201003167 九、發明說明: 【發明所屬之技術領域】 本發明涉及一種光學元件及光學元件之製造,尤其涉 及一種組合鏡片及製造該組合鏡片之模具設備及製造方 法,還涉及一種使用該組合鏡片之鏡頭模組。 【先前技術】 目前,鏡片多採用一模多穴、射出成型之方式進行生 產,組裝鏡頭模組時便將複數鏡片、鏡筒、間隔片、影像 感測器等置於裝配盤上,然後按照一定次序將其組裝於一 起。這種組裝方式需要很高之精密度。 然而,組裝之精確度不容易控制,尤其當鏡頭模組使 用複數鏡片時,使鏡片之中心對準、光軸重合是一個關鍵 之步驟。 同時,一種模具一次只能生產一種鏡片使鏡頭模組之 製造成本上升。 【發明内容】 有II於此’有必要提供一種組合鏡片’以免去組裝時 可此發生之失准,同時,也有必要提供一種生產該組合鏡 片之模具以降低模具之製造成本。 一種組合鏡片,其包括一第一鏡片和一第二鏡片,該 第一鏡片和該第二鏡片分別包括光學區和圍繞該光學區之 固疋區,該組合鏡片一體成型,該第一鏡片之光學區和該 6 201003167 第二鏡片之光學區相對且二者之間具有空隙,該第—鏡片 之固定區和該第二鏡片之固定區相連。 一種用於製造組合鏡片之模具設備,其包括第—模仁 和第二模仁,該第一模仁及該第二模仁之間形成—第一半 封閉腔,一第一模組穿設於該第一半封閉腔以形成一封閉 之成型腔,該成型腔用於形成組合鏡片。 一種製造組合鏡片之方法,其包括以下步驟:提供一 第一模仁及一第二模仁;將第一模仁和第二模仁合模了玆 第一模仁和該第二模仁之間形成一第一半封閉腔;根據= 學設計選擇至少一模仁,並將該至少一模仁安裝於該第一 模組;調整該至少一模仁和該第一模仁、該第二模仁之間 距;將該第一模組設於該第一半封閉腔,以將該第一半封 閉腔封合形成成型腔;向該成型腔注人鏡片成型材料;冷 卻;抽出第一模組’脫去該第一模仁及該第二模: 組合鏡片。 4 ★:種製造組合鏡片之方法,其包括以下步驟:提供一 第-,仁及一第二模仁;將第一模仁和第二模仁合模,該 第杈仁和該第二模仁之間形成複數封閉腔;將複數模組 ^該複財封㈣,㈣該㈣半㈣腔封合形成成型 腔,δ亥稷數模組中任一模組包括至少-模仁,該至少一模 替,且與該第一模仁、該第二模仁之間距可調;向 二=腔注入鏡片成型材料;冷卻,·抽出該複數模組,脫 去该苐及該第二模仁,得到組合鏡片。 與先則技術相比,本發明提供之組合鏡片包括兩鏡 7 201003167 片,該兩鏡片之非光學部相連,因此不需要對準兩鏡片之 中心。本發明提供之模具能製造出包括兩鏡片之組合鏡 片,如此就不必再設計兩模具來製造兩鏡片,大大降低了 製造模具之成本。 【實施方式】 下面將結合附圖對本發明作進一步詳細說明。 請參閱圖1,本發明第一實施例提供之組合鏡片10包 括第一鏡片102、與第一鏡片102相對之第二鏡片104。 其中,第一鏡片102具有第一光學區1021和第一固定 區1022,第二鏡片104具有第二光學區1041和第二固定區 1042。 第一鏡片102和第二鏡片104通過第一固定區1022和 第二固定區1042相連為一體,第一光學區1021和第二光 學區1041相對。 請參閱圖2,本發明第二實施例提供之組合鏡片20與 組合鏡片10基本相同,不同之處在於:組合鏡片20包括 三片鏡片201,202和203。三片鏡片一體成型,相鄰鏡片 之光學區相對,相鄰鏡片之固定區相連。 請參閱圖3,本發明第三實施例提供之模具30用於生 產組合鏡片10。模具30包括第一模仁301,第二模仁302, 第一模組303。 第一模仁301具有第一成型面31和一側面2011,側面 2011於第一模仁301之邊緣處設有一個U型開口; 8 201003167 第外模仁302具有第二成型面32和一側面2〇21,側面 2〇21於第二模仁302之邊緣處設有-與第-模仁3〇1之U 型口開口方向相對之U型口。 第-模組303具有—模仁38以及一與模仁%垂直之 外延部35。模仁38具有第三成型面33以及與該第三成型 面33相對之第四成型面34。 成型面33和第四成型面34之形狀根據光學設計 之,^確疋,第二成型面33和第四成型面34之間距是 成型後兩鏡片之間距。如果第一模仁3〇1和第二模仁规 之U型口之大小不變,則外延部35之大小和形狀不變。 3〇2 閱圖^圖5和圖6 ’將第一模仁綱和第二模仁 :二兩模仁之U型槽形成—端開口之半封閉腔刪。 將第一模組303穿設於半封閉腔3〇4。 > :卜延4 35與半封閉腔3〇4之開口匹配。當第一模組則 =第二成型面33和第四成型面34到達預定位置時,外延 # 35之表面正好和第一模仁地之侧面 仁302之侧面⑽平齊,因此半封閉腔綱被封i 之門Γ第—模仏如,第二模仁规,第-模組303 之間形成一個封閉腔6〇。 通過第一模仁301或第-握4谷, .^ , 弟一核302之流道(圖未示)向 成型腔60中注入鏡片成型材料; 冷卻; 脫去第一模仁301和第二模仁 抽出第一模組303 302,得到組合鏡片ι〇。 201003167 第一:Γ解’半封閉腔304還可以其他方式形成,例如, f 301具有一如本實施例所示之兩面開口之半 二 1::二模仁302之側面沒有開設。型口,當兩個模仁 σ杈後也會形成一半封閉腔。 、 實圖7,本發明第四實施例提供之模具4G與第三 == 之模具30基本相同’不同之處在於:第一模组 ::^拉仁48和49,以及一與兩模仁垂直之外延部 母桓仁都具有兩相對之成型面。第一模仁、第二 模仁=〇2、模仁48和模仁49配合形成組合鏡片2〇。 ^利用組合模具3G製造組合鏡料,首先根據光學設 可理解彳根據實際需要給第一模組403安裝複數模201003167 IX. The invention relates to the manufacture of an optical component and an optical component, and more particularly to a combined lens and a mold apparatus and a manufacturing method thereof for manufacturing the combined lens, and a method of using the combined lens Lens module. [Prior Art] At present, the lens is mostly produced by a multi-cavity and injection molding method. When the lens module is assembled, a plurality of lenses, a lens barrel, a spacer, an image sensor, etc. are placed on the assembly tray, and then They are assembled together in a certain order. This type of assembly requires a high degree of precision. However, the accuracy of the assembly is not easy to control, especially when the lens module uses a plurality of lenses, the alignment of the center of the lens and the coincidence of the optical axes is a critical step. At the same time, a mold can only produce one type of lens at a time to increase the manufacturing cost of the lens module. SUMMARY OF THE INVENTION There is a need for a combination lens to eliminate the misalignment that may occur during assembly. At the same time, it is also necessary to provide a mold for producing the combined lens to reduce the manufacturing cost of the mold. A combined lens comprising a