing operation. It is more effective to achieve the effect of closely closing the drainage hole and the water inlet hole 201007015. Therefore, the present invention can completely eliminate the "pressure loss" problem of the piston valve body in the conventional diaphragm type booster pump. Another object of the present invention is to provide an "improvement of the structure of a piston valve body of a diaphragm type supercharged chest", because the anti-reverse rubber pad in the piston valve body is a single component integrally formed, so it will be more in the process of assembly. Knowing that the diaphragm booster pump is faster and more time-saving, and thus greatly reduced

生產工時成本的支出,並更具有經濟量產效益的商 業競爭力。 【實施方式】 請參閱第十三圖至第十六圖所示,本發明「隔 膜式增壓泵的活塞閥體結構改良」係將活塞閥體1〇〇 的中央排水座101頂面·,以其定位孔102的中心為 最低點設具成一向内之凹弧面107(如第十四圖及第 十五圖所示),並將與各個入水座104相對應貼合之 活塞片300的接觸面,亦以其定位孔1〇5的中心為 最低點而設具成向内之凹弧面1〇8(如第十五圖所 示),另將塞置於活塞閥體100中央排水座ι〇ι内的 止逆膠墊200與定位柱2G1兩構件,探用同一種軟 質彈性材料以一體成型方式製成單—元件(如第十 四圖-a所示);其中,該止逆膠塾)〇〇的頂面係 設具成凸圓㈣,而底面2〇3設具成平面,使該頂 面202的中央位置與底面2〇3之間的厚度u ,會較 12 201007015 其外周緣頂面202與底面203之間的厚度η為大(如 第十五圖所示),X該各個活塞片3〇〇的頂胃—亦 設具成凸圓弧面,且其底面3〇3則設具成平面,使 得該頂面302的中央位置與底面3〇3之間的厚度 亦會較其外周緣頂面3〇2與底面3〇3之間的厚度 t4為大(如第十四圖_b及第十五圖所示)。 續如第十六圖至第十八圖所示,當止逆膠墊2〇〇 的定位柱2〇1嵌固於排水座1〇1的定位孔1〇2内後, 該止逆膠塾200的底面2〇3與排水座1〇1頂面的凹 弧面1〇7兩#之間會形成有一$冑⑴(如第十六圖 所不),且將該各個活塞片3〇〇的定位柱3〇1分別嵌 固於各入水座1〇4的定位孔1〇5內後,該活塞片3〇〇 的底面303與入水孔1〇6的凹弧面1〇8兩者之間亦 會形成有—空隙G2 (如第十六圖所示);藉由該空隙 G1與空隙G2之作用,可使止逆膠墊2〇〇與活塞片 3〇〇在受到活塞推塊23的作動下,f產生更強的吸 附力’進而對隔膜式增錢i中低M水室3内的第 次增壓作動與高壓水室4內的第二次增壓作動後 之整體增壓效率會有更為大幅的提升功效,故可達 成提升增壓效率」的目的,同時由於止逆膠墊200 及各活塞片300均是中央厚但邊緣薄之結構設計, 201007015 故其受力強度會比習知中央至邊緣均是同一厚度的 平面型結構具有更佳的耐用性,而得以在每一次的 交互啟閉作動下,該止逆膠墊2〇〇上的每—葉片及 ·· 各個活塞片300更能確實達成緊密抵貼閉合於排水 • 孔ι〇3與入水孔106上的效果(如第十七圖及第十 八圖所示),因&,本發明能將習知隔膜式增壓泵ι 中活塞閥體30的「失壓』題完全消除;再者,因 〇 本發明中該止逆膠墊200是—體成型之單—元件, 故在組裝的過程中將較習知隔膜式增壓泵】更為快 速省時,進而得以大幅減少生產工時成本的支出, 對屬於大量生產的隔膜式增壓泵產品而言,更具有 經濟量產效益的商業競爭力β 再如第十九圖至第二十圖所示,係本發明的另 一實施例,其中,該止逆膠墊2〇〇的底面更設具成 • 向內之凹弧面204 ’且該活塞片300的底面亦更設具 成向內之凹弧面304 (如第十九圖所示),使得該止 逆膠塾200的凹弧面204與排水座1〇1頂面的凹弧 面107兩者之間所形成的空隙G3更大,且該活塞片 300的凹弧面304與入水孔106的凹弧面ι〇8兩者之 間所形成的空隙G4亦更大(如第二十圖所示),進 而可使止逆膠塾200與活塞片3〇〇在受到活塞推塊 201007015 23的作動下,所產生的吸附力更為強大,並對整體 增壓效率亦會達成更大幅的提升效果。 【圖式簡單說明】 .. 第一圖:係習知隔膜式增壓泵的立體分解圖。 第二圖:係習知活塞閥體及止逆膠墊的立體圖。 第三圖:係習知止逆膠墊的變形立體示意圖。 第四圖:係習知活塞閥體及止逆膠墊的平面分解剖 ❷ 面圖。 第五圖:係習知活塞閥體及止逆膠墊的平面組合剖 面圖。 第六圖:係習知活塞閥體與上蓋組合之部份剖面圖。 第七圖:係第六圖之作動示意圖。 第八圖:係另一習知活塞閥體及止逆膠墊的立體分 解圖》 0 第九圖:係另一習知活塞閥體及止逆膠墊之平面分 解剖面圖。 第十圖:係另一習知活塞閥體及止逆膠墊的平面組 合剖面圖。 第十一圖:係另一習知活塞閥體及止逆膠墊與上蓋 組合之部份剖面圖。 第十二圖:係第十一圖之作動示意圖。 第十三圖:係本發明與習知隔膜式增壓泵的立體分解 示意圖。 15 201007015 第十四圖:係本發明的立體分解圖。 十圖a.係第十四圖中14a-14a線的剖面圖。 第十四圖b .係第十四圖中14b-14b線的剖面圖》 第十五圖··係本發明的平面剖面分解圖。 第十八圖.係本發明的平面剖面組合圖。 ' 冑+ + H本發明與習知上蓋組合之部份剖面圖。 第十八圖:係第十七圖之作動示意圖。 ❹ 冑十九圖.係本發明另-實施例的平面剖面分解圖。 第一十圖.係、本發明另—實施例的平面剖面組合圖。 【主要元件符號說明】 1-隔膜式增壓泵 2·螺栓 3-低壓水室 4-高壓水室 10-馬達 上蓋座體 12-螺孔 13-擺輪 20-隔膜片 21 -密封槽 22-凸起部 23-活塞推塊 24-螺絲 30、60、100-活塞閥體 31、61、101·排水座 32、63、102、105 -定位孔 33-隔離凹槽 34、64-排水口 35、65-進水口 36-喇叭活塞片 40、70、200-止逆膠塾 41、201、301·定位柱 201007015Expenditure on production costs, and more commercial competitiveness with economic mass production benefits. [Embodiment] Referring to the thirteenth to sixteenth drawings, the "the structure of the piston valve body of the diaphragm type booster pump is improved" is the top surface of the center drain seat 101 of the piston valve body 1 A concave curved surface 107 (shown in FIG. 14 and FIG. 15) with an inwardly facing concave arc surface 107 as the lowest point of the center of the positioning hole 102, and a piston piece 300 corresponding to each of the water inlet seats 104 is attached The contact surface is also provided with an inward concave concave surface 1〇8 (as shown in FIG. 15) with the center of the positioning hole 1〇5 as the lowest point, and the plug is placed in the center of the piston valve body 100. The anti-reverse pad 200 and the positioning post 2G1 in the drain seat ι〇ι are made of the same soft elastic material and integrally formed into a single-element (as shown in FIG. 14-a); The top surface of the crucible is provided with a convex circle (four), and the bottom surface 2〇3 is provided with a plane such that the thickness u between the central position of the top surface 202 and the bottom surface 2〇3 is higher than that of 201007015 The thickness η between the outer peripheral top surface 202 and the bottom surface 203 is large (as shown in the fifteenth figure), X the top stomach of each piston piece 3〇〇 It is provided with a convex arc surface, and its bottom surface 3〇3 is disposed in a plane such that the thickness between the central position of the top surface 302 and the bottom surface 3〇3 is also larger than the outer peripheral top surface 3〇2 and the bottom surface. The thickness t4 between 3 and 3 is large (as shown in Fig. 14b and Fig. 15). Continuing with the sixteenth to eighteenth illustrations, when the positioning post 2〇1 of the anti-reverse pad 2〇〇 is embedded in the positioning hole 1〇2 of the drain seat 1〇1, the anti-reverse capsule A bottom surface 2〇3 of 200 and a concave curved surface 1〇7# of the top surface of the drain seat 1〇1 may be formed with a $胄(1) (as shown in the sixteenth figure), and the respective piston pieces 3〇〇 After the positioning posts 3〇1 are respectively embedded in the positioning holes 1〇5 of the water inlets 1〇4, the bottom surface 303 of the piston piece 3〇〇 and the concave arc surface 1〇8 of the water inlet hole 1〇6 are both A gap G2 is also formed (as shown in Fig. 16); by the action of the gap G1 and the gap G2, the thrust pad 2〇〇 and the piston piece 3 can be smashed by the piston push block 23 Under the action, f produces a stronger adsorption force', and then the diaphragm press type increases the amount of money in the middle and low M water chamber 3, the second pressurization action and the second pressurization operation in the high pressure water chamber 4 after the overall pressurization The efficiency will have a greater improvement, so the purpose of improving the supercharging efficiency can be achieved. At the same time, because the anti-reverse pad 200 and each of the piston plates 300 are structurally thick at the center but thin at the edges, the strength of the 201007015 is therefore strong. meeting It is conventional that the center-to-edge is a flat structure of the same thickness