first lens and a second lens, the first lens and the second lens respectively comprising an optical zone and a solid region surrounding the optical zone, the combined lens being integrally formed, the first lens The optical zone is opposite to the optical zone of the second lens of the 6201003167 and has a gap therebetween, and the fixed area of the first lens is connected to the fixed area of the second lens. A mold apparatus for manufacturing a combined lens, comprising: a first mold core and a second mold core, wherein the first mold core and the second mold core form a first semi-closed cavity, and a first module is disposed through the mold The first half closes the cavity to form a closed molding cavity for forming a combined lens. A method of manufacturing a combined lens, comprising the steps of: providing a first mold core and a second mold core; and combining the first mold core and the second mold core to form a first mold core and the second mold core The first half of the cavity is closed; at least one mold core is selected according to the design, and the at least one mold core is installed in the first module; and the distance between the at least one mold core and the first mold core and the second mold core is adjusted; Providing the first module in the first semi-closed cavity to seal the first semi-closed cavity to form a molding cavity; injecting a lens molding material into the molding cavity; cooling; extracting the first module to remove the The first mold core and the second mold: a combined lens. 4: A method for manufacturing a combined lens, comprising the steps of: providing a first-, a core and a second mold; and clamping the first mold and the second mold, between the second and the second mold Forming a plurality of closed cavities; forming a plurality of modules ^ (4), (4) the (four) and a half (four) cavities are sealed to form a molding cavity, and any module of the δ 稷 number module includes at least a die, the at least one die And adjusting the distance between the first mold core and the second mold core; injecting the lens molding material into the second cavity; cooling, extracting the plurality of modules, removing the crucible and the second mold core, and obtaining the combined lens . Compared with the prior art, the combined lens provided by the present invention comprises two mirrors 7 201003167, the non-optical portions of the two lenses being connected, so that it is not necessary to align the centers of the two lenses. The mold provided by the present invention can produce a combined lens comprising two lenses, so that it is no longer necessary to design two molds to manufacture two lenses, which greatly reduces the cost of manufacturing the mold. [Embodiment] Hereinafter, the present invention will be further described in detail with reference to the accompanying drawings. Referring to FIG. 1, a combination lens 10 according to a first embodiment of the present invention includes a first lens 102 and a second lens 104 opposite to the first lens 102. Wherein, the first lens 102 has a first optical zone 1021 and a first fixed zone 1022, and the second lens 104 has a second optical zone 1041 and a second fixed zone 1042. The first lens 102 and the second lens 104 are integrally connected by the first fixing region 1022 and the second fixing region 1042, and the first optical zone 1021 and the second optical zone 1041 are opposed to each other. Referring to Fig. 2, the combined lens 20 of the second embodiment of the present invention is substantially identical to the combined lens 10, except that the combined lens 20 includes three lenses 201, 