with better durability, and each of the blades on the anti-reverse pad 2 and each piston can be activated by each interaction opening and closing operation. The sheet 300 can more reliably achieve the effect of closely closing on the drainage hole 〇3 and the water inlet hole 106 (as shown in the seventeenth and eighteenth drawings), because the present invention can use the conventional diaphragm The "pressure loss" problem of the piston valve body 30 in the booster pump ι is completely eliminated; further, since the anti-reverse rubber pad 200 is a single-component formed in the present invention, it will be more in the assembly process. The conventional diaphragm type booster pump is faster and more time-saving, which can greatly reduce the labor cost of production. For the diaphragm-type booster pump products that are mass-produced, the commercial competitiveness of economical mass production benefits is higher. According to another embodiment of the present invention, in another embodiment of the present invention, the bottom surface of the anti-reverse pad 2 更 is further provided with an inward concave concave surface 204 ′ and The bottom surface of the piston piece 300 is also provided with an inward concave curved surface 304 (such as the nineteenth figure). The gap G3 formed between the concave curved surface 204 of the check rubber 200 and the concave curved surface 107 of the top surface of the drain seat 1〇1 is larger, and the concave curved surface 304 of the piston piece 300 is shown. The gap G4 formed between the concave arc surface ι 8 of the water inlet hole 106 is also larger (as shown in the twentieth diagram), so that the anti-reverse capsule 200 and the piston piece 3 are subjected to the piston. Under the action of push block 201007015 23, the generated adsorption force is more powerful, and the overall boosting efficiency will also achieve a greater improvement effect. [Simple diagram of the diagram] .. First figure: is a conventional diaphragm type increase The three-dimensional exploded view of the pressure pump. The second figure: is a perspective view of the conventional piston valve body and the anti-reverse rubber pad. The third figure: is a three-dimensional diagram of the deformation of the conventional anti-reverse rubber pad. The fourth picture shows the plane anatomy of the piston valve body and the anti-reverse rubber pad. Fig. 5 is a plan sectional view showing a conventional piston valve body and a check rubber pad. Figure 6: A partial cross-sectional view of a combination of a conventional piston valve body and an upper cover. Figure 7: Schematic diagram of the operation of the sixth picture. Figure 8: Stereoscopic diagram of another conventional piston valve body and anti-reverse rubber pad. 0 Fig. 9 is a plan sectional view of another conventional piston valve body and a check rubber pad. Figure 10 is a plan sectional view showing another conventional piston valve body and a check rubber pad. Figure 11 is a partial cross-sectional view showing another conventional piston valve body and a combination of a check rubber pad and an upper