202 and 203. The three lenses are integrally formed, and the optical zones of adjacent lenses are opposite, and the fixed zones of adjacent lenses are connected. Referring to Figure 3, a mold 30 according to a third embodiment of the present invention is used to produce a composite lens 10. The mold 30 includes a first mold core 301, a second mold core 302, and a first mold module 303. The first mold core 301 has a first molding surface 31 and a side surface 2011, and the side surface 2011 is provided with a U-shaped opening at the edge of the first mold core 301; 8 201003167 The outer mold core 302 has a second molding surface 32 and a side surface 2〇21, the side surface 2〇21 is provided at the edge of the second mold core 302 with a U-shaped opening opposite to the opening direction of the U-shaped opening of the first mold core 3〇1. The first module 303 has a mold core 38 and an extension 35 perpendicular to the mold core. The mold core 38 has a third molding surface 33 and a fourth molding surface 34 opposed to the third molding surface 33. The shape of the molding surface 33 and the fourth molding surface 34 is determined according to the optical design, and the distance between the second molding surface 33 and the fourth molding surface 34 is the distance between the two lenses after molding. If the size of the U-shaped opening of the first mold core 3〇1 and the second mold core is constant, the size and shape of the extension portion 35 are unchanged. 3〇2 Read the picture^Fig. 5 and Fig. 6 'The first mold core and the second mold core: the U-shaped groove of the two mold cores are formed - the semi-closed cavity of the end opening is deleted. The first module 303 is bored in the semi-closed cavity 3〇4. >: The extension 4 35 matches the opening of the semi-closed cavity 3〇4. When the first module = the second molding surface 33 and the fourth molding surface 34 reach the predetermined position, the surface of the epitaxial # 35 is just flush with the side surface (10) of the side edge 302 of the first mold core, and thus the semi-closed cavity The closed gate of the i-shaped module, for example, the second mold, and the first module 303 form a closed cavity 6〇. The lens molding material is injected into the molding cavity 60 through the flow path (not shown) of the first mold core 301 or the first mold core 301 or the first core 301, and is cooled; the first mold core 301 and the second portion are removed. The mold core extracts the first module 303 302 to obtain a combined lens ι. 201003167 First: Γ 'The semi-closed cavity 304 can also be formed in other ways. For example, f 301 has a half of the two-sided opening as shown in this embodiment. 1: 1: The side of the two-die 302 is not open. The mouth, when the two molds σ杈 will also form a half closed cavity. In the seventh embodiment, the mold 4G provided by the fourth embodiment of the present invention is substantially the same as the mold 30 of the third ==. The difference is that the first module:: ^Laren 48 and 49, and one and two molds The vertical outer extension of the female coix seed has two opposing molding faces. The first mold core, the second mold core = 〇 2, the mold core 48 and the mold core 49 cooperate to form a combined lens 2 〇. ^Using the combined mold 3G to manufacture the combined mirror material, firstly, according to the optical design, the first module 403 can be installed with a complex mode according to actual needs.
Hr求來製造模仁48和模仁49,還要根據鏡片之間 =確定四模仁之間距,其中,模仁48和模仁Μ靠聯 接件與外延部45連接,容易拆卸和更替 仁 月4閱圖8本發明第五實施例提供之模具5〇與第三 轭例提供之模具30基本相同,不同之處在於:第一模仁 =和第二模仁繼合模之後,具有兩半封閉腔&和62, 將弟一模組503穿設於半封閉腔61,將第二模組剔穿設 於半封閉腔62,將兩半封閉腔61和62封合後,向成型腔 内注入鏡片成型材料’冷卻後’抽出第一模組5〇3和第二 ,組504,脫去第一模仁5〇1和第二模仁5〇2,得到組合鏡 片20。 第-模組503和第二模組5〇4之成型面形狀、大小等 201003167 根據光學設計之需要變化。 杈組504也可根據需要 可理解,第一模組503和第 安裝複數模仁。 綜上所述’本發明確已符合發明專利之要件 ,出,利申請。惟’以上所述者僅為本發明之較佳實^方 二获自不能以此限制本案之”專利範圍。舉凡熟悉本宰 ^之人士援依本發明之精神所作之等效 應涵蓋於以下申請專利範圍内。 飞更化白 【圖式簡單說明】 圖1係本發明第-實施例提供之組合鏡片之示意圖。 圖2係本發明第二實施例提供之組合鏡片之示意圖。 圖3係本發明第三實施例提供之模具結構示意圖。 圖4係本發明第二實施例提供之合模步驟示意圖。 圖5係本發明第三實施例提供之合模完成示意圖。 圖6係圖5之VI_VI方向剖面示意圖。 圖7係本發明第四實施例提供之模具結構示意圖。 圖8係本發明第五實施例提供之模具結構示意圖。 10、20 102 104 1021 1022 【主要元件符號說明】 組合鏡片 第〜鏡片 第二鏡片 第〜光學區 第〜固定區 11 201003167 第二光學區 1041 第二固定區 1042 鏡片 201 、 202 、 203 模仁 38 、 48 ' 49 模具 30、40、50 第一模仁 301 、 401 、 501 第二模仁 302、402、502 第一模組 303 、 403 、 503 苐二核組 504 第一成型面 31 第二成型面 32 第三成型面 33 第四成型面 34 側面 2011 ' 2021 外延部 35、45 半封閉腔 304、61、62 成型腔 60 12Hr seeks to manufacture the mold core 48 and the mold core 49, and also determines the distance between the four mold cores according to the lens =, wherein the mold core 48 and the mold core are connected to the extension portion 45 by the coupling member, which is easy to disassemble and replace the renmin 4 8 is a mold 5 provided by the fifth embodiment of the present invention, which is substantially the same as the mold 30 provided by the third yoke example, except that the first mold core = and the second mold core are closed after the mold is closed. Cavity & 62, the younger module 503 is placed in the semi-closed cavity 61, the second module is punctured in the semi-closed cavity 62, and the two semi-closed cavities 61 and 62 are sealed and then into the molding cavity. The injection lens molding material 'after cooling' is taken out of the first module 5〇3 and the second group 504, and the first mold core 5〇1 and the second mold core 5〇2 are removed to obtain the combined lens 20. The shape, size, etc. of the molding surface of the first module 503 and the second module 5〇4 are changed according to the needs of the optical design. The group 504 can also be understood as needed, the first module 503 and the first module. In summary, the present invention has indeed met the requirements of the invention patent, and the application for profit. However, the above is only the preferred embodiment of the present invention. The scope of the patent is not limited to the scope of the patent. Anyone who is familiar with the spirit of the present invention will be able to cover the following applications. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view of a combined lens provided by a first embodiment of the present invention. FIG. 2 is a schematic view of a combined lens according to a second embodiment of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 4 is a schematic view showing a clamping step provided by a second embodiment of the present invention. FIG. 5 is a schematic view showing a clamping completion according to a third embodiment of the present invention. FIG. 6 is a VI_VI of FIG. Fig. 7 is a schematic view showing the structure of a mold according to a fourth embodiment of the present invention. Fig. 8 is a schematic view showing the structure of a mold according to a fifth embodiment of the present invention. 10, 20 102 104 1021 1022 [Description of main components] ~ lens second lens - optical zone - fixed area 11 201003167 second optical zone 1041 second fixed zone 1042 lens 201, 202, 203 mold core 38, 48 ' 49 mode 30, 40, 50 first mold core 301, 401, 501 second mold core 302, 402, 502 first module 303, 403, 503 苐 two core group 504 first molding surface 31 second molding surface 32 third molding Face 33 Fourth forming surface 34 Side 2011 ' 2021 Extension 35, 45 Semi-closed cavity 304, 61, 62 Molding cavity 60 12