cover. Figure 12: Schematic diagram of the operation of the eleventh figure. Thirteenth Diagram: A perspective exploded view of the present invention and a conventional diaphragm type booster pump. 15 201007015 Fig. 14 is a perspective exploded view of the present invention. Figure 10 is a cross-sectional view of line 14a-14a in Figure 14. Fig. 14b is a cross-sectional view taken along line 14b-14b of Fig. 14. Fig. 15 is an exploded plan view of the present invention. Fig. 18 is a plan sectional view of the present invention. ' 胄 + + H A partial cross-sectional view of the combination of the present invention and the conventional upper cover. Figure 18: Schematic diagram of the operation of Figure 17.胄 胄 19 Fig. is a plan sectional exploded view of another embodiment of the present invention. Figure 10 is a plan sectional view of another embodiment of the present invention. [Description of main components] 1-diaphragm booster pump 2. Bolt 3 - low pressure water chamber 4 - high pressure water chamber 10 - motor upper cover body 12 - screw hole 13 - balance 20 - diaphragm 21 - sealing groove 22 - Projection portion 23 - piston push block 24 - screw 30, 60, 100 - piston valve body 31, 61, 101 · drain seat 32, 63, 102, 105 - positioning hole 33 - isolation groove 34, 64 - drain port 35 , 65-inlet 36-horn piston plate 40, 70, 200 - anti-reverse rubber 41, 201, 301 · positioning column 201007015

42-肋板 43-凸板 50-上蓋 51 、 221 、 231· 52·進水孔 5 3 -出水孔 54-階狀槽 55-圓環槽 62_定位塊 7 1 -間隙口 72-定位口 73-定位環 80-T型定位柱 103-排水孔 104-入水座 106-入水孔 107、108、204、304-凹弧面 202、302-頂面 203 、 303-底面 300-活塞片 Gl、G2、G3、 11、t2、t3、t4-厚度 W-自來水 δ-變形量 G4-空隙 穿孔42-ribs 43-convex 50-upper cover 51, 221, 231·52·water inlet hole 5 3 - water outlet hole 54-step groove 55-ring groove 62_positioning block 7 1 - gap port 72-positioning port 73-positioning ring 80-T positioning post 103-drain hole 104-inlet seat 106-inlet hole 107, 108, 204, 304- concave arc surface 202, 302-top surface 203, 303- bottom surface 300-piston plate Gl, G2, G3, 11, t2, t3, t4-thickness W-tap water δ-deformation G4-void perforation

1717

Claims (1)

201007015 十、申請專利範圍: 種「隔膜式增壓泵的活塞閥體結構改良」,其特徵在 於:該活塞閥體的中央排水座頂面,以其定位孔的中 心為最低點設具成一向內之凹弧面,並將位於中央排 水座外圍上各個入水座,與其各自所相對應貼合活塞 片的接觸表面,亦以其定位孔的中心為最低點而設具 成向内之凹弧面,另將塞置於活塞閥體中央排水座内 Ο 的止逆膠墊與定位柱兩構件,探用同一種軟質彈性材 料以一體成型方式製成單一元件,再將止逆膠墊及各 活塞片的底面均設具成平面狀,使得該止逆膠墊塞置 嵌固於該活塞閥體的中央排水座頂面後,會在止逆膠 墊的底面與中央排水座的頂面之間形成有一空隙,且 各活塞片塞置嵌固於該活塞閥體上所相對應的各入 ' 纟座表面後’亦會在各活塞片的底胃與其所相對應的 • 各入水座表面之間形成有—空隙。 女申請專利範圍第1項所述之隔膜式增壓栗的活塞閥 體結構改良’其中,該止逆膠墊的頂面更設具成凸圓 弧面’使該頂面的中央位置與底面之間的厚度,會較 其外周緣頂面與底面之間的厚度為大。 3.如申請專利範圍第1項所述之隔膜式增壓粟的活塞閥 。構改良’其中’該各個活塞片的頂面更設具成凸 弧面I其底面設具成平面,使該頂面的中央位置 201007015 與底面之間的厚度,會較其外周緣頂面與底面之間的 厚度為大。 4.如申請專利範圍第1、2及3項所述之隔膜式增壓泵的 活塞閥體結構改良,其中,該止逆膠墊的底面更設具 成向內之凹弧面,且該各活塞片的底面亦更設具成向 內之凹弧面。201007015 X. Patent application scope: "The improvement of the piston valve body structure of the diaphragm type booster pump" is characterized in that the top surface of the central drain seat of the piston valve body is formed with the center of the positioning hole as the lowest point. The concave arc surface inside, and the water inlet seat on the outer periphery of the central drain seat, the contact surface of the piston piece corresponding to the respective ones, and the inward concave arc with the center of the positioning hole as the lowest point In addition, the plug is placed in the center of the piston valve body, the anti-reverse rubber pad and the positioning post are two parts, and the same soft elastic material is used to form a single component by integral molding, and then the anti-reverse rubber pad and each The bottom surface of the piston piece is arranged in a plane shape, so that the anti-reverse rubber pad is embedded in the top surface of the central drain seat of the piston valve body, and is disposed on the bottom surface of the anti-reverse pad and the top surface of the central drain seat. A gap is formed therebetween, and each piston piece is inserted and fixed on the corresponding valve body surface of the piston valve body, and the bottom surface of each piston piece corresponds to the corresponding water inlet surface. There is a gap between . The piston valve body structure of the diaphragm type supercharged chest described in claim 1 is improved, wherein the top surface of the anti-reverse pad is further provided with a convex arc surface to make the top and bottom surfaces of the top surface The thickness between them is greater than the thickness between the top and bottom surfaces of the outer periphery. 3. The diaphragm type turbocharged piston valve of claim 1 of the patent application. The top surface of each of the piston pieces is further provided with a convex curved surface I, and the bottom surface thereof is formed in a plane such that the thickness between the central position of the top surface 201007015 and the bottom surface is higher than the outer peripheral top surface The thickness between the bottom surfaces is large. 4. The improved structure of the piston valve body of the diaphragm type booster pump according to the first, second and third aspects of the patent application, wherein the bottom surface of the anti-reverse rubber pad is further provided with an inward concave curved surface, and The bottom surface of each piston piece is also provided with an inward concave curved surface. 1919
TW097129605A 2008-08-04 2008-08-04 Structural improvement of piston valve body for diaphragm booster TWI437165B (en)

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TW097129605A TWI437165B (en) 2008-08-04 2008-08-04 Structural improvement of piston valve body for diaphragm booster
KR1020090071570A KR101122886B1 (en) 2008-08-04 2009-08-04 Improved piston valve for diaphragm pump

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CN103573613B (en) * 2013-10-25 2017-04-05 厦门科际精密器材有限公司 It is a kind of to improve bubble-tight valve block and air pump
KR102167561B1 (en) * 2020-03-11 2020-10-20 톈진 나가르 메커니컬 인더스트리 리미티드 컴퍼니 High-pressure Plunger Type Single Diaphragm Pump

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JP4383207B2 (en) 2004-03-01 2009-12-16 アルプス電気株式会社 Fluid pump
CN100382733C (en) * 2004-07-02 2008-04-23 蔡应麟 Water outlet pressure plate
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